Industrial Controls

Monitoring and Control Devices

3UG48/3RR24 Monitoring Relays for IO-Link

Manual
Gerätehandbuch

Edition 09/2014

Answers for industry.

3UG48/3RR24 monitoring relays for ___________________
Introduction 1
___________________
Safety information 2
IO-Link ___________________
System overview 3
3RR24 current monitoring
Industrial Controls ___________________
relays 4
___________________
3UG4815 / 3UG4816 line
monitoring relays 5
Monitoring and control devices
3UG48/3RR24 monitoring relays for ___________________
3UG4822 current monitoring
relays 6
IO-Link
___________
3UG4825 residual current
7
monitoring relay with 3UL23
transformer
Manual
___________________
3UG4832 voltage monitoring
relay 8
___________________
3UG4841 cos phi and active
current monitoring relay9
___________________
3UG4851 speed monitoring
relays 10
___________________
Accessories 11
___________________
Configuring the IO-Link 12
___________________
References A
___________________
Parameters B
___________________
Dimension drawings C
___________________
Menu-based operation D
___________________
Process data and data sets E
___________________
Correction sheet F

09/2014
A5E03394170020A/RS-AC/004
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG 3ZX1012-0UG48-0AC1 Copyright © Siemens AG 2011.

Industry Sector Ⓟ 09/2014 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Introduction ........................................................................................................................................... 11
1.1 Purpose of the manual ............................................................................................................11
1.2 Service&Support .....................................................................................................................11
1.3 Product data sheet ..................................................................................................................14
1.4 DataMatrix code ......................................................................................................................16
2 Safety information ................................................................................................................................. 19
2.1 Standards ................................................................................................................................19
2.2 Product-specific safety information .........................................................................................20
2.2.1 Current information about operational safety .........................................................................21
2.3 Approvals, test certificates, characteristics .............................................................................21
3 System overview ................................................................................................................................... 23
3.1 Product description .................................................................................................................23
3.2 Application areas ....................................................................................................................25
3.3 Application planning ................................................................................................................25
3.4 Connection systems................................................................................................................26
3.4.1 Screw connection....................................................................................................................26
3.4.2 Spring-loaded connection .......................................................................................................27
3.4.3 Making spring-loaded connections (3RR24 IO-Link) ..............................................................29
3.4.4 Device replacement by means of removable terminals ..........................................................32
3.4.5 Connection options for IO-Link ...............................................................................................33
3.5 Mounting/removal ...................................................................................................................34
3.5.1 Mounting 3RR24 current monitoring relays ............................................................................34
3.5.2 Mounting 3UG4 .......................................................................................................................39
3.6 Overview of the functions .......................................................................................................40
3.7 Menu-based operation ............................................................................................................42
4 3RR24 current monitoring relays ........................................................................................................... 47
4.1 Application areas ....................................................................................................................47
4.2 Operator controls and connection terminals ...........................................................................49
4.3 Function ..................................................................................................................................50
4.4 Operation ................................................................................................................................55
4.5 Diagnostics .............................................................................................................................59
4.5.1 Indications on the display .......................................................................................................59
4.5.2 Diagnostics via IO-Link ...........................................................................................................62
4.5.3 Reset .......................................................................................................................................64
4.6 Circuit diagrams ......................................................................................................................65

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 5
Table of contents

4.6.1 Internal circuit diagrams ......................................................................................................... 65

4.7 Technical data ........................................................................................................................ 66
5 3UG4815 / 3UG4816 line monitoring relays .......................................................................................... 77
5.1 Application areas.................................................................................................................... 77
5.2 Operator controls and connection terminals .......................................................................... 79
5.3 Functionality ........................................................................................................................... 80
5.4 Operation ............................................................................................................................... 82
5.5 Diagnostics ............................................................................................................................. 85
5.5.1 Indication on the display ........................................................................................................ 85
5.5.2 Diagnostics via IO-Link .......................................................................................................... 88
5.5.3 Reset ...................................................................................................................................... 90
5.6 Circuit diagrams ..................................................................................................................... 91
5.6.1 Internal circuit diagrams ......................................................................................................... 91
5.6.2 Typical circuit diagrams ......................................................................................................... 92
5.7 Technical data ........................................................................................................................ 93
6 3UG4822 current monitoring relays ....................................................................................................... 99
6.1 Application areas.................................................................................................................... 99
6.2 Operator controls and connection terminals ........................................................................ 100
6.3 Functionality ......................................................................................................................... 101
6.4 Operation ............................................................................................................................. 106
6.5 Diagnostics ........................................................................................................................... 109
6.5.1 Indication on the display ...................................................................................................... 109
6.5.2 Diagnostics via IO-Link ........................................................................................................ 112
6.5.3 Reset .................................................................................................................................... 114
6.6 Circuit diagrams ................................................................................................................... 115
6.6.1 Internal circuit diagrams ....................................................................................................... 115
6.6.2 Typical circuit diagrams ....................................................................................................... 116
6.7 Technical data ...................................................................................................................... 117
7 3UG4825 residual current monitoring relay with 3UL23 transformer .....................................................123
7.1 Application areas.................................................................................................................. 123
7.2 Operator controls and connection terminals ........................................................................ 124
7.3 Function ............................................................................................................................... 125
7.4 Operating ............................................................................................................................. 133
7.5 Diagnostics ........................................................................................................................... 135
7.5.1 Indications on the display ..................................................................................................... 135
7.5.2 Diagnostics via IO-Link ........................................................................................................ 137
7.5.3 Reset .................................................................................................................................... 139
7.6 Circuit diagrams ................................................................................................................... 140
7.6.1 Internal circuit diagrams ....................................................................................................... 140
7.6.2 Wiring examples................................................................................................................... 141

3UG48/3RR24 monitoring relays for IO-Link

6 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Table of contents

7.7 Technical data .......................................................................................................................143

8 3UG4832 voltage monitoring relay ...................................................................................................... 149
8.1 Application areas ..................................................................................................................149
8.2 Operator controls and connection terminals .........................................................................150
8.3 Functionality ..........................................................................................................................151
8.4 Operation ..............................................................................................................................153
8.5 Diagnostics ...........................................................................................................................155
8.5.1 Indication on the display .......................................................................................................155
8.5.2 Diagnostics via IO-Link .........................................................................................................157
8.5.3 Reset .....................................................................................................................................159
8.6 Circuit diagrams ....................................................................................................................160
8.6.1 Internal circuit diagrams ........................................................................................................160
8.6.2 Typical circuit diagrams ........................................................................................................160
8.7 Technical data .......................................................................................................................161
9 3UG4841 cos phi and active current monitoring relay .......................................................................... 167
9.1 Application areas ..................................................................................................................167
9.2 Operator controls and connection terminals .........................................................................168
9.3 Functionality ..........................................................................................................................169
9.4 Operation ..............................................................................................................................174
9.5 Diagnostics ...........................................................................................................................176
9.5.1 Indication on the display .......................................................................................................176
9.5.2 Diagnostics via IO-Link .........................................................................................................179
9.5.3 Reset .....................................................................................................................................181
9.6 Circuit diagrams ....................................................................................................................182
9.6.1 Internal circuit diagrams ........................................................................................................182
9.6.2 Typical circuit diagrams ........................................................................................................182
9.7 Technical data .......................................................................................................................184
10 3UG4851 speed monitoring relays ...................................................................................................... 189
10.1 Application areas ..................................................................................................................189
10.2 Operator controls and connection terminals .........................................................................190
10.3 Functionality ..........................................................................................................................191
10.4 Operation ..............................................................................................................................194
10.5 Diagnostics ...........................................................................................................................196
10.5.1 Indication on the display .......................................................................................................196
10.5.2 Diagnostics via IO-Link .........................................................................................................198
10.5.3 Reset .....................................................................................................................................200
10.6 Circuit diagrams ....................................................................................................................201
10.6.1 Internal circuit diagrams ........................................................................................................201
10.6.2 Typical circuit diagrams ........................................................................................................201
10.7 Technical data .......................................................................................................................202

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 7
Table of contents

11 Accessories .........................................................................................................................................209
11.1 Accessories for 3RR24 current monitoring relays ............................................................... 209
11.1.1 Sealable cover ..................................................................................................................... 209
11.1.2 Terminal support for stand-alone assembly ......................................................................... 210
11.2 Accessories for 3UG48 monitoring relays ........................................................................... 213
11.2.1 Sealable cover ..................................................................................................................... 213
11.2.2 Push-in lugs ......................................................................................................................... 214
11.2.3 3UL23 residual current transformers for 3UG4825 monitoring relays ................................. 214
11.2.3.1 General information ............................................................................................................. 215
11.2.3.2 Installation specifications ..................................................................................................... 217
11.2.3.3 Potential for optimization ...................................................................................................... 221
11.2.3.4 Installation faults .................................................................................................................. 222
11.2.3.5 Internal circuit diagram ......................................................................................................... 225
11.2.3.6 Installing ............................................................................................................................... 226
11.2.3.7 Technical data ...................................................................................................................... 228
11.2.3.8 Dimension drawings ............................................................................................................. 230
12 Configuring the IO-Link ........................................................................................................................235
12.1 Combinations ....................................................................................................................... 235
12.2 Configuring with STEP7 and the S7-PCT port configuration tool ........................................ 236
12.2.1 Basic procedure and prerequisites ...................................................................................... 236
12.2.2 Configuration ........................................................................................................................ 237
12.3 Configuring with the S7-PCT port configuration tool (stand-alone) ..................................... 238
12.3.1 Application............................................................................................................................ 238
12.3.2 Basic procedure and prerequisites ...................................................................................... 238
12.3.3 Configuration ........................................................................................................................ 239
12.4 Acyclic data exchange with the IOL_CALL function block ................................................... 240
12.5 Replacing an IO-Link device ................................................................................................ 241
12.5.1 Replacing an IO-Link device according to the IO-Link communication specification
V1.0) ..................................................................................................................................... 241
12.5.1.1 Procedure............................................................................................................................. 241
12.5.1.2 Procedure with PG/PC ......................................................................................................... 241
12.5.1.3 Procedure without PG/PC .................................................................................................... 242
12.5.2 Replacing an IO-Link device according to the IO-Link communication specification
V1.1) ..................................................................................................................................... 243
12.6 Integration into the SIMATIC environment ........................................................................... 243
A References ..........................................................................................................................................245
B Parameters ..........................................................................................................................................247
C Dimension drawings .............................................................................................................................259
C.1 Dimension drawings 3RR24 current monitoring relays ....................................................... 259
C.2 Dimension drawings 3UG4 monitoring relays. (3 connecting terminals) ............................. 262
C.3 Dimension drawings 3UG4 monitoring relays. (4 connecting terminals) ............................. 263
D Menu-based operation .........................................................................................................................265

3UG48/3RR24 monitoring relays for IO-Link

8 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Table of contents

E Process data and data sets ................................................................................................................. 279

E.1 Structure of the data sets ......................................................................................................279
E.2 IO-Link communication parameters ......................................................................................280
E.3 Analog value coding..............................................................................................................280
E.4 3RR24 current monitoring relays ..........................................................................................282
E.5 3UG4815 line monitoring relay .............................................................................................293
E.5.1 System commands - data set (index) 2 ................................................................................296
E.6 3UG4816 line monitoring relay .............................................................................................302
E.6.1 System commands - data set (index) 2 ................................................................................305
E.7 3UG4822 current monitoring relays ......................................................................................311
E.7.1 System commands - data set (index) 2 ................................................................................314
E.8 3UG4825 residual current monitoring relay ..........................................................................320
E.8.1 System commands - data set (index) 2 ................................................................................323
E.9 3UG4832 voltage monitoring relay .......................................................................................328
E.9.1 System commands - data set (index) 2 ................................................................................331
E.10 3UG4841 cos phi and active current monitoring relay ..........................................................336
E.10.1 System commands - data set (index) 2 ................................................................................339
E.11 3UG4851 speed monitoring relays .......................................................................................346
E.11.1 System commands - data set (index) 2 ................................................................................349
F Correction sheet.................................................................................................................................. 355
Index................................................................................................................................................... 357

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 9
Table of contents

3UG48/3RR24 monitoring relays for IO-Link

10 Manual, 09/2014, A5E03394170020A/RS-AC/004
Introduction 1
1.1 Purpose of the manual

Purpose of the manual

This manual describes the 3UG48/3RR24 monitoring relays for IO-Link.
The manual provides overview information for integrating the monitoring relays into the
system environment, and it describes the hardware and software components of the devices.
The information in this manual enables you to commission the monitoring relays.

Required basic knowledge

To understand these operating instructions you should have a general knowledge of
automation engineering and low-voltage switchgear.

Scope of the manual

The manual is valid for these monitoring relays. It contains a description of the devices that
is valid at the time of publication.

1.2 Service&Support

Online Support
The Online Support in the Service&Support portal is an extensive information system for all
questions relating to Siemens products and solutions. This service enables direct and central
access to in-depth information concerning the products, systems and applications for
industry and to a large number of programming, configuration and application examples. Its
content is available via a mobile app.
The Technical Forum of the Online Support provides the opportunity for users to swap
information. Support Request allows contact to be established with Siemens experts in
Technical Support.
Siemens Industry Online Support ensures that users in industry are always kept up-to-date
with news, software updates and announcements by means of newsletters and Twitter.
Links: Service&Support Portal (http://support.automation.siemens.com), Online Support
(http://support.automation.siemens.com/WW/view/en/16605022)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 11
Introduction
1.2 Service&Support

Product Support
Are you looking for product information such as technical data, updates or FAQs? Here, the
"Product Support" section of the Service & Support Portal offers an extensive collection of all
information about the Siemens Industry Automation and Drive Technologies products and
solutions:
● Answers to frequently asked questions (FAQs)
● Updates/upgrades, service packs and support tools for downloading
● Manuals and operating instructions
● Technical data/CAx data
● Approvals and certificates
● Test certificates and characteristic curves
All Product Support information is at your disposal free of charge and around the clock, and
you always get the current version.
Link: Product Support (http://support.automation.siemens.com/WW/view/en/4000024)

CAx data
The CAx Download Manager provides you with a simple means of gaining access to up-to-
date product data for your CAx or CAe system.
You configure your own download package with just a few clicks. You can choose from the
following information for products
● Product images
● 2D dimensional drawings
● 3D models
● Internal circuit diagrams
● EPLAN macro files
● Manuals
● Characteristics
● Operating instructions
● Certificates
● Product master data
Link: CAx Download Manager
(http://support.automation.siemens.com/WW/view/en/42455541)

3UG48/3RR24 monitoring relays for IO-Link

12 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Introduction
1.2 Service&Support

Applications & Tools

Applications & Tools supports you with various tools and examples when it comes to solving
your automation tasks. Solutions are presented in interaction with several components in the
system, without focusing on individual products.
● Application examples
● Function blocks & tools
● Background and system descriptions
● Performance statements
● Demonstration systems/videos
Link: Applications & Tools (http://support.automation.siemens.com/WW/view/en/20208582)

My Documentation Manager
My Documentation Manager enables you to compile your own documentation from our
standard documents (manuals), which are located in the Product Support section. Under
mySupport, you have the opportunity to create and manage you own compilations in a
structure of their own.
Link:
MyDocumentationManager (http://support.automation.siemens.com/WW/view/en/38715968)

Reference
You can find further information on structure and navigation in Online Support here
(http://support.automation.siemens.com/WW/view/en/11774658).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 13
Introduction
1.3 Product data sheet

1.3 Product data sheet

You will find the current SIRIUS Innovations product data sheets in the Service&Support
Portal (http://support.automation.siemens.com).
Enter the article number of the device in the "Product Name or Part Number" field and
confirm your selection by clicking on the "Go" button.

On the "Product Support" page, select the "Technical/CAx data" tab.

Select the "Technical Data" option box and a list of the contents of the product data sheet
will appear:
● Technical data
● Approvals/Certificates
● Dimension drawing
● Wiring diagram
● Internal circuit diagram

3UG48/3RR24 monitoring relays for IO-Link

14 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Introduction
1.3 Product data sheet

Using the "Create PDF" button on the right-hand side, you have the option of downloading
your selection in a PDF file.
All information on the product you have chosen is at your disposal free of charge around the
clock and you always get the current version.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 15
Introduction
1.4 DataMatrix code

Further documentation
To install and connect the monitoring relays, you require the operating instructions of the
monitoring relays used.
The Appendix "References (Page 245)" has a list of the operating instructions.

1.4 DataMatrix code

A DataMatrix code is lasered onto all 3UG4/3RR2 monitoring relay devices underneath the
label.
The DataMatrix codes are standardized in ISO/IEC 16022. The DataMatrix codes on
Siemens devices use ECC200 coding for powerful error correction.
The following device information is encoded in the DataMatrix codes as a bit stream:
● Article number
● Serial number
● If applicable, MAC address
This information is stored in the following format in the DataMatrix code:

1P Article number + S Loca- / Date Serial number

tion
Data iden- User content Separa- User content Separa- User content User content
tifier tor tor

Note
The information content is displayed without spaces.

This machine-readable information simplifies and accelerates handling of the respective

devices.
As well as fast access to the serial numbers of the respective devices for unique
identification, the DataMatrix codes simplify communication with Siemens Technical Support.

3UG48/3RR24 monitoring relays for IO-Link

16 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Introduction
1.4 DataMatrix code

SIEMENS Industry Support App

DataMatrix codes primarily enable extremely fast and convenient access to all device-
specific information relating to an article number in the SIEMENS Service&Support Portal,
such as operating instructions, manuals, data sheets, FAQs, etc.
We provide the SIEMENS Industry Support app free for this purpose and it can be used on
most commercially available smartphones and tablets.
The SIEMENS Industry Support app is available for iOS and Android-based devices and can
be accessed via the following links:

Link for Android Link for iOS

Recycling and disposal

These devices can be recycled thanks to their low pollutant content. For environmentally-
friendly recycling and disposal of your electronic waste, please contact a company certified
for the disposal of electronic waste.

Up-to-the-minute information
You can obtain further assistance by calling the following numbers:
Technical Assistance:
Telephone: +49 (911) 895-5900 (8 a.m. to 5 p.m. CET)
Fax: +49 (911) 895-5907
or on the Internet at:
E-mail: (mailto:[email protected])
Internet: (www.siemens.com/industrial-controls/technical-assistance)

Correction sheet
A correction sheet is included at the end of the manual. Please use it to record your
suggestions for improvements, additions and corrections, and return the sheet to us. This will
help us to improve the next edition of the manual.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 17
Introduction
1.4 DataMatrix code

3UG48/3RR24 monitoring relays for IO-Link

18 Manual, 09/2014, A5E03394170020A/RS-AC/004
Safety information 2
2.1 Standards

Applicable standards
The monitoring relays comply with the following standards:

Table 2- 1 Standards - monitoring relays

Device standards • IEC / EN 60947-1 "Low-voltage switchgear and controlgear: General rules"
• IEC / EN 60947-4-1 "Contactors and motor-starters: Electromechanical
contactors and motor-starters"
• IEC / EN 60947-5-1 "Control circuit devices and switching elements: Elec-
tromechanical control circuit devices"; VDE 0660 "Low-voltage switchgear"
• DIN EN 50042 "Terminal marking"
• DIN EN 60044-1 "Instrument transformers - Part 1: Current transformers"
EMC standard1) • IEC / EN 61000-6-2 "Generic standards - Immunity for industrial environ-
ments"
• IEC / EN 61000-6-4 "Generic standards - Emission standard for industrial
environments"
Resistance to ex- • IEC 60721-3-3 "Classification of environmental conditions"
treme climates The monitoring relays are climate-proof according to IEC 60721-3.
Touch protection • IEC / EN 60529 "Degrees of protection provided by enclosures"
Monitoring relays are safe to touch in accordance with IEC / EN 60529.
1) This is a device of Class A. When used in domestic areas, the device can cause radio interfer-
ence. Users may have to take suitable measures.

Reference
SIRIUS components have been approved by a whole range of bodies for various sectors
(shipbuilding, etc.). An up-to-date list of approvals appears in Chapter 10 of the Catalog
IC 10 - SIRIUS "Industrial Controls" (www.siemens.com/industrial-controls/catalogs), and
more information, as well as an option to download certificates, can be obtained on the
Internet (www.siemens.com/automation/csi_en).

IO-Link
You can find more information about communication via IO-Link, and about the valid
standards for monitoring relays for IO-Link, on the Internet (http://www.io-link.com/en).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 19
Safety information
2.2 Product-specific safety information

2.2 Product-specific safety information

Intended use

WARNING
Intended use
Can Cause Death, Serious Injury, or Property Damage.
The devices may only be used for the applications described in the catalog and the
technical description, and only in conjunction with equipment or components from other
manufacturers which have been approved or recommended by Siemens.
This product can function correctly and reliably only if it is transported, stored, assembled,
and installed correctly, and operated and maintained as recommended.
Before you run any sample programs or programs that you have written yourself, make
sure that running the plant cannot cause injury to anyone else or damage to the machine
itself.

Hazardous Voltage

WARNING
Hazardous Voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Radio interference

Note
The devices have been built as Class A devices.
Use of these devices in domestic areas can result in radio interference!

3UG48/3RR24 monitoring relays for IO-Link

20 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Safety information
2.3 Approvals, test certificates, characteristics

2.2.1 Current information about operational safety

Important note for maintaining the operational safety of your system

WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with certain
actions when monitoring the product. For this reason, we publish a special newsletter
containing information on product developments and features that are (or could be) relevant
to operation of safety-related systems. You should subscribe to the corresponding
newsletter in order to obtain the latest information and to allow you to modify your plant
accordingly.
SIEMENS newsletter (www.siemens.com/sirius/newsletter)
Sign up to the following newsletter under "Products & Solutions":
• Control Components and System Engineering News

2.3 Approvals, test certificates, characteristics

Approvals, test certificates, characteristics

You can find an overview of the certifications available for low-voltage controls and
distribution products and other technical documentation, updated daily, on the Internet
(www.siemens.com/industrial-controls/support).
You will find further information in the Catalog IC 10 - SIRIUS "Industrial Controls," Chapter
10 (www.siemens.com/industrial-controls/catalogs).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 21
Safety information
2.3 Approvals, test certificates, characteristics

3UG48/3RR24 monitoring relays for IO-Link

22 Manual, 09/2014, A5E03394170020A/RS-AC/004
System overview 3
3.1 Product description

Product description
The tried and tested SIRIUS monitoring relays for electrical and mechanical quantities
enable constant monitoring of all important characteristic quantities that provide information
about the reliability performance of the plant. Sudden disturbances and gradual changes,
which may reveal a maintenance requirement, for example, are both indicated. Through
relay outputs, the monitoring relays enable direct shutdown of the affected sections of the
plant as well as alarming (e.g. by switching a warning lamp). To respond flexibly to short-
term disturbances such as voltage dips or load variation, the monitoring relays have settable
delay times. This avoids unnecessary alarming and shutdowns while enhancing plant
availability.
The individual monitoring relays provide the following functions in different combinations:
● Phase sequence
● Phase failure, neutral failure
● Phase asymmetry via current or voltage measurement
● Voltage below and / or above thresholds
● Current below and / or above thresholds
● Power factor below and / or above thresholds
● Monitoring of the active current or apparent current
● Monitoring of fault current
● Speed below and / or above thresholds

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 23
System overview
3.1 Product description

The SIRIUS 3UG48/3RR24 monitoring relays for IO-Link offer many other performance
features in addition to monitoring functions:
● Measured values (including resolution and unit) to the higher-level control.
Some device versions allow you to set which value is to be transferred cyclically.
● Transmission of alarm flags to the higher-level control.
● Comprehensive diagnostics capability by querying the precise cause of the error in the
diagnostic data record.
● Remote parameterization additionally possible (supplementing local parameterization or
instead of local parameterization).
● Fast parameterization of identical devices by duplicating the parameter assignment in the
higher-level control.
● Parameter transfer by means of Upload to the higher-level control via- IO-Link call or by
parameter server1) when using an IO-Link master in
IO-Link Communication Specification V1.1 or higher).
● Local parameter assignment can be disabled via IO-Link.
● To prevent automatic startup after a power failure and to avoid losing diagnostic data,
errors can be configured so that they are saved to non-volatile memory.
● Linking to a higher-level control makes it possible to assign parameters to the monitoring
relays via a display unit. The measured values can be displayed directly in a control room
or at the machine/control cabinet.

Up until now, using redundant sensors and/or analog signal converters to transfer measured
values to a higher-level control incurred significant additional expense and wiring effort.
Combining the autonomous monitoring relays with IO-Link communication reduces this
wiring outlay and cuts costs.
As the availability of up-to-date measured values means that the higher-level control can
take care of the control tasks within the plant, the continued availability of the output relays
on the monitoring relays increases the plant's operational reliability (e.g. by shutting down
the plant if thresholds that cannot be achieved under normal operating conditions are
overshot).
The monitoring relays continue to function autonomously in spite of the IO-Link connection.
Parameters can be assigned locally at the device, independently of a higher-level control. As
long as the 24 VDC supply voltage is available, the monitoring relays will function if the
controller fails or is not yet available. If the 3UG48/3RR24 monitoring relay is used for
IO-Link without a connection to a higher-level control, because of the integrated SIO-Mode,
the devices feature an additional semiconductor output that switches when settable warning
thresholds are exceeded.
1)The parameter server provides an assurance of consistent central data management in the
event of changes to parameters (made locally or via the control). The "Parameter server"
function supports the automatic backup of parameter data (automatic re-assignment of
parameter data if a device is replaced).

3UG48/3RR24 monitoring relays for IO-Link

24 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.2 Application areas

3.2 Application areas

Application areas
Use of SIRIUS 3UG48/3RR24 monitoring relays for IO-Link is especially recommended for
machines and plants in which the devices for providing the current measured values and / or
for remote parameterization are to be connected to the automation level easily, rapidly and
with no errors.

3.3 Application planning

The following information must be taken into account when planning applications involving
the SIRIUS monitoring relays.

Installation altitude
The monitoring relays are approved for installation altitudes up to 2,000 m. The reduced air
density at altitudes higher than 2,000 meters affects the electrical characteristics of the
monitoring relays. The reduction factors which have to be taken into account when using
monitoring relays at altitudes higher than 2,000 m can be obtained on request on the Internet
(www.siemens.com/automation/csi_en).

Operating conditions and resistance to extreme climates

The monitoring relays are climate-proof. They are intended for use in enclosed spaces in
which no severe operating conditions prevail (e.g. dust, caustic vapors, hazardous gases).
Appropriate measures must be taken when installing in areas subject to dust and humidity.
Condensation on the devices is not permissible.

Special application environments

The SIRIUS devices have been approved by a whole range of bodies for various sectors
(shipbuilding, etc.). An up-to-date list of approvals is provided in Chapter 10 of the Catalog
IC 10 - SIRIUS "Industrial Controls." You will find more information and an option to
download certificates on the Internet (www.siemens.com/automation/csi_en).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 25
System overview
3.4 Connection systems

3.4 Connection systems

3.4.1 Screw connection

Screw-type connection
Use the following tool to establish the connection: All SIRIUS monitoring relays feature
size PZ 2 screws for Pozidriv screwdrivers.
The devices have screw terminals with captive screws and washers. The screw terminals
also allow for the connection of 2 conductors with different cross-sections.

Connection cross-sections of the removable terminal blocks with screw-type connections

Table 3- 1 Removable terminal block with screw-type connections - monitoring relays

Removable terminal
Tool Pozidriv size PZ 2, Ø 5 to 6 mm

Tightening torque 0.8 to 1.2 Nm

Solid and stranded 1 x (0.5 to 4) mm²
2 x (0.5 to 2.5) mm²

Finely stranded with- ---

out end sleeve

Finely stranded with 1 x (0.5 to 2.5) mm²

end sleeve 2 x (0.5 to 1.5) mm²

AWG 2 x (20 to 14)

3UG48/3RR24 monitoring relays for IO-Link

26 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.4 Connection systems

Connection cross-sections of the permanently connected terminal blocks with screw-type connections
The following table lists the permissible conductor cross-sections for the main conductor
terminals of 3RR24 digitally adjustable current monitoring relays (size S00, S0 and S2) with
screw-type connections.

Table 3- 2 Permanently connected terminal block with screw-type connections - Main conductor terminals of the 3RR24
current monitoring relays

Permanently connected terminal

Size S00 Size S0 Size S2
Tool Pozidriv size PZ 2, Ø Pozidriv size PZ 2, Ø Pozidriv size PZ 2, Ø
5 to 6 mm 5 to 6 mm 5 to 6 mm

Tightening 0.8 to 1.2 Nm 2 - 2.5 Nm 3 to 4.5 Nm

torque
Solid 2 x (0.5 to 1.5) mm² 2 x (1 to 2.5) mm² 2 x (1.0 to 35 mm²)

2 x (0.75 to 2.5) mm² 2 x (2.5 to 10) mm² 1 x (1.0 to 50 mm²)

max. 2 x (1 ... 4) mm²
Finely stranded --- --- ---
without end
sleeve

Finely stranded 2 x (0.5 to 1.5) mm² 2 x (1 to 2.5) mm² 2 x (1.0 to 25 mm²)

with end sleeve 2 x (0.75 to 2.5) mm² 2 x (2.5 to 6) mm² 1 x (1.0 to 35 mm²)
max. 1 x 10 mm²
AWG 2 x (20 to 14) 2 x (16 to 12) 2 x (18 to 2)
1 x 12 2 x (14 to 8) 1 x (18 to 1)

3.4.2 Spring-loaded connection

Spring-loaded connection
All SIRIUS monitoring relays have spring-loaded connections. They make wiring quick and
maintenance-free, while also meeting high demands in terms of vibration and shock
resistance. If the cross-section of a connectable wire is greater than 6 mm², the forces
required for operation of the tension spring are so high that the spring-loaded connection can
no longer be used in a problem-free manner. For this reason, size S2 current monitoring
relays are only offered with screw-type or spring-loaded terminals in the control circuit. The
terminals of the main current paths are always screw-type terminals.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 27
System overview
3.4 Connection systems

① Solid
② Finely stranded
③ Stranded
④ Finely stranded with end sleeve
a Spring-loaded terminal
b Busbar

Figure 3-1 Spring-loaded terminal

The conductors can be clamped directly or you can pre-treat them to add a form of splice
protection. This could involve attaching end sleeves or pin cable lugs to the ends of the
conductors; the tidiest solution is to use conductors whose ends have been sealed by means
of ultrasound.
The devices are equipped with a two-wire terminal, i.e. two independent connections for
each current path (exception: in the case of 3RR2, terminals of the main current paths have
one clamping point). Just one conductor is connected to each clamping point. The spring-
loaded terminal presses the conductor against the busbar, which curves around inside the
terminal. The high contact pressure per unit area achieved in this way is gas-tight. The
spring-loaded terminal presses flat against the conductor, but does not damage it. The
spring force of the spring-loaded terminal has been dimensioned such that the clamping
force adjusts to the conductor diameter automatically. This ensures that any conductor
deformation caused by settling, creepage, or yielding is compensated for. The clamping
point cannot become loose of its own accord. This connection is vibration- and shock-proof.
Vibrations or shocks will not damage the conductor, nor will they cause contact separation.
These terminals are particularly well suited for use with machines and systems which are
subject to stresses such as these, e.g. vibrators, rail vehicles, and elevators.
The contact pressure between the conductor and the busbar is set to an optimum level, so
this clamp connection is appropriate for high-voltage applications, as well as for transferring
voltages and currents in the mV or mA range within instrumentation and electronic
components.
A standardized screwdriver (3 mm slot; 3RA2908-1A) is offered in the Catalog IC10
"Industrial Controls" (www.siemens.com/industrial-controls/catalogs) as an actuation tool for
opening the spring-loaded terminals.

3UG48/3RR24 monitoring relays for IO-Link

28 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.4 Connection systems

3.4.3 Making spring-loaded connections (3RR24 IO-Link)

Spring-loaded connection for mountable 3RR24 current monitoring relays

The table below describes the procedure for creating a spring-loaded connection:

DANGER
Hazardous Voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Table 3- 3 Connecting the spring-loaded terminal of the 3RR24 current monitoring relay

Step Instructions Figure

1 Insert the screwdriver into the
respective operating slot.

2 Press the screwdriver down, then

push it into the operating slot as
far as it will go.
The screwdriver blade keeps the
spring-loaded terminal open au-
tomatically.
3 Insert the conductor into the oval
connection slot.
4 Remove the screwdriver. The
terminal closes and the conductor
is now securely clamped.

Note
Damage to spring-loaded terminal on the 3RR24 current monitoring relay!
If you insert the screwdriver into the central opening (main circuit S00 and S0 only) on the
spring-loaded terminal, this could damage the terminal.
Do not insert the screwdriver into the central opening on the spring-loaded terminal.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 29
System overview
3.4 Connection systems

Spring-loaded terminal for 3UG4 monitoring relay

Table 3- 4 Connecting the monitoring relay spring-loaded terminal

Step Operating instruction Figure

1 Insert the screwdriver into the
topmost (A) or bottommost (B)
operating slot on the right-hand
side.
2 Press the screwdriver up (A) or
down (B), then push it into the
operating slot as far as it will go.
The screwdriver blade keeps the
spring-loaded terminal open
automatically.

3 Insert the conductor into the oval

connection slot.
4 Remove the screwdriver. The
terminal closes and the conduc-
tor is now securely clamped.

3UG48/3RR24 monitoring relays for IO-Link

30 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.4 Connection systems

Connection cross-sections of the removable terminal blocks with a spring-loaded connection (3RR
and 3UG)

Table 3- 5 Removable terminal block with spring-loaded connections - monitoring relays

Removable terminal
Tool Ø 3.0 x 0.5 (3RA2908-1A)

Solid and stranded 2 x (0.25 to 1.5) mm²

Finely stranded without end 2 x (0.25 to 1.5) mm²

sleeve

Finely stranded with end 2 x (0.25 to 1.5) mm²

sleeve

AWG 2 x (24 to 16)

Connection cross-sections of the permanently connected terminal blocks with a spring-loaded

connection
The following table lists the permissible conductor cross-sections for the main conductor
terminals of the digitally adjustable 3RR2 current monitoring relays (size S00 and S0) with
spring-loaded connection.

Table 3- 6 Permanently connected terminal block with spring-loaded connection - main conductor terminals of
3RR24 current monitoring relays

Permanently connected terminal

Size S00 Size S0
Tool Ø3.0 x 0.5 (3RA2908-1A) Ø3.0 x 0.5 (3RA2908-1A)

Solid 1 x (0.5 to 4) mm² 1 x (1 to 10) mm²

Finely stranded with- 1 x (0.5 to 2.5) mm² 1 x (1 to 6) mm²

out end sleeve

Finely stranded with 1 x (0.5 to 2.5) mm² 1 x (1 to 6) mm²

end sleeve

AWG 1 x (20 to 12) 1 x (18 to 8)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 31
System overview
3.4 Connection systems

3.4.4 Device replacement by means of removable terminals

DANGER
Hazardous Voltage
Will cause death or serious injury.
Turn off and lock out power before working on this equipment.

The removable terminals of 3UG4 monitoring relays facilitate device replacement when
necessary. The mechanical coding on the terminals prevents mix-ups.

Note
The terminals can only be dismantled in the following order due to their arrangement on the
monitoring relay:
1. Lower, front terminal (A)
2. Lower, rear terminal (B)
3. Upper, front terminal (C)
4. Upper, rear terminal (D)

Step Instructions Figure

1 Press the interlock in the direction of the
removable terminal.
2 Remove the terminal to the front.
3/4 Attach the new terminal and press the ter-
minal into the device until the interlock
audibly engages.

Note
The procedure is similar on devices with fewer connection terminals.

3UG48/3RR24 monitoring relays for IO-Link

32 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.4 Connection systems

3.4.5 Connection options for IO-Link

The IO-Link device is connected to the IO-Link master via the removable terminal and
supplied with 24 V DC via this connection.

DANGER
Hazardous Voltage
If voltages are too high, the IO-Link device can be damaged and electric shock can result.
Use only power supplies that comply with the requirements of protective extra-low voltage
(PELV in accordance with IEC EN 50178).

DANGER
Hazardous Voltage
Will cause death or serious injury.
Turn off and lock out power before working on this equipment.

There are 2 ways of powering the monitoring relays via the control circuit.

Option 1: Connection to IO-Link master

Connect the IO-Link device with the master via the three cables L+, C / Q and L-. The IO-
Link device is powered via the 2 cables L+ and L-. The monitoring relay communicates with
the master via cable C / Q.

Figure 3-2 Connection to IO-Link master

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 33
System overview
3.5 Mounting/removal

Option 2: Direct voltage supply with 24 V DC

If no master is available, you can operate the IO-Link device with a 24 V DC voltage source.
For this purpose, connect the IO-Link device with the voltage source via the two cables L+
and L-. Because cable C / Q is not used in this case, communication via IO-Link is not
possible.

Figure 3-3 Direct voltage supply with 24 V DC

The pin assignments of the available IO-Link devices are described in the relevant product
chapters.

3.5 Mounting/removal

3.5.1 Mounting 3RR24 current monitoring relays

Mounting options
3RR24 current monitoring relays are matched electrically and mechanically to the 3RT2
contactors and the 3RF34 solid-state contactors (size S0). This makes direct mounting easy.
Alternatively, the devices can also be installed as stand-alone units in the case of separate
mounting or simultaneous use of a 3RU2/3RB3 overload relay. The accessories required for
separate mounting are described in the Chapter "Terminal support for stand-alone assembly
(Page 210)".

Minimum clearance
The following minimum clearances from grounded and live parts must be complied with
when installing the 3RR24 monitoring relay:
● At the side: 6 mm
● Forward (on front): 6 mm

3UG48/3RR24 monitoring relays for IO-Link

34 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.5 Mounting/removal

Mounting position
It can be mounted in any position.

Direct mounting on 3RT2 contactor / 3RF34 (size S0) solid-state contactor

The diagram below shows a typical scenario based on mounting the analog setting 3RR24
current monitoring relay, size S0, on the 3RT2 contactor.

Table 3- 7 Mounting 3RR24 current monitoring relays, screw-type connections (size S0)

Step Instructions Figure

1 Push the current monitoring relay into
the contactor from below. Attach the
two hooks on the current monitoring
relay to the two openings on the rear
of the contactor. This pushes the
main current contacts into the corre-
sponding terminals on the contactor.
2 Tighten the screws on the contactor
with a Pozidriv size 2 (S00) or
Pozidriv size 3 (S0) screwdriver
(tightening torque 0.8 to 1.2 Nm).
or a Pozidriv size 2 (S2) screwdriver
(3.0 to 4.5 Nm).
Check that the cable is firmly
clamped.

Note
The connection cross-sections of the removable and permanently connected terminal blocks
with screw-type connections are described in the Chapter "Screw connection (Page 26)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 35
System overview
3.5 Mounting/removal

Table 3- 8 Mounting 3RR24 current monitoring relays, spring-loaded connection system (size S0)

Step Instructions Figure

1 Insert the contacts (a) into the
central opening of the spring-
loaded terminals on the contac-
tor (see below, a), with the con-
tacts flush to the right. Make sure
that the guide tabs (zoom view)
are inserted into the designated
slots on the contactor.
The current monitoring relay will
sit correctly flush with the contac-
tor on the left- and right-hand
sides.

The figures below show the openings of the main conductor terminals on the contactor (S00
and S0) into which the contacts on the current monitoring relay have to be inserted.

Main conductor terminal on the contactor (a) Main conductor terminal on the contactor (a)
(S00): (S0):

Note
Adapter for direct mounting on 3RF34 solid-state contactor
For direct mounting on a 3RF34 solid-state contactor, an additional 3RF3900-0QA88 adapter
is required, which is attached to the solid-state contactor. Information is provided in the
"SIRIUS solid state contactors / solid state reversing contactors"
(http://support.automation.siemens.com/WW/view/en/44362244) operating instructions.

3UG48/3RR24 monitoring relays for IO-Link

36 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.5 Mounting/removal

Disassembly
To disassemble the S00 / S0 assemblies from the DIN rail, press the contactor down and
pull it toward you.

Table 3- 9 Disassembling 3RR24 current monitoring relays, screw-type connections (size S0)

Step Instructions Figure

1 Undo the screws on the main
conductor terminals.
2 Pull the current monitoring
relay down and away from the
contactor.

Table 3- 10 Disassembling 3RR24 current monitoring relays, spring-loaded connection system (size
S00)

Step Instructions Figure

1 Position the screwdriver on the cur-
rent monitoring relay as shown in the
figure. Carefully dislodge the current
monitoring relay from the contactor.
2 Pull the current monitoring relay to-
ward you and away from the contac-
tor.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 37
System overview
3.5 Mounting/removal

Table 3- 11 Disassembling 3RR24 current monitoring relays (size S2)

Step Instructions Figure

1 Undo the screws on the
main conductor termi-
nals.
2 Pull the current monitor-
ing relay down and away
from the contactor

3 Push the release slide

4 down with a screwdriver

5 Swing the contactor

upwards to remove it

Separately mounted

Note
The accessories required for separate mounting are described in the Chapter "Terminal
support for stand-alone assembly (Page 210)".

3UG48/3RR24 monitoring relays for IO-Link

38 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.5 Mounting/removal

3.5.2 Mounting 3UG4

Mounting position
It can be mounted in any position.

Screw mounting
The illustration below shows how to screw-mount the 3UG4 monitoring relay.

Table 3- 12 Mounting the monitoring relay (screw mounting)

Step Operating instruction Image

1 Slide the push-in lugs into the openings on
the monitoring relay at the top and bottom,
and use the screwdriver to secure the de-
vice by screwing suitable screws through
the holes in the push-in lugs.

Standard-rail mounting
The illustration below shows how to mount the 3UG4 monitoring relay onto a standard rail.

Table 3- 13 Mounting the monitoring relay (mounting on and removing from standard rail)

Step Operating instruction Image

1 Position the device on the top edge of the
mounting rail and press it down until it
snaps onto the bottom edge of the rail.
To remove the device, press it down, push-
ing against the mounting springs, and swiv-
el the device to remove it.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 39
System overview
3.6 Overview of the functions

3.6 Overview of the functions

Table 3- 14 Functions of the digitally adjustable 3RR24 current monitoring relays for IO-Link

Current monitoring relay

3RR24
Current monitoring
Monitoring for undercurrent 3p
Monitoring for overcurrent 3p
Range monitoring 3p
Apparent current monitoring ✓
Active current monitoring ✓
Monitoring for phase failure, wire break 3p
Monitoring for phase sequence ✓
Monitoring for current asymmetry ✓
Internal ground-fault detection (fault current monitoring) ✓
Blocking current monitoring ✓
Supply voltage
External power supply ✓
(via the IO-Link master or an external 24 V DC voltage source)
Additional functions
Runtime meter ✓
Switching cycle counter ✓
Voltage measurement 1p
Cos phi calculation ✓
Runtime meter ✓
Switching cycle counter ✓
Voltage measurement 1p
Cos phi calculation ✓
Apparent power calculation 3p
Active power calculation 3p

✓: Function available
1p: Measuring is single-phase
3p: Monitoring/calculation is 3-phase

3UG48/3RR24 monitoring relays for IO-Link

40 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.6 Overview of the functions

Table 3- 15 Functions of the 3UG48 monitoring relays for IO-Link

Function Monitoring relays

3UG48
15 16 32 22 25 41 51
Line monitoring and voltage monitoring
Monitoring for phase sequence ✓ ✓ — — — — —
Monitoring for phase failure ✓ ✓ — — — — —
Monitoring for asymmetry ✓ ✓ — — — — —
Monitoring for undervoltage 3p 3p 1p — — — —
Monitoring for overvoltage 3p 3p 1p — — — —
Monitoring for N-conductor failure — ✓ — — — — —
Fault current monitoring
Monitoring for fault current/ground — — — — ✓ — —
fault
Cos phi monitoring and current monitoring
Monitoring for undercurrent — — — 1p — 1p —
Monitoring for overcurrent — — — 1p — 1p —
Active current monitoring — — — — — 1p —
Apparent current monitoring — — — 1p — — —
Monitoring for cos phi — — — — — 1p —
Speed monitoring
Monitoring for speed overshoot — — — — — — ✓
Monitoring for speed undershoot — — — — — — ✓
Supply voltage
External power supply (via the ✓ ✓ ✓ ✓ ✓ ✓ ✓
IO-Link master or an external
24 V DC voltage source)

✓: Function available
1p: Monitoring is single-phase
3p: Monitoring is 3-phase
— : Function not available

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 41
System overview
3.7 Menu-based operation

True root mean square measurement (tRMS) / use with frequency converters:
The monitoring relays work with an electronic measuring method which calculates the actual
(effective) value of a measured value (tRMS), regardless of whether the measured variable's
waveform is purely sinusoidal or distorted.
The measured signal must only meet the following requirements:
● Periodic waveform (sinusoidal) within the specified frequency range
● Continuous zero crossings
As long as the line on the primary or the secondary side in the environment of a frequency
converter fulfills these requirements, the monitoring relays can also be operated upstream or
downstream of frequency converters. The required line quality can be ensured by using line
filters/sine-wave filters where applicable. Of course, the suitability of the relevant monitoring
relay for the monitored line frequencies must also be considered.

3.7 Menu-based operation

Operator controls
The digitally adjustable monitoring relays have three keys for navigating on the menu levels:

● SET key for navigating to the menu levels and for switching between the menu levels

● 2 arrow keys for setting parameters

Navigation through the menu system of the monitoring relays is explained below in a
schematic diagram.
Depending on the device version and as long as no faults have occurred, one or more
different measuring values ① can be displayed with the help of the arrow keys. In the event
of a fault, the display indicates the type of fault ③ by means of flashing symbols. By
repeatedly pressing the SET key briefly, it is possible to set the desired type of monitoring
(overshoot, undershoot, or range monitoring) and parameterize the lower and/or upper
threshold ② in accordance with the device-specific setting ranges. After pressing the SET
key for at least 2.5 s, in a further step, the basic device parameters ④, such as the switching
behavior of the output relays, the reset response in the event of a fault, and/or the tripping
delay times can be set.

3UG48/3RR24 monitoring relays for IO-Link

42 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.7 Menu-based operation

Menu-based operation

① RUN - OK Status display in the correct range, see below

• Measured value1 /
Measured value2 / ...
② RUN - VALUE Settings of the monitored thresholds, see below
③ RUN - ERROR Status display in the event of a fault
If a threshold is overshot or undershot, the outputs of the monitor-
ing relays switch over after the set delay time. The display indi-
cates the type of error.
• Error1 / Error2 / ... Error detected

④ SET Settings for basic device parameters, see below

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 43
System overview
3.7 Menu-based operation

Menu levels "RUN" and "SET"

The RUN menu alternately shows the current measuring value ① and the communication
status. You can use the arrow keys to change between the individual measuring values
on devices with multiple outputs. In this case, the display changes automatically between the
name of the measuring value, the actual measuring value and the communication status.
The following symbols indicate the current communication status of the devices:

Table 3- 16 Communication status

Symbol Meaning
After switching on, the device is in standard I/O mode (SIO-Mode) until communi-
cation has taken place.
The IO-Link master can switch the device back to standard I/O mode (SIO-Mode)
at any time.
IO-Link communication is being established.

The connected IO-Link Master has switched the device to Communication-Mode

(IO-Link mode).

IO-Link communication interrupted The device signals a fault.

The monitoring functions of the monitoring relay are still active. The IO-Link Master
can switch the device back to Communication-Mode (IO-Link mode) when commu-
nication is resumed.

② represents the selected type of monitoring (overshoot, undershoot, or window

monitoring). An arrow symbol indicates whether the measuring value is within, above or
below the set warning thresholds or thresholds. If a threshold has been parameterized, the
symbol is represented by continuous lines. If a warning threshold only has been
parameterized, the symbol is represented by broken lines.
Next to this, one or two symbols ③ represent the type (changeover contact) and the
switching status of the outputs.

Note
If the IO-Link connection is not used, the monitoring relays work in standard I/O mode
(SIO-Mode) and terminal C/Q is used as a semiconductor output.
If a device is in SIO-Mode, the semiconductor output is not shown on the display (③)!

3UG48/3RR24 monitoring relays for IO-Link

44 Manual, 09/2014, A5E03394170020A/RS-AC/004
 System overview
3.7 Menu-based operation

Navigation in the menu

There are basically two ways of navigating on both menu levels:

● Brief pressing the SET key (≤ 0.5 s)

You can jump from one parameter to the next within one menu level by briefly pressing
the SET key . The order is not variable.

Entry Display at the RUN menu level Display at the SET menu level
1. Current measuring value (MeasValue1 / Parameter1
MeasValue2 / ...) or error symbol (Error1 /
Error2 / Error3 / ...), switching contact
symbols and monitoring methods for diag-
nostics
2. Threshold1 Parameter2
3. Threshold2 Parameter3
4. Threshold3 ...
5. ...

Note
The setting options a device actually offers depends on the type and can be looked up in
the relevant chapters on operation in this manual.

● Pressing and holding the SET key (> 2.5 s)

By pressing and holding the SET key , the menu changes from RUN to SET and vice
versa.
– RUN → SET
Menu level change can be started from any display. While the SET key is pressed,
appears on the display.
After a successful change, you always arrive at the first menu item (parameter1) of the
"SET" menu level.
In the event of an error, changing to the "SET" menu level is only possible from "RUN-
VALUE" ②. If an error is indicated, the SET key must be pressed first briefly (< 0.5 s).
– SET → RUN

You can switch menus from any of the menu commands. While the SET key is
pressed, appears on the display.
After a successful change, you arrive at current measuring value (measuringvalue1) or
the current error of the RUN menu level.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 45
System overview
3.7 Menu-based operation

Note
Aborting the menu switchover
The switchover process will be interrupted if the SET key is released while or
is displayed. The menu will revert to the menu command you were working with when the
switch was initiated.

Note
Reset in the event of an error
To reset the device, it is necessary to press both arrow keys simultaneously for more than
2.5 s after removal of the cause of error and with Hand-RESET active. While the keys are
pressed, appears on the display.
The possible settings for resetting the devices via the "Reset response" parameter can be
found in the "Operation" chapters of the relevant monitoring relays.

Note
A return to showing the actual measured value takes place automatically 30 seconds after
the last limit value change.

Note
When you exit the SET menu level, an internal Reset is performed and the ON-delay time or
stabilization time will be restarted.

Note
On device variants 3UG4822 / 3UG4825 and 3UG4841, an internal reset is performed when
you exit menu level SET, and the startup delay time is restarted.

3UG48/3RR24 monitoring relays for IO-Link

46 Manual, 09/2014, A5E03394170020A/RS-AC/004
3RR24 current monitoring relays 4
4.1 Application areas
The 3RR24 current monitoring relays are used, for example, in the following applications:
● Monitoring for current overshoot and current undershoot
● Monitoring for cable breaks
● Monitoring for no-load operation and load shedding (as might be the case, for example, in
the event of a torn V belt)
● Underload monitoring in the lower performance range (if a pump was running in no-load
operation, for example)
● Monitoring for overload (as might affect pumps with a soiled filter system, for example)
● Monitoring the performance of electrical loads such as heaters
● Monitoring for incorrect phase sequences on mobile equipment such as compressors or
cranes
● Monitoring for high-impedance faults to ground (caused by damaged insulation or
moisture, for example)
● Energy management
● Condition monitoring

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 47
3RR24 current monitoring relays
4.1 Application areas

Table 4- 1 Application areas of the 3RR24 current monitoring relays

Function Application
• Undercurrent • Emergency lighting
• Overcurrent • Heating systems (electroplating plants, plastic in-
• Apparent current jection machines, paintshops)
• Active current • Lamps (tunnels, OR lighting, traffic lights, signal
systems, UV lamps, infrared radiators, laser lamps)
• Phase failure / wire break
• Fan
• Phase sequence
• Pumps
• Internal ground-fault detection (fault
current monitoring) • Sawing system
• Blocking current • Conveyor belt
• Runtime meter • Surface grinding machine
• Switching cycle counter • Breaking mill
• Milling machine
• Car wash
• Lifting platform
• Screw conveyor
• Crane
• Turning machine
• Woodworking
• Grain mills
• Steel industry

3UG48/3RR24 monitoring relays for IO-Link

48 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.2 Operator controls and connection terminals

4.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Connection for contactor mounting or for stand-
alone assembly
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Legend for menu-based operation/data matrix

code
⑤ Control circuit terminal (removable):
The control circuit can be connected using either
the screw-type or the spring-loaded connection
system.
⑥ Main circuit terminal (permanently connected) :
The main circuit can be connected using either the
screw-type or the spring-loaded connection sys-
tem.
⑦ Label

⑧ Device article number

⑨ Display for parameterization, actual-value indica-

tion, and diagnostics
Terminal labels
L+ Supply voltage for IO-Link
C/Q Communication signal/switching signal
L- Ground IO-Link
32 Output relay K1 CO contact NC contact,
e.g. for alarm threshold
31 Output relay K1 CO contact root, e.g. for
alarm threshold
34 Output relay K1 CO contact NO contact,
e.g. for alarm threshold
2/T1, 4/T2, 6/T3 Main circuit terminals
14/22 Feed-through contactor auxiliary switch
(only for S00 with screw-type connection)
A2 Feed-through contactor coil connection
(only for S00 with screw-type connection)

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 65)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 49
3RR24 current monitoring relays
4.3 Function

4.3 Function

Overview
SIRIUS 3RR24 current monitoring relays are suitable for monitoring the current of motors or
other loads. They perform three-phase monitoring of the rms value of AC currents for
overshoot or undershoot of set thresholds. The SIRIUS 3RR24 current monitoring relays
have a change-over contact and also monitor phase sequence, phase failure, ground fault
and blocking current. The settings can be made using three buttons and a display direct on
the device. The devices can also be parameterized via IO-Link to transfer the measured
current values and error messages to a controller. As well as detailed fault diagnostics, the
integral runtime meter and switching cycle counter can also be read out and reset via
IO-Link.
Whereas apparent current monitoring is primarily used in the rated torque range or for
overload, active current monitoring can be used to observe and evaluate the degree of
loading across a motor's entire torque range.
Apparent current monitoring and active current monitoring are described in more detail in the
Chapter "Parameters (Page 247)".

Combination with 3RT20 contactors

The 3RR24 current monitoring relays have been matched to the contactors in the 3RT2
series both electrically and mechanically and can be integrated in the feeder by means of
direct mounting. This eliminates the need for the main circuit to be wired separately and no
additional transformers are required.

Table 4- 2 Combination options with 3RT20 contactors

Current monitoring Current 3RT20 1 S00 contactors 3RT20 2 S0 contactors 3RT20 3 S2 contactors
relay type range 3/4/5.5/7.5 kW 5.5/7.5/11/15/18.5 kW kW
18.5/22/30/37 kW
3RR2441 1.6 to 16 A ✓ (with stand-alone assembly (with stand-alone assembly
support) support)
3RR2442 4.0 to 40 A (with stand-alone assembly ✓ (with stand-alone assembly
support) support)
3RR2443 8.0 to 80 A (with stand-alone assembly (with stand-alone assembly ✓
support) support)

For a stand-alone assembly or if an overload relay is being used at the same time, terminal
supports for stand-alone assembly are available for separate DIN rail mounting. See the
Chapter "Terminal support for stand-alone assembly (Page 210)"
The current monitoring relays are available in three sizes (S00, S0 and S2).

3UG48/3RR24 monitoring relays for IO-Link

50 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.3 Function

Accessories
The accessories have been tailored to the current monitoring relays; they can be mounted
easily and without the need for tools. The accessories are described in the Chapter
"Accessories (Page 209)".

General functionality
Depending on the set limit values, 3RR24 current monitoring relays monitor 3-phase AC load
currents (apparent current Is or active current Ip) that flow via the device's terminals 1/L1 -
2/T1, 3/L2 - 4/T2 and 5/L3 - 6/T3 for overshoot (I▲) or undershoot (I▼) or in range monitoring
(I▲ and I▼). The true root mean square value (tRMS) of the current is measured.
The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The devices support further diagnostic options such as residual current monitoring and
phase sequence monitoring, and are also be used to monitor motors even below the rated
torque. The integral counters for runtime and switching cycles support operators in
requirement-oriented plant maintenance.
The runtime meter gives the time during which there was a measurable current in at least
two current paths. The properties of the insulation material of the motor windings, for
example, deteriorate during operation due to the thermal load. The operating hours can be
used as an indicator for pending maintenance or replacement of machine or plant parts.
To reset the operating hours counter, the value 0xA1 must be written into data set 2.
The switching cycle counter is incremented by one each time a breaking operation is
detected (transition from three-phase current flow to no current flow can be measured). The
number of switching cycles can be used as an indicator of pending maintenance or
replacement of switching elements. Arcs in breaking operations cause high loads and wear.
To reset the switching cycle counter, the value 0xA0 must be written into data set 2.
The 3RR24 current monitoring relays have a display and are parameterized with three keys.
The devices can also be parameterized via IO-Link and transfer the measured current values
and error messages to a controller.
You can find the setting ranges and factory settings of the 3RR24 current monitoring relays
in the Chapter "Operation (Page 55)".
You will find a description of the individual parameters in the Chapter "Parameters
(Page 247)". You can find the full data sets in the Chapter "Process data and data sets
(Page 279)".

Monitoring
If the supply voltage is switched on and no load current is flowing, the display indicates "I1"
and a symbol for the set current monitoring principle.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 51
3RR24 current monitoring relays
4.3 Function

ON-delay time
If the load current exceeds the lower measuring range limit (size S00: 1.5 A; S0: 3.8 A; S2:
7.6 A), the set ON-delay time (onDel) begins according to the set current principle (closed-
circuit principle NC or open-circuit principle NO). During this time, undershooting or
overshooting of the set threshold values will not result in a relay response of the CO contact.

Tripping delay time

The set tripping delay time (I▼Del, I▲Del) starts if the load current flowing under normal
operating conditions overshoots or undershoots the corresponding set threshold value. After
expiry of this time, the output relay K1 changes the switching state, depending on the set
relay switching response. On the display, the currently displayed measuring value and the
symbol for undershoot or overshoot flash. An output change-over contact is available as a
signaling contact.
You can find the switching states of the output relay K1 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 59)".

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3RR24 current monitoring relays work in
standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a semiconductor
output that switches on a violation of the warning threshold for undershoot, overshoot or
voltage asymmetry.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

52 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.3 Function

Cable break detected

① Cable break detected

② No cabel break
③ Hysteresis cable break:
- S00: 1.2 A to 1.6 A
- S0: 3.0 A to 4.0 A
- S2: 6.0 A to 8.0 A

Figure 4-1 Cable break

If a cable break is detected in a branch circuit (time ①), all delay times which are running
(onDel, RsDel, Del) are aborted and the CO contact changes its switching state immediately
(≤ 200 ms). The cable break is reported to the controller via IO-Link.
When a defined current flow returns to all branch circuits (1L/1 - 2/T1, 3/L2 - 4/T2 und 5/L3 -
6/T3) (time ②), the CO contact responds again according to the defined settings.
If manual RESET (Mem = yes) is selected, the tripping state is saved.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 53
3RR24 current monitoring relays
4.3 Function

Function diagrams

Display Memory = no Memory = no

Relay switching behavior = NC (closed-circuit prin- Relay switching behavior = NO (open-circuit princi-
ciple) ple)
I▲ / I!▲
I▼ / I!▼ = Off
n x I▲

I▲ / I!▲ = Off
I▼ / I!▼
I >> = yes

3UG48/3RR24 monitoring relays for IO-Link

54 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.4 Operation

Display Memory = no Memory = no

Relay switching behavior = NC (closed-circuit prin- Relay switching behavior = NO (open-circuit princi-
ciple) ple)
I▲ / I!▲ = Off
I▼ / I!▼

= yes

4.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 55
3RR24 current monitoring relays
4.4 Operation

Parameter information
The table below shows the settable parameter information of the 3RR24 current monitoring
relay:

Table 4- 3 Parameter information, 3RR24 current monitoring relays

Menu Parameter Setting range Increment Factory setting

lev- Minimum value Maximum value
el/IO-Link
"RUN" / Threshold for current 1.6 A or OFF1) 16 A or OFF1) 0.1 A1) 1.6 A1)
IO-Link undershoot(I▼) 4 A or OFF2) 40 A or OFF2) 0.1 A2) 4 A2)
8 A or OFF3) 80 A or OFF3) 8 A3)
0.2 A3)
"RUN" / Threshold for current 1.6 A or OFF1) 16 A or OFF1) 0.1 A1) 3 A1)
IO-Link overshoot (I▲) 4 A or OFF2) 40 A or OFF2) 0.1 A2) 8 A2)
8 A or OFF3) 80 A or OFF3) 16 A3)
0.2 A3)
"RUN" / Threshold for current 5% or OFF 50 % 0,1 % Disabled (0%)
IO-Link asymmetry (Asy)
"RUN" / Warning threshold for 1.6 A or OFF1) 16 A or OFF1) 0.1 A1) 1.6 A1)
IO-Link current undershoot 4 A or OFF2) 40 A or OFF2) 0.1 A2) 4 A2)
(I!▼) 8 A or OFF3) 80 A or OFF3) 8 A3)
0.2 A3)
"RUN" / Warning threshold for 1.6 A or OFF1) 16 A or OFF1) 0.1 A1) 3 A1)
IO-Link current overshoot (I!▲) 4 A or OFF2) 40 A or OFF2) 0.1 A2) 8 A2)
8 A or OFF3) 80 A or OFF3) 16 A3)
0.2 A3)
"RUN" / Warning threshold for 5% or OFF 50 % 0,1 % Disabled (0%)
IO-Link current asymmetry
(Asy!)
"SET" / Hysteresis (Hyst) 0.1 A 3.0 A1) 0.1 A1) 0.5 A1)
IO-Link 8.0 A2) 0.1 A2) 0.8 A2)
16.0 A3) 0.2 A3) 1.6 A3)
"SET" / ON-delay time (onDel) 0 s local: 999 s local: 0.1 s4) Enabled (1 s)
IO-Link IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Tripping delay time 0s local: 999 s local: 0.1 s4) Disabled (0 s)
IO-Link (Del) IO-Link: 999,9 IO-Link: 0.1 s
"SET" / Reclosing delay time 0 min.5) 300 min.5) local: 0.1 min.5,6) Disabled (0 min.)5)
IO-Link (RsDel) IO-Link: 0.1 min.

3UG48/3RR24 monitoring relays for IO-Link

56 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.4 Operation

Menu Parameter Setting range Increment Factory setting

lev- Minimum value Maximum value
el/IO-Link
"SET" / Blocking current moni- no x I▲ or 2 x I▲ 5 x I▲ 1 x I▲ no x I▲
IO-Link toring (n x I▲) 7) IO-Link: Disabled IO-Link: 5 IO-Link: Disabled
"SET" / Residual current moni- local: no local: yes -- Disabled
IO-Link toring IO-Link: Disabled IO-Link: Enabled
(I >> )
"SET" / Reset response local: no = Auto- local: yes = Hand- -- local: no = Autoreset
IO-Link (Mem) reset RESET IO-Link: Automatic
IO-Link: Automat- IO-Link: Manual
ic
"SET" / Phase sequence mon- local: no local: yes -- Disabled
IO-Link itoring ( ) IO-Link: Disabled IO-Link: Enabled
"SET" / Load current monitor- Is or Ip -- Is
IO-Link ing (apparent cur-
rent Is/active
current Ip)
"SET" / Relay switching be- Closed-circuit principle (NC) -- Closed-circuit principle
IO-Link havior (closed-circuit or (NC)
principle NC / open-
Open-circuit principle (NO)
circuit principle NO)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnos- Disabled Enabled -- Enabled
tics
IO-Link Local threshold Disabled Enabled -- Enabled
change
IO-Link Local parameter Disabled Enabled -- Enabled
change
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error Disabled Enabled -- Disabled
memory
IO-Link Analog value coding 0 (Disabled) 255 -- 20
1) 3RR2441 current monitoring relay
2) 3RR2442 current monitoring relay
3) 3RR2443 current monitoring relay
4) Up to 99.9 s; at values > 99.9 s, the increment is 1 s
5) Only "m" is shown on the display instead of min.
6) Up to 99.9 min; at values > 99.9 min, the increment is 1 min.
7) You can disable or enable blocking current monitoring. To enable it, enter a factor between 2 and 5. It defines when
blocking current monitoring trips.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 57
3RR24 current monitoring relays
4.4 Operation

Note
The "current undershoot" or "current overshoot" monitoring mode is defined with the setting
OFF for the upper and lower threshold.

Note
Deactivating monitoring
If the upper and lower threshold values are deactivated (OFF), monitoring will cease for:
• Current overshoot
• Current undershoot
• Blocking current
The following parameters continue to be monitored:
• Fault current (if activated)
• Incorrect phase sequence (if activated)
• Phase failure (if activated)
• Current asymmetry (if activated)
The up-to-date measured value is displayed permanently.
The runtime meter and switching cycle counter continue to be updated.

Note
If a time greater than 100.0 s or 100.0 min. is set via- IO-Link, the display shows only the
value without the decimal place.

Note
The hysteresis value of the threshold and the warning threshold for current asymmetry is
fixed at 40% of the set threshold or warning threshold.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on the parameters of the 3RR24 current monitoring relay for
IO-Link that can be set via IO-Link in the Chapter "3RR24 current monitoring relays
(Page 282)".
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

3UG48/3RR24 monitoring relays for IO-Link

58 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.5 Diagnostics

4.5 Diagnostics

4.5.1 Indications on the display

Display information
The display is divided into three different areas.

① Current measured value or fault symbol

② Type of monitoring
③ Symbol of the change-over contact

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 59
3RR24 current monitoring relays
4.5 Diagnostics

The following states and errors are shown on the display:

Display Symbol Meaning

areas
① Ix <-> A The current is below the current range that can be measured. No threshold set for
undershoot.
① Ix <-> A The current is above the current range that can be measured. No threshold set for
overshoot.
① Asy <-> 5 % Currently measured current asymmetry value is displayed.
• Not flashing: Current asymmetry value in the correct range, or delay time is run-
ning.
• Flashing: Threshold overshot, delay time expired, relay has switched.

① Ix <-> 5.0A Currently measured current is displayed.

• Not flashing: Current in the correct range or delay time is running.
• Flashing: Threshold overshot or undershot, delay time expired, relay has switched

① nxI Flashing: Current is above the set blocking current

① I>> Flashing: Fault current detected

① L1 Flashing: Cable break/phase failure detected

① Flashing: Incorrect phase sequence detected

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

② Monitoring for current overshoot or current asymmetry overshoot

② Monitoring of the warning threshold for current overshoot

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for current undershoot

② Monitoring of the warning threshold for current undershoot

(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Range monitoring (monitoring for current overshoot and current undershoot)

② Current is in correct range.

② There is a current overshoot or current asymmetry overshoot.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The current has risen above the set warning threshold.

3UG48/3RR24 monitoring relays for IO-Link

60 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.5 Diagnostics

Display Symbol Meaning

areas
② Current has fallen below threshold.
• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: The current has fallen below the set warning threshold.

③ I▼, I!▼ • Not flashing: Relay contact 31/32 open, relay contact 31/34 closed
I▲, I!▲ • Flashing: Delay time (ON delay or tripping delay) running
• Masked out: Relay contact 31/32 closed, relay contact 31/34 open

1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of the output relay K1 in the
Chapter "Function (Page 50)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 61
3RR24 current monitoring relays
4.5 Diagnostics

4.5.2 Diagnostics via IO-Link

The 3RR24 current monitoring relays with IO-Link connection provide an option for
diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 4- 4 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 55)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set current is higher than the set • Reduce the current.
overshoot threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set current is lower than the set • Increase the current.
undershoot threshold for undershoot.
• Set a lower threshold.
Value above (warning) threshold for Different currents at phases L1, L2 and • Check the currents of the individual
current asymmetry L3. phases.
Phase failure L1 Connection to phase L1 interrupted. Check the electrical connection.
Phase failure L2 Connection to phase L2 interrupted. Check the electrical connection.
Phase failure L3 Connection to phase L3 interrupted. Check the electrical connection.
Phase sequence error Error in phase sequence. Swap the two phases.
Measured value is outside the range The measured current is above or below • Reduce the current.
that can be measured the range that can be measured.
• Increase the current.
Blocking current n x Imax The load current has exceeded the set • Eliminate the cause of blocking.
threshold for current overshoot by at least
• Check the dimensioning of the
n times in at least one phase within a
very short time. motor.

Threshold for fault current exceeded The sum of the individual phase currents • Check the terminals for contamina-
should be 0 A without fault currents. This tion.
message is triggered from a measured
fault current greater than 1.6 A in the • Check the insulation of the cable.
case of S00 (4.0 A in the case of S0; 8.0
A in the case of S2).

3UG48/3RR24 monitoring relays for IO-Link

62 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 4- 5 Diagnostics and messages

Diagnostics and messages IO-Link for PII 2) Data set 92 Display information
event code GE 3) GW 4)
1)

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold for overshoot exceeded 0x8C10 x — x

Blocking current n x I▲ 0x8C10 x — x nxI
Threshold for undershoot violated 0x8C30 x — x

Threshold for fault current exceeded 0x8CB1 x — x I>>

Phase failure L1 0x8CB1 x — x

Phase failure L2 0x8CB1 x — x

Phase failure L3 0x8CB1 x — x

Phase sequence error 0x8CB1 x — x

Measured value is outside the range 0x8C20 — — — A

that can be measured5) A
1) The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link

master via the diagnostics mechanism of IO-Link.

2)With the "process image input" (see "3RR24 current monitoring relays (Page 282)"), you
can determine via the group error (GE) bit or general warning (GW) bit in the user program
whether detailed information on diagnostics or messages is present in diagnostic data set
92. If bit (= 1) is set, you can obtain detailed information on what caused a "group error" or
"general warning" by reading data set 92.
3)GE = Group error: You can find detailed information in diagnostics data set 92 (see
"3RR24 current monitoring relays (Page 282)").
4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
"3RR24 current monitoring relays (Page 282)").
x: Bit set
○: Not relevant
5 )3RR2441 (S00): < 1.6 A or > 16 A; 3RR2443 (S0): < 4.0 A or > 40 A; 3RR2443 (S2): <
8.0 A or > 80 A

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 63
3RR24 current monitoring relays
4.5 Diagnostics

4.5.3 Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3RR24 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"3RR24 current monitoring relays (Page 282)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

3UG48/3RR24 monitoring relays for IO-Link

64 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.6 Circuit diagrams

4.6 Circuit diagrams

4.6.1 Internal circuit diagrams

3RR2441/3RR2442/3RR2443 internal circuit diagrams

Figure 4-2 3RR2441-1AA40 current monitoring relay for IO-Link, 1 changeover contact, 3-phase

Figure 4-3 3RR2441-2AA40/3RR2442-.AA40 current monitoring relay for IO-Link, 1 changeover

contact, 3-phase

Figure 4-4 3RR2443-.AA40 current monitoring relay for IO-Link, 1 CO contact, 3-phase

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 65
3RR24 current monitoring relays
4.7 Technical data

4.7 Technical data

General technical specifications

3RR2441-..... 3RR2442-..... 3RR2443-.....

product brand name SIRIUS
Design of the product multi-phase current monitoring
Size of the contactor can S00 S0 S2
be combined company-
specific
Protection class IP
• on the front IP20

• of the terminal IP20 IP00

Insulation voltage for over- V —

voltage category III accord-
ing to IEC 60664 with
degree of pollution 2 rated
value
Installation altitude at a m 2 000
height over sea level max-
imum
Ambient temperature
• during storage °C -40 … +80

• during operating °C -25 … +60

Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 / IEC 61000-6-4

EMC immunity to interfer- ambience A (industrial sector)
ence according to IEC
60947-1
EMC emitted interference ambience A (industrial sector)
according to IEC 60947-1
Resistance against shock 15g / 11 ms
Resistance against vibration 10 ... 55 Hz / 0.35 10 ... 55 Hz / 0,35
mm mm
Impulse voltage resistance kV 6
rated value
Operating apparent output V·A 2.5
rated value
Rating Rated value W 2.5

3UG48/3RR24 monitoring relays for IO-Link

66 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.7 Technical data

3RR2441-..... 3RR2442-..... 3RR2443-.....

Reference code
• according to DIN 40719 K
extended according to
IEC 204-2 according to
IEC 750

• according to DIN EN K
61346-2
Mechanical operating cycles 10 000 000
as operating time typical
Electrical operating cycles 100 000
as operating time at AC-15
at 230 V typical
Precision of digital display +/-1 digit +/-1 Digit
Adjustable response delay
time
• when starting s 0 … 999.9

• with lower or upper limit s 0 … 999.9

violation
Standby time for restart s 0.2
after fault
Phase number 3
Number of monitored phas- 3
es
Product function
• overcurrent monitoring Yes

• undercurrent monitoring Yes

• overcurrent and undercur- Yes

rent monitoring

• apparent current monitor- Yes

ing

• active current monitoring Yes

• undercurrent recognition Yes

of 3 phases

• phase sequence recogni- Yes

tion

• can be activated or Yes

deactivated phase se-
quence recognition

• self-reset Yes

• reset external Yes

• manual RESET Yes

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 67
3RR24 current monitoring relays
4.7 Technical data

3RR2441-..... 3RR2442-..... 3RR2443-.....

Adjustable response current
• 1 A 1.6 … 16 4 … 40 8 … 80

• 2 A 1.6 … 16 4 … 40 8 … 80

Factor as multiple of the

current monitoring upper
limit
• for the adjustable value 2…5
of a blocking current
Response value residual A 1.5 4 8
current detection at 50/60
Hz typical
Relative metering precision % 5
with regard to measured
value
Type of current for monitor- AC
ing
Measurable current
• for AC A 1.6 … 16 4 … 40 8 … 80

Adjustable switching hystere- A 0.1 … 3 0.1 … 8 0.2 … 16

sis for measured current
value
Relative switching hysteresis % —
for measured current value
Response time maximum s 0.2
Relative repeat accuracy % 2
Temperature drift per °C %/°C 0.1
Current-carrying capacity
• for permanent overcurrent A 16 40 80
maximum permissible

• for overcurrent duration A 320 800 1 600

< 1 s maximum permis-
sible

3UG48/3RR24 monitoring relays for IO-Link

68 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.7 Technical data

Communication

3RR2441-..... 3RR2442-.....
Type of voltage supply via input/ Yes
output link master
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol is supported IO-Link protocol Yes
Data volume
• of the address range of the byte 2
outputs with cyclical transfer total

• of the address range of the byte 4

inputs with cyclical transfer total
Point-to-point cycle time between ms 10
master and IO-Link device minimum

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 69
3RR24 current monitoring relays
4.7 Technical data

Connections 3RR2241 (size S00)

3RR2441-1.... 3RR2441-2....
Design of the electrical connection
• for main current circuit screw-type terminals spring-loaded terminals

• for auxiliary and control current screw-type terminals spring-loaded terminals

circuit
Product function
• removable terminal for main circuit No

• removable terminal for auxiliary Yes

and control circuit
Type of the connectable conductor
cross-section
• for main contacts
– solid 1x (0.5 ... 4 mm²)
– stranded —
– finely stranded
– with conductor end processing 1x (0.5 ... 2.5 mm²)
– without conductor final cutting — 1x (0.5 ... 2.5 mm²)

• for AWG conductors for main 1x (20 ... 12)

contacts

• for auxiliary contacts

– solid 1x (0.5 ... 4 mm²),
2x (0.5 ... 2.5 mm²)
– finely stranded
– with conductor end processing 2x (0.25 ... 1.5 mm²)
– without conductor final cutting — 2x (0.25 ... 1.5 mm²)

• for AWG conductors for auxiliary 2x (24 ... 16)

contacts
Tightening torque
• with screw-type terminals N·m 0.8 … 1.2

Verification of suitability CE / UL / CSA

3UG48/3RR24 monitoring relays for IO-Link

70 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.7 Technical data

Connections 3RR2242 (size S0)

3RR2442-1.... 3RR2442-2....
Design of the electrical connection
• for main current circuit screw-type terminals spring-loaded terminals

• for auxiliary and control current screw-type terminals spring-loaded terminals

circuit
Product function
• removable terminal for main circuit No

• removable terminal for auxiliary and Yes

control circuit
Type of the connectable conductor
cross-section
• for main contacts
– solid 2x (1 ... 2.5 mm²),
2x (2.5 ... 10 mm²)
– stranded —
– finely stranded
– with conductor end processing 2x (1 ... 2.5 mm²),
2x (2.5 ... 6 mm²),
1x 10 mm²
– without conductor final cutting — 1x (1 ... 6 mm²)

• for AWG conductors for main con- 2 x (16 ... 14),

tacts 2x (14 ... 8)

• for auxiliary contacts

– solid 1x (0.5 ... 4 mm²),
2x (0.5 ... 2.5 mm²)
– finely stranded
– with conductor end processing 1x (0.5 ... 2.5 mm²),
2x (0.5 ... 1.5 mm²)
– without conductor final cutting — 2x (0.25 ... 1.5 mm²)

• for AWG conductors for auxiliary 2x (20 ... 14)

contacts
Tightening torque
• with screw-type terminals N·m 0.8 … 1.2

Verification of suitability CE / UL / CSA

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 71
3RR24 current monitoring relays
4.7 Technical data

3RR2443 terminals (size S2)

3RR2443-1.... 3RR2443-3....
Design of the electrical connection
• for main current circuit screw-type terminals

• for auxiliary and control current screw-type terminals spring-loaded terminals

circuit
Product function
• removable terminal for main circuit No

• removable terminal for auxiliary Yes

and control circuit
Type of the connectable conductor
cross-section
• for main contacts
– solid 2x (1 ... 35 mm²), 1x (1 ... 50 mm²)
– stranded 2x (1 ... 35 mm²), 1x (1 ... 50 mm²)
– finely stranded
– with conductor end processing 2x (1 ... 25 mm²), 1x (1 ... 35 mm²)
– without conductor final cutting —

• for AWG conductors for main 2x (18 ... 2), 1x (18 ... 1)
contacts

• for auxiliary contacts

– solid 1x (0.5 ... 4 mm²), 2x (0.5 ... 2.5 mm²)
– finely stranded
– with conductor end processing 1x (0.5 ... 2.5 mm²), 2x (0.25 ... 1.5 mm²)
2x (0.5 ... 1.5 mm²)
– without conductor final cutting — 2x (0.25 ... 1.5 mm²)

• for AWG conductors for auxiliary 2x (20 ... 14) 2x (24 ... 16)
contacts
Tightening torque
• with screw-type terminals N·m 0.8
1.2
Verification of suitability CE / UL / CSA

3UG48/3RR24 monitoring relays for IO-Link

72 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.7 Technical data

Mounting, fixing, dimensions Frame size: S00,S0

3RR2441-1.... 3RR2442-1.... 3RR2441-2.... 3RR2442-2....

Mounting position any
Mounting type direct mounting
Width mm 45
Height mm 79 87 90 109
Depth mm 80 91 80 92
Distance, to be
maintained, to the
ranks assembly
• forwards mm 0

• backwards mm 0

• upwards mm 0

• downwards mm 0

• sidewards mm 0

Distance, to be
maintained, to
earthed part
• forwards mm 0 6

• backwards mm 0

• upwards mm 0 6 0 6

• downwards mm 0 6 0 6

• sidewards mm 6

Distance, to be
maintained, conduc-
tive elements
• forwards mm 0 6

• backwards mm 0

• upwards mm 0 6 0 6

• downwards mm 0 6 0 6

• sidewards mm 6

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 73
3RR24 current monitoring relays
4.7 Technical data

Frame size: S2

3RR2443-1.... 3RR2443-3....
mounting position any
Mounting type direct mounting
Width mm 55
Height mm 99
Depth mm 112
Distance, to be maintained, to the
ranks assembly
• forwards mm 0

• backwards mm 0

• upwards mm 0

• downwards mm 10

• sidewards mm 0

Distance, to be maintained, to
earthed part
• forwards mm 10

• backwards mm 0

• upwards mm 10

• downwards mm 10

• sidewards mm 10

Distance, to be maintained, conduc-

tive elements
• forwards mm 10

• backwards mm 0

• upwards mm 10

• downwards mm 10

• sidewards mm 10

3UG48/3RR24 monitoring relays for IO-Link

74 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3RR24 current monitoring relays
4.7 Technical data

Auxiliary circuit

3RR2441-..... 3RR2442-.....
Design of the contact element of closed-circuit current / open-
the output relay circuit current
Operating current at 17 V minimum mA 5
Number of changeover contacts for 1
auxiliary contacts
Operating current of the auxiliary
contacts
• at AC-15
– at 24 V A 3
– at 230 V A 3
– at 400 V A —

• at DC-13 at 24 V A 1

• at DC-13 at 125 V A 0.2

• at DC-13 at 250 V A 0.1

Supply voltage

3RR2441-..... 3RR2442-.....
Type of supply voltage DC
Supply voltage 1 for DC
• rated value V 24

• initial rated value V 18

• final rated value V 30

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 75
3RR24 current monitoring relays
4.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

76 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4815 / 3UG4816 line monitoring relays 5
5.1 Application areas

Application areas
The various line monitoring relays are used, for example, in the following applications:

Table 5- 1 Application areas of the line monitoring relays

Function Application
Phase sequence • Direction of rotation of the drive
• Refrigeration trucks
• Refrigerators
• Saws
• Pumps
• Rollers
• Transportation of persons (elevators, moving staircases and walk-
ways)
Phase failure • A fuse has tripped
• Control supply voltage failure
• Cable break
• Crane systems
• Electrical welding
• Emergency generating sets (banks, hospitals, alarm systems, power
plants)
• Transportation of persons (elevators, moving staircases and walk-
ways)
Phase asymmetry • Motor protection (overheating of the motor due to asymmetric voltage)
• Detection of asymmetric systems

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 77
3UG4815 / 3UG4816 line monitoring relays
5.1 Application areas

Function Application
Undervoltage • Increased current on a motor with corresponding overheating
• Unintended device reset
• Blackout – particularly with battery supply
• Fork-lift trucks
• Heating systems
• Cranes
• Elevators
• Protection on unstable systems (switchover to emergency current,
monitoring of the generator)
Overvoltage • System protection against destruction caused by supply overvoltages
• Energy supply to the line
• Lamps (UV lamps, laser lamps, OP lighting, tunnels, traffic lights)

3UG48/3RR24 monitoring relays for IO-Link

78 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.2 Operator controls and connection terminals

5.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Terminal block (removable)
Connection is possible using screw-type terminals or spring-loaded termi-
nals.
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
L1, L2, L3 Measuring signal (line voltage)
N Neutral conductor (only on 3UG4816)
L+ Supply voltage for IO-Link
C/Q Communication signal / switching signal
L- Ground IO-Link
12 Output relay K1 CO contact NC contact
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 91)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 79
3UG4815 / 3UG4816 line monitoring relays
5.3 Functionality

5.3 Functionality

General functionality
The 3UG4815 line monitoring relays monitor a three-phase system for phase sequence,
phase failure, undervoltage, overvoltage, and phase asymmetry.

Note
The 3UG4816 line monitoring relays have the same functions as the 3UG4815 monitoring
relays and additionally monitor the neutral conductor for failure.

The 3UG4815 / 3UG4816 line monitoring relays have a wide-range input.

The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The 3UG4815 / 3UG4816 line monitoring relays have an output relay K1.
The 3UG4815 / 3UG4816 line monitoring relays have a display and are parameterized with
three keys. The devices can also be parameterized via IO-Link and transfer the measured
voltage values and error messages to a controller.
You will find the setting ranges and factory settings of the 3UG4815 / 3UG4816 line
monitoring relays in Chapter "Operation (Page 82)."
You can find a description of the individual parameters in the Chapter Parameters
(Page 247).
You can find the full data sets in the Chapter "Process data and data sets (Page 279)".

Monitoring
As soon as the supply voltage is applied or the monitoring relay is reset, the set stabilization
delay begins (stDel). During this time, undershooting or overshooting of the set threshold
values will not cause the CO contact to respond but instead will result in a restart of the
stabilization delay.
You can find further information on the stabilization delay in the Chapter "Parameters
(Page 247)".
The output relay K1 responds in accordance with the set relay switching response (closed-
circuit principle NC or open-circuit principle NO).
If a fault occurs (phase failure, incorrect phase sequence, phase asymmetry, voltage
undershoot or voltage overshoot), the output relay K1 switches in accordance with the relay
switching response. In the case of voltage undershoot or voltage overshoot, the output
relay K1 does not respond until expiry of the set tripping delay time (U▼Del, U▲Del). If the
parameterized (warning) threshold for voltage asymmetry is overshot or undershot, the
output relay K1 does not respond until the set tripping delay time (AsyDel) has expired. On
phase failure, monitoring of the other quantities is deactivated. The measured voltage of all
three phases is set to the maximum value (7FFF).
In the case of incorrect direction of rotation, the devices immediately shut down.

3UG48/3RR24 monitoring relays for IO-Link

80 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.3 Functionality

Even if monitoring for undervoltage is deactivated (U▼ = OFF) when the voltage falls below a
measurement range limit (3UG4815: 160 V and 3UG4816: 90 V), phase failure or neutral
failure (on the 3UG4816 only) will be signaled and the output relay K1 will change its
switching state.
The display indicates the following voltages in the case of the line monitoring relay:
● 3UG4815: Line-to-line voltage between L1 and L2, L1 and L3, L2 and L3
● 3UG4816: Line-to-neutral voltage between L1 and N, L2 and N, L3 and N

It is possible to switch between the individual voltage values using the arrow keys .
Thanks to a special measuring method, a phase failure is detected with certainty despite
wide-range voltage from 160 to 690 V AC and power recovery of up to 80% by the load.

Note
The specified voltages represent the absolute thresholds.

You can find the switching states of the output relay K1 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 85)".

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4815 and 3UG4816 line monitoring relays work
in standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a
semiconductor output that switches on a violation of the warning threshold for undershoot,
overshoot or voltage asymmetry.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 81
3UG4815 / 3UG4816 line monitoring relays
5.4 Operation

Function diagrams

Memory = no Memory = no
Relay switching response = NC (closed-circuit prin- Relay switching response = NO (open-circuit princi-
ciple) ple)

5.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

3UG48/3RR24 monitoring relays for IO-Link

82 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.4 Operation

Parameter information
The table below shows the settable parameter information of the 3UG4815 and
3UG4816 line monitoring relays:

Table 5- 2 Parameter information, 3UG4815 and 3UG4816 line monitoring relays

Menu level / Parameters Setting range Increment Factory setting

IO-Link Minimum value Maximum value
"RUN" / Threshold for undershoot 160 V or OFF1) 690 V or OFF1) 0.1 V4) 375 V1)
IO-Link (U▼) 90 V or OFF2) 400 V or OFF2) 215 V2)
"RUN" / Threshold for overshoot 160 V or OFF1) 690 V or OFF1) 0.1 V4) 425 V1)
IO-Link (U▲) 90 V or OFF2) 400 V or OFF2) 245 V2)
"RUN" / Warning threshold for un- 160 V or OFF1) 690 V or OFF1) 0.1 V4) 375 V1)
IO-Link dershoot (U!▼) 90 V or OFF2) 400 V or OFF2) 215 V2)
"RUN" / Warning threshold for over- 160 V or OFF1) 690 V or OFF1) 0.1 V4) 425 V1)
IO-Link shoot (U!▲) 90 V or OFF2) 400 V or OFF2) 245 V2)
"SET" / Hysteresis (Hyst) 0.1 V or OFF 20.0 V or OFF 0.1 V 5.0 V
IO-Link
"SET" / Stabilization delay (stDel) 0s local: 999 s local: 0.1 s3) Disabled (0 s)
IO-Link IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Tripping delay time (U▼Del) 0s local: 999 s local: 0.1 s3) Disabled (0 s)
IO-Link IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Tripping delay time (U▲Del) 0s local: 999 s local: 0.1 s3) Disabled (0 s)
IO-Link IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Reset response (Mem) local: no = Auto- local: -- local: no = Auto-
IO-Link reset yes = Hand-RESE reset
IO-Link: Automatic T IO-Link: Automat-
IO-Link: Manual ic
"SET" / Phase sequence monitoring local: no local: yes -- local: yes
IO-Link ( ) IO-Link: Disabled IO-Link: Enabled IO-Link: Enabled
"SET" / Relay switching response Closed-circuit principle (NC) -- Closed-circuit
IO-Link (closed-circuit principle NC / or principle (NC)
open-circuit principle NO)
Open-circuit principle (NO)
IO-Link Threshold for voltage 0.1 % 20 % 0.1 % 5%
asymmetry (Asy)
IO-Link Warning threshold for volt- 0.1 % 20 % 0.1 % 5%
age asymmetry (Asy!)
IO-Link Tripping delay time for 0s local: 999 s local: 0.1 s3) Disabled (0 s)
asymmetry (AsyDel) IO-Link: 999.9 s IO-Link: 0.1 s
IO-Link Hysteresis for voltage 0.1 % 5% 0.1 % 2%
asymmetry

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 83
3UG4815 / 3UG4816 line monitoring relays
5.4 Operation

Menu level / Parameters Setting range Increment Factory setting

IO-Link Minimum value Maximum value
IO-Link Stabilization delay (at Pow- Disabled Enabled -- Enabled
er ON)
IO-Link Stabilization delay (at man- Disabled Enabled -- Enabled
ual reset)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnostics Disabled Enabled -- Enabled
IO-Link Local threshold change Disabled Enabled -- Enabled
IO-Link Local parameter change Disabled Enabled -- Enabled
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error memory Disabled Enabled -- Disabled
IO-Link Analog value coding 0 (Disabled ) 255 -- 48
1) 3UG4815 line monitoring relay (Ux-y)
2) 3UG4816 line monitoring relay (Ux-N)
3) up to 99.9 s; at values > 99.9 s, the increment is 1 s
4) up to 99.9 V; at values > 99.9 V, the increment is 1 V

Note
If a time is set via IO-Link within the value range 100.0 to 999.9 s with one decimal place, the
display will show only the value without the decimal place.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on the parameters of the 3UG4815 and 3UG4816 line
monitoring relays that can be set via IO-Link in the Chapter "Process data and data sets
(Page 279)".
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

3UG48/3RR24 monitoring relays for IO-Link

84 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

5.5 Diagnostics

5.5.1 Indication on the display

Display information
The display is basically divided into three different areas.

① Voltage measured value or fault symbol

② Type of monitoring
③ Symbol of the change-over contact

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 85
3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

The following states and errors are shown on the display:

Display Symbol Meaning

areas
① >xyz Measured value is above the range that can be measured.
3UG4815: xyz = 690
3UG4816: xyz = 400
① 200V <-> U1-2, U2-3, Currently measured voltage or U1-2, U2-3, U3-1 (3UG4815) /
U3-1 (3UG4815) U1-N, U2-N, U3-N (3UG4816) is displayed.
200V <-> U1-N, U2-N, • Not flashing: Voltage in the correct range or delay time is running
U3-N (3UG4816)
• Flashing: U1-2, U2-3, U3-1 (3UG4815) /
U1-N, U2-N, U3-N (3UG4816) overshot or undershot, delay time expired, re-
lay has switched

① Flashing: Phase failure detected

① Asy <-> 5 % Flashing: Asymmetry has been exceeded

① Flashing: Incorrect phase sequence detected

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

② Monitoring for voltage overshoot

② Monitoring of the warning threshold for voltage overshoot

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for voltage undershoot

3UG48/3RR24 monitoring relays for IO-Link

86 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

Display Symbol Meaning

areas
② Monitoring of the warning threshold for voltage undershoot
(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Voltage is in correct range.

② A voltage undershoot has occurred.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The voltage has risen above the set warning threshold.

② A voltage undershoot has occurred.

• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: The voltage has fallen below the set warning threshold.

③ U▼, U!▼ • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
U▲, U!▲ • Flashing: Delay time (ON delay or tripping delay) running
Asy, Asy! • Masked out: Relay contact 11/12 closed, relay contact 11/14 open

1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

Note
If the monitoring relays are used downstream of a frequency converter, it is necessary to
obtain a waveform without additional zero crossings of the voltage. This can be achieved
with the help of a sine-wave filter.

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of the output relay K1 in the
Chapter "Functionality (Page 80)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 87
3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

5.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

In the 3UG4815 and 3UG4816 line monitoring relays with IO-Link connection, there is the
option for diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 5- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 82)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set voltage is higher than the set • Reduce the voltage.
overshoot threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set voltage is lower than the set • Increase the voltage.
undershoot threshold for undershoot.
• Set a lower threshold.
Value above (warning) threshold for Different voltage at phases L1, L2 and • Check the voltages of the individual
voltage asymmetry L3. phases.
• Set a higher threshold.
Phase failure L1 Connection to phase L1 interrupted. Check the electrical connection.
Phase failure L2 Connection to phase L2 interrupted. Check the electrical connection.
Phase failure L3 Connection to phase L3 interrupted. Check the electrical connection.
Phase sequence error Error in phase sequence. Swap the two phases.
Phase failure N conductor 1) Connection to N conductor interrupted. Check the electrical connection.
Measured value is outside the range The measured voltage is above or below • Reduce the voltage.
that can be measured the range that can be measured.
• Increase the voltage.

1) Only on the 3UG4816 line monitoring relays.

3UG48/3RR24 monitoring relays for IO-Link

88 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 5- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set 92 Display information
code 1) GE 3) GW 4) 3UG4815 3UG4816
Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold for overshoot exceeded 0x8C10 x — x

Threshold for undershoot violated 0x8C30 x — x
Threshold for voltage asymmetry 0x8C10 x — x
exceeded
Phase failure L1 0x8CB1 x — x

Phase failure L2 0x8CB1 x — x

Phase failure L3 0x8CB1 x — x

Phase sequence error 0x8CB1 x — x

Phase failure N conductor 0x8CB1 x — x —

Measured value is outside the range 0x8C20 — — — >xyz

that can be measured5)

The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link
1)

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4815 line monitoring relay (Page 293)" for
3UG4815 and "3UG4816 line monitoring relay (Page 302)" for 3UG4816), you can determine
via the group error (GE) bit or general warnings (GW) bit in the user program whether
detailed information on diagnostics or messages is present in diagnostics data set 92. If bit
(= 1) is set, you can obtain detailed information on what caused a "group error" or "general
warning" by reading data set 92.
3)GE = Group error: You can find detailed information in diagnostics data set 92 (see the
Chapter "System commands - data set (index) 2 (Page 296)" for 3UG4815 and the Chapter
"System commands - data set (index) 2 (Page 305) " for 3UG4816).
4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 296)" for 3UG4815 and the
Chapter "System commands - data set (index) 2 (Page 305) " for 3UG4816).
x: Bit set
○: Not relevant
5) 3UG4815: > 690 V (line-to-line voltage) or 3UG4816: > 400 V (line-to-neutral voltage)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 89
3UG4815 / 3UG4816 line monitoring relays
5.5 Diagnostics

5.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

90 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.6 Circuit diagrams

5.6 Circuit diagrams

5.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4815 / 3UG4816

Figure 5-1 3UG4815 line monitoring relay for IO-Link

Figure 5-2 3UG4816 line monitoring relay for IO-Link

Note
It is not necessary to fuse the measuring circuit to protect the device. Fusing for line
protection depends on the cross-section used.

Note
The 3UG4815 and 3UG4816 line monitoring relays are only suitable for line frequencies of
50 / 60 Hz!

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 91
3UG4815 / 3UG4816 line monitoring relays
5.6 Circuit diagrams

5.6.2 Typical circuit diagrams

3UG4815

Figure 5-3 3UG4815 line monitoring relay

3UG4816

Figure 5-4 3UG4816 line monitoring relay

3UG48/3RR24 monitoring relays for IO-Link

92 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

5.7 Technical data

Measuring circuit

3UG4815-..... 3UG4816-.....
Type of voltage for monitoring AC
Number of poles for main current 3
circuit
Measurable voltage
• for AC V 160 … 690 90 … 400

Adjustable voltage range V 160 … 690 90 … 400

Adjustable response delay time
• when starting s 0 … 999.9

• with lower or upper limit violation s 0 … 999.9

General technical details

3UG4815-..... 3UG4816-.....
Product function Phase monitoring relay
Design of the display LCD
Type of display LED No
Product function
• undervoltage recognition Yes

• overvoltage recognition Yes

• phase sequence recognition Yes

• phase disturbance recognition Yes

• asymmetry recognition Yes

• overvoltage recognition of 3 phas- Yes

es

• undervoltage recognition of 3 Yes

phases

• tension window recognition of 3 Yes

phases

• reset external Yes

• self-reset Yes

• open-circuit or closed-circuit current Yes

principle

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 93
3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

3UG4815-..... 3UG4816-.....
Starting time after the control supply s 1
voltage has been applied
Response time maximum ms 450
Relative adjustment accuracy % 0.2
Relative metering precision % 5
Precision of digital display +/-1 digit
Relative repeat accuracy % 1
Type of voltage of the controlled DC
supply voltage
Control supply voltage for DC rated V 24
value
Operating range factor control supply 1
voltage rated value for DC
Impulse voltage resistance rated kV 6
value
Recorded real power W 2
Protection class IP IP20
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 / IEC 61000-6-4
Operating current at 17 V minimum mA 20
Continuous current of the DIAZED A 4
fuse link of the output relay
Resistance against vibration according 1 … 6 Hz: 15 mm, 6 … 500 Hz: 2g
to IEC 60068-2-6
Resistance against shock according sinusoidal half-wave 15g / 11 ms
to IEC 60068-2-27
Current carrying capacity of output
relay
• at AC-15
– at 250 V at 50/60 Hz A 3
– at 400 V at 50/60 Hz A 3

• at DC-13
– at 24 V A 1
– at 125 V A 0.2
– at 250 V A 0.1
Installation altitude at a height over m 2 000
sea level maximum
Conductor-bound parasitic coupling 2 kV
BURST according to IEC 61000-4-4
Conductor-bound parasitic coupling 2 kV
conductor-earth SURGE according to
IEC 61000-4-5
Conductor-bound parasitic coupling 1 kV
conductor-conductor SURGE according
to IEC 61000-4-5

3UG48/3RR24 monitoring relays for IO-Link

94 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

3UG4815-..... 3UG4816-.....
Electrostatic discharge according to 6 kV contact discharge / 8 kV air discharge
IEC 61000-4-2
Field-bound parasitic coupling accord- 10 V/m
ing to IEC 61000-4-3
Thermal current of the contact- A 5
affected switching element maximum
Degree of pollution 2
Ambient temperature
• during operating phase °C -25 … +60

• during storage °C -40 … +85

• during transport °C -40 … +85

Galvanic isolation between entrance Yes

and outlet
Galvanic isolation between the volt- Yes
age supply and other circuits
Mechanical operating cycles as oper- 10 000 000
ating time typical
Electrical operating cycles as operat- 100 000
ing time at AC-15 at 230 V typical
Operating cycles with 3RT2 contactor 1/h 5 000
maximum

Communication

3UG4815-..... 3UG4816-.....
Type of voltage supply via input/ Yes
output link master
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol will be supported IO-Link Yes
protocol
Data volume
• of the address range of the byte 2
outputs with cyclical transfer total

• of the address range of the byte 4

inputs with cyclical transfer total
Point-to-point cycle time between ms 10
master and IO-Link device minimum

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 95
3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

Mechanical design

3UG4815-1.... 3UG4816-1.... 3UG4815-2.... 3UG4816-2....

Width mm 22.5
Height mm 102 103
Depth mm 91
Built in orientation any
Distance, to be
maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be
maintained, to the
ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be
maintained, conduc-
tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Type of mounting snap-on mounting

Product function Yes
removable terminal
for auxiliary and
control circuit
Design of the elec- screw-type terminals spring-loaded terminals
trical connection

3UG48/3RR24 monitoring relays for IO-Link

96 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

3UG4815-1.... 3UG4816-1.... 3UG4815-2.... 3UG4816-2....

Type of the con-
nectable conductor
cross-section
• solid 1x (0.5 ... 4 mm2), 2x (0.25 ... 1.5 mm2)
2x (0.5 ... 2.5 mm2)
• finely stranded
– with wire end 1x (0.5 ... 2.5 mm2), 2 x (0.25 ... 1.5 mm2)
processing 2x (0.5 ... 1.5 mm2)
– without wire — 2x (0.25 ... 1.5 mm2)
end pro-
cessing
• for AWG conduc-
tors
– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type N·m 0.8 … 1.2 —…
terminals
Number of change- 1
over switches de-
layed switching

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 97
3UG4815 / 3UG4816 line monitoring relays
5.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

98 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4822 current monitoring relays 6
6.1 Application areas

Application areas
The current monitoring relays are used, for example, in the following applications:

Table 6- 1 Application areas of the current monitoring relays

Function Application
• Undercurrent monitoring and overcurrent • Emergency lighting (failure of a lamp → drop
monitoring in current strength in the system)
• Monitoring the functionality of electrical loads • Heating systems (electroplating plants, plastic
• Wire-break monitoring injection machines, paintshops)
• Lamps (tunnels, OP lighting, traffic lights,
signal systems, UV lamps, infrared radiators,
laser lamps)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 99
3UG4822 current monitoring relays
6.2 Operator controls and connection terminals

6.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Terminal block (removable):
Connection is possible using screw terminals or spring-loaded terminals
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
L+ Supply voltage for IO-Link
C/Q Communication signal / switching signal
L- Ground IO-Link
M Measuring signal input -
IN Measuring signal input +
12 Output relay K1 CO contact NC contact
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 115)".

3UG48/3RR24 monitoring relays for IO-Link

100 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.3 Functionality

6.3 Functionality

General functionality
Depending on the set threshold, the 3UG4822 current monitoring relays monitor a single-
phase AC load current (RMS value) or DC load current flowing over terminals IN and M of
the device for overshoot (I▲) or undershoot (I▼) or in window monitoring (I▲ and I▼). The true
root mean square value (tRMS) of the current is measured.
The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The 3UG4822 current monitoring relays have a display and are parameterized with three
keys. The devices can also be parameterized via IO-Link and transfer the measured current
values and error messages to a controller.
You can find the setting ranges and factory settings of the 3UG4822 current monitoring
relays in the Chapter "Operation (Page 106)".
You can find a description of the individual parameters in the Chapter Parameters
(Page 247).
You can find the full data sets in the Chapter "Process data and data sets (Page 279)".

Monitoring
If the supply voltage is switched on and no load current is flowing yet, the display will indicate
"I " and show a symbol for current overshoot monitoring, current undershoot
monitoring, or range monitoring.
ON-delay time
If the load current overshoots the lower measuring range limit 0.05 A, the set ON-delay time
begins (onDel). During this time, undershooting or overshooting of the set threshold values
will not result in a relay response of the CO contact.
Tripping delay time
The set tripping delay time (I▼Del, I▲Del) starts if the load current flowing under normal
operating conditions overshoots or undershoots the corresponding set threshold value. After
expiry of this time, the output relay K1 changes the switching state, depending on the set
relay switching response. On the display, the currently displayed measuring value and the
symbol for undershoot or overshoot flash. An output change-over contact is available as a
signaling contact.

Note

For AC currents I > 10 A, commercially available current transformers, e.g. 4NC, can be
used as accessories. You will find more information in Catalog LV10
(www.siemens.com/lowvoltage/infomaterial).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 101
3UG4822 current monitoring relays
6.3 Functionality

Using the "transformer transmission factor" parameter (Scale), the display and transmission
of the measured values via IO-Link can reproduce the measured primary current. The
maximum primary current that can be measured is 750 A.
Relay switching response
The relay switching response can be defined in order to adapt the current monitoring relay to
different external circuit connections and applications.
If the closed-circuit principle (NC) is set, active switching of the relay when no fault is
pending also ensures that a power failure is detected as a fault. If the open-circuit principle
(NC) is set, active switching of the relay only when a fault occurs means that a power failure
is not detected as a fault.
With the setting US = on, the relay switches to the correct state when the supply voltage is
applied but waits to detect the current flow before actually monitoring. The monitoring relay is
thus switched on without generating an error message because, for example. the motor is
not yet running and no current is flowing.
With parameterization NC / US = on, a motor can also be switched directly by closing the
monitoring relay if the output relay K1 switches the contactor coil voltage. However, a defect
that prevents current from flowing is not signaled with this setting. This can be suitably
handled by setting the relay switching response to NC / I > 50 mA. When the supply voltage
is applied, the output relay K1 is switched to the operate condition and the ON-delay time
(onDel) is started. If current is not flowing normally after this time has elapsed, the output
relay will switch back to the fault condition.

If a motor is not to be started directly using the monitoring relay, but in parallel using a
pushbutton, with the monitoring relay ensuring the contactor holding, the switching response
can be set accordingly.
With the setting I > 50 mA in conjunction with a set ON-delay time onDel = 0, the output relay
K1 will not switch to the correct state until a current is actually measured. In this case, the
monitoring relay will hold the contactor until a fault occurs or the current flow is interrupted by
a further button or switch. If an ON-delay time is necessary, initial switching of the output
relay on application of the supply voltage or on starting the ON-delay time must be
suppressed by means of external logic.

Note
The name of the parameter values is based on the assumption that the ON-delay time
onDel = 0 is set. The output relay K1 then responds either immediately when the supply
voltage US is applied or after measurement of a current flow on the set NC or NO working
principle.

You can find the switching states of the output relay K1 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 109)".

3UG48/3RR24 monitoring relays for IO-Link

102 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.3 Functionality

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4822 current monitoring relays work in
standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a semiconductor
output that switches on a violation of the warning threshold for undershoot or overshoot.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 103
3UG4822 current monitoring relays
6.3 Functionality

Function diagrams (from application of the supply voltage Us = on)

Memory = no Memory = no
Relay switching response = NC (closed-circuit Relay switching response = NO (open-circuit princi-
principle) ple)
Us = on Us = on

J = Currently measured current value

I = Set threshold value for the current

3UG48/3RR24 monitoring relays for IO-Link

104 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.3 Functionality

Function diagrams (on reaching the lower measuring range limit of the measuring current I > 50 mA)

Memory = no Memory = no
Relay switching response = NC (closed-circuit Relay switching response = NO (open-circuit princi-
principle) ple)
I > 50 mA I > 50 mA

J = Currently measured current value

I = Set threshold value for the current

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 105
3UG4822 current monitoring relays
6.4 Operation

6.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

Parameter information
The table below shows the settable parameter information of the 3UG4822 current
monitoring relay:

Table 6- 2 Parameter information, 3UG4822 current monitoring relay

Menu level / Parameters Setting range Increment Factory setting

IO-Link
Minimum value Maximum value
"RUN" / Threshold for undershoot 0.05 A or OFF 10.0 A or OFF 0.01 A 1.5 A
IO-Link (I▼)
"RUN" / Threshold for overshoot 0.05 A or OFF 10.0 A or OFF 0.01 A 2.5 A
IO-Link (I▲)
"RUN" / Warning threshold for 0.05 A or OFF 10.0 A or OFF 0.01 A 1.5 A
IO-Link undershoot (I!▼)
"RUN" / Warning threshold for 0.05 A or OFF 10.0 A or OFF 0.01 A 2.5 A
IO-Link overshoot (I!▲)
"SET" / Hysteresis (Hyst) 0.01 A or OFF 5.0 A or OFF 0.01 A 0.5 A
IO-Link
"SET" / ON-delay time (onDel) 0s local: 999 s local: 0.1 s2) Disabled (0 s)
IO-Link IO-Link: 999.9 s IO-Link: 0.1 s
IO-Link ON-delay time (at Power Disabled Enabled -- Enabled
ON)
IO-Link ON-delay time (at manual Disabled Enabled -- Enabled
reset)
IO-Link ON-delay time (at restart) Disabled Enabled -- Disabled
"SET" / Tripping delay time 0s local: 999 s local: 0.1 s2) Disabled (0 s)
IO-Link (I▼Del) IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Tripping delay time 0s local: 999 s local: 0.1 s2) Disabled (0 s)
IO-Link (I▲Del) IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / Reset response (Mem) local: no = Auto- local: -- local: no = Auto-
IO-Link reset yes = Hand-RESET reset
IO-Link: Automatic IO-Link: Manual IO-Link: Automat-
ic

3UG48/3RR24 monitoring relays for IO-Link

106 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.4 Operation

Menu level / Parameters Setting range Increment Factory setting

IO-Link Minimum value Maximum value
"SET" / Relay switching response [00] Closed-circuit principle NC, I > 50 mA -- [00] Closed-circuit
IO-Link (closed-circuit princi- [01] Open-circuit principle NO, I > 50 mA principle NC,
ple NC / open-circuit [10] Closed-circuit principle NC, Us = on I > 50 mA
principle NO) [11] Open-circuit principle NO, Us = on
"SET" / Transformer transmission 2 or OFF 7503) 11) Disabled (OFF)
IO-Link factor (Scale)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnostics Disabled Enabled -- Enabled
IO-Link Local threshold change Disabled Enabled -- Enabled
IO-Link Local parameter change Disabled Enabled -- Enabled
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error memory Disabled Enabled -- Disabled
IO-Link Analog value coding 0 (Disabled) 255 -- 16
1) To 20. For values from 20 to 100, the increment is 5.

For values from 100 to 500, the increment is 10.

For values from 500 to 750, the increment is 50.
2) up to 99.9 s; at values > 99.9 s, the increment is 1 s
3) The maximum value refers to a current transformer with a secondary current of 1 A. The

measuring range of the primary current is limited to 750 A.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 107
3UG4822 current monitoring relays
6.4 Operation

The following table provides an overview of the settable thresholds for the transformer
transmission factor and the resulting thresholds for the primary current.

Primary current (in A) Secondary current (in A)

5 1
Transformer transmission factor (Scale)
-- OFF OFF
5 1 5
10 2 10
15 3 15
20 4 20
25 5 25
30 6 30
40 8 40
50 10 50
60 12 60
75 15 75
80 16 80
100 20 100
150 30 150
200 40 200
250 50 250
300 60 300
400 80 400
500 100 500
600 120 600
750 150 750

Note
Setting OFF for the transformer transmission factor defines a current measurement range of
0 to 10 A.

Note
If a time is set via IO-Link within the value range 100.0 to 999.9 s with one decimal place, the
display will show only the value without the decimal place.

Note
"Overshoot" monitoring mode is activated when the undershoot threshold is set to OFF.
"Undershoot" monitoring mode is activated when the overshoot threshold is set to OFF.

3UG48/3RR24 monitoring relays for IO-Link

108 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.5 Diagnostics

Note
Deactivating monitoring
If the upper and lower threshold values are deactivated (OFF), monitoring will cease for:
• Current overshoot
• Current undershoot
The up-to-date measured value is displayed permanently.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on those parameters of the 3UG4822 current monitoring
relay for IO-Link that can be set via IO-Link in the Chapter "Process data and data sets
(Page 279)".
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

6.5 Diagnostics

6.5.1 Indication on the display

Display information
The display is divided into three different areas.

① Current measured value or fault symbol

② Type of monitoring
③ Symbol of the change-over contact

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 109
3UG4822 current monitoring relays
6.5 Diagnostics

The following states and errors are shown on the display:

Display Symbol Meaning

areas
① I The current is below the current range that can be measured.

① I The current is above the current range that can be measured.

① 5.0A Currently measured current is displayed.

• Not flashing: Current in the correct range or delay time is running
• Flashing: Threshold overshot or undershot, delay time expired, relay has switched

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

② Monitoring for current overshoot

② Monitoring of the warning threshold for current overshoot

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for current undershoot

② Monitoring of the warning threshold for current undershoot

(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Current is in correct range.

② Current has risen above threshold.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The current has risen above the set warning threshold.

② Current has fallen below threshold.

• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: The current has fallen below the set warning threshold.

③ I▼, I!▼ • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
I▲, I!▲ • Flashing: Delay time (ON delay or tripping delay) running
• Masked out: Relay contact 11/12 closed, relay contact 11/14 open

1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

110 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.5 Diagnostics

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of the output relay K1 in the
Chapter "Functionality (Page 101)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 111
3UG4822 current monitoring relays
6.5 Diagnostics

6.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

The 3UG4822 current monitoring relays with IO-Link connection provide an option for
diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 6- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 106)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set current is higher than the set • Reduce the current.
overshoot threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set current is lower than the set • Increase the current.
undershoot threshold for undershoot.
• Set a lower threshold.
Measured value is outside the range The measured current is above or below • Reduce the current.
that can be measured the range that can be measured.
• Increase the current.

3UG48/3RR24 monitoring relays for IO-Link

112 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 6- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set 92 Display information
code 1) GE 3) GW 4)

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold for overshoot exceeded 0x8C10 x — x

Threshold for undershoot violated 0x8C30 x — x
Measured value is outside the range 0x8C20 — — — I
that can be measured I
1) The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4822 current monitoring relays (Page 311)"), you
can determine via the group error (GE) bit or general warning (GW) bit in the user program
whether detailed information on diagnostics or messages is present in diagnostic data set
92. If bit (= 1) is set, you can obtain detailed information on what caused a "group error" or
"general warning" by reading data set 92.
GE = Group error: You can find detailed information in diagnostics data set 92 (see the
3)

Chapter "System commands - data set (index) 2 (Page 314)").

4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 314)").
x: Bit set
○: Not relevant

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 113
3UG4822 current monitoring relays
6.5 Diagnostics

6.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

114 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.6 Circuit diagrams

6.6 Circuit diagrams

6.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4822

Figure 6-1 3UG4822 current monitoring relay for IO-Link

Note
On the 3UG4822 current monitoring relays for IO-Link, the measuring circuit and the IO-Link
circuit are electrically isolated.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 115
3UG4822 current monitoring relays
6.6 Circuit diagrams

6.6.2 Typical circuit diagrams

3UG4822

Figure 6-2 3UG4822-.AA40 single-phase operation

Figure 6-3 3UG4822-.AA40 three-phase operation

3UG48/3RR24 monitoring relays for IO-Link

116 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.7 Technical data

6.7 Technical data

Measuring circuit

3UG4822-.....
Number of poles for main current circuit 1
Type of current for monitoring AC/DC
Measurable current
• initial value A 0.05

• final value A 10

• for AC A 0.05 … 750

Measurable line frequency Hz 500 … 40

Internal resistance of the measuring circuit Ω 0.005
Adjustable response current
• 1 A 0.05 … 10

• 2 A 0.05 … 10

Adjustable response delay time

• when starting s 0 … 999.9

• with lower or upper limit violation s 0 … 999.9

Adjustable switching hysteresis for measured current value mA 5 … 10

Stored energy time at mains power cut minimum s —
Operating voltage
• rated value V 24

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 117
3UG4822 current monitoring relays
6.7 Technical data

General technical details

3UG4822-.....
Product function Current monitoring relay
Design of the display LCD
Product function
• overcurrent recognition of 1 phase Yes

• overcurrent recognition of 3 phases No

• undercurrent recognition of 1 phase Yes

• undercurrent recognition of 3 phases No

• overcurrent recognition DC Yes

• undercurrent recognition DC Yes

• current window recognition DC Yes

• tension window recognition of 1 phase No

• tension window recognition of 3 phases No

• reset external Yes

• self-reset Yes

• open-circuit or closed-circuit current principle Yes

Starting time after the control supply voltage has been s 1

applied
Response time maximum ms 450
Relative metering precision % 5
Precision of digital display +/-1 digit
Relative temperature-related measurement deviation % 5
Relative repeat accuracy % 1
Type of voltage of supply voltage DC
Supply voltage 1 for DC rated value V 24
Supply voltage 1 for DC V 18 … 30
Impulse voltage resistance rated value kV 6
Recorded real power W 2
Protection class IP IP20
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 /
IEC 61000-6-4
Operating current at 17 V minimum mA 10
Continuous current of the DIAZED fuse link of the out- A 4
put relay
Resistance against vibration according to IEC 60068-2-6 1 … 6 Hz: 15 mm, 6 … 500 Hz: 2g
Resistance against shock according to IEC 60068-2-27 sinusoidal half-wave 15g / 11 ms

3UG48/3RR24 monitoring relays for IO-Link

118 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.7 Technical data

3UG4822-.....
Current carrying capacity of output relay
• at AC-15
– at 250 V at 50/60 Hz A 3
– at 400 V at 50/60 Hz A 3

• at DC-13
– at 24 V A 1
– at 125 V A 0.2
– at 250 V A 0.1
Current-carrying capacity for permanent overcurrent maxi- A 15
mum permissible
Installation altitude at a height over sea level maximum m 2 000
Conductor-bound parasitic coupling BURST according to 2 kV
IEC 61000-4-4
Conductor-bound parasitic coupling conductor-earth SURGE 2 kV
according to IEC 61000-4-5
Conductor-bound parasitic coupling conductor-conductor 1 kV
SURGE according to IEC 61000-4-5
Electrostatic discharge according to IEC 61000-4-2 6 kV contact discharge / 8 kV air dis-
charge
Field-bound parasitic coupling according to IEC 61000-4-3 10 V/m
Thermal current of the contact-affected switching element A 5
maximum
Maximum permissible voltage for safe disconnection
• between control and auxiliary circuit V 690

• between auxiliary circuit and auxiliary circuit V 300

Degree of pollution 2
Ambient temperature
• during operating phase °C -25 … +60

• during storage °C -40 … +85

• during transport °C -40 … +85

Galvanic isolation between entrance and outlet Yes

Galvanic isolation between the voltage supply and other Yes
circuits
Mechanical operating cycles as operating time typical 10 000 000
Electrical operating cycles as operating time at AC-15 at 100 000
230 V typical
Operating cycles with 3RT2 contactor maximum 1/h 5 000

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 119
3UG4822 current monitoring relays
6.7 Technical data

Communication

3UG4822-.....
Type of voltage supply via input/ output link master Yes
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol will be supported IO-Link protocol Yes
Data volume
• of the address range of the outputs with cyclical byte 2
transfer total

• of the address range of the inputs with cyclical byte 4

transfer total
Point-to-point cycle time between master and IO-Link ms 10
device minimum

Mechanical design

3UG4822-1.... 3UG4822-2....
Width mm 22.5
Height mm 92 94
Depth mm 91
Built in orientation any
Distance, to be maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, to the

ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

3UG48/3RR24 monitoring relays for IO-Link

120 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4822 current monitoring relays
6.7 Technical data

3UG4822-1.... 3UG4822-2....
Distance, to be maintained, conduc-
tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Type of mounting snap-on mounting

Design of the electrical connection
• for auxiliary and control current screw-type terminals spring-loaded terminals
circuit

• for main current circuit screw-type terminals spring-loaded terminals

Product function
• removable terminal for auxiliary Yes
and control circuit

• removable terminal for main circuit Yes

Type of the connectable conductor

cross-section
• solid 1x (0.5 ... 4 mm2), 2x (0.25 ... 1.5 mm2)
2x (0.5 ... 2.5 mm2)
• finely stranded
– with wire end processing 1x (0.5 ... 2.5 mm2), 2 x (0.25 ... 1.5 mm2)
2x (0.5 ... 1.5 mm2)
– without wire end processing — 2x (0.25 ... 1.5 mm2)

• for AWG conductors

– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type terminals N·m 0.8 … 1.2 —…

Number of change-over switches 1

delayed switching

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 121
3UG4822 current monitoring relays
6.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

122 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4825 residual current monitoring relay with
3UL23 transformer 7
7.1 Application areas

Application areas
Residual current monitoring relays are used in industry to:
● Protect systems from damage caused by fault currents
● Prevent production losses caused by unplanned downtime
● Perform maintenance to meet all demands

3UG4825 residual current monitoring relays are used in conjunction with 3UL23 residual
current transformers to monitor systems where environmental conditions increase the
chance of higher fault currents. The devices are used for applications including in the
following areas:

Table 7- 1 Application areas of 3UG4825 residual current monitoring relays

Cause of fault Application

• Dust deposits on terminals • Woodworking, grain mills

• Increased levels of humidity • Mining, power supply containers

• Capacitive fault currents as "basic fault load" • For large systems (line length)

• Porous cables and lines • Motor winding insulation

• Diminishing insulation caused by material • Furnaces

wear

Note
3UG4825 residual current monitoring relays monitor devices and systems for their correct
function.
They are not suitable for personal protection or protection from fires.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 123
3UG4825 residual current monitoring relay with 3UL23 transformer
7.2 Operator controls and connection terminals

7.2 Operator controls and connection terminals

3UG4825 front view/terminal labeling

Front view Description

Position digits
① Terminal block (removable):
Connection is possible using screw terminals or spring-loaded terminals.
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
L+ Supply voltage for IO-Link
C/Q Communication signal/switching signal
L- Ground IO-Link
C1 Connection for 3UL23 residual current transformer
C2
12 Output relay K1 CO contact NC contact (alarm output)
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact
22 Output relay K2 CO contact NC contact (warning output)
21 Output relay K2 CO contact root
24 Output relay K2 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 140)".

3UG48/3RR24 monitoring relays for IO-Link

124 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

7.3 Function

General functionality
The 3UG4825 residual current monitoring devices are supplied via the supply
voltage IO-Link (L+) and ground IO-Link (L-) or via an external 24 V DC voltage source.
3UG4825 residual current monitoring relays are equipped with a display and are
parameterized with three keys.
You will find the setting ranges and factory settings of the available parameters in Chapter
"Operating (Page 133)".
You will find a description of the individual parameters in Chapter "Parameters (Page 247)".
The main conductors and, if present, the neutral conductor to which the load is connected,
are routed through the opening of the ring core of a 3UL23 residual current transformer.
There is a secondary winding around this ring core to which the 3UG4825 residual current
monitoring relay is connected.
In fault-free operation of a system, the sum of inflowing and outflowing currents equals zero.
No current is then induced in the secondary winding of the residual current transformer.
When an insulation error occurs, for example, the sum of the inflowing currents is greater
than the sum of the outflowing currents.
The residual current induces a secondary current in the secondary winding of the
transformer. This current is evaluated in the monitoring relay and used to display the current
residual current and to switch the output relays when the set warning threshold or the
tripping threshold is overshot.

To ensure a maximum plant availability 3UG4825 residual current monitoring relays focus on
the following features:
● High degree of measuring accuracy
3UG4825 residual current monitoring relays in combination with 3UL23 differential current
transformers operate with a measuring accuracy of -7.5%/+7.5%. This enables set limit
values to be monitored very precisely. False tripping caused by measuring errors is
minimized.
● Adjustable delay times
The ON-delay time of 3UG4825 residual current monitoring relays can be configured
freely, enabling fading out of fault currents due to high input currents that are measured
during motor start-up only. Short-term fault currents or emitted interference can be easily
faded out using the adjustable tripping delay time. For more information please see the
Chapter "Measuring accuracy".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 125
3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

● Supply voltage
The 3UG4825 residual current monitoring relays are supplied via the supply
voltage IO-Link (L+) and ground IO-Link (L-) or via an external 24 V DC voltage source.
This not only ensures that devices can be used worldwide, but also that autonomous
operation is possible with a communication connection or when the communication fails.
The switching response of the relay outputs can be set to open-circuit principle (NO) if
you intend to continue plant operation even if the monitoring function fails. This means
only actively determined fault currents are reported via the relay outputs.
● Permanent self-monitoring
The permanent self-monitoring feature of 3UG4825 ensures reliable system monitoring.
The connected 3UL23 residual current transformer is also permanently monitored for
open-circuit or short-circuit. As a result, cyclic manual tests to ensure its function are
obsolete. Regardless of this, it is possible at any time to test the output relays for
switching capability. Pressing the Set button for longer than 2.5 s will call up parameter
assignment mode. This will cause the output relays to switch to the fault state as a safety
precaution. Proceed as described above to quit parameter assignment mode. The output
relay will once again switch back to its normal operating state.

See also
Parameters (Page 247)

Measuring accuracy
The combination of 3UG4825 residual current monitoring relay and 3UL23 residual current
transformer is designed so that a warning or alarm is triggered at the latest upon exceeding
the set limit values. To safeguard this function, slightly higher fault currents than those
actually measured are displayed and compared with the set limit values.
The measuring accuracy is -7.5 %/+7.5 % of the value displayed. This takes into account the
measuring accuracy of monitoring relay and residual current transformer.

3UG48/3RR24 monitoring relays for IO-Link

126 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

Limits of fault current measurement

In the event of increasing primary currents, transformer production tolerances, imbalances in
the cable routing and current loads in individual cables increasingly cause what appear to be
fault currents that are detected by the evaluation units.
An increased false tripping may occur if excessively low monitoring limit values have been
set at high primary currents. Such tolerances also mean that the measuring accuracy no
longer corresponds to the range of between -7.5 %/+7.5 %.
To avoid these types of measuring errors and false tripping, we recommend to set the limit
values to the minimum values listed in the following graphic, depending on the applicable
primary current.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 127
3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

If monitoring is required within limit values that are lower than those recommended, we
recommend the use of delay times, particularly if false tripping occurs exclusively during
motor start-up.
If delay times do not lead to the desired result, the use of shield sleeves may considerably
lower the minimum possible monitoring limit.
For more information see Chapters "Installation specifications (Page 217)" and "Potential for
optimization (Page 221)".
The monitored current waveforms also have a strong influence on the measuring accuracy.
In the case of loads with generalized phase control, deviations from the measuring accuracy
can occur when monitoring for high residual current limits. The cause of this is the extreme
difference between the monitored rms values and the peak values of the residual current.
The more extreme the generalized phase control, the shorter the time during which current
flows, and the lower the resulting rms value. To achieve and monitor a high rms value in
such a case, an extremely high peak value of the residual current is necessary. In the case
of high currents, current transformers tend towards saturation in which a further increase in
current on the primary side does not result in an equivalent increase on the secondary side.
In the case of extreme peak values of the residual current, the measuring accuracy suffers
as a result of this principle. Due to the great difference between the peak value and the rms
value, monitoring for lower limits is useful.

Monitoring
Internal functional tests are performed upon connecting the monitoring relay to the supply
voltage. In particular the connection to the 3UL23 residual current transformer is tested.
During this time no fault current measurement or monitoring is performed and the display
shows ---A instead.
This initial self-test takes approximately 1.6 s. Then a permanent self-test is performed
without interrupting the monitoring function.
If the measured fault current exceeds the set warning threshold (I!), the corresponding CO
contact 21-22-24 immediately changes the switching state and on the display the arrows
highlighting that the threshold was exceeded and that the measured value is within the set
limits ( ) flash alternately as an indication.

Note
Currents with line frequencies of between 16 and 400 Hz can be monitored by 3UG4825
residual current monitoring relays in conjunction with 3UL23 residual current transformers!

3UG48/3RR24 monitoring relays for IO-Link

128 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

Startup delay
The set ON-delay time is triggered if the fault current overshoots the lower measuring range
limit of 20 mA (onDel). During this time, exceeding the set limit values will not trigger a relay
response of the CO contacts.
To start a drive, the output relay switches to the correct state during the ON-delay time
(onDel), depending on the selected open-circuit principle or closed-circuit principle, even if
the measured value remains above the set value.
Tripping delay
If the measured value exceeds the set threshold (I▲) after expiry of the ON-delay time
(onDel), the set tripping delay time (I▲Del) starts and the relay symbol flashes. After expiry of
this time, the output relay K1 changes the switching state. Exceeding the set warning
threshold will cause output relay K2 to switch immediately without taking into account the
tripping delay time. On the display, the actual measured value and the symbol for overshoot
flash.
You will find the switching states of the output relays below in section "Function diagrams"
and in Chapter "Diagnostics (Page 135)."

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4825 current monitoring relays work in
standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a semiconductor
output that switches on a violation of the warning threshold for undershoot or overshoot.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

Tripping conditions
The combination of 3UG4825 residual current monitoring relay and 3UL23 residual current
transformer responds according to the following tripping conditions:

Residual current monitoring relays Fault current

No tripping 0 to 85 % of the set threshold
Tripping not defined 85 to 100 % of the set threshold
Tripping >= 100 % of the set threshold

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 129
3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

3UL23 residual current transformer

3UL23 residual current transformers can be used in conjunction with 3UG4825 residual
current monitoring relays to detect fault currents in machines and systems.
3UL23 residual current transformers are suitable for detecting pure AC fault currents and AC
fault currents with a pulsating direct-current component.
These necessary accessories are described in Chapter "3UL23 residual current transformers
for 3UG4825 monitoring relays (Page 214)."

Note
Do not ground the neutral conductor downstream of the residual current transformer as
otherwise fault current monitoring functions can no longer be ensured.

3UG48/3RR24 monitoring relays for IO-Link

130 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

Function diagrams 3UG4825

Note
Difference between Hyst and Hysteresis
In the following diagrams, the term "Hyst" refers to the "Hysteresis" parameter. The
"Hysteresis" parameter refers to the monitored limit values (I▲) and can be set in the SET
menu.
However, "Hyst = 5 %" refers to the warning thresholds (I!) and is permanently set to 5 %.

Display Memory = no
Relay switching behavior = NC (closed-circuit principle)
I▲ / I!
Mem = no

Display Memory = no
Relay switching behavior = NO (open-circuit principle)
I▲ / I!
Mem = no

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 131
3UG4825 residual current monitoring relay with 3UL23 transformer
7.3 Function

Display Memory = yes

Relay switching behavior = NC (closed-circuit principle)
I▲ / I!
Mem = yes

Display Memory = yes

Relay switching behavior = NO (open-circuit principle)
I▲ / I!
Mem = yes

Note
The system is immediately switched off in the event of an open-circuit or short-circuit in the
transformer connection cables.

3UG48/3RR24 monitoring relays for IO-Link

132 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.4 Operating

7.4 Operating

Parameters
Parameterization of the devices is possible locally using the display and the three keys.

Parameter information
The table below shows the settable parameter information of the 3UG4825 residual current
monitoring relay:

Table 7- 2 Parameter information, 3UG4825 residual current monitoring relays with digital setting

Menu Parameters Setting range Increment Factory set-

level ting
Minimum value Maximum value
"RUN" / Threshold for overshoot (I▲) 0.03 A 40.0 A Depending on 1.0 A
IO-Link the value,
0.01 A or 0.1 A
"RUN / Warning threshold for over- 0.03 A or OFF 40.0 A Depending on 0.5 A
IO-Link shoot (I!) the value,
0.01 A or 0.1 A
"SET / Hysteresis (Hyst) OFF (0 %) 50 % 5% 5%
IO-Link
"SET / ON-delay time (onDel) 0.1 s or OFF 999.9 s 0.1 s OFF
IO-Link
IO-Link ON-delay time (for Power-On) Disabled Released -- Released
IO-Link ON-delay time (at manual re- Disabled Released -- Released
set)
IO-Link ON-delay time (for Power-On Disabled Released -- Released
(load))
"SET / Tripping delay time (I▲Del) 0.1 s or OFF 999.9 s 0.1 s 0.1 s
IO-Link
"SET / Reset response (Mem) no = Autoreset yes = Hand-RESET -- no = Auto-
IO-Link IO-Link: Automatic IO-Link: Manual reset
IO-Link:
Automatic
"SET / Relay switching behavior NC or NO -- NC
IO-Link (closed-circuit principle NC/
open-circuit principle NO)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 133
3UG4825 residual current monitoring relay with 3UL23 transformer
7.4 Operating

Menu Parameters Setting range Increment Factory set-

level Minimum value Maximum value ting

IO-Link Group diagnostics Disabled Released -- Released

IO-Link Group error diagnostics Disabled Released -- Released
IO-Link Local threshold change Disabled Released -- Released
IO-Link Local parameter change Disabled Released -- Released
IO-Link Local reset Disabled Released -- Released
IO-Link Retentive error memory Disabled Released -- Disabled
IO-Link Analog value coding1) 0 (Disabled) 255 -- 14
1)You can find the analog value codings accepted by the residual current monitoring relay in
the chapter "Analog value coding (Page 280)".

Note
Various parameters are deactivated by setting OFF.

The parameters are described in the Chapter "Parameters (Page 247)".

Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".
The 3UL23 residual current transformers used cover the entire fault current range from
0.03 to 40 A in all sizes.
For more information on the technical data of 3UL23 residual current transformers see
Chapter "Technical data (Page 143)".

3UG48/3RR24 monitoring relays for IO-Link

134 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.5 Diagnostics

7.5 Diagnostics

7.5.1 Indications on the display

Display information
The display is divided into three different areas.

① Current measured value or fault symbol

② Type of monitoring
③ Symbols of the change-over contacts

Meaning of the information on the display

Note
Indications in the event of a fault
The symbols on the display flash to indicate an error.

The following statuses and faults are indicated on the display as a diagnostics message with
flashing symbols:

Display Symbol Meaning

area
① 5.00A Displays the measured current

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode(IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 135
3UG4825 residual current monitoring relay with 3UL23 transformer
7.5 Diagnostics

Display Symbol Meaning

area
② Monitoring for current overshoot

② Current is in correct range

② A current overshoot has occurred

② Flashing alternately. The warning threshold has been exceeded

③ I▲ • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
• Flashing: Delay time (ON-delay or tripping delay) running
• Masked out: Relay contact 11/12 closed, relay contact 11/14 open

③ I! • Not flashing: Relay contact 21/22 open, relay contact 21/24 closed
• Flashing: Delay time (ON-delay) running
• Masked out: Relay contact 21/22 closed, relay contact 21/24 open

① ---A Self-test active, no measurements

① Measurement range exceeded (> 43 A)

① 0.00A Fallen below measurement range

① Wire break

① Short-circuit

1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been
interrupted during communication buildup. Perform a restart of the monitoring relay.

You will find more information about the switching behavior of the output relay in Chapter
"Function (Page 125)."

3UG48/3RR24 monitoring relays for IO-Link

136 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.5 Diagnostics

7.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

The 3UG4825 residual current monitoring relays with IO-Link connection provide an option
for diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 7- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operating (Page 133)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set residual current is higher than the • Reduce the residual current.
overshoot set threshold for overshoot.
• Set a higher threshold.
Measured value is outside the range The measured residual current value is • Reduce the residual current.
that can be measured above the measurable range.
Wire break There is no transformer connected Connect a transformer (3UL23).
Connecting cable defective Check the wiring for damage.
Short-circuit Transformer connecting cable damaged Check the wiring for damage.
Wrong transformer connected Use only 3UL23 transformer

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 137
3UG4825 residual current monitoring relay with 3UL23 transformer
7.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 7- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set 92 Display information
code 1) GE 3) GW 4)

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Warning threshold for overshoot — — x x

exceeded
Threshold for overshoot exceeded 0x8C10 x — x
Measured value is outside the range 0x8C20 — — x I
that can be measured
Wire break 0x8CA6 x — x

Short-circuit 0x8CA1 x — x

The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link
1)

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4825 residual current monitoring relay
(Page 320)"), you can determine via the group error (GE) bit or general warning (GW) bit in
the user program whether detailed information on diagnostics or messages is present in
diagnostic data set 92. If bit (= 1) is set, you can obtain detailed information on what caused
a "group error" or "general warning" by reading data set 92.
GE = Group error: You can find detailed information in diagnostics data set 92 (see the
3)

Chapter "System commands - data set (index) 2 (Page 323)").

4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 323)").
x: Bit set
—: Not relevant

3UG48/3RR24 monitoring relays for IO-Link

138 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.5 Diagnostics

7.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 139
3UG4825 residual current monitoring relay with 3UL23 transformer
7.6 Circuit diagrams

7.6 Circuit diagrams

7.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4825

Figure 7-1 3UG4825-.CA40 residual current monitoring relay

Note
The 3UG4825 residual current monitoring relay for IO-Link is suitable for operation with
3UL23 residual current transformers for external ground-fault monitoring. The output signal
of the 3UL23 residual current transformer is connected to terminals C1 and C2 of the
monitoring relay. To avoid interference injection, which could result in incorrect
measurements, these connecting lines must be routed as parallel as possible and twisted, or
shielded cables must be used.

3UG48/3RR24 monitoring relays for IO-Link

140 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.6 Circuit diagrams

7.6.2 Wiring examples

① Cable shielding recommended

Figure 7-2 Wiring example 3UG4825 with 3UL23 (connection to IO-Link master)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 141
3UG4825 residual current monitoring relay with 3UL23 transformer
7.6 Circuit diagrams

① Cable shielding recommended

Figure 7-3 Wiring example 3UG4825 with 3UL23 (direct power supply with 24 V DC)

3UG48/3RR24 monitoring relays for IO-Link

142 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

7.7 Technical data

Measuring circuit

3UG4825-.....
Type of current for monitoring AC
Measurable line frequency Hz 16
400
Adjustable response current
• 1 A 0.03 … 40

• 2 A 0.03 … 40

Adjustable response delay time when starting s 0 … 999.9

Adjustable response delay time s 0 … 999.9
Switching hysteresis % 0 … 50
Stored energy time at mains power cut minimum ms 10
Operating voltage
• rated value V 24

General technical details

3UG4825-.....
Product function for three-phase supplies
Design of the display LCD
Product function
• difference current indication Yes

• defect storage Yes

• overcurrent recognition of 1 phase Yes

• undercurrent recognition of 1 phase No

• reset external Yes

• open-circuit or closed-circuit current principle Yes

Starting time after the control supply voltage has been ms 1 600
applied
Response time maximum ms 150
Relative metering precision % 5
Precision of digital display +/-1 digit
Temperature drift per °C %/°C 0.1
Relative repeat accuracy % 1
Type of voltage of the controlled supply voltage DC

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 143
3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

3UG4825-.....
Control supply voltage at 50 Hz at AC rated value V —
—
Control supply voltage at 60 Hz at AC rated value V —
—
Control supply voltage for DC
• rated value V 24

Operating range factor control supply voltage rated

value
• at 50 Hz
– for AC —
—
• at 60 Hz
– for AC —
—
• for DC 0.85 … 1.1

Impulse voltage resistance rated value kV 4

Recorded real power W 2
Protection class IP IP20
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 /
IEC 61000-6-4
Operating current at 17 V minimum mA 5
Continuous current of the DIAZED fuse link of the A 4
output relay
Resistance against vibration according to IEC 60068-2-6 1 ... 6 Hz: 15 mm, 6 ... 500 Hz: 2g
Resistance against shock according to IEC 60068-2-27 sinusoidal half-wave 15g / 11 ms
Installation altitude at a height over sea level maximum m 2 000
Current carrying capacity of output relay at AC-15
• at 250 V at 50/60 Hz A 3

• at 400 V at 50/60 Hz A 3

Current carrying capacity of output relay at DC-13

• at 24 V A 1

• at 125 V A 0.2

• at 250 V A 0.1

Conductor-bound parasitic coupling BURST according to 2 kV

IEC 61000-4-4
Conductor-bound parasitic coupling conductor-earth 2 kV
SURGE according to IEC 61000-4-5
Conductor-bound parasitic coupling conductor-conductor 1 kV
SURGE according to IEC 61000-4-5
Electrostatic discharge according to IEC 61000-4-2 4 kV contact discharge / 8 kV air dis-
charge

3UG48/3RR24 monitoring relays for IO-Link

144 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

3UG4825-.....
Field-bound parasitic coupling according to 10 V/m
IEC 61000-4-3
Thermal current of the contact-affected switching ele- A 5
ment maximum
Insulation voltage for overvoltage category III according V 300
to IEC 60664 with degree of pollution 3 rated value
Degree of pollution 3
Ambient temperature
• during operating °C -25 … +60

• during storage °C -40 … +85

• during transport °C -40 … +85

Design of the electrical isolation galvanic

Galvanic isolation
• between entrance and outlet Yes

• between the outputs Yes

• between the voltage supply and other circuits No

Mechanical operating cycles as operating time typical 10 000 000

Electrical operating cycles as operating time at AC-15 100 000
at 230 V typical
Operating cycles with 3RT2 contactor maximum 1/h 5 000

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 145
3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

Mechanical design

3UG4825-1.... 3UG4825-2....
Width mm 22.5
Height mm 102 103
Depth mm 91
mounting position any
Distance, to be maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, to the

ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, conduc-

tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Type of mounting screw and snap-on mounting

onto 35 mm standard mount-
ing rail
Product function removable terminal Yes
for auxiliary and control circuit
Design of the electrical connection screw-type terminals spring-loaded terminals

3UG48/3RR24 monitoring relays for IO-Link

146 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

3UG4825-1.... 3UG4825-2....
Type of the connectable conductor
cross-section
• solid 1x (0.5 ... 4 mm²), 2x (0.25 ... 1.5 mm²)
2x (0.5 ... 2.5 mm²)
• finely stranded
– with wire end processing 1x (0.5 ... 2.5 mm²), 2 x (0.25 ... 1.5 mm²)
2x (0.5 ... 1.5 mm²)
– without wire end processing — 2x (0.25 ... 1.5 mm²)

• for AWG conductors

– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type terminals N·m 0.8 … 1.2 —

Number of change-over switches 2

delayed switching

Communication

3UG4825-.....
Type of voltage supply via input/ output link master Yes
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol will be supported IO-Link protocol Yes
Data volume
• of the address range of the outputs with cyclical byte 2
transfer total

• of the address range of the inputs with cyclical byte 4

transfer total
Point-to-point cycle time between master and IO-Link ms 10
device minimum

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 147
3UG4825 residual current monitoring relay with 3UL23 transformer
7.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

148 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4832 voltage monitoring relay 8
8.1 Application areas

Application areas
The voltage monitoring relays are used, for example, in the following applications:

Table 8- 1 Application areas of the voltage monitoring relays

Function Application
• Undervoltage • Motor current increased due to undervoltage resulting in overheating
• Overvoltage • Unintended device reset
• Mains failure – particularly with battery supply
• Heating systems
• Cranes
• Elevators
• Protection against undervoltage on overloaded supply voltages (pre-
dominantly with battery supply)
• System protection against destruction caused by supply overvoltages
• Energy supply to the line
• Machine switch-on when a defined voltage is reached
• Lamps (UV lamps, laser lamps, OP lighting, tunnels, traffic lights)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 149
3UG4832 voltage monitoring relay
8.2 Operator controls and connection terminals

8.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Terminal block (removable):
Connection is possible using screw terminals or spring-loaded terminals.
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
L+ Supply voltage for IO-Link
C/Q Communication signal / switching signal
L- Ground IO-Link
M Measuring signal input -
IN Measuring signal input +
12 Output relay K1 CO contact NC contact
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 160)".

3UG48/3RR24 monitoring relays for IO-Link

150 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.3 Functionality

8.3 Functionality

General functionality
Depending on the setting, the 3UG4832 voltage monitoring relays monitor an AC voltage or
DC voltage at terminals IN and M of the device for overshoot (U▲) or undershoot (U▼) or in
window monitoring (U▲ and U▼).
The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The 3UG4832 voltage monitoring relays have a display and are parameterized with three
keys. The devices can also be parameterized via IO-Link and transfer the measured voltage
values and error messages to a controller.
You will find the setting ranges and factory settings of the 3UG4832 voltage monitoring
relays in Chapter "Operation (Page 153)."
You can find a description of the individual parameters in the Chapter Parameters
(Page 247).
You can find the full data sets in the Chapter "Process data and data sets (Page 279)".

Monitoring
The output relay K1 responds in accordance with the set relay switching response (closed-
circuit principle NC or open-circuit principle NO). The set tripping delay time starts if the
monitored voltage overshoots or undershoots the corresponding set threshold value. After
expiry of the tripping delay time, the output relay K1 changes the switching state. On the
display, the currently displayed measuring value and the symbol for undershoot or overshoot
flash.
An output change-over contact is available as a signaling contact.
If the supply voltage is switched on and no monitoring voltage is present yet, the display will
indicate U and show a symbol for voltage overshoot monitoring, voltage undershoot
monitoring, or range monitoring.
You can find the switching states of the output relay K1 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 155)".

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4832 voltage monitoring relays work in
standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a semiconductor
output that switches on a violation of the warning threshold for undershoot or overshoot.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 151
3UG4832 voltage monitoring relay
8.3 Functionality

Function diagrams 3UG4832

Memory = no Memory = no
Relay switching response = NC Relay switching response = NO
(closed-circuit principle) (open-circuit principle)

3UG48/3RR24 monitoring relays for IO-Link

152 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.4 Operation

8.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

Parameter information
The table below shows the settable parameter information of the 3UG4832 voltage
monitoring relays:

Table 8- 2 Parameter information, 3UG4832 voltage monitoring relay

Menu level / Parameters Setting range Incre- Factory setting

IO-Link ment
Minimum value Maximum value
"RUN" / Threshold for undershoot (U▼) 10 V or OFF 600 V or OFF 0.1 V2) 200 V
IO-Link
"RUN" / Threshold for overshoot (U▲) 10 V or OFF 600 V or OFF 0.1 V2) 300 V
IO-Link
"RUN" / Warning threshold for under- 10 V or OFF 600 V or OFF 0.1 V2) 200 V
IO-Link shoot (U!▼)
"RUN" / Warning threshold for over- 10 V or OFF 600 V or OFF 0.1 V2) 300 V
IO-Link shoot (U!▲)
"SET" / Hysteresis (Hyst) 0.1 V or OFF 300 V or OFF 0.1 V2) 5V
IO-Link
"SET" / ON-delay time (onDel) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s
IO-Link ON-delay time (at Power ON) Disabled Enabled -- Enabled
IO-Link ON-delay time (at manual Disabled Enabled -- Enabled
reset)
"SET" / Tripping delay time (U▼Del) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s
"SET" / Tripping delay time (U▲Del) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 153
3UG4832 voltage monitoring relay
8.4 Operation

Menu level / Parameters Setting range Incre- Factory setting

IO-Link Minimum value Maximum value ment

"SET" / Reset response (Mem) local: no = Auto- local: -- local: no = Auto-

IO-Link reset yes = Hand-RESET reset
IO-Link: Automatic IO-Link: Manual IO-Link: Automat-
ic
"SET" / Relay switching response Closed-circuit principle (NC) -- Closed-circuit
IO-Link (closed-circuit principle NC / or principle (NC)
open-circuit principle NO)
Open-circuit principle (NO)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnostics Disabled Enabled -- Enabled
IO-Link Local threshold change Disabled Enabled -- Enabled
IO-Link Local parameter change Disabled Enabled -- Enabled
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error memory Disabled Enabled -- Disabled
IO-Link Index for analog value stamp- 0 (Disabled) 255 -- 44
ing
1) up to 99.9 s; at values > 99.9 s, the increment is 1 s
2) up to 99.9 V; at values > 99.9 V, the increment is 1 V

Note
If a time is set via IO-Link within the value range 100.0 to 999.9 s with one decimal place, the
display will show only the value without the decimal place.

Note
The monitoring mode "Overshoot" or "Undershoot" is defined with the setting OFF at the
threshold for undershoot or overshoot.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on those parameters of the 3UG4832 voltage monitoring
relays for IO-Link that can be set via IO-Link in the Chapter "Process data and data sets
(Page 279)."
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

3UG48/3RR24 monitoring relays for IO-Link

154 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.5 Diagnostics

8.5 Diagnostics

8.5.1 Indication on the display

Display information
The display is divided into three different areas.

① Voltage measured value or fault symbol

② Type of monitoring
③ Symbol of the change-over contact

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

The following states and errors are shown on the display:

Display Symbol Meaning

area
① U The voltage is below the voltage range that can be measured.

① U The voltage is above the voltage range that can be measured.

① 20.0V Currently measured voltage is displayed.

• Not flashing: Voltage in the correct range or delay time is running
• Flashing: Threshold overshot or undershot, delay time expired, relay has
switched

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 155
3UG4832 voltage monitoring relay
8.5 Diagnostics

Display Symbol Meaning

area
② Monitoring for voltage overshoot

② Monitoring of the warning threshold for voltage overshoot

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for voltage undershoot

② Monitoring of the warning threshold for voltage undershoot

(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Window monitoring (monitoring for voltage overshoot and undershoot)

② Voltage is in correct range.

② A voltage undershoot has occurred.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The voltage has risen above the set warning threshold.

② A voltage undershoot has occurred.

• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: The voltage has fallen below the set warning threshold.

③ U▼, U!▼ • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
U▲, U!▲ • Flashing: Delay time (ON delay or tripping delay) running
• Masked out: Relay contact 11/12 closed, relay contact 11/14 open

1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of the output relay K1 in the
Chapter "Functionality (Page 151)".

3UG48/3RR24 monitoring relays for IO-Link

156 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.5 Diagnostics

8.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

The 3UG4832 voltage monitoring relays with IO-Link connection provide an option for
diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 8- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 153)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set voltage is higher than the set • Reduce the voltage.
overshoot threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set voltage is lower than the set • Increase the voltage.
undershoot threshold for undershoot.
• Set a lower threshold.
Measured value is outside the range The measured voltage is above or below • Reduce the voltage.
that can be measured the range that can be measured.
• Increase the voltage.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 157
3UG4832 voltage monitoring relay
8.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 8- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set 92 Display information
code 1) GE 3) GW 4)

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold for overshoot exceeded 0x8C10 x — x

Threshold for undershoot violated 0x8C30 x — x
Measured value is outside the range 0x8C20 — — — U or U
that can be measured
1) The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4832 voltage monitoring relay (Page 328)"), you
can determine via the group error (GE) bit or general warning (GW) bit in the user program
whether detailed information on diagnostics or messages is present in diagnostic data set
92. If bit (= 1) is set, you can obtain detailed information on what caused a "group error" or
"general warning" by reading data set 92.
GE = Group error: You can find detailed information in diagnostics data set 92 (see the
3)

Chapter "System commands - data set (index) 2 (Page 331)").

4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 331)").
x: Bit set
○: Not relevant

3UG48/3RR24 monitoring relays for IO-Link

158 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.5 Diagnostics

8.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 159
3UG4832 voltage monitoring relay
8.6 Circuit diagrams

8.6 Circuit diagrams

8.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4832

Figure 8-1 3UG4832 voltage monitoring relay for IO-Link

8.6.2 Typical circuit diagrams

3UG4832

Figure 8-2 3UG4832-.AA40 single-phase operation

Figure 8-3 3UG4832-.AA40 three-phase operation

3UG48/3RR24 monitoring relays for IO-Link

160 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.7 Technical data

8.7 Technical data

General technical details

3UG4832-2AA40 3UG4832-1AA40
Product function Voltage monitoring relay
Design of the display LCD
Product function
• tension window recognition of 1 Yes
phase

• tension window recognition of 3 No

phases

• tension window recognition DC Yes

• overvoltage recognition of 1 phase Yes

• overvoltage recognition of 3 phases No

• overvoltage recognition DC Yes

• undervoltage recognition of 1 phase Yes

• undervoltage recognition of 3 phas- No

es

• undervoltage recognition DC Yes

• reset external Yes

• self-reset Yes

• open-circuit or closed-circuit current Yes

principle
Starting time after the control supply s 1
voltage has been applied
Response time maximum ms 450
Relative metering precision % 5
Precision of digital display +/-1 digit
Relative temperature-related measure- % 0.1
ment deviation
Relative repeat accuracy % 1
Type of voltage of the controlled DC
supply voltage
Control supply voltage for DC rated V 18 … 30
value
Operating range factor control supply 0.75 … 1.25
voltage rated value for DC
Impulse voltage resistance rated value kV 6
Recorded real power W 2
Protection class IP IP20
Degree of pollution 2

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 161
3UG4832 voltage monitoring relay
8.7 Technical data

3UG4832-2AA40 3UG4832-1AA40
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 / IEC 61000-6-4
Operating current at 17 V minimum mA 10
Continuous current of the DIAZED A 4
fuse link of the output relay
Resistance against vibration according 1 … 6 Hz: 15 mm, 6 … 500 Hz: 2g
to IEC 60068-2-6
Resistance against shock according to sinusoidal half-wave 15g / 11 ms
IEC 60068-2-27
Installation altitude at a height over m 2 000
sea level maximum
Maximum permissible voltage for safe
disconnection
• between control and auxiliary circuit V 690

• between auxiliary circuit and auxilia- V 300

ry circuit
Conductor-bound parasitic coupling 2 kV
BURST according to IEC 61000-4-4
Conductor-bound parasitic coupling 2 kV
conductor-earth SURGE according to
IEC 61000-4-5
Conductor-bound parasitic coupling 1 kV
conductor-conductor SURGE according
to IEC 61000-4-5
Electrostatic discharge according to 6 kV contact discharge / 8 kV air discharge
IEC 61000-4-2
Field-bound parasitic coupling according 10 V/m
to IEC 61000-4-3
Ambient temperature
• during operating phase °C -25 … +60

• during storage °C 85 … -40

• during transport °C 85 … -40

Design of the electrical isolation Safe isolation

Galvanic isolation between entrance Yes
and outlet
Galvanic isolation between the voltage Yes
supply and other circuits
Mechanical operating cycles as operat- 10 000 000
ing time typical
Electrical operating cycles as operating 100 000
time at AC-15 at 230 V typical
Operating cycles with 3RT2 contactor 1/h 5 000
maximum

3UG48/3RR24 monitoring relays for IO-Link

162 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.7 Technical data

Mechanical design

3UG4832-1AA40 3UG4832-2AA40
Width mm 22.5
Height mm 92 94
Depth mm 91
Built in orientation any
Distance, to be maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, to the

ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, conduc-

tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 163
3UG4832 voltage monitoring relay
8.7 Technical data

3UG4832-1AA40 3UG4832-2AA40
Type of mounting snap-on mounting
Product function removable terminal Yes
for auxiliary and control circuit
Design of the electrical connection screw-type terminals spring-loaded terminals
Type of the connectable conductor
cross-section
• solid 1x (0.5 ... 4 mm2), 2x (0.5 2x (0.25 ... 1.5 mm2)
... 2.5 mm2)
• finely stranded
– with wire end processing 1x (0.5 ... 2.5 mm2), 2x 2 x (0.25 ... 1.5 mm2)
(0.5 ... 1.5 mm2)
– without wire end processing — 2x (0.25 ... 1.5 mm2)

• for AWG conductors

– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type terminals N·m 1.2 … 0.8 —…

Number of change-over switches 1

delayed switching

Measuring circuit

3UG4832-.....
Type of voltage for monitoring AC/DC
Number of poles for main current circuit 1
Measurable line frequency Hz 40 … 500
Measurable voltage
• for AC V 10 … 600

• for DC V 10 … 600

Adjustable voltage range V 10 … 600

Adjustable response delay time
• when starting s 0 … 999.9

• with lower or upper limit violation s 0 … 999.9

3UG48/3RR24 monitoring relays for IO-Link

164 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4832 voltage monitoring relay
8.7 Technical data

Communication

3UG4832-1AA40 3UG4832-2AA40
Type of voltage supply via input/ Yes
output link master
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol will be supported IO-Link Yes
protocol
Data volume
• of the address range of the byte 2
outputs with cyclical transfer total

• of the address range of the byte 4

inputs with cyclical transfer total
Point-to-point cycle time between ms 10
master and IO-Link device minimum

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 165
3UG4832 voltage monitoring relay
8.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

166 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4841 cos phi and active current monitoring relay 9
9.1 Application areas

Application areas
The cos phi and active current monitoring relays are used, for example, in the following
application areas:

Table 9- 1 Application areas of the cos phi and active current monitoring relays

Function Application
• No-load monitoring and load shedding • Fans (in the case of a broken fan belt, for
• Underload monitoring in the low-end perfor- example)
mance range • Pumps (in the case of an idling pump, for
• Monitoring for overload example)

• Simple cos phi monitoring in power systems • Filter system (a contaminated filter system, for
for controlling compensation systems example)

• Cable break between the control cabinet and • Reactive power compensation
the motor • Sawing system
• Conveyor belt
• Surface grinding machine
• Breaking mill
• Milling machine
• Car wash
• Lifting platform
• Screw conveyor
• Crane
• Turning machine
• Infrared heating system

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 167
3UG4841 cos phi and active current monitoring relay
9.2 Operator controls and connection terminals

9.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Terminal block (removable):
Connection is possible using screw terminals or spring-loaded terminals.
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
Lx Measuring signal (voltage) ∼ / +
Ly Measuring signal (voltage) ∼ / -
L+ Supply voltage for IO-Link
C/Q Communication signal / switching signal
L- Ground IO-Link
IN Measuring signal (current)
12 Output relay K1 CO contact NC contact
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact
22 Output relay K2 CO contact NC contact
21 Output relay K2 CO contact root
24 Output relay K2 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 182)".

3UG48/3RR24 monitoring relays for IO-Link

168 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.3 Functionality

9.3 Functionality

General functionality
Depending on their parameterization, the 3UG4841 cos phi and active current monitoring
relays monitor the single-phase power factor (PF: Power Factor) and the resulting active
current Ires (I resistive), for overshoot(φ▲ / Ires▲), undershoot (φ▼ / Ires▼) or window monitoring
(φ▲ and φ▼ / Ires▲ and Ires▼). The load to be monitored is connected upstream of the
terminal IN. The load current flows over the terminals IN and Ly / N.
The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The 3UG4841 cos phi and active current monitoring relays have a display and are
parameterized with three keys. The devices can also be parameterized via IO-Link, and
transfer the measured values and error messages to a controller.
You will find the setting ranges and factory settings of the 3UG4841 cos phi and active
current monitoring relays in Chapter "Operation (Page 174)."
You can find a description of the individual parameters in the Chapter Parameters
(Page 247).
You can find the full data sets in the Chapter "Process data and data sets (Page 279)".

Monitoring
If the motor is switched on and the current value overshoots the measuring range limit 0.2 A,
the set ON-delay time begins (onDel). During this time, undershooting or overshooting of the
set threshold values will not result in a relay response of the CO contact.
If a threshold is reached, the relevant output relay responds after expiry of the tripping delay
time (Del) depending on the set relay switching response (open-circuit principle NO or
closed-circuit principle NC).

Note
In the case of active currents Ires > 10 A, commercially available current transformers, e.g.
4NC, can be used as accessories. You will find more information in Catalog LV10
(www.siemens.com/lowvoltage/infomaterial).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 169
3UG4841 cos phi and active current monitoring relay
9.3 Functionality

The set tripping delay time (Del) starts if the active current flowing under normal operating
conditions and/or the cos phi value overshoots or undershoots the corresponding set
threshold value. After expiry of this time, the relevant output relay changes the switching
state. On the display, the affected measuring variable and the symbol for undershoot or
overshoot flash. If monitoring for active current undershoot is switched off (Ires▼ = off), and if
the load current undershoots the lower measuring range threshold (0.2 A), the change-over
contacts remain unchanged. The display indicates I < 0.2 A and the message "Measured
value is outside the measuring range" is transmitted via IO-Link. If a threshold is set for
monitoring for active current undershoot, undershoot of the measuring range threshold
(0.2 A) will result in a relay response of the change-over contacts.

Note
If the apparent current (Is) flowing under normal operating conditions moves outside the
measuring range, the message "Measured value is outside the measuring range" is
transmitted via IO-Link and both changeover contacts change their switching state.
This can also occur if the set thresholds for power factor and active current have not yet
been exceeded.
(Context: Ires = Is x cos phi)

You can find the switching states of output relays K1 and K2 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 176)".

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4841 power factor and active current
monitoring relays work in standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be
used as a semiconductor output and is switched on violation of the warning threshold for
undershoot or overshoot of the power factor and on violation of the warning threshold for
undershoot or overshoot of the active current.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

170 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.3 Functionality

Function diagrams (lower current measuring threshold 0.2 A)

Memory = no Memory = no
Relay switching response = NC (closed-circuit Relay switching response = NO (open-circuit prin-
principle) ciple)

J = Currently measured current value

I = Set threshold value for the current

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 171
3UG4841 cos phi and active current monitoring relay
9.3 Functionality

Function diagrams (active current monitoring Ires)

Memory = no Memory = no
Relay switching response = NC (closed-circuit Relay switching response = NO (open-circuit prin-
principle) ciple)

J = Currently measured current value

I = Set threshold value for the current

3UG48/3RR24 monitoring relays for IO-Link

172 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.3 Functionality

Function diagrams (cos phi monitoring)

Memory = no Memory = no
Relay switching response = NC (closed-circuit Relay switching response = NO (open-circuit prin-
principle) ciple)

φ = currently set value for cos φ

PF = power factor = set threshold for cos φ

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 173
3UG4841 cos phi and active current monitoring relay
9.4 Operation

9.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

Parameter information
The table below shows the settable parameter information of the 3UG4841 cos phi and
active current monitoring relays:

Table 9- 2 Parameter information, 3UG4841 cos phi and active current monitoring relay

Menu level / Parameters Setting range Increment Factory setting

IO-Link
Minimum value Maximum value
"RUN" / IO-Link Threshold for undershoot (Ires▼) 0.2 A or OFF 10.0 A or OFF 0.1 A 1A
"RUN" / IO-Link Threshold for overshoot (Ires▲) 0.2 A or OFF 10.0 A or OFF 0.1 A 3A
"RUN" / IO-Link Warning threshold for under- 0.2 A or OFF 10.0 A or OFF 0.1 A 1A
shoot (Ires!▼)
"RUN" / IO-Link Warning threshold for overshoot 0.2 A or OFF 10.0 A or OFF 0.1 A 3A
(Ires!▲)
"RUN" / IO-Link Threshold for undershoot (φ▼) 0.01 or OFF 0.99 or OFF 0.01 0.2
"RUN" / IO-Link Threshold for overshoot (φ▲) 0.01 or OFF 0.99 or OFF 0.01 0.5
"RUN" / IO-Link Warning threshold for under- 0.01 or OFF 0.99 or OFF 0.01 0.2
shoot (φ!▼)
"RUN" / IO-Link Warning threshold for overshoot 0.01 or OFF 0.99 or OFF 0.01 0.5
(φ!▲)
"SET" / IO-Link Hysteresis (Hyst) 0.1 A or OFF 3.0 A or OFF 0.01 A 0.5 A
IO-Link Hysteresis (cosφ) 0.1 or OFF 0.2 or OFF 0.01 0.1
"SET" / IO-Link ON-delay time (onDel) 0s local: 999 s local: 0.1 s1) Disabled (0 s)
IO-Link: 999.9 s IO-Link: 0.1 s
IO-Link ON-delay time (at Power ON) Disabled Enabled -- Enabled
IO-Link ON-delay time (at manual reset) Disabled Enabled -- Enabled
IO-Link ON-delay time (at restart) Disabled Enabled -- Disabled
"SET" / IO-Link Tripping delay time (φ▼Del) 0s local: 999 s local: 0.1 s1) Disabled (0 s)
IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / IO-Link Tripping delay time (φ▲Del) 0s local: 999 s local: 0.1 s1) Disabled (0 s)
IO-Link: 999.9 s IO-Link: 0.1 s

3UG48/3RR24 monitoring relays for IO-Link

174 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.4 Operation

Menu level / Parameters Setting range Increment Factory setting

IO-Link Minimum value Maximum value
"SET" / IO-Link Tripping delay time (I▼Del) 0s local: 999 s local: 0.1 s1) Disabled (0 s)
IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / IO-Link Tripping delay time (I▲Del) 0s local: 999 s local: 0.1 s1) Disabled (0 s)
IO-Link: 999.9 s IO-Link: 0.1 s
"SET" / IO-Link Reset response (Mem) local: local: -- local:
no = Autoreset yes = Hand-RES no = Autoreset
IO-Link: Auto- ET IO-Link: Auto-
matic IO-Link: Manual matic
"SET" / IO-Link Relay switching response Closed-circuit principle (NC) -- Closed-circuit
(closed-circuit principle NC / or principle (NC)
open-circuit principle NO)
Open-circuit principle (NO)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnostics Disabled Enabled -- Enabled
IO-Link Local threshold change Disabled Enabled -- Enabled
IO-Link Local parameter change Disabled Enabled -- Enabled
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error memory Disabled Enabled -- Disabled
IO-Link Analog value coding 0 (Disabled) 255 -- 43
1) up to 99.9 s; at values > 99.9 s, the increment is 1 s

Note
If a time is set via IO-Link within the value range 100.0 to 999.9 s with one decimal place, the
display will show only the value without the decimal place.

Note
The monitoring mode "Overshoot" or "Undershoot" is defined with the setting OFF at the
threshold for undershoot or overshoot.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on those parameters of the 3UG4841 cos phi and active
current monitoring relays that can be set via IO-Link in Chapter "3UG4841 cos phi and active
current monitoring relay (Page 336)".
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 175
3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

9.5 Diagnostics

9.5.1 Indication on the display

Display information
The display is divided into three different areas.

① Current measuring value / cos phi measuring value or error symbol

② Type of monitoring
③ Symbols of the change-over contacts

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

3UG48/3RR24 monitoring relays for IO-Link

176 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

The following states and errors are shown on the display:

Display Symbol Meaning

area
① U<30 Measured value is below the range that can be measured.

① U Measured value is above the range that can be measured.

① I<0,2 Measured value is below the range that can be measured.

① I Measured value is above the range that can be measured.

① cosφ <-> When the maximum measurable power factor is exceeded.

① I and the currently measured active current value or cos-phi value are displayed
I <-> 5.0A alternately.
cosφ <-> 0.83 • Not flashing: Measured value in the correct range or delay time is running
• Flashing: Threshold overshot or undershot, delay time expired, relay has
switched

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

② Monitoring for overshoot (φ▲ / Ires▲)

② Monitoring of the warning threshold for overshoot (φ!▲ / Ires!▲)

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for undershoot (φ▼ / Ires▼)

② Monitoring of the warning threshold for undershoot (φ!▼ / Ires!▼)

(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Window monitoring (φ▲ and φ▼ / Ires▲ and Ires▼)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 177
3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

Display Symbol Meaning

area
② Measured values are in the correct range.

② A measured value overshoot has occurred.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The measured value has risen above the set warning threshold.

② A measured value undershoot has occurred

• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: A measured value has fallen below the set warning threshold.

③ φ▼ / Ires▼, • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
φ!▼ / Ires!▼
• Flashing: Delay time (ON delay or tripping delay) running
φ▲ / Ires▲,
• Masked out: Relay contact 11/12 closed, relay contact 11/14 open
φ!▲ / Ires!▲
③ φ▼ / Ires▼, • Not flashing: Relay contact 21/22 open, relay contact 21/24 closed
φ!▼ / Ires!▼
• Flashing: Delay time (ON delay or tripping delay) running
φ▲ / Ires▲,
• Masked out: Relay contact 21/22 closed, relay contact 21/24 open
φ!▲ / Ires!▲
1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of output relays K1 and K2 in the
Chapter "Functionality (Page 169)".

3UG48/3RR24 monitoring relays for IO-Link

178 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

9.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

The 3UG4841 cos phi and active current monitoring relays with IO-Link connection provide a
facility for diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 9- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 174)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold The set cos phi value is higher than the • Reduce the cos phi value.
value for overshoot (power factor) set threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set cos phi value is lower than the • Increase the cos phi value.
undershoot (power factor) set threshold for undershoot.
• Set a lower threshold.
Value above (warning) threshold for The set active current value is higher • Reduce the active current.
overshoot (active current) than the set threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set active current value is lower than • Increase the active current.
undershoot (active current) the set threshold for undershoot.
• Set a lower threshold.
Measured value is outside the range • The measured voltage is above or • Reduce the current.
that can be measured below the measurable range. • Increase the current.
• The measured apparent current is • Reduce the voltage.
above or below the measurable
• Increase the voltage.
range.
• Connect a load with an inductive or
• The calculated power factor is 1 (pure
capacitive component.
non-inductive load).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 179
3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 9- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set 92 Display information
code 1) GE 3) GW 4)

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold value for overshoot ex- 0x8C10 x — x

ceeded (cos phi value)
Threshold value for undershoot vio- 0x8C30 x — x
lated (cos phi value)
Threshold for overshoot exceeded 0x8C10 x — x
(active current value)
Threshold for undershoot violated 0x8C30 x — x
(active current value)
Measured value is outside the range 0x8C20 — — — • U<30 or U
that can be measured
• I<0,2 or I
• cosφ <->

The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link
1)

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4841 cos phi and active current monitoring relay
(Page 336)"), you can determine via the group error (GE) bit or general warning (GW) bit in
the user program whether detailed information on diagnostics or messages is present in
diagnostic data set 92. If bit (= 1) is set, you can obtain detailed information on what caused
a "group error" or "general warning" by reading data set 92.
GE = Group error: You can find detailed information in diagnostics data set 92 (see the
3)

Chapter "System commands - data set (index) 2 (Page 339)").

4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 339)").
x: Bit set
○: Not relevant

3UG48/3RR24 monitoring relays for IO-Link

180 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.5 Diagnostics

9.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 181
3UG4841 cos phi and active current monitoring relay
9.6 Circuit diagrams

9.6 Circuit diagrams

9.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4841

Figure 9-1 3UG4841 cos phi and active current monitoring relay for IO-Link

9.6.2 Typical circuit diagrams

3UG4841

Figure 9-2 Cos phi and active current monitoring for single-phase motors

3UG48/3RR24 monitoring relays for IO-Link

182 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.6 Circuit diagrams

Figure 9-3 Cos phi and active current monitoring for three-phase motors with transformer for
currents (with neutral conductor)

Figure 9-4 Cos phi and active current monitoring for three-phase motors with transformers for
currents

Figure 9-5 Cos phi and active current monitoring for three-phase motors (with neutral conductor)

Figure 9-6 Cos phi and active current monitoring for three-phase motors

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 183
3UG4841 cos phi and active current monitoring relay
9.7 Technical data

9.7 Technical data

Measuring circuit

3UG4841-.....
Number of poles for main current circuit 1
Phase number 1
Adaptable response value phase angle ° 0.1 … 0.99
Type of current for monitoring AC
Measurable current A 0.2 … 10
Adjustable response current
• 1 A 0.2 … 10

• 2 A 0.2 … 10

Adjustable response delay time

• when starting s 0 … 999.9

• with lower or upper limit violation s 0 … 999.9

Adjustable switching hysteresis for measured current value A 0…3

Stored energy time at mains power cut minimum ms —
Operating voltage
• rated value V 90 … 690

General technical details

3UG4841-.....
Product function Active power monitoring relay
Design of the display LCD
Product function
• overcurrent recognition of 1 phase Yes

• undercurrent recognition of 1 phase Yes

• reset external Yes

• open-circuit or closed-circuit current principle Yes

Starting time after the control supply voltage has been s 1

applied
Relative metering precision % 10
Precision of digital display +/-1 digit
Relative repeat accuracy % 1
Type of voltage of the controlled supply voltage DC
Control supply voltage for DC rated value V 24
Operating range factor control supply voltage rated 0.75 … 1.25
value for DC

3UG48/3RR24 monitoring relays for IO-Link

184 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.7 Technical data

3UG4841-.....
Impulse voltage resistance rated value kV 6
Recorded real power W 2
Protection class IP IP20
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 /
IEC 61000-6-4
Operating current at 17 V minimum mA 10
Continuous current of the DIAZED fuse link of the A 4
output relay
Resistance against vibration according to IEC 60068-2-6 1 … 6 Hz: 15 mm, 6 … 500 Hz: 2g
Resistance against shock according to IEC 60068-2-27 sinusoidal half-wave 15g / 11 ms
Installation altitude at a height over sea level maximum m 2 000
Current carrying capacity of output relay
• at AC-15
– at 250 V at 50/60 Hz A 3
– at 400 V at 50/60 Hz A 3

• at DC-13
– at 24 V A 1
– at 125 V A 0.2
– at 250 V A 0.1
Conductor-bound parasitic coupling BURST according to 2 kV
IEC 61000-4-4
Conductor-bound parasitic coupling conductor-earth 2 kV
SURGE according to IEC 61000-4-5
Conductor-bound parasitic coupling conductor-conductor 1 kV
SURGE according to IEC 61000-4-5
Electrostatic discharge according to IEC 61000-4-2 6 kV contact discharge / 8 kV air dis-
charge
Field-bound parasitic coupling according to IEC 61000-4- 10 V/m
3
Thermal current of the contact-affected switching ele- A 5
ment maximum
Degree of pollution 2

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 185
3UG4841 cos phi and active current monitoring relay
9.7 Technical data

3UG4841-.....
Ambient temperature
• during operating phase °C -25 … +60

• during storage °C -40 … +85

• during transport °C -40 … +85

Galvanic isolation
• between entrance and outlet Yes

• between the outputs Yes

• between the voltage supply and other circuits Yes

Mechanical operating cycles as operating time typical 10 000 000

Electrical operating cycles as operating time at AC-15 100 000
at 230 V typical
Operating cycles with 3RT2 contactor maximum 1/h 5 000

Communication

3UG4841-.....
Type of voltage supply via input/ output link master Yes
IO-Link transfer rate COM2 (38,4 kBaud)
Protocol will be supported IO-Link protocol Yes
Data volume
• of the address range of the outputs with cyclical byte 2
transfer total

• of the address range of the inputs with cyclical byte 4

transfer total
Point-to-point cycle time between master and IO-Link ms 10
device minimum

3UG48/3RR24 monitoring relays for IO-Link

186 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4841 cos phi and active current monitoring relay
9.7 Technical data

Mechanical design

3UG4841-1.... 3UG4841-2....
Width mm 22.5
Height mm 102 103
Depth mm 91
Built in orientation any
Distance, to be maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, to the

ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, conduc-

tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 187
3UG4841 cos phi and active current monitoring relay
9.7 Technical data

3UG4841-1.... 3UG4841-2....
Type of mounting snap-on mounting
Product function removable terminal Yes
for auxiliary and control circuit
Design of the electrical connection screw-type terminals spring-loaded terminals
Type of the connectable conductor
cross-section
• solid 1x (0.5 ... 4 mm2), 2x (0.25 ... 1.5 mm2)
2x (0.5 ... 2.5 mm2)
• finely stranded
– with wire end processing 1x (0.5 ... 2.5 mm2), 2 x (0.25 ... 1.5 mm2)
2x (0.5 ... 1.5 mm2)
– without wire end processing — 2x (0.25 ... 1.5 mm2)

• for AWG conductors

– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type terminals N·m 1.2 … 0.8 —…

Number of change-over switches 2

delayed switching

3UG48/3RR24 monitoring relays for IO-Link

188 Manual, 09/2014, A5E03394170020A/RS-AC/004
3UG4851 speed monitoring relays 10
10.1 Application areas

Application areas
The speed monitoring relays are used, for example, in the following applications:

Table 10- 1 Application areas of the speed monitoring relays

Function Application
• Monitoring for overload/underload • Conveyor belt (monitoring transported goods
for completeness, for example)
• Milling machine
• Turning machine
• Slippage or tear of a drive belt

The monitoring relays can also be used for all functions where a continuous pulse signal is to
be monitored (e.g. belt travel monitoring, completeness checking, pass monitoring, or cycle
time monitoring).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 189
3UG4851 speed monitoring relays
10.2 Operator controls and connection terminals

10.2 Operator controls and connection terminals

Front view / terminal labeling

Front view Description

Position digits
① Terminal block (removable):
Connection is possible using screw terminals or spring-loaded terminals.
② Arrow keys for menu navigation

③ SET key for menu navigation

④ Device article number

⑤ Label

⑥ Legend for menu

⑦ Display for parameterization, actual-value indication, and diagnostics

Terminal labels
L+ Supply voltage for IO-Link
C/Q Communication signal / switching signal
L- Ground IO-Link
24V Supply voltage for pulse input IN1 (24 V / max. 50 mA)
IN1 Pulse input for pnp-switching three-wire sensor (for pulses 0 V DC/ +24 V)
0V Supply voltage for pulse input IN1 (0 V / max. 50 mA)
EN Enable
IN2 Pulse input for two-wire NAMUR sensor or mechanical contact
8V2 Supply voltage for pulse input IN2
12 Output relay K1 CO contact NC contact
11 Output relay K1 CO contact root
14 Output relay K1 CO contact NO contact

You can find additional information on the connection terminals and the permissible
conductor cross-sections in the Chapter "Connection systems (Page 26)".
You can find information on connecting in the Chapter "Internal circuit diagrams (Page 201)".

3UG48/3RR24 monitoring relays for IO-Link

190 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.3 Functionality

10.3 Functionality

General functionality
Depending on the setting, the 3UG4851 speed monitoring relays monitor a speed in
revolutions per minute (rpm = revolutions per minute) for overshoot (rpm▲), undershoot
(rpm▼) or in window monitoring (rpm▲ and rpm▼).
The devices are supplied via the supply voltage IO-Link (L+) and ground IO-Link (L-) or via
an external 24 V DC voltage source.
The 3UG4851 speed monitoring relays have a display and are parameterized with three
keys. The devices can also be parameterized via IO-Link and transfer the measured speed
values and error messages to a controller.
You will find the setting ranges and factory settings of the 3UG4851 speed monitoring relays
in Chapter "Operation (Page 194)."
You can find a description of the individual parameters in the Chapter "Parameters
(Page 247)"
You can find the full data sets in the Chapter "Process data and data sets (Page 279)".

Monitoring according to the principle of period duration measurement

Speed monitoring functions according to the principle of period duration measurement.
In the speed monitoring relay, the time interval between two consecutive rising edges of the
pulse encoder is measured and compared with the minimum and/or maximum permissible
period duration calculated from the set threshold values for the speed. Period duration
measurement already detects a speed deviation after two pulses.
By using up to ten pulse encoders distributed simultaneously across the range, the period
duration, and thus the response time, can be reduced. By taking account of the number of
sensors in the speed monitoring relay, the speed continues to be displayed in revolutions per
minute.
The number of pulses supplied by the pulse encoder can be defined with the help of entering
a scaling value (Scale). This allows the revolutions per minute to be read direct on the
display.
The speed monitoring relay has two different pulse inputs. Only one of these may be used!
At the terminal IN1, a pnp-switching three-wire sensor for 0 V / +24 V DC pulses can be
connected. This is supplied from the monitoring relay via terminals 0V and 24V / with up to
50 mA. Use of a mechanical pulse contact with an external DC supply of 4.5 to 30 V is also
permissible at terminal IN1.

Note
To detect the edges reliably, the pulses and pauses between pulses of the pulse encoders
used must be applied for at least 5 ms. A pause is detected when the voltage level < 1 V. A
pulse requires a minimum value of 4.5 V.

Alternatively, a two-wire NAMUR sensor supplied from terminal 8V2, or a mechanical

contact, can be connected at terminal IN2.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 191
3UG4851 speed monitoring relays
10.3 Functionality

Startup delay
To be able to start a drive, the output relay K1 switches to the correct state during the ON-
delay time depending on the selected open-circuit principle or closed-circuit principle, even if
the speed is still under the set value.
The ON-delay time is started either by switching on the supply voltage or, if the supply
voltage is present, by actuating the relevant NC contact (e.g. auxiliary contact of a
contactor).
Tripping delay
The set tripping delay time (Del) begins, and the symbol of the output relay K1 flashes if the
measured speed overshoots or undershoots the corresponding set threshold after the ON-
delay time (onDel) has stopped. After expiry of this time, the output relay K1 changes the
switching state. On the display, the current measuring value and the symbol for undershoot
or overshoot flash.
Operating mode with/without enable contact
In the operating mode without enable contact (terminal EN = Enable not connected), the
output relay K1 responds when the supply voltage is switched in accordance with the set
closed-circuit principle NC or open-circuit principle NO (relay control is inverted to the
closed-circuit principle NC), and the ON-delay time (onDel) is started, provided the lower
threshold is not at OFF. If the speed reaches the lower threshold value plus the set
hysteresis during this time, the ON-delay time is stopped and normal monitoring begins. If
this value has not yet been reached after expiry of the ON-delay time, the output relay K1
switches to the fault state depending on the selected relay switching response.
For the functioning of the operating mode with enable contact (terminal EN = Enable is
connected with an isolated NC contact with terminal 24V), a supply voltage must be present
at the monitoring relay. Only when this NC contact is actuated will the ON-delay time (onDel)
and the drive (with a second contact, for example) be started.
You can find the switching states of the output relay K1 below in the section "Function
diagrams" and in the Chapter "Diagnostics (Page 196)".

SIO-Mode
The monitoring relays have a connection C/Q to IO-Link. If the IO-Link connection is not
used for communication via IO-Link, the 3UG4851 speed monitoring relays work in
standard I/O mode (SIO-Mode). In this mode, terminal C/Q can be used as a semiconductor
output that switches on a violation of the warning threshold for undershoot or overshoot.
● Q off: 24 V DC supply voltage present.
● Q on: The output has a high resistance.

3UG48/3RR24 monitoring relays for IO-Link

192 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.3 Functionality

Function diagrams

Memory = no
Relay switching response = NC (closed-circuit principle)
Without Enable input With Enable input

RPM = currently measured speed

rpm = set limit for the speed

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 193
3UG4851 speed monitoring relays
10.4 Operation

Note
The relay control for the open-circuit principle NO is inverted to the represented function
diagrams in the closed-circuit principle NC after application of the supply voltage US.

10.4 Operation

Parameters
The devices can be parameterized either locally via the display and the three keys, or via
IO-Link.
You can find further information on configuring via IO-Link in the Chapter "Configuring the
IO-Link (Page 235)".

Parameter information
The table below shows the settable parameter information of the 3UG4851 speed monitoring
relays:

Table 10- 2 Parameter information, 3UG4851 speed monitoring relays

Menu Parameters Setting range Incre- Factory setting

level / ment
Minimum value Maximum value
IO-Link
"RUN" / Threshold for undershoot (rpm▼) 0.1 or OFF 2200 or OFF 0.12) 800
IO-Link
"RUN" / Threshold for overshoot (rpm▲) 0.1 or OFF 2200 or OFF 0.12) 1400
IO-Link
"RUN" / Warning threshold for undershoot 0.1 or OFF 2200 or OFF 0.12) 800
IO-Link (rpm!▼)
"RUN" / Warning threshold for overshoot 0.1 or OFF 2200 or OFF 0.12) 1400
IO-Link (rpm!▲)
"SET" / Scaling factor (Scale) 1 10 1 1
IO-Link
"SET" / Hysteresis (Hyst) 0.1 or OFF 99.9 or OFF 0.1 50
IO-Link
"SET" / ON-delay time (onDel) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s
IO-Link ON-delay time (at Power ON) Disabled Enabled -- Enabled

3UG48/3RR24 monitoring relays for IO-Link

194 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.4 Operation

Menu Parameters Setting range Incre- Factory setting

level / Minimum value Maximum value ment
IO-Link
IO-Link ON-delay time (at manual reset) Disabled Enabled -- Enabled
"SET" / Tripping delay time (▼Del) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s
"SET" / Tripping delay time (▲Del) 0s local: 999 s local: Disabled (0 s)
IO-Link IO-Link: 999.9 s 0.1 s1)
IO-Link:
0.1 s
"SET" / Reset response (Mem) local: no = Auto- local: -- local: no = Auto-
IO-Link reset yes = Hand-RESET reset
IO-Link: Auto IO-Link: Manual IO-Link: 1
"SET" / Relay switching response (closed- Closed-circuit principle (NC) -- Closed-circuit
IO-Link circuit principle NC / open-circuit or principle (NC)
principle NO)
Open-circuit principle (NO)
IO-Link Group diagnostics Disabled Enabled -- Enabled
IO-Link Group error diagnostics Disabled Enabled -- Enabled
IO-Link Local threshold change Disabled Enabled -- Enabled
IO-Link Local parameter change Disabled Enabled -- Enabled
IO-Link Local reset Disabled Enabled -- Enabled
IO-Link Retentive error memory Disabled Enabled -- Disabled
IO-Link Analog value coding 0 (Disabled) 255 -- 13
1) up to 99.9 s; at values > 99.9 s, the increment is 1 s
2) up to 99.9 V; at values > 99.9 V, the increment is 1 V

Note
If a time is set via IO-Link within the value range 100.0 to 999.9 s with one decimal place, the
display will show only the value without the decimal place.

Note
The monitoring mode "Overshoot" or "Undershoot" is defined with the setting OFF at the
threshold for undershoot or overshoot.

The parameters are described in the Chapter "Parameters (Page 247)".

You will find further information on the parameters of the 3UG4851 speed monitoring relays
that can be set via IO-Link in the Chapter "Process data and data sets (Page 279)".
Menu-based operation is described in the Chapter "Menu-based operation (Page 42)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 195
3UG4851 speed monitoring relays
10.5 Diagnostics

10.5 Diagnostics

10.5.1 Indication on the display

Display information
The display is divided into three different areas.

① Speed measured value or fault symbol

② Type of monitoring
③ Symbol of the change-over contact

Meaning of the information on the display

Note
Displays in the event of an error
The symbols on the display (① and ②) flash to indicate an error.

3UG48/3RR24 monitoring relays for IO-Link

196 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.5 Diagnostics

The following states and errors are shown on the display:

Display Symbol Meaning

area
① ---- Measured value is outside the range that can be measured.

① 1100 Currently measured speed is displayed.

• Not flashing: Speed in the correct range or delay time is running
• Flashing: Threshold overshot or undershot, delay time expired, relay has switched

① Invalid parameter

① Self-test error/internal error

① IO-Link communication is being established 1)

① Device is in Communication-Mode (IO-Link)

① IO-Link communication interrupted

① Device is in SIO-Mode

② Monitoring for speed overshoot

② Monitoring of the warning threshold for speed overshoot

(only visible if the parameter "Threshold for overshoot" is set to OFF.)
② Monitoring for speed undershoot

② Monitoring of the warning threshold for speed undershoot

(only visible if the parameter "Threshold for undershoot" is set to OFF.)
② Window monitoring (monitoring for speed overshoot and undershoot)

② Speed is in the correct range.

② A speed overshoot has occurred.

• Not flashing: Threshold overshot, tripping delay running
• Flashing: Threshold overshot, tripping delay expired, relay has switched

② Alternate flashing: The speed has risen above the set warning threshold.

② A speed undershoot has occurred.

• Not flashing: Threshold undershot, tripping delay running
• Flashing: Threshold undershot, tripping delay expired, relay has switched

② Alternate flashing: The speed has fallen below the set warning threshold.

③ rpm▲, • Not flashing: Relay contact 11/12 open, relay contact 11/14 closed
rpm!▲
• Flashing: Delay time (ON delay or tripping delay) running
rpm▼,
• Masked out: Relay contact 11/12 closed, relay contact 11/14 open
rpm!▼
1) If this symbol is repeated for an extended period, the connection to the IO-Link master has been interrupted during
communication buildup. Perform a restart of the monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 197
3UG4851 speed monitoring relays
10.5 Diagnostics

Note
The value shown on the display always corresponds to the currently measured value even if
the displayed value is flashing because a threshold has been overshot or undershot. The
symbol for a threshold overshoot or undershoot indicates the fault causing this if manual
RESET (Mem = yes) is set. In this way, the user can check before a Reset whether the
cause of error has been remedied and a Reset is likely to result in a successful outcome.

You can find more information on the switching response of the output relay K1 in the
Chapter "Functionality (Page 191)".

10.5.2 Diagnostics via IO-Link

Diagnostics via IO-Link

The 3UG4851 speed monitoring relays with IO-Link connection provide an option for
diagnostics via IO-Link.
The manufacturer-specific diagnostics listed in the table are reported via the diagnostics
mechanism of IO-Link. The table below provides information on possible causes and
remedial measures:

Table 10- 3 Possible causes and remedial measures

Diagnostics and messages Possible cause Possible remedial measure

Invalid parameter The set parameter is invalid. Specify a parameter in accordance with
the parameter table in the Chapter
"Operation (Page 194)".
Self-test error/internal error Fault in internal test. Return the device to the manufacturer.
Value above (warning) threshold for The set speed is higher than the set • Reduce the speed.
overshoot threshold for overshoot.
• Set a higher threshold.
Value below (warning) threshold for The set speed is lower than the set • Increase the speed.
undershoot threshold for undershoot.
• Set a lower threshold.
Measured value is outside the range The measured speed is above or below • Reduce the speed.
that can be measured the measurable range.
• Increase the speed

3UG48/3RR24 monitoring relays for IO-Link

198 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.5 Diagnostics

The table below indicates how the manufacturer-specific diagnostics are reported:

Table 10- 4 Diagnostics and messages

Diagnostics and messages IO-Link event PII 2) Data set Display information
code 1) GE 3) GW 4) 92

Invalid parameter 0x6320 x — x

Self-test error/internal error 0x5000 x — x

Threshold for overshoot exceeded 0x8C10 x — x

Threshold for undershoot violated 0x8C30 x — x
Measured value is outside the range 0x8C20 — — x ----
that can be measured
1) The manufacturer-specific diagnostic events listed in the table are reported to the IO-Link

master via the diagnostics mechanism of IO-Link.

2)With the "process input image" (see "3UG4851 speed monitoring relays (Page 346)"), you
can determine via the group error (GE) bit or general warning (GW) bit in the user program
whether detailed information on diagnostics or messages is present in diagnostic data set
92. If bit (= 1) is set, you can obtain detailed information on what caused a "group error" or
"general warning" by reading data set 92.
GE = Group error: You can find detailed information in diagnostics data set 92 (see the
3)

Chapter "System commands - data set (index) 2 (Page 349)").

4)GW = General warning: You can find detailed information in diagnostics data set 92 (see
the Chapter "System commands - data set (index) 2 (Page 349)").
x: Bit set
○: Not relevant

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 199
3UG4851 speed monitoring relays
10.5 Diagnostics

10.5.3 Reset

Reset
Resetting of the outputs is dependent on the "Reset response" parameter (see the Chapter
"Reset response (Page 247)"). On the 3UG48 monitoring relays, the parameter can also be
set via IO-Link.
The following settings can be selected:
● Automatic reset (Mem = no)
The device is reset automatically as soon as a previously occurring error has been dealt
with.
● Manual RESET (Mem = yes)

To reset digitally adjustable devices, you must press both arrow keys simultaneously
for more than 2.5 s after the cause of the error has been rectified. If the cause of the error
has not been removed, a new error message appears immediately. Alternately, the
devices (with deactivated retentive error memory) can be reset by switching the supply
voltage on and off.

Note
The outputs can also be reset via the process image of the outputs (PIQ) by setting the
"Reset" control command or using the corresponding system command (see the Chapter
"Process data and data sets (Page 279)").

Note
With the "Local reset" parameter that can be set via the IO-Link, resetting locally on the
device can be disabled.

Note
The warning threshold is always reset by autoreset.

3UG48/3RR24 monitoring relays for IO-Link

200 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.6 Circuit diagrams

10.6 Circuit diagrams

10.6.1 Internal circuit diagrams

Internal circuit diagrams 3UG4851

Figure 10-1 3UG4851 speed monitoring relay for IO-Link

10.6.2 Typical circuit diagrams

3UG4851

Figure 10-2 Speed monitoring with Enable input

Figure 10-3 Speed monitoring without Enable input

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 201
3UG4851 speed monitoring relays
10.7 Technical data

10.7 Technical data

Measuring circuit

3UG4851-.....
Adjustable response delay time
• when starting s 0 … 999.9

• with lower or upper limit violation s 0 … 999.9

Adjustable response value revolution 1/s 0 … 36.667

Input voltage at the digital input 1
• initial value for signal<0>-recognition V 0

• final value for signal<0>-recognition V 1

• initial value for signal<1>-recognition V 4.5

• final value for signal<1>-recognition V 30

Input current at the digital input 2

• initial value for signal<0>-recognition mA 0

• final value for signal<0>-recognition mA 1.2

• initial value for signal<1>-recognition mA 2.1

• final value for signal<1>-recognition mA 8.2

Design of the input reducing-entrance No

Design of the sensor
• at the digital input 1 connectable PNP switching three-wire sensor or me-
chanical impulse contact with external DC
supply (4.5 V … 30 V)
• at the digital input 2 connectable 2-conductor Namur sensor or mechanical
impulse contact
Input current at the digital input 1 maximum mA 50
Pulse duration minimum ms 5
Pulse interval minimum ms 5
Number of sensor signals per revolution 1 … 10
Switching hysteresis for rotational speed 1/h 0 … 5 994

3UG48/3RR24 monitoring relays for IO-Link

202 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.7 Technical data

General technical details

3UG4851-.....
Product function RPM monitoring relay
Design of the display LCD
Product function
• rotation speed monitoring Yes

• standstill monitoring No

• defect storage Yes

• reset external Yes

• self-reset Yes

• manual RESET Yes

• open-circuit or closed-circuit current principle Yes

Starting time after the control supply voltage has been ms 500
applied
Number of outputs
• as contact-affected switching element
– safety-related
– delayed switching 0
– non-delayed 0
– for reporting function
– delayed switching 1
– non-delayed 0

• as contact-less semiconductor switching element

– safety-related
– delayed switching 0
– non-delayed 0
– for reporting function
– delayed switching 0
– non-delayed 0
Response time maximum ms 100
Qq30 0 9 16405.08 1969.401 14.04 reW nBT/CS0 CS 0 SCN0.257 w /TT0 1 Tf169l8 198.48 164.50
Stored energy time at mains power cut minimum

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 203
 3UG4851 speed monitoring relays
10.7 Technical data

3UG4851-.....
Recorded real power W 2
Protection class IP IP20
Electromagnetic compatibility IEC 60947-1 / IEC 61000-6-2 /
IEC 61000-6-4
Operating current at 17 V minimum mA 5
Continuous current of the DIAZED fuse link of the out- A 4
put relay
Resistance against vibration according to IEC 60068-2-6 1 … 6 Hz: 15 mm, 6 … 500 Hz: 2g
Current carrying capacity of output relay
• at AC-15
– at 230 V at 50/60 Hz A 3
– at 250 V at 50/60 Hz A 3
– at 400 V at 50/60 Hz A —

• at DC-13
– at 24 V A 1
– at 110 V A 0.2
– at 125 V A 0.2
– at 230 V A 0.1
– at 250 V A 0.1
Resistance against shock according to IEC 60068-2-27 sinusoidal half-wave 15g / 11 ms
Installation altitude at a height over sea level maximum m 2 000
Conductor-bound parasitic coupling BURST according to 2 kV
IEC 61000-4-4
Conductor-bound parasitic coupling conductor-earth SURGE 2 kV
according to IEC 61000-4-5
Conductor-bound parasitic coupling conductor-

3UG48/3RR24 monitoring relays for IO-Link

204 Manual, 09/2014, A5E03394170020A/RS-AC/004

bouonducor
3UG4851 speed monitoring relays
10.7 Technical data

Mechanical design

3UG4851-1.... 3UG4851-2....
Width mm 22.5
Height mm 91
Depth mm 102 103
Built in orientation any
Distance, to be maintained, to
earthed part
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, to the

ranks assembly
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Distance, to be maintained, conduc-

tive elements
• forwards mm 0

• backwards mm 0

• sidewards mm 0

• upwards mm 0

• downwards mm 0

Type of mounting screw

3UG48/3RR24 monitoring relays for IO-Link

206 Manual, 09/2014, A5E03394170020A/RS-AC/004
 3UG4851 speed monitoring relays
10.7 Technical data

3UG4851-1.... 3UG4851-2....
Design of the electrical connection screw-type terminals spring-loaded terminals
Type of the connectable conductor
cross-section
• solid 1x (0.5 ... 4 mm2), 2x (0.25 ... 1.5 mm2)
2x (0.5 ... 2.5 mm2)
• finely stranded
– with wire end processing 1x (0.5 ... 2.5 mm2), 2 x (0.25 ... 1.5 mm2)
2x (0.5 ... 1.5 mm2)
– without wire end processing — 2x (0.25 ... 1.5 mm2)

• for AWG conductors

– solid 2x (20 ... 14) 2x (24 ... 16)
– stranded 2x (20 ... 14) 2x (24 ... 16)
Tightening torque
• with screw-type terminals N·m 0.8 … 1.2 —…

Number of change-over switches 1

delayed switching

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 207
3UG4851 speed monitoring relays
10.7 Technical data

3UG48/3RR24 monitoring relays for IO-Link

208 Manual, 09/2014, A5E03394170020A/RS-AC/004
Accessories 11
11.1 Accessories for 3RR24 current monitoring relays

11.1.1 Sealable cover

Description
A sealable cover for use with all sizes (3RR2940) is available for the digitally adjustable
3RR24 current monitoring relays.
The sealable cover is used to protect the keys of the digitally adjustable current monitoring
relays against unauthorized or unintentional manipulation.

Mounting
The diagram below shows an example mounting scenario based on mounting the sealable
cover on the 3RR21 current monitoring relay with analog setting, size S0. The mounting
sequence for the sealable cover for size S00 is exactly the same as that for size S0.

Table 11- 1 Mounting the sealable cover on the 3RR2 current monitoring relay

Step Operating instruction Figure

1 Remove the key from the
cover.
2 Insert the key into the des-
ignated opening.
3 Attach the hooks on the
cover to the openings on
the current monitoring re-
lay.
4 Tilt the cover down.
5 Lock the cover with the key
connector to secure it
against unauthorized re-
moval.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 209
Accessories
11.1 Accessories for 3RR24 current monitoring relays

11.1.2 Terminal support for stand-alone assembly

Description
For a stand-alone assembly or if an overload relay is being used at the same time, adapters
for stand-alone installation are available for separate DIN rail mounting or screw mounting.
The accessories are exactly the same as the accessories for the 3RU21 thermal overload
relay and the 3RB3 solid-state overload relay.

Table 11- 2 Stand-alone assembly of the 3RR2 current monitoring relay

Size Connection system Terminal support for stand-

alone assembly
S00 Screw-type 3RU2916-3AA01
Spring-loaded 3RU2916-3AC01
S0 Screw-type 3RU2926-3AA01
Spring-loaded 3RU2926-3AC01
S2 Screw-type 3RU2936-3AA01

3UG48/3RR24 monitoring relays for IO-Link

210 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.1 Accessories for 3RR24 current monitoring relays

Mounting
The terminal supports can be snapped onto 35 mm DIN rails according to DIN EN 50022.
They can also be screw-mounted.
The figure below shows how the terminal support for stand-alone assembly is mounted and
disassembled, based on the example of an analog setting current monitoring relay.

Table 11- 3 Mounting the terminal support (screw connection in the main circuit)

Step Instructions Figure

1 Guide the current monitoring relay into the terminal
support from below.
2 Tighten the screws on the terminal support with a
Pozidriv size 2 (S00) or Pozidriv size 3 (S0) screw-
driver (tightening torque 0.8 to 1.2 Nm).
Check that the cable is clamped tight.

Table 11- 4 Mounting the terminal support (spring-loaded connection in the main circuit)

Step Instructions Figure

1 Insert the contacts (a) into the central opening of the
main terminals on the terminal support, with the con-
tacts flush to the right. Make sure that the guide tabs
are inserted into the designated slots on the terminal
support.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 211
Accessories
11.1 Accessories for 3RR24 current monitoring relays

Disassembly

Table 11- 5 Removing the terminal support (screw connection in the main circuit)

Step Instructions Figure

1 Undo the screws on the main conductor terminals.
2 Release the current monitoring relay by pushing down
the clip on the underside of the terminal support.
3 Use a screwdriver to dislodge the terminal support
from the current monitoring relay.
4 Pull the current monitoring relay down and away from
the contactor.

Table 11- 6 Removing the terminal support (spring-loaded connection in the main circuit)

Step Instructions Figure

1 Release the current monitoring relay by pushing down
the clip on the underside of the terminal support.
2 Position the screwdriver on the terminal support as
shown in the figure. Carefully dislodge the current moni-
toring relay from the contactor.
3 Pull the current monitoring relay toward you and away
from the terminal support.

3UG48/3RR24 monitoring relays for IO-Link

212 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2 Accessories for 3UG48 monitoring relays

11.2.1 Sealable cover

Description
There is a uniform sealable cover for the monitoring relays with an overall width of 22.5 mm.
The sealable cover can be used to secure the actuators (rotary buttons, sliding switches, and
keys) of the monitoring relays against unauthorized or unintentional manipulation.
Siemens also offers a sealable membrane (3TK2820-0AA00) for securing the monitoring
relays with analog setting. The sealable membrane is affixed to the front of the device and
secures rotary buttons and sliding switches against unintentional manipulation.

Note
The sealable membrane does not protect keys against unauthorized or unintentional
manipulation.

Mounting
The figure below shows how to mount the sealable cover 3RP1902 on the monitoring relay.

Table 11- 7 Mounting the sealable cover on the monitoring relay

Step Operating instruction Image

1 Break off the clip on the sealable cover.
2 Insert the sealable cover into the open-
ings on the monitoring relay.
3 Swing the sealable cover up.
4 Insert the clip into the opening until it
engages.
5 Seal the clip to secure it against unau-
thorized removal.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 213
Accessories
11.2 Accessories for 3UG48 monitoring relays
 Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.1 General information

Various circuit types with resulting fault currents

The following table shows various circuit types and the resulting fault currents in the event of
a ground fault. Circuits 1 to 6 create pure AC fault currents or AC fault currents with a
pulsating direct fault current component. This type of fault current can be detected by type
A transformers in accordance with DIN VDE 0100-530, such as 3UL23 residual current
transformers.

Note
3UG4.25 residual current monitoring relays are only suitable for use with 3UL23 residual
current transformers.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 215
Accessories
11.2 Accessories for 3UG48 monitoring relays

① Suitable FI type
② Circuit
③ Load current
④ Fault current

Figure 11-1 Possible fault current forms and suitable residual current devices

More information is available on the Internet (www.siemens.com/industrial-controls/support).

3UG48/3RR24 monitoring relays for IO-Link

216 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.2 Installation specifications

Note
Please ensure strict adherence to the installation specifications for live cables.

WARNING
Open-circuit voltage may result in death, serious injury or material damage
The current transformer output is a constant current power supply. In accordance with
U = R * I, the output voltage increases with an increasing resistance. If the connecting
terminals of the current transformer are open, the output voltage may become high enough
for you to put your life at risk or permanently damage the current transformer.
Avoid operating the unit when open. Operating a network for monitoring safely and without
faults requires that the monitoring relay and the 3UL23 residual current transformer have
been installed completely. It is absolutely necessary to short-circuit previously installed
3UL23 residual current transformers when the units are not connected to a monitoring
relay.

3UL23 residual current transformer conductor cross-sections

In accordance with DIN EN 60204-1 "Safety of machinery", the current carrying capacity of
conductors is limited depending on their cross-section. This results in the ideally suitable
residual current transformer to be used as per the following table. Please observe potentially
deviating, local installation specifications.

Order number Bushing opening Max. conductor cross- AWG [kcmil] Rated current per
Diameter [mm] section phase [A]
3P copper cable + N
[mm2]
3UL2302-1A 35 25 4 85
3UL2303-1A 55 50 1/0 150
3UL2304-1A 80 150 300 225
3UL2305-1A 110 240 500 400
3UL2306-1A 140 2 x 185 2 x 350/400 500
3UL2307-1A 210 2 x 240 2 x 500 630

3UL23 residual current transformers for external fault current monitoring

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 217
Accessories
11.2 Accessories for 3UG48 monitoring relays

All live cables must be routed as close to the center of the transformer as possible.
Any neutral conductor must be routed through the transformer. Grounded protective
conductors must not be routed through the transformer or need to be routed through the
transformer in both directions.

3UG48/3RR24 monitoring relays for IO-Link

218 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Route power cables around the residual current transformer in a straight line and ensure the
area corresponds at minimum to the internal transformer diameter.

X > ∅ residual current transformer

The internal transformer diameter must be at minimum twice the size of the power cable
bundle diameter.

∅a≥2x∅b

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 219
Accessories
11.2 Accessories for 3UG48 monitoring relays

Transformer connection

Transformer connecting cables must be twisted and not routed in parallel to live cables to
protect from emitted interference. Keep the length of the connecting cables to a minimum.
The resistance at the transformer connecting cable must not exceed 5 Ω to ensure correct
fault current monitoring. This is ensured by the following limits given here as examples.

Conductor cross-section [mm²] AWG/[kcmil] Max. cable length [m]

0.5 20 70
1.0 18 140
1.5 16 210
2.5 14 / 12 300
4.01) 10 550
1) only possible in the case of transformers with a 210 mm diameter

Note
We recommend using twisted cables.

① Maximum cable lengths (see table above) ① Length ≥ 10 m (shielded, twisted, grounded cables)

Note
Use shielded, twisted, and grounded cables for transformer connecting cables with a length
of more than 10 m.

3UG48/3RR24 monitoring relays for IO-Link

220 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.3 Potential for optimization

Potential for optimization in the event of extremely high currents, false tripping due to high starting
currents or in environments with high EMC interference
1. Extend the ON-delay time to fade out fault currents measured during motor startup.
2. Extend the tripping delay time to prevent false tripping due to EMC interference.
3. Select a residual current transformer with a larger internal diameter. The reduced
magnetic field strength that passes through the transformer due to the extended distance
between power cables and transformer reduces the measuring accuracy but also the
susceptibility to interference.
4. Route the transformer connecting cables at a greater distance to live cables
5. a) Using solid shield sleeves or wound shield sleeves made of soft iron sheet metal may
be advisable to be able to monitor for small fault currents at extremely high rated
currents.
We recommend using a soft iron sheet metal shield with a thickness of 0.1 mm at
minimum and fold it around the cable bundle several times so that the overall shield is
1 mm at minimum. The shielding sleeve length (L) must correspond to the internal
diameter of the transformer used.

① Phase (and neutral conductor)

② Shield sleeve
③ Residual current transformer

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 221
Accessories
11.2 Accessories for 3UG48 monitoring relays

b) A solid shield sleeve, e.g. turned from a normal, low-carbon tool steel must be
precisely in contact with the internal ring of the residual current transformer. The wall
thickness of the sleeve must be 1 mm at minimum, the length of the sleeve (L) must
correspond to the internal diameter of the transformer used.

① Phase (and neutral conductor)

② Shield sleeve
③ Residual current transformer

11.2.3.4 Installation faults

For reasons of clarity, the representations show only the residual current transformer with
the currents passing through it rather than the complete residual current monitoring unit and
residual current transformer. If the vectorial sum of the currents passing through the residual
current transformer does not equal zero, part of the current is bypassing the transformer to
ground and the residual current monitoring relay triggers a warning or an alarm if the current
is correspondingly high.
In some instances, false alarms may occur for no apparent reason. However, these
represent installation faults.
The following examples demonstrate the most common installation faults.

3UG48/3RR24 monitoring relays for IO-Link

222 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Parallel connections of conductors

If several residual current monitoring relays are installed in one network, a conductor routed
through several residual current transformers must not be connected to itself downstream of
the transformer, as this would effectively represent a parallel connection of the conductor.
This fault occurs particularly often with neutral conductors. This fault causes the currents to
be distributed across the conductor. This means that the current flowing through the load to
be monitored is no longer 100 % of the total current and all integrated monitoring relays
measure fault currents.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 223
Accessories
11.2 Accessories for 3UG48 monitoring relays

Mixing up conductors
In a network with several loads there is the risk that active conductors of loads that are to be
separately monitored for fault currents can get mixed up. This fault leads to false tripping as
the inflowing and outflowing currents are not always exactly the same strength, even if the
loads are identical.

3UG48/3RR24 monitoring relays for IO-Link

224 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Routing contrary to the current flow

To be able to form the vectorial sum of currents to and from a load correctly, all active
conductors must be routed through the residual current transformer from the same direction.
Due to the restricted space in a control cabinet it may be easier to route the neutral
conductor through the transformer in the opposite direction to the phase conductor. This
means the vectorial sum of currents does not equal zero, even without a ground fault, and
the residual current monitoring relay trips.

11.2.3.5 Internal circuit diagram

3UL23 internal circuit diagram

Figure 11-2 3UL23 residual current transformer

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 225
Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.6 Installing

Wall mounting procedure

Step Instructions Figure

1/2 Insert the fixing lugs into the designated
openings in the unit until they reach the
stop.
3 Place the device against the wall surface
prepared for establishing a screw con-
nection.
4 Insert the head screws through the corre-
sponding elongated holes in the fixing
lugs.
5 Screw the device onto the level surface
so that it is secure.

3UG48/3RR24 monitoring relays for IO-Link

226 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Rail mounting
Requirement: At the installation location, a horizontal 35-mm wide mounting rail in
accordance with DIN EN 60715 has been properly secured.
Rail mounting is possible with residual current transformers with bushing opening diameters
of up to ∅ 55 mm only (3UL2302-1A, 3UL2303-1A).

Step Instructions Figure

1 Mount the holder (3UL2900) to the de-
vice.
2 Mount the device to the rail.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 227
Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.7 Technical data

3UL2302 / 3UL2303 / 3UL2304 residual current transformers for fault current monitoring

3UL2302-1A 3UL2303-1A 3UL2304-1A

Product equipment touch- Yes
protection
Height mm 64
Width mm 70 92 124.5
Depth mm 75.5 98 130
Ambient temperature
• during operating °C -25 … +60

Type of mounting screw fixing

Diameter of the feed- mm 35 55 80
through
Conductor cross section mm² 2.5
that can be connected of
the terminal
Item designation
• according to DIN T
40719 extendable after
IEC 204-2 according to
IEC 750

• according to DIN EN B
61346-2
Design of the electrical screw-type terminals
connection secondary side
Residual current at the A 40
input rated value

3UG48/3RR24 monitoring relays for IO-Link

228 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

3UL2305 / 3UL2306 / 3UL2307 residual current transformers for fault current monitoring

3UL2305-1A 3UL2306-1A 3UL2307-1A

Product equipment touch- Yes
protection
Height mm 64 62
Width mm 163 201 300
Depth mm 169 207.5 286
Ambient temperature
• during operating °C -25 … +60

Type of mounting screw fixing

Diameter of the feed- mm 110 140 210
through
Conductor cross section mm² 2.5 4
that can be connected of
the terminal
Item designation
• according to DIN T
40719 extendable after
IEC 204-2 according to
IEC 750

• according to DIN EN B
61346-2
Design of the electrical screw-type terminals
connection secondary side
Residual current at the A 40
input rated value

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 229
Accessories
11.2 Accessories for 3UG48 monitoring relays

11.2.3.8 Dimension drawings

3UL23 residual current transformer

Figure 11-3 3UL2302-1A

3UG48/3RR24 monitoring relays for IO-Link

230 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Figure 11-4 3UL2303-1A

Figure 11-5 3UL2304-1A

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 231
Accessories
11.2 Accessories for 3UG48 monitoring relays

Figure 11-6 3UL2305-1A

Figure 11-7 3UL2306-1A

3UG48/3RR24 monitoring relays for IO-Link

232 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Accessories
11.2 Accessories for 3UG48 monitoring relays

Figure 11-8 3UL2307-1A

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 233
Accessories
11.2 Accessories for 3UG48 monitoring relays

3UG48/3RR24 monitoring relays for IO-Link

234 Manual, 09/2014, A5E03394170020A/RS-AC/004
Configuring the IO-Link 12
12.1 Combinations
IO-Link master and IO-Link device combinations are shown in the following table.

IO-Link device...
... according to IO-Link communication ... according to IO-Link communication
IO-Link master... specification V1.0 specification V1.1
...according to IO-Link commu- Operation according to specification V1.0 Operation according to specification V1.0
nication specification V1.0
...according to IO-Link commu- Operation according to specification V1.0 Operation according to specification V1.11)
nication specification V1.1
1) By selection of IODD V1.0.1, the device can be operated according to IO-Link communication specification V1.0.

Differences between IO-Link communication specifications V1.0 and V1.1

● Usable IO-Link telegram length (not relevant)
● Application-specific name: V1.0: 64 bytes max./V1.1: 32 bytes max.
● IO-Link device LED: V1.0: green/V1.1: Green blinking
● Device ID: V1.0: 0x00/V1.1: 0x01
● Parameter server functionality: V1.0: not available/V1.1: available

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 235
Configuring the IO-Link
12.2 Configuring with STEP7 and the S7-PCT port configuration tool

12.2 Configuring with STEP7 and the S7-PCT port configuration tool

12.2.1 Basic procedure and prerequisites

Procedure when configuring IO-Link master and IO-Link devices

Configuration takes place in two steps with STEP 7, V5.4 SP5 or STEP 7 TIA Portal, V12.0
or higher:
1. Configuring the IO-Link master in HW Config. You will find IO-Link master on the Internet
(http://www.siemens.com/industrymall) under "Automation" > "Industrial communication"
> "IO-Link" > "Master".
2. With the Port Configuraton Tool S7-PCT , you configure the connected IO-Link-Devices.

Note
You will find an application example of how to read and write process data and
parameterization data of IO-Link masters and IO-Link devices on the Internet
(http://support.automation.siemens.com/WW/view/en/38006560).

Requirements
● STEP 7 V5.4 SP5 or higher (you can download Service Pack 5 from the Internet
(http://support.automation.siemens.com/WW/view/en/36184684)) or STEP 7 TIA Portal
V12.0 or higher.
● The Port Configuration Tool S7-PCT is installed on the PG/PC.
You can either install S7-PCT together with or STEP 7 or you can download it from the
Internet (http://support.automation.siemens.com/WW/view/en/37936752).
● IO-Link IODD files (IO Device Description) are installed in the S7-PCT hardware catalog.
You can download all current IODD files for the SIRIUS Geräte from the Internet
(http://support.automation.siemens.com/WW/view/de/29801139/133100).
IODD files for V1.0 and V1.1 are available for the combination of an IO-Link master and
an IO-Link device according to the IO-Link communication specification V1.1. You may
need IODD files according to the IO-Link communication specification V1.0 when
replacing devices in existing installations.
● The GSD files of the IO-Link masters are already installed in STEP 7 HW Config. You can
download all current GSD files for the Siemens IO-Link masters from the Internet
(http://www.siemens.com/comdec).
● Optional: Install the IOL_Call function block for backing up/restoring IO-Link master
parameters, IO-Link device parameters, parameterizing IO-Link devices during operation
and reading out IO-Link port functions.
The IOL_Call function block is available on the Internet
(http://support.automation.siemens.com/WW/view/en/38487085).
You will find further information on the IOL_Call function block in Section "Acyclic data
exchange with the IOL_CALL function block (Page 240)".

3UG48/3RR24 monitoring relays for IO-Link

236 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Configuring the IO-Link
12.2 Configuring with STEP7 and the S7-PCT port configuration tool

12.2.2 Configuration

Configuring the IO-Link master in HW Config

1. Start the SIMATIC Manager (STEP 7 ) or the TIA Portal and configure the project as
described in the STEP 7 online help.
2. Select the IO-Link master in the hardware catalog of HW Config.
3. Drag and drop the IO-Link master from the hardware catalog to the configuration table.
4. Select the IO-Link master in the configuration table (STEP 7 )/ device view (TIA Portal).
5. Press the right mouse button and select "Object Properties" from the shortcut menu.
Result: The "Properties" window of the IO-Link master opens.
6. Check the settings of the addresses.
Every IO-Link master port needs a corresponding overall address range depending on
the IO-Link device used.

Configuring the IO-Link device with the S7-PCT port configuration tool
1. Select the configured IO-Link master.
2. Press the right mouse button and select "Start device tool" (STEP 7 or
TIA Portal)/"Configure IO-Link" (STEP 7 or TIA Portal) from the shortcut menu depending
on the configuration tool used.
3. Select the IO-Link device in the component catalog of the S7-PCT port configuration tool.
4. Drag the IO-Link device out of the component catalog to the required port of the IO-Link
master.
5. Start by parameterizing the IO-Link device.
Additional information is available in the S7-PCT online help.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 237
Configuring the IO-Link
12.3 Configuring with the S7-PCT port configuration tool (stand-alone)

12.3 Configuring with the S7-PCT port configuration tool (stand-alone)

12.3.1 Application
Configuration is always done with the S7-PCT port configuration tool whenever no
SIMATIC CPU is available.

12.3.2 Basic procedure and prerequisites

Basic procedure when configuring IO-Link master and IO-Link devices with the S7-PCT port
configuration tool (stand-alone)
1. You configure the connected IO-Link devices with the S7-PCT V2.0 port configuration
tool.

Requirements
● The S7-PCT port configuration tool is installed on the PG/PC.
You can either install S7-PCT together with STEP 7 V5.4 SP5 or higher or STEP 7 TIA
Portal V12.0 or higher, or you can download it from the Internet
(http://support.automation.siemens.com/WW/view/en/37936752).
● IO-Link IODD files (IO Device Description) are installed in the S7-PCT hardware catalog.
All current IODD files of the SIRIUS devices are available on the Internet
(http://support.automation.siemens.com/WW/view/de/29801139/133100).
IODD files for V1.0 and V1.1 are available for the combination of an IO-Link master and
an IO-Link device according to the IO-Link communication specification V1.1. You may
need IODD files according to the communication specification V1.0 when replacing
devices in existing installations.

Note
Configuring with S7-PCT stand-alone is not possible for the CPU versions of the ET 200.

3UG48/3RR24 monitoring relays for IO-Link

238 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Configuring the IO-Link
12.3 Configuring with the S7-PCT port configuration tool (stand-alone)

12.3.3 Configuration

Configuring the IO-Link device with the S7-PCT port configuration tool
1. Start the S7-PCT port configuration tool.
2. Create a new project or open an existing project as described in the online help.
3. Select a bus category (PROFIBUS DP/PROFINET IO).
4. Select an IO-Link master.
5. Select the IO-Link device in the component catalog of the S7-PCT port configuration tool.
6. Drag the IO-Link device out of the component catalog to the required port of the IO-Link
master.
7. Load the configuration into the IO-Link master before parameterizing the IO-Link device.
8. Start by parameterizing the IO-Link device.
Additional information is available in the S7-PCT online help.

Note
To be able to access the IO-Link master or an IO-Link device online, communication
between the ET 200 and the higher-level controller must be active (BF LED on ET 200
interface module is off).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 239
Configuring the IO-Link
12.4 Acyclic data exchange with the IOL_CALL function block

12.4 Acyclic data exchange with the IOL_CALL function block

For acyclic data exchange, the "IOL_Call" function block is available as a download for
controllers of the S7 families.
The block supports you in the following tasks:
● Parameterization of an IO-Link device during operation
● Executing IO-Link port functions
● Backing up/restoring IO-Link device parameters
● Backing up/restoring IO-Link master parameters

Requirements
● Install the "IOL_Call" function block.
You can download the IOL_Call function block and the description from the Internet
(http://support.automation.siemens.com/WW/view/en/38487085).

Procedure when using the IOL_Call function block

1. Copy the IOL_Call function block (including data block DB10) to a STEP 7 project.
2. Use the IOL_Call function block as described in the documentation.
3. You will find an application example of how to use the IO-Link devices with the IOL_Call
function block on the Internet
(http://support.automation.siemens.com/WW/view/en/38006560).

3UG48/3RR24 monitoring relays for IO-Link

240 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Configuring the IO-Link
12.5 Replacing an IO-Link device

12.5 Replacing an IO-Link device

To replace 3RA27 modules, the devices must be isolated from communication and
disconnected from the power supply. The complete group of load feeders becomes inactive.
After removal of the connections between the load feeders, the applicable module can then
be replaced. After the connections have been restored and communication has been
resumed, the parameterization can be restored according to the respective IO-Link
communication specification:
● IO-Link communication specification V1.0: via the IOL_Call function block
● IO-Link communication specification V1.1: via automatic parameterization under the
ET 200SP

12.5.1 Replacing an IO-Link device according to the IO-Link communication

specification V1.0)

12.5.1.1 Procedure
Parameter data and configuration data specially optimized by the user for a specific
application are stored in an IO-Link-Device. This data deviates in many cases from the
default values stored in the IO-Link-Device.
In the event of replacement of an IO-Link-Device (referred to below as a "module"), the
optimized data must be transferred to the new module because the parameters are stored
only in the IO-Link device itself.
Data can be transferred via two channels:
● Module replacement with PG/PC
● Module replacement without PG/PC

12.5.1.2 Procedure with PG/PC

In the event of a replacement, a PG/PC is available with the SIMATIC project of the plant.
With the data stored in the SIMATIC project, and the S7-PCT port configuration tool, you
transfer the parameters belonging to the replaced IO-Link-Device to the new IO-Link-Device.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 241
Configuring the IO-Link
12.5 Replacing an IO-Link device

12.5.1.3 Procedure without PG/PC

Requirements
● Install the "IOL_Call" function block.
You can download the IOL_Call function block and the description from the Internet
(http://support.automation.siemens.com/WW/view/en/33102519/133100).

On completion of commissioning, a PG/PC with the project is no longer available. For

backing up and restoring the parameter data and configuration data from or to a module, the
IOL_Call" function block is available for the SIMATIC controllers belonging to the S7 family.
With this function block, you back up all relevant data records of a module after
commissioning, in a data block (DB), for example. In the event of a replacement, you write
the relevant data from the data block to the replaced module with the IOL_Call function
block.
Refer to the Appendix "Process data and data sets (Page 279)" for data records to be
backed up in the case of a module.

Procedure
1. Copy the IOL_Call function block (including data block DB10) to a STEP 7 project.
2. Use the IOL_Call function block as described in the documentation.
3. You will find an application example of how to use the IO-Link devices with the IOL_Call
function block on the Internet
(http://support.automation.siemens.com/WW/view/en/38006560).

Note
An IO-Link-Device is a module that communicates with the IO-Link master via its
communication connection. With the special cases "SIRIUS 3RA64/65 compact starter " and
"SIRIUS 3RA2711 function modules", where group formations of up to four starters are
possible, the above information refers to the replacement of the first load feeder.
Replacement of load feeders 2 to 4 of a group of four does not require any supplementary
measures.

3UG48/3RR24 monitoring relays for IO-Link

242 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Configuring the IO-Link
12.6 Integration into the SIMATIC environment

12.5.2 Replacing an IO-Link device according to the IO-Link communication

specification V1.1)
Automatic saving of parameter data
If IO-Link masters and IO-Link devices according to the IO-Link Kommunikations-
Spezifikation V1.1 are available, the "parameter server" function can be used to
automatically back up parameter data.
When devices are replaced, this parameter data is written back to the new IO-Link device
automatically on system startup.

WARNING
Risk of uncontrolled motor start-up
can cause death, serious injury, or property damage.
The preset configuration of a starter group is saved by the starter connected to the IO-Link
master via the removable terminal.
Make sure that the correct preset configuration is electronically stored in the new starter
after the starters have been replaced.

12.6 Integration into the SIMATIC environment

Integration into the SIMATIC environment

Faceplates embedded in application examples are offered for downloading for human
machine interfacing and diagnostics for Siemens IO-Link-Devices in conjunction with a
SIMATIC and WinCC.
The faceplates can be transferred from the application examples to your own WinCC project.
Faceplates are available for the process data and the diagnostics data.
You can download application examples from the Internet
(http://support.automation.siemens.com/WW/view/en/38006560) free of charge.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 243
Configuring the IO-Link
12.6 Integration into the SIMATIC environment

3UG48/3RR24 monitoring relays for IO-Link

244 Manual, 09/2014, A5E03394170020A/RS-AC/004
References A
Further references
You will find more information about the 3UG48/3RR24 monitoring relays for IO-Link on the
Internet (http://support.automation.siemens.com/WW/view/en/20356134/133300).
In addition to this manual, please refer to the operating instructions and manuals for any
accessories. You can download the relevant documentation from the Internet
(http://www.siemens.com/sirius/manuals). Simply enter the article number of the relevant
item into the search field.

Operating instructions

Title Article number

SIRIUS monitoring relays for 3-phase current monitoring for IO-Link 3ZX1012-0RR24-0AA0
for mounting on contactors S00/S0 (3RR24)
SIRIUS monitoring relays for 3-phase current monitoring for IO-Link 3ZX1012-0RR24-3AA1
for mounting on S2 contactors (3RR2443)
SIRIUS monitoring relays for three-phase voltage monitoring for 3ZX1012-0UG48-1AA1
IO-Link (3UG4815 and 3UG4816)
SIRIUS monitoring relays for single-phase current monitoring for 3ZX1012-0UG48-2AA1
IO-Link (3UG4822)
SIRIUS monitoring relays for residual current monitoring for IO-Link 3ZX1012-0UG48-0AA0
(3UG4825)
SIRIUS monitoring relays for single-phase voltage monitoring for 3ZX1012-0UG48-3AA1
IO-Link (3UG4832)
SIRIUS monitoring relays for power factor cos phi and active power 3ZX1012-0UG48-4AA1
monitoring for IO-Link (3UG4841)
SIRIUS monitoring relays for speed monitoring for IO-Link (3UG4851) 3ZX1012-0UG48-5AA1

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 245
References

3UG48/3RR24 monitoring relays for IO-Link

246 Manual, 09/2014, A5E03394170020A/RS-AC/004
Parameters B
(Warning) threshold for voltage asymmetry
Voltage asymmetry is the difference between the highest and the lowest phase voltage in
relation to the highest phase voltage (Ux-y max - Ux-y min) / Ux-y max.

Note
Deviation from the definition according to IEC/NEMA
The definition given above for voltage asymmetry deviates from the definition according to
IEC/NEMA. It usually results in a greater value for voltage asymmetry than that arrived at
from the definition according to IEC/NEMA, so that a higher level of measuring accuracy is
achieved.

Voltage asymmetry can be parameterized as "Threshold for voltage asymmetry" or as

"Warning threshold for voltage asymmetry" (only on devices for IO-Link).
If the warning threshold is reached on device variants for IO-Link, this is transmitted cyclicly
via IO-Link and the relevant bits are set in the diagnostics data set or the semiconductor
output (terminal C/Q) is switched in SIO mode.
If the threshold has been reached, the output relays are switched accordingly and an IO-Link
message may be sent.
Possible indications on the display: Asy (threshold), possibly Asy! (warning threshold)

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 247
Parameters

(Warning) threshold for current asymmetry

Current asymmetry is the difference between the highest and lowest phase current in
relation to the highest phase current (Ix-y max - Ix-y min) / Ix-y max.

Note
Deviation from the definition according to IEC/NEMA
The definition of current asymmetry given above deviates from the definition according to
IEC/NEMA. It usually results in a greater value for current asymmetry than that arrived at
from the definition according to IEC/NEMA, so that a higher level of measuring accuracy is
achieved.

Current asymmetry can be parameterized as "Threshold for current asymmetry" or as

"Warning threshold for current asymmetry" (only on devices for IO-Link).
If the warning threshold is reached on device variants for IO-Link, this is transmitted
cyclically via IO-Link and the relevant bits are set in the diagnostics data set, or the
semiconductor output (terminal C/Q) is switched in SIO mode.
If the threshold has been reached, the output relays are switched accordingly and an IO-Link
message may be sent.
Possible indications on the display: Asy (threshold), possibly Asy! (warning threshold)

Tripping delay time

If the measured value overshoots or undershoots the set limit value, the delay time that can
be set using the "Tripping delay time" parameter starts. On expiry of this time, the switching
contact changes state and a message may be sent via IO-Link.
Possible indications on the display:
● Tripping delay time in the case of voltage undershoot: U▼Del
● Tripping delay time in the case of voltage overshoot: U▲Del
● Tripping delay time in the case of (active) current undershoot: I▼Del
● Tripping delay time in the case of (active) current overshoot: I▲Del
● Tripping delay time in the case of speed undershoot: ▼Del
● Tripping delay time in the case of speed overshoot: ▲Del
● Tripping delay time for asymmetry: AsyDel
● Tripping delay time in the case of undershoot of the cos phi value: φ▼Del
● Tripping delay time in the case of overshoot of the cos phi value: φ▲Del

3UG48/3RR24 monitoring relays for IO-Link

248 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Parameters

ON-delay time
The setting of the "ON-delay time" parameter prevents limit violations such as undershoots
(typical of inductive loads) while the system engages from generating a switching response.
The ON-delay time starts in the following cases, depending on the parameter settings:
● At restart
If a measurable signal is again detected after the lower measuring range limit has been
undershot.
● At Power-ON
Re-connection of the supply voltage (Power-ON) of the device after switching off the
current flow (zero current).
● At manual reset
A fault is acknowledged by a manual reset. Following this, the device behaves in the
same way as when the supply voltage is switched on again.

Starting the ON-delay time via IO-Link

The ON-delay time can also be started through the process image of the outputs (PIQ) by
setting the control command "Start ON delay time." This is a simple method of permitting
brief load steps during operation if these are predictable.
The ON-delay time can be set either locally via the three keys on the device, or via IO-Link.
The requirements governing the starting of the ON-delay time (Power-ON, manual reset
and/or restart) can only be modified via IO-Link.

Note
After exiting the menu level SET, the ON-delay time starts again.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 249
Parameters

Start of the ON-delay

The following table shows the behavior of the ON-delay (onDel) with the 3UG48/3RR24
monitoring relays for IO-Link.

Device variants Start of the ON-delay possible for:

"Power-ON" (de- Automatic reset Manual reset "Power-ON" (load)
vice)
3UG4822 Yes No Yes Yes
3UG4825 Yes No Yes Yes
3UG4832 Yes No Yes No
3UG4841 Yes No Yes Yes
3UG4851 Yes No Yes No
3RR24 Yes No Yes Yes

You will find further information on the ON-delay time in the "Functionality" chapter for each
monitoring relay.
Possible indications on the display:onDel

(Warning) threshold for undershoot

The device monitors a measured value for undershoot.
The measured value can be parameterized as "Threshold for undershoot" or as "Warning
threshold for undershoot" (only on devices for IO-Link).
The setting for the "Warning threshold for undershoot" parameter defines the switching
threshold of the relevant output relay prior to tripping due to a measured value undershoot.
If the set "Threshold for undershoot" parameter is undershot, the output relay will change its
switching state after expiry of the set delay time and an IO-Link message may be sent. If the
measured value has reached the relevant set hysteresis value, the output relay ("Reset
response" parameter set to Autoreset) will immediately revert to its original state and a new
IO-Link message may be sent.
Further response depends on the set reset response (see "Reset response" parameter).
You can find information on the switching response of the output relays in the "Functionality"
chapters of the relevant monitoring relays.
Possible indications on the display:
● Current undershoot: I▼ (threshold),I!▼(warning threshold)
● Voltage undershoot: U▼ (threshold),U!▼ (warning threshold)
● Speed undershoot: rpm▼ (threshold),rpm!▼ (warning threshold)
● Cos phi undershoot: φ▼ (threshold),φ!▼ (warning threshold)
● Active current undershoot: Ir▼ (threshold),Ir!▼(warning threshold)

3UG48/3RR24 monitoring relays for IO-Link

250 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Parameters

(Warning) threshold for overshoot

The device monitors a measured value for overshoot.
The measured value can be parameterized as "Threshold for overshoot" or as "Warning
threshold for overshoot" (only on devices for IO-Link).
The setting for the "Warning threshold for overshoot" parameter defines the switching
threshold of the relevant output relay prior to tripping due to a measured value overshoot.
If the set "Threshold for overshoot" parameter is overshot, the output relay will change its
switching state after expiry of the set delay time and an IO-Link message may be sent. If the
measured value has reached the relevant set hysteresis value, the output relay ("Reset
response" parameter set to autoreset) will immediately revert to its original state and a new
IO-Link message may be sent.
Further response depends on the set reset response (see "Reset response" parameter).
You can find information on the switching behavior of the output relays in the "Functionality"
chapters of the relevant monitoring relays.
Possible indications on the display:
● Current overshoot: I▲ (threshold),I!▲ (warning threshold)
● Voltage overshoot: U▲ (threshold),U!▲ (warning threshold)
● Speed overshoot: rpm▲ (threshold),rpm!▲ (warning threshold)
● Cos phi overshoot: φ▲ (threshold),φ!▲ (warning threshold)
● Active current overshoot: Ir▲ (threshold),Ir!▲ (warning threshold)

Reset response
The setting of the "Reset response" parameter controls how the device behaves after
tripping in the event of an error, and the subsequent reversion of the measured values to the
normal range once the cause of the error has been dealt with.
The outputs are reset dependent on the setting of the "Reset response" parameter.
The following settings can be selected:
● Automatic reset
If the device is set to automatic reset, the switching contact will respond once the normal
range plus the hysteresis threshold have been reached. The device is reset automatically
as soon as a previously occurring error has been dealt with. The overshoot or undershoot
which triggered the response is not saved.
● Manual RESET
If manual RESET is selected, the switching contact remains in the current switching state
even if the measured value returns to a permissible value.

Possible indications on the display: Mem

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 251
Parameters

Hysteresis
Hysteresis is the continuation of an effect within the hysteresis range after its cause has
been removed; its purpose is to prevent repeated response in the threshold value range.

Figure B-1 Explanation of hysteresis

If, after the upper threshold value has been overshot to such an extent that switching was
necessary, the measured value returns to the normal range, and switching over to the
correct range will not take place until a measured value which undershoots the hysteresis
threshold has been reached. The same applies if the lower threshold value is undershot.
The hysteresis is only active if the "Reset response" parameter is set to autoreset.

Possible indications on the display: Hyst

Phase failure monitoring

If the "phase failure monitoring" parameter is activated, an immediate shutdown is carried
out in the event of a failure of one of the phases (or of the N conductor) to protect the
application from follow-on damage.
Set delay times have no effect on phase failure monitoring.
The "phase failure monitoring" parameter on the 3UG48/3RR24 monitoring relays is set
either locally via the three keys on the device, or via IO-Link.

Possible indications on the display:

Phase sequence monitoring

If the "Phase sequence monitoring" parameter has been activated and the load currents
exhibit the wrong phase sequence, the changeover contact will change its switching status
immediately (≤ 200 ms).
Possible indications on the display:

3UG48/3RR24 monitoring relays for IO-Link

252 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Parameters

Relay switching response

The "Relay switching response" parameter allows the user to adjust the switching response
of an output relay. Several variations can be distinguished here:
● Closed-circuit principle (NC)
With the closed-circuit principle, the output relay picks up when the voltage is applied
(normally-open contact (NO) closed). The output relay drops out in the event of an error
(normally-closed contact (NC) closed). If the supply voltage fails, the output relay also
returns to this position so that a supply voltage failure is detected and reported.
The semiconductor output responds as an NC contact, in other words, if a fault is
detected, the output Q has a high resistance.
● Open-circuit principle (NO)
With the open-circuit principle, the output relay only picks up in the event of an error
(normally-open contact (NO) closed). Interruptions to the supply voltage are not
displayed.
The semiconductor output responds as an NO contact, in other words, if a fault is
detected, the supply voltage is present at output Q.
Possible indications on the display:
● Closed-circuit principle: NC
● Open-circuit principle: NO

Blocking current monitoring

If the load current overshoots the value of the set threshold for overshoot (I▲) by a multiple of
n during operation, a blocking current error has occurred. The tripping delay time that is
running due to the current threshold overshoot is stopped and the outputs are switched.
Indication on the display: n x I▲

Scaling factor
The "scaling factor" parameter allows the user to set the number of pulses per revolution
provided by the pulse encoder. This allows the revolutions per minute to be read direct on
the display.
Possible indications on the display: Scale

Reclosing delay time

If autoreset is activated on the monitoring relay, the reclosing delay time will start as soon as
the measured value to be monitored returns to the correct range after an overshoot or
undershoot. The associated hysteresis threshold is taken into consideration here. At the end
of this time the contacts switch back to normal operation.
The reclosing delay time permits motor cooling if the device has tripped due to a temperature
rise.
Possible indications on the display: RsDel

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 253
Parameters

Stabilization delay
An output is only switched to the "correct position" after switching on the supply voltage if all
monitored measured values are stable for the duration of the stabilization delay. The
monitoring functions are active within the stabilization delay. A threshold overshoot or
undershoot in this time does not result in a fault, but instead in restarting of the stabilization
delay.
The stabilization delay starts in the following cases:
● At Power-ON
Reapplication of the supply voltage (Power-ON) of the device after
disconnection of the current flow (zero current).
● At manual reset
A fault is acknowledged by a manual reset. After this, the device responds in the same
way as
when the supply voltage is connected.

Starting the stabilization delay via IO-Link

The stabilization time can also be started through the process image of the outputs (PIQ) by
setting the control command "Start stabilization time."
The "Stabilization time" parameter is set either locally using the three keys on the device, or
via IO-Link. The requirements governing the starting of the stabilization delay (Power-ON
and/or manual reset) can only be modified via IO-Link.
The stabilization of line voltage is useful, for example, in the case of generator operation.

Note
Whenever the menu level is exited SET, the stabilization time starts again.

Start of the stabilization time

The following table shows the behavior of the stabilization time (stDel) with the
3UG48/3RR24 monitoring relays for IO-Link.

Device variants Start of the stabilization time possible for:

"Power-ON" Automatic reset Manual reset Restart
3UG4815 Yes No Yes No
3UG4816 Yes No Yes No

You will find further information on the ON-delay time in the "Functionality" chapter for each
monitoring relay.
Indication on the display: stDel

3UG48/3RR24 monitoring relays for IO-Link

254 Manual, 09/2014, A5E03394170020A/RS-AC/004
Parameters

Local reset
The "Local reset" parameter enables the user to acknowledge the error message pending
once an error has been detected directly on the monitoring device so that the normal
monitoring function can be resumed. This requires the monitoring relay to be set to manual
reset. If the parameter is disabled, fault acknowledgment on the device is prevented.
The possible settings for this parameter are listed in the chapter titled "Process data and
data sets (Page 279)". Changes to this parameter can only be made via IO-Link.

Retentive error memory

The "Retentive error memory" parameter enables the user to save all error messages in the
device in the event of a power failure. The monitoring device is not reset in the event of
power failure. If the parameter is enabled, automatic restart of the system is prevented if
power is restored while a fault is active. This increases plant safety.
If the parameter is disabled, fault messages are discarded on power recovery.
The possible settings for this parameter are listed in the chapter titled "Process data and
data sets (Page 279)". Changes to this parameter can only be made via IO-Link.

Analog value coding

The "Analog value coding" parameter enables the user to transfer not just the measured
value but also the unit and resolution of the analog measured value via the process image.
This parameter can be used for device-specific setting of the value to be sent cyclically.
The Chapter "Analog value coding (Page 280)" contains a table listing the units and
resolutions of the analog measured values to be transferred, as well as the assignment to
the relevant monitoring relays.
The possible settings for this parameter are listed in the chapter titled "Process data and
data sets (Page 279)". Changes to this parameter can only be made via IO-Link.

Switching cycle counter

The switching cycle counter is incremented by one each time a breaking operation is
detected (transition from three-phase current flow to no current flow can be measured). The
number of switching cycles can be used as an indicator of pending maintenance or

3UG48/3RR24 monitoring relays for IO-Link

256 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Parameters

Runtime meter
The runtime meter gives the time during which there was a measurable current in at least
two current paths.
The properties of the insulation material of the motor windings, for example, deteriorate
during operation due to the thermal load. The runtime can be used as an indicator of pending
maintenance or replacement of machine parts and system components.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 257
Parameters

3UG48/3RR24 monitoring relays for IO-Link

258 Manual, 09/2014, A5E03394170020A/RS-AC/004
Dimension drawings C
C.1 Dimension drawings 3RR24 current monitoring relays

3RR2441-1AA40 (screw connection, S00)

3RR2441-1AA40 with terminal support for

stand-alone assembly

3RR2441-1AA40 with contactor

3RR2441-2AA40 (spring-loaded connection, S00)

3RR2441-2AA40 with terminal support for

stand-alone assembly

3RR2441-2AA40 with contactor

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 259
Dimension drawings
C.1 Dimension drawings 3RR24 current monitoring relays

3RR2442-1AA40 (screw connection, S0)

3RR2442-1AA40 with terminal support for

stand-alone assembly

3RR2442-1AA40 with contactor

3RR2442-2AA40 (spring-loaded connection, S0)

3RR2442-2AA40 with terminal support for

stand-alone assembly

3RR2442-2AA40 with contactor

3UG48/3RR24 monitoring relays for IO-Link

260 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Dimension drawings
C.1 Dimension drawings 3RR24 current monitoring relays

3RR2443-1AA40 (S2)

3RR2443-1AA40 with terminal support for

stand-alone assembly

3RR2443-1AA40 with contactor

3RR2443-3AA40 (S2)

3RR2443-3AA40 with terminal support for

stand-alone assembly

3RR2443-3AA40 with contactor

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 261
Dimension drawings
C.2 Dimension drawings 3UG4 monitoring relays. (3 connecting terminals)

C.2 Dimension drawings 3UG4 monitoring relays. (3 connecting

terminals)

3UG4. monitoring relays with 3 connecting terminals (screw-type connection)

Figure C-1 3UG4. monitoring relays with 3 connecting terminals with screw-type connections

3UG4. monitoring relays with 3 connecting terminals (spring-loaded connections)

Figure C-2 3UG4. monitoring relays with 3 connecting terminals with spring-loaded connections

3UG48/3RR24 monitoring relays for IO-Link

262 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Dimension drawings
C.3 Dimension drawings 3UG4 monitoring relays. (4 connecting terminals)

C.3 Dimension drawings 3UG4 monitoring relays. (4 connecting

terminals)

3UG4. monitoring relays with 4 connecting terminals (screw-type connection)

Figure C-3 3UG4. monitoring relays with 4 connecting terminals with screw-type connections

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 263
Dimension drawings
C.3 Dimension drawings 3UG4 monitoring relays. (4 connecting terminals)

3UG4. monitoring relays with 4 connecting terminals (spring-loaded connections)

Figure C-4 3UG4. monitoring relays with 4 connecting terminals with spring-loaded connections

3UG48/3RR24 monitoring relays for IO-Link

264 Manual, 09/2014, A5E03394170020A/RS-AC/004
Menu-based operation D
3RR2441

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 265
Menu-based operation

Figure D-1 Menu-based operation 3RR2441

3UG48/3RR24 monitoring relays for IO-Link

266 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3RR2442

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 267
Menu-based operation

Figure D-2 Menu-based operation 3RR2442

3UG48/3RR24 monitoring relays for IO-Link

268 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3RR2443

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 269
Menu-based operation

Figure D-3 Menu-based operation 3RR2443

3UG48/3RR24 monitoring relays for IO-Link

270 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3UG4815

Figure D-4 Menu-based operation 3UG4815

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 271
Menu-based operation

3UG4816

Figure D-5 Menu-based operation 3UG4816

3UG48/3RR24 monitoring relays for IO-Link

272 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3UG4822

Figure D-6 Menu-based operation 3UG4822

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 273
Menu-based operation

3UG4825

Figure D-7 Menu-based operation 3UG4825

3UG48/3RR24 monitoring relays for IO-Link

274 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3UG4832

Figure D-8 Menu-based operation 3UG4832

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 275
Menu-based operation

3UG4841

Figure D-9 Menu-based operation 3UG4841

3UG48/3RR24 monitoring relays for IO-Link

276 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Menu-based operation

3UG4851

Figure D-10 Menu-based operation 3UG4851

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 277
Menu-based operation

3UG48/3RR24 monitoring relays for IO-Link

278 Manual, 09/2014, A5E03394170020A/RS-AC/004
Process data and data sets E
E.1 Structure of the data sets

Table E- 1 Device-independent data sets

Data set Name Access Value Length

(bytes)
Address Subindex
(dec) supported
0x00 (0) Yes Parameter Page 0 r — 16
0x10 (16) No Vendor Name r Siemens AG 11
0x11 (17) No Vendor Text r Internet 64 max.
(http://support.automation.siemens.com/WW/v
iew/en/37432258/133200)
0x12 (18) No Product Name r Device name1)(e.g. 64 max.
SIRIUS Line Monitoring Relay for IO-Link)
0x13 (19) No Product ID r Article number1) (e.g. 3UG4815-1AA40) 14
0x15 (21) No Serial Number r Place/Date Serial Number 16
0x16 (22) No Hardware Revision r Hardware version 1) 7
0x17 (23) No Firmware Revision r Firmware version 1) 7
0x18 (24) No Application Specific r/w — 64 max.
Name
1) Value varies for each monitoring relay.
r: readable
w: writeable

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 279
Process data and data sets
E.2 IO-Link communication parameters

E.2 IO-Link communication parameters

Table E- 2 Parameter Page 0 - IO-Link communication parameters

Address Name Access Description

0x00 Master Command r/w —
0x01 Master Cycle Time r/w —
0x02 Min. Cycle Time r 0x49
0x03 M-Sequence Capability r 0x11
0x04 IO-Link Revision ID r 0x11
0x05 Process data IN r 0xC3
0x06 Process data OUT r 0x10
0x07 Vendor ID 1 r 0x00
0x08 Vendor ID 2 r 0x2A
0x09 Device ID 1 r Device-specific
0x0A Device ID 2 r Device-specific
0x0B Device ID 3 r Device-specific
0x0C Function ID 1 r 0x00
0x0D Function ID 2 — 0x00
0x0E Reserved — —
0x0F Reserved — —

E.3 Analog value coding

Analog value coding

The table below shows the coding for the value as unit and resolution of the analog
measured values to be transferred, as well as the assignment to the relevant monitoring
relays.

Table E- 3 Analog value coding

Cod- Meaning Unit Reso- 3RR24 3UG48

ing lution
15 16 22 25 32 41 51
13 Revolutions per minute 1 / min 1 ✓
RPM
14 Residual current Ir A 0.1 ✓
15 Residual current Ir mA 0.1 ✓
16 Apparent current I / I1 A 0.01 ✓ ✓ ✓
17 Apparent current I2 A 0.01 ✓
18 Apparent current I3 A 0.01 ✓
19 Apparent current I1-I2- A 0.01 ✓
I3 min

3UG48/3RR24 monitoring relays for IO-Link

280 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.3 Analog value coding

Cod- Meaning Unit Reso- 3RR24 3UG48

ing lution 15 16 22 25 32 41 51
20 Apparent current I1-I2- A 0.01 ✓
I3 max
21 Apparent current I1-I2- A 0.01 ✓
I3 avg.
28 Active currentIres / I1 A 0.01 ✓ ✓
29 Active current I2 A 0.01 ✓
30 Active current I3 A 0.01 ✓
31 Active current I1-I2-I3 A 0.01 ✓
min
32 Active current I1-I2-I3 A 0.01 ✓
max
33 Active current I1-I2-I3 A 0.01 ✓
avg.
40 Active power W 0.1 ✓
43 Power factor / Cos phi 0.01 ✓ ✓
44 VoltageU V 0.1 ✓ ✓ ✓
45 VoltageL1-L2 / L1-N V 0.1 ✓ ✓
46 VoltageL2-L3 / L2-N V 0.1 ✓ ✓
47 VoltageL3-L1 / L3-N V 0.1 ✓ ✓
48 VoltageLx-Ly max / V 0.1 ✓ ✓
Lx-N max
49 VoltageLx-Ly min / V 0.1 ✓ ✓
Lx-N min
51 Current asymmetry % 0.1 ✓
(according to
IEC/NEMA definition)
52 Current asymmetry (as % 0.1 ✓
defined by Siemens)
54 Voltage asymmetry (as % 0.1 ✓ ✓
defined by Siemens)

Note
Entering the relevant value in the "Analog value coding" parameter defines which measured
value will be cyclicly transmitted via IO-Link in the process input image (PII). Because this
change is also possible during operation, the valid coding for analog value is also
transmitted.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 281
Process data and data sets
E.4 3RR24 current monitoring relays

E.4 3RR24 current monitoring relays

Process image of the outputs (PIQ)

The process output image contains the control commands for the 3RR24 current monitoring
relays.

Table E- 4 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

Process image of the inputs (PII)

The process input image contains the most important status information of the 3RR24
current monitoring relays.

Table E- 5 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 Analog value coding bit 0
DI1.1 Analog value coding bit 1
DI1.2 Analog value coding bit 2
DI1.3 Analog value coding bit 3
DI1.4 Analog value coding bit 4

3UG48/3RR24 monitoring relays for IO-Link

282 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.4 3RR24 current monitoring relays

DI (4 bytes) PII
DI1.5 Analog value coding bit 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2) The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -

DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 283
Process data and data sets
E.4 3RR24 current monitoring relays

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Table E- 6 Identification data of the 3RR24 current monitoring relays

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x71 (for S00)
0x81 (for S0)
0x91 (for S2)
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 S00:
max. SIRIUS 3RR2441 3ph Current Monitoring
Relay for IO-Link
S0: SIRIUS 3RR2442 3ph Current Monitoring
Relay for IO-Link
S2: SIRIUS 3RR2443 3ph Current Monitoring
Relay for IO-Link
— 0x13 (19) r Product ID 14 3RR2441-1AA40
3RR2441-2AA40
3RR2442-1AA40
3RR2442-2AA40
3RR2443-1AA40
3RR2443-3AA40
— 0x15 (21) r Serial Number 16 Place/Date Serial Number2)
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

284 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.4 3RR24 current monitoring relays

Data set (index) 2 - system commands

Table E- 7 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

Index (dec) (bytes)

0x02 (2) w System Command1) 1 —

1) Permissible manufacturer-specific system commands:
0x80 for device reset
0x82 for factory reset
0xA0 for switching cycle counter reset
0xA1 for runtime meter reset

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Table E- 8 Data set (index) 92 - diagnostics

Byte.Bit Subindex Description

Operating system functions 3RR24
0.0 ... 15.7 1 ... 3 Reserved
16.0 4 Ready
16.1 5 Group error
16.2 6 Group warning
16.3 7 Reserved
16.4 8 Reserved
16.5 9 Parameter assignment active
16.6 10 Invalid parameter
16.7 11 Self-test error/internal error
18.0 ... 19.7 12 Parameter error number
20.0 ... 25.7 13 Reserved
Current monitoring
26.0 14 ON-delay time running
26.1 15 Tripping delay time running (threshold for overshoot)
26.2 16 Tripping delay time running (threshold for undershoot)
26.3 17 Tripping delay time running (threshold for current asymmetry)
26.4 18 Reclosing delay time is running
27.0 19 Threshold for overshoot exceeded
27.1 20 Threshold for undershoot violated
27.2 21 Threshold for current asymmetry exceeded

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 285
Process data and data sets
E.4 3RR24 current monitoring relays

Byte.Bit Subindex Description

27.3 22 Warning threshold for overshoot exceeded
27.4 23 Warning threshold for undershoot violated
27.5 24 Warning threshold for current asymmetry exceeded
27.6 25 Reserved
27.7 26 Reserved
28.0 27 Reserved
28.1 28 Phase failure L1
28.2 29 Phase failure L2
28.3 30 Phase failure L3
28.4 31 Overcurrent n x Imax L1
28.5 32 Overcurrent n x Imax L2
28.6 33 Overcurrent n x Imax L3
29.0 34 Threshold for fault current exceeded
29.1 35 Phase sequence L1-L2-L3
29.2 36 Phase sequence L3-L2-L1
29.3 38 Phase sequence error

3UG48/3RR24 monitoring relays for IO-Link

286 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.4 3RR24 current monitoring relays

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Table E- 9 Data set (index) 94 (measured values)

Byte.Bit Subindex Description

Current monitoring
0.0 … 15.7 1 ... 3 Reserved
16.0 … 17.7 4 Active current L1
18.0 … 19.7 5 Active current L2
20.0 … 21.7 6 Active current L3
22.0 … 23.7 7 Active current min.
24.0 … 25.7 8 Active current max.
26.0 … 27.7 9 Active current avg.
28.0 … 29.7 10 Apparent current L1
30.0 … 31.7 11 Apparent current L2
32.0 … 33.7 12 Apparent current L3
34.0 … 35.7 13 Apparent current min.
36.0 … 37.7 14 Apparent current max.
38.0 … 39.7 15 Apparent current avg.
40.0 … 41.7 16 Active voltage
42.0 … 43.7 17 cos phi value
44.0 … 45.7 18 Asymmetry Siemens
46.0 … 47.7 19 Asymmetry IEC/NEMA
48.0 … 51.7 20 Switching cycle counter
52.0 … 55.7 21 Runtime meter

Note
Switching cycle counter and runtime meter
The two counter values are available only in data set 94 and cannot be transmitted cyclically
in the process image.

Note
If a measured value is outside the measuring range, all measured values dependent on it will
be set to 7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 287
Process data and data sets
E.4 3RR24 current monitoring relays

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Table E- 10 Data set (index) 131 (parameters)

Byte.Bit Subindex Description

Operating system functions
0.0 ... 15.7 1 ... 3 Reserved
16.0 4 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 5 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 6 Reserved
16.3 7 Reserved
16.4 8 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 9 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 10 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 11 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 12 Analog value coding
17.7 Type: BYTE
Default: 20
Min: 0 (disabled)
Max: 255
18.0 ... 13 Reserved
23.7

3UG48/3RR24 monitoring relays for IO-Link

288 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.4 3RR24 current monitoring relays

Byte.Bit Subindex Description

Current monitoring
24.0 ... 14 Reset response
24.1 Default: [1]
[0] manual
[1] automatic
24.2 ... 15 Reserved
24.4
25.0 ... 16 ON-delay time (at Power ON)
25.1 Default: [1]
[0] disabled
[1] enabled
25.2 ... 17 ON-delay time (at manual reset)
25.3 Default: [1]
[0] disabled
[1] enabled
25.4 ... 18 ON-delay time (at restart)
25.5 Default: [1]
[0] disabled
[1] enabled
26.0 ... 19 Phase failure monitoring
26.1 Default: [1]
[0] disabled
[1] enabled
26.2 ... 20 Phase sequence monitoring
26.3 Default: [0]
[0] disabled
[1] enabled
26.4 ... 21 Load current monitoring (apparent current IS/active current IP)
26.5 Default: [0]
[0] IS - apparent current
[1] Ip - active current
26.6 ... 22 Fault current monitoring
26.7 Default: [0]
[0] disabled
[1] enabled
27.0 ... 23 Asymmetry algorithm
27.1 Default: [0]
[0] Siemens
[1] IEC/NEMA
28.0 ... 24 ON-delay time
29.7 Type: INT16
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 25 Tripping delay time (in the case of current overshoot)
31.7 Type: INT16
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 289
Process data and data sets
E.4 3RR24 current monitoring relays

Byte.Bit Subindex Description

32.0 ... 26 Tripping delay time (in the case of current undershoot)
33.7 Type: INT16
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
34.0 ... 27 Tripping delay time (in the case of current asymmetry)
35.7 Type: INT16
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
36.0 ... 28 Reclosing delay time
37.7 Type: INT16
Resolution: 0.1 min = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 3000 * 0.1 min = 300 min.
3RR2441 (S00) 3RR2442 (S0) 3RR2443 (S2)
38.0 ... 29 Threshold for overshoot Threshold for overshoot Threshold for overshoot
39.7 Type: INT16 Type: INT16 Type: INT16
Resolution: 0.1 A = 1 Resolution: 0.1 A = 1 Resolution: 0.1 A = 1
Default: 3 Default: 8 Default: 16
Min: 1.6 or 0 (disabled) Min: 4.0 or 0 (disabled) Min: 8.0 or 0 (disabled)
Max: 160 * 0.1 A = 16 A Max: 400 * 0.1 A = 40 A Max: 800 * 0.1 A = 80 A
3RR2441 (S00) 3RR2442 (S0) 3RR2443 (S2)
40.0 ... 30 Threshold for undershoot Threshold for undershoot Threshold for undershoot
41.7 Type: INT16 Type: INT16 Type: INT16
Resolution: 0.1 A = 1 Resolution: 0.1 A = 1 Resolution: 0.1 A = 1
Default: 1,6 Default: 4,0 Default: 8
Min: 1.6 or 0 (disabled) Min: 4.0 or 0 (disabled) Min: 8.0 or 0 (disabled)
160 * 0.1 A = 16 A 400 * 0.1 A = 40 A Max: 800 * 0.1 A = 80 A

3UG48/3RR24 monitoring relays for IO-Link

290 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.4 3RR24 current monitoring relays

Byte.Bit Subindex Description

42.0 ... 31 Threshold for current asymmetry
43.7 Type: INT16
Resolution: 0,1 % = 1
Default: 0
Min: 50
Max: 500
3RR2441 (S00) 3RR2442 (S0) 3RR2443 (S2)
44.0 ... 32 Warning threshold for over- Warning threshold for over- Warning threshold for over-
45.7 shoot shoot shoot
Type: INT16 Type: INT16 Type: INT16
Resolution: 0.1 A = 1 Resolution: 0.1 A = 1 Resolution: 0.1 A = 1
Default: 3 Default: 8 Default: 16
Min: 1.6 or 0 (disabled) Min: 4.0 or 0 (disabled) Min: 8.0 or 0 (disabled)
Max: 160 * 0.1 A = 16 A Max: 400 * 0.1 A = 40 A Max: 800 * 0.1 A = 80 A
3RR2441 (S00) 3RR2442 (S0) 3RR2443 (S2)
46.0 ... 33 Warning threshold for under- Warning threshold for under- Warning threshold for under-
47.7 shoot shoot shoot
Type: INT16 Type: INT16 Type: INT16
Resolution: 0.1 A = 1 Resolution: 0.1 A = 1 Resolution: 0.1 A = 1
Default: 1,6 Default: 4,0 Default: 8
Min: 1.6 or 0 (disabled) Min: 4.0 or 0 (disabled) Min: 8.0 or 0 (disabled)
160 * 0.1 A = 16 A 400 * 0.1 A = 40 A Max: 800 * 0.1 A = 80 A
48.0 ... 34 Warning threshold for current asymmetry
49.7 Type: INT16
Resolution: 0,1 % = 1
Default: 0
Min: 50
Max: 500
50.0 ... 35 Reserved
51.7
52.0 ... 36 Reserved
53.7
54.0 ... 37 Reserved
55.7
3RR2441 (S00) 3RR2442 (S0) 3RR2443 (S2)
56.0 ... 38 Hysteresis (current) Hysteresis (current) Hysteresis (current)
57.7 Type: INT16 Type: INT16 Type: INT16
Resolution: 0.1 A = 1 Resolution: 0.1 A = 1 Resolution: 0.1 A
Default: 0,5 Default: 0,8 Default: 1,6
Min: 0.1 or 0 (disabled) Min: 0.1 or 0 (disabled) Min: 0.1 or 0 (disabled)
Max: 30 * 0.1 A = 3 A Max: 80 * 0.1 A = 8 A Max: 160 * 0.1 A = 16 A
58.0 ... 39 Blocking current monitoring 1)
59.7 Type: INT16
Default: [0]
Min: 2 or 0 (disabled)
Max: 5

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 291
Process data and data sets
E.4 3RR24 current monitoring relays

Byte.Bit Subindex Description

60.0 ... 40 Reserved
60.7
61.0 ... 41 Relay switching response
61.1 Default: [0]
[0] Closed-circuit principle NC [1] Open-circuit principle NO
61.2 ... 42 Reserved
61.3
61.4 ... 43 Reserved
61.5
1) You can disable or enable blocking current monitoring. After enabling it, enter a factor between 2 and 5. It defines when
blocking current monitoring trips.

Note
The hysteresis value of the threshold and the warning threshold for current asymmetry is
fixed at 40% of the set threshold or warning threshold.

3UG48/3RR24 monitoring relays for IO-Link

292 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.5 3UG4815 line monitoring relay

E.5 3UG4815 line monitoring relay

Process image of the outputs (PIQ)

The process output image contains the control commands for the 3UG4815 line monitoring
relays.

Table E- 11 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start stabilization delay
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 293
Process data and data sets
E.5 3UG4815 line monitoring relay

Process image of the inputs (PII)

The process input image contains the most important status information of the 3UG4815 line
monitoring relays.

Table E- 12 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

294 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.5 3UG4815 line monitoring relay

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x01
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS Line Monitoring Relay for IO-Link
max.
— 0x13 (19) r Product ID 14 3UG4815-1AA40
3UG4815-2AA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 295
Process data and data sets
E.5 3UG4815 line monitoring relay

E.5.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 13 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

Data set (index) 92 - diagnostics

Note
Bits that are not described in the table

3UG48/3RR24 monitoring relays for IO-Link

296 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.5 3UG4815 line monitoring relay

Byte.Bit Description
Line monitoring
26.0 Stabilization delay running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Tripping delay time running (threshold for undershoot)
26.3 Tripping delay time running (threshold for voltage asymmetry)
27.0 Threshold for overshoot exceeded
27.1 Threshold for undershoot violated
27.2 Threshold for voltage asymmetry exceeded
27.3 Warning threshold for overshoot exceeded
27.4 Warning threshold for undershoot violated
27.5 Warning threshold for voltage asymmetry exceeded
27.6 Reserved
27.7 Reserved
28.0 Reserved
28.1 Phase failure L1
28.2 Phase failure L2
28.3 Phase failure L3
28.4 Reserved
28.5 Phase sequence L1-L2-L3
28.6 Phase sequence L3-L2-L1
28.7 Phase sequence error

Note
On phase failure, no further device-specific diagnostics are reported. The bits in diagnostic
data set 92 (except for phase failure) are set to 0.
The measured values in data set 94 are set to 7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 297
Process data and data sets
E.5 3UG4815 line monitoring relay

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 15 Data set (index) 94 (measured values)

Byte.Bit Description
Line monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 Voltage U L1-L2
Min: 160 V
Max: 690 V
18.0 … 19.7 Voltage U L2-L3
Min: 160 V
Max: 690 V
20.0 ... 21.7 Voltage U L3-L1
Min: 160 V
Max: 690 V
22.0 ... 23.7 Voltage U Lx-Ly min
Min: 160 V
Max: 690 V
24.0 ... 25.7 Voltage U Lx-Ly max
Min: 160 V
Max: 690 V
26.0 … 27.7 Reserved
28.0 … 29.7 Reserved
30.0 … 31.7 Reserved
32.0 … 33.7 Reserved
34.0 … 35.7 Reserved
36.0 … 37.7 Asymmetry
Min: 0 %
Max: 20 %

Note
If a measured value is outside the measuring range or a phase failure is detected, all
measured values will be set to 7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

298 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.5 3UG4815 line monitoring relay

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 16 Data set (index) 131 (parameters)

Byte.Bit Description
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 48
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 299
Process data and data sets
E.5 3UG4815 line monitoring relay

Byte.Bit Description
Line monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 Stabilization delay (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 Stabilization delay (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 Reserved
26.0 ... 26.1 Reserved

26.2 ... 26.3 Phase sequence monitoring

Default: [1]
[0] disabled
[1] enabled
28.0 ... 29.7 Stabilization delay
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of voltage overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 33.7 Tripping delay time (in the case of voltage undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
34.0 ... 35.7 Tripping delay time (in the case of asymmetry)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
36.0 ... 37.7 Threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 4250
Min: 1600 or 0 (disabled)
Max: 6900 * 0.1 V = 690 V

3UG48/3RR24 monitoring relays for IO-Link

300 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.5 3UG4815 line monitoring relay

Byte.Bit Description
38.0 … 39.7 Threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 3750
Min: 1600 or 0 (disabled)
Max: 6900 * 0.1 V = 690 V
40.0 … 41.7 Threshold for voltage asymmetry
Type: INT
Resolution: 0,1 % = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0,1 % = 20 %
42.0 … 43.7 Warning threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 4250
Min: 1600 or 0 (disabled)
Max: 6900 * 0.1 V = 690 V
44.0 … 45.7 Warning threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 3750
Min: 1600 or 0 (disabled)
Max: 6900 * 0.1 V = 690 V
46.0 … 47.7 Warning threshold for voltage asymmetry
Type: INT
Resolution: 0,1 % = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0,1 % = 20 %
48.0 … 49.7 Reserved
50.0 … 51.7 Reserved
52.0 … 53.7 Reserved
54.0 … 55.7 Hysteresis
Type: INT
Resolution: 0.1 V = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0.1 V = 20 V
56.0 … 57.7 Hysteresis (asymmetry)
Type: INT
Resolution: 0,1 % = 1
Default: 20
Min: 1 or 0 (disabled)
Max: 50 * 0,1 % = 5 %

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 301
Process data and data sets
E.6 3UG4816 line monitoring relay

Byte.Bit Description
58.0 … 58.1 Relay switching response
Default: [0]
[0] Closed-circuit principle (NC)
[1] Open-circuit principle (NO)
58.2 … 58.3 Reserved
58.4 … 58.5 Reserved

E.6 3UG4816 line monitoring relay

Process image of the outputs (PIQ)

The process output image contains the control commands for the 3UG4816 line monitoring
relays.

Table E- 17 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start stabilization delay
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

302 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.6 3UG4816 line monitoring relay

Process image of the inputs (PII)

The process input image contains the most important status information of the 3UG4816 line
monitoring relays.

Table E- 18 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 303
Process data and data sets
E.6 3UG4816 line monitoring relay

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x11
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS Line Monitoring Relay for IO-Link
max.
— 0x13 (19) r Product ID 14 3UG4816-1AA40
3UG4816-2AA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

304 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.6 3UG4816 line monitoring relay

E.6.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 19 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 20 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
18.0 ... 19.7 Parameter error number

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 305
Process data and data sets
E.6 3UG4816 line monitoring relay

Byte.Bit Description
Line monitoring
26.0 Stabilization delay running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Tripping delay time running (threshold for undershoot)
26.3 Tripping delay time running (threshold for voltage asymmetry)
27.0 Threshold for overshoot exceeded
27.1 Threshold for undershoot violated
27.2 Threshold for voltage asymmetry exceeded
27.3 Warning threshold for overshoot exceeded
27.4 Warning threshold for undershoot violated
27.5 Warning threshold for voltage asymmetry exceeded
27.6 Reserved
27.7 Reserved
28.0 Reserved
28.1 Phase failure L1
28.2 Phase failure L2
28.3 Phase failure L3
28.4 Phase failure N conductor
28.5 Phase sequence L1-L2-L3
28.6 Phase sequence L3-L2-L1
28.7 Phase sequence error
29.0 ... 29.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

306 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.6 3UG4816 line monitoring relay

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 21 Data set (index) 94 (measured values)

Byte.Bit Description
Line monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 Reserved
18.0 … 19.7 Reserved
20.0 ... 21.7 Reserved
22.0 ... 23.7 Reserved
24.0 ... 25.7 Reserved
26.0 … 27.7 Voltage U L1-N
Min: 90 V
Max: 400 V
28.0 … 29.7 Voltage U L2-N
Min: 90 V
Max: 400 V
30.0 … 31.7 Voltage U L3-N
Min: 90 V
Max: 400 V
32.0 … 33.7 Voltage U Lx-N min
Min: 90 V
Max: 400 V
34.0 … 35.7 Voltage U Lx-N max
Min: 90 V
Max: 400 V
36.0 … 37.7 Asymmetry
Min: 0 %
Max: 20 %

Note
If a measured value is outside the measuring range or a phase failure or neutral failure is
detected, all measured values will be set to 7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 307
Process data and data sets
E.6 3UG4816 line monitoring relay

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 22 Data set (index) 131 (parameters)

Byte.Bit Designation
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 48
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

308 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.6 3UG4816 line monitoring relay

Byte.Bit Designation
Line monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 Stabilization delay (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 Stabilization delay (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 Reserved
26.0 ... 26.1 Reserved
26.2 ... 26.3 Phase sequence monitoring
Default: [1]
[0] disabled
[1] enabled
28.0 ... 29.7 Stabilization delay
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of voltage overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 33.7 Tripping delay time (in the case of voltage undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
34.0 ... 35.7 Tripping delay time (in the case of asymmetry)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
36.0 ... 37.7 Threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 2450
Min: 900 or 0 (disabled)
Max: 4000 * 0.1 V = 400 V

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 309
Process data and data sets
E.6 3UG4816 line monitoring relay

Byte.Bit Designation
38.0 … 39.7 Threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 2150
Min: 900 or 0 (disabled)
Max: 4000 * 0.1 V = 400 V
40.0 … 41.7 Threshold for voltage asymmetry
Type: INT
Resolution: 0,1 % = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0,1 % = 20 %
42.0 … 43.7 Warning threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 2450
Min: 900 or 0 (disabled)
Max: 4000 * 0.1 V = 400 V
44.0 … 45.7 Warning threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 2150
Min: 900 or 0 (disabled)
Max: 4000* 0.1 V = 400 V
46.0 … 47.7 Warning threshold for voltage asymmetry
Type: INT
Resolution: 0,1 % = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0,1 % = 20 %
48.0 … 49.7 Reserved
50.0 … 51.7 Reserved
52.0 … 53.7 Reserved
54.0 … 55.7 Hysteresis
Type: INT
Resolution: 0.1 V = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 200 * 0.1 V = 20 V
56.0 … 57.7 Hysteresis (asymmetry)
Type: INT
Resolution: 0,1 % = 1
Default: 20
Min: 1 or 0 (disabled)
Max: 50 * 0,1 % = 5 %

3UG48/3RR24 monitoring relays for IO-Link

310 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.7 3UG4822 current monitoring relays

Byte.Bit Designation
58.0 … 58.1 Relay switching response
Default: [0]
[0] Closed-circuit principle (NC)
[1] Open-circuit principle (NO)
58.2 … 58.7 Reserved
59.0 ... 59.7 Reserved

E.7 3UG4822 current monitoring relays

Process image of the outputs (PIQ)

The process output image contains the control commands for the 3UG4822 current
monitoring relays.

Table E- 23 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 311
Process data and data sets
E.7 3UG4822 current monitoring relays

Process image of the inputs (PII)

The process input image contains the most important status information of the
3UG4822 current monitoring relays.

Table E- 24 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

312 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.7 3UG4822 current monitoring relays

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x31
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS Current Monitoring Relay for IO-Link
max.
— 0x13 (19) r Product ID 14 3UG4822-1AA40
3UG4822-2AA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 313
Process data and data sets
E.7 3UG4822 current monitoring relays

E.7.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 25 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 26 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
18.0 ... 19.7 Parameter error number

3UG48/3RR24 monitoring relays for IO-Link

314 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.7 3UG4822 current monitoring relays

Byte.Bit Description
Current monitoring
26.0 ON-delay time running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Tripping delay time running (threshold for undershoot)
26.3 Reserved
27.0 Threshold for overshoot exceeded
27.1 Threshold for undershoot violated
27.2 Warning threshold for overshoot exceeded
27.3 Warning threshold for undershoot violated
27.4 Reserved

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 315
Process data and data sets
E.7 3UG4822 current monitoring relays

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 27 Data set (index) 94 (measured values)

Byte.Bit Description
Current monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 Current I1 (PA)1), 2)
Min: 0.05 A
Max: 10 A
(when the transformer transmission factor is deactivated)
18.0 … 19.7 Reserved
20.0 ... 21.7 Reserved
22.0 ... 23.7 Reserved
24.0 ... 25.7 Reserved
26.0 ... 27.7 Reserved
28.0 ... 31.7 Current I11)
Min: 0.05 A
Max: 10 A
(when the transformer transmission factor is deactivated)
32.0 ... 35.7 Reserved
36.0 … 39.7 Reserved
40.0 … 43.7 Reserved
44.0 … 47.7 Reserved
48.0 … 51.7 Reserved
1) An overshoot of the measurement range is signaled when the maximum permissible continuous thermal current
(I = 15 A) is exceeded.
2) The maximum primary current when a current transformer is used is 750 A.

Note
If a measured value is outside the measurable range, all measured values will be set to
7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

316 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.7 3UG4822 current monitoring relays

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 28 Data set (index) 131 (parameters)

Byte.Bit Designation
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 16
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 317
Process data and data sets
E.7 3UG4822 current monitoring relays

Byte.Bit Designation
Current monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 ON-delay time (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 ON-delay time (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 ON-delay time (at restart)
Default: [0]
[0] disabled
[1] enabled
26.0 ... 27.7 ON-delay time
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
28.0 ... 29.7 Tripping delay time (in the case of current overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of current undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 35.7 Threshold for overshoot1)
Type: INT
Resolution: 0.01 A = 1
Default: 250
Min: 5 or 0 (disabled)
Max: 1000 * 0.01 A = 10 A
36.0 ... 39.7 Threshold for undershoot1)
Type: INT
Resolution: 0.01 A = 1
Default: 150
Min: 5 or 0 (disabled)
Max: 1000 * 0.01 A = 10 A

3UG48/3RR24 monitoring relays for IO-Link

318 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.8 3UG4825 residual current monitoring relay

Byte.Bit Designation
40.0 ... 43.7 Warning threshold for overshoot1)
Type: INT
Resolution: 0.01 A = 1
Default: 250
Min: 5 or 0 (disabled)
Max: 1000 * 0.01 A = 10 A
44.0 ... 47.7 Warning threshold for undershoot1)
Type: INT
Resolution: 0.01 A = 1
Default: 150
Min: 5 or 0 (disabled)
Max: 1000 * 0.01 A = 10 A
48.0 ... 51.7 Reserved
52.0 ... 55.7 Reserved
56.0 ... 59.7 Hysteresis
Type: INT
Resolution: 0.01 A = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 500 * 0.01 A = 5 A
60.0 ... 61.7 Transformer transmission factor
Type: INT
Default: [OFF]
Min: OFF or 2
Max: 7502)
62.0 ... 62.1 Relay switching response
Default: [00]
[00] Closed-circuit principle NC, I > 50 mA
[01] Open-circuit principle NO, I > 50 mA
[10] Closed-circuit principle NC, Us = on
[11] Open-circuit principle NO, Us = on
62.2 ... 62.7 Reserved
1) Setting OFF for the transformer transmission factor defines a measurement range of 0.05 A to 10 A.
2) The maximum value refers to a current transformer with a secondary current of 1 A. The measuring range of the primary
current is limited to 750 A.

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 319
Process data and data sets
E.8 3UG4825 residual current monitoring relay

E.8 3UG4825 residual current monitoring relay

Process image of the outputs (PIQ)

The process output image contains the control commands for the 3UG4825 current
monitoring relays.

Table E- 29 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

320 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.8 3UG4825 residual current monitoring relay

Process image of the inputs (PII)

The process input image contains the most important status information of the 3UG4825
residual current monitoring relays.

Table E- 30 PII - status information

DI (4 bytes) PII
DI0.0 1: Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 Status output relay K21)
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 321
Process data and data sets
E.8 3UG4825 residual current monitoring relay

3UG48/3RR24 monitoring relays for IO-Link

322 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.8 3UG4825 residual current monitoring relay

E.8.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 31 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 32 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 General warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
17.0 … 17.7 Reserved
18.0 … 19.7 Parameter error number

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 323
Process data and data sets
E.8 3UG4825 residual current monitoring relay

Byte.Bit Description
Fault current monitoring
26.0 ON-delay time running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Reserved
26.3 Initialization time running after applying the control supply voltage
27.0 Threshold for overshoot exceeded
27.1 Reserved
27.2 Warning threshold for overshoot exceeded
27.3 Reserved
27.4 Reserved
27.5 Reserved
28.0 Wire break
28.1 Short-circuit
28.2 Measuring range overshoot
29.0 … 29.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

324 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.8 3UG4825 residual current monitoring relay

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 33 Data set (index) 94 (measured values)

Byte.Bit Description
Fault current monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 Residual current Ir (PA)
Min: 0.0 A
Max: 43.0 A
18.0 ... 21.7 Residual current Ir
Min: 0.0 A
Max: 43.0 A

Note
If a measured value is outside the measurable range, all measured values will be set to
7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 325
Process data and data sets
E.8 3UG4825 residual current monitoring relay

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 34 Data set (index) 131 (parameters)

Byte.Bit Description
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 14
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

326 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.8 3UG4825 residual current monitoring relay

Byte.Bit Description
Fault current monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 ON-delay time (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 ON-delay time (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 ON-delay time (at restart)
Default: [0]
[0] disabled
[1] enabled
26.0 ... 27.7 ON-delay time
Type: INT
Resolution: 0.1 s = 1
Default: 0 (disabled)
Max: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
28.0 ... 29.7 Tripping delay time (in the case of current overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 1
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Reserved
32.0 ... 33.7 Threshold for overshoot
Type: INT
Resolution: 0.01 A = 1
Default: 100
Min: 3
Max: 4000 * 0.01 A = 40 A
34.0 ... 35.7 Reserved
36.0 ... 37.7 Warning threshold for overshoot
Type: INT
Resolution: 0.01 A = 1
Default: 50
Min: 3 or 0 (disabled)
Max: 4000 * 0.01 A = 40 A
38.0 ... 39.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 327
Process data and data sets
E.9 3UG4832 voltage monitoring relay

Byte.Bit Description
40.0 ... 41.7 Reserved
42.0 ... 43.7 Reserved
44.0 ... 45.7 Hysteresis (current)
Type: INT
Resolution: 1 % = 1
Default: 5
Min: 5 or 0 (disabled)
Max: 50 *1 % = 50 %
46.0 ... 46.7 Reserved
47.0 ... 47.1 Relay switching response
Default: 0
[0] Closed-circuit principle NC
[1] Open-circuit principle NO
Min: 0
Max: 1
47.2 ... 47.3 Reserved
47.4 ... 47.5 Reserved

E.9 3UG4832 voltage monitoring relay

Process image of the outputs (PIQ)

The process image of the outputs contains the control commands for the 3UG4832 voltage
monitoring relays.

Table E- 35 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

328 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.9 3UG4832 voltage monitoring relay

Process image of the inputs (PII)

The process image of the inputs contains the most important status information of the
3UG4832 voltage monitoring relays.

Table E- 36 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 329
Process data and data sets
E.9 3UG4832 voltage monitoring relay

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x21
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS Voltage Monitoring Relay for IO-Link
max.
— 0x13 (19) r Product ID 14 3UG4832-1AA40
3UG4832-2AA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

330 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.9 3UG4832 voltage monitoring relay

E.9.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 37 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 331
Process data and data sets
E.9 3UG4832 voltage monitoring relay

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 38 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
18.0 ... 19.7 Parameter error number
Voltage monitor
26.0 ON-delay time running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Tripping delay time running (threshold for undershoot)
27.0 Threshold for overshoot exceeded
27.1 Threshold for undershoot violated
27.2 Warning threshold for overshoot exceeded
27.3 Warning threshold for undershoot violated
27.4 Reserved
27.5 Reserved

3UG48/3RR24 monitoring relays for IO-Link

332 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.9 3UG4832 voltage monitoring relay

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 39 Data set (index) 94 (measured values)

Byte.Bit Description
Voltage monitor
0.0 ... 15.7 Reserved
16.0 … 17.7 Voltage U11)
Min: 10 V
Max: 600 V
18.0 … 19.7 Reserved
20.0 ... 21.7 Reserved
22.0 ... 23.7 Reserved
24.0 ... 25.7 Reserved
26.0 ... 27.7 Reserved
1) A measuring range overshoot is signaled when a voltage of 690 V is exceeded.

Note
If a measured value is outside the measurable range, all measured values will be set to
7FFF (invalid value).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 333
Process data and data sets
E.9 3UG4832 voltage monitoring relay

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 40 Data set (index) 131 (parameters)

Byte.Bit Designation
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 44
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

334 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.9 3UG4832 voltage monitoring relay

Byte.Bit Designation
Voltage monitor
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 ON-delay time (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 ON-delay time (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 Reserved
26.0 ... 27.7 ON-delay time
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
28.0 ... 29.7 Tripping delay time (in the case of voltage overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of voltage undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 33.7 Threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 3000
Min: 100 or 0 (disabled)
Max: 6000 * 0.1 V = 600 V
34.0 ... 35.7 Threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 2000
Min: 100 or 0 (disabled)
Max: 6000 * 0.1 V = 600 V
36.0 ... 37.7 Warning threshold for overshoot
Type: INT
Resolution: 0.1 V = 1
Default: 3000
Min: 100 or 0 (disabled)
Max: 6000 * 0.1 V = 600 V

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 335
Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Byte.Bit Designation
38.0 ... 39.7 Warning threshold for undershoot
Type: INT
Resolution: 0.1 V = 1
Default: 2000
Min: 100 or 0 (disabled)
Max: 6000 * 0.1 V = 600 V
40.0 ... 41.7 Reserved
42.0 ... 43.7 Reserved
44.0 ... 45.7 Hysteresis
Type: INT
Resolution: 0.1 V = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 3000 * 0.1 V = 300 V
46.0 ... 46.1 Relay switching response
Default: [0]
[0] Closed-circuit principle (NC)
[1] Open-circuit principle (NO)
46.2 ... 46.7 Reserved
47.0 ... 47.7 Reserved

E.10 3UG4841 cos phi and active current monitoring relay

Process image of the outputs (PIQ)

The process image of the outputs contains the control commands for the 3UG4841 cos phi
and active current monitoring relays.

Table E- 41 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

336 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Process image of the inputs (PII)

The process image of the inputs contains the most important status information of the
3UG4841 cos phi and active current monitoring relays.

Table E- 42 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 Status output relay K21)
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 337
Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x51
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS Power Factor / Ac-
max. tive Current Monitoring Relay for IO-Link
— 0x13 (19) r Product ID 14 3UG4841-1CA40
3UG4841-2CA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

338 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

E.10.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 43 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 339
Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 44 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
18.0 ... 19.7 Parameter error number
Cos phi and active current monitoring
26.0 ON-delay time running
26.1 Tripping delay time running (threshold for overshoot: cos phi value)
26.2 Tripping delay time running (threshold for undershoot: cos phi value)
26.3 Tripping delay time running (threshold for overshoot: active current value)
26.4 Tripping delay time running (threshold for undershoot: active current value)
27.0 Threshold value for overshoot exceeded (cos phi value)
27.1 Threshold value for undershoot violated (cos phi value)
27.2 Threshold for overshoot exceeded (active current value)
27.3 Threshold for undershoot violated (active current value)
27.4 Warning threshold for overshoot exceeded (cos phi value)
27.5 Warning threshold for undershoot violated (cos phi value)
27.6 Warning threshold for overshoot exceeded (active current value)
27.7 Warning threshold for undershoot violated (active current value)
28.0 ... 28.7 Reserved
29.0 ... 29.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

340 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 45 Data set (index) 94 (measured values)

Byte.Bit Description
Cos phi and active current monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 cos phi value (PA)
Min: 0
Max: 0.99
18.0 … 19.7 Active current IR / IRES (PA)
Min: 0,2 A
Max: 10 A
20.0 ... 21.7 Apparent current IS (PA)
Min: 0,2 A
Max: 10 A
22.0 ... 23.7 Active voltage U (PA)
Min: 30 V
Max: 690 V
24.0 ... 25.7 Active power PW (PA)
Min: 6 W
Max: 6900 W
26.0 ... 27.7 Reserved
28.0 … 29.7 Reserved
30.0 … 33.7 Active current IR / IRES (PA)
Min: 0,2 A
Max: 10 A
34.0 ... 37.7 Apparent current IS
Min: 0,2 A
Max: 10 A
38.0 ... 41.7 Active power PW
Min: 6 W
Max: 6900 W
42.0 ... 45.7 Reserved
46.0 ... 49.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 341
Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Note
If a measured value is outside the measurable range, all measured values will be set to
7FFF (invalid value).

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 46 Data set (index) 131 (parameters)

Byte.Bit Description
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled

3UG48/3RR24 monitoring relays for IO-Link

342 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Byte.Bit Description
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 43
Min: 0 (disabled)
Max: 255
Cos phi and active current monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.4 Reserved
25.0 ... 25.1 ON-delay time (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 ON-delay time (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.4 ... 25.5 ON-delay time (at restart)
Default: [0]
[0] disabled
[1] enabled
26.0 ... 27.7 ON-delay time
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
28.0 ... 29.7 Tripping delay time (in the case of overshoot of the cos phi value)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of undershoot of the cos phi value)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 33.7 Tripping delay time (in the case of active current overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 343
Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Byte.Bit Description
34.0 ... 35.7 Tripping delay time (in the case of active current undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
36.0 ... 36.7 Threshold for overshoot of the cos phi value
Type: INT
Resolution: 0,01 = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 99 * 0,01 = 0,99
37.0 ... 37.7 Threshold for undershoot of the cos phi value
Type: INT
Resolution: 0,01 = 1
Default: 20
Min: 1 or 0 (disabled)
Max: 99 * 0,01 = 0,99
38.0 ... 41.7 Threshold for overshoot of the active current value
Type: INT
Resolution: 0.1 A = 1
Default: 30
Min: 2 or 0 (disabled)
Max: 100 * 0.1 A = 10 A
42.0 ... 45.7 Threshold for undershoot of the active current value
Type: INT
Resolution: 0.1 A = 1
Default: 10
Min: 2 or 0 (disabled)
Max: 10.0 * 0.1 A = 10 A
46.0 ... 46.7 Warning threshold for overshoot of the cos phi value
Type: INT
Resolution: 0,01 = 1
Default: 50
Min: 1 or 0 (disabled)
Max: 99 * 0,01 = 0,99
47.0 ... 47.7 Warning threshold for undershoot of the cos phi value
Type: INT
Resolution: 0,01 = 1
Default: 20
Min: 1 or 0 (disabled)
Max: 99 * 0,01 = 0,99
48.0 ... 51.7 Warning threshold for overshoot of the active current value
Type: INT
Resolution: 0.1 A = 1
Default: 30
Min: 2 or 0 (disabled)
Max: 100 * 0.1 A = 10 A

3UG48/3RR24 monitoring relays for IO-Link

344 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.10 3UG4841 cos phi and active current monitoring relay

Byte.Bit Description
52.0 ... 55.7 Warning threshold for undershoot of the active current value
Type: INT
Resolution: 0.1 A = 1
Default: 10
Min: 2 or 0 (disabled)
Max: 100 * 0.1 A = 10 A
56.0 ... 56.7 Reserved
57.0 ... 57.7 Reserved
58.0 ... 61.7 Reserved
62.0 ... 65.7 Reserved
66.0 ... 66.7 Hysteresis (cos phi)
Type: INT
Resolution: 0,01 = 1
Default: 10
Min: 10 or 0 (disabled)
Max: 20 * 0,01 = 0,2
67.0 ... 67.7 Reserved
68.0 ... 71.7 Hysteresis (active current)
Type: INT
Resolution: 0.1 A = 1
Default: 5
Min: 1 or 0 (disabled)
Max: 30 * 0.1 A = 3.0 A
72.0 ... 72.1 Relay switching response
Default: [0]
[0] Closed-circuit principle (NC)
[1] Open-circuit principle (NO)
72.2 ... 72.7 Reserved
73.0 ... 73.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 345
Process data and data sets
E.11 3UG4851 speed monitoring relays

E.11 3UG4851 speed monitoring relays

Process image of the outputs (PIQ)

The process image of the outputs contains the control commands for the 3UG4851 speed
monitoring relays.

Table E- 47 PIQ - control commands

DO (2 bytes) PIQ
DO0.0 1: Start ON-delay time
DO0.1 ---
DO0.2 ---
DO0.3 1: Reset
DO0.4 ---
DO0.5 ---
DO0.6 ---
DO0.7 ---
DO1.0 - DO1.7 ---

3UG48/3RR24 monitoring relays for IO-Link

346 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.11 3UG4851 speed monitoring relays

Process image of the inputs (PII)

The process image of the inputs contains the most important status information of the
3UG4851 speed monitoring relays.

Table E- 48 PII - status information

DI (4 bytes) PII
DI0.0 Ready
DI0.1 ---
DI0.2 1: Group error
DI0.3 1: General warning
DI0.4 Status output relay K11)
DI0.5 ---
DI0.6 ---
DI0.7 ---
DI1.0 - DI1.5 Analog value coding bits 0 to 5
DI1.6 ---
DI1.7 ---
DI2.0 - DI3.7 Analog value2)
1) 0: Contact .1 / .2 closed 1: Contact .1 / .4 closed
2)The analog value is a 16-bit integer value. Together with the analog value coding (DI1.0 -
DI1.5), which defines the unit and resolution of the analog value, this results in the complete
measured value. You can find the analog value codings accepted by the monitoring relay in
the chapter "Analog value coding (Page 280)".

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 347
Process data and data sets
E.11 3UG4851 speed monitoring relays

Identification data
Identification data refers to data stored in a module that supports users in the following
areas:
● When checking the system configuration
● When locating modified system hardware
● When troubleshooting a system.
Modules can be uniquely identified using the identification data.

Identification data

DPP 1) Data set Access Parameter Length Default setting

Index (dec) Index (dec) (bytes)

0x07 (7) — r Vendor ID 2 0x00

0x08 (8) — r 0x2A
0x09 (9) — r Device ID 3 0x09
0x0A (10) — r 0x08
0x0B (11) — r 0x61
— 0x10 (16) r Vendor Name 11 SIEMENS AG
— 0x11 (17) r Vendor Text 64 Internet
max. (http://support.automation.siemens.com/WW/
view/en/37432258/133200)
— 0x12 (18) r Product Name 64 SIRIUS RPM Monitoring Relay for IO-Link
max.
— 0x13 (19) r Product ID 14 3UG4851-1AA40
3UG4851-2AA40
— 0x16 (22) r Hardware Revision 7 Hardware version 2)
— 0x17 (23) r Firmware Revision 7 Firmware version 2)
— 0x18 (24) r/w Application Specific Name 32 —
max.
1) Direct Parameter Page
2) Value varies for each monitoring relay.

3UG48/3RR24 monitoring relays for IO-Link

348 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.11 3UG4851 speed monitoring relays

E.11.1 System commands - data set (index) 2

Data set (index) 2 - system commands

Table E- 49 Data set (index) 2 - system commands

Data set Access Parameter Length Default setting

(bytes)
Index (dec)
0x02 (2) w System Command1) 1 —
1) Permissible vendor-specific system commands:
0x80 for Device Reset
0x82 for Factory Reset

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 349
Process data and data sets
E.11 3UG4851 speed monitoring relays

Data set (index) 92 - diagnostics

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 50 Data set (index) 92 - diagnostics

Byte.Bit Description
Operating system functions 3UG4
0.0 ... 15.7 Reserved
16.0 Ready
16.1 Group error
16.2 Group warning
16.3 Reserved
16.4 Reserved
16.5 Parameter assignment active
16.6 Invalid parameter
16.7 Self-test error/internal error
18.0 ... 19.7 Parameter error number
Speed monitoring
26.0 ON-delay time running
26.1 Tripping delay time running (threshold for overshoot)
26.2 Tripping delay time running (threshold for undershoot)
27.0 Threshold for overshoot exceeded
27.1 Threshold for undershoot violated
27.2 Warning threshold for overshoot exceeded
27.3 Warning threshold for undershoot violated
27.4 Reserved
27.5 Reserved
28.0 Sensor - Measuring range overshoot
28.1 ... 28.7 Reserved
29.0 ... 29.7 Reserved

3UG48/3RR24 monitoring relays for IO-Link

350 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.11 3UG4851 speed monitoring relays

Data set (index) 94 (measured values)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 51 Data set (index) 94 (measured values)

Byte.Bit Description
Speed monitoring
0.0 ... 15.7 Reserved
16.0 … 17.7 Speed
Min: 0
Max: 2200

Note
If a measured value is outside the measurable range, all measured values will be set to
7FFF (invalid value).

Note
The speed cannot be lower than 0 rpm.
Undershoot of the measurement range is signaled when 10 min / scaling factor have
elapsed without a measurement pulse (e.g. 1 min for a scaling factor of 10).

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 351
Process data and data sets
E.11 3UG4851 speed monitoring relays

Data set (index) 131 (parameters)

Note
Bits that are not described in the tables below are reserved and should be ignored.

Note
Sub-indices are not supported.

Table E- 52 Data set (index) 131 (parameters)

Byte.Bit Description
Operating system functions
0.0 ... 15.7 Reserved
16.0 Group diagnostics
Default: [1]
[0] disabled
[1] enabled
16.1 Group error diagnostics
Default: [1]
[0] disabled
[1] enabled
16.2 Reserved
16.3 Reserved
16.4 Local threshold change
Default: [1]
[0] disabled
[1] enabled
16.5 Local parameter change
Default: [1]
[0] disabled
[1] enabled
16.6 Local reset
Default: [1]
[0] disabled
[1] enabled
16.7 Retentive error memory
Default: [0]
[0] disabled
[1] enabled
17.0 ... 17.7 Analog value coding
Type: BYTE
Default: 13
Min: 0 (disabled)
Max: 255

3UG48/3RR24 monitoring relays for IO-Link

352 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Process data and data sets
E.11 3UG4851 speed monitoring relays

Byte.Bit Description
Speed monitoring
24.0 ... 24.1 Reset response
Default: [1]
[0] manual
[1] automatic
24.2 ... 24.2 Reserved
25.0 ... 25.1 ON-delay time (at Power ON)
Default: [1]
[0] disabled
[1] enabled
25.2 ... 25.3 ON-delay time (at manual reset)
Default: [1]
[0] disabled
[1] enabled
25.3 ... 25.4 Reserved
26.0 ... 27.7 ON-delay time
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
28.0 ... 29.7 Tripping delay time (in the case of speed overshoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
30.0 ... 31.7 Tripping delay time (in the case of speed undershoot)
Type: INT
Resolution: 0.1 s = 1
Default: 0
Min: 1 or 0 (disabled)
Max: 9999 * 0.1 s = 999.9 s
32.0 ... 33.7 Threshold for speed overshoot
Type: INT
Default: 1400 rpm
Min: 0.1 rpm or 0 (disabled)
Max: 2200 rpm
34.0 ... 35.7 Threshold for speed undershoot
Type: INT
Default: 800 rpm
Min: 0.1 rpm or 0 (disabled)
Max: 2200 rpm
36.0 ... 37.7 Warning threshold for speed overshoot
Type: INT
Default: 1400 rpm
Min: 0.1 rpm or 0 (disabled)
Max: 2200 rpm

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 353
Process data and data sets
E.11 3UG4851 speed monitoring relays

Byte.Bit Description
38.0 ... 39.7 Warning threshold for speed undershoot
Type: INT
Default: 800 rpm
Min: 0.1 rpm or 0 (disabled)
Max: 2200 rpm
40.0 ... 41.7 Reserved
42.0 ... 43.7 Reserved
44.0 ... 45.7 Hysteresis
Type: INT
Resolution: 0,1
Default: 50
Min: 1 or 0 (disabled)
Max: 999 * 0,1 = 99.9
46.0 ... 46.1 Relay switching response
Default: [0]
[0] Closed-circuit principle (NC)
[1] Open-circuit principle (NO)
46.2 ... 46.3 Reserved
46.4 ... 46.5 Reserved
47.0 ... 47.7 Scaling factor
Default: 1
Min: 1
Max: 10

3UG48/3RR24 monitoring relays for IO-Link

354 Manual, 09/2014, A5E03394170020A/RS-AC/004
Correction sheet F
Correction sheet
Have you noticed any errors while reading this manual? If so, please use this form to tell us
about them. We welcome comments and suggestions for improvement.
Fax response

From (please complete):

To Name
SIEMENS AG
I IA CE MK&ST 3 Company/Department

92220 Amberg / Germany Address

_________________________________________________________________________________
Fax: +49 (0)9621-80-3337

Manual title:

Table F- 1 Errors, comments, and suggestions for improvements

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 355
Correction sheet

3UG48/3RR24 monitoring relays for IO-Link

356 Manual, 09/2014, A5E03394170020A/RS-AC/004
Index

Control commands
3RR24 current monitoring relays for IO-Link, 282
A 3UG4815 line monitoring relay for IO-Link, 293
3UG4816 line monitoring relay for IO-Link, 302
Accessories - 3RR2 current monitoring relays
3UG4822 current monitoring relay for IO-Link, 311
Terminal support for stand-alone
3UG4825 residual current monitoring relay for IO-
assembly, 210, 211, 212
Link, 320
Accessories - 3RR24 current monitoring relays
3UG4832 voltage monitoring relay for IO-Link, 328
Sealable cover, 209
3UG4841 cos phi and active current monitoring
Accessories - 3UG4 monitoring relays
relay for IO-Link, 336
Push-in lugs, 214, 214
3UG4851 speed monitoring relays for IO-Link, 346
Sealable cover, 213, 213
Correction sheet, 355
Accessories - Current monitoring relays 3RR2
Corrections, 17
Sealable cover, 209
Cos phi monitoring
Analog measured values
3UG4841 cos phi and active current monitoring
Unit and resolution, 280
relay for IO-Link, 167
Analog value coding, 256, 280
Current asymmetry, 248
App
SIEMENS Industry Support, 17
Application areas
D
3RR24 current monitoring relays for IO-Link, 47
3UG48/3RR24 monitoring relays for IO-Link, 25 Data set - diagnostics
3UG4815/3UG4816 line monitoring relays for IO- 3RR24 current monitoring relays for IO-Link, 285
Link, 77 3UG4815 line monitoring relay for IO-Link, 296
3UG4822 current monitoring relay for IO-Link, 99 3UG4816 line monitoring relay for IO-Link, 305
3UG4825 residual current monitoring relay, 123 3UG4822 current monitoring relay for IO-Link, 314
3UG4832 voltage monitoring relay for IO-Link, 149 3UG4825 residual current monitoring relay for IO-
3UG4841 cos phi and active current monitoring Link, 323
relay for IO-Link, 167 3UG4832 voltage monitoring relay for IO-Link, 332
3UG4851 speed monitoring relays for IO-Link, 189 3UG4841 cos phi and active current monitoring
Application environment, 25 relay for IO-Link, 340
Approvals, 21 3UG4851 speed monitoring relay for IO-Link, 350
Automatic reset, 251 Data set - IO-Link parameters
3RR24 current monitoring relays for IO-Link, 288
3UG4815 line monitoring relay for IO-Link, 299
B 3UG4816 line monitoring relay for IO-Link, 308
3UG4822 current monitoring relay for IO-Link, 317
Basic knowledge, 11
3UG4825 residual current monitoring relay for IO-
Blocking current monitoring, 253
Link, 326
3UG4841 cos phi and active current monitoring
relay for IO-Link, 342
C
3UG4851 speed monitoring relays for IO-Link, 352
Cable break Data set - measured values
3RR24 current monitoring relays for IO-Link, 53 3RR24 current monitoring relays for IO-Link, 287
Certifications, 21 3UG4815 line monitoring relay for IO-Link, 298
Characteristics, 21 3UG4816 line monitoring relay for IO-Link, 307
Closed-circuit principle, 253 3UG4822 current monitoring relay for IO-Link, 316
Configuration 3UG4825 current monitoring relay for IO-Link, 325
IO-Link function block, 240 3UG4832 voltage monitoring relay for IO-Link, 333

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 357
Index

3UG4841 cos phi and active current monitoring 3UG4841 cos phi and active current monitoring
relay for IO-Link, 341 relays for IO-Link, 174
3UG4851 speed monitoring relays for IO-Link, 351 3UG4851 speed monitoring relays for IO-
Data set - system commands Link, 194, 196
3RR24 current monitoring relays for IO-Link, 285 Disposal, 17
3UG4815 line monitoring relay for IO-Link, 296
3UG4816 line monitoring relay for IO-Link, 305
3UG4822 current monitoring relay for IO-Link, 314 E
3UG4825 residual current monitoring relay for IO-
Equipment features
Link, 323
3RR24 current monitoring relays for IO-Link, 49
3UG4832 voltage monitoring relay for IO-Link, 331
3UG4815/3UG4816 line monitoring relays for IO-
3UG4841 cos phi and active current monitoring
Link, 79
relay for IO-Link, 339
3UG4822 current monitoring relay for IO-Link, 100
3UG4851 speed monitoring relays for IO-Link, 349
3UG4825 residual current monitoring relay, 124
Device replacement, 32
3UG4832 voltage monitoring relay for IO-Link, 150
Diagnostics
3UG4841 cos phi and active current monitoring
3RR24 current monitoring relays for IO-Link, 59
relay for IO-Link, 168
3UG4815/3UG4816 line monitoring relays for IO-
3UG4851 speed monitoring relay for IO-Link, 190
Link, 85
3UG4822 current monitoring relay for IO-Link, 109
3UG4824 residual current monitoring relay, 135
F
3UG4832 voltage monitoring relay for IO-Link, 155
3UG4841 cos phi and active current monitoring Front view
relay for IO-Link, 176 3RR24 current monitoring relays for IO-Link, 49
3UG4851 speed monitoring relays for IO-Link, 196 3UG4815/3UG4816 line monitoring relays for IO-
Diagnostics via IO-Link Link, 79
3RR24 current monitoring relays for IO-Link, 62, 63 3UG4822 current monitoring relay for IO-Link, 100
3RR24 current monitoring relays for IO-Link, 62, 63 3UG4825 residual current monitoring relay, 124
3UG4815/3UG4816 line monitoring relays for IO- 3UG4832 voltage monitoring relay for IO-Link, 150
Link, 88, 89 3UG4841 cos phi and active current monitoring
3UG4822 current monitoring relay for IO- relay for IO-Link, 168
Link, 112, 113 3UG4851 speed monitoring relay for IO-Link, 190
3UG4825 residual current monitoring relay for IO- Functional overview, 41
Link, 137, 138
3UG4832 voltage monitoring relay for IO-
Link, 157, 158 G
3UG4841 cos phi and active current monitoring
Group diagnostics, 255
relay for IO-Link, 179, 180
Group error diagnostics, 255
3UG4851 speed monitoring relays for IO-
Link, 198, 199
Display
H
3RR24 current monitoring relays for IO-Link, 55, 59
3UG4815/3UG4816 line monitoring relays for IO- Hysteresis, 252
Link, 82, 85
3UG4822 current monitoring relay for IO-
Link, 106, 109 I
3UG4824 residual current monitoring relay, 135
Identification data
3UG4825 residual current monitoring relay, 133
3RR24 current monitoring relays for IO-Link, 284
3UG4832 voltage monitoring relay for IO-
3UG4815 line monitoring relay for IO-Link, 295
Link, 153, 155
3UG4816 line monitoring relay for IO-Link, 304
3UG4841 cos phi and active current monitoring
3UG4822 current monitoring relay for IO-Link, 313
relay for IO-Link, 176

3UG48/3RR24 monitoring relays for IO-Link

358 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Index

3UG4825 residual current monitoring relay for IO- Parameters for

Link, 322 3UG4815/3UG4816 line monitoring relays for IO-
3UG4832 voltage monitoring relay for IO-Link, 330 Link, 83
3UG4841 cos phi and active current monitoring 3UG4822 current monitoring relay for IO-Link, 106
relay for IO-Link, 338 3UG4825 residual current monitoring relay, 133
3UG4851 speed monitoring relays for IO-Link, 348 3UG4832 voltage monitoring relay for IO-Link, 153
Installation altitude, 25 3UG4841 cos phi and active current monitoring
relays for IO-Link, 174
3UG4851 speed monitoring relays for IO-Link, 194
L Phase asymmetry
3UG4815/3UG4816 line monitoring relays for IO-
Local parameter change, 255
Link, 77
Local reset, 256
Phase failure
Local threshold change, 255
3UG4815/3UG4816 line monitoring relays for IO-
Link, 77
Phase failure monitoring, 252
M
Phase sequence
Manual RESET, 251 3UG4815/3UG4816 line monitoring relays for IO-
Menu navigation, 43, 45 Link, 77
Menu-based operation, 42 Phase sequence monitoring, 252
Minimum clearance PII
3RR24 current monitoring relays for IO-Link, 34 3RR24 current monitoring relays for IO-Link, 282
Mounting 3UG4815 line monitoring relay for IO-Link, 294
Screw mounting, 3UG4 monitoring relay, 39 3UG4816 line monitoring relay for IO-Link, 303
Screw-type fixing, 3RR24 current monitoring relay 3UG4822 current monitoring relay for IO-Link, 312
for IO-Link, 35 3UG4825 residual current monitoring relay for IO-
Standard rail, 3UG4 monitoring relay, 39 Link, 321
Mounting position, 39 3UG4832 voltage monitoring relay for IO-Link, 329
3RR24 current monitoring relays for IO-Link, 35 3UG4841 cos phi and active current monitoring
relay for IO-Link, 337
3UG4851 speed monitoring relays for IO-Link, 347
O PIQ
3RR24 current monitoring relays for IO-Link, 282
ON-delay time, 249, 250
3UG4815 line monitoring relay for IO-Link, 293
Open-circuit principle, 253
3UG4816 line monitoring relay for IO-Link, 302
Operating conditions, 25
3UG4822 current monitoring relay for IO-Link, 311
Operating instructions, 245
3UG4825 residual current monitoring relay for IO-
Operator controls, 42
Link, 320
Overcurrent
3UG4832 voltage monitoring relay for IO-Link, 328
3UG4822 current monitoring relay for IO-Link, 99
3UG4841 cos phi and active current monitoring
3UG4841 cos phi and active current monitoring
relay for IO-Link, 336
relay for IO-Link, 167
3UG4851 speed monitoring relays for IO-Link, 346
Overvoltage
Process data, 3RR24 current monitoring relays for IO-
3UG4815/3UG4816 line monitoring relays for IO-
Link
Link, 78
read, 282
3UG4832 voltage monitoring relay for IO-Link, 149
write, 282
Process data, 3UG4815 line monitoring relays for IO-
Link
P
read, 294
Parameter for write, 293
3RR24 current monitoring relays for IO-Link, 56

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 359
Index

Process data, 3UG4816 line monitoring relays for IO- Scope of validity
Link Manual, 11
read, 303 Screw mounting
write, 302 3UG4 monitoring relay, 39
Process data, 3UG4822 current monitoring relays for Screw-type connection system
IO-Link Connection cross-sections, 26
read, 312 Screw-type connections, 26, 27
write, 311 Sealable cover, 213, 213
Process data, 3UG4825 residual current monitoring 3RR2 current monitoring relays, 209
relay for IO-Link 3RR24 current monitoring relays, 209
read, 321 Setting, 42
write, 320 Snap-on mounting
Process data, 3UG4832 voltage monitoring relay for 3UG4 monitoring relay, 39
IO-Link Speed overshoot
read, 329 3UG4851 speed monitoring relays for IO-Link, 189
write, 328 Speed undershoot
Process data, 3UG4841 cos phi and active current 3UG4851 speed monitoring relays for IO-Link, 189
monitoring relays for IO-Link Spring-loaded connection
read, 337 3RR24 current monitoring relays, 29
write, 336 Spring-loaded connection system, 27, 31
Process data, 3UG4851 speed monitoring relays for Connection cross-sections, 31
IO-Link Stabilization delay, 254, 254
read, 347 Standards, 19
write, 346 Status information
Product data sheet, 14, 15 3RR24 current monitoring relays for IO-Link, 282
Push-in lugs, 214, 214 3UG4815 line monitoring relay for IO-Link, 294
3UG4816 line monitoring relay for IO-Link, 303
3UG4822 current monitoring relay for IO-Link, 312
R 3UG4825 residual current monitoring relay for IO-
Link, 321
Reclosing delay time, 253
3UG4832 voltage monitoring relay for IO-Link, 329
Recycling, 17
3UG4841 cos phi and active current monitoring
References, 245
relay for IO-Link, 337
Relay switching response, 253
3UG4851 speed monitoring relays for IO-Link, 347
Removable terminals, 32
Switching cycle counter, 256
Reset
Reset, 51
Runtime meter, 51, 51
Switching cycle counter, 51, 51
Reset response, 251
T
Residual current transformer
3UG4625 residual current monitoring relay, 214 Technical Assistance, 17
3UG4825 residual current monitoring relay, 130 Terminal support for stand-alone assembly
Resistance to extreme climates, 25 3RR2 current monitoring relays, 210, 211, 212
Retentive error memory, 256 Test certificates, 21
rms value, 42 Threshold for overshoot, 251
Runtime meter, 257 Threshold for undershoot, 250
Reset, 51 Transformer transmission factor, 255
Tripping delay time, 248
tRMS, 42
S True root mean square measurement, 42
Scaling factor, 253

3UG48/3RR24 monitoring relays for IO-Link

360 Manual, 09/2014, A5E03394170020A/RS-AC/004
 Index

U
Undercurrent
3UG4822 current monitoring relay for IO-Link, 99
3UG4841 cos phi and active current monitoring
relay for IO-Link, 167
Undervoltage
3UG4815/3UG4816 line monitoring relays for IO-
Link, 78
3UG4832 voltage monitoring relay for IO-Link, 149

V
Voltage asymmetry, 247

W
Warning threshold for overshoot, 251
Warning threshold for undershoot, 250
Wire-break monitoring
3UG4822 current monitoring relay for IO-Link, 99

3UG48/3RR24 monitoring relays for IO-Link

Manual, 09/2014, A5E03394170020A/RS-AC/004 361
Index

3UG48/3RR24 monitoring relays for IO-Link

362 Manual, 09/2014, A5E03394170020A/RS-AC/004
Service & Support
Download catalogs and information material:
www.siemens.com/sirius/infomaterial
Newsletter - always up to date:
www.siemens.com/sirius/newsletter
E-Business in the Industry Mall:
www.siemens.com/sirius/mall
Online-Support:
www.siemens.com/sirius/support
Contact for all technical information:
Technical Assistance
Tel.: +49 (911) 895-5900
e-mail: [email protected]
www.siemens.com/sirius/technical-assistance

Siemens AG Subject to change without prior notice

Industry Sector 3ZX1012-0UG48-0AC1
Postfach 23 55
90713 FUERTH © Siemens AG 2011
GERMANY
Industrial
Controls
SIRIUS

www.siemens.com/automation