1 - Synthetic Fibre and Plastics
1 - Synthetic Fibre and Plastics
1 - Synthetic Fibre and Plastics
COURSE : EDGE-VIII
(2017-18)
INDEX
1. SYNTHETIC FIBRES AND PLASTICS – 2-8
EXERCISE–I – 9-9
EXERCISE–II – 9-10
ANSWER KEY – 10
EXERCISE–I – 24-25
EXERCISE–II – 25-25
ANSWER KEY – 26
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(a) Properties and Uses of Synthetic Clothing (B) Uses :
Materials : • Shirts, ties, linings etc. are made up of rayon fabric.
• It is used in home furnishing materials (bed sheets,
(i) Rayon :
curtains, table clothes, sofa covers etc.) and bandages.
Rayon is the first man-made (semi-synthetic) fibre. It is
composed of regenerated cellulose, a component of (ii) Nylon :
green plants. It can imitate the feel and the texture of It is the first fully synthetic fibre. It was prepared in 1931
silk, wool, cotton and linen. Rayon was first made in the using coal, water and air.
USA and later on its method of preparation was modified (A) Properties : Nylon is a high strength fibre. It is elastic
in Europe. The process of making it in Europe is known and so does not lose strength even after repeated use.
as viscose process. The rayon thus obtained is known It is one of the light synthetic fabrics. It is lustrous and
as viscose in Europe. easy to wash.
(A) Properties :
Winding spool Viscose solution • It absorbs very little water and hence dry quickly after
Spinneret washing.
• It is a strong, lightweight and elastic fabric.
• It resists wrinkling and springs back into shape when
creased.
(B) Uses :
• Polyester fibres are widely used in textile industry for
making a variety of textiles such as sarees, dress
materials, curtains etc.
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Note : Natural and synthetic fibres have their own advantages
Terylene is also called Dacron or Mylar. and disadvantages. For example, natural fibres are
comfortable to wear as they retain moisture and breathe.
(iv) Acrylic : Acrylic fabric closely resembles to wool in
However, they are not very strong. Also, they shrink when
its properties.
washed and are readily attacked by moth.
(A) Properties : It is warm, soft, light and flexible fibre. Synthetic fibres are very strong, do not shrink and are
Acrylic yarn can be easily knitted. It is cheaper than natural resistant to moth attack, though they are not very
wool and is available in a variety of colours. comfortable to wear. Hence, the best fibres are obtained
Note : by blending two types of fibres which combine the
advantages of both and are free from their
Acrylic fabrics are also known as ORLON or ACRILAN
fabrics. disadvantages.
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ACTIVITY TO STUDY THE STRUCTURE OF VARIOUS FIBRES
Materials required :
Fibres of various clothing materials, such as cotton, silk,
wool, rayon, nylon, polyester etc.
Procedure :
Place fibres on a glass slide and observe them with the
help of a magnifying glass (or a microscope). Record
your observations. Can you now explain, why certain
Structure of various fibres
clothes are smooth, whereas others are rough to touch?
ACTIVITY TO DETERMINE EFFECT OF FLAME ON DIFFERENT
Table : Observations :
KINDS OF FIBRES
Smooth/
Fibre Structure Materials required :
Rough to touch
10 cm long fibre of (i) Cotton, (ii) Rayon, (iii) Wool, (iv)
Cotton Short, uneven, folded, porous Rough
Silk, (v) Nylon (vi) Polyester and (vii) Acrylic
Wool Short, uneven, folded, porous Rough A spirit lamp or a candle
Silk Long, even, straight, fine Smooth Fire–tongs
Nylon Long, even, straight, fine Smooth A plate made of china clay or glass
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ACTIVITY TO DETERMINE RELATIVE TENSILE STRENTH OF PLASTICS
DIFFERENT FIBRES OF SAME THICKNESS AND SAME
A plastic is a polymeric material which can be easily
LENGTH
moulded or set into any desired shape and size.
Activity :
Types of Plastics :
Take an iron stand with a clamp. Take a cotton thread of
about 60 cm length. Tie it to the clamp so that it hangs (I) All plastics do not have same type arrangement of
freely from it as shown in fig.. At the free end suspend a monomer units. On basis of structure they are classified
pan so that weight can be placed in it. Add weight one by as :
one till the thread breaks. Note down the total weight (i) Linear plastics : The monomer units are joined
together to form long straight chains of polymer
required to break the thread.
molecules.These chains are stacked over one another
to give a well packed structure.
Ex: HDPE, PVC, polythene ,etc.
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(A) Melamine : Melamine is a thermosetting polymer. It made of plastic are used for storing water and plastic
is hard and a high polish polymer. Melamine is used for tumblers and cups for drinking water.
making unbreakable dinner-ware, and decorative (iv) Effect of Flame : Plastic polybags melting on
objects. accidentally coming in contact with a hot pan. This
(B) Bakelite : Bakelite is also a thermosetting polymer. happens because plastics are inflammable.
Once set into a shape, bakelite does not melt/soften (v) Non - reactivity : Plastics do not react with air and
and retains its shape. Bakelite is obtained by reacting water. Unlike metals they are not corroded and thus are
phenol with formaldehyde in the presence of a catalyst. used as storage containers in which a variety of
Properties : materials, including chemicals, can be stored.
(i) Bakelite is hard and stiff. (ii) Bakelite is an insulator. (vi) Plastics are light, strong, durable and can be
Uses : moulded in any desired shape and size.
Bakelite is used :
GENERAL CHARACTERSTICS OF SYNTHETIC
(i) for making electrical switches and plugs.
PLASTICS/FIBRES
(ii) for making gear wheels and table top laminates.
The synthetic plastics can be easily moulded. Following
(iii) for making combs, fountain pen bodies, phonograph
are the characteristics of plastics :
records.
1. Chemical resistance : Synthetic plastics are hardly
Note : affected by strong chemicals such as acids and alkalis.
Bakelite, the first completely synthetic substance, is a Contrary to it, all natural fibres such as cotton, wool, jute,
thermosetting plastic. It was created by Leo Baekeland silk, wood cellulose, etc. are affected by acids and alkalis.
in 1907. 2. Light weight : Synthetic plastic materials weigh far
General Properties of Plastics : less as compared to natural fibres materials, such as
Although different types of plastics differ in some physical wool, jute, etc.
and chemical properties, the following properties are
3. Toughness or Tensile strength : Synthetic plastics
common to most of them-
can withstand lot of force without getting broken. For
(i) Thermal Conductivity :‘Thermal’ means ‘heat’.
example, a thread of synthetic plastic can withstand a
Plastics (like bakelite etc.) are poor conductors of heat.
lot of weight as compared to a thread of cotton of same
This is why they are used -
thickness.
(A) for making handles of cooking containers.
4. Insulation : Synthetic plastic materials are far better
(B) in refrigerators (as plastic foam core) to prevent with respect to heat and electrical insulation. It is for the
heat from outside to enter inside. same reason that electric wires are covered with plastic
(C) in the thermal innerwear that people wear in extreme insulation rather than cotton or silk insulation.
winters. 5. Appearance : Synthetic plastic material can be made
(D) for making containers and films used in microwaves as transparent as glass. Furthermore, they can be used
ovens. for making large variety of household products.
(ii) Electrical Conductivity : Plastics are poor conductors Uses of Plastics :
of electricity. This explains why they are used as covering Plastics can be recycled, reused, coloured, melted,
materials in electrical appliances, cords, electrical rolled into thin sheets or made into wires. Thus, they
outlets and wiring. find a variety of uses, some of which are listed below:
(iii) Solubility in Water : Plastics are insoluble in water
and for this reason bottles, buckets and containers
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Teflon : as toxic substances present in plastics can cause death
or reproductive failure in fish and other aquatic animals.
Teflon is the brand name of polytetrafluoroethylene
(PTFE). It’s monomer unit is tetrafluoro ethylene (iv) When plastics are burned, they produce toxic gases
(CF2 = CF2) Teflon coatings are widely used in nonstick and smoke that cause air pollution.
cooking pans and other cookwares. Teflon does not stick (v) The polybags carelessly thrown here and there are
to materials easily and has a high melting point which responsible for the deaths of many animals, especially
makes it effective for the use in pans for easy cooking cows. The animals, in the process of eating food waste,
and cleaning.Teflon is a type of plastic discovered by US swallow materials like plastic bags and wrappers of
food which choke their respiratory system or form a lining
based company DuPont in 1938.
in their stomach leading to their death.
Note :
Although synthetic plastic catch fire easily, yet there are Solutions of Problems Associated with Plastic
some fire-proof synthetic plastic, like melamine, which disposal :
are used to coat the uniforms of firemen to make them W e can use two methods to reduce the hazards
fire resistant. associated with the disposal of plastic waste.
Types of Wastes : (i) Reducing the usage of plastics.
Waste materials are of two types : Avoid the use of plastics as far as possible. Make use of
(i) Biodegradable bags made of cotton or jute when you go for shopping.
(ii) Non - biodegradable
The biodegradable and non–biodegradable wastes
(i) Biodegradable wastes : should be collected separately and disposed off
Waste materials which can be decomposed into simpler separately.
and less harmful substances through natural
processes, like action of micro - organisms are called (ii) Recycling of plastics.
biodegradable wastes. Different biodegradable wastes Recycling of plastic involves collecting, sorting and
take different time to degenerate. Some examples of processing plastic waste with an aim to reuse the
biodegradable wastes with the approximate time taken
material in manufacturing other products.
by them to degenerate are given below :
(A) Cotton cloth - 2 to 5 months e.g. Polyester soft drink bottles could be melted down
(B) Woollen clothes - about an year and the resulting molten material could be spun into
(C) Kitchen wastes - 1 to 2 weeks fibres.
(D) Paper - 10 to 30 days Two types of bins are made available by the municipality
(E) Wood - 10 to 15 years
- a green bin and a blue bin to aid recycling of plastic
(ii) Non - biodegradable wastes : garbage. Biodegradable wastes such as food items
W aste materials which are not easily decomposed by should be thrown into the green bin. Recyclable wastes
natural resources are called non - biodegradable such as plastic and glass, which cannot be degraded
wastes.
by microorganisms should be thrown into the blue bin.
e.g. Metal cans like those of tin, aluminium etc. take
about 100 to 500 years to degenerate, Note :
plastic bags take several years to degenerate.
(i) 4 R principle : As a responsible citizen remember the
Problems Associated with Plastic Disposal : 4 R principle. Reduce, Reuse, Recycle and Recover.
Despite of the many different uses of plastics, there are Develop habits which are environment friendly.
environmental and health hazards associated with their
disposal. This is because plastics are non- (i) Scientists all over the world are trying to produce
biodegradable, i.e. they cannot be decomposed by micro- biodegradable (decomposed by micro-organisms) and
organism. Accumulation of plastics is considered a photodegradable (decomposes in the presence of
serious problem because most of the methods used to sunlight) plastics. Some example of biodegradable
dispose them result in some type of pollution to the
plastic are starch based biopolymer,
environment.
Polyhydroxyalkanoates ( PHA’s) like Poly-3-hydroxy
For e.g. butyrate (PHB)
(i) If plastics are buried in soil, they cannot be
decomposed by micro-organisms. This prevents rain (ii) To identify what type of plastic a particular product
water from seeping into earth. The water thus remains belongs to, numbers have been allotted to the different
on the earth’s surface, forming muddy puddles. This types of plastics. The principle followed is, the smaller
also affects the plants growing in the area as they do not the number, the easier it is to recycle.
get enough water from the soil.
(ii) Plastic wastes may end up in littering roadsides,
floating in lakes and streams and collecting in ugly
dumps. These provide homes for many disease -
causing germs and animals.
(iii) W hen wastes are dumped in water, they result in
water pollution. They also pose a threat to aquatic life,
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EXERCISE– I 13. W hich of the following is used in automobile battery
1. Which of the following is a natural fabric? casings?
(A) Polyethylene (B) PVC (A) HDPE (B) PP
(C) Nylon (D) Wool (C) PVC (D) Polyester
8. Polycot is made by blending polyester with 20. The material suitable to make buckets is -
(A) wool (B) terylene. (A) iron (B) brass
(C) rayon (D) cotton.
(C) wood (D) plastic
9. The fibre obtained from plant is -
(A) silk (B) wool. EXERCISE– I I
(C) cotton (D) nylon.
1. Give two examples each of natural and synthetic fabrics.
10. The synthetic fibre that burns with a smell of burning
2. W hat are the sources of raw materials for synthetic
paper is - fabrics ?
(A) acrylic (B) polyester.
(C) nylon (D) rayon. 3. Why is rayon called artificial silk ?
11. Which of the following plastics is used in the making of 4. Name the man made fibre made of wood pulp.
thermocol ? 5. What are the different steps involved in the process of
(A) Polyethylene fabric formation from petroleum products ?
(B) High density polyethylene 6. Give two clothing-related applications of each of the
(C) Polypropylene following :
(i) Nylon (ii) Polyester (iii) Acrylic.
(D) Polystyrene
7. W hy are ropes made of nylon used in cranes and
12. To identify the type of plastic a specific number is allotted elevators ?
to plastic products. This number represent - 8. Discuss the limitations associated with synthetic
(A) durability of plastic product fabrics.
(B) electrical conductivity of plastic product 9. List two uses of each of the following fabrics in
(C) thermal resistance of plastic product applications other than clothing:
(i) Nylon (ii) Polyester (iii) Acrylic.
(D) recycling of plastic product
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10. A strand of wool burns with the odour of burning hair 16. What do the following stand for:
while that of cotton burns with the odour of burning paper.
PP, HDPE, PS and PVC ?
Why ?
List two uses of each.
11. Who discovered bakelite ?
17. Discuss the problems associated with plastic disposal.
12. Write the brand name of polytetrafluoroethylene.
18. Write general properties of plastics.
13. Why teflon is used in making non-stick cooking pans ?
19. W hat is the solution of the problems associated with
14. Why is it dangerous to leave plastic bags near a burning plastic disposal ?
gas stove ?
20. W rite differences between thermoplastic and
15. Give reasons why : thermosetting plastic.
(a) refrigerators and freezers have a plastic foam core ?
21. Explain the statement “Plastics are non-corrosive”.
(b) electrical wires have a plastic covering ?
(c) cooking pans have plastic handles ?
ANSWER KEY
EXERCISE–I
1. D 2. C 3. B 4. B 5. D 6. D 7. C
8. D 9. C 10. D 11. D 12. D 13. B 14. B
15. D 16. B 17. B 18. D 19. C 20. D
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