P

ARTS MANUAL

This manual contains standard production Product

Identification Numbers.

Special Engineered Options not included.

35D MQ
Quad Mast
For 35D-MQ-001 Through Present

FOR PARTS AND SERVICE CALL:

1-877-430-6302

Manual Number:
235894 R16
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
 About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers.
Locate the product ID number (PID) stamped plate on the left hand side of the outer
upright channel. This number must be used when ordering replacement parts for this
product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX

XXX-XX-XXX

XYZ
Q-
M
5D-
3

EXAMPLE MA2380.eps

Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -

To order parts and service literature contact:

Parts and Service

Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: [email protected]
 Contents
Cover .................................................................................................................................................... 1
Introduction .......................................................................................................................................... 2
Safety Decals ....................................................................................................................................... 3
Free Lift Cylinder .................................................................................................................................. 4
Right Hand Main Lift Cylinder ............................................................................................................... 8
Left Hand Main Lift Cylinder ............................................................................................................... 12
Weldments ......................................................................................................................................... 16
Hoist Chains and Free Lift Hoses ....................................................................................................... 18
Lowering Control Valve ....................................................................................................................... 19
Load Backrest .................................................................................................................................... 19
4 Roller Carriages .............................................................................................................................. 20
6 Roller Carriages .............................................................................................................................. 21
Standard Single Function HI-VIS IHR ................................................................................................ 23
Double Function HI-VIS IHR .............................................................................................................. 33
Recommended Spare Parts List ........................................................................................................ 41

Safety Decals

235894 R16 10/26/11 Page 3

 Free Lift Cylinder
For PIDs 35D-MQ-001 through 35D-MQ-635

FL-1
OCL (in) Part #
22 75.5 216710
80 216711
82 216712
86 216713
90.5 216714
3 95 216715
4 98 216716
101 216717
5 OCL = Outer Channel Length.

6
7
FL-2
Item # Qty Part # Description
1 1 N/A Shell
2 1 N/A Rod
3 1 j Seal
4 1 564924 Retainer
5 1 j Seal
6 1 j Back-up Ring
7 1 j O-Ring
1 8 1 219015 Pull Wire
9 1 564923 Piston
2 10 2 j Back-up Ring
11 1 j Seal
12 1 563782 Fuse Piston
13 1 562848 Spring Guide
8 14 1 642649 Fitting
15 1 N/A Pin
16 1 565085 Spring
9 17 1 k Retaing Ring
10 18 1 k Washer
21 19 1 j Wear Ring
11 20 1 j,k O-Ring
21 1 k Check Valve
12 20 22 1 3133 Snap Ring
j - Included in Cylinder Seal Kit P/N 216691.
13 19 k - Included in Check Valve Service Kit P/N 656920.

14 18
17
16

15 MA0024.eps

Page 4 10/26/11 235894 R16

 Free Lift Cylinder
For PIDs 35D-MQ-636 through 35D-MQ1376
FL-3 14
OCL (in) Part #
72 1000311 12
75.5 1000635
77 1000647
80 1000636
82 1000637 11

84 1000298
86 1000638
8
87 1000645
88 1000646 7
90.5 1000639 6
92 1000643
95 1000640 5
98 1000641
101 1000642
104 1000134
OCL = Outer Channel Length

FL-4
Item # Qty Part # Description
1 1 j WEAR RING
2 1 j PISTON SEAL
3 1 N/A SHELL
4 1 N/A SHAFT
5 1 1348752 RETAINER
6 1 j O-RING 4
7 1 j Z-SEAL
8 1 j WIPER
9 1 N/A ROLL PIN
10 1 1348755 PISTON
3
11 1 j O-RING
12 1 N/A ROD-END
13 1 642649 FITTING 10
14 1 3133 SNAP RING 2 15
15 1 564107 SPRING GUIDE
16
16 1 565085 SPRING
1
17 1 252678 FUSE PISTON 17
j - Included in installation kit p/n 1000789.

13

MA2950.eps
9

235894 R16 10/26/11 Page 5

 Free Lift Cylinder
For PIDs 35D-MQ1377 through 35D-MQ2709
FL-5
20 OCL (in) Part #
68 1002191
72 1002195
74 1002197
75.5 1002198
77 1002200
17 78 1002201
80 1002203
82 1002205
3 83 1002206
7
2
84 1002207
86 1002209
87 1002210
5 88 1002211
1 89 1002212
90.5 1002213
91 1002215
92 1002215
95 1002218
15
97 1002220
98 1002221
16
101 1002224
104 1002783
OCL = Outer Channel Length
FL-6
Item # Qty Part # Description
1 1 j O-RING
2 1 j ROD SEAL
3 1 j WIPER
14
4 1 j O-RING
5 1 j BACK-UP
6 1 j PISTON SEAL
10
7 1 j O-RING
8 1 j WEAR RING
12
6 9 1 252678 FUSE PISTON
4
10 1 N/A PULL WIRE
19 11 1 642649 FITTING
18
12 1 1358999 CHECK VALVE
8 13 1 N/A ROLL PIN
22 14 1 N/A HYD TUBE
9
15 1 N/A SHELL
11 16 1 N/A ROD/PLUNGER
17 1 78492 RETAINER
18 1 N/A PISTON
MA2951.eps 19 1 8A163 PLUG
21 20 1 3133 SNAP RING
13
21 1 564107 SPRING GUIDE
22 1 565085 SPRING
j - Included in Seal Kit P/N 1002313.

Page 6 10/26/11 235894 R16

 Free Lift Cylinder
For PIDs 35D-MQ2710 through Present
FL-7
OCL (in) Part #
68 1005083
72 1005087
5 74 1005089
75.5 1005090
77 1005092
78 1005093
80 1005095
11 82 1005097
83 1005098
84 1005099
22 85 1005100
86 1005101
13 87 1005102
88 1005103
89 1005104
1 90.5 1005105
7 91 1005106
92 1005107
95 1005110
97 1005112
12 98 1005113
101 1005116
102 1005117
104 1005118
OCL = Outer Channel Length
FL-8
16 Item # Qty Part # Description
1 1 j BACK-UP
2 1 560717 k CHECK VALVE
19 3 1 j, k CIRCLIP
4 1 3104903 FUSE PISTON
5 1 3133 SNAP RING
23
6 1 j NYLON RING
2 7 1 j O-RING
8 1 j O-RING
9 9 1 N/A PISTON
10 1 642649 FITTING
6
11 1 3106074 RETAINER
15 12 1 N/A ROD/PLUNGER
21 13 1 j ROD SEAL
14 1 769018 ROLL PIN
8 15 1 j PISTON SEAL
20 16 1 N/A SHELL
17 1 222629 SPRING
3
18 1 564107 SPRING GUIDE
10 19 1 N/A HYD TUBE
MA2965.eps

20 1 k WASHER
14 21 1 j WEAR RING
22 1 j WIPER
18 17 4 23 1 N/A WIRE RING
j - Included in Seal Kit P/N 3106075.
k - Included in Check Valve Kit P/N 563904.
235894 R16 10/26/11 Page 7
 Right Hand Main Lift Cylinder
For PIDs 35D-MQ-001 through 35D-MQ-635

FL-4
OCL (in) Part #
5 75.5 216702
80.0 216703
21
82.0 216704
6 86.0 216705
7
90.5 216706
95.0 216707
8 98.0 216708
9 19 101.0 216709
10 20 OCL = Outer Channel Length.
11
12

RML-2
Item # Qty Part # Description
1 1 N/A Shell
2 1 N/A Plunger/Rod
3 1 N/A Stand-Off Pipe
1 4 1 N/A Spacer
5 1 N/A Plunger/Rod Head
2 6 1 j Back-up Ring
7 1 j O-Ring
3 8 1 j Wiper
9 1 j Rod Seal
10 1 562634 Retainer
4
11 1 j Back-up Ring
20 12 1 j O-Ring
13
13 1 559962 Pull Wire
19 14 1 216434 Piston
14 15 1 j Back-up Ring
24
16 1 j Piston Seal
15 17 1 j Wear Ring
23
16 18 1 611289 Fitting
22 19 1 j Back-up Ring
17 20 1 j O-Ring
21 1 601377 Fitting
18 22 1 j,k Seal
23 1 k Check Valve
24 1 j,k Setscrew
j - Included in Cylinder Seal Kit P/N 216676.
k - Included in Check Valve Service Kit P/N 216677.

MA0638.eps

Page 8 10/26/11 235894 R16

 Right Hand Main Lift Cylinder
For PIDs 35D-MQ-636 through 35D-MQ1376

RML-3
18 OCL (in) Part #
72 1000313
14 75.5 1000599
77 1000614
12
80 1000600
15
82 1000601
13 84 1000300
8 86 1000602
7
87 1000610
6 88 1000616
90.5 1000603
5 92 1000608
95 1000604
98 1000605
101 1000606
104 1000136
OCL = Outer Channel Length

17
RML-4
Item # Qty Part # Description
1 1 j WEAR RING
2 1 j PISTON SEAL
3 1 N/A SHELL
4 1 N/A SHAFT
4
5 1 1356993 RETAINER
6 1 j O-RING
7 1 j U-CUP
3 8 1 j WIPER
9 1 1348729 PLUG
10 1 j O-RING
11
11 1 N/A PISTON ASSEMBLY
2 12 1 j O-RING
13 1 j BACK-UP
1 14 1 N/A ROD-END
15 1 j O-RING
16 1 17010R1 BALL
17 1 N/A SPACER
19 18 1 611289 FITTING
19 1 231325 FUSE VALVE
9 j - Included in Seal Kit P/N 1000787.

MA2015.eps
16 10

235894 R16 10/26/11 Page 9

 Right Hand Main Lift Cylinder
For PIDs 35D-MQ1377 through 35D-MQ2709
RML-5
OCL (in) Part #
68 1002225
8 72 1002229
74 1002231
75.5 1002232
77 1002234
14 78 1002235
4
80 1002237
82 1002239
83 1002240
16
84 1002241
3 86 1002243
6 2 87 1002244
88 1002245
89 1002246
90.5 1002247
91 1002248
92 1002249
95 1002252
97 1002254
98 1002255
101 1002258
104 1002302
11
OCL = Outer Channel Length

RML-6
13
Item # Qty Part # Description
1 1 j PISTON SEAL
12 2 1 j ROD SEAL
3 1 j WIPER
5 4 1 j O-RING
5 1 j O-RING
6 1 j O-RING
7 1 j WEAR RING
18 8 1 601377 FITTING
15
9 1 N/A RETAINING RING
1 10 1 231325 FUSE VALVE
11 1 N/A HYD. TUBE ASSEMBLY
7 12 1 N/A TUBE ASSEMBLY
13 1 N/A ROD
17 14 1 N/A ROD END
15 1 N/A PISTON
9 16 1 78498 RETAINER
17 1 N/A PLUG
10 18 1 N/A SPACER
j - Included in Seal Kit 1002314.

MA2018.eps

Page 10 10/26/11 235894 R16

 Right Hand Main Lift Cylinder
For PIDs 35D-MQ2710 through Present
RML-7
17
OCL (in) Part #
68 1005156
20 72 1005160
24 74 1005162
75.5 1005163
1 77 1005165
78 1005166
11 80 1005168
82 1005170
9
83 1005171
2 84 1005172
85 1005173
18
86 1005174
26 87 1005175
88 1005176
21 89 1005177
3 90.5 1005178
91 1005179
10
92 1005180
95 1005183
97 1005185
98 1005186
101 1005189
102 1005190
104 1005192
22
OCL = Outer Channel Length
RML-8
Item # Qty Part # Description
1 1 j BACK-UP RING
19 2 2 j BACK-UP RING
3 1 j BACK-UP RING
13 4 3 3107909 CHECK VALVE
12 5 1 N/A CIRCLIP
6 1 N/A CUSHION SLEEVE
7
7 1 N/A WIRE RING
2 8 1 j NYLON RING
9 2 j O-RING
9
10 1 j O-RING
23 11 1 j O-RING
4 12 1 N/A O-RING
13 1 N/A PIPE
14 14 1 N/A PISTON
8 15 1 j PISTON SAL
16 1 231325 FUSE VALVE
15 17 1 601377 FITTING
25 18 1 3107001 RETAINER
19 1 N/A ROD
6
20 1 N/A ROD END
5 21 1 j ROD SEAL
22 1 N/A SHELL
23 1 N/A SPACER
24 1 N/A SPRING
16 25 1 j WEAR RING
26 1 j WIPER
MA2966.eps j - Included in Seal Kit 3107201.

235894 R16 10/26/11 Page 11

 Left Hand Main Lift Cylinder
For PIDs 35D-MQ-001 through 35D-MQ-635

LML-1
22 OCL (in) Part #
75.5 216694
80.0 216695
82.0 216696
86.0 216697
4 90.5 216698
5 95.0 216699
6 98.0 216700
101.0 216701
7 OCL = Outer Channel Length.
8
LML-2
Item # Qty Part # Descrption
1 1 N/A Shell
2 1 N/A Plunger/Rod
3 1 N/A Spacer
1 4 1 j Wiper
5 1 j Plunger/Rod Seal
2 6 1 562634 Retainer
7 1 j Back-up Ring
8 1 j O-Ring
9 1 559962 Pull Wire
10 1 214572 Piston
3 11 1 j Back-up Ring
12 1 j O-Ring
13 1 j Wear Ring
9 14 1 562848 Spring Guide
15 1 611289 Fitting
10 21 16 1 562849 Fuse Piston
17 1 215012 Spring
11 20 18 1 j ,k Snap Ring
12 19 1 k Washer
19 20 1 j ,k O-Ring
13
14 18 21 1 k Check Valve
22 1 688935 Snap Ring
15 j - Included in Cylinder Seal Kit P/N 561307.
17 k - Included in Check Valve Service Kit P/N 65692

16

MA0445.eps

Page 12 10/26/11 235894 R16

 Left Hand Main Lift Cylinder
For PIDs 35D-MQ-636 through 35D-MQ1376
17
LML-3
12 OCL (in) Part #
72 1000312
13 75.5 1000617
77 1000632
5 80 1000618
8
82 1000619
7
84 1000299
6 86 1000620
87 1000628
88 1000634
90.5 1000621
92 1000626
95 1000622
98 1000623
101 1000624
104 1000135
OCL = Outer Channel Length
15

LML-4
Item # Qty Part # Description
4
1 1 j WEAR RING
2 1 j PISTON SEAL
3 1 N/A SHELL
3 4 1 N/A SHAFT
5 1 1356993 RETAINER
6 1 j O-RING
11
7 1 j U-CUP
2
8 1 j WIPER
9 1 1348729 PLUG
1 10 1 j O-RING
11 1 N/A PISTON
12 1 1348762 ROD-END
16
13 1 j O-RING
14 1 17010R1 BALL
9 15 1 N/A SPACER
16 1 231325 FUSE VALVE
MA2016.eps
10
14 17 1 688935 SNAP RING
j - Included in Seal Kit P/N 1000788.

235894 R16 10/26/11 Page 13

 Left Hand Main Lift Cylinder
For PIDs 35D-MQ1377 through 35D-MQ2709
LML-5
OCL (in) Part #
9
68 1002259
72 1002263
74 1002265
12 75.5 1002266
4 77 1002268
78 1002269
13 80 1002271
82 1002273
83 1002274
3
84 1002275
5 2 86 1002277
87 1002278
88 1002279
89 1002280
90.5 1002281
91 1002282
92 1002283
95 1002286
97 1002288
98 1002289
101 1002292
11
104 1002312
OCL = Outer Channel Length

10 LML-6
Item # Qty Part # Description
1 1 j PISTON SEAL
2 1 j ROD SEAL
3 1 j WIPER
16 4 1 j O-RING
14 5 1 j O-RING
6 1 j WEAR RING
1 7 1 231325 FUSE VALVE
15 8 1 N/A RETAING RING
9 1 688935 SNAP RING
6 10 1 N/A TUBE ASSEMBLY
11 1 N/A ROD
8 12 1 N/A ROD END
13 1 78498 RETAINER
7 14 1 N/A PISTON
15 1 N/A PLUG
16 1 N/A SPACER
MA2019.eps
j - Included in Seal Kit P/N 1002315.

Page 14 10/26/11 235894 R16

 Left Hand Main Lift Cylinder
For PIDs 35D-MQ2710 through Present
LML-7
OCL (in) Part #
68 1005119
6
72 1005123
74 1005125
75.5 1005126
77 1005128
78 1005129
80 1005131
14 82 1005133
83 1005134
21 84 1005135
85 1005136
86 1005137
16
87 1005138
88 1005139
1
89 1005140
9 90.5 1005141
91 1005142
92 1005143
95 1005146
17 97 1005148
98 1005149
101 1005152
102 1005153
104 1005155
OCL = Outer Channel Length
LML-8
Item # Qty Part # Description
15 1 1 j BACK-UP RING
2 1 k CHECK VALVE
10
3 1 jk CIRCLIP
22 4 1 j CIRCLIP
18 5 1 N/A CUSHION SLEEVE
6 1 688935 SNAP RING
2
7 1 j NYLON RING
11 8 1 j O-RING
8 9 1 j O-RING
19 10 1 N/A O-RING
11 1 N/A PISTON
3
12 1 j PISTON SEAL
7 13 1 231325 FUSE ASSEMBLY
12 14 1 3107001 RETAINER
20 15 1 N/A ROD
5 16 1 j U-CUP SEAL
17 1 N/A SHELL
4 18 1 N/A SPACER
19 1 k WASHER
13 20 1 j WEAR RING
21 1 j WIPER
22 2 N/A WIRE RING
MA2967.eps
j - Included in Seal Kit P/N 3107202.
k - Included in Check Valve Kit 563904.
235894 R16 10/26/11 Page 15
 Weldments
For 35D-MQ-001 Through Present
46 50
47
38 44
36 53
48 47
26 41
30 45
27
15 Mainlift
Cylinder
24
25
3 46
37
7 45
31 8 50 43 38

28 29 40
29

16
35
11 46
38

13

31 28

49
19

50

14
13 42
Freelift
Cylinder
MA3434.eps
22 1
51

6
4
10

27
Mainlift
Cylinder
32
47
38
29
2
9 13
21
47
39 10 6
21
52
32

47
38
23
12

Page 16 10/26/11 235894 R16

 Weldments
Common Parts Group P/N 230856
s4823CPG
Item # Qty Part # Description Item # Qty Part # Description
1 1 214806 BAND 28 10 200007 JAM NUT .625-18
2 1 203291 BAR STOP 29 3 681238 LOCKWASHER M10
3 1 203263 BRACKET 30 1 200525 WASHER 1.5D-1.0ID
4 1 230805 BRACKET I.H.R. ASSY 31 10 200006 NUT .625-18UNF
5 2 202396 BUMPER 32 2 661786 PAD
6 4 680218 CAPSCREW HEX HEAD 33 4 680460 PIN FL CHAIN
7 1 683820 CAPSCREW M10 X 16 LG 34 8 684305 PIN ML CHAIN
8 1 212632 CAPSCREW M10 X 20 LG 35 4 215720 PLUG , WEAR
9 1 218935 CAPSCREW M10X12 BH 36 2 214814 PLUG WEAR
10 4 769572 CAPSCREW M12 X 35 LG 37 1 203266 RETAINER
11 1 203404 WASHER HARDENED 38 12 664206 ROLLER ASSEMBLY
12 2 203406 CAPSCREW SOCKET HEAD 39 2 662145 ROLLER ASSY
13 6 680242 CHAIN ANCHOR 40 1 203269 SHAFT
14 2 680240 CHAIN ANCHOR 41 1 214807 SHAFT
15 2 201435 CHAIN ANCHOR 42 2 661550 SHEAVE
16 2 200785 CLAMP 43 2 214815 SHEAVE
17 12 6518 COTTER PIN 44 1 683793 SHEAVE
18 24 6508 COTTER PIN 45 2 660051 SHEAVE ASSY
19 1 214810 CROSSHEAD WELDMENT 46 6 203388 SHIM
20 1 203484 DECAL KIT 47 36 631881 SHIM , ROLLER (S-15889)
21 2 606212 DOWEL PIN 48 1 688935 SNAP RING 1.00 DIA
22 2 231325 EXT FUSE VALVE-16.7GPM 49 1 3133 SNAP RING 29MM SHAFT
23 1 642649 FITTING 90DEG 8-10 50 5 3140 SNAP RING 40MM SHAFT
24 1 2376 FITTING BLKHEAD 51 2 219596 SOCKET SCREW
25 1 768690 FLAT HEAD CAPSCREW 52 1 214809 TUBE ASSEMBLY
26 1 601377 FTG. 8T x 8 SAE STR. 53 1 214808 TUBE ASSEMBLY
27 2 689588 HOSE CLAMP #8 TUBE

Weldments
s-4823.2.r33
Outer Outer Inner
OCL Outer Upright Intermediate Intermediate Inner
(in) Upright (machined) Upright Upright Upright
68 246628 260534 246629 246630 246631
71 257788 257789 257790 257791 257792
72 231483 260535 231484 231485 231486
73 254894 260536 254895 254896 254897
74 221441 260537 221442 221443 221444
75.5 214850 214851 214864 214871 214878
77 225577 260538 225578 225583 225584
78 248990 263107 248991 248992 248993
80 214852 214853 214865 214872 214879
82 214854 214855 214866 214873 214880
83 248614 260539 248615 248616 248617
84 231282 231283 231284 231285 231286
85 262068 262069 262070 262071 262072
86 214856 214857 214867 214874 214881
87 221587 260540 221588 221589 221590
88 228226 222360 222361 222362 222363
89 248501 252398 248502 248503 248504
90.5 214858 214859 214868 214875 214882
91 251539 251540 251541 251542 251543
92 221208 232313 221209 221210 221211
94 230087 230088 230089 230090
95 214860 214861 214869 214876 214883
97 253563 260541 253564 253565 253566
98 214862 214863 214870 214877 214884
101 214887 214888 214889 214890 214891
102 254509 254510 254511 254512 254513
104 230884 260542 230885 230886 230887
OCL - Outer Channel Length.
235894 R16 10/26/11 Page 17
 Hoist Chains and Free Lift Hoses
For 35D-MQ-001 Through Present

Hoist Chains Free Lift Hose

2 3 4
See Chart HCFL-1 See Chart HCFL-1

MA0063.eps
MA2354.eps

Hoist Chains and Hoses

s-4323.2r33CHN
Inner Outer
OCL Freelift Bootstrap Bootstrap Freelift
(in) Chain Chain Chain Hose
Item 1 Item 2 Item 3 Item 4
Qty 2 Qty 2 Qty 2 Qty 1
68 686877 681429 683980 246632
71 686879 683981 683982 257793
72 680455 683982 681430 231487
73 686880 681430 678770 221445
74 683960 684130 678770 221445
75.5 686882 678770 683984 218470
77 686883 683984 683895 225585
78 686884 683895 680459 215079
80 686886 680459 678771 218471
82 687027 683987 683988 218472
83 681479 683987 683988 218025
84 686887 683988 678796 231287
85 686888 678796 683990 262073
86 686888 678796 683990 218473
87 686889 683990 678797 218026
88 686890 678797 683992 222370
89 681480 678797 683992 248506
90.5 686891 683992 681431 218474
91 686891 684131 683993 218474
92 686892 681431 683993 221212
94 686894 683993 683994 230096
95 680456 683994 683995 218475
97 686895 678800 678775 253567
98 686896 678800 678775 218476
101 686899 683998 683999 218477
102 686899 683999 684000 255639
104 686901 684000 684001 230888
OCL - Outer Channel Length.

Page 18 10/26/11 235894 R16

 For 35D-MQ-001 Through Present
Lowering Control Valve
1
LCV-1
Item # Qty Part # DESCRIPTION
1 214795 Lowering Control Valve Assembly17 GPM
2 2 1 214793 Valve Body
3 1 684318 Valve Cartridge, 12 GPM
* - Item 1 includes items 2 and 3.

See Chart

Load Backrest
LBR-1 ALL
Class II Load Backrests
Item # Qty Part # Description
1 209407 *Backrest, 31" x 36"
684770 *Backrest, 31" x 48"
209408 *Backrest, 31" x 60"
684772 *Backrest, 37" x 36"
226827 *Backrest, 37" x 40"
225390 *Backrest, 37" x 42"
684773 *Backrest, 37" x 48"
361238 *Backrest, 37" x 52"
684774 *Backrest, 37" x 60"
245151 *Backrest, 37" x 65"
369519 *Backrest, 37" x 72"
1 1
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
Backrest-2.eps 3
2 684777 *Backrest, 41" x 60"
248948 *Backrest, 46" x 48"
684778 *Backrest, 49" x 36"
See Chart
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
231595 *Backrest, 52" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* - Item 1 inlcudes items 2 and 3.
235894 R16 10/26/11 Page 19
 4 Roller Carriages
For 35D-MQ-001 Through Present
10
3

11
A
2
1

MA2030.eps

8 7
9

6
8
4 5 See Chart C-1

11
12

Carriage drawing is for reference only, specific carriage may look different.

C-1
Carriage Assemblies Common Parts
Item # Qty Part # Description Item # Qty Part # Description
214819 31" Hi-Vis Cushion Carriage Weldment 1 4 206174 Capscrew
214820 37" Hi-Vis Cushion Carriage Weldment 2 4 684660 Lockwasher
214821 41" Hi-Vis Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly
A 1
214827 31" Hi-Vis Pneumatic Carriage Weldment 4 2 6518 Cotter Pin
214828 37" Hi-Vis Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full
214829 41" Hi-Vis Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
7 2 680240 Chain Anchor
8 4 6508 Cotter Pin
9 2 680460 Pin
10 * 631881 Shim
11 4 664206 Roller Assembly
12 1 219400 Fork Stop Kit

* Quantity as needed

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
 6 Roller Carriages
For 35D-MQ-001 Through Present
11

3
8 14

7 13
8
9 1
A

2
5 12
4
MA2031.eps

See Chart C-2

10
15
11

Carriage drawing is for reference only, specific carriage may look different.
C-2
Carriage Assemblies Common Parts
Item # Qty Part # Description Item # Qty Part # Description
214823 31" Cushion Carriage Weldment 1 4 206174 Capscrew
214824 37" Cushion Carriage Weldment 2 4 684660 Lockwasher
214825 41" Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly
A 1
214831 31" Pneumatic Carriage Weldment 4 2 6518 Cotter Pin
214832 37" Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full
214833 41" Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
7 2 680240 Chain Anchor
8 4 6508 Cotter Pin
9 2 680460 Pin
10 * 631881 Shim
11 4 664206 Roller Assembly
12 2 661549 Roller Assembly
13 4 680218 Capscrew
14 2 658378 Retainer Plate
15 1 219400 Fork Stop Kit
* Quantity as needed
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
 Standard Single Function
HI-VIS IHR
2 14 30
3
34
28
33
18
19
7
7
9
10
10 25
18 32

3 26 19
2

4
1 24
15
31
29
15
8

10

7
10
20
11
27
18
16
21 3
23
2 5

12 22
MA3059.eps
13

Page 22 10/26/11 235894 R16

 Standard Single Function HI-VIS IHR

For 35D-MQ-001 Through 35D-MQ1457

Common Parts Groups P/N 214902
IHR-1
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 (2) Hose Clamp 18 6 681238 Lockwasher M10
2 6 227854 (4) Hose Clamp 19 3 206323 Washer M6
3 3 227885 Bar, Hose Clamp 20 1 206315 Washer M8
4 2 227884 Bar, Hose Clamp 21 1 j Lower Guide
5 1 2453 Bulkhead Union, 900 22 2 2645 Nut #6 Cap
6 1 222680 Cable Tie Restraint 23 1 786882 Nut M10
7 6 684649 Capscrew M10 X 25 24 1 205979 Nut M12
8 1 768414 Capscrew M12 X 65 25 1 215779 Plate
9 3 763169 Capscrew M6 X 20 26 1 217426 Plate Bumper
10 10 762900 Capscrew M6 X 25 27 1 230606 Retainer Bar
11 1 787372 Capscrew M8 X 20 28 3 215772 Sheave
12 1 2375 Fitting Bulkhead 29 2 214937 Sheave
13 1 2680 Fitting 30 3 688935 Snap Ring
14 1 214931 Hose Clamp Bracket 31 2 210173 Stubshaft
15 2 214938 Hose Guard 32 1 j Upper Guide
16 1 210846 Bracket Carriage 33 1 214929 Upper IHR
17 1 216608 Installation Instructions ( Not Shown ) 34 3 205086 Washer
j - See chart below.
Kits and Components
IHR-2
I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 214903 216492 214919 237114 236995
77 225448 216492 214919 237117 236996
78 248994 216492 214919 237119 236997
80 214904 216492 214919 218481 211520
82 214905 216493 214921 237124 237000
84 231278 216493 214921 237126 237001
86 214906 216493 214921 211513 211521
87 221591 216493 214921 211584 211576
88 222838 216493 214923 237131 211577
89 248505 216494 214923 210235 211578
90.5 214907 216494 214923 237132 211579
92 230875 216494 214923 211515 211522
94 246390 216495 214924 237136 232288
95 214908 216495 214924 237138 237004
98 214909 216495 214924 211517 211523
101 214910 216496 214925 210239 214940
104 230889 216496 214925 237150 211524
OCL = Outer Channel Length.

235894 R16 10/26/11 Page 23

 Standard Single Function HI-VIS IHR
7
31 19
33
35
2 14 17
29
3

20
7
9
10
10 26
19 34

9
3 27 20
2

MA3060.eps

15 25
32
4 30
1 8 15

10 10
21
11
28
7

3 16

19 2 24
22 5

12 23
13

Page 24 10/26/11 235894 R16

 Standard Single Function HI-VIS IHR
With Standard Hoses
For 35D-MQ1458 Through Present
Common Parts Group P/N 246774
15571 CPG
Item # Qty Part # Description Item # Qty Part # Description
1 4 227855 (2) Hose Clamp 19 6 681238 Lockwasher M10
2 6 227854 (4) Hose Clamp 20 3 206323 Lockwasher M6
3 3 227885 Bar, Hose Clamp 21 1 206315 Lockwasher M8
4 2 227884 Bar, Hose Clamp 22 1 j Lower Guide
5 1 2453 Bulkhead Union, 900 23 2 2645 #6 Cap Plug
6 1 222680 Cable Tie Restraint 24 1 786882 M10 Nut
7 6 684649 Capscrew M10 X 25 25 1 205979 M12 Nut
8 1 768414 Capscrew M12 X 65 26 1 215779 Plate
9 3 763169 Capscrew M6 X 20 27 1 217426 Bumper Plate
10 10 762900 Capscrew M6 X 25 28 1 230606 Retainer Bar
11 1 787372 Capscrew M8 X 20 29 3 215772 Sheave
12 1 2375 Fitting Bulkhead 30 2 214937 Sheave
13 1 2680 Fitting 31 3 688935 Snap Ring
14 1 214931 Hose Clamp Bracket 32 2 210173 Stubshaft
15 2 214938 Hose Guard 33 1 246649 Upper Bracket
16 1 210846 Bracket Carriage 34 1 j Upper Guide
17 3 241395 Spacer 35 3 205086 Washer
18 1 216608 Installation Instructions ( Not Shown )
j - See chart below

Kits and Components

s-15571.2r9
OCL I.H.R. Guide Guide Rear Freelift
(in) (Single) Upper Lower Hose Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 248843 216492 214919 237113 236995
77 248844 216492 214919 237117 236996
87 249003 216492 214919 237119 236997
80 248845 216492 214919 218481 211520
82 248846 216493 214921 210233 237000
83 251442 216493 214921 210234 211585
84 248847 216493 214921 237126 237001
85 262065 216493 214921 211511 237002
86 248848 216493 214921 237130 211521
87 248849 216493 214921 210235 211576
88 248850 216493 214923 210236 211577
89 248851 216494 214923 216392 211578
90.5 248852 216494 214923 237133 211579
91 251544 216494 214923 237134 237003
92 248853 216494 214923 237136 211522
94 248854 216495 214924 237138 232288
95 248855 216495 214924 237139 237004
97 253560 216495 214924 206257 237005
98 248856 216495 214924 237143 211523
101 248857 216496 214925 237146 214940
102 254514 216496 214925 237148 237008
104 248858 216496 214925 237150 211524
OCL - Outer Channel Length.
235894 R16 10/26/11 Page 25
 Single Function HI-VIS IHR
with Cold Storage Hoses
For 35D-MQ-001 Through 35D-MQ1457
Kits and Components
s-4815.r10
I.H.R. Common Guide Guide Rear Freelift
OCL (Single) Parts Group Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 217468 214902 216492 214919 237114 237373
80 217469 214902 216492 214919 218481 216794
82 217470 214902 216493 214921 237124 237377
83 248612 214902 216493 214921 210233 230967
86 217471 214902 216493 214921 211513 217448
88 222485 214902 216493 214923 237131 230968
89 248912 214902 216494 214923 206255 237381
90.5 211064 214902 216494 214923 237132 217449
94 246392 214902 216495 214924 237136 237383
95 211065 214902 216495 214924 237138 237384
98 211066 214902 216495 214924 211517 217451
101 211067 214902 216496 214925 210239 217452
104 248995 214902 216496 214925 211519 218873
OCL - Outer channel length

Reference to page 22 for assembly

For 35D-MQ1458 Through Present

Kits and Components
s-15575.r4
Max. Height OCL I.H.R. Guide Guide Rear Freelift
Middle Outer (in) (Single) Upper Lower Hose Hose
Crossmember(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
770 75.5 248869 216492 214919 237114 237373
805 77 248870 216492 214919 237117 237374
830 78 249004 216492 214919 237119 230996
880 80 248871 216492 214919 218481 216794
82 248872 216493 214921 210233 237377
84 248873 216493 214921 237126 237378
86 248874 216493 214921 237130 217448
87 248875 216493 214921 210235 237380
88 248876 216493 214923 210236 230968
89 248877 216494 214923 216392 237381
90.5 248878 216494 214923 237133 217449
91 251545 216494 214923 237134 237382
92 248879 216494 214923 237136 216413
94 248880 216495 214924 237138 237383
95 248881 216495 214924 237139 237384
98 248882 216495 214924 237143 217451
101 248883 216496 214925 237146 217452
104 248884 216496 214925 237150 218873
OCL - Outer Channel Length.

Reference to page 24 for assembly

Page 26 10/26/11 235894 R16
 Single Function HI-VIS IHR
with ORFS Fittings
For 35D-MQ-001 Through 35D-MQ1457

Kits and Components

s-15005.r4
I.H.R. Common Guide Guide Rear Freelift
OCL (Single) Parts Group Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 230027 214902 216492 214919 230064 223249
80 230028 214902 216492 214919 230065 222441
86 230029 214902 216493 214921 230066 222858
90.5 245049 214902 216494 214923 221325 245060
92 230030 214902 216494 214923 230067 222859
OCL - Outer Channel Length

Reference to page 22 for assembly

For 35D-MQ1458 Through Present

Kits and Components

s-15589.r2
MAX HEIGHT OCL I.H.R. Common Guide Guide Rear Freelift
MID. OUTER (in) (Single) Parts Group Upper Lower Hose Hose
X-MEMBER Kit Qty 1 Qty 1 Qty 2 Qty 2
770 75.5 248921 246774 216492 214919 264252 223249
880 80 248923 246774 216492 214919 264262 222441
86 248926 246774 216493 214921 264279 222858
90.5 248930 246774 216494 214923 264285 245060
92 248931 246774 216494 214923 264291 222859

Reference to page 24 for assembly

235894 R16 10/26/11 Page 27

 Single Function HI-VIS IHR
With Greaseable Bracket

MA3251.eps

Page 28 10/26/11 235894 R16

 Single Function HI-VIS IHR
With Greaseable Bracket

Common Parts Group P/N 255740

s-15432
Item # Qty Part # Description Item # Qty Part # Decsription
1 4 227855 (2) HOSE CLAMP 19 1 210846 I.H.R. BRACKET CARRIAGE
2 6 227854 (4) HOSE CLAMP 20 3 241395 IHR SPACER
3 3 253497 90 DEG. GREASE FITTING 21 1 216608 INSTALLATION INSTRUCTIONS not shown
4 3 227885 BAR, HOSE CLAMP 22 6 681238 LOCKWASHER M10
5 2 227884 BAR, HOSE CLAMP 23 3 206323 LOCKWASHER M6
6 1 2453 BULKHEAD UNION 90 DEG 24 1 206315 LOCKWASHER M8
7 1 222680 CABLE TIE RESTRAINT 25 1 See s-16342 LOWER GUIDE
8 6 684649 CAPSCREW M10X25 LG 26 2 2645 NUT #6 CAP
9 1 768414 CAPSCREW M12 X 65 LG 27 1 215779 PLATE
10 3 763169 CAPSCREW M6X20 LG 28 1 217426 PLATE BUMPER
11 10 762900 CAPSCREW M6X25 LG 29 1 230606 RETAINER BAR
12 1 787372 CAPSCREW M8X20 LG 30 3 253499 SHEAVE ASSY. W/ BEARING
13 1 2375 FITTING BULKHEAD U 31 2 214937 SHEAVE I.H.R. W/BUSH
14 1 2680 FITTING MODEL ONLY 32 3 688935 SNAP RING 1.00 DIA
15 1 214931 GUIDE BAR 33 2 210173 STUBSHAFT SINGLE FUNCTION
16 1 786882 HEX NUT M10 34 1 253493 UPPER BRACKET ASSEMBLY
17 1 205979 HEX NUT M12 35 1 See s-16342 UPPER GUIDE
18 2 214938 HOSE GUARD 36 3 205086 WASHER

Kits and Components

S-16342
I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 261534 216492 214919 237113 236995
77 261535 216492 214919 237117 236996
79 261536 216492 214919 237119 236997
80 261537 216492 214919 218481 211520
82 261538 216493 214921 210233 237000
83 261539 216493 214921 210234 211585
84 261540 216493 214921 237126 237001
86 261541 216493 214921 237130 211521
87 261542 216493 214921 210235 211576
88 261543 216493 214923 210236 211577
89 261544 216494 214923 216392 211578
90.5 261545 216494 214923 237133 211579
91 261546 216494 214923 237134 237003
92 261547 216494 214923 237136 211522
94 261548 216495 214924 237138 232288
95 261549 216495 214924 237139 237004
97 261550 216495 214924 206257 237005
98 261551 216495 214924 237143 211523
101 261552 216496 214925 237146 214940
102 261553 216496 214925 237148 237008
104 261554 216496 214925 237150 211524
OCL = Outer Channel Length.

235894 R16 10/26/11 Page 29

 Single Function HI-VIS IHR
With Greaseable Bracket and High Pressure hoses

Kits and Components

s-15432.2r3
I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 253889 216492 214919 246224 237373
77 253890 216492 214919 246229 237374
80 253891 216492 214919 246236 216794
82 253892 216493 214921 246241 237377
84 253893 216493 214921 246251 237378
86 253894 216493 214921 246255 217448
87 253895 216493 214921 246258 237380
88 253896 216493 214923 246260 230968
90.5 253897 216494 214923 246263 217449
91 266810 216494 214923 246265 237382
92 253898 216494 214923 246270 216413
95 253899 216495 214924 246278 237384
98 253900 216495 214924 246285 217451
101 253901 216496 214925 246291 217452
104 253902 216496 214925 246296 218873
OCL - Outer Channel Length.

Reference to page 28 for assembly

Page 30 10/26/11 235894 R16

 Single Function HI-VIS IHR
With Greaseable Bracket and ORFS fittings

Kits and Components

s-16344
I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 261593 216492 214919 230064 223249
80 261595 216492 214919 230065 222441
86 261598 216493 214921 230066 222858
90.5 261602 216494 214923 221325 245060
92 261603 216494 214923 230067 222859
OCL = Outer Channel Length.

Reference to page 28 for assembly

235894 R16 10/26/11 Page 31

 2
Double Function HI-VIS IHR
4
13
29
32
27 17
31
18
8

11
8
17 10
24
4
14

10
2
18
7
25

15

23
30
9 28

3 1
11
11
12 19 26

2
4
2

11

4 6 21

8
17

20

5
22

MA3061.eps

Page 32 10/26/11 235894 R16

 Double Function HI-VIS IHR
For 35D-MQ-001 Through 35D-MQ1457

DOUBLE IHR COMMON PARTS P/N 214893

IHR-3
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) Hose Clamp 17 6 681238 Lockwasher M10
2 8 227854 (4) Hose Clamp 18 3 206323 Lockwasher M6
3 1 227884 Bar, Hose Clamp 19 1 206315 Lockwasher M8
4 4 227885 Bar, Hose Clamp 20 1 j Lower Guide
5 1 214932 Carriage Bracket 21 4 2645 Nut #6 Cap
6 4 2453 Bulkhead Union, 900 22 1 786882 Nut M10
7 1 222680 Cable Tie Restraint 23 1 205979 Nut M12
8 6 684649 Capscrew M10 X 25 24 1 215789 Plate
9 1 684800 Capscrew M12 X 100 25 1 217426 Plate Bumper
10 3 763169 Capscrew M6 X 20 26 1 230606 Retainer Bar
11 10 762900 Capscrew M6 X 25 27 5 215772 Sheave
12 1 787372 Capscrew M8 X 20 28 2 214935 Sheave
13 1 214931 Hose Clamp Bracket 29 5 688935 Snap Ring
14 1 j Upper Guide 30 2 210216 Stubshaft
15 2 214938 Hose Guard 31 1 214929 Upper IHR Bracket
16 1 216608 Installation Instructions ( Not Shown ) 32 5 205086 Washer
j - See chart below.

Kits and Components

IHR-4
OCL I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
(in) (Double) Upper Upper Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 214894 216471 214911 211508 237114 236995 237519
80 214895 216471 214911 237114 218481 211520 214942
82 214896 216472 214913 237117 237124 237000 237525
86 214897 216472 214913 237123 211513 211521 214943
88 222280 216472 214915 210233 237131 211577 237529
90.5 214898 216473 214915 237127 237132 211579 214944
94 246391 216474 214916 210235 237136 232288 237533
95 214899 216474 214916 216392 237138 237004 237534
98 214900 216474 214916 230877 211517 211523 214946
101 214901 216475 214918 218482 210239 214940 214947
OCL = Outer Channel Length.

235894 R16 10/26/11 Page 33

 Double Function HI-VIS IHR
2
4
13
33
31 19
34 29 16 8

20

11
10
19
26
4
14

10
2
20
7
27

MA3062.eps 15

25
32
9 30

17 1
3
11
11
12 21
28

2
4
2

11
4 23
6
8
19

22

5 24

Page 34 10/26/11 235894 R16

 Double Function HI-VIS IHR
With Standard Hoses
For 35D-MQ1458 Through Present
Common Parts Group P/N 246775
15772 CPG
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) Hose Clamp 18 1 216608 Installation Instructions ( Not Shown )
2 8 227854 (4) Hose Clamp 19 6 681238 Lockwasher M10
3 1 227884 Bar, Hose Clamp 20 3 206323 Lockwasher M6
4 4 227885 Bar, Hose Clamp 21 1 206315 Lockwasher M8
5 1 214932 Carriage Bracket 22 1 j Lower Guide
6 4 2453 Bulkhead Union, 900 23 4 2645 #6 Cap Plug
7 1 222680 Cable Tie Restraint 24 1 786882 M10 Nut
8 6 684649 Capscrew M10 X 25 25 1 205979 M12 Nut
9 1 684800 Capscrew M12 X 100 26 1 215789 Retainer Bar
10 3 763169 Capscrew M6 X 20 27 1 217426 Bumper Plate
11 10 762900 Capscrew M6 X 25 28 1 230606 Retainer Bar
12 1 787372 Capscrew M8 X 20 29 5 215772 Sheave
13 1 214931 Hose Clamp Bracket 30 2 214935 Sheave
14 1 j Upper Guide 31 5 688935 Snap Ring
15 2 214938 Hose Guard 32 2 210216 Stubshaft
16 5 241395 Spacer 33 1 246647 Upper Bracket
17 1 246778 Intermediate Insert 34 5 205086 Washer
j - See chart below

Kits and Components

s-15572.r0
OCL I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
(in) (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 248859 216471 214911 211508 237114 236995 237519
80 248860 216471 214911 237114 218481 211520 214942
82 248861 216472 214913 237117 237124 237000 237525
83 246817 216472 214913 237120 210234 211585 237526
84 253336 216472 214913 211510 237126 237001 237527
86 248862 216472 214913 237125 237130 211521 214943
88 248863 216472 214915 211511 210236 211577 237529
90.5 248864 216473 214915 211513 237133 211579 214944
92 251884 216473 214915 210235 237136 211522 237532
94 248865 216474 214916 216392 237138 232288 237533
95 248866 216474 214916 211515 237139 237004 237534
97 253561 216474 214916 220340 206257 237005 237536
98 248867 216474 214916 210238 237143 211523 214946
101 248868 216475 214918 211516 237146 214940 214947
102 254515 216475 214918 211517 237148 237008 237539
104 253334 216475 214918 237142 237150 211524 237541
OCL - Outer channel length

235894 R16 10/26/11 Page 35

 Double Function HI-VIS IHR
With Cold Storage Hoses

For 35D-MQ-001 Through 35D-MQ1457

Kits and Components
s-4816.r9
OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
(in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 217461 214893 216471 214911 211508 237114 237373 237584
80 217462 214893 216471 214911 237114 218481 216794 217455
82 217463 214893 216472 214913 237117 237124 237377 237590
86 217464 214893 216472 214913 237123 211513 217448 217456
88 224206 214893 216472 214915 210233 237131 230968 237595
90.5 217465 214893 216473 214915 237127 237132 217449 217457
94 248618 214893 216474 214916 210235 237136 237383 237599
95 217466 214893 216474 214916 216392 237138 237384 237600
98 217467 214893 216474 214916 230877 211517 217451 217459
101 211074 214893 216475 214918 218482 210239 217452 217460
OCL - Outer channel length

Reference to page 32 for assembly

For 35D-MQ1458 Through Present

Kits and Components
s-15576.r0
OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
(in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 248885 246775 216471 214911 211508 237114 237373 237584
80 248886 246775 216471 214911 237114 218481 216794 217455
82 248887 246775 216472 214913 237117 237124 237377 237590
86 248888 246775 216472 214913 237125 237130 217448 217456
88 248889 246775 216472 214915 211511 210236 230968 237595
90.5 248916 246775 216473 214915 211513 237133 217449 217457
92 251885 246775 216473 214915 210235 237136 216413 237598
94 248917 246775 216474 214916 216392 237138 237383 237599
95 248918 246775 216474 214916 211515 237139 237384 237600
98 248919 246775 216474 214916 210238 237143 217451 217459
101 248920 246775 216475 214918 211516 237146 217452 217460
OCL - Outer channel length

Reference to page 34 for assembly

Page 36 10/26/11 235894 R16
 Double Function HI-VIS IHR
With ORFS fittings

For 35D-MQ-001 Through 35D-MQ1457

Kits and Components

s-15004.r5
Max Height OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
Middle Outer (in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 Hose
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
770 75.5 230025 246775 216471 214911 230063 230064 223249 223250
880 80 230026 246775 216471 214911 230064 230065 222441 222438
86 230743 246775 216472 214913 221322 230744 222858 230745
OCL - Outer Channel Length

Reference to page 32 for assembly

For 35D-MQ1458 Through Present

Kits and Components

s-15590.r2
Max Height OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
Middle Outer (in) (Double) Parts Goup Upper Lower Left Side Right Side #6 Hose #4 Hose
Crossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
770 75.5 248937 246775 216471 214911 264244 264252 223249 223250
880 80 248938 246775 216471 214911 264253 264262 222441 222438
86 248940 246775 216472 214913 264268 264279 222858 230745
90.5 248942 246775 216473 214915 264275 264285 245060 263909
92 263885 246775 216473 214915 264281 264291 222859 263910
OCL = Outer Channel Length.

Reference to page 34 for assembly

235894 R16 10/26/11 Page 37
 Double Function HI-VIS IHR
With Greaseable Bracket

MA3252.eps

Page 38 10/26/11 235894 R16

 Double Function HI-VIS IHR
With Greaseable Bracket and Standard Hoses

Common Parts Groups P/N 255741

s-15433
Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) HOSE CLAMP 19 5 241395 IHR SPACER
2 8 227854 (4) HOSE CLAMP 20 1 246778 INSERT INTER. LOWER
3 5 253497 90 DEG. GREASE FITTING 21 1 216608 INSTALLATION INSTRUCTIONS not shown
4 1 227884 BAR, HOSE CLAMP 22 6 681238 LOCKWASHER M10
5 4 227885 BAR, HOSE CLAMP 23 3 206323 LOCKWASHER M6
6 1 214932 BRACKET FORMED 24 1 206315 LOCKWASHER M8
7 4 2453 BULKHEAD UNION 90 DEG 25 1 SEE Chart Below LOWER GUIDE
8 1 222680 CABLE TIE RESTRAINT 26 4 2645 NUT #6 CAP
9 6 684649 CAPSCREW M10X25 LG 27 1 215789 PLATE
10 1 684800 CAPSCREW M12X100 LG 28 1 217426 PLATE BUMPER
11 3 763169 CAPSCREW M6X20 LG 29 1 230606 RETAINER BAR
12 10 762900 CAPSCREW M6X25 LG 30 5 253499 SHEAVE ASSY. W/ BEARING
13 1 787372 CAPSCREW M8X20 LG 31 2 214935 SHEAVE I.H.R. W/BUSHING
14 1 214931 GUIDE BAR 32 5 688935 SNAP RING 1.00 DIA
15 1 SEE Chart Below GUIDE UPPER 33 2 210216 STUBSHAFT
16 1 786882 HEX NUT M10 34 1 253494 UPPER BRACKET ASSY
17 1 205979 HEX NUT M12 35 5 205086 WASHER
18 2 214938 HOSE GUARD

KITS AND COMPONENTS

s-16343
I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
OCL (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 261555 216471 214911 211508 237113 236995 237519
80 261556 216471 214911 237114 218481 211520 214942
82 261557 216472 214913 211509 210233 237000 237525
83 261558 216472 214913 237120 210234 211585 237526
84 261559 216472 214913 211510 237126 237001 237527
86 261560 216472 214913 237125 237130 211521 214943
87 261561 216472 214913 237126 210235 211576 222461
88 261562 216472 214915 211511 210236 211577 237529
89 261563 216473 214915 211512 216392 211578 237530
90.5 261564 216473 214915 211513 237133 211579 214944
92 261565 216473 214915 210235 237136 211522 237532
94 261566 216474 214916 216392 237138 232288 237533
95 261567 216474 214916 211515 237139 237004 237534
97 261568 216474 214916 220340 206257 237005 237536
98 261569 216474 214916 210238 237143 211523 214946
101 261570 216475 214918 211516 237146 214940 214947
102 261571 216475 214918 211517 237148 237008 237539
104 261572 216475 214918 237142 237150 211524 237541
OCL = Outer Channel Length.

235894 R16 10/26/11 Page 39

 Double Function HI-VIS IHR
With Greaseable Bracket and ORFS Fittings

KITS AND COMPONENTS

s-16345
I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
OCL (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 261609 216471 214911 230063 230064 223249 223250
80 261610 216471 214911 230064 230065 222441 222438
86 261612 216472 214913 221322 230744 222858 230745
OCL = Outer Channel Length.

Reference to page 38 for assembly

Double Function HI-VIS IHR

With Greaseable Bracket and High Pressure Hoses

Kits and Components

s-15433.2r3
I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
OCL (Double) Upper Lower Left Hose Right Side #6 Hose #4 Hose
(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
73.5 253903 216471 214911 246212 246224 237373 237584
80 253904 216471 214911 246224 246236 216794 217455
82 253905 216472 214913 246229 246241 237377 237590
83 254642 216472 214913 246233 246245 230967 237591
84 254643 216472 214913 246234 246246 237378 237592
86 253906 216472 214913 246243 246255 217448 217456
87 254644 216472 214913 246246 246258 237380 237594
88 253907 216472 214915 246248 246260 230968 237595
90.5 253908 216473 214915 246251 246263 217449 217457
92 254232 216473 214915 246258 246270 216413 237598
94 254645 216474 214916 246262 246274 237383 237599
95 253909 216474 214916 246266 246278 237384 237600
97 254646 216474 214916 246271 246283 237385 237602
98 253910 216474 214916 246273 246285 217451 217459
101 253911 216475 214918 246279 246291 217452 217460
102 254647 216475 214918 246281 246293 237388 237605
104 254648 216475 214918 246284 246296 218873 237607
OCL = Outer Channel Length.

Reference to page 38 for assembly

Page 40 10/26/11 235894 R16

 Recommended Spare Parts List
35D MQ Quad Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50 100
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly 0 0 1 1
n Right Hand Mainlift Cylinder Seal Kit 2 4 8 8
n Left Hand Mainlift Cylinder Seal Kit 2 4 8 8
FREE LIFT CYLINDERS
n Free Lift Cylinder Assembly 0 1 2 2
n Freelift Cylinder Seal Kit 2 4 8 8
INTERNAL REEVING
n Hose R.H. and L. H. 2 4 8 8
2375 Fitting 1 2 4 8
214937 IHR Sheave, Single IHR 1 2 4 4
214935 IHR Sheave, Double IHR 2 4 8 8
215772 Sheave, Single IHR 1 2 4 20
688935 Snap Ring 2 4 8 20
UPRIGHTS
6508 Cotter Pin 8 16 32 32
201435 Chain Anchor 1 2 4 8
680242 Chain Anchor 1 4 2 4
680240 Chain Anchor 1 4 2 4
200007 Jam Nut 2 2 2 20
200006 Nut 2 2 2 20
6518 Cotter Pin 4 8 16 16
631881 Shim, .03 in. 16 32 64 160
664206 Load Roller 10 20 40 60
661549 Load Roller 2 4 8 10
214949 Wear Plug Service Kit 2 4 8 10
CROSSHEAD
661550 Chain Sheave 4 8 16 20
3133 Snap Ring 4 8 16 20
3140 Snap Ring 2 4 8 10
CARRIAGE AND CHAINS
n Free Lift Chains
683819 Carriage Side Thrust Roller 4 8 16 24
n Main Lift Chains 2 4 8 -
661549 Load Roller 4 8 16 -
664206 Load Roller 8 16 32 -
680240 Chain Anchor 1 2 4 -
6518 Cotter Pin 4 8 16 -
680460 Chain Pin 8 8 16 -
6508 Cotter Pin 8 16 32 -
200007 Jam Nut 2 2 2 -
200006 Nut 2 2 2 -
n - See specific charts for part numbers.

235894 R16 10/26/11 Page 41

 PARTS ORDERING LOG

Page 42
PURCHASE CUSTOMER
DATE SERIAL NUMBER PAGE # REF # PART # DESCRIPTION PRICE
ORDER PART #

10/26/11
235894 R16
 Manual Change Summary
R5 - Add all inclusive information for cylinders, Basics and IHR. Add new cylinder pages.

R6 - Add new Hi-Vis IHR. Add Cold Storage IHR.

R7 - Page 7 686892 was 687892.11/7/03

R8 - Correct single ihr balloons and charts (dwg error). 11/22/03

R9 - 08/04/05
Add 83,84, 92,97 and 104 OCL to chart on pages 9,15 and 21.
Add 83,84, 92,97 and 104 OCL to chart on pages 23,25,27,29 and 31.
Add 83,91 and 97 OCL to chart on page 37.
Add 83,84, 92,97 and 104 OCL to chart on page 43.
Add high pressure hose application to pages 37 and 43.

R10 - 08/31/06
Remove part number from item 10, revise part number of item 12 - was 34611.

R11 - 03/15/07
Revise Outer Boot Strap Chain part number for 75.5 OCL page 30.
Add MFH to cylinder charts on pages 9, 15 and 21.
Add fuse components to illustrations on pages 7 and 9.
Add fuse components to chart on pages 8 and 10.

R12 - 05/17/07
Revise cylinder pages to call for new cylinders.
Add Common Parts Group part numbers to present IHR pages.
Updated LCV chart to call out LCV assembly 214795 only.

R13 - 05/26/08
Revise IHR illustrations and charts to call for lock nut on carriage term. bracket. and Cross head.
Revise rear hose p/ns for present 86” OCL thru 90.5” OCLs on pages 43, 44, 49, 50.

R14 - 02/12/10
Add seal kit to page 7.
Add greaseable IHR option pages.
Revise FL Hose QTY from 2 to 1 on page 36.
Correct item 11 call out on illustration on page 38.
Revise hose p/ns for 91” OCL thru 102” OCL on pages 43, 44, 53 and 54.
Add 85” OCL and 102” OCL options to all pages.
Add 90.5” OCL and 92” OCL ORFS to present on page 55.

R15 - 03/03/10
Add balloon for item 13 and correct call out for item 9 on page 8.
Revise item 9 on chart FL-6 on page 9.
Revised PID Call-Out on pages 12 and 13.
Revise illustration on page 16 and match chart RML-6 on page 17.
Revise illustration on page 24 and match chart LML-6 on page 25.
Revise item 20 p/n on chart inter-CPG and remove note 3.
Add note to all IHR Common Parts Groups to indicate the Installation Instructions are not shown.
Correct Oring Face Seal IHR pages to callout ORFS not ORSF.
Remove unused lines on “Kits and Components” charts on pages 49 and 59.

R16 - 10/24/11
Reformat cylinder pages.
Update and reformat all IHR pages.
235894 R16 10/26/11 Page 43
 Do you have any questions that need to be answered right now?

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Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tek.com

Parts and Service

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