Anti-Skid Braking System (ABS) : Group 35B

Main
Index
GROUP 35B
Group
ANTI-SKID
TOC
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . . 35B-2 INSPECTION PROCEDURE FOR

TROUBLE SYMPTOMS . . . . . . . . . . . . . . . 35B-58
SERVICE SPECIFICATIONS. . . . . . . 35B-4 DATA LIST REFERENCE TABLE . . . . . . . . 35B-72
ACTUATOR TEST REFERENCE TABLE . . 35B-73
SPECIAL TOOLS. . . . . . . . . . . . . . . . 35B-5 CHECK AT ABS-ECU . . . . . . . . . . . . . . . . . 35B-73
TROUBLESHOOTING . . . . . . . . . . . . 35B-6 ON-VEHICLE SERVICE . . . . . . . . . . . 35B-76

STANDARD FLOW OF DIAGNOSTIC HYDRAULIC UNIT CHECK . . . . . . . . . . . . . 35B-76
TROUBLESHOOTING . . . . . . . . . . . . . . . . 35B-6 IN THE EVENT OF A DISCHARGED
NOTES WITH REGARD TO DIAGNOSIS . 35B-6 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . 35B-77
ABS AND BRAKE WARNING LAMP
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 35B-7 HYDRAULIC UNIT . . . . . . . . . . . . . . . 35B-78
DIAGNOSIS FUNCTION. . . . . . . . . . . . . . . 35B-7 REMOVAL AND INSTALLATION . . . . . . . . 35B-78
INSPECTION CHART FOR
DIAGNOSIS CODE. . . . . . . . . . . . . . . . . . . 35B-7 ABS SENSOR. . . . . . . . . . . . . . . . . . . 35B-80
DIAGNOSIS TROUBLE CODE REMOVAL AND INSTALLATION . . . . . . . . 35B-80
PROCEDURES. . . . . . . . . . . . . . . . . . . . . . 35B-9 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 35B-81
INSPECTION CHART FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . . 35B-57
35B-2 ANTI-SKID BRAKING SYSTEM (ABS)
GENERAL INFORMATION
GENERAL INFORMATION Main

M1352000100636
Index
FEATURES EBD CONTROL
The 4ABS ensures directional stability and controlla- In ABS, electronic control is used so the rear wheel Group
bility during hard braking. brake hydraulic pressure during braking is regulated TOC
For vehicles with this type of ABS, 4 sensors (4 by rear wheel control solenoid valves in accordance
channels) are installed on front and rear wheels with the vehicle's rate of deceleration, and the front
allowing independent left and right control. and rear wheel slippage which are calculated from
The system has the following features: the signals received from the various Wheel speed
• EBD (Electronic Brake-force Distribution system) sensors. EBD control is a control system which pro-
control has been added to provide the ideal brak- vides a high level of control for both vehicle braking
ing force for the rear wheels. force and vehicle stability. The system has the follow-
• Magnetic encoder for detecting wheel speed has ing features:
been installed as a wheel speed sensor instead • Because the system provides the optimum rear
of the rotor. wheel braking force regardless of vehicle load
• For wiring harness saving and secure data com- conditions and the condition of the road surface,
munication, CAN* bus has been adopted as a the system reduces the required pedal depres-
tool of communication with another ECU. sion force, particularly when the vehicle is heavily
loaded or driven on road surfaces with high fric-
NOTE: *For more information about CAN (Controller
tional coefficients.
Area Network), refer to GROUP 54D, General Infor-
• Because the duty placed on the front brakes is
mation P.54D-2.
reduced, the increases in pad temperature can
be controlled during brakes application to
improve the wear resistance characteristics of the
pad.
• Control valves such as the proportioning valve
are no required.
SPECIFICATIONS
Item Specification
ABS control method 4-sensor, 4-channel
Wheel speed Magnetic encoder Front 86 (N pole:43, S pole:43)
sensor Rear 86 (N pole:43, S pole:43)
Type Semiconductor
ANTI-SKID BRAKING SYSTEM (ABS)
GENERAL INFORMATION
35B-3
CONSTRUCTION DIAGRAM Main
Index
Group
TOC
4 5
3, 7 1
AC400129AB
Name of part Number Outline of function

Sensor Wheel speed sensor 1 Sends alternating current signals at frequencies which are
proportional to the rotation speeds of each wheel to the
ABS-ECU.
Stop lamp switch 2 Sends a signal to the ABS-ECU to indicate whether the
brake pedal is depressed or and pump motor.
Actuator Hydraulic unit 3 Drives the solenoid valves and pump motor according to
signals from the ABS-ECU in order to control the brake
hydraulic pressure for each wheel.
ABS warning lamp 4 Illuminates in response to signals from the ABS-ECU
when a problem develops in the system.
Brake warning lamp 5 Illuminates in response to signals from the ABS-ECU
when a problem develops in the EBD system or the brake
fluid level is low.
Diagnosis connector 6 Outputs the diagnosis codes and allows communication
with the M.U.T.-III.
SERVICE SPECIFICATIONS
Name of part Number Outline of function Main

ABS-ECU 7 Controls actuators (described above) based on the signals
Index
coming from each sensor.
Controls the self-diagnosis and fail-safe functions. Group
Controls the diagnostic function (M.U.T.-III compatible). TOC
SERVICE SPECIFICATIONS
M1352000300715
Item Standard value

Current applied to the wheel speed sensor (mA) 5.9 − 8.4
Insulation resistance of the wheel speed sensor (MΩ) 5 − 100
SPECIAL TOOLS
35B-5
SPECIAL TOOLS Main
M1352000600846
Index
Tool Number Name Use
MB991955 M.U.T.-III sub-assembly CAN bus diagnosis Group
A A: MB991824 A: Vehicle TOC
CAUTION
B: MB991827 Communication Interface For vehicles with CAN
C: MB991910 (V.C.I.) communication, use
D: MB991911 B: M.U.T.-III USB cable M.U.T.-III main harness
MB991824 E: MB991825 C: M.U.T.-III main A to send simulated
B F: MB991826 harness A (Vehicles with vehicle speed. If you
CAN communication connect M.U.T.-III main
system) harness B instead, the
D: M.U.T.-III main CAN communication
MB991827 harness B (Vehicles does not function
without CAN correctly.
C
communication system)
E: M.U.T.-III measure
adapter
F: M.U.T.-III trigger
MB991910
harness
D
DO NOT USE
MB991911
MB991825
MB991826
MB991955
MB991951 ABS check harness Checking continuity and

measuring voltage at
ABS-ECU harness-side
connector
MB991951
TROUBLESHOOTING
TROUBLESHOOTING Main
Index
STANDARD FLOW OF DIAGNOSTIC NOTES WITH REGARD TO DIAGNOSIS
M1352012600230
TROUBLESHOOTING 1. The ABS is a system which controls the brake
M1352011100696 Group
Refer to GROUP 00, How to Use Troubleshoot- pressure by means of the operation of the ECU.
Accordingly, the following symptoms may occur at
TOC
ing/Inspection Service Points − Contents of Trouble-
shooting P.00-5. times, but these are a sign of normal ABS
operation, and do not indicate a malfunction.
Phenomenon Explanation of phenomenon
• Sounds come when the brake pedal is depressed gradually. This is the sound of normal system
• When the ABS is operated, sounds come out of the chassis operation, and is not a malfunction.
component because of repeating the controlled and non
controlled states.
• After the ABS is operated (immediately after the vehicle is
parked), sounds come when the brake pedal is depressed
gradually.
• After parking the vehicle with EBD operation, sounds come
when the vehicle starts firstly.
• Shocks are felt if the brake pedal is depressed when driving This is due to system operation checking
at low speed. (starting-of check when the vehicle speed
• Slight noise appears from the engine compartment. reaches a certain number of km/h) and is
not a malfunction.
2. For road surfaces such as snow-covered roads 3. Diagnosis detection condition can vary depending
and gravel roads, the braking distance for on the diagnosis code. Make sure that checking
vehicles with ABS can sometimes be longer than requirements listed in the "Comment" are satisfied
that for other vehicles. Accordingly, advise the when checking the trouble symptom again.
customer to drive safely on such roads by
lowering the vehicle speed and not being too
overconfident.
TROUBLESHOOTING
35B-7
ABS AND BRAKE WARNING LAMP NOTE: *: ABS warning lamp may stay ON until Main
INSPECTION the vehicle speed reaches a few km/h. As far as Index
M1352012000272 the ABS-ECU stores any diagnosis code related
to the wheel speed sensor malfunction or the
motor malfunction as past trouble, the ABS-ECU Group
continues illuminating ABS warning lamp until it TOC
verifies that the malfunction for that code is
resolved (Startup check).
2. If the illumination is other than the above, check
the diagnosis codes.
DIAGNOSIS FUNCTION
M1352011200853
READING DIAGNOSIS CODES

Brake warning lamp
Refer to GROUP 00, How to Use Troubleshoot-
ABS warning lamp
ing/Inspection Service Points − Diagnosis Function
Approx. 3 s P.00-7.
Warning Illuminated
lamp
Not illuminated
ERASING DIAGNOSIS CODES
START
Refer to GROUP 00, How to Use Troubleshoot-
Ignition
switch ON ing/Inspection Service Points − Diagnosis Function
ACC or LOCK P.00-7.
AC314235AB INSPECTION CHART FOR DIAGNOSIS

Check that the ABS and brake warning lamp illumi- CODE
M1352011300850
nates as follows. Follow the inspection chart that is appropriate for the
NOTE: The brake warning lamp is used as EBD diagnosis code.
warning lamp. CAUTION
1. When the ignition switch is turned to the "ON" During diagnosis, a diagnosis code associated
position, the ABS and brake warning lamp with other system may be set when the ignition
illuminates for approximately 3 seconds* and then switch is turned on with connector(s) discon-
switches off. nected. After the troubleshooting has been com-
pleted, check whether a diagnosis code is set. If
a diagnosis code is set, erase it.
Diagnosis code Inspection item Diagnostic content Reference page
No.
C1200 Wheel speed sensor (FR) system (open circuit, short to earth P.35B-9
or power supply)
C1201 Wheel speed sensor (FR) system (sensor output failure) P.35B-13
C1205 Wheel speed sensor (FL) system (open circuit, short to earth P.35B-15
or power supply)
C1206 Wheel speed sensor (FL) system (sensor output failure) P.35B-19
C1210 Wheel speed sensor (RR) system (open circuit, short to earth P.35B-21
or power supply)
C1211 Wheel speed sensor (RR) system (sensor output failure) P.35B-25
C1215 Wheel speed sensor (RL) system (open circuit, short to earth P.35B-27
or power supply)
C1216 Wheel speed sensor (RL) system (sensor output failure) P.35B-31
TROUBLESHOOTING
Diagnosis code Inspection item Diagnostic content Reference page Main

No. Index
C1225* Wheel speed sensor system Stores the diagnosis code if −
(sensor output failure) the ABS control continues Group
for one minutes or more, or
the failed wheel is not
TOC
identified.
C1226 Control solenoid valve (FR) pressure holding system Replace the hydraulic
C1231 Control solenoid valve (FR) decompressing system unit (Integrated with
ABS-ECU) (Refer to
C1236 Control solenoid valve (FL) pressure holding system
P.35B-78).
C1241 Control solenoid valve (FL) pressure reducing system
C1246 Control solenoid valve (RR) pressure holding system
C1251 Control solenoid valve (RR) pressure reducing system
C1256 Control solenoid valve (RL) pressure holding system
C1261 Control solenoid valve (RL) decompressing system
C1266 Motor system (stuck) P.35B-33
C1273 Motor relay stuck off P.35B-38
C1274 Motor relay stuck on P.35B-41
C1276 Valve relay system P.35B-44
C1278 Valve relay system stuck off P.35B-46
C1279 Valve relay system stuck on Replace the hydraulic
unit (Integrated with
ABS-ECU) (Refer to
P.35B-78).
C1607 Trouble in ABS-ECU Replace the hydraulic
unit (Integrated with
ABS-ECU) (Refer to
P.35B-78).
C1860 ABS-ECU power supply system (abnormal voltage increase) P.35B-49
(16.8 ± 1.0 V or more)
C1861 ABS-ECU power supply system (abnormal voltage drop) (9.6 P.35B-50
± 0.3 V or more: ABS prohibit, 7.6 ± 0.3 V or less: ABS and
EBD prohibit)
U1073 Trouble in CAN bus system P.35B-55
NOTE: *: This diagnosis code may be set if the
wheels spin or slip for a certain period (10 seconds
ore more). Verify the customer whether he/she
encountered such a driving condition. If yes, erase
the diagnosis code and complete the diagnosis proc-
ess. If no, there may be electrical noise in the wheel
speed sensor line. For each of the wheel speed sen-
sors, carry out troubleshooting (diagnosis code;
C1201, C1206, C1211 and C1216).
TROUBLESHOOTING
35B-9
DIAGNOSIS TROUBLE CODE Main
PROCEDURES Index
Group
Code No.C1200: Wheel speed sensor (FR) system (open circuit, short to earth or power supply) TOC
Wheel Speed Sensor Circuit
FRONT WHEEL SPEED SENSOR REAR WHEEL SPEED SENSOR

(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code

B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
OPERATION DIAGNOSIS CODE SET CONDITIONS

The wheel speed sensor is a pulse generator. It con- The ABS-ECU monitors the voltage change in each
sists of encoder (a plate on which north and south of the wheel speed sensor circuits. If the ECU
pole sides of the magnets are arranged alternately) detects an open or short circuit in any of the circuits,
for detecting wheel speed which rotates at the same the ECU sets the diagnosis code.
speed as the road wheels. This sensor sends fre-
quency pulse signals in proportion to wheel speed. PROBABLE CAUSES
The pulse signals, which the wheel speed sensor • Damaged wiring harness or connector
creates, are sent to the ABS-ECU. The ABS-ECU • Malfunction of the wheel speed sensor
uses the frequency of the pulse signals to determine • Malfunction of the hydraulic unit (integrated with
the wheel speed. ABS-ECU)
TROUBLESHOOTING
DIAGNOSIS PROCEDURE STEP 3. Check the continuity (short to earth) at

Main
ABS-ECU connector A-05. Index
STEP 1. Remove the front right wheel speed Connector: A-05
sensor and check it. Group
Refer to P.35B-81. A-05(B)
TOC
Q: Is the check result normal?
YES : Go to Step 2.
NO : Replace the front right wheel speed sensor
(Refer to P.35B-80).
STEP 2. Check the front right wheel speed

sensor connector A-29.
Connector : A-29
A-29(B)
Harness side Harness side
AC313860AF
AC313863AB
Check the connectors, for loose, corroded or dam-
aged terminals, or terminals pushed back in the con- Check connector
nector.
Q: Is the check result normal? MB991951 ABS-ECU
YES : Go to Step 3.
NO : Repair or replace the damaged
component(s). Refer to GROUP 00, How to
Use Troubleshooting/Inspection Service
Points − Connector Inspection Service
Points P.00-11. A-05 Harness connector
AC314249AB
Connector : A-29
A-29(B)
Harness side
AC313860AF
(1) Disconnect the front right wheel speed sensor

connector A-29 and ABS-ECU connector A-05,
and connect special tool ABS Check Harness
(MB991951) to the wiring harness-side
connector.
TROUBLESHOOTING
35B-11
NOTE: Do not connect special tool ABS Check STEP 4. Resistance measurement at ABS-ECU
Main
Harness (MB991951) to the ABS-ECU. connector A-05. Index
Connector: A-05
Group
A-05(B)
TOC
Harness side
A-05
11 10 9 8 7 6 5 4 3 2 1
26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
AC313972BC
(2) Continuity between ABS-ECU connector A-05

terminal 6 and body earth
OK: No continuity
Harness side
Harness side
A-05
AC313863AB
11 10 9 8 7 6 5 4 3 2 1
26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
Check connector
AC313972BD
(3) Continuity between ABS-ECU connector A-05 MB991951 ABS-ECU

OK: No continuity
YES : Go to Step 4.
NO : Repair the wiring harness between
A-05 Harness connector
ABS-ECU connector A-05 and front right AC314249AB
wheel speed sensor connector A-29.

Connector : A-29
A-29(B)
Harness side
AC313860AF
(1) Disconnect the front right wheel speed sensor

connector.
NOTE: Do not connect special tool ABS Check
Harness (MB991951) to the ABS-ECU.
TROUBLESHOOTING
Q: Is the check result normal? Main

YES : Go to Step 5. Index
ABS-ECU connector A-05 and front right
wheel speed sensor connector A-29. Group
Connector A-29
(Harness side)
TOC
STEP 5. Check whether the diagnosis code is
reset.
CAUTION
Check Diagnosis
connector connector
MB991951
ABS-ECU
MB991910
AC314250AB
AC314250
MB991824
(2) Resistance between ABS-ECU connector A-05
terminal 6 and front right wheel speed sensor
A-29 terminal 1
OK: 10 Ω or less
MB991827 AC206895AC
Connector A-29 Before connecting or disconnecting the

(Harness side)
M.U.T.-III, turn the ignition switch to the "LOCK"
(OFF) position.
Check again if the diagnosis code is set.
(1) Turn the ignition switch to the "ON" position.
(2) Erase the diagnosis code.
(3) Turn the ignition switch to the "LOCK" (OFF)
position.
(5) Check if the diagnosis code is set.
Check
connector (6) Turn the ignition switch to the "LOCK" (OFF)
MB991951
position.
ABS-ECU (7) Disconnect M.U.T.-III.
Q: Is code No.C1200 set?
YES : Replace the hydraulic unit (integrated with
AC314250AC
ABS-ECU) (Refer to P.35B-78).
NO : The malfunction is intermittent. Refer to
(3) Resistance between ABS-ECU connector A-05 GROUP 00, How to Use
terminal 7 and front right wheel speed sensor Troubleshooting/Inspection Service Points −
A-29 terminal 2 How to Cope with Intermittent Malfunction
OK: 10 Ω or less P.00-13.
TROUBLESHOOTING
35B-13
Main
Code No.C1201: Wheel speed sensor (FR) system (sensor output failure) Index
Wheel Speed Sensor Circuit Group

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code

OPERATION • When an abnormal wheel speed sensor signal is

The wheel speed sensor is a pulse generator. It con- received
sists of encoder (a plate on which north and south • When one of the wheel speed sensor signals
pole sides of the magnets are arranged alternately) (from the front, rear, right and left wheels) is sig-
for detecting wheel speed which rotates at the same nificantly different from the others
The pulse signals, which the wheel speed sensor • Improperly installed wheel speed sensor
creates, are sent to the ABS-ECU. The ABS-ECU • Presence of dirt or other foreign particles on the
uses the frequency of the pulse signals to determine encoder of the wheel speed sensor
the wheel speed. • Deformed encoder of the wheel speed sensor
• Excessive gap between the wheel speed sensor
DIAGNOSIS CODE SET CONDITIONS and its encoder
The ABS-ECU monitors the signals from the wheel • Damaged wiring harness or connector
speed sensors during driving. If the ECU detects • Malfunction of the wheel speed sensor
malfunctions below, it sets the diagnosis code. • Malfunction of the hydraulic unit (integrated with
• Missing of wheel speed sensor signals ABS-ECU)
TROUBLESHOOTING
DIAGNOSIS PROCEDURE STEP 5. Check whether the diagnosis code is

Main
reset. Index
STEP 1. Connector check: A-29 front right wheel CAUTION
speed sensor connector Group
Connector : A-29 TOC
Diagnosis
connector
A-29(B)
Harness side
MB991910
AC313860AF
MB991824
YES : Go to Step 2.
NO : Repair the defective connector.
STEP 2. Remove the front right wheel speed

sensor and check it.
Refer to P.35B-81.
Q: Is the check result normal? MB991827
YES : Go to Step 3. AC206895AC
NO : Replace the front right wheel speed sensor Before connecting or disconnecting the
(Refer to P.35B-80). M.U.T.-III, turn the ignition switch to the "LOCK"
(OFF) position.
STEP 3. Check the wheel bearing for excessive Check again if the diagnosis code is set.
play. (1) Turn the ignition switch to the "ON" position.
Front: refer to GROUP 26, On-vehicle Service − (2) Erase the diagnosis code.
Wheel Bearing Axial Play Check P.26-5. (3) Turn the ignition switch to the "LOCK" (OFF)
Rear: refer to GROUP 27, On-vehicle Service − position.
Wheel Bearing Axial Play Check P.27-3. (4) Turn the ignition switch to the "ON" position.
YES : Go to Step 4.
NO : Replace the hub assembly (Refer to position.
GROUP 26, Front Axle Hub Assembly (7) Disconnect M.U.T.-III.
P.26-6). Q: Is code No.C1201 set?
STEP 4. Check the encoder for detecting wheel NO : The malfunction is intermittent. Refer to
speed. GROUP 00, How to Use
Check the encoder for presence of foreign objects or Troubleshooting/Inspection Service Points −
deformation. How to Cope with Intermittent Malfunction
Q: Is the check result normal? P.00-13.
YES : Go to Step 5.
NO : If foreign objects are found, clean the
encoder. If deformation is found, replace the
hub (Refer to GROUP 26, Front Axle Hub
Assembly P.26-9).
TROUBLESHOOTING
35B-15
Main
Code No.C1205: Wheel speed sensor (FL) system (open circuit, short to earth or power supply) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING

Main
STEP 1. Connector check: A-06 front left wheel Connectors: A-05, A-06
A-05(B)
Connector: A-06
A-06(B)
TOC
A-06(B)
Harness side Harness side

A-06
AC313862AE

YES : Go to Step 2.
Harness side
STEP 2. Remove the front left wheel speed A-05
Refer to P.35B-81.
AC313863AC
YES : Go to Step 3.
Check connector
NO : Replace the front left wheel speed sensor
MB991951 ABS-ECU
STEP 3. Check the front left wheel speed sensor
connector A-06.
Connector: A-06
A-06(B) A-05 Harness connector

AC314249AB
(1) Disconnect the front left wheel speed sensor

Harness side and connect special tool ABS Check Harness
connector.
AC313862AE NOTE: Do not connect special tool ABS Check
Check the connectors, for loose, corroded or dam- Harness (MB991951) to the ABS-ECU.
aged terminals, or terminals pushed back in the con-
nector.
YES : Go to Step 4.
Points P.00-11.
TROUBLESHOOTING
35B-17
STEP 5. Resistance measurement at ABS-ECU
Main
Connector A-05 connector A-05. Index
(Harness side)
Connectors: A-05, A-06
Group
A-05(B)
A-06(B)
TOC
AC313972 BI

Harness side
A-06
OK: No continuity
Connector A-05
(Harness side)
Harness side
A-05
AC313863AC
AC313972BJ
Check connector
OK: No continuity MB991951 ABS-ECU

YES : Go to Step 5.
ABS-ECU connector A-05 and front left
wheel speed sensor connector A-06.
AC314249AB
(1) Disconnect the front left wheel speed sensor

connector.
TROUBLESHOOTING

ABS-ECU connector A-05 and front left
wheel speed sensor connector A-06. Group
Connector A-06 TOC
(Harness side)
reset.
CAUTION
Check Diagnosis
connector connector
MB991951
ABS-ECU
MB991910
AC314250AD
MB991824
terminal 11 and front left wheel speed sensor
A-06 terminal 1
OK: 10 Ω or less
MB991827 AC206895AC
Connector A-06 Before connecting or disconnecting the

(Harness side)
(OFF) position.
position.
Check
MB991951
position.
AC314250AE
terminal 22 and front left wheel speed sensor Troubleshooting/Inspection Service Points −
A-06 terminal 2 How to Cope with Intermittent Malfunction
TROUBLESHOOTING
35B-19
Main
Code No.C1206: Wheel speed sensor (FL) system (sensor output failure) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING

Main
reset. Index
STEP 1. Connector check: A-06 front left wheel CAUTION
Connector: A-06 TOC
A-06(B)
Diagnosis
connector
Harness side
MB991910
AC313862AE
MB991824
YES : Go to Step 2.
STEP 2. Remove the front left wheel speed

Refer to P.35B-81.
NO : Replace the front left wheel speed sensor Before connecting or disconnecting the
(OFF) position.
Refer to GROUP 26, On-vehicle Service − Wheel (2) Erase the diagnosis code.
Bearing Play Check P.26-5. (3) Turn the ignition switch to the "LOCK" (OFF)
position.
YES : Go to Step 4.
NO : Replace the hub assembly (Refer to (5) Check if the diagnosis code is set.
GROUP 26, Front Axle Hub Assembly (6) Turn the ignition switch to the "LOCK" (OFF)
position.
P.26-6).
(7) Disconnect M.U.T.-III.
STEP 4. Check the encoder for detecting wheel
speed.
Check the encoder for presence of foreign objects or NO : The malfunction is intermittent. Refer to
deformation. GROUP 00, How to Use
Q: Is the check result normal? Troubleshooting/Inspection Service Points −
YES : Go to Step 5. How to Cope with Intermittent Malfunction
NO : If foreign objects are found, clean the P.00-13.
hub (Refer to GROUP 26, Front Axle Hub
Assembly P.26-9).
TROUBLESHOOTING
35B-21
Main
Code No.C1210: Wheel speed sensor (RR) system (open circuit, short to earth or power supply) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING

Main
STEP 1. Connector check: C-06 rear right wheel Connector: A-05
A-05(B)
Connector: C-06 TOC
C-06(B) Harness side
AC313878AB

YES : Go to Step 2.
Harness side
STEP 2. Remove the rear right wheel speed
Refer to P.35B-81.
AC313863AB
YES : Go to Step 3.
Check connector
NO : Replace the rear right wheel speed sensor
MB991951 ABS-ECU
STEP 3. Check the rear right wheel speed sensor
connector C-06.
Connector: C-06

AC314249AB
Connector: C-06
AC313878AB Harness side

C-06(B)
nector.
Q: Is the check result normal? AC313878AB
YES : Go to Step 4. (1) Disconnect the rear right wheel speed sensor
NO : Repair or replace the damaged connector C-06 and ABS-ECU connector A-05,
component(s). Refer to GROUP 00, How to and connect special tool ABS Check Harness
Use Troubleshooting/Inspection Service (MB991951) to the wiring harness-side
Points − Connector Inspection Service connector.
Points P.00-11. NOTE: Do not connect special tool ABS Check
TROUBLESHOOTING
35B-23
Main
Connector A-05 connector A-05. Index
(Harness side)
Connector: A-05
Group
A-05(B)
TOC
AC313972BM

OK: No continuity
Connector A-05
(Harness side) Harness side
AC313863AB
AC313972BN
Check connector

YES : Go to Step 5.
ABS-ECU connector A-05 and rear right
wheel speed sensor connector C-06.
AC314249AB
Connector: C-06
AC313878AB
(1) Disconnect the rear right wheel speed sensor

connector C-06 and ABS-ECU connector A-05,
connector.
TROUBLESHOOTING

ABS-ECU connector A-05 and rear right
wheel speed sensor connector C-06. Group
C-06 Harness
connector:
TOC
Harness side STEP 6. Check whether the diagnosis code is
reset.
CAUTION
Check Diagnosis
MB991951 connector connector
ABS-ECU
MB991910
AC314119AH
MB991824
terminal 19 and rear right wheel speed sensor
C-06 terminal 1
OK: 10 Ω or less
MB991827 AC206895AC
C-06 Harness
connector: Before connecting or disconnecting the
Harness side M.U.T.-III, turn the ignition switch to the "LOCK"
(OFF) position.
position.
Check (5) Check if the diagnosis code is set.
MB991951 connector (6) Turn the ignition switch to the "LOCK" (OFF)
ABS-ECU
position.
A-05 Harness connector YES : Replace the hydraulic unit (integrated with
AC314119AI
(3) Resistance between ABS-ECU connector A-05 NO : The malfunction is intermittent. Refer to
terminal 8 and rear right wheel speed sensor GROUP 00, How to Use
C-06 terminal 2 Troubleshooting/Inspection Service Points −
How to Cope with Intermittent Malfunction
OK: 10 Ω or less
P.00-13.
TROUBLESHOOTING
35B-25
Main
Code No.C1211: Wheel speed sensor (RR) system (sensor output failure) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING

Main
reset. Index
STEP 1. Connector check: C-06 rear right wheel CAUTION
speed Sensor connector Group
Connector: C-06 TOC
Diagnosis
connector
MB991910
AC313878AB
MB991824
YES : Go to Step 2.
STEP 2. Remove the rear right wheel speed

Refer to P.35B-81.
NO : Replace the rear right wheel speed sensor Before connecting or disconnecting the
(OFF) position.
Bearing Axial Play Check P.27-3. (3) Turn the ignition switch to the "LOCK" (OFF)
position.
YES : Go to Step 4.
GROUP 27, Rear Axle Hub P.27-6). (6) Turn the ignition switch to the "LOCK" (OFF)
position.
speed. Q: Is code No.C1211 set?
Check the encoder for presence of foreign objects or
deformation.
Q: Is the check result normal? GROUP 00, How to Use
YES : Go to Step 5. Troubleshooting/Inspection Service Points −
NO : If foreign objects are found, clean the How to Cope with Intermittent Malfunction
encoder. If deformation is found, replace the P.00-13.
hub (Refer to GROUP 27, Rear Axle Hub
P.27-6).
TROUBLESHOOTING
35B-27
Main
Code No.C1215: Wheel speed sensor (RL) system (open circuit, short to earth or power supply) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING

Main
STEP 1. Connector check: C-17 rear left wheel Connector: A-05
A-05(B)
Connector: C-17 TOC
Harness side
C-17(B)
AC313878AC

YES : Go to Step 2.
Harness side
STEP 2. Remove the rear left wheel speed sensor
and check it.
Refer to P.35B-81.
AC313863AB
YES : Go to Step 3.
Check connector
NO : Replace the rear left wheel speed sensor
MB991951 ABS-ECU
STEP 3. Check the rear left wheel speed sensor
connector C-17.
Connector: C-17

AC314249AB
Connector: C-17
Harness side
C-17(B)
AC313878AC Harness side

C-17(B)
nector.
Q: Is the check result normal? AC313878AC
YES : Go to Step 4. (1) Disconnect the rear left wheel speed sensor
NO : Repair or replace the damaged connector C-17 and ABS-ECU connector A-05,
component(s). Refer to GROUP 00, How to and connect special tool ABS Check Harness
Use Troubleshooting/Inspection Service (MB991951) to the wiring harness-side
Points − Connector Inspection Service connector.
Points P.00-11. NOTE: Do not connect special tool ABS Check
TROUBLESHOOTING
35B-29
Main
connector A-05. Index
Connector A-05
(Harness side) Connector: A-05
Group
A-05(B)
TOC
AC313972 BO

OK: No continuity
Connector A-05
(Harness side)
Harness side
AC313863AB
AC313972 BP
Check connector

YES : Go to Step 5.
ABS-ECU connector A-05 and rear left
wheel speed sensor connector C-17.
AC314249AB
Connector: C-17
Harness side
C-17(B)
AC313878AC
(1) Disconnect the rear left wheel speed sensor

connector C-17 and ABS-ECU connector A-05,
connector.
TROUBLESHOOTING

ABS-ECU connector A-05 and rear left
wheel speed sensor connector C-17. Group
Connector C-17 TOC
(Harness side)
reset.
CAUTION
Check Diagnosis
connector connector
MB991951
ABS-ECU
MB991910
AC314250AF
MB991824
terminal 21 and rear left wheel speed sensor
C-17 terminal 1
OK: 10 Ω or less
MB991827 AC206895AC
Connector C-17 Before connecting or disconnecting the

(Harness side)
(OFF) position.
position.
Check
MB991951
position.
AC314250AG
terminal 10 and rear left wheel speed sensor Troubleshooting/Inspection Service Points −
C-17 terminal 2 How to Cope with Intermittent Malfunction
TROUBLESHOOTING
35B-31
Main
Code No.C1216: Wheel speed sensor (RL) system (sensor output failure) Index

TOC
(LH) (RH) (LH) (RH)
ABS-ECU
Wire colour code


TROUBLESHOOTING
DIAGNOSTIC PROCEDURE STEP 5. Check whether the diagnosis code is

Main
reset. Index
STEP 1. Connector check: C-17 rear left wheel CAUTION
Connector: C-17 TOC
Diagnosis
connector
Harness side
C-17(B)
MB991910
AC313878AC
MB991824
YES : Go to Step 2.
STEP 2. Remove the rear left wheel speed sensor

and check it.
Refer to P.35B-81.
NO : Replace the rear left wheel speed sensor Before connecting or disconnecting the
(OFF) position.
Bearing Axial Play Check P.27-3. (3) Turn the ignition switch to the "LOCK" (OFF)
position.
YES : Go to Step 4.
GROUP 27, Rear Axle Hub P.27-6 ). (6) Turn the ignition switch to the "LOCK" (OFF)
position.
speed. Q: Is code No.C1216 set?
Check the encoder for presence of foreign objects or
deformation.
Q: Is the check result normal? GROUP 00, How to Use
YES : Go to Step 5. Troubleshooting/Inspection Service Points −
NO : If foreign objects are found, clean the How to Cope with Intermittent Malfunction
encoder. If deformation is found, replace the P.00-13.
hub (Refer to GROUP 27, Rear Axle Hub
P.27-6 ).
TROUBLESHOOTING
35B-33
Main
Code No.C1266: Motor system (stuck) Index
Power Supply Circuit Group

TOC
IGNITION
SWITCH (IG1)
ELECTRIC
POWER
STEERING
SYSTEM
ABS-ECU
Wire colour code


• The ABS-ECU contains the power supply circuit These diagnosis codes will be set under the cases
(terminal No.25) for the motor pump. The motor below.
pump is energised by the pump relay, which is • The ABS-ECU monitors the voltage, which is cre-
incorporated in the ABS-ECU. ated by the pump motor coasting, after the motor
• The pump relay, which is incorporated in the relay is turned off. If the voltage continues only for
ABS-ECU, is always energising the motor pump too short period, the ECU determines that the
unless the initial check is in progress when the pump motor is not running smoothly (i.e. motor
ignition switch is turned on, or the recurrent sys- seizure), and sets this diagnosis code.
tem check is in progress.
PROBABLE CAUSES
The most likely causes for these diagnosis codes to
set are:
• Damaged wiring harness or connector
• Malfunction of the hydraulic unit (integrated with
ABS-ECU)
TROUBLESHOOTING
DIAGNOSIS PROCEDURE STEP 2. Check ABS-ECU connector A-05 for

Main
loose, corroded or damaged terminals, or Index
STEP 1. M.U.T.-III diagnosis code terminals pushed back in the connector.
CAUTION Connector: A-05 Group
TOC
A-05(B)
Diagnosis
connector
MB991910
MB991824
Harness side
AC313863AB
MB991827 AC206895AC
Before connecting or disconnecting the YES : Go to Step 3.
M.U.T.-III, turn the ignition switch to the "LOCK" NO : Repair or replace the damaged
(OFF) position. component(s). Refer to GROUP 00, How to
(1) Turn the ignition switch to the "ON" position. Use Troubleshooting/Inspection Service
(2) Check if the diagnosis code is set. Points − Connector Inspection Service
(3) Turn the ignition switch to the "LOCK" (OFF) Points P.00-11.
position.
YES : . Carry out the troubleshooting for diagnosis
code C1273 (Refer to P.35B-38).
NO : . Go to Step 2.
TROUBLESHOOTING
35B-35
Q: Is the harness wire between the ABS-ECU Main
STEP 3. Check the harness wire between the
connector A-05 terminal 20 and ignition switch Index
ABS-ECU connector A-05 terminal 20 and (IG1) damaged?
ignition switch (IG1). YES : Repair the harness wire and then go to Step
Connector: A-05 6. Group
NO : Go to Step 4.
TOC
A-05(B)
Harness side
AC313863AB
NOTE:
Connector: B-110
Junction Block (Front view)
Junction block side
1 2 3 4 5 6 7
8 9 1011 12 13 14
AC313870AI
Connector: B-129
Junction Block (Rear view)
Junction block side
AC313872AJ
After inspecting connector B-129 and B-110, inspect

the wire. If connector B-129 or B-110 is damaged,
repair or replace it.
TROUBLESHOOTING
Q: Is the result normal? Main

connector A-05. NO : Go to Step 5.
Connector: A-05
STEP 5. Resistance measurement at ABS-ECU Group
A-05(B)
connector A-05. TOC
Connector: A-05
A-05(B)
Harness side
AC313863AB Harness side
Check connector
AC313863AB
MB991951 ABS-ECU
(1) Disconnect the connector A-05, and connect
special tool ABS Check Harness (MB991951) to
the wiring harness-side connector.
AC314249AB
Check connector
(1) Disconnect the connector A-05, and connect (Harness side)
the wiring harness-side connector. 11 10 9 8 7 6 5 4 3 2 1
26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
Check connector
(Harness side) AC313972BB
(2) Measure the resistance between terminal 26 and

earth.
OK: 5 Ω or less
Q: Is the result normal?
YES : Go to Step 6.
AC313972BH NO : Repair the wiring harness between the
(2) Measure the resistance between terminal 23 and ABS-ECU and body earth.
earth.
OK: 5 Ω or less
TROUBLESHOOTING
35B-37
STEP 6. Check whether the diagnosis code is (2) Erase the diagnosis code. Main
reset. (3) Turn the ignition switch to the "LOCK" (OFF) Index
position.
CAUTION (4) Turn the ignition switch to the "ON" position.
(5) Check if the diagnosis code is set. Group
(6) Turn the ignition switch to the "LOCK" (OFF) TOC
position.
Diagnosis Q: Is code No.C1266 set?
connector YES : Replace the hydraulic unit (integrated with
MB991910
GROUP 00, How to Use
Troubleshooting/Inspection Service Points −
MB991824 P.00-13.
MB991827 AC206895AC
Before connecting or disconnecting the

(OFF) position.
TROUBLESHOOTING
Main
Code No.C1273: Motor relay stuck off Index
Hydraulic Unit (Motor and Solenoid Valve) Circuit Group

HYDRAULIC UNIT
TOC
FUSIBLE FUSIBLE
LINK 5 LINK 3
MOTOR SOLENOID VALVE

CHARGING
SYSTEM
SOLENOID
VALVE POWER MOTOR POWER SOURCE
SOURCE
ABS-ECU
Wire colour code


pump is energised by the pump relay, which is • If the voltage, which is created by the pump
incorporated in the ABS-ECU. motor, is abnormal after the motor relay is turned
• The pump relay, which is incorporated in the on, the ECU determines that the motor relay is
ABS-ECU, is always energising the motor pump stuck off, and sets this diagnosis code.
unless the initial check is in progress when the
ignition switch is turned on, or the recurrent sys- PROBABLE CAUSES
tem check is in progress. The most likely causes for these diagnosis codes to
set are:
ABS-ECU)
TROUBLESHOOTING
35B-39
DIAGNOSIS PROCEDURE STEP 2. Voltage measurement at ABS-ECU
Main
STEP 1. Check ABS-ECU connector A-05 for Connector: A-05
loose, corroded or damaged terminals, or Group
terminals pushed back in the connector. A-05(B)
TOC
Connector: A-05
A-05(B)
Harness side
Harness side
AC313863AB
Check connector
AC313863AB
MB991951 ABS-ECU
YES : Go to Step 2.
Points − Connector Inspection Service A-05 Harness connector
Points P.00-11. AC314249AB

Check connector
(Harness side)
AC313972 BS
(2) Measure the voltage between terminal 25 and

earth.
OK: System voltage
TROUBLESHOOTING

NO : Repair the wiring harness between the
reset.
ABS-ECU and fusible link No.3. CAUTION
Group
TOC
Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
position.
position.
YES : Replace the hydraulic unit(integrated with
P.00-13.
TROUBLESHOOTING
35B-41
Main
Code No.C1274: Motor relay stuck on Index

TOC
IGNITION
SWITCH (IG1)
ELECTRIC
POWER
STEERING
SYSTEM
ABS-ECU
Wire colour code


pump is energised by the pump relay, which is • If the voltage, which is created by the pump
incorporated in the ABS-ECU. motor, is abnormal after the motor relay is turned
• The pump relay, which is incorporated in the off, the ECU determines that the motor relay is
ABS-ECU, is always energising the motor pump stuck on, and sets this diagnosis code.
unless the initial check is in progress when the
ignition switch is turned on, or the recurrent sys- PROBABLE CAUSES
tem check is in progress. The most likely causes for these diagnosis codes to
set are:
ABS-ECU)
TROUBLESHOOTING
DIAGNOSIS PROCEDURE STEP 2. Resistance measurement at ABS-ECU

Main
TOC
Connector: A-05
A-05(B)
Harness side
Harness side
AC313863AB
Check connector
AC313863AB
MB991951 ABS-ECU
YES : Go to Step 2.

Check connector
(Harness side)
11 10 9 8 7 6 5 4 3 2 1
26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
AC313972BB

earth.
OK: 5 Ω or less
TROUBLESHOOTING
35B-43
reset.
ABS-ECU and the battery. CAUTION
Group
TOC
Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
position.
position.
P.00-13.
TROUBLESHOOTING
Main
Code No.C1276: Valve relay system Index

HYDRAULIC UNIT
TOC
FUSIBLE FUSIBLE
LINK 5 LINK 3

CHARGING
SYSTEM
SOLENOID
SOURCE
ABS-ECU
Wire colour code


(terminal No.24) for the solenoid valve. The sole- below.
noid valve is energised by the valve relay, which • The ABS-ECU monitors the power supply voltage
is incorporated in the ABS-ECU. to the solenoid valve. If the voltage is lower than
• The valve relay, which is incorporated in the the predetermined value, the ECU sets this diag-
ABS-ECU, is always energising the solenoid nosis code as a failure in the valve relay circuit.
valve unless the initial check is in progress when
the ignition switch is turned on, or the recurrent PROBABLE CAUSES
system check is in progress. The most likely causes for these diagnosis codes to
set are:
ABS-ECU)
TROUBLESHOOTING
35B-45
DIAGNOSIS PROCEDURE (2) Check if the diagnosis code is set. Main
(3) Turn the ignition switch to the "LOCK" (OFF) Index
position.
M.U.T.-III diagnosis code (4) Disconnect M.U.T.-III.
CAUTION
Q: Is code No.C1278 also set?
Group
YES : Carry out the troubleshooting for diagnosis TOC
code No.C1278 (Refer to P.35B-46).
NO : Replace the hydraulic unit (integrated with
Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
TROUBLESHOOTING
Main
Code No.C1278: Valve relay system stuck off Index

HYDRAULIC UNIT
TOC
FUSIBLE FUSIBLE
LINK 5 LINK 3

CHARGING
SYSTEM
SOLENOID
SOURCE
ABS-ECU
Wire colour code


• The ABS-ECU contains the power supply circuit • The ABS-ECU monitors the power supply voltage
(terminal No.24) for the solenoid valve. The sole- to the solenoid valve. If the voltage is lower than
noid valve is energised by the valve relay, which the predetermined value, the ECU sets this diag-
is incorporated in the ABS-ECU. nosis code as a failure in the valve relay circuit.
• The valve relay, which is incorporated in the
ABS-ECU, is always energising the solenoid PROBABLE CAUSES
valve unless the initial check is in progress when The most likely causes for these diagnosis codes to
the ignition switch is turned on, or the recurrent set are:
system check is in progress. • Damaged wiring harness or connector
ABS-ECU)
TROUBLESHOOTING
35B-47
DIAGNOSIS PROCEDURE STEP 2. Resistance measurement at ABS-ECU
Main
TOC
Connector: A-05
A-05(B)
Harness side
Harness side
AC313863AB
Check connector
AC313863AB
MB991951 ABS-ECU
YES : Go to Step 2.

Check connector
(Harness side)
AC313972 BG

battery terminal.
OK: 10 Ω or less
TROUBLESHOOTING

reset.
ABS-ECU and the battery. CAUTION
Group
TOC
Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
position.
position.
P.00-13.
TROUBLESHOOTING
35B-49
Main
Code No.C1860: ABS-ECU power supply system (abnormal voltage increase) Index
OPERATION STEP 2. Check whether the diagnosis code is
The ABS-ECU is energized by the ignition switch reset. Group
(IG1) through multi-purpose fuse 40 and the TOC
CAUTION
ABS-ECU terminal 20.
DIAGNOSIS CODE SET CONDITIONS

This diagnosis code will be set if the battery voltage
increases to 16.9 V or more while the engine is run-
ning. Diagnosis
connector
PROBABLE CAUSES
• Defective battery
MB991910
ABS-ECU)
• Charging system failed MB991824
DIAGNOSIS PROCEDURE
STEP 1. Check the battery and charging system.

Check the battery and charging system.
• Ignition switch: ON
• Engine: Start
• Engine speed: Approximately 2500 rpm MB991827 AC206895AC
Measure the voltage between the battery terminals.
OK: 16 V or less Before connecting or disconnecting the
Q: Is the check result normal? (OFF) position.
YES : Go to Step 2. Check again if the diagnosis code is set.
NO : Inspection, repair or replace the charging (1) Turn the ignition switch to the "ON" position.
system component(s). (2) Erase the diagnosis code.
position.
position.
P.00-13.
TROUBLESHOOTING
Main
Code No.C1861: ABS-ECU power supply system (abnormal voltage drop) Index

TOC
IGNITION
SWITCH (IG1)
ELECTRIC
POWER
STEERING
SYSTEM
ABS-ECU
Wire colour code

OPERATION PROBABLE CAUSES

The ABS-ECU is energized by the ignition switch • Defective battery
(IG1) through multi-purpose fuse 40 and the • Damaged wiring harness or connector
ABS-ECU terminal 20. • Malfunction of the hydraulic unit (integrated with
ABS-ECU)
DIAGNOSIS CODE SET CONDITIONS • Charging system failed
If the vehicle speed exceeds 6 km/h when the battery
voltage is 7.6 V or less, the ECU will illuminate the
charge warning light and set this diagnosis code.
NOTE: If the battery voltage is less than 9.6 V or 9.3
V (while the ABS is activating), the ECU will illumi-
nate the charge warning lamp, but will not set diag-
nosis code C1861. If the vehicle speed does not
exceed 6 km/h when the battery voltage is 7.6 V or
less, the ECU will illuminate the charge warning
lamp, but will not set diagnosis code C1861.
TROUBLESHOOTING
35B-51
DIAGNOSIS STEP 3. Voltage measurement at ABS-ECU
Main
STEP 1. Check the battery and charging system. Connector: A-05
Check the battery and charging system. Group
• Ignition switch: ON A-05(B)
TOC
• Engine: Start
• Engine speed: Approximately 2500 rpm
Measure the voltage between the battery terminals.
OK: 16 V or less
YES : Go to Step 2.
NO : Inspection, repair or replace the charging
system component(s).
STEP 2. Check the ACS-ECU connector A-05.

Connector: A-05
A-05(B)
Harness side
AC313863AB
Check connector
MB991951 ABS-ECU
Harness side A-05 Harness connector

AC601354AB

AC313863AB the wiring harness-side connector.
Check the connectors, for loose, corroded or dam- NOTE: Connect special tool ABS Check Harness
aged terminals, or terminals pushed back in the con- (MB991951) to the ABS-ECU.
nector. (2) Turn the ignition switch to the "ON" position.
(3) Start the engine.
YES : Go to Step 3.
Points P.00-11.
TROUBLESHOOTING
NOTE: Main
Connector: B-110 Index
Check connector Junction Block (Front view)
(Harness side)
Group
TOC
Junction block side
1 2 3 4 5 6 7
8 9 1011 12 13 14
AC313972BT
AC313870AI
Connector: B-129
earth.
Junction Block (Rear view)
OK: 10 V or more
YES : Go to Step 5.
NO : Go to Step 4.
Junction block side

ABS-ECU connector A-05 terminal 20 and
ignition switch (IG1). AC313872AJ
After inspecting connector B-110 and B-129, inspect

Connector: A-05
the wire. If connector B-110 or B-129 is damaged,
A-05(B) repair or replace it.
Q: Is the harness wire between the ABS-ECU
connector A-05 terminal 20 and ignition switch
(IG1) damaged?
YES : Repair the harness wire and then go to Step
7.
NO : Go to Step 5.
Harness side
AC313863AB
TROUBLESHOOTING
35B-53
STEP 5. Measure the resistance at ABS-ECU
Main
Check connector
Connector: A-05 (Harness side)
Group
A-05(B)
TOC
AC313972BH

earth.
OK: 5 Ω or less
Q: Is the result normal?
YES : Go to Step 7.
NO : Go to Step 6.

Harness side
ABS-ECU connector A-05 terminal 23 and body
earth.
Connector: A-05
AC313863AB
A-05(B)
Check connector
MB991951 ABS-ECU

AC314249AB

Harness side
AC313863AB
Q: Is the harness wire between the ABS-ECU

connector A-05 terminal 23 and body earth
damaged?
YES : Repair the harness wire and then go to Step
7.
NO : Go to Step 7.
TROUBLESHOOTING
STEP 7. Check whether the diagnosis code is (2) Erase the diagnosis code. Main
reset. (3) Turn the ignition switch to the "LOCK" (OFF) Index
position.
CAUTION (4) Turn the ignition switch to the "ON" position.
(5) Drive the vehicle at 6 km/h or more. Group
(6) Check if the diagnosis code is set. TOC
position.
Diagnosis
connector Q: Is code No.C1861 set?
MB991910
MB991824 How to Cope with Intermittent Malfunction
P.00-13.
MB991827 AC206895AC

(OFF) position.
TROUBLESHOOTING
35B-55
Main
Code No.U1073: Trouble in CAN bus system Index
CAN Communication Circuit Group

TOC
FUSIBLE
ENGINE-CVT-ECU LINK 6
ABS-ECU
DIAGNOSIS
CONNECTOR
FRONT SIDE
COMBINATION METER
Wire colour code

TROUBLESHOOTING
CAUTION DIAGNOSIS PROCEDURE Main

• If diagnosis code U1073 is set in the Index
ABS-ECU, always diagnose the CAN main bus M.U.T.-III CAN bus diagnostics
line. If there is any fault in the CAN bus lines,
an incorrect diagnosis code may be set. CAUTION Group
• Whenever the ECU is replaced, ensure that TOC
the communication circuit is normal.
TROUBLE JUDGMENT
This code is stored when the ABS-ECU has ceased
the CAN communication (bus off). Then, if a penalty Diagnosis
mode is entered after approximately five minutes, connector
regular data transmission will be cancelled.
PROBABLE CAUSES MB991910

ABS-ECU) MB991824
MB991827 AC206895AC

(OFF) position.
(1) Connect M.U.T.-III to the 16-pin diagnosis
connector.
(3) Diagnose the CAN bus line.
position.
YES : The malfunction is intermittent. Refer to
P.00-13.
NO : Repair the CAN bus line (Refer to GROUP
54D − Diagnosis P.54D-13).
TROUBLESHOOTING
35B-57
INSPECTION CHART FOR TROUBLE NOTE: During ABS operation, the brake pedal may Main
SYMPTOMS vibrate a little or may not be able to be pressed. Such Index
M1352011400813 conditions are due to intermittent changes in hydrau-
NOTE: If steering movements are made when driv- lic pressure inside the brake line to prevent the
ing at high speed, or when driving on road surfaces wheels from locking. This is normal. Group
with low frictional resistance, or when passing over TOC
bumps, the ABS may operate although sudden brak-
ing is not being applied. Because of this, when get-
ting information from the customer, check if the
problem occurred while driving under such condi-
tions as these.
Trouble symptoms Inspection procedure No. Reference page
Communication between M.U.T.-III and the 1 P.35B-58
ABS-ECU is not possible.
ABS-ECU power supply system 2 P.35B-60
The ABS warning lamp does not illuminate with the 3 P.35B-65
ignition switch on.
The ABS warning lamp does not extinguish after the 4 P.35B-67
engine is started.
The ABS operates too frequently (no diagnosis code 5 P.35B-71
is set)
TROUBLESHOOTING
INSPECTION PROCEDURE FOR Main

TROUBLE SYMPTOMS Index
Group
Inspection Procedure 1: Communication between M.U.T.-III and the ABS-ECU is not possible.
TOC
CAN Communication Circuit
FUSIBLE
ABS-ECU
DIAGNOSIS
CONNECTOR
FRONT SIDE
COMBINATION METER
Wire colour code

TROUBLESHOOTING
35B-59
COMMENTS ON TROUBLE SYMPTOM DIAGNOSIS PROCEDURE Main
If the M.U.T.-III cannot communicate with the ABS Index
system, the CAN bus lines may be defective. If the M.U.T.-III CAN bus diagnostics
ABS system does not work, the ABS-ECU or its
power supply circuit may be defective. This symptom CAUTION Group
also appears when an incorrect vehicle model is TOC
selected on the M.U.T.-III.
POSSIBLE CAUSES
• Damaged harness wires and connectors
• The ABS-ECU is defective. Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
connector.
position.
54D, Diagnosis P.54D-13).
TROUBLESHOOTING
Main
Inspection Procedure 2: ABS-ECU power supply system Index
ABS-ECU Power Supply and Earth Circuit Group

TOC
IGNITION
SWITCH (IG1)
ELECTRIC
POWER
STEERING
SYSTEM
ABS-ECU
Wire colour code

OPERATION PROBABLE CAUSES

• The ABS-ECU is energized by the ignition switch • Damaged wiring harness or connector
(IG1) through multi-purpose fuse 2 and the • Defective battery
ABS-ECU terminal 20. • Charging system failed
• If the power supply to the ABS-ECU has failed, • Malfunction of the hydraulic unit (integrated with
M.U.T.-III will not be able to communicate with it. ABS-ECU)
TROUBLESHOOTING
35B-61
DIAGNOSIS PROCEDURE (2) Turn the ignition switch to the "ON" position. Main
Index
STEP 1. Voltage measurement at ABS-ECU Check connector
(Harness side)
connector A-05. Group
Connector: A-05 TOC
A-05(B)
AC313972 AZ

earth.
OK: System voltage
YES : Go to Step 3.
NO : Go to Step 2.
Harness side
AC313863AB
Check connector
MB991951 ABS-ECU

AC314249AB

NOTE: . Do not connect special tool ABS Check
TROUBLESHOOTING
STEP 2. Connector check: ABS-ECU connector Connector: B-129

Main
A-05, ignition switch connector B-141, junction Junction Block (Rear view) Index
block connectors C-110 and C-129
Connector: A-05 Group
TOC
A-05(B) Junction block side
AC313872AJ

nector.
YES : An open or short circuit may be present in
the power supply line to the ABS-ECU.
Repair the wiring harness between
ABS-ECU connector A-05 terminal 20 and
ignition switch connector B-141 terminal 2.
Harness side Go to Step 8.
component(s). Then go to Step 8.
AC313863AB
Connector: B-141
Harness side
AC313874AC
Connector: B-110
Junction Block (Front view)
Junction block side
1 2 3 4 5 6 7
8 9 1011 12 13 14
AC313870AI
TROUBLESHOOTING
35B-63
connector A-05. NO : Go to Step 4.
Connector: A-05
STEP 4. Check ABS-ECU connector A-05 for Group
A-05(B)
loose, corroded or damaged terminals, or TOC
terminals pushed back in the connector.
Connector: A-05
A-05(B)
Harness side
AC313863AB
Harness side
Check connector
MB991951 ABS-ECU
AC313863AB

YES : An open circuit may be present in the earth
circuit. Repair the wiring harness between
ABS-ECU connector A-05 terminals 26 and
AC314249AB the body earth. Then go to Step 8.
(1) Disconnect the connector A-05, and connect component(s). Then go to Step 8.
STEP 5. Check the battery.
Check the battery (Refer to GROUP 54A, Battery
test P.54A-5).
Check connector Q: Is the check result normal?
(Harness side) YES : Go to Step 6.
NO : Charge or replace the battery. Then go to
26 25 24 23
11 10 9 8 7 6 5 4 3 2 1 Step 8.
22 21 20 19 18 17 16 15 14 13 12
STEP 6. Check the charging system.

Check the charging system (Refer to GROUP 16,
Charging system P.16-6).
AC313972BB Q: Is the check result normal?
(2) Measure the resistance between terminal 26 and YES : Go to Step 7.
NO : Repair or replace the charging system
earth.
component(s).Then go to Step 8.
OK: Continuity exists (2 Ω or less)
TROUBLESHOOTING
STEP 7. Retest the system. STEP 8. Retest the system.

Main
Index
Q: Can the ABS-ECU communicate with the M.U.T.-III? Q: Can the ABS-ECU communicate with the M.U.T.-III?
YES : It can be assumed that this malfunction is YES : The procedure is complete.
intermittent. Refer to GROUP 00, How to NO : Go to Step 1. Group
Use Troubleshooting/Inspection Service TOC
Points − How to Cope with Intermittent
Malfunction P.00-13.
NO : Replace the ABS-ECU. Then go to Step 8.
TROUBLESHOOTING
35B-65
Main
Inspection Procedure 3: The ABS warning lamp does not illuminate with the ignition switch on. Index

TOC
FUSIBLE
ABS-ECU
DIAGNOSIS
CONNECTOR
FRONT SIDE
COMBINATION METER
Wire colour code

TROUBLESHOOTING

• Drive signal of the ABS warning lamp (including Index
bulb check) is sent from the ABS-ECU to the STEP 1. M.U.T.-III actuator test
combination meter through the CAN communica-
CAUTION Group
tion lines.
• If there is a problem in the CAN communication TOC
lines, the ABS-ECU will detect a time-out error at
the combination meter side and illuminate the
ABS warning lamp. Therefore, a failure in the
CAN communication lines need not be consid-
Diagnosis
ered. Power supply to the ABS-ECU need not connector
also be suspected.
• The ABS warning lamp is a non-replaceable
LED. If the lamp is blown, replace the combina-
MB991910
tion meter.
• Perform the actuator test to illuminate the lamps
in the combination meter. If the lamp does not MB991824
illuminate, replace the combination meter. If it illu-
minates, replace the ABS-ECU.
• It is also suspected that the combination meter
does not obey the commands from the
ABS-ECU. If the combination meter does not
function even after the ABS-ECU is replaced,
replace the combination meter.
POSSIBLE CAUSES MB991827 AC206895AC

• Defective combination meter (incorporating the
meter-ECU)
• The ABS-ECU is defective.
(OFF) position.
connector.
(3) Execute combination meter actuator test.
• Item A0: Indicator lamp and warning lamp
(illumination)
position.
Q: Does the ABS warning lamp illuminate normally?
YES : Replace the combination meter (integrated
with meter-ECU) (Refer to GROUP 54A,
Combination Meter P.54A-67). Then go to
Step 2.
STEP 2. Recheck the trouble symptom.

Q: Does the ABS warning lamp illuminate with the
ignition switch ON?
YES : This diagnosis is complete.
NO : Replace the combination meter (integrated
Combination Meter P.54A-67).
TROUBLESHOOTING
35B-67
Main
Inspection Procedure 4: The ABS warning lamp does not extinguish after the engine is started. Index

TOC
FUSIBLE
ABS-ECU
DIAGNOSIS
CONNECTOR
FRONT SIDE
COMBINATION METER
Wire colour code

TROUBLESHOOTING

• If the ABS system fails, the ABS-ECU will send a Index
lamp drive signal to the combination meter STEP 1. M.U.T.-III CAN bus diagnostics
through the CAN communication lines.
• If the combination meter detects a ABS time-out CAUTION Group
due to a failure in the power supply to the TOC
ABS-ECU or abnormal CAN communication, the
combination meter illuminates the lamp.
• If the CAN bus communication fails, refer to
GROUP 54D, CAN Bus Diagnostics Table
Diagnosis
P.54D-13. connector
• If a trouble occurs in the power supply to the
ABS-ECU (i.e. excessively high resistance in the
power supply or earth lines), this trouble symp-
MB991910
tom will appear., but the diagnosis code will not
be set. Then, if you drive the vehicle at 6 km/h or
more, the ECU will set diagnosis code C1861. MB991824
• Perform the actuator test to extinguish the lamp
in the combination meter. If it does not extinguish,
replace the combination meter. If it extinguishes,
replace the ABS-ECU.
• It is also suspected that the combination meter
does not obey the commands from the
ABS-ECU. If the combination meter does not
function after the ABS-ECU is replaced, replace
the combination meter. MB991827 AC206895AC
POSSIBLE CAUSES Before connecting or disconnecting the

• Damaged harness wires and connectors
(OFF) position.
• Defective combination meter (incorporating the
meter-ECU)
connector.
• The ABS-ECU is defective.
• The power supply circuit is defective.
position.
YES : Go to Step 2.
54D, Diagnosis P.54D-13).
TROUBLESHOOTING
35B-69
STEP 2. M.U.T.-III diagnosis code STEP 3. M.U.T.-III diagnosis code
Main
Index
CAUTION CAUTION
Group
TOC
Diagnosis Diagnosis
connector connector
MB991910 MB991910
MB991824 MB991824
MB991827 AC206895AC
MB991827 AC206895AC
Before connecting or disconnecting the Before connecting or disconnecting the

M.U.T.-III, turn the ignition switch to the "LOCK" M.U.T.-III, turn the ignition switch to the "LOCK"
(OFF) position. (OFF) position.
(1) Connect M.U.T.-III to the 16-pin diagnosis (1) Connect M.U.T.-III to the 16-pin diagnosis
connector. connector.
(2) Turn the ignition switch to the "ON" position. (2) Turn the ignition switch to the "ON" position.
(3) Check whether the ABS-related diagnosis code is (3) Drive the vehicle at 10 km/h or more. Then use
set. the M.U.T.-III to check whether the ABS
(4) Turn the ignition switch to the "LOCK" (OFF) diagnosis code is reset.
position. (4) Turn the ignition switch to the "LOCK" (OFF)
position.
YES : Go to Step 3. Q: Is the check result normal?
NO : Carry out the diagnosis for the diagnosis YES : Go to Step 4.
code (Refer to P.35B-7). NO : Carry out the diagnosis for the diagnosis
code (Refer to P.35B-7).
TROUBLESHOOTING
STEP 4. M.U.T.-III actuator test STEP 5. Recheck the trouble symptom.

Main
Index
CAUTION Q: Does the ABS warning lamp extinguish after the
engine has been started?
YES : This diagnosis is complete. Group
NO : Replace the combination meter (integrated
TOC
Combination Meter P.54A-67).
Diagnosis
connector
MB991910
MB991824
MB991827 AC206895AC

(OFF) position.
connector.
(3) Execute combination meter actuator test.
• Item A1: Indicator lamp and warning lamp
(extinguish)
position.
Q: Does the ABS warning lamp extinguish normally?
YES : . Replace the combination meter (integrated
Combination Meter P.54A-67). Then go to
Step 5.
NO : . Replace the hydraulic unit (integrated with
TROUBLESHOOTING
35B-71
Main
Inspection Procedure 5: The ABS operates too frequently (no diagnosis code is set) Index
COMMENTS ON TROUBLE SYMPTOM STEP 3. Check the encoder for detecting wheel
• This trouble symptom will not appear due to a speed. Group
failure in wiring harness (open or short circuit, or Check the encoder for presence of foreign objects or TOC
excessive resistance). Therefore, if the sensors deformation.
are installed properly and the check result does
not indicate any problems, replace the ABS-ECU.
YES : Go to Step 4.
NO : If foreign objects are found, clean the
POSSIBLE CAUSES
• Wheel speed sensor malfunction
hub [Refer to GROUP 26, Front Axle Hub
• Hub malfunction
Assembly P.26-6 <Front (vehicles with 14
• ABS-ECU malfunction
inch brake)> or P.26-9 <Front (vehicles with
15 inch brake)> or GROUP 27, Rear Axle
DIAGNOSIS PROCEDURE Hub P.27-6 <Rear>].
STEP 1. Check the wheel speed sensors for STEP 4. Check the wheel bearing for excessive
proper installation. play.
Check that the wheel speed sensors are installed Front: refer to GROUP 26, On-vehicle Service −
correctly (e.g. loosely tightened bolts). Wheel Bearing Axial Play Check P.26-5.
Q: Is the check result normal? Rear: refer to GROUP 27, On-vehicle Service −
YES : Go to Step 2. Wheel Bearing Axial Play Check P.27-3.
NO : Reinstall the wheel speed sensor(s)
properly. YES : Go to Step 5.
NO : Replace the hub assembly [Refer to
STEP 2. Remove the wheel speed sensors and GROUP 26, Front Axle Hub Assembly
check them. P.26-6 <Front (vehicles with 14 inch brake)>
Refer to P.35B-81. or P.26-9 <Front (vehicles with 15 inch
brake)> or GROUP 27, Rear Axle Hub
YES : Go to Step 3. P.27-6 <Rear>].
NO : Replace the wheel speed sensor (Refer to
P.35B-80). STEP 5. Recheck the trouble symptom.
Q: Does the ABS operate too frequently?
YES : The malfunction is intermittent. Refer to
P.00-13.
TROUBLESHOOTING
DATA LIST REFERENCE TABLE Main

M1352011500746 Index
The following items can be read by the M.U.T.-III
from the ABS-ECU input data.
When the system is normal. Group
Item Check item Checking requirements Normal valve
TOC
No.
01 Front-right wheel speed sensor Perform a test run Vehicle speeds
02 Front-left wheel speed sensor displayed on the
speedometer and
03 Rear-right wheel speed sensor M.U.T.-III are
04 Rear-left wheel speed sensor identical.
05 Power supply voltage Ignition: ON 10 − 16V or more
06 Stop lamp switch When the brake pedal is depressed ON
When the brake pedal is released OFF
07 Valve relay When ABS is operating ON
When ABS is not operating OFF
10 FL inlet valve When ABS is operating ON
11 FL outlet valve When ABS is operating ON
12 FR inlet valve When ABS is operating ON
13 FR outlet valve When ABS is operating ON
14 RL inlet valve When ABS is operating ON
15 RL outlet valve When ABS is operating ON
16 RR inlet valve When ABS is operating ON
17 RR outlet valve When ABS is operating ON
20 Pump motor When ABS is operating ON
When the ABS-ECU shut off ABS operation.

When the diagnosis system stops the ABS-ECU, the
M.U.T.-III display data will be unreliable.
TROUBLESHOOTING
35B-73
ACTUATOR TEST REFERENCE TABLE CHECK AT ABS-ECU Main
M1352011600743 M1352011800725 Index
The M.U.T.-III activates the following actuators for Use the following steps to remove the connector
testing. cover and measure the terminal voltage.
NOTE: If the ABS-ECU runs down, actuator testing Group
cannot be carried out. TOC
NOTE: Actuator testing is only possible when the Lock lever
vehicle is stationary.
ACTUATOR TEST SPECIFICATIONS
Activation Pattern
Start of End of
activation activation AC208370AB
Solenoid A
valve 1. Move the lock lever of the ABS-ECU connector as
B 1s shown in the illustration, and then disconnect the
C 2s ABS-ECU connector.
Pump On TERMINAL VOLTAGE CHECK CHART

motor Off
Note
A: Hydraulic pressure increases
B: Hydraulic pressure holds
C: Hydraulic pressure decreases
11 10 9 8 7 6 5 4 3 2 1
AC300188AD 26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
No. Item
Check connector
01 Solenoid valve for Solenoid valves
front-left wheel and pump motor in
02 Solenoid valve for the hydraulic unit MB991951
front-right wheel (simple inspection

mode)
03 Solenoid valve for
rear-left wheel
04 Solenoid valve for ABS-ECU
connector A-05
rear-right wheel AC209204 AC
1. Measure the voltages between earth terminal (23)

or (26) and each respective terminal.
2. The terminal layouts are shown in the illustrations
below.
NOTE: Do not measure terminal voltage for approxi-
mately three seconds after the ignition switch is
turned to the "ON" position. The ABS-ECU performs
the initial check during that period.
TROUBLESHOOTING
Terminal No. Check item Checking requirements Normal condition

Main
Index
18 Input to stop lamp Stop lamp switch: OFF System voltage
switch Stop lamp switch: ON Approximately 0 V
6 Input from front wheel Ignition switch: ON 0.4 − 1.3 V
Group
speed sensor (RH) TOC
7 Power supply to front Ignition switch: ON System voltage
wheel speed sensor
(RH)
8 Power supply to rear Ignition switch: ON System voltage
wheel speed sensor
(RH)
10 Power supply to rear Ignition switch: ON System voltage
wheel speed sensor
(LH)
11 Input from front wheel Ignition switch: ON 0.4 − 1.3 V
speed sensor (LH)
19 Input from rear wheel Ignition switch: ON 0.4 − 1.3 V
speed sensor (RH)
20 Power supply from Ignition switch: ON System voltage
ignition switch (IG1)
21 Input from rear wheel Ignition switch: ON 0.4 − 1.3 V
speed sensor (LH)
22 Power supply to front Ignition switch: ON System voltage
wheel speed sensor
(LH)
23 Earth (solenoid valve Always 0V
and ABS-ECU)
24 Battery power supply Always System voltage
<solenoid valve
(fusible link No.5)>
25 Battery power supply Always System voltage
<motor (fusible link
No.3)>
26 Earth (motor) Always 0V
TROUBLESHOOTING
35B-75
RESISTANCE AND CONTINUITY Main
BETWEEN HARNESS-SIDE CONNECTOR Index
TERMINALS
Group
TOC
Lock lever
11 10 9 8 7 6 5 4 3 2 1
26 25 24 23
22 21 20 19 18 17 16 15 14 13 12
Check connector
AC208370AB
1. Turn the ignition switch to the "LOCK" (OFF) MB991951

position and disconnect the ABS-ECU connectors
before checking resistance and continuity.
2. Check the resistance and continuity between the
terminals indicated in the table below.
ABS-ECU
connector A-05
AC209203 AC
3. The terminal layout is shown in the illustration.
ABS-ECU terminal No. Signal Normal condition

23 − body earth Earth Less than 1 Ω
26 − body earth Earth Less than 1 Ω
ON-VEHICLE SERVICE
ON-VEHICLE SERVICE Main

Index
HYDRAULIC UNIT CHECK 3. Check that the selector lever is "N" position, and
M1352001700705 then start the vehicle engine.
1. Raise the vehicle, and support the specified area
4. Operate the M.U.T.-III to execute the actuator test Group
on axle stands.
while depressing the brake pedal. When TOC
CAUTION executing the actuator test, check that the braking
force changes by rotating the wheel with your
hand.
NOTE: During the actuator test, the ABS warning
lamp illuminates and ABS control is prohibited.
Diagnosis
NOTE: When the ABS-ECU is not working due to
connector the fail-safe, the M.U.T.-III actuator test cannot be
executed.
MB991910
MB991824
MB991827 AC206895AD

(OFF) position.
2. Turn the ignition switch to the "LOCK (OFF)"
position, and then set the M.U.T.-III.
Depress
Pedal operation Approx. 0.05 seconds
Release
M.U.T.-III actuator test
(No.01, 02, 03, 04) start
Lock
Brake force check
Drag force when pedal is free
Approx. 3 seconds
AC106011AD
5. This is indicated as shown above. 6. When it is abnormal as a result of the inspection,

take action as described on the "Judgment table".
ON-VEHICLE SERVICE
35B-77
JUDGMENT TABLE Main
Display on Operation Inspection Judgment Cause Action Index
M.U.T.-III results
01 FR wheel • Depress the brake The braking Normal − − Group
ABS pedal and lock the force has been
02 FL wheel wheels. weakened for 3 TOC
ABS • Select a wheel seconds in the
03 RR wheel which is inspected locked states.
ABS on the M.U.T.-III The wheel is Trouble Clogged brake line The inspection
04 RL wheel and execute the not locked other than hydraulic and cleaning of
ABS actuator test. when unit brake line
• Rotate the wheel depressing the
selected and Clogged hydraulic Replace the
brake pedal. pressure circuit inside hydraulic unit
check the braking
force. of hydraulic unit assembly
The braking The improper lines of Correct the
force has not hydraulic unit brake lines.
been tube
weakened Malfunction of Replace the
hydraulic unit solenoid hydraulic unit
valve operation assembly
7. Turn the ignition switch to LOCK (OFF) position, IN THE EVENT OF A DISCHARGED
and then remove the M.U.T.-III after the BATTERY
inspection. M1352003500633
WARNING
If the ABS is not operating, the vehicle pos-
ture will be unstable during braking, Do not
drive the vehicle with the ABS-ECU connec-
tor disconnected or with the ABS not operat-
ing for any other reason.
If the engine is started using a booster cable when
the battery is completely flat, and the vehicle is then
driven without waiting for the battery to be recharged,
the engine may misfire and it may not be possible to
drive the vehicle. This is because the ABS consumes
a large amount of current when carrying out its initial
checks. If this happens, recharge the battery fully.
HYDRAULIC UNIT
HYDRAULIC UNIT Main

Index
REMOVAL AND INSTALLATION
M1352018400104
Pre-removal operation Post-installation operation Group

• Brake Fluid Draining • Fuel Vapour Canister Installation
• Air cleaner body assembly removal (Refer to GROUP 15, (Refer to GROUP 17, Canister P.17-18).
TOC
Air Cleaner P.15-5). • Air cleaner body assembly installation (Refer to GROUP
• Fuel Vapour Canister Removal 15, Air Cleaner P.15-5).
(Refer to GROUP 17, Canister P.17-18). • Brake Line Bleeding (Refer to GROUP 35A, On-vehicle
Service P.35A-10).
• Hydraulic Unit Check (Refer to P.35B-76).
2 4
15 ± 2 N·m
3 2
2
8 ± 2 N·m
6
5 N
18 ± 3 N·m
N
AC208498
18 ± 3 N·m
AC208927 AB
Removal steps Removal steps (Continued)

<<A>> 1. ABS-ECU harness connector <<B>> 5. Hydraulic unit (ABS-ECU)
>>A<< 2. Brake tube connection 6. Hydraulic unit bracket insulator
3. Fuel vapour canister bracket 7. Hydraulic unit bracket
4. Connection of brake tube and clip
HYDRAULIC UNIT
35B-79
REMOVAL SERVICE POINTS <<B>> HYDRAULIC UNIT (ABS-ECU) Main
<<A>> HARNESS CONNECTOR DISCON- REMOVAL Index
NECTION WARNING
The hydraulic unit is heavy. Use care when Group
removing it. TOC
Lock lever CAUTION
• The hydraulic unit cannot be disassembled.
Never loosen its nuts or bolts.
• Do not drop or shock the hydraulic unit.
• Do not turn the hydraulic unit upside down or
lay it on its side.
AC208370AB INSTALLATION SERVICE POINTS

Move the lock lever of the ABS-ECU connector as >>A<< BRAKE TUBE INSTALLATION
shown in the illustration, and then disconnect the
harness connector.
Yellow
Green
AC208649AB
Install each brake tube according to the colour of the

flare nut as shown.
ABS SENSOR
ABS SENSOR Main

Index
REMOVAL AND INSTALLATION
M1352008300689
CAUTION Group
The vehicle speed detection encoder collects any metallic particle easily, because it is magnetised. TOC
Make sure that the encoder should not collect any metallic particle. Check that there is not any trou-
ble prior to reassembling it.
3
6.7 ± 1.3 N·m
6.7 ± 1.3 N·m N
2 2
N
5
4
AC208393
N
1 6.7 ± 1.3 N·m
1
AC208405
AC312767AB
Front wheel speed sensor NOTE: .

removal steps • The encoder for detecting front wheel speed is a
>>A<< 1. Front wheel speed sensor heat non-disassemble part integrated with the wheel
protector bearing.
2. Front wheel speed sensor • The encoder for detecting rear wheel speed is a
3. Front wheel speed sensor bracket non-disassemble part press fitted to the rear hub
Rear wheel speed sensor inner ring.
removal steps
4. Clip
5. Rear wheel speed sensor
ABS SENSOR
35B-81
INSTALLATION SERVICE POINT INSPECTION Main
M1352008400534 Index
>>A<< FRONT WHEEL SPEED SENSOR CURRENT INSPECTION OF WHEEL
HEAT PROTECTOR INSTALLATION SPEED SENSOR
<RH> Group
CAUTION
TOC
To prevent the wheel speed sensor damage, ver-
White Marking ify that the battery terminals are normal.
Front wheel speed
sensor heat protector
Front wheel
speed sensor
AC208740
<LH>
MB991222
White Marking
Front wheel speed
sensor heat protector
Front wheel
speed sensor
AC208395
AC208741AB
Align the end of the white marking of the front wheel

speed sensor with the edge of the front wheel speed
sensor heat protector as shown in the figure. AC303389AB
1. Connect the circuit tester to the wheel speed

sensor using the probe (special tool MB991222),
and measure the sensor current as a single unit.
Standard value: 5.9 - 8.4mA
2. If not within the specification, replace the wheel
speed sensor with a new one.
ABS SENSOR
INSULATION INSPECTION OF WHEEL Main

SPEED SENSOR Index
Group
TOC
AC208514 AB
1. Measure the insulation resistance of the wheel

speed sensor between the terminals No.1/No.2
and wheel speed sensor body as a single unit.
Standard value: 5 - 100 MΩ
2. If not within the specification, replace the wheel
speed sensor with a new one.

Anti-Skid Braking System (ABS) : Group 35B

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Main

GENERAL INFORMATION . . . . . . . . 35B-2 INSPECTION PROCEDURE FOR

TROUBLESHOOTING . . . . . . . . . . . . 35B-6 ON-VEHICLE SERVICE . . . . . . . . . . . 35B-76

GENERAL INFORMATION Main

Name of part Number Outline of function

Name of part Number Outline of function Main

Item Standard value

MB991951 ABS check harness Checking continuity and

READING DIAGNOSIS CODES

AC314235AB INSPECTION CHART FOR DIAGNOSIS

Diagnosis code Inspection item Diagnostic content Reference page Main

Wheel Speed Sensor Circuit

FRONT WHEEL SPEED SENSOR REAR WHEEL SPEED SENSOR

Wire colour code

OPERATION DIAGNOSIS CODE SET CONDITIONS

DIAGNOSIS PROCEDURE STEP 3. Check the continuity (short to earth) at

STEP 2. Check the front right wheel speed

(1) Disconnect the front right wheel speed sensor

(2) Continuity between ABS-ECU connector A-05

(3) Continuity between ABS-ECU connector A-05 MB991951 ABS-ECU

wheel speed sensor connector A-29.

(1) Disconnect the front right wheel speed sensor

Q: Is the check result normal? Main

Connector A-29 Before connecting or disconnecting the

Wheel Speed Sensor Circuit Group

Wire colour code

OPERATION • When an abnormal wheel speed sensor signal is

DIAGNOSIS PROCEDURE STEP 5. Check whether the diagnosis code is

STEP 2. Remove the front right wheel speed

Wheel Speed Sensor Circuit Group

Wire colour code

OPERATION DIAGNOSIS CODE SET CONDITIONS

DIAGNOSIS PROCEDURE STEP 4. Check the continuity (short to earth) at

Harness side Harness side

Q: Is the check result normal?

A-06(B) A-05 Harness connector

(1) Disconnect the front left wheel speed sensor

(2) Continuity between ABS-ECU connector A-05

Q: Is the check result normal?

(1) Disconnect the front left wheel speed sensor

Q: Is the check result normal? Main

Connector A-06 Before connecting or disconnecting the

Wheel Speed Sensor Circuit Group

Wire colour code

OPERATION • When an abnormal wheel speed sensor signal is

DIAGNOSIS PROCEDURE STEP 5. Check whether the diagnosis code is

STEP 2. Remove the front left wheel speed

Wheel Speed Sensor Circuit Group

Wire colour code

OPERATION DIAGNOSIS CODE SET CONDITIONS

DIAGNOSIS PROCEDURE STEP 4. Check the continuity (short to earth) at

C-06(B) Harness side

Q: Is the check result normal?

A-05 Harness connector

AC313878AB Harness side

(2) Continuity between ABS-ECU connector A-05

Q: Is the check result normal?

C-06(B) Harness side