2 (A) - TAC32 Manual
2 (A) - TAC32 Manual
TK
ThyssenKrupp Elevator
Americas Business Unit
This document is for Internal Use Only.
Every attempt has been made to ensure that this documentation is as accurate and up-to-date
as possible. However, ThyssenKrupp Elevator assumes no liability for consequences, directly
or indirectly, resulting from any error or omission. The material contained herein is subject to
revision, and ThyssenKrupp Elevator makes every effort to inform its product users of these
revisions as they occur. Please report any problems with this manual to the Technical
Publications Department.
By receipt of this manual (ordered through TEnet), you hereby attest that you are an
employee of ThyssenKrupp Elevator or one of its authorized affiliates. Upon termination of
employment for any reason, all printouts of this or any manual will be surrendered to your
supervisor, and any computer on which the manual has been downloaded will be presented
to your supervisor for removal of the manual.
This manual has been designed to provide knowledge you may apply to the service and
maintenance of the product identified. The text and graphics contained herein are to be
used for reference only and are not to be used in place of job prints or manuals. When
working on a job, always use the correct prints and manuals specified for that equipment.
All reasonable attempts have been made to ensure that the manuals are accurate and up-
to-date. However, ThyssenKrupp Elevator assumes no liability for consequences, directly or
indirectly, resulting from any error or omission.
• When this material is revised, the Technical Publications Department will make every
effort to send updated information to the recipient of this manual.
• If any mailing information changes, please update your records at: TEnet> Technical
Information > Technical Publications> Publication Ordering
TK
ThyssenKrupp Elevator
Americas Business Unit
This page
intentionally
left blank.
TAC32 Controller Installation
TAC32 Controller
Installation Procedures
Warning
All drawings and information herein are the proprietary property of ThyssenKrupp Elevator and are
loaned subject to return on demand and must not be made public or copied, nor used, directly or
indirectly, in any manner detrimental to the interest of ThyssenKrupp Elevator.
Every attempt has been made to ensure that this manual is as accurate and up-to-date as possible.
However, ThyssenKrupp Elevator assumes no liability for consequences resulting from any error or
omission. Please report any problems with this manual to the Technical Publications Department.
Introduction
The pages of the TAC32 Controller Installation Procedures are identified as follows:
Introductory Pages: The section number (1), followed by a dash and a sequential capital letter. Example: 1-A.
Technical Information Section: The section number (1) followed by a dash and a sequential page number. Example: 1-1.
Figures and Tables are identified in sequential order, Table 1, Table 2,...etc.
Revision Bars: Each revised page included in this manual will have a vertical line (change bar) to the left of the text that has been
added or changed. The example at the left of this paragraph shows the size and position of the revision change bar.
Each procedure should be read carefully and completely before starting that procedure. Give special attention to all Cautions and
Warnings; see the Safety Precautions section for details. Follow all procedures in the order written.
All test equipment, supplies, and parts should be on hand prior to starting the Installation procedures. These should be
maintained in or near the machine room for future use.
ALL Standard Safety Precautions must be followed on the job site. See the Safety Precautions pertaining to TAC32 equipment.
Safety Precautions
IMPORTANT! Read this page before any work is performed on elevator equipment. The
procedures contained in this manual are intended for the use of qualified
elevator personnel. In the interest of your personal safety and the safety of
others, do not attempt any procedure that you are not qualified to perform.
All procedures must be accomplished in accordance with the applicable rules in the latest edition of
the National Electrical Code, the latest edition of ASME A17.1, and any governing local codes.
General Safety
Before applying power to the controller, check that all factory wire connections
are tight on relays, contactors, fuse blocks, resistors, and terminals on cards and
DIN rail terminals. Connections loosened during shipment may cause damage or
intermittent operation.
Other specific warnings and cautions are found where applicable and do not appear in this sum-
mary. See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program
Manual and the Elevator Industry Field Employees’ Safety Handbook for electrical equipment
safety information on installation and service.
Electrical Safety All wiring must be in accordance with the National Electrical Code and be consistent with all state
and local codes.
To avoid fire hazards, use only a fuse of the correct type, voltage, and current rating. See the job
specific drawings sheet (Power Supplies) for fusing information.
Electric shocks can cause personal injury or loss of life. Circuit breakers, switches, and fuses may
not disconnect all power to the equipment. Always refer to the wiring diagrams. Whether the AC
supply is grounded or not, high voltage will be present at many points.
Printed circuit boards may be damaged if removed or installed in the circuit while applying power.
Before installation and/or removing printed circuit boards, secure all power.
Always store and ship printed circuit cards in separate static bags.
Always refer to manufacturers’ instruction book for proper test equipment operation and adjust-
ments.
When Power Is On
To avoid personal injury, do not touch exposed electrical connections or components while power is
ON.
Mechanical Safety See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program Manual and
the Elevator Industry Field Employees’ Safety Handbook for mechanical equipment safety informa-
tion on installation and service.
IMPORTANT! Read this page before working with electronic circuit boards.
Elevator control systems use a number of electronic cards to control various functions of the
elevator. These cards have components that are extremely sensitive to static electricity and are
susceptible to damage by static discharge.
Immediate and long-term operation of an electronic-based system depends upon the proper
handling and shipping of its cards. For this reason, the factory bases warranty decisions on the
guidelines below.
Handling • Cards shipped from the factory in separate static bags must remain in the bags until time for
installation.
• Anti-static protection devices, such as wrist straps with ground wire, are required when
handling circuit boards.
• Cards must not be placed on any surface without adequate static protection.
• Only handle circuit cards by their edges, and only after discharging personal static electricity to
a grounding source. DO NOT touch the components or traces on the circuit card.
• Extra care must be taken when handling individual, discrete components such as EPROMS
(which do not have circuit card traces and components for suppression).
Failure to adhere to the above guidelines will VOID the card warranty!
Upon arrival of the equipment, inspect it for damage. Promptly report all visible damage to the
carrier. All shipping damage claims must be filed with the carrier.
Storing
During storage in a warehouse or on the elevator job site, precautions should be taken to protect
the equipment from dust, dirt, moisture, and temperature extremes.
This page
intentionally
left blank.
Contents
Page
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
TAC32 Installation
Preliminary Installation
Refer to the ThyssenKrupp Installer’s Manual to install the following components:
• Rail brackets and rails
• Pit channels, jack, and buffers
• Car sling and platform
• Power unit / Controller
• Oil line
• Use the proper door operator manual for the job specific door operator.
Do not apply power to the door operator until instructed to do so.
3. Confirm that connectors 19, 20, and 21 are removed at the IOD board.
4. Measure the AC voltage phase to the phase at the incoming line of the mainline disconnect,
and record the values for each phase.
5. Locate the controller data tag, and compare the AC design voltage with the line voltage values
recorded in the step above. The line voltage(s) should be the same + / - 10%.
Resolve any discrepancies found in the previous steps before continuing. Failure to
do so may result in catastrophic equipment failure.
6. Pipe and install power from the mainline disconnect to the controller.
Note: Conduit for the wires from the mainline disconnect must be installed on the same side of the
controller cabinet as the motor starter.
Mainline
Disconnect
Power to
Controller
UPS is NOT in
the AC circuit
AC
Receptacle
is connected
to AC Plug
7. Use an orange temporary run jumper to connect EPD1 and EPD2 (located in the services
panel, on the top of the controller). See Figure 3.
Notes:
• The EPD1 / EPD2 jumper should only be removed if the job is equipped with a UPS (for
battery lowering), the job has been adjusted, and the UPS is installed in the circuit.
EPD1 / EPD2
Connected
Jumpers
Temporary Operation
Only connect the official ThyssenKrupp Pendant Station (Runbug), Part Number
9817323 for temporary operation. The pendant station connects directly to the
TAC32 IOD board (bottom left corner) at the connector labeled RUNBUG.
Runbug Set Up • For Electronic Starters - Confirm that there are factory installed orange temporary run
jumpers between MUTS / USS1 and 134 / MCC1. See Figure 4.
• For Across The Line Starters - Confirm that there are factory installed orange temporary
run jumpers between 134 / MCC1 and USS1. See Figure 5.
.
TR4 9:4 ?:? FROM XFMR1 OR UPS
AC2 AC2
AC2
TR3 9:3 ?:? FROM XFMR1 OR UPS
AC1SC AC1
?A
SAFSP SAFCPU
RUN/STOP
?:?
ON/OFF 102
KEYSWITCH BYPASSED
MACHINE-ROOM BYPASSED
EPD's
RUN/STOP
107
TR1 107
2 - POWER - 3
TR2 9:2
SCG2 1 -
UPTOSPEED
REMOTE 5 - - 6
INSPECTION
(RUNBUG)
FAULT
?:? 7 8
P24 - -
MCF
INPUT x1 SOFT START
MCF
CPU
MUTS
ADD WHEN
INPUT x1
MUTS ON RUN-BUG
CPU
USS1
UP SLOW
USS1
USS2
DOWN SLOW
DSS1
DSS2
AC2
AC2
IOD
Runbug Set Up
(continued)
TR2 9:2
SCG2 MCE MC2AUX MC1AUX
INPUT x1 MCE 13 14 13 14
REMOTE
CPU
INSPECTION
(RUNBUG) MCD
MC2AUX MC1AUX
INPUT x1 MCD 21 22 21 22
CPU
?:?
P24
MCF
INPUT x1 MCF
CPU
ADD WHEN
MUTS ON RUN-BUG
INPUT x1 MUTS
CPU USS1
USS1 UP SLOW
USS2
DSS1 DOWN SLOW
DSS2
TSRCPU
SCG2
AC2
AC2
IOD
Runbug Set Up
(continued) 8. Remove the plug at connector 16 on the IOD board. See Figure 6.
Connector 9A
Connector 16
Connector 9
10. Use a volt meter on the AC mode, and confirm the voltage between X1 and X4 of T1 is
120 VAC =/ – 10%.
If the voltage is +/- 10%, do not continue until this issue is resolved.
Runbug Set Up
(continued) 13. Remove connector 9A, located at the bottom left corner of the IOD board.
Note: Be sure to save connector 9A as it will be reinstalled after temporary operation.
14. Install the RUNBUG plug at connector 9 of the IOD board. See Figure 7.
RUNBUG
Plug
15. Fill the power unit oil reservoir with the appropriate oil for this job.
Detail A
AC
See Detail A
1. Confirm that the electronic starter is energized and the LCD displays “MOTOR STATUS
STOPPED.” See Figure 9.
2. If the LCD displays any message other than “MOTOR STATUS STOPPED,” consult the trouble-
shooting section of the 72DV Starter manual.
Scroll Up Button
1. From the Motor Status Menu, press the LEFT ARROW key. The STATUS menu displays.
4. Press the RIGHT ARROW key again to access the value. Press the UP OR DOWN ARROW key to
adjust the value of the flashing digit. Press the RIGHT ARROW key to move to the next digit.
5. Be certain that the values are correct, then press the LEFT ARROW key to save the values and
exit STARTING AMPS.
Note: The Overload Current should equal the nameplate Full Load AMP's (FLA).
1. From the MOTOR STATUS menu, press the LEFT ARROW key. The STATUS menu displays.
4. Press the DOWN ARROW key until OVERLOAD AMPS appears in the display.
6. Be certain that the values are correct, then press the LEFT ARROW key to save the values and
exit OVERLOAD AMPS.
1. See Table 1 or Table 2 on page 17 to determine the overload current setting based on motor
horsepower and voltage or nameplate amps.
2. Set the full load amps adjustment dial to the overload current setting from Step 1. See
Figure 10.
Overload Specifications
Mechanical Starter
Set Up with ESP100
Overloads
(continued)
IMPORTANT! Swapping motor leads to correct motor rotation will result in a motor wiring fault. Motor
rotation is controlled through adjustments in the starter and the line input to the starter.
2. Momentarily press the UP and SAFE buttons on the temporary run box and observe the
direction of the motor rotation (clockwise rotation is standard for ThyssenKrupp equipment
when viewed from the shaft end). If the motor rotation is correct, continue to Step 6.
• For Electronic Starters - Change the line rotation setting in the starter.
a. Press the LEFT ARROW KEY once. The STATUS menu appears.
b. Press the DOWN ARROW KEY two (2) times to display the PARAMETERS menu.
f. Press the UP ARROW KEY for CBA, or the DOWN ARROW KEY for ABC.
h. Press the UP ARROW KEY to accept the value, or the DOWN ARROW KEY to reject the
change.
Note: If the wrong value is accepted, repeat Steps e. through h.
Mechanical Starter
Set Up with ESP100
Overloads
(continued) 4. Verify the correct motor wiring. See Figure 11.
5. Check the motor rotation direction. If the direction is incorrect or if the motor is making
loud sounds, swap two phase leads at the disconnect.
I2/ I3 Valve The I2/I3 Valve is factory preset, assembled on the power unit, and has been tested and adjusted.
The factory presets (attached inside controller) ensure movement of the car and also reduce final
adjustment time. See the I2/I3 Valve Manual–Preliminary Settings–to check and adjust the low
pressure settings for job operation. Begin with the Final Adjustments Section once the job is
installed and high speed is desired.
Note: The I2/I3 Valve requires a minimum static system pressure of 90 PSI to function properly.
See the following installation drawings for the proper selector tape and box:
• Formed Rail Selector Tape on Page 24 / Formed Rail Selector Box on Page 25
• T-Rail Selector Tape on Page 26 / T-Rail Selector Box on Page 27
• AMEE G Selector Tape on Page 28 / AMEE G Selector Box on Page 29
Required materials:
• 1 - Selector tape (net travel + 12’ long)
• 6 - Rail clips and mounting hardware
• Tape mounting brackets and hardware as shown in the selector tape drawings
The Selector Tape is constructed of spring steel. Use EXTREME CAUTION when
cutting the band holding the selector tape onto the spool.
The Selector Tape MUST be handled carefully. If allowed to kink, the entire tape
must be replaced.
2. Attach the selector tape to the top tape support bracket; Use two (2) clamping plates with
3 bolts and hardware to loop the tape over the bracket as shown. See Figure 12.
Note: The loop should be a minimum of 6” at its widest point.
Selector Tape
Mounting
(continued) Bottom Tape Mounting Bracket
1. Use the proper selector tape installation drawing, and locate all components for the bottom
tape mounting bracket and switch/spring assembly.
2. Use both shim plates from the shim kit to assemble the switch.
3. Mount the switch to the bottom tape mounting bracket of the proper rail (Omega, T, AMEE G).
4. Assemble the yoke bolt kit. See Figure 13.
5. Use the clevis pin (located in the middle switch arm hole), attach the pin to the switch activating
arm, and install the clevis retaining hairpin.
1/4”
1/4”
Yoke
1/4”
Selector Tape
Mounting
(continued) 6. Use the supplied rail clips or hardware to mount the bottom tape mounting bracket and switch
assembly to the rail at a point NO LESS THAN 6” below the selector box when the car is on
compressed buffers.
7. Slide the top guide plate onto the tape followed by the bottom guide plate.
Note: The bottom plate has a third hole (for the threaded rod).
9. Insert the threaded rod of the car side tape clamping plate into the third hole on the bottom
guide plate (car side), and slide one of the 4.5" tension springs onto the threaded rod.
10. Add one washer and the second tension spring. Use a washer, two nuts, and a lock washer to
secure the threaded rod, the clamping plate, and the guide plate.
11. Bolt both top and bottom tape guide plates to the tape mounting bracket.
12. Insert the switch arm yoke into the yoke lever, and secure with a nut.
13. Use a washer to install the center bolt through the yoke lever/clamping plates/tape, and insert
the nut and washer on the back side. Tighten all three clamping plate bolts.
14. Tighten the nut on the spring threaded rod to pull the tape rigid.
Notes:
• To achieve the correct tape tension, the spring's total length must be compressed
1.5“from their relaxed length of 9".
• 2” is allowed to achieve a center-horizontal alignment for the switch arm.
15. Verify the tape switch operation: Adjust the switch and/or clamping plates so that if the tape
breaks, the tape spring tension will pull the switch lever down to operate the switch.
16. Cut off any excess tape a few inches below the bottom mounting bracket.
17. Verify that the centerline of the selector tape is aligned within 1/16” of the centerline of the
guide rails, and also free of kinks throughout the hoistway.
Shim
as
Required
2. Move the selector box toward the tape until all the guide halves just touch the tape. Tighten the
selector box to the bracket.
3. Align the selector box with the selector tape so that the tape will go through the guides in a
straight path. The guides must not bend the tape.
4. Align the auxiliary sensor assembly with the selector box alignment pins and the connector on
the main sensor assembly.
5. Be careful not to cross thread the thumbscrews, and turn the thumbscrews into the box about
four (4) turns.
6. Press the auxiliary sensor assembly into place. Tighten the thumbscrews enough to compress
the lockwashers.
TOP SHIM
MOUNTING BRACKET
CLAMPING PLATE
SELECTOR TAPE
FORMED RAIL
SWITCH ASSEMBLY
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
SWITCH SHIM KIT Screw CSH, 3/8” x 1 1/4” Z
BOTTOM TAPE
MOUNTING BRACKET
WELDMENT CLAMPING
TAPE W ITH GUIDE ROD
FORMED RAIL
SELECTOR
Washer,
TAPE
LWHR 5/16”
STILE
Washer,
LWPT 5/16”
Nut, NH
5/16”
SELECTOR HARNESS
TO CAR HEADER
NOTES:
1. MOVE BRACKET TO OTHER SIDE OF SELECTOR
BOX FOR OPPOSITE HAND MOUNTING.
2. ALIGN SELECTOR WITH TAPE WHEN CAR
IS AT TOP OF HOISTWAY. SENSOR BOARD
POSITION IS ADJUSTABLE.
TOP SHIM
MOUNTING BRACKET
CLAMPING PLATE
SELECTOR TAPE
T-RAIL
SWITCH ASSEMBLY
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
SWITCH SHIM KIT
Washer LWHR, 3/8” Z
Screw CSH, 3/8” x 1 1/4” Z
BOTTOM TAPE
MOUNTING BRACKET
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
Screw CSH, 3/8” x 1 1/2” Z
WELDMENT CLAMPING
TAPE W/GUIDE ROD
SELECTOR T-RAIL
TAPE Washer,
LWHR 5/16”
STILE
Washer,
LWPT 5/16”
Nut, NH
5/16”
SELECTOR HARNESS
TOP SHIM
MOUNTING BRACKET
CLAMPING PLATE
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
Screw CSH, 3/8” x 1 1/2” Z
SELECTOR TAPE
SWITCH ASSEMBLY
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
SWITCH SHIM KIT Screw CSH, 3/8” x 1 1/4” Z
BOTTOM TAPE
MOUNTING BRACKET
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
Screw CSH, 3/8” x 1 1/2” Z
WELDMENT CLAMPING
TAPE W/GUIDE ROD
Nut NH, 3/8” Z
Washer FWA, 3/8” Z
Washer LWHR, 3/8” Z
Screw CSH, 3/8” x 1 3/4” Z
YOKE LEVER
ER
SELECTOR
TAPE
SELECTOR BRACKET
MOUNTS TO SELECTOR
Screw, CSH
5/16” x 1” Washer,
LWHR 5/16”
Washer,
LWPT 5/16”
Washer,
LWPT 5/16”
Nut, NH
5/16”
BRACKET MOUNTS TO
GUIDE SHOE CHANNEL
SELECTOR HARNESS TO CAR HEADER
NOTES:
1. MOVE BRACKET TO OTHER SIDE OF
SELECTOR BOX FOR OPPOSITE HAND
MOUNTING.
2. ALIGN SELECTOR WITH TAPE WHEN
CAR IS AT TOP OF HOISTWAY. SENSOR
BOARD POSITION IS ADJUSTABLE.
Cab
See the ThyssenKrupp Installation manual for instructions.
Door Operator
Mount the door operator(s) and complete the external mechanical
adjustments. See the ThyssenKrupp Door Operator component
manuals and the job wiring diagrams for instructions.
Car 1 Rear PI or
Combo PI/Lantern
Car 1 Front PI or
Combo PI/Lantern
4.000 X 4.000
Car 1 Front Interlock Outlet Box
Car 2 Front PI or
Combo PI/Lantern
.750 EMT
2.500 x 4.000 Wireway
Connector (typical)
NOTE: To
machine
room
Traveling
Cable
Car 2 Front PI or
Combo PI/Lantern
.500 FLEX (typical)
0.750 EMT
To Mid Hatch
Mid Hatch
Pull Box Installation
Junction Box
Junction Box To Duct Riser
2.500 EMT (Wireway)
2.500 EMT
Connector
1 - 33
Mid Hatch Box to Wireway Installation
OR OR
OR
Divider Beam
2.500 X 4.000 Wireway
Divider Beam
.500 EMT Conduit with .500
Straight Connector (EMT)
.500 Or .750 Clamp 2.500 X 4.000 Wireway
.500 Combination Coupling
FRONT VIEW
.500
.500 EMT Conduit
Straight
with .500 Straight
Connector
Connector
(FLEX)
4 TCH Yellow
HL-B PI-B
XIN
XOUT
The Hoistway Cable Hall Node Interconnect
Detail 1:
Hall node-to-hall node connection
detail for one or two cars.
PIN 1
The Hoistway Cable Hall Node Interconnect The Can Terminating Plug
plugs into the “IN” connector on the hall node board. plugs into Connector 3 of the last hall
node of the riser.
IN OUT HC HL-A PI-A
PIN 1
HL-B PI-B
RST CON4 CON5 DEBUG
P5
STAT
XOUT
XIN
To the next hall node board. If this is the last hall node board, then this
cable is not installed. A CAN termination plug is connected
1 CON3-B
1 CON3-A
HL-B PI-B
1 CON3-B
1 CON3-A
XOUT
XIN
Car 2 Front
Hall Lantern
Hall Device Connections to Hall Nodes
Front Hall
Station
Car 1
Front PI Car 1 Front
1 - 37
Hall Lantern
Car 2
Front PI
HL-B PI-B
Car 2 Front
1 CON3-B
1 CON3-A
Hall Lantern
XOUT
XIN
Car 1 Front
Hall Lantern
I/O signals other than hall calls, hall lanterns, and PI
are installed in supplied plugs. Plugs are installed in
these connectors. If more than 7 additional signals
are required, use I/O expansion boards.
Hoistway and Machine Room Wiring
HN / HNB Boards
SPI HN
Loop
Notes:
• Up to eight (8) I/O expansion boards may be used.
• If more than one (1) I/O expansion board is required, connect the “OUT” of the
first expansion board to the “IN” of the next board using the provided cable.
Repeat this process for all I/O expansion board assemblies.
• An S24-1 I/O expansion board will fit in a standard black HN bracket, but will not
fit in a yellow HNB bracket. The S24 will be external to the yellow HNB bracket.
• Harness assemblies are provided for wiring I/O devices to the S24-1 I/O expansion
boards.
HN HARNESS
DUCT.
HN HARNESS
1/2" CONDUIT
TOP HOISTWAY HARNESS INTERLOCK
220EJ3
BOTTOM HOISTWAY HARNESS
MID HATCH HN HARNESS 1/2" CONDUIT 3/4" CONDUIT
BOX HALL LANTERN/PI HN HN
SEE NOTE 462VR003
INTERMEDIATE FRONT LANDING
2 RUNS (or more)
HN HARNESS
OF 3/4" CONDUIT 1/2" CONDUIT
HALL CALL
1/2" CONDUIT 462VR003
INTERLOCK
220EJ2
TRAVELING 4X4
CABLE 1/2" CONDUIT JUNCTION
HALL LANTERN/PI BOX
2 1/2" CONDUIT
462VR001
HN HARNESS
HN HARNESS
2 1/2" LB
1 - 39
HN
PULL BOX 1/2" CONDUIT
HALL CALL
462VR001
2 1/2" CONDUIT
THERE ARE ADDITIONAL WIRES THAT MAY BE REQUIRED TO BE RUN FROM THE
BOTTOM HWA LANDING
HN HARNESS
2 RUNS OF 3/4" CONDUIT CONTROLLER TO THE VERTICAL DUCT. REFER TO THE JOB REQUIREMENTS AND
TO NEXT CONTROLLER SECTION 18 MATERIAL TO DETERMINE IF ANY ADDITIONAL WIRING (LISTED BELOW)
1/2" CONDUIT
PIT STOP SW
Hoistway and Machine Room Wiring
Interlock Wiring
GREEN
CONTROLLER GND GREEN
(FHDI)
NOTE: CLAMP 292NL003 CONNECTOR ONTO
292NL003 INTERMEDIATE INTERLOCK WIRE, THEN PLUG IN
SEE NOTE 220EJ2/3 CABLE.
GREEN
WH/TAN
FRONT
3
INTERMEDIATE
+ INTERLOCK
GR/RED (RHDI)
220EJ3
1
REAR
1 - 40
INTERMEDIATE
+
INTERLOCK
3
220EJ2
3
FRONT
+ INTERMEDIATE
1
INTERLOCK
IOD 5:8 RED (226)
FOR REAR NON HWA HDI
(226)
BOTTOM
IOD 5:1 BLACK (AC1B) WH/RED INTERLOCK
(AC1B)
FOR BOTTOM HWA HDI
IOD 5:2 WH/BK (2H2) WH/RED
(2H2)
220EJ1
IN BOTTOM
HOISTWAY HARNESS
Hoistway and Machine Room Wiring
Interlock Wiring
220EJ1 USED FOR HORIZONTAL INTERLOCK RUN TO TOP AND BOTTOM LANDING INTERLOCKS
COLOR LABEL
3
COLOR LABEL
WHITE/RED
WH/RE G24
+ GREEN/YELLOW
RED P24
1
YELLOW TCH WHITE/RED
BLUE
WHITE
SHIELD
TOP HOISTWAY HARNESS
COLOR LABEL
462VJ001
1 - 41
WHITE AC1B
462VJ003
FRONT ONLY
GREEN
INTERMEDIATE INTERLOCKS
CONTROLLER CROSS-CONNECT COLOR LABEL
COLOR LABEL WH/TAN FHD1
GREEN
BLUE
900XY008
GRAY/RED RHD1
FRONT ONLY
>2 OPENINGS
WHITE
462VJ005
SHIELD
FRONT AND REAR
BLUE
WHITE
SHIELD
HOISTWAY HANGER
TRAVEL CABLE
SUSPENSION DEVICE
CAR
CLAMPING WEDGE
1 - 42
TOP HOISTWAY LAYOUT VIEW
TO CAR
OPERATING
PANEL
1. Mount the junction box to the guide rail at a point above the center point of car travel and also
above the entrance header. See the job layout for the proper quadrant.
2. Run conduit or wireway from the power unit/controller in the machine room to the junction box.
Provide a CAN Repeater Box Assembly for each hoistway CAN channel segment leaving the
machine room:
• If there is more than one set of CAN nodes serving the hoistway and/or a lobby panel, and
given that front and rear are considered separate sets, then one repeater is required per set of
hoistway and lobby panel CAN nodes.
• If only one set of hoistway CAN nodes is required, then no repeater is required.
• Do not provide CAN repeaters for a modernization job where no hoistway CAN channel seg-
ments leave the machine room.
CAN Repeater
Assembly
(continued) Sets of CAN Nodes
1. HN's and CAN PI's that are linked together to serve front opening functions for 1 or 2 cars or
the group in a wiring duct.
2. HN's and CAN PI's that are linked together to serve rear opening functions for 1 or 2 cars or the
group in a wiring duct.
3. CN and CAN PI's that are linked together to serve group and car functions in a lobby panel.
Number Sets of
of Wiring Number CAN Number of
Number of Cars Openings Ducts of Risers Nodes Repeaters
1 Front Only 1 1 1 0
1 Front Only 1 1 2 2
(FIELD WIRED)
NOTES:
1/2" FLEX CONDUIT FROM STRAIGHT
1. PHOTO EYE AND SAFETY EDGE CABLES WIRE TO CONNECTOR AT EMERGENCY EXIT
TERMINAL STRIP INSIDE DOOR OPERATOR. SWITCH TO 90 DEG. CONNECTOR
AT 4 x 4 BOX. WIRE USING
2. STRIKE COLUMN MOUNTED CAR RIDING LANTERNS: FACTORY EMERGENCY EXIT
1 - 45
MICROLIGHT EDGE CONTROLLER MOUNTED
TO DOOR OPERATOR WELDMENT. 1/2" FLEX
CONDUIT FROM CONTROLLER TO DOOR OPERATOR.
CONNECT WIRES TO TERMINAL STRIP IN DOOR PLUG ALL UNUSED HOLES
OPERATOR.
1/2" FLEX CONDUIT FROM STRAIGHT 1/2" FLEX CONDUIT FROM 90 DEG.
CONNECTOR AT LIGHT BOX TO CONNECTOR AT PHOTO EYE TO 90 DEG.
CABLE FROM END CAP TO MICROLIGHT
90 DEG. CONNECTOR AT HEADER. CONNECTOR AT END CAP.
ON LEADING EDGE OF DOOR OR ON
(FIELD WIRED) FOR LEFT AND RIGHT HAND DOORS MOUNT
STRIKE COLUMN. (SEE NOTE 3)
PHOTO EYE TO STRIKE COLUMN.
Please see the Cab Installation manual for further details.
NOTES:
1. PHOTO EYE AND SAFETY EDGE CABLES WIRE TO EMERGENCY EXIT SWITCH
TERMINAL STRIP INSIDE DOOR OPERATOR. (FIELD WIRED)
2. SOFFIT MOUNTED CAR LANTERN: 1/2" FLEX CONDUIT FROM STRAIGHT
Cimarron Car Top Wiring
1 - 46
1/2" FLEX CONDUIT FROM 90 DEG.
CONNECTOR AT PHOTO EYE TO 90
DEG. CONNECTOR AT DOOR OPERATOR.
FACTORY SELECTOR HARNESS (FIELD WIRED)
NOTES:
1. PHOTO EYE AND SAFETY EDGE CABLES WIRE TO TERMINAL STRIP
INSIDE DOOR OPERATOR. EMERGENCY
EXIT
2. STRIKE COLUMN MOUNTED CAR RIDING LANTERNS: SWITCH
CAR LANTERN IS SUPPLIED WITH WIRING HARNESS, FACTORY (FIELD WIRED)
SPLICED LANTERN ASSEMBLY. TO INSTALL, LABEL AND CUT (3)
WIRES NEAR EXISTING SPLICES. WIRE ENDS MUST BE ROUTED
FROM SWING RETURN THROUGH HEADER CHANNEL TO HEADER
END CAP, THROUGH FLEX CONDUIT AND INTO FIXTURE BOX. ROUTE AUXILLARY SWING
USE (3) CLOSED END SPLICE CONNECTORS TO RECONNECT HARNESS THROUGH 3/4" FLEX.
WIRES IN ORIGIANL ORDER. ATTACH HARNESS CONNECTOR TO USE 90 DEG. CONNECTOR AT
CWI BOARD HEADER IN SWING RETURN. HEADER AND A
1/2" FLEX CONDUIT FROM LIGHT STRAIGHT CONNECTOR
3. FOR LEFT AND RIGHT HAND DOORS, MOUNT MICROLIGHT EDGE TO AT WIREWAY.
BOX TO FAN. STRAIGHT
STRIKE COLUMN.
CONNECTOR EACH END.
(FIELD WIRED)
1 - 47
90 DEG. CONNECTOR AT HEADER. STRAIGHT CONNECTOR EACH
(FIELD WIRED) END. (FIELD WIRED)
1. Turn OFF, Lock, and Tag out the lights and fan disconnect.
2. Turn OFF, Lock, and Tag out the mainline disconnect for the controller.
3. Connect the traveling cable wires at the CWIL board per the job drawings.
4. Connect the car fan and light wiring per the job drawings.
1. Turn OFF, Lock, and Tag out the lights and fan disconnect.
2. Turn OFF, Lock, and Tag out the mainline disconnect for the controller.
3. Connect the traveling cable wires at the CWIL board per the job drawings.
4. Connect the car fan and light wiring per the job drawings.
TAC32 Controller
Adjustment Procedures
Warning
All drawings and information herein are the proprietary property of ThyssenKrupp Elevator and are
loaned subject to return on demand and must not be made public or copied, nor used, directly or
indirectly, in any manner detrimental to the interest of ThyssenKrupp Elevator.
Every attempt has been made to ensure that this manual is as accurate and up-to-date as possible.
However, ThyssenKrupp Elevator assumes no liability for consequences resulting from any error or
omission. Please report any problems with this manual to the Technical Publications Department.
Introduction
The pages of the TAC32 Controller Adjustment Procedures are identified as follows:
Introductory Pages: The section number (2), followed by a dash and a sequential capital letter. Example: 2-A.
Technical Information Section: The section number (2) followed by a dash and a sequential page number. Example: 2-1.
Figures and Tables are identified in sequential order, Table 1, Table 2,...etc.
Revision Bars: Each revised page included in this manual will have a vertical line (change bar) to the left of the text that has been
added or changed. The example at the left of this paragraph shows the size and position of the revision change bar.
Each procedure should be read carefully and completely before starting that procedure. Give special attention to all Cautions and
Warnings; see the Safety Precautions section for details. Follow all procedures in the order written.
All test equipment, supplies, and parts should be on hand prior to starting the Adjustment procedures. These should be
maintained in or near the machine room for future use.
ALL Standard Safety Precautions must be followed on the job site. See the Safety Precautions pertaining to TAC32 equipment.
Safety Precautions
IMPORTANT! Read this page before any work is performed on elevator equipment. The
procedures contained in this manual are intended for the use of qualified
elevator personnel. In the interest of your personal safety and the safety of
others, do not attempt any procedure that you are not qualified to perform.
All procedures must be accomplished in accordance with the applicable rules in the latest edition of
the National Electrical Code, the latest edition of ASME A17.1, and any governing local codes.
General Safety
Before applying power to the controller, check that all factory wire connections
are tight on relays, contactors, fuse blocks, resistors, and terminals on cards and
DIN rail terminals. Connections loosened during shipment may cause damage or
intermittent operation.
Other specific warnings and cautions are found where applicable and do not appear in this sum-
mary. See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program
Manual and the Elevator Industry Field Employees’ Safety Handbook for electrical equipment
safety information on installation and service.
Electrical Safety All wiring must be in accordance with the National Electrical Code and be consistent with all state
and local codes.
To avoid fire hazards, use only a fuse of the correct type, voltage, and current rating. See the job
specific drawings sheet (Power Supplies) for fusing information.
Electric shocks can cause personal injury or loss of life. Circuit breakers, switches, and fuses may
not disconnect all power to the equipment. Always refer to the wiring diagrams. Whether the AC
supply is grounded or not, high voltage will be present at many points.
Printed circuit boards may be damaged if removed or installed in the circuit while applying power.
Before installation and/or removing printed circuit boards, secure all power.
Always store and ship printed circuit cards in separate static bags.
Always refer to manufacturers’ instruction book for proper test equipment operation and adjust-
ments.
When Power Is On
To avoid personal injury, do not touch exposed electrical connections or components while power is
ON.
Mechanical Safety See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program Manual and
the Elevator Industry Field Employees’ Safety Handbook for mechanical equipment safety informa-
tion on installation and service.
IMPORTANT! Read this page before working with electronic circuit boards.
Elevator control systems use a number of electronic cards to control various functions of the
elevator. These cards have components that are extremely sensitive to static electricity and are
susceptible to damage by static discharge.
Immediate and long-term operation of an electronic-based system depends upon the proper
handling and shipping of its cards. For this reason, the factory bases warranty decisions on the
guidelines below.
Handling • Cards shipped from the factory in separate static bags must remain in the bags until time for
installation.
• Anti-static protection devices, such as wrist straps with ground wire, are required when
handling circuit boards.
• Cards must not be placed on any surface without adequate static protection.
• Only handle circuit cards by their edges, and only after discharging personal static electricity to
a grounding source. DO NOT touch the components or traces on the circuit card.
• Extra care must be taken when handling individual, discrete components such as EPROMS
(which do not have circuit card traces and components for suppression).
Failure to adhere to the above guidelines will VOID the card warranty!
Upon arrival of the equipment, inspect it for damage. Promptly report all visible damage to the
carrier. All shipping damage claims must be filed with the carrier.
Storing
During storage in a warehouse or on the elevator job site, precautions should be taken to protect
the equipment from dust, dirt, moisture, and temperature extremes.
This page
intentionally
left blank.
Contents
Page
Preliminary Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-09
I/O and Safety String Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Car Top Inspection Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
This page
intentionally
left blank.
TAC32 Adjustment
Preliminary Adjustment
2. Place the Car Top Inspection Switch in the INSP position, and the Stop Switch in the STOP
position.
4. Remove all temporary orange jumpers: 134 to MCC1 and MUTS to USS1, or 134 to USS1 and
MCC1.
5. Install plugs 9a, 19, 20, and 21 to the corresponding connectors on the IOD board.
CPUA Board
IOD Board
Preliminary Adjustment
(continued)
9. Confirm that the AC, P24, P24GS and P24G LED's are illuminated. See Figure 2, Detail A.
Detail A
AC P24 P24G
a. If the LEDs are green, proceed to the next section (Car Top Inspection Operation).
b. If the SPGood and Bad LEDs are red, use the following procedure Configure the SP.
Configure the SP
1. Set the SP jumper (JP2) to the configure / programing position of 1 and 2. From the UIT, issue
the SPC command.
2. Verify that the car will not run with the car top stop switch in the STOP position.
4. Verify that the car will only run UP when the UP and SAFE buttons are pressed.
5. Verify that the car will only run DOWN when the DOWN and SAFE buttons are pressed.
6. Verify that the car will not run with the car or any hoistway door open.
7. Verify that the car will not run when any contact in the safety circuit is opened.
Be prepared for unexpected car motion when AUTO / INSP is placed in the AUTO
position.
2. After cleaning, wipe down the tape with a clean rag. If the tape cannot be completely cleaned,
it MUST be replaced.
3. Inspect the selector box for damage or defects. The guides must be free of dirt, not binding on
the tape, or be extremely loose.
Magnet Placement • Slowdown and directional magnets are placed on the side of the tape facing away from the car
(back side). See Figure 3.
• Floor level magnets are the only magnets placed on the front (or car side) of the tape.
• Handed references are noted as if facing the tape from the car.
• The magnets have their magnetic south marked with a bright yellow stripe. The yellow-striped
south side faces out, and should be visible for all tape magnets except the top floor NTSD
magnets.
MAGNET INSTALLATION
LEVELING MAGNETS
View is from the car side of tape.
Magnets are on the front side of tape.
Example
Regular Leveling
Regular Leveling Magnet Placement with a
Magnet Placement 5” Close Landing
THIS END UP
3.750 in. THIS END UP
3.750 in.
THIS SIDE OF THIS SIDE OF
8.000
TEMPLATE AWAY TEMPLATE AWAY
FROM TAPE FROM TAPE
ThyssenKrupp Elevator
ThyssenKrupp Elevator
7.750 in.
LEVELING MAGNET FOR CLOSE LANDING
COPYRIGHT 2009
CL only) CL
TEMPLATE PART NUMBER 814CH001
Bottom Slowdown
Magnet Placement
(continued) 3. Move the car out of the way to provide access to the immediate area around Reference Mark
(B).
4. Make a mark - Reference Mark (C) - for the master magnet for the bottom floor slowdown
magnet (this measurement is based on the car’s maximum down speed FPM).
5. Position the top of an 8" magnet at Reference Mark (C) on the left-rear tape track.
Note: Use the 850PE1 Magnet Alignment Tool for correct magnet placement: the proper left-right
position on the tape, with the yellow stripe facing outwards and visible.
6. Stack 8" magnets below the master magnet placed in Step 5, and continue downwards into
the pit.
Note: The slowdown magnets must extend far enough so that they are still seen when the car is on
the compressed buffers; depending on pit depth and runby, this is typically a quantity of 2 to
7 total magnets.
1. Place the TAC32 Magnet Template onto the tape, aligning its top with Reference Mark (B).
2. Install one 8" leveling magnet onto the right tape track (or the left track if this is a rear close
landing).
Note: The yellow stripe is to face outwards and be visible.
1. Place the car at floor level at each intermediate floor, proceeding upwards.
2. At each floor level, create Reference Mark (B).
3. Move the car down and place the TAC32 Magnet Template onto the tape, aligning its top with
Reference Mark (B) for that floor.
4. Install one 8" leveling magnet onto the right tape track (or the left track if this is a rear close
landing).
Note: The yellow stripe is to face outwards and be visible.
2 - 14
Slowdown Directional
Magnet(s) Limit
MARK A (top of Magnet(s) MARK A (top of
directional directional
limit magnets) CAR SIDE Three limit magnets)
SECTION A-A 8-inch
Four magnets
8-inch Three A A
magnets 8-inch Two
magnets 8-inch
magnets
1.000
If final limits are required,
Slowdown and Directional .531
limit magnets must overlap
A A the final limit actuation by at
least one inch. The final limit
should actuate here.
If final limits are required, 1.000
Slowdown and Directional .531
limit magnets must overlap
the final limit actuation by at MAGNETS .531"
least one inch. The final limit Alignment Tool
should actuate here. SELECTOR TAPE (850PE1)
TAC32 Controller
100 FPM
JOB SPECIFIC TRAVEL LIMIT BOTTOM MAGNET INSTALLATION
THE EXTREME LIMIT OF CAR TRAVEL View is from car side of tape; Magnets are on back side of tape.
DOWN PAST THE BOTTOM LANDING JOB SPECIFIC TRAVEL LIMIT
Use This Layout THE EXTREME LIMIT OF CAR TRAVEL
If greater than 15 inches or less than or equal to 23 inches.
2 - 15
Selector Box
MARK A (top of CAR SIDE MARK A (top of
directional SECTION A-A directional
limit magnets) Four limit magnets)
Five 8-inch
8-inch Three magnets
magnets 8-inch A A
Two
magnets 8-inch
magnets
1.000
If final limits are required,
Slowdown and Directional
limit magnets must overlap .531
the final limit actuation by at
A A least one inch. The final limit
should actuate here.
1.000
If final limits are required,
Slowdown and Directional
limit magnets must overlap .531
MAGNETS .531"
the final limit actuation by at
Alignment Tool
least one inch. The final limit
should actuate here. SELECTOR TAPE (850PE1)
100 FPM Bottom Magnet Installation
The selector sensors must not run off of the magnets at the extreme travel limit.
MARK C (top
MARK C (top of Bottom Slowdown Magnets of slowdown magnet)
Bottom Slowdown Magnets slowdown magnet) (on back side of tape, 10.000 in.
(on back side of tape, with the south (yellow stripe)
10.000 in.
with the south (yellow stripe) facing away from the tape.
facing away from the tape. South (Yellow Stripe)
Slowdown Directional MARK B (top of
Magnet(s) Limit
125 FPM Bottom Magnet Installation
2 - 16
Selector Box 15.5 inches high
A A
2 - 17
SECTION A-A Outline of
Outline of 9.250 in. 9.250 in.
Selector Box
Selector Box Selector Box is
Five 15.5 inches high
8-inch
magnets MARK A (top of
MARK A (top of directional limit
Six
directional MAGNETS .531" magnets)
8-inch
limit magnets) Alignment Tool
magnets
SELECTOR TAPE (850PE1)
Two
Three 8-inch
8-inch magnets
magnets
A A A A
.531
If final limits are required, 1.000
Slowdown and Directional
limit magnets must overlap If final limits are required,
the final limit actuation by at Slowdown and Directional
least one inch. The final limit 1.000 limit magnets must overlap
should actuate here. the final limit actuation by at
.531 least one inch. The final limit
should actuate here.
150 FPM Bottom Magnet Installation
Magnet(s)
23.000 in.
CAR SIDE
23.000 in.
SECTION A-A
MARK B
(top of selector box)
MARK B (top of
2 - 18
175 and 200 FPM Bottom Magnet Installation
selector box)
Six Selector Box is
Seven 8-inch 15.5 inches high
8-inch 9.250 in. magnets 9.250 in.
magnets
Outline of Outline of
Selector Box MARK A (top of Selector Box MARK A (top of
directional
directional
limit magnets)
limit magnets)
Three
8-inch
magnets MAGNETS .531"
A A Two
Alignment Tool 8-inch
SELECTOR TAPE (850PE1) magnets
1.000
SECTION A-A
1.000
Three 8-inch
magnets
Two 8-inch magnets
A A
2 - 20
MARK Y (top of MARK Y
selector box) (top of selector box)
Outline of
6.250 in. 6.250 in.
Selector Box Outline of Selector Box
MARK X (bottom of
directional
Five 8-inch MARK X (bottom of Four 8-inch magnets limit magnets)
magnets directional limit magnets)
11.250 in. 11.250 in.
1.000
Three 8-inch Two
magnets A A 8-inch magnets
2 - 21
6.250 in. 6.250 in.
Outline of
Selector Box
Five
MARK X (bottom of Five MARK X (bottom of
8-inch
directional limit magnets) 8-inch directional limit magnets)
magnets magnets
The selector sensors must not run off of the magnets at the extreme travel limit. If less than or equal to 15 inches
CAR SIDE
If final limits are required, SECTION A-A
Slowdown and Directional .531
limit magnets must overlap
the final limit actuation by at MAGNETS .531"
least one inch. The final limit 1.000 If final limits are required,
Alignment Tool
should actuate here. Slowdown and Directional
SELECTOR TAPE (850PE1) limit magnets must overlap
125 FPM Top Magnet Installation
Three 8-inch
A A Two 8-inch magnets
magnets
MARK Y
Outline of
2 - 22
(top of selector box)
Selector Box
6.250 in.
6.250 in.
Outline of
Selector Box
MARK X (bottom of
Six 8-inch
directional limit magnets)
magnets MARK X (bottom
Five
of directional
8-inch
limit magnets)
magnets
24.250 in.
24.250 in.
SECTION A-A
.531
If final limits are required,
If final limits are required, 1.000 MAGNETS .531" Slowdown and Directional
Slowdown and Directional Alignment Tool limit magnets must overlap
limit magnets must overlap the final limit actuation by at
the final limit actuation by at SELECTOR TAPE (850PE1)
150 FPM Top Magnet Installation
Outline of
2 - 23
6.250 in. Selector Box 6.250 in.
Outline of
Selector Box
MARK X (bottom of
directional limit magnets) MARK X (bottom of
Five 8-inch directional limit magnets)
magnets Six 8-inch
magnets
least one inch. The final limit SELECTOR TAPE (850PE1) the final limit actuation by at
should actuate here. least one inch. The final limit
A A should actuate here. .531
Three 8-inch
magnets 1.000
Two 8-inch magnets
A A
MARK Y (top
MARK Y (top of
of selector box)
selector box)
175 and 200 FPM Top Magnet Installation
Outline of
Selector Box
6.250 in. 6.250 in.
2 - 24
Outline of
Selector Box
MARK X (bottom of
directional limit magnets) MARK X (bottom
Eight of directional limit
Seven
8-inch magnets)
8-inch
magnets
magnets
Valve Preliminary The Valve Preliminary Settings and Adjustment Procedures must be completed before starting
Setup a Hoistway Setup. For further information see the I-2 ®/ I-3 ® Valve component manual.
CAN Nodes The CAN Signal Fixture and Safety system nodes must be installed and completely wired (CWIL,
Selector, HNB's, HN's, CN's, etc) before beginning the CAN portions of the Startup Wizard.
Hoistway Setup Before the car can run on Automatic Operation, the selector must scan (count) the number of selec-
tor tape holes between floors. Any time a leveling magnet or terminal limit switch is moved, the
hoistway must be scanned again.
Startup Wizard The Startup Wizard will setup and configure all CAN nodes, perform a hoistway scan, and execute
job archive functions. Upon successful completion, the TAC32 System will be on automatic opera-
tion. For more information about the UIT, see the Service Information section.
1. Press any button while ThyssenKrupp Elevator is displayed in the UIT window.
2. Enter the pin number - 1234144. See Figure 4.
Note: If the wrong pin number is entered, continue to press the UP button until
ThyssenKruppElevator appears in the window, then re-enter the code.
1 2 3 4
Start Wizard?
UP-Yes DN-No
The UIT displays the function Clear HN Config - This clears any existing configuration data from the
hoistway HN/HNB cards. It is always a good idea to perform this function.
7. Press ENTER to perform this operation, or press UP to continue to the next option.
The UIT displays the function Teach Front HN - This performs the CAN Node teach function to all
front riser HN/HNB Cards.
8. Press ENTER to perform this operation, or press UP to continue to the next option.
Note: All CN's and HN's must be taught and configured before attempting a hoistway scan. Before
proceeding, correct any failures.
The UIT displays the function Teach Rear HN - This executes the CAN Node teach function to all rear
riser HN/HNB Cards.
9. Press ENTER to perform this operation, or if no rear riser, press UP to continue to the next
option.
The UIT displays the function Config HN/CN’s - This performs the CAN Node Configuration function
to all CAN nodes on the job (all HN, HNB, CWIL, and CN cards).
10. Press ENTER to perform this operation, or press UP to continue to the next option.
The UIT displays the function Verify All CN’s - This executes the CAN node verification for all CWIL/
CN cards.
11. Press ENTER to perform this operation, or press UP to continue to the next option.
The UIT displays the function Verify Front HN - This performs the CAN node verification for all front
riser HN/HNB cards.
12. Press ENTER to perform this operation, or press UP to continue to the next option.
The UIT displays the function Verify Rear HN - This performs the CAN node verification for all rear
riser HN/HNB cards.
13. Press ENTER to perform this operation, or if no rear riser, press UP to continue to the next
option.
The UIT displays the function Auto Hoistway Scan - This function will automatically run the car at
slow speed from the bottom to the top directional limit and scan the hoistway tape to learn floor lev-
els.
Note: To view the learned floor levels - COMMANDS->Commands-Common->FCP.
Startup Wizard 14. Position the car on automatic close to the bottom floor, turn ON the door disconnect switch,
(continued) and press ENTER to begin the hoistway scan.
Notes:
• If the scan does not begin, the UIT displays an abort message with the reason the scan
failed to start, and the scan must be performed again.
• If the scan is successful, the UIT displays Complete and automatically saves the scan.
15. Turn OFF the door disconnect switch, and the car is on automatic operation.
The UIT displays the function Write to Flash - This function saves all settings and values to the
CPU’s card memory.
16. Press ENTER to perform this operation, or press UP to continue to the next option.
The UIT displays the function Save Job to USB - This archives the job’s controller CPU files to a USB
memory stick.
17. Press ENTER to perform this operation, press UP to continue to the next option, or press ESC to
exit the UIT.
2. For all other door operators, refer to the appropriate door operator component manual, and
complete the final door adjustment procedures.
Valve
Adjustments See the I-2®/ I-3® Valve component manual for final valve adjustments.
1. Perform a floor survey to determine if the car is level at each floor after coming into the floor
from both the up and down directions.
Note: Perform a new hoistway scan if any floor is far enough out of level that it requires the 8"
magnet to be repositioned.
Floor Position and 2. When the magnet placement is correct, glue each magnet with two small beads of silicon
Leveling Magnet caulk. See Figure 6.
Adjustment
(continued)
EXAMPLE: Both up and down car speeds are 100 fpm. Table 1 shows that the up selector slow-
down is 939 counts (each count = 1/40”). Therefore, up terminal slowdown activates 18" to
20" before the landing. The down selector slowdown is 683 counts, therefore, the down termi-
nal slowdown activates 12" to 14" before the landing.
2. Use the UIT to verify the proper setting of the up terminal slowdown switch as follows:
a. Enter P17 to access the up slowdown adjustment and to display the current values. The dis-
played value represents the up selector slowdown hole count adjusted under the position
system adjustments. Record this value.
c. Place the car on automatic operation, and make a full speed run to the top terminal floor.
Note: TSL1, TSL2, and NTST should activate (go low), stopping the car short of the floor or within
the leveling zone producing a selector fault. If the car stops past the relevel zone, adjust P17
so that slowdown magnets are encountered 2" to 4" before the selector slowdown. See
Table 1.
Terminal Slowdown
Check 3. Use the UIT to verify the proper setting of the down terminal slowdown magnet as follows:
(continued) a. Enter P18 to access the down slowdown adjustment and display the current values. The dis-
played value represents the down selector slowdown count adjusted under the position sys-
tem adjustments. Record this value.
b. Change P18 to one-half of its current value.
c. Place the car on automatic, and make a full speed run into the bottom terminal floor.
Note: NTSB should activate, slow the car down, and stop it level with or slightly past the floor. If
the car stops past the re-level zone, these magnets should be adjusted to activate 2" to 4"
after the selector slowdown. See Table 1.
d. Change P18 to restore the original value recorded in Step 3a.
Final Adjustments
ESP100 Overload Overloads MUST undergo this procedure before the elevator is turned over to the customer.
1. Run the car up with a full load, and measure the stabilized running current at each sensing
loop.
Note: Take the measurements with a clamp-on AC ammeter connected directly below the sensing
loops.
2. Calculate the full load amps adjustment. The full load amps adjustment = the highest reading
in Step 1 + 10%.
3. Set the full load amps adjustment dial equal to the value calculated in Step 2. See Figure 7.
4. Verify that the car will run the entire length of the hoistway with a full load.
The full load Amps adjustment must NOT be set outside the calibration range on the
overload's faceplate. To do so may prevent the overload from tripping and may also
damage the motor.
1. Verify that the Starting Amps = Motor Nameplate Amps x 3 (maximum setting).
2. From the MOTOR STATUS menu, press the left arrow key. The STATUS menu displays.
Solid State Starter 4. Press the right arrow key. STARTING AMPS displays.
Overload • If the value is correct, continue with Step 5.
(continued)
• If the value is not correct, continue with Step 4.
5. Press the right arrow key again to access the value. Press the up or down arrow key to
adjust the value of the flashing digit. Press the right arrow key to move to the next digit.
Note: Be certain that the value is correct before pressing the left arrow key.
6. Press the left arrow key to save the value and exit STARTING AMPS.
7. Access the overload amps and verify it is set to the motor nameplate full load amps.
Top Line
Bottom Line
Scroll Up Button
Exit Menu /
Save Button Enter Menu Button
Scroll Down
Button
Operational Adjustments
• To make the appropriate adjustments according to the job contract, use the UIT.
• To save the new adjustment values, issue the WRT command in the UIT menu: ADJUST
Menu->COMMAND Common->WRT.
Configuring the
Serial PI Card
(6300WR) The Serial PI card is a receive-only card that functions on RS485 communication derived from the
CN/CNA, CWIL, or HN/HNB. Its attached display is altered through Car Remote FAST commands
and requires jumper settings for hoistway applications and Fire Service.
There are 2 LEDs on the card - one indicates that 5VDC is available and a second LED shows the
status.
There are 4 buttons and 2 RJ11 connectors on the card. CON1 is for factory programming. CON2 is
for serial communication.
Connecting serial communication to CON1 will result in damage to the Serial PI card.
The SD, SB, and SF buttons are for factory testing purposes. The RST button is to reset the card.
Note: All traveling cable wires and hoistway wires must enter the controller cabinet on the same
side where the CPUA and IOD boards are located. See Figure 9.
Configuring the
Serial PI Card
(6300WR)
(continued) SD, SB,
and SF
RST (Reset)
CON1
(Factory
Programmer
Only)
CON2
STAT LED
P5V LED
Configuring the
Serial PI Card
(6300WR)
(continued) Elevator JP6 JP5 JP4
Car 1 Off Off Off
Car 2 Off Off On
Car 3 Off On Off
Car 4 Off On On
Car 5 On Off Off
Car 6 On Off On
Car 7 On On Off
Car 8 On On On
Table 3 - Serial PI Card (6300WR) in CAN Communication Mode
(JP7 must be in ON position)
Group Adjustments
1. Access the Group Menu in the UIT: ADJUST Menu->COMMANDS Group.
2. Verify the car-to-car cross connections. See the job wiring diagrams.
3. Remove jumper RCC and RCT (Group CAN termination) on all controller CPUA boards.
Notes:
• Do not remove the jumper from the first and last controller in the group.
• To make the appropriate adjustments according to the job contract, use ADJUST
Menu->ADJUST Car Group Menus (as required).
IMPORTANT! Upon completion of the adjustment phase, download and archive the generic software,
the job image, and upload any software updates. See the Service Information Section.
This page
intentionally
left blank.
TAC32 Diagnostics
Warning
All drawings and information herein are the proprietary property of ThyssenKrupp Elevator and
are loaned subject to return on demand and must not be made public or copied, nor used,
directly or indirectly, in any manner detrimental to the interest of ThyssenKrupp Elevator.
Every attempt has been made to ensure that this manual is as accurate and up-to-date as pos-
sible. However, ThyssenKrupp Elevator assumes no liability for consequences resulting from
any error or omission. Please report any problems with this manual to the Technical Publica-
tions Department.
Introduction
The pages of the TAC32 Controller Diagnostics Procedures are identified as follows:
Introductory Pages: The section number (3), followed by a dash and a sequential capital letter. Example: 3-A.
Installation Section: The section number (3) followed by a dash and a sequential page number. Example: 3-1.
Figures and Tables are identified in sequential order, Table 1, Table 2,...etc.
Revision Bars: Each revised page included in this manual will have a vertical line (change bar) to the left of the text that has been
added or changed. The example at the left of this paragraph shows the size and position of the revision change bar.
Each procedure should be read carefully and completely before starting that procedure. Give special attention to all Cautions and
Warnings; see the Safety Precautions section for details. Follow all procedures in the order written.
All test equipment, supplies, and parts should be on hand prior to starting the Diagnostics Procedures. These should be main-
tained in or near the machine room for future use.
ALL Standard Safety Precautions must be followed on the job site. See the Safety Precautions pertaining to TAC32 equipment.
Safety Precautions
IMPORTANT! Read this page before any work is performed on elevator equipment. The
procedures contained in this manual are intended for the use of qualified
elevator personnel. In the interest of your personal safety and the safety of
others, do not attempt any procedure that you are not qualified to perform.
All procedures must be accomplished in accordance with the applicable rules in the latest edition of
the National Electrical Code, the latest edition of ASME A17.1, and any governing local codes.
General Safety
Before applying power to the controller, check that all factory wire connections
are tight on relays, contactors, fuse blocks, resistors, and terminals on cards and
DIN rail terminals. Connections loosened during shipment may cause damage or
intermittent operation.
Other specific warnings and cautions are found where applicable and do not appear in this sum-
mary. See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program
Manual and the Elevator Industry Field Employees’ Safety Handbook for electrical equipment
safety information on installation and service.
Electrical Safety All wiring must be in accordance with the National Electrical Code and be consistent with all state
and local codes.
To avoid fire hazards, use only a fuse of the correct type, voltage, and current rating. See the job
specific drawings sheet (Power Supplies) for fusing information.
Electric shocks can cause personal injury or loss of life. Circuit breakers, switches, and fuses may
not disconnect all power to the equipment. Always refer to the wiring diagrams. Whether the AC
supply is grounded or not, high voltage will be present at many points.
Printed circuit boards may be damaged if removed or installed in the circuit while applying power.
Before installation and/or removing printed circuit boards, secure all power.
Always store and ship printed circuit cards in separate static bags.
Always refer to manufacturers’ instruction book for proper test equipment operation and adjust-
ments.
When Power Is On
To avoid personal injury, do not touch exposed electrical connections or components while power is
ON.
Mechanical Safety See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program Manual and
the Elevator Industry Field Employees’ Safety Handbook for mechanical equipment safety informa-
tion on installation and service.
IMPORTANT! Read this page before working with electronic circuit boards.
Elevator control systems use a number of electronic cards to control various functions of the
elevator. These cards have components that are extremely sensitive to static electricity and are
susceptible to damage by static discharge.
Immediate and long-term operation of an electronic-based system depends upon the proper
handling and shipping of its cards. For this reason, the factory bases warranty decisions on the
guidelines below.
Handling • Cards shipped from the factory in separate static bags must remain in the bags until time for
installation.
• Anti-static protection devices, such as wrist straps with ground wire, are required when
handling circuit boards.
• Cards must not be placed on any surface without adequate static protection.
• Only handle circuit cards by their edges, and only after discharging personal static electricity to
a grounding source. DO NOT touch the components or traces on the circuit card.
• Extra care must be taken when handling individual, discrete components such as EPROMS
(which do not have circuit card traces and components for suppression).
Failure to adhere to the above guidelines will VOID the card warranty!
Upon arrival of the equipment, inspect it for damage. Promptly report all visible damage to the
carrier. All shipping damage claims must be filed with the carrier.
Storing
During storage in a warehouse or on the elevator job site, precautions should be taken to protect
the equipment from dust, dirt, moisture, and temperature extremes.
This page
intentionally
left blank.
Contents
Page
This page
intentionally
left blank.
TAC32 Diagnostics
Adjustments and Commands
Adj. Unit Range Default Definition
AKF — — — This command allows the user to Adjust the Kiosk Floors.
ASI — — — Add Special Inversion - Sets an I/O as inverted in the I/O database.
Format: ASI = name (name of the I/O to invert)
Some I/Os are naturally inverted (SE - Safety Edge).
The software automatically handles the SE signal:
• Active signal if the door is not blocked
• Inactive signal if the door is blocked
For all ThyssenKrupp new sales, the I/Os will already have the correct attributes.
On some modernization jobs, some I/Os may be inverted.
The ASI Command can be used to correct these inverted signals in software.
Example:
Type ASI=SE, click Enter, and the SE input will invert.
BFLH — — — These commands allows the user to set/view the building floor translation table.
BYE — — — This command will logically disconnect IMS so that the car will periodically reload
its adjustments from NV.
C10 sec. 0-900 20 Code Blue Door Hold Time - The time the doors will remain opened at the code
blue designated floor. If, after this time, the Hospital Service switch has not been
activated, the doors will close and the car will return to normal operation.
Note: If the AST timer expires before CBH, the car will return to Automatic Opera-
tion.
C11-C25 cars 0-ncars 1-8 Code Blue Response Priority 1-15 - Use this adjustment to establish priorities for
the cars responding to Code Blue Operation.
C11 is the highest priority car followed by C12, etc.
A zero (0) for this adjustment turns OFF the Code Blue Operation for the car.
C26 — 0-1 0 Code Blue Operation - Set to 1 to enable.
C27 cars 1-15 0 Number of Code Blue Standby Cars.
C28 floor 1-nfloors 1 Code Blue Standby Floor - The car on standby operation will park.
CAT — — — Category - This command displays the names of each of the diagnostics catego-
ries in the elevator system.
Any of the displayed names can be entered on the Remote FAST to display every
adjustment and command associated with that category.
CDIF — — — This command displays the status of the front car door interlock I/O as well as the
current software version.
CDIR — — — This command displays the status of the rear car door interlock I/O as well as the
current software version.
Value Designation
Rear Front
Calls Calls
0 0 Accept only Down hall calls for that floor
1 1 Accept only Up hall calls for that floor
2 2 Accept only Down hall calls for that floor
3 3 Accept both Up and Down hall calls for that floor
SCC — — — Set Car Call - To set the nth landing car call, type SCCn and press Enter.
Note: For rear calls, see SRC.
See Also: SCCB, SCCT, SDC, SRC, SRD, SRU, and SUC
SCCB — — — Set Car Call Bottom - This command sets the bottom landing car call. To set, type
SCCB and press Enter.
Notes:
• If the bottom landing has a front opening, the front car call will be set.
• If the bottom landing does not have a front opening, the rear car call will be set.
See Also: SCC, SCCT, SDC, SRC, SRD, SRU, SUC
TRG — — — Data Record Trigger Command - This command adjusts the internal clock time.
See Also: TRA
UDLx — — — UDLD = Lists all files on the USB stick drive currently in the “/tke/update” folder.
UDL-tac-cpua.vxry = Copies the “tac-cpua.vxry” file from the “/tke” folder to the “/
tke/update” folder.
UDL-jobxxnnnn.cfg = Copies the “jobxxnnnn.cfg” file from the “/tke” folder to the
“/tke/update” folder.
UDLS = Saves all the controller files to the USB stick drive folder “/tke/backup/
xxnnnn.”
UDLR jobnumber = Copies files from the “/tke/backup/xxnnnn” folder to the “/tke/
update” folder.
NP Fault Codes
NTSD Processor
SP Fault Codes
Safety Processor
Fault Codes
2. Improper normal terminal slowdown magnet placement • The terminal slowdown (NTST input for top,
NTSB input for bottom) is reached too early
(before the corresponding selector slowdown is
reached). See P17 for top, and P18 for bottom.
• If the NTSB input deactivates (metered logic) at
the top terminal, or if the NTST input deacti-
vates (metered logic) at the bottom terminal:
• A 1086 error is generated
• A 1062 error is generated
• The car will run at slow speed to the next
stop
Possible Solutions:
• Check the slowdown magnets for gaps
Troubleshooting
The Troubleshooting Section will be included in the next revision of this manual.
It will consist of flowcharts to identify and correct issues with the operation of the
TAC32 Controller.
This page
intentionally
left blank.
TAC32 Controller
Service Information
Warning
All drawings and information herein are the proprietary property of ThyssenKrupp Elevator and
are loaned subject to return on demand and must not be made public or copied, nor used,
directly or indirectly, in any manner detrimental to the interest of ThyssenKrupp Elevator.
Every attempt has been made to ensure that this manual is as accurate and up-to-date as pos-
sible. However, ThyssenKrupp Elevator assumes no liability for consequences resulting from
any error or omission. Please report any problems with this manual to the Technical Publica-
tions Department.
Introduction
The pages of the TAC32 Controller Service Information Procedures are identified as follows:
Introductory Pages: The section number (2), followed by a dash and a sequential capital letter. Example: 2-A.
Service Information Section: The section number (2) followed by a dash and a sequential page number. Example: 2-1.
Figures and Tables are identified in sequential order, Table 1, Table 2,...etc.
Revision Bars: Each revised page included in this manual will have a vertical line (change bar) to the left of the text that has been
added or changed. The example at the left of this paragraph shows the size and position of the revision change bar.
Each procedure should be read carefully and completely before starting that procedure. Give special attention to all Cautions and
Warnings; see the Safety Precautions section for details. Follow all procedures in the order written.
All test equipment, supplies, and parts should be on hand prior to starting the Service Information procedures. These should be
maintained in or near the machine room for future use.
ALL Standard Safety Precautions must be followed on the job site. See the Safety Precautions pertaining to TAC32 equipment.
Safety Precautions
IMPORTANT! Read this page before any work is performed on Elevator Equipment. The proce-
dures contained in this manual are intended for the use of qualified elevator person-
nel. In the interest of your personal safety and the safety of others, do not attempt
any procedure that you are not qualified to perform.
All procedures must be accomplished in accordance with the applicable rules in the latest edition of
the National Electrical Code, the latest edition of ASME A17.1, and any governing local codes.
General Safety
Before applying power to the controller, check that all factory wire connections are
tight on relays, contactors, fuse blocks, resistors, and terminals on cards and DIN
rail terminals. Connections loosened during shipment may cause damage or inter-
mittent operation.
Other specific warnings and cautions are found where applicable and do not appear in this sum-
mary. See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program Manual
and the Elevator Industry Field Employees’ Safety Handbook for electrical equipment safety infor-
mation on installation and service.
Electrical Safety All wiring must be in accordance with the National Electrical Code and be consistent with all state
and local codes.
To avoid fire hazards, use only a fuse of the correct type, voltage, and current rating. See the job
specific drawings sheet (Power Supplies) for fusing information.
Electric shocks can cause personal injury or loss of life. Circuit breakers, switches, and fuses may
not disconnect all power to the equipment. Always refer to the wiring diagrams. Whether the AC
supply is grounded or not, high voltage will be present at many points.
Printed circuit boards may be damaged if removed or installed in the circuit while applying power.
Before installation and/or removing printed circuit boards, secure all power.
Always store and ship printed circuit cards in separate static bags.
Always refer to manufacturers’ instruction book for proper test equipment operation and adjust-
ments.
Megger or buzzer type continuity testers can damage electronic components. Connection of devices
such as voltmeters on certain low level analog circuits may degrade electronic system performance.
Always use a voltmeter with a minimum impedance of 1M Ohm/Volt. A digital voltmeter is recom-
mended.
When Power Is On
To avoid personal injury, do not touch exposed electrical connections or components while power is
ON.
Mechanical Safety See the ThyssenKrupp Elevator Employees’ Safety and Accident Prevention Program Manual and
the Elevator Industry Field Employees’ Safety Handbook for mechanical equipment safety informa-
tion on installation and service.
•
•
•
IMPORTANT! Read this page before working with electronic circuit boards.
Elevator control systems use a number of electronic cards to control various functions of the eleva-
tor. These cards have components that are extremely sensitive to static electricity and are suscepti-
ble to damage by static discharge.
Immediate and long-term operation of an electronic-based system depends upon the proper han-
dling and shipping of its cards. For this reason, the factory bases warranty decisions on the guide-
lines below.
Handling • Cards shipped from the factory in separate static bags must remain in the bags until time for
installation.
• Anti static protection devices, such as wrist straps with ground wire, are required when
handling circuit boards.
• Cards must not be placed on any surface without adequate static protection.
• Only handle circuit cards by their edges, and only after discharging personal static electricity to
a grounding source. DO NOT touch the components or traces on the circuit card.
• Extra care must be taken when handling individual, discrete components such as EPROMS
(which do not have circuit card traces and components for suppression).
Shipping • Any card returned to the factory must be packaged in a static bag designed for the card.
• Any card returned to the factory must be packaged in a shipping carton designed for the card.
• “Peanuts” and styrofoam are unacceptable packing materials.
Note: Refer to the ThyssenKrupp Replacement Parts Catalog to order extra static bags and
shipping cartons for each card.
Failure to adhere to the above guidelines will VOID the card warranty!
Upon arrival of the equipment, inspect it for damage. Promptly report all visible damage to the car-
rier. All shipping damage claims must be filed with the carrier.
Storing
During storage in a warehouse or on the elevator job site, precautions should be taken to protect
the equipment from dust, dirt, moisture, and temperature extremes.
Each revised page included in this manual will have a vertical line (change bar) to the left of the text
that has been added or changed. The example at the left of this paragraph shows the size and posi-
tion of the revision change bar.
This page
intentionally
left blank.
Contents
Page
Contents
(continued)
Replacement Parts
Controller Assembly
Note: Typical controller assembly shown. See chart below for specific drawings and parts lists.
7 19 17 9 8 18 14 16 20 21 22 23
2 1 5 10 13
6 19 17 9 8 18 7 14 16 20 21 22 23
3 1 5 10 13
7 19 17 9 8 18 6 14 16 20 21 22 23
3 1 5 10 13
11
3 2
2
4
11
9
14 .375”
10
.110”
Non-Locking
7
5
6 7 8 7
2 3
13
4 5 11 12
6 7
10
1
.375”
9
.06“
8 Locking
12
Selector
1
2 9
8
6
5 4
Swing Return
10
1
3 5
Replacement Parts -
Cards and Fuses
IOD Card (6300ACJ)
Replacement Parts -
Cards and Fuses
(continued)
Replacement Parts -
Cards and Fuses
(continued) HNB Card (6300ACE1)
HN Card (6300VR1)
Replacement Parts -
Cards and Fuses
(continued)
Replacement Parts -
Cards and Fuses
(continued)
Replacement Parts -
Cards and Fuses
(continued) S24-3 Card (6300ACY1)
The CPUA Card, mounted on the IOD Card, controls the functions of the elevator. This assembly
regulates two types of I/O:
1. Discrete I/O (includes 24VDC spares that may be configured for up to 19 active low I/O).
CAN Channels The CPU sends and receives signals through a twisted shielded pair via two (2) CAN Channels. See
Figure 1 on page 29.
Channel 2 Cards
• CWIL - located in the swing return (main COP I/O)
• CN - located in the auxiliary swings (contract specific)
• UDC - located in the door operator(s) and provides both send and receive data to the CPU
• Selector - located in the CAN selector
Channel 3 Cards
• HNB, HN, and CN (for group/car I/O)
• Car-to-car CAN cross-connection cards
The CWIL (Car Wiring Interface L) Card is located in the swing of the main car station, and is the
traveling cable interface between the controller and the car devices. The card is the car safety cir-
cuit interface as well as a safety node (with twin ARM7 32bit micros, hoistway enable, and car top
inspection). Through the TECC Command, each node is taught its function and I/O assignments.
CAN System
Overview
(continued)
Channel 2 Cards
(continued) Selector Cards
The TSMC and TSAC Cards use a Field-Programmable Gate Array (FPGA) for sensor checking and
verification, an IR LED pulsing control, and two NXP ARM7 32bit microprocessors.The floor count is
calculated onboard and sent to the CPUa in CAN messages along with all selector sensor data.This
selector is also considered a safety node.
Located at each terminal, each floor -
• Front of the tape: 8" leveling magnets
• Back of the tape: Directional limit magnets and terminal slowdown magnets
All magnets (except the Top Terminal NTSD, see Magnet Placement Adjustment Section ) show
their south polarity (yellow stripe) side outward.
Also included are two tracks for dual selector leveling, and door zone magnets for close landing
jobs using one selector box.
Serial PI Card
The Serial PI Card (shown below) receives RS485 communication (provided by either the HN or the
CN Card) and displays the floor position data in the car, hoistway, or lobby panel for each job spec-
ification.
Serial PI Card
(continued)
Serial PI Card
(continued) Breakout Cards
LED
The 6300WF Breakout Card (shown right)
provides connections for conventional hall
call devices.
HNB Card - This card functions as a safety node at the floors where there is a Hoistway Access
Switch, (all other floors use the standard HN Card). The HNB Card adds the twin NXP ARM7 micro-
processors (replacing the original PIC micro) and redundant HWAC I/O hardware circuits to the stan-
dard HN design.
HN Card - HN Cards have the capability to interface with lanterns, PI’s, hall calls, fire service, and
hoistway access for up to 2 cars on either front or rear door applications. Typically, there are 2 HN
Cards on each floor for a front / rear application. On front-only applications, 1 HN Card is used for
each floor.
HN Cards can manage up to 16 external I/O Cards (when the on-card ports are not used). However,
the number of HN Cards is limited by the power sources and the software configuration. All of the
HN nodes’ CAN communication, power, and teach lines are in-parallel from HN to HN.
A maximum of two cars may be assigned to a common duct (including front, rear, or both applica-
tions in one common). If two cars share the duct, one must be assigned as the master car and the
other as the slave car (the common duct contains HN nodes that are assigned to each floor of a
particular installation).
Channel 3 Cards
(continued)
HN Card (continued)
The terminal floor HN Cards have a small SPI Loop with an installed S24-2 Card (to facilitate hoist-
way access for up to two cars). If an SPI Loop error occurs (indicated by a 1085 fault), it will only be
registered once. This action will prevent multiple 1085 faults from preventing the display of other
faults. Note: To identify which HN is causing the fault, use the DHNF/R command.
Should an HN Card fail, only the fixtures for that particular floor opening are affected; when both a
front and rear HN are located at a given floor, the only fixtures affected would be the ones associ-
ated with the failed HN.
CN Card
CN Cards have the capability to assign car calls, PI’s, hoistway access, and other distributed I/O
associated with the main COP. Associated with auxiliary COP's, this card functions as a smart node
that maintains an assigned I/O configuration.
Up to 12 CN Cards may operate on a TAC32 System, and each card can manage up to 16 external
I/O Cards when the on-card ports are not used.
Through the TECC Command, each node is taught its function and I/O assignments. The CN Card
sends and receives I/O status changes to the CPU Card.The cards are addressed using jumpers,
and additional addresses are required when CN Cards are used on Channel 3.
The CN Card supports an SPI Loop and must be correctly configured for on-card, off-card, or both
on and off card ports (subject to the job configuration). Other CN Card applications include freight
box, security, and lobby panel distributed I/O.
The CPUA communicates with these I/O nodes on CAN channels within the controller system.
• CAN Channel 2, is the car-specific channel and is assigned all distributed car-specific I/O.
• CAN Channel 3 is assigned all of the group and hoistway-specific distributed I/O.
CAN Resistive To ensure that the CAN Channels for the car and the hoistway communicate with minimum errors
Loading and Shield and maximum efficiency, the CAN nodes for each channel must have properly configured shields
Configurations and resistive loading. Failure to establish these configurations may result in erratic or intermittent
CAN node communication, and the connected fixtures may function intermittently or not at all.
Car CAN Channel 2 Note: See Figure 2 and Figure 3 on page 35 for details/images for this section.
Verify the following areas to ensure that Car Channel 2 is properly shielded and resistive loaded:
1. Car CAN Link Shield Configuration is fixed (shield grounded on the CWIL Card).
2. Car CAN Link Resistive Loading Configuration.
Note: CCH/CCL is resistor-terminated at both ends:
• On CPUA via the CCC/CCT jumpers
• On CWIL by fixed resistor R65
Figure 2 - Car CAN Channel 2 Link Resistive Loading and Shield Configurations (1 of 2)
Figure 3 - Car CAN Channel 2 Link Resistive Loading and Shield Configurations (2 of 2)
Hoistway CAN
Channel 3 Hoistway CAN Channel 3 can be complex depending on how many cars and how many risers are
involved in the final installation. Failure to properly shield and resistive load this channel will result in
excessive CAN communication errors.
On any installation having only one riser, CAN Repeaters will not be required. However, on all instal-
lations that have more than one riser in the group, an individual repeater for each and all risers
within that group is required.
CAN Channel 3
HC1H/L With
Repeaters Verify the following areas to ensure that CAN Channel 3 is properly shielded and resistive loaded for
optimum communication:
• Hall CAN Link Shield Configuration is fixed (shield grounded on the IOD Card).
• Hall CAN Link Resistive Loading (HC1H/HC1L) without Repeaters.
Note: HC1H/L is terminated at both ends. See Figure 4.
By the resistor plug at CON3 of the last/bottom HNB.
By HC1T/HC1C jumpers on the CPUA Card of the controller, where the HN Riser is
connected, or its CAN Repeater.
CAN Channel 3
HC1H/L With
Repeaters
(continued) 1. Enable shield grounding on HNB at end of the HN riser. See Figure 5 and Figure 6 on page 38,
and Figure 7 on page 39.
• Install jumper JP10 1-2
• Install jumper JP11 1-2
5. Enable termination at the CPUA on the controller connected to and feeding the CAN Repeater/
HN riser cable.
• Install jumpers HCIC and HCIT
Figure 6 - CANbus Termination - TAC32 Duplex Group, One HN Riser with a CAN Repeater
CAN Channel 3
HC1H/L With
Repeaters
(continued)
Figure 7 - CANbus Termination - TAC32 Four-Car Group, Two HN Risers with CAN Repeaters
CAN Channel 3
HC1H/L Without
Repeaters 1. Enable shield grounding on HNB at end of the HN riser. See Figure 8.
• Install jumper JP10 1-2
• Install jumper JP11 1-2
2. Disable shield grounding on all other HN's.
• Remove JP10 and JP11
3. Disable shield grounding at all CN's connected to HC1H/L (if present).
• Remove JP11 and JP12
4. Disable shield grounding at all PI B's if connected to HC1H/L.
• Remove JP11 and JP12
5. Enable termination at the CPUA on the controller connected to HN riser cable.
• Install jumper, HCIC, and HCIT
6. Enable termination at end of HN riser.
• Insert plug with 120 Ohm resistor into the end of HNB CON3 (OUT) (bottom of riser).
7. Disable termination on CPUA at all other controllers.
• Remove jumper HCIC and HCIT
8. Disable termination at all CN's connected to HC1H/L (if present).
• Remove R20 and R21
• Remove Jumper JP13
9. Disable termination at all PI B's that are connected to HC1H/L.
• Remove R29 and R30
• Remover Jumper JP13
CANbus Termination
TAC32 Simplex with one HN Riser
(No CAN Repeater Required)
1 2 3 4
There are four main menu blocks (each having several submenus) on the UIT.
1. Adjustments Block
2. Real Time Block
3. Clock Block
4. Startup Wizard Block
Notes:
• To access the main menu blocks use the UP and DN arrow buttons to scroll to the
desired section, then press ENTER.
• To return to one of the four main menu blocks, press ESC.
Inconspicuous Riser
COMMANDS MENU
Commands are located in one of four categories:
Adjustment Block
(continued) UNIVERSAL DOOR CONTROLLER MENU
Note: See the Universal Door Operator component manual for adjustment procedures.
• Show Faults
• Reset Faults
• Reset Run Faults
• Register Front Car Call
• Register Rear Car Call
• Register Front Up Hall Call
• Register Front Down Hall Call
• Show Stable Leveling Distance
• Show I/O
Notes:
• Once the action has been taken, the screen automatically reverts to the previously
selected Real Time Screen, which allows the adjuster to inject an action and then see
the response without having to manually maneuver the screens.
• Press ENTER at any time while in the Real Time Menu to access the Quick Commands
Menu.
STATUS SCREEN
This screen displays the status of the CAN sub-systems including CN, CWIL, HN, HNB, SELB, and
UDC.
The configuration of HN’s and CN’s is verified; if not configured properly, a status of the failure is
indicated.
ARBITER SCREEN
Shows the service and any feature requesting service of the following:
Motion, Calls, Front Door, Rear Door, Seed, and Lockouts
POSITION SCREEN
This screen displays a simple view of the car position and the car speed. This is the only screen
accessible without a valid password.
System Clock Block This menu sets the time and date. If the time or date needs to be changed, the UIT displays a
prompt.
Note: Time is 0-24 hours.
Startup Wizard Block This menu walks the adjuster through the steps needed to bring up a car in a proper, logical
sequence.
Note: Upon entering this menu, a prompt (Select Yes or No to Start the Wizard) appears.
2. Clear HN
3. Teach Front HN
4. Teach Rear HN
5. Config HN and CN
During construction, it may be necessary to make the slave car of the duct into a master car
because the lower cars in the group may be the first to be adjusted. If so, the DHNM Command
must be used along with the commands in this section to get the HN boards found and configured.
2. TECF or TECR - Teaches the HN nodes on the specified hall riser (front or rear)
6. DHNF or DHNR - Displays the status of all HN boards on the specified riser (front or rear)
Command 1 - DHNM
The DHNM Command identifies which of the two cars sharing a common duct is the master car of
that duct. The duct includes the shared HN boards for a either a Simplex or Duplex (pair of cars
within a group) Application. See Figure 10 and Figure 11 on page 48.
Notes:
• Only the master car of the duct can teach the HN boards in its duct. The master car will
also permit the TECF or TECR Commands that are required to identify the HN’s in the duct.
• Simplex Application - The car will always be the master car.
• Duplex Application - Either car may be the master car, but the remaining car must be the
slave car of the shared duct.
• If there are 3 or more cars in the group, there will be a duct for the additional car or pair of
cars in the group.
Command Sequence
(continued)
Command Sequence
(continued)
Command 2 - TECF or TECR
The TECF or TECR Command sends out a signal to identify the HN boards that are com-
municating on Hall Channel 3, and the UIT displays the results.
Notes:
• The TECB Command allows the TECF or TECR Command to identify the HN
boards from the bottom up, or toggle on basement machine applications to teach
in the opposite direction.
• The HNs must be taught in the order they are wired. Default: HNs are wired and
taught from the top down. If the HNs are wired from the bottom up, the TECB
Command must be used in addition to TECF or TECR.
Command 3 - TECCR
The TECCR Command resets all of the CAN nodes to a generic default. SeeFigure 12
below, and Figure 13 on page 50.
Note: Use this command before the TECC command.
TECCR -
Complete, Now must TECC this car
and car 2.
Command Sequence
(continued) Command 4 - TECC
The TECC Command configures all CAN nodes.
Command 5 - DCN
The DCN Command displays the following information. See Figure 14 and Figure 15 on
page 51.
• The status of the CWIL and CN boards located on either Channel 2 or Channel 3.
• Specific CN data:
• Communication status
• Node ID
• The number of ports assigned
• The specific ports assigned
Executing the DCN Command prompts the user to enter specific parameters, and the
requested data appears in the UIT window.
CN Node=0
UP:+ DN:-
Ping a Port?
UP:Yes DN:No
CN:0 CWIL----Online:1 Pcks:225 Ch:2 V:8 uPLPC23xx SP:0 TP:7
Ports: 19,20,21,22,23,24,25
Note: If a line is scrolling, press UP to pause the screen and then press UP to
resume scrolling.
Command Sequence
(continued)
Software Management
To Archive the Generic Software and the Job Image: Place a USB memory stick into the
CPUA slot of the car, and issue a ULDS command in the UIT: ADJUST -> Commands ->
Upload -> UDLS.
To Upload Software Updates to the ARM Devices: Place the software file (located on the USB
stick) in the update directory, and use the following UIT commands: ADJUST -> Commands ->
Upload ->
3. Note locations, then remove all wires and MTA connectors from the old CN Card.
9. Log on to the UIT using the PIN number (1234144). See the UIT Menu Tree.
12. Enter the DCN Command (to confirm communication and port assignments).
Card Changing
Procedures
(continued)
Serial PI Card 1. Remove the car from service.
3. Note locations, and remove all wires from the old Serial PI Card.
L24/S24-1/S24-1/ L24 Cards have no software and can be used where needed.
S24-3 Cards
1. Remove the car from service.
3. Note locations, and remove all wires and MTA connectors from the L24/S24-1/S24-2/S24-3
Card.
TSMC (SELB) Card 1. See the Installation Section for the proper selector.
2. Log on to the UIT using the PIN number (1234144). See the UIT Menu Tree.
6. Press the UP button until “Auto Hoistway Scan?” appears, and then press the Enter button.
Card Changing
Procedures
(continued)
HN / HNB Card 1. Note locations, then remove all wires and connectors from the old HN or HNB Card.
3. Place the jumpers in the same positions as on the old HN Card (no jumpers for HNB).
6. Log on to the UIT using the PIN number (1234144). See the UIT Menu Tree.
8. Enter the TECCR Command to clear any previous configuration information stored.
3. Note locations, then remove all wires and connectors from the old CN Card.
11. Enter the DCN Command (to confirm communication and port assignments) for CWIL (e.g.
Node 0).
IMS Applications All CAN node commands are issued through the Car Remote FAST in IMS. These commands give
the appropriate nodes their position and/or port assignments.
The CWIL node is fixed as node 0 and requires no jumpers to configure.The CN nodes are assigned
their ports and I/O assignments according to how the address jumpers are configured.
Note: Because CWIL is always node 0, never assign the CN to node 0.
The first port assigned to the CWIL node is the first port shown in the car I/O screen.
The DCN command displays the specific CWIL or CN data (node addresses and assigned ports)
from the job file.
Group I/O Screen HCIE - The first port, and the starting port for the next HN.
Notes:
• The port numbers increase sequentially from left to right.
• To display the HN number and assigned ports, use the DHNF or DHNR command.
• The controller must be in the Inspection Mode to use CAN programming commands.
1. Use the Car Remote FAST, and place the controller to be adjusted on Inspection Mode.
2. Enter DHNM to determine if the controller is the master or slave controller. See Figure 16 on
page 56.
Notes:
• If two controllers are sharing a riser, either may be assigned as master or slave. Only the
master controller of the riser executes a TECF or TECR command.
• Do not change the master or slave relationship from the factory settings. This action dis-
ables the proper functions of hall lanterns and other devices.
• Single car, new installations are defaulted to the master controller.
• Modernizations using CNA boards will always be defaulted to slave controllers with
unshared risers.
IMS Applications
(continued) 3. To change the master controller designation, enter DHNM = 1.
Example:
Command to change
from master to slave
DHNM = 1,2
Example:
Command to change
from master to slave
DHNM = 0,1
NEW FEATURE
Remote FAST Screen
IMS Version V2R0 Type an “H” (HELP) after any command entered, and the screen displays help for that command.
See Figure 17.
Note: This new feature works only with commands.
IMS Applications
(continued) 4. Enter the TECF (front) or TECR (rear) Command as applicable. The Car Remote FAST
command instructs the CPUA to locate and teach the HN’s in a given riser. The HN is assigned
its logical floor number and the ports assigned to that location. See Figure 18.
Notes:
• If an HN is taught as HN 3, then physically moved to the fifth landing, the riser needs to be
taught and configured again.
• Ensure that the (end of the line) loading resistor is installed on the last HN Card, CON 3 Pin
2 to Pin 3. See Figure 19.
IMS Applications
(continued)
5. After a successful teach (TECF/R), use the Car Remote FAST and issue a TECCR and then a
TECC Command. See Figure 20.
TECCR resets or
clears the
configuration data.
IMS Applications
(continued)
6. Use the Car Remote FAST to enter the DCN Command.
Note: The DCN Command displays all of the CAN channel 2 and 3 CWIL, CN, and CNA data
which helps to determine a logical node address, port assignments, shared ports, and if
the node is on-line and communicating. See Figure 21.
Title Description
On CN Card is communicating
RxTot Number of time-out errors
ID CN node address number
Ch Channel that the CN Card is assigned and connected to
SP Number of shared ports
TP Total number of ports
IMS Port Mapping Actual IMS ports assigned to this CN Card
IMS Applications
(continued) CWIL is always node address = 0. Therefore, CN must start node address = 1 to avoid conflict.
CN nodes’ configuration is assigned by their address jumpers and the TECC command (which sets
the node configuration for all CWIL’s, CN and HN’s). See Figure 22.
7. To Change a Nodes-Specific Configuration Assignment:
a. DCN = (Node #) (Channel #) (Number of ports) (Port?) (Port?)
b. DCN = 1 2 4 0 1 2 3
c. Enter TECC
d. Verify operation
e. Enter WRT
Title Description
HN HN node number
On HN Card is communicating
RxTot Number of time-out errors
Car Car number
Flr Floor number
Ports Actual assigned port no.
Ver Version of HN software
Rx0 Receiver overflow
IMS Applications
(continued)
DCNP (Node, Port) - Indicates whether this particular node and assigned port number is
communicating. The assigned I/O display in one’s and zero’s. See Figure 23.
• One = Input I/O
• Zero = Output or Unassigned I/O
1. To determine the status of a specific I/O at the node level, use the Ping Command.
2. To ping the MAINCOP node, enter the following command from the Car Remote FAST:
DCNP 0 0
Notes:
• The first zero represents the node number and the second zero represents the first
port on the node.
• All nodes begin with port zero as the first port at the node level.
CN
Address CN Software Version
Enabled I/O’s
IMS Applications
(continued)
DHNPF(R) - Indicates whether this particular node and assigned port number is communicating.
See Figure 24. See also DCNP.
2. To ping the HN1 node, enter the following command from the Car Remote FAST:
DCNPF 1 1 0
Enabled I/O’s
On-Card
Diagnostics
IOD - LED Definitions
Desired
LED Color Definition
Status
NPBAD Red OFF ON if the NTSD processor has detected a fault.
NPGOOD Green ON ON if the NTSD processor is running with no faults.
SPBAD Red OFF ON if the Safety Processor has detected a fault.
SPGOOD Green ON ON if the Safety Processor is running with no faults.
PLDBAD Red OFF ON if the PLD has detected a fault.
PLDGOOD Green ON ON if the PLD is running with no faults.
AC Green ON ON if 120vac is present at CON18, relay EPEN is energized, and fuses F-EP and F-PS are good.
DOORS Green ~ ON if the Car and Hoistway doors are closed as seen by the FPGA (PLD).
P24 Green ON ON if 24vdc is present at CON20 and fuse F-P24 is good.
ON if 24vdc is present at CON20 and fuses F-P24GS and F-P24G are good (or if 24vdc is fed by
P24G Green ON
another powered-up car in the Group via CON21 cross-connections).
P24GS Green ON ON if 24vdc is present at CON20 and fuse F-P24GS is good.
DFS Green ~ ON if the system is trying to energize the DOWN FAST valve solenoid.
DSS Green ~ ON if the system is trying to energize the DOWN SLOW valve solenoid.
UFS Green ~ ON if the system is trying to energize the UP FAST valve solenoid.
USS Green ~ ON if the system is trying to energize the UP SLOW valve solenoid.
MCC1 Green ON ON if the system is trying to start the pump motor (contactor or electronic starting).
ON if the system is trying to start the pump motor (contactor starting) or provide power to the
MCC2 Green ~
starter (electronic starter).
ON if the CPUa is allowing a complete Safety String (SAFCPU output commanded ON). OFF when
SAFCPU Green ON
the CPUa has opened the Safety String (SAFCPU output commanded OFF).
ON if the Safety Processor is allowing a complete Safety String (SAFSP output commanded ON).
SAFSP Green ON
OFF when the Safety Processor has opened the Safety String (SAFSP output commanded OFF).
SAFE Green ON ON if 120vac from a complete Safety String is present at terminal 131 as seen by the CPUa.
ON if the NTSD Processor is allowing a high speed run (NTSNP output commanded ON). OFF
NTSNP Green ON when the NTSD Processor is forcing the FAST solenoids off when the Selector encounters a termi-
nal slowdown magnet (NTSNP output commanded OFF).
ON if the CPUa is allowing car movement in a terminal zone (TSRCPU output commanded ON).
OFF when the CPUa is forcing all valve solenoids off when the Selector encounters a terminal
TSRCPU Green ON
slowdown magnet and other terminal speed reduction efforts have failed to slow down the car
(NTSNP output commanded OFF).
IOD Connectors/Wiring
Note: If termination is required on any CAN channels, both the loading resistor and
split capacitor jumpers are to be ON for the termination to function properly.
If no termination is required, then both jumpers must be removed.
CPUA - Connectors
CN - LEDs
LED Description Color LED State (1=ON, 0=OFF) Condition Status
CAN Communication is
Start-up
Not Yet Established
CN Jumpers
HN LEDs
HNB LEDs
Secondary
ON
Micro Running Properly
STAT B Status Green
Secondary
OFF
Micro Not Running
CWIL - LEDs
CWIL - Fuses
Current
Fuse Rating Function
F-AC1SB 0.5A Feeds AC1SF 120vac to COP stop switches and the car gate contact.
F-P24M 2.0A Feeds 24vdc to the on-board CN/Spare 24V connectors, battery charger circuit,
door operator, and selector.
F-P24L 0.5A Feeds 24vdc to the CWIL 5vdc on-board power supply.
F-P24A 3.0A Feeds 24vdc to external CN cards in the cab swing returns.
F-P24CF 4.0A Future Use (will provide P24 to the Front CDI).
F-P24CR 4.0A Future Use (will provide P24 to the Rear CDI).
F-BAT 3.0A Feeds 12vdc from the COP battery at CON 604 to the on-board emergency lighting
trigger, battery charging, and low voltage cutoff circuits.
CAN Channel
Resistive Loading
Verification 1. Open the AC1 fuse holder to remove AC1 power on the controller to be checked.
2. Isolate the controller from the other controllers by disconnecting the following signals on the
controller being tested:
• HC1H, HC1L, SHHC1
• RCH, RCL, SHG
• P24XC
Note: Verify that these signals are reconnected upon completion of the CAN Channel Testing.
4. Record what the Ohmmeter displays with leads shorted and not shorted. This action will help to
verify the accuracy of the test meter.
5. Use the Troubleshooting Guide on page 72 to confirm or correct the testing values.
2. For a short between the middle node and the end of the riser: Go to the node halfway between
the current position and the end of the link.
Notes:
• Repeat the above steps to identify a problem more quickly than checking the nodes in-
series.
• The measured termination resistance will change if the cable is disconnected.
• This test should result in a measurement of 120 Ohms instead of 60 Ohms.
• When all shorts are removed and termination is correct, then the measurement taken
should be 60 Ohms.
• There might be multiple shorts at multiple locations.
CAN Channel
Resistive Loading
Verification
(continued)
Troubleshooting Guide
Car CAN Link (CCH/CCL), CONN 3 on the IOD
Indication Problem Verification
Resistance reads ~60 Ohms N/A N/A
Resistance does not read Termination jumpers and resistors Verify the correct jumper and resistor
~60 Ohms are set incorrectly settings on CPUA and all termination
points on the CC link
CCH to CCL
Note: See the CAN Shield and
Resistive Loading Procedures
Resistance is not a divisor Wires crossed, wrong value for Verify and correct
of 120 Ohms termination resistors, or shorts to
other circuits
Indication Problem Verification
Resistance reads Open N/A N/A
Circuit
CCH/CCL to Resistance = measurement A short between SHCC and CCH(L) Verify and correct
SHCC between CCH and CCL
Resistance is not the value Shorts to other circuits Verify and correct
measured between CCH and
CCL
Adjust an Offline
CAN Node 1. If the offline CAN node is a CWIL, CN, or CNA board, issue the DCN command from the CAR
Remote FAST.
3. Visually inspect the node; confirm that the node has power and is ON.
4. If the node is not powered-up, check and replace fuses on the board or at the controller (as
necessary).
5. Check and confirm the logical node addressing jumpers as indicated by the DCN command.
Ensure that each node has an individual address.
6. If the addressing jumpers are correct, confirm all wiring associated with the assigned CAN
Channel (as indicated by the DCN command).
7. If the offline node is an HN or HNB, issue the DHNF(R) command from the CAR Remote FAST.
Note: The DHNF(R) command will indicate which node is offline. This command also provides
other information (check for open fuses, etc.).
8. Confirm that the HN is powered-up. If not, check the fuses on the HN, and make sure that the
P24G fuse is good at the controller.
9. If the fuses are good, and the HN is powered-up, check all of the wiring associated with CAN
Channel 3.
DHNF/ DHNR
Command The DHNF or DHNR Command displays the HN and HNB boards assigned to a front (DHNF)
or rear (DHNR) riser, the status of the HN, and its logical floor assignment and porting. See
Figure 25 on page 75.
2. Confirm that the connection for the HN's CAN channel is correct.
DHNF/ DHNR
Command
(continued)
HN: HN Number
1 = Node is online
On:
0 = Node is offline
RxTot: Total number of messages received from the HN
Car: Car number for this command
Flr: Floor where the HN is located
Ports: Port mapping of the HN
Ver: Version of the HN software
Type: Version of the microprocessor
Rx0: Number of Rx buffer overflow interrupts on the HN CAN controller
BOff: Number of Bus Off interrupts on the HN CAN controller
TxEr: Number of Tx Errors currently in the HN CAN controller
RxEr: Number of Rx Errors currently in the HN CAN controller
DCN Command The DCN Command displays the Car CN nodes and the associated error conditions with each node.
See Figure 26.
CNN Command The CNN Command displays the three CAN links and the associated error conditions with
each link. See Figure 27.
If RxBufO, TxBufO, BusOf, BusEr, ErWarn, and/or DatOvr are non-zero, and remain non-zero, verify
the following:
Transformer
Configuration Data
Primary Secondary
Print No.
Voltage Connections Configuration Voltage Connections Configuration
874DA1 208 H1 and H2 None 120 X1−X4 X1−X3, X2−X4
240 H1 and H4 H1−H3, H2−H4
874DA2 120 X1−X4 X1−X3, X2−X4
480 H1 and H4 H2−H3
874DA3* 240 H1 and H4 H1−H3, H2−H4 120 X1−X4 X1−X3, X2−X4
380 H1 and H2
874DA4* 400 H1 and H3 None 120 X1−X4 X1−X3, X2−X4
416 H1 and H4
874DA5 600 H1 and H2 None 120 X1−X4 X1−X3, X2−X4
200 H1 and H2
874DA6** None 120 X1−X4 X1−X3, X2−X4
220 H1 and H3
874DB1 208 H1 and H2 None 120 X1−X4 X1−X3, X2−X4
240 H1 and H4 H1−H3, H2−H4
874DB2 120 X1−X4 X1−X3, X2−X4
480 H1 and H4 H2−H3
874DB3 600 H1 and H2 None 120 X1−X4 X1−X3, X2−X4
200 H1 and H2
874DC1* None 120 X1−X4 X1−X3, X2−X4
220 H1 and H3
380 H1 and H2
874DC3* 400 H1 and H3 None 120 X1−X4 X1−X3, X2−X4
415 H1 and H4
208 H1 and H2
874DJ1* H2 and H3 None 120/240 X1−X4 X1−X3, X2−X4
575 H1 and H4
380 H1 and H2
874DJ2* 400 H3 and H4 None 120/240 X1−X4 X1−X3, X2−X4
415 H1 and H4
240
H1−H3, H2−H4 X1−X3, X2−X4
874DJ4* 400 H1 and H4 120/240 X1−X4
H2−H3 X−2−X3
480
230 H1 and H4 H1−H3, H2−H4
874DK1 120 X1−X2 None
460 H1 and H4 H2−H3
230 H1 and H4 H1−H3, H2−H4
874DL1 120 X1−X2 None
460 H1 and H4 H2−H3
874DL2* 208 H1 and H2 None 120 X1−X3 None
874DL3* 575 H1 and H4 None 120 X1−X3 None
*Used for 50 Hz AND 60 Hz applications.
**Used ONLY for 50 Hz applications.
Line or
Overload Overload
Motor Nameplate Phase
Motor HP Current Current
Voltage Amps Wiring
Setting Range
Config.
200V/208V 17.5 LINE 17.5 13−27
220V 15.9 LINE 15.9 13−27
230V 15.2 LINE 15.2 13−27
5 380V 9.2 LINE 9.2 9−18
415V 8.4 LINE 8.4 9−18
460V 7.6 LINE 7.6 9−18
575V 6.1 LINE 6.1 5−10
200V/208V 25 LINE 25 20−40
220V 23 LINE 23 20−40
230V 22 LINE 22 20−40
7.5 380V 13 LINE 13 13−27
415V 12 LINE 12 9−18
460V 11 LINE 11 9−18
575V 9 LINE 9 9−18
200V/208V 32 LINE 32 30−60
220V 29 LINE 29 22−45
230V 28 LINE 28 22−45
10 380V 17 LINE 17 13−27
415V 15 LINE 15 13−27
460V 14 LINE 14 13−27
575V 11 LINE 11 9−18
200V/208V 48 LINE 48 45−90
220V 44 LINE 44 45−90
230V 42 LINE 42 45−90
15 380V 25 LINE 25 20−40
415V 23 LINE 23 20−40
460V 21 LINE 21 20−40
575V 17 LINE 17 13−27
200V/208V 62 LINE 62 45−90
220V 56 LINE 56 45−90
230V 54 LINE 54 45−90
20 380V 33 LINE 33 30−60
415V 30 LINE 30 22−45
460V 27 LINE 27 20−40
575V 22 LINE 22 20−40
200V/208V 78 LINE 78 67−135
220V 71 LINE 71 67−135
230V 68 LINE 68 67−135
25 380V 41 LINE 41 30−60
415V 37 LINE 37 30−60
460V 34 LINE 34 30−60
575V 27 LINE 27 20−40
Line or
Overload Overload
Motor Nameplate Phase
Motor HP Current Current
Voltage Amps Wiring
Setting Range
Config.
200V/208V 92 LINE 92 67−135
220V 84 LINE 84 67−135
230V 80 LINE 80 67−135
30 380V 48 LINE 48 45−90
415V 44 LINE 44 45−90
460V 40 LINE 40 30−60
575V 32 LINE 32 30−60
200V/208V 120 PHASE 120 67−135
220V 109 PHASE 109 45−90
230V 104 PHASE 104 45−90
40 380V 63 LINE 63 67−135
415V 57 LINE 57 45−90
460V 52 LINE 52 45−90
575V 41 LINE 41 30−60
200V/208V 150 PHASE 150 67−135
220V 136 PHASE 136 67−135
230V 130 PHASE 130 67−135
50 380V 79 LINE 79 67−135
415V 72 LINE 72 67−135
460V 65 LINE 65 67−135
575V 52 LINE 52 45−90
200V/208V 177 PHASE 177 90−180
220V 161 PHASE 161 67−135
230V 154 PHASE 154 67−135
60 380V 93 LINE 93 67−135
415V 85 LINE 85 67−135
460V 77 LINE 77 67−135
575V 62 LINE 62 45−90
200V/208V 221 PHASE 221 90−180
220V 201 PHASE 201 90−180
230V 192 PHASE 192 90−180
75 380V 116 PHASE 116 67−135
415V 106 PHASE 106 45−90
460V 96 PHASE 96 45−90
575V 77 LINE 77 67−135