Variable Speed Motor or Geared Motor: Installation and Maintenance
Variable Speed Motor or Geared Motor: Installation and Maintenance
2005 / f
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VARMECA - 20
Variable speed motor or geared motor
Installation and maintenance
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
NOTE
LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the latest tech-
nological developments. The information contained in this document may be therefore changed without prior notice.
CAUTION
For the user’s safety, this VARMECA 20 must be connected to a proper earthing ( terminal).
If the accidental starting of the installation is likely to cause a risk to the personnel or to the machines being driven, it is necessary
to supply the equipment via a circuit-breaking device (power contactor) which can be controlled via an external safety system
(emergency stop, detection of errors on the installation).
VARMECA 20 is fitted with safety devices which in case of a fault may control its stopping and consequently the motor stopping.
This motor itself can be also subject to stopping as result of the mechanical blocking. Finally, the voltage fluctuations, in particular
the power cuts, may also cause the motor stopping.
The removal of the shutdown causes can lead to a restart which may be dangerous for certain machines or installations, espe-
cially for those which must comply with appendix 1 of decree no. 902.767 of 29th July, 1992 on safety.
In such cases, it is important for the user to take the appropriate precautions against the motor restarting after an unscheduled
motor stopping. The variable speed drive is designed to be able to supply with power a motor and the driven machine above
its rated speed.
If the motor or the machine are not mechanically designed to withstand such speeds, the user may be exposed to a serious
risk due to their mechanical deterioration. It is important for the user to check, before setting a high speed, if the installation can
withstand it.
The variable speed drive making the object of this manual is a component designed to be integrated into an installation or into an
electrical machine and it can under no circumstances be considered in any case a safety device. It is therefore the responsibility
of the machine manufacturer, the installation designer or the user to take the necessary precautions in order to ensure that the
installation complies with the standards in force and to provide any devices required to ensure the safety of the equipment and
personnel.
LEROY-SOMER declines all responsibility in case the above mentioned recommendations are not observed.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
4 - Installation
• Throughout this manual the symbol warns of the The equipment installation and cooling must comply with the
consequences arising from the misuse of the provisions of the documentation supplied with the product.
variable speed drive, since the electrical risks may lead VARMECA - 20 motors must be protected against any
to material damages or to body injuries, as well as to fire excessive stress. In particular, the parts must not be
hazards. damaged and/or the clearances between components must
not be changed during the transportation and the handling.
1 - General Do not touch the electronic components and the contact
Depending on their degree of protection, VARMECA - 20 parts.
motors may contain, during their operation, live parts that are VARMECA - 20 motors contain parts which are sensitive to
en
powered up, which may be moving or rotating, as well as hot electrostatic stresses and may be easily damaged in case of
surfaces. an inadequate handling. The electrical components must not
The improper removal of the protection devices, an be exposed to mechanical damage or destruction (otherwise,
inadequate use, a faulty installation or an inappropriate your health is at risk!).
handling could represent a serious risk to the equipment, the
animals and the personnel. 5 - Electrical connection
For further information, read this documentation. When works are performed on variable speed drives which
All the works related to the transportation, installation, are powered up, the national provisions related to the
commissioning and maintenance must be performed by a prevention of accidents must be observed.
qualified and authorised personnel (CEI 364 or CENELEC The electrical installation must be executed according to the
HD 384, or DIN VDE 010, as well as the national provisions applicable provisions (for example, conductor section,
regarding the installation and the accident prevention). protection by fused short-circuit, connection of the protection
Within the scope of these basic safety instructions, qualified conductor). More detailed information is given in the manual.
personnel means persons having competence as regards the The documentation accompanying VARMECA - 20 motors
installation, the assembling, the commissioning and the contains the instructions for an installation which meets the
product exploitation, and possessing the relevant electromagnetic compatibility requirements, such as
qualifications. screening, earthing, presence of filters and adequate
insertion of cables and conductors. These instructions must
2 - Use be observed in all cases, even if VARMECA - 20 motors carry
VARMECA - 20 motors are components designed to be the CE mark. The observation of the limit values imposed by
integrated into installations or electrical machines. the legislation on CEM is the responsibility of the installation
In case of integration into a machine, their commissioning is
or machine manufacturer.
forbidden if the compliance of the machine with the provisions
of the Directive 89/392/CEE (machine directive) has not been
6 - Operation
checked. It is also necessary to observe the EN 60204
standard stipulating mainly that the electrical actuators (which The installations with built-in VARMECA - 20 motors must be
include the variable speed drives ) cannot be considered as fitted with additional protection and monitoring devices as laid
circuit-breaking devices and certainty not as isolating down in the safety provisions in force, such as the law on
switches. technical equipment, the provisions on accident prevention,
Their commissioning is not allowed if the provisions of the etc. The modification of VARMECA - 20 motors by means of
Electromagnetic Compatibility Directive (89/336/CEE, the control software are admitted.
amended by 92/31/CEE) are not observed. VARMECA - 20 The active parts of the device and the live power connections
motors meet the requirements of the Low Voltage Directive must not be touched immediately after the powering-down of
73/23/CEE, amended by 93/68/CEE. The harmonised the VARMECA - 20 motors, as the capacitors may still be
standards of the DIN VDE 0160 series along with the VDE loaded. In this regard the warnings attached to VARMECA -
0660 standard, part 500 and EN 60146/VDE 0558 are 20 motors must be observed.
applicable to them. During the operation, all the doors and protective devices
The technical characteristics and the instructions concerning must be kept in place.
the connection conditions specified on the nameplate and in
the documentation provided must be observed. 7 - Maintenance and servicing
Refer to the manufacturer’s documentation
3 - Transportation, storage
All the instructions concerning the correct transportation,
storage and handling must be observed.
The climatic conditions specified in the technical manual must
be observed.
23
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONTENTS
2 -INSTALLATION.................................................................................................................................................... 31
2.1 - General information .......................................................................................................................................... 31
2.2 - Support reversing.............................................................................................................................................. 31
2.3 - Adjustment of MINI DIP .................................................................................................................................... 31
3 - CONNECTIONS .................................................................................................................................................. 32
3.1 - Wiring precautions ............................................................................................................................................ 32
3.2 - Earth wiring ....................................................................................................................................................... 32
3.3 - Terminal blocks................................................................................................................................................. 33
3.4 - Diagram based on the standard configuration .................................................................................................. 34
3.5 - Power supply and control of the FCR brake motors ........................................................................................ 34
3.6 - Brake rectified voltage depending on the power supply network...................................................................... 35
3.7 - Case of power supply of 2 motors with or without brake in parallel with a single VARMECA ......................... 35
3.8 - Diagram of the SO VMA and VMA ESFR options ............................................................................................ 36
4 - COMMISSIONING ............................................................................................................................................... 37
4.1 - Run command................................................................................................................................................... 37
4.2 - Speed control.................................................................................................................................................... 37
6 - MAINTENANCE .................................................................................................................................................. 38
6.1 - Maintenance ..................................................................................................................................................... 38
6.2 - Measurements .................................................................................................................................................. 38
7 - OPERATION EXTENSION.................................................................................................................................. 39
7.1 - Speed control knob option (B) .......................................................................................................................... 39
7.2 - Control knob with integrated run-stop control option (B.MA) ............................................................................ 39
7.3 - Control knob with forward/reverse/stop control option (B MAVAR) .................................................................. 39
7.4 - Internal speed control option (CVI VMA20) ...................................................................................................... 39
7.5 - Braking resistor option (RF100 - RF200) .......................................................................................................... 39
7.6 - External braking resistor option (RF - BRR - 800 - 200) ................................................................................... 39
7.7 - Power supply and electromechanical brake control option (SO VMA) ............................................................. 40
7.8 - Additional input/output interface and sequential brake control option (VMA ESFR)......................................... 40
7.9 - Parameter-setting micro-console option (CDC-VMA20) ................................................................................... 40
7.10 - Parameter-setting software option (PEGASE VMA 20) .................................................................................. 40
7.11 - CEM filter option (FLT VMA21M).................................................................................................................... 40
7.12 - CEM filter option (FLT VMA20)....................................................................................................................... 40
7.13 - Fielbus option.................................................................................................................................................. 40
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
GENERAL INFORMATION
1 - GENERAL INFORMATION
• This manual describes the characteristics and the installation of VARMECA A20 and B20.
• VARMECA A20 and B20 are designed to operate in an industrial environment.
• If the run command has been enabled, the motor starts as soon as it is powered up.
en
1.2 - Product name
VARMECA - 20
Single phase power supply 200/240V ± 10% Three phase power supply 200/240V ± Three phase power supply 400/480V ±
VMA Rating Power (kW) VMA Rating Power (kW) VMA Rating Power (kW)
A or B 21M - 025 0.25 A or B 21TL - 025 0.25 A or B 21T - 025 0.25
A or B 21M - 037 0.37 A or B 21TL - 037 0.37 A or B 21T - 037 0.37
A or B 21M - 055 0.55 A or B 21TL - 055 0.55 A or B 21T - 055 0.55
A or B 21M - 075 0.75 A or B 21TL - 075 0.75 A or B 21T - 075 0.75
A or B 22M - 090 0.9 A or B 22TL - 090 0.9 A or B 21T - 090 0.9
A or B 22M - 110 1.1 A or B 22TL - 110 1.1 A or B 21T - 110 1.1
A or B 22M - 150 1.5 A or B 22TL - 150 1.5 A or B 22T - 150 1.5
A or B 22TL - 180 1.8 A or B 22T - 180 1.8
A or B 22TL - 220 2.2 A or B 22T - 220 2.2
A or B 22T - 300 3
A or B 22T - 400 4
Options
Name Description
B Integrated speed control knob
BMA Speed control knob and integrated run-stop control knob
BMAVAR Speed control knob and integrated forward/reverse/stop control knob
CVI VMA 20 Integrated speed control
RF100 - RF200 Braking resistor with a power of 100 and 200W
RF - BRR - 800 - 200 Braking resistor with a power of 800W - External assembling
SO VMA Power supply and fixed brake control - (only three phase mains supply of 400-480V )
VMA ESFR Additional input/output interface and sequential brake control
CDC VMA 20 VARMECA 20 micro-console
PEGASE VMA 20 VARMECA 20 PC software
VMA COM PB Fieldbus: PROFIBUS DP
VMA COM IS Fieldbus: INTERBUS S
VMA COM DT Fieldbus: DEVICENET
VMA COM CN Fieldbus: CAN OPEN
FLT VMA 21 M CEM filter for residential environment - Internal assembling (only for VMA21M )
FLT VMA 20 CEM filter for residential environment - Internal assembling for VMA22M/21T-TL/22T-TL
1.3 - Characteristics
1.3.1 - Power characteristics
Single phase
Power supply Single phase mains supply 200V -10 % to 240V +10 % 50-60Hz
Output voltage From 0V to the power supply voltage
Power range 0.25 - 0.37 - 0.55 - 0.75 - 0.9 - 1.1 - 1.5 kW
Maximum number of power-ups by hour 10
Three phase
Power supply Three phase mains supply 200V -10 % to 480V +10 %, 50 - 60 Hz ± 5 %
Output voltage From 0V to the power supply voltage
Power range 0.25 - 0.37 - 0.55 - 0.75 - 0.9 - 1.1 - 1.5 - 1.8 - 2.2* - 3 - 4 kW
Maximum number of power-ups by hour limited
* 2.2 kW maximum for the 230V mains supply.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
GENERAL INFORMATION
SIGNALLING VARMECA - 20
Visualisation with options: By indicator lamps
-B • Steady green: mains supply presence
- BMA • Flashing green: overcharge
- BMAVAR • Flashing green and red: current limitation
- CVIVMA20 • Flashing red: fault with or without voltage
• Steady red: other fault
Relays • Variable speed drive fault (other possible assignments**)
volt-free contact - 1A - 250V - open contact, variable speed drive faulty or powered down
Analogue output • Speed image 0 - 10V, 3mA / Current image*** / Power image***
• 0V = zero speed / 0V = 0A / 0V = 0 kW
• 10V = maximum speed / 10V = 10A / 10V = 5 kW
PROTECTIONS VARMECA - 20
Power • Powered up
• Overvoltage
• Overcharges :
- thermal variable speed drive and motor
- blocked rotor protection
• Short-circuit
- motor windings
Torque limitation • VARMECA B20 exclusively**
Control • Short-circuit on 0 - 10V - 24V inputs or outputs
Fault reset • By powering down VARMECA
* Adjustment by mini DIP (see par. 2.3)
** Accessible by the parmeter-setting option (see VARMECA 20 manual - Parameter-setting).
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
IGENERAL INFORMATION
GENERAL & INSTALLATION
INFORMATION
en
Ambient humidity 95% without condensation
Humidity during storage 93%, 40 °C, 4 days
- Unpacked product : 0.01 g2/Hz 1hr according to the CEI 60068-2-34 standard.
Vibrations - Sinusoidal vibration: 2-9 Hz 3.5 ms-2 – 9-200 Hz 10 ms-2 – 200-500 Hz 15 ms-2
according to the CEI 60068-2-6 standard.
Packed product: 15 g, 6 ms, 500 times/direction in all 6 directions according to the
Shocks CEI 60068-2-29 standard.
Immunity According to EN 61000-6-2
Conducted and radiated According to EN 61000-6-4
emissions
UL standards According to UL 508 C (E211799)
Therefore, they generate radio-frequency signals which may disturb the operation of other equipment or the measurements taken
by the sensors:
- due to high-frequency leakage currents which escape to earth via the leakage capacity of the variable speed drive/motor cable
and that of the motor by the metal structures holding the motor.
- by R.F. signal conduction or feedback on the power supply cable: conducted emissions,
- by direct radiation near to the mains supply power cable or the variable speed drive/motor cable: radiated emissions.
These phenomena are of direct interest to the user.
The frequency range concerned (radio-frequency) does not disturb the energy distributor.
The conformity of the variable speed drive is assured only if the mechanical and electrical installation instructions
described in this manual are observed.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
GENERAL INFORMATION
GENERAL & INSTALLATION
INFORMATION
Immunity
Standard Description Application Conformity
EN 61000-4-2 Electrostatic discharges Product casing Level 3 (industrial)
Immunity standards for the
EN 61000-4-3 Product casing Level 3 (industrial)
radiated radio-frequency
Control cable Level 4 (hard industrial)
EN 61000-4-4 Fast transient burst
Power cable Level 3 (industrial)
Power supply lines between
Level 4
phase and earth
Power supply lines between
EN 61000-4-5 Surges Level 3
phases
Signal circuit to earth
Level 2
(see par. 1.5.5)
Generic immunity standards for the
EN 61000-4-6 Control and power cables Level 3 (industrial)
conducted radio-frequency
Generic immunity standards for the
EN 61000-6-1 residential, commercial and light - In conformity
industrial environments
Generic immunity standards for the
EN 61000-6-2 - In conformity
industrial environment
EN 61800-3 Variable speed drive standards In conformity with the first and second environment
Emission
Conformity conditions according to the
switching frequency
With RFI filter
Standard Description Application
Integrable (option)
Internal (standard)
FLT VMA 21 M
FLT VMA 20
Second environment with
unrestricted distribution ≤ 11 kHz ≤ 11 kHz
(DENR)
Second environment with
≤ 11 kHz ≤ 11 kHz
EN 61800-3 Variable speed drive standards restricted distribution (DER)
First environment with
NON ≤ 11 kHz
unrestricted distribution (R)
First environment with
≤ 4 kHz ≤ 11 kHz
restricted distribution (I)
Generic emission standards for the
EN 61000-6-3 residential, commercial and light A.C. mains supply NO ≤ 11 kHz
industrial environments
Generic emission standards for the VMA 21T ≤ 8 kHz
EN 61000-6-4 A.C. mains supply ≤ 11 kHz
industrial environment VMA 22T ≤ 4 kHz
The second environment includes the industrial networks supplied with low voltage but which do not serve
buildings for domestic use. The operation of a variable speed drive without RFI filter in such an environment may
cause interference on certain electronic appliances located close to the variable speed drive whose level of immunity
might not be compatible with the industrial conditions. It is impossible to filter the disturbed element, add an external RFI
filter.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
GENERAL INFORMATION
1.5.3 - Earth leakage current lengths (>30 m). In order to limit the risks of damaging the
variable speed drive, the following precautions could be
The earth leakage current may depend on the type of the RFI taken:
filter used. VARMECA 20 is supplied with its filter integrated - input/output galvanic isolation,
and cabled. The leakage current levels depend also on the - duplication of the cable shielding with an earth wire of
voltage and/or of the power supply frequency and of the minimum 10mm2. The cable shielding and the earth wire
motor dimension. must be linked at both ends and connected to earth by the
In all cases in order to assure the conformity with the shortest possible connection. This stratagem allows the
immunity standards, o voltage limiting device is connected to running of high currents into the earth wire, rather than into
earth. The shunt current is insignificant in normal the shielding.
circumstances. - reinforcement of the logic and analogue inputs/outputs by
adding a zener or a peak limiter.
When the internal filter is disconnected a
en
permanent earth connection must be provided or Elimination of uni-directional logic and analogue input/
any other appropriate measure must be taken in order to output overvoltages
avoid any risk of electric shock in case of earth
continuity loss.
Signal to the variable speed drive
1.5.3.1 - Use of leakage current detector (differential
circuit breaker) Zener diode 30V
(e.g.: 2xBZW50-15)
There are 3 types of detectors: 0V 0V
1- AC type: which detects the AC faults. Not to be used with
the variable speed drives.
2- A type: which detect the AC faults and the pulsed DC faults This circuit is available in module (assembling on rail), eg. at
(provided that the DC is cancelled out at least once by cycle). Phoenix Contact (uni-directional: TT UKK5 D/24 DC).
Only for use with single phase variable speed drives. These circuits are not suitable for encoder signals or for high
3 - B type: which detects the AC faults, the pulsed DC faults speed logic data networks, since the diode may affect the
and the smoothed DC faults. Only this type is suitable for signal. Most of the encoders have a galvanic isolation
use with nvariable speed drives. between the motor casing and the encoder circuit and, in this
case, no precautions are necessary. For the data networks,
Note: In case of an external RTI filter, a delay of 50 ms must follow the network specific recommendations.
be applied in order not to take into account the accidental
faults.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
GENERAL INFORMATION
Single phase power supply 230V Three phase power supply 230V Three phase power supply 400V
P gI fuses gI fuses gI fuses
I or circuit Cables I or circuit- Cables I or circuit- Cables
(kW) VMA rating VMA rating VMA rating
breaker breaker breaker
(A) (A) (mm2) (A) (A) (mm2) (A) (A) (mm2)
0.25 A or B 21M-025 3.5 8 1.5 A or B 21TL-025 2 4 1.5 A or B 21T-025 1 4 1.5
0.37 A or B 21M-037 4 10 1.5 A or B 21TL-037 3 6 1.5 A or B 21T-037 1.5 4 1.5
0.55 A or B 21M-055 4.5 10 1.5 A or B 21TL-055 4 6 1.5 A or B 21T-055 2 6 1.5
0.75 A or B 21M-075 7 16 2.5 A or B 21TL-075 5 8 1.5 A or B 21T-075 3 6 1.5
0.9 A or B 22M-090 9 16 2.5 A or B 22TL-090 5.5 10 1.5 A or B 21T-090 3.5 8 1.5
1.1 A or B 22M-110 11 20 2.5 A or B 22TL-110 6 10 1.5 A or B 21T-110 4 10 1.5
1.5 A or B 22M-150 14 25 2.5 A or B 22TL-150 7 16 2.5 A or B 22T-150 5 10 1.5
1.8 A or B 22TL-180 7.5 16 2.5 A or B 22T-180 5.5 10 2.5
2.2 A or B 22TL-220 8 16 2.5 A or B 22T-220 6 10 2.5
3 A or B 22T-300 7 16 2.5
4 A or B 22T-400 8 16 2.5
Note:
• The mains supply current is a typical value which depends on the source impedance. The higher the impedance, the lower the
current.
• The fuses (UL certified) are provided for installations able to provide maximum 5000A under 480V.
1.7 - UL conformity
1.7.1 - Specified mains supply
The variable speed drive may be incorporated in an installation which can deliver maximum 5000A rms at o voltage of maximum
264Vca rms for 230V (TL) variable speed drives or of maximum 528Vca rms for 400V (T) variable speed drives.
1.7.2 - Cables
Only 60/75°C (140/167° F) class 1 copper cables should be used.
1.7.3 - Fuses
The UL conformity is assured if the fuses used are UL-listed, fast-blow fuses, (class CC up to 30A and class J up to 30A thereafter)
with a rating as indicated in the table above, and if the symmetrical short-circuit current does not exceed 5kA.
Example of fast-blow fuses: Limitron KTK de Bussman, Amp - trap ATM by Gould.
Sizes in mm Weight of
LJ Type LJ VARMECA
J I II HJ J I II
B3/B14 B5 B5 (kg)
LS 71 L 181 216 75 94 8 8 34 4.2
HJ LS 80 L 191 216 75 94 12 12 39 4.2
LS 90 S et L 201 216/230 75 94 12 32 32 4.2
LS 100 L 206 230 75 94 12 12 33 4.2
LS 112 M 206 230 75 94 12 12 33 4.2
LS 112 MG 215 230 75 94 20 20 16.5 4.2
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
INSTALLATION & CONNECTIONS
INSTALLATION
VALIDATION
STANDARD CONFIGURATION
Before maintenance
FREIGAGE
CAUTION
ENABLE
wait 2 minutes
1 2 3 4 5 6 7 8 9 10 11 12 L1 L2 L3 PE R1 R2
CONFIGURATION OPTION
CONSULTER LA NOTICE D'INSTALLATION
24V 10V 0V
• After connection, make sure that the seals are 10k
4 - 20mA
en
SEE INSTALLATION MANUAL
0 - 10V
BITTE INBETRIEBNAHME
ATTENTION
attendre 2 minutes
Avant intervention
SEHEN
firmly in place and that the screws and the cable glands
ACCEL
DECEL
2s
5s
24V
STÖRUNG NETZ
DEFAUT RESEAU
FAULT
480V +10%
200V -10%
SUPPLY
Vor jeglichem eingriff
ACHTUNG
2 minuten warten
are watertight to ensure the IP 65 protection. 50
VALIDATION
STANDARD CONFIGURATION
Before maintenance
FREIGAGE
cover.
CAUTION
ENABLE
wait 2 minutes
1 2 3 4 5 6 7 8 9 10 11 12 L1 L2 L3 PE R1 R2
CONFIGURATION OPTION
CONSULTER LA NOTICE D'INSTALLATION
24V 10V 0V
10k
4 - 20mA
SEE INSTALLATION MANUAL
0 - 10V
BITTE INBETRIEBNAHME
ATTENTION
attendre 2 minutes
Avant intervention
4
SEHEN
ACCEL
DECEL
2s
5s
24V
STÖRUNG NETZ
DEFAUT RESEAU
FAULT
480V +10%
200V -10%
SUPPLY
Vor jeglichem eingriff
ACHTUNG
2 minuten warten
50
P2
MINI DIP OFF ON
ON
P3 K1 Reference Reference
OFF
K3 K2 K1
Speed reference 4 - 20mA 0 - 10V
1 2 3 4 5 6 7 8 9
K2
Analogue input 4 - 20mA 0 - 10V
P1 terminal 2
K3 U/F Law U/F Law
Loi U/F factory settings constant
Factory adjustments
CAUTION :
This handling must be made adequately and by a qualified and authorised personnel.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONNECTIONS
- Run the cables towards the cable gland with a curve radius
allowing it to avoid the water intrusion.
- Tighten well the cable gland.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONNECTIONS
en
3.3.2 - P1 terminal block
Standard configuration
Ref.point Functions - Characteristics
Connection of the mains supply protected phases
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONNECTIONS
1 Locking 1 Locking
L1 L1
2 Analogue output 2 Analogue output
L2 L2
3 +24V 3 +24V
L3 L3
KM1 4 +10V
4 +10V QS
QS Control KM1 VMA 20 Control
VMA 20 potentiometer
potentiometer
Remote control 5 0V Remote control 5 0V
power supply PE power supply PE
6 6
AU R1 7 Reverse AU R1 7 Reverse
Brake Brake Forward
8 Forward SB1 resistor 8
SB1 resistor R2
R2 9 Ramp selection 9 Ramp selection
SB2 KM1 +24V SB2 KM1 10 +24V
10
KM1 KM1
11 Fault relay 11 Fault relay
12 QS : Fused isolator 12
QS : Fused isolator
AU : Emergency stop AU : Emergency stop
SB1 : Powering-down knob SB1 : Powering-down knob
SB2 : Powering-up knob SB2 : Powering-up knob
3.5 - Power supply and control of the 3.5.2 - Power supply of the sequential control
FCR brake motors integrated brake (VMA ESFR option)
- The brake is supplied with power by means of a rectifier and
of a static relay fixed on the VMA ESFR connection card. The
3.5.1 - Power supply of the fixed control connection is made according to the factory configuration.
integrated brake (SO VMA option) -The rectifier is supplied with power by two mains supply
- The brake in supplied with power by means of a rectifier phases.
fixed on the SO VMA connection card. The connection is - The brake is controlled starting with a sequence adjustable
made according to the factory configuration. by means of the VARMECA parameters.
- The rectifier is supplied with power by a mains supply phase
and by the motor star point.
- No VARMECA parameter-setting is necessary.
- The brake putting on takes place since the validation of the
VARMECA run command. The brake release is effective after
a stop command, at the and of the deceleration ramp or on
the mains supply circuit-breaking.
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONNECTIONS
en
200/240V A or B 22TL-090 0.9
A or B 22TL-110 1.1
A or B 22TL-150 1.5
A or B 22TL-180 1.8
A or B 22TL-220 2.2
A or B 21T-025 0.25
A or B 21T-037 0.37
A or B 21T-055 0.55
A or B 21T-075 0.75
Three phase power supply A or B 21T-090 0.9 120V DC
A or B 21T-110 1.1 180V DC
400/480V
A or B 22T-150 1.5
A or B 22T-180 1.8
A or B 22T-220 2.2
A or B 22T-300 3
A or B 22T-400 4 100V DC
3.7 - Case of power supply of 2 motors - With the VMA ESFR option, the rectifier is supplied with
power between 2 mains supply phases and the static relay,
with or without brake in parallel with a connection to be made on the terminals F1 and F2 of the
single VARMECA VMA ESFR option.
F1
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LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
CONNECTIONS
SO VMA
option card
7
PE L1 L2 L3 F1 F2 U V W PE
Three-phase
mains Power supply of the second motor
supply (voltage output and variable frequency)
400/480V
KM1
QS
S06
– +
Brake
100 - 120VDC
VMA ESFR
10
option card
7 8 9 10 13
*
9
8
7
PE L1 L2 L3 F1 F2 U V W PE
Single phase
or Power supply of the second motor
three-phase (voltage output and variable frequency)
mains
supply
230/400/480V KM1
QS
W
Power supply of the second brake
(mains suipply voltage output) V
U
S06
– +
Brake
36
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
COMMISSIONING & FAULTS - DIAGNOSTIC
COMMISSIONING
en
4.1 - Run command 10V or 4/20mA).
4.1.1 - Automatic start - Adjust the speed order by means of the adjustment knob or
of the remote potentiometer 10 kΩ.
- By letting the wire between the control terminals 8 and 10,
the motor starts forwarding. 4.2.3 - Internal speed control option (CVI
VMA20)
4.1.2 - Remote control start
- Adjust the speed order by means of the internal speed
- Close the turned off course contact (control terminals 8 and potentiometer
10 or 7 and 10) in order to control the start of the motor in the - Control the maximum speed or the minimum speed
selected direction. potentiometer if it is not possible to reach the selected speed.
5 - FAULTS - DIAGNOSTICS
The indications related to VARMECA - 20 status are provided by 2 indicator lamps located on the command option.
Indicator lamp colour and sta- Fault reason Control to be performed
Steady green No fault If the motor does not run, check to see if:
mains supply present - the terminals 1 and 3 are connected,
- a run command is well validated: the terminals 7and 10 or 8 and 10 are con-
nected.
Flashing green and red Current limitation • Check to see if the motor is not overloaded or stalled
Flashing green Overcharge • The motor is overloaded: check the motor current by using an ammeter
clamp par. 6.2.2
Steady red • Short-circuit of a • Check to see if any accident has occurred
motor winding • Power down, then power up in order to clear the fault
• Motor rotor blocking • Check to see if the deceleration ramp is long enough (5s) for the high inertia
• Winding insulation applications.
fault • Check the earthing conformity
• Thermal I2t • Check to see if the deceleration ramp is long enough (5s) for the high inertia
• Internal fault applications.
• Overvoltage • If the fault is not eliminated, consult LEROY-SOMER
Flashing red • Powered up • Check the mains supply voltage
• Power down, then power up
The fault is cleared by powering down VARMECA - 20.
37
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
MAINTENANCE
6.2 - Measurements
6.2.1 - General information
The input voltages can be measured by using ordinary
devices.
The motor current is not measured on VARMECA - 20
power supply (L1, L2, L3). It is measured by using an
ordinary ammeter clamp on the longest black wire making a
loop on the protection circuit side, on the top of the motor
terminals.
38
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
OPERATION EXTENSIONS
en
7.2 - Control knob with integrated run/
stop control option (BMA) 1
2 3
In addition to the speed control, a run key and a stop key 7.5 - Braking resistor option (RF100 -
allow the local control of VARMECA-20 as required, once it
has been powered on. For a run command to be taken into
RF200)
account, the key must be held down for one second. In order to operate in the 4 quadrants and to dissipate the
• Connection to P2 connector. energy, the resistors are fixed directly onto the VARMECA
• Dot not wire the shunt between the terminals 7 - 10 and 8 - 10. terminal block.
•2 indicator lamps.
RF 100 RF 200
Peak Thermal Peak Thermal
Value Value
7.3 - Control knob with integrated P P P P
kW kW kW kW
forward/reverse/stop control option Ω Ω
VMA A or B 21T 2.8 2.8
(BMAVAR) 200
VMA A or B 21M/TL 0.65 0.65 (2x100
0.1 200 0.2
In addition to the speed control, a forward key, a reverse key VMA A or B 22T 2.8 2.8 in
and a stop key allow the local control of VARMECA-20 as series)
VMA A or B 22M/TL 0.65 0.65
required, once it has been powered on. For a run command
to be taken into account, the key must be held down for one External resistors with a greater thermal power can be used
second. provided that the minimum ohmic value of 180 Ω be complied
• Connection to P2 connector. with.
• Dot not wire the shunt between the terminals 7 - 10 and 8 - 10.
• 2 indicator lamps.
7.6 - External braking resistor option
(RF - BRR - 800 - 200)
Peak P kW Thermal P kW Value Ω
VMA A or B 21/22T 2.8
0.8 200
VMA A or B 21/22M-TL 0.65
39
LEROY-SOMER INSTALLATION AND MAINTENANCE 3481 - 07.2005 / f
VARMECA - 20
Variable speed motor or geared motor
OPERATION EXTENSIONS
40