Water Cooled Condensers 2008
Water Cooled Condensers 2008
Water Cooled Condensers 2008
Shell and tube condensers for fresh and sea water applications
Water cooled condensers
Alfa Laval’s shell and tube production includes a wide range are dedicate to sea water applications thanks to material
of condensers and desuperheaters with 8 different series pro- selection and correct sizing in order to prevent fouling and
viding individual solutions for each conditioning, refrigeration corrosion. All condenser models can be supplied in HR desu-
and cooling application. Standard models fulfil condensation perheater version for water heating in a partial or total heat
capacities ranging from 3 to 900 kW and 1680 kW can easily recovery system. Thanks to HRC configuration, CDEW and
be reached with the extension of the new CDEW series. CPLUS can be supplied with two heat exchanger assembled
The different condenser series have been carefully optimised in one shell. This configuration allows to operate alternatively
for the most used HFC refrigerants. All condenser models the condenser and the total heat recovery functions. Alfa Laval
can be opened for inspection and maintenance purposes. quality systems are certified in accordance with ISO9001
CFC, CRS, CPLUS, ACFL and CDEW series are designed from TÜV-D, a further warranty of the shell and tube conden-
to operate with fresh water and CFC/M and McDEW series ser’s high quality level.
A world of applications
Alfa Laval’s shell and tube condensers represent the optimal of processes. Commercial and industrial refrigeration plants
solution for all the application where HFC condensation is with water condensation. On-board or all the other applica-
required. Water cooled chillers and heat pumps for air condi- tions where sea, lake or river water is available.
tioning or industrial cooling in combination with several types
3
Features & Benefits
3 The only shell and tube condenser series optimised for R407C.
5 Easy installation.
6 Desuperheater version.
Header configuration
Tube sheet
Metal ring
Front cover
4
The perfect solution for R407C
CDEW series of shell and tube condensers has been opti- the condensation temperature with respect to the standard
mised by Alfa Laval’s R&D dept. and Laboratory in order to condenser series. In a water chiller this means:
ensure the highest performance with HFC-R407C. This refri- • COP improvement +11%
gerant is particularly affected by glide and this phenomenon • Input power -6%
can be relevant during the condensing phase causing losses
in performance if standard condensers designed to operate Also supports and brackets costs are reduced by the
with azeotrop refrigerant are used. Thanks to its special condenser square tube sheets that provide a simple and
design and sizing, CDEW condensers can now reduce 3K cheap solution.
The new CDEW series capacity range is from 57 to 840 kW very in cooling systems. CDEW heat exchangers are available
with standard models and up to 1680 kW. CDEW shell and in accordance with the major pressure vessel codes as
tube heat exchangers are available in condenser and desu- CE (Europe), GOST (Russia), SQL (China), ASME (USA).
perheater version in order to provide partial or total heat reco-
CDEW
t = const.
log P
tcm +11%
tsot tc1
PV2 -6%
t = const. tc2
tom
t = const.
t tv1
PV1
o1 tex to2
COP imput power
h
h
5
Highest level in component design and manufacturing quality
Models designed for fresh water applications (series CFC, ding the internal wall of the shell. The precise fit of the tube
CRS, ACFL, CPLUS and CDEW) use the following compo- exchanger baffle eliminates the risk of copper filings collec-
nents: ting. Models belonging to series CFC, CRS and ACFL on
• Shell: carbon steel request can be manufactured in stainless steel execution.
• Tube sheets: carbon steel The new header configuration for CPLUS and CDEW allows
• Tubes: integrally finned thick wall copper tubing an increase in water pressure to 10 bar. The special gasket
• Covers: carbon steel configuration resists high pressure and gives the best resi-
• Gasket: thermopolymer compound stance to ageing in the working temperature range. For
• Baffles: teflon models with shell diameter larger than 219 mm a sight glass
All the carbon steel components are sand blasted, inclu- is available as an option.
Water outlet Safety valve connection Service socket Lifting lug Refrigerant inlet
connection
Water inlet Front cover Refrigerant outlet connection Heat exchange tubes End cover
The working limits are defined by the design pressure (i.e. the marine or other specific approvals are available.
maximum working pressure) and the working temperature Alfa Laval shell and tube condensers are manufactured in
range. These limits depend on the pressure vessel approval accordance with ISO9001. Each unit undergoes an individual
required. Alfa Laval’s condensers are available as a standard pressure and leak test as specified by the relevant authority
with the most diffused pressure vessel approvals. On request and in accordance with Alfa Laval internal quality procedures.
6
Versions
Ref. inlet
Water outlet
Water inlet
Ref. outlet
Ref. inlet
Water outlet
Water inlet
Ref. outlet
7
Where the water flows
Shell and tube condensers are often used in combination keep the heat exchanger’s performances unchanged time by
with not perfectly clean water for heavy duty applications. time.
It is an exciting challenge for a product designed in order to
have a long working life. Alfa Laval fresh and sea water condensers ensure easy ope-
In these cases, periodical cleaning is required in order to ning for inspection, cleaning and maintenance purposes.
Fittings
CDEW condensers are equipped with square tube sheets Universal brackets to be easily mounting during the conden-
ensuring a simple solution for the unit positioning. CPLUS ser installation can be supplied (fig. C). The type of required
and all the other series can be supplied with bolt-on supports support should be specified when ordering.
(fig. A) or with supports welded directly to the shell body (fig. B).
Fig.A Fig.B
E C
Fig.C
8
Fresh water
Model CDEW 60 80 100 120 135 165 190 215 240 260 300 360 400 450 470 520 550 610 680 760 840
Cooling tower water (2 passes)
R407C refrigerant Qn (kW) 57 75 100 118 135 165 190 215 233 260 300 360 400 450 470 520 550 610 680 760 840
Tc, mean = 42°C Wn (m³/h) 9.5 12.7 17.5 20.6 20.2 25.5 27.7 30.7 33.6 37.0 44.0 53.3 59.2 62.9 68.4 75.8 83.4 90.8 99.9 110.5 121.7
Ti = 29.4°C Wm (m³/h) 12.3 16.4 22.5 26.6 27.6 35.8 38.9 43.0 43.0 51.1 61.4 73.6 81.8 86.9 94.1 104 114 122.7 135 151.4 167.7
FF = 0.000043 m² K/W Dpn (bar) 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38
City water (4 passes)
R407C refrigerant Qn (kW) 60 81 109 130 146 182 203 225 250 280 330 396 452 487 510 566 635 670 740 828 924
Tc, mean = 35°C Wn (m³/h) 3.4 4.5 6.1 7.2 7.5 9.3 10.2 11.3 12.1 14 16.8 20 22.1 23.8 25.6 28 31.5 33.8 37.1 41.6 46.2
Ti = 15°C Wm (m³/h) 4.1 5.5 7.5 8.9 8.9 11.8 12.9 14.3 14.5 17.1 20.4 24.4 26.9 28.9 31.8 34.9 39 43 47.3 53 58.7
FF = 0.000043 m² K/W Dpn (bar) 0.35 0.35 0.35 0.35 0.38 0.38 0.38 0.38 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.43 0.43 0.43 0.43
Model CDEW-E 155 170 185 215 260 315 350 370 395 440 480 520 570 640 705
Cooling tower water (2 passes)
R134a refrigerant Qn (kW) 155 168 183 216 260 313 348 368 394 438 479 520 570 638 705
Tc = 37.5°C Wn (m³/h) 24 26 28.6 34.1 41 49 54.5 58 62.6 69.5 76.2 82 90 101 112
Ti = 29.4°C Wm (m³/h) 35.8 38.9 43 41.1 61.4 73.6 81.8 86.9 94.1 104 115 123 135 151 168
FF = 0.000043 m² K/W Dpn (bar) 0.40 0.39 0.35 0.40 0.41 0.39 0.39 0.39 0.40 0.40 0.39 0.39 0.39 0.40 0.40
City tower water (4 passes)
R134a refrigerant Qn (kW) 175 190 210 250 300 360 400 428 460 512 560 600 660 740 825
Tc = 35°C Wn (m³/h) 8.9 9.7 10.8 12.8 15.3 18.4 20.5 21.8 23.5 26.1 28.6 30.8 33.7 37.8 41.8
Ti = 15°C Wm (m³/h) 14.9 16.2 17.9 21.3 25.6 30.7 34.1 36.2 39.2 43.5 47.7 51.1 56.3 63.1 69.9
FF = 0.000043 m² K/W Dpn (bar) 0.47 0.46 0.41 0.44 0.43 0.44 0.44 0.43 0.44 0.46 0.43 0.45 0.45 0.45 0.44
Model CPS 35 45 60 80 70 100 120 145 160 180 210 235 260 285 335 390 440 520
Cooling tower water (2 passes)
R22 refrigerant Qn (kW) 33.5 46.2 59.1 81.8 68 96.1 120.7 144.3 162.4 182 208 236 260 285 336 388 438 522
Tc = 40.6°C Wn (m³/h) 5.2 6.9 8.6 11.7 10.3 13.8 17.3 20.7 23.3 25.9 29.4 32.8 36.3 41.4 48.4 55.3 62.2 73.4
Ti = 29.4°C Wm (m³/h) 6.2 8.3 10.4 14 12.4 16.6 20.7 24.9 28 31.1 35.2 39.4 43.5 49.7 58 66.3 74.6 88.1
FF = 0.000043 m² K/W Dpn (bar) 0.44 0.44 0.44 0.44 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37
City water (4 passes)
R22 refrigerant Qn (kW) 37 50.1 63.1 87.1 69.9 98.6 121.5 146.7 165.6 182 207 234 260 288 339 389 442 523
Tc = 35°C Wn (m³/h) 2 2.6 3.3 4.4 4 5.3 6.5 7.9 8.8 9.8 11.2 12.4 13.7 15.6 18.3 20.9 23.5 27.1
Ti = 15°C Wm (m³/h) 2.6 3.5 4.3 5.8 5.2 6.9 8.6 10.4 11.7 13 14.7 16.4 18.1 20.7 24.2 27.6 31 36.7
FF = 0.000043 m² K/W Dpn (bar) 0.5 0.5 0.5 0.5 0.42 0.42 0.42 0.42 0.42 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.42
Model CFC 8 12 15 20 25 30 40 50 60
Cooling tower water (4 passes)
R22 refrigerant Qn (kW) 8.1 12.2 15.2 20.3 25.3 30.4 40.5 50.6 60.8
Tc = 40.6°C Wn (m³/h) 1.5 2.2 2.2 3 3.7 4.5 6 7.5 9
Ti = 29.4°C Wm (m³/h) 1.7 2.6 2.6 3.4 4.3 5.1 6.8 8.6 10.3
FF = 0.000043 m² K/W Dpn (bar) 0.38 0.38 0.43 0.43 0.43 0.43 0.43 0.43 0.43
City water (8 passes)
R22 refrigerant Qn (kW) 9.1 13.6 15.7 21 26.2 31.5 42 52.5 63
Tc = 35°C Wn (m³/h) 0.6 0.9 0.9 1.2 1.5 1.7 2.3 2.9 3.5
Ti = 15°C Wm (m³/h) 0.8 1.3 1.3 1.7 2.1 2.6 3.4 4.3 5.1
FF = 0.000043 m² K/W Dpn (bar) 0.48 0.48 0.54 0.54 0.54 0.54 0.54 0.54 0.54
Model CRS 3 6 8 12 15 20 25
Cooling tower water (2 passes CRS 3-6 • 4 passes CRS 8-25)
R22 refrigerant Qn (kW) 3.2 6.5 8.1 12.2 15.2 20.3 25.3
Tc = 40.6°C Wn (m³/h) 0.8 1.6 1.5 2.2 2.2 3 3.7
Ti = 29.4°C Wm (m³/h) 0.9 1.8 1.7 2.6 2.6 3.4 4.3
FF = 0.000043 m² K/W Dpn (bar) 0.22 0.22 0.38 0.38 0.43 0.43 0.43
City water (2 passes CRS 3-6 • 4 passes CRS 8-25)
R22 refrigerant Qn (kW) 3.8 7.7 9.1 13.6 15.7 21 26.2
Tc = 35°C Wn (m³/h) 0.3 0.6 0.6 0.9 0.9 1.2 1.5
Ti = 15°C Wm (m³/h) 0.5 0.9 0.8 1.3 1.3 1.7 2.1
FF = 0.000043 m² K/W Dpn (bar) 0.28 0.28 0.48 0.48 0.54 0.54 0.54
Model ACFL 450/360 450/414 450/468 450/522 450/576 750/648 750/738 750/828 750/900
Cooling tower water (2 passes)
R22 refrigerant Qn (kW) 360 414 468 522 576 648 738 828 900
Tc = 40.6°C Wn (m³/h) 48.9 56.2 63.5 70.9 78.2 88 100 112 122
Ti = 29.4°C Wm (m³/h) 55.5 63.9 72.2 80.5 88.9 99 113 127 138
FF = 0.000043 m² K/W Dpn (bar) 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33
City water (4 passes)
R22 refrigerant Qn (kW) 360 414 468 522 576 - - - -
Tc = 35°C Wn (m³/h) 18.9 21.7 24.5 27.4 30.2 - - - -
Ti = 15°C Wm (m³/h) 27.8 31.9 36.1 40.3 44.4 - - - -
FF = 0.000043 m² K/W Dpn (bar) 0.43 0.43 0.43 0.43 0.43 - - - -
Qn nominal condensation capacity Wm maximum water flow rate Ti water inlet temperature 9
Wn nominal water flow rate Tc condensing temperature FF fouling factor
Sea water
Model CFC/M 8 12 15 20 25 30 40 50 60
Sea water Passes 4 4 4 4 4 4 4 4 4
R22 refrigerant Qn (kW) 7 10.6 13.2 17.8 22.2 26.8 35.6 44.7 53.6
Tc = 40.6°C Wn (m³/h) 1.23 1.8 1.8 2.45 3.06 3.7 4.9 6.1 7.38
Ti = 29.4°C Wm (m³/h) 1.4 2.1 2.1 2.86 3.57 4.3 5.7 7.12 8.61
FF = 0.000043 m² K/W Dpn (bar) 0.26 0.25 0.29 0.3 0.3 0.3 0.3 0.3 0.3
Sea water Passes 8 8 8 8 8 8 8 8 8
R22 refrigerant Qn (kW) 9.1 13.6 15.7 21 26.2 31.5 42 52.5 63
Tc = 35°C Wn (m³/h) 0.6 0.9 0.9 1.2 1.5 1.7 2.3 2.9 3.5
Ti = 15°C Wm (m³/h) 0.8 1.3 1.3 1.7 2.1 2.6 3.4 4.3 5.1
FF = 0.000043 m² K/W Dpn (bar) 0.48 0.48 0.54 0.54 0.54 0.54 0.54 0.54 0.54
Model McDEW 153 175 200 205 238 275 330 370 410
Sea water Passes 2 2 2 2 2 2 2 2 2
R407C refrigerant Qn (kW) 153 175 198 206 238 276 331 367 413
Tc, mean = 43°C Wn (m³/h) 20.99 22.78 25.18 25.18 29.98 35.98 43.17 47.97 50.96
Ti = 29.4°C Wm (m³/h) 25.188 27.336 30.216 30.216 35.976 43.176 51.804 57.564 61.152
FF = 0.000043 m² K/W Dpn (bar) 0.22 0.22 0.22 0.22 0.24 0.25 0.24 0.24 0.24
Sea water Passes 4 4 4 4 4 4 4 4 4
R407C refrigerant Qn (kW) 182 203 225 250 280 330 396 452 487
Tc, mean = 38°C Wn (m³/h) 9.3 10.2 11.3 12.6 14 16.8 20 22.1 23.8
Ti = 15°C Wm (m³/h) 11.16 12.24 13.56 15.12 16.8 20.16 24 26.52 28.56
FF = 0.000043 m² K/W Dpn (bar) 0.34 0.34 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Qn nominal condensation capacity Wm maximum water flow rate Ti water inlet temperature
Wn nominal water flow rate Tc condensing temperature FF fouling factor
10
CDEW
= =
300 300
d7
d1
50
d5 d4 d4 d1 45°
60
d6
D
20
ØC
20
d2
N° 4 x Ø13
B d3
Model CDEW 60 80 100 120 135 165 190 215 240 260 300 360 400 450 470 520 550 610 680 760 840
Dimensions A mm 1500 1700 1740 1940 1970 1980 1980
B mm 1400 1600 1600 1800 1800 1800 1800
C mm 168 194 273 324 406
D mm 215 245 325 380 480
E mm 30 35 55 65 -
F mm 30 35 55 65 105
G mm 43 55 75 90 70
H mm 22 25 45 55 70
I mm 43 55 75 90 80
L mm 22 25 45 55 80
M mm 170 200 225 250 260
M1 mm 180 210 235 260 270
N mm 65 65 75 75 75
Connections d1 mm RC35 WA42 WA54 WA67 WA80
d2 mm RCL28 RCL35 WA42 WA54 WA54
d3 in-G T2 T21 T3 T4 T5
d4 in-G T11 T11 T2 T3 T4
d5-A in-NPT 1/2 3/4 1 1 1
d5-B in-NPT - - - 1 1
d5-C in-NPT - - - - 1
d6 in-NPT 1/4 1/5 1/4 1/4 1/4
d7 in-G 1/4 1/4 1/4 1/4 1/4
Volumes Vr dm³ 22.3 20.8 19.4 18.1 20.1 24.9 23.7 21.9 24.9 70.6 66.1 57.0 53.1 50.6 90.5 86.1 81.7 152.1 146.0 137.8 129.6
Lres dm³ 3.8 3.8 3.4 3.1 0.9 7.1 6.7 2.8 3.1 10.0 10.0 8.4 8.4 3.4 5.2 5.2 4.7 14.8 14.8 14.8 14.8
VH2O dm³ 4.8 5.9 7.3 8.2 10.1 13.3 14.2 15.4 17.1 24.7 27.7 31.2 33.9 35.7 41.0 44.1 47.5 52.4 57.7 64.7 71.7
Weight P kg 58 61 65 68 85 105 108 111 121 195 203 215 222 227 293 304 313 441 452 467 482
11
CDEW
Model CDEW 900 940 1040 1100 1220 1360 1520 1680
Dimensions A mm 2075 2105 2115
B mm 1800 1800 1800
C mm 457.2 508 558.8
D mm 540 590 640
E mm - - -
F mm 120 150 140
G mm - - -
H mm - - -
I mm - - -
L mm - - -
M mm - - -
N mm 93 88 82
Connections d1 mm WA80 WA89 WA100
d2 mm WA54 WA80 WA89
d3 in-G J6 J6 J8
d4 in-G - - -
d5-A in-NPT 1 1 1
d5-B in-NPT 1 1 1
d5-C in-NPT 1 1 1
d6 in-NPT 1/4 1/4 1/4
d7 in-G 1/4 1/4 1/4
Volumes Vr dm³ 176.0 170.0 160.0 212.0 204.0 192.0 243.0 227.0
Lres dm³ 17.0 17.0 17.0 21.0 21.0 21.0 15.0 15.0
VH2O dm³ 88.0 92.0 99.0 116.0 121.0 129.0 152.0 163.0
Weight P kg 597 608 627 736 750 773 913 943
12
CDEW-E
= =
300 300
d7
d1
50
d5 d4 d4 d1 45°
60
d6
D
20
ØC
20
d2
N° 4 x Ø13
B d3
Model CDEW-E 155 170 185 215 260 315 350 370 395 440 480 520 570 640 705
Dimensions A mm 2540 2570 2570 2580 2580
B mm 2400 2400 2400 2400 2400
C mm 194 273 273 324 406
D mm 245 325 325 380 480
E mm 35 55 55 65 -
F mm 35 55 55 65 105
G mm 55 75 75 90 70
H mm 25 45 45 55 70
I mm 55 75 75 90 80
L mm 25 45 45 55 80
M mm 200 225 225 250 260
M1 mm 210 235 235 260 270
N mm 65 75 75 75 75
Connections d1 WA42 WA54 WA67 WA67 WA80
d2 RCL35 WA42 WA54 WA54 WA54
d3 in-G T21 T3 T3 T4 T5
d4 in-G T11 T2 T2 T3 T4
d5-A in-NPT 3/4 1 1 1 1
d5-B in-NPT - - - 1 1
d5-C in-NPT - - - - 1
d6 in-NPT 1/4 1/4 1/4 1/4 1/4
d7 in-G 1/4 1/4 1/4 1/4 1/4
Volumes Vr dm³ 37.4 35.6 33.1 93.9 87.9 75.8 70.6 67.3 120.4 114.5 108.7 202.3 194.2 183 172.4
Lres dm³ 10.7 10.1 4.1 13.3 13.3 11.2 11.2 4.5 6.9 6.9 6.3 19.7 19.7 19.7 19.7
VH2O dm³ 20.0 21.3 20.5 32.9 36.9 41.5 45.1 47.5 54.5 58.7 63.2 69.7 76.7 86.1 95.4
Weight W kg 147 151 457 253 264 279 289 295 381 395 407 573 588 607 627
13
CPS
L
M L
M1
d1
d5
I I
d6
d3 H
d4 .
C D Tb / Tw Tb / Tw
45°
E 45° G
Sw CPS70-160
Sb
d2 F L
F
= R = I
B
E H
d3 d4 .
A Tb / Tw Tb / Tw
Volumes VR dm3 11 10,3 9,6 8,5 22,7 21,3 19,9 16,5 17,5
VH2O dm3 2,4 2,9 3,4 4,4 4 5 6,1 7,2 8
Weight P Kg 43 45 47 49 60 63 66 69 72
14
CPS
d1
M1 M 45°
d1 E 45° G
d5
F L
d6 F
C D
I
Sw Sb
d2
d3 d4 .
d2
R E H
= =
B Tb / Tw Tb / Tw
Model CPS180 CPS210 CPS235 CPS260 CPS285 CPS335 CPS390 CPS440 CPS520
Dimensions A Tower/City mm 1540/1535 1540/1535 1540/1535 1540/1535 1570/1560 1570/1560 1570/1560 1570/1560 1570/1560
B mm 1400 1400 1400 1400 1400 1400 1400 1400 1400
C mm 194 194 194 194 273 273 273 273 273
D mm 245 245 245 245 325 325 325 325 325
E mm 35 35 35 35 55 55 55 55 55
F mm 35 35 35 35 55 55 55 55 55
G mm 55 55 55 55 75 75 75 75 75
H mm 25 25 25 25 45 45 45 45 45
I mm 55 55 55 55 75 75 75 75 75
L mm 25 25 25 25 45 45 45 45 45
M mm 200 200 200 200 225 225 225 225 225
M1 mm 210 210 210 210 235 235 235 235 235
Supports R mm 900 900 900 900 900 900 900 900 900
Sb mm 80 80 80 80 100 100 100 100 100
Sw mm 60 60 60 60 100 100 100 100 100
Tb mm 210 210 210 210 300 300 300 300 300
Tw mm 160 160 160 160 300 300 300 300 300
Connections d1 – WA42 WA42 WA54 WA54 WA54 WA54 WA54 WA54 WA54
d2 – RC35 RC35 RC35 RC35 WA42 WA42 WA42 WA42 WA42
d3 – T21 T21 T21 T21 T3 T3 T3 T3 T3
d4 – T11 T11 T11 T11 T2 T2 T2 T2 T2
d5 in 3/4 3/4 3/4 3/4 1 1 1 1 1
d6 in 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
Volumes VR dm3 24,8 23,4 22 20,6 54,7 51,9 49,1 46,3 41,8
VH2O dm3 9,4 10,5 11,6 12,6 16,2 18,3 20,5 22,6 26,1
Weight P Kg 91 94 97 100 164 170 176 182 195
15
CFC
110
110 45°
Ø1/4”NPT d1 F G
C
d5
d3
H
D E
I
d4
S
d2
R L
B T
d2 RT 1” 1” 1” 1” 1” 1” 1” 1 1/4” 1 1/4”
d3 NPT 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8”
d4 FPT 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1 1/4” 1 1/4”
d5 FPT 3/4” 3/4” 3/4” 3/4” 1 1/4” 1 1/4” 1 1/4” 1 1/2” 1 1/2”
d1 refrigerant inlet d3 safety valve connection VR gas side volume P net weight
d2 refrigerant outlet d4 = d5 water connections VH2O fouling factor ES exchange surface
16
CRS
110
110 45°
d1 F G
Ø1/4”NPT
C
d5
d3
H
D E
I
d4
d2
S
R 30°
B T
d2 RT 1” 1” 1” 1” 1” 1” 1”
d3 NPT 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8”
d4 FPT 3/4” 3/4” 3/4” 3/4” 1 1/4” 1 1/4” 1 1/4”
d1 refrigerant inlet d3 safety valve connection VR gas side volume P net weight
d2 refrigerant outlet d4 = d5 water connections VH2O fouling factor ES exchange surface
17
ACFL
= =
45°
= = = = G 45°
F 45° 45° E E4 45°
5° 45° 69
45°
G G d1
F F d3 58 58 58 58
d1 d1 65 65
d3 d3 C
C C Ø1/4”NPT
d5 d5 Ø1/4”NPTØ1/4”NPT Ø1/4”NPTØ1/4”NPT
48
Ø1/4”NPTØ1/4”NPT
47
47
F
D 50 50 42 F 42
D D
50 50 42 42
65
54
54
d4 d4 d4 d4 d4 d5
d5 d5
S S S
R R d2 43 43
R 65
T T T T T T
T T
d2 d2
B
B B ACFC ACFC
150 150 Cooling tower
ACFC ACFC
240 240 City water
ACFC ACFC
240 240
A A A 2 passes
2 passes 4 passes
4 passes
d1 refrigerant inlet d3 safety valve connection VR gas side volume P net weight
d2 refrigerant outlet d4 = d5 water connections VH2O fouling factor ES exchange surface
18
McDEW
Model McDEW 15 25 34 48 50 67 90 105 123 153 175 200 205 238 275 330 370 410 430 480 505 555 620 700 770
Dimensions A mm 800 1500 1700 1740 1940 1970 1980 1980
B mm 700 1400 1600 1600 1800 1800 1800 1800
C mm 168 168 194 273 324 406
D mm 215 215 245 325 380 480
E mm - 30 35 55 65 -
F mm - 30 35 55 65 105
G mm Tower 43-City 55 43 55 75 90 70
H mm Tower 22 22 25 45 55 70
I mm Tower 43-City 55 43 55 75 90 80
L mm Tower 43-City 32 22 25 45 55 80
M mm 160 170 200 225 250 260
M1 mm 170 180 210 235 260 270
N mm 65 65 65 75 75 75
Connections d1 mm RC28 RC35 WA42 WA54 WA67 WA80
d2 mm RBL22 RCL28 RCL35 WA42 WA54 WA54
d3 in-G T11 T2 T21 T3 T4 T5
d4 in-G T1 T11 T11 T2 T3 T4
d5-A in-NPT 3/8 1/2 3/4 1 1 1
d5-B in-NPT - - - - 1 1
d5-C in-NPT - - - - - 1
d6 in-NPT 1/4 1/4 1/4 1/4 1/4 1/4
d7 in-G 1/4 1/4 1/4 1/4 1/4 1/4
d8 in-G 1 1 1-1/4 2 2 2-1/2
Volumes Vr dm³ 11.7 11.0 10.3 8.7 22.3 20.8 19.4 18.1 20.1 24.9 23.7 21.9 24.9 70.6 66.1 57.0 53.1 50.6 90.5 86.1 81.7 152.1 146.0 137.8 129.6
Lres dm³ 1.9 1.9 1.9 1.9 3.8 3.8 3.4 3.1 0.9 7.1 6.7 2.8 3.1 10.0 10.0 8.4 8.4 3.4 5.2 5.2 4.7 14.8 14.8 14.8 14.8
VH2O dm³ 1.9 2.4 2.9 3.7 4.8 5.9 7.3 8.2 10.1 13.3 14.2 15.4 17.1 24.7 27.7 31.2 33.9 35.7 41.0 44.1 47.5 52.4 57.7 64.7 71.7
Weight P kg 41 43 45 47 58 61 65 68 85 105 108 111 121 195 203 215 222 227 293 304 313 441 452 467 482
d1 refrigerant inlet d3 = d4 = d8 water connections Vr gas side volume P net weight
d2 refrigerant outlet d5 safety valve connection VH2O volume on the water side d6 service socket
d7 for vent/for drain of
water
19
Refrigerant connections
Refrigerant inlet and outlet can be equipped with Rotalock cated in the following table.
brazing (ODS), welding (OD) or flanged (F) connections. All Sea water series have two refrigerant outlet connections.
data concerning the different connections available are indi-
R
ODS
A B C RT Name ODS ID
Type
[mm] [mm] [mm] [mm] [mm]
B 20 80 36 1 1/4" - 12UNF RB22 22 22,5
20 80 50 1 3/4" - 12UNF RC28 28 28,3
C
20 80 50 1 3/4" - 12UNF RC35 35 35,3
d A
20 130 90 110 M12 FC67 67 67,4 76
C
20 130 90 110 M12 FC80 80 80,6 88,9
B
CPS 160 180 210 260 285 335 390 440 520
Refrigerant intlet (d1) Type A Type B
Refrigerant outlet (d2) - - - - - Type A
20
CDEW / CDEW-E / McDEW refrigerant connections
Rotalock
D CDEW /CDEW-E / McDEW)
Type B Type C
ODS
Rotalock type Name RB 22 RB 28 RB 35
A UNF 11/4" 13/4"
B mm 28 27 27
H C C mm 29 38
D mm 44 47 52
B di mm 19 31
H mm 71 83
ODS mm 22 28 35
di
A
Welding connections
CDEW /CDEW-E / McDEW)
Type A Type B Type C Type D
Welding type Name WA 42 WA 54 WA 67 WA 80
ODS A mm 20 20 25 25
B mm 50 50 50 50
ODS mm 42 54 67 80
A
B OD mm 48.3 60.3 76.1 88.9
C mm 20 20 25
B di mm 39 51 75
di
21
Water connections
Water inlet and outlet connections on the condenser are ISO flexible joint using a clamp and a gasket in EPDM. A stub-end is
228/1-G female threaded connections. As an optional for supplied to which the water pipework can be welded.
models CPS285-520, the connection can be provided via a
B C E D
D E
d H
H
OD
OD
A
U
F
FLEXIBLE JOINT CONNECTION PIPE
Model A B C d Name OD DN OD DN D E F G H U
mm mm mm mm mm mm mm mm mm mm mm
CPS 285-520 117.5 181 44.5 M12 JP 88,9 80 (3”) 88.9 80 (3”) 15.9 7.9 84.9 2 4,8 73
Condensers series CFC, CRS, series up to model 150/183 tower water connection (scheme C, 2 passes) or on request
and ACFL series up to model 180/207 can have two types of with city water connection (scheme D, 4 passes). Starting from
connections: city water (scheme A) and tower water (scheme ACFL 750/648 only tower connection is available (scheme C
B). Condensers series ACFC starting with model 240/183 and or scheme E, 2 passes). Marine condensers are not available
ACFL series starting with model 300/207 are provided with with A or B connections.
22
Water connections
It is possible to convert the standard female threaded Different adaptor kits can be supplied.
connections to a flexible joint solution with or without
temperature sockets.
CONNECTION PIPE
A B C T J d1
Type
mm mm mm in-G in in-G
T21-14 - J21 170 100 30 2-1/2 2-1/2 1/4
T3-14 - J3 120 50 35 3 3 1/4
T4-14 - J4 170 100 40 4 4 1/4
T5-14 - J5 170 100 45 5 5 1/4
Water outlet
CONNECTION PIPE
A B C T J DN x sp
Type
mm mm mm in-G in mm
T21 - J21 100 50 30 2-1/2 2-1/2 76.1x5
T3 - J3 100 50 35 3 3 88.9x5.49
T4 - J4 100 50 40 4 4 114.3x3.2
T5 - J5 100 50 45 5 5 139.7x4
Kit
COMPONENTS
Adapter in A) Adapter out B) Flex. joint C) Count. pipe D)
Type
Nbr Nbr Nbr Nbr
KIT T21 - J21 1 1 2 2
KIT T3 - J3 1 1 2 2
KIT T4 - J4 1 1 2 2
KIT T5 - J5 1 1 2 2
23
Alfa Laval in brief
Alfa Laval is a leading global
provider of specialized products
and engineered solutions.
Our equipment, systems and
services are dedicated to helping
customers to optimize the perform-
ance of their processes. Time and
time again.
We help our customers to heat,
cool, separate and transport pro-
ducts such as oil, water, chemicals,
beverages, foodstuffs, starch and
pharmaceuticals.
Our worldwide organization works
closely with customers in almost 100
countries to help them stay ahead.
ERC00042EN 0709