Composite Cylinderz

Lightraulics® Composite
Hydraulic Cylinders
For working pressures up to 700 bar
WARNING – USER RESPONSIBILITY
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized
distributors provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the
system and components and assuring that all performance, endurance, maintenance, safety and warning
requirements of the application are met. The user must analyze all aspects of the application, follow appli-
cable industry standards, and follow the information concerning the product in the current product catalog
and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options
based upon data or specifications provided by the user, the user is responsible for determining that such
data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of
the components or systems.
Offer of Sale
Please contact your Parker representation for a detailed 'Offer of Sale'.
Catalogue HY07-1410/UK Lightraulics® Composite Hydraulic Cylinders
Index Overview
Why Composite Lightraulics®? A
Lightraulics® Cylinders 8 B
Overview Lightraulics® Cylinders 8
Lightraulics® Cylinders 18
Spare Parts & Service 19
Order Code 21
Additional Features 22
Lightraulics® Heavy Duty Cylinders C

Overview Lightraulics® Heavy Duty Cylinders 24
Lightraulics® Heavy Duty Roundline Cylinders 26
Lightraulics® Heavy Duty Tie Rod Cylinders 30
Spare Parts & Accessories 34
Order Code & Service 35
Lightraulics® Hollow Piston Cylinders D

Overview Lightraulics® Hollow Piston Cylinders 36
Lightraulics® Hollow Piston Roundline Cylinders 38
Lightraulics® Hollow Piston Tie Rod Cylinders 44
Spare Parts & Accessories 52
Order Code & Service 53
Lightraulics® Yachting Cylinders E

Overview Lightraulics® Yachting Cylinders 54
3 Parker Hannifin Corporation

Composite Technologies Europe CTE
Stuhr, Germany
Introduction Why Composite Lightraulics®?
Composite Hydraulics From Parker

Technology You Can Trust
High pressure hydraulic products Conventional composite designs 1996. The Lightraulics® products
require high strength structural use the composite material offer significant weight savings
components. Traditionally, high as a reinforcement to lighten combined with exceptional burst
strength steels have been used steel components. The Parker and fatigue strengths. Tested over
for typical mobile and industrial Lightraulics® series include the thousands of cycles, the standard
applications, while more expensive classical composite design as well cylinder ranges are designed for
lower density alloys were used as high-end technologies with operating pressures up to either
where reduced weight was critical. pure composite cylinder barrels for 380 bar or 700 bar.
The introduction of carbon fibre further weight benefits.
composite materials opened up In addition to various standard
new possibilities for the design With longstanding experience in series, custom designs are
of lightweight, high strength the development of composite available to order with working
components. materials, Parker is engineering pressures up to 700 bar.
hydraulic lightweight cylinders for
a wide range of applications since

Stuhr, Germany
The Composite Advantage A
• H
igh strength and stiffness at • Superior fatigue life • High corrosion resistance
low weight Parker’s composite products Carbon, glass and aramid fibre
The strength to weight ratio of offer superior fatigue as well as the resin material
Parker’s composite material is performance to that of do not corrode. This leads to
typically twice that of steel. lightweight alloys such as a long product life associated
titanium, aluminium and with time and cost savings on
magnesium. maintenance.
Typical characteristics of cylinder barrel materials

Characteristics Parker Composite Aluminium Alloys Standard Steels
Density (g/cm3) 1.6 2.8 7.85
Tensile strength (MPa) > 1000 max. 500 max. 550
Fatigue performance
*** * **
Corrosion resistance
*** ** *

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Higher Performance
Composite hydraulic cylinders deliver weight savings of
up to 60%, saving energy and increasing productivity
Lighter, stronger, faster, greener …

Weight savings of up to 60%
• Cutting fuel/electricity consumption reduces operating costs and raises
efficiency
• Cutting axle load saves energy and permits greater payloads
• Allows additional features where total weight is limited
• Portability of hydraulic tools for mobile operations
Non-magnetic
Image courtesy of Marum, University Bremen
• Suitable for applications
sensitive to magnetic fields Durable & longlife products
• High fatigue performance
• Greater number of cycles at high
pressure levels
Superior corrosion resistance
• Reduced maintenance
• Lightraulics® composite
products deliver high
performance in the toughest
conditions and cut maintenance
time and cost
Faster acceleration
• Reduced energy demand
• Shorter cycle times improve
productivity
© Vincent Curutchet / DPPI / Macif
Reduced vibration
• Excellent damping properties
improve performance where
vibration is undesirable
Image courtesy of Zollner Elektronik AG

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Outstanding And Proven A

Technology
Design, simulation and product testing of high-end performance products
Longstanding expertise in composite processing

• Carbon fibre, glass fibre, aramid
fibre, epoxy resins
• Filament winding, prepreg
winding
• Analytical & numerical
calculation methods for
anisotropic materials
• Purpose-built test equipment
• Continous research &
development
◄ Leading edge technology

Parker’s advanced composite
products and technology are the
result of an enduring commitment
to research and development.
Continuous investment in
state-of-the-art production and
testing technologies guarantees
manufacturing capacity and ensures
consistent product performance.

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Lightraulics® Overwrapped Cylinders Lightraulics® Standard Cylinders
Lightraulics®Overwrapped Cylinders
The Lightraulics® Overwrapped Cylinders contain a thin-walled metal liner with a fibre reinforced composite
overwrap, delivering weight savings of up to 45% compared to standard steel designs.
▼ Metal liner
A thin-walled aluminium or steel
liner acts as a diffusion barrier
and carries the axial and hoop
loads.
▲ Composite overwrap
The carbon fibre reinforced
composite structure supports the
metal liner with carrying the hoop
loads.
Product Specifications
Working pressure up to 700 bar (10150 psi)
Piston diameter up to 250 mm
Stroke length up to 3000 mm
Barrel material thinwalled aluminium or steel with fibre reinforced
composite overwrap
Piston material aluminium
Piston rod material hard chrome plated steel or stainless steel
Temperature range -10 °C to +65 °C
Fluid medium mineral hydraulic oil
▲ Product example
Working pressure 700 bar
Piston diameter 210 mm
Stroke 550 mm
Maximum force 1480 kN
Weight 248 kg

Stuhr, Germany
Lightraulics® Overwrapped Cylinders Lightraulics® Standard Cylinders
General Enquiries
Lightraulics® overwrapped cylinders will be designed especially for your application. Please contact
[email protected] with your specifications
We particularly welcome enquiries from customers with weight or corrosion issues in their existing hydraulic cylinder
application. To help us understand your specific requirements, please include as many details about your application
as possible. As a minimum we recommend providing us with the following:
 Interface Drawing of the current hydraulic cylinder design or design envelope

 Current cylinder dry mass and desired weight savings
 Environmental conditions (especially operating temperature range and corrosion resistance requirements)
 Available budget for weight reduction engineering, or a rough indication of weight-cost benefit ratio

Stuhr, Germany
Features Lightraulics® Standard Cylinders
Additional Features
Customising your cylinder
Your product can additionally be
equipped with optional features, for
example:
• integrated valves
• stroke measurement systems
• alternative sealing systems
• protective overwraps
• ...
Integrated counter balance valve

Protective aramid overwrap
Exterior finishes for every application

All Lightraulics® products are available with different surface finishes:
Standard – black primed, pure
carbon finish for general use.
Optional – abrasion resistant

aramid fibre overwrap for harsh
conditions.
Optional – clear coat or painted to

customer specification.
Other cosmetic finishes on
request.
For further questions on additional features, please contact [email protected].

Stuhr, Germany
Notes Lightraulics® Standard Cylinders
Notes A

Stuhr, Germany
Overview Lightraulics® Heavy Duty Cylinders
Lightraulics® Heavy Duty Cylinders

A Revolution in Lifting
Ultra-lightweight Heavy Duty
Cylinders from Parker Hannifin
use Lightraulics® materials
technology to transform the way
in which loads are managed
on-site.
In place of traditional steel lifting
cylinders, which are heavy,
cannot be moved without
assistance and are difficult to
locate accurately, Lightraulics®
Heavy Duty Cylinders are
built from corrosion-resistant
lightweight alloys and carbon
fibre composite materials.
Weighing typically between 1/3
and 1/4 of a comparable steel
cylinder, they can be positioned
quickly and accurately – often by
a single operator.
Parker’s ultra-light Composite Lightraulics® Heavy Duty Tool
The result: Higher productivity,
Heavy Duty Tool Cylinders cut Cylinders for easy on-site load
a saving in time and manpower,
time on site, boost productivity, management are available in
and a reduced risk of injury.
reduce the need for mechanical Roundline and Tie Rod design.
handling and enhance operator To find the cylinder which fits
safety – your applications requirements,
a win-win lifting solution. please see the table on page 25
and choose from a wide range of
capacities on the following pages.
Typical Masses of Comparable Cylinders

Load Stroke Steel Cylinder Aluminium Cylinder Lightraulics® Cylinder
tons mm kg kg kg
50 200 27 19 10
80 200 42 27 16
120 200 58 36 22
150 200 78 45 25
190 300 150 not available 36

Stuhr, Germany
Overview Lightraulics® Heavy Duty Cylinders
◄ Lightraulics® Heavy Duty A

Roundline Cylinder
with 150 bar retraction pressure
Available capacities: 150t - 535t B
Lightraulics® Heavy Duty ►

Tie Rod Cylinder
Available capacities: 50t - 410t
C
How to choose the best design for your application
Heavy Duty Heavy Duty
Properties Roundline Cylinder Tie Rod Cylinder
► p. 26 ► p. 30
Tonnage 150t - 535t 50t -410t
Stroke Length 150 - 300 mm 50 - 300 mm
Retraction Pressure 150 bar 50 bar
Retraction Speed
*** *
Weight saving
*** **
Outer dimensions
1.2 - 1.3 x bore Ø 1.1 - 1.2 x bore Ø

Stuhr, Germany
Lightraulics® Heavy Duty Roundline Cylinders Lightraulics® Heavy Duty Cylinders
Lightraulics® Heavy Duty Roundline

Cylinders
For 700 bar working pressure
Working pressure 700 bar (10,152 psi)
Retraction pressure 150 bar (2,175 psi)
Test pressure 770 bar (11,167 psi)
Maximum piston speed 0.3 m/s
Barrel material thinwalled metal with composite reinforcement and abrasion
protective aramid overwrap
Port size both ports M 18x1,5
Sealing system
– piston seal thermoplastic polyester elastomer
– rod seal polyurethane
– wiper seal polyester-based
– O-rings polyurethane
Product example ►
Tonnage 150 t
Stroke 150 mm
Force 1496 kN
Weight 23 kg

Stuhr, Germany
A
▼ Steel pressure plate
The steel pressure plate B
is machined from robust
and hardened materials
and is easily replaceable.
Lightweight gland end cap ▼ ▼ Pressure relief valve

The gland end cap is machined A safety valve protects
from high grade aluminium the cylinder by preventing
alloy and surface treated to over-pressurizing during
resist corrosion and to deliver retraction.
high performance under hostile
conditions.
C
Aluminium piston rod ►
The low inertia lightweight
piston rod permits rapid
cycle times. The hard
anodized rod resists wear,
ensuring long life and high
productivity.
◄ Aramid overwrap
The abrasion resistant
aramid fibre overwrap
protects the composite
structure in harsh
conditions.
Composite barrel ▲ ▲ Liner ▲ Lightweight base end cap

With the carbon fibre A thin-walled metal liner acts as The base end cap is machined
reinforced composite a diffusion barrier and supports from high grade aluminium alloy
structure working hoop loads. The wear resistant and surface treated to resist
pressures up to 700 bar hard coating ensures high corrosion, even in aggressive
(10.152 psi) are possible. performance for thousands of environments.
cycles.

Stuhr, Germany
Lightraulics® Heavy Duty Roundline Cylinders

- 150 bar Retraction
Performance
Piston Area Force Mass
Tonnage Stroke
(cm2) (kN) (kg)
150 213.8 1496 23

150t
200 213.8 1496 24.5
150 283.5 1984 29.5
200t 180 283.5 1984 31
250 283.5 1984 34.5
150 314.1 2199 32
220t
250 314.1 2199 37
150 397.6 2783 41.5
280t
250 397.6 2783 48
150 572.5 4007 63.5
405t 250 572.5 4007 73.5
300 572.5 4007 78.5
150 754.7 5283 85
535t
250 754.7 5283 98.5
Dimensions
Tonnage Stroke A B C D
150 119 208 368 360

150t
200 119 208 418 360
150 139 237 368 389
200t 180 139 237 398 389
250 139 237 468 389
150 144 247 372 399
220t
250 144 247 472 399
150 164 280 382 432
280t
250 164 280 482 432
150 204 335 398 487
405t 250 204 335 498 487
300 204 335 548 487
150 234 385 398 537
535t
250 234 385 498 537

Stuhr, Germany
C B
A A
All dimensions are in millimetres unless otherwise stated. In line with our policy of continuos product improvement,
specifications in this catalogue are subject to change without notice. Please enquire for exact dimensions when
placing order.
C

Stuhr, Germany
Lightraulics® Heavy Duty Tie Rod Cylinders Lightraulics® Heavy Duty Cylinders
Lightraulics® Heavy Duty Tie Rod

Cylinders
Retraction pressure 50 bar (725 psi)
Piston rod material hard anodized aluminium
Tie rod material anodized aluminium
Sealing system
For customised specifications, please contact [email protected] with details of your application.
Product example ►
Tonnage 80 t
Stroke 200 mm
Force 792 kN
Weight 15.5 kg

Stuhr, Germany
A
The steel pressure plate B
and hardened materials
and is easily replaceable.
Lightweight gland end cap ▼ ▼ Pressure relief valve
The gland end cap is machined A safety valve protects
from high grade aluminium the cylinder by preventing
alloy and surface treated to over-pressurizing during
resist corrosion and to deliver retraction.
high performance under hostile
conditions.
◄ Tie rods
The Heavy Duty Tool
Cylinder is equipped
C
with aluminium tie
Aluminium piston rod ► rods to carry the axial
The low inertia lightweight loads.
piston rod permits rapid
cycle times. The hard
anodized rod resists wear,
ensuring long life and high
productivity.
◄ Aramid overwrap
structure in harsh
conditions.
Composite barrel ▲ ▲ Lightweight base end cap

With the carbon fibre The base end cap is machined
reinforced composite from high grade aluminium alloy
structure working and surface treated to resist
pressures up to 700 bar ▲ Liner corrosion, even in aggressive
(10.152 psi) are possible. A thin-walled metal liner acts as environments.
a diffusion barrier and supports
hoop loads. The wear resistant
hard coating ensures high
performance for thousands of
cycles.

Stuhr, Germany
Lightraulics® Heavy Duty Cylinders

- 50 bar Retraction
Performance & Dimensions

Tonnage Stroke A B C D
(cm2) (kN) (kg)
50 70.9 496 7.5 55 115 221 1151)

100 70.9 496 8.5 55 115 271 1151)
150 70.9 496 9 55 115 321 1151)
50t
200 70.9 496 10 55 115 371 1151)
250 70.9 496 10.5 55 115 421 1151)
300 70.9 496 11 55 115 471 1151)
50 113.1 792 12 75 140 234 1401)
100 113.1 792 13 75 140 284 1401)
150 113.1 792 14 75 140 334 1401)
80t
200 113.1 792 15.5 75 140 384 1401)
250 113.1 792 16.5 75 140 434 1401)
300 113.1 792 17.5 75 140 484 1401)
50 165.1 1156 17.5 99 165 244 1651)
100 165.1 1156 19 99 165 294 1651)
150 165.1 1156 21 99 165 344 1651)
120t
200 165.1 1156 22 99 165 394 1651)
250 165.1 1156 23 99 165 444 1651)
300 165.1 1156 25 99 165 494 1651)
50 213.8 1497 19.5 108 190 249 346
100 213.8 1497 21 108 190 299 346
150 213.8 1497 24 108 190 349 346
150t
200 213.8 1497 25 108 190 399 346
250 213.8 1497 27 108 190 449 346
300 213.8 1497 29 108 190 499 346
50 268.8 1882 25.5 133 215 269 371
100 268.8 1882 27.5 133 215 319 371
180 268.8 1882 31 133 215 399 371
190t
200 268.8 1882 31.5 133 215 419 371
250 268.8 1882 34 133 215 469 371
300 268.8 1882 36 133 215 519 371
50 311 2177 29.5 143 232 269 389
100 311 2177 33 143 232 319 389
150 311 2177 35 143 232 369 389
220t
200 311 2177 38.5 143 232 419 389
250 311 2177 41.5 143 232 469 389
300 311 2177 44 143 232 519 389
50 397.6 2783 38 163 260 279 416
100 397.6 2783 42 163 260 329 416
180 397.6 2783 47.5 163 260 409 416
280t
200 397.6 2783 49 163 260 429 416
250 397.6 2783 53 163 260 479 416
300 397.6 2783 56.5 163 260 529 416
50 572.6 4008 49 192 324 284 480
100 572.6 4008 54.5 192 324 334 480
150 572.6 4008 70 192 324 384 480
405t
200 572.6 4008 77.5 192 324 434 480
250 572.6 4008 83.5 192 324 484 480
300 572.6 4008 91.5 192 324 534 480
1) Cylinder is not equipped with handle bars.

Stuhr, Germany
All dimensions are in millimeters unless otherwise stated. In line with our policy of continuous product improvement,
placing order.
C

Stuhr, Germany
Spare Parts & Service Lightraulics® Heavy Duty Cylinders
Spare Parts
For all Lightraulics® cylinders, spare parts are available. To keep the warranty in effect, we recommend to send
your cylinder to our factory for any maintenance work. If you like to enquire for a spare part for your Lightraulics®
Heavy Duty Cylinder, please provide your cylinder serial number together with the type of spare part referring to
the list below.
1
2
4 9
7
8
Product Type
1 - Pressure Plate 6 - Handle
2 - Guiding End Cap 7 - Seal Kit
3 - Pressure Relief Valve 8 - Base End Cap
4 - Piston Rod 9 - Tie Rod
5 - Composite Cylinder Barrel
Accessories
For further accessories like quick couplings, hoses, etc. please contact your local authorized Parker distributor.

Stuhr, Germany
Order Code Lightraulics® Heavy Duty Cylinders
Order Code Lightraulics® Heavy Duty A

Cylinders B
Please use the following order code to enquire for your Lightraulics® Heavy Duty Cylinder.
L C 0 0 0 0 0
Tonnage
Special Options
e.g.
150 t
150 00 Standard
Cylinder Type
L Lightraulics®
Series Type Factory Use
000 -
Heavy Duty
Product Type HDT
Tie Rod
C Cylinder
Heavy Duty Stroke in mm
HDR
Roundline
e.g.
250
250 mm C
Overhaul Service
Maintaining peak performance
Parker’s unique composite cylinder exacting standards as the original
technology delivers continuous high manufacturing process. Factory
performance over thousands of refurbished cylinders are covered
cycles. by the same warranty terms as the
original product.
To maintain the performance and
to protect your investment, we
offer a maintenance and overhaul
service in our factory, to the same

Stuhr, Germany
Overview Lightraulics® Hollow Piston Cylinders
Lightraulics® Hollow Piston Cylinders

Lightraulics® Hollow Piston
Cylinders are mainly used in steel
reinforced concrete construction,
foundation engineering and wind
turbine applications. Parker’s ultra-
light Hollow Piston Cylinders cut
time on site, boost productivity,
reduce the need for mechanical
handling and enhance operator
safety.
In place of traditional steel cylinders,
which are heavy, cannot be moved
without assistance and are difficult
to locate accurately, Lightraulics®
Hollow Piston Cylinders are
weighing typically between 1/3 and
1/4 of a comparable steel cylinder.
They are built from corrosion-
resistant lightweight alloys and
carbon fibre composite materials

and can be positioned quick and
easy – often by a single operator.
The result: Higher productivity, a
saving in time and manpower, and a
reduced risk of injury.
Cylinders are available in tie rod
and roundline design. All Hollow
Piston Cylinder series are available
in a wide range of capacities, with
stroke lengths up to 350 mm. To
find the series, which fits best for
your application, please see the
table on page 37.
Typical Masses of Comparable Tie Rod Cylinders

Load Stroke Steel Cylinder Aluminium Cylinder Lightraulics® Cylinder
tones mm kg kg kg
80 250 80 44 23
120 180 88 57 25
140 250 125 75 36

Stuhr, Germany
Overview Lightraulics® Hollow Piston Cylinders
◄ Lightraulics® Hollow Piston

Roundline Cylinder A
B
Lightraulics® Hollow Piston ►

Tie Rod Cylinder
◄ Lightraulics® Hollow Piston

Tie Rod Cylinder
Available capacities: 40t - 270t C
How to choose the best design for your application

Hollow Piston Hollow Piston Hollow Piston
Properties
Roundline Cylinders
150 bar retraction
Tie Rod Cylinders
100 bar retraction
Tie Rod Cylinders
50 bar retraction
D
► p. 38 ► p. 50 ► p. 46
Tonnage 100t -500t 100t -400t 40t -270t
Stroke Length 150 - 350 mm 100 - 300 mm 100 - 300 mm
Retraction Speed
*** ** *
Weight saving
*** ** ***
Outer dimensions
1.6 - 1.7 x bore Ø 1.4 - 1.7 x bore Ø 1.4 - 2.0 x bore Ø
Additional attachment Alternative bolt pattern at Alternative bolt pattern at top and
-
options top and bottom side bottom side

Stuhr, Germany
Lightraulics® Hollow Piston Roundline Cylinders Lightraulics® Hollow Piston Cylinders

Roundline Cylinders
Sealing system
Product example ►
Tonnage 495 t
Passage 140 mm
Stroke 150 mm
Force 4859 kN
Weight 111.5 kg

Stuhr, Germany

A
The steel pressure plate
and hardened materials B
Lightweight gland end cap ▼ and is easily replaceable.
The gland end cap is machined
from high grade aluminium ▼ Pressure relief valve
alloy and surface treated to A safety valve protects the
resist corrosion and to deliver cylinder by preventing over-
high performance under hostile pressurizing during retraction.
conditions.
C
Lightweight hollow
piston rod ► ◄ Aramid overwrap
The low inertia The abrasion resistant
aluminium piston aramid fibre overwrap
rod permits rapid protects the composite
cycle times. The hard structure in harsh
anodized rod resists conditions.
wear, ensuring long life
and high productivity.
Composite barrel ▲
With the carbon fibre
reinforced composite
structure working
pressures up to 700
bar (10.152 psi) are ▲ Lightweight base end cap
possible. The base end cap is machined
▲ Liner from high grade aluminium alloy
A thin-walled metal liner acts as a and surface treated to resist
diffusion barrier and supports hoop corrosion, even in aggressive
loads. The wear resistant hard environments.
coating ensures high performance
for thousands of cycles.

Stuhr, Germany
Lightraulics® Hollow Piston Roundline Cylinders -

150 bar Retraction
Performance
Mass Piston Area Force
Tonnage Passage Stroke
(kg) (cm2) (kN)
83 150 24 142.9 1000

100t
83 200 27 142.9 1000
90 150 29 179.6 1257
125t 90 180 30.5 179.6 1257
90 250 34.5 179.6 1257
105 150 35 201 1407
140t
105 250 42 201 1407
110 150 47 264.8 1854
180t
110 250 56.5 264.8 1854
130 150 68 395.8 2771
270t 130 250 81.5 395.8 2771
130 300 88.5 395.8 2771
145 150 90.5 527.7 3694
370t
145 250 108.5 527.7 3694
430t 110 150 88.5 600.8 4206
Dimensions - Standard Version
Tonnage Passage Stroke A B C D E F
83 150 83 124 165 208 357 370

100t
83 200 83 124 165 208 357 420
90 150 90 144 190 237 386 370
125t 90 180 90 144 190 237 386 400
90 250 90 144 190 237 386 470
105 150 105 149 200 247 397 374
140t
105 250 105 149 200 247 397 474
110 150 110 168 225 276 426 384
180t
110 250 110 168 225 276 426 484
130 150 130 208 270 335 485 403
270t 130 250 130 208 270 335 485 503
130 300 130 208 270 335 485 553
145 150 145 238 310 385 535 403
370t
145 250 145 238 310 385 535 503
430t 110 150 110 238 310 385 535 403

Stuhr, Germany
In addition to this standard version, Lightraulics® Hollow Piston Roundline Cylinders with 150 bar retraction pressure
are also available with two alternative bolt patterns for additional attachment options at top and bottom side. For C
dimensions of this version please see pages 30.
placing order.

Stuhr, Germany
Dimensions - Alternative Bolt Pattern

For Additional Attachments at Top and Bottom Side
Tonnage Passage Stroke A B C D E F G H J K L M
83 150 83 124 165 208 357 365 M12 142 5x72° M8 110 12x30°
100t
83 200 83 124 165 208 357 415 M12 142 5x72° M8 110 12x30°
90 150 90 144 190 237 386 365 M12 165 10x36° M8 130 15x24°
125t 90 180 90 144 190 237 386 395 M12 165 10x36° M8 130 15x24°
90 250 90 144 190 237 386 465 M12 165 10x36° M8 130 15x24°
105 150 105 149 200 251 401 369 M12 175 10x36° M8 135 15x24°
140t
105 250 105 149 200 251 401 469 M12 175 10x36° M8 135 15x24°
110 150 110 168 225 280 430 379 M12 190 9x40° M10 150 12x30°
180t
110 250 110 168 225 280 430 479 M12 190 9x40° M10 150 12x30°
130 150 130 208 270 335 485 395 M14 230 9x40° M14 180 9x40°
270t 130 250 130 208 270 335 485 495 M14 230 9x40° M14 180 9x40°
130 300 130 208 270 335 485 545 M14 230 9x40° M14 180 9x40°
145 150 145 238 310 385 535 395 M16 260 9x40° M16 205 9x40°
370t
145 250 145 238 310 385 535 495 M16 260 9x40° M16 205 9x40°
430t 110 150 110 238 310 385 535 395 M16 257 9x40° M16 190 9x40°
Note that these design variants do not include a pressure plate on the piston rod end (top side).
specifications in this catalogue are subject to change without notice. Please enquire for exact dimensions when placing
order.

Stuhr, Germany
Notes

Stuhr, Germany
Lightraulics® Hollow Piston Tie Rod Cylinders Lightraulics® Hollow Piston Cylinders
Lightraulics® Hollow Piston Tie Rod

Cylinders
Retraction pressure 50 bar (725 psi) and 100 bar (1,450 psi)
Tie rod material anodized aluminium (for 50 bar retraction pressure)
galvanised steel (for 100 bar rectraction pressure)
Sealing system
Product example ►
Tonnage 140 t
Passage 105 mm
Stroke 250 mm
Force 1385 kN
Weight 35.5 kg

Stuhr, Germany
Lightraulics Hollow Piston Tie Rod Cylinders
®
A
The steel pressure plate is
machined from robust and B
hardened materials and is
easily replaceable. ▼ Pressure relief valve
Lightweight gland end cap ▼
The gland end cap is machined A safety valve protects the cylinder
from high grade aluminium alloy and by preventing over-pressurizing
surface treated to resist corrosion during retraction.
and to deliver high performance
under hostile conditions.
Lightweight hollow
piston rod ► ◄ Tie rods
C
The low inertia The Hollow
aluminium hollow Piston Cylinder
piston rod permits is equipped with
rapid cycle times. aluminium tie
The hard anodized rods (for 50 bar
rod resists wear, retraction) or steel
ensuring long life and tie rods (for 100
high productivity. bar retraction) to
carry the axial
loads.
◄ Aramid overwrap D
structure in harsh
conditions.
Composite barrel ▲ ▲ Lightweight base end cap

With the carbon fibre reinforced The base end cap is machined from
composite structure working high grade aluminium alloy and
pressures up to 700 bar (10.152 psi) ▲ Liner surface treated to resist corrosion,
are possible. A thin-walled metal liner acts as even in aggressive environments.
a diffusion barrier and supports
hoop loads. The wear resistant
hard coating ensures high
performance for thousands of
cycles.

Stuhr, Germany
Lightraulics® Hollow Piston Tie Rod Cylinders

Performance
(cm2) (kN) (kg)
83 100 141.4 990 20
83 150 141.4 990 22.5
100t
83 200 141.4 990 25.5
83 250 141.4 990 28
90 100 167.8 1175 22.5
90 180 167.8 1175 27
90 250 167.8 1175 30.5
90 300 167.8 1175 33
120t
100 100 167.8 1175 24.5
100 180 167.8 1175 29.5
100 250 167.8 1175 34
100 300 167.8 1175 37.5
105 100 197.9 1385 28
105 180 197.9 1385 33
140t
105 250 197.9 1385 38
105 300 197.9 1385 41.5
110 100 254.5 1781 40
110 180 254.5 1781 48.5
170t
110 250 254.5 1781 55.5
110 300 254.5 1781 60.5
150 100 274.5 1922 51
150 180 274.5 1922 61
200t
150 250 274.5 1922 70
150 300 274.5 1922 76.5
130 100 396.5 2775 55
130 180 396.5 2775 66.5
270t
130 250 396.5 2775 76.5
130 300 396.5 2775 84
145 100 505.6 3539 83
145 180 505.6 3539 97
360t
145 250 505.6 3539 110
145 300 505.6 3539 119
order.
In addition to the standard version, Lightraulics® Hollow Piston Tie Rod Cylinders with 100 bar retraction are also
available with alternative bolt patterns for additional attachement options at top and bottom side. For dimensions of this
version please see pages 36.

Stuhr, Germany
®
Dimensions - Standard Version

A
83 100 83 125 165 194 350 282 B

83 150 83 125 165 194 350 332
100t
83 200 83 125 165 194 350 382
83 250 83 125 165 194 350 432
90 100 90 145 186 217 273 282
90 180 90 145 186 217 273 362
90 250 90 145 186 217 273 432
90 300 90 145 186 217 273 482
120t
100 100 100 150 186 217 273 383
100 180 100 150 186 217 273 363
100 250 100 150 186 217 273 433
100 300 100 150 186 217 273 483
105 100 105 150 199 235 391 283
105 180 105 150 199 235 391 363
140t
105 250 105 150 199 235 391 433
105 300 105 150 199 235 391 483
110 100 110 170 225 265 421 297
110 180 110 170 225 265 421 377
170t
110 250 110 170 225 265 421 447
110
150
300
100
110
150
170
230
225
270
265
325
421
481
497
299
C
150 180 150 230 270 325 481 379
200t
150 250 150 230 270 325 481 449
150 300 150 230 270 325 481 499
130 100 130 200 270 325 481 300
130 180 130 200 270 325 481 380
270t
130 250 130 200 270 325 481 450
130 300 130 200 270 325 481 500
145 100 145 250 320 405 561 319
145 180 145 250 320 405 561 399
360t
145 250 145 250 320 405 561 469
145 300 145 250 320 405 561 519

Stuhr, Germany

Dimensions - Alternative Bolt Pattern
For Additional Attachments at Top and Bottom Side
Tonnage Passage Stroke A B C D E F G H J K L M
83 100 83 125 165 194 350 278 M12 131.5 5x72° M6 111 15x24°
83 150 83 125 165 194 350 328 M12 131.5 5x72° M6 111 15x24°
100t
83 200 83 125 165 194 350 378 M12 131.5 5x72° M6 111 15x24°
83 250 83 125 165 194 350 428 M12 131.5 5x72° M6 111 15x24°
90 100 90 145 186 217 273 278 M12 162.5 5x72° M6 130 15x24°
90 180 90 145 186 217 273 358 M12 162.5 5x72° M6 130 15x24°
90 250 90 145 186 217 273 428 M12 162.5 5x72° M6 130 15x24°
90 300 90 145 186 217 273 478 M12 162.5 5x72° M6 130 15x24°
120t
100 100 100 150 186 217 273 378 M12 162.5 5x72° M8 133 12x30°
100 180 100 150 186 217 273 358 M12 162.5 5x72° M8 133 12x30°
100 250 100 150 186 217 273 428 M12 162.5 5x72° M8 133 12x30°
100 300 100 150 186 217 273 478 M12 162.5 5x72° M8 133 12x30°
105 100 105 150 199 235 391 278 M12 175 M8 135 12x30°
105 180 105 150 199 235 391 358 M12 175 *1 M8 135 12x30°
140t
105 250 105 150 199 235 391 428 M12 175 M8 135 12x30°
105 300 105 150 199 235 391 478 M12 175 M8 135 12x30°
110 100 110 170 225 265 421 292 M12 185 2x42° M10 153 12x30°
110 180 110 170 225 265 421 372 M12 185 2x48° M10 153 12x30°
170t
110 250 110 170 225 265 421 442 M12 185 2x42° M10 153 12x30°
110 300 110 170 225 265 421 492 M12 185 3x35° M10 153 12x30°
150 100 150 230 270 325 481 292 M14 242.5 5x72° M8 212 12x30°
150 180 150 230 270 325 481 372 M14 242.5 5x72° M8 212 12x30°
200t
150 250 150 230 270 325 481 442 M14 242.5 5x72° M8 212 12x30°
150 300 150 230 270 325 481 492 M14 242.5 5x72° M8 212 12x30°
130 100 130 200 270 325 481 292 M14 205 8x45° M12 175 12x30°
130 180 130 200 270 325 481 372 M14 205 8x45° M12 175 12x30°
270t
130 250 130 200 270 325 481 442 M14 205 8x45° M12 175 12x30°
130 300 130 200 270 325 481 492 M14 205 8x45° M12 175 12x30°
145 100 145 250 320 405 561 311 M14 270 M12 220 12x30°
145 180 145 250 320 405 561 391 M14 270 *2 M12 220 12x30°
360t
145 250 145 250 320 405 561 461 M14 270 M12 220 12x30°
145 300 145 250 320 405 561 511 M14 270 M12 220 12x30°
Notes:
*1: 2x42° + 2x48° + 2x42° + 3x32°
*2: 2x45° + 1x35° + 1x55° + 2x42° + 1x35°

Stuhr, Germany
®
Note that these design variants do not include a pressure plate on the piston rod end (top side).
specifications in this catalogue are subject to change without notice. Please enquire for exact dimensions when C
placing order.

Stuhr, Germany

- 50 bar Retraction
Performance
(cm2) (kN) (kg)
80 100 118.8 832 18
80 150 118.8 832 20
80t
80 200 118.8 832 22
80 250 118.8 832 24
83 100 141.4 990 19
83 150 141.4 990 21.5
100t
83 200 141.4 990 23.5
83 250 141.4 990 26
90 100 167.8 1175 21.5
90 180 167.8 1175 25.5
90 250 167.8 1175 28.5
90 300 167.8 1175 31
120t
100 100 167.8 1175 23.5
100 180 167.8 1175 28
100 250 167.8 1175 32
100 300 167.8 1175 35
105 100 197.9 1385 26.5
105 180 197.9 1385 31.5
140t
105 250 197.9 1385 35.5
105 300 197.9 1385 39
110 100 254.5 1781 38
110 180 254.5 1781 45.5
170t
110 250 254.5 1781 51.5
110 300 254.5 1781 56.5
150 100 274.5 1922 49
150 180 274.5 1922 58.5
200t
150 250 274.5 1922 66.5
150 300 274.5 1922 72.5
130 100 396.5 2775 54.5
130 180 396.5 2775 64.5
270t
130 250 396.5 2775 73
130 300 396.5 2775 79.5
order.

Stuhr, Germany
®
Dimensions
A
80 100 80 130 165 194 350 282 B

80 150 80 130 165 194 350 332
80t
80 200 80 130 165 194 350 382
80 250 80 130 165 194 350 432
83 100 83 125 165 194 350 282
83 150 83 125 165 194 350 332
100t
83 200 83 125 165 194 350 382
83 250 83 125 165 194 350 432
90 100 90 145 186 217 373 282
90 180 90 145 186 217 373 362
90 250 90 145 186 217 373 432
90 300 90 145 186 217 373 482
120t
100 100 100 147 186 217 373 283
100 180 100 147 186 217 373 363
100 250 100 147 186 217 373 433
100 300 100 147 186 217 373 483
105 100 105 150 199 235 391 283
105 180 105 150 199 235 391 363
140t
105 250 105 150 199 235 391 433
105
110
300
100
105
110
150
170
199
225
235
265
391
421
483
297 C
110 180 110 170 225 265 421 377
170t
110 250 110 170 225 265 421 447
110 300 110 170 225 265 421 497
150 100 150 230 270 325 481 299
150 180 150 230 270 325 481 379
200t
150 250 150 230 270 325 481 449
150 300 150 230 270 325 481 489
130 100 130 200 270 325 481 300
130 180 130 200 270 325 481 380
270t
130 250 130 200 270 325 481 450
130 300 130 200 270 325 481 500

Stuhr, Germany
Spare Parts & Service Lightraulics® Hollow Piston Cylinders
Spare Parts
For all Lightraulics® cylinders, spare parts are available. To keep the warranty in effect, we recommend to send
your cylinder to our factory for any maintenance work. If you like to enquire for a spare part for your Lightraulics®
Hollow Piston Cylinder, please provide your cylinder serial number together with the type of spare part referring
to the list below.
1
2
6
7
10 9
Product Type
1 - Pressure Plate 6 - Handle
2 - Guiding End Cap 7 - Seal Kit
3 - Pressure Relief Valve 8 - Base End Cap
4 - Piston Rod 9 - Tie Rod
5 - Composite Cylinder Barrel 10 - Base Plate
Accessories
For further accessories like quick couplings, hoses, etc. please contact your local authorized Parker distributor.

Stuhr, Germany
Order Code Lightraulics® Hollow Piston Cylinders
Order Code Lightraulics® Hollow A

Piston Cylinders B
Please use the following order code to enquire for your Lightraulics Hollow Piston Cylinder.
®
L C
Tonnage
e.g.
Cylinder Type 80 t
080 Passage in mm Stroke in mm
L Lightraulics® e.g. e.g.
83 mm 250 mm
083 250
Product Type
Series Type Special Options
C Cylinder
Hollow 00 Standard
HPT Piston Tie
100 bar
Rod
01 Retraction
HPR
Hollow
Piston
Pressure C
Additional
Roundline
Attachments
02
Top and
Bottom Side
D
Overhaul Service
Maintaining peak performance
Parker’s unique composite cylinder exacting standards as the original
technology delivers continuous manufacturing process. Factory
high performance over hundreds of refurbished cylinders are covered
thousands of cycles. by the same warranty terms as the
original product.
To maintain the performance and to
protect your investment, we offer a
maintenance and overhaul service
in our own factory, to the same

Stuhr, Germany
Lightraulics® Yachting Cylinders Further Lightraulics® Products
Lightraulics® Yachting Cylinders

Carbon fibre composite components
deliver enhanced performance
in yachting applications through
light weight, exceptional strength,
corrosion resistance and the inherent
damping characteristics of the
material.
Stylish and technically sophisticated,
Parker’s Lightraulics® Composite
Cylinders are ideally suited to
marine leisure and competition
applications.
Lightraulics® Cylinders for yachting
applications are available in a wide
product range, e. g.
• Vang cylinders
• Canting keel cylinders
• Lifting keel cylinders
• Mast canting cylinders
• Rigging cylinders ▲ Mast Canting Cylinder © Trimaran MACIF
• Foil setting cylinders Woring pressure 350 bar
• Deck crane cylinders Piston diameter 100 mm
Stroke 2500 mm
Lightraulics® yachting cylinders Weight 30 kg
will be designed especially for
your application. Please contact
[email protected] with your
specifications.
▲ Stay Tensioning Cylinder

Working pressure 350 bar (5076 psi)
Stroke 700 mm
Foil Setting Cylinder ▲ Weight 11 kg
Stroke 1550 mm
Weight 28 kg
Lifting Keel Cylinders ►

Stroke 2250 mm
Weight 93 kg

Stuhr, Germany
Lightraulics® Yachting Cylinders Further Lightraulics® Products
◄ ORACLE TEAM USA

The America’s Cup 2017 ORACLE A
TEAM USA racing yacht was
completely supplied with hydraulics
from Parker.
All participating yachts were
B
exclusively equipped with Parker
Lightraulics® Composite Piston
Accumulators for foil setting and float
rudder raking.
© ORACLE TEAM USA / Photo Javier Salinas
MACIF100 Trimaran ►
The new trimaran MACIF100,
designed by the french skipper
François Gabart, was equipped
with Parker Lightraulics® cylinders
C
for mast canting, foil setting and
tensioning of the stays. Amongst
many more, the programme for
the trimaran includes the Route du
Rhum race 2018 and a solo round
the world attempt.
© Vincent Curutchet / DPPI / Macif

D
◄ Artemis II racing yacht
Fitted with Parker composite cant-
ing keel cylinders, Artemis II set a
new record for Open 60 class in the
2010 Sevenstar Race around Britain
and Ireland.

Stuhr, Germany
More information
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Delmenhorster Str. 10
50735 Köln
GERMANY
+49 (0)221 71 72 - 0
[email protected]
www.parker.com

Stuhr, Germany
Notes A

Stuhr, Germany
Parker Worldwide
Europe, Middle East, Africa IE – Ireland, Dublin North America
Tel: +353 (0)1 466 6370
AE – United Arab Emirates, [email protected] CA – Canada, Milton, Ontario
Dubai Tel: +1 905 693 3000
Tel: +971 4 8127100 IL – Israel
US – USA, Cleveland
[email protected] Tel: +39 02 45 19 21
(industrial)
[email protected]
AT – Austria, Wiener Neustadt Tel: +1 216 896 3000
Tel: +43 (0)2622 23501-0 IT – Italy, Corsico (MI)
US – USA, Elk Grove Village
[email protected] Tel: +39 02 45 19 21
(mobile)
[email protected]
AT – Eastern Europe, Wiener Tel: +1 847 258 6200
Neustadt KZ – Kazakhstan, Almaty
Tel: +43 (0)2622 23501 900 Tel: +7 7273 561 000
[email protected] [email protected] Asia Pacific
AZ – Azerbaijan, Baku NL – The Netherlands, Oldenzaal AU – Australia, Castle Hill
Tel: +994 50 22 33 458 Tel: +31 (0)541 585 000 Tel: +61 (0)2-9634 7777
[email protected] [email protected] CN – China, Shanghai
BE/LU – Belgium, Nivelles NO – Norway, Asker Tel: +86 21 2899 5000
Tel: +32 (0)67 280 900 Tel: +47 66 75 34 00 HK – Hong Kong
[email protected] [email protected] Tel: +852 2428 8008
BG – Bulgaria, Sofia PL – Poland, Warsaw ID – Indonesia, Tangerang
Tel: +359 2 980 1344 Tel: +48 (0)22 573 24 00 Tel: +62 21 7588 1906
[email protected] [email protected]
IN – India, Mumbai
BY – Belarus, Minsk PT – Portugal Tel: +91 22 6513 7081-85
Tel: +48 (0)22 573 24 00 Tel: +351 22 999 7360
[email protected] [email protected] JP – Japan, Fujisawa
Tel: +81 (0)4 6635 3050
CH – Switzerland, Etoy RO – Romania, Bucharest
Tel: +41 (0)21 821 87 00 Tel: +40 21 252 1382 KR – South Korea, Seoul
[email protected] [email protected] Tel: +82 2 559 0400
CZ – Czech Republic, Klecany RU – Russia, Moscow MY – Malaysia, Shah Alam
Tel: +420 284 083 111 Tel: +7 495 645-2156 Tel: +60 3 7849 0800
[email protected] [email protected] NZ – New Zealand, Mt Wellington
DE – Germany, Kaarst SE – Sweden, Spånga Tel: +64 9 574 1744
Tel: +49 (0)2131 4016 0 Tel: +46 (0)8 59 79 50 00 SG – Singapore
[email protected] [email protected] Tel: +65 6887 6300
DK – Denmark, Ballerup SK – Slovakia, Banská Bystrica TH – Thailand, Bangkok
Tel: +45 43 56 04 00 Tel: +421 484 162 252 Tel: +662 186 7000
TW – Taiwan, New Taipei City
ES – Spain, Madrid SL – Slovenia, Novo Mesto Tel: +886 2 2298 8987
Tel: +34 902 330 001 Tel: +386 7 337 6650
[email protected] [email protected] VN – Vietnam, Ho Chi Minh City
Tel: +84 8 3999 1600
FI – Finland, Vantaa TR – Turkey, Istanbul
Tel: +358 (0)20 753 2500 Tel: +90 216 4997081
[email protected] [email protected] South America
FR – France, Contamine s/Arve UA – Ukraine, Kiev AR – Argentina, Buenos Aires
Tel: +33 (0)4 50 25 80 25 Tel: +48 (0)22 573 24 00 Tel: +54 3327 44 4129
BR – Brazil, Cachoeirinha RS
Ed. 2016-04-04
GR – Greece, Athens UK – United Kingdom, Warwick Tel: +55 51 3470 9144

Tel: +30 210 933 6450 Tel: +44 (0)1926 317 878
[email protected] [email protected] CL – Chile, Santiago
Tel: +56 2 623 1216
HU – Hungary, Budaoers ZA – South Africa, Kempton Park
Tel: +36 23 885 470 Tel: +27 (0)11 961 0700 MX – Mexico, Toluca
[email protected] [email protected] Tel: +52 72 2275 4200
© 2017 Parker Hannifin Corporation. All rights reserved. Catalogue HY07-1410/UK, POD, 09/2017, ZZ
EMEA Product Information Centre

Free phone: 00 800 27 27 5374
(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL,
IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)
US Product Information Centre
Toll-free number: 1-800-27 27 537
www.parker.com Your local authorized Parker distributor

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Lightraulics® Composite

Why Composite Lightraulics®? A

Spare Parts & Service 19

Lightraulics® Heavy Duty Cylinders C

Lightraulics® Heavy Duty Roundline Cylinders 26

Lightraulics® Heavy Duty Tie Rod Cylinders 30

Spare Parts & Accessories 34

Order Code & Service 35

Lightraulics® Hollow Piston Cylinders D

Lightraulics® Hollow Piston Roundline Cylinders 38

Lightraulics® Hollow Piston Tie Rod Cylinders 44

Spare Parts & Accessories 52

Order Code & Service 53

Lightraulics® Yachting Cylinders E

3 Parker Hannifin Corporation

Composite Hydraulics From Parker

4 Parker Hannifin Corporation

The Composite Advantage A

Typical characteristics of cylinder barrel materials

Density (g/cm3) 1.6 2.8 7.85

Tensile strength (MPa) > 1000 max. 500 max. 550

5 Parker Hannifin Corporation

Lighter, stronger, faster, greener …

© Vincent Curutchet / DPPI / Macif

Image courtesy of Zollner Elektronik AG

6 Parker Hannifin Corporation

Outstanding And Proven A

Longstanding expertise in composite processing

◄ Leading edge technology

7 Parker Hannifin Corporation

8 Parker Hannifin Corporation

 Interface Drawing of the current hydraulic cylinder design or design envelope

9 Parker Hannifin Corporation

Integrated counter balance valve

Exterior finishes for every application

Optional – abrasion resistant

Optional – clear coat or painted to

For further questions on additional features, please contact [email protected].

10 Parker Hannifin Corporation

11 Parker Hannifin Corporation

Lightraulics® Heavy Duty Cylinders

Typical Masses of Comparable Cylinders

190 300 150 not available 36

220 300 180 not available 44

280 300 300 not available 57

405 300 420 not available 92

12 Parker Hannifin Corporation

◄ Lightraulics® Heavy Duty A

Lightraulics® Heavy Duty ►

Tonnage 150t - 535t 50t -410t

Stroke Length 150 - 300 mm 50 - 300 mm

Retraction Pressure 150 bar 50 bar

13 Parker Hannifin Corporation

Lightraulics® Heavy Duty Roundline

14 Parker Hannifin Corporation

Lightweight gland end cap ▼ ▼ Pressure relief valve

Composite barrel ▲ ▲ Liner ▲ Lightweight base end cap

15 Parker Hannifin Corporation

Lightraulics® Heavy Duty Roundline Cylinders

150 213.8 1496 23