Design of Shafts
Design of Shafts
Design of Shafts
Q.1 A cylindrical shaft made of steel of yield strength 700 MPa is subjected to static loads consisting of a
bending moment of 10 kN-m and a torsional moment of 30 kN-m. Determine the diameter of the shaft using
maximum principal stress and maximum shear stress theories of failure and assuming a factor of safety of 2.
[Ans. 100 mm]
Q.2 A horizontal shaft AD supported in bearings at A and B and carrying pulleys at C and D is to transmit
75 kW at 500 r.p.m. from drive pulley D to off-take pulley C, as shown in Fig. 1.
Fig. 1
Calculate the diameter of shaft. The data given is: P1 = 2 P2 (both horizontal), Q1 = 2 Q2 (both vertical),
radius of pulley C = 220 mm, radius of pulley D = 160 mm, allowable shear stress = 45 MPa.
[Ans. 100 mm]
Q.3 The shaft, as shown in Fig. 2, is driven by pulley ‘B’ from an electric motor. Another belt drive from
pulley ‘A’ is running a compressor. The belt tensions for pulley ‘A’ are 1500 N and 600 N. The ratio of belt
tensions for pulley ‘B’ is 3.5.
Fig. 2
The diameter of pulley A is 150 mm and the diameter of pulley B is 480 mm. The allowable tensile stress
for the shaft material is 170 MPa and the allowable shear stress is 85 MPa. Taking torsion and bending
factors as 1.25 and 1.75 respectively, find the shaft diameter. Also find out the dimensions for a hollow shaft
with outside diameter limited to 30 mm. Compare the weights of the two shafts.
[Ans. 30 mm; 24 mm; 1.82]
Q.4 A shaft made of 40C8 steel is used to drive a machine. It rotates at 1500 r.p.m. The pulleys A, B and the
bearings C, D are located as shown in Fig. 3. The belt tensions are also shown in the figure.
Fig. 3
Determine the diameter of the shaft. The permissible shear stress for the shaft material is 100 MPa. The
combined shock and fatigue factor applied to bending and torsion are 1.5 and 1.2 respectively.
[Ans. 25 mm]
Q.5 A shaft is required to transmit 1 MW power at 240 r.p.m. The shaft must not twist more than 1 degree
on a length of 15 diameters. If the modulus of rigidity for material of the shaft is 80 GPa, find the diameter
of the shaft and shear stress induced.
[Ans. 165 mm; 46.5 MPa]
Q.6 An overhang hollow shaft carries a 900 mm diameter pulley, whose centre is 250 mm from the centre of
the nearest bearing. The weight of the pulley is 600 N and the angle of lap is 180°. The pulley is driven by a
motor vertically below it. If permissible tension in the belt is 2650 N and if coefficient of friction between
the belt and pulley surface is 0.3, estimate, diameters of shaft, when the internal diameter is 0.6 of the
external. Neglect centrifugal tension and assume permissible tensile and shear stresses in the shaft as 84
MPa and 68 MPa, respectively.
[Ans. 65 mm]