Immersion Heaters

Section B

Product Catalog
Content
Screwplug Heaters - CX 4 Over-the-Side Immersion Heaters - DX 38
Heaters with 1" and 1 1/4" Plugs .........................5
Pipe-Insert Immersion Heaters - MX 40
Heaters with 2" and 2 1/2" Plugs.........................8
Flanged Pipe Heaters - FPH 44
Special Features (Check Factory)............................20
Gain & Gate Heaters - MXS & WXS 48
Domestic Immersion Heaters - CX 21 Warranty51
Urn Heaters - TX 24

Flange Heaters - CX 26
2 1/2" Flange Heaters........................................28
3" Flange Heaters..............................................29
4" Flange Heaters..............................................30
5" Flange Heaters..............................................31
6" Flange Heaters..............................................32
8" Flange Heaters..............................................33
10" Flange Heaters............................................34
12" Flange Heaters............................................35
14" Flange Heaters.............................................36
Special Features................................................37
Locations
As a leader in heating and filtration solutions, Thermon Heating Systems,
Inc. is committed to ongoing research, product development and above all,
excellence in customer service. With facilities across North America,
Thermon Heating Systems manufactures five of the top brands in industrial
heating in addition to a comprehensive line of engineered industrial filtration
products including:

Cata-Dyne™ 3L Filters™
Explosion-Proof Gas Catalytic Heaters Engineered Filtration Systems
Ruffneck™ Norseman™
Heaters for the Harshest Environments Electric Explosion-Proof Heaters
Caloritech™ Fastrax™
Engineered Electric Heat Track and Switch Heaters

Caloritech™ electric heaters, heating elements and heating accessories

are well-known in the industry for their quality, reliability, performance and
versatility. In addition to standard “off the shelf” industrial heaters and
heating systems components, Caloritech™ also offers engineered heating
solutions custom designed, manufactured and tested to satisfy customer
specifications. No matter what your application or environment, Caloritech™
has a solution to fit your heating needs.
We invite you to visit www.thermon.com to view the broad range of innovative
industrial heating products manufactured by Thermon Heating Systems Inc.
 Screwplug Heaters - CX

Application Selection
Screwplug heaters are primarily used to heat liquids in tanks or vessels. Proper selection of the screwplug heater is required to maximize service
To do so safely and reliably requires that the heating elements remain life. Once the wattage requirement is established decide on heater
fully immersed in the liquid. Liquids such as water, oils, trichlorethylene, voltage and phase. Remember that unrealistic heat-up time requirements
etc. can be heated through natural convection currents created by the will increase equipment and operating costs.
immersed elements. The tables list, under “watt density”, the required heat transfer rate from
Although electricity costs are generally higher than gas or oil, it can be the various heaters. Refer to Section D of the Caloritech™ catalog for
demonstrated that a Caloritech™ immersion heater is often your best guidance on the acceptable watt density for your application. If a heater
choice. The electric heater provides close to 100% efficiency, is safer is not listed with the density you require we can fabricate to suit.
and easier to control and is usually cheaper to install. Of equal importance is the selection of the materials of construction
which will resist corrosion and not wear away or contaminate the liquid.
Terminal Block Simplifies Wiring Refer to the corrosion guide in Section D for a list of the standard
All thermostat equipped screwplug heaters with moisture or materials for various solutions. Also see page B26 for discussion on
explosion‑proof housings feature a convenient terminal block mounted watt density.
to a slide out trolley. The heaters are not guaranteed against corrosion since Thermon
This unique Caloritech™ feature simplifies installation and reduces Heating Systems has no control over the liquid type, concentration or
maintenance. temperature of the solution. Consult your factory representative or your
chemical supplier for recommendation on materials for your solution.
Installation Recommendations are not implied guarantees.

Listed heaters have standard 1" to 2 1/2" NPT tapered plugs. Any other Warning - Fire Hazard
size or type of plug is available on special order. The heater is installed
The heaters listed in the catalog may occasionally malfunction in
through a threaded half coupling located in the vessel wall well below
normal use and if operated in the presence of explosive or combustible
the minimum liquid level but spaced sufficiently above the bottom to
materials may cause fires. Do not operate in the presence of explosive or
allow for sludge build-up which should never be allowed to cover any
combustible materials. Observe fire prevention precautions and consult
part of the elements.
the local sales office or contact Thermon Heating Systems for proper
Horizontal installation is preferred even though heater replacement will application and installation instructions.
require draining of the tank. Vertical installation is sometimes possible
The thermostat controls function as temperature controls. Because they
but it is best that you contact the factory for advice prior to purchase.
do not fail safe, an approved temperature and/or pressure safety control
Operation may be required for safe operation. Inclusion of consumer warnings
on assembled products containing these elements and thermostats is
For an immersion heater to transfer heat it must establish a balance
recommended.
between convection currents and the temperature difference between
itself and the liquid. Viscous liquids which retard convection currents
are the most difficult to heat. Care must be exercised to ensure that
the required rate of heat transfer from the heating elements is achieved
without overheating the element and the liquid resulting in coking. This
Screwplug Heaters – CX

is generally achieved through the selection of heater watt density.

Heaters immersed in liquids, such as water with high calcium and
magnesium content, phosphates or eluate solutions, have a tendency
to precipitate their solids over the elements on heating. These heaters
require scheduled maintenance to remove scale build up which may
thermally insulate the elements and reduce their service life.

B4 Caloritech™
Heaters with 1" and To Order Specify

1 1/4" Plugs •
•
Quantity
Catalog number
•
•
Wattage
Special features
• Voltage
Application
Type CXC heaters are used primarily for water heating and have brass
screwplugs and copper sheaths.

Type CXF are used primarily for oil heating and have steel screwplugs. B

Low watt density heaters are used in heavier, non-circulated oils. Higher
watt density heaters are suitable for light oils or in forced oil circulation
loops. Incoloy® elements are silver brazed into a steel screwplug.

Built-in Thermostats
Standard built‑in thermostat is a one pole device limited to 240V 25 amp. B
Whenever the heater voltage exceeds 240V or the heater current exceeds
25 amps or for three phase supply, the thermostat is intended for pilot
duty only and is not factory wired to the elements. See Section F of the
Caloritech™ catalog for selection of the contactor and control transformer
you may require in these instances.

Table 1 – Screwplug Heaters (One Element) - 1" NPT

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Standard Weight
Voltages With
kW With Thermostat With Thermostat
1 Phase Without Without Without Thermostat
in mm Only 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat 50°F to 250°F
(10°C to 120°C) (10°C to 120°C)
(10°C to 120°C)

120 CXC105P111 CXCT105P111 CXC105P1R11 CXCT105P1R11 CXC105P1X11 CXCT105P1X11

0.50 5.5 140 208 CXC105P121 CXCT105P121 CXC105P1R21 CXCT105P1R21 CXC105P1X21 CXCT105P1X21

240 CXC105P131 CXCT105P131 CXC105P1R31 CXCT105P1R31 CXC105P1X31 CXCT105P1X31

120 CXC107P111 CXCT107P111 CXC107P1R11 CXCT107P1R11 CXC107P1X11 CXCT107P1X11

0.75 5.5 140 208 CXC107P121 CXCT107P121 CXC107P1R21 CXCT107P1R21 CXC107P1X21 CXCT107P1X21

240 CXC107P131 CXCT107P131 CXC107P1R31 CXCT107P1R31 CXC107P1X31 CXCT107P1X31

120 CXC110P111 CXCT110P111 CXC110P1R11 CXCT110P1R11 CXC110P1X11 CXCT110P1X11

1.00 7.1 180 208 CXC110P121 CXCT110P121 CXC110P1R21 CXCT110P1R21 CXC110P1X21 CXCT110P1X21

240 CXC110P131 CXCT110P131 CXC110P1R31 CXCT110P1R31 CXC110P1X31 CXCT110P1X31

Copper
Sheath 120 CXC115P111 CXCT115P111 CXC115P1R11 CXCT115P1R11 CXC115P1X11 CXCT115P1X11

Brass Plug 1.50 10.6 270 208 CXC115P121 CXCT115P121 CXC115P1R21 CXCT115P1R21 CXC115P1X21 CXCT115P1X21 2.2 1

80 W/in² 240 CXC115P131 CXCT115P131 CXC115P1R31 CXCT115P1R31 CXC115P1X31 CXCT115P1X31

(12.4 W/cm²)
120 CXC120P111 CXCT120P111 CXC120P1R11 CXCT120P1R11 CXC120P1X11 CXCT120P1X11

2.00 7.5 190 208 CXC120P121 CXCT120P121 CXC120P1R21 CXCT120P1R21 CXC120P1X21 CXCT120P1X21

240 CXC120P131 CXCT120P131 CXC120P1R31 CXCT120P1R31 CXC120P1X31 CXCT120P1X31

CX – Screwplug Heaters

120 CXC130P111 CXCT130P111 CXC130P1R11 CXCT130P1R11 CXC130P1X11 CXCT130P1X11

3.00 10.8 275 208 CXC130P121 CXCT130P121 CXC130P1R21 CXCT130P1R21 CXC130P1X21 CXCT130P1X21

240 CXC130P131 CXCT130P131 CXC130P1R31 CXCT130P1R31 CXC130P1X31 CXCT130P1X31

120 CXC150P111 CXCT150P111 CXC150P1R11 CXCT150P1R11 CXC150P1X11 CXCT150P1X11

5.00 16.9 430 208 CXC150P121 CXCT150P121 CXC150P1R21 CXCT150P1R21 CXC150P1X21 CXCT150P1X21

240 CXC150P131 CXCT150P131 CXC150P1R31 CXCT150P1R31 CXC150P1X31 CXCT150P1X31

Caloritech™ B5
 Table 1 – Screwplug Heaters (One Element) - 1" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Standard Weight
Voltages With
kW With Thermostat With Thermostat
1 Phase Without Without Without Thermostat
in mm Only 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat 50°F to 250°F
(10°C to 120°C) (10°C to 120°C)
(10°C to 120°C)

120 CXF103P111 CXFT103P111 CXF103P1R11 CXFT103P1R11 CXF103P1X11 CXFT103P1X11

0.30 7.5 190 208 CXF103P121 CXFT103P121 CXF103P1R21 CXFT103P1R21 CXF103P1X21 CXFT103P1X21 2.2 1

240 CXF103P131 CXFT103P131 CXF103P1R31 CXFT103P1R31 CXF103P1X31 CXFT103P1X31

120 CXF105P111 CXFT105P111 CXF105P1R11 CXFT105P1R11 CXF105P1X11 CXFT105P1X11

Steel Plug 0.50 8.9 225 208 CXF105P121 CXFT105P121 CXF105P1R21 CXFT105P1R21 CXF105P1X21 CXFT105P1X21 2.2 1

Incoloy® 240 CXF105P131 CXFT105P131 CXF105P1R31 CXFT105P1R31 CXF105P1X31 CXFT105P1X31

Sheath
120 CXF107P111 CXFT107P111 CXF107P1R11 CXFT107P1R11 CXF107P1X11 CXFT107P1X11
23 watts in²
(3.4 watts cm²) 0.70 11 280 208 CXF107P121 CXFT107P121 CXF107P1R21 CXFT107P1R21 CXF107P1X21 CXFT107P1X21 4.4 2

240 CXF107P131 CXFT107P131 CXF107P1R31 CXFT107P1R31 CXF107P1X31 CXFT107P1X31

120 CXF109P111 CXFT109P111 CXF109P1R11 CXFT109P1R11 CXF109P1X11 CXFT109P1X11

0.90 12 305 208 CXF109P121 CXFT109P121 CXF109P1R21 CXFT109P1R21 CXF109P1X21 CXFT109P1X21 4.4 2

240 CXF109P131 CXFT109P131 CXF109P1R31 CXFT109P1R31 CXF109P1X31 CXFT109P1X31

0.10 5 127 120 CXF101P1511 CXFT101P1511 CXF101P15R11 CXFT101P15R11 CXF101P15X11 CXFT101P15X11 2.2 1

0.15 7 178 120 CXF101P1711 CXFT101P1711 CXF101P17R11 CXFT101P17R11 CXF101P17X11 CXFT101P17X11 2.2 1

120 CXF102P111 CXFT102P111 CXF102P1R11 CXFT102P1R11 CXF102P1X11 CXFT102P1X11

0.20 7.5 229 208 CXF102P121 CXFT102P121 CXF102P1R21 CXFT102P1R21 CXF102P1X21 CXFT102P1X21 2.2 1

240 CXF102P131 CXFT102P131 CXF102P1R31 CXFT102P1R31 CXF102P1X31 CXFT102P1X31

120 CXF102P11011 CXFT102P11011 CXF102P110R11 CXFT102P110R11 CXF102P110X11 CXFT102P110X11

0.25 10 279 208 CXF102P11021 CXFT102P11021 CXF102P110R21 CXFT102P110R21 CXF102P110X21 CXFT102P110X21 4.4 2

240 CXF102P11031 CXFT102P11031 CXF102P110R31 CXFT102P110R31 CXF102P110X31 CXFT102P110X31

120 CXF104P111 CXFT104P111 CXF104P1R11 CXFT104P1R11 CXF104P1X11 CXFT104P1X11

0.40 9.4 239 208 CXF104P121 CXFT104P121 CXF104P1R21 CXFT104P1R21 CXF104P1X21 CXFT104P1X21 4.4 2
Steel Plug
240 CXF104P131 CXFT104P131 CXF104P1R31 CXFT104P1R31 CXF104P1X31 CXFT104P1X31
Incoloy®
Sheath 120 CXF105P11011 CXFT105P11011 CXF105P110R11 CXFT105P110R11 CXF105P110X11 CXFT105P110X11

15 W/in² 0.50 10 254 208 CXF105P11021 CXFT105P11021 CXF105P110R21 CXFT105P110R21 CXF105P110X21 CXFT105P110X21 4.4 2
(2.3 W/cm²)
240 CXF105P11031 CXFT105P11031 CXF105P110R31 CXFT105P110R31 CXF105P110X31 CXFT105P110X31

120 CXF106P111 CXFT106P111 CXF106P1R11 CXFT106P1R11 CXF106P1X11 CXFT106P1X11

0.60 11 279 208 CXF106P121 CXFT106P121 CXF106P1R21 CXFT106P1R21 CXF106P1X21 CXFT106P1X21 4.4 2

240 CXF106P131 CXFT106P131 CXF106P1R31 CXFT106P1R31 CXF106P1X31 CXFT106P1X31

120 CXF107P11511 CXFT107P11511 CXF107P115R11 CXFT107P115R11 CXF107P115X11 CXFT107P115X11

0.75 15 381 208 CXF107P11521 CXFT107P11521 CXF107P115R21 CXFT107P115R21 CXF107P115X21 CXFT107P115X21 4.4 2

240 CXF107P11531 CXFT107P11531 CXF107P115R31 CXFT107P115R31 CXF107P115X31 CXFT107P115X31

120 CXF110P11911 CXFT110P11911 CXF110P119R11 CXFT110P119R11 CXF110P119X11 CXFT110P119X11

1.0 19 483 208 CXF110P11921 CXFT110P11921 CXF110P119R21 CXFT110P119R21 CXF110P119X21 CXFT110P119X21 4.4 2

240 CXF110P11931 CXFT110P11931 CXF110P119R31 CXFT110P119R31 CXF110P119X31 CXFT110P119X31

Screwplug Heaters – CX

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

B6 Caloritech™
Table 2 – Screwplug Heaters (Two Elements) - 1 ¼" NPT

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
120 CXC215P1211 CXCT215P1211 CXC215P12R11 CXCT215P12R11 CXC215P12X11 CXCT215P12X11
Copper
1.5 5.7 145 208 CXC215P1221 CXCT215P1221 CXC215P12R21 CXCT215P12R21 CXC215P12X21 CXCT215P12X21 8.8 4
Sheath
240 CXC215P1231 CXCT215P1231 CXC215P12R31 CXCT215P12R31 CXC215P12X31 CXCT215P12X31
Brass Plug
120 CXC220P1211 CXCT220P1211 CXC220P12R11 CXCT220P12R11 CXC220P12X11 CXCT220P12X11
80 W/in²
2.0 7.3 285 208 CXC220P1221 CXCT220P1221 CXC220P12R21 CXCT220P12R21 CXC220P12X21 CXCT220P12X21 8.8 4
(12.4 W/cm²)
240 CXC220P1231 CXCT220P1231 CXC220P12R31 CXCT220P12R31 CXC220P12X31 CXCT220P12X31

120 CXF210P121311 CXFT210P121311 CXF210P1213R11 CXFT210P1213R11 CXF210P1213X11 CXFT210P1213X11

1.0 13 330 208 CXF210P121321 CXFT210P121321 CXF210P1213R21 CXFT210P1213R21 CXF210P1213X21 CXFT210P1213X21 8.8 4

240 CXF210P121331 CXFT210P121331 CXF210P1213R31 CXFT210P1213R31 CXF210P1213X31 CXFT210P1213X31

Incoloy®
Sheath 120 CXF215P121811 CXFT215P121811 CXF215P1218R11 CXFT215P1218R11 CXF215P1218X11 CXFT215P1218X11

Steel Plug 1.5 18 457 208 CXF215P121821 CXFT215P121821 CXF215P1218R21 CXFT215P1218R21 CXF215P1218X21 CXFT215P1218X21 11 5

23 W/in² 240 CXF215P121831 CXFT215P121831 CXF215P1218R31 CXFT215P1218R31 CXF215P1218X31 CXFT215P1218X31

(3.4 W/cm²) 120 CXF220P122411 CXFT220P122411 CXF220P1224R11 CXFT220P1224R11 CXF220P1224X11 CXFT215P1218X11

2.0 24 610 208 CXF220P122421 CXFT220P122421 CXF220P1224R21 CXFT220P1224R21 CXF220P1224X21 CXFT215P1218X21 11 5

240 CXF220P122431 CXFT220P122431 CXF220P1224R31 CXFT220P1224R31 CXF220P1218X31 CXFT215P1218X31

120 CXF202P12511 CXFT202P12511 CXF202P125R11 CXFT202P125R11 CXF202P125X11 CXFT202P125X11

0.20 5 127 208 CXF202P12521 CXFT202P12521 CXF202P125R21 CXFT202P125R21 CXF202P125X21 CXFT202P125X21 8.8 4

240 CXF202P12531 CXFT202P12531 CXF202P125R31 CXFT202P125R31 CXF202P125X31 CXFT202P125X31

120 CXF203P12711 CXFT203P12711 CXF203P127R11 CXFT203P127R11 CXF203P127X11 CXFT203P127X11

0.30 7 178 208 CXF203P12721 CXFT203P12721 CXF203P127R21 CXFT203P127R21 CXF203P127X21 CXFT203P127X21 8.8 4

240 CXF203P12731 CXFT203P12731 CXF203P127R31 CXFT203P127R31 CXF203P127X31 CXFT203P127X31

120 CXF204P12911 CXFT204P12911 CXF204P129R11 CXFT204P129R11 CXF204P129X11 CXFT204P129X11

0.40 9 229 208 CXF204P12921 CXFT204P12921 CXF204P129R21 CXFT204P129R21 CXF204P129X21 CXFT204P129X21 8.8 4

240 CXF204P12931 CXFT204P12931 CXF204P129R31 CXFT204P129R31 CXF204P129X31 CXFT204P129X31

120 CXF205P121111 CXFT205P121111 CXF205P1211R11 CXFT205P1211R11 CXF205P1211X11 CXFT205P1211X11

Incoloy® 0.50 11 279 208 CXF205P121121 CXFT205P121121 CXF205P1211R21 CXFT205P1211R21 CXF205P1211X21 CXFT205P1211X21 8.8 4
Sheath
240 CXF205P121131 CXFT205P121131 CXF205P1211R31 CXFT205P1211R31 CXF205P1211X31 CXFT205P1211X31
Steel Plug
120 CXF206P1211 CXFT206P1211 CXF206P12R11 CXFT206P12R11 CXF206P12X11 CXFT206P12X11
15 W/in²
0.60 11 279 208 CXF206P1221 CXFT206P1221 CXF206P12R21 CXFT206P12R21 CXF206P12X21 CXFT206P12X21 11 5
(2.3 W/cm²)
240 CXF206P1231 CXFT206P1231 CXF206P12R31 CXFT206P12R31 CXF206P12X31 CXFT206P12X31

120 CXF207P121511 CXFT207P121511 CXF207P1215R11 CXFT207P1215R11 CXF207P1215X11 CXFT207P1215X11

0.75 15 381 208 CXF207P121521 CXFT207P121521 CXF207P1215R21 CXFT207P1215R21 CXF207P1215X21 CXFT207P1215X21 11 5

240 CXF207P121531 CXFT207P121531 CXF207P1215R31 CXFT207P1215R31 CXF207P1215X31 CXFT207P1215X31

120 CXF210P121911 CXFT210P121911 CXF210P1219R11 CXFT210P1219R11 CXF210P1219X11 CXFT210P1219X11

1.0 19 483 208 CXF210P121921 CXFT210P121921 CXF210P1219R21 CXFT210P1219R21 CXF210P1219X21 CXFT210P1219X21 13.2 6

240 CXF210P121931 CXFT210P121931 CXF210P1219R31 CXFT210P1219R31 CXF210P1219X31 CXFT210P1219X31

120 CXF215P122711 CXFT215P122711 CXF215P1227R11 CXFT215P1227R11 CXF215P1227X11 CXFT215P1227X11

1.5 27 686 208 CXF215P122721 CXFT215P122721 CXF215P1227R21 CXFT215P1227R21 CXF215P1227X21 CXFT215P1227X21 13.2 6

240 CXF215P122731 CXFT215P122731 CXF215P1227R31 CXFT215P1227R31 CXF215P1227X31 CXFT215P1227X31

CX – Screwplug Heaters

Caloritech™ B7
 Heaters with 2" and B

2 1/2" Plugs
Application
Type CXC heaters are used primarily for water heating and have brass
screwplugs and copper sheaths. B

Type CXF are used primarily for oil heating and have steel screwplugs.
Low watt density heaters are used in heavier, non-circulated oils. Higher
watt density heaters are suitable for light oils or in forced oil circulation
loops. Incoloy® elements are silver brazed into a steel screwplug.

Type CXI heaters are used primarily for heating mildly corrosive B
solutions and use higher density Incoloy® elements welded into a
stainless steel screwplug.

Built-in Thermostats
Standard built‑in thermostat is a one pole device limited to 240V Unit with explosion‑proof housing
and adjustable thermostat
25 amp. Whenever the heater voltage exceeds 240V or the heater
current exceeds 25 amps or for three phase supply, the thermostat is
intended for pilot duty only and is not factory wired to the elements. See
Section F of the Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.

Unit with explosion‑proof housing

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

Table 3 – Screwplug Heaters (Two Elements) - 2" NPT

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
120 CXC215P211 CXCT215P211 CXC215P2R11 CXCT215P2R11 CXC215P2X11 CXCT215P2X11

208 CXC215P221 CXCT215P221 CXC215P2R21 CXCT215P2R21 CXC215P2X21 CXCT215P2X21

1.5 7.9 201 240 CXC215P231 CXCT215P231 CXC215P2R31 CXCT215P2R31 CXC215P2X31 CXCT215P2X31 8.8 4

480 CXC215P271 CXCT215P271 CXC215P2R71 CXCT215P2R71 CXC215P2X71 CXCT215P2X71

600 CXC215P281 CXCT215P281 CXC215P2R81 CXCT215P2R81 CXC215P2X81 CXCT215P2X81

120 CXC220P211 CXCT220P211 CXC220P2R11 CXCT220P2R11 CXC220P2X11 CXCT220P2X11

Copper
Sheath 208 CXC220P221 CXCT220P221 CXC220P2R21 CXCT220P2R21 CXC220P2X21 CXCT220P2X21

Brass Plug 2.0 7.9 201 240 CXC220P231 CXCT220P231 CXC220P2R31 CXCT220P2R31 CXC220P2X31 CXCT220P2X31 8.8 4
Screwplug Heaters – CX

480 CXC220P271 CXCT220P271 CXC220P2R71 CXCT220P2R71 CXC220P2X71 CXCT220P2X71

54 to 60 W/in²
(8.3 to 9.3 W/cm²) 600 CXC220P281 CXCT220P281 CXC220P2R81 CXCT220P2R81 CXC220P2X81 CXCT220P2X81

120 CXC230P211 CXCT230P211 CXC230P2R11 CXCT230P2R11 CXC230P2X11 CXCT230P2X11

208 CXC230P221 CXCT230P221 CXC230P2R21 CXCT230P2R21 CXC230P2X21 CXCT230P2X21

3.0 11.8 300 240 CXC230P231 CXCT230P231 CXC230P2R31 CXCT230P2R31 CXC230P2X31 CXCT230P2X31 11 5

480 CXC230P271 CXCT230P271 CXC230P2R71 CXCT230P2R71 CXC230P2X71 CXCT230P2X71

600 CXC230P281 CXCT230P281 CXC230P2R81 CXCT230P2R81 CXC230P2X81 CXCT230P2X81

B8 Caloritech™
Table 3 – Screwplug Heaters (Two Elements) - 2" NPT (Cont'd)

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
208 CXC240P221 CXCT240P221 CXC240P2R21 CXCT240P2R21 CXC240P2X21 CXCT240P2X21

240 CXC240P231 CXCT240P231 CXC240P2R31 CXCT240P2R31 CXC240P2X31 CXCT240P2X31

4.0 17.7 450 11 5
480 CXC240P271 CXCT240P271 CXC240P2R71 CXCT240P2R71 CXC240P2X71 CXCT240P2X71

600 CXC240P281 CXCT240P281 CXC240P2R81 CXCT240P2R81 CXC240P2X81 CXCT240P2X81

208 CXC250P221 CXCT250P221 CXC250P2R21 CXCT250P2R21 CXC250P2X21 CXCT250P2X21

240 CXC250P231 CXCT250P231 CXC250P2R31 CXCT250P2R31 CXC250P2X31 CXCT250P2X31

5.0 21.7 551 11 5
480 CXC250P271 CXCT250P271 CXC250P2R71 CXCT250P2R71 CXC250P2X71 CXCT250P2X71

600 CXC250P281 CXCT250P281 CXC250P2R81 CXCT250P2R81 CXC250P2X81 CXCT250P2X81

208 CXC260P221 CXCT260P221 CXC260P2R21 CXCT260P2R21 CXC260P2X21 CXCT260P2X21

240 CXC260P231 CXCT260P231 CXC260P2R31 CXCT260P2R31 CXC260P2X31 CXCT260P2X31

6.0 25.6 650 13.2 6
Copper 480 CXC260P271 CXCT260P271 CXC260P2R71 CXCT260P2R71 CXC260P2X71 CXCT260P2X71
Sheath
600 CXC260P281 CXCT260P281 CXC260P2R81 CXCT260P2R81 CXC260P2X81 CXCT260P2X81
Brass Plug 208 CXC280P221 CXCT280P221 CXC280P2R21 CXCT280P2R21 CXC280P2X21 CXCT280P2X21
54 to 60 W/in² 240 CXC280P231 CXCT280P231 CXC280P2R31 CXCT280P2R31 CXC280P2X31 CXCT280P2X31
(8.3 to 9.3 W/cm²) 8.0 32.5 826 13.2 6
480 CXC280P271 CXCT280P271 CXC280P2R71 CXCT280P2R71 CXC280P2X71 CXCT280P2X71

600 CXC280P281 CXCT280P281 CXC280P2R81 CXCT280P2R81 CXC280P2X81 CXCT280P2X81

208 CXC2100P221 CXCT2100P221 CXC2100P2R21 CXCT2100P2R21 CXC2100P2X21 CXCT2100P2X21

240 CXC2100P231 CXCT2100P231 CXC2100P2R31 CXCT2100P2R31 CXC2100P2X31 CXCT2100P2X31

10.0 39.4 1001 15.4 7
480 CXC2100P271 CXCT2100P271 CXC2100P2R71 CXCT2100P2R71 CXC2100P2X71 CXCT2100P2X71

600 CXC2100P281 CXCT2100P281 CXC2100P2R81 CXCT2100P2R81 CXC2100P2X81 CXCT2100P2X81

208 CXC2120P221 CXCT2120P221 CXC2120P2R21 CXCT2120P2R21 CXC2120P2X21 CXCT2120P2X21

240 CXC2120P231 CXCT2120P231 CXC2120P2R31 CXCT2120P2R31 CXC2120P2X31 CXCT2120P2X31

12.0 47.2 1199 15.4 7
480 CXC2120P271 CXCT2120P271 CXC2120P2R71 CXCT2120P2R71 CXC2120P2X71 CXCT2120P2X71

600 CXC2120P281 CXCT2120P281 CXC2120P2R81 CXCT2120P2R81 CXC2120P2X81 CXCT2120P2X81

120 CXI215P211 CXIT215P211 CXI215P2R11 CXIT215P2R11 CXI215P2X11 CXIT215P2X11

208 CXI215P221 CXIT215P221 CXI215P2R21 CXIT215P2R21 CXI215P2X21 CXIT215P2X21

1.5 7.9 201 240 CXI215P231 CXIT215P231 CXI215P2R31 CXIT215P2R31 CXI215P2X31 CXIT215P2X31 8.8 4

480 CXI215P271 CXIT215P271 CXI215P2R71 CXIT215P2R71 CXI215P2X71 CXIT215P2X71

600 CXI215P281 CXIT215P281 CXI215P2R81 CXIT215P2R81 CXI215P2X81 CXIT215P2X81

120 CXI220P211 CXIT220P211 CXI220P2R11 CXIT220P2R11 CXI220P2X11 CXIT220P2X11

208 CXI220P221 CXIT220P221 CXI220P2R21 CXIT220P2R21 CXI220P2X21 CXIT220P2X21

2.0 7.9 201 240 CXI220P231 CXIT220P231 CXI220P2R31 CXIT220P2R31 CXI220P2X31 CXIT220P2X31 8.8 4

480 CXI220P271 CXIT220P271 CXI220P2R71 CXIT220P2R71 CXI220P2X71 CXIT220P2X71

600 CXI220P281 CXIT220P281 CXI220P2R81 CXIT220P2R81 CXI220P2X81 CXIT220P2X81

Incoloy®
Sheath 120 CXI230P211 CXIT230P211 CXI230P2R11 CXIT230P2R11 CXI230P2X11 CXIT230P2X11

Stainless Plug 208 CXI230P221 CXIT230P221 CXI230P2R21 CXIT230P2R21 CXI230P2X21 CXIT230P2X21

54 to 60 W/in² 3.0 11.8 300 240 CXI230P231 CXIT230P231 CXI230P2R31 CXIT230P2R31 CXI230P2X31 CXIT230P2X31 11 5
(8.3 to 9.3 W/cm²) 480 CXI230P271 CXIT230P271 CXI230P2R71 CXIT230P2R71 CXI230P2X71 CXIT230P2X71

600 CXI230P281 CXIT230P281 CXI230P2R81 CXIT230P2R81 CXI230P2X81 CXIT230P2X81

208 CXI240P221 CXIT240P221 CXI240P2R21 CXIT240P2R21 CXI240P2X21 CXIT240P2X21

CX – Screwplug Heaters

240 CXI240P231 CXIT240P231 CXI240P2R31 CXIT240P2R31 CXI240P2X31 CXIT240P2X31

4.0 17.7 450 11 5
480 CXI240P271 CXIT240P271 CXI240P2R71 CXIT240P2R71 CXI240P2X71 CXIT240P2X71

600 CXI240P281 CXIT240P281 CXI240P2R81 CXIT240P2R81 CXI240P2X81 CXIT240P2X81

208 CXI250P221 CXIT250P221 CXI250P2R21 CXIT250P2R21 CXI250P2X21 CXIT250P2X21

240 CXI250P231 CXIT250P231 CXI250P2R31 CXIT250P2R31 CXI250P2X31 CXIT250P2X31

5.0 21.7 551 13.2 6
480 CXI250P271 CXIT250P271 CXI250P2R71 CXIT250P2R71 CXI250P2X71 CXIT250P2X71

600 CXI250P281 CXIT250P281 CXI250P2R81 CXIT250P2R81 CXI250P2X81 CXIT250P2X81

Caloritech™ B9
 Table 3 – Screwplug Heaters (Two Elements) - 2" NPT (Cont'd)

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
208 CXI260P221 CXIT260P221 CXI260P2R21 CXIT260P2R21 CXI260P2X21 CXIT260P2X21

240 CXI260P231 CXIT260P231 CXI260P2R31 CXIT260P2R31 CXI260P2X31 CXIT260P2X31

6.0 25.6 650 13.2 6
480 CXI260P271 CXIT260P271 CXI260P2R71 CXIT260P2R71 CXI260P2X71 CXIT260P2X71

600 CXI260P281 CXIT260P281 CXI260P2R81 CXIT260P2R81 CXI260P2X81 CXIT260P2X81

208 CXI280P221 CXIT280P221 CXI280P2R21 CXIT280P2R21 CXI280P2X21 CXIT280P2X21

240 CXI280P231 CXIT280P231 CXI280P2R31 CXIT280P2R31 CXI280P2X31 CXIT280P2X31

8.0 32.5 826 13.2 6
Incoloy® 480 CXI280P271 CXIT280P271 CXI280P2R71 CXIT280P2R71 CXI280P2X71 CXIT280P2X71
Sheath
600 CXI280P281 CXIT280P281 CXI280P2R81 CXIT280P2R81 CXI280P2X81 CXIT280P2X81
Stainless Plug
208 CXI2100P221 CXIT2100P221 CXI2100P2R21 CXIT2100P2R21 CXI2100P2X21 CXIT2100P2X21
54 to 60 W/in²
240 CXI2100P231 CXIT2100P231 CXI2100P2R31 CXIT2100P2R31 CXI2100P2X31 CXIT2100P2X31
(8.3 to 9.3 W/cm²) 10.0 39.4 1001 15.4 7
480 CXI2100P271 CXIT2100P271 CXI2100P2R71 CXIT2100P2R71 CXI2100P2X71 CXIT2100P2X71

600 CXI2100P281 CXIT2100P281 CXI2100P2R81 CXIT2100P2R81 CXI2100P2X81 CXIT2100P2X81

208 CXI2120P221 CXIT2120P221 CXI2120P2R21 CXIT2120P2R21 CXI2120P2X21 CXIT2120P2X21

240 CXI2120P231 CXIT2120P231 CXI2120P2R31 CXIT2120P2R31 CXI2120P2X31 CXIT2120P2X31

12.0 47.2 1199 15.4 7
480 CXI2120P271 CXIT2120P271 CXI2120P2R71 CXIT2120P2R71 CXI2120P2X71 CXIT2120P2X71

600 CXI2120P281 CXIT2120P281 CXI2120P2R81 CXIT2120P2R81 CXI2120P2X81 CXIT2120P2X81

120 CXF215P21411 CXFT215P21411 CXF215P214R11 CXFT215P214R11 CXF215P214X11 CXFT215P214X11

208 CXF215P21421 CXFT215P21421 CXF215P214R21 CXFT215P214R21 CXF215P214X21 CXFT215P214X21

1.5 14 356 240 CXF215P21431 CXFT215P21431 CXF215P214R31 CXFT215P214R31 CXF215P214X31 CXFT215P214X31 11 5

480 CXF215P21471 CXFT215P21471 CXF215P214R71 CXFT215P214R71 CXF215P214X71 CXFT215P214X71

600 CXF215P21481 CXFT215P21481 CXF215P214R81 CXFT215P214R81 CXF215P214X81 CXFT215P214X81

120 CXF220P21811 CXFT220P21811 CXF220P218R11 CXFT220P218R11 CXF220P218X11 CXFT220P218X11

208 CXF220P21821 CXFT220P21821 CXF220P218R21 CXFT220P218R21 CXF220P218X21 CXFT220P218X21

2.0 18 457 240 CXF220P21831 CXFT220P21831 CXF220P218R31 CXFT220P218R31 CXF220P218X31 CXFT220P218X31 11 5

480 CXF220P21871 CXFT220P21871 CXF220P218R71 CXFT220P218R71 CXF220P218X71 CXFT220P218X71

600 CXF220P21881 CXFT220P21881 CXF220P218R81 CXFT220P218R81 CXF220P218X81 CXFT220P218X81

120 CXF230P22611 CXFT230P22611 CXF230P226R11 CXFT230P226R11 CXF230P226X11 CXFT230P226X11

208 CXF230P22621 CXFT230P22621 CXF230P226R21 CXFT230P226R21 CXF230P226X21 CXFT230P226X21

Incoloy® Sheath
3.0 26 660 240 CXF230P22631 CXFT230P22631 CXF230P226R31 CXFT230P226R31 CXF230P226X31 CXFT230P226X31 13.2 6
Steel Plug
480 CXF230P22671 CXFT230P22671 CXF230P226R71 CXFT230P226R71 CXF230P226X71 CXFT230P226X81
23 W/in²
600 CXF230P22681 CXFT230P22681 CXF230P226R81 CXFT230P226R81 CXF230P226X81 CXFT230P226X81
(3.6 W/cm²)
208 CXF240P23421 CXFT240P23421 CXF240P234R21 CXFT240P234R21 CXF240P234X21 CXFT240P234X21

240 CXF240P23431 CXFT240P23431 CXF240P234R31 CXFT240P234R31 CXF240P234X31 CXFT240P234X31

4.0 34 864 13.2 6
480 CXF240P23471 CXFT240P23471 CXF240P234R71 CXFT240P234R71 CXF240P234X71 CXFT240P234X71

600 CXF240P23481 CXFT240P23481 CXF240P234R81 CXFT240P234R81 CXF240P234X81 CXFT240P234X81

208 CXF250P24221 CXFT250P24221 CXF250P242R21 CXFT250P242R21 CXF250P242X21 CXFT250P242X21

240 CXF250P24231 CXFT250P24231 CXF250P242R31 CXFT250P242R31 CXF250P242X31 CXFT250P242X31

5.0 42 1067 15.4 7
480 CXF250P24271 CXFT250P24271 CXF250P242R71 CXFT250P242R71 CXF250P242X71 CXFT250P242X71

600 CXF250P24281 CXFT250P24281 CXF250P242R81 CXFT250P242R81 CXF250P242X81 CXFT250P242X81

208 CXF260P25021 CXFT260P25021 CXF260P250R21 CXFT260P250R21 CXF260P250X21 CXFT260P250X21

Screwplug Heaters – CX

240 CXF260P25031 CXFT260P25031 CXF260P250R31 CXFT260P250R31 CXF260P250X31 CXFT260P250X31

6.0 50 1270 15.4 7
480 CXF260P25071 CXFT260P25071 CXF260P250R71 CXFT260P250R71 CXF260P250X71 CXFT260P250X71

600 CXF260P25081 CXFT260P25081 CXF260P250R81 CXFT260P250R81 CXF260P250X81 CXFT260P250X81

B10 Caloritech™
Table 3 – Screwplug Heaters (Two Elements) - 2" NPT (Cont'd)

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
120 CXI215P21411 CXIT215P21411 CXI215P214R11 CXIT215P214R11 CXI215P214X11 CXIT215P214X11

208 CXI215P21421 CXIT215P21421 CXI215P214R21 CXIT215P214R21 CXI215P214X21 CXIT215P214X21

1.5 14 356 240 CXI215P21431 CXIT215P21431 CXI215P214R31 CXIT215P214R31 CXI215P214X31 CXIT215P214X31 11 5

480 CXI215P21471 CXIT215P21471 CXI215P214R71 CXIT215P214R71 CXI215P214X71 CXIT215P214X71

600 CXI215P21481 CXIT215P21481 CXI215P214R81 CXIT215P214R81 CXI215P214X81 CXIT215P214X81

120 CXI220P21811 CXIT220P21811 CXI220P218R11 CXIT220P218R11 CXI220P218X11 CXIT220P218X11

208 CXI220P21821 CXIT220P21821 CXI220P218R21 CXIT220P218R21 CXI220P218X21 CXIT220P218X21

2.0 18 457 240 CXI220P21831 CXIT220P21831 CXI220P218R31 CXIT220P218R31 CXI220P218X31 CXIT220P218X31 11 5

480 CXI220P21871 CXIT220P21871 CXI220P218R71 CXIT220P218R71 CXI220P218X71 CXIT220P218X71

600 CXI220P21881 CXIT220P21881 CXI220P218R81 CXIT220P218R81 CXI220P218X81 CXIT220P218X81

120 CXI230P22611 CXIT230P22611 CXI230P226R11 CXIT230P226R11 CXI230P226X11 CXIT230P226X11

208 CXI230P22621 CXIT230P22621 CXI230P226R21 CXIT230P226R21 CXI230P226X21 CXIT230P226X21

Incoloy® Sheath
3.0 26 660 240 CXI230P22631 CXIT230P22631 CXI230P226R31 CXIT230P226R31 CXI230P226X31 CXIT230P226X31 13.2 6
Stainless
Steel Plug 480 CXI230P22671 CXIT230P22671 CXI230P226R71 CXIT230P226R71 CXI230P226X71 CXIT230P226X71

23 W/in² 600 CXI230P22681 CXIT230P22681 CXI230P226R81 CXIT230P226R81 CXI230P226X81 CXIT230P226X81

(3.6 W/cm²) 208 CXI240P23421 CXIT240P23421 CXI240P234R21 CXIT240P234R21 CXI240P234X21 CXIT240P234X21

240 CXI240P23431 CXIT240P23431 CXI240P234R31 CXIT240P234R31 CXI240P234X31 CXIT240P234X31

4.0 34 864 13.2 6
480 CXI240P23471 CXIT240P23471 CXI240P234R71 CXIT240P234R71 CXI240P234X71 CXIT240P234X71

600 CXI240P23481 CXIT240P23481 CXI240P234R81 CXIT240P234R81 CXI240P234X81 CXIT240P234X81

208 CXI250P24221 CXIT250P24221 CXI250P242R21 CXIT250P242R21 CXI250P242X21 CXIT250P242X21

240 CXI250P24231 CXIT250P24231 CXI250P242R31 CXIT250P242R31 CXI250P242X31 CXIT250P242X31

5.0 42 1067 15.4 7
480 CXI250P24271 CXIT250P24271 CXI250P242R71 CXIT250P242R71 CXI250P242X71 CXIT250P242X71

600 CXI250P24281 CXIT250P24281 CXI250P242R81 CXIT250P242R81 CXI250P242X81 CXIT250P242X81

208 CXI260P25021 CXIT260P25021 CXI260P250R21 CXIT260P250R21 CXI260P250X21 CXIT260P250X21

240 CXI260P25031 CXIT260P25031 CXI260P250R31 CXIT260P250R31 CXI260P250X31 CXIT260P250X31

6.0 50 1270 15.4 7
480 CXI260P25071 CXIT260P25071 CXI260P250R71 CXIT260P250R71 CXI260P250X71 CXIT260P250X71

600 CXI260P25081 CXIT260P25081 CXI260P250R81 CXIT260P250R81 CXI260P250X81 CXIT260P250X81

120 CXF210P211 CXFT210P211 CXF210P2R11 CXFT210P2R11 CXF210P2X11 CXFT210P2X11

208 CXF210P221 CXFT210P221 CXF210P2R21 CXFT210P2R21 CXF210P2X21 CXFT210P2X21

1.0 17.7 450 240 CXF210P231 CXFT210P231 CXF210P2R31 CXFT210P2R31 CXF210P2X31 CXFT210P2X31
11 5
480 CXF210P271 CXFT210P271 CXF210P2R71 CXFT210P2R71 CXF210P2X71 CXFT210P2X71

600 CXF210P281 CXFT210P281 CXF210P2R81 CXFT210P2R81 CXF210P2X81 CXFT210P2X81

120 CXF215P22511 CXFT215P22511 CXF215P225R11 CXFT215P225R11 CXF215P225X11 CXFT215P225X11

208 CXF215P22521 CXFT215P22521 CXF215P225R21 CXFT215P225R21 CXF215P225X21 CXFT215P225X21

1.5 25.6 650 240 CXF215P22531 CXFT215P22531 CXF215P225R31 CXFT215P225R31 CXF215P225X31 CXFT215P225X31
11 5
Incoloy® Sheath 480 CXF215P22571 CXFT215P22571 CXF215P225R71 CXFT215P225R71 CXF215P225X71 CXFT215P225X71

Steel Plug 600 CXF215P22581 CXFT215P22581 CXF215P225R81 CXFT215P225R81 CXF215P225X81 CXFT215P225X81

15 W/in² 120 CXF220P23211 CXFT220P23211 CXF220P232R11 CXFT220P232R11 CXF220P232X11 CXFT220P232X11

(2.3 W/cm²) 208 CXF220P23221 CXFT220P23221 CXF220P232R21 CXFT220P232R21 CXF220P232X21 CXFT220P232X21

2.0 32.5 826 240 CXF220P23231 CXFT220P23231 CXF220P232R31 CXFT220P232R31 CXF220P232X31 CXFT220P232X31 11 5
CX – Screwplug Heaters

480 CXF220P23271 CXFT220P23271 CXF220P232R71 CXFT220P232R71 CXF220P232X71 CXFT220P232X71

600 CXF220P23281 CXFT220P23281 CXF220P232R81 CXFT220P232R81 CXF220P232X81 CXFT220P232X81

120 CXF230P23911 CXFT230P23911 CXF230P239R11 CXFT230P239R11 CXF230P239X11 CXFT230P239X11

208 CXF230P23921 CXFT230P23921 CXF230P239R21 CXFT230P239R21 CXF230P239X21 CXFT230P239X21

3.0 39.4 1001 240 CXF230P23931 CXFT230P23931 CXF230P239R31 CXFT230P239R31 CXF230P239X31 CXFT230P239X31 13.2 6

480 CXF230P23971 CXFT230P23971 CXF230P239R71 CXFT230P239R71 CXF230P239X71 CXFT230P239X71

600 CXF230P23981 CXFT230P23981 CXF230P239R81 CXFT230P239R81 CXF230P239X81 CXFT230P239X81

Caloritech™ B11
 Table 3 – Screwplug Heaters (Two Elements) - 2" NPT (Cont'd)

Immersion Net
Standard General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Voltages
kW With Thermostat With Thermostat With Thermostat
1 Phase Without Without Without
in mm Only 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
120 CXI210P211 CXIT210P211 CXI210P2R11 CXIT210P2R11 CXI210P2X11 CXIT210P2X11

208 CXI210P221 CXIT210P221 CXI210P2R21 CXIT210P2R21 CXI210P2X21 CXIT210P2X21

1.0 17.7 450 240 CXI210P231 CXIT210P231 CXI210P2R31 CXIT210P2R31 CXI210P2X31 CXIT210P2X31 8.8 4

480 CXI210P271 CXIT210P271 CXI210P2R71 CXIT210P2R71 CXI210P2X71 CXIT210P2X71

600 CXI210P281 CXIT210P281 CXI210P2R81 CXIT210P2R81 CXI210P2X81 CXIT210P2X81

120 CXI215P22511 CXIT215P22511 CXI215P225R11 CXIT215P225R11 CXI215P225X11 CXIT215P225X11

208 CXI215P22521 CXIT215P22521 CXI215P225R21 CXIT215P225R21 CXI215P225X21 CXIT215P225X21

1.5 25.6 650 240 CXI215P22531 CXIT215P22531 CXI215P225R31 CXIT215P225R31 CXI215P225X31 CXIT215P225X31 8.8 4
Incoloy® 480 CXI215P22571 CXIT215P22571 CXI215P225R71 CXIT215P225R71 CXI215P225X71 CXIT215P225X71
Sheath
600 CXI215P22581 CXIT215P22581 CXI215P225R81 CXIT215P225R81 CXI215P225X81 CXIT215P225X81
Stainless Plug
120 CXI220P23211 CXIT220P23211 CXI220P232R11 CXIT220P232R11 CXI220P232X11 CXIT220P232X11
15 W/in²
208 CXI220P23221 CXIT220P23221 CXI220P232R21 CXIT220P232R21 CXI220P232X21 CXIT220P232X21
(2.3 W/cm²)
2.0 32.5 826 240 CXI220P23231 CXIT220P23231 CXI220P232R31 CXIT220P232R31 CXI220P232X31 CXIT220P232X31 8.8 4

480 CXI220P23271 CXIT220P23271 CXI220P232R71 CXIT220P232R71 CXI220P232X71 CXIT220P232X71

600 CXI220P23281 CXIT220P23281 CXI220P232R81 CXIT220P232R81 CXI220P232X81 CXIT220P232X81

120 CXI230P23911 CXIT230P23911 CXI230P239R11 CXIT230P239R11 CXI230P239X11 CXIT230P239X11

208 CXI230P23921 CXIT230P23921 CXI230P239R21 CXIT230P239R21 CXI230P239X21 CXIT230P239X21

3.0 39.4 1001 240 CXI230P23931 CXIT230P23931 CXI230P239R31 CXIT230P239R31 CXI230P239X31 CXIT230P239X31 8.8 4

480 CXI230P23971 CXIT230P23971 CXI230P239R71 CXIT230P239R71 CXI230P239X71 CXIT230P239X71

600 CXI230P23981 CXIT230P23981 CXI230P239R81 CXIT230P239R81 CXI230P239X81 CXIT230P239X81

Table 4 – Screwplug Heaters (Three Element) - 2" NPT

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight
Phase

Standard
kW With Thermostat With Thermostat With Thermostat
Voltage Without Without Without
in mm 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)
1 120 CXC330P211 CXCT330P211 CXC330P2R11 CXCT330P2R11 CXC330P2X11 CXCT330P2X11

1 208 CXC330P221 CXCT330P221 CXC330P2R21 CXCT330P2R21 CXC330P2X21 CXCT330P2X21

3 208 CXC330P223 CXCT330P223 CXC330P2R23 CXCT330P2R23 CXC330P2X23 CXCT330P2X23

1 240 CXC330P231 CXCT330P231 CXC330P2R31 CXCT330P2R31 CXC330P2X31 CXCT330P2X31

3.0 7.9 201 11 5
1 480 CXC330P271 CXCT330P271 CXC330P2R71 CXCT330P2R71 CXC330P2X71 CXCT330P2X71

3 480 CXC330P273 CXCT330P273 CXC330P2R73 CXCT330P2R73 CXC330P2X73 CXCT330P2X73

1 600 CXC330P281 CXCT330P281 CXC330P2R81 CXCT330P2R81 CXC330P2X81 CXCT330P2X81

3 600 CXC330P283 CXCT330P283 CXC330P2R83 CXCT330P2R83 CXC330P2X83 CXCT330P2X83

1 208 CXC345P221 CXCT345P221 CXC345P2R21 CXCT345P2R21 CXC345P2X21 CXCT345P2X21

Copper 3 208 CXC345P223 CXCT345P223 CXC345P2R23 CXCT345P2R23 CXC345P2X23 CXCT345P2X23
Sheath
1 240 CXC345P231 CXCT345P231 CXC345P2R31 CXCT345P2R31 CXC345P2X31 CXCT345P2X31
Brass Plug
4.5 11.8 300 1 480 CXC345P271 CXCT345P271 CXC345P2R71 CXCT345P2R71 CXC345P2X71 CXCT345P2X71 13.2 6
54 to 60 W/in²
(8.3 to 8.9 W/cm²) 3 480 CXC345P273 CXCT345P273 CXC345P2R73 CXCT345P2R73 CXC345P2X73 CXCT345P2X73

1 600 CXC345P281 CXCT345P281 CXC345P2R81 CXCT345P2R81 CXC345P2X81 CXCT345P2X81

Screwplug Heaters – CX

3 600 CXC345P283 CXCT345P283 CXC345P2R83 CXCT345P2R83 CXC345P2X83 CXCT345P2X83

1 208 CXC360P221 CXCT360P221 CXC360P2R21 CXCT360P2R21 CXC360P2X21 CXCT360P2X21

3 208 CXC360P223 CXCT360P223 CXC360P2R23 CXCT360P2R23 CXC360P2X23 CXCT360P2X23

1 240 CXC360P231 CXCT360P231 CXC360P2R31 CXCT360P2R31 CXC360P2X31 CXCT360P2X31

6.0 17.7 450 1 480 CXC360P271 CXCT360P271 CXC360P2R71 CXCT360P2R71 CXC360P2X71 CXCT360P2X71 13.2 6

3 480 CXC360P273 CXCT360P273 CXC360P2R73 CXCT360P2R73 CXC360P2X73 CXCT360P2X73

1 600 CXC360P281 CXCT360P281 CXC360P2R81 CXCT360P2R81 CXC360P2X81 CXCT360P2X81

3 600 CXC360P283 CXCT360P283 CXC360P2R83 CXCT360P2R83 CXC360P2X83 CXCT360P2X83

B12 Caloritech™
Table 4 – Screwplug Heaters (Three Element) - 2" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard
kW With Thermostat With Thermostat With Thermostat
Voltage Without Without Without
in mm 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)

1 208 CXC375P221 CXCT375P221 CXC375P2R21 CXCT375P2R21 CXC375P2X21 CXCT375P2X21

3 208 CXC375P223 CXCT375P223 CXC375P2R23 CXCT375P2R23 CXC375P2X23 CXCT375P2X23

1 240 CXC375P231 CXCT375P231 CXC375P2R31 CXCT375P2R31 CXC375P2X31 CXCT375P2X31

7.5 21.7 551 1 480 CXC375P271 CXCT375P271 CXC375P2R71 CXCT375P2R71 CXC375P2X71 CXCT375P2X71 13.2 6

3 480 CXC375P273 CXCT375P273 CXC375P2R73 CXCT375P2R73 CXC375P2X73 CXCT375P2X73

1 600 CXC375P281 CXCT375P281 CXC375P2R81 CXCT375P2R81 CXC375P2X81 CXCT375P2X81

3 600 CXC375P283 CXCT375P283 CXC375P2R83 CXCT375P2R83 CXC375P2X83 CXCT375P2X83

Copper 3 208 CXC390P223 CXCT390P223 CXC390P2R23 CXCT390P2R23 CXC390P2X23 CXCT390P2X23

Sheath
1 240 CXC390P231 CXCT390P231 CXC390P2R31 CXCT390P2R31 CXC390P2X31 CXCT390P2X31
Brass Plug
1 480 CXC390P271 CXCT390P271 CXC390P2R71 CXCT390P2R71 CXC390P2X71 CXCT390P2X71
54 to 60 W/in² 9.0 25.6 650 15.4 7
(8.3 to 8.9 W/cm²) 3 480 CXC390P273 CXCT390P273 CXC390P2R73 CXCT390P2R73 CXC390P2X73 CXCT390P2X73

1 600 CXC390P281 CXCT390P281 CXC390P2R81 CXCT390P2R81 CXC390P2X81 CXCT390P2X81

3 600 CXC390P283 CXCT390P283 CXC390P2R83 CXCT390P2R83 CXC390P2X83 CXCT390P2X83

3 208 CXC3120P223 CXCT3120P223 CXC3120P2R23 CXCT3120P2R23 CXC3120P2X23 CXCT3120P2X23

1 480 CXC3120P271 CXCT3120P271 CXC3120P2R71 CXCT3120P2R71 CXC3120P2X71 CXCT3120P2X71

12.0 32.5 826 3 480 CXC3120P273 CXCT3120P273 CXC3120P2R73 CXCT3120P2R73 CXC3120P2X73 CXCT3120P2X73 15.4 7

1 600 CXC3120P281 CXCT3120P281 CXC3120P2R81 CXCT3120P2R81 CXC3120P2X81 CXCT3120P2X81

3 600 CXC3120P283 CXCT3120P283 CXC3120P2R83 CXCT3120P2R83 CXC3120P2X83 CXCT3120P2X83

1 120 CXF330P211 CXFT330P211 CXF330P2R11 CXFT330P2R11 CXF330P2X11 CXFT330P2X11

1 208 CXF330P221 CXFT330P221 CXF330P2R21 CXFT330P2R21 CXF330P2X21 CXFT330P2X21

3 208 CXF330P223 CXFT330P223 CXF330P2R23 CXFT330P2R23 CXF330P2X23 CXFT330P2X23

1 240 CXF330P231 CXFT330P231 CXF330P2R31 CXFT330P2R31 CXF330P2X31 CXFT330P2X31

3.0 17.7 450 11 5
1 480 CXF330P271 CXFT330P271 CXF330P2R71 CXFT330P2R71 CXF330P2X71 CXFT330P2X71

3 480 CXF330P273 CXFT330P273 CXF330P2R73 CXFT330P2R73 CXF330P2X73 CXFT330P2X73

1 600 CXF330P281 CXFT330P281 CXF330P2R81 CXFT330P2R81 CXF330P2X81 CXFT330P2X81

3 600 CXF330P283 CXFT330P283 CXF330P2R83 CXFT330P2R83 CXF330P2X83 CXFT330P2X83

1 208 CXF360P23421 CXFT360P23421 CXF360P234R21 CXFT360P234R21 CXF360P234X21 CXFT360P234X21

Incoloy® Sheath
3 208 CXF360P23423 CXFT360P23423 CXF360P234R23 CXFT360P234R23 CXF360P234X23 CXFT360P234X23
Steel Plug
1 240 CXF360P23431 CXFT360P23431 CXF360P234R31 CXFT360P234R31 CXF360P234X31 CXFT360P234X31
23 W/in²
6.0 34 864 1 480 CXF360P23471 CXFT360P23471 CXF360P234R71 CXFT360P234R71 CXF360P234X71 CXFT360P234X71 13.2 6
(3.6 W/cm²)
3 480 CXF360P23473 CXFT360P23473 CXF360P234R73 CXFT360P234R73 CXF360P234X73 CXFT360P234X73

1 600 CXF360P23481 CXFT360P23481 CXF360P234R81 CXFT360P234R81 CXF360P234X81 CXFT360P234X81

3 600 CXF360P23483 CXFT360P23483 CXF360P234R83 CXFT360P234R83 CXF360P234X83 CXFT360P234X83

3 208 CXF390P25023 CXFT390P25023 CXF390P250R23 CXFT390P250R23 CXF390P250X23 CXFT390P250X23

1 240 CXF390P25031 CXFT390P25031 CXF390P250R31 CXFT390P250R31 CXF390P250X31 CXFT390P250X31

1 480 CXF390P25071 CXFT390P25071 CXF390P250R71 CXFT390P250R71 CXF390P250X71 CXFT390P250X71

9.0 50 1270 15.4 7
3 480 CXF390P25073 CXFT390P25073 CXF390P250R73 CXFT390P250R73 CXF390P250X73 CXFT390P250X73

1 600 CXF390P25081 CXFT390P25081 CXF390P250R81 CXFT390P250R81 CXF390P250X81 CXFT390P250X81

CX – Screwplug Heaters

3 600 CXF390P25083 CXFT390P25083 CXF390P250R83 CXFT390P250R83 CXF390P250X83 CXFT390P250X83

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

Caloritech™ B13
 Table 4 – Screwplug Heaters (Three Element) - 2" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard
kW With Thermostat With Thermostat With Thermostat
Voltage Without Without Without
in mm 50°F to 250°F 50°F to 250°F 50°F to 250°F lbs kg
Thermostat Thermostat Thermostat
(10°C to 120°C) (10°C to 120°C) (10°C to 120°C)

1 120 CXF315P211 CXFT315P211 CXF315P2R11 CXFT315P2R11 CXF315P2X11 CXFT315P2X11

1 208 CXF315P221 CXFT315P221 CXF315P2R21 CXFT315P2R21 CXF315P2X21 CXFT315P2X21

3 208 CXF315P223 CXFT315P223 CXF315P2R23 CXFT315P2R23 CXF315P2X23 CXFT315P2X23

1 240 CXF315P231 CXFT315P231 CXF315P2R31 CXFT315P2R31 CXF315P2X31 CXFT315P2X31

1.5 17.7 450 11 5
1 480 CXF315P271 CXFT315P271 CXF315P2R71 CXFT315P2R71 CXF315P2X71 CXFT315P2X71

3 480 CXF315P273 CXFT315P273 CXF315P2R73 CXFT315P2R73 CXF315P2X73 CXFT315P2X73

1 600 CXF315P281 CXFT315P281 CXF315P2R81 CXFT315P2R81 CXF315P2X81 CXFT315P2X81

3 600 CXF315P283 CXFT315P283 CXF315P2R83 CXFT315P2R83 CXF315P2X83 CXFT315P2X83

1 120 CXF330P23211 CXFT330P23211 CXF330P232R11 CXFT330P232R11 CXF330P232X11 CXFT330P232X11

1 208 CXF330P23221 CXFT330P23221 CXF330P232R21 CXFT330P232R21 CXF330P232X21 CXFT330P232X21

Incoloy®
Sheath 3 208 CXF330P23223 CXFT330P23223 CXF330P232R23 CXFT330P232R23 CXF330P232X23 CXFT330P232X23

Steel Plug 1 240 CXF330P23231 CXFT330P23231 CXF330P232R31 CXFT330P232R31 CXF330P232X31 CXFT330P232X31

3.0 32.5 826 15.4 7
15 W/in² 1 480 CXF330P23271 CXFT330P23271 CXF330P232R71 CXFT330P232R71 CXF330P232X71 CXFT330P232X71
( 2.3 W/cm²)
3 480 CXF330P23273 CXFT330P23273 CXF330P232R73 CXFT330P232R73 CXF330P232X73 CXFT330P232X73

1 600 CXF330P23281 CXFT330P23281 CXF330P232R81 CXFT330P232R81 CXF330P232X81 CXFT330P232X81

3 600 CXF330P23283 CXFT330P23283 CXF330P232R83 CXFT330P232R83 CXF330P232X83 CXFT330P232X83

1 208 CXF345P221 CXFT345P221 CXF345P2R21 CXFT345P2R21 CXF345P2X21 CXFT345P2X21

3 208 CXF345P223 CXFT345P223 CXF345P2R23 CXFT345P2R23 CXF345P2X23 CXFT345P2X23

1 240 CXF345P231 CXFT345P231 CXF345P2R31 CXFT345P2R31 CXF345P2X31 CXFT345P2X31

4.5 39.4 1001 1 480 CXF345P271 CXFT345P271 CXF345P2R71 CXFT345P2R71 CXF345P2X71 CXFT345P2X71 15.4 7

3 480 CXF345P273 CXFT345P273 CXF345P2R73 CXFT345P2R73 CXF345P2X73 CXFT345P2X73

1 600 CXF345P281 CXFT345P281 CXF345P2R81 CXFT345P2R81 CXF345P2X81 CXFT345P2X81

3 600 CXF345P283 CXFT345P283 CXF345P2R83 CXFT345P2R83 CXF345P2X83 CXFT345P2X83

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage
Screwplug Heaters – CX

B14 Caloritech™
Table 5 – Screwplug Heaters (Three Element) - 2 ½" NPT

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard With With
kW With Thermostat
Voltage Without Without Thermostat Without Thermostat
in mm 50°F to 250°F lbs kg
Thermostat Thermostat 50°F to 250°F Thermostat 50°F to 250°F
(10°C to 120°C)
(10°C to 120°C) (10°C to 120°C)
1 120 CXC330P2511 CXCT330P2511 CXC330P25R11 CXCT330P25R11 CXC330P25X11 CXCT330P25X11

1 208 CXC330P2521 CXCT330P2521 CXC330P25R21 CXCT330P25R21 CXC330P25X21 CXCT330P25X21

3 208 CXC330P2523 CXCT330P2523 CXC330P25R23 CXCT330P25R23 CXC330P25X23 CXCT330P25X23

1 240 CXC330P2531 CXCT330P2531 CXC330P25R31 CXCT330P25R31 CXC330P25X31 CXCT330P25X31

3.0 7.7 195 8.8 4
1 480 CXC330P2571 CXCT330P2571 CXC330P25R71 CXCT330P25R71 CXC330P25X71 CXCT330P25X71

3 480 CXC330P2573 CXCT330P2573 CXC330P25R73 CXCT330P25R73 CXC330P25X73 CXCT330P25X73

1 600 CXC330P2581 CXCT330P2581 CXC330P25R81 CXCT330P25R81 CXC330P25X81 CXCT330P25X81

3 600 CXC330P2583 CXCT330P2583 CXC330P25R83 CXCT330P25R83 CXC330P25X83 CXCT330P25X83

1 208 CXC345P2521 CXCT345P2521 CXC345P25R21 CXCT345P25R21 CXC345P25X21 CXCT345P25X21

3 208 CXC345P2523 CXCT345P2523 CXC345P25R23 CXCT345P25R23 CXC345P25X23 CXCT345P25X23

1 240 CXC345P2531 CXCT345P2531 CXC345P25R31 CXCT345P25R31 CXC345P25X31 CXCT345P25X31

4.5 11.6 295 1 480 CXC345P2571 CXCT345P2571 CXC345P25R71 CXCT345P25R71 CXC345P25X71 CXCT345P25X71 8.8 4

3 480 CXC345P2573 CXCT345P2573 CXC345P25R73 CXCT345P25R73 CXC345P25X73 CXCT345P25X73

1 600 CXC345P2581 CXCT345P2581 CXC345P25R81 CXCT345P25R81 CXC345P25X81 CXCT345P25X81

3 600 CXC345P2583 CXCT345P2583 CXC345P25R83 CXCT345P25R83 CXC345P25X83 CXCT345P25X83

1 208 CXC360P2521 CXCT360P2521 CXC360P25R21 CXCT360P25R21 CXC360P25X21 CXCT360P25X21

3 208 CXC360P2523 CXCT360P2523 CXC360P25R23 CXCT360P25R23 CXC360P25X23 CXCT360P25X23

1 240 CXC360P2531 CXCT360P2531 CXC360P25R31 CXCT360P25R31 CXC360P25X31 CXCT360P25X31

6.0 17.5 445 1 480 CXC360P2571 CXCT360P2571 CXC360P25R71 CXCT360P25R71 CXC360P25X71 CXCT360P25X71 11 5

3 480 CXC360P2573 CXCT360P2573 CXC360P25R73 CXCT360P25R73 CXC360P25X73 CXCT360P25X73

1 600 CXC360P2581 CXCT360P2581 CXC360P25R81 CXCT360P25R81 CXC360P25X81 CXCT360P25X81

3 600 CXC360P2583 CXCT360P2583 CXC360P25R83 CXCT360P25R83 CXC360P25X83 CXCT360P25X83
1 208 CXC375P2521 CXCT375P2521 CXC375P25R21 CXCT375P25R21 CXC375P25X21 CXCT375P25X21
Copper 3 208 CXC375P2523 CXCT375P2523 CXC375P25R23 CXCT375P25R23 CXC375P25X23 CXCT375P25X23
Sheath
1 240 CXC375P2531 CXCT375P2531 CXC375P25R31 CXCT375P25R31 CXC375P25X31 CXCT375P25X31
Brass Plug 7.5 21.5 545 1 480 CXC375P2571 CXCT375P2571 CXC375P25R71 CXCT375P25R71 CXC375P25X71 CXCT375P25X71 11 5
54 to 60 W/in² 3 480 CXC375P2573 CXCT375P2573 CXC375P25R73 CXCT375P25R73 CXC375P25X73 CXCT375P25X73
(8.3 to 8.9 W/cm²)
1 600 CXC375P2581 CXCT375P2581 CXC375P25R81 CXCT375P25R81 CXC375P25X81 CXCT375P25X81

3 600 CXC375P2583 CXCT375P2583 CXC375P25R83 CXCT375P25R83 CXC375P25X83 CXCT375P25X83

3 208 CXC390P2523 CXCT390P2523 CXC390P25R23 CXCT390P25R23 CXC390P25X23 CXCT390P25X23

1 240 CXC390P2531 CXCT390P2531 CXC390P25R31 CXCT390P25R31 CXC390P25X31 CXCT390P25X31

1 480 CXC390P2571 CXCT390P2571 CXC390P25R71 CXCT390P25R71 CXC390P25X71 CXCT390P25X71

9.0 25.4 645 13.2 6
3 480 CXC390P2573 CXCT390P2573 CXC390P25R73 CXCT390P25R73 CXC390P25X73 CXCT390P25X73

1 600 CXC390P2581 CXCT390P2581 CXC390P25R81 CXCT390P25R81 CXC390P25X81 CXCT390P25X81

3 600 CXC390P2583 CXCT390P2583 CXC390P25R83 CXCT390P25R83 CXC390P25X83 CXCT390P25X83

3 208 CXC3120P2523 CXCT3120P2523 CXC3120P25R23 CXCT3120P25R23 CXC3120P25X23 CXCT3120P25X23

1 480 CXC3120P2571 CXCT3120P2571 CXC3120P25R71 CXCT3120P25R71 CXC3120P25X71 CXCT3120P25X71

12.0 32.3 820 3 480 CXC3120P2573 CXCT3120P2573 CXC3120P25R73 CXCT3120P25R73 CXC3120P25X73 CXCT3120P25X73 13.2 6

1 600 CXC3120P2581 CXCT3120P2581 CXC3120P25R81 CXCT3120P25R81 CXC3120P25X81 CXCT3120P25X81

3 600 CXC3120P2583 CXCT3120P2583 CXC3120P25R83 CXCT3120P25R83 CXC3120P25X83 CXCT3120P25X83

3 208 CXC3150P2523 CXCT3150P2523 CXC3150P25R23 CXCT3150P25R23 CXC3150P25X23 CXCT3150P25X23

1 480 CXC3150P2571 CXCT3150P2571 CXC3150P25R71 CXCT3150P25R71 CXC3150P25X71 CXCT3150P25X71

CX – Screwplug Heaters

15.0 39.2 995 3 480 CXC3150P2573 CXCT3150P2573 CXC3150P25R73 CXCT3150P25R73 CXC3150P25X73 CXCT3150P25X73 15.4 7

1 600 CXC3150P2581 CXCT3150P2581 CXC3150P25R81 CXCT3150P25R81 CXC3150P25X81 CXCT3150P25X81

3 600 CXC3150P2583 CXCT3150P2583 CXC3150P25R83 CXCT3150P25R83 CXC3150P25X83 CXCT3150P25X83

3 208 CXC3180P2523 CXCT3180P2523 CXC3180P25R23 CXCT3180P25R23 CXC3180P25X23 CXCT3180P25X23

1 480 CXC3180P2571 CXCT3180P2571 CXC3180P25R71 CXCT3180P25R71 CXC3180P25X71 CXCT3180P25X71

18.0 47 1195 3 480 CXC3180P2573 CXCT3180P2573 CXC3180P25R73 CXCT3180P25R73 CXC3180P25X73 CXCT3180P25X73 15.4 7
1 600 CXC3180P2581 CXCT3180P2581 CXC3180P25R81 CXCT3180P25R81 CXC3180P25X81 CXCT3180P25X81

3 600 CXC3180P2583 CXCT3180P2583 CXC3180P25R83 CXCT3180P25R83 CXC3180P25X83 CXCT3180P25X83

Caloritech™ B15
 Table 5 – Screwplug Heaters (Three Element) - 2 ½" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard With With
kW With Thermostat
Voltage Without Without Thermostat Without Thermostat
in mm 50°F to 250°F lbs kg
Thermostat Thermostat 50°F to 250°F Thermostat 50°F to 250°F
(10°C to 120°C)
(10°C to 120°C) (10°C to 120°C)
1 120 CXI330P2511 CXIT330P2511 CXI330P25R11 CXIT330P25R11 CXI330P25X11 CXIT330P25X11

1 208 CXI330P2521 CXIT330P2521 CXI330P25R21 CXIT330P25R21 CXI330P25X21 CXIT330P25X21

3 208 CXI330P2523 CXIT330P2523 CXI330P25R23 CXIT330P25R23 CXI330P25X23 CXIT330P25X23

1 240 CXI330P2531 CXIT330P2531 CXI330P25R31 CXIT330P25R31 CXI330P25X31 CXIT330P25X31

3.0 7.7 195 8.8 4
1 480 CXI330P2571 CXIT330P2571 CXI330P25R71 CXIT330P25R71 CXI330P25X71 CXIT330P25X71

3 480 CXI330P2573 CXIT330P2573 CXI330P25R73 CXIT330P25R73 CXI330P25X73 CXIT330P25X73

1 600 CXI330P2581 CXIT330P2581 CXI330P25R81 CXIT330P25R81 CXI330P25X81 CXIT330P25X81

3 600 CXI330P2583 CXIT330P2583 CXI330P25R83 CXIT330P25R83 CXI330P25X83 CXIT330P25X83

1 208 CXI345P2521 CXIT345P2521 CXI345P25R21 CXIT345P25R21 CXI345P25X21 CXIT345P25X21

3 208 CXI345P2523 CXIT345P2523 CXI345P25R23 CXIT345P25R23 CXI345P25X23 CXIT345P25X23

1 240 CXI345P2531 CXIT345P2531 CXI345P25R31 CXIT345P25R31 CXI345P25X31 CXIT345P25X31

4.5 11.6 295 1 480 CXI345P2571 CXIT345P2571 CXI345P25R71 CXIT345P25R71 CXI345P25X71 CXIT345P25X71 8.8 4

3 480 CXI345P2573 CXIT345P2573 CXI345P25R73 CXIT345P25R73 CXI345P25X73 CXIT345P25X73

1 600 CXI345P2581 CXIT345P2581 CXI345P25R81 CXIT345P25R81 CXI345P25X81 CXIT345P25X81

3 600 CXI345P2583 CXIT345P2583 CXI345P25R83 CXIT345P25R83 CXI345P25X83 CXIT345P25X83

1 208 CXI360P2521 CXIT360P2521 CXI360P25R21 CXIT360P25R21 CXI360P25X21 CXIT360P25X21

3 208 CXI360P2523 CXIT360P2523 CXI360P25R23 CXIT360P25R23 CXI360P25X23 CXIT360P25X23

1 240 CXI360P2531 CXIT360P2531 CXI360P25R31 CXIT360P25R31 CXI360P25X31 CXIT360P25X31

6.0 17.5 445 1 480 CXI360P2571 CXIT360P2571 CXI360P25R71 CXIT360P25R71 CXI360P25X71 CXIT360P25X71 11 5

3 480 CXI360P2573 CXIT360P2573 CXI360P25R73 CXIT360P25R73 CXI360P25X73 CXIT360P25X73

1 600 CXI360P2581 CXIT360P2581 CXI360P25R81 CXIT360P25R81 CXI360P25X81 CXIT360P25X81

3 600 CXI360P2583 CXIT360P2583 CXI360P25R83 CXIT360P25R83 CXI360P25X83 CXIT360P25X83

1 208 CXI375P2521 CXIT375P2521 CXI375P25R21 CXIT375P25R21 CXI375P25X21 CXIT375P25X21

Incoloy®
Sheath 3 208 CXI375P2523 CXIT375P2523 CXI375P25R23 CXIT375P25R23 CXI375P25X23 CXIT375P25X23

Stainless 1 240 CXI375P2531 CXIT375P2531 CXI375P25R31 CXIT375P25R31 CXI375P25X31 CXIT375P25X31

Steel Plug 7.5 21.5 545 1 480 CXI375P2571 CXIT375P2571 CXI375P25R71 CXIT375P25R71 CXI375P25X71 CXIT375P25X71 11 5

54 to 60 W/in² 3 480 CXI375P2573 CXIT375P2573 CXI375P25R73 CXIT375P25R73 CXI375P25X73 CXIT375P25X73

(8.3 to 8.9 W/cm²) 1 600 CXI375P2581 CXIT375P2581 CXI375P25R81 CXIT375P25R81 CXI375P25X81 CXIT375P25X81

3 600 CXI375P2583 CXIT375P2583 CXI375P25R83 CXIT375P25R83 CXI375P25X83 CXIT375P25X83

3 208 CXI390P2523 CXIT390P2523 CXI390P25R23 CXIT390P25R23 CXI390P25X23 CXIT390P25X23

240 CXI390P2531 CXIT390P2531 CXI390P25R31 CXIT390P25R31 CXI390P25X31 CXIT390P25X31

480 CXI390P2571 CXIT390P2571 CXI390P25R71 CXIT390P25R71 CXI390P25X71 CXIT390P25X71

9.0 25.4 645 13.2 6
480 CXI390P2573 CXIT390P2573 CXI390P25R73 CXIT390P25R73 CXI390P25X73 CXIT390P25X73

600 CXI390P2581 CXIT390P2581 CXI390P25R81 CXIT390P25R81 CXI390P25X81 CXIT390P25X81

600 CXI390P2583 CXIT390P2583 CXI390P25R83 CXIT390P25R83 CXI390P25X83 CXIT390P25X83

3 208 CXI3120P2523 CXIT3120P2523 CXI3120P25R23 CXIT3120P25R23 CXI3120P25X23 CXIT3120P25X23

1 480 CXI3120P2571 CXIT3120P2571 CXI3120P25R71 CXIT3120P25R71 CXI3120P25X71 CXIT3120P25X71

12.0 32.3 820 3 480 CXI3120P2573 CXIT3120P2573 CXI3120P25R73 CXIT3120P25R73 CXI3120P25X73 CXIT3120P25X73 13.2 6

1 600 CXI3120P2581 CXIT3120P2581 CXI3120P25R81 CXIT3120P25R81 CXI3120P25X81 CXIT3120P25X81

3 600 CXI3120P2583 CXIT3120P2583 CXI3120P25R83 CXIT3120P25R83 CXI3120P25X83 CXIT3120P25X83

3 208 CXI3150P2523 CXIT3150P2523 CXI3150P25R23 CXIT3150P25R23 CXI3150P25X23 CXIT3150P25X23

1 480 CXI3150P2571 CXIT3150P2571 CXI3150P25R71 CXIT3150P25R71 CXI3150P25X71 CXIT3150P25X71

Screwplug Heaters – CX

15.0 39.2 820 3 480 CXI3150P2573 CXIT3150P2573 CXI3150P25R73 CXIT3150P25R73 CXI3150P25X73 CXIT3150P25X73 15.4 7

1 600 CXI3150P2581 CXIT3150P2581 CXI3150P25R81 CXIT3150P25R81 CXI3150P25X81 CXIT3150P25X81

3 600 CXI3150P2583 CXIT3150P2583 CXI3150P25R83 CXIT3150P25R83 CXI3150P25X83 CXIT3150P25X83

3 208 CXI3180P2523 CXIT3180P2523 CXI3180P25R23 CXIT3180P25R23 CXI3180P25X23 CXIT3180P25X23

1 480 CXI3180P2571 CXIT3180P2571 CXI3180P25R71 CXIT3180P25R71 CXI3180P25X71 CXIT3180P25X71

18.0 47 1195 3 480 CXI3180P2573 CXIT3180P2573 CXI3180P25R73 CXIT3180P25R73 CXI3180P25X73 CXIT3180P25X73 15.4 7

1 600 CXI3180P2581 CXIT3180P2581 CXI3180P25R81 CXIT3180P25R81 CXI3180P25X81 CXIT3180P25X81

3 600 CXI3180P2583 CXIT3180P2583 CXI3180P25R83 CXIT3180P25R83 CXI3180P25X83 CXIT3180P25X83

B16 Caloritech™
Table 5 – Screwplug Heaters (Three Element) - 2 ½" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard With With
kW With Thermostat
Voltage Without Without Thermostat Without Thermostat
in mm 50°F to 250°F lbs kg
Thermostat Thermostat 50°F to 250°F Thermostat 50°F to 250°F
(10°C to 120°C)
(10°C to 120°C) (10°C to 120°C)

1 120 CXF330P2511 CXFT330P2511 CXF330P25R11 CXFT330P25R11 CXF330P25X11 CXFT330P25X11

1 208 CXF330P2521 CXFT330P2521 CXF330P25R21 CXFT330P25R21 CXF330P25X21 CXFT330P25X21

3 208 CXF330P2523 CXFT330P2523 CXF330P25R23 CXFT330P25R23 CXF330P25X23 CXFT330P25X23

1 240 CXF330P2531 CXFT330P2531 CXF330P25R31 CXFT330P25R31 CXF330P25X31 CXFT330P25X31

3.0 17.5 445 11 5
1 480 CXF330P2571 CXFT330P2571 CXF330P25R71 CXFT330P25R71 CXF330P25X71 CXFT330P25X71

3 480 CXF330P2573 CXFT330P2573 CXF330P25R73 CXFT330P25R73 CXF330P25X73 CXFT330P25X73

1 600 CXF330P2581 CXFT330P2581 CXF330P25R81 CXFT330P25R81 CXF330P25X81 CXFT330P25X81

3 600 CXF330P2583 CXFT330P2583 CXF330P25R83 CXFT330P25R83 CXF330P25X83 CXFT330P25X83

1 208 CXF345P2521 CXFT345P2521 CXF345P25R21 CXFT345P25R21 CXF345P25X21 CXFT345P25X21

3 208 CXF345P2523 CXFT345P2523 CXF345P25R23 CXFT345P25R23 CXF345P25X23 CXFT345P25X23

1 240 CXF345P2531 CXFT345P2531 CXF345P25R31 CXFT345P25R31 CXF345P25X31 CXFT345P25X31

1 480 CXF345P2571 CXFT345P2571 CXF345P25R71 CXFT345P25R71 CXF345P25X71 CXFT345P25X71

3 480 CXF345P2573 CXFT345P2573 CXF345P25R73 CXFT345P25R73 CXF345P25X73 CXFT345P25X73

1 600 CXF345P2581 CXFT345P2581 CXF345P25R81 CXFT345P25R81 CXF345P25X81 CXFT345P25X81

3 600 CXF345P2583 CXFT345P2583 CXF345P25R83 CXFT345P25R83 CXF345P25X83 CXFT345P25X83

6.0 25.4 645 13.2 6
Incoloy® 1 208 CXF360P253421 CXFT360P253421 CXF360P2534R21 CXFT360P2534R21 CXF360P2534X21 CXFT360P2534X21
Sheath
3 208 CXF360P253423 CXFT360P253423 CXF360P2534R23 CXFT360P2534R23 CXF360P2534X23 CXFT360P2534X23
Steel Plug
1 240 CXF360P253431 CXFT360P253431 CXF360P2534R31 CXFT360P2534R31 CXF360P2534X31 CXFT360P2534X31
23 W/in²
(3.6 W/cm²) 1 480 CXF360P253471 CXFT360P253471 CXF360P2534R71 CXFT360P2534R71 CXF360P2534X71 CXFT360P2534X71

3 480 CXF360P253473 CXFT360P253473 CXF360P2534R73 CXFT360P2534R73 CXF360P2534X73 CXFT360P2534X73

1 600 CXF360P253481 CXFT360P253481 CXF360P2534R81 CXFT360P2534R81 CXF360P2534X81 CXFT360P2534X81

3 600 CXF360P253483 CXFT360P253483 CXF360P2534R83 CXFT360P2534R83 CXF360P2534X83 CXFT360P2534X83

3 208 CXF375P254223 CXFT375P254223 CXF375P2542R23 CXFT375P2542R23 CXF375P2542X23 CXFT375P2542X23

1 240 CXF375P254231 CXFT375P254231 CXF375P2542R31 CXFT375P2542R31 CXF375P2542X31 CXFT375P2542X31

1 480 CXF375P254271 CXFT375P254271 CXF375P2542R71 CXFT375P2542R71 CXF375P2542X71 CXFT375P2542X71

7.5 42 1067
3 480 CXF375P254273 CXFT375P254273 CXF375P2542R73 CXFT375P2542R73 CXF375P2542X73 CXFT375P2542X73

1 600 CXF375P254281 CXFT375P254281 CXF375P2542R81 CXFT375P2542R81 CXF375P2542X81 CXFT375P2542X81

3 600 CXF375P254283 CXFT375P254283 CXF375P2542R83 CXFT375P2542R83 CXF375P2542X83 CXFT375P2542X83

15.4 7
3 208 CXF390P25023 CXFT390P25023 CXF390P250R23 CXFT390P250R23 CXF390P250X23 CXFT390P250X23

1 240 CXF390P25031 CXFT390P25031 CXF390P250R31 CXFT390P250R31 CXF390P250X31 CXFT390P250X31

1 480 CXF390P25071 CXFT390P25071 CXF390P250R71 CXFT390P250R71 CXF390P250X71 CXFT390P250X71

9.0 50 1270
3 480 CXF390P25073 CXFT390P25073 CXF390P250R73 CXFT390P250R73 CXF390P250X73 CXFT390P250X73

1 600 CXF390P25081 CXFT390P25081 CXF390P250R81 CXFT390P250R81 CXF390P250X81 CXFT390P250X81

3 600 CXF390P25083 CXFT390P25083 CXF390P250R83 CXFT390P250R83 CXF390P250X83 CXFT390P250X83

To Order Specify
• Quantity • Wattage
CX – Screwplug Heaters

• Catalog number • Special features

• Voltage

Caloritech™ B17
 Table 5 – Screwplug Heaters (Three Element) - 2 ½" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard With With
kW With Thermostat
Voltage Without Without Thermostat Without Thermostat
in mm 50°F to 250°F lbs kg
Thermostat Thermostat 50°F to 250°F Thermostat 50°F to 250°F
(10°C to 120°C)
(10°C to 120°C) (10°C to 120°C)
1 120 CXI330P251711 CXIT330P251711 CXI330P2517R11 CXIT330P2517R11 CXI330P2517X11 CXIT330P2517X11

1 208 CXI330P251721 CXIT330P251721 CXI330P2517R21 CXIT330P2517R21 CXI330P2517X21 CXIT330P2517X21

3 208 CXI330P251723 CXIT330P251723 CXI330P2517R23 CXIT330P2517R23 CXI330P2517X23 CXIT330P2517X23

1 240 CXI330P251731 CXIT330P251731 CXI330P2517R31 CXIT330P2517R31 CXI330P2517X31 CXIT330P2517X31

3.0 17.5 445 11 5
1 480 CXI330P251771 CXIT330P251771 CXI330P2517R71 CXIT330P2517R71 CXI330P2517X71 CXIT330P2517X71

3 480 CXI330P251773 CXIT330P251773 CXI330P2517R73 CXIT330P2517R73 CXI330P2517X73 CXIT330P2517X73

1 600 CXI330P251781 CXIT330P251781 CXI330P2517R81 CXIT330P2517R81 CXI330P2517X81 CXIT330P2517X81

3 600 CXI330P251783 CXIT330P251783 CXI330P2517R83 CXIT330P2517R83 CXI330P2517X83 CXIT330P2517X83

1 208 CXI345P252521 CXIT345P252521 CXI345P2525R21 CXIT345P2525R21 CXI345P2525X21 CXIT345P2525X21

3 208 CXI345P252523 CXIT345P252523 CXI345P2525R23 CXIT345P2525R23 CXI345P2525X23 CXIT345P2525X23

1 240 CXI345P252531 CXIT345P252531 CXI345P2525R31 CXIT345P2525R31 CXI345P2525X31 CXIT345P2525X31

4.5 25.4 645 1 480 CXI345P252571 CXIT345P252571 CXI345P2525R71 CXIT345P2525R71 CXI345P2525X71 CXIT345P2525X71 13.2 5

3 480 CXI345P252573 CXIT345P252573 CXI345P2525R73 CXIT345P2525R73 CXI345P2525X73 CXIT345P2525X73

1 600 CXI345P252581 CXIT345P252581 CXI345P2525R81 CXIT345P2525R81 CXI345P2525X81 CXIT345P2525X81

3 600 CXI345P252583 CXIT345P252583 CXI345P2525R83 CXIT345P2525R83 CXI345P2525X83 CXIT345P2525X83

Incoloy®
Sheath 1 208 CXI360P253421 CXIT360P253421 CXI360P2534R21 CXIT360P2534R21 CXI360P2534X21 CXIT360P2534X21

Stainless 3 208 CXI360P253423 CXIT360P253423 CXI360P2534R23 CXIT360P2534R23 CXI360P2534X23 CXIT360P2534X23

Steel Plug 1 240 CXI360P253431 CXIT360P253431 CXI360P2534R31 CXIT360P2534R31 CXI360P2534X31 CXIT360P2534X31

23 W/in² 6.0 34 864 1 480 CXI360P253471 CXIT360P253471 CXI360P2534R71 CXIT360P2534R71 CXI360P2534X71 CXIT360P2534X71 13.2 5
(3.6 W/cm²)
3 480 CXI360P253473 CXIT360P253473 CXI360P2534R73 CXIT360P2534R73 CXI360P2534X73 CXIT360P2534X73

1 600 CXI360P253481 CXIT360P253481 CXI360P2534R81 CXIT360P2534R81 CXI360P2534X81 CXIT360P2534X81

3 600 CXI360P253483 CXIT360P253483 CXI360P2534R83 CXIT360P2534R83 CXI360P2534X83 CXIT360P2534X83

3 208 CXI375P254223 CXIT375P254223 CXI375P2542R23 CXIT375P2542R23 CXI375P2542X23 CXIT375P2542X23

1 240 CXI375P254231 CXIT375P254231 CXI375P2542R31 CXIT375P2542R31 CXI375P2542X31 CXIT375P2542X31

1 480 CXI375P254271 CXIT375P254271 CXI375P2542R71 CXIT375P2542R71 CXI375P2542X71 CXIT375P2542X71

7.5 42 1067 15.4 7
3 480 CXI375P254273 CXIT375P254273 CXI375P2542R73 CXIT375P2542R73 CXI375P2542X73 CXIT375P2542X73

1 600 CXI375P254281 CXIT375P254281 CXI375P2542R81 CXIT375P2542R81 CXI375P2542X81 CXIT375P2542X81

3 600 CXI375P254283 CXIT375P254283 CXI375P2542R83 CXIT375P2542R83 CXI375P2542X83 CXIT375P2542X83

3 208 CXI390P255023 CXIT390P255023 CXI390P2550R23 CXIT390P2550R23 CXI390P2550X23 CXIT390P2550X23

1 240 CXI390P255031 CXIT390P255031 CXI390P2550R31 CXIT390P2550R31 CXI390P2550X31 CXIT390P2550X31

1 480 CXI390P255071 CXIT390P255071 CXI390P2550R71 CXIT390P2550R71 CXI390P2550X71 CXIT390P2550X71

9.0 50 1270 15.4 7
3 480 CXI390P255073 CXIT390P255073 CXI390P2550R73 CXIT390P2550R73 CXI390P2550X73 CXIT390P2550X73

1 600 CXI390P255081 CXIT390P255081 CXI390P2550R81 CXIT390P2550R81 CXI390P2550X81 CXIT390P2550X81

3 600 CXI390P255083 CXIT390P255083 CXI390P2550R83 CXIT390P2550R83 CXI390P2550X83 CXIT390P2550X83

1 120 CXF315P251711 CXFT315P251711 CXF315P2517R11 CXFT315P2517R11 CXF315P2517X11 CXFT315P2517X11

1 208 CXF315P251721 CXFT315P251721 CXF315P2517R21 CXFT315P2517R21 CXF315P2517X21 CXFT315P2517X21

3 208 CXF315P251723 CXFT315P251723 CXF315P2517R23 CXFT315P2517R23 CXF315P2517X23 CXFT315P2517X23

1 240 CXF315P251731 CXFT315P251731 CXF315P2517R31 CXFT315P2517R31 CXF315P2517X31 CXFT315P2517X31

1.5 17.7 450 11 5
1 480 CXF315P251771 CXFT315P251771 CXF315P2517R71 CXFT315P2517R71 CXF315P2517X71 CXFT315P2517X71

3 480 CXF315P251773 CXFT315P251773 CXF315P2517R73 CXFT315P2517R73 CXF315P2517X73 CXFT315P2517X73

Incoloy® 1 600 CXF315P251781 CXFT315P251781 CXF315P2517R81 CXFT315P2517R81 CXF315P2517X81 CXFT315P2517X81
Sheath
Screwplug Heaters – CX

3 600 CXF315P251783 CXFT315P251783 CXF315P2517R83 CXFT315P2517R83 CXF315P2517X83 CXFT315P2517X83

Steel Plug
1 120 CXF330P253211 CXFT330P253211 CXF330P2532R11 CXFT330P2532R11 CXF330P2532X11 CXFT330P2532X11
15 W/in²
1 208 CXF330P253221 CXFT330P253221 CXF330P2532R21 CXFT330P2532R21 CXF330P2532X21 CXFT330P2532X21
(2.3 W/cm²)
3 208 CXF330P253223 CXFT330P253223 CXF330P2532R23 CXFT330P2532R23 CXF330P2532X23 CXFT330P2532X23

1 240 CXF330P253231 CXFT330P253231 CXF330P2532R31 CXFT330P2532R31 CXF330P2532X31 CXFT330P2532X31

3.0 32.5 825 15.4 7
1 480 CXF330P253271 CXFT330P253271 CXF330P2532R71 CXFT330P2532R71 CXF330P2532X71 CXFT330P2532X71

3 480 CXF330P253273 CXFT330P253273 CXF330P2532R73 CXFT330P2532R73 CXF330P2532X73 CXFT330P2532X73

1 600 CXF330P253281 CXFT330P253281 CXF330P2532R81 CXFT330P2532R81 CXF330P2532X81 CXFT330P2532X81

3 600 CXF330P253283 CXFT330P253283 CXF330P2532R83 CXFT330P2532R83 CXF330P2532X83 CXFT330P2532X83

B18 Caloritech™
Table 5 – Screwplug Heaters (Three Element) - 2 ½" NPT (Cont'd)

Immersion Net
General Purpose Terminal Box NEMA 4 Terminal Box Explosion-Proof Terminal Box
Length 'B' Weight

Phase
Standard With With
kW With Thermostat
Voltage Without Without Thermostat Without Thermostat
in mm 50°F to 250°F lbs kg
Thermostat Thermostat 50°F to 250°F Thermostat 50°F to 250°F
(10°C to 120°C)
(10°C to 120°C) (10°C to 120°C)

1 208 CXF345P253921 CXFT345P253921 CXF345P2539R21 CXFT345P2539R21 CXF345P2539X21 CXFT345P2539X21

3 208 CXF345P253923 CXFT345P253923 CXF345P2539R23 CXFT345P2539R23 CXF345P2539X23 CXFT345P2539X23

1 240 CXF345P253931 CXFT345P253931 CXF345P2539R31 CXFT345P2539R31 CXF345P2539X31 CXFT345P2539X31

4.5 39.2 995 1 480 CXF345P253971 CXFT345P253971 CXF345P2539R71 CXFT345P2539R71 CXF345P2539X71 CXFT345P2539X71 15.4 7

3 480 CXF345P253973 CXFT345P253973 CXF345P2539R73 CXFT345P2539R73 CXF345P2539X73 CXFT345P2539X73

Incoloy® 1 600 CXF345P253981 CXFT345P253981 CXF345P2539R81 CXFT345P2539R81 CXF345P2539X81 CXFT345P2539X81

Sheath
3 600 CXF345P253983 CXFT345P253983 CXF345P2539R83 CXFT345P2539R83 CXF345P2539X83 CXFT345P2539X83
Steel Plug
1 208 CXF360P255121 CXFT360P255121 CXF360P2551R21 CXFT360P2551R21 CXF360P2551X21 CXFT360P2551X21
15 W/in²
(2.3 W/cm²) 3 208 CXF360P255123 CXFT360P255123 CXF360P2551R23 CXFT360P2551R23 CXF360P2551X23 CXFT360P2551X23

1 240 CXF360P255131 CXFT360P255131 CXF360P2551R31 CXFT360P2551R31 CXF360P2551X31 CXFT360P2551X31

6.0 51 1295 1 480 CXF360P255171 CXFT360P255171 CXF360P2551R71 CXFT360P2551R71 CXF360P2551X71 CXFT360P2551X71 15.4 7

3 480 CXF360P255173 CXFT360P255173 CXF360P2551R73 CXFT360P2551R73 CXF360P2551X73 CXFT360P2551X73

1 600 CXF360P255181 CXFT360P255181 CXF360P2551R81 CXFT360P2551R81 CXF360P2551X81 CXFT360P2551X81

3 600 CXF360P255183 CXFT360P255183 CXF360P2551R83 CXFT360P2551R83 CXF360P2551X83 CXFT360P2551X83

1 120 CXI315P251711 CXIT315P251711 CXI315P2517R11 CXIT315P2517R11 CXI315P2517X11 CXIT315P2517X11

1 208 CXI315P251721 CXIT315P251721 CXI315P2517R21 CXIT315P2517R21 CXI315P2517X21 CXIT315P2517X21

3 208 CXI315P251723 CXIT315P251723 CXI315P2517R23 CXIT315P2517R23 CXI315P2517X23 CXIT315P2517X23

1 240 CXI315P251731 CXIT315P251731 CXI315P2517R31 CXIT315P2517R31 CXI315P2517X31 CXIT315P2517X31

1.5 17.7 450 11 5
1 480 CXI315P251771 CXIT315P251771 CXI315P2517R71 CXIT315P2517R71 CXI315P2517X71 CXIT315P2517X71

3 480 CXI315P251773 CXIT315P251773 CXI315P2517R73 CXIT315P2517R73 CXI315P2517X73 CXIT315P2517X73

1 600 CXI315P251781 CXIT315P251781 CXI315P2517R81 CXIT315P2517R81 CXI315P2517X81 CXIT315P2517X81

3 600 CXI315P251783 CXIT315P251783 CXI315P2517R83 CXIT315P2517R83 CXI315P2517X83 CXIT315P2517X83

1 120 CXI330P253211 CXIT330P253211 CXI330P2532R11 CXIT330P2532R11 CXI330P2532X11 CXIT330P2532X11

1 208 CXI330P253221 CXIT330P253221 CXI330P2532R21 CXIT330P2532R21 CXI330P2532X21 CXIT330P2532X21

3 208 CXI330P253223 CXIT330P253223 CXI330P2532R23 CXIT330P2532R23 CXI330P2532X23 CXIT330P2532X23

1 240 CXI330P253231 CXIT330P253231 CXI330P2532R31 CXIT330P2532R31 CXI330P2532X31 CXIT330P2532X31

3.0 32.5 825 15.4 7
1 480 CXI330P253271 CXIT330P253271 CXI330P2532R71 CXIT330P2532R71 CXI330P2532X71 CXIT330P2532X71
Incoloy®
Sheath 3 480 CXI330P253273 CXIT330P253273 CXI330P2532R73 CXIT330P2532R73 CXI330P2532X73 CXIT330P2532X73

Stainless 1 600 CXI330P253281 CXIT330P253281 CXI330P2532R81 CXIT330P2532R81 CXI330P2532X81 CXIT330P2532X81

Steel Plug 3 600 CXI330P253283 CXIT330P253283 CXI330P2532R83 CXIT330P2532R83 CXI330P2532X83 CXIT330P2532X83
15 W/in² 1 208 CXI345P253921 CXIT345P253921 CXI345P2539R21 CXIT345P2539R21 CXI345P2539X21 CXIT345P2539X21
(2.3 W/cm²)
3 208 CXI345P253923 CXIT345P253923 CXI345P2539R23 CXIT345P2539R23 CXI345P2539X23 CXIT345P2539X23

1 240 CXI345P253931 CXIT345P253931 CXI345P2539R31 CXIT345P2539R31 CXI345P2539X31 CXIT345P2539X31

4.5 39.2 995 1 480 CXI345P253971 CXIT345P253971 CXI345P2539R71 CXIT345P2539R71 CXI345P2539X71 CXIT345P2539X71 15.4 7

3 480 CXI345P253973 CXIT345P253973 CXI345P2539R73 CXIT345P2539R73 CXI345P2539X73 CXIT345P2539X73

1 600 CXI345P253981 CXIT345P253981 CXI345P2539R81 CXIT345P2539R81 CXI345P2539X81 CXIT345P2539X81

3 600 CXI345P253983 CXIT345P253983 CXI345P2539R83 CXIT345P2539R83 CXI345P2539X83 CXIT345P2539X83

CX – Screwplug Heaters

1 208 CXI360P255121 CXIT360P255121 CXI360P2551R21 CXIT360P2551R21 CXI360P2551X21 CXIT360P2551X21

3 208 CXI360P255123 CXIT360P255123 CXI360P2551R23 CXIT360P2551R23 CXI360P2551X23 CXIT360P2551X23

1 240 CXI360P255131 CXIT360P255131 CXI360P2551R31 CXIT360P2551R31 CXI360P2551X31 CXIT360P2551X31

6.0 51 1295 1 480 CXI360P255171 CXIT360P255171 CXI360P2551R71 CXIT360P2551R71 CXI360P2551X71 CXIT360P2551X71 15.4 7

3 480 CXI360P255173 CXIT360P255173 CXI360P2551R73 CXIT360P2551R73 CXI360P2551X73 CXIT360P2551X73

1 600 CXI360P255181 CXIT360P255181 CXI360P2551R81 CXIT360P2551R81 CXI360P2551X81 CXIT360P2551X81

3 600 CXI360P255183 CXIT360P255183 CXI360P2551R83 CXIT360P2551R83 CXI360P2551X83 CXIT360P2551X83

Caloritech™ B19
 Special Features (Check Factory)
Heaters With Built-in Thermostats Special Thermostat Ranges
All screwplug heaters listed are available with built‑in thermostats. Thermostats with the following temperature ranges are also available
Heaters with thermostats have a “T” added to their catalog no. upon request:
prefix. Standard thermostat range is 50°F to 250°F (10°C to 120°C).
• 0°F to 100°F (-18°C to 40°C)
Ratings are normally 25 amps at 240V single pole single throw. 600V
thermostats and double pole thermostats are available on special order. • 150°F to 550°F (70°C to 280°C)
• 300°F to 700°F (150°C to 370°C)

Terminal Housings
Shown below are the different types of terminal housings used with screwplug heaters.

A A A A
A

B B B B B

Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 – Shown With Optional Externally

Adjustable Thermostat
Table 6 – Terminal Housings

'A' 'B'
Description Figure
in mm in mm
Standard Housing Without Thermostat 1 4.000 102 2.750 70
Standard Thermostat Housing (1 Pole) 2 4.000 102 4.000 102
Special Thermostat Housing 3 4.125 106 7.000 180
Moisture Resistant Housing with 1 Pole Thermostat or without Thermostat 4 4.250 108 7.250 185
Moisture Resistant Housing with 2 Pole Thermostat 4 4.250 108 8.500 215
Explosion-Proof Housing with 1 Pole Thermostat or without Thermostat 5 4.250 108 8.000 205
Explosion-Proof Housing with 2 Pole Thermostat 5 4.250 108 9.250 235

Voltage Built-in Thermostat Well

Custom built heaters are available in any special voltage rating up to 600V. Built-in thermostat wells are available. Specify length and internal
diameter required.
Wattage
Heaters ordered with explosion‑proof or moisture resistant housings
Heaters listed are standard wattage. Any reasonable wattage is have built‑in wells as standard.
available to replace your present heater with a similar Caloritech™ unit.
Passivation
Length
Incoloy® and stainless steel sheathed heaters are available with
Heaters are available with immersed lengths up to 135" (3430 mm). chemically passivated sheaths which will provide superior corrosion
Internal vessel support must be used when immersed length exceeds 49" resistance in most applications. Passivation is achieved through an
(1245 mm). electropolishing technique.

Plug Sizes and Ratings Heaters with stainless steel plugs are available with all wetted
surfaces passivated.
Thermon Heating Systems can install elements in virtually any size or
rating of plug, special or standard. Moisture Resistant Terminal Housings
Screwplug Heaters – CX

Special Materials Moisture resistant terminal housings suitable for outdoor applications
are available for all heater sizes. See Figure 4 on page B20.
Special sheath, plug and terminal box materials are available on request.
Explosion-Proof Terminal Housings
Welded Elements
If the heater is to be operated in a hazardous environment an
While welded elements are standard for CXI heaters, CXF heaters explosion‑proof housing must be used. See Figure 5 on page B20.
listed have the elements silver brazed to the plug which suits most Specify Class, Div. (or Zone), Group and Temp. Code for the
applications. Thermon Heating Systems can provide listed CXF heaters hazardous location.
with elements welded to the plug.

B20 Caloritech™
 Domestic Immersion Heaters - CX
Application
Caloritech™ domestic immersion heaters have been developed as high
quality replacements for the most commonly used heater types.
In cases where the old style resistor type element is called for, choose
a tin or zinc plated element. The plating reduces galvanic current within
the tank, thus reducing corrosion and providing a longer heater and B
tank life. The elements are also epoxy sealed to protect the heater
from moisture and other contaminants which could otherwise lead to
premature element failure.
Figure 6 – CXC10632-XX and CXI10635-XX
Choose a suitable element from the following tables or have your
nearest Caloritech™ representative assist you in your selection.

Table 7 – 2 1/2" Sq. Flange, Figure 6 on page B21

‘B’ Dim Replacement Catalog No. ‘B’ Dim Replacement Catalog No.
Watts Volts Catalog No. Watts Volts Catalog No.
in mm Chrom’x Giant GSW in mm Chrom’x Giant GSW
500 120 CXC10632-01 20200-010 280 CXC10632-38
– 16.000 406 4500 –
6.500 165 750 120 CXC10632-04 20200-100 240 CXC10632-39
20200-890
750 240 CXC10632-06 20200-120 9G7 – 208 CXC10632-41 9AG50 85402
20200-160 20204-590
120 CXC10632-07 9G10 85075 17.500 445 5000
20204-070 20200-900
8.000 203 1000
20200-180 240 CXC10632-42 10G50 85400
240 CXC10632-09 10G10 85079 20204-600
20204-090 Tinned
120 CXC10632-10 20200-580 9G1527 – Copper 280 CXC10632-44
15.750 400 1500 9.500 241 5000 –
240 CXC10632-12 20200-600 – – Sheath 240 CXC10632-45
20200-250 20200-920
120 CXC10632-13 9G15 85100 208 CXC10632-47 9AG60 –
20204-130 20204-680
11.000 279 1500
20200-260 21.000 533 6000
240 CXC10632-15 10G15 85104 20200-930
20204-150 240 CXC10632-48 10G60 85501
20204-690
120 CXC10632-16
6.500 165 1500 – 280 CXC10632-50
240 CXC10632-18 11.250 286 6000 –
240 CXC10632-51
120 CXC10632-19 20200-670 8.750 222 2000 CXI10635-03 20205-020
11.625 295 3000 CXI10635-06 20205-040
14.500 368 2000 208 CXC10632-20 20200-680 – Incoloy®
Tinned 13.875 352 4500 600 CXI10635-09 20205-200 –
240 CXC10632-21 20200-690
Sheath
Copper 15.125 384 5000 CXI10635-12 20205-220
Sheath 20200-640 17.875 454 6000 CXI10635-15 20205-240
120 CXC10632-22 9G20 –
20204-430
20200-650
8.000 203 2000 208 CXC10632-23 9AG20 –
20204-440
20200-660
240 CXC10632-24 10G20 85151
20204-450
20200-760
120 CXC10632-28 9G30 85202
20204-490
20200-770
11.250 286 3000 208 CXC10632-29 9AG30 85200
20204-500
CX – Domestic Immersion Heaters

20200-780
240 CXC10632-30 10G30 85201
20204-510
120 CXC10632-31
11.000 279 3000 –
240 CXC10632-33

20200-860
208 CXC10632-35 9AG45 85302
15.750 400 4500 20204-560
20200-870
240 CXC10632-36 10G45 85304
20204-570

Note: These heaters are normally stocked in limited quantities.

Caloritech™ B21
 B

Figure 7 – CXC10640-XX Figure 8 – CXC10642-XX

Table 8 – 1" Tapered Brass Plug, Figure 7 on page B22 Table 9 – 1" Non-Tapered Brass Plug, Figure 8 on page B22

‘B’ Dim Replacement Cat. No. ‘B’ Dim Replacement Cat. No.
Watts Volts Catalog No. Watts Volts Catalog No.
in mm Chrom’x Giant GSW in mm Chrom’x Giant GSW
120 CXC10640-01 30201-070 120 CXC10642-01 20704-070
5.500 140 500 – 500 –
240 CXC10640-03 30201-090 240 CXC10642-02 20704-090
6.500 165
120 CXC10640-04 30201-130 120 CXC10642-04
5.500 140 750 – 750 –
240 CXC10640-06 30201-150 240 CXC10642-06
120 CXC10640-07 30201-190 1G10 80469 120 CXC10642-07 20704-190 3G10/80
7.000 178 1000 8.000 203 1000 –
240 CXC10640-09 30201-210 2G10 80472 240 CXC10642-09 20704-210 04G10/80
208 CXC10640-11 120 CXC10642-10
15.250 394 1500 – 15.750 400 1500 –
240 CXC10640-12 240 CXC10642-12
120 CXC10642-13 20704-580 04G20/80 80476
120 CXC10640-13 30201-250 1G15 80470 11.000 279 1500
240 CXC10642-15 20704-600 – 80474
10.500 267 1500 208 CXC10640-14 –
120 CXC10642-16 20704-640
240 CXC10640-15 30201-270 2G15 80472 6.500 165 1500 –
240 CXC10642-18 20704-660
120 CXC10640-16
14.500 368 2000 240 CXC10642-21 –
6.500 165 1500 208 CXC10640-17 –
120 CXC10642-22 20704-280 –
240 CXC10640-18
8.000 203 2000 208 CXC10642-23 20704-290 3AG20/80 –
208 CXC10640-20
14.000 356 2000 – Copper 240 CXC10642-24 20704-300 04G20/80
240 CXC10640-21
Sheath 120 CXC10642-25 20704-310
120 CXC10640-22 30201-280 9.500 241 2500 –
240 CXC10642-27 20704-330
7.500 191 2000 208 CXC10640-23 – – 120 CXC10642-28 20704-340 –
240 CXC10640-24 30201-300 11.250 286 3000 208 CXC10642-29 20704-350 3AG30/80 –
Copper
208 CXC10640-26 240 CXC10642-30 20704-360 04G60/80 80475
Sheath 9.000 229 2500 –
240 CXC10640-27 6.500 165 3000 240 CXC10642-33 20704-690 –
120 CXC10640-28 30201-340 208 CXC10642-35 20704-410 3AG45/80 –
– 15.750 400 4500
10.750 273 3000 208 CXC10640-29 – 240 CXC10642-36 20704-420 04G45/80 80477
240 CXC10640-30 30201-360 2G30 80473 208 CXC10642-38 20704-710
8.750 222 4500 –
120 CXC10640-31 240 CXC10642-39 20704-720
6.000 152 3000 208 CXC10640-32 – 208 CXC10642-41 20704-440 3AG50/80
17.500 445 5000 –
240 CXC10640-33 240 CXC10642-42 20704-450 04G50/80
208 CXC10640-35 – 208 CXC10642-44
15.250 394 4500 – 9.500 241 5000 –
240 CXC10640-36 30201-420 240 CXC10642-45
208 CXC10640-38 21.000 533 6000 240 CXC10642-48 20704-510 04G50/80 –
8.250 210 4500 – – 11.250 286 6000 240 CXC10642-51 –
240 CXC10640-39
208 CXC10640-41 –
17.000 432 5000 –
240 CXC10640-42 30201-450
208 CXC10640-44
9.000 229 5000 –
240 CXC10640-45
208 CXC10640-47
20.500 521 6000 –
240 CXC10640-48
Domestic Immersion Heaters – CX

208 CXC10640-50
10.750 273 6000 –
240 CXC10640-51

Table 10 – Round Flange, Figure 9 on page B22

‘B’ Dim Replacement Cat. No.
Watts Volts Catalog No.
in mm Chrom’x Giant GSW
Zinc
Plated
11.250 286 4500 240 CXC10636-12 –
Copper
B Sheath

Figure 9 – CXC10636-XX

B22 Caloritech™
Type AW Replacement Thermostats and Type HLC1610 High Limit Cutout
Type AW thermostats are replacement units for all storage-type domestic water heaters. They are for use
with immersion or wrap around type elements and can be screw or clamp mounted.
Type HLC1610 high limit controls are specifically designed for domestic hot water heater protection.

Table 12 – Domestic Immersion Heater Thermostats and High Limit with Manual Reset

Electrical Temperature
Catalog No. Circuit Hop
Rating °F °C
240V
25 amp
AW7025 On Temperature Rise 120 to 180 49 to 82
Single Pole
Single Throw
240V Circuit 1 on
25 amp Temperature Rise
AW7135 120 to 180 49 to 82
Single Pole Circuit 2 on
Double Throw Temperature Fall
240V
25 amp
HLC1610 On Temperature Rise 190 ± 5 88 ± 2.8
Double Pole
Double Throw

Figure 11 – AW7025 Thermostat Figure 10 – AW7135 Thermostat Figure 12 – HLC1610 High Limit

CX – Domestic Immersion Heaters

Caloritech™ B23
 Urn Heaters - TX
Application
Type TX immersion heaters are intended for use in steam tables, coffee
urns, kettles, sterilizers, percolators and many other water heating
applications where a bottom-mount heater is most practical.
The heaters are not guaranteed against corrosion since Thermon
Heating Systems has no control over the liquid type, concentration or
temperature.
Heaters must be kept free of heavy scale build-up to prolong life. Most
importantly, the heating elements must be fully immersed in liquid during
operation. Units with built‑in low water level cutouts are recommended.
Units without cutout will fail under low water conditions. Cutouts are
a safety device and should not be relied on as the only form of water
level control.

Features
Type TX heater represents a complete redesign of the TTUH unit. All Installation
models have an O-ring sealing gasket with elements fully prewired. After removal of the terminal box and the mounting ring, the heater is
The most advanced feature, intended to provide extended life, is the inserted from the inside of the tank. A 2.44" (62 mm) diameter opening
fast response low level trip used on the built‑in cutout models. Once the in the vessel (which is normally of thin walled construction) is required to
cutout trips (and after the water level is restored) it must be manually receive the brass mounting flange.
reset before the heater will energize.
To insert the heater into a closed or semi-closed tank, an opening at the
CAUTION: This limit is not intended to function as a low level control. top or side of the tank is required. Check Table 13 on page B24 for the
Repeated use as a low level control will result in premature heater failure. required size of this hand-hole.
For heaters which draw over 25 amps, or for three phase heaters, the
cutout is intended for pilot duty only and is not factory prewired to Construction
the elements. All units have a brass mounting flange and a copper sensing capillary for
the low level cutout (when installed). Heaters without a factory installed
cutout can only be retrofitted with a cutout at the factory since a special
socket wrench is required for this purpose.
Cutout Capillary
Heater Standard element sheath material is copper. Other materials are available
on custom orders. Special wattage and voltage ratings can be ordered.

Table 13 – Hand-Hole Requirements

Cutout Reset
Hand-Hole Size
‘O’ Ring Groove Heater Type
in. mm
‘O’ Ring 1 Element 5.125 103

Vessel 2 Element 5.500 140

3 Element 5.875 150

Mounting Ring

Terminal Box
Urn Heaters – TX

Figure 13 – Urn Heater Diagram

B24 Caloritech™
 B B

Figure 14 – 1 Element Unit Figure 15 – 2 Element Unit

B
3 5/8"
2 1/2"

4" L
Figure 16 – 3 Element Unit Figure 17 – Bottom View

Selection Special Sheath

Type TXC heaters are primarily for water heating and have copper These heaters are available with Incoloy® sheath on special order.
sheathed heating elements. These units do not have a built‑in low level
cutout and should only be used where there is no chance that the water
level will fall exposing the elements. Elements will fail if not completely
immersed. To Order Specify
Type TXCC heaters are similar to the TXC models except that a built‑in • Quantity • Phase
low level cutout is designed to trip the heater circuit in the event of low • Catalog number • Wattage
water. If there is even the slightest chance of a low water condition, the • Voltage • Special features
TXCC should be specified.

Table 14 – TX Heater Selection Guide

Standard Voltages 'B' Dimension 'L' Dimension
kW Catalog No. Part No. Figure No.
120 208 240 in. mm in. mm
1.0 1.500 3.8 7.750 19.7 TXC110 TTUH-10R 1
1Ø
1.5 1.500 3.8 7.750 19.7 TXC115 TTUH-15R 1
2.0 1Ø or 3Ø 1.500 3.8 7.750 19.7 TXC220 TTUH-20R 2
2.5 – 1Ø 1Ø 1.500 3.8 12.750 32.4 TXC125 TTUH-25R 1
Type TXC 3.0 1Ø or 3Ø 1.500 3.8 7.750 19.7 TXC230 TTUH-30R 2
without Low
4.0 1.500 3.8 12.750 32.4 TXC240 TTUH-40R 2
Level Cutout
4.5 2.125 5.4 7.750 19.7 TXC345 TTUH-45R 3
5.0 – 1Ø or 3Ø 1.500 3.8 12.750 32.4 TXC250 TTUH-50R 2
6.0 2.125 5.4 12.750 32.4 TXC360 TTUH-60R 3
7.5 2.125 5.4 12.750 32.4 TXC375 TTUH-75R 3
1.0 1.500 3.8 7.750 19.7 TXCC110 TTUH-CO-10R 1
1Ø
1.5 1.500 3.8 7.750 19.7 TXCC115 TTUH-CO-15R 1
2.0 1Ø or 3Ø 1.500 3.8 7.750 19.7 TXCC220 TTUH-CO-20R 2

Type TXCC 2.5 – 1Ø 1Ø 1.500 3.8 12.750 32.4 TXCC125 TTUH-CO-25R 1

with Built-in 3.0 1Ø or 3Ø 1.500 3.8 7.750 19.7 TXCC230 TTUH-CO-30R 2
TX – Urn Heaters

Low Level 4.0 1.500 3.8 12.750 32.4 TXCC240 TTUH-CO-40R 2

Cutout 4.5 2.125 5.4 7.750 19.7 TXCC345 TTUH-CO-45R 3
5.0 – 1Ø or 3Ø 1.500 3.8 12.750 32.4 TXCC150 TTUH-CO-50R 2
6.0 2.125 5.4 12.750 32.4 TXCC360 TTUH-CO-60R 3
7.5 2.125 5.4 12.750 32.4 TXCC375 TTUH-CO-75R 3

Caloritech™ B25
 Flange Heaters - CX

Application Corrosion
Flange heaters are used to heat liquids or gases in tanks or in-line The heaters are not guaranteed against corrosion since Thermon
vessels. Safe and reliable service from the heater requires the correct Heating Systems has no control over the type, concentration and
selection of materials and heating element watt density. temperature of the solution. Our experience is that published corrosion
guidelines are based on ideal situations which may prove to be a bit
Watt Density optimistic in actual practice. In some instances there is little alternative
Watt density refers to the wattage output of a heater divided by the total other than to accept reduced service life and keep a spare heater on
surface area of the heated sections of all heating elements in the heater. hand as a standby replacement.
It is important to understand the basic thermal difference between
Passivation
an electric immersion heater and a steam or liquid heat exchanger.
Unlike the steam or liquid heat exchanger, all of the heat produced by Incoloy® and stainless steel sheathed heaters are available with
an electric heater will leave the heater. Even though the surface area in chemically passivated sheaths which will provide superior corrosion
contact with the work is fixed, the heating element sheath temperature resistance in most applications. Passivation is achieved through an
will continue to rise until the heat produced is equal to the heat electropolishing technique.
transferred to the process. Heaters with stainless steel flanges are available with all wetted
A detailed understanding of this behaviour and the system parameters surfaces passivated.
will allow the design of a suitable heater to heat virtually any liquid or Since passivation is a relatively expensive procedure it should only be
gas with the only limitation being its ability to resist corrosion in highly specified in highly corrosive applications and on the recommendation of
active solutions. the chemical supplier.
As a general rule, low watt density heaters will provide longer service
Construction
life than high density heaters, especially when the fluid being heated
is viscous or stagnant. However, low density heaters are initially more Standard heaters listed have 150 lb ANSI rated steel flanges and
expensive and in larger systems it is best to check with the factory for copper or Incoloy® sheathed elements silver brazed to the flange.
assistance in optimizing the heater selection. Heaters pictured on these introductory pages are examples of
some of the custom heaters we have produced to meet special
See Section D of the Caloritech™ catalog for recommended watt
process requirements.
densities for some of the more common fluids.
It is important to note flange heaters used in closed vessels may require
A final word of caution... improper selection of watt density can result in
registration as ASME fittings from the pressure vessel authority in the
damage to the product and failure of the heater.
Flange Heaters – CX

jurisdiction of use. For questions regarding application registration

requirements, consult with the factory. Use of a non-registered heater may
violate the Pressure Vessels Act depending upon the jurisdiction of use.

B26 Caloritech™
 5”
TYPE A

9/32” DIA. – 8 HOLES EQUI-SPACED

ON A 4.5” DIA. BOLT CIRCLE

6”
TYPE B

¾” DIA. – 4 HOLES EQUI-SPACED

ON A 4.75” DIA. BOLT CIRCLE
Wiring
High amperage heaters allow staging through 45 amp subcircuits
to allow the use of 50 amp definite purpose magnetic contactors on
each circuit.
Terminal lugs and grounding lugs are provided.
Refer to Section F of the Caloritech™ catalog for wiring and temperature 6”
control accessories available from Thermon Heating Systems. TYPE C

Control
3/8” DIA. – 4 HOLES EQUI-SPACED
Most systems require some method of temperature and limit control. ON A 4.75” DIA. BOLT CIRCLE
As heating control specialists we can provide state-of-the-art control
systems to meet any process requirements.

7.5”
C TYPE D

¾” DIA. – 4 HOLES EQUI-SPACED

ON A 6” DIA. BOLT CIRCLE
B

Figure 18 – Element Dimensions Figure 19 – Flange Type

To Order Specify
To order a custom round flange boiler replacement specify:

• Flange type from • Phase

Figure 18 on page B27 • Kilowatts
-- 'B’ and ‘C’ dimensions • Number of elements
CX – Flange Heaters

• Voltage • Number of circuits

If your flange does not match any of these types send us a similar
sketch or a description. Include the flange thickness.

Caloritech™ B27
 2 1/2" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly
corrosive liquids. Select the lower density CXF heaters for stagnant or
heavy oils or for high temperature, low flow gas heating. Table 15 – 2 1/2" Flange Heater Dimensions

E Holes
A C D F G H

Flange
Rating
in mm in mm in mm in mm in mm in mm

150 lb 5.500 140 7.000 178 4 0.750 19 0.875 22

2.875 73 5.500 140

300 lb 5.875 149 7.500 191 8 0.875 22 1.000 25

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 16 – Steel Flange Heaters - 2 1/2" (150 lb)

Standard With Thermostat
Immersion Length
Voltages Watt Density Without Thermostat 50°F to 250°F Net Weight
kW ‘B’
(10°C to 120°C)
208, 240, 416,
in mm 480, 600 W/in² W/cm² Catalog No. Catalog No. lbs kg
6.0 18.1 460 60 9.3 CXC306F25 CXCT306F25 15.4 7
High 9.0 26.0 660 55 8.5 CXC303F25 CXCT303F25 15.4 7
Density
12.0 32.9 835 54 8.4 CXC312F25 CXCT312F25 17.6 8
Copper
15.0 39.8 1010 54 8.4 CXC315F25 CXCT315F25 17.6 8
Sheath
18.0 47.6 1210 53 8.2 CXC318F25 CXCT318F25 19.8 9
6.0 18.1 460 60 9.3 CXI306F25 CXIT306F25 15.4 7
High 9.0 26.0 660 55 8.5 CXI309F25 CXIT309F25 15.4 7
Density
12.0 32.9 835 54 8.4 CXI312F25 CXIT312F25 17.6 8
Incoloy®
15.0 39.8 1010 54 8.4 CXI315F25 CXIT315F25 17.6 8
Sheath
18.0 47.6 1210 1 or 3 Phase 53 8.2 CXI318F25 CXIT318F25 19.8 9
3.0 18.1 460 30 4.6 CXF303F25 CXFT303F25 15.4 7
Medium 4.5 26.0 660 27 4.2 CXF304F25 CXFT304F25 15.4 7
Density
6.0 32.9 835 27 4.2 CXF306F25 CXFT306F25 17.6 8
Incoloy®
7.5 39.8 1010 27 4.2 CXF307F25 CXFT307F25 17.6 8
Sheath
Flange Heaters – CX

9.0 47.6 1210 26 4.1 CXF309F25 CXFT309F25 19.8 9

Low 3.0 32.9 835 14 2.1 CXF303F2532 CXFT303F2532 17.6 8

Density
4.5 39.8 1010 16 2.5 CXF304F2539 CXFT304F2539 17.6 8
Incoloy®
Sheath 6.0 47.6 1210 18 2.7 CXF306F2547 CXFT306F2547 19.8 9

B28 Caloritech™
3" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly
corrosive liquids. Select the lower density CXF heaters for stagnant or
heavy oils or for high temperature, low flow gas heating. Table 17 – 3" Flange Heater Dimensions
A C D F G H

E Holes
Flange
Rating
in mm in mm in mm in mm in mm in mm

150 lb 6.000 152 7.500 191 4 0.750 19 0.938 24

3.500 89 5.500 140
300 lb 6.625 175 8.750 210 8 0.875 22 1.125 29

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

Table 18 – Steel Flange Heaters - 3" (150 lb)

Standard With Thermostat

Immersion Length
Voltages Watt Density Without Thermostat 50°F to 250°F Net Weight
kW ‘B’
(10°C to 120°C)
208, 240, 416,
480, 600
in mm W/in² W/cm² Catalog No. Part No. Catalog No. lbS kg
6.0 17.9 455 60 9.3 CXC306F3 TM-3-306 CXCT306F3 15.4 7
9.0 25.8 655 55 8.5 CXC309F3 TM-3-309 CXCT309F3 15.4 7
High 12.0 32.7 830 54 8.4 CXC312F3 TM-3-312 CXCT312F3 17.6 8
Density 15.0 39.6 1005 54 8.4 CXC315F3 TM-3-315 CXCT315F3 17.6 8
Copper 18.0 47.4 1205 53 8.2 CXC318F3 TM-3-318 CXCT318F3 19.8 9
Sheath 18.0 25.8 655 55 8.5 CXC618F3 CXCT618F3 22.0 10
24.0 32.8 830 54 8.4 CXC624F3 – CXCT624F3 24.3 11
30.0 39.6 1005 54 8.4 CXC630F3 CXCT630F3 26.5 12
6.0 17.9 455 60 9.3 CXI306F3 TMI-3H-306 CXIT306F3 15.4 7
9.0 25.8 655 55 8.5 CXI309F3 TMI-3H-309 CXIT309F3 15.4 7
High 12.0 32.7 830 54 8.4 CXI312F3 TMI-3H-312 CXIT312F3 17.6 8
Density 15.0 39.6 1005 54 8.4 CXI315F3 TMI-3H-315 CXIT315F3 17.6 8
18.0 47.4 1205 1 or 3 Phase 53 8.2 CXI318F3 TMI-3H-318 CXIT318F3 19.8 9
Incoloy®
Sheath 18.0 25.8 605 55 8.5 CXI618F3 CXIT618F3 22.0 10
24.0 32.7 830 54 8.4 CXI624F3 – CXIT624F3 24.3 11
30.0 39.6 1005 54 8.4 CXI630F3 CXIT630F3 26.5 12
3.0 17.9 455 30 4.6 CXF303F3 TMI-3-303 CXFT303F3 15.4 7
Medium
Density 4.5 25.8 655 27 4.2 CXF304F3 TMI-3-304 CXFT304F3 15.4 7
CX – Flange Heaters

6.0 32.7 830 27 4.2 CXF306F3 TMI-3-306 CXFT306F3 17.6 8

Incoloy®
7.5 39.6 1005 27 4.2 CXF307F3 TMI-3-307 CXFT307F3 19.8 9
Sheath
9.0 47.4 1205 26 4.1 CXF309F3 TMI-3-309 CXFT309F3 19.8 9
Low Density 3.0 32.7 830 14 2.1 CXF303F332 TMI-3L-303 CXFT303F332 17.6 8

Incoloy® 4.5 39.6 1005 17 2.5 CXF304F339 TMI-3L-304 CXFT304F339 17.6 8

Sheath 6.0 47.4 1205 18 2.7 CXF306F347 TMI-3L-306 CXFT306F347 19.8 9

Caloritech™ B29
 4" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly
Table 19 – 4" Flange Heater Dimensions
corrosive liquids. Select the lower density CXF heaters for stagnant or A C D F G H

E Holes
Flange
Rating
heavy oils or for high temperature, low flow gas heating.
in mm in mm in mm in mm in mm in mm

150 lb 7.500 191 9.000 229 0.750 19 0.938 24

5.000 127 8 5.500 140
300 lb 7.875 200 10.000 254 0.875 22 1.250 32

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 20 – Steel Flange Heaters - 4" (150 lb)

Standard With Thermostat

Immersion Length Without
Voltages Watt Density 50°F to 250°F Net Weight
kW ‘B’ Thermostat
208, 240, 416, (10°C to 120°C)
in mm 480, 600 W/in² W/cm² Catalog No. Catalog No. lbs kg
12.0 17.9 455 60 8.4 CXC612F4 CXCT612F4 26.5 12
15.0 21.9 555 57 8.8 CXC615F4 CXCT615F4 28.7 13
High 18.0 25.8 655 55 8.5 CXC618F4 CXCT618F4 28.7 13
Density 24.0 32.7 830 54 8.4 CXC624F4 CXCT624F4 30.9 14
30.0 39.6 1005 54 8.4 CXC630F4 CXCT630F4 33.1 15
Copper
18.0 17.9 455 60 9.3 CXC918F4 CXCT918F4 37.5 17
Sheath
27.0 25.8 655 55 8.5 CXC927F4 CXCT927F4 39.7 18
36.0 32.7 830 54 8.4 CXC936F4 CXCT936F4 39.7 18
45.0 39.6 1005 54 8.4 CXC945F4 CXCT945F4 44.1 20
12.0 17.9 455 60 8.4 CXI612F4 CXIT612F4 26.5 12
15.0 21.9 555 57 8.8 CXI615F4 CXIT615F4 28.7 13
18.0 25.8 655 55 8.5 CXI618F4 CXIT618F4 28.7 13
High
24.0 32.7 830 54 8.4 CXI624F4 CXIT624F4 30.9 14
Density
30.0 39.6 1005 54 8.4 CXI630F4 CXIT630F4 33.1 15
Incoloy® 18.0 17.9 455 1 or 3 Phase 60 9.3 CXI918F4 CXIT918F4 37.5 17
Sheath 27.0 25.8 655 55 8.5 CXI927F4 CXIT927F4 39.7 18
36.0 32.7 830 54 8.4 CXI936F4 CXIT936F4 39.7 18
45.0 39.6 1005 54 8.4 CXI945F4 CXIT945F4 44.1 20
6.0 17.9 455 30 4.6 CXF606F4 CXFT606F4 28.7 13
Medium 9.0 25.8 655 27 4.2 CXF609F4 CXFT609F4 30.9 14
Density 12.0 32.7 830 27 4.2 CXF612F4 CXFT612F4 33.1 15
Flange Heaters – CX

Incoloy® 9.0 17.9 455 30 4.6 CXF909F4 CXFT909F4 37.5 17

Sheath 13.5 25.8 655 27 4.2 CXF913F4 CXFT913F4 39.7 18
18.0 32.7 830 27 4.2 CXF918F4 CXFT918F4 41.9 19
Low
6.0 CXF606F432 CXFT606F432 30.9 14
Density
32.7 830 14 2.1
Incoloy® 9.0 CXF909F432 CXFT909F432 39.7 18
Sheath

B30 Caloritech™
5" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities. Table 21 – 5" Heater Dimensions
These heaters are especially suited to heating oils, gases and mildly
A C D F G H

E Holes
corrosive liquids. Select the lower density CXF heaters for stagnant or

Flange
Rating
heavy oils or for high temperature, low flow gas heating. in mm in mm in mm in mm in mm in mm

150 lb 8.500 216 10.000 254 0.938 24 6.750 171

5.000 127 8 0.875 22
300 lb 9.250 235 11.000 279 1.375 35 6.000 152

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 22 – Steel Flange Heaters - 5" (150 lb)

Standard With Thermostat

Immersion Length Without
Voltages Watt Density 50°F to 250°F Net Weight
kW ‘B’ Thermostat
208, 240, 416, (10°C to 120°C)
in mm 480, 600 W/in² W/cm² Catalog No. Catalog No. lbs kg
12.0 17.9 455 60 9.3 CXC612F5 CXCT612F5 26.5 12
15.0 21.9 555 57 8.8 CXC615F5 CXCT615F5 28.7 13
High 18.0 25.8 655 55 8.5 CXC618F5 CXCT618F5 28.7 13
Density 24.0 32.7 830 54 8.4 CXC624F5 CXCT624F5 30.9 14

Copper 30.0 39.6 1005 54 8.4 CXC630F5 CXCT630F5 33.1 15

Sheath 27.0 25.8 655 55 8.5 CXC927F5 CXCT927F5 39.7 18
36.0 32.7 830 54 8.4 CXC936F5 CXCT936F5 41.9 19
45.0 39.6 1005 54 8.4 CXC945F5 CXCT945F5 44.1 20
12.0 17.9 455 60 9.3 CXI612F5 CXIT612F5 26.5 12
15.0 21.9 555 57 8.8 CXI615F5 CXIT615F5 28.7 13
High 18.0 25.8 655 55 8.5 CXI618F5 CXIT618F5 28.7 13
Density 24.0 32.7 830 54 8.4 CXI624F5 CXIT624F5 30.9 14

Incoloy® 30.0 39.6 1005 54 8.4 CXI630F5 CXIT630F5 33.1 15

Sheath 27.0 25.8 655 55 8.5 CXI927F5 CXIT927F5 39.7 18
36.0 32.7 830 1 or 3 Phase 54 8.4 CXI936F5 CXIT936F5 39.7 18
45.0 39.6 1005 54 8.4 CXI945F5 CXIT945F5 44.1 20
6.0 17.9 455 30 4.6 CXF606F5 CXFT606F5 28.7 13
9.0 25.8 655 27 4.2 CXF609F5 CXFT609F5 30.9 14
12.0 32.7 830 27 4.2 CXF612F5 CXFT612F5 33.1 15
Medium
15.0 39.6 1005 27 4.2 CXF615F5 CXFT615F5 33.1 15
Density
CX – Flange Heaters

18.0 47.4 1205 26 4.1 CXF618F5 CXFT618F5 41.9 19

Incoloy® 9.0 17.9 455 30 4.6 CXF909F5 CXFT909F5 37.5 17
Sheath
13.5 25.8 655 27 4.2 CXF913F5 CXFT913F5 41.9 19
18.0 32.7 830 27 4.2 CXF918F5 CXFT918F5 41.9 19
27.0 47.4 1205 26 4.1 CXF927F5 CXFT927F5 50.7 23
Low 6.0 32.7 830 14 2.1 CXF606F532 CXFT606F532 30.9 14
Density 12.0 47.4 1205 18 2.7 CXF612F547 CXFT612F547 41.9 19

Incoloy® 9.0 32.7 830 14 2.1 CXF909F532 CXFT909F532 39.7 18

Sheath 18.0 47.4 1205 18 2.7 CXF918F547 CXFT918F547 50.7 23

Caloritech™ B31
 6" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly
corrosive liquids. Select the lower density CXF heaters for stagnant or
heavy oils or for high temperature, low flow gas heating. Table 23 – 6" Flange Heater Dimensions

A C D F G H

'E' Holes
Flange
Rating
To Order Specify
in mm in mm in mm in mm in mm in mm
• Quantity • Phase
• Catalog number • Wattage 150 lb 9.500 241 11.000 279 8 1.000 25 6.750 171
5.000 127 0.875 22
• Voltage • Special features 300 lb 12.500 138 10.000 254 12 1.438 37 6.000 152

Table 24 – Steel Flange Heaters - 6" (150 lb)

Standard Voltages With Thermostat
Immersion Length
Watt Density Without Thermostat 50°F to 250°F Net Weight
kW ‘B’ 208, 240 480, 600 (10°C to 120°C)
in mm 1Ø 3Ø 1Ø 3Ø W/in² W/cm² Catalog No. Part No. Catalog No. lbs kg
36.0 25.8 655  55 8.5 CXC1236F6 TM-6-1236 CXCT1236F6 44.1 20
48.0 32.7 830 — 54 8.4 CXC1248F6 TM-6-1248 CXCT1248F6 48.5 22
 
High 60.0 39.6 1005 — 54 8.4 CXC1260F6 TM-6-1260 CXCT1260F6 52.9 24
Density 72.0 47.4 1205 — 53 8.2 CXC1272F6 TM-6-1272 CXCT1272F6 57.3 26
45.0 25.8 655 55 8.5 CXC1545F6 CXCT1545F6 50.7 23
Copper 60.0 32.7 830 54 8.4 CXC1560F6 CXCT1560F6 55.1 25
Sheath 75.0 39.5 1005 — 54 8.4 CXC1575F6 – CXCT1575F6 61.7 28
 
90.0 47.4 1205 53 8.2 CXC1590F6 CXCT1590F6 68.3 31
90.0 39.6 1005 54 8.4 CXC1890F6 CXCT1890F6 70.5 32
36.0 25.8 655  55 8.5 CXI1236F6 TMI-6-1236 CXIT1236F6 44.1 20
48.0 32.7 830 — 54 8.4 CXI1248F6 CXIT1248F6 48.5 22
 
60.0 39.6 1005 — 54 8.4 CXI1260F6 CXIT1260F6 52.9 24
High 72.0 47.4 1205 — 53 8.2 CXI1272F6 CXIT1272F6 57.3 26
Density 45.0 25.8 655 55 8.5 CXI1545F6 CXIT1545F6 50.7 23
60.0 32.7 830 54 8.4 CXI1560F6 CXIT1560F6 55.1 25
Incoloy® —   –
75.0 39.5 1005 54 8.4 CXI1575F6 CXIT1575F6 61.7 28
Sheath
90.0 47.4 1205 53 8.2 CXI1590F6 CXIT1590F6 68.3 31
90.0 39.6 1005   54 8.4 CXI1890F6 CXIT1890F6 70.5 32
120.0 47.4 1205 — — — 70 10.9 CXI15120F6 CXIT15120F6 72.8 33
144.0 47.4 1205 — 70 10.9 CXI18144F6 CXIT18144F6 83.8 38
18.0 25.8 655 27 4.2 CXF1218F6 TMI-6H-1218 CXFT1218F6 46.3 21
24.0 32.7 830 27 4.2 CXF1221F6 TMI-6H-1224 CXFT1221F6 50.7 23
30.0 39.6 1005    27 4.2 CXF1230F6 TMI-6H-1230 CXFT1230F6 55.1 25
Medium 36.0 47.4 1205 26 4.1 CXF1236F6 TMI-6H-1236 CXFT1236F6 59.5 27
Density 48.0 61.2 1555 26 4.1 CXF1248F6 CXFT1248F6 70.5 32
Incoloy® 22.5 25.8 655 CXF1522F6 CXFT1522F6 52.9 24
Sheath 30.0 32.7 830    27 4.2 CXF1530F6 CXFT1530F6 57.3 26
–
37.5 39.6 1005 CXF1537F6 CXFT1537F6 63.9 29
Flange Heaters – CX

45.0 47.4 1205 CXF1545F6 CXFT1545F6 70.5 32

—   26 4.1
60.0 61.2 1555 CXF1560F6 CXFT1560F6 83.8 38
12.0 32.7 830 14 2.1 CXF1212F6 – CXFT1212F6 48.5 22
Low 18.0 39.6 1005    16 2.5 CXF1218F639 TMI-6L-1218 CXFT1218F639 57.3 26
Density 24.0 47.4 1205 18 2.7 CXF1224F647 CXFT1224F647 66.1 30
Incoloy® 15.0 32.7 830 14 2.1 CXF1515F6 CXFT1515F6 52.9 24
–
Sheath 22.5 39.6 1005    16 2.5 CXF1522F639 CXFT1522F639 63.9 29
30.0 47.4 1205 18 2.7 CXF1530F647 CXFT1530F647 77.2 35

B32 Caloritech™
8" Flange Heaters
Selection Table 26 – 6" Flange Heater Dimensions
Type CXC heaters are used primarily for heating water and have copper A C D F G H

E Holes
Flange
Rating
sheathed elements silver brazed to a steel flange.
in mm in mm in mm in mm in mm in mm
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly 150 lb 9.500 241 11.000 279 8 1.000 25 6.750 171
5.000 127 0.875 22
corrosive solutions in rinse tanks, spray washers, etc.
300 lb 12.500 138 10.000 254 12 1.438 37 6.000 152
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters To Order Specify
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly • Quantity • Phase
corrosive liquids. Select the lower density CXF heaters for stagnant or • Catalog number • Wattage
heavy oils or for high temperature, low flow gas heating. • Voltage • Special features

Table 25 – Steel Flange Heaters - 8" (150 lb)

Standard Voltages With Thermostat
Immersion Length
Watt Density Without Thermostat 50°F to 250°F Net Weight
kW ‘B’ 208, 240 480, 600 (10°C to 120°C)

in mm 1Ø 3Ø 1Ø 3Ø W/in² W/cm² Catalog No. Part No. Catalog No. lbs kg

54.0 25.6 54 55 8.5 CXC1854F8 TM-8-1850 CXCT1854F8 49.4 36
72.0 32.5 72 54 8.4 CXC1872F8 TM-8-1872 CXCT1872F8 83.8 38
 
High 90.0 39.4 90 54 8.4 CXC1890F8 – CXCT1890F8 90.4 41
Density 108.0 47.2 108 53 8.2 CXC18108F8 TM-8-18100 CXCT18108F8 99.2 45
—
81.0 25.6 81   55 8.5 CXC2781F8 CXCT2781F8 90.4 41
Copper
Sheath 108.0 32.5 108 —  54 8.4 CXC27108F8 CXCT27108F8 101.4 46
–
135.0 39.4 135 — — 54 8.4 CXC27135F8 CXCT27135F8 110.2 50
162.0 47.2 162 — — 53 8.2 CXC27162F8 CXCT27162F8 125.7 57
54.0 25.6 650 55 8.5 CXI1854F8 TMI-8-1850 CXIT1854F8 79.4 36
72.0 32.5 825 54 8.4 CXI1872F8 CXIT1872F8 83.8 38
 
90.0 39.4 1000 54 8.4 CXI1890F8 CXIT1890F8 90.4 41
108.0 47.2 1200 53 8.2 CXI18108F8 CXIT18108F8 99.2 45
81.0 25.6 650   55 8.5 CXI2781F8 CXIT2781F8 90.4 41
High 108.0 32.5 825 —  54 8.4 CXI27108F8 CXIT27108F8 101.4 46
Density
135.0 39.4 1000 — — — 54 8.4 CXI2735F8 CXIT2735F8 110.2 50
Incoloy® 162.0 — — 53 8.2 CXI2716F8 – CXIT2716F8 125.7 57
Sheath 120.0 CXI15120F8 CXIT15120F8 92.6 42
144.0  CXI18144F8 CXIT18144F8 99.2 45
168.0 47.2 1200 CXI21168F8 CXIT21168F8 110.2 50
— — 70 10.9
192.0 CXI24192F8 CXIT24192F8 116.8 53
216.0 CXI27216F8 CXIT27216F8 125.7 57
240.0 CXI30240F8 CXIT30240F8 134.5 61
36.0 32.5 825  27 4.2 CXF1836F8 TMI-8H-1830 CXFT1836F8 83.8 38
Medium 54.0 47.2 1200 — 26 4.1 CXF1854F8 TMI-8H-1850 CXFT1854F8 101.4 46
Density 63.0 47.2 1200 — 26 4.1 CXF2163F8 – CXFT2163F8 110.2 50
 
Incoloy® 72.0 47.2 1200 — 26 4.1 CXF2472F8 – CXFT2472F8 116.8 53
Sheath 81.0 47.2 1200 — 26 4.1 CXF2781F8 – CXFT2781F8 125.7 57
90.0 47.2 1200 — 26 4.1 CXF3090F8 – CXFT3090F8 134.5 61
CX – Flange Heaters

27.0 39.4 1000 16 2.5 CXF1827F8 – CXFT1827F8 90.4 41

31.5 39.4 1000 16 2.5 CXF2131F8 TMO-8-1830 CXFT2131F8 97.0 44
Low   
36.0 39.4 1000 16 2.5 CXF2436F8 TMO-8-1840 CXFT2436F8 101.4 46
Density
36.0 47.2 1200 17 2.7 CXF1836F847 TMO-8L-2435 CXFT1836F847 101.4 46
Incoloy® 40.5 39.4 1000 16 2.5 CXF2740F8 – CXFT2740F8 110.2 50
Sheath
45.0 39.4 1000 —   16 2.5 CXF3045F8 – CXFT3045F8 116.8 53
54.0 47.2 1200 17 2.7 CXF2754F8 TMO-8L-2450 CXFT2754F8 125.7 57

Caloritech™ B33
 10" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot
water and steam boilers. These heaters are also suitable for heating
mildly corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities. Table 27 – 10" Flange Heater Dimensions
These heaters are especially suited to heating oils, gases and mildly
corrosive liquids. Select the lower density CXF heaters for stagnant or A C D F G H

E Holes
Flange
Rating
heavy oils or for high temperature, low flow gas heating.
in mm in mm in mm in mm in mm in mm

150 lb 14.250 362 16.000 406 12 1.000 25 1.188 30 10.000 254

8 203
300 lb 15.250 387 17.500 444 16 1.125 29 1.875 48 9.250 235

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 28 – Steel Flange Heaters - 10" (150 lb)

Standard Voltages With Thermostat
Immersion Length
Watt Density Without Thermostat 50°F to 250°F Net Weight
kW ‘B’ 208, 240 480, 600 (10°C to 120°C)

in mm 1Ø 3Ø 1Ø 3Ø W/in² W/cm² Catalog No. Part No. Catalog No. Part No. lbs kg

High Density 180 39.4 1000 63 9.8 CXC36180F10 152.1 69

Copper 216 47.2 1200 — — 60 9.3 CXC36216F10 165.4 75

Sheath 252 47.2 1200 60 9.3 CXC42252F10 187.4 85

180 39.4 1000 63 9.8 CXI36180F10 152.1 69

216 47.2 1200 60 9.3 CXI36216F10 165.4 75

High Density — —
252 47.2 1200 60 9.3 CXI42252F10 187.4 85
Incoloy®
288 47.2 1200 80 12.3 CXI36288F10 165.4 75
Sheath
336 — CXI42336F10 — — — 187.4 85
47.2 1200 — —  80 12.3
384 CXI48384F10 205.0 93
Medium 108  CXF36108F10 165.4 75
Density
126 47.2 1200 — — 30 4.6 CXF42126F10 187.4 85
Incoloy®
Sheath 144 — CXF48144F10 205.0 93

Low Density 72 CXF3672F10 165.4 75

Incoloy® 84 47.2 1200   20 3.1 CXF4284F10 187.4 85

Sheath 96 CXF4896F10 205.0 93
Flange Heaters – CX

B34 Caloritech™
12" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities.
These heaters are especially suited to heating oils, gases and mildly Table 29 – 12" Flange Heater Dimensions
corrosive liquids. Select the lower density CXF heaters for stagnant or

E Holes
A C D F G H

Flange
Rating
heavy oils or for high temperature, low flow gas heating.
in mm in mm in mm in mm in mm in mm

150 lb 17.00 432 19.00 483 12 1.00 25 1.25 32 10.00 248

8.00 203
300 lb 17.75 451 20.50 521 16 1.25 32 2.00 51 9.25 229

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 30 – Steel Flange Heaters - 12" (150 lb)

Standard Voltages With Thermostat
Immersion Length
Watt Density Without Thermostat 50°F to 250°F Net Weight
‘B’ 208, 240 480, 600
kW (10°C to 120°C)

in mm 1Ø 3Ø 1Ø 3Ø W/in² W/cm² Catalog No. Part No. Catalog No. Part No. lbs kg

240 39.2 995 63 9.8 CXC48240F12 218.3 99

High Density
288 47.0 1195 60 9.3 CXC48288F12 238.1 108
Copper — —
324 47.0 1195 60 9.3 CXC54324F12 255.7 116
Sheath
360 47.0 1195 60 9.3 CXC60360F12 246.9 112

240 39.2 995 63 9.8 CXI48240F12 218.3 99

288 47.0 1195 60 9.3 CXI48288F12 238.1 1058

High Density — —
324 47.0 1195 60 9.3 CXI54324F12 255.7 116
Incoloy®
360 47.0 1195 60 9.3 CXI60360F12 246.9 112
Sheath
432 CXI54432F12 255.7 116
47.0 1195 — — —  80 12.3 — — —
480 CXI60480F12 271.2 123

Medium 144 CXF48144F12 238.1 108

Density
162 1195 — — 30 4.6 CXF64162F12 255.7 116
Incoloy®
Sheath 180 CXF60180F12 271.2 123
47.0
96   CXF4896F12 238.1 108
Low Density
CX – Flange Heaters

Incoloy® 108 1195 —  20 3.1 CXF54108F12 255.7 116

Sheath
120 — — CXF60120F12 271.2 123

Caloritech™ B35
 14" Flange Heaters
Selection
Type CXC heaters are used primarily for heating water and have copper
sheathed elements silver brazed to a steel flange.
Type CXI heaters may also be used to heat water, especially in hot water
and steam boilers. These heaters are also suitable for heating mildly
corrosive solutions in rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver brazed to a
steel flange.
Type CXF heaters are constructed of similar materials to CXI heaters
except that the heating elements have much lower watt densities. Table 31 – 14" Flange Heater Dimensions
These heaters are especially suited to heating oils, gases and mildly
A C D F G H

'E' Holes
corrosive liquids. Select the lower density CXF heaters for stagnant or

Flange
Rating
heavy oils or for high temperature, low flow gas heating.
in mm in mm in mm in mm in mm in mm

150 lb 8.750 222 21.000 533 12 1.125 29 1.375 35 9.750 248

8.000 203
300 lb 20.250 514 23.000 584 20 1.250 32 2.125 54 9.000 229

To Order Specify
• Quantity • Phase
• Catalog number • Wattage
• Voltage • Special features

Table 32 – Steel Flange Heaters - 14" (150 lb)

Standard Voltages With Thermostat

Immersion Length ‘B’ Watt Density Without Thermostat 50°F to 250°F (10°C to Net Weight
kW 208, 240 480, 600 120°C)

in mm 1Ø 3Ø 1Ø 3Ø W/in² W/cm² Catalog No. Part No. Catalog No. Part No. lbs kg

High 300 995 39.2 63 9.8 CXC60300F14 286.6 130

Density 360 1195 47.0 60 9.3 CXC60360F14 313.1 142
Copper 432 1195 47.0 60 9.3 CXC72432F14 343.9 156
Sheath 504 1195 47.0 60 9.3 CXC84504F14 377.0 171
300 995 93.2 CXI60300F14 286.6 130
High 360 1195 47.0 CXI60360F14 313.1 142
63 9.8
Density 432 1195 47.0 CXI72432F14 343.9 156
Incoloy® 504 1195 47.0 CXI84504F14 377.0 171
Sheath 576 CXI72576F14 343.9 156
1195 47.0 80 12.3
672 — — —  CXI84672F14 — — — 377.0 171
Medium 180 CXI60180F14 313.1 142
Density
216 1195 47.0 30 4.6 CXI72216F14 343.9 156
Incoloy®
Sheath 252 CXI74252F14 377.0 171

120 CXF60120F14 313.1 142

Low Density
Incoloy® 144 1195 47.0 20 3.1 CXF72144F14 343.9 156
Sheath
168 CXF84168F14 377.0 171
Flange Heaters – CX

B36 Caloritech™
Special Features
Voltage Welded Elements
Custom built flange heaters are available in any special voltage rating up Standard flange heaters listed have the elements silver brazed to the
to 600V max. flange which suits most applications.
Thermon Heating Systems can provide heaters with elements welded to
Wattage
the flange for all sheath materials except copper.
Special wattage units are available to replace your present heater with a
similar Caloritech™ unit. Built-in Thermostat Well
Built-in thermostat wells are available. Specify length and internal
Length diameter required.
Heaters are available with immersed lengths up to 135" (3430 mm).
Internal vessel support is recommended when immersed length Built-in Limits and Thermostats
exceeds 50" (1275 mm). Built-in high limits and thermostats are available. Standard built‑in
thermostat is a one pole device limited to 240V 25 amp. Whenever the
Extra Heavy Wall Sheath heater voltage exceeds 240V or the heater current exceeds 25 amps or
Standard sheath wall thickness is 0.035" (0.889 mm). Heavy wall sheath for three phase supply, the thermostat is intended for pilot duty only and
with a thickness of 0.049" (1.24 mm) or 0.065" (1.65 mm) is available in is not factory wired to the elements. See Section F of the Caloritech™
Incoloy®, Inconel®, steel and stainless steel sheaths. catalog for selection of the contactor and control transformer you may
require in these instances.
Flange Sizes and Ratings
Thermon Heating Systems can install elements in virtually any size or Built-in Thermocouples
rating of flange, special or standard. Integrally mounted thermocouples can be provided for sheath limit
protection or temperature control of the fluid.
Flexitallic Gasket
Stainless steel flexitallic gaskets are available for all flange sizes. Vented or Stilted Housings
Vented or stilted terminal housings are required in many high temperature
Special Materials applications to ensure that connection wire is not overheated.
Special sheath, flange and terminal box materials are available on
request. Special Terminal Housings
Moisture resistant and/or explosion resistant terminal housings are
Passivation available for all flange heater types. When ordering an explosion‑proof
Incoloy® and stainless steel sheathed heaters are available with housing specify Class, Div. (or Zone), Group and Temp. Code for the
chemically passivated sheaths which will provide superior corrosion hazardous location. See Figure 20 through Figure 23.
resistance in most applications. Passivation is achieved through an
electropolishing technique. Heaters with stainless steel flanges are
available with all wetted surfaces passivated.
Table 33 – Terminal Housing
K
K Without Thermostat With Thermostat
Flange
Figure
Size K L K L
No.
in in mm in mm in mm in mm
2 1/2 1 4.750 121 4.750 108 8.500 216 4.750 108
L 3 1 4.750 121 4.750 108 8.500 216 4.750 108
L
Moisture Resistant

4 1 5.125 130 6.000 152 8.500 216 6.00) 152

5 2 7.000 178 9.750 235
6 2 7.000 178 10.125 257
8 2 9.000 229 12.125 308
—
Figure 20 Figure 21 10 2 9.000 229 14.750 375
12 2 9.000 229 16.750 425
K K 14 2 9.000 229 18.750 476
2 1/2 3 5.750 146 4.000 102 9.750 235 4.000 102
3 3 5.750 146 4.000 102 9.750 235 4.000 102
Explosion Resistant

4 3 6.125 156 5.625 143 9.750 235 5.625 143

CX – Flange Heaters

5 4 7.500 191 7.500 191

6 4 7.500 191 9.000 229
L L
8 4 8.125 206 11.000 279
—
10 4 10.125 257 13.500 343
12 4 10.125 257 15.500 394
SHOWN WITH OPTIONAL
14 4 10.125 257 17.500 445
EXTERNALLY ADJUSTABLE
THERMOSTAT

Figure 22 Figure 23

Caloritech™ B37
 Over-the-Side
Immersion Heaters - DX
Application Table 34 – Single Element Over-the-Side Immersion (Figure 24)
Side mount immersion heaters are for use in solutions requiring easy Standard Volts: 208, 240, 480, 600 (Phase 1)
Watt Density Net Weight
removal of heaters for cleaning or inspection. Sheath kW Catalog No. Part No.
W/in² W/cm² lbs kg
Single phase or three phase heaters are available. Refer to the 3.0 19 2.9 DXC1030 RTC-30
Corrosion Guide (Section D) to assist in the selection of the heater most Copper 5.0 32 5.0 DXC1050 RTC-50
7.5 48 7.4 DXC1075 RTC-75
suited to your conditions.
3.0 19 2.9 DXS1030 RTSS-30
Refer to Section D to select the heater with a watt density suitable 304 S.S. 5.0 32 5.0 DXS1050 RTSS-50
to your application. Lower watt densities normally provide longer 7.5 48 7.4 DXS1075 RTSS-75
3.0 19 2.9 DXI1030 RTI-30
service life.
Incoloy® 5.0 32 5.0 DXI1050 RTI-50 8.8 4
7.5 48 7.4 DXI1075 RTI-75
3.0 19 2.9 DXN1030 RTIL-30
Inconel® 5.0 32 5.0 DXN1050 RTIL-50
7.5 48 7.4 DXN1075 RTIL-75
3.0 19 2.9 DXT1030 RTT-30
Titanium 5.0 32 5.0 DXT1050 RTT-50
7.5 48 7.4 DXT1075 RTT-75

Installation
During installation the heated section (See Figure 24 and on page
B38) of the heater must always remain totally immersed or the heater
may fail.
When determining your minimum liquid level be sure to make allowance
for loss of solution volume by evaporation and removal of work.
TYPE DXC - Used mainly for heating water or water solutions which will
not corrode copper.
TYPES DXI, DXS - Type DXI heaters are used in water rinse tanks Figure 24 Figure 25
with contaminants which would be corrosive to copper. Type DXS and Note: Special dimensions are available.
DXI are also suitable for use in oil based solutions or other chemical
Table 35 – Three Element Over-the-Side Immersion (Figure 25)
Over-the-Side Immersion Heaters – DX

solutions which would not be corrosive to stainless or Incoloy®.

Standard Volts: 208, 240, 480, 600 (1 or 3 Phase)
TYPES DXN, DXT - These high grade Inconel® or titanium sheathed
Watt Density Net Weight
heaters are frequently used when copper, stainless or Incoloy® Sheath kW Catalog No. Part No.
W/in² W/cm² lbs kg
sheathed heaters are unsuitable. Check the Corrosion Guide in 9.0 19 2.9 DXC3090
Section D for further information. Copper 15.0 32 5.0 DXC3150
22.5 48 7.4 DXC3225

To Order Specify 9.0 19 2.9 DXS3090

304 S.S. 15.0 32 5.0 DXS3150
• Quantity • Phase 22.5 48 7.4 DXS3225
– 22.0 10
9.0 19 2.9 DXI3090
• Catalog number • Wattage
Incoloy ®
15.0 32 5.0 DXI3150
• Voltage 22.5 48 7.4 DXI3225
9.0 19 2.9 DXN3090
Inconel® 15.0 32 5.0 DXN3150
Note: The type DXT titanium sheathed heater does not have stand-off brackets. 22.5 48 7.4 DXN3225

B38 Caloritech™
Application
To Order Specify
Caloritech™ bottom mount heaters are available as standard in
copper or Incoloy® sheaths for use in most liquid heating applications. • Quantity • Phase
Check the construction details listed below and also Section D of the • Catalog number • Wattage
Caloritech™ catalog for watt density and sheath selection. • Voltage • Special features

Construction
Types DXLC and DXRC heaters have copper sheathed heating elements
silver brazed to a welded 304 stainless steel box and riser.
Types DXLI and DXRI heaters feature high density Incoloy® sheathed
heating elements and 304 stainless steel immersed parts in a fully
welded construction. 36
(915)
Types DXLF and DXRF heaters feature low density Incoloy® sheathed 3.0
(75)
heating elements and steel immersed parts in a fully welded
construction.

Special Features (Ordered Separately)

• Special wattage or voltage
• Special riser height
Figure 26
• Special materials
• Multiple rows of elements for higher wattages
• Built-in thermostat or high limit controller
• 4" (102 mm) sludge legs
• Passivation for Incoloy® and stainless steel sheath
36
• Explosion-proof construction (915)

Table 36 – Terminal Housings

3.0
(75)
No Thermostat With Thermostat
Box Type K L K L
in mm in mm in mm in mm
Moisture 3.9
Resistant 3.50 89 4.25 108 6.250 159 6.000 152 (100)
(Standard)
Explosion-Proof 4.75 108 4.00 102 7.000 178 5.625 143

Figure 27

Table 37 – Over-the-Side Heaters (Figure 26 and Figure 27)

Dimensions Figure 24 Figure 25
Sheath Watt Density Net Weight
kW B (Figure 26) D (Figure 27)
Material Catalog No. Part No. Catalog No. Part No.
in mm in mm W/in² W/cm² lb kg
3.0 12.4 315 – – 53 8.1 DXLC3030 TLC-330-1 – KTLC-330-1 11.0 5
DX – Over-the-Side Immersion Heaters
6.0 22.2 565 15.7 400 60 9.3 DXLC3060 TLC-360-1 DXRC3060 KTLC-360-1 11.0 5
9.0 30.1 765 17.3 440 55 8.5 DXLC3090 TLC-390-1 DXRC3090 KTLC-390-1 13.2 6
Copper
12.0 37.0 940 18.9 480 54 8.4 DXLC3120 TLC-312-1 DXRC3120 KTLC-312-1 13.2 6
15.0 43.9 1115 20.5 520 54 8.4 DXLC3150 TLC-315-1 DXRC3150 KTLC-315-1 15.4 7
18.0 51.8 1315 22.0 560 53 8.2 DXLC3180 TLC-318-1 DXRC3180 KTLC-318-1 15.4 7
3.0 12.4 315 – – 53 8.1 DXLI3030 TLI-330-1 – KTLI-330-1 11.0 5
6.0 22.2 565 15.7 400 60 9.3 DXLI3060 TLI-360-1 DXRI3060 KTLI-360-1 11.0 5
9.0 30.1 765 17.3 440 55 8.5 DXLI3090 TLI-390-1 DXRI3090 KTLI-390-1 13.2 6
12.0 37.0 940 18.9 480 54 8.4 DXLI3120 TLI-312-1 DXRI3120 KTLI-312-1 13.2 6
15.0 43.9 1115 20.5 520 54 8.4 DXLI3150 TLI-315-1 DXRI3150 KTLI-315-1 15.4 7
18.0 51.8 1315 22.0 560 53 8.2 DXLI3180 TLI-318-1 DXRI3180 KTLI-318-1 15.4 7
Incoloy®
3.0 22.2 565 15.7 400 30 4.6 DXLF3030 TLO-330-1 DXRF3030 KTLO-330-1 11.0 5
6.0 37.0 940 18.9 480 27 4.2 DXLF3060 TLO-360-1 DXRF3060 KTLO-360-1 13.2 6
9.0 51.8 1315 22.0 560 26 4.1 DXLF3090 TLO-390-1 DXRF3090 KTLO-390-1 15.4 7
3.0 565 940 18.9 480 14 2.1 DXLF3030-1 – DXRF3030-1 – 11.0 5
4.5 940 1115 20.5 520 16 2.5 DXLF3045 – DXRF3045 – 13.2 6
6.0 1315 1315 22.0 560 18 2.7 DXLF3060-1 – DXRF3060-1 – 15.4 7

Caloritech™ B39
 Pipe-Insert Immersion
Heaters - MX
Application Selection and Sizing
For heating asphalt, molasses, tar, paint, glue or any viscous fluids. Use the graphs (Figure 29 and Figure 30) and the explanation on the
When heating corrosive liquids the pipe enclosing the heater must be following page to determine the kilowatts necessary to maintain the
resistant to corrosion. Tank fabricator to supply and install pipes. Heater tank at the required temperature. Next, select the required number
can be removed without draining the liquid. of heaters with an insert length long enough to provide good heat
Heat is transferred safely from the heating element to the inner wall of distribution.
the pipe by a combination of convection and radiation. Note that filling Normally the one element and two element style heaters are used
the pipe with a heat transfer fluid is neither required nor recommended. in groups of three so that they can be wired in a three phase
balanced system.
When the application entails heating an extremely viscous liquid from
a cold start, the one element heater should be selected since the
lower resulting watt density on the pipe surface will prevent coking
(see Table 38 on page B40).

Table 38 –Watt Density on Pipe Surface vs. Heater Type

Pipe Size Element Type

1 2 3 1 2 3
in mm
W/in² on Pipe W/cm² on Pipe

Figure 28 – Typical application of pipe-insert immersion heater for 2 51 5.5 7.4 6.8 0.9 1.1 1.1
viscous fluids 2 1/2 64 4.6 6.2 5.7 0.7 1.0 0.9
3 76 3.8 5.1 4.7 0.6 0.8 0.7
Construction 4 102 3.0 4.0 3.7 0.5 0.6 0.6

Standard heaters have heavy duty alloy sheathed element(s) fitted to

either a 3" 150 Ib. steel flange or a 2" NPT screwplug. The terminal box Special Features
is moisture resistant for outdoor applications. One 1" NPT conduit fitting
is provided on units without thermocouple, and an additional 1/2" NPT • Packaged control systems
conduit fitting is provided on units with built‑in thermocouples. • Special voltage
Heaters with Type K thermocouples (one per tank) are used for • Special wattage
detecting low liquid levels. If the level drops below the uppermost
• Explosion resistant terminal housings
heater, the temperature inside the heater pipe will rise. The
thermocouple will detect this temperature rise, and, when this signal is • Built-in thermostats/limits
fed through an electronic temperature limit control, it will automatically • Special lengths
trip the system off. Thermon Heating Systems can provide a packaged
• Special flange or screwplug sizes
control panel or ship the control components individually.
Refer to Section D for information on Caloritech™ control panels for • Extra conduit fittings
Pipe-Insert Immersion Heaters – MX

this application.
Refer to Section F for information on thermostat and thermocouple
assemblies with attached wells.

Installation
Install heaters in a suitable metal pipe with a 2" (51 mm) minimum
inside diameter. Fit 3" standard pipe flanges or 2" (51 mm) couplings
where pipes extend outside the tank wall and cap the pipe ends inside
the vessel.
It is best to leave one pipe a few inches higher than the others. This pipe
will receive the heater with the built‑in thermocouple or limit device to
provide fast response under low liquid level conditions.

B40 Caloritech™
Solving Heating Problems: Figure 29 through Control Systems
Figure 31 Thermon Heating Systems manufactures standard and custom
Step 1: Use tank diameter and length and Figure 29 to determine tank designed control panels for pipe insert heating systems. See Section D
surface area. for listings of CPA, CPB and CPP panels.
Step 2: Using Figure 30, surface area, and maximum design
temperature difference between tank contents and surroundings, the
heat loss can be determined for 2" (51 mm) or 4" (102 mm) of insulation.
Step 3: Figure 31for asphalt or heavy oil, is used to determine the
additional energy required for heat-up from a cold start if cold loads
are added. Use maximum heat-up times to minimize installed kW
requirements.

2200
2200
2000
2000
2200 IA..
1800 . DIA
FT.

1800 FT. D
SQ.FT.

2000
1600 1144 FT .
1600 AII.A
. ID A.
-SQ.

1800 22TF.TTD. D A.
- SQ.-FT.

1400 1F F
1400 141 FT. D IIA.
1600 . IDA.
AREA

1200 0 FTD
AREAAREA

1200 1
10FT. DIA...
1400 2
1 FT. D . IA
1000
1000 8
8F FTT. DIA
IA..
SURFACE

1200 10 FT. D
SURFACE

800 6 . DIA .
800
1000 6FF T .TDIA
600 8
.
SURFACE

600 . D IA
800
400 6 FT
400
600
200
200
400
0
200
0 4
4 8
12
8
12 16
16 20
20 2424 28
28 32
32 36
36 40
40
TANK
TANK LENGTH
LENGTH -- FT.
FT. Figure 32 – Typical Control System
0 4
Figure 29 –8Tank
12 Surface
16 20Area
24 vs.28 32 36
Length 40
TANK LENGTH - FT.

2200
2200
2000
2000
2200
∆ T ∆∆TT
∆ T ∆∆TT

1800 ∆ TT
FT.

∆T
∆ T ∆ T∆ T

1800
SQ.FT.

2000 F∆ F ∆ T F ∆∆ T
0°F 0000°F°F

00°°F ° T
50°F 5500°F°F

0°F
FF

1600
22550° 30000°F
0°0°

1600 0
220
-SQ.

1515

1800 ∆T
11

3
- SQ.-FT.

1400 ∆ T
1400 F F ∆T
0° 0°
F

1600 0°F
AREA

0°

1200 20 25
AREAAREA

30
10

1200
15

1400
1000
1000
SURFACE

1200
SURFACE

800
800
1000
600
600
SURFACE

800
400
400
600
200
200
400
0
200
0 5
5 10
10 15
15 2020 25 30
25 30 35 40
35 40 45
45 5050
KW
KW REQUIRED
REQUIRED -- 2"
2" OF
OF INSULATION
INSULATION
0 5 10 15 20 25 30 35 40 45 50
0
0 2 4
2 4KW6
6 REQUIRED
8 10
8 10 12
12 -14
2" 16
14 OF18
16 18 20
20 22
22 24
INSULATION 26 28
24 26 28 30
30
KW REQUIRED
KW REQUIRED -- 4"
4" OF
OF INSULATION
INSULATION
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Figure 30 – Tank Surface
KW Area vs. Recommended
REQUIRED (Installed Kilowatts)
- 4" OF INSULATION
Special Pipe Heaters Assemblies
20
20
Some applications may require a higher kW rating than can be achieved
17.3
17.3
GALLONS

with individual pipe heaters. Special assemblies of closely spaced pipes

GALLONS

15
GALLONS

15 20
MX – Pipe-Insert Immersion Heaters
U.S.GALLONS

17.3 mounted to a common header are available. Each pipe in the header is
GALLONS

15
15
15
fitted with a special heating element.
1000GALLONS

IMPERIAL
1000IMPERIAL

10 15 3
30
10 000°°F Another advantage of this system is that, in the event that an element
U.S.

10
10 F
IMPERIAL

10 2 0 3 0
0°F0°F has to be removed for servicing, draining is not required.
PER1000

200
U.S.

10 °F
PER1000

5 5 1 This type of heater is particularly suitable for suction heating in large

KW1000

5 10 20°F
PER

5 00
0°F0°F
bunker oil storage tanks.
KW1000
PER

50
50 °F
5 °F
KW
KW PER

5 100°F
KW
KW PER

50°F
0
0 6
6 12
12 18
18 24
24 30
30 36
36 42
42 48
48
HEAT-UP
HEAT-UP TIME
TIME (HOURS)
(HOURS)
0 6 12 18 24 30 36 42 48
HEAT-UP TIME (HOURS)

Figure 31 – Tank Capacity vs. Heat-Up Time for Asphalt

Caloritech™ B41
 Pipe-Insert Heaters MX Series Special Features
Pipe-insert heaters are listed with a choice of flange or screwplug • Special voltage
mount. Special mounting types and sizes are available on request.
• Special wattage
Many storage tanks containing high viscosity liquids require a method
• Explosion resistant terminal housings
of heating which will uniformly distribute the heat and will not cause
charring or coking. Electric insert heaters installed in pipe wells • Built-in thermostats/limits
with large surface areas in contact with the product have proven to • Special lengths
be a cost effective and virtually maintenance free solution to these
heating problems. • Special flange sizes
• Extra conduit fittings
Application
• Control systems
Heat transfer in liquids is mainly by convection as opposed to
conduction. Because of their high viscosities, heavy liquids such as Table 39 – 3" - 150 lb Flange (One Hairpin Element)
asphalt, molasses, tar, paint, wax and some oils have poor heat transfer
Insert Without T/C With ‘K’ Type T/C
at low temperatures. Std.
kW Volts Length
If these liquids require heating, careful consideration must be given to (1Ø Only)
in mm
Catalog No. Part No. Catalog No. Part No.

the rate at which heat is being introduced into the product since coking
3 74.8 1900 MXI103F3 TMP-3-103 MXIK103F3 TMP-3-103-2
of the liquid at the heating surface could spoil the entire tank contents. 208
240
Electric pipe-insert heaters eliminate the need for high maintenance 4 98.4 2500 MXI104F3 TMP-3-104 MXIK104F3 TMP-3-104-2
480
600
pumps or open flames which may present a fire hazard, especially 5 122.0 3100 MXI105F3 TMP-3-105 MXIK104F3 TMP-3-105-2
when the liquid being heated is flammable. 480
6 133.9 3400 MXI106F3133 TMP-3-106 MXIK106F3133 TMP-3-106-2
600
Refer to page B40 and page B41for detailed information on the
6 145.7 3700 MXI106F3 — MXIK106F3 —
construction and use of pipe-insert heaters. Table 38 on page B40
7 169.3 4300 MXI107F3169 TMP-3-107 MXIK107F3169 TMP-3-107-2
gives the resultant watt density (watts per sq. in. of surface area) on 2" 480
600
(51 mm) to 4" (102 mm) pipes when fitted with any one of the three basic 7 181.1 4600 MXI107F3 — MXIK107F3 —

heater types offered. 8 192.9 4900 MXI108F3 TMP-3-108 MXIK108F3 TMP-3-108-2

When heating highly viscous liquids select a pipe size large enough to 9 216.5 5500 MXI109F3 TMP-3-109 MXIK109F3 TMP-3-109-2
match the pipe surface watt density with the ability of the liquid to carry 10 240.2 6100 MXI110F3 TMP-3-110 MXIK110F3 TMP-3-110-2
480
the heat away. Table 38 on page B40 gives an explanation of watt 11 600 263.8 6700 MXI111F3 TMP-3-111 MXIK111F3 TMP-3-111-2
density which also applies to pipe heater pipe well surfaces. 12 287.4 7300 MXI112F3 TMP-3-112 MXIK112F3 TMP-3-112-2

Built-in Thermocouples and Thermostats as 13 311.0 7900 MXI113F3 TMP-3-113 MXIK113F3 TMP-3-113-2

Limit Devices 14
600
334.6 8500 MXI114F3 — MXIK114F3 —

15 358.3 9100 MXI115F3 — MXIK115F3 —

If there is even the slightest chance that the liquid level could fall below
15 425.2 10800 MXI115F3425 — MXIK115F3425 —
the uppermost surface of any pipe well, an overtemperature control is
recommended. Units listed with built‑in thermocouples are intended for
use with a Caloritech™ control system. 5 3/4" Insert Length

Explosion-Proof Housing With Externally

Adjustable Thermostat For Limit Sensing
2" Max.
6" Cold
Figure 33 End

The Type MXI heater can also be factory fitted with a built‑in thermostat Figure 34 – 3"- 150 lb Flange (One Hairpin Element)
as a limit device with the sensing bulb installed in a thermostat well.
Note that the temperature inside the pipe is much hotter than the pipe
Pipe-Insert Immersion Heaters – MX

itself and varies with the system parameters. It is recommended that

you consult the nearest Thermon Heating Systems sales office for
To Order Specify
assistance with the thermostat selection.
• Quantity • Wattage
Construction • Catalog number • Special features
The heaters are available with single hairpin element, double hairpin • Voltage
elements, or three straight elements. The double hairpin element type
can be wired in single phase or three phase, open delta. The three
element type is suitable for three phase wiring only.
The heaters can be coiled to a six-foot diameter to permit installation or
removal where space restrictions exist.

B42 Caloritech™
 5 3/4" Insert Length
6" Well
2" Max.

4 1/4"
5" Cold
End
2" Max.
6" Cold 8 7/8" Insert Length
End
Figure 37 – 2" NPT Screwplug (One Hairpin Element)
Figure 35 - 3" - 150 lb Flange (Two Hairpin Elements)

Table 40 – 3" - 150 lb Flange (Two Hairpin Elements) Table 42 – 2" NPT Screwplug (One Hairpin Element)
Std. Insert Length Without T/C With 'K' Type T/C Std. Insert Length Without T/C With ‘K’ Type T/C
kW Volts kW Volts
(1Ø Only) in mm Catalog No. Part No. Catalog No. Part No. in mm Catalog No. Part No. Catalog No. Part No.
(1Ø Only)
3 55.1 1400 MXI203F3 MXIK203F3 3 74.8 1900 MXI130P2 MTP-230-1 MXIK130P2 MTP-230-2
208
4 70.9 1800 MXI204F3 MXIK204F3 240
4 98.4 2500 MXI140P3 MTP-240-1 MXIK140P2 MTP-240-2
208 480
5 240 86.6 2200 MXI205F3 MXIK205F3 600
5 122.0 3100 MXI150P2 MTP-250-1 MXIK150P2 MTP-250-2
6 480 102.4 2600 MXI206F3 MXIK206F3
600 480
6 133.9 3400 MXI160P2 — MXIK160P2 —
600
7 118.1 3000 MXI207F3 MXIK207F3
— —
8 133.9 3400 MXI208F3 MXIK208F3

10 165.4 4200 MXI210F3 MXIK210F3 6" Well

2" Max.
12 196.9 5000 MXI212F3 MXIK212F3
480 4 1/4"
600
14 228.3 5800 MXI214F3 MXIK214F3
5" Cold
16 259.8 6600 MXI216F3 MXIK216F3 End
8 7/8" Insert Length

Figure 38 – 2" NPT Screwplug - Two Hairpin Elements

5 3/4" Insert Length

Table 43 – 2" NPT Screwplug (Two Hairpin Elements)

Std. Insert
Without T/C With 'K' Type T/C
kW Volts Length

2" Dia. Max. (1Ø Only) in mm Catalog No. Part No. Catalog No. Part No.
6" Cold
3 208 74.8 1900 MXI130P2 MTP-230-1 MXIK130P2 MTP-230-2
End
4 240 98.4 2500 MXI140P3 MTP-240-1 MXIK140P2 MTP-240-2
480
Figure 36 – 3" - 150 lb Flange (Three Straight Elements) 5 600 122.0 3100 MXI150P2 MTP-250-1 MXIK150P2 MTP-250-2

480
6 133.9 3400 MXI160P2 — MXIK160P2 —
600

Table 41 – 3" - 150 lb Flange (Three Straight Elements)

Std. Insert Length Without T/C With 'K' Type T/C
kW Volts 6" Well
in mm Catalog No. Part No. Catalog No. Part No. 2" Dia. Max.
(1Ø Only)

2 45.3 1150 MXI302F3 MXIK302F3 4 1/4"

3 208 64.0 1625 MXI303F3 MXIK303F3 5" Cold

240 End
4 82.7 2100 MXI304F3 MXIK304F3
480 8 7/8" Insert Length
5 600 101.4 2575 MXI305F3 MXIK305F3
Figure 39 – 2" NPT Screwplug (Three Straight Elements)
6 120.1 3050 MXI306F3 MXIK306F3 MX – Pipe-Insert Immersion Heaters
7 138.8 3525 MXI307F3 MXIK307F3

8 157.5 4000 MXI308F3 MXIK308F3 Table 44 – 2" NPT Screwplug (Three Straight Elements)
— —
9 176.2 4475 MXI309F3 MXIK309F3 Std. Insert Length Without T/C With 'K' Type T/C
kW Volts
10 194.9 4950 MXI310F3 MXIK310F3 (1Ø Only) in mm Catalog No. Part No. Catalog No. Part No.
480
11 213.6 5425 MXI311F3 MXIK311F3 2 45.3 1150 MXI320P2 MXIK320P2
600
12 232.3 5900 MXI312F3 MXIK312F3 3 64.0 1625 MXI330P2 MXIK330P2
208
240
13 251.0 6375 MXI313F3 MXIK313F3 4 82.7 2100 MXI340P2 — MXIK340P2 —
480
600
14 269.7 6850 MXI314F3 MXIK314F3 5 101.4 2575 MXI350P2 MXIK350P2

15 288.4 7325 MXI315F3 MXIK315F3 6 120.1 3050 MXI360P2 MXIK360P2

Caloritech™ B43
 Flanged Pipe
Heaters - FPH
Caloritech™ FPH Series Flanged Pipe Insert Heaters consist of closely spaced insert pipes mounted
to a common flange. Each pipe in the flange is fitted with an independent heavy duty alloy sheathed
heating element. The insert pipes and flange provide the heater with a sealed installation, keeping
the elements from contacting the fluid in the tank. Heater elements are individually removable in the
event of servicing without draining the tank.
The FPH is suited to applications requiring a higher kW rating than can be achieved with individual
pipe insert heaters. This type of heater is particularly suitable for liquid heating applications requiring
low watt densities such as in large bunker oil storage tanks.

Application
with single hairpin elements, double hairpin elements, triple hairpin
Flanged pipe heaters are uniquely designed to heat storage tanks elements or three straight elements.
containing highly viscous, corrosive or heat sensitive materials.
Moisture resistant and/or explosion resistant terminal housings are
High viscosity, heavy liquids such as asphalt, molasses, tar, paint, wax available for all flanged pipe insert heater sizes.
and some oils have poor heat transfer at low temperatures.
Caloritech™ manufactures standard and custom designed control
For these liquids, careful consideration must be given to the rate of panels, engineered to match the specific requirements of tank heating
heat transfer into the product since boiling and coking of the liquid at systems. See Section D for listings of CPA, CPB and CPP panels.
the heating surface can occur, spoiling tank contents and shortening
heater life. Special Features
FPH heaters are specifically engineered to reduce overall watt density • Custom voltage
by maximizing pipe surface area. The large surface area allows for
• Custom wattage
greater kW ratings while maintaining low surface temperatures and
controlled heat transfer. • Custom Materials
Flanged Pipe Heaters – FPH

• Explosion resistant terminal housings

Construction • Built-in thermostat/limits
Standard heaters listed utilize 2", 2 1/2" or 3" SCH.40 steel pipe welded
• Custom lengths
to a 150 lb ANSI rated steel flange. Stainless steel construction is
available depending on the application. Heater sizes and ratings are • Various flange sizes
specified based on flange layouts maximizing pipe surface area. • Control systems
FPH heaters use heavy duty alloy sheathed elements fitted to a 2" or • Partial U-stamp
2 ½" NPT screwplug for single pipe insert heaters or networked inside
• Watt densities available below 5 W/in²
the terminal box for units with multiple pipe inserts. Heaters are available

B44 Caloritech™
Selection
Flanged pipe insert heaters are listed in ascending flange size. Three specific watt densities are listed although
additional watt densities are available through special order.
Flanged pipe insert heaters should be selected based on required heating load, flange size, pipe insert length
and the maximum watt density for the application.
Standard heaters are constructed with a moisture resistant terminal housing. Optional explosion resistant
terminal housings are available.

Table 47 – 4" 150 lb (Steel Flange)

‘F’ Dia. ‘E’ Holes
on a ‘C’ B.C. Pipe Length Std. Pipe Surface
G
'B' Voltages Watt Density
kW Catalog No.
208, 240,
in mm W/in² W/cm²
480, 600
‘D’ Dia. 11 140 3556 FPH111F4140
High Density
8 105 2667 FPH108F4105
7.5 W/in² 7.5 1.2
7 90 2286 FPH107F490
(1.2 W/cm²)

A B 5 60 1524 FPH105F460

7 140 3556 FPH107F4140

Medium
Figure 40
Density 5 105 2667 FPH105F4105
1 or 3 Phase 5.0 0.8
5 W/in² 5 90 2286 FPH105F490
Table 45 –3" to 4" Flange Heater Dimensions (0.8 W/cm²)
3 60 1524 FPH103F460
Flange

Flange
Rating

4 140 3556 FPH104F4140

Size

A C D F G
Holes

Low Density
E

3 105 2667 FPH103F4105

3 W/in² 3.0 0.5
in lb in mm in mm in mm in mm in mm 3 90 2286 FPH103F490
(0.5 W/cm²)
150 6.000 152 7.500 191 4 0.750 19 0.938 24
2 60 1524 FPH102F460
3
300 6.625 168 8.250 210 8 0.875 22 1.125 29
9.625 244
150 7.500 191 9.000 229 8 0.750 19 0.938 24
4
300 7.875 200 10.000 254 8 0.875 22 1.250 32 To Order Specify
• Quantity • Wattage
Table 46 – 3" 150 lb (Steel Flange) • Catalog number • Special features
Pipe Length Std. Pipe Surface • Voltage
'B' Voltages Watt Density
kW Catalog No.
208, 240,
in mm W/in² W/cm²
480, 600
7 140 3556 FPH107F3140
High
Density 5 105 2667 FPH105F3105
7.5 1.2
7.5 W/in² 5 90 2286 FPH105F390
(1.2 W/cm²)
3 60 1524 FPH103F360

5 140 3556 FPH105F3140

Medium
Density 3 105 2667 FPH103F3105
1 or 3 Phase 5.0 0.8
5 W/in² 3 90 2286 FPH103F390
(0.8 W/cm²)
2 60 1524 FPH102F360

3 140 3556 FPH103F3140

Low Density
FPH – Flanged Pipe Heaters

2 105 2667 FPH102F3105

3 W/in² 3.0 0.5
2 90 2286 FPH102F390
(0.5 W/cm²)
1 60 1524 FPH101F360

Caloritech™ B45
 Table 48 – 5" to 10" Flange Heater Dimensions
‘F’ Dia. ‘E’ Holes
Flange

Flange
Rating
Size

A C D F G on a ‘C’ B.C.D.

Holes
G

E
in lb in mm in mm in mm in mm in mm
150 8.500 216 10.000 254 8 0.938 24
5
300 9.250 235 11.000 279 8 1.375 35 ‘D’ Dia.
0.875 22
150 9.500 241 11.000 279 8 1.000 25
6
300 10.625 270 12.500 318 12 1.438 37
7.000 178
150 11.750 298 13.500 343 8 0.875 22 1.125 29
8
300 13.000 230 15.000 381 12 1.000 25 1.625 41 A B

150 14.250 362 16.000 406 12 1.000 25 1.188 30

10
300 15.250 387 17.500 445 16 1.125 29 1.875 48

Table 49 – 5" 150 lb (Steel Flange) Table 51 – 8" 150 lb (Steel Flange)

Pipe Length Std. Pipe Surface Pipe Length Std. Pipe Surface
'B' Voltages Watt Density 'B' Voltages Watt Density
kW Catalog No. kW Catalog No.
208, 240, 208, 240,
in mm W/in² W/cm² in mm W/in² W/cm²
480, 600 480, 600
11 140 3556 FPH111F5140 22 140 3556 FPH322F8140
High High
Density 8 105 2667 FPH108F5105 Density 16 105 2667 FPH316F8105
7.5 1.2 7.5 1.2
7.5 W/in² 7 90 2286 FPH107F590 7.5 W/in² 15 90 2286 FPH315F890
(1.2 W/cm²) (1.2 W/cm²) 10 60 1524 FPH310F860
5 60 1524 FPH105F560

7 140 3556 FPH107F5140 15 140 3556 FPH315F8140

Medium Medium
Density 5 105 2667 1 or 3 FPH105F5105 Density 11 105 2667 1 or 3 FPH311F8105
5.0 0.8 5.0 0.8
Phase Phase
5 W/in² 5 90 2286 FPH105F590 5 W/in² 10 90 2286 FPH310F890
(0.8 W/cm²) 3 60 1524 FPH103F560
(0.8 W/cm²) 6 60 1524 FPH306F860
4 140 3556 FPH104F5140 9 140 3556 FPH309F8140
Low Low
Density 3 105 2667 FPH103F5105 Density 7 105 2667 FPH307F8105
3.0 0.5 3.0 0.5
3 W/in² 3 90 2286 FPH103F590 3 W/in² 6 90 2286 FPH306F890
(0.5 W/cm²) 2 60 1524 FPH102F560 (0.5 W/cm²) 4 60 1524 FPH304F860

Table 50 – 6" 150 lb (Steel Flange) Table 52 – 10" 150 lb (Steel Flange)
Pipe Length Std. Pipe Surface Pipe Length Std. Pipe Surface
'B' Voltages Watt Density 'B' Voltages Watt Density
kW Catalog No. kW Catalog No.
208, 240, 208, 240,
in mm W/in² W/cm² in mm W/in² W/cm²
480, 600 480, 600
11 140 3556 FPH111F6140
High High 58 240 6096 FPH358F10240
Density 8 105 2667 FPH108F6105 Density 34 140 3556 FPH334F10140
7.5 1.2 7.5 1.2
7.5 W/in² 7 90 2286 FPH107F690 26 105 2667 FPH326F10105
7.5 W/in²
(1.2 W/cm²) 5 60 1524 FPH105F660 (1.2 W/cm²) 22 90 2286 FPH322F1090
7 140 3556 FPH107F6140
Medium Medium 38 240 6096 FPH338F10240
Density 5 105 2667 1 or 3 FPH105F6105 Density 22 140 3556 FPH322F10140
5.0 0.8 1 or 3
Phase 5.0 0.8
5 W/in² 5 90 2286 FPH105F690 16 105 2667 Phase FPH316F10105
5 W/in²
(0.8 W/cm²) 3 60 1524 FPH103F660 (0.8 W/cm²) 15 90 2286 FPH315F1090
4 140 3556 FPH104F6140
Low Low 22 240 6096 FPH322F10240
Density 3 105 2667 FPH103F6105 Density 13 140 3556 FPH313F10140
3.0 0.5 3.0 0.5
Flanged Pipe Heaters – FPH

3 W/in² 3 90 2286 FPH103F690 10 105 2667 FPH310F10105

3 W/in²
(0.5 W/cm²) 2 60 1524 FPH102F660 (0.5 W/cm²) 9 90 2286 FPH309F1090

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

B46 Caloritech™
Table 53 – 12" to 20" Heater Dimensions Table 56 – 16" 150 lb (Steel Flange)
Flange

Flange
Rating
Pipe Length Std. Pipe Surface
Size

E Holes
A C D F G 'B' Voltages Watt Density
kW Catalog No.
208, 240,
in lb in mm in mm in mm in mm in mm in mm W/in² W/cm²
480, 600
150 17.000 432 19.000 483 12 1.000 25 1.250 32 High 160 240 6096 FPH12160F16240
12
300 17.750 451 20.500 524 16 1.250 32 2.000 51 Density
94 140 3556 7.5 1.2 FPH1294F16140
150 18.750 476 21.000 533 12 1.375 35 1.375 35
7.5 W/in²
14 (1.2 W/cm²) 70 105 2667 FPH1270F16105
300 20.250 514 23.000 584 20 1.250 32 2.125 54
Medium 105 240 6096 FPH12105F16240
150 21.250 540 23.500 597 16 1.125 29 1.438 37 Density
16 9.000 229 62 140 3556 1 or 3 FPH1262F16140
5.0 0.8
300 22.500 572 25.500 648 20 1.375 35 2.250 57 Phase
5 W/in²
(0.8 W/cm²) 46 105 2667 FPH1246F16105
150 22.750 578 25.000 635 16 1.250 32 1.563 40
18
Low 64 240 6096 FPH1264F16240
300 24.750 629 28.000 711 24 1.375 35 2.375 60
Density
150 25.000 635 27.500 699 20 1.250 32 1.688 43 36 140 3556 3.0 0.5 FPH1236F16140
20 3 W/in²
300 27.000 686 30.500 775 24 1.375 35 2.500 64 (0.5 W/cm²) 28 105 2667 FPH1228F16105

Table 54 – 12" 150 lb (Steel Flange)

Table 57 – 18" 150 lb (Steel Flange)
Pipe Length Std. Pipe Surface
'B' Voltages Watt Density Pipe Length Std. Pipe Surface
kW Catalog No. 'B' Voltages Watt Density
kW Catalog No.
208, 240,
in mm W/in² W/cm² 208, 240,
480, 600 in mm W/in² W/cm²
480, 600
94 240 6096 FPH794F12240
High High 185 240 6096 FPH14185F18240
Density 54 140 3556 FPH754F12140 Density
7.5 1.2 110 140 3556 1.2 1.2 FPH14110F18140
7.5 W/in² 40 105 2667 FPH740F12105
7.5 W/in²
(1.2 W/cm²) 34 90 2286 FPH734F1290 (1.2 W/cm²) 82 105 2667 FPH1482F18105

62 240 6096 FPH762F12240 Medium 125 240 6096 FPH14125F18240

Medium
Density 36 140 3556 FPH736F12140 Density 1 or 3
1 or 3 72 140 3556 5.0 0.8 FPH1472F18140
5.0 0.8 Phase
Phase 5 W/in²
5 W/in² 26 105 2667 FPH726F12105
(0.8 W/cm²) (0.8 W/cm²) 54 105 2667 FPH1454F18105
22 90 2286 FPH722F1290

36 240 6096 FPH736F12240 Low 74 240 6096 FPH1474F18240

Low Density
Density 22 140 3556 FPH722F12140 44 140 3556 3.0 5.0 FPH1444F18140
3.0 0.5 3 W/in²
3 W/in² 16 105 2667 FPH716F12105
(0.5 W/cm²) 32 105 2667 FPH1432F18105
(0.5 W/cm²) 14 90 2286 FPH714F1290

Table 55 – 14" 150 lb (Steel Flange) Table 58 – 20" 150 lb (Steel Flange)

Pipe Length Std. Pipe Surface

Pipe Length Std. Pipe Surface
'B' Voltages Watt Density
'B' Voltages Watt Density kW Catalog No.
kW Catalog No.
208, 240,
208, 240, in mm W/in² W/cm²
in mm W/in² W/cm² 480, 600
480, 600
High 110 240 6096 FPH7110F14240
High 255 240 6096 FPH19255F20240
Density Density
66 140 3556 FPH766F14140 145 140 3556 7.5 1.2 FPH19145F20140
7.5 1.2
7.5 W/in² 7.5 W/in²
(1.2 W/cm²) 50 105 2667 FPH750F14105 (1.2 W/cm²) 110 105 2667 FPH19110F20105

Medium 76 240 6096 FPH776F14240 Medium 170 240 6096 FPH19170F20240

Density Density 1 or 3
44 140 3556 1 or 3 FPH744F14140 98 140 3556 5.0 0.8 FPH1998F20140
5.0 0.8 Phase
5 W/in² Phase 5 W/in²
32 105 2667 FPH732F14105 (0.8 W/cm²) 74 105 2667 FPH1974F20105
(0.8 W/cm²)
Low 44 240 6096 FPH744F14240 Low 100 240 6096 FPH19100F20240
Density Density
FPH – Flanged Pipe Heaters

26 140 3556 FPH726F14140 58 140 3556 3.0 0.5 FPH1958F20140

3.0 0.5
3 W/in² 3 W/in²
(0.5 W/cm²) 20 105 2667 FPH720F14105 (0.5 W/cm²) 44 105 2667 FPH1944F20105

To Order Specify
• Quantity • Wattage
• Catalog number • Special features
• Voltage

Caloritech™ B47
 Gain & Gate Heaters
- MXS & WXS
Gain & Gate Heaters – MXS & WXS

B48 Caloritech™
NOTES
NOTES
Warranty : Under normal use the Company warrants to
WARRANTY No warranty applies to paint finishes except for manufacturing defects
the purchaser that defects in material or workmanship will be apparent within 30 days from the date of installation.
repaired or replaced without charge for a period of 18 months The Company neither assumes nor authorizes any person to assume for it
from date of shipment, or 12 months from the start date of any other obligation or liability in connection with the product(s).
operation, whichever expires first. Any claim for warranty must
The Purchaser agrees that all warranty work required after the initial
be reported to the sales office where the product was purchased
commissioning of the product will be provided only if the Company
for authorized repair or replacement within the terms of this
has been paid by the Purchaser in full accordance with the terms and
warranty.
conditions of the contract.
Subject to State or Provincial law to the contrary, the Company
The Purchaser agrees that the Company makes no warranty or
will not be responsible for any expense for installation, removal
guarantee, express, implied or statutory, (including any warranty of
from service, transportation, or damages of any type whatsoever,
merchantability or warranty of fitness for a particular purpose) written
including damages arising from lack of use, business interruptions,
or oral, of the Article or incidental labour, except as is expressed or
or incidental or consequential damages.
contained in the agreement herein.
The Company cannot anticipate or control the conditions of
product usage and therefore accepts no responsibility for LIABILITY: Technical data contained in the catalog or on the
the safe application and suitability of its products when used website is subject to change without notice. The Company reserves
alone or in combination with other products. Tests for the the right to make dimensional and other design changes as required.
safe application and suitability of the products are the sole The Purchaser acknowledges the Company shall not be obligated
responsibility of the user. to modify those articles manufactured before the formulation of the
changes in design or improvements of the products by the Company.
This warranty will be void if, in the judgment of the Company,
the damage, failure or defect is the result of: The Company shall not be liable to compensate or indemnify the
Purchaser, end user or any other party against any actions, claims,
• Vibration, radiation, erosion, corrosion, process
liabilities, injury, loss, loss of use, loss of business, damages, indirect
contamination, abnormal process conditions, temperature
or consequential damages, demands, penalties, fines, expenses
and pressures, unusual surges or pulsation, fouling,
(including legal expenses), costs, obligations and causes of action of
ordinary wear and tear, lack of maintenance, incorrectly
any kind arising wholly or partly from negligence or omission of the
applied utilities such as voltage, air, gas, water, and others
user or the misuse, incorrect application, unsafe application, incorrect
or any combination of the aforementioned causes not
storage and handling, incorrect installation, lack of maintenance,
specifically allowed for in the design conditions or,
improper maintenance or improper operation of products furnished
• Any act or omission by the Purchaser, its agents, servants by the Company.
or independent contractors which for greater certainty, but
not so as to limit the generality of the foregoing, includes
physical, chemical or mechanical abuse, accident,
improper installation of the product, improper storage
and handling of the product, improper application or the
misalignment of parts.

Edmonton Oakville Orillia Houston Denver

1-780-466-3178 1-800-410-3131 1-877-325-3473 1-855-219-2101 1-855-244-3128
F 780-468-5904 1-905-829-4422 1-705-325-3473 1-281-506-2310 1-303-979-7339
5918 Roper Road F 905-829-4430 F 705-325-2106 F 281-506-2316 F 303-979-7350
Alberta, Canada T6B 3E1
Warranty

Caloritech™ B51
 As a leader in advanced heating and filtration solutions with facilities across North America, Thermon Heating Systems
manufactures six of the top brands in industrial heating in addition to a comprehensive line of engineered industrial
filtration products including:

Cata-Dyne™ is the industry standard in infrared gas catalytic heaters,

enclosures, pipeline systems and accessories. Customers across a wide range
of industries rely on Cata-Dyne™ to supply them with safe, reliable, efficient and
versatile infrared catalytic heating equipment for a variety of applications in both
hazardous and non-hazardous environments.

Ruffneck™ is renowned for its rugged, reliable and versatile heavy-duty explosion-proof
heaters, heating systems and heating accessories. Ruffneck™ has a long and proud
history of supplying quality heating products for the harshest industrial environments to a
worldwide customer base for over 30 years. Ruffneck™ is well-known in the industry for
its “ship the heat in a week” policy, where 95% of all standard orders are shipped within
one week of order placement.

3L Filters™ has satisfied the most demanding industrial filtration requirements

for over 40 years. A broad range of standard and custom products includes
liquid filters, strainers, separators, pressure vessels, and engineered products
and systems. 3L Filters™ has special expertise for nuclear, petrochemical, water
treatment and environmental applications.

Caloritech™ electric heaters, heating elements and heating accessories are well-known
in the industry for their quality, reliability, performance and versatility. In addition to
standard “off the shelf” industrial heaters and heating systems components, Caloritech™
also offers engineered heating solutions custom designed, manufactured and tested
to satisfy customer specifications. No matter what your application or environment,
Caloritech™ has a solution to fit your heating needs.

Fastrax® has manufactured railroad track and switch heating since 1995. Fastrax®
engineers complete heating packages for the rail industry. Fastrax® track and
switch heaters are designed to provide the most efficient heat transfer on rail
equipment and components for the coldest environments. In addition to heaters,
Fastrax® manufactures fully automatic energy saving controls to complete the rail
heating system.

Norseman™ is the most technologically advanced line of explosion-proof electric

air heaters and heating accessories, including both forced air heaters and natural
convection heaters, as well as unit heaters, panel heaters and thermostats. Norseman™
offers innovative, low maintenance solutions for a wide range of applications in a variety
of industrial and commercial environments. Custom engineered heaters or heating
systems are available for specialized applications.

Edmonton, AB Oakville, ON
Visit www.thermon.comOrillia, ON
for detailed Houston, TX
product information. Denver, CO
Head Office 1-800-410-3131 1-877-325-3473 1-855-219-2101 1-855-244-3128
Edmonton, AB
1-800-661-8529 Oakville, ON
905-829-4422 (705)Orillia,
325-3473ON (281) Houston,
506-2310 TX Denver,
(303) CO
979-7339
1-800-661-8529
780-466-3178 1-800-410-3131
F 905-829-4430 1-877-325-3473
F 705-325-2106 1-855-219-2101
F 281-506-2316 1-855-244-3128
F 303-979-7350
780-466-3178
F 780-468-5904 905-829-4422 705-325-3473 281-506-2310 303-979-7339
F 780-468-5904 F 905-829-4430 F 705-325-2106 F 281-506-2316 F 303-979-7350
Printed in Canada M40411-001B.Rev.6.01
Printed in Canada M30410-001.Rev.3.01