Authorized Distributor: Grease and Oil Electric Pumps Ilc Max
Authorized Distributor: Grease and Oil Electric Pumps Ilc Max
GREASE AND OIL ELECTRIC PUMPS
ILC‐MAX
HOW TO ORDER
40.2.24AC.FST.G
RESERVOIR
2 = 2 Kg transparent
4 = 4 Kg transparent
8 = 8 Kg transparent
5 = 5 Kg metallic
TENSION
12DC = 12 V DC
24DC = 24 V DC
24AC = 24 V AC
115V = 115 V AC
230V = 230 V AC
PUMPING ELEMENT
F = fixed discharge
R = adjustable discharge
TIMER
CT = with timer
ST = without timer
LUBRICANT
G = grease consistency 1 and 2
O = oil consistency 50‐1500 cSt
S = soft grease consistency 0,00 and 000
ELECTRIC PUMPS
GREASE (ILC‐MAX‐G)
OR OIL (ILC‐MAX‐O)
APPLICATIONS
OPERATION
Every pumping element has a relief valve to protect
the system against over‐pressure.
TIMER ADJUSTEMENT
Remove transparent cover unscrewing 4 screws to access timer as shown in the following pictures.
TIMER ADJUSTEMENT
Basic settings
When energized, timer runs a lamp test while display shows [8.8.8.8]. Next display
shows installed software version [ex. 03.10] and, after showing model [ILC.M] and
about 1 second of pause [‐‐‐‐], timer runs PAUSE‐WORK run mode (you can
have either one of the two phases, depending on stop during the testing); other
functions will be off (0).
Default settings: Pause 2 minutes, Work 30 seconds.
These are minimum setting for PAUSE‐WORK cycle.
To set Pause and Work, press for at least 3 seconds. In this way, you will run
edit mode and will be displayed [E‐CM]. Press 1 time to position [E‐FU] to
select functioning mode:
PL ‐> Pause‐Work [PL‐P e PL‐L]
IL ‐> Pulse‐Work [IL‐P e IL‐L]
PC ‐> Pause‐Rotations [PC‐P e PC‐L]
IC ‐> Pulse‐Rotations [IC‐P e IC‐L]
If, for example, has been chosen [F‐PL], press 1 time to position [E‐PM] and
press . To set Pause time (minutes) use arrows and . Once Pause
minutes are regulated, press to come back to the previous menu.
In the menu, by pressing will be displayed [E‐PH], setting of Pause time
(hours). Press and set Pause time (hours) by using arrows and . Once
Pause hours are regulated, press to come back to the previous menu.
To set Working time (seconds), press . Will be displayed [E‐LS]. Press and
set Working time (seconds) by using arrows and . Once Working seconds
are regulated, press to come back to the previous menu.
By pressing will be displayed Working time (minutes) [E‐LM]. Press and
set Working time (minutes) by using arrows and . Once Working minutes
are regulated, press to come back to the previous menu.
In this moment timer is setted following your own needs. Press for at least 3
seconds to go out edit mode and come back to run mode. Time is operating, and
will be displayed PAUSE‐WORK cycle.
If timer doesn’t receive input for 2 minutes, the display will shut off to save energy. To light the display on again press
TIMER ADJUSTEMENT
Advanced settings
‐ RUN MODE ‐
Timer two different mode: run mode and edit mode. In RUN
MODE timer has 4 functioning modes:
PL ‐> Pause‐Work [PL‐P e PL‐L]
IL ‐> Pulse‐Work [IL‐P e IL‐L]
PC ‐> Pause‐Rotations [PC‐P e PC‐L]
IC ‐> Pulse‐Rotations [IC‐P e IC‐L]
Scrolling the main menu with will be displayed:
[025.0] operating state (ex. remain 25 sec of work)
[P24.0] timer voltage supply (ex. 24V)
[H35.0] internal timer temperature (ex. 35°C)
[PL‐L] functioning mode (ex. working in pause‐work)
[F‐00] allarm (ex. no alarm)
OPERATING STATE
[042M] in PL‐L mode it is remaining working time in minutes (ex. 42 min).
Without M letter number states remaining seconds (during the last minute will be
displayed 052.0 = 52 sec
[035H] in PL‐P mode it is remaining pause time in hours (ex. 35 hours). During
last hour will be displayed minutes and during last minute will be displayed
seconds
[054M] in IL‐L mode it is remaining working time in minutes. during the last
minute will be displayed seconds
[1234] in IL‐P mode it is number of remaining external pulses to switch to work
(ex. 1234 pulses)
[‐036] in PC‐L mode it is number of remaining ropes (ex. 36 ropes)
[‐011] in IC‐L mode it is number of remaining ropes
[1234] in IC‐P mode it is number of remaining external pulses to switch to work
ALARMS
[F‐00] no alarm
[1.1AC] cycle alarm
[1.1AP] overpressure alarm
[1.1AL] low level alarm
[1.1AM] rotation alarm
[1.1AH] high temperature alarm
[1.1AU] low voltage alarm
[1.1AS] status driver alarm
‐ EDIT MODE ‐
Edit mode allows to modify control parameters. In run mode press
for at least 3 seconds to switch to edit mode (run mode will be
stopped). To scroll in the main menu use .
[E‐CM] Menu Version (timer is default supplied in base mode)
[E‐FU] Functioning mode
[E‐PM] Pause time in min *
[E‐PH] Pause time in hours *
[E‐LM] Working time in min *
[E‐LS] Working time in sec *
[E‐IP] Number of pause pulses *
[E‐CL] Number of ropes *
[E‐AE] Reset or Extra cycle
[E‐PL] Pre Lube
[E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
[E‐AL] Low level Alarm
[E‐AM] Rotation Alarm
[E‐AH] Temperature Alarm
[E‐AU] Low voltage Alarm
[E‐AS] Status driver Alarm
Green led fixed: pump is on pause
* Parameters with asterisk are not all in the Main Menu. They will be displayed
depending on Functioning Mode (default FUPL)
Yellow led fixed: pump is on work
Ex.:
[E‐PM] Pause time in min
[E‐PH] Pause time in hours
[E‐LM] Working time in min
Red led blinking: timer is on alarm
[E‐LS] Working time in sec
Timer is default supplied with all functions [0 = disabled]. To
modify a parameter select it, press and use and . Once Green and Yellow led
the parameter is modified, press to come back to the Main blinking: timer is on edit
Menu. mode
When in edit mode, if no button is pushed for 2 minutes, timer will
come back to run mode without saving changes. Green, Yellow and
To save changes and come back to run mode push button for 3 Red led blinking:
seconds. pump is blocked.
[E‐CM] Menu Version
[E‐FU] Functioning mode
To enter Complete Menu select (E‐CM), [E‐PM] Pause in min
[E‐PH] Pause in hours
press and use or to select (CM‐ [E‐LM] Work in min
F). Press to confirm. [E‐LS] Work in sec
[E‐IP] Pause pulses
CM‐B –Base Menu: it will be possible to [E‐CL] Ropes of work
[E‐AE] Reset
choose only the Functioning Mode and
[E‐PL] Pre Lube
regulate parameters (pause– work)
[E‐AC] Cycle Alarm
CM‐F ‐Complete Menu: it will be possible [E‐AP] Overpressure Alarm
to activate all timer functions, with alarms [E‐AL] Level Alarm
e prelube [E‐AM] Rope Alarm
[E‐AH] Temperature Alarm
[E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
[E‐CM] Menu Version
[E‐FU] Functioning mode
To enter in functioning mode select E‐ [E‐PM] Pause in min
FU, press and use or [E‐PH] Pause in hours
[E‐LM] Work in min
FU.PL –pause and working time intervals [E‐LS] Work in sec
FU.IL –work is a time interval, pause is an [E‐IP] Pause pulses
external pulses counting [E‐CL] Ropes of work
FU.PC –working time is number of ropes, [E‐AE] Reset
pause is a time interval [E‐PL] Pre Lube
FU.IC – working time is number of ropes, [E‐AC] Cycle Alarm
pause is an external pulses counting [E‐AP] Overpressure Alarm
[E‐AL] Level Alarm
[E‐AM] Rope Alarm
When functioning mode is selected, [E‐AH] Temperature Alarm
press to confirm. [E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
Functioning mode FU.PL
E‐PM PAUSE TIME IN MIN
[E‐CM] Menu Version
E‐PH PAUSE TIME IN ORE [E‐FU] Functioning mode
[E‐PM] Pause in min
Changing these parameters will change [E‐PH] Pause in hours
pause time. Select voice to modify, press [E‐LM] Work in min
[E‐LS] Work in sec
and use or to decrease or [E‐AE] Reset
increase the displayed value. At the end, [E‐PL] Pre Lube
confirm by pressing [E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
[E‐AL] Level Alarm
Repeat these operations for: [E‐AM] Rope Alarm
[E‐AH] Temperature Alarm
E‐LS WORKIN TIME IN SEC [E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
E‐LM WORKING TIME IN MIN
Changing these parameters will change
working time.
Functioning mode FU.IL
E‐LS WORKIN TIME IN SEC [E‐CM] Menu Version
E‐LM WORKING TIME IN MIN [E‐FU] Functioning mode
[E‐LM] Work in min
Changing these parameters will change [E‐LS] Work in sec
[E‐IP] Pause pulses
working time. Select voice to modify,
[E‐AE] Reset
press and use or to decrease [E‐PL] Pre Lube
or increase the displayed value. At the [E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
end, confirm by pressing [E‐AL] Level Alarm
Repeat these operations for: [E‐AM] Rope Alarm
[E‐AH] Temperature Alarm
E‐IP NUMBER OF PAUSE PULSES [E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
Changing these parameters will change
pump pause.
Functioning mode FU.PC
E‐PM PAUSE TIME IN MIN [E‐CM] Menu Version
[E‐FU] Functioning mode
E‐PH PAUSE TIME IN ORE
[E‐PM] Pause in min
[E‐PH] Pause in hours
Changing these parameters will change [E‐CL] Rotations of work
pause time. Select voice to modify, press [E‐AE] Reset
[E‐PL] Pre Lube
and use or to decrease or [E‐AC] Cycle Alarm
increase the displayed value. At the end, [E‐AP] Overpressure Alarm
confirm by pressing [E‐AL] Level Alarm
[E‐AM] Rope Alarm
Repeat these operations for:
[E‐AH] Temperature Alarm
[E‐AU] Low tension Alarm
E‐CL NUMBER OF ROTATIONS [E‐AS] Driver Alarm
Changing these parameters will change
pump work.
Functioning mode FU.IC
E‐IP NUMBER OF PAUSE PULSES
[E‐CM] Menu Version
[E‐FU] Functioning mode
Changing these parameters will change [E‐IP] Pause pulses
pump pause. Select voice to modify, [E‐CL] Rotations of work
press and use or to decrease [E‐AE] Reset
or increase the displayed value. At the [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
end, confirm by pressing [E‐AP] Overpressure Alarm
Repeat these operations for: [E‐AL] Level Alarm
[E‐AM] Rope Alarm
[E‐AH] Temperature Alarm
E‐CL NUMBER OF ROTATIONS
[E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
Changing these parameters will change
pump work.
[E‐CM] Menu Version
Enable or disable RESET/EXTRA CYCLE [E‐FU] Functioning mode
function selecting E‐AE, pressing and [E‐PM] Pause in min
[E‐PH] Pause in hours
use or . At the end, confirm by
[E‐LM] Work in min
pressing [E‐LS] Work in sec
[E‐IP] Pause pulses
(AE‐0) = Off [E‐CL] Ropes of work
[E‐AE] Reset
(AE‐1) = On
[E‐PL] Pre Lube
[E‐AC] Cycle Alarm
Timer has connections to remote push [E‐AP] Overpressure Alarm
button/reset function made by button in run [E‐AL] Level Alarm
mode. When enabled (AE‐1) every time you push [E‐AM] Rope Alarm
the button you will reset alarm signals and restart [E‐AH] Temperature Alarm
the work. If there’s a button short circuit will be [E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
displayed alarm [1.1AE] without consequences.
[E‐CM] Menu Version
[E‐FU] Functioning mode
Enable PRELUBE or MEMORY selecting [E‐PM] Pause in min
E‐PL, pressing and use or . At [E‐PH] Pause in hours
[E‐LM] Work in min
the end, confirm by pressing [E‐LS] Work in sec
[E‐IP] Pause pulses
(PL‐0) = Memory [E‐CL] Ropes of work
(PL‐1) = Prelube [E‐AE] Reset
[E‐PL] Pre Lube
[E‐AC] Cycle Alarm
(PL‐I): at powering the pump will start with a [E‐AP] Overpressure Alarm
lubrication cycle (working time). [E‐AL] Level Alarm
(PL‐0: at powering the pump will start from the [E‐AM] Rope Alarm
point it has stopped (memory). [E‐AH] Temperature Alarm
[E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
[E‐CM] Menu Version
Enable or disable OVERPRESSURE [E‐FU] Functioning mode
[E‐PM] Pause in min
ALARM selecting E‐AP, pressing and [E‐PH] Pause in hours
use or . At the end, confirm by [E‐LM] Work in min
[E‐LS] Work in sec
pressing [E‐IP] Pause pulses
[E‐CL] Ropes of work
(AP‐0) = Off [E‐AE] Reset
(AP‐1) = On [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
[E‐AP] Overpress. Alarm
When enabled (AP‐I), you can check maximum [E‐AL] Level Alarm
pressure of the pump. If the pressure is over the [E‐AM] Rope Alarm
established value will be displayed: [1.1AP] and [E‐AH] Temperature Alarm CYCLE ALARM CANNOT BE ENABLED
pump will stop working. TOGETHER WITH OVERPRESSURE ALARM:
[E‐AU] Low tension Alarm
THEY WILL EXCLUDE EACH OTHER.
[E‐AS] Driver Alarm
[E‐CM] Menu Version
[E‐FU] Functioning mode
Enable or disable LOW LEVEL ALARM [E‐PM] Pause in min
selecting E‐AL, pressing and use [E‐PH] Pause in hours
or . At the end, confirm by pressing [E‐LM] Work in min
[E‐LS] Work in sec
[E‐IP] Pause pulses
[E‐CL] Ropes of work
(AL‐0) = Off [E‐AE] Reset
(AL‐1) = On [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
When enabled (AL‐I), if sensor send a low level [E‐AL] Level Alarm
lubricant signal, timer will display: [1.1AL] while [E‐AM] Rope Alarm
[E‐AH] Temperature Alarm
red led will lamp. This alarm doesn’t stop the
[E‐AU] Low tension Alarm
pump.
[E‐AS] Driver Alarm
[E‐CM] Menu Version
[E‐FU] Functioning mode
[E‐PM] Pause in min
Enable or disable ROTATION [E‐PH] Pause in hours
ALARM selecting E‐AM, pressing [E‐LM] Work in min
[E‐LS] Work in sec
and use or at the end, confirm by [E‐IP] Pause pulses
pressing [E‐CL] Ropes of work
[E‐AE] Reset
(AM‐0) = Off [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
(AM‐1) = On [E‐AP] Overpressure Alarm
[E‐AL] Level Alarm
When enabled (AM‐I), if rpm are inferior to 9, [E‐AM] Rotation Alarm
timer will display: [1.1AM] and pump will block.. [E‐AH] Temperature Alarm
[E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
[E‐CM] Menu Version
[E‐FU] Functioning mode
Enable or disable TEMPERATURE ALARM [E‐PM] Pause in min
selecting E‐AH, pressing and use [E‐PH] Pause in hours
[E‐LM] Work in min
or . At the end, confirm by pressing [E‐LS] Work in sec
[E‐IP] Pause pulses
[E‐CL] Ropes of work
(AH‐0) = Off [E‐AE] Reset
(AH‐1) = On [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
When enabled (AH‐I), if timer reaches 80°C, will [E‐AL] Level Alarm
[E‐AM] Rope Alarm
be displayed:[1.1AH] you will see red led
[E‐AH] Temperat. Alarm
lamping and pump will stop working until timer
[E‐AU] Low tension Alarm
will be under 70°C
[E‐AS] Driver Alarm
[E‐CM] Menu Version
[E‐FU] Functioning mode
Enable or disable LOW VOLTAGE ALARM [E‐PM] Pause in min
selecting E‐AU, pressing and use [E‐PH] Pause in hours
[E‐LM] Work in min
or . At the end, confirm by [E‐LS] Work in sec
pressing [E‐IP] Pause pulses
[E‐CL] Ropes of work
(AU‐0) = Off [E‐AE] Reset
[E‐PL] Pre Lube
(AU‐1) = On [E‐AC] Cycle Alarm
[E‐AP] Overpressure Alarm
When enabled (AU‐I), if voltage goes under 9V, [E‐AL] Level Alarm
timer will be in alarm and will be [E‐AM] Rope Alarm
displayed:
[1.1AU], and red led will lamp. If tension [E‐AH] Temperature Alarm
go down more pump will power off. [E‐AU] Low tension Alarm
[E‐AS] Driver Alarm
[E‐CM] Menu Version
Enable or disable STATUS DRIVER [E‐FU] Functioning mode
[E‐PM] Pause in min
ALARM selecting E‐AS, pressing and
[E‐PH] Pause in hours
use or . At the end, confirm by [E‐LM] Work in min
pressing [E‐LS] Work in sec
[E‐IP] Pause pulses
[E‐CL] Ropes of work
(AS‐0) = Off [E‐AE] Reset
(AS‐1) = On [E‐PL] Pre Lube
[E‐AC] Cycle Alarm
When enabled (AS‐I), if a communication [E‐AP] Overpressure Alarm
[E‐AL] Level Alarm
problem between motor and timer happens,
[E‐AM] Rope Alarm
timer will have an alarm and will display:
[E‐AH] Temperature Alarm
[1.1AS], pump will keep on working and red led
[E‐AU] Low tension Alarm
will lamp. [E‐AS] Driver Alarm
TROUBLESHOOTING
Basically, the only maintenance required is to refill reservoir regularly using a pump. However, a periodic visual inspection that insures
lubricant is actually reaching all lubrication points is good practice. Similarly, check all main and tail lines for any damage or attachment
issues. Repair as required.
These inspections should become routine with other regular checks of the vehicle.
FAULT: PUMP MOTOR DOES NOT RUN
CAUSE:
VOLTAGE SUPPLY INTERRUPTED
REMEDY:
CHECK VOLTAGE SUPPLY OR FUSES. IF NECESSARY, RECTIFY THE FAULT AND REPLACE FUSES
CAUSE:
VOLTAGE SUPPLY TO PRINTED‐CIRCUIT BOARD INTERRUPTED
REMEDY:
CHECK THE LINE LEADING FROM THE FUSES TO THE CONTROL UNIT AND PUMP PLUG
CAUSE:
PRINTED‐CIRCUIT BOARD DEFECTIVE
REMEDY:
REPLACE PRINTED‐CIRCUIT BOARD
CAUSE:
GEARMOTOR DEFECTIVE
REMEDY:
REPLACE GEARMOTOR
FAULT: PUMP DOES NOT DELIVER THE LUBRICANT
CAUSE:
RESERVOIR EMPTY
REMEDY:
REFILL RESERVOIR WITH CLEAN GREASE AND RUN PUMP UNTIL LUBRICANT EMERGES FREE OF AIR FROM ALL LUBRICATION POINTS.
CAUSE:
AIR BUBBLES IN LUBRICANT
REMEDY:
REFILL THE PUMP AND REMOVE THE OUTLET FITTING ON PUMP ELEMENT. GREASE MUST EMERGE WITHOUT AIR BUBBLES. RESTORE
CHECK VALVE.
CAUSE:
UNSUITABLE LUBRICANT HAS BEEN USED
REMEDY:
RENEW THE LUBRICANT SEEING SECTION “RECOMMENDED LUBRICANTS”, ON PAGE 62
CAUSE:
PUMP PISTON WORN
REMEDY:
REPLACE PUMP ELEMENT.
CAUSE:
CHECK VALVE IN PUMP ELEMENT DEFECTIVE
REMEDY:
REPLACE CHECK VALVE
FAULT: BLOCKAGE OF DOWNSTREAM PROGRESSIVE SYSTEM
(please refer to page 59 scheme)
CAUSE:
BEARING, LINES OR METERING DEVICE CLOGGED.
If not already installed, assemble
a pressure gauge (H) and a safety
valve (I) calibrated at 200 Bar
High pressure:
grease comes out from
safety valve (I)
▼
High pressure: Reconnect the pump (A) to the
CLEAN OR CHANGE MAIN
grease comes out main divider (C), disconnect
DIVIDER (C) following
from secondary lines (E1, E2, E3,
procedure illustrated in the
safety valve (I) etc…) from the main divider (C)
following page.
◄ and run pump (A)
Low pressure:
grease comes out free of air
from the main divider (C)
▼
Low pressure:
grease comes out free of air
Low pressure
from the secondary divider
(D1)
▼
▼
Reconnect one secondary
line (F) at a time until the
Repeat operation for the other
blocked lubrication point has
secondary lines (E2, E3, etc…)
been identified. When found,
until the blocked line has
unblock using a manual hand
been identified.
pump.
TO PROTECT PROGRESSIVE DIVIDERS FROM HYDRAULIC BLOCKAGE, DO NOT INSTALL ANY PLUGS IN THE OUTLETS WITHOUT
CONTACTING US! PLEASE FOLLOW THESE PROCEDURES ALSO IN CASE THE MACHINE HAS NOT BEEN USED FOR A LONG PERIOD.
REMEDY:
REPLACE METERING DEVICE OR CLEAN IT IN ACCORDANCE WITH THE FOLLOWING PROCEDURE:
REMOVE ALL TUBE FITTINGS
UNSCREW THE PISTON CLOSURE PLUGS
IF POSSIBLE, TRY TO EJECT THE PISTON USING A SMOOTH DRIFT (DIA SMALLER THAN 6 MM)
THE PISTONS ARE PRECISION FITTED INTO THE HOLES. MARK THE PISTONS WITH REGARD TO THEIR INSTALLATION POSITION AND
DIRECTION AFTER THEY HAVE BEEN REMOVED.
THEY MUST NOT BE EXCHANGED!
THOROUGHLY CLEAN METERING DEVICE BODY IN SOLVENT WASHING AGENT, BLOW THROUGH WITH COMPRESSED AIR.
PRESS FREE THE SLANT DUCTS (DIA 1.5 MM) AT THE THREAD ENDS OF THE PISTON HOLES USING A PIN.
CLEAN THE METERING DEVICES AGAIN AND BLOW THEM THROUGH.
REASSEMBLE THE METERING DEVICE.
REPLACE COPPER WASHERS.
BEFORE THE TUBE FITTINGS ARE REASSEMBLED, THE METERING DEVICES SHOULD BE PUMPED SEVERAL CYCLES BY MEAN OF A
MANUAL PUMP. CHECK THAT THE PRESSURE IN THE METERING DEVICE DOES NOT EXCEED 25 BAR (362.8 PSI). IF THE PRESSURE IS
HIGHER, REPLACE THE METERING DEVICE. REFILL THE NEW ONE BY MEANS OF A PNEUMATIC OR MANUAL PUMP, UNTIL FREE OF AIR
AND LUBRICANT COMES OUT OF THE OUTLETS.
RESET ALARM
REMEDY
PROBLEM
Change reset button
Reset button is in short circuit
(alarm let the pump working
correctly)
CYCLE ALARM
PROBLEM
REMEDY
Blockage of downstream
See page 56
progressive system
OVERPRESSURE ALARM
PROBLEM
REMEDY
Blockage of downstream
See page 56
progressive system
LOW LEVEL ALARM
REMEDY
PROBLEM
Fill the reservoir
Reservoir is empty
Ver. 3/18 20
Distributed by: Lubrication Technologies, Inc.
120 Bosworth St., West Springfield MA 01089
1-413-788-LUBE (5823)
AUTHORIZED DISTRIBUTOR
PUMP ROPES ALARM
PROBLEM REMEDY
Pump motor doesn’t start See page 56
TEMPERATURE ALARM
PROBLEM REMEDY
Timer is over 80°C Remove the heat source near to the
timer (pump will work again when
temperature will be under 70°C)
TENSION ALARM
PROBLEM
REMEDY
Timer is charged with a less
than 9 Volts Check charging line and restore the
correct voltage (min 9 V)
STATUS DRIVER ALARM
PROBLEM REMEDY
Motor and timer are not Change timer or motor
communicating
Ver. 3/18 21
Distributed by: Lubrication Technologies, Inc.
120 Bosworth St., West Springfield MA 01089
1-413-788-LUBE (5823)
AUTHORIZED DISTRIBUTOR
ACCESSORIES
MANUAL PUMP AND ADAPTOR TO
FILL ILC‐MAX PUMPS
Unscrew yellow plug
Install filling connection
Insert cartridge inside the manual pump
Refill reservoir
Unscrew filling connection
Reinstall yellow plug
FILLING CONNECTION
CODE D SW
ZZZ100‐208 M22X1.5 32
FILLING PUMP
CODE TO ORDER ZZZ100‐201
PUSH BUTTONS
Volt Colour Material Code
PUSH BUTTON LIGHT 12 Green Plastic 40.PBG.12
24 Green Plastic 40.PBG.24
RESET BUTTON 40.PSB.00
WITHOUT LAMP
PUSH BUTTONS
SELECTIVE LUBE BUTTON 40.COS.00
WIRES
A91.111327
N.B. Included in the kit are 3 types of pads for
different diameters and unused contacts.
n. 7 code A91.111315
wires from 1.2 to 2.1 mm²
n. 7 code A91.111314
wires from 2.2 to 3 mm²
n. 7 code A91.111310
to plug the hole if a contact is not used
code L
40.CBL.3.05 5 M
40.CBL.3.10 10 M
40.CBL.3.15 15 M
code L
40.CBL.7.05 5 M
40.CBL.7.10 10 M
40.CBL.7.15 15 M
WIRES
General conditions of connection
1)
Protective measures to be applied for operation according to the intended purpose:
Function‐specific extra‐low voltage with safe circuit‐breaking
Protective Extra Low Voltage (PELV)
Standards: EN602O4 part I: 1992/IEC204‐1:1992, amended by
DIN VDE 0100 part 410 / IEC 364‐4‐41:1992
2)
Typical value for ambient temperature 25 °C and operating pressure 150 bar
3)
Circuitbreaker acc. to DIN 72581 T.3
4)
Conductor: cross‐section 1,5 mm², lenght ≤ 12 M
Type of IP enclosure
Pump IP5K6K
Connector bayonet – plug IP6K9K
M12x1 plug IP67
WIRES
12-24 V DC
WITHOUT TIMER
2-conductor
cable
1
+(15)
2 -(31)
1
N/A 3
N/A 4 2
N/A 5
1 = White
2 = Black
3 = N/A
N/A 6 4 = N/A
5 = N/A
6 = N/A
7 = N/A
N/A 7
WIRES
12-24 V DC
WITHOUT TIMER
7-
cable
level
Black 5 1 = red
2 = brown
3 = blue
out 4 = white
Rotation Counter
WIRES
24/115/230 V AC
WITHOUT TIMER
7-
cable
1 N
5
2 L 6 4
1
3
7 3
4
out
micro
2
level
out 1 = red
6 micro 2 = brown
3 = blue
4 = white
5 = black
7
6 = yellow
7 = green
Ver. 3/18 31
120 Bosworth St., West Springfield MA 01089
1-413-788-LUBE (5823)
AUTHORIZED DISTRIBUTOR
GREASE LOW LEVEL SWITCH
WITHOUT TIMER
Low level switch sensor is integrated in the bottom When there’s no grease the magnet rotates in
of the reservoir. A floating magnet mounted on the the external circumference, passing on the low
paddle is kept in the small internal level sensor. A pulse (from close to open) is
circumference when the reservoir is full and the created at every revolution (Pic. 2).
spaddle rotates (Pic. 1).
Contact Signal
Reservoir filled
Reservoir empty
OIL LOW LEVEL SWITCH
WITHOUT TIMER
Contact opens when lubricant is missing.
WIRES
12/24 V DC
WITH TIMER (7 wire cable)
1 +(15)
2 -(31)
I max
3
100 mA
5
I max NO
1A
4
lamp
6 4
I max
5
NC 1
1A lamp
7 3
6 Reset 2
input
7 pulse
Ver. 3/18 33
120 Bosworth St., West Springfield MA 01089
1-413-788-LUBE (5823)
AUTHORIZED DISTRIBUTOR
WIRES
12/24 V DC
WITH TIMER (2 wire cable)
1 +(15)
2 -(31)
N/A 3
NO
N/A 4
lamp
N/A 5
NC 1
lamp
N/A 6 Reset 2
input
N/A 7 pulse
WIRES
115/230 V AC
WITH TIMER
1 N
2 L
max
3
100 mA 5
I max
1A
4 Fault Relay 6 4
I max NC Fault Relay
1
5
1A
7 3
6
Reset 2
7 +24VDC
WIRES
WITH EXTERNAL TIMER
AC+ 10 1 AC‐
AC+ 11 2 AC‐
relè 12 3 Reset
NC relè 13 4 +24 out
NO relè 14 5 Cycle
micro 15 6 Gnd
level
Gnd 16 7 Out per
lamp. ext
micro 17 8 cont + EXT
rope
Gnd 18 9 cont ‐ EXT
ACCESSORIES
INTERNAL TIMER
40.CCT.AC.00 – 24 V AC
40.CCT.DC.00 – 12/24 V DC
TECNICAL FEATURES
Tension: 9 – 30 V DC
Absorption: 12 V DC 40 mA
24 V DC 30 mA
Temperature: from ‐20 to 80 °C
EXTERNAL TIMER
40.BCT.BT.AC – 24 V AC
40.BCT.BT.DC – 12/24 V DC
TECNICAL FEATURES
Tension: 9 – 30 V DC
Absorption: 12 V DC 40 mA
24 V DC 30 mA
Temperature: from ‐20 to 80 °C
ELECTRIC PUMPS
GREASE (ILC‐MAX‐G)
OR OIL (ILC‐MAX‐O)
The gear motor is protected by means of an IP‐
56 protection degree housing constructed of
(NYLON PA6 +30% FIBERGLASS). The seal is
assured by a integrated “o”‐ring.
The pumps can have an integrated electronic
control timer built into the housing. The timer may
be pre- programmed to automatically operate
the pump with variable “working time” and
“pause times”.
GREASE ELECTRIC PUMP ILC‐MAX‐G 2 (12/24 V DC – 24 V AC)
GREASE ELECTRIC PUMP ILC‐MAX‐G 2 (115/230 V AC)
TECHNICAL DATA
NUMBER OF OUTLETS FROM 1 TO 3
DISCHARGE/ROTATION WITH
0.16 CC
FIXED PUMPING ELEMENT
DISCHARGE/ROTATION WITH
0.01 – 0.16 CC
ADJUSTABLE PUMPING ELEMENT
RPM 23 rpm (12 V DC) ‐ 22 rpm (24 V DC) ‐ 29 rpm (230 V AC) ‐ 31 rpm (115 V AC)
DISCHARGE/MIN WITH FIXED
3,68 cm³(12 V DC) / 3,52 cm³ (24 V DC) / 4,64 cm³ (230 V AC) / 4,96 cm³ (115 V AC)
PUMPING ELEMENT
DISCHARGE/MIN WITH
0,23 – 3,68 cm³(12 V DC) / 0,22 – 3,52 cm³ (24 V DC) / 0,29 – 4,64 cm³ (230 V AC) / 0,31 – 4,96 cm³ (115 V AC)
ADJUSTABLE PUMPING ELEMENT
SUITABLE LUBRICANTS GREASE NLGI 1 and 2 CONSISTENCY
MAX. COUNTERPRESSURE 275 BAR (3993 PSI) ±10%
RESERVOIR CAPACITY 2 KG ‐ PLASTIC
TEMPERATURE FROM ‐ 20 ºC TO + 80 ºC
OUTLET CONNECTION 1 / 4” G
1 A 140 V AC – 200 V DC 10 W NO
LOW LEVEL SWITCH
A pulse from open to close is created at every revolution when reservoir is empty
RPM CONTROL 1 A 140 V AC – 200 V DC 10 W NO – Contact closes at every rotation
GREASE ELECTRIC PUMP ILC‐MAX‐G 4 (12/24 V DC – 24 V AC)
GREASE ELECTRIC PUMP ILC‐MAX‐G 4 (115/230 V AC)
TECHNICAL DATA
NUMBER OF OUTLETS FROM 1 TO 3
DISCHARGE/ROTATION WITH
0.16 CC
FIXED PUMPING ELEMENT
DISCHARGE/ROTATION WITH
0.01 – 0.16 CC
ADJUSTABLE PUMPING ELEMENT
RPM 23 rpm (12 V DC) ‐ 22 rpm (24 V DC) ‐ 29 rpm (230 V AC) ‐ 31 rpm (115 V AC)
DISCHARGE/MIN WITH FIXED
3,68 cm³(12 V DC) / 3,52 cm³ (24 V DC) / 4,64 cm³ (230 V AC) / 4,96 cm³ (115 V AC)
PUMPING ELEMENT
DISCHARGE/MIN WITH
0,23 – 3,68 cm³(12 V DC) / 0,22 – 3,52 cm³ (24 V DC) / 0,29 – 4,64 cm³ (230 V AC) / 0,31 – 4,96 cm³ (115 V AC)
ADJUSTABLE PUMPING ELEMENT
SUITABLE LUBRICANTS GREASE NLGI 1 and 2 CONSISTENCY
MAX. COUNTERPRESSURE 275 BAR (3993 PSI) ±10%
RESERVOIR CAPACITY 4 KG ‐ PLASTIC
TEMPERATURE FROM ‐ 20 ºC TO + 80 ºC
OUTLET CONNECTION 1 / 4” G
1 A 140 V AC – 200 V DC 10 W NO
LOW LEVEL SWITCH
A pulse from open to close is created at every revolution when reservoir is empty
RPM CONTROL 1 A 140 V AC – 200 V DC 10 W NO – Contact closes at every rotation
GREASE ELECTRIC PUMP ILC‐MAX‐G 8 (12/24 V DC – 24 V AC)
GREASE ELECTRIC PUMP ILC‐MAX‐G 8 (115/230 V AC)
TECHNICAL DATA
NUMBER OF OUTLETS FROM 1 TO 3
DISCHARGE/ROTATION WITH
0.16 CC
FIXED PUMPING ELEMENT
DISCHARGE/ROTATION WITH
0.01 – 0.16 CC
ADJUSTABLE PUMPING ELEMENT
RPM 23 rpm (12 V DC) ‐ 22 rpm (24 V DC) ‐ 29 rpm (230 V AC) ‐ 31 rpm (115 V AC)
DISCHARGE/MIN WITH FIXED
3,68 cm³(12 V DC) / 3,52 cm³ (24 V DC) / 4,64 cm³ (230 V AC) / 4,96 cm³ (115 V AC)
PUMPING ELEMENT
DISCHARGE/MIN WITH
0,23 – 3,68 cm³(12 V DC) / 0,22 – 3,52 cm³ (24 V DC) / 0,29 – 4,64 cm³ (230 V AC) / 0,31 – 4,96 cm³ (115 V AC)
ADJUSTABLE PUMPING ELEMENT
SUITABLE LUBRICANTS GREASE NLGI 1 and 2 CONSISTENCY
MAX. COUNTERPRESSURE 275 BAR (3993 PSI) ±10%
RESERVOIR CAPACITY 8 KG ‐ PLASTIC
TEMPERATURE FROM ‐ 20 ºC TO + 80 ºC
OUTLET CONNECTION 1 / 4” G
1 A 140 V AC – 200 V DC 10 W NO
LOW LEVEL SWITCH
A pulse from open to close is created at every revolution when reservoir is empty
RPM CONTROL 1 A 140 V AC – 200 V DC 10 W NO – Contact closes at every rotation
ACCESSORIES
DPX ASSEMBLED ON PUMP
ILC‐MAX is set up to be assembled with a DPX from
3 to 9 elements mounted directly under the pump
base.
40.KRT.001
Kit to assemble ILC‐MAX with DPX
ACCESSORIES
FIXED PUMPING ELEMENT
90.900.0
A70.093245
To add an external safety valve, order:
A70.093133
Caution: Do not pull the assembly out too far, as you will
drop the piston into the cavity.
The torque wrench setting for the sealing plug and the
pumping element should not be more than 25-30 newton
per meter. C
120 Bosworth Street • West Springfield, MA 01089 • 413.788.5823 • Toll Free: 877.285.5823
www.lubetechnologies.com • [email protected]
AUTHORIZED DISTRIBUTOR
FIXED PUMPING ELEMENT ACCESSORIES
COMPLETE BLOCK WITH PRESSURE GAUGE
AND GREASE NIPPLE
40.BMI.01
FIXED PUMPING ELEMENT ACCESSORIES
COMPLETE BLOCK WITH PRESSURE GAUGE,
SAFETY VALVE AND GREASE NIPPLE
40.BMI.02
ACCESSORIES
ADJUSTABLE PUMPING ELEMENT
90.900.3
Pumping element has 2 adjunctive 1/4” G outlets that can be
used to mount following accessories:
Safety valve / A68.075011
Pressure Gauge 0‐400 / 46.600.0
Inductive sensor 250 Bar / 09.713.7
Electromechanical sensor 250 Bar / 09.713.7
Grease nipple / 39.000.3
90.900.4
To add an external safety valve it is possible to order:
A68.075011
ACCESSORIES
PUMPING ELEMENT ADJUSTMENT
7
6
CHIUNQUE USI QUESTO DOCUMENTO SENZA AUTORIZZAZIONE E PERSEGUIBILE A NORMA DI LEGGE/ANY PERSON MAKING UNAUTHORIZED USE OF THIS DOCUMENT WILL BE PROSECUTED
Pos. Codice / code Descrizione / Description Q.ty
Connessione elettrica 7+0 poli senza TIMER Tutte le QUESTO DISEGNO E'DI PROPRIETA' ESCLUSIVA DELLA
A2
Adjustable pumping element SPARE PARTS FOR ILC-MAX ELECTRIC GREASE PUMP
DISEGNO CAD
11 12
10
9
CHIUNQUE USI QUESTO DOCUMENTO SENZA AUTORIZZAZIONE E PERSEGUIBILE A NORMA DI LEGGE/ANY PERSON MAKING UNAUTHORIZED USE OF THIS DOCUMENT WILL BE PROSECUTED
Pos. Codice/code Descrizione/Description Q.ty
A2
Adjustable pumping element SPARE PARTS FOR ILC-MAX ELECTRIC OIL PUMP
DISEGNO CAD
Pos. Codice / code Descrizione / Description Q.ty
Corpo pompante
1 A51125028.N 1
Body pumping element
Pistone con by-pass interno 275bar
90.950.0.SV 2 A70093503 Piston with internal by-bass 275bar 1
CHIUNQUE USI QUESTO DOCUMENTO SENZA AUTORIZZAZIONE E'PERSEGUIBILE A NORMA DI LEGGE/ ANY PERSON MAKING UNAUTHORIZED USE OF THIS DOCUMENT WILL BE PROSECUTED
Pistoncino per valvola di mandata
4 A51122018 1
Piston
Guarnizione di tenuta per pistoncino pompante
5 A77130048 1
2 3 Gasket
Guidamolla per valvola di mandata
A70.093114 6 A51088039 Spring guide 1
6
4 8
A A
ch 27
27
65,5
DISEGNATO / DRAWN
A TERMINI DI LEGGE ESSA VIETA DI RIPRODURLO O COMUNICARLO
G1/4
SISTEMA / SYSTEM BARONI A DITTE CONCORRENTI O AD ALTRI SENZA LA SUA ESPLICITA AUTORIZZAZIONE
SEZIONE A-A
PUNTI / POINT
1
CODICE CLIENTE /CLIENT CODE
1:1
15 DENOMINAZIONE / DESCRIPTION CODICE N° / CODE FOGLIO/FOGLIO
90-950-0
Gruppo pompante fisso ILC-MAX con by-pass 275bar
Ver. 3/18 51 Fixed pumping element ILC-MAX with by-pass 275bar
A3
DISEGNO CAD
Pos. Codice / Code Descrizione / Description Q.ty
CHIUNQUE USI QUESTO DOCUMENTO SENZA AUTORIZZAZIONE E'PERSEGUIBILE A NORMA DI LEGGE/ ANY PERSON MAKING UNAUTHORIZED USE OF THIS DOCUMENT WILL BE PROSECUTED
4 A51122018 1
Piston
Molla cilindrica a compressione per valvola di mandata
5 A86126085 1
Spring
2
6 A92127137 O-Ring 2081 1
A70.093114
Corpo pompante a portata regolabile
7 A51125035.N 1
Adjutable pumping element body
Perno per snodo pompante regolabile
3 8 A51088048 Adaptor 1
Snodo con valvola di mandata per pompante regolabile
9 A51084059 1
Articulation block
6 4 90.950.1.SV 10 A52131011 Guarnizione piana per pompante regolabile 1
Gasket
Pistone ILC-MAX con by-pass interno 275bar
11 A70093503 1
Piston with internal by-pass 275bar
7
12 A92127081 O-Ring 2075 2
9 Tappo conico esagono incassato 1/4"GasMk
13 A92087057 2
Plug G1/4
Gruppo contropistone pompante regolabile
14 A70093546 1
Adjustable Piston group
11 13
14
13
10
12
G1/4
G1/4
11,5
M22x1.5
SISTEMA / SYSTEM Lamperti A DITTE CONCORRENTI O AD ALTRI SENZA LA SUA ESPLICITA AUTORIZZAZIONE
CONTROLLATO / CHECK
90-950-1
Gruppo pompante regolabile ILC-MAX con by-pass 275 bar
ch 27 ch 27 Ver. 3/18 52 Adjustable pumping element ILC-MAX with by-pass 275 bar
A3
DISEGNO CAD