Mibc Masonry Technical Manual Complete
Mibc Masonry Technical Manual Complete
Mibc Masonry Technical Manual Complete
1
Page 1
07/11
While rainscreen veneer walls are thin and light compared to most
structural walls, the reputation for fitness-to-purpose associated with
brick and stone-clad walls today derives in part from the robustness of
masonry, even in single wythe veneer applications. See Section 1.3 for
further detailed information
STRUCTURAL WALLS
What is a loadbearing wall?
Structural walls were historically composed of several wythes, or layers - These walls resist dead and
live vertical loads.
of stone, clay or concrete masonry units. Multi-wythe clay brick or terra
cotta walls constructed in the early part of this century are examples of
this type of construction. Single wythe concrete block walls, reinforced
for seismic and wind loads, are contemporary examples of structural
walls.
The elastic modulus for masonry may be taken as Em=850 f'm (not
greater than 20,000 MPa), or may be determined from testing. CSA
S304.1 also provides methods for determining effective moments of
inertia for deflection calculations
REINFORCEMENT
Care should be taken to disperse the rebar throughout the wall, and to
avoid congestion in vertical cores. The most common rebar size in
reinforced masonry is 15M, followed by 20M. 25M’s are occasionally
used, but are difficult to handle and require long laps. Vertical bars are
typically placed as one layer in the centre of the wall. Horizontal rebar is
placed in bondbeam courses, often in pairs that act to centre the vertical
steel. Horizontal joint reinforcing is fabricated in ladders of two 3.8mm
Structural Design Section 1.2.1
Page 3
07/11
In many cases, it will be found that this minimum seismic steel will also
be adequate for flexural, shear or axial load resistance.
For the cases beyond the Conventional ductility walls there are
additional requirements for grouting, and reinforcing spacing and
detailing. There are also and limits on h/t, compressive strains, and
shear resistance. For typical masonry walls designed in the Squat
Structural Design Section 1.2.1
Page 5
07/11
DESIGN AIDS
There are two masonry design textbooks based on S304.1-04 that are
available from the Masonry Institute of B. C.
Masonry Design for Engineers and Architects
(M. Hatzinikolas, Y. Korany)
with CD of Design Standard CSA S304.1-04 ($115.0)
This system uses the H-Block, a special unit which allows the pouring of
a continuous concrete core in the wall.
The absence of end webs facilitates the
laying of the block around reinforcing
steel and minimizes head joint leakage
potential.
The finished wall has a high degree of structural strength and can be
used both above and below grade as an economical alternative to
formed-in-place concrete walls.
Solid filled masonry walls contribute to dryer mass walls and improved
building performance. Appropriate coatings for water resistance should
still be used on surfaces below grade or exposed to weather.
Advantages:
• Monolithic wall that accommodates heavy reinforcing.
• Improved water resistance
Advantages:
• Improved thermal performance from insulation and exposed
interior mass
• Improved water resistance
Structural Masonry Section 1.2.3
Cost Guide Page 1
07/11
This Cost Guide was prepared by the B.C. Chapter of the Canadian Masonry Contractors Association.
Installed wall costs include labour and materials.
Variations to the basic walls are given as additions or deductions from a base cost, to arrive at a total for
various options. These total costs are based on typical commercial walls in the Vancouver area with few
openings, piers, off-sets or corners. See note at bottom of this page.
Although costs are given in both sq.m. and sq.ft. - only metric block are generally available.
These costs reflect the Vancouver market – areas requiring shipping of materials may see slightly higher
prices.
STRUCTURAL BLOCK & BRICK MASONRY
8m high, grouted vertically @ 800mm, bond beams @ 2400mm $/sq.m $/sq.ft
CONCRETE BLOCK
CLAY BRICK:
EXTERIOR TREATMENT
Clear water repellent add 8 0.80
Anti-graffiti repellent add 17 1.60
Elastomeric Paint Coating add 17 1.60
* Due to market volatility, these cost figures should be used for general comparisons only.
C.M.C.A. members can provide budget costs or quotations for specific projects based on actual plans,
specifications, site conditions, location and construction season.
Rainscreen Design Section 1.3.1
Page 1
07/11
During the 1960's and 1970's, the Division of Building Research of the
National Research Council of Canada (NRC) published important
technical literature about the design and function of walls, windows and
roofs. Fundamental concepts described in this literature have been
referred to as "the principles of enclosure design". Among these
concepts is the familiar “rainscreen” principle that can explain the
consistently successful performance of masonry rainscreen veneer walls.
A masonry wall with even modest control over air and vapour movement
and minimal thermal insulation can provide all of these enclosure
requirements throughout a very long service-life. Masonr y-clad walls
generally include an air space behind the cladding that is drained and
ventilated to the exterior. Examples of walls with a brick or stone
rainscreen veneer have successfully incorporated all of the of aspects
rainscreen enclosures for most of the twentieth century.
Section 1.3.1 Rainscreen Design
Page 2
07/11
AIR BARRIERS
contact cold surfaces in the enclosure. This type of air movement can
be referred to as exfiltration and is known to be an important cause of
moisture-related damage to the enclosures of buildings. This is less of a
concern with masonry claddings than with other, less moisture tolerant
materials.
INSULATION
VAPOUR BARRIERS
CLADDING
Section 1.1 of this manual noted that the oldest and most enduring
buildings in the world are constructed of masonry. The serviceability of
these masonry walls is attributed to the inherent robustness of masonry
materials. That section reviewed the different kind of masonry walls,
while the design of rainscreen veneer walls was described in Section
1.3.1. The different combinations of veneer claddings and back-up walls
are discussed below.
Brick, block or stone may be used as the outermost element for the
The four ‘D’s of successful wall walls of buildings. Used in this way, a single wythe of masonry is the
design:
wall cladding and is often referred to as a "veneer". Masonry rainscreen
Deflection: Limit wall walls include an air space behind the veneer that is drained and
exposure to rain with
ventilated to the exterior.
overhangs and flashings.
incorporated all of the aspects of rain screen enclosures for most of the
twentieth century.
A masonry veneer with masonry back-up can provide the most durable
contemporary rain screen wall available. A concrete block or poured-in-
place concrete back-up wall can accommodate higher levels of incidental
wetness than a wood or steel stud back-up.
Wood frame and steel stud infill walls with insulation within the stud
space are familiar wall assemblies in a wide range of building types. The
brick veneer/wood stud back-up wall is very commonly used for single
family and low-rise residential construction in North America (see
Section 1.4). Steel stud infill walls are often used in concrete structural
frame buildings. Both of these materials are less moisture resistant than
block or concrete back-ups, and must be carefully designed and
constructed.
Because these systems employ insulation only in the space between the
studs, thermal bridging must be considered, particularly for steel studs
in colder climates. The effective combined R-value can be greatly
reduced, and cold spots can cause condensation problems.
This approach also uses wood or steel stud back-up wall materials, but
incorporates some or all of the insulation in the cavity between the
outside of the stud wall and the masonry cladding. This reduces thermal
bridging and is compatible with the simpler air barrier membrane
approach on the exterior of the stud back-up wall. An external
membrane is simple to install over the sheathing and also provides a
higher level of moisture protection to the wood or steel stud materials.
The cavity insulation can reduce condensation concerns for both thermal
bridging and the external membrane. This system should not include
vapour-tight interior finishes.
This Cost Guide was prepared by the B.C. Chapter of the Canadian Masonry Contractors Association.
Installed wall costs include labour and materials.
Variations to the basic walls are given as additions or deductions from a base cost, to arrive at a total for
various options. These total costs are based on typical commercial walls in the Vancouver area with few
openings, piers, off-sets or corners. See note at bottom of this page.
Although costs are given in both sq.m. and sq.ft. - only metric block are generally available.
These costs reflect the Vancouver market – areas requiring shipping of materials may see slightly higher
prices.
RAINSCREEN VENEER MASONRY
8m high, brick ties @ 600 x800mm, flashing, weep holes, grey mortar $/ sq.m $/ sq.ft.
CLAY BRICK
Size (see Section 2.1.3 of the Technical Manual for more on brick modules)
CONCRETE BLOCK
Full Height 90 x 190 x 390 mm
EXTERIOR TREATMENTS
Clear Water Repellent add 8 0.80
Anti-graffiti Repellent add 17 1.60
Elastomeric Paint Coating add 17 1.60
SYSTEM ITEMS
Closer Tie Spacing - 600 x 600 or 400 x 800 add 3 0.30
- 400 x 600 add 5 0.60
Stainless Steel Ties - 600 x 800 add 2 0.25
Moisture/Air Barrier & Insulation - varies add 20 - 30 2-3
HIGH RISE
10m - 20m add 10-20%
20m - 50m add 15-25%
* Due to market volatility, these cost figures should be used for general comparisons only.
C.M.C.A. members can provide budget costs or quotations for specific projects based on actual plans,
specifications, site conditions, location and construction season.
Manufacturing and Section 2.1.1
Specification Page 1
07/11
Blending The composition of the raw materials used and the manufacturing
process affect the properties of clay masonry products. Basically, the
important properties of brick are colour, texture, size variation,
absorption, compressive strength and durability.
Crushing
Generally, the harder a brick is, the longer lasting and more water
resistant it is. Brick used in construction must endure heat, cold,
wetting, drying, surface impact, ultra violet light and chemical exposure.
The qualities of brick have been proven through centuries of use.
Screening
MANUFACTURING PROCESS
Brick is formed in two principle ways: the extruded method or the
pressed brick method. The most common is the extruded process, which
Water produces brick with a smooth or wire cut surface texture. Additional
surface deformations and treatments can be added after extrusion. The
Forming &
pressed brick process produces a very accurately formed brick, with a
Cutting
smooth texture. Brick colours are primarily a product of the raw clay
mixture and the firing procedure. Modern brick plants employ long
tunnel kilns, in which kiln cars of “green brick” are continuously fed
PRODUCTS
Both Clay Face Brick and Structural Units are covered by CSA A82-06.
Firing
A standard face brick (cored brick) is defined as a brick that is at least
75% solid. Hollow structural units have a net cross-sectional area of
40% to 75%.
The minimum width of a brick unit is 75 mm.
Packaging,
Storage &
Shipping
Section 2.1.1 Manufacturing and
Page 2
07/11 Specification
GRADE
There are two grades of clay masonry units: Exterior (EG), and Interior
(IG). EG units are required for all exterior applications in Canada, where
a high degree of resistance to frost action and weathering is desired and
where a brick unit may be exposed to frost action when permeated with
water. IG units do not have to meet as high a resistance to frost action,
Egyptian hieroglyph (c. 3100 BC)
and may only be used for interior applications. In practice, only EG units “Brick” – literally “block of clay”
are usually inventoried by brick producers.
TYPES
There are three types of face or hollow brick in CSA A82-06: Types S, X Typical Base Specification:
and A.
Clay Face Brick and Hollow Brick:
Type S bricks are for general use in exposed exterior and interior to CSA A82-06, Grade EG, Type S
masonry walls and partitions, where normal variations in size are
permitted. This is by far the most commonly used and specified brick
type, and provides the basis for acceptance if no other type is specified.
The dimensional tolerances for Type S units have been tightened in the Overall tolerance envelope
2006 edition, by requiring closer tolerances on units supplied for a
specific project. In effect, this makes the tolerances at least as tight as ± 6 mm
the previous Type X dimensional restrictions. For example, the Type S
tolerance on the 190 mm length of a standard brick used to be ± 6 mm ± 3 mm
± 3 mm
for Type S, and ± 4 mm for Type X. For Type S, it is now ± 6 mm
overall, but only ± 3 mm within a project job lot sample. Possible project tolerance
envelopes within overall
Type X brick are for special use in exposed exterior and interior masonry
walls and partitions where a higher degree of mechanical perfection and
smaller permissible variation in size are required. “Other than chips, the surfaces
that will be exposed in place
shall also be free of cracks or
Type A brick are manufactured and selected to produce characteristic other imperfections detracting
from the appearance of the brick
architectural effects resulting from non-uniformity in size, colour and
when viewed from a distance of
texture of individual units. 4.5 m for Type X and 6.1m
(20ft) for Types S and A”
Sizes and Shapes Section 2.1.2
Page 1
07/11
VENEER UNITS
Notes:
- All sizes shown as Width x Height x Length. Other sizes
may be available from some manufacturers.
- Many special shapes are also available. See your masonry
manufacturer for more information.
- Thickness of mortar joints between units can be adjusted
slightly by the mason to fit required length/height
dimensions.
STANDARD
Actual size 90 x 64 x 190 3½ x 2½ x 7½
Nominal size 100 x 75 x 200 4x3x8
Coursing 4c = 300 mm 4c = 12 in
# of units 66.7 per m2 6.0 per ft2
MODULAR
Actual size 90 x 57 x 190 35/8 x 2¼ x 75/8
Nominal size 100 x 67 x 200 4 x 22/3 x 8
Coursing 3c = 200 mm 3c = 8 in
# of units 75 per m2 6.75 per ft2
NORMAN
Actual size 90 x 64 x 290 3½ x 2½ x 11½
Nominal size 100 x 75 x 300 4 x 3 x 12
Coursing 4c = 300 mm 4c = 12 in
# of units 44.5 per m2 4.0 per ft2
ECON / SAXON
Actual size 90 x 90 x 290 3½ x 3½ x 11½
Nominal size 100 x 100 x 300 4 x 4 x 12
Coursing 2c = 200 mm 2c = 8 in
# of units 33.3 per m2 3.0 per ft2
GIANT
Actual size 90 x 90 x 390 3½ x 3½ x 15½
Nominal size 100 x 100 x 400 4 x 4 x 16
Coursing 2c = 200 mm 2c = 8 in
# of units 25 per m2 2.25 per ft2
Section 2.1.2 Sizes and Shapes
Page 2
07/11
STRUCTURAL UNITS
SAMPLE SHAPES
See manufacturer for full range of shapes available.
L-Corner
Bond beam
45° Cant
Squint
Half
Sizes and Shapes Section 2.1.2
Page 3
07/11
For all brick laid in 1/2 bond the module is determined as follows:
Horizontal module = 1/2 (brick length + joint)
Vertical module = brick height + joint
The larger the brick size As a general rule – the larger the brick size the more economical the
the more economical the cost of the wall (see Section 1.3.3 - Cost Guide). The key to realizing
cost of the wall.
these savings is proper layout both at the design and construction
Unit Cost phases.
Factor
Standard 1.00
Modular + 5 to 10% The choice of unit size impacts more than just the module and cost:
Norman,
Econ/Saxon, - 10 to 15% • With soldier courses (usually found above windows or as
Giant accent banding) where the unit is laid vertically, the soldier
course doesn’t always bond with the horizontal units.
• Corners may require special units (either cut on site or specially
manufactured) to maintain 1/2 bond.
STANDARD BRICK
$
Cost Factor = 1.00
Metric “Standard” brick and Imperial “Standard” brick are identical in (Base)
size. “Standard” brick are the same size whether specified as metric or
imperial since these sizes fall safely within manufacturing tolerances.
The difference in the module is entirely reflected in the size of the
mortar joint.
1/2 bond
Brick Modules Section 2.1.3
Page 3
07/11
MODULAR BRICK
$
Cost Factor
“Modular” brick are designed so that 3 vertical courses equal 200mm or
+ 5 to 10%
8 inches. This permits using the brick vertically as a soldier course lining
up with 3 horizontal courses.
“Modular” brick walls are generally slightly less economical than
“Standard” brick walls because of the smaller unit size. However, they
can be more economical if there are a lot of details where their
modularity is advantageous (soldier courses, basketweave, etc.)
Horizontal Module: 4”
Brick: 7-5/8”
Joint: 3/8”
Imperial
NORMAN BRICK
$
“Norman” brick are usually the same height as a “Standard” brick, but Cost Factor
100mm (4”) longer giving a more horizontal look to a wall as well as - 10 to 15%
Horizontal Module: 6”
Brick: 11 1/2”
Joint: 1/2”
Imperial
Vertical Module: 3”
Coursing: 4c=12”
Brick: 2 1/2”
Joint: 1/2”
Notes:
1/2 bond using
• Horizontal module changes from 100 (4”) for “Standards” to 150 an L-Corner unit
(6”) for “Normans”
• The length of imperial and metric “Normans” are not equal.
• A 2 1/2” height “Norman” is commonly used in BC.
• 2 1/4” height “Normans” are available, but at a higher in-the-
wall cost.
Brick Modules Section 2.1.3
Page 5
07/11
$
Cost Factor
ECON / SAXON BRICK - 10 to 15%
(“Econ” and “Saxon” are proprietary names for this size of unit in BC.)
Horizontal Module: 6”
Brick: 11 1/2”
Joint: 1/2”
Imperial
Vertical Module: 4”
Coursing: 2c=8”
Brick: 3 1/2”
Joint: 1/2” 1/2 bond using L-corners
Note: Imperial and metric lengths are not equal
Note: Closers alter the module. Using them may result in forcing cuts
elsewhere.
1/2 bond using Closer units
Brick Modules Section 2.1.3
Page 7
07/11
GIANT BRICK
(“Giant Brick” is a proprietary name for this size of unit in BC.)
$
Cost Factor
- 10 to 15% Giants, like Normans, have a 1:4 height to length ratio. They are
generally laid in 1/2 bond but can also be laid in 1/4 bond. Corners in
1/2 bond require cut pieces (Bats).
Metric
Vertical Module: 100mm
Coursing 2c=200mm
Brick: 90mm
Joint: 10mm
Imperial similar
Horizontal Module: 8”
Brick: 15 1/2”
Joint: 1/2”
Imperial
Vertical Module: 4”
Coursing: 2c=8”
Brick: 3 1/2”
Joint: 1/2”
Note: Imperial and Metric lengths are not equal.
¼ bond
With “Giant” bricks:
Bond: 1/4 bond is the natural bond around corners. Brick
Closers or Bats (cut pieces) are used to maintain 1/2
bond around corners
Soldiers: Match the height of 4 courses. Half units are often used
to match the height of two courses (200mm).
For the horizontal layout of short panels of brick (i.e. columns or panels
between windows) and small openings, the dimensions should
correspond closely to the module of the unit used. This is a particular
benefit when there are many similar short panels or openings. For
Modular Layout longer walls, the mason can adjust mortar joints to get back to the brick
module.
The vertical layout is generally less critical because of the frequency and
adjustability of the mortar joints, but care should be taken to stay as
close to the brick module as possible. This is especially critical when
laying out openings and short rises under windows.
Admixtures
The units are formed in a block machine, which uses vibration and
pressure to form the blocks from a relatively dry mix with a low
Batching water/cement ratio. The basic ingredients are Portland cement, graded
aggregates and water; although lightweight aggregates, plasticizers,
pozzolans, colouring pigments and water repellants may also be used.
After forming, the units are given an accelerated cure in low-pressure
steam kilns and are available for use within 48 hours of manufacture.
Mixing Water
Concrete masonry provides a cost effective answer to a variety of
essential building needs, including: structure, fire separation,
Molding
architectural finish, thermal mass, sound control, and low maintenance.
Low
Pressure The most common unit manufactured today is the 190x190x390mm unit
Steam (200x200x400mm nominal with a 10mm joint). It is manufactured with
Curing
two cores to accommodate vertical reinforcement and to provide a
balanced, lighter weight unit for the mason. A wide variety of
architectural profiles, textures and colours are available to offer the
Drying
designer a broad range of surface treatment options. See Section 2.2.4.
Cubing and
storage
Delivery
Section 2.2.1 Manufacturing and
Page 2
07/11 Specifications
PRODUCTS
You can specify different physical properties for the block according to
the following table:
Solid Content
H Hollow (net area is less than 75% of gross area)
S Solid
Compressive Strength in MPa
15 15 MPa, standard inventory.
20 Higher strengths available to order at slight premium.
25 (See section 1.2.3 - Cost Guide)
30
35
Oven dry density Maximum water absorption
A (kg/m3 ) (kg/m3 )
B Over 2000 175
C 1800-2000 200
D 1700-1800 225
N Less than 1700 300
No limits No limits
Linear Shrinkage (%) Moisture Content (% total
absorption)
M 0.045 45
O No Limits No Limits
( See section 3.1 – Masonry Standards Commentary for more
information )
Manufacturing and Section 2.2.1
Specifications Page 3
07/11
SIZES
Concrete masonry units are made in various sizes and shapes to fit
different construction needs. (See Section 3.1 – Masonry Standards
Commentary for additional information) Typical shapes include stretcher;
100mm
double end; half unit; bond beam; half-high unit; H-block unit; multi
block unit (See over). Each size and shape is also available in various
profiles and surface treatments.
125mm
The 125mm unit (actually 115mm wide) is the narrowest block capable
of:
300mm
• being reinforced for seismic zones
• 1 hour fire-rating hollow
• 2 hour fire-rating grouted solid
• STC of 46 (STC 50 when grouted solid)
It is useful as either a partition or exterior back-up to claddings.
Section 2.2.2 Sizes, Shapes &
Page 2
07/11 Profiles
SHAPES
Double-ender
Half
Stretcher
Half-high
Bond-beam
H-Block
Multi-block
L-corner (100mm)
Bullnose
Groundface Units
Split ledge
Split face
Half-high split
Two-rib split
Three-rib split
STRUCTURAL LAYOUT
Structural masonry is typically reinforced (our seismic zones make the
use of reinforcing steel mandatory). Dowels are placed in the footing
before any masonry units are laid. This requires careful planning so as to
avoid “missing the cores”. Luckily, block core location is easy to predict.
300mm block corners
• First dowel is placed 100mm from corner
• All other dowels are usually spaced at multiples of 200mm apart
(Typically 800mm) based on engineering requirements
Dowel layout
Section 2.2.3 Modular Layout
Page 2
07/11
LAYOUT EXAMPLES
Notice how the window is 20mm (thickness of two joints) wider than the
pier on the left. The pier loses a joint, while the opening “gains” one
VENEER LAYOUT
Veneer units are available in both “Half high” (100mm vertical module)
and “Full high” (200mm vertical module)
Walls built with veneer units may keep the same appearance as
structural walls by using special L-corner return units.
100mm high 200mm high
Corner of “Full high”
with return L-corner
Closer
“Full high” units
(Full high)
Ribbed and Ledge profiles allow the designer to play with light and
shadow, both vertically and horizontally, to achieve unique design
effects which change with the direction of the sun through-out the day.
They are produced by combining custom moulds with the splitface
technique described above.
Colour Options:
Surface Coatings:
Integral Colour:
Integrally coloured units are produced with oxide additives blended into
the concrete block mix during the manufacturing process. A range of
earth tone colours is readily available – contact local suppliers for colour
samples. Coloured mortars are usually used with coloured block to
solidify the colour impact, and to simplify cleaning after construction.
These units are usually produced on a custom order basis, with only a
few weeks lead-time.
This wider range can occur because the “slick” on the smooth exterior
surface of the block has a high cement and colour content, which is
affected by small changes in moisture content, temperature and curing
during manufacture. This is not the case for a splitface surface, because
the splitting process exposes the consistent interior of the block mix.
Painted smooth for school corridor
(Kid Proof !)
Smooth block walls may also be more difficult to clean because cleaning
materials and processes can have more affect on the smooth surface
than would occur with a splitface texture. (see Section 1.6 of the MIBC
Technical Manual for further discussion on cleaning masonry)
Coloured splitface.
Note colour range in smooth
INTRODUCTION
The principal purpose of mortar is to adhesively bind together the
individual masonry units. It also provides protection against the
penetration of air and water through the joints in a masonry assembly.
Mortar also bonds the non-masonry elements of an assembly such as
joint reinforcement and ties. It also compensates for minor dimensional
variations in the masonry units, and provides coursing adjustment to
meet required dimensions. Finally, mortar joints contribute to the
architectural quality of the masonry assembly both through colour and
shadow.
Mortars are supplied to the job site in three ways:
• Site mixed – the mortar is prepared on site by the mason.
• Pre-mixed wet – the mortar is commercially prepared off-site
and shipped in tubs ready to use. A retarder is added to the
mixture to ensure the mortar in tubs does not set up before
being placed in the wall.
• Pre-mixed dry – the mortar is commercially prepared off-site.
Water is added to the mix by the mason on site.
The supply of mortar is not typically specified but rather determined by
the mason based on site conditions.
MORTAR COLOUR
From 8-22% of the wall area is taken up with mortar (depending on the
unit size), therefore the colour of the mortar can significantly alter the
appearance of the wall. Natural gray mortar is the most common and
generally the best choice for brick and gray block. It sets off the brick
colour nicely and is the most economical. In general, if a brick mortar
colour is used it matches the brick in a lighter tone. Coloured mortars
are usually specified for coloured block to solidify the colour impact and
to simplify cleaning after construction. Ancient Egyptian mortars
were made from burned
gypsum and sand while
SPECIFYING MORTAR later development in
mortar technology utilized
CSA A179-04 Mortar and Grout for Unit Masonry covers raw materials,
a combination of lime and
mortar types, mixing process and mortar specifications. Mortar types sand. These mortars
developed their strength
within CSA A179-04 are designated by letters “S” or “N”: Type S is
slowly (through a process
typically used for both structural and veneer masonry, while Type N can of carbonation). Since
about 1900, Portland
also be used for veneer masonry construction. Mortar specification can Cement has been
be made either through the Proportion or Property method. The incorporated into mortar
to provide more rapid
Proportion method is used for site-mixed mortar and is based on
strength development.
respective volumes of sand and cementitious materials. The Property Modern mortar is
composed of cement and
method is based upon compressive strength tests of mortar cubes, and
lime or masonry/mortar
is typically used for pre-mixed mortar. (Also see Section 3.1 – Masonry cements, masonry sand,
water, and possibly some
Standards Commentary)
admixtures.
JOINT PROFILES
The mortar joint profile has an impact on water resistance. It also has a
significant effect on appearance. Ranked by their effectiveness (highest
to lowest) to resist penetration of water, common joint types are:
1. Concave Joint
Concave tooling of the mortar joint compacts the mortar properly
against the units. A dense, smooth surface is formed that sheds water
effectively. This type of joint is very effective in resisting rain penetration
and therefore is recommended for use in walls exposed to wind driven
rain.
2. Weathered Joint
Although less effective than the concave tooled joint, the weathered or
weather joint can be acceptable as a water resistant mortar joint as it is
somewhat compacted and sheds the rain.
3. Flush Joint
The trowelling of a flush joint forms an uncompacted joint with a
possible hairline crack where the mortar is pulled away from the unit.
Flush joints cannot be recommended as being rain resistant mortar
joints and should only be used on walls that are to receive additional
finishes.
4. Raked Joint
The raked joint may or may not be compacted and it provides a ledge
where rain water will settle and possibly enter the wall. It is therefore
not recommended as a rain resistant mortar joint and should not be
used on walls exposed to weather.
Note: Because raked joints do not weather well, the use of scored block
(which require the use of a raked joint) is not recommended for exposed
walls.
Grout & Reinforcing Section 2.3.2
Page 1
07/11
TYPES OF GROUT
Coarse Grout, the most commonly used type of grout, has a maximum
aggregate size of 12 mm (1/2”). The slump should be between 200 and
250mm (8”-10” ). This is much higher than typical ready mix concrete,
but is very necessary to properly fill the cores of masonry units and flow
around reinforcement or other elements within the wall.
Fine Grout uses coarse sand for aggregate and would only be used in
small core units such as reinforced brick. Fine grout is required to flow
through small openings so a grout slump of over 250mm is
recommended.
GROUT STRENGTH
Typical test results for the
same grout mix:
Pinwheel test: 18 to 25 MPa Grout strength specification is a topic requiring clarification. Because
Cylinder test: 13 MPa
grout must flow for substantial distances through small core openings, it
must be placed at a very high slump of 200 to 250 mm. After placing,
the water required to increase the slump is then absorbed into the units
to provide a concrete mix with a normal water content - and higher final
strength. Grout tested using standard non-absorptive plastic or metal
cylinders still contains the extra water, and develops correspondingly
lower strength results.
The “Pinwheel” test simulates the absorption conditions the grout would
experience in the wall, but is awkward to use on site and is seldom
GROUTING
REINFORCEMENT
JOINT REINFORCEMENT
Flashing materials:
- Peel & stick (flashing grade) or torch-on modified bituminous
membranes (supported across any large cavity)
- EPDM
- Prefinished sheet metal (painted galvanized steel)
- Stainless Steel sheet metal
- Fastening devices should be corrosion-resistant and compatible with
the materials used (potential galvanic action between metals should
With drip-edge be addressed)
- Primers and adhesives (according to manufacturers’
recommendations)
Section 2.4.1 Flashing
Page 2
07/11
Installation
Note: a “flashing effect” can be obtained for structural walls without the
addition of a flashing by shaping a concrete ledge in such a way as to
direct any moisture out through weepholes.
Cap flashings protect the top of masonry walls from rain by:
- acting as a barrier against moisture
- covering the top of the wall sufficiently to stop wind-driven rain
from working its way up under the flashing
- eliminating stains caused by dirt-laden runoff
Cap flashings typically consist of two parts: The protective cap and the
membrane.
Flashing Section 2.4.1
Page 3
07/11
Membrane materials:
- Peel & stick (metal roof underlay grade) or torch-on modified
bituminous membranes
- EPDM
Membrane wraps the - Primers and adhesives (according to manufacturers’
assembly from above recommendations)
the veneer to the roof. - Other roofing materials (consult the Roofing Contractors Association
of BC)
Installation
Membrane installation:
Note:
- Flashing should be installed on a smooth surface.
Manufacturer recommendations
should be followed for material - Overlaps and joints should be to manufacturer’s recommendations.
compatibility, surface
preparation, priming
requirements, overlaps and Protective cap installation:
terminations.
- Metal flashing joints must allow movement due to expansion /
contraction.
- The flashing should cover at least 75mm of the top face of the
masonry wall to protect from wind-driven rain.
- The top surface of the flashing should slope to roof so as to
eliminate drip stains on the face of the wall.
Section 2.4.1 Flashing
Page 4
07/11
COPINGS
Copings protect the top of masonry walls from rain by acting as a barrier
against moisture. Copings can be more effective if they project from the
front face of the wall to form a drip edge.
Coping materials
Coping materials:
- Stone
- Brick
- Concrete
Membrane materials:
- Peel & stick (flashing grade) or torch-on modified bituminous
membranes
- EPDM
- Roofing membranes (consult the Roofing Contractors Association Membrane wraps from top
of BC) of veneer to roof.
- Primers and adhesives (according to manufacturers’ Dowel passes through
recommendations) membrane and
penetration must be
Installation sealed.
Membrane installation:
Flashing should be installed on a smooth surface. Note:
Overlaps should be to manufacturer’s recommendations. Manufacturer recommendations
should be followed for material
compatibility, surface
Coping installation: preparation, priming
requirements, overlaps and
Copings are anchored through the membrane to the wall. All membrane terminations.
penetrations must be properly sealed.
Movement Joints Section 2.4.2
Page 1
07/11
DESIGN CONSIDERATIONS
Possible Joint When selecting vertical movement joint locations, the primary
Locations:
consideration should be the location of large openings where stress
- Wall openings concentrations can be expected to occur. Other considerations include:
- At given spacings in a changes in wall height, changes in wall thickness, corners, offsets and
continuous wall
wall intersections. The aspect ratios of walls will also at times influence
- Changes in wall height
the maximum joint spacing. Thermal stresses, differential movements,
- Foundation or support
structure joints foundation settlements or structural deflections should all be taken into
- Changes in support account before deciding on joint locations.
conditions (foundation vs.
framing)
- Proximity to wall corners Corners of openings are often good joint locations, with symmetrical
or intersections layouts sometimes considered for aesthetics. Movement joints should be
- Changes in wall thickness shown on elevation drawings, or determined with the masonry
contractor at a pre-construction meeting.
Horizontal movement joints are formed by, and located at, shelf angles.
While lintel angles provide support over openings, shelf angles within
the wall are primarily for movement control, not vertical support. It can
be efficient to locate shelf angles so that they coincide with lintel angles
in the wall elevation. Horizontal movement joints are usually specified
once the building height reaches three or four stories. They are typically
spaced at each floor level, but could be located at greater spacings
depending on the back-up system and expected movements. There is no
maximum spacing specified in engineered masonry design.
Section 2.4.2 Movement Joints
Page 4
07/11
GENERAL
Brick tie requirements are outlined in CSA A370-04 Connectors for
Masonry. The older kinds of ties, such as strip ties and Z ties as are
seldom used in modern commercial construction, can not be used in
higher seismic zones, and are now referred to as “Prescriptive Ties“. The
newer, 2-piece, adjustable, engineered ties that are now in common use
are now simply referred to as “Ties”. CSA A370-04 contains strict design
requirements for strength, deflection and free play. Ties are designed to
resist the lateral wind and seismic loads provided for specific locations
by the B.C. Building Code (BCBC). Factored Tie Capacities are normally
provided by test data from the manufacturers.
Corrosion resistance is a key requirement for ties which are required to
Ties must be labeled:
secure masonry claddings over their long expected life. The section
Tie packaging or pieces below updates the corrosion requirements first introduced in the 1994
must be labeled, standard, which included the use of stainless steel ties in higher
including corrosion
protection type masonry walls in regions of the country which experience high wind-
driven rain conditions.
The 2006 BCBC references the 2004 edition of CSA A370, "Connectors
aDRI Values in B.C.: for Masonry". The standard requires stainless steel ties for masonry over
13 m high (formerly “buildings” over 11 m) for areas subject to high
Abbotsford 4.13*
Cranbrook 0.73 wind-driven rain such as coastal B.C. Hot dipped galvanized coatings are
Kamloops 0.61 acceptable corrosion protection for walls 13 m or lower in coastal B.C.,
Port Alberni 2.94*
Prince George 1.15 and for all wall heights in the drier areas of B.C. The standard provides
Prince Rupert 9.37* rain data for locations across Canada in Annex E, in terms of Annual
Vancouver 3.72*
Victoria 3.33* Driving Rain Indices (aDRI).
* Locations with values To take full advantage of the very long service life offered by masonry
above 2.75 require veneers, stainless steel ties may also be specified for lower walls on
stainless steel ties for
walls over 13 m. institutional or monumental buildings. It may also be simpler to specify
stainless steel ties for the lower walls of buildings using them on higher
levels of the structure. In any case, the impact on total wall cost is
relatively minor. Stainless steel ties are readily available, and have been
used on many projects on the west coast for over a decade.
Section 2.5.1 Brick Tie Design
Page 2
07/11
Earthquake lateral loads on brick ties are determined by the formula for
elements and components of buildings and their connections from the
BCBC (clause 4.1.8.17):
Vp = 0.3 Fa S a(0.2) IE S p Wp
This new formula in the 2006 BCBC may result in lower lateral seismic
loads that the previous code version ( Vp=v.I.S p.Wp , with S p=5).
The latest generation of strong, 2-piece adjustable ties can provide the
opportunity for spacings up to the maximum allowable of 600 mm
vertically and/or 820 mm (32”) horizontally. For metric block and metric
stud spacings, the effective horizontal maximum is 800 mm.
Brick Tie Design Section 2.5.1
Page 3
07/11
The process begins with the calculation of seismic and wind loads for a
typical 2-storey school in Vancouver. The seismic case is assumed to
govern for this example.
Staggered ties (8.9 sq. ft.) per tie. However, the maximum spacing for any tie system
allowed: to metric block is limited to a maximum of 600 mm by 800 mm (.48 m2)
A370-04 now allows ties (5.2 sq.ft.), so this spacing is specified. (actual horizontal spacing
to be placed in a maximum is 820 mm to accommodate studs at 24 in.)
staggered pattern.
This may be more For the flexible steel stud back-up, additional requirements are applied
efficient, and ensure
to account for the less rigid support condition. For this case, a smaller
that all studs are loaded
for wood and metal wall area per tie of .42 m2 (4.5 sq. ft.) is calculated, and the spacing
backups.
options are based on stud space increments. The selection of a higher
There must be a top row
tie at every stud line. capacity tie may put both back-up systems into the maximum spacing
condition.
PROJECT:
1. LATERAL LOADS
• Wind Load: The Factored Wind Load calculation as
determined for other components at the most severe
location on the building may govern for veneer ties,
compared to the seismic example below.
Section 2.5.1 Brick Tie Design
Page 4
07/11
Vp = 0.3(1.0)(0.94)(1.3)(2.0)(1.8)
2
= 1.32 kN/m
FIRE ENDURANCE
115mm BLOCK the wall on the cold side has risen above required levels. Few walls fail
Narrowest block offering: due to load during the fire test, during cooling under the fire hose, or
• 1 hour fire rating
(hollow) during the double load test that follows. Fire endurance can be
• 2 hour fire rating calculated as a function of the aggregate type used in the block and the
(grouted solid)
• ability to accept equivalent solid thickness of the wall.
reinforcement Fire-rated walls made of gypsum wallboard are not required to endure
Partition walls made of these the same fire-hose test.
blocks also offer excellent:
- Security
- Sound control The fire rating of a masonry wall can be evaluated in two ways. The
- Fire resistance
"Equivalent Thickness" method is outlined in detail in Appendix D of the
B.C. Building Code. The material equivalent thickness required to
achieve various ratings are listed in Table D-2.1.1.
The second recognized method is to employ the higher fire ratings
provided by the Underwriters Laboratories of Canada (ULC). The U.L.C
ratings apply only to specific block shipments from certified suppliers.
EQUIVALENT THICKNESS
1
National Building Code of Canada (N.B.C. 1995 Table D-2.1.1.)
Hollow concrete units made with type N/S concrete
must have a net area comprehensive strength of 15 MPa 28 days.
2
Underwriters Laboratories of Canada
Available in British Columbia from some manufacturers.
Example 1:
A four-hour firewall is required for 200mm nominal wall thickness.
A four-hour fire rating may be achieved by using a U.L.C. rated
lightweight block, or by filling a 190 mm wide block with concrete grout
(see BCBC Section D-2)
Example 2:
A two-hour firewall is needed.
Using the table, a 190mm unit is rated by the NBC to have a 1.5-hour
fire rating, but with a U.L.C. certificate, that same block can be certified
for two hours.
There are other options available to achieve the two-hour rating:
• Use a 115mm or larger block grouted solid
• Use a 240mm or larger block
• Use a lightweight 190mm or larger block
Sound Ratings Section 2.6.2
Page 1
07/11
Sound Transmission
Sound transmission The higher the transmission loss of a wall, the better
it functions as a barrier to the passage of sound. Sound Transmission
Class, STC, is a means of rating sound reduction by a single number.
Reliability
Specification
Sound Absorption
On its own, masonry has low R values. Using core-fill insulation raises
this value slightly but due to the requirement for reinforcement in our
seismic zones, little benefit is gained. Insulation is best placed in a
continuous layer inside, or outside the wall.
Density
Details of Construction 140 lbs/cu.ft
1 No Insulation 2.0
2 Cores filled with Vermiculite 3.6
3 Cores filled with Perlite 3.7
4 No Insulation, 1/2" gypsum board on furring 3.4
5 No insulation, 1/2" foil back gypsum board on furring 5.0
6 Same as 4 with 1" Extruded Polystyrene 7.0
7 Same as 4 with 2" Expanded Polystyrene 10.0
8 Same as 4 with 2" Extruded Polystyrene 12.0
9 Same as 4 with 2" Polyisocyanurate 16.4
10 Same as 4 with R-11 fibrous batt 2x3 studs set out from wall 13.0
11 Same as 4 with R-13 fibrous batt 2x3 studs set out from wall 15.0
12 Same as 4 with R-19 fibrous batt 2x4 studs set out from wall 21.0
Section 2.6.3 Thermal Ratings
Page 2
07/11
Once the masonry has been cleaned, care should be taken to minimize
the need for recleaning. Appropriate design and maintenance include:
1. Coating Categories
the masonry surface. Aesthetic concerns will play a major role when
opacity is used as material selection criteria.
2. Clear Repellents
Water repellent stains yield water repellency (like clear treatments) but
also impart colour to the substrate. These materials are suited for use
on concrete masonry units where a specific colour is desired, but the
natural texture of the masonry is to be maintained. They are intended to
provide the appearance of an integrally coloured block (including some
tonal variations), but avoid the pore filling properties of paints and high
build coatings. Water repellent stains furnish all of the properties of clear
water repellents with the added feature of colour control.
Paints and coatings are intended to alter the appearance of the masonry
by the use of colour as well as texture (pore filling). They also provide a
higher level of wind driven rain protection than clear water repellents.
For single wythe plain concrete masonry units, where resistance to wind
driven rain is a primary concern, it is recommended that a three coat
elastomeric system be used. This involves the application of a coating of
elastomeric primer (not just block filler) followed by two coats of an
elastomeric finish with the intent of achieving a pinhole free coating on
the masonry.
5. Surface Preparation
Surfaces to be treated must be clean and free of dust, dirt, oil, grease,
efflorescence, or any other substance that could prevent the penetration
of the treatment or compromise its long term performance. Mechanical
Section 2.7.2 Sealing Masonry
Page 4
07/11
6. Performance Criteria
For a detailed discussion of the CSA Masonry Standards see the full
MIBC Technical Manual at www.masonrybc.org . The following
standards are reviewed in this section:
CSA A165.1-04 Concrete Block p.1
CSA A82-06 Clay Brick p.3
CSA A179-04 Mortar p.4
CSA A179-04 Grout p.6
CSA A 370-04 Masonry Connectors p.7
CSA A371-04 Masonry Construction p.9
For information on CSA S304.1-04 Design of Masonry Structures see
MIBC Tech. Man. Section 1.2.1.
This update is based upon the 2004 editions of the masonry standards
referenced by the 2005 National Building Code, and the 2006 B.C.
Building Code. The clay brick standard was issued in 2006 and must be
referenced by project specifications,
__________________________________________________________________________________
• Quality control
Two Methods:
1. Building Code
- applies to block from any supplier
- based on equivalent thickness and aggregate type from Table D-
2.1.1
in B.C. Building Code
- typical 20 cm block – 1 ½ hrs.
- can be increased by filling cores with grout or adding drywall etc.
2. U.L.C.
- available from certified suppliers based on tests and plant checks
- higher values for same thickness
- typical 20 cm ULC block - 2 hrs.; 20 cm pumice - 4 hrs.
- small cost premium to cover ULC charge to manufacturer
• Typical spec
• Quality control:
• Sound and thermal ratings: (See Section 2.6.2 & 3 in MIBC Tech.
Manual)
• Typical spec
1. PROPORTION METHOD
- job and lab strengths are different due to different water contents.
- suppliers of pre-mixed mortar can provide current test results for
quality control.
Sample Spec: Mortar to: CSA A179-04 requirements
Type S, mortar for structural masonry
Type S, mortar for veneer masonry
Proportion specification shall apply to
field mixed mortar
Property specification shall apply to
mortar manufactured off-site.
Masonry Standards Section 3.1
Commentary Page 5
06/09
Type ‘S’
Typically used for both structural and veneer block and brick. It
provides moderately high strength with good bond.
Provides simple jobsite mixing where both structural and veneer
masonry units are being installed.
Type ‘N’
Once used for veneer brick and block, but now usually replaced by
Type S.
• Typical spec
Most masonry grout (block fill) is “Coarse Grout”, with a maximum
aggregate size of 12 mm. “Fine Grout” would only be used in small
core units such as reinforced brick. Grout is usually supplied and
pumped from ready-mix trucks, with quality control data available
from the supplier. Field test cylinders may also be taken.
_________________________________________________________
• Corrosion Protection
The 1994 edition introduced a requirement for stainless steel ties for
walls over 11 m for high wind-driven rain areas such as coastal B.C.
The 2004 edition has increased the threshold to 13 m, to recognize
typical 4-storey low-rise buildings in B.C. Hot-dipped galvanized ties
are the minimum requirement for lower walls, and for all walls in
drier climates such as the B.C. interior. Climatic locations are defined
in terms of an Annual Driving Rain Index (aDRI) in the standard.
“PRESCRIPTIVE” TIES
Old style strip and Z ties are no longer commonly used for commercial
work due to their limited strength, cavity width and adjustability. Under
Clause 10.2.2, their maximum prescriptive spacings in CSA A370 do not
apply in higher seismic zones (seismic hazard index = 0.35, or high wind
areas (q = 0.55 kN/m2), and would have to be reduced by design
analysis.
• Quality control
• Key items
- CSA A371 applies to larger buildings – may differ from the NBC Part 9
for housing.
- MORTAR JOINTS
- ± 3 mm tolerance, starting course bed joint max. 20mm
- ALIGNMENT TOLERANCES
- now defined as tolerance “envelope”. If back-up is out of
position to meet tolerances, mason should notify general and
designer.
- JOINT REINFORCEMENT – Structural Masonry
- maximum spacing 600 mm in running bond and 400 mm in
stack bond. Typically specified at 400 mm for running bond in
higher seismic zones.
- BRICK TIES
- place wire component in centre of veneer wythe( ± 13) mm at
specified spacing.
- THIN VENEERS (SLICES)
- now limited to 3 m height with regular masonry mortar.
Section 3.1 Masonry Standards
Page 10
06/09 Commentary
- MOVEMENT JOINTS
- locations as per drawings - if not shown mason should ask
designer (see MIBC Tech. Man. Sec. 2.4.2)
- joints in brick should be clear of mortar, particularly for joints
below shelf angles.
- less difference between concrete and clay movements than
previously thought.
- SUPPORT OF MASONRY BY WOOD
- now allowed if specifically designed – design for durability.
- GLASS BLOCK
- non-loadbearing, mortar type and joints, reinforcement and
anchoring (also see manufacturers’ literature)
- VENEER WALLS
- airspace to be “reasonably clear of mortar fins and droppings.”
- beveling back of mortar bed helpful
- airspace minimum 25 mm - accommodate building tolerances -
up to ± 13 mm
- notify designer if tolerances can’t be met due to field
conditions.
- FLASHINGS
- type and location as specified and shown
- peel and stick types provide good lap seals and corner details
- turn-up at ends to form end dams
- notify designer if drawings do not show flashing where “good
practice” would suggest
- metal cap flashing at tops of walls should slope back to roof to
prevent dirt run-down on wall face, and extend 75 mm down
over masonry units
- COLD AND HOT WEATHER
- treatment of mortar materials and wall protection covered for
various temperature ranges (seldom a concern for B.C. coastal
areas).
Masonry Standards Section 3.1
Commentary Page 11
06/09
- GROUTING
- complete filling of reinforced cores and bond beams is
essential for high lift grouting
- requires clean cores, high slump grout
- cleanouts (inspection holes) called for if total pour height over
1.5 m (5 ft.) May be waived by engineer under Clause 8.2.3.2.2
for non-critical walls or based on demonstrated good
workmanship.
Sustainable Design Section 3.4
& LEED Credits Page 1
07/11
Masonry LEED Credits: Recently the construction industry has seen an increased emphasis on
sustainable design and "building green" by governments, design
EA1 - Optimize Energy
professionals and building owners. B.C. is leading the rest of Canada in
- Thermal Mass in masonry walls
moderates temperatures to reduce accepting environmental building practices, and in the adoption of the
energy consumption and HVAC LEED® rating system. This section reviews the positive environmental
system size. impacts of concrete block and clay brick masonry, and details how credits
can be achieved under LEED.
MR1 – Building Reuse
- Historic masonry building
durability allows for reuse and SHADES OF GREEN
renewal.
A measurement system is required if buildings are to be evaluated for their
MR2 – Construction Waste
predicted environmental performance. The two systems that have received
Management
- Modularity minimizes waste. the most acceptance are LEED® (Leadership in Energy and Environmental
- Demolition & construction waste Design), and Green Globes®. LEED will be recognized by most designers,
can be crushed & recycled. as it has become the best known environmental assessment system in
MR3 – Resource Reuse North America. It was developed in the U.S. by the US Green Building
(salvage) Council, and has been adapted for Canada under the Canada Green
- Existing brick can be reused. Building Council (www.cagbc.org). LEED Canada-NC 1.0 was issued in late
2004 and updated this past spring. Green Globes is a web based
MR4 – Recycled Content
- Cement replacement with fly ash assessment tool that is administered by the Green Building Initiative
and slag in concrete products (www.thegbi.org). These systems provide a long list of credits and points
- Recycled materials can replace that may be achieved by meeting defined criteria. They provide rating
aggregates in brick & block levels based on the number of points awarded (i.e. LEED Gold). Other
MR5 - Local/Regional Materials green building checklists have been developed for specific building types
- Brick and block are usually and geographic regions.
available within 800 km
All of these systems are quite basic, with fixed credit weightings, and no
MR8 - Durable Building
- Masonry is a proven material for climatic options such as those we are familiar with in our established
durability building codes. They also fail to cover some of the sustainable design
benefits provided by certain materials. The next stage in building
evaluation will be the refinement of Life Cycle Assessment (LCA) tools such
Masonry benefits not in LEED as the “Athena® Environmental Impact Estimator for
Buildings”(www.athenasmi.ca). LCA attempts to provide a more detailed
Structure/Finish Combination: assessment of the environmental impact of various building materials over
Masonry can provide both the their full life cycle.
building structure, and the interior
or exterior finishes. This reduces The key sustainable design topics that are addressed by masonry materials
the need for the production, are discussed below.
installation & maintenance of
additional finish materials. DURABLE MATERIALS
Indoor Air Quality: The use of durable building materials is one of the most obvious
- No off-gassing, toxicity or VOC's.
characteristics of a building constructed in a sustainable manner. While
- Masonry does not support mould
growth and is easily cleaned. durability is generally recognized as an important green building issue, it
has proven to be difficult to incorporate into evaluation systems. While
we all may feel we know it when we see it, durability is difficult to
LEED® is a registered trademark of quantify, particularly for newer materials. One problem with the current
the U.S. Green Building Council U.S. LEED system is that it does not consider this key issue in its points
system. This situation has been partially resolved in LEED Canada by the
addition of a durable building credit. It only accounts for one point of
the 70 available, but is a good step in the right direction.
Section 3.4 Sustainable Design
Page 2
07/11 & LEED Credits
The proven durability of masonry for structural, building envelope and
interior finish applications will conserve resources over the building life
cycle and reduce waste. The building itself can stay in service longer,
with lower repair and maintenance requirements. Brick, block and stone
products can last for the life of a building and can help a project qualify
under this credit. However, masonry durability is best identified through
the use of a life cycle assessment of maintenance, repair and
replacement requirements.
The LEED Durable Building Credit MR8 references the Canadian Standard
Association (CSA) standard S478-95 - Guideline on Durability in Buildings,
and requires that the expected service life of components equal or exceed
the design service life of the building. There was some initial concern about
administrative requirements and liability issues for this credit, so the CaGBC
has simplified and clarified the process, while maintaining the rigor of the
credit.
>
PREDICTED DESIGN
SERVICE LIFE SERVICE
LIFE LIFE
(Materials) (Building)
LOCAL MANUFACTURE
In B.C., all major centres are serviced by regional block and brick plants.
In addition, mortar and blockfill grout materials are also locally available.
RECYCLED CONTENT
While clay and shale are abundantly available for brick production, it is
worthwhile to minimize the amount of virgin material that must be
processed and transported. In many cases, brick operations already grind
and reuse any reject fired units as part of their raw material input. While
environmentally sound, the recycling of this “grog” does not presently
qualify as recycled content under LEED credit MR4 because it stays on the
property and is considered as internal process waste. The use of other
recycled materials from consumer or industrial products waste streams is
under active investigation by the brick industry in Canada.
The positive effects of SCM substitutions are given a very high weighting
in LEED Canada because of their double benefit of reducing cement
requirements while utilizing a waste material. The LEED Canada credit
applies a multiplier of 2 to the reduction in cement content between the
mix with SCMs and a base mix without SCMs. This cement reduction
factor is not applied to the cement only, but rather, to the entire
concrete product. The combination of these two factors can result in a
20-fold increase in the impact for SCMs in concrete block, compared to
what it would be if applied solely to the percentage of recycled content.
SCMs are considered as pre-consumer recycled content.
Recycled materials can also replace some of the sand and gravel aggregate
in concrete block production. Aggregate replacements could include post-
consumer products such as recycled glass or recycled building demolition
waste. They could also include pre-consumer recycled materials that have
not passed through the consumer waste stream, but are waste products
from manufacturing processes. While a multitude of potential recycled
materials are being investigated, they must be carefully evaluated to
determine if they are suitable for the manufacture, construction and long
term serviceability of concrete block.
Mass on both the exterior and interior of buildings can improve thermal
performance. High mass materials such as concrete block and clay brick
can produce energy savings over the life of a building, and their
inclusion in project designs can help to achieve LEED credits. When
compared with light weight buildings, with all other building conditions
kept constant, thermally massive buildings can show energy savings
benefits for two reasons:
1) There are reduced peaks and valleys in heating and cooling
requirements, since mass absorbs, stores and releases heat to slow the
building response time. These moderated demands can reduce overall
heating and cooling energy, as well as reducing the size and cost of
HVAC equipment.
2) Thermal mass can delay heating and cooling loads, and shift them to
more efficient times in a 24-hour cycle.
Unlike insulation values, the effects of thermal mass are not simple to
determine. However they can be identified by using computer
simulations of building behavior. These programs are now often used in
the evaluation of sustainable building projects. To illustrate how these
principles may pertain to energy credit requirements; two computer
simulation model analyses have been performed using masonry and
concrete options on three versions of a typical 4-storey office building.
The three versions varied in their respective weights, based on
increasing amounts of masonry and concrete for structural and cladding
materials. The high thermal mass case included brick veneer over a
block back-up wall, along with concrete columns, floors and roof.
The results of these energy analyses showed that the use of high
thermal mass can provide energy savings for each of five sample
locations across Canada – including Vancouver. These forecasted energy
savings can also be used to achieve higher energy credits under LEED.
Contact the MIBC office for further information on these studies.
OTHER BENEFITS
- Building Reuse:
The durability of historic brick and stone masonry allow older
structures to be restored and renewed, rather than demolished.
LEED Credit MR1.
- Resource Reuse:
Brick and stone units can be reused as salvaged materials on
new projects. Brick and block can be crushed and reused as
structural fill and landscape material. LEED Credit MR3.
Sustainable Design Section 3.4
& LEED Credits Page 5
07/11
- Structure/Finish Combination:
Masonry structural and partition walls can be left exposed –
eliminating the need for the installation and maintenance of
additional finishes.
- Fire Resistance:
The fire separation provided by concrete block fire walls saves
lives and properties from destruction – and reduces material use
and landfill waste due to replacement of fire damaged
structures.
CONCLUSION
The builders of the Great Wall in China, the Taj Mahal, and the domes of
Florence and St. Peters may not have had LEED certification to consider,
but their specification of durable masonry materials made their
For more information see “Guide to structures lasting examples of sustainable design. Today’s masonry
Sustainable Design with Concrete” industry is actively exploring new raw materials, manufacturing
at www.cement.ca. improvements and wall system refinements to maximize the positive
impact of masonry on modern construction – and welcomes questions
and suggestions from designers, specifiers and owners in this effort.
Certification Program Section 4.1
Page 1
07/11
A list of current TMC Since 2002, the Masonry Institute of B.C. has offered an advanced
qualified MIBC course for masonry contractors. The course includes class time and an
commercial masonry
contractor members exam that must be successfully completed before the TMC designation is
is available on our earned. Topics covered include engineering basics, building envelope
website at:
www.masonrybc.org science and masonry code requirements. The TMC program is being
updated for the 2004 CSA standards that have come into effect with the
2006 B.C. Building Code. All of the MIBC member contactor members
will renew their TMC in 2007.
This list is for use by those involved in the inspection of masonry as well
as to provide the mason with a checklist of items to review for his own
quality assurance program. This list aims to help ensure conformance to
the masonry standards, to the specifications and to good workmanship
standards.
Not all items will be applicable to a given project. The “Details” column
can be used to record specific project requirements for an item. The
“Comments” column may require expansion for multiple inspections.
Section 4.2 Masonry Inspection
Page 2
07/11 Checklist
c. Site Storage
b. Fire Rating
d. Site Storage
b. Batch Time for Wet Mix, Lot Number for Dry Mix ??
c. Site Storage
b. Mixing Time
c. Specified Fastening
c. Surroundings Protected
Project:
Date of Substantial Completion:
Architect: Contact:
Building Envelope: _____________________________________Contact:___________________
General Contractor: Contact:
Masonry Contractor: Contact:
Phone:
Masonry has been used for the most beautiful and enduring structures man has known; their fine quality
and durability fulfil the owner's needs perfectly.
Any structure requires regular maintenance after construction and during its performance life. Masonry
is susceptible to many of the same pollutants as other building materials, but cleaning and damp proofing must
be performed with care and attention to manufacturers recommendations by knowledgeable tradesmen.
Maintenance of buildings may be broken into two general categories: 1) general inspection and
maintenance to prolong the life and usefulness of a building; and 2) specific maintenance to identify and correct
problems which may develop. This Maintenance Manual addresses both general and specific maintenance
procedures. A checklist is provided for general inspections and specific repair techniques are described.
MASONRY UNITS:
Clay Brick:
Manufacturer:
Type & Colour:
Specifications:
Supplied by:
Glass Block:
Manufacturer:
Pattern:
Size:
Specifications:
Supplied by:
Section 4.3 Maintenance Guide
Page 2
07/11
Concrete Block:
Manufacturer:
Type & Colour:
Specifications:
Supplied by:
U.L.C. Fire Rating Certificate No.
Stone Work:
Type & Colour:
Style:
Specifications:
Supplied by:
Note: Spec Data Sheets for recommended cleaning materials and water repellent coatings are to be attached.
GENERAL INSPECTION
A good, thorough inspection and maintenance program is often inexpensive to initiate and will prove
advantageous in extending the life of a building. It is a good idea to become familiar with the materials used on
a building and how they perform over a given time period.
It is suggested that periodic inspections be performed to determine the condition of the various materials
used on a building. These inspections can be set for any given time period, i.e. monthly, yearly, etc. A
suggested inspection period is "seasonal" so that the behaviour of building materials in various weather
conditions can be noted. Inspection records, including conditions and comments, should be kept on the
enclosed form to determine future "trouble spots". Check the Inspection & Maintenance Record for the
recommended inspection schedule.
SPECIFIC MAINTENANCE
Maintenance Guide Section 4.3
Page 3
07/11
General
Problems resulting from moisture penetration may include: efflorescence, spalling, deteriorating mortar
joints, interior moisture damage, etc. If one or more of these conditions becomes evident, the direct source of
moisture penetration should be determined and action taken to correct both the visible effect and the moisture
penetration source. Table 1 lists various problems appearing on masonry due to moisture and the most
probable source of moisture penetration. The items checked in the table represent each source that should be
considered when such problems occur.
After investigating all of the possible moisture penetration sources, the actual source may be
determined through the process of elimination. Many times the source will be self evident as in the cases of
deteriorated and missing materials; however, in instances such as improper flashing, differential movement,
etc. the source may be hidden and determined only through some type of building diagnostics carried out by a
building envelope consultant specializing in this field. In any case, it is suggested to first visually inspect for the
self-evident source before retaining a consultant.
Once the source is determined, measures can then be taken to effectively remedy the moisture
penetration source and its effects on the masonry.
Remedial Cleaning
Moisture penetration is a contributing factor to the formation of efflorescence. Generally, efflorescence
is easily removed by natural weathering or by scrubbing with a brush and water. In some cases a weak
muriatic acid solution may be used to remove stubborn efflorescence. Improper acid cleaning, i.e., absence of
pre-wetting, insufficient rinsing and strong acid concentrations, may cause irreparable damage. Cement is
affected by hydrochloric acid (muriatic acid); therefore, if any hydrochloric acid remains on the masonry, the
mortar joints may become etched and/or deteriorated. Two types of efflorescence are not water-soluble; one
type is a white efflorescence, composed of calcium carbonate. The other is a white or greyish haze, referred to
as "white scum", composed of silicic acid or other silica compounds. Each of these two types of efflorescence
requires unique removal solutions and the manufacturer of the masonry units and of the recommended
cleaning material should be contacted before any cleaning is attempted.
After cleaning in accordance with manufacturer's recommendations, the mortar joints should be
inspected. Tuck-pointing of the joints may be necessary. It should be noted that these and all cleaning
procedures should first be tried in an inconspicuous area at different concentrations and judged on
effectiveness.
REPAIR METHODS
Sealant Replacement
Missing or deteriorated caulking and sealants in contact areas between masonry and other materials,
i.e., window and doorframes, expansion joints, etc. may be a source of moisture penetration. The sealant joints
in these areas should be inspected. If the sealant is missing, a full bead of high-quality, permanently elastic
sealant compound should be placed in the open joints. If a sealant material was installed, but has torn,
deteriorated or lost elasticity, it should be carefully cut out. The opening must be clean of all old sealant
material. A new sealant should then be placed in a clean joint. All joints should be properly primed before the
new sealant material is applied. A backer rope material should be placed in all joints deeper than 3/4 in. (19
mm) or wider than 3/8 in. (10 mm).
Section 4.3 Maintenance Guide
Page 4
07/11
SUMMARY
This Maintenance Manual has presented procedures to extend the useful life of the building and to retain
the original beauty and performance of the structure. It is suggested that regular routine inspections of the
building be carried out to determine where future maintenance may be required. All buildings are unique and
will experience individual maintenance needs and schedules.
The information contained in this Maintenance Manual is based on the available data, recommendations
from the manufacturers and experience of the Technical Committee of the Masonry Institute of B.C. Final
decision on the use of this information must rest with the project designer, owner or both.
Maintenance Guide Section 4.3
Page 5
07/11
TABLE 1
Possible Effects and Sources of Moisture Penetration
Spalled Units ♦ ♦ ♦ ♦ ♦ ♦
♦ ♦ ♦ ♦ ♦ ♦
Penetration
Cracked Units
Rising
Moistrure ♦ ♦ ♦
Corrosion of
Backup ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
Materials
Mildew / Algae
Growth ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
Damaged
Interior ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
Finishes
References
Brick Institute of America
TEK Notes 7 and 7F
National Concrete Masonry Association
TEK Notes 29, 44, 92 and 100
Masonry Institute of America
Marble & Stone Slab Veneer, 2nd Edition
Pittsburgh Corning
Glass Block Products & Design Brochure
Section 4.3 Maintenance Guide
Page 6
07/11
4. Flashing
- Damage or missing
- Corrosion
- Correct slope
- Open joints
- Stains
- Other
5. Caps/Coping
- Cracked units
- Loose joints
- Open joints
- Not flashed beneath
- Attachment
- Other
6. Water Repellent & Caulking
- Deteriorated/Torn caulking
i Masonry to masonry
ii Masonry to doors &
windows
iii Masonry to flashing
- Loose/flaking paint
- Efflorescence
- Water stains
7. Other Observations