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    مواصفات الفنية ستلافال الزاب 2018

    Uploaded by

    omar alnasser
    The document outlines the scope of work for retrofitting a ZAB unit with a new core engine and major generator set upgrades. Key points include: 1) Exchanging the existing GT35B gas turbine with a new SGT 500 A2 GG turbine, rated for a minimum output of 17MW. 2) Upgrading mechanical, electrical, control and instrumentation systems, including fuel, lubrication, starting, combustion, compressor, and exhaust systems. 3) Replacing the obsolete control system with a new PC-based PLC system for monitoring, controlling, and protecting the gas turbine and generator operations. 4) The contractor will be responsible for dismantling the old unit, installing the new

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    © All Rights Reserved
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    مواصفات الفنية ستلافال الزاب 2018

    Uploaded by

    omar alnasser
    26 views5 pages
    The document outlines the scope of work for retrofitting a ZAB unit with a new core engine and major generator set upgrades. Key points include: 1) Exchanging the existing GT35B gas turbine with a new SGT 500 A2 GG turbine, rated for a minimum output of 17MW. 2) Upgrading mechanical, electrical, control and instrumentation systems, including fuel, lubrication, starting, combustion, compressor, and exhaust systems. 3) Replacing the obsolete control system with a new PC-based PLC system for monitoring, controlling, and protecting the gas turbine and generator operations. 4) The contractor will be responsible for dismantling the old unit, installing the new

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    The document outlines the scope of work for retrofitting a ZAB unit with a new core engine and major generator set upgrades. Key points include: 1) Exchanging the existing GT35B gas turbine with a new SGT 500 A2 GG turbine, rated for a minimum output of 17MW. 2) Upgrading mechanical, electrical, control and instrumentation systems, including fuel, lubrication, starting, combustion, compressor, and exhaust systems. 3) Replacing the obsolete control system with a new PC-based PLC system for monitoring, controlling, and protecting the gas turbine and generator operations. 4) The contractor will be responsible for dismantling the old unit, installing the new

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    26 views5 pages

    مواصفات الفنية ستلافال الزاب 2018

    Uploaded by

    omar alnasser
    The document outlines the scope of work for retrofitting a ZAB unit with a new core engine and major generator set upgrades. Key points include: 1) Exchanging the existing GT35B gas turbine with a new SGT 500 A2 GG turbine, rated for a minimum output of 17MW. 2) Upgrading mechanical, electrical, control and instrumentation systems, including fuel, lubrication, starting, combustion, compressor, and exhaust systems. 3) Replacing the obsolete control system with a new PC-based PLC system for monitoring, controlling, and protecting the gas turbine and generator operations. 4) The contractor will be responsible for dismantling the old unit, installing the new

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    ZAB UNIT RETORFIT – B000180

    According to this document the bidder should propose a complete technical offer
    for all scope of activities and ready to (NOC) for reviewing and commitment the
    .commercial offer should be followed upon (NOC) request as soon as possible

    : Description of existing unit


    Manufacture : ASEA SWEEDEN / SEIMENS GERMANY
    Type : GT35B
    Ser. No. : BO181
    Output power rating : 13750 KVA
    Dual fuel ( gas & liquid )

    -: Scope Of Work
    The following reputed activities have to be carried out as a minimum requirement for
    supply of new core engine and major retrofit of generator set installed on the existing
    . foundation
    . °The output power should not be less than 17 MW at 15c

    -:Mechanical Requirement and Systems -1


    Exchange compete GT35B gas turbine with all necessary auxiliaries as required to be
    new complete SGT 500 A2 GG and complete with the following major on – base
    -:system
    -: Starting System 1-1
    . Starting system to be electric motor type VFD or diesel engine
    -: Combustion System 1-2
    .The stander multi combustion with DLE system
    -: Fuel System
    New gas fuel unit+ heater and fuel gas treatment system with last chance filter before -
    .entering the gas turbine to avoid liquids for motion
    . Dual fuel (gas & gas oil ) fuel system in accordance with OEM specification -
    .The off base fuel systems shall be included in the scope of work -

    -: Lubricating System 1-3


    On base , self contained lubricating and hydraulic oil system sized to meet the -
    : requirements of the gas generator and complete with
    .Lube oil filters (duty and standby) -
    .New lube oil coolers -
    .AC and DC electric motor drive auxiliary and emergency lubricating oil pumps -
    .Supplying lube oil for flushing pipes & first fill lube oil tank -

    1-5
    -: Air Inlet System 1-5
    The air intake filter suitable for harsh environment as OEM standards and filters
    should be self cleaning type (pulse filter).
    -: Gas Turbine Exhaust 1-6
    .As OEM standards
    -: Air Compressor 1-7
    . Provide two air compressor & drying system to suit the inlet air system
    -: Bleed Air 1-8
    .Install new bleed air system
    -: VGV 1-9
    .Install VGV system
    -: Ventilation 1-10
    .Supply new ventilation for GT enclosure and change enclosure door
    .C2 b & V parts in B housing 1-11

    : Control System & Instrumentation Requirement -2

    -: Control System 2-1-1

    Replacement and upgrading of the existing obsolete control system for gas turbine type
    ,( Stal - Laval ) power generation unit at ZAB area

    The new control system to be an up to date "PC" based combined with safety
    emergency shutdown "PLC" and should perform (operation, control, sequencing,
    monitoring, protection, printing and historical data events … etc ) for gas turbine and
    .power generation set

    The control system equipments should be mounted in a standard control panel


    .designed for climatic controlled building

    The system to be prewired ready for field cables connections, including the
    -:following scopes and items as a minimum
    .Up to date version of ( EM ) standard -
    operator workstation ( HMI ) industrial type with a monitor size not less than )NO( 2 -
    .20" to be located in a distance up to ( 100 MTR) away from the main control cabinet
    .Panel mounted operating panel ( monitor size not less than 15 ") -

    2-5
    Operating system software to be the latest version of windows base professional -
    .edition
    Both the panel mounted operator interface and the operator workstation units -
    Include the following displays and features for GT and driven power generator but
    : not limited to
    Operation, protection, control & monitoring of gas turbine and all related auxiliaries -
    .(turbine speed, lube oil, fuel system, temperatures , etc.)
    .Vibration monitoring and protection -
    .Turbine / generator sequencing and protection -
    .generator synchronizing -
    .Voltage control -
    .Emergency shutdown buttons (hardware & software) -
    .System manager - maintenance diagnostics display screen -
    Flame monitoring and protection -
    -Zener barriers & interface relays are used where ever is necessary
    .Vibration system for GT & generator set is required -
    -Gas fuel system
    .Communication with third party through applicable standard protocol -
    .Spare of total i/o's to be considered % 10 -
    System configuration set (laptop) for fault diagnosis up / down loading programs -
    & configuration parameters complete with all related hardware and software with
    .licenses
    All the erection and installation works will be carry out by NOC engineers technicians -
    .under vendor supervision
    Commissioning & start up will be done by the vendor commissioning engineers and -
    .under their responsibility
    Complete system documents (software & hardware) operation, instruction -
    .,maintenance, wiring diagram, logic ... At minimum (3) (hard and soft ) copies
    - .Control system structure & networks diagram is required
    Data historian for (events & alarms) with storage capacity not less than one month -
    .duration of data restoring
    .Graphical trends for i/o signals up to 10 signals as minimum -
    - .Printers for event & alarm reports
    All the related documents to the existing system will be handed over to the vendor in -
    .the next stage of the technical offer accepted

    3-5
    :Note
    The vender shall provide all licenses disks and software backups of an software used in
    .the system
    Emergency Shutdown 2-1-2
    An independent emergency shutdown loop , with protection cover push buttons to be
    . installed on turbine control panel and at considerable places near equipment
    : Instrumentation 2-2
    The offer should include upgrading of the following instruments and devices ( as
    .minimum)
    - Gas fuel system.
    - Fuel control valve for turbine. Fuel control valve for turbine.
    - On skid instruments such as ( shutoff valves, regulators, speed &vibration
    sensors, flame sensors, solenoid valves, switches …etc ).
    - Fire fighting & gas detection systems.
    - Interconnection cables & related junction box .
    - Any other necessary parts to much between on skid instrument and new control
    system .
    - Any instruments recommended by manufacturer to existing .

    3- Electrical Requirements:
    The following items are required but not limited to :
     Retrofit and up rating of the existing generator.
     Panels for generator control, protection and synchronizing.
     11kv circuit breaker with suitable capacity.
     Auxiliary transformer . 11/ 0.4 KV.
     Diesel generator for auxiliary an electrical starting motor.
    4- General Arrangement :
     All technical negotiation shall be done before signing the contract .
     Supervision of dismantling the old package and installation, commissioning,
    start up the new unit activities shall be carried out by the vender side.
     The contractor should carry out first start up of the turbine generator set and
    to full load test and peak load test at site.
     Period of warranty will start from the successful start up & after full load
    test of ( 72) hours operating.
     Supplying all necessary special tools for commissioning and start up
    maintenance .
     Supply new washing unit .
     Transport & shipment ( from – to ) NOC site contractor responsibility .
     Repair & set as OEM standard .
     Technical report should be submitted to NOC after complete of job.
     Kick of meeting should be hold before starting the job.

    4-5
     Delivery period should be clarified .
     Mechanical pipe work and hook up drawing .
     Performance curve for unit should be provided in the offer .
     Inter connecting materials and pipe at battery limit should be SIEMENS
    responsibility.

    5- Spare Parts :
    The offer should include :
    - Commissioning & startup spare parts .
    - Spare parts list for major components of the supplied equipment including.
    specification and price of each item shall be provided as an ( optional) .

    6- Fat And Training :


     Control system, electrical equipment & mechanical equipments factory
    acceptance test ( FAT ) at manufactures facilities witnessed by ( 6 ) six client
    engineers: (2) mechanical, (2) electrical & (2) control system .
     Training program required for the proposed control system for (2) two
    engineers, electrical system for (2) two engineers, mechanical for (2) two
    engineers, operation for (2) two engineers at manufactures facilities ( course
    details, course duration to be not less than (10) class days ... ect ) to be defined.

    5-5

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