Operator's manual

HA12IP - HA33JE - HA15IP - HA43JE

Operator's manual

HA12IP - HA33JE - HA15IP - HA43JE

4000358100

USA

4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

2 4000358100 E10.16 USA / GB

 Operator's manual

CONTENTS

1 - Operator's manual . . . . . . . . . . . . . . . . .... . . .. . . . .. . .7

2 - After Sales Service . . . . . . . . . . . . . . . . .... . . .. . . . .. . .7
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . .... . . .. . . . .. . .8
4 - HAULOTTE Services® contact details .... . . .. . . . .. . .9

A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 - Decal colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 - Pre-operation instructions . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 - Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 - Potential risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 15
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 16
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility. . . . . . . . . . . . . . . . . . 19
2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . 19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CONTENTS

4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . 20

C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 - Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 28
3.3 - Anchorage point (Please see machine configuration) . . . . . . . . . . . . . 28
4 - Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 - Red decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.2 - Orange decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.3 - Yellow decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.4 - Other decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.5 - Green decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1.6 - Blue decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.1 - Ground control box - Emergency control box. . . . . . . . . . . . . . . . . . . . . 58
5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.3 - Various components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3
 Operator's manual

D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.2 - Drive speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.3 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.4 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.5 - Thermostat location / limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.6 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.7 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.8 - Battery discharge indicator-Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.8.1 - Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.8.2 - Automatic reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.9 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.9.1 - Black charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.9.2 - Metal charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
2.10 - Drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2.2.2 - Ground box controls (emergency station) . . . . . . . . . . . . . . . . . 74
2.2.3 - Platform box controls (driving station) . . . . . . . . . . . . . . . . . . . . 75
2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.1.1 - E-stop button operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.1.5 - Movement safety end of drive contactors. . . . . . . . . . . . . . . . . . 78
3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4
 Operator's manual

F
SPECIAL PROCEDURE
1 - Emergency lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.3 - Extraordinary procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2 - Lowering for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.2 - Re-engaging the drive hubs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.1.1 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.2 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

G
TECHNICAL SPECIFICATIONS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2 - Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . 98
3.1 - Machine HA12IP - HA33JE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.2 - Machine HA15IP - HA43JE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4 - AS - CE standard specificities . . . . . . . . . . . . . . . . . . . 100
CONTENTS

4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.3 - Stability test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . 103

H
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

5
Operator's manual

6
HA12IP - HA33JE - HA15IP - HA43JE

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

1 - Operator's manual
As stated on the delivery slip, this manual is one of the documents in the on-board document holder
provided upon delivery of your HAULOTTE® machine.

The operator manual is a translation of the original instructions.

Safe operation of this product can only be assured if you follow the operating instructions contained in
this manual are followed.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment)
• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and
not to be confused with the technical specifications. Only the specifications in this manual should be used
to study the suitability of the equipment for the intended use.

2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure the optimum use of your HAULOTTE product.
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

4000358100 E10.16 USA / GB 7

HA12IP - HA33JE - HA15IP - HA43JE

3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.

HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty.

HAULOTTE® cannot be held liable for any changes to the technical characteristics/specifications
contained in this manual.

HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.

Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).

Otherwise, it is essential to follow the manufacturer's recommendations as stated below :

• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure decal compliance.

8 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

4 - HAULOTTE Services® contact details

HAULOTTE Services® contact details

HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE INDIA
HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE Unit No. 1205, 12th foor,Bhumiraj Costarica,
VIA LOMBARDIA 15
69800 SAINT-PRIEST Plot No. 1&2, Sector 18,
20098 SAN GIULIANO MILANESE
TECHNICAL Department: Palm Beach Road,
(MI)
+33 (0)820 200 089 Sanpada, Navi Mumbai- 400 705
TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 Maharashtra, INDIA
FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 Tel. : +91 22 66739531 to 35
E-mail : [email protected]
E-mail : [email protected] E-mail : [email protected]
www.haulotte.it
www.haulotte.fr www.haulotte.in

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL

Ehrenkirchener Strasse 2 35, SVOBODY STREET AV. Tucunaré, 790
D-79427 ESCHBACH Bldg. 19 CEP: 06460-020 – TAMBORE
TEL : +49 (0) 7634 50 67 - 0 125362 MOSCOW BARUERI – SAO PAULO – BRASIL
FAX : +49 (0) 7634 50 67 - 119 RUSSIA TEL : +55 11 4196 4300
E.mail : [email protected] TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4196 4316
www.haulotte.de E.mail : [email protected] E.mail : [email protected]
www.haulotte-international.com www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, Sa de Cv

C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 9 Este, Lote 18, Civac, Jiutepec,
28806 ALCALA DE HENARES UL. GRANICZNA 22 Morelos
MADRID 05-090
- RASZYN - JANKI CP 62500 Cuernavaca
TEL : +34 902 886 455 TEL : +48 22 720 08 80 México
TEL SAT : +34 902 886 444 FAX : +48 22 720 35 06 TEL : +52 77 7321 7923
FAX : +34 911 341 844 E-mail : FAX : +52 77 7516 8234
E.mail : [email protected] [email protected] E-mail : [email protected]
www.haulotte.es www.haulotte.pl www.haulotte-international.com

HAULOTTE MIDDLE EAST FZE

HAULOTTE PORTUGAL HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
ESTRADA NACIONAL NUM. 10 No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
KM. 140 - LETRA K SINGAPORE 498812 DUBAÏ
2695 - 066 BOBADELA LRS Parts and service Hotline: United Arab Emirates
TEL : + 351 21 995 98 10 +65 6546 6150 TEL : +971 (0)4 299 77 35
FAX : + 351 21 995 98 19 FAX : +65 6536 3969 FAX : +971 (0) 4 299 60 28
E.mail : [email protected] E-mail: [email protected] E-mail : haulottemiddle-
www.haulotte.es www.haulotte.sg [email protected]
www.haulotte-international.com
HAULOTTE TRADING (SHANGHAI)
Co. Ltd. HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB #7 WORKSHOP Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 No 191 HUA JIN ROAD (Ramal A Escobar)
431 53 Mölndal MIN HANG DISTRICT 1615 Gran Bourg
SWEDEN SHANGHAI 201108 CHINA (Provincia de Buenos Aires)
TEL : +46 31 744 32 90
Argentina
FAX : +46 31 744 32 99 TEL : +86 21 6442 6610 TEL.: +54 33 27 445991
E-mail : [email protected] FAX : +86 21 6442 6619 FAX. +54 33 27 452191
[email protected] E-mail : E-mail : [email protected]
www.haulotte.se [email protected] www.haulotte-international.com
www.haulotte.cn
HAULOTTE GROUP / BILJAX HAULOTTE GROUP
HAULOTTE UK Ltd 125 TAYLOR PARKWAY 1301 E PATRICK STREET
STAFFORD PARK 6 ARCHBOLD, OH 43502 – USA FREDERICK, MD 21701 – USA
TELFORD - SHROPSHIRE TF3 3AT TEL : +1 419 445 8915 TEL : +1 301 663 0852
TEL : +44 (0)1952 292753 FAX :+1 419 445 0367 FAX :+1 301 663 0572
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E.mail : [email protected] E.mail : [email protected] E.mail : [email protected]
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd HAULOTTE CHILE

Koopvaardijweg 26 46 GREENS ROAD El Arroyo 840
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175 Lampa (9380000)
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683 Santiago (RM)
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 TEL : + 562 2 3727630
E.mail :[email protected] E.mail : [email protected] E.mail : [email protected]
l h l www.haulotte-chile.com

4000358100 E10.16 USA / GB 9

HA12IP - HA33JE - HA15IP - HA43JE

Notes

10 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

A - Safety precautions

Safety precautions A
1 - Recommendations
1.1 - OPERATOR'S MANUAL

This operators manual is specific to the HAULOTTE® products listed on the cover page of this
manual. B
The operator manual does not replace the basic training required for all worksite equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered
by the manual.
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available
to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE
Services®.
C
1.2 - SYMBOLS USED

Symbols are used to alert the operator to safety precautions or to highlight practical
information.

Legend
D
Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage E

Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common sense, good
practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)

F
Cross-reference to another manual (see manual)

N.B. :
Cross-reference to repairs (contact HAULOTTE Services®)

Additional technical information

G

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A - Safety precautions

1.3 - DECAL COLORS

The potential dangers and any specific regulations are indicated around the product by decals
and identification plates.

The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®.

Familiarize yourself with the decals and their respective color codes.
Decal color code
Decals Color Description

Red Potentially fatal danger

Orange Risk of serious injury

Yellow Risk of material damage and/or minor injury

Other Additional technical information

Green Maintenance operation or information

Decal color code-For Russia and the Ukraine only

Decals Color Description

Red Prohibitions - Danger

Yellow Warning : Risk of material damage and/or minor injury

Blue Precaution

Blue Information

Other Additional technical information

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A - Safety precautions

2 - Pre-operation instructions A
2.1 - GENERAL INSTRUCTIONS

• The employer has the obligation to issue a driving permit to the operator.
• The employer is obliged to inform the operator of the local regulations.
B
Do not operate the product in the following situations :

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit. Check the maximum allowable value in the
technical characteristics / specifications ( Section G 1-Main characteristics). Consult the C
Beaufort scale ( Section A 3.2.4-Risk of uncontrolled movement and overturning).

• Close to power lines. Respect the safety distance ( Section A 3.2.3-Risk of electrocution).

• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) . Consult HAULOTTE®
if it is necessary to work outside this range.

• In an explosive atmosphere.
D
• During storms (risk of lightning).

• In the presence of strong electromagnetic fields.

N.B.-:-You are advised to use the machine under "NORMAL" climatic conditions. If you need to use the
machine in climatic conditions likely to cause deterioration (extreme : humidity, temperatures, salinity,
E
corrosiveness, atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between
servicing.

N.B.-:-Whilst the machine is not in use, care must be taken to ensure that if the machine is not locked
in a secure location, that the unit key switch is removed to prevent unauthorised use of the machine.

2.2 - SPECIFIC INSTRUCTIONS F

Do not operate the product in the following situations :

• If the load in the platform exceeds the maximum load authorized. Check the maximum allowable value
in the technical characteristics / specifications ( Section G 1-Main characteristics).
G
• If the ground slope is greater than the permissible limit. Check the maximum allowable value in the
technical characteristics / specifications ( Section G 1-Main characteristics).

• At night unless the machine is equipped with the optional light.

• If the number of persons exceeds the permissible limit. Check the maximum allowable value in the H
technical characteristics / specifications ( Section G 1-Main characteristics)

• If the side force is greater than the permissible force. Check the maximum allowable value in the
technical characteristics / specifications ( Section G 1-Main characteristics)

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A - Safety precautions

3 - Operation instructions

It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.).

3.1 - PROHIBITIONS

• Never use a faulty machine (hydraulic leaks, worn tires/tyres, malfunction).

• Never operate the machine controls suddenly.
• Never place the machine against a structure to hold that structure in place.
• Never use the machine to tow other machines or to drag materials.
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not make contact with a fixed or mobile obstacle. The contact can cause premature deterioration of
the structure and lead to the corruption of certain safety elements.
• Do not climb onto the covers.
• Never use the machine with only an operator in the platform. A second person competent in the operation
of emergency retrieval, should be present on the ground in case of an emergency.
• Never use the machine when the platform is cluttered.
• Never increase the surface area of the platform by using floor extensions or accessories not authorized
by HAULOTTE®.
• Never leave the hydraulic cylinders fully extended or retracted before switching off the machine, or when
stationary for an extended period of time.

• Never use the machine with material or objects hanging from the guardrail or the boom.
• Never use the machine with elements that can increase the wind force (panels).
• Never increase the working height by using attachments (ladder).
• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be
easily accessed in its low position. For machines fitted with : Steps have been provided for this purpose
where required.
• Never climb on the guardrail.
• Never use the machine without fully lowering the sliding midrail or without closing the platform entry
gate.
• Never use the machine as a crane, material lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the
desired place.
• Never drive fast in narrow or cluttered areas. Keep speed under control in bends.
• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine
failure, it is possible to tow it to load it onto a trailer ( Section F 3Towing).

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A - Safety precautions

3.2 - POTENTIAL RISKS A

3.2.1 - Risk of command system disturbance

Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.

3.2.2 - Risk of falling B

When in the platform, respect the following instructions :
• Carry individual protection equipment adapted to the work conditions and local
rules.

• Avoid contact with fixed or mobile obstacles (other machines).

• Ensure that the adjustable midrail is closed (low position and against the guardrails).
C
• Ensure that the gate is closed and locked (For machines fitted with).

• Hold on securely to the guardrails during elevation and driving.

• Do not sit, stand, or climb on the platform guard rails. D

• Ensure that guard rails are correctly installed and locked.

• Always keep your feet firmly on the floor of the platform.

• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.

• Keep the floor of the platform free of debris.

E
• Do not leave the platform until it is fully in its stowed position.

• Do not climb on to the platform if the machine is not in the stowed position.

To climb up or climb down from the platform : F

• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform
• Keep 3 support points between the steps and the guardrail

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A - Safety precautions

3.2.3 - Risk of electrocution

The machine is not electrically insulated and does not offer any insulation
protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the sway of the electric power
lines particularly in windy conditions.

• In the event that you were to make accidental contact with a high voltage line, wait for the power to
the line to be switched off before operating the machine.

• During storms.
Never use the machine as a welding earth.
Maintain a minimum safe distance with regard to power lines and electrical devices.
Respect the local rules and the minimum safety distance from power lines.
Minimum safe approach distances
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45

N.B.-:-This table is applicable, except when the local regulations are more strict.

3.2.4 - Risk of uncontrolled movement and overturning

When in the platform, respect the following instructions :

• Before operating the machine on any indoor or outdoor surface (premises, bridge,
truck, etc.), check that the surface is capable of supporting the combined machine
weight and platform capacity. Check the maximum allowable value in the technical characteristics /
specifications ( Section G 1-Main characteristics).

• Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help
of the red or green arrow on the chassis relative to the red and green arrows on the platform control
box.

• Always ensure that the chassis is never driven any closer than 1 m(3 ft3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.

• During motion direction reversal from the platform or ground control box, the joysticks or switches
must be in neutral position before reversing the direction of motion.

• Taking note of the overall load dimensions and weight, place the loads in the centre of the platform or
distribute them it a uniform manner.

• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine
onto level ground before raising platform.

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A - Safety precautions

• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum allowable value
in the technical characteristics / specifications( Section G 1-Main characteristics).
A
• Do not travel down slopes in high speed.
• Do not use the machine (elevation and travel) on an incline greater than that permitted by the slope
sensor.
• Do not drive in reverse (direction opposite the field of vision). B
• Never use the machine in winds exceeding the permissible limit.
• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more
unstable the machine becomes.

• While driving, always place the arrow above the rear axle, in the direction of movement.
• While driving on a slope, always orient the machine in the direction of the slope.
C
• Do not pull or push objects with the boom.

N.B.-:-The Beaufort scale measures the wind force with a graduation system. A wind speed range at 10
m(32 ft9 in) above flat, clear land is associated with each degree.

Beaufort scale D
Force Meteorological description Observed effects m/s km/h mph
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
Wind felt on the face. Leaves rustle.
2 Light breeze 1,6 - 3,3 6 - 11 3,72 - 6,84

3 Slight breeze
Weather vanes turn.
Leaves and small twigs in constant
motion. Flags move slightly.
3,4 - 5,4 12 - 19 7,46 - 11,8
E
Raised dust and loose papers. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches are moved.
Small trees in leaf to sway. Crested
5 Nice breeze 8,0 - 10,7 29 - 38 18,02 - 23,6
wavelets form on inland waterways.

6 Cool wind
Large branches in motion. Power lines
and chimneys 'sing'. Umbrellas used with
difficulty.
10,8 - 13,8 39 - 49 24,23 - 30,45 F
Whole trees in motion. Inconvenience felt
7 Strong cool wind 13,9 - 17,1 50 - 61 31 - 37,9
when walking against wind.
Some branches break. Generally we
8 Squall 17,2 - 20,7 62 - 74 38,53 - 45,98
cannot walk against the wind.

9 Strong squall
The wind causes slight damage to
buildings. Tiles and chimney stacks are 20,8 - 24,4 75 - 88 46,60 - 54,68
G
blown off.

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A - Safety precautions

3.2.5 - Risk of burns and explosion

For any intervention on the power sources, wear glasses and protective clothes (acid spray).

N.B.-:-Acid is neutralized with sodium bicarbonate and water.

• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).

• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit cigarettes.

3.2.6 - Risk of crushing and collision

When in the platform, respect the following instructions :

• During operation, keep all the parts of the body inside the platform.

• To position the machine close to obstacles, use the raise controls (arm, boom, etc.) instead of the
drive controls.

• Ensure there are no obstacles (structure) in the work area.

• When driving, position the platform so as to provide the best visibility possible.

• Always obtain assistance from a guide on the ground when manoeuvring.

• All the personnel in the platform or on the within the vicinity of the machine must wear Personal
Protection Equipment (safety helmet, etc.).

• When lifting or lowering the basket and during driving, the operator must check that the area above,
below and to each side of the machine are clear.

• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.
Do not operate other machines (crane, aerial work platform, etc.) in the work area.
Take account of the distance, reduced visibility and blind spots during use of the machine.

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B - Intervenor's responsibility

Intervenor's responsibility A
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator
Manual.

The owner (or hirer) has the obligation to renew all manuals or decals that are either missing or in bad
B
condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding operation of the
machine.

2 - Employer's responsibility C
The employer has the obligation to issue a driving permit to the operator.
N.B.-:-In accordance with the regulation of the country where the machine is operating, the user must
be authorized by the doctor of Labour Ministry to operate the machine.

Forbid anyone from operating the machine who is :

D
• Under the influence of drugs, alcohol, etc..
• Subject to fits, loss of motor skills, dizziness, etc..

3 - Trainer's responsibility
E
The trainer must be qualified to provide training to operators in accordance with applicable local
regulations. The training must be given in an obstacle-free area until the trainee is considered
competent as defined by the training program undertaken.

4 - Operator's responsibility F
The operator must read and understand the contents of this manual and the decals affixed on the
machine.

The operator must inform the owner (or hirer) if the manual or any decals are missing or in poor
condition, and of any malfunction of the machine.

The operator may only operate the machine for the purpose intended by the manufacturer.
G
Only authorized and qualified operators may operate HAULOTTE® machines.

All operators must become familiar with and fully understand the emergency controls and how to
operate the machine in an emergency as a component of their formal operator training.
H
The operator has the obligation stop using the machine in the event of malfunction or safety problems
on the machine or in the work area and report the problem to his/her supervisor.

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B - Intervenor's responsibility

5 - Inspection and maintenance

The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance.

If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

Inspections and maintenance

Type of intervention Frequency Person-in-charge Intervenor Reference document
Before each delivery of
Pre-delivery Qualified HAULOTTE Services®
sold, hired or resold Owner (or hirer) Operator's manual
inspection technician
equipment
Before operation or
Pre-operation
when the operator Operator Operator Operator's manual
inspection
changes
At the specified On-site technician or qualified
Periodical preventive
intervals (250 hours Owner (or hirer) HAULOTTE Services® Maintenance book
maintenance
or 1 year) technician
Organization or technician
2 times a year or at the
approved by the employer or by
latest 6 months after
the intermediary of
Periodical visit the last periodic visit, Owner (or hirer) Maintenance book
HAULOTTE Services® in
and according to the
accordance with the
local regulations
HAULOTTE Services® contract

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C - Machine layout

Machine layout A
1 - Identification
The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the
machine (Please see machine configuration).
B
For any request for information, intervention or spare parts, specify the type and serial number of the
machine.

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C - Machine layout

2 - Main components
HA12IP - HA33JE - Major Component Location Diagram

C32 C12 C10 C9 C16 C8 C4 C7

C11

C47

C20
C20
C34 C137 C136 C56 C138
C49 C27 C12 C154
C33
C92
C35

C28
C6 C43
C139

C5 C1 C93 C56

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C - Machine layout

Marking
HA12IP - HA33JE - Description of the components
Description
A
C1 Chassis
C4 Jib
C5 Platform support incorporating load limiter
C6
C7
C8
Platform
Platform control box
Input jib compensation cylinder
B
C9 Upper boom
C10 Slew ring
C11 Turntable assembly
C12 Side cover
C16
C20
Lower arm
Tie-down (and/or lifting) points
C
C27 Ground control box
C28 Tilt / Slope sensor
C32 Turntable rotation gearbox
C33 Counterweight
C34
C35
C43
Drive wheels
Document holder
Turntable rotation lock pin
D
C47 Battery isolation switch
C49 Buzzer
C56 Battery box
C92 Hydraulic filter
C93
C136
Electric pump unit
Steer wheels
E
C137 Electric drive motor
C138 Battery charger
C139 Electronic variable speed drive
C153 Hydraulic oil tank
C154 For Russia and the Ukraine only : Temperature probe relays
F

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C - Machine layout

HA15IP - HA43JE - Major Component Location Diagram

C32 C10 C9 C16 C8 C4

C12 C7

C11
C43
C20

C20

C136 C56 C137 C34 C49 C27 C12 C154

C33
C92

C35 C28 C93

C47
C139

C6 C138 C1 C56

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C - Machine layout

Marking
HA15IP - HA43JE - Description of the components
Description
A
C1 Chassis
C4 Jib
C6 Platform
C7
C8
C9
Platform control box
Input jib compensation cylinder
Upper boom
B
C10 Slew ring
C11 Turntable assembly
C12 Side cover
C16 Lower arm
C20
C27
Tie-down (and/or lifting) points
Ground control box
C
C28 Tilt / Slope sensor
C32 Turntable rotation gearbox
C33 Counterweight
C34 Drive wheels
C35
C43
C47
Document holder
Turntable rotation lock pin
Battery isolation switch
D
C49 Buzzer
C56 Battery box
C92 Hydraulic filter
C93 Electric pump unit
C136
C137
Steer wheels
Electric drive motor
E
C138 Battery charger
C139 Electronic variable speed drive
C153 Hydraulic oil tank
C154 For Russia and the Ukraine only : Temperature probe relays

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C - Machine layout

3 - Safety devices
3.1 - TURNTABLE ROTATION PIN

The turntable rotation pin allows turntable locking during machine transportation

After each transportation, remove the turntable rotation locking pin.

307P228440 a

Turntable rotation locking pin (Please see machine configuration)

Turntable rotation locking pin (Please see machine configuration)

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C - Machine layout

Turntable rotation locking pin (Please see machine configuration) A

B
Turntable rotation locking pin (Please see machine configuration)

E
Turntable rotation locking pin (Please see machine configuration)

Turntable rotation locking pin (Please see machine configuration)

G

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C - Machine layout

3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL

The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.

The platform is comprised of guardrails and a sliding mid-rail facilitating platform access.

Do not restrain the sliding midrail to the guard rail.

3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION)

The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.

The machine is equipped with harness anchorage points points which accept a single harness
per anchorage point. The anchorage points are identified by the presence of the Anchorage
point decal.

If the local regulation imposes the wearing of a harness, use the approved anchorage points.

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C - Machine layout

4 - Decals A
4.1 - CLASSIFICATION PLAN

4.1.1 - Red decals

The red decals indicate a potentially fatal danger.

B
Common decals

R7 R3 R4 R6
C
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.

Component specific
.GB to this machine.
DO NOT INTERCHANGE.

.D Komponenten nur für

diese maschine geeignet.
NICHT AUSTAUSCHBAR.
N° MACHINE / COFFRET
D
MACHINE / ELECTRIC BOX N°
MASCHINE / SCHALTKASTEN N°

7814 518 b

R5 R8 R2
E

R17 R21 R52

G

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C - Machine layout

Specific decals HA12IP - HA33JE

R1 R9

Specific decals HA12IP - HA33JE Option Wide platform

R1

Specific decals HA15IP - HA43JE

R1 R9

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C - Machine layout

4.1.2 - Orange decals A

The orange decals indicate a risk of serious injury.

O1
Common decals - CE
B

Common decals - AS

O1 F

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C - Machine layout

Common decals - ANSI - CSA

O1

WARNING
RECOMMENDATIONS FOR USE
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED

. DO NOT operate thisAND OPERATING PROPERLY.

machine unless you have been properly trained as
described in the HAULOTTE Operation and Safety Manual by a qualified person
and authorized to operate this machine. Your training includes reading and
understanding the safety, operating and maintenance instructions in
manufacturer's manuals, knowing your employers work rules and applicable

.
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained

.
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the

.
machine.
DO NOT modify or change this machine without written approval from the

.
manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction

.
occurs.

.
Test foot switch for proper operation.

.
Test high engine and high drive cut out switches for proper operation.

.
DO NOT wash the electrical components with a washer pressure.

.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
DAILY INSPECTION
. Check the level of diesel fuel (for diesel engine platform).
. Check that there are no apparent defects (hydraulic leaks, loose bolts,
. Check that the tilt indicator operates correctly by sounding the buzzer
loose electric connections).

(when machine is raised).

INSTRUCTION BEFORE USE
. Remove the rotation locking pin (if there is a turntable).
. IMPORTANT when using the AC power line to the work platform, the power plug
must be connected to an electrical installation protected by a circuit breaker.
START-UP
. Turn the battery isolater switch to the "ON" position.
. Unlock the emergency stop button then press the starter button
. If the machine does not start, wait 10 seconds then repeat the operation.
(for diesel engine platform).

The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury. 7814 705 b

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C - Machine layout

4.1.3 - Yellow decals A

The yellow decals indicate a risk of material damage and/or minor injury.

J1 J2
Common decals

J3 J4
B

D
J6 J13 J10 J14

E
+

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C - Machine layout

4.1.4 - Other decals

The other decals provide additional technical information.

Specific decals HA12IP - HA33JE- HA15IP - HA43JE

A1 A5 A4 A81
Pb

Pb

Kunden REF. Nennspannung

Customer REF.
REF. Client 138P312120 Nominal voltage
Tension nominale 48 Volt
A16 Batterie- Nr.
Battery- no.
Batterie- no. 2901010690
Kapazität
Capacity
Capacité 345 Ah
C5

Abdeckeng- Nr. Zellenanzahl

Hood- no.
Capot- no. 138P312000 Numbers of cells
Nombre d'éléments 8

A32
Trog- Nr. Total gewicht

138P311950 650 Kg
A8 A9
Tray- no. Total weight
Coffre- no. Masse total

Gebrauchsanweisung beachten ! - Please follow the instruction ! - Se conformer à la notice d'emploi !

A11 A12
307P226540 Ind.a

A2 A3
A90

A30 307P216800 a

7813 744 a 7813 743 a

NOTICE A30 A15

A7

307P216290 b
4000027310 a
x1

Specific decals AS

R16 R17 R15

A28
> 4 000 Kg

J10 J15

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C - Machine layout

Specific decals ANSI A

A29 O3 A22
Minimum safe approach distance
ELECTROCUTION .. This machine is not insulated. Death or serious injury will occur
(M.S.A.D) to energized (exposed or
DANGER HAZARD
Maintain a clearance of at least 10 ft. between any part of machine or load and any electrical line or apparatus charged up to 50,000 volts.
. One foot additional clearance is required for each additional 30,000 volts or less.
from contact or being too
close to electrical lines. insulated) power lines
. Allowances must be made for operator error, machine deflection and electrical line swaying.

RECOMMENDATIONS FOR USE

.TIPextending
OVER HAZARD
Machine must be on a smooth, firm and level surface before swinging, elevating and/or Voltage Range
Minimum safe approach distance
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY. boom. (Phase to phase)
. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a . DO NOT exceed platform rated capacity. (Feet) (Meters)
. Make sure the operating surface will support the machine.
qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and
. DO 0 to 300 V AVOID CONTACT

B
maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations. NOT drive with platform raised, or raise platform, when on uneven, sloping or soft
. Follow the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections.
. surfaces including trucks, trailers, railway cars, floating vessels, scaffolds or similar areas.
DO NOT raise platform during high winds.
Over 300 V to 50 kV 10 3.05

.
These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
. DO NOT drive near drop offs, holes or other hazards. Over 50 kV to 200 kV 15 4.60
WARNING

DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect
. Make sure all tires are in good condition and air filled tires are properly inflated.
the stability of the machine.
. DO NOT modify or change this machine without written approval from the manufacturer. . Tobetween
drive on a slope, boom must be retracted, lowered below horizontal and centered Over 200 kV to 350 kV 20 6.10
. Operate this machine with extreme caution. STOP all operation if a malfunction occurs. . Driving
the rear wheels.
with boom above horizontal or extended is restricted to smooth, firm and Over 350 kV to 500 kV 25 7.62
. Test foot switch for proper operation. level surfaces free of obstructions.
. Test high engine and high drive cut out switches for proper operation. Death or serious injury could result from a tip-over Over 500 kV to 750 kV 35 10.67
. DO NOT wash the electrical components with a washer pressure. FALLING HAZARD
. attachment Over 750 kV to 1000 kV 45 13.72
. DO NOT use the machine as a welding earth. Check the condition of the approved fall protection device, lanyard and the designated

. DO NOT weld on the machine without first disconnecting the battery terminals. point to the platform.
. Wear approved fall protection items and attach to marked locations.
3078147890 c

DAILY INSPECTION START-UP

.. Keep both feet on platform floor.
Ensure entrance area is properly closed.
. Check the level of diesel fuel (for diesel engine platform). . Turn the battery isolater switch to the "ON" position. . DO NOT use planks, ladders or similar items in platform to get added reach.
. Check that there are no apparent defects (hydraulic leaks, loose bolts, loose . Unlock the emergency stop button then press the Falling from platform could cause death or serious injury
electric connections). starter button (for diesel engine platform). CRUSHING HAZARD
. Check that the tilt indicator operates correctly by sounding the buzzer (when . If the machine does not start, wait 10 seconds .. Always look in the direction of movement
machine is raised). then repeat the operation. Keep clear of obstructions.
INSTRUCTION BEFORE USE The machine must not be used while charging . Direction of drive and steer functions are opposite to the motion of the controls when the
platform is positionned over the front axle end.
. Remove the rotation locking pin (if there is a turntable). the batteries (on electrical machine)

7815 017 c
Always look at the decals on the chassis and drive / steer control for proper direction.
. IMPORTANT when using the AC power line to the work platform, the power plug Improper use of this machine could
cause death or serious injury.
. Keep all body parts inside of platform during operation.
must be connected to an electrical installation protected by a circuit breaker. Failure to follow instructions could result in death or serious injury

Specific decals, optional

A8 C

D
4.1.5 - Green decals

Green decals indicate maintenance, operations or information (CSA standard).

4.1.6 - Blue decals

E
N.B.-:-The blue decals indicate information or a precaution to be taken in case of danger.

4000358100 E10.16 USA / GB 35

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

4.2 - IDENTIFICATION

Location of the HA12IP - HA15IP decals - CE and AS standards

R21 J3 J2 R14 R3 A5 R4 A32 A28 A1 R2 J10

R16 R1 - R8
A7
J13 A15
Only for HA15IP (HA43JE)

R15 - R17
A12
R5
J14
A30 - A90

R9 A10 J1 A81 R9 A11 R16 A3 A30 A90 A15

Only for HA12IP (HA33JE) - HA16PE

R4 A4 R3 J3 R17 J6 R1
A15 A28
Only for HA15IP (HA43JE)

O1
A15 J4
Only for HA12IP (HA33JE) -
HA16PE
J15

R6
A5
A2
A87
A30 - A90
A16
R9

R17 A5 J2 A30 - A90 R7 R9 A8 - A9 J13 J1 A10 R21

36 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Color Marking
Decal descriptions HA12IP - HA15IP - CE and AS standards
Description Quantity HA12IP HA15IP
A
Red R1 Height of the floor and load 2 3078145890 3078152960
Red R1 Height of the floor and load(Option) 2 3078149410 -
Red R2 Travel direction 1 3078145070
Red
Red
Red
R3
R4
R5
Risk of crushed hands
Risk of crushing
Danger of electrocution
2
2
1
3078143620
307P228390
3078143490
B
Red R6 Do not interchange 1 AS standard only : 3078145180
Red R7 Do not park in the work area 1 3078143550
Red R8 Close the sliding rail 1 3078153510
Red R9 Wheel load 4 3078151550 3078152060
Red
Red
R15
R16
Wearing of a safety harness is essential
Load strength on each slings
1
4
For AS standard only : 3078144520
For AS standard only : 3078144490
C
Red R17 Do not travel down slopes in high speed 1 For CE standard only : 3078144490
Red R21 Protective clothing required 1 3078143610
Driving with the battery compartment
Red R52 1 For AS standard only : 3078148240
open is strictly forbidden
Red
Red
R53
R54
Basket in compliance with EN 280
standard
Emergency operation(s)
1
1
For AS standard only : 3078144540
For AS standard only : 307P229510
D
In french (CE standard) : 3078143420
In english (CE and AS standards) : 3078144560
In german (CE standard) : 3078143440
In spanish (CE standard) : 3078143430
Orange O1 Operation instructions 1
In italian (CE standard) : 3078143460
In dutch (CE standard) : 3078143470
In danish (CE standard) : 3078144940
E
In finish (CE standard) : 3078145540
In portuguese (CE standard) : 3078145830
In swedish (CE standard) : 3078145940
Operation instructions
Orange O1 1 In english (CE and AS standards) : 307P227220
Yellow
Yellow
J1
J2
White background
Greasing the turntable rotation gear
Remove the blocking pin before rotating
1
1
3078143570
3078143530
F
Yellow J3 Do not place your foot on the cover 2 3078143640
Do not use the machine as a welding
Yellow J4 1 3078143600
earth
Yellow
Yellow
J6
J10
Verification of tilt operation
Socket
1
1
3078144650
CE standard : 3078143540
AS standard : 3078144570
G
Yellow J13 Battery verification 1 3078143510
Using the machine during battery
Yellow J14 1 3078143560
charging is forbidden
Yellow J15 Battery charger socket 1 AS standard : 3078144390
Other
Other
A1
A2
Platform control box
Ground control box
1
1
307P218040
307P218030 H
Other A3 Identification plate 1 307P218070
Other A4 Machine name logo 1 307P218260 307P218250
Other A5 Small format HAULOTTE® logo 1 307P217080 -
Other A7 Read the operation manual 1 3078143680
Other
Other
Other
A8
A8
A9
Hydraulic oil
Biodegradable oil
Max and min oil level
1
1
1
3078143520
3078148890
3078143590
I
Other A11 Front green drive direction arrow 1 3078137440
Other A12 Rear red drive direction arrow 1 3078137430
Other A15 Harness anchor point location 2 307P216290

4000358100 E10.16 USA / GB 37

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Color Marking Description Quantity HA12IP HA15IP

Other A16 Yellow and black adhesive tape 1 2421808660
Other A28 Risks of electrocution 1 For AS standard only : 307P226440
Other A30 Machine tie down points 4 3078147930
Other A32 Vertical machine name logo 1 3078148310 3078152050
Other A81 Battery 1 307P226540
Other A87 Emergency control box 1 For Italy only : 307P232500
Other A90 Anchor points on the machine 4 307P216800

38 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

A
Notes
B

4000358100 E10.16 USA / GB 39

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Location of the HA33JE decals - ANSI and CSA standards

SUPPORT CAPOT GAUCHE

LEFT COVER SUPPORT
6 27
4

5
ECHELLE 1 : 5
DÉTAIL D

11
2b
2c
2a
1
ou
3b
3a

25
7

22

9 9
21
29

25
23 24
D

30 25
8

40 4000358100 E10.16 USA / GB

 16

C
FLECHE DIRIGEE

4000358100
VERS L'INTERIEUR
(ARROW DIRECTED
TOWARDS INSIDE )

14a
14b
14c
- Machine layout

17
FLECHE DIRIGEE
VERS L'INTERIEUR
13a (ARROW DIRECTED
TOWARDS INSIDE )
13b

E10.16
HA12IP - HA33JE - HA15IP - HA43JE

4 15a
15b 18 28

26

12

USA / GB
9

20a 19 10 9
ou
20b
12

41
F
E

I
A

G
B

D
C

H
42
A
C

4000358100
- Machine layout

4000508350 - SUPPORT ETIQUETTE

FIXATION BETWEEN BOX AND BASKET

6
HA12IP - HA33JE - HA15IP - HA43JE

SUPPORT CAPOT GAUCHE

7 ( LEFT COVER SUPPORT )

E10.16
2a
2b
2c

3
30
25
11
27
4
Location of the HA43JE decals - ANSI and CSA standards

28

29 9 21 22 23 24 9 29

USA / GB
 C

4000358100
17
FLECHE DIRIGEE
VERS L'INTERIEUR
( ARROW DIRECTED
TOWARDS INSIDE )
16
FLECHE DIRIGEE
VERS L'INTERIEUR
( ARROW DIRECTED
TOWARDS INSIDE )

14a
14b
14c
- Machine layout

13a
13b

E10.16
4

7
HA12IP - HA33JE - HA15IP - HA43JE

18 8

15a
15b

12 25

26 10

USA / GB
29 OU
20a 19 29
20b
12
9

43
F
E

I
A

G
B

D
C

H
HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Decal descriptions HA33JE - HA43JE - ANSI and CSA standards

Marking Color Description Quantity HA33JE HA43JE
Material risk - Yellow and black
1 Other 1 2421808660
adhesive tape
Small format HAULOTTE® logo -
2 Other 1 307P220350
White and red
Small format HAULOTTE® logo -
2 Other 1 307P220360
White and black
2 Other Small format HAULOTTE® logo 1 307P217080
3 Blue Option -Notice 240 V 1 4000027120
3 Blue Option -Notice 110 V 1 4000027590
In english : 4000139000 In english : 4000138930
4 Red Height of the floor and load 2 In french : 4000138990 In french : 4000138910
In spanish : 4000139010 In spanish : 4000138940
In english : 4000027580
5 Red Operation instructions 1 In french : 4000083200
In spanish : 4000086650
Manual emergency maintenance
6 Other 1 307P216850 3078152080
procedure
In english : 4000024640
7 Red Risk of crushing 2 In french : 4000067680
In spanish : 4000086460
In english : 4000024770
Hand crushing hazard - Risk of
8 Red 2 In french : 4000067710
crushed hands
In spanish : 4000086490
Maximum Pressure per Tire - Floor
9 Blue 4 4000139020 4000138960
Loading
10 Green Greasing the turntable rotation gear 1 4000025160
11 Other Lanyard attachment points 2 307P216290
In english : 4000024840
12 Orange Wound foot - Do not place foot 2 In french : 4000068180
In spanish : 4000086610
13 Other Vertical machine name logo - Black 1 3078148320 307P222940
13 Other Vertical machine name logo - White 1 307P224720 307P224700
14 Other Large format HAULOTTE® logo 1 307P218180 307P217770
Large format HAULOTTE® logo -
14 Other 1 307P220410 307P220370
White and red
Large format HAULOTTE® logo -
14 Other 1 307P220420 307P220380
White and black
15 Other Machine name logo - Black 1 3078148150 307P222930
15 Other Machine name logo - White 1 307P224710 307P224690
16 Other Rear red drive direction arrow 1 3078137430
17 Other Front green drive direction arrow 1 3078137440
In english : 4000024830
18 Red Risk of crushing - Spindle 1 In french : 4000068080
In spanish : 4000086510
19 Other Max and min oil level 1 307P221060 3078143590
20 Blue Hydraulic oil 1 307P221080 3078143520
20 Blue Option - Biodegradable oil 1 3078148890
21 Yellow Battery verification 1 3078143510
22 Red Protective clothing required 1 3078143610
23 Other Identification plate 1 307P218070 307P218170
25 Blue Anchorage point - Traction 4 4000027310
In english : 4000027570
26 Red Operation instructions 1 In french : 4000068880
In spanish : 4000086640

44 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Marking
27
Color
Other
Description
Permissible load
Quantity
1
HA33JE
307P216380
HA43JE A
In english : 4000024860
28 Red Verification of tilt operation 1 In french : 4000068090
In spanish : 4000086520
30 Other Battery unit 1 307P226540
B

4000358100 E10.16 USA / GB 45

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Location of the HA12IP decals - EAC standard - For Russia

A1 R2

A32

A88
A88

A16 A88
A88
B5

B10 B1
R66
B4 B13

J40

B14 B14 A5
B7
J39
R17
B1 B8
J41 A2 R65

R68 R5 R17 R70 R67

R69
B2
B12 B11
R9 A3 R9
A30

J35 J37 J36 J38

A8 - A9 R64 R65 R62 R63
B6 B3

46 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

J39 A88 A
J40

J42
C
R70
R69
B15 A11 A30 B16
B9 R9
A12
A81
A30
A88
J42 D
R9 J35 J37 J36 J38

R64 R65 R62 R63

B6 B3 E
R61

4000358100 E10.16 USA / GB 47

48
R2

C
A1
A88
A32
A88
A88

A5

4000358100
- Machine layout

A88
A16
A88

B5

R66

B1 J40
HA12IP - HA33JE - HA15IP - HA43JE

B10
B4 B13

E10.16
A5

B14 A4
J39 B8
A2
R17
B1 R65
J41 R67
B7 R68 R5 R17 B7
R70 B2
R69
B11
B12 A3

A30

A30
Location of the HA15IP decals - EAC standard - For Russia

R9 R9
J35 J37 J36 J38
A8 - A9 R64 R65 R62 R63
B6 B3

USA / GB
HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

A
J40 A88

B
J39

J42 R70
R69 C
B15
B9
A12 A11 B16
A88 J42
A81

A30

R9 J35 J37 J36 J38

A30
D
R9

R64 R65 R62 R63

B6 B3

4000358100 E10.16 USA / GB 49

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Decal descriptions HA12IP - HA15IP - EAC standard - For Russia

Color Marking Description Quantity HA12IP HA15IP
307P227120
(Standard platform)
Blue B1 Height of the floor and load 2 307P227110
307P227130
(Wide platform)
Operation instructions
Blue B2 1 In Russian : 307P225160
White background
Blue B3 Goggles compulsory 2 307P226670
Blue B4 Helmet compulsory 2 307P226680
Blue B5 Caution disconnect 1 307P226690
Blue B6 Hand protection compulsory 2 307P226700
Blue B7 Harness anchor point location 2 307P226710
Blue B8 Plug : 24 V 1 307P226740
Blue B9 Greasing the turntable rotation gear 1 307P227020
Blue B10 Plug : 240 V - 30 mA 1 307P227050
Blue B11 Verification of tilt operation 1 307P227060
Blue B12 Battery verification 2 307P227180
Blue B13 Read the operation manual 1 307P227190
Blue B14 Obligatory routing 2 307P227510
Blue B15 Plug : 220 V 1 307P227520
Blue B16 Remove the blocking pin before rotating 1 307P227810
Red R2 Travel direction 1 3078145070
Red R5 Danger of electrocution 1 307P226960
Red R9 Wheel load 4 3078151550 3078152060
Red R17 Do not travel down slopes in high speed 1 307P226990
Red R61 Lubrication point 2 307P219370
Red R62 Flames prohibited 2 307P226750
Red R63 Smoking forbidden 2 307P226760
Red R64 No admittance to unauthorized persons 2 307P226770
Red R65 Pressurised spraying forbidden 3 307P226780
Red R66 Blocking of the sliding bar is forbidden 1 307P226950
Do not use the machine as a welding
Red R67 1 307P226970
earth
Using the machine during battery
Red R68 1 307P226980
charging is forbidden
Red R69 Do not park in the work area 2 307P227000
Red R70 Do not place your foot on the cover 2 307P227010
Yellow J35 Battery danger 2 307P227580
Yellow J36 Fire Hazard 2 307P227610
Yellow J37 Electrical danger 2 307P227620
Yellow J38 Corrosion hazard 2 307P227640
Yellow J39 Risk of crushed hands 2 307P227660
Yellow J40 Risk of crushing 2 307P227670
Yellow J41 Danger unstable side 1 307P227680
Yellow J42 Gear hazard 2 307P227690
Other A1 Platform control box 1 307P218040
Other A2 Ground control box 1 307P218030
Other A3 Identification plate 1 In Russian : 4000278870
Other A4 Machine name logo 1 307P218260 307P218250
Other A8 Hydraulic oil 1 3078143520
Other A8 Winter grade hydraulic oil 1 307P223700
Other A8 Biodegradable oil 1 3078148890
Other A9 Max and min oil level 1 3078143590

50 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Color
Other
Marking
A11
Description
Front green drive direction arrow
Quantity
1
HA12IP
3078137440
HA15IP A
Other A12 Rear red drive direction arrow 1 3078137430
Other A16 Yellow and black adhesive tape 1 2421808660
Other A30 Machine tie down points 2 3078147930 4000027310
Other
Other
Other
A32
A81
A88
Vertical machine name logo
Battery
Tamper-proof decal
1
1
7
3078148310 3078152050
307P226540
307P227450
B

4000358100 E10.16 USA / GB 51

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Location of the HA12IP decals - EAC standard - For Ukraine

A1 R2

A32

A88
A88

A16 A88
A88
B5

B10 B1
R66
B4 B13

J40

B14 B14 A5
B7
J39
R17
B1 B8
J41 A2 R65

R68 R5 R17 R70 R67

R69
B2
B12 B11
R9 A3 R9
A30

J35 J37 J36 J38

A8 - A9 R64 R65 R62 R63
B6 B3

52 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

J39 A88 A
J40

J42
C
R70
R69
B15 A11 A30 B16
B9 R9
A12
A81
A30
A88
J42 D
R9 J35 J37 J36 J38

R64 R65 R62 R63

B6 B3 E
R61

4000358100 E10.16 USA / GB 53

54
R2

C
A1
A88
A32
A88
A88

A5

4000358100
- Machine layout

A88
A16
A88

B5

R66
J40
HA12IP - HA33JE - HA15IP - HA43JE

B10 B1

B4 B13

E10.16
A5

B14 A4
J39 B8
A2
R17
B1 R65
J41 R67
B7 R68 R5 R17 B7
R70 B2
R69
B11
B12 A3

A30

A30
Location of the HA15IP decals - EAC standard - For Ukraine

R9 R9
J35 J37 J36 J38
A8 - A9 R64 R65 R62 R63
B6 B3

USA / GB
HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

A88
A
J40

J39
B
J42 R70
R69

B15
B9
C
A12 A11 B16
A88 J42
A81

A30
A30

R9 J35 J37 J36 J38 R9 D

R64 R65 R62 R63
B6 B3

4000358100 E10.16 USA / GB 55

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Decal descriptions HA12IP - HA15IP - EAC standard - For Ukraine

Color Marking Description Quantity HA12IP HA15IP
307P227120
(Standard platform)
Blue B1 Height of the floor and load 2 307P227110
307P227130
(Wide platform)
Operation instructions
Blue B2 1 In ukrainian : 307P227850
White background
Blue B3 Goggles compulsory 2 307P226670
Blue B4 Helmet compulsory 2 307P226680
Blue B5 Caution disconnect 1 307P226690 -
Blue B6 Hand protection compulsory 2 307P226700
Blue B7 Harness anchor point location 2 307P226710
Blue B8 Plug : 24 V 1 307P226740
Blue B9 Greasing the turntable rotation gear 1 307P227020
Blue B10 Plug : 240 V - 30 mA 1 307P227050
Blue B11 Verification of tilt operation 1 307P227870
Blue B12 Battery verification 2 307P227860
Blue B13 Read the operation manual 1 307P227840
Blue B14 Obligatory routing 2 307P227510
Blue B15 Plug : 220 V 1 307P227520
Blue B16 Remove the blocking pin before rotating 1 307P227810
Red R2 Travel direction 1 3078145070
Red R5 Danger of electrocution 1 307P226960
Red R9 Wheel load 4 3078151550 3078152060
Red R17 Do not travel down slopes in high speed 1 307P226990
Red R61 Lubrication point 2 307P219370
Red R62 Flames prohibited 2 307P226750
Red R63 Smoking forbidden 2 307P226760
Red R64 No admittance to unauthorized persons 2 307P226770
Red R65 Pressurised spraying forbidden 3 307P226780
Red R66 Blocking of the sliding bar is forbidden 1 307P226950
Do not use the machine as a welding
Red R67 1 307P226970
earth
Using the machine during battery
Red R68 1 307P226980
charging is forbidden
Red R69 Do not park in the work area 2 307P227000
Red R70 Do not place your foot on the cover 2 307P227010
Yellow J35 Battery danger 2 307P227580
Yellow J36 Fire Hazard 2 307P227610
Yellow J37 Electrical danger 2 307P227620
Yellow J38 Corrosion hazard 2 307P227640
Yellow J39 Risk of crushed hands 2 307P227660
Yellow J40 Risk of crushing 2 307P227670
Yellow J41 Danger unstable side 1 307P227680
Yellow J42 Gear hazard 2 307P227690
Other A1 Platform control box 1 307P218040
Other A2 Ground control box 1 307P218030
Other A3 Identification plate 1 In ukrainian : 307P227830
Other A4 Machine name logo 1 307P218260 307P218250
Other A8 Hydraulic oil 1 3078143520
Other A8 Winter grade hydraulic oil 1 307P223700
Other A8 Biodegradable oil 1 3078148890
Other A9 Max and min oil level 1 3078143590

56 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Color
Other
Marking
A11
Description
Front green drive direction arrow
Quantity
1
HA12IP
3078137440
HA15IP A
Other A12 Rear red drive direction arrow 1 3078137430
Other A16 Yellow and black adhesive tape 1 2421808660
Other A30 Machine tie down points 2 3078147930 4000027310
Other
Other
Other
A32
A81
A88
Vertical machine name logo
Battery
Tamper-proof decal
1
1
7
307P218310
307P226540
307P227450
3078152050
B

4000358100 E10.16 USA / GB 57

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

5 - Control boxes
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.

5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL BOX

HA12IP - HA33JE - HA15IP - HA43JE - General view

43
9
6
10
8

13
12
24

14

91

15

72 257 245

307P218030e

58 4000358100 E10.16 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

C - Machine layout

Marking
HA12IP - HA33JE - HA15IP - HA43JE - Controls and indicators
Description Function
A
6 Platform overload indicator Platform overload
Move upwards : Jib lifting
8 Jib lifting / lowering switch
Move downwards : Jib lowering

9 Boom telescoping switch

Move to the left : To extend the boom out
Move to the right : To retract the boom in
Move upwards : Boom raising
B
10 Boom raising switch
Move downwards : Boom lowering
Move upwards : Arm raises
12 Arm lifting selector
Move downwards : Arm lowers
Move to the right : Platform leveling lowered or placed in
13 Platform levelling
transport position
Move to the left : Platform leveling raised or placed in operating
C
position
Move to the left : Counter clockwise (CCW) rotation
14 Turntable rotation switch
Move to the right : Clockwise (CW) rotation
Pulled out : Ground control box energized
15 E-stop button

24 Beacon light on/off (Option)

Pushed in : De-energizes control system
Move to the right : Beacon light on
Move to the left : Beacon light off
D
43 Horn button(1) Horn
Left : Platform control box energized
72 Control box activation key selector Center : De-energizes control system
Right : Ground control box energized
91
93
Hour meter-Battery charging indicator
Battery charging indicator
Total machine running hours - Battery charger status
Battery charge level status during battery charging
E
Emergency lowering system enabled when the cover is lifted.
245 "Overriding system" switch under cover This must be used ONLY when normal operation from the
ground box is unavailable - use in emergencies ONLY.
257 'Enable Switch' selector Move upwards : Movement enabled
(1.) For machines fitted with
F

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C - Machine layout

Photo HA12IP - HA33JE - HA15IP - HA43JE

Battery charging indicator

93

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C - Machine layout

5.2 - PLATFORM CONTROL BOX A

HA12IP - HA33JE - HA15IP - HA43JE - General view

B
30
46
52

57 65 31 D
59 69 63 64

62 66 67 68
E

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C - Machine layout

HA12IP - HA33JE - HA15IP - HA43JE - Controls and indicators

Marking Description Function
30 Platform overload indicator Platform overload
On : Machine switched on
31 Power ON indicator Flashing : Machine on excessive slope
Off : Machine switched off
Pulled out : Platform control box power supply energized
46 E-stop button
Pushed in : De-energizes control system
Move forward :
• Forward drive
• Jib lifting
• Counter clockwise (CCW) platform rotation
• Platform levelling raising
• Arm raises
• Boom raising
• Boom telescope in
• Counter clockwise (CCW) turntable rotation
Movement joystick
Move backwards :
52
• Reverse drive
• Jib lowering
• Clockwise (CW) platform rotation
• Platform levelling lowering
• Arm lowers
• Boom lowering
• Boom telescope out
• Clockwise (CW) turntable rotation
Press right side of button : Right-hand steering
Front axle steering selector
Press left side of button : Left-hand steering
Low-speed drive selector switch with Pressed down (activated and LED on) : Low-speed drive
57
indicator light selection (for short distance and final approach)
High-speed drive selector switch with Pressed down (activated and LED on) : High-speed drive
59
indicator light selection (for long distance)
62 Horn selector switch Pressed down (activated) : Horn
63 Jib selector switch with indicator light Pressed down (activated and LED on) : Jib selection
Platform rotation selector switch with Pressed down (activated and LED on) : Platform rotation
64
indicator light selection
Platform levelling selector switch with Pressed down (activated and LED on) : Platform compensation
65
indicator light selection
Arm elevation selector switch with indicator
66 Pressed down (activated and LED on) : Arm lifting selection
light
Boom lifting selector switch with indicator
67 Pressed down (activated and LED on) : Boom lifting selection
light
Boom telescope selector switch with Pressed down (activated and LED on) : Boom telescope
68
indicator light selection
Turntable rotation selector switch with Pressed down (activated and LED on) : Turntable rotation
69
indicator light selection

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C - Machine layout

Photo HA12IP (HA33JE) - HA15IP (HA43JE) A

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C - Machine layout

5.3 - VARIOUS COMPONENTS

HA12IP - HA33JE - HA15IP - HA43JE

SQ1 SB1

HA12IP - HA33JE - HA15IP - HA43JE

Marking Description Function
1 Battery charger socket Connection point for onboard battery charger
SQ1 Tilt sensor Senses ground slope on which machine is operating
SB1 Battery isolation switch Machine shutdown

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D - Operating principle

Operating principle A
1 - Description
Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic
pump.The operating speed of the pump is governed by a speed regulator.
B
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a
normal safety operation is a malfunction.

2 - Safety devices
2.1 - ACTIVATION OF CONTROLS
C
The controls must be validated by a 'Enable Switch' system to activate the different
movements.
The 'Enable Switch' system depends on the machine configuration and will consist of one of
the following :
• Joystick handle.
D
• Pedal (foot switch).

• Enable switch.

2.2 - DRIVE SPEED E

All driving speeds are authorised when the machine is stowed.
The electronic variable speed unit controls movement and driving speed.
It receives information from the control joystick concerning the movements
to be performed. It also manages the safety systems status.
The variable speed unit regulates the speed. F
This device has the following functions :
• Prevents increase of speed/rpm.

• Triggering of reverse braking if necessary.

2.3 - ELECTRONIC VARIABLE SPEED DRIVE G

The machines are equipped with an electronic speed regulator configured for each function.

Do not interchange the speed controllers/regulators between machines even if they are the same model.

2.4 - ON-BOARD ELECTRONICS

H
The machine is equipped with a specific calculator configured for this machine's functionalities.

Do not interchange the Calculator (calibration restoration) between machines..

I

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D - Operating principle

2.5 - THERMOSTAT LOCATION / LIMITATION

For Russia and the Ukraine only :

Hydraulic energy to perform machine movements is provided by an electric motor driven
hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the
temperature limits are reached, an audible alarm alerts the operator. All movements are cut
off except getting back to transport position.
Temperature limits :
• Electric machines : from 0° to + 40°

• Fuel-powered machines : from - 20° to + 40°

Location of operating temperature thermostat

2.6 - LOAD LIMITING IN THE PLATFORM (IF FITTED)

If the platform load exceeds the maximum allowed load, no movement is
possible from the platform control box.
The platform overload indicator and the buzzer warn the operator that the
overload condition exists.
To return the machine to normal operation remove some weight from the platform.
2.7 - CHASSIS TILT

If the machine is standing on a slope exceeding the authorized slope and if the machine is not
in the transport position, the fault indicator or the power-up indicator, and buzzer warn the
operator.
Driving and certain movements are cut off (If the machine is unfolded).
To restore the drive function, only movements allowing the machine to be stowed are
permitted :
• Boom lowering to return to a horizontal position.

• Lowering the arm.

• Lower the jib until it is below horizontal (According to the machine configuration).

N.B.-:-Lowering is allowed if the telescope is fully retracted.

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D - Operating principle

2.8 - BATTERY DISCHARGE INDICATOR-HOUR METER A

Display by % charge(The tenth lit bar graph segment corresponds to 100 %) :
• 100 % charge : Battery correctly charged.

• 20 % charge : The batteries must be recharged. The movement ascent is stopped.

2.8.1 - Hour meter

B
It displays :
• P = Pump operating time.

• T = Operating time in drive. C

• Length of time the machine is energized (even if not in use).

2.8.2 - Automatic reset

The automatic restart is coming up at a certain voltage level.

The automatic restart doesn’t mean that the battery is fully charged.
D
Only the indicator of the charger gives the real state of the batteries charge.

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D - Operating principle

2.9 - ON-BOARD CHARGER

The on-board charger is used to charge the semi-traction or traction batteries.

the maximum amperage is 30 A for the 100 - 110 V networks and 16 A for the 220 - 240 V
networks.
Battery charging starts as soon as external power supply is connected (No movement is
allowed during the charging process. ).

2.9.1 - Black charger

Black charger

The ( 93 ) indicator indicates charge status :

• Green LED : Battery charged 100 %.

• Yellow LED : Battery charged 80 %.

• Red LED : Battery in initial charging phase.

If a fault occurs, the indicator flashes in different colours, depending on the type of fault (See
machine maintenance book). The audible beep sounds.

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D - Operating principle

2.9.2 - Metal charger A

Metal charger

The ( 93 ) indicator indicates charge status :

• Green LED : Battery charged 100 % (Flashing LED in the equalization phase). E
• Yellow LED : Battery charged 80 %.

• Red LED : Battery in initial charging phase.

In case of a fault, the indicator flashes red to indicate an excessive charging time, short-circuit
battery components, errors in the temperature reading, or an excessive ambient temperature. F
2.10 - DRIVE BUZZER

For Russia and the Ukraine only :

Each travel or lifting movement activates a buzzer (horn).
G

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D - Operating principle

Notes

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E - Driving

Driving A
1 - Recommendations
The manager of the company responsible for the commissioning of the machine must ensure that the
machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in
complete safety in compliance with this Operator Manual. All managers who are responsible for
persons operating the machine, must be familiar with the regulations currently applicable in the country
B
of use and ensure that they are adhered to.

Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions. C
• Operator's responsibilities.
• Conditions and the operating principles of the machine.

2 - Checks before use

D
Each day and before the beginning of a new work period and with each change of operator, the
machine must be subjected to a visual inspection and a complete functional test.

Any repairs required must be performed before the machine is used, its correct operation depends on it.

Find all the function indicators and controls in Section C 5 - Control boxes
E
2.1 - VISUAL INSPECTIONS

2.1.1 - General mechanical functions

For all the following checks, ensure that the machine is switched off.
F
Check the following points :
• The presence of the identification plate, decals and operator manual :
• Their state of cleanliness and visibility.

• Clean or replace if necessary.

G
• Visual state of the machine :
• No leaks (battery acid, hydraulic oil, etc.). No foreign objects on all surfaces. Call the staff in charge of the
maintenance if necessary.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Refer to the "tightening torques" table quoted
in the Maintenance Book.
H
• No cracks, broken weld, paint chipped. No deformations or other anomalies on the structure’s parts.

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E - Driving

Example

• Cylinders’ state :
• No leaks. Refer to the Maintenance manual.

• No rust and abrasions on the cylinder rod.

• No foreign objects on all surfaces.

• Steering system’s state : wheels, reducers, brakes and tires/tyres :

• No cracks, distortions, damaged paint or other faults

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.

• Condition of the tires / tyres (cuts, excessive wear, etc.).

• Status of the control boxes :

• No damage.

• Back to neutral for all joysticks, selectors, etc..

• Presence and readablility of the control box decals.

• Movement, safety limit switches :

• No damage.

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.

• No foreign objects on all surfaces.

• The state and connection of the electric wires and cables :

• No damage, wear marks or other faults.

• No contact between connectors.

• State of the hydraulic unit and pump :

• No leaks.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.).

• Hydraulic oil filter. Refer to the Maintenance manual.

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E - Driving

• State of the structure's parts : Arm, boom, jib, cage (or platform) : A
• No cracks, damaged paint.

• No distortion in metal components or visible damage.

• No foreign objects at the ends of the booms, between arms and link parts.

• Presence and check the original position of the platform control box sliding bar. B
• State of the rotation systems : Turntable rotation, Turntable rotation selector in platform, Jib
orientation (For machines fitted with).
• No excessive clearance : Refer to the Maintenance manual.

• No missing or loose bolts.

• No foreign objects on all surfaces.

C
• Greasing the turntable rotation gear Turntable and Platform.

• State of the tanks :

• No leaks.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Top up the oil level, if necessary (Machine in
D
transport position).

2.1.2 - Environment

Section A -Safety precautions.

Check the following points :
E
• Wind speed ( Section G 1-Main characteristics).

• The permissible ground pressure and loading on the machine supporting surface ( Section G 1-
Main characteristics).

• The maximum permissible load in the platform ( Section G 1-Main characteristics).

F
• The maximum permissible lateral force allowed at the platform ( Section G 1-Main characteristics).

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E - Driving

2.2 - FUNCTIONAL TESTS

2.2.1 - Safety features

Features to be tested :
• Operation of the upper and lower E-stop buttons.

• Operation of the tilt sensor.

• Visual and audible alarms.

• Platform load management system (Where fitted).

• Movement, safety limit switches.

For functional test procedures refer to ( Section E 3.1-Test procedure).

2.2.2 - Ground box controls (emergency station)

Refer to the corresponding operations to test the controls in the order mentioned ( Section
E 3.2-Operation from ground position).

For HA12IP - HA33JE - HA15IP - HA43JE

Step Control
1 Energizes control system 72
Movements :
• Jib lifting/lowering 8
• Boom telescope extend/retract 9
2 • Lifting / lowering of boom 10
• Lifting/lowering of arm 12
• Platform leveling 13
• Turntable rotation 14
3 Beacon light on/off 24
4 Control box activation key selector 72
5 Horn button 43(1)
(1.) For machines fitted with

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E - Driving

2.2.3 - Platform box controls (driving station) A

Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.3-Operations from the platform).

For HA12IP - HA33JE - HA15IP - HA43JE

Step
1 Energizes control system 72
Control B
2 Steering switch ( 52 ) and movement joystick ( 52 )
Movements :
• Jib elevation/lowering ( 63 ) and movement joystick 52
• Platform rotation ( 64 ) and movement joystick 52
3
• Platform compensation ( 65 ) and movement joystick 52
• arm lifting/lowering ( 66 ) and movement joystick 52
• Boom lifting/lowering ( 67 ) and movement joystick 52
C
• Boom telescope out/in ( P68 ) and movement joystick 52
• Turntable rotation ( 69 ) and movement joystick 52
Drive speed selector :

4
• Low speed selector ( 57 ) and movement joystick 52
D
• High speed selector ( 59 ) and movement joystick 52
5 Horn button 62

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E - Driving

2.3 - PERIODICAL CHECKS

The machine must be inspected on a regular basis at intervals in accordance with the
requirements set forth in the Country of use but no less than once per year. The purpose of
the inspection is to detect any defect which could lead to an accident during routine use of the
machine.
These inspections must be carried out by a competent company or person whose selection is
under the responsibility of the manager (Company employee or other).
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of
competent repair persons must be made available to the Government Work Inspector and
company safety commitee at any time.

N.B.-:- Section H Intervention register

2.4 - REPAIRS AND ADJUSTMENTS

Extensive repairs, interventions or adjustments on the safety systems or elements must be

performed by a HAULOTTE Services® employee or a HAULOTTE Services®-approved
employee with HAULOTTE Services® training, using original spare parts only.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines.
They carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed.
HAULOTTE Services® will not take responsibility for any consequential outcomes resulting
from inferior services/repairs carried out by others.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
2.5 - INSPECTION / TESTING REQUIREMENTS

Intervention to be made after :

• Extensive dismantling and reassembly.

• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.

Perform a fitness for function inspection, a condition inspection and static and dynamic tests
(Consult the After-Sales Service HAULOTTE Services®).

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E - Driving

3 - Operation A
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.

Find all the function indicators and controls in Section C 5 - Control boxes
B
3.1 - TEST PROCEDURE

3.1.1 - E-stop button operation

C
N.B.-:-The battery main/isolation switch ( SB1 ) must be pulled ( Section C 5.3 - Control boxes).

Ground control box E-stop button

Step Action
1
3
Pull the E-stop button 15.
Turn and hold the key on the control box activation selector switch ( 72 ) to the right to energize the
ground control box. The indicators light up.
D
4 Push the E-stop button ( 15 ). The indicator goes out.

Platform control box E-stop button

Step
1 Pull the E-stop buttons( 15, 46 ).
Action

Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control
E
2
box. The indicators light up.
3 Push the E-stop button ( 46 ). The indicator goes out.

3.1.2 - Tilt sensor switch operation

Machine unfolded, the slope sensor gives an audible signal telling the operator that the machine should
F
not be deployed. In this case, fully lower the platform and reposition the machine on level ground before
raising the platform again.
1. Pull the E-stop push-buttons on the platform and ground control boxes (15, 46).
2. Switch on the machine from the ground control box (72). All of the ground control box
indicators light up and a sound signal (beep) is emitted. G
3. Lift the boom, the arm or the jib above the horizontal axis .
4. Locate the tilt sensor next to the ground control box.
5. Manually tilt and maintain the tilt sensor towards the front for a few seconds
( Section C 2-Main components) :
6. The audible beep sounds. H
7. For machines fitted with : The slope sensor prevents lifting and driving movements.

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E - Driving

3.1.3 - Visual and sound alarms

1. Pull or turn the battery main/isolation switch ( SB1 ) ( Section C 5.3 - Control
boxes).
2. Pull the E-stop buttons (15, 46).
3. Select the turntable control box or the platform control box (72, 30,). The indicator ( 31 )
at the platform control box lights up, and there is an audible signal (beep).

3.1.4 - Weighing system

1. Pull the E-stop buttons (15, 46).
2. Switch the machine on (72) :
• Move to the right : Ground control box

• Move to the left : Platform control box

• The platform overload indicators ( 6, 30 ) on the platform and ground control boxes and the buzzer
warn the operator (If the authorized load on the platform is exceeded).

3.1.5 - Movement safety end of drive contactors

1. Raise the jib to horizontal position and activate high speed. The machine must be in
micro-speed.
2. Unfold the jib completely and activate high speed. The machine must be in micro-speed.
3. Raise the boom slightly above the horizontal position and then activate high speed. The
machine must be in micro-speed.
4. Unfold the boom completely and then activate high speed. The machine must be in
micro-speed.
5. Raise the arm slightly and then activate high speed. The machine must be in micro-
speed.
6. Unfold the arm completely. The machine must be in micro-speed.

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E - Driving

3.2 - OPERATION FROM GROUND POSITION A

The ground control box is an auxilary control box to use in emergencies only.

3.2.1 - Machine start-up

1. Pull the battery power ( SB1 ).
B
2. Pull the E-stop button 15 : This will de-activate the state of E-stop button located in
platform.
3. Turn and hold the key on the control box activation selector switch ( 72 ) to the right to
energize the ground control box.

3.2.2 - Machine shutdown

C
• Turn the control box activation selector ( 72 ) key to the center.

• The machine is shut down. The power to the machine is switched off, all the indicators on the lower
console are off.
D
3.2.3 - Movement control

Platform levelling is possible whatever the working height. Even when the movement is in slow speed, use
the controls with caution.

Ground box controls (emergency station) E

N.B.-:-Hold the selector (257) upwards to validate movement. The release of the selector causes all
movement to stop.

Control
For HA12IP - HA33JE - HA15IP - HA43JE - Ground box controls (emergency station)
Action
F
Push the arm lift/lower selector ( 12 ) upwards to raise the arm.

Lifting/lowering of arm
Push the arm lift/lower selector ( 12 ) downwards to lower the arm.
G
Push the boom raising switch ( 10 ) upwards to lift the boom.

Lifting / lowering of
boom Push the boom raising switch ( 10 ) downwards to lower the boom. H
Push the boom telescoping switch ( 9 ) to the left to extend the boom.

Boom telescope
I
extend/retract Push the boom telescoping switch ( 9 ) to the right to retract the boom.

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E - Driving

Control Action
Push the jib switch ( 8 ) upwards to lift the jib.

Jib lifting/lowering
Push the jib switch ( 8 ) downwards to lower the jib.

Push the turntable rotation switch ( 14 ) to the right for a counter clockwise
(CCW) rotation.

Turntable rotation
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise (CW)
rotation.

Move the platform leveling switch ( 13 ) upwards to raise the platform.

Platform leveling
Move the platform leveling switch ( 13 ) downwards to lower the platform.

N.B.-:-The release of the selector causes all movement to stop.

3.2.4 - Other controls

• Switching from the ground control box to the platform control box :
The battery main/isolation switch ( SB1 ) and the E-stop push-button ( 15 ) must be pulled or turned.
• Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control
box. The ground box controls are de-energized.

• Switching from the platform control box to the ground control box :
The E-stop button ( 15 ) must be pulled out.
• Turn and hold the key on the control box activation selector switch ( 72 ) to the right to energize the
ground control box. The platform box controls are de-energized.
• For the machines equipped with beacon light :

• Push the beacon light selector switch ( 24 ) to the right to turn ON the beacon light.

• Push the beacon light selector switch ( 24 ) to the left to turn OFF the beacon light.

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E - Driving

3.3 - OPERATIONS FROM THE PLATFORM A

3.3.1 - Machine start-up

To start the machine :

At the ground control box :
• Check that the E-stop button is not pressed in.
B
• Turn the key on the control box activation selector switch (72) to the left to energize the platform
control box. The ground box controls are de-energized.
At the platform control box :
• Pull the E-stop push-button (46). The power on indicator (31) lights up. C
3.3.2 - Machine shutdown

To stop the machine :

Push in the E-stop button ( 46 ).
D

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E - Driving

3.3.3 - Movement control

For HA12IP - HA33JE - HA15IP - HA43JE - Platform box controls (driving station)

Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements.

For HA12IP - HA33JE - HA15IP - HA43JE - Platform box controls (driving station)
Control Action
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) forwards to drive the machine forwards.

Driving
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) backwards to drive in reverse.

Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) forwards to drive the machine forwards. Push the front-axle
steering selector thumb switch ( 52 ) to the right to steer to the right.
Steering
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) forwards to drive the machine forwards. Push the front-axle
steering selector thumb switch ( 52 ) to the left to steer to the left.

Push the arm lift/lower touch pads ( 66 ).

Push the arm lift/lower joystick ( 52 ) forwards to raise the arm.

Lifting/lowering of arm
Push the arm lift/lower joystick ( 52 ) backwards to lower the arm.

Push the boom lifting touch pads ( 67 ).

Push the boom raising joystick ( 52 ) forwards to lift the boom.

Lifting / lowering of
boom
Push the boom raising joystick ( 52 ) backwards to lower the boom.

Push the jib elevation touch pads ( 63 ).

Push the jib joystick ( 52 ) forwards to raise the jib.

Jib lifting/lowering
Push the jib joystick ( 52 ) backwards to lower the jib.

Push the turntable rotation touch pads ( 69 ).

Push the turntable rotation joystick ( 52 ) backwards for counter clockwise
(CCW) rotation.
Turntable rotation
Push the turntable rotation joystick ( 52 ) forwards for clockwise (CW) rotation.

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E - Driving

Control Action
Push the platform rotation touch pads ( 64 ).
A
Push the turntable rotation joystick ( 52 ) backwards for counter clockwise
(CCW) rotation.
Platform rotation
Push the platform rotation joystick ( 52 ) forwards for clockwise (CW) rotation.
B
Push the platform compensation touch pads ( 65 ).
Push the platform compensation joystick ( 52 ) forwards to raise the platform.

Platform leveling
Push the platform compensation joystick ( 52 ) backwards to lower the platform. C
Push the driving speed selector ( 59 ) to high speed (long distance
Drive speed
(minimum)
driving, tarmac, concrete).

Push the driving speed selector ( 57 ) to for driving in low speed (short
D
distance, final approach, descending from the lorry).
Push the boom telescope touch pads ( 68 ).
Push the boom telescoping joystick ( 52 ) forwards to retract the boom.

Boom telescope
extend/retract
Push the boom telescoping joystick ( 52 ) backwards to extend the boom.
E

N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop. F
3.3.4 - Other controls

• Horn : Press the Horn switch ( 62 ) to sound the horn.

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E - Driving

Notes

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F - Special procedure

Special procedure A
Find all the function indicators and controls in Section C 5 - Control boxes

1 - Emergency lowering
1.1 - PRINCIPLE B
N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to
ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).

Emergency lowering is implemented if the operator using the console on the platform needs
to be rescued and cannot operate the controls himself even if the machine is operating
C
normally. This situation may arise if the operator is taken ill, is injured or if the control console
is inaccessible.
A ground operator trained in using the emergency controls and in possession of the starter key
can use the ground control box with the main power source to lower the platform operator.
If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the
operators before intervening on the machine.
D
1.2 - PROCEDURE

Section A 2-Pre-operation instructions

1. Turn the key of the control box activation selector ( 72 ) to the right to energize the ground control
box. The platform box controls are de-energized.
E
2. Lower the platform from the ground control box.

N.B.-:-Activating the emergency controls listed above deactivates the controls of the console on the
platform.

1.3 - EXTRAORDINARY PROCEDURE F

In the context of emergency lowering, it is possible that the emergency stop located on the
platform is activated or that safety mechanisms such as the overload limitor are preventing the
machine from operating normally.
During an exceptional procedure, for machines which are not fitted with the manual rescue
control as described in the "emergency lowering" paragraph, activating the lower console
deactivates the emergency pushbutton located on the platform.
G
N.B.-:-During these exceptional manoeuvres, movements are slowed down for safety reasons.

ONLY in these conditions, activate the "overriding system" switch ( 245 ) located under the
cover and simultaneously press the platform lowering button until the safety mechanisms are
deactivated (alarms stop) and therefore normal movements are possible again, or until the
H
operator can be rescued.

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F - Special procedure

"Overriding system" switch under cover

Once rescue operations are complete, write an incident report.

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F - Special procedure

2 - Lowering for repairs A

2.1 - PRINCIPLE

The lowering for repairs function allows the operator to be lowered to the ground in case of
failure of the main power source.
2.2 - PROCEDURE
B
There is a way of performing movements from the ground, when the main energy source
malfunctions. It is a hand pump located next to the hydraulic distributors on the turntable.
This pump can be used in combination with a manual override multi bank electro-hydraulic
valve, to perform the movement required to lower the platform :
• Arm lowers.
C
• Boom lowering.

• To retract the boom in

• Turntable rotation.

• Platform rotation.
D
• Jib lowering.

1. Insert the lever ( 1 ) in the socket of the pump.

2. Check that the pump depressurizing valve ( 2 ) is in closed
position. E
3. Push the lever from top to bottom several times whilst keep- 1
ing the manual electro-distributor control for the requirement
movement shown on the plate pressed in and held in 3
3

F
If the operator in the platform has to exit the platform when elevated, he must exit onto a sturdy, safe
structure, the transfer must respect the following recommendations :

• The operator must secure himself by using 2 straps. One lanyard is attached to the platform, the other
to the structure onto which he wishes to exit. G
• The operator must exit the platform via the standard access point.

• The operator must not detach the lanyard connected to the platform until transfer is complete or while
the transfer still presents a danger.

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services®
immediately.
H

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F - Special procedure

3 - Towing
In case of a machine failure, it is possible to tow it to load it onto a trailer.
3.1 - DISENGAGING THE DRIVE HUBS

To tow a broken-down machine, disconnect the wheel drive hubs.

Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the
machine. When drive hubs are disengaged, the machine is in free wheel mode and the brake system no
longer functions.

Unscrew the central nut until the nut is at the limit.

As soon as there is resistance, do not force further to avoid
breaking the central nut in the reducer.

3.2 - RE-ENGAGING THE DRIVE HUBS

After repairing the machine, re-engage the wheel drive hubs.

Tighten the central reducer nut ( 1 ).
N.B.-:-In the event that resistance to gear engagement is felt, perform the machine drive function to
slowly move the internal hub gear to a mesh position where both gears will engage ; then screw the
central nut in fully.

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F - Special procedure

4 - Loading and unloading A

N.B.-:-When driving up an incline or ramp, during loading or unloading HAULOTTE® recommends
positioning the counterweight at the rear.

Raise the platform sufficiently to avoid contact with the ground. B

To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.

4.1 -
Section F 4.2Putting in transport position.
PRINCIPLE
C
To avoid any risk of sliding during loading, ensure that :
• The loading ramp can bear the load.
• The loading ramp is correctly attached.
• The loading ramp has sufficient grip.
D
Since the gradient of the slope usually exceeds the authorized limit for an unfolded machine
in the normal operational mode, the arm and boom must be lowered and retracted to allow
travel up the ramp.
When the boom is lowered enough, the tilt buzzer will not sound and drive function is active.

Select the high driving speed to climb the slope

E
If the slope is too steep, use a winch in addition to traction.
Never place yourself below or too close to the machine during loading.
A wrong move can lead to the tipping over of the machine and cause serious bodily and material accidents.
F

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F - Special procedure

4.1.1 - Lifting operation

Ensure that :
• The machine is completely stowed.

• The platform must be empty.

• The lifting equipment ie. slings, shackles, hooks, lifting beam etc. are in good condition and of
sufficient capacity.

• The personnel performing the lift are authorised to safely perform the lift operation.

Procedure for the use of slings-HA12IP - HA15IP

A B

Number of Maximum load per sling and

Machine Distance C Length A Length B
slings shackle

HA12IP - HA15IP 20 cm (8 in) 4 5 m (16 ft 5 in) 5 m (16 ft 5 in) 5000 DaN (11241 lbf)

Before using slings, lift the jib to obtain a minimum 20 cm (8in) clearance between the ground and cage.

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F - Special procedure

4.2 - PUTTING IN TRANSPORT POSITION A

The machine must be completely stowed.
1. Check the platform is completely empty.
2. Raise the boom sufficiently.
3. Depending on the configuration of the machine, engage the transport position selector ( 13 ) to
the right. B
4. Lower the boom without forcing (for fear of damaging the platform).
5. Secure the machine to the tie down points provided (See Figure below).
6. Block the turntable with the rotation stop pin located under the turntable.

Do not transport the machine if the turntable is not locked. C

For : HA12IP - HA33JE - HA15IP - HA43JE

HA15IP - HA43JE D
Pmax Pmax

C D E
B HA12IP - HA33JE
HA16PE

Loading characteristics G
Marking Description HA12IP - HA33JE HA15IP - HA43JE
B Lateral distance between the wheels(1). 1,80 m(5 ft10 in) 2,00 m(6 ft6 in)
C Front wheel ground pressure((1.)) 10,4 daN/cm² (2,13 lbf/sq.ft) 8,6 daN/cm² (1,76 lbf/sq.ft)
Rear wheel ground pressure((1.))
D

Anchorage point
10,4 daN/cm² (2,13 lbf/sq.ft) 8,6 daN/cm² (1,76 lbf/sq.ft)
H
Turntable rotation locking

I
(1.) Check the technical data in the technical characteristics

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F - Special procedure

4.3 - UNLOADING

Before operating, check that the machine is in good condition.

If the machine has been damaged during transportation, contact the transporter in writing.
1. Unlock the turntable rotation locking pin.
2. Remove the tie downs.
3. Start the machine.

4.4 - WARNING

Upon starting a machine that has been secured then transported, the safety system may detect a false
overload forbidding all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres from the ground control box.
If the machine was transported in the transport position :
Push the transport position selector ( 13 ) to the left to set the machine to operating position.

To unload the machine, select low driving speed .

Do not travel down the ramp at a fast speed.

4.5 - STORAGE

The machine must always be powered up when it is unfolded so that the security systems are active.
This means that the machine must be parked in stowed position.
The boom may be raised but it cannot be telescoped.
We strongly advise you not to store or immobilize the machine unfolded to avoid jeopardising the safety
of people and property.

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G - Technical specifications

Technical specifications A
1 - Main characteristics
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
B
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person. C
• Ensure decal compliance.
HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The
Company reserves the right to modify their product technical characteristics without notice.

The hand and feet vibration and noise level values indicated in the technical characteristics tables are
obtained in the following conditions :
• The maximum quadratic mean value weighted as an acceleration frequency and the total value of the
D
vibrations to which the hand-arm system is exposed have been measured on the products by simulating
a cycle representative of normal use. The values meet the requirements of the 2006/42/CE machine
directive.
• For electric machines, the sound power level is measured at the drive station under the conditions
described by the 2006/42/CE machine directive.
• For machines equipped with internal combustion engines, the noise level guarantees ( LWA displayed
E
on the product) and is measured in accordance with the method and the conditions described in
Appendix III, Part B, Method 1 and 0 of the 2000/14/CE European directive.

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G - Technical specifications

For HA12IP - HA33JE - Technical specifications

Machine HA12IP HA33JE
Characteristics Metric Imperial Metric Imperial
Overall width of machine 1,35 m (4 ft5 in) 1,35 m (4 ft5 in)
Maximum ground clearance 0,15 m (0 ft5 in) 0,15 m (0 ft5 in)
Transport height 2,00 m (6 ft6 in) 2,00 m (6 ft6 in)
Transport length 5,45 m (17 ft10 in) 5,45 m (17 ft10 in)
Maximum working height 12,00 m (39 ft4 in) 12,00 m (39 ft4 in)
Maximum platform height 10,00 m (32 ft9 in) 10,00 m (32 ft9 in)
Maximum work radius 6,63 m (21 ft9 in) 6,63 m (21 ft9 in)
Turntable rotation 355 °
Jib working range +70° / - 70°
Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in)
Platform width 1,20 m (3 ft11 in) 1,20 m (3 ft11 in)
Outside turning radius 2,85 m (9 ft4 in) 2,85 m (9 ft4 in)
Inside turning radius 2,50 m (8 ft2 in) 2,50 m (8 ft2 in)
Tilt CE-AS compliant machines 3°
Rated slope ANSI-CSA compliant machines 0°
Slope warning ANSI-CSA compliant
5°
machines
Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph)
Total weight 5900 kg (13007 lb) 5900 kg (13007 lb)
Maximum platform load 230 kg (507 lb) 230 kg (507 lb)
Maximum number of people on the platform 2
Engine type Electric
Hydraulic oil tank capacity 30 l (7.9 gal US) 30 l (7.9 gal US)
Standard : Semi traction
Battery types
Option : Traction
Battery voltage 48 V
Standard : 345 Ah
Battery capacity
Option : 360 Ah
Maximum climbable slope 25 %
Tyre type and/ or size 7.00" - 12" 7.00" - 12"
Maximum ground pressure on hard ground 10,4 daN/cm² 2,13 lbf/sq.ft 10,4 daN/cm² 2,13 lbf/sq.ft
Maximum ground pressure on soft ground 7,2 daN/cm² 1,47 lbf/sq.ft 7,2 daN/cm² 1,47 lbf/sq.ft
Micro drive speed 0,9 km/h (0,56 mph) 0,7 km/h (0,4 mph)
Low drive speed 2,2 km/h (1,37 mph) 2,3 km/h (1,4 mph)
High drive speed 4,5 km/h (2,8 mph) 5,0 km/h (3,1 mph)
Hand vibration <2,5 m/s² (98 in/s²) <2,5 m/s² (98 in/s²)
Feet vibration <0,5 m/s² (19 in/s²) <0,5 m/s² (19 in/s²)
Noise emission level < 70 dB (A)
CE-AS compliant machines : ANSI-CSA compliant machines :
Manual lateral force at platform
400 N - 90 lbf 666 N / 150 lbf

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G - Technical specifications

For HA15IP - HA43JE - Technical specifications A

Machine HA15IP HA43JE
Characteristics Metric Imperial Metric Imperial
Overall width of machine 1,50 m (4 ft11 in) 1,50 m (4 ft11 in)
Maximum ground clearance 0,15 m (0 ft5 in) 0,15 m (0 ft5 in)
Transport height
Transport length
2,10 m
6,60 m
(6 ft11 in)
(21 ft7 in)
2,00 m
6,60 m
(6 ft6 in)
(21 ft7 in)
B
Maximum working height 15,00 m (49 ft2 in) 15,00 m (49 ft2 in)
Maximum platform height 13,00 m (42 ft7 in) 13,00 m (42 ft7 in)
Maximum work radius 8,45 m (27 ft8 in) 8,45 m (27 ft8 in)
Turntable rotation 350 °
Jib working range
Platform length
Platform width
0,80 m
1,20 m-1,50 m
(2 ft7 in)
+70° / - 70°

(3 ft11 in)-(4 ft11 in)

0,80 m
1,20 m-1,50 m
(2 ft7 in)
(3 ft11 in)-(4 ft11 in)
C
Outside turning radius (without retracted axle
3,70 m (12 ft1 in) 3,70 m (12 ft1 in)
adjustment)
Inside turning radius (with axles retracted) 1,70 m (5 ft6 in) 1,70 m (5 ft6 in)
Tilt CE-AS compliant machines 3°
Rated slope ANSI-CSA compliant machines
Slope warning ANSI-CSA compliant
0°
5°
D
machines
Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph)
Total weight 7300 kg (16094 lb) 7300 kg (16094 lb)
Maximum platform load 230 kg (507 lb) 230 kg (507 lb)
Maximum number of people on the platform
Engine type
Hydraulic oil tank capacity 30 l (7.9 gal US)
2
Electric
30 l (7.9 gal US)
E
Standard : Semi traction
Battery types
Option : Traction
Battery voltage 48 V
Standard : 345 Ah
Battery capacity
Maximum climbable slope
Option : 360 Ah
25 %
F
Tyre type and/ or size 23.10" - 12"
Maximum ground pressure on hard ground 8,6 daN/cm² 1,76 lbf/sq.ft 8,6 daN/cm² 1,76 lbf/sq.ft
Maximum ground pressure on soft ground 6,3 daN/cm² 1,29 lbf/sq.ft 6,3 daN/cm² 1,29 lbf/sq.ft
Low drive speed 2,3 km/h (1,4 mph) 2,3 km/h (1,4 mph)
High drive speed
Hand vibration
Feet vibration
5 km/h
<2,5 m/s²
<0,5 m/s²
(3,11 mph)
(98 in/s²)
(19 in/s²)
4,5 km/h
<2,5 m/s²
<0,5 m/s²
(2,8 mph)
(98 in/s²)
(19 in/s²)
G
Noise emission level < 70 dB (A)
CE-AS compliant machines : ANSI-CSA compliant machines :
Manual lateral force at platform
400 N - 90 lbf 666 N / 150 lbf

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G - Technical specifications

2 - Overall dimensions
General diagram HA12IP - HA33JE

J
C

E
D

H
A

B
F

Overall dimension specifications

Marking HA12IP - HA33JE
Mètre Feet inch
A 5,45 17 ft 10 in
B 1,35 4 ft 5 in
C 2 6 ft 7 in
D 1,80 5 ft 10 in
E 0,15 0 ft 5 in
FxG 1,20 x 0,80 3 ft 11 in x 2 ft 7 in
J 2,00 6 ft 7 in

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G - Technical specifications

General diagram HA15IP - HA43JE A

B
J

C
E

H
A
D

G
E

B F
F
Overall dimension specifications
Marking HA15IP - HA43JE

A
Mètre
6,60
Feet inch
21 ft 7 in
G
B 1,50 4 ft 11 in
C 2,10 6 ft 11 in
E 0,15 0 ft 5 in
FxG 1,20/1,50 x 0,80 3 ft 11 in / 4 ft 11 in x 2 ft 7 in
J 2,10 6 ft 11 in
H

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G - Technical specifications

3 - Working area / Range of motion

3.1 - MACHINE HA12IP - HA33JE

Working area / Range of motion

ft in

-6ft 6in -3ft 1in 0 3ft 3in 6ft 6in 9ft 10in 13ft 1in 16ft 4in 19ft 8in 22ft 11in

12 m 39ft 4in

11 m 36ft 11in

10 m 32ft 9in

9m 29ft 6in

8m 26ft 2in

7m 22ft 11in

6m 19ft 8in

5m 16ft 4in

4m 13ft 1in

3m 9ft 10in

2m 6ft 6in

1m 3ft 3in

0 0
-2 m -1 m 0m 1m 2m 3m 4m 5m 6m 7m
m

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G - Technical specifications

3.2 - MACHINE HA15IP - HA43JE A

Working area / Range of motion

ft in

16 m
-6ft 6in 0 6ft 6in 13ft 1in 19ft 8in 26ft 2in
52ft 6in
B
15 m 49ft 2in

14 m 45ft 12in

13 m 42ft 8in
C
12 m 39ft 4in

11 m 36ft 11in

10 m 32ft 9in
D
9m 29ft 6in

8m 26ft 2in

7m 22ft 11in
E
6m 19ft 8in

5m 16ft 4in

4m 13ft 1in F
3m 9ft 10in

2m 6ft 6in

1m 3ft 3in G
0 0
-2 m 0 2m 4m 6m 8m

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G - Technical specifications

4- AS - CE standard specificities
The following tests must be performed after :
• A major technical intervention.
• An accident due to major component failure on the machine.

• The following tests must be performed by a qualified person in secure conditions.

• The results must be fully recorded.
To avoid the machine tipping over, it must be secured during the test (by a chain or anchorage point).

4.1 - OVERLOAD TEST

The overload test is performed with 125 % of the nominal load. See paragraph 1.12.3 of the
AS1418.10 standard for test details.
Load table

Machine Test load

Pound (lb) Kilogramme (kg)

HA12IP 634 287,5

HA15IP 634 287,5

The machine must not show any signs of permanent distortion.

Tests are performed by a qualified person under optimal conditions and results must be fully recorded.

4.2 - FUNCTIONAL TEST

Functional tests have confirmed the following: :

• The machine has performed all movements without jerking, while carrying the nominal load.

• All security systems are operating correctly.

• Maximum authorized operating speeds are not exceeded.

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G - Technical specifications

4.3 - STABILITY TEST A

The stability test proves that the machine is stable in an unfavourable position. The moment
when the machine tips is calculated by combining loads in the machine's most unfavourable
position (load W applied over distance L).

Stability table for HA12IP B

T (°) W L Moment of tipping over

Kilogramme Feet inch

Pound (lb) Mètre (m) daNm
(kg) (ft in)

Horizontal ( 1 ) 3,5 761 345 18-11 5,76 1992 C

Stability for HA12IP

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G - Technical specifications

Stability table for HA15IP

T (°) W L Moment of tipping over

Kilogramme Feet inch

Pound (lb) Mètre (m) daNm
(kg) (ft in)

Horizontal ( 1 ) 3,5 759 344 25-3 7.684 2646

Stability for HA15IP

See paragraph 1.12.2 of the AS1418.10 standard for test details.

The machine must return to a stable state without tipping over.

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G - Technical specifications

5 - Declaration of conformity A
CE Declarations of Conformity only apply to machines that are certified for the European market.

Declaration of conformity - Electric platforms B

DECLARATION DE CONFORMITE CE
( certificate of conformity with CE-directives)

Nom et adresse du constructeur ou son représentant autorisé dans la communauté :

Name and address of manufacturer or their authorised agents within the European Community
C
HAULOTTE Group Siège Social HAULOTTE GROUP
La Péronnière Usine de _____
BP 09 _____
42152 L'HORME Cedex _____
FRANCE

Déclare que la machine décrite ci-dessous :

_____
D
(Declares that the technical installation described below)

Nacelle ou Plate-forme mobile élévatrice de personnes

(Elevating work Platform)

Machine au nom commercial (Machine with the commercial name) ____,

Conforme au type (in compliance with the type) ____
Numéro de série (Serial number): ____
E
Se conforme aux dispositions de la directive machine 2006/42/CE.
(Conforms to the provisions set out in the EC Machinery Directive 2006/42/EC)

N° de certificat (Certificate no): ____ ____ ___ __ __ ____

Cette machine est identique au modèle ayant fait l'objet d'un examen CE de type par l'organisme notifié :
(This machinery is identical to the model that was tested in an EC type-examination by the appointed body)
F
Organisme certifié (Authorised certification body) :

______ n° ___
______
______ G
• Se conforme également aux dispositions de la directive 2004/108/CE concernant la compatibilité
électromagnétique.
(is in accordance with the provisions contained in EEC Directive no. 2004/108/CE on electromagnetic compatibility)

• Se conforme aux principales exigences des normes harmonisées suivantes : EN 280 et EN 954.
(also fulfils the principal requirements of the following harmonised standards: EN 280 and EN 954) H
Fait à L’Horme le : ……………

_____
Directeur Division _____ /Managing Director, _____ Division

Signature
I
Cette déclaration est conforme aux exigences de l’annexe II-a de la directive 2006/42/CE. Toute modification de la machine décrite ci-
dessus rendrait cette déclaration caduque.
This declaration conforms with the requirements of annex II-A of the directive 2006/42/EEC.Any modification to the above described
machine violates the validity of this declaration.

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G - Technical specifications

Notes

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H - Intervention register

Intervention register A
1 - Intervention register
In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must be
entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book
delivered with your machine.
Intervention register
B

H - REGISTRE D’INTERVENTION C
A

REGISTRE D’INTERVENTION HAULOTTE SERVICE

B
Date Nature de l’intervention Nbre heures Intervenant
N° intervention
Haulotte service
D
C

L E D
E

D E E

M O F

G
F

H G
I
H

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H - Intervention register

Notes

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