Basics of Electrical Works Design For Projects
Basics of Electrical Works Design For Projects
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Introduction
A project naturally progresses from design to the actual building going through the
following stages:
Project as an idea
To
B.O.Q Preparation Tendering & Analysis
Contractors
So on
As the previous chart suggests, the electrical design is the first step of any electrical project, this
step has two major concerns besides the basic knowledge of electrical engineering which are
basic knowledge of Electrical Safety and Economical Design.
Where the design aspect of this course covers areas like: Interior Lighting design, Socket
distribution, panel Boards design, cables selection, etc.
The second phase of the course addresses electrical site works supported with figures and videos
that introduces the student to real world experience of Sites Electrical Works and how to prepare
shop drawings for a given project.
Then the third phase, introduces the student to the basics of tendering and preparing a project bill
of quantity (B.O.Q).
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At the end of this course, the student will have a head start extensive knowledge of how the
electrical contracting process works and will able to use this knowledge whenever facing an
electrical project.
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Part One
Interior Lightning Design
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While the most important aspect of this area of design is determining the
desirable lux according to Egyptian, international codes and standards to match
your project needs, whether your project is a bank, school or even a hospital
there are some basic rules to go by while determining the lux value of a given
area.
Lumen (lm):
The unit of luminous flux is a measure for the quantity of luminous energy emitted per second by a light
source.
IL luminance (Lm/M2):
The quantity of incidental light falling onto a given surface per unit area of the suface taking into
consideration that, it is uniformly illuminated.
E=Q/A Lux
To have a better understanding of the role of lux in lighting designs consider the
following example:
A lamp connected to a power source, the lamp will emit many lighting lines as
shown in the figure:
Lighting lines
“Lumen”
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Luminance (L):
L=I/A (Cd/m2)
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Types of lamps:
Low High Low High
Normal Tungsten Metal
Pressure Pressure Pressure Pressure
Incident Halogen Halide
Mercury Mercury Sodium Sodium
Lamp Lamp Lamp
Lamp Lamp Lamps Lamps
Theory Of Black Body Black Body Quantum Quantum Quantum Quantum Quantum
Color
100% 100% 50-95% 15-50% 65-90% 0 25-85%
Rendering
Luminous
8-17 13-25 60-95 40-60 70-95 125-200 40-90
Efficacy
Life Time 1000-2000 hr 2000-4000 hr 8000 hr 5000-24000 hr 3000-12000 hr 5000-20000 hr 6000-24000 hr
In order to reach a satisfactory lux value for a given area, It`s required to use number of
lighting fixtures.
While the number of lighting fixture is dependent on a set of parameters which can be illustrated
in the following equation:
𝑬.𝑨.𝑭
N=
𝑸.𝒏.𝑼𝒇. 𝑲
Where:
N… number of lighting fixtures. Q… lumen for lighting unit.
E … required lux. n… number of lamps per unit.
A…. Area of room. 𝑼𝒇 …utilization factor.
F… clearance factor. K…. Maintenance Factor [0.8].
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L
A) Area of room:
W
A = L.W
For an open lighting fixture in a computer lap room and under a clean room condition,
clearance factor is 1.27
2 x 36 n=2 60 n=1
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𝑳. 𝑾
𝒌𝒓 =
𝑯 (𝑳 + 𝑾) Hf
Where: H1
H2
Kr…Room index W…Room width
L….Room length H…distance between the
lighting fixture & working Hw
plan.
H1 = Ht – Hw , H2 = Ht - (Hw + Hf)
S/H Parameter:
Means the ratio between Mounting Height & distance between lighting fixtures which give
us the ratio between Emin & Emax
For Example:
S/H = 1.75 which mean ratio of [Emin / Emax= 75%]
S/Hm Ratio is a given value in lighting fixture data sheet.
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Utilization factor can be one from the following tables by using both of Room index and
Reflection factors.
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H=4m W
Work plan = 85 cm
The above data is for a Conference room, with a white colored ceiling, it’s required that you
determine the number of lighting fixtures that achieves the desired Lux.
Solution
A = L.w = 15 x 8 = 120 m2
From tables:
(Uf = 0.52)
𝐸.𝐴.𝐹 500 𝑥 120 𝑥 1.33
N = 𝑄.𝑛.𝑈 =
𝑓 3250 𝑥 2 𝑥 0.52
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𝑵. 𝑳 𝟏𝟎𝒙𝟐𝟒
𝑵𝑳 = √ = √ = 𝟓. 𝟒𝟕 ~ 𝟔 𝒖𝒏𝒊𝒕𝒔
𝒘 𝟖
𝑵. 𝒘 𝟖𝒙𝟐𝟒
𝑵𝒘 = √ = √ = 𝟒. 𝟑 ~ 𝟒 𝒖𝒏𝒊𝒕𝒔
𝑳 𝟏𝟎
As shown in the fig. below, The distance between each lighting fixture and the
other is double the distances between the lighting fixture and the wall to avoid a
blind spots.
10 5
12X = 10 x = 12 = m
6 10 m
X 2X 2X 2X 2X 2X 2X 2X X y
8y = 8 y=1m 2X 2y
2y
8m
2y
y
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The difference between one way & two way switches is that the one way switch controls the
circuit from one location. However, two way switches controls the circuit from two locations.
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Part Two
Basics of Street lighting Design
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Roadway Classifications:
Freeway
Expressway
Arterial
Local
Alleys
Area Classifications:
Commercial
Intermediate
Residential
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W<=H
2/Staggered:
This type of arrangement in
which the luminaries are located on both sides of the road in a
staggered, or zigzag, arrangement is used mainly when the width
of the road is between 1 to 1.5 times the mounting heights of the
luminaries.
W=1~1.5 H
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3/Opposite:
This type of arrangement, with the luminaries located on both sides
of the road opposite to one another, is used mainly when the width
of the road is greater than 1.5 times the mounting height of the
luminaries.
W>1.5H
4- Span wire
This type of arrangement, with the luminaries suspended along
the axis of the road, is normally used for narrow roads that have
buildings on both sides.
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This type of lamp is used in tunnels and closed public places. They also have relatively long
life.
It gives a bright white light thus it could be used in illumination of open places such as large
stadiums since this type of lamps have strong glass.
- Photo cell.
- Control switch.
- Timer.
- Poles
- Lighting luminaries
- Cables
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𝐅 𝐱 𝐂. 𝐅 𝐱 𝐌. 𝐅
𝑬=
𝐒𝐱𝐖
Where:
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Commercial 21
Residential 12
Commercial 15
Residential 9
Commercial 12
Arterial Intermediate 9
Residential 6
Commercial 6
Local Intermediate 5
Residential 3
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Commercial 4
Alleys Intermediate 3
Residential 2
Commercial 3
Residential 2
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Part Three
Electrical Outlets & Power Calculations
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Fuse Switch or
Power Socket
Disconnect Switch
For all previous sockets types there are IP code for each socket which refer to protection degree
against water & dust.
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Sockets distribution:
1- Room application
2- Room furniture
3- Each 3 meters put a single or duplex socket (in case of no furniture DWG)
4- For kitchens, there must be at least one power socket.
Power Factor:
𝑷
𝑷. 𝑭 =
𝑺
Where:
P ==== Active Power
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Power Calculations:
A. For lighting:
- Incident & Florescent lamps:
Depend on lamp power
- For chandeliers:
S= 400≈500 VA
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4 - 5 HP 6 mm2 32 Amp
Load schedules
Project Name: MCB:
Panel Name: cable: size:
Breaking cap.:
Circuit Cable Three phase
Type MCCB Notes
Number size R Y B
R1 Lighting 2.5 mm2 16A 800
Y1 Lighting 2.5 mm2 16A 600
B1 Lighting 2.5 mm2 16A 990
R2 Socket 3 mm2 20A 1600
Y2 Socket 3 mm2 20A 1800
B2 A.C 4 mm2 25A 1500
R3 Spare 16A
Y3 Spare 20A
B3 Spare 32A
Total connected load 2400 2400 2490
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Load balancing:
Given that the network is featuring a star connection.
R
I1
R
N
IN
Y B
Y
I2
B
I3
Balance Check:
For any panel board, there is a balance check for three phase loads due to reducing nuteral
current & unbalanced stresses on circuit breakers.
Unbalance Ratio (%) mustn’t exceed a value of 5% of total three phase load.
𝟐𝟒𝟗𝟎 − 𝟐𝟒𝟎𝟎
𝑼𝒏𝒃𝒂𝒍𝒂𝒏𝒄𝒆 𝑹𝒂𝒕𝒊𝒐(%) = 𝒙𝟏𝟎𝟎
𝟐𝟒𝟗𝟎
Unbalance Ratio (%) = 3.62% so the above its balanced panel board.
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Diversity factor:
It`s the percentage of expected on line loads connected at the same time.
𝑺(𝒍𝒂𝒓𝒈𝒆𝒔𝒕 𝒑𝒉𝒂𝒔𝒆)
IC.B = 𝒙 𝟏. 𝟐𝟓
𝟐𝟐𝟎
𝑺(𝒕𝒐𝒕𝒂𝒍 𝒍𝒐𝒂𝒅)
= 𝒙 𝟏. 𝟐𝟓
𝟑𝟖𝟎√𝟑
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For pervious load, there will be a panel board to feed these circuits, Single line
diagrammed for panel board required to represent panel specifications and component as
following:
[4x10]+10 mm CU/PVC
40A
380V,50HZ,Isc
X1 X1 X1 X1 X2 X3
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Starting Current of motors can be determined by Code-letter method according to the following
table:
KVA/HP at KVA/HP at
Code Letter Code Letter
starting starting
A 1.6 L 9.495
B 3.29 M 10.595
C 3.72 N 11.845
D 4.25 P 13.25
E 5.3 R 14.995
F 5.95 S 16.995
G 6.1 T 18.995
H 6.7 U 21.195
J 7.55 V 22.4
K 8.495
As an example:
A 3 phase, 380V, 50HZ, 5KVA motor with code letter J, Required calculating Ist?
So:
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Part Four
Cables Selection
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Cable selection
Power cables are used to feed circuits with the required power.
So, cables selection must be according to transfer a full power to certain load, that mean the
cables must transfer the full current with no or limited voltage drop to ensure full power transfer.
There is a parameter which cables can be classified by, this parameter is insulation class.
Insulation Classes:
Insulation Class Standing Temperature
A Up to 90 c
B Up to 110 c
F Up to 130 c
H Up to 180 c
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AC Source
ELECTRICA
380 V, 50HZ L LOAD
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Df = D1 x D2 x D3 x D4 x D5 x D6 x…..Dy
𝑰𝑪.𝑩
Icable =
𝑫𝒇
Voltage Drop:
A long distance cable and its internal impedance may
cause a voltage drop more than the allowed percentage.
Voltage Drop Percentage mustn’t more than 5%.
𝑽𝑭𝒂𝒄𝒕𝒐𝒓 𝒙𝑰𝑪.𝑩 𝒙𝑳
VD% = [ 𝟏𝟎𝟎𝟎𝑿𝟑𝟖𝟎 ]𝑿𝟏𝟎𝟎
Where:
VD% Voltage Drop Percentage
𝑽𝑭𝒂𝒄𝒕𝒐𝒓 Voltage Drop for a certain cable
[Obtained from cables catalogues]
𝑰𝑪.𝑩 Circuit Breaker Current
𝑳 Cables Length
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Part Five
Emergency Loads
Generators & UPS
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On the other hand, UPS are used as a power source without any
time delay between current interruption and current continuity.
Theory of operation:
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1
3
2
UPS
L5
S1 is on S2 is on S3 is off
Power interruption:
S1 is off S2 is on S3 is on
For load (5): Power continuity is needed without time delay so a UPS is
used to feed the load till the Generator starts up.
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Load
It’s a panel that consists of three switches one is connected to the main
source, the second one is connected to the Generator and the third one is
connected to the load through a controller “Microcontroller, PLC…Etc”
Generator selection:
Generators are selected according to emergency loads’ power rating (KVA).
UPS selection:
A UPS is selected according to emergency load power rating (KVA) and discharging
time of back up batteries.
Co-ordination between Generator starting up time and backup battery discharging time is
crucial as to assure the continuity of power.
The UPS discharging time must be selected to cover the delay time between current
interruption and continuity.
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Part Six
Short Circuit Current
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1. At fault location:
Damage Insulations for cables & bars.
Welding of conductors.
Fire & danger to life.
2. On fault circuit:
Electrodynamics forces result in deformation of bus bars & disconnect
cables.
Temperature Rise in equipment
3. On other circuits:
Voltage Dip during the time.
Shut Down of a part of the network
Dynamic instability and /or the loss of machine synchronization.
Disturbances in control/monitoring circuits.
So, the power systems should be designed to stand short circuit currents for a short period
of time before the trip process takes place.
Thermal trip
Mag. trip
Ir Im Isc
Fig (A)
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There is another parameter that effect in breakers selection, this parameter is making current
which defined as maximum current break can stand during making.
A. Impedance Method:
𝑽𝑷𝒉
IS.C = 𝒙 𝟏. 𝟎𝟓
𝒁𝒔𝒄
Where:
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𝐕𝟐
Rup = 𝐱𝟎. 𝟏𝟓𝐱𝟏𝟎−𝟑
𝐒𝐌𝐕𝐀
𝐕𝟐
Xup = 𝐱𝟎. 𝟗𝟖𝐱𝟏𝟎−𝟑
𝐒𝐌𝐕𝐀
2/Transformers:
Short Circuit Voltage Short circuit voltage (Usc %) is the voltage that has to be
applied to the primaries of a transformer, so that the nominal current flows
through the secondary’s, when they are shorted.
These values based on 400 volt, 50HZ, Transformers, so reactance given by:
𝐖𝐜𝐱𝐕 𝟐
Rtr = 𝐱𝟏𝟎−𝟑 , Wc is transformer copper losses
𝐒𝐊𝐕𝐀
𝐕𝟐
Xtr = 𝐱 𝐔𝐒.𝐂 𝐱 𝟏𝟎−𝟐
𝐒𝐊𝐕𝐀
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128 mΩ
50 KVA 4 25.6mΩ
64 mΩ
100 KVA 4 12.8mΩ
40 mΩ
160 KVA 4 8mΩ
32 mΩ
200 KVA 4 6.4mΩ
25.6 mΩ
250 KVA 4 5.12mΩ
20.3 mΩ
315 KVA 4 4.06mΩ
16 mΩ
400 KVA 4 3.20mΩ
12.8 mΩ
500 KVA 4 2.56mΩ
10.16 mΩ
630 KVA 4 2.03mΩ
10 mΩ
800 KVA 5 2mΩ
8 mΩ
1000 KVA 5 1.6mΩ
6 mΩ
1600 KVA 6 1.2mΩ
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3/Circuit breaker:
RC.B is negligible
XC.B is negligible
4/Bus Way:
⍴𝐋
RB = mΩ
𝑺
XB = 0.15L mΩ
Cables:
⍴𝐋
RC = mΩ
𝑺
XC = 0.08L mΩ [MultiCore Cables]
XC = 0.12L mΩ [Single Core Cables]
Where:
⍴ = 22.5 𝑓𝑜𝑟 𝑐𝑜𝑝𝑝𝑒𝑟
⍴ = 36 𝑓𝑜𝑟 𝐴𝑙𝑢𝑚𝑖𝑛𝑢𝑚
S is cross section area of conductor per phase.
From a/m equations we can get the total short circuit impendence
by:
Rt =Rup + Rtr + Rb + Rc , Xt = Xup + Xtr + Xb + Xc
𝑍𝑠𝑐)𝑡 = √𝑅𝑡 2 + 𝑋𝑡 2
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Part Seven
Earthing Systems
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Earthing systems
There are two types of ear thing systems:
A neutral point is connected to the earth point to get the potential of the neutral point to be zero.
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𝜌……Soil Resistivity L
𝑹𝒆
Rv =
𝑵𝝁
Where:
Rv ……Total earth resistance
L…..Electrode length L
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𝟐𝝆
Rh =
𝑳𝝁
Where:
𝜌….soil resistivity
L….wire length
𝜇….utilization factor.
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