Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System

ent & System Pvt. Ltd.

ANNEXURE C

Error code list & Recommended actions for Block Working With UFSBI &
DAC in case of Faults/Errors

NOTE: BEFORE TAKING OUT OR INSERTING A CARD, ALWAYS TURN-OFF THE POWER SUPPLY

Codes Failure Cause Recommended Actions

a) Flashing ‘00’ indicates that the system is healthy &
functioning properly.
b) If this code becomes steady in certain CPU and an error
code of ‘37’, ‘38’ or ‘39’ appears (according to the stuck
00 NORMAL MODE.
CPU) on the other CPU’s try “RESETTING” the system as stated
in item no. II.16.
c) In case the problem persists change the CPU showing the
steady code.
a) If the code is displayed simultaneously in more than 1 CPU:
01 Output Latch 1 Read-back bad Then check if the CCC card is inserted properly in the slot. If
the problem still persists replace the CCC card.
b) If the code comes on a single CPU:
02 Output Latch 2 Read-back bad i) First swap the faulty CPU with another slot.
ii) If the code shifts with the CPU to the new slot, change
the CPU card else change the Output card
Check Address jumpers of both mother cards of connected
UFSBI source address mismatch in
05 UFSBI units for their correspondence refer page 33. If the fault
receive message
is in one CPU card only (unlikely) replace the CPU card.
Check Address jumpers of both mother cards of connected
UFSBI destination address mismatch
06 UFSBI units for their correspondence refer page 33. If the fault
in receive message
is in one CPU card only (unlikely) replace the CPU card.
TXENABLE-A/B/C signal produced by If this occurs in all the CPUs, change the CCC Card. This can
Inter-block data selector logic in also happen when the UFSBI is working in 2/2 mode and a
07
CCC not matching with Inter-block further failure occurs. This is not a serious problem and will go
phase. up on “RESET”.
a) Swap the CPU with another slot, if the problem shifts with
08 CPU failed to transmit
the CPU , then change the CPU card.
b) Check the system , if the fault persists in the same slot,
0A Clear input to U9 low
change the CCC card.
a) Press “BI-ON” button to start the system within 30 sec. If
the button is not pressed in time then all the three CPUs
will display “99” code and go to shutdown. To recover
from this problem the power supply is to be turned off and
Ready to accept 'start' command
0B(Ob) the on. After the POST process all the CPUs will display
after POST
“Ob” again.
b) In case any one CPU is showing steady 0B, while others
are running with 37, 38 or 39 , try “RESETTING” the system
as stated in item no. II.16.
0C PS monitor test in progress in POST Wait for all CPUs to display “Ob”.

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.

IN1 complementary failure

10
(Ckt ref. W2 & W10)
IN2 complementary failure Manually RESET the system following the same process as
11 stated in item no. II.15. If the problem persists then
(Ckt ref. W3 & W11)
i) In case the Error Code is appearing in 1 of the 3 CPU’s,
IN3 complementary failure
12 a) Swap the Input Card 1 with another Input Card 1 for
(Ckt ref. W4 & W12)
Error Codes “10” to “1F”, observe the outcome
IN4 complementary failure
13 b) Swap the Input Card 2 with another Input Card 2 for
(Ckt ref. W5 & W13)
Error Codes “20” to “2F”, observe the outcome.
IN5 complementary failure
14 In case (I)-a,b fails to solve the problem,
(Ckt ref. W6 & W14)
c) Change Input Card 1 for Error Codes “10” to “1F”
IN6 complementary failure d) Change Input Card 2 for Error Codes “20” to “2F”
15
(Ckt ref. W7 & W15) Manually RESET the system and observe its operation
IN7 complementary failure
16 ii) If the Error codes are appearing in at least 2 of the 3 CPU’s
(Ckt ref. W8 & W16)
IN8 complementary failure simultaneously then check voltages at the respective
17 relay contacts and wago terminals as per circuit diagram
(Ckt ref. W9 & W17)
OUT1 complementary failure Sh. 6A and 6B of 12 of RDSO/S/32018 (attached in the
18 Manual) for the inputs IN1-IN7 (Wago W2-W8) and inputs
(Ckt ref. W18 & W26)
OUT2 complementary failure IN1’-IN7’ (Wago W10-W15). For other inputs like IN8, IN9-
19 IN16 (Wago W9, W64-W71) and IN8’, IN9’-IN16’ (Wago
(Ckt ref. W19 & W27)
W17, W72-W79) check the looping as per circuit referred
OUT3 complementary failure
1A above. Manually RESET the system and observe its
(Ckt ref. W20 & W28)
operation
OUT4 complementary failure
1B
(Ckt ref. W21 & W29) iii) If the problem still persists check the flat cable
OUT5 complementary failure connections between the wago board and motherboard
1C
(Ckt ref. W22 & W30) as per dig. 2.1. Manually RESET the system and observe its
OUT6 complementary failure operation
1D
(Ckt ref. W23 & W31) iv) In case the error still persists, replace-
OUT7 complementary failure a) Input Card 1 for Error Codes “10” to “1F”
1E b) Input Card 2 for Error Codes “20” to “2F”
(Ckt ref. W24 & W32)
Manually RESET the system and observe its operation
OUT8 complementary failure
'1 ' (1F)
(Ckt ref. W25 & W33)
IN9 complementary failure Manually RESET the system following the same process as
20
(Ckt ref. W64 & W72) stated in item no. II.15. If the problem persists then
IN10 complementary failure In case the Error Code is appearing in 1 of the 3 CPU’s,
21
(Ckt ref. W65 & W73) a) Swap the Input Card 1 with another Input Card 1 for
IN11 complementary failure Error Codes “10” to “1F”, observe the outcome
22 b) Swap the Input Card 2 with another Input Card 2 for
(Ckt ref. W66 & W74)
Error Codes “20” to “2F”, observe the outcome.
IN12 complementary failure
23 In case (I)-a,b fails to solve the problem,
(Ckt ref. W67 & W75)
c) Change Input Card 1 for Error Codes “10” to “1F”
IN13 complementary failure d) Change Input Card 2 for Error Codes “20” to “2F”
24
(Ckt ref. W68 & W76) Manually RESET the system and observe its operation
IN14 complementary failure
25 If the Error codes are appearing in at least 2 of the 3 CPU’s
(Ckt ref. W69 & W77)
simultaneously then check voltages at the respective
IN15 complementary failure relay contacts and wago terminals as per circuit diagram
26
(Ckt ref. W70 & W78) Sh. 6A and 6B of 12 of RDSO/S/32018 (attached in the
IN16 complementary failure Manual) for the inputs. Manually RESET the system and
27
(Ckt ref. W71 & W79) observe its operation
OUT9 complementary failure
28 i) If the problem still persists check the flat cable
(Ckt ref. W80 & W88)
OUT10 complementary failure connections between the wago board and
29 motherboard as per dig. 2.1. Manually RESET the system
(Ckt ref. W81 & W89)
OUT11 complementary failure and observe its operation
2A ii) In case the error still persists, replace-
(Ckt ref. W82 & W90)
OUT12 complementary failure a) Input Card 1 for Error Codes “10” to “1F”
2B b) Input Card 2 for Error Codes “20” to “2F”
(Ckt ref. W83 & W91)
Manually RESET the system and observe its operation
OUT13 complementary failure
2C
(Ckt ref. W84 & W91)
OUT14 complementary failure
2D
(Ckt ref. W85 & W92)

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.
OUT15 complementary failure
2E
(Ckt ref. W86 & W93)
OUT16 complementary failure
'2 ' (2F)
(Ckt ref. W87 & W94)
30 BIPR1 complementary failure
Take similar steps as in the case for other relays.
31 BIPR2complementary failure
If the error code appears in any one of the CPU card:
i) Swap it with other slot. If the error shifts with the card
Change the CPU card.
If the error code appears in any one of the CPU card:
i) Check the communication link from crone box, terminal, to
33 Link Fail (SSB mode) modem RJ11 jack. If external communication link is
confirmed OK change the CCC Card.
ii) If the problem still persists, Switch off the Modem , and then
restart it after 60s.
iii) If the problem still persists perform Power-On Reset of the
System and observe its operation
34 This mode indicates that the UFSBI on the other side is not
RSSB mode receiving data. Try by checking the channel, modem and
communication in that order as stated for error code ‘33’.
Ensure that the other side System is working and showing error
code ‘33’ only.
37 CPU A bad i) Change corresponding CPU Cards in which the static error
38 CPU B bad code is showing. Manually RESET the system and observe its
39 CPU C bad operation.
ii) If this indication is on all the CPU cards then change the
CCC (Communication) Card. Manually RESET the system and
observe its operation
3A Inter-processor communication channel If occurs in all the CPUs, change the communication card.
failure (common mode) Manually RESET the system and observe its operation
40 OUT1 forced pickup Manually RESET the system following the same process as
[LFR Non-vital relay] stated in item no. II.15. If the problem persists then For codes
41 OUT2 forced pickup “40” to “4F” check the corresponding relays as follows
[TCFXR vital relay] i) Check if the relay is properly plugged and the retaining
42 OUT3 forced pickup clip is place correctly. Also ensure that all its receptacles
[TCFCR vital relay] are rightly placed and locked in the plug board.
Manually RESET the system and observe its operation.
43 OUT4 forced pickup ii) Check the corresponding relays to see if the front
[TGTYR vital relay] contacts somehow got voltage or back contacts got
44 OUT5 forced pickup broken or if the relay has got picked up out of sequence
[ASGNCPR vital relay] by some stray feed given externally. Manually RESET the
45 OUT6 forced pickup system and observe its operation.
[TGTZR vital relay] iii) Check the wago terminals for unwanted shorting
46 OUT7 forced pickup between terminals other than those showed in circuit. In
[BLR vital relay] case any such short circuits found please remove the
same. Manually RESET the system and observe its
47 OUT8 forced pickup operation.
48 OUT9 forced pickup Manually RESET the system following the same process as
stated in item no. II.15. If the problem persists then For codes
49 OUT10 forced pickup “40” to “4F” check the corresponding relays as follows
iv) Check if the relay is properly plugged and the retaining
clip is place correctly. Also ensure that all its receptacles
4A OUT11 forced pickup
are rightly placed and locked in the plug board.
Manually RESET the system and observe its operation.
4B OUT12 forced pickup v) Check the corresponding relays to see if the front
contacts somehow got voltage or back contacts got
4C OUT13 forced pickup broken or if the relay has got picked up out of sequence
by some stray feed given externally. Manually RESET the
4D OUT14 forced pickup system and observe its operation.
vi) Check the wago terminals for unwanted shorting
between terminals other than those showed in circuit. In
4E OUT15 forced pickup
case any such short circuits found please remove the
same. Manually RESET the system and observe its
4F OUT16 forced pickup operation.

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.
50 IN1 jitter
Jittery contacts of the relay may occur when a particular
51 IN2 jitter relay does not stabilize, i.e. it ‘chatters’. This may happen due
52 IN3 jitter to low coil voltage, faulty receptacles (coil or contacts) or
53 IN4 jitter improper plugging of the relays without retaining clips.
54 IN5 jitter The following actions are suggested:
a) Check the setting in the plug board for proper plugging
55 IN6 jitter
b) Check firmness of the contacts and all connections from
56 IN7 jitter output connector coil (for output relays).
57 IN8 jitter c) Check coil and contact voltage for each input paths
58 OUT1 jitter [LFR Non-vital relay] from the circuit. Try removing and re-plugging each relay
59 OUT2 jitter [TCFXR vital relay] in the circuit path separately ensuring that it is fitted firmly
to the plug board and the retaining clip is in the right
5A OUT3 jitter [TCFCR vital relay]
place
5B OUT4 jitter [TGTYR vital relay] d) For output relays, try to measure the coil voltage at the
5C OUT5 jitter [ASGNCPR vital relay] corresponding wago terminal as well as the relay coil R1-
5D OUT6 jitter [TGTZR vital relay] R2. Note that this voltage is available for less than ½ sec,
5E OUT7 jitter [BLR vital relay] so using an analog voltmeter is preferred. It is advisable to
5F OUT8 jitter try by changing the corresponding output card.
Manually RESET the system and observe its operation.
60 IN9 jitter
61 IN10 jitter Jittery contacts of the relay may occur when a particular
62 IN11 jitter relay does not stabilize, i.e. it ‘chatters’. This may happen due
63 IN12 jitter to low coil voltage, faulty receptacles (coil or contacts) or
improper plugging of the relays without retaining clips.
64 IN13 jitter
The following actions are suggested:
65 IN14 jitter a) Check the setting in the plug board for proper plugging
66 IN15 jitter b) Check firmness of the contacts and all connections from
67 IN16 jitter output connector coil (for output relays).
68 OUT9 jitter c) Check coil and contact voltage for each input paths
from the circuit. Try removing and re-plugging each relay
69 OUT10 jitter
in the circuit path separately ensuring that it is fitted firmly
6A OUT11 jitter to the plug board and the retaining clip is in the right
6B OUT12 jitter place
6C OUT13 jitter d) For output relays, try to measure the coil voltage at the
6D OUT14 jitter corresponding wago terminal as well as the relay coil R1-
R2. Note that this voltage is available for less than ½ sec,
6E OUT15 jitter
so using an analog voltmeter is preferred. It is advisable to
6F OUT16 jitter try by changing the corresponding output card.
70 BIPR1 jitter Manually RESET the system and observe its operation.
71 BIPR2 jitter
73 Shut down relay phase generator failure If this indication is on a single CPU card change the CPU card.
(phase not changing within 30 minutes) If all the 3 CPUs show this code then change the
communication card.
75 Timer2 input bad RESET the system by pressing RESET button and then BI-OK
78 Data bus check failed button in a sequential manner. If problem persists change
79 EPROM Checksum failed corresponding CPU card.
7A BIPR1 input to GAL stuck at low RESET the system by pressing RESET button and then BI-OK
7B button in a sequential manner. If problem persists change
BIPR2 input to GAL stuck at low corresponding CPU card. If the problem still remains change
CCC Card. When all CPUs show the code, change CCC.
7C BIPR1 command output not matching
RESET the system by pressing RESET button and then BI-OK
with shutdown relay phase.
button in a sequential manner. If problem persists change
7D BIPR1 command output not matching
corresponding CPU card.
with shutdown relay phase.

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.

80 OUT1 failed to pick up

81 OUT2 failed to pick up
82 OUT3 failed to pick up
83 OUT4 failed to pick up Check the LEDs in the output card. If LED corresponding to
that relay does not glow then change output card, else
84 OUT5 failed to pick up
check the relay connections for corresponding relays
85 OUT6 failed to pick up following the circuit diagrams.
86 OUT7 failed to pick up
87 OUT8 failed to pick up Note: Indications in the output card – Indication 1, 2, and 3
88 OUT9 failed to pick up from the top are indications for CPU-C, CPU-B and CPU-A
respectively. The next eight indications (from the top )are for
89 OUT10 failed to pick up
output relays “M16 – M2” in case of Output Card1 and “M32 –
8A OUT11 failed to pick up M18” in case of Output Card2.
8B OUT12 failed to pick up
8C OUT13 failed to pick up
8D OUT14 failed to pick up
8E M15 failed to pick up
Same as codes “80 to 8D”.
8F M16 failed to pick up
90 BIPR1 or BIPR2 or both picked up At power-on, before performing the RESET operation by
before POST initialization pressing “BI-OK” button, the relays should not pick-up and the
voltage at the contacts should correspond.
a) If the error code appears on a single CPU:
Check whether Input Card 1 corresponding to that CPU are
plugged-in properly.
b) If all the 3 CPU show the same error code then:
Check the contacts of BIPR1 & BIPR2 and see that the
retaining clip is at its right position. Check up the voltage at
WAGO terminal pins 34, 35, 36, 37 & 44 as per Sh No. 6C of 12
of Drg. No. RDSO/S/32018.
92 UFSBI address bad Check address jumpers at the back panel and see if they are
connected tightly and in proper place as instructed in Pg. XX
of Users Manual.
93 Output voter (GAL) differential a) If the fault comes in single CPU:
output complementary mismatch i) Swap the CPU from the slot showing the error code with
(run-time). another . If the error shifts with the CPU, then change the
CPU, and observe the outcome
ii) If the error does not shift with the faulty card, then change
the Output cards , one by one and observe the outcome.
b) If the fault occurs in more than 1 CPU:
Change the output cards one by one and observe the
outcome.
95 GAL complementary mismatch in Same as error code 93 but here change only Output Card 1.
output card1 (POST checking)
96 GAL complementary mismatch in Same as error code 93 but here change only Output Card 2.
output card2 (POST checking)
99 'Start' not pressed within 30 sec. of RESET the system by turning the POWER-off and then ON and
power on. then pressing the RESET button and BI-OK button.
1. Observe that the feed for both BIPR1 & BIPR2 are
established in the CCC Card (indicated by two LEDs at the
bottom. Indication1 is for BIPR2 & Indication 2 is for BIPR1). If
these two indications are missing than change CCC Card
else, check the following:
i) 24V output of DC-DC converter.
ii) Check connector no. SN1 and CN4 as per fig. 2.1 (two pin
connector with yellow wire).
iii) Change the CCC Card.
2. If BIPR1 & BIPR2 feed are O.K, check terminal connections
at the back of reset box.
3. Check 10 core cable in connectors CN3 & CN11 as per
interconnectivity did. In page 35/62

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.

A0 X-ACTIVE and X-ACTIVE/ signals

found mismatched in WDT check. a) If the fault comes in single CPU:
i) Swap the CPU from the slot showing the error code with
A1 Active signal bad detected in wdt
another . If the error shifts with the CPU, then change the
check (stuck_at_high)
CPU, and observe the outcome
A2 OUTEN signal stuck_at_high
ii) If the error does not shift with the faulty card, then change
A3 Output latches detected non-zero CCC card and observe the outcome.
during in wdt checking b) If the fault occurs in more than 1 CPU:
A4 Active signal bad in wdt2_check Change the CCC card and observe the outcome.
(stuck_at_high)
A5 IPC phase sequence bad
A6 IPC phase sequence bad RESET the system by pressing RESET button and then BI-OK
button in a sequential manner. If problem persists change
A7 IPC phase sequence bad
CCC Card.
A8 IPC phase sequence bad
AA Relay check in progress in POST / This is not a fault code when displayed during the POST mode.
output latch1 detected bad in zero But during the functioning of the system if this code somehow
test appears this is treated as a fault.
a) If the fault comes in single CPU:
i) Swap the CPU from the slot showing the error code with
another . If the error shifts with the CPU, then change the
CPU, and observe the outcome
ii) If the error does not shift with the faulty card, then change
Output card 1 and observe the outcome.
b) If the fault occurs in more than 1 CPU:
Change the Output card 1 and observe the outcome.
AB Latch2 bad in zero test a) If the fault comes in single CPU:
i) Swap the CPU from the slot showing the error code with
another . If the error shifts with the CPU, then change the
CPU, and observe the outcome
ii) If the error does not shift with the faulty card, then change
Output card 2 and observe the outcome.
b) If the fault occurs in more than 1 CPU:
Change the Output card 2 and observe the outcome.
B0 Stack check failed Perform Power-On-Reset. If the failure remains or recurs after
B1 Rapid address check fail that change the CPU card showing the Error code.
B4 Register check fail
B5 BIPR2 (LFR) relay picked up out of a) If the fault comes in single CPU:
phase e) Swap the Input card from the slot showing the error code
B6 BIPR1 relay picked up out of phase with another working slot.
ii) If the error does not shift with the faulty card, then change
CPU card and observe the outcome.
b) If the fault occurs in more than 1 CPU:
Change the CCC and observe the outcome.
B7 Backup check fail
B8 Neighbour shutdown fail for A RESET the system by pressing RESET button and then BI-OK
button in a sequential manner. If problem persists change
B9 Neighbour shutdown fail for B
CCC Card.
BA Neighbour shutdown fail for C
BD BIPR1 dropped out of phase
BE BIPR2 (LFR) dropped out of phase
C1 IPC phase timer out of range/not
RESET the system by pressing RESET button and then BI-OK
working
button in a sequential manner. If problem persists change
C6 Sustained mismatch between self
corresponding CPU card. If the problem still remains change
parallel input and neighbour parallel
CCC Card.
input
C9 Data bus error
CA Inter block phase sequence error

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 Error Code List for Block Proving with Axle Counter using UFSBI Deltron Equipment & System Pvt. Ltd.

D0 GAL 1 illegal high

D1 GAL 2 illegal high
D2 GAL 3 illegal high
D3 GAL 4 illegal high Manually RESET the system following the same process as
stated in item no. II.15. If the problem persists then change
D4 GAL 5 illegal high
Output Card1
D5 GAL 6 illegal high
D6 GAL 7 illegal high
D7 GAL 8 illegal high
D8 GAL 9 illegal high
D9 GAL 10 illegal high
DA GAL 11 illegal high
DB GAL 12 illegal high Manually RESET the system following the same process as
stated in item no. II.15. If the problem persists then change
DC GAL 13 illegal high
Output Card 2
DD GAL 14 illegal high
DE GAL 15 illegal high
DF GAL 16 illegal high
E0 TXAEN signal from CPU improper
(stuck at high/low) RESET the system by pressing RESET button and then BI-OK
E1 TXBEN signal from CPU improper button in a sequential manner. If problem persists change
(stuck at high/low) corresponding CPU card. If the problem still persists change
E2 TXCEN signal from CPU improper CCC.
(stuck at high/low)
E8 GAL output complementary
mismatch for BIPR1
E9 GAL output complementary
mismatch for BIPR2 RESET the system by pressing RESET button and then BI-OK
EB Watchdog test by pulse withdrawal button in a sequential manner. If problem persists change
failed corresponding CPU card. If the problem still remains change
EC PULSEN signal stuck at high (in wdt CCC Card.
check)
ED BIPR2 feed to gal not low in BIPR1
phase
F1 Configuration failure (output card1 RESET the system by pressing RESET button and then BI-OK
absent) button in a sequential manner. If problem persists change
F2 Configuration failure (output card2 corresponding CPU card. If the code comes in more than 1
absent) CPU, check that all the cards are mated correctly to
motherboard
F5 CPU_ID failure RESET the system by pressing RESET button and then BI-OK
F8 FRSNESS pulse stuck at high button in a sequential manner. If problem persists change
F9 Vcc monitoring latch Q output stuck corresponding CPU card.
at 0 (POST checking)
FA BIPR gal inputs not going low during
zero test (any of BIPR1 and BIPR2 or RESET the system by pressing RESET button and then BI-OK
both) button in a sequential manner. If problem persists change
FB BIPR1 or BIPR2 feed from U28 stuck at CCC Card.
high in zero test/
FC ST pulse stuck at low RESET the system by pressing RESET button and then BI-OK
button in a sequential manner. If problem persists change
corresponding CPU card.
FD FRSNESS pulse stuck at high RESET the system by pressing RESET button and then BI-OK
button in a sequential manner. If problem persists change
corresponding CPU card. If the problem still remains change
CCC Card.
FE ST pulse stuck at high RESET the system by pressing RESET button and then BI-OK
button in a sequential manner. If problem persists change
corresponding CPU card.

NOTE: AFTER EACH PROCESS, PERFORM THE RESET OPERATION TO RESTART THE MUX.

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