@Perkins

Technical Data
New 1000 Series 1004-40T
ElectropaK 62 kW @ 1500 rev/min

Basic technical data Performance

Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 Note: All data based on operation to ISO/TR14396, ISO3046/1
Cylinder arrangement .. ... ... ... ... ... ... ... ... ... ... ... Vertical in-line standard reference conditions.
Cycle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Four stroke Speed variation at constant load... ... ... ... ... ... ... ... ... ... .. ± 0.8%
Induction system.. ... ... ... ... ... ... ... ... ... ... ... ... ... Turbocharged
Cyclic irregularity
Compression ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17·25 : 1
-at 110% standby power ... ... ... ... ... . see flywheel option drawing
Bore . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 mm (3.94 in)
Test conditions
Stroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127 mm (5 in)
-air temperature ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 °C (77 °F)
Cubic capacity . ... ... ... ... ... ... ... ... ... ... ... . 3,99 litres (243.5 in³)
-barometric pressure . ... ... ... ... ... ... ... ... ... . 100 kPa (29.5 in hg)
Direction of rotation.. ... ... ... ... ... ... ..Clockwise viewed from front
-relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 30%
Firing order .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1, 3, 4, 2
Sound level
Estimated total weight (dry) . ... ... ... ... ... ... ... . 451 kg (994.28 lb)
Average sound pressure level for bare engine (without inlet and
Estimated total weight (wet). ... ... ... ... ... ... ... 471 kg (1038.38 lb)
exhaust) at 1 meter ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 90.3 dBA
Overall dimensions
-all ratings certified to within . ... ... ... ... ... ... ... ... ... ... ... ... .. ±5%
-height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 981 mm (38.62 in) If the engine is to operate in ambient conditions other than those of
-length.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1178 mm (46.38 in) the test conditions, suitable adjustments must be made for these
-width (includes mounting brackets) ... ... ... ... . 655 mm (25.79 in)
changes. For full details, contact Perkins Technical Service
Moments of inertia (mk²) Department.
-engine. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... TBA 90% of the prime power rating can be applied 10 seconds after the
-flywheel... ... ... ... ... ... ... ... ... ... ... ... ... ... .. see option drawings
starter motor is energised. The remaining 10% can be applied 15
Centre of gravity
seconds after start if the ambient temperature is not less than 15 °C
-forward from rear of block... ... ... ... ... ... ... ... ... 232 mm (9.14 in)
(59 °F). If it is less than15 °C (59 °F), an immersion heater is
-above centre line of block... ... ... ... ... ... ... ... ... ... 102 mm (4 in)
recommended. For additional information, contact Perkins
-offset to RHS of centre line. ... ... ... ... ... ... ... ... . 11 mm (0.44 in)
Technical Service Department.

General installation
Type of operation and application
Designation Units Prime Stand-by
50Hz 50Hz
Gross engine power kW (bhp) 56,4 (75.6) 62 (83.1)
Brake mean effective pressure kPa (lbf/in²) 1127 (163.46) 1240 (179.85)
Mean piston speed m/s (ft/s) 6,35 (20.83) 6,35 (20.83)
ElectropaK net engine power kW (bhp) 56 (75.1) 60,5 (81.1)
Engine coolant flow 8 kPa restriction l/min (UK gal/min) 150 (33.0) 150 (33)
Combustion air flow m³/min (ft³/min) 3,8 (134.2) 3,8 (134.2)
Exhaust gas flow (max) m³/min (ft³/min) 9,7 (342.5) 10,8 (381.4)
Exhaust gas temperature (max) °C (°F) 605 (1121) 675 (1247)
Cooling fan air flow m³/min (ft³/min) 126 (4450) 126 (4450)
Energy balance
Energy in fuel (Fuel heat of combustion) kW (Btu/min) 184,4 (8439) 163,1 (9275)
Gross heat to power kW (Btu/min) 56,4 (3207) 62 (3525)
Energy in power output (net) kW (Btu/min) 56 (3184) 60,5 (3440)
Energy to coolant and lubricating oil kW (Btu/min) 36,8 (2092) 40,3 (2291)
Energy to exhaust kW (Btu/min) 50 (2843) 55,1 (3133)
Heat to radiation kW (Btu/min) 5,2 (295) 5,7 (324)
Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 53 °C (127 °F) or 46 °C (114.8 °F) if a canopy is fitted. If the power unit is to be enclosed totally, a cooling test should be done to check
that the engine cooling is accecptable. If there is insufficient cooling, contact Perkins Technical Service Department.
1004-40T ElectropaK, left side view

X
338,9 597 belt line
157,9 596,1 water return
Ø 266 530,9 water feed
40 removal

1/2 - 14 NPSI (plugged)

446,7 rear of alternator
346,5
67,1
375 series
blade connector
598,8

1/4 - 18 NPSI

453,5
(plugged

409,1
376,3

water drain)
152,4

Y Y
9,14
195,6
223,3

Ø 20,5
47,5 removal

141,5
both sides
30,2
28,6 216,9
50 365,6

A1476
1004-40T ElectropaK, right side view

X
836,6 1/4 - 18 NSPI
Cap - 10 PSI 789,9 (plugged
169 KAPI water drain)
465,2
298,7 14,8

14 removal
289,2 pipe end
30 250,4
40
560 between headers

Ø79,2
720,6

Centre line

527,4
532,9

517,3
497,8

core

540
282,7

195,1
76,1
154

Y Y
137,4
223,3
234,8

260,4
224,3
260,4

20 removal
216,9
12

Pressure switch 16 A/F 47,7

20 removal

250 series 28,6

12

216,9
blade connector Ø 94 229,8 41,3
365,1 50 M16 x 1,5
455,6 156,4 both sides
2 - Ø 21 (plugged)
both sides 518,9
776,6

A1475
1004-40T ElectropaK, rear view

Z
552 element removal
300,4
249 316,1
219 269,5
152,1 148,9
110,4 89,6
2 - studs
M10 x 1,5 x 40 90,4 43,7 filler cap
Ø 226

481,4 thermostat blade connector

493,1
501,1

161,3
37,5

Y Y
214,7

45

12 - M10 x 1,5 x 20 132 132

drill patern, See option D0000 sht. 6
flange and spigot 170,11
for spigot core and
to no.3 S.A.E 227,5 flywheel fixing details
242,8 242,8
Front and rear mountings
254,5 pressure switch
266,5 266,5
276,5 354,5

A1477
1004-40T ElectropaK, other details
Ø 6,8 for B
throttle

Low
control O

idle

idl h
X 50 Z O

Hig
157,2 6

e
444,2 R 47,6 Max
Blade connectors 35,5

O
411

65
n
6,4

Mi
A

Blade
conns
107,5
View on arrow A

61,5

226,2
Fuel pump - stanadyne X
Z
Y Y
2 - 250 series
blade connectors
for electric shut off

23
A 23
X
Z Z View on arrow B

329
271
316,2
Ø 75,4 63,93
Ø63,81 346,5 247,7

Ø 60 O
20

30

517,6
362

Ø 54

240

Y Y
R 48 Z
R 11 Z 3 - holes Ø 11 8
100,2 R 11 equi-spaced
3 - M10 x 1,5
on 100 PCD.
equi-spaced X Adaptor shown may
on 100 PCD. not be that specified
R 48

View on arrow A 65,0

Ø 63,8 Pipe flange
X (used with joint)
Side mounted turbocharger & exhaust manifold
22,2
20,6
Z 1,02 Max
10 Bolt fixing O
46,99
Ø 46,96

30
Ø 38,1

O
30
Ø 22,2

O
30
Ø 133,32
133,27

Ø 76,2

Y O
Y
30
O
30 35,92
O
0,8 x 60 incl
34,48
Ø 11,5 x 25,4
Crankshaft palm
Z 55,6
10 Holes 1/2 - 20 UNF x 19 on 107,95 PCD.
X A1478
New 1000 Series 1004-40T 62 kW @ 1500 rev/min

Cooling system Maximum suction head ... ... ... ... ... ... ... ... ... ... ... ...1.5 m (4.9 ft)
Radiator Maximum static pressure head ... ... ... ... ... ... ... ... ... ... ... ... TBA
-face area... ... ... ... ... ... ... ... ... ... ... ... ... ... ...0,31 m² (480.5 in²) Governor type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .Mechanical
-rows and materials ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3, Brass -speed control for diesel fuel to conform to . ... ..BS 5514 Class A1
-matrix density and material... ... ... ... ... ... ... 12 gills/inch, Copper Fuel specification
-width of matrix... ... ... ... ... ... ... ... ... ... ... ... ... ... 559 mm (22 in) USA Fed Off Highway
Fuel specification
-height of matrix . ... ... ... ... ... ... ... ... ... ... ... ... ... 560 mm (22 in) EPA 2D 89.330-96
-pressure cap setting . ... ... ... ... ... ... ... ... ... 75 kPa (10.88 lb/in²) Density (kg/l @ 15 °C) 0,845 - 0,85
Estimated cooling air flow reserve . ... ... ... ... ... ... ... ... ... ... . TBA Viscosity (mm²/s @ 40 °C) 2,0 - 3,2
Fan Sulphur Content 0.03 - 0.05%
-diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 508 mm (20 in) Cetane Number 40 - 48
-drive ratio .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1·25 : 1 Fuel consumption litres/hr (UK gals/hr)
-number of blades .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 7
Power rating
-material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Plastic
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Pusher 110% 100% 75% 50%
Coolant 16,1 (3.54) 14,6 (3.21) 11,2 (2.46) 7,8 (1.72)
Maximum pressure head at pump . ... ... ... ... ... ... ... ... ... ... . TBA
Total system capacity Induction system
-with radiator .. ... ... ... ... ... ... ... ... ... ..18,8 litres (33.09 UK pints) Maximum air intake restriction
-without radiator . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . TBA -clean filter... ... ... ... ... ... ... ... ... ... ... ... ... ... 5 kPa (0.725 lbf/in²)
-draindown capacity .. ... ... ... ... ... ... ..18,2 litres (32.04 UK pints) -dirty filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..8 kPa (1.16 lbf/in²)
Maximum top tank temperature . ... ... ... ... ... ... 103 °C (217.4 °F) -air filter type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Dry
Minimum temperature to engine ... ... ... ... ... ... ... ... ... ... ... . TBA
Temperature rise across engine ... ... ... ... ... ... ... 3,5 °C (38.3 °F) Lubrication system
Max permissible external system resistance . . 35 kPa (5.08 lbf/in²) Lubricating oil capacity:
Thermostat operation range... ... ... ... ... .82 - 93 °C (180 - 199 °F) Total system ... ... ... ... ... ... ... ... ... ... ... 8,4 litres (14.8 UK pints)
Recommended coolant: Minimum.. ... ... ... ... ... ... ... ... ... ... ... ... 7,1 litres (12.5 UK pints)
50% ethylene glycol with a corrosion inhibitor (BS 658 :1992 or Maximum engine operating angles
MOD AL39) and 50% clean fresh water. -front up, front down, right side or left side .. ... ... ... ... ... ... ... . 25°
Lubricating oil pressure
Electrical System -relief valve opens ... ... ... ... ... ... ... 345 - 414 kPa (50 - 59 lbf/in²)
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Negative ground -at maximum no-load speed ... ... ... ... ... ... ... ... ... ... ... ... ... TBA
-alternator... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options Normal oil temperature ... ... ... ... ... ... ... ... ... ... .. 110 °C (230 °F)
-starter motor . ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options Oil consumption at full load as a % of fuel consumption . 0.2%max
Cold start recommendations Recommended SAE viscosity
Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... TBA rev/min A single or multigrade oil must be used which conforms to
Minimum Battery specifications API-CC/SE or CCMC-D1, see illustration below:
Grade of
starting engine BS3911 SAEJ537 Number
temperature lubricating Cold Cold of BBMS
oil start cranking batteries code 0W
°C °F amps amps needed
5W20
0 32 15W 440 660 1 643 10W30
-5 23 10W 510 770 1 647 15W40
20W50
-20 -4 5W 340 540 1 069
20
Exhaust system 30
40
Maximum back pressure ... ... ... ... ... ... ... .. 10,2 kPa (1.48 lbf/in²)
Exhaust outlet size. ... ... ... ... ... ... ... ... ... ... ... ... 64 mm (2.52 in) -30 -20 -10 0 10 20 30 40 50oC
-22 -4 14 32 50 68 86 104 122oF
Publication No. TPD 1430E, Issue 1. Printed in England. ©Perkins Engines Company Limited

Fuel system Ambient temperarture

W1355
Type of injection . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Direct
Fuel injection pump ... ... ... ... ... ... ... ... ... ... ... ... ... ... Stanadyne
Fuel atomiser . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Stanadyne
Mountings
Maximum static bending moment
Nozzle opening pressure ... ... ... ... ... ... ..29,94 MPa (4264 lbf/in²)
at rear face of block ... ... ... ... ... ... ... ... ... ... . 791 Nm (583 lbf ft)
Fuel lift pump
-flow/hour ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .TBA litres
-suction depression ... ... ... ... ... ... ... ... ... ... . 21 kPa (3.05 lbf/in²)
-pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30 kPa (4.3 lbf/in²)

@Perkins Distributed by

Perkins Engines Company Limited

Peterborough PE1 5NA United Kingdom
Telephone +44 (0) 1733 583000
Fax +44 (0) 1733 582240
www.perkins.com

All information in the document is substantially correct at the time

of printing but may be subsequently altered by the company.