GLPM Mi 10991790en

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SELL TECH WORK CUST USER
* 1 0 9 9 1 7 9 0 EN *
English ORIGINAL INSTRUCTIONS
MI GREENLIFT GLT
INSTALLATION
MANUAL
GREEN LIFT SYSTEM
GLT Σ WITH PERMANENT MAGNETS
FOR SYSTEMS:
q GLT Σ (GLPM MRL 1:1)
q GLT Σ (GLPM MRL 2:1)
SYSTEM N° INSTALLER
GMV SPA UNI EN ISO 9001 2.00

FLUID DYNAMIC EQUIPMENTS Certified Company
AND LIFT COMPONENTS
ENG
ENG SYSTEMS GLT Σ - GLPM
2 / 36 INSTALLATION MANUAL
INDEX
0 GENERAL INFORMATIONS 5
0.1 INTRODUCTION 5
0.1.1 DEFINITIONS 5
0.1.2 MAIN STANDARDS OF REFERENCE 5
0.1.1 TERMS AND SYMBOLS USED 6
0.1.2 DOCUMENTS RELATED WITH INSTALLATION 6
0.2 SAFETY PRECAUTION DURING INSTALLATION 6
0.3 PRELIMINARY OPERATIONS 7
0.3.1 INSTALLATION PROCEDURES 7
0.3.2 DIMENSIONS CONFORMITY 7
0.3.3 MATERIALS OFF LOADING AND STORAGE 7
0.3.1 TOOLING 7
0.3.2 SCAFFOLDING 7
1 WELL MATERIAL 8
1.1 ANCHORING 8
1.1.1 PLUMBING 8
1.1.2 BRACKETS 8
1.1.2.1 FIXING WITH ANCHORS 9
1.1.2.2 FIXING WITH HALFEN 9
1.1.2.3 FIXING IN WALL 9
1.1.2.4 OTHER FIXINGS 9
1.2 BOLTS, SCREWS AND ANCHORS 10
1.2.1 ANCHORS AND HALFEN 10
1.2.2 TIGHTENING TORQUES 10
1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS 10
1.3 GUIDE RAILS 11
2 SLING 12
2.1 SLINGS MRL 1:1 12
2.1.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES 13
2.2 SLINGS MRL 2:1 14
2.2.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES 15
2.3 SHOES ADJUSTMENT 16
2.4 SLING LIFTING AND PEDESTAL INSTALLATION 16
2.4.1 PEDESTAL LENGTH 17
2.5 LOAD WEIGHTING DEVICE AND CAR BOTTOM 17
2.6 DRIVING LEVERS OF THE SAFETY DEVICES 18
2.7 WEIGHTS OF THE MAIN COMPONENTS 18
3 TRACTION MACHINE AND ROPES 19
3.1 T RACTION MACHINE 19
3.1.1 ROPES LAYING 19
3.2 ROPES 19
3.2.1 ROPING OF THE SYSTEM 1:1 19
3.2.2 ROPING OF THE SYSTEM 2:1 20
3.2.3 TENSIONING OF THE SYSTEM 22
3.3 FINAL OPERATIONS ON THE SLING 22
3.3.1 POSITION OF THE FINAL LIMIT SWITCH 22
3.4 SPEED GOVERNOR 23
3.5 CHECKS 23
3.5.1 CHECKS FOR STNDARD SYSTEMS 23
4 CAR AND DOOR OPERATOR 24
5 LANDING DOORS 24
6 ELECTRICAL MATERIAL 24
6.1 WELL AND MACHINERY ROOM 24
6.1.1 INSTALLATION OF THE CONTROL PANEL OUTSIDE THE WELL 24
6.1.2 WELL ELECTRICAL LINES 24
6.1.2.1 TRUNKS 24
6.1.2.2 FLEXIBLE CABLES 25
6.1.2.3 CONNECTION CABLES 25
6.1.2.4 ELECTRICAL CONNECTIONS 25
6.2 T RACTION MACHINE 25
6.3 SLING AND ROPES 26
6.3.1 FINAL LIMIT ELECTRICAL SWITCH 26
6.3.2 SAFETY ELECTRICAL SWITCH (SAFETY GEAR/RELEASING ROPES) 26
10991790 EN - 2.00 - 07.12.2018

SYSTEMS GLT Σ - GLPM ENG
INSTALLATION MANUAL 3 / 36
6.3.3 SAFETY ELECTRICAL SWITCHES (SPEED GOVERNOR) 26

6.3.4 ELECTRICAL SWITCHES AND WELL INFO 27
6.4 CAR AND DOOR OPERATOR 27
6.4.1 CAR OPERATING PANEL 27
6.4.2 COLLEGAMENTI SU TETTO CABINA 27
6.4.3 DOOR OPERATOR AND DOOR SWITCH 27
6.5 LANDING DOORS 27
6.5.1 PUSH-BUTTON PANELS 27
6.5.2 SAFETY SWITCHES 27
6.6 ACCESSORIES 28
6.6.1 CONNECTION OF THE WELL LIGHTING 28
6.6.1.1 W ELL LIGHTING 28
6.7 DEVICES 28
6.7.1 SAFETY SWITCHES OF THE DEVICES 28
7 DEVICES AND PROCEDURES FOR GLPM SYSTEM 29
7.1 DEVICES FOR MRL 29
7.1.1 WORKING AREA IN WELL 29
7.1.1.1 U PPER CAR STOP MECHANICAL DEVICE (UCSMD) 29
7.1.1.2 RIGHT POSITION OF THE DEVICE 29
7.1.2 LOCK DEVICE FOR DOOR OPERATOR AND DOORS 2AT 31
7.1.2.1 LOCK DEVICE - DOOR OPERATOR 2AT 31
7.1.2.2 LOCK DEVICE - LANDING DOOR 2AT 32
7.1.3 OTHER DEVICES 32
7.1.3.1 UNLOCKING TRIANGLE WITH ELETRICAL SAFETY SWITCH 32
7.2 NOTICES, MARKINGS AND OPERATING INSTRUCTION 32
8 EXAMINATIONS AND TESTS 33
9 FINAL OPERATIONS 33
9.1 ADVICES 33
9.2 FINAL OPERATIONS 33
REV
25.05.2018 2.00 update to EN81-20

DT GG DT AM
All rights reserved.

ENG Any kind of reproduction, even partial, of this document is forbidden without written permission from GMV Spa
GMV Spa reserves the right to alter the product or this document, partially or entirely without any prior notice in the event of any
technical, construction or production improvements.
The drawings, descriptions and technical characteristics given in this document are purely for indication purposes.
For any data that is not given in this document, reference should be made to the documentation attached to each component.
To guarantee the constant safety of the product, only original parts or spares should be used, unless they are approved by GMV
Spa beforehand.
GMV Spa accepts no responsibility in the event the instructions given herein are not adhered to.
Information and support :
FLUID DYNAMIC EQUIPMENTS UNI EN ISO 9001

AND LIFT COMPONENTS CERTIFIED COMPANY
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO - MILANO (ITALY) - TEL. +39 02 33930.1 - FAX +39 02 3390379 - E-MAIL: [email protected]
VIA PER BIANDRATE, 110/112 – 28100 NOVARA (ITALY) – TEL. +39 0321 677 611 – FAX +39 0321 677690 - E-MAIL: [email protected]
Please visit www.gmv.it to check for

any updated versions of this document or further information about GMV products
10991790 EN - 2.00 - 07.12.2018

MAIN DATA OF THE SYSTEM

P K
GMV PK N° SYSTEM REF.
S/N OF THE CONTROL PANEL

SYSTEM TYPE
GLT Σ ™ MRL ™ 1:1 ™ 2:1
WELL TYPE
REDUCED REDUCED REDUCED PIT

STD
™ EN81-20 ™ HEADROOM ™ PIT ™ AND HEADROOM
TR EN81-21 FR EN81-21 TFR EN81-21
MANOEUVRE
AUTOMATIC PUSH BUTTON (APB) HOLD TO RUN (SOLO HLDM)
™ ™
DOWN COLLECTIVE FULL COLLECTIVE
™ ™
10991790 EN - 2.00 - 07.12.2018

0 GENERAL INFORMATIONS
0.1 INTRODUCTION
0.1.1 DEFINITIONS
The definitions are used in this manual as indicated in the following standards and regulations
EN81-20 e EN81-50 Safety regulations for the construction and installation of lifts
UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology
UNI EN ISO 7010 Graphic symbols: Safety signs and colours
EN12016 e EN12015 Electromagnetic compatibility
CEI EN 61439-1 Low voltage switchgear and control gear assemblies (LV control panels)
0.1.2 MAIN STANDARDS OF REFERENCE

For anything that is not expressly given in this manual, reference should be made to the local standards and
regulations in force, observing in particular:
Directive 2006/42/CE Machine Directive – in relation to machines, and amending Directive 95/16/CE (recast)
Directive 2014/33/UE Lifts Directive - on the harmonisation of the laws of the Member States relating to lifts and safety
components for lifts
Directive 2014/35/CE Low Voltage Directive – on the harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed for use within certain voltage limits
Directive 2004/108/CE Electromagnetic Compatibility Directive (EMC) – approximation of laws in member States
regarding electromagnetic compatibility, and repealing Directive 89/336/CEE
Safety regulations for the construction and installation of lifts
Rules EN-81 complete series Refer to the complete series and, in particular to:
EN 81-20 Safety rules for the construction and installation of lifts – Lift for the transport of persons and
goods - Part 20: Passengers and goods passenger lifts
EN 81-50 Safety rules for the construction and installation of lifts – Examinations and tests - Part 50: Design
rules, calculations, examinations and tests of lift components
EN 81-41 Safety regulations for the construction and installation of lifts
– Special lifts for the transport of persons and goods
– Part 41: Vertical lifting platforms for use by persons with impaired mobility
EN 81-58 Safety regulations for the construction and installation of lifts – Examinations and tests
– Part 58: Landing door fire resistance test
EN 81-70 Safety regulations for the construction and installation of lifts
– Particular applications for lifts for the transport of persons and goods
- Part 70: Accessibility to lifts for persons, including persons with disabilities
CEI EN 60439-1 Low voltage switchgear and control gear assemblies (LV control panels)
Part 1: Type tested assemblies (AS) and partially type tested assemblies (ANS)
EN 12015 Electromagnetic compatibility – Product family standard for lifts, escalators and moving walkways
– Emission
EN 12016 Electromagnetic compatibility – Product family standard for lifts, escalators and moving walkways
– Immunity
EN 12183 Manual wheelchairs: Requirements and test methods
EN 12184 Electrically powered wheelchairs, scooters and their chargers
― Requirements and test methods
UNI EN 12385-3 Steel wire ropes – Safety – Part 3: Information for their use and maintenance
UNI EN 12385-5 Steel wire ropes – Safety – Part 5: Stranded ropes for lifts
UNI EN 13015 Maintenance for lifts and escalators: Rules for maintenance instructions
EN 13411-6+A1 Terminations for steel wire ropes – Safety
– Part 6: Asymmetric wedge sockets
EN 13411-7+A1 Terminations for steel wire ropes – Safety
– Part 7: Asymmetric wedge sockets
UNI EN ISO 7010 Graphic symbols – Safety signs and colours – Registered safety signs
UNI EN ISO 13857 Machine safety – Safety distance to avoid access to dangerous areas with arms or legs
UNI EN ISO 14121-1 Machine safety – Risks assessment – Part 1: Principles
UNI EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction
UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology
10991790 EN - 2.00 - 07.12.2018

0.1.1 TERMS AND SYMBOLS USED

NOTE
Gives information of particular importance.
ATTENTION
A warning that the described operation could cause damage to the system or physical injury, even
serious, if the safety rules are not observed.
NOTE
Correct work. The normal use of the lift is possible
To make installation operations is possible
NOTA
The normal use of the lift is NOT
Wrong work.
possible
To make installation operations is NOT possible
ABBREVIAZIONI
MRL Machine Room Less (Control panel inside well) TR Reduced headroom FR Reduced pit
MRL2 Machine Room Less (Control panel outside well) TFR Reduced headroom and pit
0.1.2 DOCUMENTS RELATED WITH INSTALLATION
This is the documentation to be used for the installation of a complete lift:
>100
>130>150
Vano - Well
Sx I ngombr o Tela i - Fr ames Dx
INSTRUCTION RELATED TO INSTRUCTION RELATED TO

Test at a- H eadr oom
Ingo mbr o tel ai- Fr am esH eight
luce por te- openi ng door s
M ur o-G uida - Wal l- Gui de
Vano - Well
Int er noC abina - I nside Car
LIFT PROJECT DRAWING

Int er noC abi na- I nsi deC ar
Mur o- Gu ida - Wall -G ui de
W INCH AND BRAKE

Dt g- Dbg
V ano - Well
Cor sa - Tr avel
THE SAFETY GEAR

Fo ssa- P it
l ce por te c- l ear ent rance

u
I ngombr o Tela i - Fr ames
Sx Dx
INSTRUCTION RELATED TO
INSTRUCTION RELATED TO INSTRUCTION RELATED TO
DOOR OPERATOR, CAR
SLING AND ROPES THE CAR
AND LANDING DOORS
INSTRUCTION AND INSTRUCTION RELATED TO

DIAGRAMS OF THE SPEED GOVERNOR AND
THIS MANUAL
ELECTRICAL PART AND ADDITIONAL OR
THE CONTROL PANEL OPTIONAL COMPONENTS
All the documentation for a correct and safe installation of the lift, must be stored by the installation responsible.
Please remember that this documentation is considered part of the plant and must be complete, well stored
and unabridged in every part.
In order to maintain the readability, the documentation shouldn’t be damaged and shouldn’t have missing
parts. Moreover, do not tear or deteriorate sheets during consulting.
0.2 SAFETY PRECAUTION DURING INSTALLATION
During installation and maintenance, it is compulsory to observe the applicable national safety standards for
the workplaces
ATTENTION - Before beginning any of the installation operations, ALWAYS check that all the
mechanical and electrical safety devices are, turned on and in perfect working order.
10991790 EN - 2.00 - 07.12.2018

0.3 PRELIMINARY OPERATIONS

0.3.1 INSTALLATION PROCEDURES
Before the installation please verify the following items:
q Adequate lighting in the lift well.
q Cleaning conditions of the well and the pit waterproofing.
q The electrical equipment must be adequately grounded (otherwise stop the installation until the ground
wire is correctly connected)
q The entrance to the well are closed
q Verify that is possible to introduce the components into the well and also the adequate lifting devices.
q The accesses to the machine room can be safely used in any moment (EN81-20 §5.2.2.5), both in the
prefab machine room and in the machine room cabinet.
q The accesses to the machine room should be adequately lighted (EN81-20 §5.2.2). Particularly as
concerns the machine room cabinet, the lighting in the working area, limited by the open swing panels
and by a chain, should comply with EN81-20 §5.2.1.4.2.
q The cabinet can be positioned according to the LIFT PROJECT DRAWING in an environment protected
against bad weather.
q Prepare a material storage area near the well, easily accessible by the installation personnel and
protected against bad weather.
q Verify that all grooves and the holes for the electrical cable are free, accessible and smooth.
q Verify there is an air vent in the lift well.
0.3.2 DIMENSIONS CONFORMITY
Perform the following check before starting the installation of the plant, verify that the measures are
according with the project drawing, particularly pay attention to:
q Width of the well (distance between the side panels). q Dimensions and characteristics of the winch.
q Length of the well (distance between front and rear q Length of the pedestals
panel). q Car frame DBG (distance between guides).
q Depth of the pit. q Distance between well and Machine room.
q Travel height. q Recesses for the landing doors
q Height of the headroom. q Indicate the level of the finished floor, inside
q Verticality of the well. the lift well, at each landing station.
0.3.3 MATERIALS OFF LOADING AND STORAGE
q Using the packing list as reference verify that all materials received are those ordered and are complete.
q Check the condition of all components and materials upon reception at the building yard, to verify if any
damage occurred during transport; immediately inform GMV Spa in case any part is missing or in case of
damage.
q Store the electrical and electronic components in a cool and dry place in their original packages
q If, for any reason, it were not possible to install the plant immediately, periodically check the stored
components to prevent possible damages due to a prolonged storage in bad conditions.
q Check if the documentation related to the plant is enclosed.
q Pay particular attention when off-loading the guide rails
0.3.1 TOOLING
No special tools are required unless expressly provided by component manufacturers supplied by third parties.
In this case, the related features and operating instructions are indicated in the manuals supplied with them.
0.3.2 SCAFFOLDING
Use regular scaffolding for the installation.
The scaffolding must have work landing at each landing station, at least at 0,5 m under the floor level of the
landing station.
ATTENTION
The scaffolding, if entirely or partly composed by metal structures, should be grounded and comply
with the safety standards.
10991790 EN - 2.00 - 07.12.2018

1 WELL MATERIAL
NOTE
The oil collecting tray Is NOT supplied with the mechanical part but is inside the
sling packaging.
1.1 ANCHORING
1.1.1 PLUMBING
For a correct plumbing, refer to the following instructions
and to the images
Lower the plumb lines for the doors and for the guide rails
- Verify if the plan and vertical dimensions of the well comply
with the project drawing
- Highlight possible structural differences in the panels
plumbing.
Set the control templates to verify the distance between guides.
1.1.2 BRACKETS
If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the
brackets please refer to the following procedure:
hef
L do h(min)
df [mm] [mm] [mm]
min
[mm]
M10 90 10 80 60
M12 100 12 95 70
M16 145 16 135 85
DTG = dimension show on layout
DAG = dimension show on layout
Y <= dimension show on layout
G S Pd Ps
T82/A
68,25 10 5/10 = Pd
T82/B
T90/A
75 10 5/10 = Pd
T90/B
T125/B 82 10 5/10 = Pd
Set the brackets on the well panels taking the

plumbing as reference. B C
Drill the wall and install the brackets starting A D
from the bottom with the supplied fixing
material (dowels and bolts). A // B // C // D
Mount the brackets taking as a reference the positions indicated on the project drawing of the plant.
Mount the counter-bracket using the related fixing material.
Se non in contrasto con le istruzioni specifiche del materiale fornito, per una corretta e sicura installazione
delle staffe fare riferimento alla seguente procedura:
10991790 EN - 2.00 - 07.12.2018

CTP
ST/1B
T 50
CAR
T 82
T 90
T125
1.1.2.1 FIXING WITH ANCHORS
1.1.2.2 FIXING WITH HALFEN
1.1.2.3 FIXING IN WALL

Make some holes, sufficiently wide to insert the brackets in the wall, in the position, showed on the layout,
where you should fix them.
Install the guides in the correct position as shown on the layout fixing them temporarily to the well or to the scaffolding
Place the brackets in the holes fixing them to the guides using their counter-brackets, paying attention to
leave a distance for adjustment.
Fix the brackets in the wall using pieces of bricks and cement paying attention to do not move the guide from
their position.
When the cement become dry verify that the guides are parallel and in the position shown on layout. If the
guides are not in the needed position move them to the correct placement.
1.1.2.4 OTHER FIXINGS
If you have another type of fixing, please refer to the instructions of the manufacturer.
10991790 EN - 2.00 - 07.12.2018

1.2 BOLTS, SCREWS AND ANCHORS

1.2.1 ANCHORS AND HALFEN
Tensile Minimum Min distance
Cut resistance
Type Class strength distance from the
VRk,s [kN]
NRk,p [kN] [mm] edge [mm]
M10 x 90 5.8 9,00 16,65 180 90
M12 x 100 5.8 23,55 26,10 210 105
M16 x 125 5.8 31,00 47,40 255 130
M16 x 50 4.6 31,40 22,60 80 -
1.2.2 TIGHTENING TORQUES

T45/A T82/A T90/A
T125/B
T50/A T82/B T90/B
[Nm] [Nm] [Nm] [Nm]
M10x90 M12x100 M12x100
30 50 50
5.8 5.8 5.8
M12x100 M16x125 M16x125
50 100 100
5.8 5.8 5.8
M16x50 M16x50 M16x50 M16x50
60 60 60 60
4.6 4.6 4.6 4.6
M8 M12 M12
27 92 92
8.8 M12 8.8 8.8
92
M10 8.8 M16 M16
53 232 232
8.8 8.8 8.8
T1 T2 T3 T4
21 36 58 88
(M10) (M12) (M14) (M16)
M8 M12 M12 M16

27 92 92 232
8.8 8.8 8.8 8.8
1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS

Friction coefficient = 0,15
CLASS M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24
5.8 0,8 1,83 3,62 6,2 15,2 30 52 83 130 179 254 438
8.8 1,21 2,78 5,5 9,5 23 46 79 127 198 283 402 809
CLASS M27 M30 M32 M36 M38 M41 M46 M50 M55 M60 M65 M70
5.8 649 880 1195 1534 1994 2464 3085 4258 5978 7428 8935 10445
8.8 1201 1628 2216 2840 3697 4554 5712 7888 11075 13785 16572 19359
10991790 EN - 2.00 - 07.12.2018

1.3 GUIDE RAILS

If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the
brackets please refer to the following procedure:
ATTENTION
xm
5.0 m
5.0 m
B C
A D
A // B // C // D
1 2 3
Fix the fishplate to the guide-rails Place the collecting oil tray and the Install the guide rails starting
segments, on the side with the beam, on the bottom of the pit or from the bottom of the pit
“male” connection part. on the pre-set cement base and positioning the “male” part
level it using a bubble level, upwards into the groove.
complying with the indications of Connect the guide-rails
the project drawing. segments using the
connection plate
4 5 6
Mount the counter-bracket using Perform the same procedure to Check the distances referring to
the related fixing material install all guide-rails and the project drawing and verify
brackets. the verticality of the guide-rails
in comparison to the plumbing
and the position template.
7 Tighten all bolts. Clean the guides and lubricate them.
10991790 EN - 2.00 - 07.12.2018

2 SLING
ATTENTION
The following instructions refers to parts subject to modifications not dependent by Gmv Spa,
therefore, for a correct and safe installation ALWAYS refer to the instructions provided by the
manufacturer with the component.
ATTENTION
It is recommended to operators to use ALWAYS, seat belts and appropriate
lifting equipment.
2.1 SLINGS MRL 1:1
10991790 EN - 2.00 - 07.12.2018

2.1.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES
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2.2 SLINGS MRL 2:1
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2.2.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES
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2.3 SHOES ADJUSTMENT
• Loose the nut on the internal side of the upright

• Adjust the position of the shoe, turning the
hexagonal eccentric nut (see image).
• Align the car frame to the guide axis
• Tighten the nut on the internal side of the upright
2.4 SLING LIFTING AND PEDESTAL INSTALLATION
1500 kg
50
10991790 EN - 2.00 - 07.12.2018

2.4.1 PEDESTAL LENGTH

The buffer pedestal is supplied in a standard length and you must cut it to obtain the required length.
To obtain the correct cutting length of the pedestals please refer to the project drawing and the following
procedure:
Always verify, on project, the following distances:
Std HF [mm]
F (pit) ? • To obtain the correct length use, as shown in
image, the following formula:
P (floor) 80
H= F-P-220-D-A-8
D (distance buffer / car frame) 50
(H Standard = F-441)
A (buffer) 80+3
P
220
A 8
D F
2.5 LOAD WEIGHTING DEVICE AND CAR BOTTOM

Install the load weighting device following the instruction supplied with it and fix the car bottom.
When the load weighting device is connected and working, remember to calibrate end to set the parameters:
PARAMETER
VALUE TO BE SET
Zero
(Zero definition) kg
Weight of the empty car

(auto detected)
Well-known weight
(Calibration)
Weight, introduced in
the car, superior than
50% of the rated load
and exactly known
Complete Load
(Alarm - Notice)
Rated Load
Overload
(Alarm - System Stop)
Load + 10% with a
minimum of 75 kg
10991790 EN - 2.00 - 07.12.2018

2.6 DRIVING LEVERS OF THE SAFETY DEVICES

Adjust the return springs of the safety gear driving levers as shown in figure
~2
mm
~ 5Kg
M10x60
2.7 WEIGHTS OF THE MAIN COMPONENTS
Floor covering
Dimensions Load Bottom Standard Marble Weight Weight

Model Model
[mm] [kg] [kg] [kg] [kg] [kg] [kg]
800x1200 350 46 40 SG22 163
5 4805 130
1000x1300 480 62 50 SG30 193
1100x1400 630 73 60 6305 146 SG40 238
1400x1500 900 100 10 80
1006 300 SG48 298
1100x2110 1025 110 90
10991790 EN - 2.00 - 07.12.2018

3 TRACTION MACHINE AND ROPES

ATTENTION
The following instructions refers to parts subject to modifications not dependent by Gmv Spa,
therefore, for a correct and safe installation ALWAYS refer to the instructions provided by the
manufacturer with the component.
3.1 TRACTION MACHINE
Fix the traction machine over the frame for machine located at the top of the guide rails following the
instructions of the traction machine manual.
3.1.1 ROPES LAYING
• Place the middle of the ropes into the grooves of the traction pulley without connecting the ends to the
wire terminals
• Do not remove any protection device.
3.2 ROPES
3.2.1 ROPING OF THE SYSTEM 1:1
For a correct and safe roping of the system, if not differently indicated in the manual of the supplied sling,
refer to the following procedure:
Pass one of the rope end into the wedge socket termination.
Fix the rope with the supplied clamps.
Hook the wedge socket termination to the fixed connection
element of the sling.
Pass the other end of the rope into the wedge socket termination
and fix it with the clamps.
Hook the second wedge socket termination to the ropes
connection on the counterweight frame without weights.
Repeat the same procedure for all ropes with one of the following
sequences.
The rope terminations shall not make noise during the travel of
the lift.
10991790 EN - 2.00 - 07.12.2018

10 6 2 3 7 x
8 4 1 5 9 864213579 9 7 5 3 1 2 4 6 8 10
x9 x10
8 4 1 5 9
10 6 2 3 7
Ctp Arcata
3.2.2 ROPING OF THE SYSTEM 2:1
For a correct and safe roping of the system, refer to the following procedure:
Pass one of the rope end into the wedge socket termination.
Fix the rope with the supplied clamps.
Hook the wedge socket termination to the fixed connection
element on the beam of the frame for machine.
Pass the other end of the rope into the wedge socket termination
and fix it with the clamps.
Hook the wedge socket termination to the other side of the fixed
connection element on the beam of the frame for machine.
Repeat the same procedure for all ropes with one of the following
sequence.
The rope terminations shall not make noise during the travel of
the lift.
3 6 6 3 3 6 6 3
4 4 4 4
2 7 7 2 2 7 7 2
5 5 5 5
1 1 1 8 8 1
1357 7531 1357 7531

246 642 2468 8642
76 78
5 56
34 34
12 12
10991790 EN - 2.00 - 07.12.2018

4 4 4 4
3 3 3 10 10 3
5 5 5 5
2 9 9 2 2 9 9 2
6 6 6 6
1 8 8 1 1 8 8 1
7 7 7 7
13579 97531 13579 97531

2468 8642 2 4 6 8 10 10 8 6 4 2
98 9 10
76
54 78
3 56
12 34
12
3
5
150
2
~ 250 mm
~ 250 mm
10991790 EN - 2.00 - 07.12.2018

3.2.3 TENSIONING OF THE SYSTEM

For a correct and safe tensioning of the lift please refer to the following procedure:
• Fix the maintenance keyboard to the car frame upright.
• Position the bottom of the car or a provisory plan on the car frame and fix it with bolts.
• Load the car bottom and the counterweight with at least 200 kg.
• Raise the car frame unwinding the flexible cable.
• Measure the upper extra-travel of the car and adjust the ropes in compliance with this length.
• Move the car to the lowest station and compare the measures with the project drawing.
NOTE NOTE
Asymmetric wedge socket terminations Symmetric wedge socket terminations
UNI EN 13411-6, X Max = 75% Y UNI EN 13411-7, X Max = 40% Y
3.3 FINAL OPERATIONS ON THE SLING
3.3.1 POSITION OF THE FINAL LIMIT SWITCH
max 50mm
EXS
EXS/EXD
ü0
ð
EXD
max 50mm
10991790 EN - 2.00 - 07.12.2018

3.4 SPEED GOVERNOR
5 x M6x20
M12x35
M12x30
~ 400
~
M5x20
M5x20
~ 170
3.5 CHECKS
3.5.1 CHECKS FOR STNDARD SYSTEMS
• Verify that the free distance between buffer and sling is the same specified in the project.
þ • Verify that the distance between sling shoes is the same specified in the project.
• Verify that the buffers are perfectly perpendicular and corresponding with support points under the
sling.
10991790 EN - 2.00 - 07.12.2018

4 CAR AND DOOR OPERATOR
For the installation refer to the instructions of the manual of the supplied car.
If necessary, install panels, roof and cabin doors after the landing doors and the electrical material.
ATTENTION
Do not remove the protection film from the exposed side of angles, uprights, roof, panels and
accessories until specified, since the film preserves their integrity.
ATTENTION
The sill shall be flush.
ATTENTION
Protect the covering floor (for example using a cardboard) to preserve its integrity during the
assembly
5 LANDING DOORS
For the installation refer to the instructions of the manual of the supplied doors
ATTENTION
If the emergency devices (remote push-button) are placed inside the upright verify that the door with
the above devices is installed at the correct floor (normally the lower landing floor).
6 ELECTRICAL MATERIAL
For a correct and safe installation, follow the instructions of the ELECTICAL PART MANUAL and the W IRING
DIAGRAMS, paying attention to the following:
6.1 WELL AND MACHINERY ROOM

6.1.1 INSTALLATION OF THE CONTROL PANEL OUTSIDE THE WELL
ATTENTION
The distance between the upper side of the control panel and the floor level of the machine room
should be minor or equal of 2000mm.
Hang the control panel to the guide rails in the cabinet (MRL), or fix it, in the machine room (MR), with
dowels or bolts provided, following the instructions of the control panel supplied.
6.1.2 WELL ELECTRICAL LINES
Perform the electrical connections complying with the W IRING DIAGRAMS and with the ELECTRICAL PART MANUAL.
6.1.2.1 TRUNKS
Install the trunks for the connection cables as suggested in the following pictures:
10991790 EN - 2.00 - 07.12.2018

6.1.2.2 FLEXIBLE CABLES

The flexible cables are used to take all electrical lines from the electrical power unit to the car’s roof, and
must be set and fixed thoroughly to avoid damaging them.
Install the flexible cables as suggested in the following pictures:
ATTENTION
The flexible cables should be fixed (A) to the wall in the upper middle part of the well, in a position
such as they do not touch (B) the car and (C) the pit.
6.1.2.3 CONNECTION CABLES
The connection cables are used to make easier some connections on the car’s roof and in the machine room
and must be set and fixed thoroughly into the trunks to avoid damaging them.
ATTENTION
Do NOT cut the exceeding cables
6.1.2.4 ELECTRICAL CONNECTIONS

The connection operations are extremely easy: the devices are pre-wired at the manufacturer and the
outputs are joined to the connectors.
To perform the connections it is enough to match the connectors with the same initial.
If you need to move the system, following the procedure shown in the installation manual of the control
panel, it necessary to connect at first the power unit and after the main power.
6.2 TRACTION MACHINE
Perform the electrical connections complying

with the ELECTRICAL DIAGRAMS, the CONTROL
PANEL AND ACCESSORIES MANUAL and the
GEARLESS MANUAL.
In particular, if installed, pay attention to the
correct connection of:
- Motor
- Motor protection sensors, thermistors
- Micro switches and brake power
10991790 EN - 2.00 - 07.12.2018

6.3 SLING AND ROPES

6.3.1 FINAL LIMIT ELECTRICAL SWITCH
max 50mm
EXS
EXS/EXD
EXD
max 50mm
6.3.2 SAFETY ELECTRICAL SWITCH (SAFETY GEAR/RELEASING ROPES)

With sling 1:1 With sling 2:1
6.3.3 SAFETY ELECTRICAL SWITCHES (SPEED GOVERNOR)
1. Anti-creeping coil
2. Anti-creeping safety switch
3. Speed governor safety switch
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6.3.4 ELECTRICAL SWITCHES AND WELL INFO

Install switches and magnets complying with the ELECTRICAL DIAGRAMS and the ELECTRICAL PART MANUAL
Pay attention to the instruction of the

ELECTRICAL PART MANUAL
6.4 CAR AND DOOR OPERATOR

NOTE
Connect the car and the door operator only after the connection of all the other parts.
6.4.1 CAR OPERATING PANEL 6.4.2 COLLEGAMENTI SU TETTO CABINA

Connect the cables to the terminals of the box on the
car roof complying with the CIRCUIT DIAGRAMS
Particularly, pay attention to connect correctly the
Connect the car operating panel (COP)
following terminals:
complying with the ELECTRICAL
- The safety electrical switch
DIAGRAMS
(safety gear/releasing ropes)
- Well sensors
- Car lighting
6.4.3 DOOR OPERATOR AND DOOR SWITCH
Connect the cable to the terminal of the car roof electrical box complying with the ELECTRICAL DIAGRAMS.
6.5 LANDING DOORS
6.5.1 PUSH-BUTTON PANELS
Connect the terminal of the push-button panels
complying with the ELECTRICAL DIAGRAMS.
6.5.2 SAFETY SWITCHES
Connect the safety switches complying with the CIRCUIT
DIAGRAMS.
10991790 EN - 2.00 - 07.12.2018

6.6 ACCESSORIES
6.6.1 CONNECTION OF THE WELL LIGHTING
Install the well lighting, referring to the instructions of the MANUAL OF THE ELECTRICAL PART supplied and in
accordance with the requirements of the current regulations with particular reference to the EN 81-20.
6.6.1.1 WELL LIGHTING
ID: Residual current circuit breaker

IM: Thermal magnetic circuit breaker
LC: Car lighting
6.7 DEVICES
To determine the installed devices to refer to chapter § 7and to MANUAL OF THE ELECTRICAL PART
6.7.1 SAFETY SWITCHES OF THE DEVICES
Perform the electrical connections of the safety switches complying with the ELECTRICAL DIAGRAMS.
10991790 EN - 2.00 - 07.12.2018

7 DEVICES AND PROCEDURES FOR GLPM SYSTEM
7.1 DEVICES FOR MRL

7.1.1 WORKING AREA IN WELL
The traction machine is placed in the lift well and it is necessary to install the following devices.
7.1.1.1 UPPER CAR STOP MECHANICAL DEVICE (UCSMD)
NOTE
The dimensions in the left side

layout refer to a standard system.
The installation of the car stop
min 2000
mechanical device must always be
carried out in accordance with the
dimensions of the project design.
3500
SBA
min 500
2000
~1150
OFF
T82 T90 T125
1000
12
ON SBA
T82 T125
66.5
T90 80.5
7.1.1.2 RIGHT POSITION OF THE DEVICE

During installation of the mechanical device it is mandatory to respect the rule EN81-20 and follow the
instructions below:
The car mechanical stop device should be installed:
- To prevent uncontrolled or unexpected car movement when machinery is to be maintained or inspected
from the pit, as specified at section 5.2.6.4.4.1 of the rule EN81-20
- To give the possibility to leave the working area safety as specified at section 5.2.6.4.4.2 of rule EN81-
20.
and it must be fixed to the guide, under the traction machine, at a height such that it is granted:
- A free height of at least 2000 mm between the work surface above the car roof and the well ceiling;
- If there is no trap door on the cabin roof, a free distance of 500 mm between the top of the clear
opening of the landing door and the top of the operator on the car roof.
For standard systems, the position corresponds to a height of about 1150 mm above the level of the higher
floor.
The car mechanical stop device, once activated, prevents to move the sling (and the car), blocking the
system.
10991790 EN - 2.00 - 07.12.2018

T2
= =
M 12
100
50
M 12x35
M 12x35
M 12
M 4x30
10991790 EN - 2.00 - 07.12.2018

7.1.2 LOCK DEVICE FOR DOOR OPERATOR AND DOORS 2AT

7.1.2.1 LOCK DEVICE - DOOR OPERATOR 2AT
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7.1.2.2 LOCK DEVICE - LANDING DOOR 2AT
7.1.3 OTHER DEVICES

To guarantee the required safety standards is necessary to install the following devices:
7.1.3.1 UNLOCKING TRIANGLE WITH ELETRICAL SAFETY SWITCH
The unlocking triangle, through a direct connection,

operate on an electrical safety contact that when you
unlock the door it stop any movement of the lift.
The electrical safety switch should be connected to the
control panel according to the electrical scheme
(SCC01, SCC02 …, SCC12 on S.e.a. scheme,
beginning from the lower floor).
7.2 NOTICES, MARKINGS AND OPERATING INSTRUCTION

ATTENTION
All labels, notices, markings and operative instructions shall be legible and readily understandable. They
shall be placed in a visible position and written in the language of the country where the lift is installed.
This notices shall be installed as shown in the instructions supplied.
10991790 EN - 2.00 - 07.12.2018

8 EXAMINATIONS AND TESTS

At the end of the installation it’s necessary to proceed with examinations and tests of the lift.
Carry out the tests indicated in chapter 6 of the EN81-20 standard, referring the instructions of the system
putting on service manual.
9 FINAL OPERATIONS
9.1 ADVICES
Verify that non authorised personnel should not enter into the machine room (always keep it locked)
Verify that all protections are mounted on the power unit (electrical connections covering, tank).
Do not lean on nor sit on the traction machine.
Do not set containers with liquids on the clamp board (danger of short-circuit).
Always inform the responsible of the arrival. Before setting the plant out of work, hang the “out of service”
signs to every landing door.
Do not leave components, parts, tools, oil or grease stains on the floor.
Pay attention to any contact when operating on rotating devices or on devices that remained under tension.
ATTENTION
Never exclude the safety circuits.
Before moving the lift-car, verify the correct operation of the emergency button on the roof.
During the movement tightly support with the post or other parts of the lift-car and in any case not with the
ropes.
Pay particular attention during the upward travel.
At the end of the operations, please verify that all protections have been mounted and lock the machine
room.
9.2 FINAL OPERATIONS
At the end of the installation it is necessary to perform a test of the plant, in compliance with the standards in
force.
• This test is performed by the installer (if qualified by a certified Quality System in compliance with UNI EN
ISO 9000) or by a notified organism according to the Lift Standards
If the test gives a positive result, it is necessary to communicate that the installation has been performed,
indicating:
- The address of the building.
- The speed, the rated load, the travel, the number of stations and the starting type
- Name or name of the company of the installer.
- Copy of the compliance certificate.
- Name of the company in charge of the maintenance of the plant
- Name of the individual in charge of the periodical maintenance interventions on the plant
10991790 EN - 2.00 - 07.12.2018

10991790 EN - 2.00 - 07.12.2018

10991790 EN - 2.00 - 07.12.2018

FLUID DYNAMIC EQUIPMENTS

AND LIFT COMPONENTS
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO – MILANO (ITALY)
TEL. +39 02 33930.1 - FAX +39 02 3390379
STRADA PER BIANDRATE, 110/112 - 28100 NOVARA (ITALY)
TEL. +39 0321 677611 - FAX +39 0321 677690
HTTP://WWW .GMV.IT - E-MAIL: [email protected]
FILE: GLPM-MI-10991790EN-200.DOCX - (J2)
10991790 EN - 2.00 - 07.12.2018

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SELL TECH WORK CUST USER

English ORIGINAL INSTRUCTIONS

GMV SPA UNI EN ISO 9001 2.00

10991790 EN - 2.00 - 07.12.2018

6.3.3 SAFETY ELECTRICAL SWITCHES (SPEED GOVERNOR) 26

25.05.2018 2.00 update to EN81-20

All rights reserved.

Information and support :

FLUID DYNAMIC EQUIPMENTS UNI EN ISO 9001

Please visit www.gmv.it to check for

10991790 EN - 2.00 - 07.12.2018

MAIN DATA OF THE SYSTEM

S/N OF THE CONTROL PANEL

GLT Σ ™ MRL ™ 1:1 ™ 2:1

REDUCED REDUCED REDUCED PIT

DOWN COLLECTIVE FULL COLLECTIVE

10991790 EN - 2.00 - 07.12.2018

0.1.2 MAIN STANDARDS OF REFERENCE

10991790 EN - 2.00 - 07.12.2018

0.1.1 TERMS AND SYMBOLS USED

INSTRUCTION RELATED TO INSTRUCTION RELATED TO

Int er noC abina - I nside Car

LIFT PROJECT DRAWING

Mur o- Gu ida - Wall -G ui de

W INCH AND BRAKE

THE SAFETY GEAR

l ce por te c- l ear ent rance

INSTRUCTION AND INSTRUCTION RELATED TO

10991790 EN - 2.00 - 07.12.2018

0.3 PRELIMINARY OPERATIONS

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Set the brackets on the well panels taking the

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1.1.2.1 FIXING WITH ANCHORS

1.1.2.2 FIXING WITH HALFEN

1.1.2.3 FIXING IN WALL

10991790 EN - 2.00 - 07.12.2018

1.2 BOLTS, SCREWS AND ANCHORS

M16 x 50 4.6 31,40 22,60 80 -

1.2.2 TIGHTENING TORQUES

M8 M12 M12 M16

1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS

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1.3 GUIDE RAILS

7 Tighten all bolts. Clean the guides and lubricate them.

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2.1 SLINGS MRL 1:1

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2.1.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES

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2.2 SLINGS MRL 2:1

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2.2.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES

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2.3 SHOES ADJUSTMENT

• Loose the nut on the internal side of the upright