ELEVATOR CONTROL MODULE

ASTRA V1.2
V1.2
COLLECTIVE DOWN – 10 STOPS / COLLECTIVE FULL – 6 STOPS
WITH GRAPHICAL LCD
USER’S MANUAL
FOR S/W VERSION v2.00.L 2013
1 .GENERAL DESCRIPTION 2. TERMINAL DESCRIPTION 3. CONTENTS OF PAGES 4. VIEWING ERRORS AND
DISPLAYED ON LCD ERROR CODE DESCRIPTION
1.1 MAIN FEATURES 2.1 TERMINAL LAYOUT` 3.1 GRAPHICAL DISPLAY 4.1 HOW TO VIEW THE FAULTS
1.2 TECHNICAL DATA 2.2 INPUT TERMINALS 3.1.1 ELEVATOR STATUS 4.2 HOW TO ERASE THE FAULTS
2.3 OUTPUT TERMINALS 3.1.2 MOVING DIRECTION 4.3 FAULT CODE DESCRIPTION
2.3.1 OUTPUT TERMINALS FOR AC1 AND SPEED
SPEED, AC2 SPEED AND VVVF 3.1.3 DOOR STATUS
2.3.2 OUTPUT TERMINALS FOR 3.1.4 FLOOR NUMBER
HYDRAULIC STATUS
2.3.3 INDICATOR OUTPUT 3.2 ON-BOARD CALL
TERMINALS REGISTRATION FUNCTION
2.3.4 INDICATOR OUTPUT 3.3 ON-BOARD CALL
TERMINALS INSPECTION OPERATION
FOR INDICATOR=DECIMAL
2.4 CALLS TERMINALS

5. AUXILIARY 7. BOARD
6. FIRMWARE 8. APPENDIX A
FUNCTIONS UPGRADE DIMENSION
MENU
5.1 MENU DESCRIPTION 6.1 INSTALLING THE ASTRA 7. BOARD DIMENSION 8. APPENDIX A
FIRMWARE UPGRADE SOFTWARE
6.2 INSTALLING THE ASTRA USB
DRIVER
6.2.1 DRIVER SETUP FOR
WINDOWS VISTA/WIN7
6.2.2 DRIVER SETUP FOR
WINDOWS XP
6.3 FIRMWARE UPGRADE
PROCESS
6.4 INSTALLING THE SASPTOOL
FIRMWARE APPLICATION ON THE
MOBILE
6.5 FIRMWARE UPGRADE
PROCESS
1 .GENERAL DESCRIPTION

1. GENERAL DESCRIPION
1.1 MAIN FEATURES
Pla orm Microcontroller
Type AC 1 speed – AC 2 speed - VVVF – Hydraulic
Self diagnos c Error codes describing common faults related to periphery inputs
On-board display 8-characters by 2-lines LCD alphanumeric display is used for floor, error messages and menu
Push bu ons Three push bu ons used to access different parameter and the menu
Sha informa on End of sha in the up direc on
End of sha in the down direc on
Slow down and final stop in the up direction
Slow down and final stop in the down direc on
Car posi on is saved following a power failure
Indicator signal Gray Code or
Binary Code or
Enhanced Code (when using S.&A.S. scrolling display) or
7-Segment code or
Decimal
Number of stops 10 stops collec ve down – 6 stops collec ve selec ve
(when using Gray code or Binary code or Enhanced code or 7-segment)
9 stops collec ve down only when using 7-segment nega ve
9 stops collec ve down – 5 stops collec ve selec ve using Decimal code
5 stops Down collec ve with no mul plexing stages
Door type Swinging or automa c door or half automa c door
Door controls Input for re-open, photocell and door jam switch + input to bypass closing delay
Door status Parking with door opened or door closed
Floor Stop me Variable from 0 to 9.9 seconds
Car light Automa c switch off a er delay - 0 to 25.0 seconds
Inspec on mode For installa on and maintenance purposes using slow speed (bypasses all sha informa on)
PTC Input Motor PTC input halts li operation when motor overheats
Outputs Indicator and Call outputs are short circuit protected
Terminals All terminals are individually labeled according to func on to facilitate iden fica on

1.2 TECHNICAL DATA

Supply voltages Board supply: 17vac +15% -25% - 120mA
Periphery supply: 22vdc +15% -25%
Inputs Each input has a led to indicate its status – all inputs are optically isolated
Input ac ve voltage level is 22vdc
Control outputs Each output has a led to indicate its status – all outputs are dry relay contacts
Rated at 250Vac 10A
Call terminals Each call has a led to indicate its status
Call are op cally isolated
Call ac ve voltage level is zero volts (GND)
Call terminals are capable of driving 15mA leds on 22vdc
The + and – supplies of Car and Hall are short circuit protected
Indicator outputs Each output has a led to indicate its status – all outputs are op cally isolated
For A,B,C,D: Red LED On = Output voltage level is 22vdc (P)
For a, b, c, d, e, f, g: Green LED On = Output voltage level is 0vdc (GND)
For arrow up and arrow down: Green LED On = Output voltage level is 0vdc (GND)
Connec on Screw type, plug-in connectors
Norms Conforms to EN81

Selection by presetting a parameter in the menu, refer to section 5.1.

When power returns, elevator resumes from where it was without the need of a homing trip unless Power-ON homing is enabled, refer to section 5.1.
For automatic or ½ automatic door only.
Activated by a push button in the car.
Activated by an external key switch and two push buttons.
Care should be taken to add a freewheeling diode in parallel with the coil of each DC contactor or DC relay driven from the board.

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 2. TERMINAL DESCRIPTION

2. TERMINAL DESCRIPTION
2.1 TERMINAL LAYOUT

HIGH_SPD
LOW_SPD
CLSE CAM
SDPF_DN
17VAC A
17VAC B
INSP_DN

SFTY ON

SDFS_UP
INSP_EN

EOS_DN
INSP_UP

RE_OPN

EOS_UP

DN_DIR
CDOOR

UP_DIR
LS_EO
LS_EC

OPEN
C LGT

CDRV
LGHT

STAR
GND
CLSE

PUSH BUTTONS
+ HALL
- HALL
PTC A
PTC B

+ CAR
- CAR
D/d
A/a
B/b

↓/e
C/c

↑/f

C0
C1
C2

C3
C4
C5
C6
C7
C8
C9
g
↓
↑

2.2 INPUT TERMINALS

SDFS_UP Slow down and final stop in the up direction
SDPF_DN Slow down and final stop in the down direc on / DZ for automa c door when enabled in the menu
EOS_UP End of sha in the up direc on
EOS_DN End of sha in the down direc on
SFTY ON Should be ac ve when li is moving
RE_OPN Re-open for automa c door (when inac ve) / door closed for swinging door (when ac ve)
CLSE Bypasses reclosing delay in automa c door / Emergency stop for swinging door when enabled in the menu
LS_EO Limit switch end of opening
LS_EC Limit switch end of closing
INSP_EN Inspec on enable (when input is inac ve)
INSP_UP Inspec on up
INSP_DN Inspec on down
17VAC A Board power supply – 17vac a
17VAC B Board power supply – 17vac b
PTC A Input from the PTC
PTC B Input from the PTC

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 2. TERMINAL DESCRIPTION

2.3 OUTPUT TERMINALS

2.3.1 OUTPUT TERMINALS FOR AC1 SPEED, AC2 SPEED AND VVVF
P +22V Biasing voltage from periphery supply – posi ve side
GND Biasing voltage from periphery supply – negative side
LGHT Car light relay
CLGT Common for LGHT output
OPN Open door relay or contactor
CLSE Cam contactor / Close relay or contactor
CDOOR Common for CLSE_CAM and OPN outputs
CDRV Common for DN_DIR, UP_DIR, HI_SPD, LOW_SPD and STAR outputs
STR Spare output – refer to the menu in sec on 5.1
LOW Low speed contactor or speed reference 1 in VVVF
HI High speed contactor or speed reference 2 in VVVF
UP Up direc on contactor or forward in VVVF
DN Down direc on contactor or reverse in VVVF

2.3.2 OUTPUT TERMINALS FOR HYDRAULIC

P +22V Biasing voltage from periphery supply – posi ve side
GND Biasing voltage from periphery supply – negative side
LGHT Car light relay
CLGT Common for LGHT output
OPN Open door relay or contactor
CLSE Cam contactor / Close relay or contactor
CDOOR Common for CLSE_CAM and OPN outputs
CDRV Common for DN_DIR, UP_DIR, HI_SPD, LOW_SPD and STAR outputs
STR Star output
LOW Releveling relay
HI High speed valve
For Hydraulic elevator with HYD STOP less than 0:Hydraulic Up Valve
UP Else
Pump delta contactor
DN Down direc on valve

2.3.3 INDICATOR OUTPUT TERMINALS

A/a Floor informa on A / a output
B/b Floor informa on B/ b output
C/c Floor informa on C / c output
For Hydraulic elevator with HYD STOP greater than 0:Hydraulic Up Valve
Else
D/d For Hydraulic elevator with HYD STOP less than 0: Up direc on contactor
Else
Floor informa on D / d output
↓/e Down Arrow / e output
↑/f Up Arrow / f output
g g output
↓ Down Arrow
↑ Up Arrow

Although this is not an output, it is listed with the outputs for convenience.
For automatic or ½ automatic door only.
For swinging door.
For Gray or Binary or Enhanced code indicator. INDICATR = GRAY, GRAY 1, BINARY or ENHANCED.
For Seven segment code indicator. INDICATR = 7SEGMENT or 7SEGMNT- or 7SEGMNT1
For maximum 8 stops Lift.

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 2. TERMINAL DESCRIPTION

2.3.4 INDICATOR OUTPUT TERMINALS FOR INDICATOR = DECIMAL

a Floor 0 output
b Floor 1 output
c Floor 2 output
d Floor 3 output
e Floor 4 output
f Floor 5 output
g Floor 6 output
↓ Floor 7 output
↑ Floor 8 output

2.4 CALL TERMINALS

C9 Floor 9 call / minus output
C8 Floor 8 call
C7 Floor 7 call
C6 Floor 6 call
C5 Floor 5 call
C4 Floor 4 call
C3 Floor 3 call
C2 Floor 2 call
C1 Floor 1 call
C0 Floor 0 call

For Seven segment code indicator with basements: INDICATR =7SEGMNT- and SPARE OP not set to 7Sd –ve
For maximum 9 stops Lift.

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 3. CONTENTS OF PAGES
DISPLAYED ON LCD

3. CONTENTS OF PAGES DISPLAYED ON LCD

Three push buttons are used to simplify the access of the main menu. The first page in the menu displays
the status of the elevator in a numeric or graphical display. The NEXT and PREV buttons are respectively
used to scroll downwards and upwards in the 9 pages menu. SELECT is used to access the function or
information within the menu item. No functions are associated with the elevator status page, elevator
settings page, and software and hardware page in the menu. The following table describes the Main Menu
along with all its functions:
Numeric Display or Graphical Display
Numeric Display:
st
1 line:
Elevator status  NORM., INSP., HTRP, FLT, EVAC. RLVL, LAND, ESTP.
Floor  FL#
nd
2 line:
Page 1
Door status:
For swinging door  OPND, CLSD, LCKG, LCKD
For automa c & 1/2 automa c door  OPND, CLSD, OPNG, CLSG, 1/2o, UNKN
Speed  Hi, Int, Ins, Lo
Direc on  , 
Graphical Display: Refer to sec on 3.1
Page 2 Current fault descrip on
Page 3 Fault Log with the possibility of viewing the last 9 faults with the floor where each fault has occurred
Page 4 Erase Faults page
Page 5 Homing trip request

Page 6 Simulate Calls: On board call registra on function

Page 7 Inspect. Operat.: On board Inspec on opera on

Summary of the elevator se ings:

Door type(SWG, AUT, ½)
Page 8 Drive type(AC2S,AC1S,HYDR,VVVF)
Main Landing feature (LD: Disabled, LE: Enabled)
Parking Door status (PDC: Closed, PDO: Opened)
Page 9 So ware and hardware page

When the elevator is moving

Appears only if there is a fault.
Appears only if fault log is not empty.
Relevant in automatic or ½ automatic door. Refer to section 5.1.

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 3. CONTENTS OF PAGES
DISPLAYED ON LCD

3.1 GRAPHICAL DISPLAY

Graphical Display that summarizes elevator status, door status and floor status is now available in Astra V1.2.

3.1.1 ELEVATOR STATUS

The display on the left part of the LCD represents the elevator status (Normal, Inspection, Homing, Fault,
Evacuation, Landing, and Moving)
ELEVATOR STATUS SYMBOL DISPLAY

NORMAL NORM

MOVING NORM

INSPECTION INSP

FAULT FLT

EVACUATION EVAC

HOMING HTRP

LANDING LAND

3.1.2 MOVING DIRECTION AND SPEED

Moving Direction Symbol

UP

DOWN

The moving Speed of the elevator will be represented by the scrolling speed of the direction arrows.

9
 3. CONTENTS OF PAGES
DISPLAYED ON LCD

3.1.3 DOOR STATUS

The display on the right part of the LCD represent the door status
For swinging door: Opened, Locked.
For Automatic and half Automatic doors: Opened, Closed, Opening, Closing, Unknown.
Door Status Door Type Symbol DISPLAY

OPENED Automa c/ OPND

Half Automa c

OPENING/CLOSING Automa c/ OPNG/CLSG

Half Automa c

CLOSED Automa c/ CLSD

Half Automa c

UNKNOWN Automa c/ UNKN

Half Automa c

OPENED Swinging OPND

LOCKED Swinging LCKD

3.1.4 FLOOR NUMBER STATUS

The door status will be merged with the floor number
When the lift is performing a homing trip the floor status is ?

3.2 ON-BOARD CALL REGISTRATION FUNCTION

The operator can give calls using the push buttons to test the lift. Go to the “Simulate Calls” page. Lift has to
be in normal operation. Press SELECT, the display will show” Floor 0“. Use the PREV and NEXT push buttons to
change the floor selection. Once the desired floor is displayed, press SELECT push button. “Car “will
appear to choose a carcall, or landcallup, or landcalldn type of the desired floor. The call for this floor is regis-
tered and the appropriate led will light on the board as well as in the car or hall. The lift will proceed to serve
this call. To exit the call registration mode, go to “Floor 0” and press the PREV push button or go to last floor
and press NEXT. The board will also exit the call registration mode if no buttons are pressed for 25secs.

3.3 ON-BOARD INSPECTION OPERATION

When in inspection mode, Go to the “INSPECT. OPERAT.” Press SELECT, the display will show” Sim Insp “. Page.
NEXT and PREV push button act as INSP_DN and INSP_UP inputs respectively. To exit the simulate inspection
mode press SELECT.
SELECT

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 4. VIEWING FAULTS AND
FAULTS CODE DESCRIPTION

4. VIEWING ERRORS AND ERROR CODE DESCRIPTION

4.1 HOW TO VIEW THE ERRORS
Pressing the SELECT push button while on View ERR page will prompt the board to start displaying the last
9 faults saved in memory. The board begins by displaying the last fault followed by the floor number where
the fault occurred. Press PREV or NEXT push buttons to display the previous or next fault.
Faults detected by the board are divided into three kinds:
1. Level I faults: faults that block the elevator when they occur. But the elevator can resume operation right
after the fault disappears.
2. Level II faults: faults that can be tolerated for a few occurrences before the elevator is blocked by the
board.
3. Level III faults: faults that the board considers to be fatal and will consequently block any further opera-
tion of the elevator.

4.2 HOW TO ERASE THE ERRORS

To erase the faults from memory, go to Erase ER page and press SELECT push button. You will be prompted
to confirm your request. If Yes (PREV) is pressed all faults are erased, if No (NEXT) is pressed, faults are not
affected.

4.3 ERROR CODE DESCRIPTION

Fault Message Fault Description Level Action taken
S yOpnd Safety circuit and/or door opened during
I Waits for safety circuit to close
InTravl travel
LockOpnd Waits for lock circuit to close, cancels calls if fault
Door lock circuit opened during travel I
InTravl persists more than 5sec
DoorClsd Safety circuit failed to close a er door
I Cancels calls and opens door
NotS y closing
Fail to
Failure in locking door a er 3 attempts I Cancels calls
Lockcam
Fail to
Failure in closing door II Cancels calls, opens door
ClsDoor
Fail to
Failure in opening door II Close door and resume
OpnDoor
Sha Inf
SDFS-UP or SDFS-DN or DZ fault II Performs a homing trip
Fault
No EOS
EOS-UP and EOS-DN faults (both open) III Blocks elevator
Fault
Car is Motor has been powered for “CAR JAM” Waits for a call to resume
I
Jammed me, car did not move
Motor Motor has overheated (indicated by the
I Waits until motor cools down
OvrHeat PTC input), li stops at nearest floor
CALL MAINT Maintenance required III Blocks elevator

Not implemented
For swinging or ½ automatic door.
Waits for a call to resume operation.
For automatic door
 When the cause of the fault is diagnosed and fixed, the elevator will automatically resume operation
To recover from this error, access ENTER MAINT. Refer to sections 5.1
When DZ magnetic switch is installed. Refer to section 5.1

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 5. AUXILIARY
FUNCTIONS
MENU

5. AUXILIARY FUNCTIONS MENU

To access the auxiliary functions menu:
1. Press SELECT push button.
2. Turn Power On.
3. Using NEXT and PREV push buttons go to the menu item you desire to edit or change.
4. Press SELECT to edit the parameter associated with the menu item.
5. Use INC and DEC push buttons to make the desired change.
6. Press OK to enter the new value in memory.
7. To modify another parameter repeat from step 4.
8. To end parameter editing, go to EXIT and select OK (elevator will become active again).

12
 5. AUXILIARY
FUNCTIONS
MENU

5.1 MENU DESCRIPTION

What you see DescripƟon and Comments Visibility Range Default
on the display Condition Value
LIGHT TIM Car light turn off delay in sec N/A  0 to 250sec 3 sec
FL STOP TIME Time between travel in sec N/A 0 to 99sec 3 sec
PARKING The parking status of the door Auto/Half OPENED/ OPENED
Auto door CLOSED
VVVF/ HYD In Hydraulic: Star starting time of the hydraulic VVVF -9.9 to 9.9sec 0.0sec
STRT mode drive/
In VVVF: The delay in sec between providing Hydraulic
direc on and speed reference outputs
Posi ve value: VVVF selected with direction
engaging before speed reference
Nega ve value: VVVF selected with speed
reference engaging before direction
VVVF/ HYD The delay in sec between removing direc on and VVVF -9.9 to 9.9sec 0.0sec
STOP speed reference outputs drive/
Posi ve value: VVVF selected with speed Hydraulic
reference disengaging before direc on
Nega ve value: VVVF selected with direc on
disengaging before speed reference
LANDING Sets the landing floor along with the delay before N/A None, 0… 9- 0’10” to 30’59” None
making a main landing trip given that the
elevator has no calls to serve
PTC When this feature is enabled, the motor PTC is N/A DISABLED/ ENABLED DISABLED
con nuously monitored
POWER ON When enabled, the elevator makes a homing trip N/A DIS/ENA DIS
HMNG upon every power-on
When disabled following power on and if li is
not parked on a floor , the controller will take it
to the nearest floor traveling in the same
direc on prior to power failure
RE-LEVEL When preset to SELECTVE, the re-leveling is done Hydraulic ALWAYS/ SELECTVE SELECTVE
only when the door is closed and the elevator elevator
has no calls to serve
EOS WITH INSP When this feature is enabled, the elevator is N/A DIS/ENA DIS
prevented from crossing the end of sha limits in
inspec on mode
CAR JAM The car is considered jammed after this delay. N/A Dis, 1 to 99sec 25sec

AUT DOOR The Auto door is considered jammed a er this Auto/Half Dis, 1 to 99sec 20sec
OPR. delay Auto door
BASEMENT Sets the count of basements N/A 0 to 9 0

DOOR TYP Selects the type of the elevator door. Select ½ N/A SWINGING/ SWINGING
automa c door if there is an electric cam to lock AUTO /
the door in addi on to the automa c door drive. ½ AUTO
PERM CLS When this feature is enabled, the door closing Automatic DISABLED/ ENABLED DISABLED
signal is permanently engaged during travel door
(required for specific types of door drives)

N/A means not assigned

13
 5. AUXILIARY
FUNCTIONS
MENU

What you see on DescripƟon and Comments Visibility Range Default Value
the display Condition
RE-OPEN IP Sets the logic of the re-opn input 
N/A NO/NC NC
DOOR ZONE When enabled, SDFS DN input is re-assigned as N/A DIS/ENA DIS
DZ for automa c door only. DZ should be ac ve
on every floor stop to allow door opening
COLLECTV Selects between collec ve selective, down N/A FULL / DOWN / DOWN 5 / DOWN
collec ve , down 5 (no mul plexing stages: C0-- FULL 4
>C4: CC0-->CC4/C5-->C9: DC0-->DC4) and Full
4(no mul plexing stages: C0-->C3: CC0--
>CC3/C4-->C6: UC0--> UC2/ C7-->C9: DC1--
>DC3)

DRIVE Selects the drive type N/A AC2SPEED / HYDRAULC / AC2SPEED

AC1SPEED/VVVF
Sets the SPARE output func on Not GONG/INT. SPD GONG
Hydraulic BASEBLOC/½A CAM
FAN/OPEN/CLOSE/
SPARE OP LIGHT/HI SPEED/
LO SPEED UP O/P
DN O_P/Insp mod
7Sd -ve

Sets the SLOW spare output func on when drive AC1SPEED GONG/½A CAM/FAN/
is set to “AC1SPEED” drive OPEN/CLOSE/LIGHT/
HI SPEED/UP O/P
DN O_P/Insp mod

SLOW O/P

FAN

N/A means not assigned

14
 5. AUXILIARY
FUNCTIONS
MENU

What you see DescripƟon and Comments Visibility Range Default

on the display CondiƟon Value
INDICATR Display Type DescripƟon Feature N/A GRAY GRAY
GRAY Gray code floor informa on output. - GRAY 1
BINARY
GRAY 1 Gray code floor informa on output - ENHANCED
star ng from 1 7SEGARO+
BINARY Binary code floor informa on output. - 7SEGARO-
7SG-ARO+
ENHANCED Enhanced scrolling display informa on - 7SG-ARO-
output. 7SG1ARO+
7SG1ARO-
7SEGARO+ Seven Segment display information - Indicator output level=0VDC DECIMAL
output: - Arrows (A, B) output level=22VDC
- Maximum number of basements is 1 - Indicator inputs {a, b, c, d, e, f, g, ↓,
- Maximum number of stops is 10 (C0, ↑}
C1, C2....C9). - Board Outputs {↓, ↑, c, d, e, f, g, A,
B}

7SEGARO- - Indicator output level=0VDC

- Arrows output level=0VDC
- Indicator inputs {a, b, c, d, e, f, g, ↓,
↑}
- Board Outputs {a, b, c, d, e, f, g, ↓,
↑}
7SG-ARO+ Seven Segment display information - Indicator output level=0VDC
output with dedicated minus - Arrows (A, B) output level=22VDC
character. - Indicator inputs {a, b, c, d, e, f, g, ↓,
If (SPARE OP is not programmed 7Sd- ↑}
ve): - Board Outputs {↓, ↑, c, d, e, f, g, A,
- Maximum number of basements is 8 B}
7SG-ARO- - Maximum number of stops is 9 (C0, - Indicator output level=0VDC
C1, C2....C8). - Arrows output level=0VDC
- Collec ve type mode is down only. - Indicator inputs {a, b, c, d, e, f, g, ↓,
↑}
- Board Outputs {a, b, c, d, e, f, g, ↓,
↑}
7SG1ARO+ Seven Segment display information - Indicator output level=0VDC
output star ng from 1: - Arrows (A, B) output level=22VDC
- No basements - Indicator inputs {a, b, c, d, e, f, g, ↓,
- Maximum number of stops is 9 in ↑}
down collec ve mode (C0, C1, - Board Outputs {↓, ↑, c, d, e, f, g, A,
C2....C8). B}
7SG1ARO- - Maximum number of stops is 6 in full - Indicator output level=0VDC
collec ve mode. - Arrows output level=0VDC
- C9 is used as “-“sign of the indicator. - Indicator inputs {a, b, c, d, e, f, g, ↓,
↑}
- Board Outputs {a, b, c, d, e, f, g, ↓,
↑}
DECIMAL Decimal floor informa on output -
- Maximum number of stops is 9 (a, b,
c, d, e, f, g, arrow up, arrow dn).

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 5. AUXILIARY
FUNCTIONS
MENU

What you see DescripƟon and Comments Visibility Range Default

on the display CondiƟon Value
EM. STOP I/P When enabled, CLSE input is re-assigned as emergency stop for swinging door only SWINGING DIS/ENA DIS
door
DOOR LS When set to NONE, means that the door is with no limit switches. Auto/Half INSTALLD/ INSTALLD
If the door is closed and an order to open the Auto door NONE
door is given, the door will be considered opened a er AUT DOOR OPR. and then
disengage open signal
If the door is opened and an order to close the door is given, the door will be considered
closed a er AUT DOOR OPR. and then disengage close signal
When this feature is enabled, the li will ramp to stop when the inspec on up or down
RAM WITH bu on is released VVVF DIS/ENA DIS
INSP drive

INSP. VIA CAB When this feature is ENA, The first two calls in COP are used to move the li in inspec on N/A DIS/ENA
mode DIS

When set to “GRAPHIC”, the elevator status, door status, and floor status will be displayed
LCD MODE in graphical mode N/A NUMERIC/ GRAPHIC
GRAPHIC

CC-CANCL -Touch panel is now supported by COLLECTV: DISABLED/ DISABLED

selecting “ONECLICK” for canceling the call - DOWN ONECLICK/
When set to “DOUBLECL”, a registered carcall can be canceled by double clicking it 5/FULL 4 DOUBLECL

Arrows Sets the arrows type func on N/A On/Blinking/ On

Run

Res Opr When Enabled and we are coming out from inspection, write on display a special message N/A DISABLED/ DISABLED
"RES NORM". ENABLED
If yes is selected go to status page and resume normal opera on.
If no remain in the page un l either the inspec on input is off or yes is selected.
PERM OPN When this feature is enabled, the door Opening signal is permanently engaged when the Automatic DISABLED/ DISABLED
door is totally opened. ENABLED

ENTER Press select push bu on to access MAINTENANCE MENU

MAINT.

EXIT Exits the Exits the menu N/A

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 6. FIRMWARE
UPGRADE

6. FIRMWARE UPGRADE
6.1 INSTALLING THE ASTRA FIRMWARE UPGRADE SOFTWARE
In order to upgrade firmware on site, a CD will be provided by S. &A.S.Ltd & the below steps shall be
followed:
1. Run file “SAS_Patch.exe” located in “SAS_PTool\SAS_PTool” folder.
2. Setup the application located in “SAS _PTool\SAS_PTool \SAS_PTool_Setup” folder
3. SAS_PTool will appear in the programs list. Send it to Desktop as shortcut.

6.2 INSTALLING THE ASTRA USB DRIVER

1. Plug in the USB cable to the SAS device before turning power on
2. Turn on power of the SAS device. All the leds on the front starts blinking.

6.2.1 DRIVER SETUP FOR WINDOWS VISTA/WIN7

The first SAS board plugged into the PC USB port may not launch an automatic start. In this case, right-click
my
computer and choose properties. The following window appears. On the left side of the window, click on
Device Manager.

The “SAS DEV” device will appear in Other Devices, right-click it and choose Update Driver Software.

17
 6. FIRMWARE
UPGRADE

Select “Search automatically for updates driver software”.

18
 6. FIRMWARE
UPGRADE

Select install this driver software anyway.

The Driver SETUP procedure will be done only once For Windows vista/Win7.
So, the driver of any new SAS Device connected to the PC USB port will be installed automatically.

6.2.2 DRIVER SETUP FOR WINDOWS XP

Each time New SAS Device is plugged into the PC USB port, a “Found New Hardware Wizard” window
appears.
Select “Install the software automatically (Recommended)” and click next.

Select “Continue Anyway”.

19
 6. FIRMWARE
UPGRADE

The driver of the new SAS Device connected to the PC USB port will be installed automatically.

6.3 FIRMWARE UPGRADE PROCESS

Run “SAS_PTool” application.
The following window will appear prompting the user that the SAS board is detected on the USB port:

Click Open to choose the *.sas file that will be used to upgrade the firmware.
A Footnote will appear showing the file name, the software version and its date:

Click upgrade.

20
 6. FIRMWARE
UPGRADE

The upgrade progress is shown as below:

Once the upgrade is complete, the footnote “Firmware upgraded successfully” will appear:

Then the SAS device firmware upgraded successfully, and the SAS device will automatically run the new
firmware.

21
 6. FIRMWARE
UPGRADE

6.4. FIRMWARE UPGRADE USING GOOGLE PLAY STORE ON SMART PHONE

6.4.1 INSTALLING THE SASPTOOL FIRMWARE APPLICATION ON THE MOBILE
In order to upgrade the firmware from your mobile, follow the below steps:

1. Search for the application “SASPTool” on Google play store and install it, or follow the link below:

https://play.google.com/store/search?q=SASPTool.
FIRMWARE UPGRADE PROCESS
2. Run “SAS_PTool” application from the mobile.

The below window appears showing all *.sas files already saved

22
 6. FIRMWARE
UPGRADE

3. Power off the SAS board

4. Use a USB cable to connect board to the mobile.
5. Turn SAS device on.

The following window will appear showing that a SAS Device is now connected:

6. Click on the sas file that you need to download.

A POPUP window will appear showing the file name, its description and its date:

7.. Click
Clil ck Y
Yes
es

The Download Will Start:

23
 6. FIRMWARE
UPGRADE

Once the download is completed, the message “Firmware downloaded successfully” will appear:

8. Disconnect the USB cable.

The user can now process with normal operation.

If you desire to delete any sas file from the mobile list, press and hold on the filename until a POPUP window
appears showing multiple choices and then click on Remove from list:

24
 7. BOARD
DIMENSION

7. BOARD DIMENSION

8.9 mm

184.1 mm

P4 P6 P7

P8

4.0 mm

25
 8. APPENDIX A

8. APPENDIX A
This appendix contains all wiring diagrams relevant to assembling the board in a panel.

26
 1 2 3 4 5 6

R S T
(22V) (22V)
2 1
AC + PP
1

P
5 Amps

+
AC -
0 17 3300UF 50V 3300UF 50V
BRIDGE
A A
2

(60V) GND
L1 0 0 2 1
AC +
P3
L2 380 60
2 1
TRANSFORMER AC -
BRIDGE END OF TRAVEL UP
L3
0 Ch Cu
2 Amps BRAKE 4 3 6 5 END OF TRAVEL DOWN

17 CL Cd
R N SPEED GOVERNOR
4 3 6 5 (PARACHUTE)

LIGHT GND DOOR CONTACTS

B SWITCH CAR STEP EMERGENCY B
EXTERNAL STOP
MICROSWITCH

SWINGING DOOR

AUTO. DOOR
10
Rd
1

Cd Cu Rlight LOCK CONTACTS

2

21

21

21
P3 GND
Cd Cu Cl

22

22

22
P

A1

A1

A1

A1
Rlight Cu Cd Cl Ch
C
GND C
10
GND

A2

A2

A2

A2
GND
CAR LIGHT UP DIRECTION DOWN DIRECTION SLOW SPEED HIGH SPEED
RELAY CONTACTOR CONTACTOR CONTACTOR CONTACTOR

17V 17V P GND CLGT LIGHT UP DN LOW HI CDRV

+22V (-)
1

Cl Ch
ASTRA V1.2 BOARD
2

6
U2

V2

U1

V1
W2

W1

S.&A.S. Ltd.
Jieh Chouf
Lebanon
MH [email protected]
ASTRA WIRING DIAG: SUPPLY & OUTPUTS
D
ASYNCHRONOUS MOTOR DC Contactors D

Size FCSM No. DWG No. Rev

B - 1
BA120W1_Supply_ContDC

Scale Sheet
-
1 of 12

1 2 3 4 5 6

27
 1 2 3 4 5 6

LAST STOP LAST STOP LAST STOP

5CM 5CM 5CM

A 5CM A

5CM
30CM SWINGING DOOR AUTOMATIC DOOR

15CM
P P3

OVERWEIGHT
P P P3

SWITCH
OVERWEIGHT
P

SWITCH

DOORJAM

21

21
SWITCH
B B

MICROSWITCH
Cc Co

CAR STEP
OFF=INSPECTION

22

22
5CM

ON=NORMAL
5CM 5CM

(REVISION)

PHOTOCELL

END OF OPENING

END OF CLOSING
3

3
FIRST STOP FIRST STOP FIRST STOP

CLOSE WITHOUT
A1
Cd Cu Cc

A1

A1
PP PP PP Co Cc

DELAY
MAGNETIC SWITCHES

MAGNETIC SWITCHES

MAGNETIC SWITCHES
MONOSTABLE

A2
EMERGENCY
Rd

A2

A2
BISTABLE

BISTABLE

REOPEN
STOP
+t

1
S

GND
N

DZ *

GND
C C
PTC PTC UP DN UP DN UP DN UP DN UP DN UP DN ON UP INSP EN CLSE ** OPN CAM/ CDOOR OPN CLSE EO EC CDOOR OPN CAM/
a b SDFS SDFS EOS EOS SDFS SDFS EOS EOS SDFS SDFS EOS EOS SFTY INSP DN INSP RE CLSE RE LS LS CLSE

ASTRA V1.2 BOARD

Note: S.&A.S. Ltd.

1- Use the Monostable Magnetic Switches Jieh Chouf
configuration for Automatic door. Lebanon
[email protected]
(*) If DZ enabled in automatic door ASTRA WIRING DIAG: INPUTS/DOOR INFO
(**) If emergency stop enabled in swinging door
D DC Contactors D

Size FCSM No. DWG No. Rev

B BA120W2_Ips_ContDC.Sch 1
-

Scale Sheet
2 of 12
-

1 2 3 4 5 6

28
 1 2 3 4 5 6

R S T

(22V)
(22V) PP
1

2 1
AC +
5 Amps P

+
AC - 3300UF 50V 3300UF 50V
A BRIDGE A
0 17 GND
2

L1 0 0 (0Vac) 2 1
(60V)
AC + (110Vac)
P3
L2 2 1 380 60 AC -

L3 TRANSFORMER BRIDGE END OF TRAVEL UP

0
Ch Cu
2 Amps 4 3 6 5
(110Vac) BRAKE END OF TRAVEL DOWN
17 110
CL Cd
4 3 6 5
SPEED GOVERNOR
R N
(PARACHUTE)

LIGHT GND CAR STEP EMERGENCY DOOR CONTACTS

B STOP B
SWITCH MICROSWITCH
EXTERNAL

AUTO. DOOR
100nF 250V

10
SWINGING DOOR

100ohm 1/2W
1

Rd LOCK CONTACTS
Cd Cu
3

2
2

Rlight
1

21

21

21
0Vac Cd Cu Cl
(110Vac)

22

22

22
P
100nF 250V 100nF 250V 100nF 250V 100nF 250V 100nF 250V

A1

A1

A1

A1
100ohm 1/2W

100ohm 1/2W

100ohm 1/2W

100ohm 1/2W

100ohm 1/2W
GND Rlight
C Cu Cd Cl Ch C

10

A2

A2

A2

A2
0Vac 0Vac
CAR LIGHT UP DIRECTION DOWN DIRECTION SLOW SPEED HIGH SPEED
RELAY CONTACTOR CONTACTOR CONTACTOR CONTACTOR
17V 17V P GND CLGT LIGHT UP DN LOW HI CDRV
+22V (-)
1

Cl Ch
ASTRA V1.2 BOARD
2

6
U2

V2

W2

U1

V1

W1

S.&A.S. Ltd.
Jieh Chouf
Lebanon
MH [email protected]
ASTRA WIRING DIAG: SUPPLY & OUTPUTS
D AC Contactors D
ASYNCHRONOUS MOTOR
Size FCSM No. DWG No. Rev
B - BA120W3_Supply_ContAC.Sch 1

Scale Sheet
- 3 of 12

1 2 3 4 5 6

29
 1 2 3 4 5 6

LAST STOP LAST STOP LAST STOP

5CM 5CM 5CM

A A
5CM

30CM
SWINGING DOOR AUTOMATIC DOOR
5CM P
15CM

OVERWEIGHT
P P 110VAC 110VAC

SWITCH

END OF CLOSING
OVERWEIGHT
P

DOORJAM
SWITCH

21

21
B B

SWITCH
Cc Co

OFF=INSPECTION

CLOSE WITHOUT
MICROSWITCH

22

22
ON=NORMAL

CAR STEP
5CM 5CM 5CM

(REVISION)

DELAY
PHOTOCELL
FIRST STOP FIRST STOP FIRST STOP

100nF 250V 100nF 250V

END OF OPENING
PP PP PP

A1

A1

A1
MAGNETIC SWITCHES

MAGNETIC SWITCHES
Cc Co Cc
MAGNETIC SWITCHES

100ohm 1/2W

100ohm 1/2W
3
MONOSTABLE

Rd

3
BISTABLE

BISTABLE
Cd Cu

EMERGENCY

A2

A2

A2
REOPEN
1
STOP
S

+t

4
DZ *
N

(0VAC)
C (0VAC) C

PTC PTC UP DN UP DN UP DN UP DN UP DN UP DN ON UP INSP EN CLSE ** OPN CAM/ CDOOR OPN CLSE EO EC CDOOR OPN CAM/
a b SDFS SDFS EOS EOS SDFS SDFS EOS EOS SDFS SDFS EOS EOS SFTY INSP DN INSP RE CLSE RE LS LS CLSE

ASTRA V1.2 BOARD

Note: S.&A.S. Ltd.

1- Use the Monostable Magnetic Switches Jieh Chouf
configuration for Automatic door. Lebanon
[email protected]
(*) If DZ enabled in automatic door ASTRA WIRING DIAG: INPUTS/DOOR INFO
(**) If emergency stop enabled in swinging door
D AC Contactors D

Size FCSM No. DWG No. Rev

B BA120W4_Ips_ContAC.Sch
- 1

Scale Sheet
4 of 12
-

1 2 3 4 5 6

30
 1 2 3 4 5 6

P
A A

UniScroll

OR
P

UniLCD

B B
P P
A B C D COM
2 4
A

G
3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - A/a B/b C/c D/d /e /f g

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="ENHANCED" or Jieh Chouf
"7SEGARO-" Lebanon
[email protected]

COLLECTV="DOWN" ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Down Collective- 10 stops
D D

Size FCSM No. DWG No. Rev

B BA120W5_Calls_Dn10-Enhanced-7SEGARO-.Sch 1
-

Scale Sheet
5 of 12
-

1 2 3 4 5 6

31
 1 2 3 4 5 6

A A

B B
P P

COM
2 4
A

G
3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - C/c D/d /e /f g A/a B/b

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="7SEGARO+" Jieh Chouf
Lebanon
[email protected]

COLLECTV="DOWN" ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Down Collective- 10 stops
D D

Size FCSM No. DWG No. Rev

B BA120W6_Calls_Dn10 - 7SEGARO+.Sch 1
-

Scale Sheet
6 of 12
-

1 2 3 4 5 6

32
 1 2 3 4 5 6

P
A A

UniScroll

OR
P

UniLCD

B B
P P

A B C D COM
2 4
A

G
3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - A/a B/b C/c D/d /e /f g

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="ENHANCED" or Jieh Chouf
"7SEGARO-" Lebanon
[email protected]
ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Full Collective- 6 stops
COLLECTV="FULL"
D D

Size FCSM No. DWG No. Rev

B BA120W7_Calls_Full6-Enhanced-7SEGARO-.Sch 1
-

Scale Sheet
7 of 12
-

1 2 3 4 5 6

33
 1 2 3 4 5 6

A A

B B
P P

COM
2 4
A

G
3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - C/c D/d /e /f g A/a B/b

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="7SEGARO+" Jieh Chouf
Lebanon
[email protected]
ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Full Collective- 6 stops
COLLECTV="FULL"
D D

Size FCSM No. DWG No. Rev

B BA120W8_Calls_Full6 - 7SEGARO+.Sch 1
-

Scale Sheet
8 of 12
-

1 2 3 4 5 6

34
 1 2 3 4 5 6

A A

P
P
B B
COM

2 4
A

G
- 3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - A/a B/b C/c D/d /e /f g

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR= "7SG-ARO-" Jieh Chouf
Lebanon
[email protected]

COLLECTV="DOWN" ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Down Collective- 9 stops
7Seg indicator with basements
D D

Size FCSM No. DWG No. Rev

B BA120W9_Calls_7SegwBas-7SG-ARO-.Sch 1
-

Scale Sheet
9 of 12
-

1 2 3 4 5 6

35
 1 2 3 4 5 6

A A

P
P
B B
COM

2 4
A

G
- 3 1

C C

- CAR + C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 + HALL - C/c D/d /e /f g A/a B/b

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR= "7SG-ARO+" Jieh Chouf
Lebanon
[email protected]

COLLECTV="DOWN" ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Down Collective- 9 stops
7Seg indicator with basements
D D

Size FCSM No. DWG No. Rev

B BA120W10_Calls_7SegwBas - 7SG-ARO+.Sch 1
-

Scale Sheet
10 of 12
-

1 2 3 4 5 6

36
 1 2 3 4 5 6

A A
P

UniScroll

OR
P

UniLCD

B B
P P
A B C D COM
2 4
A

G
3 1

C C

GND P C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 A/a B/b C/c D/d /e /f g

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="ENHANCED" or Jieh Chouf
"7SEGARO-" Lebanon
[email protected]
ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Down Collective- 5 stops
COLLECTV="DOWN 5" No multiplexing mode
D D

Size FCSM No. DWG No. Rev

B BA120W11_Dn5_NoMulti.Sch 1
-

Scale Sheet
11 of 12
-

1 2 3 4 5 6

37
 1 2 3 4 5 6

P
A A

UniScroll

OR
P

UniLCD

B B
P P

A B C D COM
2 4
A

G
3 1

C C

GND P C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 A/a B/b C/c D/d /e /f g

ASTRA V1.2 BOARD

S.&A.S. Ltd.
INDICATR="ENHANCED" or Jieh Chouf
"7SEGARO-" Lebanon
[email protected]
ASTRA WIRING DIAG: CALLS / FLOOR INFORMATION - Full Collective- 4 stops
COLLECTV="FULL 4"
D D

Size FCSM No. DWG No. Rev

B BA120W12_Calls_Full4.Sch 1
-

Scale Sheet
- 12 of 12

1 2 3 4 5 6

38
 WHICH ELEVATOR CONTROLLER IS RIGHT FOR YOU?

MicroZed v3.3a MicroZed v3.5a

MicroZed-A v3.1 MicroZed-AR v3.1 ASTRA v1.2

AC 1 speed     
AC 2 speed     
Hydraulic     
VVVF(1m/s speed)     
VVVF(1.6m/s speed) — — —  
VVVF(>=2m/s speed) — — — — 
Magnetic Switches for
    
Shaft Information
Incremental encoder
— — — — 
for direct approach
Simplex mode     
Group mode — — —  
Down Collective — —   
Full Collective — —   
Pseudo-collective   — — —
Maximum Number of
10 10 10 32 48
Stops
Serial Calls — — — — 
Swinging door     
Automatic door     
Half automatic door     
Gray Code Indicator     

39
 MicroZed v3.3a MicroZed v3.5a
MicroZed-A v3.1 MicroZed-AR v3.1 ASTRA v1.2

Binary Code
    
Indicator
Enhanced Code
    
Indicator
Decimal code
   — —
Indicator
DC Contactors  — —  —
AC/DC Contactors —   — 
Real Time Clock — — —  
Spare Outputs 1 1 2 2 8
Reservation Input — — —  
Fullload Input — — —  
Overload Input — — —  
Evacuation Input — — —  
Firemen switch and
— — —  
operation
Final Limit Switch
— — —  
Input
Integrated
— —   
Evacuation
Inspection Command
— —   
via COP option
Access Control — — —  
CarCall Cancellation — — *  
Double Door
— — —  
Entrance

40
 MicroZed v3.3a MicroZed v3.5a
MicroZed-A v3.1 MicroZed-AR v3.1 ASTRA v1.2

Graphical Display    — —
24-Charx2-lines LCD
— — —  
alphanumeric display
Diagnostic Tool — — —  
English language     
French language — — —  
Arabic language — — —  
Swedish language — — —  
Faults Log 9 9 9 15 15
Events log — — — — 
Desktop Application
for monitoring and — — —  
control
USB port     
RS485 port — — —  
Firmware Upgrade
    
on site

41