Residue Upgradation Facility (RUF)

EPCC-3 Package for

Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 1 of 34

OWNER : HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL)

PMC : ENGINEERS INDIA LIMITED, NEW DELHI (EIL)
UNIT : 504
PMC JOB NO. : B016
EQUIPMENT DESCRIPTION : ALL VESSELS
EQUIPMENT TAG : 504-V-101, 504-V-105, 504-V-109, 504-V-110, 504-V-122, 504-V-126, 504-V-
201, 504-V-306, 504-V-313, 504-V-315, 504-V-602, 504-V-607A/B/C, 504-V-703, 504-V-
801, 504-V-802, 504-V-803, 504-V-804, 504-V-805A, 504-V-807, 504-V-809, 504-V-811
P. R. NO. : B016-RUF-LT-504-MS-PR-0007
VENDOR NAME : BHARAT HEAVY ELECTRICALS LIMITED
VENDOR DOCUMENT NO. : HPVP-WT-2438-QAP-19 REV.0
DOCUMENT SUBMISSION REVIEW STATUS
STATUS – LTHE/VENDOR LTHE EIL
DOC. CATEGORY: (USE Code 1 – No Comments. Proceed With
Code 1 – No Comments. Proceed With
TICK MARK) Manufacture / Fabrication / Construction As
Manufacture / Fabrication / Construction As
Per The Document.
Per The Document.
R I
Code 2 – Proceed With
Code 2 – Proceed With
ISSUED FOR Manufacture/Fabrication/Construction As
Manufacture/Fabrication/Construction As
Per Commented Document. Revised
Per Commented Document. Revised
Document Required.
Document Required.
Review Code 3 – Document Does Not
Review Code 3 – Document Does Not
Conform To Basic Requirements As Marked.
Conform To Basic Requirements As Marked.
Resubmit For Review
INFORMATION Resubmit For Review
REVIEW Code R– Document Is Retained For Records.
Code R– Document Is Retained For Records.
Proceed With Manufacture / Fabrication
CONSTRUCTION Proceed With Manufacture / Fabrication
Code V- Void ( Submission Required / Not
AS BUILT Code V- Void ( Submission Required / Not
Required)
Required)

DISCIPLINE SIGN DATE DISCIPLINE SIGN DATE

00 1st submission for V DEEPAK NAIDU P V D RAMESH B. ROY 14.08.2020

Approval
Revision Description Prepared by Reviewed by Reviewed Approved Approved
No. by by Date

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 2 of 34

REVISION HISTORY SHEET

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

00 14-08-2020 SUBMITTED FOR APPROVAL

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 3 of 34

INDEX
1.0 SCOPE: .............................................................................................................................. 5
2.0 REFERENCE DOCUMENTS: ............................................................................................. 5
3.0 APPLICABILITY: ................................................................................................................ 5
4.0 REQUIREMENT: ................................................................................................................. 5
5.0 STAGE: ............................................................................................................................... 5
6.0 TYPE OF HEAT TREATMENT ............................................................................................ 5
6.1 POST WELD HEAT TREATMENT: ................................................................................. 5
6.2 POST FORMING HEAT TREATMENT: ........................................................................... 6
6.2.1 GENERAL REQUIREMENTS: .................................................................................. 6
6.2.2 COLD FORMING: ..................................................................................................... 7
6.2.3 HOT FORMING: ....................................................................................................... 8
6.3 LOCAL PWHT (or) REPAIR WELD STRESS RELIEVING: ............................................ 8
6.4 INTERMEDIATE STRESS RELIEF OR DEHYDROGENATION HEAT TREATMENT:
(Applicable for 2¼Cr-1Mo & 1¼Cr-0.5Mo low alloy steel Pressure Vessels of all thicknesses)
9
6.4.1 INTERMEDIATE STRESS RELIEF .......................................................................... 9
6.4.2 DEHYDROGENATION HEAT TREATMENT ............................................................ 9
7.0 ADDITIONAL PRECAUTIONS (FOR CLAD MATERIALS): ............................................... 9
8.0 DOCUMENTATION: ........................................................................................................... 9
9.0 EXHIBITS USED ................................................................................................................. 9

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 4 of 34

LIST OF TABLES:

Table 1: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-101 ...... 10
Table 2: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-105 ....... 11
Table 3: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-109 ....... 12
Table 4: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-110 ....... 13
Table 5: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-122 ....... 14
Table 6:Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-126 ........ 15
Table 7: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-201 ....... 16
Table 8: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-306 ....... 17
Table 9: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-313 ....... 18
Table 10: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-315 ..... 19
Table 11: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-602 ..... 20
Table 12: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-607A/B/C
.......................................................................................................................................................... 21
Table 13: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-703 ..... 22
Table 14: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-801 ..... 23
Table 15: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-802 ..... 24
Table 16: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-803 ..... 25
Table 17: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-804 ..... 26
Table 18: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-805A... 27
Table 19: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-807 ..... 28
Table 20: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-809 ..... 29
Table 21: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-811 ..... 30

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 5 of 34

1.0 SCOPE:
This document describes the forming and heat treatment procedure in preparation and issue of heat
treatment technology chart
2.0 REFERENCE DOCUMENTS:
ASME Sec VIII Div.1 Edition 2019, NACE SP0472-2010, PVM-SU-5290.2, PVM-SU-4750-H,
PVM-SU-1322-H.1.
3.0 APPLICABILITY:
Applicable to all the pressure vessels of this specific project with respect to forming, Post forming
heat treatment, post weld heat treatment or stress relieving, ISR & DHT.
4.0 REQUIREMENT:
As per ASME Sec VIII Div.1 Edition 2019, the approved drawing, ITP
5.0 STAGE:
As per approved ITP
6.0 TYPE OF HEAT TREATMENT
6.1 POST WELD HEAT TREATMENT:

a. After receipt of requisition (Exhibit-01) of post weld heat treatment or stress relieving of all
carbon and low alloy steel materials as per the drawing, from technology section, heat
treatment technology sheet/chart as per relevant part UW-40 (a) of ASME Sec VIII Div.1
Edition 2019 will be prepared by Welding Technology.
b. Sr. Engineer (QC) shall check the identification of items before sending for heat treatment and
after receiving the items from heat treatment.
c. Material temperature shall be recorded with the help of calibrated automatic recorder and
calibrated thermocouples only.
d. Thermocouples shall be placed such that the entire component (including the anticipated
(hottest and coldest zones) is covered.
e. The maximum distance between any two thermocouples shall not exceed 4.6 metres.
f. The temperature difference between any two thermocouples during heating and cooling cycles
shall not exceed 70°C.
g. Unless otherwise specified, the following rules shall apply to establish the governing thickness
(T) for determining the soaking time for PWHT. Soaking time is accounted as the time between
the temperature crossing and leaving the minimum recommended temperature.
h. For Butt welds; “T” shall be thickness of the weld. For bar stock “T” shall be the diameter. For
fillet welds, "T" shall be the throat thickness. If a fillet weld is used in conjunction with a groove
weld, "T" shall be the total of the depth of the groove plus the fillet throat thickness.
i. For partial penetration branch welds, the thickness shall be the depth of the groove prior to
welding.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 6 of 34

j. For repairs, the thickness shall be depth of the groove as prepared for repair welding.
k. For combination of different welds in a component, the higher governing thickness “T" shall
govern.
l. Location, type of thermocouples, method of TC attachment, heating control system details to be
recorded along with sketch by QC-shop (or) QC-OS for review by TPI/Customer.
m. Methods used to support the vessel (or) part assembly & Bracing used to prevent distortion to
be recorded by QC-shop (or) QC-OS for review by TPI/Customer.
n. Heat treatment parameters like Loading temp., Rate of Heating, Soaking temperature, soaking
time, rate of cooling and unloading temperature of the equipment (or) sub-assemblies are
provided as per relevant codes and standards & service conditions and basic details are as
follows -

1. Soaking temperatures and Holding/Soaking time for different materials are as follows-
Material Soaking Temperature Holding/Soaking
Carbon steel 630 ± 10°C Minimum 60 minute
(1hr/25mm of thk)
Low alloy steel (1.25Cr–0.5Mo) 670 ± 10°C Minimum 60 minute
(1hr/25mm thk)
Low alloy steel (2.25Cr–1Mo) 690 ± 10°C Minimum 2 hours
(1hr/25mm of thk)
2. Maximum ROH/ROC shall be as follows:
- Above 425°C, the rate of heating shall be not greater than 222°C/hr divided by the
maximum metal thickness of the shell or head plate in inches, but in no case more than
222°C/hr.
- Above 425°C, cooling shall be done in a closed furnace (or) cooling chamber at a rate
not greater than 280°C/hr divided by the maximum metal thickness of the shell or head
plate in inches, but in no case more than 280°C/hr. From 425°C the vessel may be
cooled in still air.

o. Lead (or) Sulfur containing substances such as oil, grease, thread lubricants and paint shall be
removed from vessel surfaces prior to heat treatment.
p. Wherever practicable, heat the vessel as a whole in an enclosed furnace.
q. The overlap of 1.5m heated section shall be provided, if vessel is heated in more than one heat
in a furnace.
r. The heat treatment technology chart is sent to technology section of P&T department for
necessary action.
s. The heat treatment methodology for loading in furnace and control of heat treatment parameters
as per given heat treatment technology chart (Exhibit-02) is under Incharge/press shop scope.

6.2 POST FORMING HEAT TREATMENT:

6.2.1 GENERAL REQUIREMENTS:

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 7 of 34

a. After receipt of requisition (Exhibit-01) of post forming heat treatment of all carbon and low alloy
steel materials as per the drawing, from technology section, heat treatment technology
sheet/chart as per relevant part UG-79 of ASME Sec VIII Div.1 Edition 2019 will be prepared by
Welding Technology.
b. Sr. Engineer (QC) shall check the identification of items before sending for heat treatment and
after receiving the items from heat treatment.
c. The furnace atmosphere shall be maintained neutral or slightly reducing during heat treatment.
d. Care shall be taken to ensure that no flame impingement takes place on the job during heat
treatment. Baffles shall be erected wherever necessary.
e. Thermocouples shall be placed such that the entire component (including the anticipated
(hottest and coldest zones) is covered.
f. During Hot pressing & subsequent Normalising operation, Thermocouple (TC) shall be tack
welded to the blank plate (or) dished end on consultation with shop inspector / inspection agency
and location of thermocouple shall be recorded in sketch and the same TC shall be removed by
grinding.
g. Material temperature shall be recorded with the help of calibrated automatic recorder and
calibrated thermocouples only.
h. The maximum distance between any two thermocouples shall not exceed 4.5 metres.
i. The temperature difference between any two thermocouples during heating and cooling cycles
shall not exceed 70°C.
j. Technology department shall incorporate necessary precautions to be followed in shop floor to
avoid distortion.
k. Location, type of thermocouples, method of TC attachment, heating control system details to be
recorded along with sketch by QC-shop (or) QC-OS for review by TPI/Customer.
l. Methods used to support the vessel (or) part assembly & Bracing used to prevent distortion to
be recorded by QC-shop (or) QC-OS for review by TPI/Customer.
m. The heat treatment technology chart is sent to technology section of P&T department for
necessary action.
n. The heat treatment methodology for loading in furnace and control of heat treatment parameters
as per given heat treatment technology chart (Exhibit-03) is under Incharge/press shop scope.

6.2.2 COLD FORMING:

a. For Cold Formed (forming temperatures are in the range of 120deg.C to 480 deg.C) vessel shell
sections, heads and other pressure parts of all carbon and low alloy steel materials shall be heat
treated to a condition equal to mill flat plate supply condition, if the extreme fiber elongation
determined as per below equation (1) / (2) exceeds 5% and nominal part thickness is greater
than 16mm.

For cylinders Formed from Plate: Forming strain, = 1− ……. Eq. (1)

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 8 of 34

For Double curvature (heads): Forming strain, = 1− …….. Eq. (2)

b. To release Post Forming Heat Treatment with Normalising (or) Normalising + Tempering (or)
Stress relieving requirements, the supply condition of the plate shall be reviewed as per material
Technical Delivery Conditions (TDC) in tender stage & Material Test certificate (MTC) for receipt
materials.
c. For cold forming with nominal part thickness less than (or) equal to 16mm, stress relieving shall
be carried out and can also be clubbed with final equipment stress relieving cycle.

6.2.3 HOT FORMING:

a. The Forming operation such as Hot Pressing shall be completed at temperatures above 800ºC
to avoid normalising operation. If hot pressed below 800ºC, subsequent normalising heat
treatment shall be performed.
b. The recommended hot pressing soaking temperatures for carbon steel and low alloy steel
materials are 925 to 955 deg.C.
c. The number of blanks for hot pressing to be loaded in furnace charge shall be calculated based
on the soaking times specified in such a way that last blank/PTC in the charge is removed for
hot forming within the maximum soaking time specified.
d. If QAP/GMS/DRAWING mentions PTC requirement, then Production Test Coupon (PTC) shall
be loaded in furnace during hot pressing operation and the same shall be loaded for post forming
heat treatment operation and is located close to the formed dished end and must be recorded
in sketch.

6.3 LOCAL PWHT (or) REPAIR WELD STRESS RELIEVING:

a. Local heat treatment shall be followed for circumferential weld seams, complicated welds, weld
repairs, if the vessel is not practicable to heat treat the complete vessel (or) as a whole (or) in
two (or) more heats by appropriate means like electrical resistance heating assuring the required
uniformity
b. For Nozzle (or) attachment welds (or) pipes (or) tubes (or) nozzle attachments on double
curvature/ellipsoidal dished ends/spherical shells, the soak band shall be uniformly heated to
required temperatures and holding times with soaking band extending edge of attachment welds
with 1t (or) 50mm, whichever is less. Where t is nominal weld thickness.
c. The portion outside the soak band shall be protected so that the temperature gradient is not
harmful.
d. Insulation details & location, type of thermocouples, method of TC attachment must be provided
along with sketch by QC-shop (or) OS for review by TPI/Customer
e. Heat treatment parameters and Thermocouple attachments are as per section 7.1 of this
procedure.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 9 of 34

6.4 INTERMEDIATE STRESS RELIEF OR DEHYDROGENATION HEAT TREATMENT: (Applicable

for 2¼Cr-1Mo & 1¼Cr-0.5Mo low alloy steel Pressure Vessels of all thicknesses)
6.4.1 INTERMEDIATE STRESS RELIEF

a. For 2¼ Cr-1 Mo & 1¼Cr-0.5Mo steel, the preheat for nozzle weld joints shall be maintained until
PWHT, or until an ISR can be performed at greater than 600°C for 2 hours minimum before cooling
to ambient.
- ISR shall be required for all nozzle to shell attachment welds, areas of weld build-up, and other
welds having high restraint.
- All other welds may have DHT performed.
- ISR shall be performed in a furnace or local ISR treatment may be used, provided
circumferential heating band that includes the full circumference of the shell is utilized.
b. When ISR is required, it shall also be used for all weld repairs.
c. Temperature gradients shall be maintained in a manner that are not harmful to the vessel during
heating and cooling.

6.4.2 DEHYDROGENATION HEAT TREATMENT

a. If preheat is not to be maintained until PWHT and if ISR is not performed, welds shall be performed
DHT.
b. DHT shall be performed at 300°C for a duration of one hour minimum.

7.0 ADDITIONAL PRECAUTIONS (FOR CLAD MATERIALS):

a. The clad material should not be exposed to a direct flame if gas or oil is used as fuel.
b. Stainless steel clad vessel require a neutral or oxidizing atmosphere during heating.
c. Maximum sulphur content in fuel should not exceed 0.5%.
d. Marking paint and protective oil should be removed completely from the clad side before
heating.

8.0 DOCUMENTATION:
a. Sr. Engineer (QC) shall verify the heat treatment chart for compliance.
b. The heat treatment chart shall be offered to TPI/Customer as per the approved ITP and
necessary clearance shall be obtained.

9.0 EXHIBITS USED

Exhibit Format Format Description
No. No
Requisition for heat treatment procedure (for both
1 HT/001
welding & forming)
2 HT/002 Heat treatment technology chart (for welding operation)
3 HT/004 Heat treatment technology sheet (for forming operation)
Requisition for clubbing of heat treatment charts/loading
4 HT/003
chart

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 10 of 34

Table 1: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-101

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-010 PV-010

Part No.’s
Equipment VR FEED SURGE DRUM VR FEED SURGE DRUM
Name
Tag No. 504-V-101 504-V-101
Drawing no. 3-PV-010-U0098 REV.0 1-PV-010-U0076 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 + SS317L SA516Gr.70 + SS317L

Nominal Weld 24+3 24+3 / 25 / 58.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 55 minutes 65 minutes 140 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 11 of 34

Table 2: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-105

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-020 PV-020

Part No.’s
Equipment VR/MP/HT SEPARATOR VR/MP/HT SEPARATOR
Name
Tag No. 504-V-105 504-V-105
Drawing no. 3-PV-010-U0103 REV.0 1-PV-020-U0072 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr11Cl2 + SS347 SA387Gr11Cl2 + SS347

Nominal Weld 63+3 54+3 / 63+3

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 700 ± 10C 670 ± 10C
C
Soaking 135 minutes 160 minutes 160 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 12 of 34

Table 3: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-109

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-030 PV-030

Part No.’s
Equipment DAO MP/HT SEPARATOR DAO MP/HT SEPARATOR
Name
Tag No. 504-V-109 504-V-109
Drawing no. 3-PV-010-U0101 REV.0 1-PV-030-U0080 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr.22Cl2 + SS347 SA387Gr.22Cl2 + SS347

Nominal Weld 48+3 / 48+6 42+3 / 48+3 / 48+6

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 730 ± 10C 690 ± 10C
C
Soaking 110 minutes 130 minutes 130 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 13 of 34

Table 4: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-110

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-040 PV-040

Part No.’s
Equipment LC MAX MP/MT SEPARATOR LC MAX MP/MT SEPARATOR
Name
Tag No. 504-V-110 504-V-110
Drawing no. 3-PV-010-U0105 REV.0 1-PV-040-U0084 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr.11Cl2 SA387Gr.11Cl2

Nominal Weld 25 22 / 25 / 31.363

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 700 ± 10C 670 ± 10C
C
Soaking 50 minutes 60 minutes 80 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 14 of 34

Table 5: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-122

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-050 PV-050

Part No.’s
Equipment SEAL OIL RESERVOIR SEAL OIL RESERVOIR
Name
Tag No. 504-V-122 504-V-122
Drawing no. 3-PV-010-U0099 REV.0 1-PV-050-U0088 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 + SS304L SA516Gr.70 + SS304L

Nominal Weld 28+3 24+3 / 28+3 / 61.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 65 minutes 75 minutes 150 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 15 of 34

Table 6:Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-126

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-060 PV-060

Part No.’s
Equipment VR BOOSTER FEED DRUM VR BOOSTER FEED DRUM
Name
Tag No. 504-V-126 504-V-126
Drawing no. 3-PV-010-U0098 REV.0 1-PV-060-U0057 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 + SS317L SA516Gr.70 + SS317L

Nominal Weld 24+3 24+3 / 25 / 58.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 55 minutes 65 minutes 140 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 16 of 34

Table 7: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-201

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-070 PV-070

Part No.’s
Equipment HOS PRODUCT DRUM HOS PRODUCT DRUM
Name
Tag No. 504-V-201 504-V-201
Drawing no. 3-PV-010-U0096 REV.0 1-PV-070-U0092 REV.B
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 (Nace + HIC) SA516Gr.70 (Nace + HIC)

Nominal Weld 20 16 / 20 / 28.484

Thickness
Type of heat Normalising + SR* Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 40 minutes 60 minutes 70 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 17 of 34

Table 8: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-306

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-080 PV-080

Part No.’s
Equipment PRODUCT MP/MT SEPARATOR PRODUCT MP/MT
Name SEPARATOR
Tag No. 504-V-306 504-V-306
Drawing no. 3-PV-010-U0101 REV.0 1-PV-080-U0098 REV.B
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr.22Cl2 + SS347 SA387Gr.22Cl2 + SS347

Nominal Weld 42+3 36+3 / 42+3 / 51.363

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 730 ± 10C 690 ± 10C
C
Soaking 90 minutes 120 minutes 125 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 18 of 34

Table 9: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-313

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-090 PV-090

Part No.’s
Equipment FRACTIONOR FEED DRUM FRACTIONOR FEED DRUM
Name
Tag No. 504-V-313 504-V-313
Drawing no. 3-PV-010-U0101 REV.0 1-PV-090-U0099 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr.22Cl2 + SS347 SA387Gr.22Cl2 + SS347

Nominal Weld 38+3 34+3 / 38+3 / 47.363

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 730 ± 10C 690 ± 10C
C
Soaking 85 minutes 120 minutes 120 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 19 of 34

Table 10: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-315

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-100 PV-100

Part No.’s
Equipment SULFIDING CHEMICAL DRUM SULFIDING CHEMICAL
Name DRUM
Tag No. 504-V-315 504-V-315
Drawing no. 3-PV-010-U0104 REV.0 1-PV-100-U0061 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 40 32 / 40 / 78.363

Thickness
Type of heat Normalising + SR* Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 80 minutes 100 minutes 190 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 20 of 34

Table 11: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-602

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-110 PV-110

Part No.’s
Equipment CATALYST TRANSFER VESSEL CATALYST TRANSFER
Name VESSEL
Tag No. 504-V-602 504-V-602
Drawing no. 3-PV-010-U0100 REV.0 1-PV-110-U0064 REV.0
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 + SS410 SA516Gr.70 + SS410

Nominal Weld 24+3 24+3 / 58.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 55 minutes 65 minutes 140 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 21 of 34

Table 12: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-607A/B/C

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-120 PV-120

Part No.’s
Equipment CATALYST INVENTORY HOLDING CATALYST INVENTORY
Name BIN HOLDING BIN
Tag No. 504-V-607A/B/C 504-V-607A/B/C
Drawing no. 3-PV-120-U0097 REV.0 1-PV-120-U0103 REV.0
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 40 32 / 40
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 80 minutes 100 minutes 100 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 22 of 34

Table 13: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-703

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-130 PV-130

Part No.’s
Equipment HOT OIL SURGE DRUM HOT OIL SURGE DRUM
Name
Tag No. 504-V-703 504-V-703
Drawing no. 3-PV-010-U0095 REV.0 1-PV-130-U0068 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 28 28 / 34.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 60 minutes 70 minutes 85 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 23 of 34

Table 14: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-801

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-140 PV-140

Part No.’s
Equipment HP FLARE KO DRUM HP FLARE KO DRUM
Name
Tag No. 504-V-801 504-V-801
Drawing no. 3-PV-010-U0097 REV.0 1-PV-140-U0107 REV.B
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 (Nace + HIC) SA516Gr.70 (Nace + HIC),
IS2062Gr.B
Nominal Weld 25 20 / 25 / 26.363
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 50 minutes 60 minutes 65 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 24 of 34

Table 15: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-802

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-150 PV-150

Part No.’s
Equipment LP FLARE KO DRUM LP FLARE KO DRUM
Name
Tag No. 504-V-802 504-V-802
Drawing no. 3-PV-010-U0104 REV.0 1-PV-150-U0111 REV.B
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 (Nace + HIC) SA516Gr.70 (Nace + HIC),
SA516Gr.70
Nominal Weld 25 36 / 42.363
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 50 minutes 60 minutes 105 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 25 of 34

Table 16: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-803

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-160 PV-160

Part No.’s
Equipment CLOSED BLOWDOWN DRUM CLOSED BLOWDOWN DRUM
Name
Tag No. 504-V-803 504-V-803
Drawing no. 1-PV-160-U0115 REV.0
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 28 28
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 60 minutes 70 minutes 70 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 26 of 34

Table 17: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-804

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-170 PV-170

Part No.’s
Equipment AMINE BLOWDOWN DRUM AMINE BLOWDOWN DRUM
Name
Tag No. 504-V-804 504-V-804
Drawing no. 1-PV-170-U0118 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 28 28
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 60 minutes 70 minutes 70 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 27 of 34

Table 18: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-805A

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-180 PV-180

Part No.’s
Equipment HT FLARE KO DRUM HT FLARE KO DRUM
Name
Tag No. 504-V-805A 504-V-805A
Drawing no. 3-PV-010-U0102 REV.0 1-PV-180-U0119 REV.B
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA387Gr.22Cl2 + SS347 SA387Gr.22Cl2 + SS347

Nominal Weld 30+3 30+3 / 39.363

Thickness
Type of heat Normalising + Tempering Stress relieving / PWHT
treatment
HT parameters NR Tempering SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 730 ± 10C 690 ± 10C
C
Soaking 70 minutes 120 minutes 120 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: 1. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 28 of 34

Table 19: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-807

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-190 PV-190

Part No.’s
Equipment HOT OIL BLOWDOWN DRUM HOT OIL BLOWDOWN DRUM
Name
Tag No. 504-V-807 504-V-807
Drawing no. 1-PV-190-U0123 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 28 28
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 60 minutes 70 minutes 70 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 29 of 34

Table 20: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-809

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-200 PV-200

Part No.’s
Equipment CLOSED BLOWDOWN DRUM-2 CLOSED BLOWDOWN
Name DRUM-2
Tag No. 504-V-809 504-V-809
Drawing no. 1-PV-200-U0125 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 SA516Gr.70

Nominal Weld 28 28
Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 60 minutes 70 minutes 70 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp

Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 30 of 34

Table 21: Heat Treatment Parameters with Stage of Manufacturing for TAG No. 504-V-811

Details 1 2
Sale order No. 2438 2438

PGMA NO PV-210 PV-210

Part No.’s
Equipment PITCH SOLVENT DRUM PITCH SOLVENT DRUM
Name
Tag No. 504-V-811 504-V-811
Drawing no. 3-PV-010-U0098 REV.0 1-PV-210-U0127 REV.A
with rev. no.
Component Top & Bottom Dished End Complete Equipment
details (Dished
End/Shell)
Stage of Heat After Cold forming from blank welded After Assembly and welding of
treatment plate all parts
Material spec. SA516Gr.70 + SS37L SA516Gr.70 + SS37L

Nominal Weld 56+3 52+3 / 56+3 / 65.363

Thickness
Type of heat Normalising + SR Stress relieving / PWHT
treatment
HT parameters NR SR* SR
loading temp. <300C <425°C <425°C
C
Rate of heating 220°C/hr 110°C/hr 110°C/hr
(C/hr) max.
Soaking temp. 900 ±10C 630 ± 10C 630 ± 10C
C
Soaking 120 minutes 145 minutes 160 minutes
time, minutes
Rate of cooling Unload at the end of 140°C/hr 140°C/hr
(C/hr) max. soaking time & cool
in still air upto room
temp.
Unloading Unload at the end of at 425C at 425C
temp. C soaking time & cool
in still air upto room
temp
Note: *1. this stress relieving operation after Normalising can be clubbed with complete equipment
stress relieving cycle.

2. Above HT parameters are arrived based on data presented against drawings.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 31 of 34

EXHIBIT: 01

BHARAT HEAVY ELECTRICALS LIMITED

HPVP-VISAKHAPATNAM 530012
REQUISTITION FOR HEAT TREATMENT PROCEDURE
DEPARTMENT NAME REQ.NO. TECH/HT/YEAR/NO.
SECTION NAME DATE
S.O. NO. PART NO. DRAWING NO. DESCRIPTION

MATERIAL CODE OF DESIGN DESIGN CUSTOMER’S

SPECFICATION CONSTRUCTION PRESSURE TEMPERATURE NAME

MANUFACTURING PROCEDURE ADOPTED TYPE OF HEAT TREATMENT AND PURPOSE FOR

AND STAGE OF HEAT TREATMENT WHICH IT IS REQUIRED
REQUIRED

CUSTOMERS SPECIAL REQUIREMENT, IF ANY OTHER REMARKS

ANY

REQUISITION BY
(NAME OF REQUISITIONER)
TO- INCHARGE /WT

FORM NO. HT/001

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 32 of 34

EXHIBIT: 02

BHARAT HEAVY ELECTRICALS LIMITED

HPVP-VISAKHAPATNAM 530012
DEPARTMENT OF WELDING TECHNOLOGY

HT CYCLE NO. H-XXX-YY

HEAT TREATMENT TECHNOLOGY CHART DATE
Name of the
Equipment S.O.No. Assembly Drawing no. Customer

Material DESIGN DESIGN

Spec. Principle PRESSU TEMP.
Part Name Part No. Dimensions (mm) RE
OD ID THK As per As per
Drawing Drawing
CODE: As per drawing INSPN. AGENCY: As per drawing
NOMINAL WELD THICKNESS =
TYPE OF HEAT TREATMENT

TEXT ON STAGE OF
HEAT TREATMENT
1) Load the job on suitable supports in furnace at below 425ºC.
2) Heat at the rate of (heating rate) deg.C/hr (Max.) up to the temperature of (soaking
temperature)ºC.
3) Soak at (holding temperature) deg.C for (holding time) minutes
4) Cool in closed furnace at the rate of (cooling rate) deg. C/hr (Max.) up to 425ºC and controlled
cooling rates are not applicable from 425ºC.
GENERAL PRECAUTIONS:
1.
2.
3.
Prepared by: Approved by:

Heat treatment section Incharge (WT) Incharge (WT)

CC TO: In charge (TECH)
FORM NO. HT/002
ALL RIGHTS RESERVED
THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA
LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page 33 of 34

EXHIBIT: 03

BHARAT HEAVY ELECTRICALS LIMITED

HPVP-Visakhapatnam 530012
WELDING TECHNOLOGY DEPARTMENT

HEAT TREATMENT FORMING OPERATION

TECHNOLOGY SHEET (MENTION TYPE OF FORMING)
H-T PROCEDURE NO: H-0XX-YY DATE: DD/MM/YYYY

S.O.NO.: P.NO.: PRINCIPLE DIMENSIONS

(mm)
PART NAME: QTY.: I.D.:
DRG NO.: REV.NO.: I.C.R: I.K.R:

MATL SPEC. : PROJECT: THICKNESS:

CODE: INSPECTION: AS PER DRAWING

OTHER DETAILS: ______________________________________________________________

1. FORMING OPERATION: (MENTION TYPE OF FORMING)

a) Loading Temperature(ºC) :
b) Rate of heating (ºC/hr) :
c) Holding temperature(ºC) :
d) Minimum soaking time :
e) Maximum soaking time of last blank in the charge :
f) Cooling after forming :
g) Temperature above which pressing is to be completed :
h) Loading temp. for subsequent charge :
i) Stabilizing time for second and subsequent charge :

2. SUBSEQUENT HEAT TREATMENT:

Operation Loading Rate of Holding Soaking Cooling
Temp. Heating(Maximum) Temp.ºC Time Medium

GENERAL PRECAUTIONS:

PREPARED BY: APPROVED BY:

Heat treatment section Incharge (WT) Incharge (WT)
CC TO: Incharge (TECH)
FORM NO. HT/004

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED
IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR
WRITTEN PERMISSION OF LTHE.
 Residue Upgradation Facility (RUF)
EPCC-3 Package for
Visakh Refinery Modernization Project (VRMP)
L&T- CHIYODA LIMITED
Title: FORMING & POST WELD HEAT TREATMENT PROCEDURE for ODC & CrMo Vessels Rev. No.: 0
Doc. No.: B016-RUF-LT-504-QC-QD-BHEL(1)-02019 Page No: 34 of 34

EXHIBIT: 04

BHARAT HEAVY ELECTRICALS LIMITED, HEAVY PLATES & VESSELS PLANT

VISAKHAPATNAM 530012

REQUISATION FOR CLUBBING OF HEAT TREATMENT CHARTS/LOADING CHART

FROM: CHARGE NO. …………………………….. DATE:……………………………

SL.No. DESCRIPTION
S.O. No. (H.T CYCLE NO.) QTY. SEQUENCE OF OPERATION

LOADING TEMP. …………………….

RATE OF HEATING ………………

SOAKING TEMP. ………………..

SOAKING TIME ………………..

RATE OF COOLING …………..

UNLOADING TEMP. .................. INSPECTION BY

REQ. BY ISSUED BY

FORM NO. HT/003

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY
MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTHE.