Development of Experimental Simulator

via Arduino-based PID Temperature Control

System using LabVIEW
H. Muhammad Asraf , K.A. Nur Dalila, A.W. Muhammad Hakim and R.H. Muhammad Faizzuan Hon
Faculty of Electrical Engineering, Universiti Teknologi MARA,
Kampus Pasir Gudang, Jln Purnama, Bandar Seri Alam, 81750 Masai, Johor, Malaysia
[email protected]

Abstract—Studies on temperature control systems have been traditional PID control method which has a high stability,
continued until today even though it has already been well precision and strong robustness. Another research has also
established due to its growingapplications in the industrial been made by Ranjan et.al [4] regarding an effective PID
process, household appliance for cooling/heating, and etc. With controller implemented using Atmel16 microcontroller to
a proper tools and a detailed study, a good control system can
regulate the temperature of the air-conditioning in a room.
be designed to be robust and relatively free from instabilities.
For this, LabVIEW and Arduino are recommended as tools for The research also implements the tuning of the PID controller
users to express their design creativity and implement ideas on via Ziegler-Nichols method to achieve optimum temperature.
creating systems for temperature control. This is useful for Muslim et.al [5] also investigate the best temperature
educational purposes especially for university students to use in controller for vacuum distiller using Arduino Mega 2560
their design projects. This paper proposes a PID control scheme board. Results showed that PID controller is less superior
implemented by using an Arduino microcontroller and Virtual than fuzzy logic controller in terms of settling time and
Instrumentation (VI) software called LabVIEW for monitoring overshoot response. In relation to research work using
and controlling the temperature of a heating element which is Arduino for virtual instrumentation has been conducted by
sensed by thermocouple as the measuring device. The
Branzila et.al [6], authors have investigated the biosignals
temperature is varied accordingly to the several setpoint, and
error will be generated when the measured temperature does monitoring in medical sector for accelerating the pre-
not reach the originally set point. Experimental results show diagnosis process by developing the system using several
that PID controller is capable to track and control the heater toolkits available in LabVIEW for signal processing i.e.
temperature towards the designated reference temperature. The advanced signal processing and digital filter design for
small scale of this system and the ease of use allows Arduino to developing the virtual instrumentation. They claimed the
be practical in laboratory setting and also as a teaching platform biosignal processing could be developed in shorter time and
for basic control programming. low cost product prototyping. Haider et.al [7] have also used
Arduino based virtual instrumentation to conduct research on
Index Terms—Arduino; Virtual Instrumentation (VI);
monitoring solar panels of the DC power supply remotely. In
LabVIEW; PID Controller; Heater.
this case GUI via LabVIEW was constructed and
I. INTRODUCTION implemented in real time using low cost Arduino Mega2560
board instead of LabVIEW Digital Acquisition (DAQ) card
Temperature control is a necessity in industrial process, even to control, observe and record the readings on voltage, current
more strongly in residential or commercial appliances for and power for providing the information of power
building cooling/heating where environment control is consumption. The authors claimed to successfully built the
crucial. Proper control system design is essential to ensure system at minimal cost. Meanwhile, Teikari et.al [8] proposed
that the environment or process is always operated at optimal a stimulator to be used in vision research field. In this project,
conditions [1]. There are many researches that have been light intensity from light emitting diode (LEDs) has been
conducted previously using Proportional Integral and controlled via Arduino microcontroller integrated with
Derivative (PID) controller design in several applications. LabVIEW. Authors [8] developed an open source component
N.Hayatee et.al [2] have designed a PID control for to reduce complexity of design process which is suitable for
controlling the temperature of the refrigerator. A PID was education sector that has limited source or fund while
developed and evaluated with on-off temperature controller requiring no advanced technical skills.
to regulate its inner temperature using MATLAB Simulink To summarize, most of the previous research work focus
software which proves that PID controller is better than either partly on controller design, or on monitoring certain
conventional system [2]. Another interesting study that was parameter in the system. There is rarely any works on
developed by Y.Yan et.al has implemented the controller of implementing both elements in a laboratory as a teaching
PID combined with fuzzy logic for controlling water platform. The lack of virtual controller software and
temperature. Authors [3] claimed that control via complexity in using controllers during project design process
conventional PID system could not result in a precise control impairs new users to implement any new ideas during project.
because its controlling parameters are fixed. Thus, the study Designing a system for a case study (for example,
introduces fuzzy control theory which has the feature of better temperature measurement and control) and controlling the
dynamic performance with the advantages of the system virtually using a widely used LabVIEW software will

e-ISSN: 2289-8131 Vol. 9 No. 1-5 53

Journal of Telecommunication, Electronic and Computer Engineering

make the understanding of the control design process much

easier. Therefore, this work aims to propose the use of Virtual
Instrument (VI) along with PID-based controller
implemented within Arduino microcontroller to design a
basic heater control system as a sample case study. Using
thermocouple as a measuring element for a basic case study
of temperature control system design is considerably novel,
and was rarely pursued before due to the nonlinearity effect
that usually accompanies with the use of thermocouple. This
explains why most existing control system that have been
studied typically integrates thermistor, thermostat or
Resistance Temperature Detector (RTD) for their sensing
applications [9-11]. The instrumentation is developed for use
Figure 1: Block diagram of the system
in laboratory setting which the simulator will be able to
replicate and model the behavior and response of actual
equipments and instruments. Arduino is selected due to its
low cost and easy implementation as compared to other
microcontroller boards such as chipKIT and NI-Rio. From
this study, it can benefit users in terms of overcoming the
steep learning curve of designing a control system, while at
the same time provide on-hand, practical learning through
implementing the acquisition and monitoring concept
towards a physical, realizable system.
This paper is organized as following: An overview of
proposed system with its methodology is presented in section
2. Section 3 discussed the controller design technique and
interfacing section. Section 4 contains results and discussion Figure 2: Schematic diagram
obtained from actual implementation of the plant, followed
by conclusions derived from the outcome in section 5. A. Controller Selection via Arduino Uno
For this study, Arduino Uno was proposed to be used for
II. PROPOSED SYSTEM controller hardware, which is well known for its
implementation simplicity. The Arduino Uno is the smallest
The proposed system to be used in this study is a in dimension scale among the Arduino series microcontroller
miniaturized heater model - constructed using of a nichrome board, and is suitable for entry level programming. As a
wire as heating element mounted on base platform, with a single board microcontroller, the development platform via
thermocouple sensor that are encapsulated within a small Integrated Development Environment (IDE) is written in C-
chamber and a microcontroller. The system block diagram language [12]. The Arduino Uno [12] is a microcontroller
and its schematic can be referred to Figure 1 and Figure 2 board based on the ATmega328. It has 14 digital input/output
respectively. A transistor is used as switching device to turn pins (of which 6 can be used as PWM outputs), 6 analog
on and off the heater temperature accordingly to the measured inputs, a 16 MHz ceramic resonator, a USB connection, a
value. Initially the user sets the desired reference temperature power jack, an ICSP header, and a reset button. It is able to
by adjusting the Pulse Width Modulation (PWM) to a certain power up by just using USB or 5V DC power supply [12].
target value. During operation, the thermocouple will then The used of Arduino can be implemented in learning and
measure the heating element temperature and compares it to understanding the concept of data acquisition, monitoring and
the initial set temperature. Based on the difference of these control system. Its small size and easy execution allows it to
two values, error signal will be generated and converted to be used in laboratory where only basic level of programming
voltage reading into built-in ADC in microcontroller. The is required, or in educational environment as a teaching aid
signal will then be accordingly processed by the designed PID for introductory course in programming.
(known as Proportional, Integral and Derivative) controller
and the output signal will be sent to the transistor to adjust the B. Temperature Measurement of the heater
temperature of the heater. This will be then sensed by the Several methods [13] have been investigated and
thermocouple, which will be compared to the reference developed for measuring temperature which include but not
temperature, restarting the process. This process loop repeats limited to thermistor, Resistance Temperature Detector
until the heater reaches desired set temperature. The (RTD), and thermocouple. These sensors [14] rely on
temperature detection process is translated into programming measuring the characteristic of sensor material that is affected
via LabVIEW which will need to be installed in the Personal by the temperature. In this system, thermocouple is selected
Computer (PC). In order to integrate LabVIEW graphical as a measuring element. A thermocouple [15] is a sensing
programming to the measurement signal of the heater system, device consisting of two dissimilar conductors in contact with
the interfacing toolkit called LINX is required to be installed each other, where a temperature differential experienced by
as well. Therefore the toolkit serves as a gateway to connect the different conductors will induce an electrical potential
between the developed programming and the real time heater difference due to the Seebeck effect. The Seebeck
system. coefficients [16] generally vary with respect to function of
temperature, and depend strongly on the conductor types.
Thermocouple wire size and attachment method may have an

54 e-ISSN: 2289-8131 Vol. 9 No. 1-5

 Development of Experimental Simulator via Arduino-based PID Temperature Control System using LabVIEW

effect on the measurement of surface temperature and thermal

characterization parameters [17]. Small size and low thermal
conductivity thermocouple wires are better to minimize errors
due to heat losses through the wires. In the system, type K
thermocouple was used for its high temperature measurement
ranges. The temperature conversion from voltage is known as
thermoelectric. In order to obtain the value of temperature,
the value of voltage is can be obtained from the Equation (1)
of Seebeck Effect [18].

T2
  (Q
T1
A  Q B ) dT (1)

Figure 4: LabVIEW front panel of the system

where: ε = emf produced in volts
T1,T2 = junction temperature in Kelvin,K III. CONTROLLER DESIGN AND INTERFACING
a = thermal transport constant of the
two metals The temperature control system used for the heater
incorporates PID control scheme to maintain the temperature
However, the thermocouple output voltage (emf) produced at desired setpoint. The hardware and LabVIEW Graphical
by the temperature readings are too small to be registered by Programming is integrated via LINX toolkit. The detail
Arduino, therefore an Amplifier (MAX6675) are used in this process on the design of PID controller with system
system to upscale the reading of the thermocouple. Thus, the interfacing is described as following section.
amplified voltage can be read by the Arduino and then
converted into temperature readings to be viewed on virtual A. PID Control Scheme
software. The output of the amplifier is defined by Equation A proportional-integral-derivative controller (PID
(2). controller) [19] is a control loop feedback mechanism
(controller) widely used in industrial control systems. A PID
VO  5(41 
controller calculates an error value as the difference between
O )(TJ  TA ) (2) a measured process variable, in this case is temperature and a
C
desired set-point temperature. The controller attempts to
where: VO = output voltage minimize the error by adjusting the process through use of
TJ = junction temperature manipulated gains of PID. With PID, system error can be
TA = ambient temperature reduced and the stability of the system are improved, which
is determined by Proportional (P), Integral (I) and Derivative
C. Graphical Programming via LabVIEW (D) gains. There are many possible structures for PID
Controlling the system can be made on the front panel of controllers. Mathematically, the transfer function of the
the LabVIEW. LabVIEW has multiple VI to replicate actual controller can be described as Equation (3).
instruments in real life applications. It implements graphical
de
programming language by creating user friendly interface u  k p e  k i  e dt k d (3)
within short development time for experiments and analysis dt
as shown in Figure 3. On the front panel, desired input
temperature can be set using the slider depending on what where: u = control signal
temperature that the system needs (refer to Figure 4). The kp = proportional gain
output will be controlled via the PID control mechanism that ki = integral gain
adjusts the temperature according to that value. PID gain kd = derivative gain
panel consists of proportional, integral and derivative gain
needs to be adjusted and selected manually that yield the best The error is generated from the differences between
performance of the output to converge to reference measured temperature and setpoint temperature. The
temperature. In order to monitor the response, it can be differences value will be sent to the PID controller with these
viewed on the front panel in the LabVIEW. gains to modify the current error signal. The resultant output
signal, u is fed towards heater system, to adjust the heater
temperature by turning it on or off.

B. Interfacing of LabVIEW and Arduino using LINX

LabVIEW Interface for Arduino [20] called LINX is a
freeware toolkit developed to interconnect the designed
graphical programming with input output (I/O) of the
Arduino microcontroller. The I/O is programmed to Arduino
which waits the command from LabVIEW and react to the
requested data [21]. In other words, the system implements
virtual control which uses LINX to interface between virtual
Figure 3: Block diagram of the LabVIEW
instrument of LabVIEW and embedded platform of Arduino.
The thermocouple amplifier (MAX6675) combines with the

e-ISSN: 2289-8131 Vol. 9 No. 1-5 55

Journal of Telecommunication, Electronic and Computer Engineering

thermocouple then with Arduino SPI Digital Pin (13 SCK, 12

SO and 10 CS) to allow LabVIEW to read data from Arduino
directly using SPI. Firstly, the connection of Arduino with
LabVIEW is initialized with the help of LINX. The SPI is
configured before entering the loops and the data are obtained
from array of digital data on Arduino. The data is stored in
array and converted into temperature in the LabVIEW. The
output displays the temperature which is connected to the PID
process variable (sensor). The PID value can be adjusted
using PID gain and output range on the front panel. The
output of the PID is connected to the Duty Cycle to control
PWM of the Arduino, thus adjusting the temperature of the
system.

IV. SIMULATIONS, EXPERIMENTAL RESULTS, AND Figure 6: Setpoint is set at 50% with PID value adjusted
DISCUSSIONS

A simple experimental testing is aimed to demonstrate the

output of the heater system. Shown from Figure 5 to Figure 7
is the output response for the system after the experiment has
been conducted for 25%, 50% and 75% set points. It
compares between reference temperature and the measured
temperature. In order to test the system, the set point is varied
accordingly to several values which are based on PWM
indicator. The results can be seen on the graph which shows
the differences between the setpoint value and the current
temperature as well as the time taken. Taking the settling time
and percent of overshoot as criterion, the PID controller needs
to be tuned to result the best performance with less overshoot
while reaching settling time at shorter time. Therefore the
PID value will be adjusted accordingly until the system
achieves good performance criterion. Figure 7: Setpoint is set at 75% with PID value adjusted
From Figure 5 it can be observed that for the system to
reach the desired temperature, it requires 119 seconds. First V. CONCLUSION
the system was set to heat up nichrome wire to 32.5oC. It rose
slowly to the set point. Then when the temperature is reduced, Designing temperature control system and other similar
the system takes longer time to reach the value. From Figure project can be made easier with the assistance of
6, the graph shows that with PID the time taken for the system microcontrollers and LabVIEW software. This experiment
to reach desired temperature is slower by 58 seconds. When shows the usefulness of using virtual instrumentation in
the temperature is set to 51oC the PID gain value needs to be design applications as it allows many virtual instruments that
adjusted so that the desired criterion will be satisfied. From can be used directly without the need of physical devices to
this exercise, this front panel can be used as a simulator for be connected to LabVIEW. It is recommended to practice and
real time PID temperature tracking as well as PID control apply the use of Arduino Uno and LabVIEW especially for
system. university students due to its simplicity, reduced cost and
accessibility to entry level programmers without requiring too
high of a technical skills. This experiment is a good
demonstration of the use of the aforementioned tools as part
of a system design project.

ACKNOWLEDGMENT

The authors would like to acknowledge the Universiti

Teknologi MARA for providing financial support under the
Academic and Research Assimilation (ARAS) Phase 1/2016
research grant with Project No. 600-IRMI/DANA 5/3/ARAS
(0079/2016).

REFERENCES
[1] Kastner, W.; Neugschwandtner, G.; Soucek, S; Newman, HM.
(2005).Communication systems for building automation and control.
Proceedings of the First Asian Pacific Conference on Biomechanics,
Figure 5: Setpoint is set at 25% with PID value adjusted (93)6,1178-1203.
[2] N.H., A.Hamid; M.,M.Kamal; and F.H.,Yahaya.(2009). Application
of PID controller in controlling refrigerator temperature. 5th

56 e-ISSN: 2289-8131 Vol. 9 No. 1-5

 Development of Experimental Simulator via Arduino-based PID Temperature Control System using LabVIEW

International Colloquium Signal Processing & Its Applications, CSPA, [14] K., Santhosh; and B. Roy. (2012). An Intelligent Temperature
378-384. Measurement Technique Using J Type Thermocouple with an Optimal
[3] Yang,Y.; and Bian, H. (2012). Design and Realization of Fuzzy Self- Neural Network. Sensors & Transducers, (147)12, 6.
tuning PID Water Temperature Controller Based on PLC. 4th [15] Fraden J.(2015).Handbook of Modern Sensors: Physics, Designs, and
International Conference Intelligent Human-Machine Systems and Applications(5th ed) . Springer.
Cybernetics (IHMSC), (2),3-6. [16] S.B., Riffat; and X. Ma. (2003).Thermoelectrics: a review of present
[4] Ranjan,S.; Sharma, A.; Chaudhary, P. (2014). An effective and potential applications. Applied Thermal Engineering. (23)8:913-
temperature controller system using PID mechanism. Innovative 935.
Applications Conference of Computational Intelligence on Power, [17] M., Neitz; and J., Neitz. (2000).Molecular genetics of color vision and
Energy and Controls with their impact on Humanity (CIPECH),182- color vision defects. Archives of Ophthalmology, (118)5:691-700.
185. [18] D.M., Rowe. (2005).Thermoelectrics handbook: macro to nano. CRC
[5] M.A.,Muslim; and A., Salmi. (2014). Design and Implementation of press.
Temperature Controller for a Vacuum Distiller. Proceeding of the [19] B.,Nagaraj; and N., Murugananth. (2010). A comparative study of PID
Electrical Engineering Computer Science and Informatics. (1)1:198- controller tuning using GA, EP, PSO and ACO. IEEE International
201. Conference Communication Control and Computing Technologies
[6] M.,Branzila; and V., David. (2013).Wireless intelligent systems for (ICCCCT), 305-313.
biosignals monitoring using low cost devices. 19th Symposium IMEKO [20] Jamaluddin, A.; Sihombing, L.; Supriyanto, A.; Purwanto. A.; and
TC,18-19. Nizam, M. (2013). Design real time Battery Monitoring System using
[7] Khuwaja, A.A.; and Sattar, A. (2015).Solar power remote monitoring LabVIEW Interface for Arduino (LIFA). Joint International
and controlling using Arduino, LabVIEW and web browser. Power Conference Rural Information & Communication Technology and
Generation System and Renewable Energy Technologies (PGSRET), 1- Electric-Vehicle Technology (rICT & ICeV-T), 1-4.
4. [21] V.J., Devi; and R. Sasikala.(2015) Design of An Automized Micro
[8] Teikari, P.; Najjar, RP.; Malkki, H.; Knoblauch, K.; Dumortier, D. Aerial Vehicle (MAV) for Surveillance on Land, Air and in Water
Gronfier, C.; and Cooper, HM. (2012). An inexpensive Arduino-based Journal of Chemical and Pharmaceutical Sciences,(974);2115.
LED stimulator system for vision research. Journal of neuroscience [22] Basnayake, BA; Amarasinghe, YW.; Attalage, RA.; Udayanga, TD;
methods, (211)2,227-236. and Jayasekara, AG. (2015). Artificial Intelligence Based Smart
[9] Andersson, H.; Mattsson, V.; and Senek, A. (2015). Implementation of Building Automation Controller for Energy Efficiency Improvements
PID control using Arduino microcontrollers for glucose measurements in Existing Buildings. International Journal of Advanced Automation
and micro incubator applications. Science and Technology,40(40).
[10] Patel, PV.; and Joshi, NP. (2014). Human Body Temperature [23] Chunfeng, W.; Qingqing, W.; Feifei, Z.; and Wenliang S.(2011)
Monitoring System. International Journal of Innovative Research and Design of Monitoring and Controlling System Based on CC-Link in
Development, 28;3(2). Greenhouse. Journal of Agricultural Mechanization Research,12:040.
[11] A., Silva; M.T., Restivo; and J., Gabriel. (2013). Haptic device demo [24] Zeebaree, SR.; and Yasin, HM. Arduino Based Remote Controlling for
using temperature feedback. Experiment @ International Conference Home: Power Saving, Security and Protection.(2014). International
(exp. at'13), 172-173. Journal of Scientific & Engineering Research,5(8).
[12] Zhao, JJ; Zhao, XB; Li, XH; Zhang, B.; Wang, B.; Zhang, W. (2014). [25] Jadhav, P.; Shaikh, A.; Kalwale, A; and Kale, A.(2016) Embedded
Fasteners State Detection System Based on Wireless Data Transfer Web Server. International Journal on Emerging Trends in
Module. Applied Mechanics and Materials, Trans Tech Publications, Technology,1(3).
3924-3927. [26] Reshma, KV.; Dhanoj, M.; Mathew, RA.; and Divya, K.(2015) Patient
[13] Childs, PR; Greenwood, JR.; and Long, CA. (2000). Review of Monitoring System Using GSM Interfaced With LabVIEW.
temperature measurement. Review of scientific instruments, (71)8, The International Journal of Science and Technoledge,3(4):1.
2959-2978.

e-ISSN: 2289-8131 Vol. 9 No. 1-5 57