Basic Engine Model: Curve Number:

Cummins Inc. QSX15-G9 Nonroad 2 FR-10441 G-DRIVE

Columbus, Indiana 47201

QSX
Engine Critical Parts List: Date:
1
Engine Data Sheet CPL: 8142 4Mar02

Displacement : 15 liter (912 in3 ) Bore : 137 mm (5.39 in.) Stroke : 169 mm (6.65 in.)
No. of Cylinders : 6 Aspiration : Turbocharged and Charge Air Cooled

Engine Speed Standby Power Prime Power Continuous Power

RPM kWm BHP kWm BHP kWm BHP

1800 560 750 507 680 354 475

Engine Performance Data @ 1800 RPM

OUTPUT POWER FUEL CONSUMPTION
U.S Gallons / hour
kg/ lb/ liter/ U.S. Gal/ 40.0
% kWm BHP
kWm·h BHP·h hour hour
35.0
STANDBY POWER 1800 RPM
30.0
100 560 750 0.207 0.340 135.9 35.9
25.0
PRIME POWER
20.0
100 507 680 0.198 0.325 117.8 31.1
15.0
75 380 510 0.202 0.333 90.5 23.9
10.0
50 254 340 0.219 0.360 65.3 17.2
5.0
25 127 170 0.251 0.413 37.4 9.9
0.0
CONTINUOUS POWER
0 100 200 300 400 500 600 700 800
100 354 475 0.205 0.337 85.3 22.5
Gross Engine Output - BHP
Power Derate Curves:
Standby / Prime Power Continuous Power
35 35

) )
/ °F
30
/ °F
30
% Derate of Rated Power

% Derate of Rated Power

C
(°C . (°
25
mp. 25
mp
e e
tT tT
20
b ie
n 20
b ien
Am /1
20 Am 0
15 50 04 15
/ 12
/1 77
40 25
/ 50
10 10 04
/1
40
5 5

0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Altitude (m eters) Altitude (m eters)

Operation At Elevated Temperature And Altitude:

For sustained operation above these conditions, derate by an additional 1.8% per 300 m (1000 ft), and 10% per 10o C (18o F).
CONVERSIONS:(Liters = U.S. Gal x 3.785) (U.S.Gal = Liters x 0.2642) Data Subject to Change Without Notice
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set in-
Reference AEB 10.47 for determining Electrical Output.
stallations. STANDBY POWER RATING: Applicable for supplying emergency power for the duration of the utility power
outage. No overload capability is available for this rating. Under no condition is an engine allowed to operate in parallel
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-
with the public utility at the Standby Power rating. This rating should be applied where reliable utility power is available. A
3046 conditions of 100 kPa (29.53 in Hg) barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temper-
Standby rated engine should be sized for a maximum of an 80% average load factor and 200 hours of operation per year.
ature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
This includes less than 25 hours per year at the Standby Power rating. Standby ratings should never be applied except in
Derates shown are based on 15 in H20 air intake restriction and 2 in Hg exhaust back pressure.
true emergency power outages. Negotiated power outages contracted with a utility company are not considered an emer-
gency. PRIME POWER RATING: Applicable for supplying electric power in lieu of commercially purchased power. Prime
Power applications must be in the form of one of the following two categories:UNLIMITED TIME RUNNING PRIME POW- The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/liter (7.1 lbs/U.S. gal). Power output curves are
ER: Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging
not exceed a 70% average of the Prime Power rating during any operating period of 250 hours. The total operating time alternator, fan, optional equipment and driven components.
at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a period of 1 hour
within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year. Data Status: Limited Production
LIMITED TIME RUNNING PRIME POWER: Limited Time Prime Power is available for a limited number of hours in a non-
variable load application. It is intended for use in situations where power outages are contracted, such as in utility power Data Tolerance: ± 5%
curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to ex-
ceed the Prime Power rating. The customer should be aware, however, that the life of any engine will be reduced by this Chief Engineer:
constant high load operation. Any operation exceeding 750 hours per year at the Prime Power rating should use the Con-
tinuous Power rating.CONTINUOUS POWER RATING: Applicable for supplying utility power at a constant 100% load for
an unlimited number of hours per year. No overload capability is available for this rating.
 Cummins Inc.
Engine Data Sheet
DATA SHEET : DS-10441
ENGINE MODEL :QSX15-G9 Nonroad 2 CONFIGURATION NUMBER : D103003GX03 DATE : 4Mar02
PERFORMANCE CURVE : FR-10441
INSTALLATION DIAGRAM CPL NUMBER
• Fan to Flywheel : 3170370 • Engine Critical Parts List :8142

GENERAL ENGINE DATA

Type ............................................................................................................................................................... 4 Cycle; In-line; 6-Cylinder Diesel
Aspiration ....................................................................................................................................................... Turbocharged and Charge Air Cooled
Bore x Stroke.............................................................................................................. — in x in (mm x mm) 5.39 x 6.65 (137 x 169)
Displacement.............................................................................................................................. — in3 (liter) 912 (15)
Compression Ratio........................................................................................................................................ 17 : 1

Dry Weight ......................................................................................................................................— lb (kg) 3020 (1370)

Wet Weight .....................................................................................................................................— lb (kg) 3250 (1475)

Moment of Inertia of Rotating Components

• with FW 1022 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) 106.7 (4.5)
• with FW 1025 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) 192.0 (8.1)
Center of Gravity from Front Face of Block .............................................................................. — in (mm) 19 (483)
Center of Gravity above Crankshaft Centerline........................................................................ — in (mm) 10 (255)
Maximum Static Loading at Rear Main Bearing.......................................................................... — lb (kg) 5400 (2450)

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — lb • ft (N • m) 1500 (2034)

EXHAUST SYSTEM
Maximum Back Pressure at Standby Power Rating......................................................— in Hg (mm Hg) 3 (76)
Maximum Bending Moment to the Turbo Flange............................................................. — lb • ft (N • m) 11 (15)

AIR INDUCTION SYSTEM

MaximumTemperature Rise Between Engine Air Inlet and Intake Manifold .................. — °F (°C) 43 (24)
Maximum Intake Air Restriction Including Air Filter Plumbing
• with Dirty Filter Element.......................................................................................... — in H2O (mm H2O) 25 (635)
• with Clean Filter Element........................................................................................ — in H2O (mm H2O) 15 (381)
Maximum Allowable Pressure Drop from Turbo Outlet to Intake Manifold...................— in Hg (mm Hg) 4 (102)

COOLING SYSTEM
Coolant Capacity — Engine Only ..................................................................................... — US qt (liter) 25 (24)
Maximum Coolant Friction Head External to Engine — 1800 rpm................................. — psi (kPa) 10 (69)
— 1500 rpm................................. — psi (kPa) 8 (55)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................. — ft (m) 46 (14)
Standard Thermostat (Modulating) Range ................................................................................. — °F (°C) 180 - 200 (82 - 93)
Minimum Pressure Cap ........................................................................................................... — psi (kPa) 10 (70)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. — °F (°C) 230 / 220 (110 / 104)

LUBRICATION SYSTEM
Oil Pressure @ Idle Speed (Minimum) .................................................................................. — psi (kPa) 20 (138)
@ Pressure Range — Cold......................................................................... — psi (kPa) Up to 130 (Up to 900)
— Warm ...................................................................... — psi (kPa) 35 - 40 (242 - 276)

Maximum Oil Temperature.......................................................................................................... — °F (°C) 250 (121)

Oil Capacity with OP 1493 Oil Pan : High - Low .............................................................. — US gal (liter) 22 - 19 (83 - 72)
Total System Capacity (Including Filter) ........................................................................... — US gal (liter) 24 (91)
Angularity of OP 1493 Oil Pan — Front Down ..................................................................................... 5°
— Front Up .......................................................................................... 15°
— Side to Side..................................................................................... 15°

• Limited Production •
 G-DRIVE
FUEL SYSTEM QSX
Type Injection System ...................................................................................................................................................................... Cummins HPI-TP
Maximum Restriction at OEM Inlet Connection............................................................................................... — in Hg (mm Hg) 5.0 (127)3
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)............. — in Hg (mm Hg) 6.5 (165)
Maximum Fuel Flow to Injection Pump ........................................................................................ ................ — US gph (liter / hr) 112 (424)
Maximum Fuel Inlet Temperature................................................................................................................................... — °F (°C) 160 (71)
Maximum Return Fuel Flow ........................................................................................................................... — US gph (liter / hr) 102 (386)
Maximum Return Fuel Temperature @ 160°F (71°C) Fuel Inlet Temperature ........................................................... — °F (°C) 210 (99)
Minimum Fuel Tank Vent Capability...................................................................................................................... — cfm (liter / s) 1.2 (.55)

ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... — volt 24
Maximum Allowable Resistance of Cranking Circuit ........................................................................................................ — ohm 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 50 °F (10 °C) and Above.............................................................................................................. — 0°F CCA 600
• Cold Soak @ 32 °F to 50 °F (0 °C to 10 °C) ...................................................................................................... — 0°F CCA 640
• Cold Soak @ 0 °F to 32 °F (-18 °C to 0 °C) ....................................................................................................... — 0°F CCA 900

COLD START CAPABILITY

Minimum Ambient Temperature for Cold Start with Coolant Heater to Rated Speed ................................................ — °F (°C) 7 (-14)
Minimum Ambient Temperature for Unaided Cold Start to Low Idle Speed............................................................... — °F (°C) 25 (-4)
Minimum Ambient Temperature for NFPA 110 Cold Start (90°F minimum coolant temperature)............................ — °F (°C) 32 (0)

PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%

Steady State Stability Band at any Constant Load .............................................................................................................. — % +/- 0.25%
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (25 ft); 1800 rpm / 1500 rpm .......................................................— dBA 89.0 ./ 89.5
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45°; 1800 rpm / 1500 rpm .........— dBA 125 / 123

STANDBY PRIME POWER

60 hz 50 hz 60 hz 50 hz

Governed Engine Speed ............................................................. — rpm 1800 1800

Engine Idle Speed....................................................................... — rpm 675 - 775 675 - 775
Gross Engine Power Output........................................... — BHP (kWm) 750 (560) 680 (507)
Brake Mean Effective Pressure...........................................— psi (kPa) 360 (2508) 327 (2268)
Piston Speed ................................................................ — ft / min (m / s) 1995 (10.1) 1995 (10.1)
Friction Horsepower.......................................................... — HP (kWm) 70 (52) 70 (52)
Engine Water Flow at Stated Friction Head External to Engine: Not Not
• 3 psi Friction Head...........................................— US gpm (liter / s) 105 (6.6) Available 105 (6.6) Available
• Maximum Friction Head ..................................— US gpm (liter / s) 87 (5.5) at 87 (5.5) at
Turbo Compressor Outlet Pressure....................................— psi (kPa) 42.7 (294) 37.4 (258)
1500 RPM 1500 RPM
Turbo Compressor Outlet Temperature ................................ — °F (°C) 440 (226) 400 (204)
Intake Air Flow................................................................ — cfm (liter / s) 1510 (712)
(50 hz) 1380 (651)
(50 hz)
Exhaust Gas Temperature ..................................................... — °F (°C) 909 (488) 875 (468)
Exhaust Gas Flow.......................................................... — cfm (liter / s) 3845 (1815) 3200 (1510)
Air-to-Fuel Ratio .....................................................................— air : fuel 26.6 : 1 27.8 : 1
Radiated Heat to Ambient .................................... — BTU / min (kWm) 2070 (36) 2410 (42)
Heat Rejection to Coolant...................................... — BTU / min (kWm) 9230 (162) 7830 (138)
Heat Rejection to Exhaust ..................................... — BTU / min (kWm) 24400 (429) 21600 (380)
Heat Rejection to Fuel *......................................... — BTU / min (kWm) 450 (8) 450 (8)
Heat Rejection to Aftercooler................................. — BTU / min (kWm) 9070 (159) 7300 (128)

* Maximum heat rejection which occurs at rated speed, no load.

N.A. - Data is Not Available
N/A - Not Applicable to this Engine
TBD - To Be Determined ENGINE MODEL : QSX15-G9 Nonroad 2
DATA SHEET : DS-10441
DATE : 4Mar02
Cummins Inc. Columbus, Indiana 47202-3005 CURVE NO. : FR-10441

• Limited Production •