GMK 5180

EKS 4 Error Codes

Error Groups:

1 Sensors
2 Digital Inputs
3 Communication
4 Kinematic
5 Crane Program
6 Display
7 Miscellaneous
8 Software
9 Operation

SENSORS - Group 1
Component Component
Identitiy Errors:
1 Lift cylinder, piston side pressure 1 Identifier
2 Lift cylinder, piston side pressure 2 Alive Counter (signal recognition)
3 Lift cylinder, rod side pressure 3 Below measuring range tolerance
4 Main boom angle A 4 Above measuring range tolerance
5 Main boom angle B 5 Status byte
6 Main boom length A 6 Check byte
7 Main boom length B 7 Sensor A & B out of tolerance
8 Telescope cylinder length A 8 Sensor switched off
9 Telescope cylinder length B 9 Other errors
10 Jib horizintal angle reference A (PTJ)
11 Jib offset angle B (PTJ)
12 Jib cylinder, piston side pressure CAN Error
13 Jib cylinder, rod side pressure 1 Bus State
15 CAN channel 1 2 Receiver Warning Level >= 96
16 CAN channel 2 3 Transmit Warning Level >= 96
17 CAN channel 3
18 CAN channel 4 Comp. 19
19 Tele 5 has exceeded comparison length tolerance 1 External length drum & internal
20 Offset angle / Removable calibration angle sensor tele picture tolerance > 80 cm
21 Comparison of ECOS length sensor with inner Comp. 21
drum is above acceptable tolerance 1 Internal length drum & ECOS
length sensor tolerance > 30 cm

DIGITAL INPUTS - Group 2

Component Component
Identity: Errors:
1 In-position (pinning) 0 No error
5 Main Hoist 1 Cable break
7 Auxiliary Hoist 2 Short to ground
12 Boom pins 3 24V signal (this is not an error!)
13 Telescope cylinder pin, left 4 Unstable signal
14 Telescope cylinder pin, right 5 Dual inputs to central unit do
have equal values

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EKS 4 Error Codes - EB/RC 24.06.99
 COMMUNICATION - Group 3

Component Component
Identity: Errors:
1 Time 2 Alivecounter
2 Tele picture 3 Comparison tele picture - ECOS
3 Tele request is out of tolerance
6 Comparison tele picture 4 Checkbyte

Kinematic - Group 4

Component Component
Identity Errors:
1 Sine 2 Deviation by 0
2 Cosine 9 Undefined
3 Arc tangent
5 Kinematics

CRANE PROGRAM - Group 5

Component Component
Identity: Errors:
1 Curve General:
2 Swingaway lattice jib 2 not locked
4 Main Boom
5 Load Charts Curve:
6 Crane Type 4 Incorrect chart
7 Derricking cylinder, jib
Main Boom /
Swingaway lattice jib:
1 No rigging curve found
3 Angle tolerance is too small /
Jib too steep
4 Angle of main boom is too small
5 No fixed curve found
6 Angle of main boom is too big
7 No variable curve found
8 Angle tolerance is too big /
Jib too flat
9 Differences are too big
(caculated to measured angle)

Load Charts:
4 Incorrect load charts

Crane Type:
4 Incorrect crane type

Derricking Cylinder Jib:

1 Force cylinder overload
2 Load to high for derricking cylinder

EKS 4 Error Codes - EB/RC 24.06.99

 DISPLAY - Group 6

Component Component
Identity Errors:
1 Relay Group 1
2 Relay Group 2 Relay Group:
3 Digit 7 Relay not valid
4 Led 8 Time out
5 Brightness
6 Outrigger Front Fuse:
7 Outrigger Rear Comp. 9 Group 1
8 A/D conversion 1 Fuse 1
9 Fuse group 1 2 Fuse 2
10 Fuse group 2 3 Fuse 3
11 ADC 0 4 Fuse 4
12 ADC 1 5 Fuse 5
13 ADC 2 6 Fuse 6
14 ADC 3 Fuse:
15 ADC 4 Comp.10 Group 2
16 Beep 1 Fuse 7
17 Display board 2 Fuse 8
18 Input / output board 3 Fuse 9
19 Load level 4 Fuse 10
20 Excess temperature 5 Fuse 11
6 Fuse 12

General
0 No error
1 Input / output BUS ERROR
2 Input / output ERROR
3 Invalid
4 Unstable signal
5 Error during re - reading
9 undefined

Comp. 20
6 Temperature display
7 Temperature adapter

EKS 4 Error Codes - EB/RC 24.06.99

 MISCELLANEOUS - Group 7

Component Component
Identity: Errors:
1 Extenal RAM test 1 General error
2 External RAM test address 2 Address error
3 Para Test 1, only with bridge 3 Check sum error
4 Para Test 2 4 Low voltage
5 I / O Bus test address 5 Incorrect data
6 I / O Bus test data 6 Write protection cancelled
7 Real time clock voltage 7 Time out
8 Para 1 protect bit 8 Time out CP
10 Display board
11 Voltage (5 volts)
12 A/D converter
13 Display board I / O error
20 I / O board
21 V batt test
22 I / O board I / O error
23 Digital input test
28 Calc parity
29 Time
32 RTC ERR
33 WRPROT ERR

SOFTWARE - Group 8

Component Component
Identity: Errors:
1 QSM 1 No evaluation
2 BUS error 3 Max. reading exceeded
3 Aux error 4 Timeout
4 VCC error 5 No bridge
5 IO error
6 VBAT error Comp. 6
7 Address error 4 Voltage remained
8 Illegal instruction
9 PRIO VIO Comp. 20 - 23
10 TRAPCC TRAPV 1 Address error
11 CHK CHK2 Instruct 2 Checksum
12 Division zero
13 Trace
14 Line 1011 EMU
15 Line 1111 EMU
16 Hardware BPT
17 COPRO VIO
18 No Handler
19 Format err
20 Parameter 1 Read
21 Parameter 1 Write
22 Parameter 2 Read
23 Parameter 2 Write

EKS 4 Error Codes - EB/RC 24.06.99

 OPERATON - Group 9

Component Component
Identity: Errors:
1 SLI Code 1 Data input
2 Data Input 2 Confirm rigging code
3 By - Pass 3 Last data set
4 Auto calibration 4 Data buffer full
5 Auto calibration released
6 SLI by - passed

EKS 4 Error Codes - EB/RC 24.06.99

 Version 1.4 Datum:2/21/2001
Errorcodes GMK5180

Errorcode Group Component Description

1011 Sensors Pressure sensor 1, piston No response of pressure sensor 1, piston side of the derricking
cylinder.

1012 Sensors Pressure sensor 1 piston Internal error of pressure sensor, measured values are not
updated.

1013 Sensors Pressure sensor 1, piston The value is below the measuring range tolerance

1014 Sensors Pressure sensor 1, piston The allowable maximum value has been exceeded.

1015 Sensors Pressure sensor 1, piston Pressure sensor indicated internal error.

1016 Sensors Pressure sensor 1, piston Data transmission error.

1017 Sensors Pressure sensor 1, piston The allowable pressure difference to sensor B (2) has been
exceeded (max. 5 bar).

1018 Sensors Pressure sensor 1, piston The pressure sensor was manually switched off with keypad
inputs at the central unit.

1019 Sensors Pressure sensor 1, pistion Undefined, basic function indicates error

1021 Sensors Pressure sensor 2, pistion No response of pressure sensor 2, piston side of the derricking
cylinder.

1022 Sensors Pressure sensor 2, piston Internal pressure sensor error, measured values are not updated.

1023 Sensors Pressure sensor 2 pistion The value is below the measuring range tolerance.

1024 Sensors Pressure sensor 2, piston The allowable maximum value has been exceeded.

1025 Sensors Pressure sensor 2 pistion Pressure sensor indicates internal error.

1026 Sensors Pressure sensors 2, pistion Data transmission error.

1027 Sensors Pressure sensors 2, piston The allowable pressure difference to sensor A (1) has been
exceeded (max. 5 bar).

1028 Sensors Pressure sensor 2, pistion The pressure sensor was manually switched off with keypad
inputs at the central unit.

1029 Sensors Pressure senosr 2, pistion Undefined, basic function indicates error.

1031 Sensors Pressure sensor, rod side No response of the pressure sensor, rod side of the derricking
cylinder.

1032 Sensors Pressure sensor, rod side Internal pressure sensor, measured values are not updated.

1033 Sensors Pressure sensor, rod side The value is below the measuring range tolerance.

1034 Sensors Pressure sensor, rod side The allowable maximum value has been exceeded.

1035 Sensors Pressure sensor, rod side Pressure sensor indicated internal error.

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