Shredder - Program

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CIRCUIT

DIAGRAM
PLC LEGEND:
PROGRAM INPUT:

T
X0 =
PB1(FORWARD
DIRECTION)
X1 =
PB2(REVERSE
DIRECTION)
X2 = PB3(STOP
BUTTON)
X3 =
PB4(AUTOMATIC
BUTTON)
X4 AND X5 =
SENSORS
OUTPUT:
Y0 =
CONTACTOR 1
FLOW Y1 = CONTACTOR
CHART 2
Y2 = LAMP 1
( FORWARD)
Y3 = LAMP 2
( REVERSE)
This paper shows what is in the circuit diagram, explain how the program in PLC
work and show the flow chart of a program in shredder machine.

CIRCUIT DIAGRAM
It is the simplified conventional representation of an electronic circuit. It is the
arrangement of interconnection of components on the diagram.
For the circuit diagram of shredder machine, it shows that the PLC contains 6
components for the input and 4 components for the output. In the input, 4pushbutton
and 2 sensors is connected on it. In the output, 2 contactor relay and 2 lamps are
connected on it.

FLOWCHART
The purpose of flowchart is to show the process to perform from start to finish. In
the flowchart of shredder machine. It explains how the machine works.
 Switching PLC on will start the process.
 Press and release pushbutton 1 that is connected in X0 will deactivates contactor
2 and lamp 2 then activates contactor 1 that is connected in Y0 and will
energized the motor to run in forward direction and at the same time Lamp1 will
activate that is connected in Y2 indicating that the motor is in forward direction.
 Press and release pushbutton 2 that is connected in X1 will deactivates contactor
1 and lamp 1 then activates contactor 2 that is connected in Y1 and will
energized the motor to run in reverse direction and at the same time Lamp2 will
activate that is connected in Y3 indicating that the motor is in reverse direction.
 Press and release pushbutton 3 that is connected in X2 will de-energize the
contactor and stop the motor.
 Press and release pushbutton 4 that is connected in X3 will set your shredder in
automatic mode. The shredder will not start unless when the 2 sensor that is
connected in X4 and X5 will sense a material that will shred.

PLC PROGRAM
Program is a collection of instructions that will performs a specific task when executed
in computer.
In a shredder machine, PLC is used for the motor control of shredder. This will explain
how the program works.
 Press and release pushbutton 1(X0) will activate Y0 and Y2 with 3s delay before
it will run. Timer is for making sure that the motor will totally stop before it will run
in forward direction if it is running in reverse direction. To make the process
continuously, the timer(T0) will latch.
 If the motor is in forward direction and you want it to reverse the direction of it,
press and release pushbutton 2(X1). It will stop or cut the connection of the first
rung of the ladder because of the normally close X1 will open after pressing PB2
and will activate the 2nd timer(T1) with 3seconds delay before energizing the
contactor2 and lamp2(Y1, Y3). Latching (T1) will make the motor run
continuously.
 Press and release PB4 make your system automatically and energize the
internal relay M1 to have a contact in rung 6. X4 and X5 will closed when the
sensors sense a material that will shred and the motor will run.
 Press and release PB3(X2) will stop the system.
BATANGAS STATE UNIVERSITY

College of Engineering, Architecture and Fine Arts

Alangilan, Batangas City

Electronics and Communication, Instrumentation and Control and Mechatronics Engineering


Department

MexE 513: Mechatronics Systems Design

Shredder Machine

Program in Shredder

Garcia, Arvin E.

MEXE-5101

Engr. Louie L. Villaverde

Instructor

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