PREFACE No : IBED

Thank you for selecting a Hero MotoCorp SPLENDOR+. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable environment legislation and strengthen the green
supply chain.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp SPLENDOR+. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
 NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
 CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 Ÿ Engine oil 28
VEHICLE VIEWS 2 Ÿ Engine oil level inspection/Top up process 29
VEHICLE SPECIFICATION 5 Ÿ Engine oil replacement/Oil circulation inspection 29
ACCESSORIES & MODIFICATIONS 7 Ÿ Oil filter screen & Centrifugal filter cleaning 30
ANTI-THEFT TIPS 7 Ÿ Air cleaner 31
VEHICLE SAFETY 8 Ÿ Carburetor (idle speed adjustment) 33
Ÿ Important safety information 8 Ÿ Throttle controlled ignition system (TCIS) 33
Ÿ Protective apparel 9 Ÿ Valve clearance adjustment 34
SAFE RIDING TIPS 10 Ÿ Clutch lever free play adjustment 35
TIPS FOR HEALTHY ENVIRONMENT 11 Ÿ Throttle operation & free play adjustment 36
PARTS FUNCTION 12 Ÿ Drive chain slackness adjustment 36
Ÿ Ignition switch 12 Ÿ Drive chain slider inspection 39
Ÿ Instruments & Indicators 13 Ÿ Brakes 39
FEATURES 14 Ÿ Suspension 41
Ÿ Steering lock 14 Ÿ Wheel 42
HANDLEBAR SWITCHES CONTROL 14 Ÿ Main/Side stand lubrication 43
Ÿ i3s (Idle stop start system) 15 Ÿ Tyre 44
Ÿ Fuel tank 16 Ÿ Nuts, bolts & fastners 46
Ÿ Fuel valve 17 Ÿ Battery 46
PRE-RIDE INSPECTION 19 Ÿ Fuse replacement 49
STARTING THE ENGINE 20 Ÿ Stop lamp switch 50
RIDING 21 Ÿ Headlamp focus adjustment 50
BRAKING 21 Ÿ Catalytic converter 51
PARKING 22 Ÿ Evaporative emission control 51
UTILITY BOX 22 POLISHING OF VEHICLE 51
TOOL KIT 22 BASIC TROUBLESHOOTING 52
CLEANING AND WASHING OF VEHICLE 23 DELIVERY CERTIFICATE
MAINTENANCE 23 HERO GENUINE PARTS
Ÿ Importance of maintenance 23 JOBS APPLICABLE TO PERIODIC SERVICES
Ÿ Maintenance safety 24 SERVICE RECORD SHEET
Ÿ Safety precaution 24 SERVICE ADVICE SHEET
Ÿ Maintenance schedule 25 OWNERSHIP RECORD & DATA
Ÿ Spark plug inspection 28
 VEHICLE IDENTIFICATION

MBL
XXR
XXXXAGY

07X
ZXYYYYY

YZX
YYY
YY
VIN Engine No.
Location : Stamped on the right side of the Location : Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLXXR07XYZXYYYYY
MBL XXR07 X Y Z X YYYYY
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: XXXXAGYZXYYYYY
XXXXAG Y Z X YYYYY
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: Splendor+
Variants VIN Engine
Kick start/Drum/Spoke wheel 009 AF
Kick start/Drum/Cast wheel 717 AF
Electric start/Drum/Cast wheel R08 AG
Electric start/Drum/Cast wheel/i3s R07 AG
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
1
 VEHICLE VIEWS
TOP VIEW 6 7 8 9 10
11
5 12
13
4
3 14
2 15
1 16
17

18
19

(1) Turn signal indicator (11) Rear view mirror

(2) Horn switch (12) i3s switch (Optional)
(3) Turn signal switch (13) Front brake lever
(4) Clutch lever (14) Throttle grip
(5) Headlamp dimmer switch (15) Electric starter switch (Optional)
(6) Speedometer (16) Neutral indicator
(7) Odometer (17) Ignition switch with steering lock
(8) i3s indicator (Optional) (18) Leg guard
(9) Fuel gauge (19) Fuel tank lid
(10) High beam indicator
*Accessories and features shown may not be part of standard fitment.
2
 VEHICLE VIEWS
LEFT SIDE VIEW
14 13 12

15
11
10
9
8

1 2 3 4 5 6 7
(1) Carburetor (6) Pillion foot rest (11) Tail/Stop lamp
(2) Gear shift pedal (7) Women pillion step (12) Rear carrier
(3) Rider foot rest (8) Saree guard (13) Left side cover
(4) Main stand (9) Reflex reflector (14) Fuel valve
(5) Side stand (10) Rear turn signal lamp (15) Front turn signal lamp
*Accessories and features shown may not be part of standard fitment.
3
 VEHICLE VIEWS
RIGHT SIDE VIEW
12 11 10

9
8

13 7

14

1 2 3 4 5 6
(1) Pillion foot rest (6) Utility box (11) Battery compartment(inside)
(2) Kick start pedal (7) Front suspension (12) Seat
(3) Rider foot rest (8) Headlamp (13) Rear suspension
(4) Oil level dipstick (9) Front cowl (14) Exhaust muffler
(5) Rear brake pedal (10) Starter motor (Optional)
*Accessories and features shown may not be part of standard fitment.
4
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 2000 mm
Overall width 720 mm
Overall height 1040 mm
Wheelbase 1230 mm
Saddle height 785 mm
Ground clearance 159 mm
Weight
Kerb weight 109 kg (Kick Start)
112 kg (Electric Start)
Capacities
Engine oil 0.95 litre at disassembly and 0.75 litre at draining
Fuel tank 11.0 litres (Minimum)
Fuel reserve 1.1litres (Usable reserve)
Front fork oil 162-165 ml
Engine
Maximum power 6.15 kW (8.36 Ps) @ 8000 rpm
Maximum torque 0.82 kgf-m (8.05 N-m) @ 5000 rpm
Bore and stroke 50.0x49.5 mm
Compression ratio 9.9:1
Displacement 97.2 cc
Spark plug NGK-CR7HSA, BOSCH-UR4AC,
Federal Mogul-P-RZ9HC
Spark plug gap 0.6-0.7 mm
Valve clearance Intake (cold) 0.10 mm
Exhaust (cold) 0.10 mm
Idle speed 1400±100 rpm
Chassis and suspension
Front Suspension Telescopic Hydraulic Shock Absorbers
Rear Suspension Swingarm with 5 Step Adjustable Hydraulic
Shock Absorbers
Caster angle 26°
5
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Tyre size Front 2.75 x 18-42P/4 PR
Rear 2.75 x 18-48P/6 PR
Brakes Front (Drum type) Dia. 130 mm
Rear (Drum type) Dia. 110 mm
Front Wheel Spoke/Cast Wheel (Optional)
Rear Wheel Spoke/Cast Wheel (Optional)
Transmission
Primary reduction 3.722 (67/18)
Final reduction 3.143 (44/14)
Gear ratio,1stnd 3.182 (35/11)
2 1.706 (29/17)
3rdth 1.238 (26/21)
4 0.958 (23/24)
Electricals
Battery Conventional Battery, 12V-2.5 Ah (Kick Start),
*MF Battery,12V-3Ah ETZ 4 (Electric Start)
Alternator 115 W
Starting System Kick/Electric Start
Headlamp (High/Low) 12V-35/35W Halogen Bulb-**MFR
Tail/Stop lamp 12V-5/10W **MFR
Turn signal lamp 12V-10Wx4 **MFR
Meter Illumination/Fuel indicator lamp 12V-1.7Wx2
Neutral indicator 12V-1.7W
Turn signal indicator 12V-3Wx2
Position lamp 12V-3.4W
Hi Beam indicator 12V-1.7W
i3s indicator 12V-1.7W
Fuse 7A, 10A (Kick) 10A, 15 A (Electric Start)
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector

6
ACCESSORIES & MODIFICATIONS impair your vehicle's handling, stability and
Modifying your vehicle or using non-Hero braking, making it unsafe to ride. Removing or
MotoCorp accessories can make your vehicle modifying your lamps, mufflers, emission
unsafe. Before you consider making any control system or other equipment can also
modifications or adding an accessory, be sure make your vehicle illegal.
to read the following information. ANTI-THEFT TIPS
! WARNING Ÿ Always lock the steering and never leave the
Ÿ Improper accessories or modifications can key in the ignition switch. This sounds
cause a crash in which you can be seriously simple but people do forgets.
hurt or killed. Ÿ Be sure the registration information for your
Ÿ Follow all instructions in this owner's manual vehicle is accurate and correct.
regarding accessories and modifications. Ÿ Park your vehicle in a locked garage
Accessories whenever possible.
Ÿ Make sure that the accessory does not Ÿ Use an additional anti-theft device of good
obscure any lamps, reduce ground quality.
clearance, limit suspension travel or steering Ÿ Never park your vehicle in an isolated area.
travel, affect your riding position or interfere Park as for as possible in a designated area.
with operating any controls. Ÿ Enter your name, address and phone
Ÿ Be sure electrical equipment does not
exceed the vehicle's electrical system number in this Owner's Manual and keep it
capacity (page 6). A blown fuse can cause in your vehicle at all times. Many times
a loss of lights. stolen vehicles are identified by information
Ÿ Do not pull a trailer or sidecar with your in the Owner's Manuals that are still with
vehicle. This vehicle was not designed for them.
these attachments, and their use can NAME: _____________________________________________
seriously impair your vehicle's handling. ADDRESS: _______________________________________
Modifications _______________________________________________________
Ÿ We strongly advise you not to remove any _______________________________________________________
original equipment or modify your vehicle in _______________________________________________________
any way that would change its design or
operation. Such changes could seriously PHONE NO : _____________________________________
7
VEHICLE SAFETY
Important safety information
Your vehicle can provide many years of Ride defensively
service and pleasure if you take responsibility Always pay due attention to other vehicles
for your own safety and understand the around you, and do not assume that other
challenges you can meet on the road. drivers see you. Be prepared to stop quickly or
There is much that you can do to protect perform an evasive maneuver.
yourself when you ride. You will find many Make yourself easily visible
helpful recommendations through out this Some drivers do not see vehicles because they
manual. Following are a few that we consider are not looking for them. To make yourself more
most important. visible, wear bright reflective clothing, position
Always wear a helmet yourself so that others can see you, signal before
It is a proven fact, Helmet significantly reduces turning or changing lanes, and use horn which
the number and severity of head injuries. So will help others to notice you.
always wear a helmet and make sure your pillion Ride within your limits
rider does the same. We also recommend that Pushing the limits is another major cause of
you wear eye protection, sturdy boots, gloves vehicle accidents. Never ride beyond your
and other protective gear. personal abilities or faster than conditions
Before riding your vehicle demand. Remember that fatigue and
Make sure that you are physically fit, mentally negligence can significantly reduce your ability
focused and free of alcohol and drugs. Check to make good judgements and ride safely.
that you and your pillion are both wearing an Do not drink and ride
approved vehicle helmet and protective Riding under the influence of alcohol or drugs
apparel. Instruct your pillion on holding onto is dangerous. Alcohol can reduce your ability
the grab rail or your waist, leaning with you in to respond to changing conditions and reduce
turns, and keeping their feet on the footrest, the reaction time. Do not drink and ride.
even when the vehicle is stopped. Keep your vehicle in safe condition
Take time to learn & practice your vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and only use accessories that have
handles, and to become accustomed to the been approved by Hero MotoCorp for this
vehicle's size and weight. vehicle.
8
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or Ÿ Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether Ÿ Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or Helmets and eye protection
vehicle is involved in the crash.
If you decide to continue riding, first evaluate Your Helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service were face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
Protective apparel Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear a helmet which should also recommend:
conform as per your country standards, in Ÿ Sturdy boots with non-slip soles to help
addition to eye protection, boots, gloves, long protect your feet and ankles.
pants and a long sleeve shirt or jacket Ÿ Leather gloves to keep your hands warm
whenever you ride. Take care of loose/ and help prevent blisters, cuts, burns, and
hanging clothes while solo/pillion riding. bruises.
Although complete protection is not possible, Ÿ A two wheeler riding suit or jacket for
wearing proper gear can reduce the chance of comfort as well as protection. Bright
injury when you ride. coloured reflective clothing can help make
Following are suggestions to help you choose you more noticeable in traffic. Be sure to
proper riding gear. avoid loose clothes that could get caught on
any part of your vehicle.

9
Do's: SAFE RIDING TIPS
Ÿ Always conduct simple pre-ride inspection Don't
(page 19). Ÿ Never use cell phone while riding the
Ÿ Always wear a helmet with chinstrap vehicle.
securely fastened and insist on a helmet for Ÿ Avoid sudden acceleration, braking and
your pillion rider. Helmet should conform turning of your vehicle.
as per safety standards applicable in your Ÿ Never shift gears without disengaging the
country. clutch and closing the throttle.
Ÿ While riding, sit in a comfortable position Ÿ Never touch any part of the hot exhaust
with your legs close to fuel tank. system like muffler.
Ÿ Ride defensively and at a steady speed
Ÿ Never ride under the influence of alcohol or
(between 40-50 km/hr). drugs.
Ÿ For stopping vehicle, use both brakes
simultaneously, keeping throttle in the Ÿ Concentrate on the road and avoid talking
close position. to the pillion rider or others on the road.
Ÿ During night time, dip headlamps of your Ÿ Do not litter the road.
vehicle for oncoming traffic, or when Ÿ Do not cross the continuous white/ yellow
following another vehicle. line in the center of the road, while
Ÿ Give way to others on the road and signal overtaking.
before you make a turn. Ÿ Do not attach large or heavy items to the
Ÿ To make yourself more visible, wear bright
reflective clothing that fits well. handlebars, front forks, or fenders.
Ÿ Never take your hands off the steering
Ÿ Tightly wrap loose/hanging clothes &
avoid entangling with moving parts. handle while riding.
Ÿ Get your vehicle serviced regularly by the
Authorised Distributor/Dealer.
Ÿ Before riding make sure in which mode you
are riding whether with i3s switch “ON’ or
“OFF”.
10
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
Ÿ Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
Ÿ Regular Servicing: Get your vehicle serviced at an Authorised Distributor/Dealer, as per
the service schedule, for an optimum performance and keep the emission level under check.
Ÿ Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
Ÿ Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
Ÿ Noise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
Ÿ Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.

11
PARTS FUNCTION 1
Ignition switch
“ON” ( )
Position

“OFF”( )
Position/
Lock Open
3 2
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
“LOCK” Position

Key Position Function Key Removal

The engine can be started. Turn signal lamp,
“ON” ( ) Horn, Tail/Stop lamp, Fuel gauge will be Key cannot be removed.
functional.
Engine cannot be started and no electrical Key can be removed
“OFF” ( ) system will be functional.
“LOCK” Steering can be locked Key can be removed

12
Instruments and Indicators 1 2 3 4
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
5

8 7 6

Sl. No. Description Function

(1) Speedometer Indicates driving speed.
(2) Odometer Shows accumulated mileage.
(3) Gear shifting Maximum operating speed in each gear.
(4) Fuel gauge Indicates approximate fuel quantity.
(5) High beam indicator Light glows when headlamp is in Hi Beam.
(6) Neutral indicator Light glows when vehicle is in neutral.
(7) i3s indicator Indicator glows for few seconds and turns “OFF”
indicating that i3s system is functional.
(8) Turn signal indicator Flashes when turn signal switch is operated.

13
STEERING LOCK 1. Dimmer switch
Steering lock is within the ignition switch, turn Select “ ” for high beam and “ ” for
the key (1) to “OFF” position & turn the low beam.
handle bar towards left or right & push the key 2. Turn signal lamp switch ( )
inwards & turn towards "Lock" position. After Shift the turn signal knob sideways for
locking, take out the key. right/left indications and leave it to come back
1 to its normal position on its own.
IMPORTANT : To switch “OFF” the turn
signal lamp after completing the turn, gently
push the knob inside.
3. Horn switch ( )
Press the switch to operate the horn.
4. Clutch Switch
(For electric start model)
There is a clutch switch provided for the safety
of the rider. The vehicle cannot be started by
(1) Ignition key electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
HANDLEBAR SWITCHES CONTROL
(a) Left handlebar controls
4

1 3

(2) Turn signal lamp switch (3) Horn switch

(1) Dimmer switch (4) Clutch switch
14
(b) Right handlebar controls i3s (Idle stop start system) (For i3s model)
1. Electric starter switch ( ) Starting & Warm up the engine:
(For electric start model) Keep the i3s switch (1) to “OFF” position.
Ensure starter switch (1) is operated when the Turn the ignition key to “ON” position. the
vehicle is in neutral gear. If the vehicle is i3s indicator (2) will glow on the speedometer
engaged in gear press the clutch lever before console for 2 seconds and turn “OFF”. Start
operating the starter switch. Release starter the engine and let it idle for 2-3 minutes.
switch after the engine has started. 1

1
(1) i3s switch
(1) Electric starter switch (2) i3s switch
2. i3s Switch (For i3s model)
There is an i3s switch (2) provided to enable
the rider for turning i3s mode “ON” or “OFF”
based on the traffic conditions.
! CAUTION
Ÿ Never hold electric starter switch continuously
more than 5 seconds as continuous cranking
of engine will drain the battery.
Ÿ During electric or clutch start, the engine will 2
cut-off if engine reaches 900 rpm if the
relay is engaged for more than 5 seconds. (2) i3s indicator

15
 NOTE will be in normal operating conditions as other
vehicles
Ÿ The engine will stall if the i3s switch is in performed.
and no special functions will be
“ON” position during warmup.
Ÿ Use choke during cold conditions. NOTE
Initial Activation of the i3s system: Ÿ If the battery voltage is low, the i3s system will
Keep the i3s switch (1) to “ON” position. speedometer not work. The i3s indicator on the
Turn the Ignition key to “ON” position. The rpm is less than console will start to blink, if the
i3s indicator (2) on the speedometer console indicator goes off 2000 rpm and the i3s
if the rpm is more than
will glow for 2 seconds and turn “OFF”. Start 2000 rpm. The vehicle
the vehicle and allow the engine to run in operating conditions as otherwillvehicles be in normal
and no
neutral gear position with the rpm less than special functions will be performed.
2000 rpm. The engine will cut off in 30 secs. Ÿ If the vehicle is driven without battery or with
After the first stop start every subsequent stop the dead battery, the i3s system will not
will be in 5 secs. work. The i3s indicator on the speedometer
In this condition, the engine can be restarted vehicle console will start to glow continuously. The
either with kick or electric start only. will be in normal operating
Driving with i3s Switch in “ON” functions willasbeother conditions vehicles and no special
performed.
position: During electric or clutch start, the engine will
While driving, if the engine is kept idling (while Ÿ cut-off
waiting in a traffic signal ), the engine will cut off Ÿ if engine reaches 900 rpm
in 5 secs. (The vehicle should be in neutral at Ÿ if the relay is engaged for more than 5
less then 2000 rpm with clutch lever/throttle is seconds.
in released position) By pressing the clutch Fuel tank
lever, the engine will start again and gear can be
engaged to move the vehicle. Fuel tank capacity is 11 litres (minimum)
Driving with i3s Switch in “OFF” Ÿincluding reserve supply of 1.1 litres (usable).
To remove the fuel tank cap (1), insert the
position: ignition key (2), turn it anti-clockwise and
While driving in a traffic jam/or very dense lift the lid (3) as shown in the picture.
traffic where the vehicle has to encounter a Ÿ Remove the cap by turning it anti-
stop and go situation, the i3s switch can be
changed to “OFF” position. Once this is done, Ÿ clockwise.
Do not overfill the tank. There should be no
the i3s system will not work and the vehicle fuel in the filler neck (4).
16
Ÿ For locking, press the lid gently and turn the ! WARNING
key clockwise. Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do
not smoke or allow flames or sparks in the
area where the petrol is refilled or where
3 petrol is stored.
Fuel valve
The three way fuel valve is on the left side of
the carburetor.
1 “OFF” ( ) Position
At “OFF” position (1), fuel cannot flow from
2 the tank to the carburetor. Turn the valve
(1) Fuel tank cap (2) Ignition key (3) Lid “OFF” whenever the vehicle is not in use.
4 5

(1) “OFF” ( ) position

(4) Filler neck (5) Fuel
“ON” ( ) Position
! CAUTION At “ON” position (2), fuel will flow from the
Do not park the vehicle under direct sunlight tank to the carburetor.
as it causes evaporation of petrol due to heat
and deterioration of paint gloss due to ultra
violet rays.
17
 NOTE
Ÿ Do not operate the vehicle with the fuel valve
in the “RES” ( ) position after refilling. You
may run out of fuel, with no reserve.
Ÿ Do not keep the fuel valve between “ON” ( )
and “OFF” ( ) position while driving, since
2 this may drain reserved fuel from the tank.

(2) “ON” ( ) position

“RES” ( ) Position
At "RES" position (3), fuel will flow from the
reserve fuel supply to the carburetor. Use the
reserve fuel only when the main supply is
exhausted. Refill the tank as soon as possible
after switching to "RES". The reserve fuel
supply is 1.1 litres (Usable).

(3) “RES” ( ) position

18
PRE-RIDE INSPECTION Ÿ Throttle-Check for smooth opening and
You should conduct pre ride inspection before closing in all steering positions (page 36).
riding the vehicle to enhance riding comfort Ÿ Lamps and Horn-Check that headlamp,
and safety. tail/stop lamp, turn signal lamps and horn
Clean your vehicle regularly. It protects the function properly.
surface finish. Avoid cleaning with products Ÿ Rear View Mirror-Ensure that the rear
that are not specifically designed for vehicle view mirror gives a good rear view when you
surfaces. are sitting on the vehicle.
Inspect your vehicle every day before you start Ÿ i3s Switch-Make sure whether the i3s
the engine. The items listed here will only take switch is in “ON” or “OFF” position (page
a few minutes, and in the long run they can 15).
save time, expense and possibly your life.
Please follow the tips as given below: Ÿ i3s system-Make sure that i3s system is
Ÿ Engine Oil Level-Check and top up functional properly (page 15).
engine oil if required (page 28). Check for Ÿ Fitting & Fasteners-Check & tighten if
leaks. necessary.
Ÿ Fuel Level-Ensure sufficient fuel is Ÿ Steering-Check for smooth action and
available in the fuel tank for your journey for easy maneuverability.
(page 16). Check for leaks.
Ÿ Front and rear brake-Check for
operation. adjust free play if necessary
(page 39 & 40).
Ÿ Tyres-Check condition and pressure
(page 44).
Ÿ Clutch-Check for smooth operation.
Adjust free play (page 35).
Ÿ Drive Chain-Check condition and
slackness (page 36). Adjust and lubricate if
necessary.
19
STARTING THE ENGINE
5. Pull the choke lever
upwards to “ON”
position as indicated
(Use choke during cold
conditions)
1. Turn the ignition 3. S e l e c t n e u t r a l 6. Open the throttle
switch “ON”. position & check N
indicator glows on slightly & press the
instrument cluster starter switch.
with ignition “ON”. (Alternatively kick starter
pedal can be used for
starting).
7. Push the choke lever
downwards to "OFF"
position as indicated,
2. Turn the fuel valve 4. Make sure whether after the engine gets
“ON”. the i3s switch is sufficiently warmed-up
in “ON” or “OFF” to have a stable throttle
position. response.
! WARNING
Never run the engine in a closed area, the exhaust contains poisonous gases.
NOTE
Ÿ To start the engine in any gear position using the electric starter, press the clutch lever and
push the starter switch.
Ÿ Kick starting will not be possible when the transmission gears are engaged. Shift the
transmission into neutral before kick starting.
Ÿ Never attempt to kick start while vehicle is moving forward or backward. This may lead to
damage to the product and is not safe as well.
20
Flooded Engine Ÿ When the vehicle attains a moderate speed,
If the engine fails to start after repeated close the ndthrottle, press the clutch lever and
attempts, it may be flooded with excess fuel. To shift to 2 gear by depressing the gearshift
clear a flooded engine, turn the ignition switch pedal.
“OFF” and turn the choke lever to “OFF”. Ÿ The sequence is repeated progressively to
Close the throttle fully and crank the engine shift 3rdand 4th (top gear).
several times with the kick starter. Turn the Recommended Shifting Speed
ignition switch “ON” and start the engine 1rdst 0-20 km/hr 2thnd 15-30 km/hr
without using choke. 3 20-40 km/hr 4 30 km/hr and above
Running In
During first 1000 km, do not operate the
vehicle more than 60 km/hr speed in top 4

gear, 45 km/hr in third gear, 30 km/hr in 3

second gear and 15 km/hr in first gear. Avoid
full throttle operation. 2
During initial running in, newly machined
surfaces will be in contact with each other and 1

these surfaces will wear in quickly. Running in N

precautions till 1000 km will reduce initial
wear of engine components and increase its
service life.
RIDING ! CAUTION
Ÿ After the engine has been warmed up, the Do not shift gears without operating clutch and
vehicle is ready for riding. without closing the throttle otherwise this
Ÿ While the engine is idling, press the clutch would lead to damage of gears.
lever and depress the gearshift pedal to shift BRAKING
into 1st (low) gear. For normal braking, close the throttle and
Ÿ Slowly release the clutch lever and at the Ÿ
same time, gradually increase engine speed gradually apply both front and rear brakes
by opening the throttle. Coordination of the simultaneously while shifting down gears to
throttle and clutch lever will assure a smooth suit your road speed.
positive start. Ÿ For maximum deceleration/quick
stopping, close the throttle and apply the
front and rear brakes simultaneously.
19
21
 ! WARNING
UTILITY BOX
To store some important utility items a utility
Ÿ Independent use of only the front or rear box has been provided.
brake increases stopping distance. To open, insert the key (1), rotate it
Ÿ Extreme braking may cause wheel locking clockwise, pull the cover (2), and slide it
and reduce control over the vehicle. sideways to disengaged it from the hook (3).
Ÿ Wherever possible, reduce speed or apply 3
brake before entering a turn, closing the
throttle or braking in mid turn may cause
wheel slip. Wheel slip will reduce control
over the vehicle.
Ÿ When riding in wet or rainy conditions, or on
loose surfaces the ability to stop the vehicle 2
reduces.
Ÿ All your actions should be smooth under 1
these conditions. Sudden acceleration,
braking or turning may cause loss of control.
For your safety, exercise extreme caution
when braking, accelerating or turning.
Ÿ When descending a long steep slope use (1) Key (2) Cover (3) Hook
engine braking (power) by changing to lower To close, engage the hook and press gently.
gears, with intermittent use of both brakes. Hold the key in clockwise direction, slide the
Continuous brake application can overheat cover back and release the key.
the brakes and reduce their effectiveness.
TOOL KIT
PARKING The tool kit (1) is stored in the utility box.
After stopping the vehicle, shift the Some emergency repairs, minor adjustments
transmission into neutral, turn the fuel valve and parts replacement can be performed with
“OFF”, turn the ignition switch “OFF”, park the tools contained in the kit.
the vehicle on main stand, lock the steering Kit consists of following tool:
and remove the key. Ÿ Tool Bag,
! CAUTION Ÿ +, - No. 2 Driver,
Ÿ Park the vehicle on firm level surface to Ÿ Grip
prevent overturning. Ÿ Box wrench P16 x14
Ÿ While parking on side stand engage the first Ÿ Pin Spanner
gear.
22
 MAINTENANCE
The importance of maintenance
A Well-maintained vehicle is essential for safe
economical and trouble-free riding. It will also
help reduce pollution.
1 To help you, take proper care of your vehicle,
the following pages include a maintenance
schedule and a maintenance record for regular
scheduled maintenance.
These instructions are based on the
(1) Tool kit assumption that the vehicle will be used
exclusively for its designed purpose. Sustained
CLEANING AND WASHING OF VEHICLE high speed operation or operation in
Follow the below mentioned steps for washing unusually wet or dusty conditions will require
the vehicle. more frequent service than specified in the
Ÿ Wet the vehicle with light water spray. Avoid maintenance schedule. Consult your
directing water to muffler outlets and Authorised Distributor/Dealer for
electrical parts. recommendation applicable to your individual
Ÿ Clean the headlamp lens and other plastic needs and use.
parts using a cloth or sponge dampened If your vehicle overturns or is involved in a
with a solution of mild detergent and water. crash, be sure your Authorised Distributor/
Ÿ Rub the soiled area gently rinsing it Dealer inspects all major parts, even if you are
frequently with fresh water. able to make some repairs.
Ÿ After cleaning spray water thoroughly.
Ÿ Dry the vehicle by wiping with dry soft cloth.
! WARNING
Ÿ Improperly maintaining this vehicle or
NOTE failing to correct a problem before you ride
We at dealership take all above mentioned can cause a crash in which you can be
Ÿ
precautions like recommended detergents seriously hurt or killed.
and usage of muffler caps/plugs during wash Ÿ Always follow the inspection and maintenance
to ensure quality wash. recommendations and schedules in this
Ÿ Do not use high pressure water (or air). It can owner's manual.
damage certain parts of the vehicle.
23
MAINTENANCE SAFETY SAFETY PRECAUTIONS
This section includes instructions on some Make sure the engine is “OFF” before you
Ÿ
important maintenance tasks. You can begin any maintenance or repair. This will
perform some of these tasks with the tools help to eliminate several potential hazards :
provided (if you have basic mechanical skills). Ÿ Carbon monoxide poisoning from
Other tasks that are more difficult and require engine exhaust.
special tools are best performed by Be sure there is adequate ventilation
professionals. Wheel removal should normally whenever you operate the engine.
be handled only by a Authorised Distributor/ Ÿ Burns from hot parts.
Dealer skilled technician or other qualified
technician; instructions are included in this Let the engine and exhaust system cool
manual only to assist in emergency service. before touching.
You will come across some of the most Ÿ Injury from moving parts.
important safety precautions in the following Do not run the engine unless instructed
pages of this manual. to do so.
However, we cannot warn you of every Ÿ Read the instruction before you begin and
conceivable hazard that can arise in make sure you have the tools and skills
performing maintenance. Only you can decide required.
whether or not you should perform a given Ÿ To help prevent the vehicle from falling
task. over, park it on a firm, level surface on the
main stand.
! WARNING Ÿ To reduce the possibility of a fire or
Ÿ Failure to follow maintenance instructions explosion, be careful when working around
and precautions properly can seriously petrol or batteries. Use only nonflammable
injure you. solvent, not petrol, to clean parts. Keep
Ÿ Always follow the procedures and cigarettes, sparks and flames away from
precautions in this owner's manual. the battery and all fuel-related parts.
Remember that your Authorised Distributor/
Dealer workshop knows your vehicle best
and is fully equipped to maintain and repair it.
To ensure best quality and reliability, use only
new Hero MotoCorp Genuine Parts for
repair and replacement.
24
MAINTENANCE SCHEDULE
Perform the Pre-ride Inspection (page 19) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST O: OIL CHANGE
L:LUBRICATE T: TOP UP E: EMISSION CHECK
The following Maintenance Schedule specifies all maintenance required to keep your vehicle in
peak operating condition. Maintenance work should be performed in accordance with
standards and specifications of Hero MotoCorp by properly trained and equipped
technicians. Your Authorised Distributor/Dealer meets all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous
service, whichever is earlier.
To be serviced by your Authorised Distributor/Dealer unless the owner has the
relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your
Authorised Distributor/Dealer.
Note-1: At higher odometer readings, repeat the frequency interval established here.
Note-2: More frequent cleaning may be required when riding in dusty areas.
Note-3: Replace engine oil once in every 6000 km. Top up once in every 3000 km.
Note-4: Electric start version only.
Note-5: Visit Authorised Distributor/Dealer for inspection, cleaning, lubrication and
adjustment of drive chain at every 2000 km.
Note-6: i3s variant only.
Note-7: Inspect & maintain specified torque.
Note-8: Inspect the bearings free play, replace if necessary.
Note-9: Replace once in a every two years or 30000 km, whichever is earlier.
Note-10: Inspect for any play in the mounting bushes, replace if necessary.
Note-11: Check idle CO emission along with idle rpm/idle CO adjustment (if required).
Note-12: Inspect the hoses for deterioration, damage or loose connections and canister for
cracks or other damages.
Note: Always wipe the water from the vehicle after washing. Use clean soft cloth or
pressurized air for completely drying the water.
25
Dear Customer, MAINTENANCE SCHEDULE
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in
dusty area will require more frequent servicing.
SERVICE 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th

ITEMS DAYS 1st 60 Next

90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000-
Km Note-1 750 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 30000-

Fuel Line I I I I I I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Engine Idle Speed/ C, A A C, A A C, A A C, A A C, A A C, A
Carburetor
Air Cleaner Element Note-2 C C C C R C C C C R C
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A I, C, A I, C, A I, C, A R I, C, A
Valve Clearance I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 O I, T O I, T O I, T O I, T O I, T O
Engine Oil Strainer C C C C C C
Screen
Engine Oil C C C C C C
Centrifugal Filter
Electric Starter Note-4 I I I I I I I I I I I
Electric Starter Chain Note-4 L L L L L L
Oil Circulation I I I I I I I I I I I
Drive Chain Note-5 I,C,L,A at every 2000 km I,C,L,A at every 2000 km
Drive Chain Slider I I I I I I I I I I
Battery Voltage I I I I I I I I I I I
Battery I, T I, T I, T I, T I, T I, T I, T I, T I, T I, T I, T
Brake Shoe I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A

26
 SERVICE 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th
DAYS 1st 60 90Next Next Next Next Next Next Next Next Next Next
ITEMS 90 90 90 90 90 90 90 90 90
Km Note-1 500- 3000-
750 3500
6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000-
6500 9500 12500 15500 18500 21500 24500 27500 30500
Brake System (Brake C, L C, L C, L C, L C, L
Cam & Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Clutch I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Side Stand/Main Stand L L L L L L L L L L L
i3s System Note-6 I I I I I I I I I I I
Nut, Bolts & Fasteners Note-7 I I I I I I I I I I I
Wheels Bearings Note-8 I I I I I I I I I I I
Wheels/Tyres I I I I I I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I, A I I, L, A I I, A
Front Suspension/Oil Note-9 I I I I I I I I I I I
Rear Suspension Note-10 I I I I I I I I I I I
Muffler Note-11 I, E I, E I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-12 I I I I I I I I I I I
Control System

27
Spark plug inspection there is apparent wear or if the insulator is
Recommended spark plug: cracked or chipped.
NGK-CR 7 HSA, BOSCH-UR 4 AC, Ÿ Make sure that the spark plug gap is 0.6-
Federal Mogul-P-RZ 9 HC 0.7 mm using a wire-type feeler gauge. If
For most riding conditions this spark plug heat adjustment is necessary, bend the side
range number is satisfactory. However, if the electrode carefully. Make sure the plug
vehicle is going to be operated for extended washer is in good conditions.
periods at high speeds or near maximum
power in hot climates, the spark plug should
be changed to a cold heat range number, 0.6-0.7 mm
consult Authorised Distributor/Dealer on this
if required.
Ÿ Clean dirt around the spark plug base.
Ÿ Disconnect the noise suppressor cap (1)
and remove the spark plug (2) with the help
of spark plug box wrench provided in the
tool bag.
1
Ÿ With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
Ÿ Tighten a new spark plug 1/2 turn with a
box wrench to compress the washer. If you
are reusing a plug, it should only take 1/8-
1/4 turn after the plug seats.
Engine oil
2 Use only Hero Genuine Engine Oil.
(1) Noise suppressor cap (2) Spark plug BRAND : Hero 4T plus
Visually inspect the spark plug electrodes for GRADE : SAE 10W 30 SJ Grade
Ÿ
wear. The center electrode should have (JASO MA).
square edges and the side electrode should Manufactured by :
Ÿ Tide Water Oil Co. (India) Ltd.
not be eroded. Discard the spark plug if
28
Ÿ Savita Oil Technologies Limited. Ÿ Remove the oil level dipstick, wipe it clean
Ÿ Bharat Petroleum Corporation Limited. and insert without screwing it in.
OIL CAPACITY : 0.95 litre Ÿ Remove the oil level dipstick and check the
(a) Engine oil level inspection/Top up oil level.
Ÿ If required, add the specified oil up to the
process upper level mark. Do not overfill.
Ÿ Quantity of oil to be filled is 0.75 litre
(approx.) during oil change when right
crankcase cover is not removed.
1 Ÿ Reinstall the oil level dipstick and check for
oil leaks.
(b) Engine oil replacement/Oil circulation
inspection
UPPER 2 Ÿ Start the engine, warm it up for serval
LOWER
minutes and then turn it off.
3 Ÿ Wait a few minute until the oil settles down.
(1) Oil level dipstick (2) Upper level mark Ÿ To drain the oil, remove the oil level dipstick
(3) Lower level mark and drain plug (1).
Ÿ After the oil has completely drained, reinstall
Check engine oil level each day before the drain plug with a new sealing washer
operating the vehicle. (2).
The oil level dipstick (1) is on the right Ÿ Fill the crankcase through the filler hole with
crankcase cover for measuring oil level. Oil approximately 0.75 litre of the
level must be maintained between the upper recommended grade oil.
(2) and lower (3) level marks on the oil level Ÿ Reinstall the oil level dipstick with a new O-
dipstick. ring.
Do top up if oil level reaches towards the lower Ÿ Start the engine and allow it to idle for few
level mark or every 3000 km whichever is minutes.
earlier. Ÿ Remove the tappet inspection cover. Slowly
Ÿ Park the vehicle on its main stand. accelerate and check the engine oil entry
Ÿ Start the engine & let it idle for 3-5 into the cylinder head, engine oil will splash
minutes. out from the tappet inspection cover
Ÿ Stop the engine and wait for 2-3 minutes. opening.
29
Ÿ After checking the oil circulation, install the Oil filter screen & Centrifugal filter cleaning
tappet inspection cover. Ÿ Drain the engine oil thoroughly.
Ÿ Stop the engine and let the engine oil settle Ÿ Remove the kick starter pedal (1),
down. disconnect the clutch cable (2), remove the
Ÿ Recheck the oil level. muffler (3), remove the rider footrest (4)
Ÿ Make sure that oil level is at the “UPPER” and remove the right crankcase cover (5).
level mark of the oil level dipstick with the
vehicle in an upright position and that there
are no oil leaks. 2
1
1
5
2

4 3
(1) Kick Starter Pedal (2) Clutch Cable
(3) Muffler (4) Rider foot rest
(5) Right crankcase cover
(1) Drain plug bolt (2) Sealing washer
7
! CAUTION
Ÿ Running the engine with insufficient oil can 8
cause serious engine damage.
Ÿ Running the engine with excessive oil can
cause spark plug fouling & loss in
performance. 6
Ÿ Engine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
racing oils are not recommended.
(6) Oil filter screen (7) Centrifugal filter cover
(8) Centrifugal filter
30
Ÿ Remove the oil filter screen (6) and wash it
with non flammable or high flash point
solvent (kerosene).
Ÿ Reinstall the filter screen with the sharp 3
edged side facing inwards.
Ÿ Remove centrifugal filter cover (7) & clean
centrifugal filter (8) with non flammable 2
high flash point solvent (kerosene).
Ÿ Reinstall the centrifugal filter cover, right 1
crankcase cover, kick starter pedal, rider
foot rest and muffler.
Ÿ Fill the crankcase with clean engine oil as (1) Side cover lock (2) Side cover
per specification (page 28). (3) Lug
NOTE Ÿ Remove the air cleaner cover screws (5)
Clean filters as specified in the maintenance and the cover (6).
schedule.
Air cleaner
(a) Air cleaner element inspection
The air cleaner element is of dry paper pleated
type and it should be serviced at regular 6
intervals (page 26). When riding in dusty
areas, more frequent service may be
necessary.
Ÿ Insert the ignition key into the side cover
lock (1). Remove the side cover (2) by
turning the key clockwise. Pull out lug (3) (5) Air5cleaner cover screws
from the grommet and slide the cover back. (6) Air cleaner cover
Ÿ Press the mounting clamp (8) to release the
air cleaner assembly from the housing and
remove the air cleaner assembly (7).

31
 11
7
8

(7) Air cleaner assembly (8) Mounting clamp (11) Air nozzle
Ÿ Air cleaner cleaning Ÿ Now blow the dust from the surface of the
Ÿ Remove the air cleaner element (9) from paper element about 50 mm away from
the element holder (10). it,with the air nozzle (11) at an angle of
Ÿ The air cleaner element should be cleaned 45° and moving it along the paper
by blowing moisture free pressurized air. pleats.
9 10 50 m
m
45 O

(9) Air cleaner element (10) Element holder Ÿ Replace it earlier if it becomes very dirty,
damaged on surface or on the sealing area.
Ÿ Start cleaning by directing the air nozzle Install the air cleaner element on holder,
(11) inside the element and cleaning it by insert the air cleaner assembly into the inlet
rotating the element about its axis. air duct & press gently to fix the mounting
32
 clamp in housing. Ensure cover lug should However in case of specific requirement of
take proper seat on the other side of the tuning due to engine stalling in idle speed,
mounting clamp. please follow the instructions given here
! CAUTION
under:
Ÿ Warm up the engine and park the vehicle on
Ÿ Never wash the air cleaner element. Only blow the main stand.
air for cleaning the dust, as explained. Replace Ÿ Adjust idle speed with the throttle stop
air cleaner element every 12000 km. screw (1).
Ÿ Never blow air initially from outside to inside
as the fine dust particles may go deep inside IDLE SPEED: 1400 ± 100 RPM
the element.
(b) Air cleaner drain tube cleaning
Drain the deposit into a suitable container by 3
pressing the drain tube end. Follow the above
process more frequently when riding in rain or
at full throttle. 2
A B

1
(1) Throttle stop screw (2) Air screw
(3) Throttle position sensor switch
(A) Decrease rpm (B) Increase rpm
If air screw (2) is tampered it affects the
1 overall performance characteristics of the
vehicle.
(1) Drain tube Throttle position sensor switch (3) alters the
Carburetor (idle speed adjustment)/ ignition timing as per the throttle operation
Throttle controlled ignition system (TCIS) and ensures optimum driving performance.
The carburetor is factory pre set in order to NOTE
achieve optimum performance and meet Always adjust the idle speed in i3s switch
emission standards. “OFF” position.
33
 ! CAUTION the index mark (4) on the left crankcase
Never adjust air screw (2). Air screw be cover. In this position the piston will either
adjustment is to be done only by Authorised The on the compression or exhaust stroke.
adjustment must be made when the
Distributor/Dealer. piston is at Top Dead Center and both the
Valve clearance adjustment inlet and exhaust valves are closed.
Excessive valve clearance will cause noise, and This condition can be determined by moving
little or no clearance will prevent the valve the rocker arms. If they are free, it is an
from closing and cause valve damage and indication that the valves are closed and the
power loss. Check valve clearance at the piston is in compression stroke.
specified intervals (page 26). If they are tight, the valves are open, rotate the
flywheel 360° anticlockwise and re-align the
2 'T' mark with the index mark.
Ÿ Check the clearance by inserting the feeler
gauge (5) between the adjusting screw (6)
and valve stem.
5

1 4 3 6 7
(1) Crankshaft hole cap (2) Timing hole cap
(3) 'T' mark (4) Index mark
NOTE
Checking or adjusting of valve clearance
should be performed while the engine is cold. (5) Feeler gauge (6) Adjusting screw
The clearance will change as the engine (7) Lock nut
temperature rises.
Ÿ Remove the crankshaft hole cap (1), timing Standard valve clearance (cold condition)
hole cap (2) and tappet covers. Intake 0.10 mm Exhaust 0.10 mm
Ÿ Rotate the flywheel anticlockwise until the Adjust by loosening the lock nut (7) and
‘T’ mark (3) on the flywheel coincides with turning the adjusting screw until there is a
34
slight drag on the feeler gauge. After Ÿ Start the engine, press the clutch lever and
tightening the lock nut, check again the shift into gear. Make sure the engine does
clearance. not stall, and the vehicle does not creep.
Ÿ Install the parts in the reverse order of Gradually release the clutch lever and open
removal. the throttle. The vehicle should start
NOTE smoothly and accelerate.
Before inserting the feeler gauge, smear a bit
of engine oil on the feeler gauge to avoid
damage to the feeler gauge.
Clutch lever free play adjustment 3
Clutch adjustment may be required if the 4
vehicle stalls when shifting into gear or tends
to creep or if the clutch slips, causing A
acceleration to lag behind engine speed. B
Normal clutch lever free play (1) is 10-20 mm
at the lever (2).
2 (3) Lock nut (4) Clutch cable adjusting nut
(A) Decrease free play (B) Increase free play
1 NOTE
Ÿ Check that the clutch cable routing is correct.
Ÿ If proper adjustment cannot be obtained or the
clutch does not work correctly, visit your
Authorised Distributor/Dealer.
Other Checks
ŸCheck the clutch cable for kinks or signs of
(1) Free play 10-20 mm (2) Clutch lever wear that could cause sticking or failure.
Ÿ Check for clutch cable model. Use genuine
Ÿ To adjust the free play, loosen the lock nut clutch cables.
(3). Turn the adjusting nut (4) to obtain the Ÿ Check for clutch cable routing.
specified free play. Tighten the lock nut and
check the adjustment.
35
Throttle operation & free play adjustment 2
Cable inspection
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering
positions. Inspect the condition of the throttle A
cable from the throttle grip down to the 3
carburetor. If the cable is kinked, chafed or
improperly routed, it should be replaced or B
rerouted. Standard throttle grip free play (1) 4
is approximately 2-6 mm of grip rotation.
1 (2) Boot (3) Lock nut (4) Adjuster
(A) Decrease free play (B) Increase free play
Drive chain slackness adjustment
The service life of the drive chain depends
upon proper lubrication and adjustment.
Poor maintenance can cause premature wear
or damage to the drive chain and sprockets.
The drive chain (1) should be checked and
lubricated as part of the Pre-ride Inspection
(page 19). Under severe usage or when the
vehicle is ridden in unusually dusty areas more
(1) Free play 2-6 mm frequent maintenance will be necessary.
Free Play Adjustment Inspection
Turn the engine “OFF”, park the vehicle on
Slide the boot (2), loosen the lock nut (3) and Ÿ its
turn the adjuster (4). main stand and shift the transmission to
neutral. Remove hole cap (2).
Ÿ Drive chain slack (3) should be adjusted to
allow approximately 25 mm vertical
movement by hand.

36
 2 Ÿ Turn the chain to view chain lock plate (4)
inside the hole. Ensure that the chain lock
plate open end (5) is installed in the
opposite direction of the chain rotation.
Ÿ Inspect the sprocket teeth for wear or
damage.
1 Ÿ If the drive chain or sprockets are
excessively worn or damaged, they should
be replaced. Never use a new chain with
worn out sprockets since this will result in
3 rapid chain wear.
(1) Drive chain (2) Hole cap
(3) Drive chain slack 25 mm Worn Sprocket Teeth
Rotate the wheel and check drive chain slack
as the wheel rotates. Drive chain slack should
remain constant as the wheel rotates.
If the chain is slack in one section and tight in
another, some links are kinked and binding.
Binding can be eliminated by frequent Damaged Normal
lubrication. Sprocket Teeth Sprocket Teeth

4
Adjustment
Ÿ Park the vehicle on its main stand with the
transmission in neutral and the ignition
5 switch "OFF" position.
Ÿ Loosen the rear axle nut (1) and sleeve
nut (2).

(4) Chain lock plate (5) Open end

37
 Ÿ Align the chain adjuster index mark (5) with
the corresponding scale graduations (6) on
the both sides of the swing arm equally.
Ÿ If the drive chain slack is excessive when the
1 rear axle is moved to the furthest limit of
adjustment, the drive chain is worn and must
be replaced.
Ÿ Tighten the rear axle nut and sleeve nut to
the specified torque.
- Rear axle nut torque : 5.4 kgf-m.
- Sleeve nut torque : 4.4 kgf-m.
(1) Rear axle nut Ÿ Check the drive chain slack again.
Ÿ Loosen the drive chain lock nut (3). Ÿ Rear brake pedal free play and stop lamp
Ÿ Turn both the adjusting nuts (4) in an equal switch free play are affected when
number of turns until the correct drive chain repositioning the rear wheel to adjust drive
slack is obtained. Turn the adjusting nut chain slack. Check rear brake pedal free
clockwise to decrease the slack or play and adjust as necessary (page 40).
anticlockwise to increase the slack of the Lubrication
chain. Ÿ Turn the engine “OFF”, park the vehicle on
its main stand and shift the transmission into
neutral.
Ÿ Lubricate the drive chain by applying liberal
amount of SAE#90 oil.
5 6 ! CAUTION
Regular adjustment and lubrication as per the
3 maintenance
2 schedule would ensure high
performance and longer life.
4 NOTE
(2) Sleeve nut (3) Drive chain lock nut Visit Authorised Distributor/Dealer for
(4) Drive chain adjusting nut inspection, cleaning, lubrication and
(5) Index mark (6) Scale graduation adjustment of drive chain at every 2000 km.
38
Drive chain slider inspection
(Refer to “Maintenance Schedule” on 1
(page 25).
2 2

CUTOUT

(1) Front brake lever (2) Free play 10-20 mm

Ÿ If adjustment is necessary, turn the front
1 brake adjusting nut (3).
(1) Drive chain slider (2) Wear limit Ÿ Make sure that cut-out on the adjusting nut
Check the drive chain slider (1) for wear, the is seated on the brake joint pin (4) after
chain slider must be replaced if it is worn to the Ÿ making final free play adjustment.
bottom of the cutout or wear limit (2) is Apply the brake several times and check for
reached. free wheel rotation when released.
For replacement, visit your Authorised NOTE
Distributor/Dealer. If proper adjustment cannot be obtained by
Brakes this method, visit your Authorised
(a) Front brake inspection Distributor/Dealer.
Adjustment
Ÿ Park the vehicle on its main stand.
Ÿ Measure the distance, the front brake lever
(1) moves before the brakes start to take
hold. Free play (2) should be 10-20 mm
at the tip of the brake lever.

39
 3 (A) Decrease free play (CW)

A 4 (B) Increase free play (ACW) 1 2

CW- Clockwise ACW- Anticlockwise (1) Rear brake pedal (2) Free play 20-30 mm
Ÿ If adjustment is necessary, turn the rear
brake adjusting nut (3).
X ü Ÿ Make sure that the cut-out on the adjusting
nut is seated on the brake joint pin (4) after
the final adjustment has been made.
Ÿ Apply the brake several times and check for
free wheel rotation when released.
3 (A) Decrease free play (CW)
3 4 3 4
(A) Cut-out not seated (B) Cut-out seated
(3) Adjusting nut (4) Brake joint pin
B
(b) Rear brake inspection
Adjustment
Ÿ Park the vehicle on its main stand.
Ÿ Measure the distance of brake pedal (1) A
4 (B) Increase free play (ACW)
moves before the brake starts to take hold.
Free play (2) should be 20-30 mm. (3) Adjusting nut (4) Brake joint pin
CW- Clockwise ACW- Anticlockwise
40
 NOTE When the brake is applied, an arrow (1), fixed
If proper adjustment cannot be obtained byto the brake arm (2), moves towards a
this method, visit your Authorised reference mark (3) on the brake panel (4). If
Distributor/Dealer. the arrow aligns with the reference mark on
full application of the brake, the brake shoes
Brake wear indicator inspection must be replaced.
Front brake wear indication Suspension
(a) Front and rear suspension inspection
Ÿ Check the front forks by locking the front
3 brake and pumping the front fork up and
1 down vigorously. The suspension action
4 should be smooth and there should be no oil
leakage.
Ÿ Check the rear shock absorber by pushing
hard downwards on rear carrier while the
2 vehicle is not parked on stand. The
suspension action should be smooth and
there should be no oil leakage.
Rear brake wear indication Front Rear
4
1
3

2
(b) Rear shock absorber adjustment
(1) Arrow (2) Brake arm
Rear shock absorber adjustment can be made
(3) Reference mark
according to the load/road conditions.
(4) Brake panel Ÿ In direction A: Stiffer
Ÿ In direction B: Softer
41
 1 9 7 2 1

B 4
A
6
8 3
(1) Pin spanner (1) Speedometer cable (2) Tab (3) Front
brake cable (4) Brake arm (5) Brake panel
NOTE (6) Front brake adjusting nut (7) Axle nut
Always adjust both the rear shock absorber to (8) Axel (9) Collar
the same position. Use the rear shock Installation
absorber adjustment tool (1) (pin spanner) Ÿ Reverse the removal procedure
available in the tool kit. Ÿ Install the front wheel by ensuring that the
Wheel lug (10) on the left fork is located in the slot
(a) Front wheel removal (11) in the brake panel.
10
Ÿ Support the vehicle securely on the main
stand and raise the front wheel off the
ground.
Ÿ Remove the speedometer cable (1) by
pressing the tab (2) & then pull out the 11
cable.
Ÿ Disconnect the brake cable (3) from brake
arm (4) and brake panel (5) by removing
the front brake adjusting nut (6).
Ÿ Remove the axle nut (7).
Ÿ Remove the axle (8) and the collar (9) (10) Lug (11) Slot
Ÿ Remove the wheel. Ÿ Rotate the front wheel & see if the
speedometer needle is working.
42
Ÿ Tighten the axle nut to the specified torque.
Axle nut torque :5.4 kgf-m
Ÿ Adjust the brake (page 39).
Ÿ After installing the wheel, apply the brake 10
several times and check for free wheel 9
rotation when released.
(b) Rear wheel removal
Ÿ Support the vehicle securely on the main
stand and raise the front wheel off the
ground.
Ÿ Remove the rear brake adjusting nut (1) 8
and disconnect the brake rod (2) from the (8) Axle nut (9) Axle (10) Collar
brake arm (3) by pushing down the brake Installation
pedal.
Ÿ Disconnect the brake stopper arm (4) from Ÿ Reverse the removal procedure
the brake panel (5) by removing split pin Ÿ Axle nut torque : 5.4 kgf-m
(6) and nut (7). Brake stopper arm nut torque : 2.2 kgf-m
Ÿ Remove the axle nut (8) and pull the axle (9). Ÿ Adjust the brake (page 40) and drive
Ÿ Remove the collar (10) Remove the wheel. chain (page 36).
2 Ÿ After installing the wheel, apply the brake
several times and check for free wheel
rotation when released.
3 ! CAUTION
Always replace used split pins with new ones.
Main/Side stand lubrication
Ÿ Park the vehicle on the level surface.
Ÿ Check the main/side stand return spring for
1 5 7 6 4 damage or loss of tension.
Ÿ Check the main stand (1)/side stand (2)
(1) Rear brake adjusting nut (2) Rear brake for freedom of movement.
rod (3) Brake arm (4) Brake stopper arm Ÿ Lubricate the side stand pivot if necessary.
(5) Brake panel (6) Split pin (7) Lock nut
Ÿ Make sure the side stand is not bent.
43
 Over inflated tyres make your vehicle ride
more harshly, are more prone to damage from
surface hazards and wear unevenly.
Make sure the valve stem caps are secure.
If necessary, install a new cap.
The recommended “cold” tyre pressure are:
Rider only Rider and Pillion
Front 1.75 kgf/cm2 (25 psi) 1.75 kgf/cm2 (25 psi)
1 2 Rear 2.00 kgf/cm2 (29 psi) 2.50 kgf/cm2 (36 psi)
(1) Main stand (2) Side stand
Tyre
The tyres that are fitted on your vehicle are
designed to match the performance 1
capabilities of handling, braking, durability and
comfort.
To safely operate your vehicle, the tyres must
be of recommended type and size, in good
condition with adequate tread, and correctly
inflated. The recommended tyres size is :
Front 2.75 x 18-4PR/42P
Rear 2.75 x 18-6PR/48P (1) Air pressure gauge
Air Pressure
Properly inflated tyres provide the best ! CAUTION
combination of handling, tread life, and riding Over inflation/Under inflation will affect the
comfort. Generally, under inflated tyres wear performance.
unevenly, adversely affect handling, and are
more likely to fail from being overheated.
Under inflated tyres can also cause wheel
damage in rocky terrain.
44
Inspection Also, if you hit a pothole or hard object, pull to
Whenever you check the tyre pressure, you the side of the road as soon as you safely can
should also examine tyre treads & side walls and carefully inspect the tyres for damage.
for wear, damage & foreign objects: Tread Wear
Look for : Replace tyres immediately when the tyres get
Ÿ Bumps or bulges in the side of the tyre or worn upto the wear indicator (1) on the tyre.
the tread. Replace the tyre if you find any The tread limits are :
bumps or bulges. Front:1.0 mm Rear: 1.0 mm
Ÿ Cuts, splits or cracks in the tyre. Replace the Check the tread wear indicator for tyre wear.
tyre if you can see fabric or cord. Unidirectional Tyres
Ensure the arrow mark (2) on the tyre is in
the same direction as that of forward rotation
of the wheel, whenever the tyre is removed
and put back in case of puncture.

Ÿ Excessive tread wear. 2

1
(1) Tread wear indicator (2) Arrow mark

45
 ! WARNING Battery (Electric Start)
Ÿ Using tyres that are excessively worn or Location
improperly inflated can cause a crash in The battery (1) is located behind the right side
which you can be seriously hurt or injured. cover.
Ÿ Operation with excessively worn tyres is Specification
hazardous and will adversely affect traction *MF Battery, 12V-3Ah (ETZ 4) (Electric
and handling. start).
Ÿ Follow all instruction in this owner’s manual 2 3
regarding tyre inflation and maintenance.
Ÿ Under-inflation may result in the tyre
slipping on or tyre coming off the rim.
Nuts, bolts & fasteners
Ÿ Tighten bolts and nuts at regular interval
shown in the maintenance schedule.
Ÿ Check that all chassis nuts and bolts are
tightened to correct torque values.
Ÿ Check that all cotter pins, safety clips, hose
clamps and cable stays are in place. 1 5 4
(1) Battery (2) (-)ve terminal
(3) (+)ve terminal (4) Bolt (5) Battery clamp
It is not necessary to check the battery
electrolyte level or add distilled water as the
battery is a Maintenance-Free (sealed)
type. If your battery seems weak and/or
electrolyte is leaking (causing hard starting or
other electrical troubles), contact your
Authorised Distributor/Dealer.

46
 NOTE Battery storage
This symbol on the battery means that Ÿ If in case your vehicle is not used for more
this product must not be treated as than a month remove the battery, fully
household waste. charge and store in a cool and dry place.
This symbol on the battery means the Ÿ If the battery is expected to be stored for
old battery must be returned to your more than two months, ensure to fully
Authorised Distributor/Dealer as it charge the battery once in a month.
must be treated as recyclable material. Ÿ Always ensure the battery is fully charged
Ÿ Battery is a Maintenance-Free (sealed) type before installation.
and can be permanently damaged if the Ÿ Ensure the battery leads are properly
sealing strip is removed.
Ÿ An improperly disposed battery can be connected to the battery terminals during
harmful to the environment and human installation.
health. Always confirm local regulations for Battery removal
battery disposal. Ÿ Make sure the ignition switch is "OFF".
Ÿ Insert the ignition key into the right side
! WARNING cover lock. Remove the side cover by
Ÿ The battery gives off explosive hydrogen gas turning the key clockwise. Pull out lug from
during normal operation. the grommet and slide the cover back.
Ÿ A spark or flame can cause the battery to Ÿ Disconnect the (-)ve terminal lead from the
explode with enough force to seriously hurt battery first, then disconnect the (+)ve
you. terminal lead.
Ÿ Wear protective clothing and a face shield, Ÿ Remove the battery clamp bolt (page 46).
or have skilled technician do the battery Ÿ Pull out the battery from the battery box.
maintenance.
Battery installation
Battery charging Ÿ Reinstall in the reverse order of removal. Be
Always visit your Authorised Distributor/ sure to connect the positive (+) terminal
Dealer if you see any symptom of battery first, then the negative (-) terminal.
discharge as earliest as possible to get the Ÿ Check all bolts and other fasteners are
battery charged. The battery has a tendency to secure.
discharge rapidly if additional electrical
accessories are fitted on the vehicle.

47
Battery (Kick Start) NOTE
Location Ÿ Use only distilled water in the battery. Tap
The battery (1) is located behind the right water may shorten the service life of the
sidecover. battery.
Specification:12V-2.5Ah (Conventional Ÿ Dispose off used/old battery to authorised
battery). dealer only.
4 2 6 Ÿ Insufficient electrolyte results in sulphation
& plate damage.
! CAUTION
Ÿ When checking battery electrolyte level or
adding distilled water, make sure the
breather tube is connected to the battery
breather outlet.
Ÿ Do not attempt to start or drive the vehicle
without a charged battery, it can cause
fusing of the bulbs and permanent damage
1 37 5 to certain electrical components.
(1) Battery (2) Upper level mark Ÿ Turn the ignition switch "OFF" before
(3) Lower level mark (4) (-)ve terminal checking or replacing the fuse to prevent
(5) (+)ve terminal (6) Bolt (7) Battery clamp accidental short-circuiting.
Maintenance Battery removal
Make sure the ignition switch is "OFF".
Check the battery electrolyte. The electrolyte ŸŸ Insert
level must be maintained between the upper cover the ignition key into the right side
(2) and the lower (3) level marks on the side turninglock. Remove the side cover by
the key clockwise. Pull out lug from
of the battery. If the electrolyte level is low, the grommet and slide the cover back.
remove the bolt (4) and remove the bracket
(5) for access to the battery. Remove the Ÿ Disconnect the (-)ve cable from the battery,
battery filler caps. then disconnect the (+)ve cable.
Carefully add distilled water to the upper level Ÿ Disconnect the battery breather tube.
mark using a small plastic funnel. Ÿ Remove the battery clamp bolt.
Ÿ Pull out the battery from the battery box.

48
Battery installation
Ÿ Reinstall in the reverse order of removal.
Ÿ Check all bolts and other fasteners are GOOD FUSE BLOWN FUSE
secure.
Fuse replacement
Electric Start
Fuse Box (1) : Location : Mounted on the
clamp near battery (4).
Fuse Type : Blade fuse
In circuit fuse (2): 15A, 10A
Spare fuse (3): 15A, 10A Kick Start
2 3
The fuse holder (1) & (2) are placed adjacent
to the battery which consists of spare fuse.
The specified fuses are 10A (3) & 7A (4)
1 2

1 4
(1) Fuse box (2) Blade fuse 15A,10A
(3) Spare fuse 15A,10A (4) Clamp
! WARNING 4 3
Ÿ Never use a fuse with a different rating from (1) & (2) Fuse holder (3) Fuse 10A
that specified. It may lead to serious damage (4) Fuse 7A
to the electrical system or a fire due to short
circuit.
Ÿ Battery gives off explosive gases. Keep
sparks, flames & cigarettes away.

49
 Ÿ Turn the adjusting nut in direction (A) to
advance switch timing or in direction (B) to
GOOD FUSE BLOWN FUSE retard switch timing.

2
A
B
! CAUTION
Ÿ Do not attempt to start or ride the vehicle
without a charged battery, it can cause (1) Stop lamp switch (2) Adjusting nut
fusing of the bulbs and permanent damage (A) Advance (B) Retard
to certain electrical components.
Ÿ Turn the ignition switch "OFF" before Headlamp focus adjustment
checking or replacing the fuse to prevent Headlamp is factory pre set. However in case
accidental short-circuiting. of adjustment required, please follow the steps
as given below :
Stop lamp switch Ÿ Headlamp focus adjustment is done by the
The stop lamp switch (1) must be adjusted so headlamp adjusting screw (1) located below
that stop lamp glows when rear brake is headlamp.
applied. Rear brake free play (page 40) Ÿ Park the vehicle on level surface.
should be adjusted before performing stop Ÿ Adjust the headlamp beam vertically by
lamp switch adjustment. The procedure for rotating the screw. Rotate the screw
adjusting stop lamp switch is as follows: clockwise (A) for downward adjustment and
Ÿ Turn the ignition switch to the “ON” anticlockwise (B) for upward adjustment of
position. headlamp beam.
Ÿ Turn the adjusting nut (2) to position stop
lamp switch at a point where the stop lamp ! WARNING
will glow just before the brake pedal is An improperly adjust headlamp may blind
oncoming rider/driver or it may fail to light the
depressed to the limit of its free play. road for a safe distance.
50
 vapours which contain HC evaporates easily
into the atmosphere from the fuel tank, if the
fuel system is unsealed or open. The
evaporative emission control system is used to
prevent petrol vapours from escaping into the
B atmosphere from fuel tank. The canister (1)
collects the fuel vapour from the fuel tank and
A then the fuel vapour is drawn into the engine
for re-burning to avoid pollution caused by
the fuel vapour diffused into the air.
1
(1) Adjusting screw
(A) Clockwise (B) Anticlockwise
Catalytic converter
This vehicle is equipped with a catalytic
converter in the muffler.
The catalytic converter contains noble metals
that serve as catalyst, promoting chemical
reactions to convert CO and HC in the
exhaust to CO2 and H2O (water vapour). 1
A defective catalytic converter contributes to (1) Canister
air pollution and can impair your engine’s
performance. POLISHING
Follow these guidelines to protect your After washing your vehicle, wax all painted
vehicle’s catalytic converter. surfaces (except matte painted surfaces) using
Ÿ Always use unleaded petrol. Even a small a commercially available polish/quality liquid
amount of leaded petrol can contaminate or paste wax to finish the job. Use only a non
the catalyst metals, making the catalytic abrasive polish or wax made specifically for
converter ineffective. automobiles. Apply the polish or wax
Ÿ Keep the engine tuned up. according to the instructions on the container.
Evaporative emission control system NOTE
This vehicle is equipped with an evaporative Polishing or waxing is not applicable for
emission control system to meet emission models having matte paint.
standards. During warm weather, the petrol
51
 BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Fuel System
Check fuel valve position “OFF” Turn to “ON” position
“ON” Position
Check fuel in Fuel Tank No Fuel Refill
OK
Check fuel Lines Leakage/Air Lock Rectify
OK
Consult Authorised Distributor/Dealer

B. Electric Starter Not Working (Electric start model only)

Check Fuse Fuse Replace Fuse (ref. page 49)
OK
Inspect Battery Weak Consult Authorised Distributor/Dealer
OK
Check connections, Ignition switch/starter switch Loose Secure connections
OK
Consult Authorised Distributor/Dealer

C. No Spark At Spark Plug

Check Ignition Switch “OFF” Turn ignition switch “ON”
OK
Check Spark Plug for Fouling/ Replace Spark Plug/Adjust
Improper Electrode Gap No Spark Spark Plug Gap (0.6-0.7 mm)
OK
Check for Poorly Connected Secure Properly
or Loose Spark Plug Wire Loose Contact
OK
Consult Authorised Distributor/Dealer
52
 BASIC TROUBLESHOOTING
2. ENGINE STARTS BUT STALLS
Check choke lever position “ON” Turn to “OFF” position
“OFF” Position
Check Air Cleaner Dirty Clean and Refit
OK
Consult Authorised Distributor/Dealer

3. POOR PICK UP
Spark Plug Loose in Cylinder Head Loose Tighten the Spark Plug
OK
Check Air Cleaner Clogged Clean and Refit
OK
Check Brake Binding Improper Readjust free play of rear Brake lever/Pedal
OK Adjustment
Check Tyre Inflation Pressure Under Inflated Correct Tyre Pressure
OK
Consult Authorised Distributor/Dealer

5. i3s SYSTEM (For i3s model only)

Check i3s Switch “ON”/“OFF” Position Turn i3s Switch “ON”
OK
Inspect Fuse Fused Replace Fuse
OK Consult Authorised
Replace BulbsDistributor
Inspect Battery /Dealer
OK Weak/i3s Indicator blinking
Check Neutral Indication Loose contact Secure connections/Replace Switch
OK
Consult Authorised Distributor/Dealer
53
 CU
ST
OM
ER
Hero MotoCorp Ltd.

’S
CO
P Y
DELIVERY CERTIFICATE
No : IBED
DEALER CODE

I certify having taken delivery of one Hero MotoCorp SPLENDOR+

Vehicle bearing the following particulars:-
Engine No.
VIN
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Customer’s Copy
 Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. Standard Accessories
5. Battery Make Sr. No.
6. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Customer’s Name
Customer’s Address
Customer’s Signature
Authorised Distributor/Dealer Name
Authorised Distributor/Dealer Address
Details of Tool kit
Tool Bag, +, - No. 2 Driver, Grip, Box Wrench 16 x 14, Pin Spanner.
 DIS
TR
IBU AU
TO THO
R/ RI
DE SE
Hero MotoCorp Ltd. AL D
ER
COP
Y

DELIVERY CERTIFICATE
No : IBED
DEALER CODE

I certify having taken delivery of one Hero MotoCorp SPLENDOR+

Vehicle bearing the following particulars:-
Engine No.
VIN
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Authorised Distributor/Dealer copy

 Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. Standard Accessories
5. Battery Make Sr. No.
6. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Customer’s Name
Customer’s Address
Customer’s Signature
Authorised Distributor/Dealer Name
Authorised Distributor/Dealer Address
Details of Tool kit
Tool Bag, +, - No. 2 Driver, Grip, Box Wrench 16 x 14, Pin Spanner.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
ŸAssures long life
ŸEnsures economy for a long time
ŸSafety of vehicle and rider
ŸPeace of mind
ŸValue for money
ŸAssured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Ÿ Material used is inferior
Ÿ Damages other parts of clutch like, clutch center and outer
Clutch Plate clutch
Ÿ Affects fuel efficiency
Ÿ Poor acceleration

Cam Chain Kit Ÿ Poor performance

Ÿ Reduced life
Ÿ Improper sealing
Gasket Cylinder Head Ÿ Engine knocking
Ÿ Leads to leakage and smoky exhaust
Ÿ Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Ÿ Improper air filtration resulting in premature engine failure
Element Air Cleaner Ÿ Affects fuel efficiency
Ÿ Poor engine performance

Ÿ Frequent stalling of engine

Spark Plug Ÿ Higher emission level
Ÿ Poor engine performance
Ÿ Affects fuel efficiency
Ÿ Poor braking efficiency
Brake Pads/Shoes Ÿ Rider safety-an issue
Ÿ Discs/Drum wear out, resulting in subsequent repair cost

Chain Sprocket Kit Ÿ Noisy Operation

Ÿ Failure of chain can cause fatal accident
 Hero MotoCorp Ltd.
JOBS APPLICABLE TO PERIODIC SERVICES
Ÿ Wash the vehicle, blow dry with air.
Ÿ Inspect fuel line at every service.
Ÿ Inspect throttle free play and operation at every service, adjust if necessary.
Ÿ Clean carburetor at first service then every 6000 km, adjust if necessary.
Ÿ Clean air cleaner element at every service. (replace at every 12000 kms).
Ÿ Inspect, clean spark plug at every service, adjust if necessary (replace at every 12000 kms).
Ÿ Inspect the valve clearance at every service, adjust if necessary.
Ÿ Replace engine oil or top up as per the maintenance schedule.
Ÿ Inspect electric starter operation at every service (optional).
Ÿ Inspect oil circulation at every service.
Ÿ Inspect, clean, lubricate and adjust the drive chain at every 2000 km.
Ÿ Inspect drive chain slider.
Ÿ Inspect battery voltage at every service and charge if required.
Ÿ Inspect battery electrolyte specific gravity and top up distilled water if required. Check routing of over
flow tube.
Ÿ Inspect brake shoe wear at every service, adjust if necessary.
Ÿ Clean brake drum and lubricate brake system (brake cam & brake pedal).
Ÿ Inspect all lamps, horn and switches at every service, adjust if necessary.
Ÿ Inspect headlamp focus at every service, adjust if necessary.
Ÿ Inspect clutch free play at every service, adjust if necessary.
Ÿ Lubricate the side stand and main stand at every service.
Ÿ Inspect whether i3s system is working properly (optional).
Ÿ Inspect all the fasteners and tighten to the specified torque (if required).
Ÿ Inspect wheels, wheel bearings and tyre pressure at every service.
Ÿ Inspect steering for smooth operation, adjust in every alternate service and lubricate at every 12000 km.
Ÿ Inspect front suspension at every service, replace oil once in every 2 year or 30000 km whichever is earlier.
Ÿ Inspect rear suspension mounting bushes play, replace if necessary.
Ÿ Inspect the hoses for deterioration, damage or loose connections and canister for cracks or other damages.
Ÿ Polish entire vehicle.
 SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Job Card Engine Oil Authorised
Service Km. Range Date Reading No. Top-up/ Distributor/Dealer
Replace (Sig. & Stamp)
I 500 - 750
II 3000 - 3500
III 6000 - 6500
IV 9000 - 9500
V 12000 - 12500
VI 15000 - 15500
VII 18000 - 18500
VIII 21000 - 21500
IX 24000 - 24500
X 27000 - 27500
XI 30000 - 30500
XII 33000 - 33500
XIII 36000 - 36500
XIV 39000 - 39500
XV 42000 - 42500
XVI 45000 - 45500
XVII 48000 - 48500
NOTE
It is mandatory to avail all free and paid services as per the recommended schedule to be eligible for
the warranty benefits. Please ensure that each paid service is availed within 90 days from the date of
previous service or as per the recommended schedule, whichever is earlier.
 SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Job Card Engine Oil Authorised
Service Km. Range Date Reading No. Top-up/ Distributor/Dealer
Replace (Sig. & Stamp)
XVIII 51000 - 51500
XIX 54000 - 54500
XX 57000 - 57500
XXI 60000 - 60500
XXII 63000 - 63500
XXIII 66000 - 66500
XXIV 69000 - 69500
XXV 72000 - 72500
REMARKS (IF ANY)
 SERVICE ADVICE SHEET
Normal wear and tear components replacement advice
Kms Authorised Completion Dt.
Date Advice Distributor/Dealer
Job Card No. (Sig. & Stamp) Job Card No.
 Hero MotoCorp Ltd.
OWNERSHIP RECORD AND DATA

VIN

AUTHORISED DISTRIBUTOR/DEALER NAME

ADDRESS

AUTHORISED DISTRIBUTOR/DEALER
STAMP AND SIGNATURE