User/Service Manual: D H R C A D

USER/SERVICE MANUAL
DESICCANT HEATLESS REGENERATIVE

COMPRESSED AIR DRYERS
DHL-80 TO DHL-5000
PART NUMBER:
02250195-403 R00
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
SULLAIR CORPORATION
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipment will compressor serial number:
VOID its warranty!
SHDIDFAA-0001
and all subsequent serial numbers.
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:
SULLAIR TRAINING DEPARTMENT
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
[email protected]
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
TABLE OF CONTENTS
SECTION 1—INTRODUCTION
5 1.1 IDENTIFICATION PLATE
5 1.2 WARRANTY CONDITIONS
SECTION 2—SAFETY
7 2.1 SAFETY INFORMATION
8 2.2 DEFINITION OF THE SAFETY SYMBOLS USED
10 2.3 WARNINGS
10 2.4 PROPER USE OF THE DRYER
11 2.5 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT
SECTION 3—INSTALLATION
13 3.1 TRANSPORT
13 3.2 INSTALLATION SITE
14 3.3 INSTALLATION LAYOUT
15 3.4 OPERATING CONDITIONS
15 3.5 CONNECTION TO THE COMPRESSED AIR SYSTEM
15 3.6 CONNECTION TO THE ELECTRICAL SUPPLY
15 3.7 INLET FILTER CONDENSATE DRAIN
SECTION 4—STARTUP
17 4.1 PRELIMINARY OPERATION
17 4.2 FIRST START-UP
18 4.3 OPERATION AND SWITCHING OFF
SECTION 5—TECHNICAL SPECIFICATIONS
SECTION 6—TECHNICAL DESCRIPTION

21 6.1 CONTROL PANEL
21 6.2 DESCRIPTION OF OPERATION
23 6.3 OPERATION
23 6.4 PURGE METERING VALVE SETTINGS
TABLE OF CONTENTS
25 6.5 CYCLE DESCRIPTION

27 6.6 CONTROL PANEL
30 6.7 OPERATION CONFIGURATION
32 6.8 POWER SELECTOR
32 6.9 DIP-SWITCHES
34 6.10 OPERATING CYCLES
37 6.11 TEST
38 6.12 MAINTENANCE (SERVICE)
38 6.13 FUSES
38 6.14 DEWPOINT METER— (OPTIONAL)
39 6.15 PDP ANALOG SIGNAL
40 6.16 PRESSURE SWITCHES OF “FAIL TO SWITCH ALARM”— (OPTIONAL)
41 6.17 CALIBRATION PRESSURES
SECTION 7—MAINTENANCE, TROUBLESHOOTING, SPARES AND DIS-

MANTLING
43 7.1 CONTROLS AND MAINTENANCE
44 7.2 TROUBLESHOOTING
46 7.3 DISMANTLING OF THE DRYER
SECTION 8—ATTACHMENTS
48 8.1 ID—DHL80-125
50 8.2 ID—DHL150-200
52 8.3 ID—DHL250-300
54 8.4 ID—DHL400-600
56 8.5 ID—DHL800-1000
58 8.6 ID—DHL1250-1500
60 8.7 ID—DHL2000
62 8.8 ID—DHL2500-3000
64 8.9 ID—DHL3500-4000
66 8.10 ID—DHL4000-5000
68 8.11 P&I—DHL80-125
70 8.12 WD—DHL80-5000
72 8.13 SPARE PARTS LIST
DHL HEATLESS REGENERATIVE DRYER
Section 1
INTRODUCTION
Thank you for choosing our product. In order to get
the best performances from this product, please read
this manual carefully. To avoid damage to the
Model
equipment and physical risk to the operator, please
read and strictly follow the instructions contained in Serial No.
this manual. Note, these instructions are in addition
to the Local and Federal safety rules that apply Code Heatless Regenerative Dryer
where the dryer is installed.
Before packing for shipment eachDHL series Nominal Flow Rate SCFM
heatless adsorption air dryer is subjected to rigorous
Max. Air Pressure 150 PSIG
testing to demonstrate that the device can perform
all the functions for which it has been designed.
Max. Inlet Air
100°F
Once the dryer has been properly installed according Temperature
to the instructions in this manual, it will be ready for
use without any further adjustment. The operation is Ambient
100°F
fully automatic, and the maintenance must be Temperature
performed regularly, as detailed in the following
chapters. Dessicant
Activated Alumina
(type and Qty)
This manual should be kept available for future
reference and is intended to be an important tool 115/110/1/50,60 208/220/1/
Electric Supply
in the proper operation and maintenance of the 50,60
dryer.
Electric Nominal
10W
Due to the continuous technical evolution, we Power
reserve the right to introduce any necessary change
without giving previous notice. Fuse Max. 1 AMP
Should you experience any trouble, or for further Manufactured —

information, please do not hesitate to contact us.
1.1 IDENTIFICATION PLATE 1.2 WARRANTY CONDITIONS

The product identification plate shows all the primary For 12 months from the installation date, but no
data of the machine. Upon installation, fill in the table longer than 18 months from the delivery date, the
shown on the side copying the data shown on the warranty covers eventual faulty parts, which will be
identification plate. Refer to this datawhen ordering repaired or replaced free of charge.
parts or requesting service, even during the warranty The warranty doesn’t cover any responsibility for
period. direct or indirect damages to persons, animals or
Removal or alteration of the identification plate will equipment caused by improper usage or
void the warranty maintenance, and it’s limited to manufacturing faults
only.
5
DHL HEATLESS REGENERATIVE DRYER SECTION 1
The right to warranty repairs is subordinated to the To request repairs during the warranty period, the
strict compliance with the installation, use and data reported on the identification plate must be
maintenance instructions contained in this manual. notified.
The warranty will be immediately voided in case of
even small changes or alterations to the dryer.
Table 1-1: Dryer Specifications
IT IS RECOMMENDED TO FILL OUT THIS SECTION AT INITIAL START UP OF THE DRYER.
Model No. ____________________________________ Desiccant/Tower: ____________ LBS ____________
Serial No. ____________________________________ Inlet/Outlet Size: ____________ NPT ____________
Inlet Design Conditions: _________________________ Cycle Time: ___________ Standard Short Cycle _______
Flow: ________________________SCFM@
Pressure: ___________ 100 ________PSIG Maximum Operating Pressure: ________________ PSIG
Temperature: ________ 100 ________°F Minimum Operating Pressure: ________________ PSIG
Outlet Dew Point: _________°F PDP @ Above Conditions Maximum Operating Temperature: _________________°F
Purge Flow: __________ PSIG/SCFM _____________ Minimum Operating Temperature: _________________°F
Power Supply: _________V_________PH_________HZ
Current Draw: _____________ AMP ________________
1. This pressure is 95% of MAWP

2. Operating at “OFF” design conditions may adversely affect Outlet Dew Point.
3. Operation of dryer below 35°F requires heat tracing of certain components upstream of dryer outlet.
6
SAFETY—REGENERATIVE DRYERS
Section 2
SAFETY
The dryer has been designed and constructed in • Never make any structural changes to the
accordance with the generally recognized rules equipment
pertaining to adsorption technology as well as • Use only original spare parts and accesso-
industrial safety and accident prevention regulations. ries
The equipment design, development, production, • Never weld on any pressure vessel or mod-
assembly and customer service fall under the Sullair ify it in any way
quality control system.
• All maintenance on “pressure parts” must
The dryer is state of the art. There are, however, be carried out with the equipment shut-
hazards to the body, equipment and life down, depressurized and locked out. Any
accompanying this type of product if it is not operated in plant procedures or work permits regard-
for the purpose which it is intended by trained and ing pressure vessels are to be adhered to.
specialized personnel.
• Do not operate the equipment with the con-
The equipment supplied is intended exclusively for trol panel door open, the electrical system
drying compressed air. Any other use or one energized and live parts exposed.
exceeding this is considered unauthorized. Sullair • Disconnect the dryer from the electrical
cannot be held liable for damages resulting from supply when any electrical work is per-
incorrect or unauthorized use of the equipment. Any formed. Lock out the safety disconnect and
such risk is carried solely by the end user.
obtain any required work permits.
Authorized use means complete compliance with all
The desiccants used in this equipment are not
of the conditions of operation, servicing and
considered hazardous. However all contact with or
maintenance prescribed by Sullair in this Instruction
and Operation Manual. disposal of the desiccant should be in accordance
with the relevant MSDS. The following lists the more
The dryer is only to be operated, serviced and common safety measures normally observed during
repaired by trained personnel who are familiar with filling operations.
this type of equipment and understand fully its
operation and any potential dangers. • In the case of accidental contact of the des-
iccant with the eyes, rinse immediately with
2.1 SAFETY INFORMATION an abundance of clean water. Refer to the
MSDS.
The end user and operator must observe all National, • Accidental spillage of desiccant on the floor
State, and Local industrial and safety regulations should be cleaned up avoiding the creation
dealing with the operation of pressure vessels under of excess dust during this procedure.
compressed air service. Also all “end user” safety • Use a contoured face mask during any fill-
rules for the same type of service must be adhered ing or draining operations. Refer to the
to. The following points list some of the important MSDS.
factors dealing with this type of equipment.
7
NOTES
2.2 DEFINITION OF THE SAFETY SYMBOLS USED
Before attempting any intervention on the dryer, read carefully the instructions reported
in this use and maintenance manual.
General warning sign. Risk of danger or possibility of damage to the machine. Read
carefully the text related to this sign.
Electrical hazard. The relevant text outlines conditions which could result fatal. The
related instructions must be strictly respected.
Danger hazard. Part or system under pressure.
Danger hazard. Component or system which during the operation can reach high
temperature.
Danger hazard. It’s absolutely forbidden to breathe the air treated with this apparatus.
Danger hazard: It’s absolutely forbidden to use water to extinguish fire on the dryer or in
the surrounding area.
Danger hazard; It’s absolutely forbidden to operate the machine when the parts (under
pressure or electric panels) are not in place or have been tampered with and changed.
Danger hazard: machine level noise could be higher than 85 dBA. It is mandatory to
install the machine in dedicated area where people are not normally present. The
installator and/or the user is responsible for correct installation of the dryer, in order to
prevent noise propagation to the near work environment. The installator and/or the user
is also responsible for the safety signs affixing into installation site.
Attention: the User or Operator must wear hearing protection before performing any
procedure on the dryer. All personnel must select the proper PPD (Personal Protection
Device) hearing protector (earmuffs, ear canal caps or ear plugs) in order to prevent
damage to the person's hearing.
8
SECTION 2 SAFETY—REGENERATIVE DRYERS
Maintenance and/or control operation to be very carefully performed by qualified

personnel 1.
Compressed air inlet connection point.
Compressed air outlet connection point.
Condensate drain connection point.
Operations which can be worked out by the operator of the machine, if qualified 1.
NOTE
Text to be taken into account, but not
involving safety precautions.
In designing this unit a lot of care has been devoted to the protection of the
environment:
• Dryer and relevant packaging composed of recyclable materials.
• Energy saving design.
Not to spoil our commitment, the user should follow the few ecological suggestions
marked with this sign.
9
SAFETY—REGENERATIVE DRYERS SECTION 2
2.3 WARNINGS
Compressed air is a highly hazardous energy source. Never work on the dryer with
parts under pressure. Never point the compressed air or the condensate drain jet
towards anybody.
The user is responsible for the installation of the dryer, which has to be executed on the
basis of the instructions given in the “Installation” chapter. Otherwise, the warranty will
be voided and dangerous situations for the personnel and/or damages to the machine
could occur.
Only qualified personnel can use and service electrically powered devices. Before
attempting any maintenance action, the following conditions must be satisfied :
• Ensure that any part of the machine is under voltage and that it can-
not be connected to the mains.
• Ensure that any part of the dryer is under pressure and that it cannot
be connected to the compressed air system.
Any change to the machine or to the relevant operating parameters, if not previously
verified and authorised by the Manufacturer, in addition to create the possibility of
dangerous conditions it will void the warranty.
Don’t use water to extinguish fire on the dryer or in the surrounding area.
2.4 PROPER USE OF THE • Voltage and frequency of the primary elec-
DRYER trical supply.
• Pressure, temperature and flow-rate of the
This dryer has been designed, manufactured and incoming air.
tested only to be used to separate the humidity
• Ambient temperature.
normally contained in compressed air. Any other use
has to be considered improper. The Manufacturer This dryer is supplied tested and fully assembled.
will not be responsible for any problem arising from The only operation left to the user is the installation of
improper use; the user will be in any case the desiccant into the dryer towers and the
responsible for any resulting damage. connection to the plant in compliance with the
instructions given in the following chapters.
Moreover, the correct use requires the compliance
with the installation conditions, in particular: The purpose of the machine is the
separation of water present in
compressed air. The dried air cannot be
used for respiration purposes or for
operations leading to direct contact with foodstuff,
unless subject to further treatments.
10
SECTION 2 SAFETY—REGENERATIVE DRYERS
2.5 INSTRUCTIONS FOR THE 5. An internal inspection must be carried out at

USE OF PRESSURE 12 month intervals to check for pressure
EQUIPMENT equipment corrosion. The actual wall thick-
ness of the tower after corrosion should not
To ensure the safe operation of pressure be less than the data indicated on the chart
equipments, the user must conform strictly to the located on the side on the tower.
following:
6. Condensate drains should be checked for
1. The equipment must only be operated within operation every day to prevent a build up of
the temperature and pressure limits stated condensate in the pressure equipment.
on the manufacturers name/data plate.
7. The maximum working pressure stated on
2. No welding is allowed on the shell and end the manufacturers data plate must not be
caps. exceeded.
3. The equipment must not be stored in badly 8. All documentation supplied with the equip-
ventilated spaces, near a heat source or ment (manual, declaration of conformity etc.)
inflammable substances. must be kept for future reference.
4. Vibration must be eliminated from the equip-
ment to prevent fatigue failure.
11
NOTES
12
Section 3
INSTALLATION
3.1 TRANSPORT
Once verified the integrity of the packaging, place the
unit near to the installation point and unpack the Machine level noise could be higher than
contents. 85 dBA. It is mandatory to install the
machine in dedicated area where people
• To move the packaged unit we suggest to
are not normally present. The installator
use a suitable crane or forklift. We do not
and/or the user is responsible for correct installation
recommend using hands.
of the dryer, in order to prevent noise propagation to
• Handle with care. Improper handling could the near work environment. The installator and/or the
cause irreparable damage. user is also responsible for the safety signs affixing
• Even when packaged, keep the machine into installation site.
protected from severity of the weather.
The packaging materials Maintenance personnel must wear

are recyclable. Each single hearing protection while operating the
material must be properly dryer. Each employee must select proper
disposed in a manner PPD (Personal Protection Device)
complying with the rules in hearing protector (earmuffs, ear canal
force in the destination caps and earplugs) in order to prevent discomfort or
country. damage to the operator’s hearing.
Minimal installation requirements:
3.2 INSTALLATION SITE • Select a clean room dry, free from dust,
and protected from atmospheric distur-
Particular care is required in selecting the
bances.
installation site, as an improper location
could jeopardise the proper operation of • The supporting area must be smooth, level
the dryer. and able to hold the weight of the dryer.
• Minimum ambient temperature 34ºF, 1ºC.
This unit is not suitable to be used in explosive
atmosphere, where risk of fire could exist, or in • Maximum ambient temperature 120ºF, 5ºC.
presence of gaseous or solid polluting material. • Allow at least a clearance of 3 feet (1
meter) on each side of the dryer to facilitate
possible maintenance operations.
Don’t use water to extinguish fire on the • The dryer is required to be fixed to the sup-
dryer or in the surrounding area. porting surface.
13
3.3 INSTALLATION LAYOUT Type A installation is suggested when the

compressed air treated from the dryer is only a part
Dryer is supplied with 0.01 micron filter on of the total flow rate of the compressor; or when the
the inlet and a 1 micron filter on the outlet. compressor operates at reduced intermittence and
the total consumption equals the compressor flow
rate.
Table 3-1: Correction Factor for inlet Pressure

PSIG 50 60 70 80 90 100 110 120 130 140 150 175 200 225 250
BAR 3.5 4.1 4.8 5.5 6.2 6.9 7.6 8.3 9.0 9.7 10.3 12.1 13.8 15.5 17.3
F1 Factor 0.56 0.65 0.74 0.83 0.91 1.0 1.06 1.08 1.12 1.16 1.2 1.29 1.37 1.45 1.52
Table 3-2: Correction factor for Inlet Temperature

°F 70 80 90 100 105 110 115 120
°C 21 27 32 38 40 43 46 49
F2 Factor 1.12 1.09 1.06 1.0 0.93 0.86 0.80 0.75
Figure 3-1: Recommended Installation
14
SECTION 3 DHL HEATLESS REGENERATIVE DRYER
3.4 OPERATING CONDITIONS EXAMPLE:

A ( DHL-250) has a nominal capacity of 250 SCFM.
• Maximum working pressure 150 PSIG (10
Bar) for higher pressure contact factory. What is the maximum allowable flow through the
• Minimum working pressure 60 PSIG (4 bar) dryer at following operating conditions?:
• Maximum inlet temperature 120°F (49°C) Air Inlet Pressure: 110 Psig (7.6 Bar) From table for
• Minimum ambient temperature: 34°F pressure correction F1=1.04
(1.6°C) for lower ambient temperature con- Air Inlet temperature: 105°F (40°C) From table for
tact factory. temperature correction F2=0.93
Table 3-3: Sizing a Dryer—How to find the air flow capacity

Air Flow Capacity = Nominal Capacity of Dryer X Factor F1 X Factor F2
Table 3-4: Example Solution

241.8 (Air Flow Capacity) = 250 SCFM X 1.04 (F1) X 0.93 (F2)
Air Flow Capacity= 241.8 SCFM. This is the maximum air flow rate that the dryer can accept under those operating conditions.
3.5 CONNECTION TO THE Before connecting the unit to the electric power,
COMPRESSED AIR SYSTEM verify that the voltage and the frequency available on
the electrical supply correspond to the data reported
Operations to be performed by qualified on the data plate of the dryer. In terms of voltage, a
personnel. Connections to be performed ±5% tolerance is allowed. The dryer comes with a
by qualified personal. Never do service mains connecting cable already installed (6 ft ).
with dryer under pressure.
The electrical power supply must have a breaker
The user is responsible to ensure that the dryer will equipped with ground fault protection.
never be operated with pressure exceeding the
nominal values. Eventual over-pressure could be The sizing of the electrical supply wiring should be
dangerous both for the operator and the machine. properly sized for the electrical specification for the
dryer model being installed. The ambient
The temperature and the amount of air entering the temperature, voltage, length of wiring and all
dryer must comply with the limits reported on the applicable local electrical codes should all be
data plate. In the event of particularly high inlet
considered whe sizing the electrical wiring.
temperatures, the installation of additional cooling
equipment such as water cooled after cooler or It is mandatory to ensure the connection to
refrigerated after cooler may be necessary. The air the ground terminal.
supply piping should be free from dust, rust, ships
and other debris and must be sized to consistent with
the flow- rate of the dryer. 3.7 INLET FILTER CONDENSATE
DRAIN
In designing the dryer, particular measures have
been taken in order to limit the vibration which could The condensate is discharged at the same
occur during the operation. Therefore we pressure of the air entering the dryer.
recommend to use connecting pipes able to insulate
the dryer from possible vibrations originating from the Never point the condensate drain jet
line (flexible hoses, vibration damping fittings, etc.). towards anybody.
The dryer is already supplied with ¼” flexible hose to
3.6 CONNECTION TO THE be connected to the Collecting device (Oil/water
ELECTRICAL SUPPLY separator).
The connection to the electrical supply, to Connect and properly fasten the condensate drain to
be carried out by qualified personnel, and a collecting plant or container.
the safety systems must comply with
The drain cannot be connected to pressurised
local rules and laws.
systems.
15
by the compressor.
Dispose the condensate in compliance with the local
rules.
Don’t dispose the condensate in the
environment. Sullair recommends the installation of an oil/water
separator to treat the condensate being drained from
The condensate collected in the dryer
the compressors, dryers, filters, receivers, etc.
contains oil particles released in the air
16
Section 4
STARTUP
4.1 PRELIMINARY OPERATION caps and earplugs) in order to prevent any
discomfort or damage to the operator’s hearing.
Verify that the operating parameters SEQUENCE OF OPERATIONS:
match with the nominal values reported
on the data plate of the dryer (voltage, • Verify that the factory settings, indicated in
frequency, air pressure, air temperature, the plate “REMOVE BEFORE THE 1ST
ambient temperature, etc.). START UP” (on the control panel), match
the real operating conditions requested.
Before delivery, each dryer is submitted to accurate
tests simulating real operating conditions. • Verify that all the steps of the “Installation”
Nevertheless, the unit could be damaged during chapter have been observed.
transportation. We therefore suggest to check the • Verify that the connection to the com-
integrity of the dryer upon arrival and to keep it under pressed air system is correct and that the
observation during the first hours of operation. piping is suitably fixed.
• Verify that the condensate drain pipe is
properly fastened and connected to a col-
The start-up must be performed by lection system or container.
qualified personnel. • Remove any packaging and other material
It’s mandatory that the engineer in which could obstruct the area around the
charge will adopt safe operational dryer.
conditions complying with the local safety and • Pressurize the dryer slowly.
accident prevention requirements. • Close the breaker for the electrical supply.
• Verify that the control panel is on.
The same engineer will be responsible • Check the piping for air leakage.
for the proper and safe operation of the • Test the drain of the inlet filter.
dryer. • After 2 minutes from the start-up the
Never operate the dryer if its panels are adsorption tower B is depressurized.
not in place. • Wait for the dryer to make a few cycles
(there is an alternation of depressurization
4.2 FIRST START-UP from tower A to tower B)
• The cycle is inverted every 2 minutes
At the first start-up, or in case of start-up (DewPoint of -94ºF/-70°C) or every 4 min-
after a long inactivity period or following utes (DewPoint of -40ºF/-40°C) or every 7
to maintenance operations, comply with minutes (DewPoint of -4ºF/-20°C); it
the instructions given below. The start-up depends on the dryer set-up.
must be performed by qualified
personnel.
Maintenance personnel must wear

hearing protection while operating the
dryer Each employee must select proper
PPD (Personal Protection Device)
hearing protector (earmuffs, ear canal
17
Operation:
NOTE • Pressurize the dryer slowly.

• Activate the on/off switch.
During the first days of operation, the • Verify that the control panel is on.
DewPoint is not ensured because the • Wait for the first cycles of the inlet filter
adsorption material can contain humidity. drain or make the drain test manually.
• During the first two minutes both the towers
At the first start-up, or in case of start-up
are pressurized
after a long inactivity period or following
the maintenance operations, we recom- • Wait for the dryer to make some cycles
mend using the dryer at a reduced nomi- (there is an alternation of depressurization
nal flow of 50% during the first two days. from tower A to tower B).
Switching off:
4.3 OPERATION AND • Check if the inlet filter condensate drain
SWITCHING OFF works regularly.
Maintenance personnel must wear • Stop the air flow.
hearing protection while operating the • Depressurize the dryer.
dryer. Each employee must select proper
PPD (Personal Protection Device) • Deactivate the on/off switch.
hearing protector (earmuffs, ear canal
caps and earplugs) in order to prevent any
uneasiness that could cause dangerous situation for
NOTE
him.
During the working of the dryer, both the
towers are cyclically depressurized in
order to be regenerated. The depressur-
ized tower is crossed from part of the
compressed air already dried, which will
be expelled outside. The noise of the
compressed air during the draining is
muffled by silencers.
18
Section 5
TECHNICAL SPECIFICATIONS
Inlet
Flow Voltage Inlet/Outlet Dimensions
Weight
Model# Capacity 115/1/60 Connections LxWxH
(Lbs)
@100 PSIG 220/1/50 (inches) (inches)
(CFM)
DHL-80 80 115/208 ¾” NPT 32x24x83 550
DHL-100 100 115/208 1” NPT 32x24x83 690
DHL-150 150 115/208 1” NPT 32x24x87 810
DHL-200 200 115/208 1” NPT 32x24x87 850
DHL-250 250 115/208 1 ½” NPT 40x24x87 1010
DHL-300 300 115/208 1 ½” NPT 40x24x87 1200
DHL-400 375 115/208 1 ½” NPT 46x26x88 1350
DHL-500 500 115/208 2” NPT 46x26x88 1460
DHL-600 650 115/208 2” NPT 46x26x88 1790
DHL-800 800 115/208 3” FLG 55x48x105 2150
DHL-1000 1000 115/208 3” FLG 55x48x105 2960
DHL-1250 1250 115/208 3” FLG 60x50x109 3470
DHL-1500 1500 115/208 3” FLG 60x50x109 4180
DHL-2000 2000 115/208 3” FLG 70x62x115 4980
DHL-2500 2500 115/208 4” FLG 70x62x115 5800
DHL-3000 3000 115/208 4” FLG 80x70x120 6400
DHL-4000 4000 115/208 6” FLG 90x80x122 9100
DHL-5000 5000 115/208 6” FLG 98x86x120 11800
19
NOTES
20
Section 6
TECHNICAL DESCRIPTION
6.1 CONTROL PANEL 6.2 DESCRIPTION OF
OPERATION
The only interface between the dryer and the
operator is the control panel shown below. The regenerated adsorption dryers of the DHL series
are fitted with two tanks filled with activated alumina.
While the compressed air is dried in one tower, the
saturated desiccant is regenerated in the second. A
small portion of the already treated air is used for the
regeneration process and eliminated along with the
condensate, through the silencers.
• Main switch
• SHDC-2100
electronic device
• Terminal board
Figure 6-1: Control Panel
21
ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

1 1 coalescing pre-filter 10 2 pressure relief valve (set @ 200 psig)
2 1 pre-filter electronic drain valve 11 1 control air filter
3 1 bi-directional purge adjustment valve 12 1 control air tubing (1/4”)
4 2 angle body purge exhaust valve 13 2 gauge snubber
5 2 purge pilot valve 14 2 outlet check valve
6 4 desiccant drain port 15 1 purge adjustment valve
7 4 stainless steel inlet defuzer 16 1 after filter particulate type
8 2 pressure vessels 17 1 manual drain ball valve
9 2 pressure gauge
Figure 6-2: Flow Diagram
22
Figure 6-3: Timing Sequence Diagram
6.3 OPERATION 6.4 PURGE METERING VALVE

SETTINGS
The dryer described in this manual takes advantage
of the adsorption properties of the desiccant material
which the two towers (tanks) are filled with.
These towers, with the same dimensions, are
alternately crossed from the compressed air.
The cycle time is set during the manufacturing phase
(as well as the regeneration nozzle) according to the
requested DewPoint PDP (reference model max. 10
barg) :
• 15 minutes for -4 0F-20°C
• 10 minutes for -40 0F-40°C
• 4 minutes for - 94 0F-70°C
23
Table 6-1: Purge Metering Valve Settings
INLET PRESSURE
MODEL 70 PSIG 80 PSIG 90 PSIG 100 PSIG 125 PSIG 150 PSIG
DHL-80 3.5 turns 3.4 turns 3.3 turns 3.2 turns 3.0 turns 2.8 turns
DHL-4000 Contact Contact Contact Contact Contact Contact

Factory Factory Factory Factory Factory Factory
DHL-5000 Contact Contact Contact Contact Contact Contact

Factory Factory Factory Factory Factory Factory
3/8” Valve is used on models DHL80-150

1/2” Valve is used on models DHL200-300
3/4” Valve is used on models DHL 350-500
1” Valve is used on models DHL600-1250
1.5” Valve is used on models DHL1500-3000
24
6.5 CYCLE DESCRIPTION
During the start-up both regeneration drain solenoid valves PVA and PVB are closed (for about 120 seconds) to
guarantee the complete pressurization of the dryer.
Stage A The solenoid valve PVB is supplied so the tower B is depressurized. Both inlet and outlet
spools of shuttle valves move towards tower B (side without pressure).
The compressed air flow is directed to tower A, where the desiccant material adsorbs the
humidity up to the target Dew Point.
Through the regeneration nozzle a calibrated part of dry air coming out from tower A is
expanded towards tower B. This air (particularly dry for this expansion operation) while cross-
ing tower B, dries the adsorbent material dragging away the humidity through the PVB solenoid
valve and the silencers. At the end of this stage the adsorption material of tower B is com-
pletely regenerated.
Stage B The solenoid valve PVB is closed and then through the regeneration nozzle tower B is pressur-
ized again up to the working pressure. The sum of stages A + B equals a half cycle time.
Stage C The solenoid valve PVA is supplied so tower A is depressurized. Both inlet and outlet spools of
shuttle valves move towards tower A (side without pressure).
The compressed air flow is directed to tower B, where the desiccant material adsorbs the
humidity up to the target DewPoint.
Through the regeneration nozzle a calibrated part of dry air coming out from tower B is
expanded towards tower A. This air (particularly dry for this expansion operation) while cross-
ing tower A, dries the adsorbent material dragging away the humidity through the PVB solenoid
valve and the silencers. At the end of this stage the adsorption material of tower A is completely
regenerated.
Stage D The solenoid valve a PVA is closed and then through the regeneration nozzle tower A is pres-
surized again up to the working pressure. The sum of stages C + D equals a half cycle time. At
the end the cycle starts up’ again from phase A.
particles (powders) particularly abrasive and

extremely damaging for the final users.
NOTE For this reason the dryer is equipped with two high-
efficiency filters:
The cycles are symmetrical therefore A=C • Inlet filter, 0.01 micron filtration grade, with
and B=D differential gauge and electronic timed
drain or zero loss drain optional.
The desiccant material, if contaminated from • Outlet filter, 1 micron filtration grade, with
lubricant oil, loses its adsorption propriety. Moreover differential gauge and manual drain.
during operation, the desiccant can release solid
25
KEY On During Programming LED On = tower under pressure
Test condensate drain / increase

KEY LED On = inlet filter clogged
value / reset alarm
On = device powered LED On = outlet filter clogged

LED
Flashing = under programming LED Alarm: DewPoint too high
LED On = display shows % of set load LED Alarm: operating cycle did not switch
On = display shows DewPoint tem-

LED LED Alarm: maintenance intervention
perature
LED On = tower under adsorption KEY Reset cartridge replacement
On = air breathing solenoid valve

LED KEY Reset desiccant replacement
regeneration open
Figure 6-4: Electronic Instrument SHDC-2100
26
The correct operation of the dryer is controlled and The LEDs on the flow diagram of the Control panel
monitored constantly by the SHDC-2100 device. The show the operating status of the dryer, precisely:
device carries out many functions:
1.At start up both the purge solenoid valves are
1. It displays the operating status through the closed (for about 120 seconds) therefore the relevant
Control panel LED panel; LEDs are off. The compressed air passes
2. It can be used to select the operating Dew- through both drying towers, to pressurize the dryer
Point;
and therefore the LEDs are on.
3. It can be used to select the operating mode
(FIX, DPD and TEST); 2.After 120 sec. The dryer starts the first operating
cycle: “Phase A”, tower B is de-pressurized, LED
4. It can be used to enable the “Energy Save”
function. switches off and the PVB solenoid valve is
opened (LED on) to vent the air used for the
6.6 CONTROL PANEL regeneration.
The Control panel LED panel is divided into four 3.Afterwards, the dryer starts the “Phase B” re-
different display area. Each one represents the pressurization of tower B, therefore solenoid valve
specific functions of the dryer, more precisely:
PVB shuts down (LED off). LED
1. The LEDs on the left, positioned on the flow
diagram, represent the various operating switches on when the pressure switch reaches the
phases of the dryer. calibration value (if the pressure-switch Kit is
installed– optional).
2. The LEDs of the “Cycle mode” menu display
the operating mode of the dryer, selected by 4.When the towers are once again pressure
the operator during the programming phase balanced the second part of the cycle time starts with
(see Section 6.7). “Phase C”, where tower A is de-pressurized, LED
3. The LEDs of the “Alarm” menu represent any switches off and the solenoid valve PVA is
anomaly and/or malfunctioning of the opened (LED on) to vent the air used for
machine. regeneration.
4. The LEDs and the DISPLAY on the right dis- 5.The machine cycle ends with the re-pressurization
play the various load percentages the dryer “Phase D” of tower A, the solenoid valve PVA closes
operates with.
(LED off). LED switches on when the
The On/Off switch is located on the side of the
control box. Press the On/Off switch to power up the pressure switch reaches the calibration value (if the
pressure-switch Kit is installed–optional).
control panel and energize the following LED. .
According to the selected operating mode (see Section 6.9) the following LEDs of the “Cycle mode” menu can be on:
Mode: FIX The dryer runs with fixed cycle times.
DewPoint under DewPoint under DewPoint under

pressure PDP : pressure PDP : pressure PDP :
-20°C -40°C -70°C
27
The dryer operates with cycle times proportional to the applied load
Mode: DPD
(if the DewPoint probe is installed – optional).
DewPoint under DewPoint under

pressure PDP : pressure PDP :
-20°C -40°C
Diagnostic cycle, with step-by-step operation to make troubleshooting

Mode: TEST
operations easier.
Mode: FIX The dryer operates with fixed cycle times and allows the operator to choose, only in FIX modality
Function: through an external contact, a second setting for the foreseen applied load (installation directly
2nd Load downstream of one or more than one compressor).
DewPoint under DewPoint under DewPoint under

pressure PDP : pressure PDP : pressure PDP :
-20°C -40°C -70°C
The Control panel shows any anomaly and/or

malfunctioning through the LEDs of the “Alarm”
menu. The LEDs flash when the alarm is active and
they stay on when the alarm has stopped, but has
not yet been reset. More precisely:
28
When the LED is flashing it means the alarm went off for a high DewPoint. The function can
be activated only if the DewPoint probe is installed – optional – and only after having cor-
rectly set the relating DIP-SWITCH (see Section 6.9).
The LED flashes when the towers did not switch properly. This alarm is particularly impor-
tant because it helps avoid possible de-pressurizations of the distribution circuit through the
dryer. The function can be enabled only if the pressure switch kit is installed – optional – and
only after having correctly set the relating DIP-SWITCH (see Section 6.9).
If the “SERVICE” LED and the LED of the flow diagram are flashing at the same time, it
means that the dryer inlet filter is clogged and therefore it must be replaced. This alarm
does not affect the operation of the dryer, but maintenance interventions are needed.
Please refer to the User and Maintenance manual of the filter itself.
If the “SERVICE” LED and the LED of the flow diagram are flashing at the same time, it
means that the dryer outlet filter is clogged and therefore it must be replaced. This alarm
does not affect the operation of the dryer, but maintenance interventions are needed.
Please refer to the User and Maintenance manual of the filter itself.
If the “SERVICE” LED and both - LEDs of the flow diagram are flashing at the same
time, the timer for the programmed maintenance of the filters has gone off.
If the “SERVICE” LED and both - LEDs of the flow diagram are flashing at the
same time, the timer for the programmed maintenance of the desiccant material has gone
off.
Press the key again and the 10 LED DISPLAY

When the LED is on, the 10 LED DISPLAY shows the DewPoint temperature read by the
shows the load percentage of the “1st Load”, set by DewPoint meter (if installed); at the same time the
the operator during the programming phase. By
LED lights up.
pressing the key , the DISPLAY shows the load
percentage of the “2nd Load” and the LED of The chart below shows the values matching each
the “Cycle mode” menu lights up at the same time. LED of the DISPLAY :
29
LED N. 1 2 3 4 5 6 7 8 9 10
Display of Load % OFF 30 - 40 50 60 70 80 90 100
Display of Dewpoint 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
In DewPoint display, the intermediate temperatures are indicated by the two LEDS adjacent the
Note:
value (for example at –2.5°C both LEDs 1 and 2 light up, or at –22.5°C LEDs 5 and 6 light up).
In DewPoint display LED 1 flashes for temperatures higher than +10°C, whereas LED 10
Note: flashes for temperatures lower than -60°C. In case of anomalies on the probe all the LEDs
switch off.
6.7 OPERATION The electronic board, indicated below and positioned

CONFIGURATION inside the SHDC-2100 device, allows for the
adjustment and control of the main operating
parameters.
Only qualified personnel must configure the dryer. Before any changes are made, verify that:
• no part of the machine is powered and that it cannot be connected to the
electrical supply.
Access the part by removing the terminal board cover (No. 3 of the control panel—see Section
6.1: CONTROL PANEL) and/or the Control panel of the SHDC-2100 device.
Any modifications to the operating configuration not compatible with the ones recommended by
the manufacturer can cause malfunctioning, possible damages to parts of the machine and a
premature deterioration of the adsorbent material and of the inlet and outlet dryer filters.
30
SYM DESCRIPTION
SOL1 LEFT TOWER PURGE EXHAUST PILOT SOLENOID VALVE

SOL2 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID VALVE
SOL3 LEFT TOWER INLT PILOT SOLENOID VALVE
SOL4 RIGHT TOWER INLET PILOT SOLENOID VALVE
SOL5 DRAIN SOLENOID VALVE (115-1-60 OR 220-1-50)
FS1 OPTIONAL: FILTER ELEMENT CHANE SWITCH INLET FILTER
FS2 OPTIONAL: FILTER ELEMENT CHANGE SWITCH OUTLET FILTER
1PS OPTIONAL: SWITCHING VALVE FAILURE RIGHT TOWER SWITCH
2PS OPTIONAL: SWITCHING VALVE FAILURE LEFT TOWER SWITCH
DPS OPTIONAL: DEW POINT MOISTURE SENSOR PROBE
Figure 6-5: SHDC-2100 Component Layout
31
6.8 POWER SELECTOR it is necessary to open the device and verify that the
U2 switch of the electronic board is set to the correct
The SHDC-2100 device is able to operate with supply voltage:
different voltage ranges (1/100-120V/50-60Hz or 1/
220-240V/50-60Hz). Before starting up the machine
With the switch in the lower position, With the switch in the upper position,
the SHDC-2100 device must be pow- the SHDC-2100 device must be pow-
ered at 220-240 V. ered at 110-120 V.
The automatic drain on the filter at the dryer inlet, is supplied according to the power voltage indi-
cated in the order; verify its compatibility with the former settings and especially with the plate data.
6.9 DIP-SWITCHES dryer test phase. If there are specific functional or

control requirements, the Customer has the
The SHDC-2100 electronic board is fitted with two possibility of changing the operating parameters, by
series of DIP-SWITCHES that are set during the simply changing the set-up of the DIP-SWITCHES.
Only qualified personnel can perform the adjustment changes are made.
Before any changes are made verify that:
• The machine has no parts under voltage and that it cannot be re-con-
nected to the electrical supply.
The modification to the operating parameters through the variation of the position of the DIP-
SWITCHES will be active only when the dryer starts up again.
32
The second series of DIP-SWITCHES (DIP D) allows for the setting of the following parameters:
Selecting the operating cycle. The dryer

1 OFF and 2 OFF = Cycle -40°C
DIP D1 can operate according to different operating
1ONand2OFF=Cycle-70°C
and cycles, according to the requested DewPoint
1OFFand2ON=Cycle-20°C
DIP D2 or according to a diagnostic cycle (see Sec-
1ONand2ON=CycleTest
tion 6.9).
DPD Cycle. It can be used to start the oper-

ating mode with cycle times proportional to
the applied load (if the second DewPoint OFF = Not enabled (standard)
DIP D3
probe is installed- optional). Priority must be ON = Enabled
given to the selection of DIPs D1 and DIP
D2.
HI PDP alarm. It can be used to set off the

OFF = Not enabled (standard)
DIP D4 alarm for a very high DewPoint (if the Dew-
ON = Enabled
Point probe is installed- optional).
Use. It can be used to modify the internal

OFF = up to 3000 hours/year
maintenance timer, selecting a work cycle up
DIP D5 (standard)
to 3000 hours/year or higher (see Section
ON = over 3000 hours/year
6.12).
DIP D6 Not Used. —
OFF = probe disabled ON = probe

DIP D7 DewPoint probe.
enabled (standard)
The first series of (DIP U) allows for the setting of the following parameters:
Pressure. The SHDC-2100 device can

operate with two different pressure OFF = Low pressure - Max. 10,3 barg
DIP U1 ranges, according to the operating limits (standard)
used to design the dryer (Standard Max. ON = High pressure - Max. 16 barg
10,3 barg; optional Max. 16 barg).
Fail to switch alarm. It can be used to

OFF = Not installed (standard)
DIP U2 enable the pressure switches to control
ON = Installed
the “Fail to Switch alarm” function.
FT Filter Management. Two differential

manometers are connected to the inlet
and outlet filters. They show the level of
OFF = contact closed → filter OK (stan-
clogging of the cartridge and through an
DIP U3 dard)
electric contact they transfer this signal to
ON = contact open → filter OK (reverse)
the SHDC-2100 device. The signal can be
managed like a normally closed contact
(pos. OFF) or an open contact (pos. ON).
DIP U4 Not used. —
33
6.10 OPERATING CYCLES • Required Dew Point (- 4°F,-20°C, -40°F -

40°C, -94°F -70°C);
As described previously, the dryer can operate • Set load percentage (OFF … 100%);
according to three different operating modes: FIX,
• Maximum dryer pressure (Max. 150 PSIG
DPD and TEST.
,10,3 barg )
6.10.1 FIX
In FIX mode, the cycle times are managed according
to the following operating parameters:
Figure 6-6: Timing Sequence Diagram
Low Pressure High Pressure
Load -20°C/-4°F -40°C/-40°F -70°C/-94°F -20°C/-4°F -40°C/-40°F -70°C/-94°F
Time A Time B Time A Time B Time A Time B Time A Time B Time A Time B Time A Time B
[%] [s] [s] [s] [s] [s] [s] [s] [s] [s] [s] [s] [s]
100 355 95 240 60 70 50 270 180 180 120 46 74
90 320 130 217 83 64 56 244 206 163 137 42 78
80 285 165 193 107 57 63 217 33 145 155 38 82
70 251 199 170 130 51 69 191 259 128 172 34 86
60 216 234 147 153 45 75 165 285 111 189 30 90
50 181 269 124 177 39 82 139 312 94 207 27 94
40 146 304 100 200 32 88 112 338 76 224 23 97
30 111 339 77 223 26 94 86 364 59 241 19 101
OFF 0 450 0 300 0 120 0 450 0 300 0 120
Note: Time A = Time C and Time B = Time D
If the default configuration is changed, verify that the installed nozzle is suitable for the new settings.
34
6.10.2 DPD the requested condition on DIP D1 and DIP D2).
The DPD cycle (DewPoint Demand) is used to adapt After the first four operating cycles following machine
the cycle times, that is the quantity of air needed for start-up, run in FIX mode, the SHDC-2100 device
the regeneration, to the real load applied to the dryer. starts operating in DPD mode according to the
It is necessary to install a DewPoint meter (PDP following diagram:
Meter - optional) to achieve this. Set the DIP D3 on
ON and the DIP D7 on ON. The DPD mode can be
selected only for DewPoints of -20°C and -40°C (set
A = Regeneration time of tower A (fixed)

B = Re-pressurization time/stand-by tower A (variable)
C = Regeneration time of tower B (fixed)
D = Re-pressurization time/stand-by tower B (variable)
SPC = Switching Set-Point (-20°C or -40°C)
A=C
B1canbedifferentfrom D1
A+B1+C+D1=Completecycle
Figure 6-7: DewPoint Demand Cycle Timing Sequence Diagram
While tower A is operating, tower B is regenerated reached in the tower (SPC) and activates the SHDC-
for the set time C (fixed), determined by the selected 2100 device for the switching of the towers. The
operating cycle (see Table 6-2). At the end of the process is repeated in the same way when tower B is
regeneration phase, tower B is re-pressurized and operating.
kept in stand-by until the DewPoint meter (PDP
Meter) indicates that the nominal value has been
Table 6-2: Programmed Values
Low Pressure High Pressure
-20°C/- -40°C/- -20°C/- -40°C/-

4°F 40°F 4°F 40°F
Time A = C [s] 355 240 270 180
Minimum value 95 60 180 120

Time B1 and D1 [s]
35
Even if the DewPoint found is lower that the set SPC and it remains on together with the LED ODPD), and
value; the towers switch every 30 minutes. If the returns to DPD mode when the DewPoint values
applied load is close to the nominal load, the SHDC- drop again below the SPC value.
2100 device automatically moves to FIX mode (the
LED OFIX shows that this mode has been enabled,
To better control the DPD cycle, the DewPoint value is calculated in the middle section of each
tower. Of course the measured value is higher than the DewPoint at the outlet of the dryer.
In case of defects and/or troubles with the PDP Meter, the SHDC-2100 device automatically
enters FIX mode.
36
6.11 TEST “OTEST” LED on the “Cycle mode” menu of the

instrument. The first LED indicating the first step
The dryer can operate following a diagnostic cycle,
with step-by-step operation, to make troubleshooting lights up on the DISPLAY; by pressing the key,
or ordinary maintenance easier. the dryer moves onto the following step until it
Through this operating cycle the dryer runs the nine reaches step 10. By pressing the key again , the
phases (from step 1 to step 9) that form the entire dryer moves onto , the dryer starts from step 1 again.
operating cycle.
Table 6-3 shows the various steps of the dryer.
To access the TEST modality first set the relating
DIP-SWITCHES (DIP D1 and DIP D2) to position
ON; this condition will be displayed by the flashing
Table 6-3: Dryer Steps
10 —10 All the LEDs Check operation of LEDs of SHDC-2100 device
Line Line Closed Closed Not powered Not powered

9 —9 Pressure Pressure
< 0.3 barg Line Open Closed Powered Not powered

8 —8 + Pressure


6 —6 + Pressure Pressure

Line < 0.3 barg Closed Open Not powered Powered

4 —4 + Pressure


2 —2 + Pressure Pressure
1 —1 No LED Start diagnostic cycle
[On] A B PVA PVB PVA PVB

LED On
STEP on
Purge solenoid
DISPLAY Status of LED Status of towers Purge solenoid valve
valve coil
37
6.12 MAINTENANCE (SERVICE) hours/year.

The SHDC-2100 device will then count the number
The adsorption dryer requires a periodical
of working hours and will engage the maintenance
maintenance which, in the proposed configuration,
alarms, or better reminders, when certain values are
entails the replacement of the inlet and outlet filter
reached. See Table 6-4:
and of the desiccant material. Through DIP D5 it is
possible to choose the foreseen use of the machine:
on OFF up to 3000 hours/year, on ON over 3000
Table 6-4: Maintenance Schedule

DIP D5 = OFF DIP D5 = ON
Following Following
Alarm Alarm
Reminder Reminder
Filter IN
Every 3000 hours Every 600 hours Every 4000 hours Every 800 hours
Filter OUT
Desiccant Material Every 9000 hours Every 1000 hours Every 12000 hours Every 1500 hours
The maintenance alarms (reminder) do not change in any way the operation of the SHDC-2100 device.
6.13 FUSES constant flow of compressed air must flow through

the cell (about 2 liters/minute), taken from the
Three different safety fuses are fitted on the operating tower. The selector valve (Pos. 1) is used
electronic board, in positions F1, F2 and F3. the to choose the operating tower from which to take the
fuses protect the following circuits: air to be measured. The quantity is controlled by the
air flow adjuster (Pos. 3).
F1 = (2A type ) → main power;
The sampling system includes a cell (Pos. 2) which
F2 = (1A type ) → Condensate drain solenoid valve;
holds the DewPoint meter’s sensor (PDP Meter). A
F3 = (0.5A type) → control Logic. constant flow of compressed air must flow through
the cell (about 2 liters/minute), taken from the
The fuses can fail if there are any
operating tower. The selector valve (Pos. 1) is used
problems with the dryer. In this case,
to choose the operating tower from which to take the
replace them, after solving the problem
air to be measured. The quantity is controlled by the
that caused the malfunctioning. Also
air flow adjuster (Pos. 3).
refer Section 7.2: TROUBLESHOOTING on page 44”.
6.14 DEWPOINT METER—

(OPTIONAL)
The SHDC-2100 device has an analog input 4-20mA
which the DewPoint meter is connected to (PDP
Meter) and a sampling system.
By installing the DewPoint meter it is possible to :
• Show the Dew Point value on the display of
the SHDC-2100 device; 1. Working tower selector valve
• Enable the operation of the dryer in DPD 2. Sampling cell with DewPoint meter
mode (see Section 6.10.2);
3. Air flow adjuster
• Enable the HI PDP alarm (see v).
The sampling system includes a cell (Pos. 2) which Figure 6-8: DewPoint Meter layout
holds the DewPoint meter’s sensor (PDP Meter). A
38
6.15 PDP ANALOG SIGNAL Hence, just simply put the mA meter on terminal S of
the SHDC-2100 device, as shown in the following
In the standard installation, the analog signal illustration. The signal variation ranges between 4mA
supplied by the PDP translator is used only by the (-80°C) and 20mA (+20°C), whereas the
SHDC-2100 instrument. The user has the option to measurement range of the device is reliable in the
use the analog signal 4-20mA for any other operation interval between -60°C and +20°C.
(such as the monitoring of the humidity level, etc).
Figure 6-9: PDP Analog output for

External Monitoring
39
6.16 PRESSURE SWITCHES OF The “Fail to Switch alarm” function is enabled by

“FAIL TO SWITCH ALARM”— positioning the DIP U2 on ON (also refer to Section
(OPTIONAL) 6.9).
• Point 0 : PSA must already be closed,

A pressure switch is installed on each tower (PSA
whereas PSB must open in a maximum
and PSB respectively) to enable the “FAIL TO
time of 10 seconds.
SWITCH ALARM” function of the SHDC-2100
device. The PSA pressure switch is closed when • Point ½ : PSB must already be closed
tower A is under pressure and PSB is closed when whereas PSA must open in a maximum
tower B is under pressure. The system is able to time of 10 seconds.
detect an alarm condition if, for any reason, the flow • Point 1 = Point 0 (the cycles are repetitive).
between the two towers was not switched or the
switching was not done correctly.
Figure 6-10: Failure to Switch

Timing Sequence Diagram
40
6.17 CALIBRATION PRESSURES

The calibration values of the pressure switches are indicated below:
Dryer operating pressure: Pressure switch closing pressure: Pressure switch opening pressure:
[barg] [psig] [barg] [psig] [barg] [psig]
4 - 5,9 58 -86 ≥3 ≥ 43,5 ≤1 ≤ 14,5
6 - 8,9 87 - 129 ≥4 ≥ 58 ≤1 ≤ 14,5
9 - 11,9 130 - 173 ≥6 ≥ 87 ≤1 ≤ 14,5
> 12 > 174 ≥8 ≥ 116 ≤1 ≤ 14,5
41
NOTES
42
Section 7
MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING
7.1 CONTROLS AND MAINTENANCE
The maintenance operations must be worked out by qualified personnel.

Before any intervention, verify that:
• No part of the machine is powered and that it cannot be connected to the main
power supply.
• No part of the machine is under pressure and that it cannot be connected to the
compressed air system.
The user that intervenes to the machine must wear hearing protection before to operate into the dryer.
Each employee must select proper PPD (Personal Protection Device) hearing protector (earmuffs, ear
canal caps and earplugs) in order to prevent any uneasiness that could cause dangerous situation for
him.
DAILY
• Check if the inlet filter condensate drain works regularly.
• Check the clogging state of the filters by reading the differential pressure gauge installed.
• Check that the tower switching operation takes place correctly and in the set cycle times.
• Check that the differential pressure gauge, of the regenerating tower, indicates 0 bar.
YEARLY – 3000 HOURS

• Replace the inlet and outlet filter cartridge.
• Clean the silencers or if necessary replace them.
• Check if the regeneration drain solenoid valves (PVA e PVB) work regularly.
• Check if all screws of the electrical wiring are correctly tightened.
• After the checking operating, control the working of the dryer.
EVERY 2 YEARS – 6000 HOURS

In addition to the programmed maintenance, every year:
• Replace the membrane of the regeneration drain solenoid valves (PVA and PVB).
• Replace the techno-polymer of the shuttle spool valves.
• After the control operation, control the working of the dryer.
EVERY 3 YEARS – 9000 HOURS

• Replace the adsorption material. The estimated average life of the adsorption
material is 3-5 years, with 10-minute cycle times and 3000 hours/year in any case
it depends on the quality and temperature of the inlet air and on the correct pro-
grammed maintenance.
43
7.2 TROUBLESHOOTING
The troubleshooting and the eventual checks have to be performed by qualified personnel.
We suggest enabling the TEST modality to make troubleshooting operations easier
(see Section 6.11) and gradually verify that the operating steps are performed correctly.
Maintenance personnel must wear hearing protection while operating the dryer. Each employee must
select proper PPD (Personal Protection Device) hearing protector (earmuffs, ear canal caps and ear-
plugs) in order to prevent any discomfort or damage to the operator’s hearing..
PROBLEM POSSIBLE CAUSE - SUGGESTED ACTION
Humidity in outlet • The dryer is off—switch it on.

air.
• The dryer has just been started up and the adsorption material can contain humid-
ity—use the dryer at a reduced nominal flow of 50% for at least 2 days and verify
the correct operation of the machine.
• The dryer does not perform the switching cycles—see specific point.
• The inlet air is too hot - restore the nominal conditions.
• The inlet air pressure is too low—verify that the installed regeneration nozzle is for
the real working pressure of the dryer. If you have doubts or problems, please con-
tact your distributor.
• The inlet air flow rate is higher than the rate of the dryer—reduce the flow rate
—restore the nominal conditions.
• Inlet filter does not drain the condensate—check the proper operation of the
drainer.
• Electronic timer of the inlet filter drainer is not adjusted correctly—reduce the drain
pause time.
• The pressure gauge of the tower under regeneration shows a pressure higher than
0—silencers are clogged—clean or replace them.
• Cycle time on SHDC-2100 Electronic Controller has been modified—restore the
nominal times.
• Desiccant material is exhausted—replace.
Solenoid valve PVA • Check for electrical supply or on/off switch failure.
and/or PVB are
• Verify the electric wiring.
never activated.
• Verify fuses on SHDC-2100 Electronic Controller.
• The valve is blocked—open and clean it.
• The coil of the solenoid valve burned out—replace it.
44
Dryer does not • Solenoid valve PVA and/or PVB are never activated - see specific point.
perform the
• Inlet and/or outlet shuttle spool valve is blocked – carry out maintenance
switching cycles.
• operations.
All the inlet air is • The dryer does not perform the switching cycles—see specific point.
discharged through
• The solenoid valve PVA and/or PVB is blocked—open and clean it.
the silencers.
• The membrane of solenoid valve PVA and/or PVB is broken—carry out mainte-
nance operations.
• The SHDC-2100 Electronic controller always supplies solenoid valve PVA and/or
• PVB – verify the electric wiring and if necessary replace.
• The cycle times on the SHDC-2100 electronic controller have been changed—
restore nominal conditions.
• Regeneration nozzle is clogged—open and clean it.
Liquid comes out of • Humidity in outlet air – see specific point.
the silencers.
The probe of the DewPoint Meter (optional) detects a high DewPoint, for one of the following
LED reasons:
“HI PDP” of the
• Humidity at dryer outlet—see specific point.
SHDC-2100 device
flashes or is on. • The air flow adjuster setting has been changed (see Section 6.14)—reset
nominal value.
• The selector valve of the operating tower (see Section 6.14) is blocked—
replace it.
• Verify the electric connection of the probe.
• The probe is not calibrated—contact the dealer.
• The probe is broken—replace it.
• There is an air leak on the pipes and/or joints that connect the equip-
ment— verify the connections and replace the damaged parts.
• A pipe or a joint which connects the equipment is clogged—replace it.
The pressureswitches(optional)forthe“FAILTOSWITCH”function,show an anomalous condi-
The LED tions during the tower switching process, for one of the following reasons:
“FAIL TO SWITCH”
of the SHDC-2100
device flashes or is • The dryer does not run the switching cycle – see specific point.
on. • All the inlet air is purged through the silencers – see specific point.
• The solenoid valve PVA and/or PVB is never enabled – see specific point.
• The pressure switches are not calibrated – reset the default settings (see
Section 6.17).
• There is an air leak on the pipes and/or joints that connect the equipment
–verify the connections and replace the damaged parts.
• A pipe or a joint which connects the equipment is clogged – replace it.
45
The dryer needs maintenance (also refer to Section 6.6 and Section 7.1), more precisely :
The LED
“SERVICE” of the
SHDC-2100 device • If the LED “SERVICE” flashes together with the LED , it means that
flashes or is on. the inlet filter of the dryer is clogged – replace the filtering element (car-
tridge).
• If the LED “SERVICE” flashes together with the LED , it means that
the outlet filter of the dryer is clogged – replace the filtering element (car-
tridge).
• If the LED “SERVICE” flashes together with both LEDs - the fil-
ter programmed maintenance timer went off – replace the filtering ele-
ments (cartridges).
• If the LED “SERVICE” flashes together with both LEDs - the

adsorbent material programmed maintenance timer went off – replace the
desiccant bed.
7.3 DISMANTLING OF THE If the dryer is to be dismantled, it has to be split into

DRYER homogeneous groups of materials.
Part Material
Desiccant material Activated Alumina or molecular sieve optional
Frame and supports Carbon steel
Piping Carbon steel
Towers and diffuser Carbon steel, Stainless steel
Bi-Directional Inlet valve Aluminum Alloy, Techno-polymer
Filter housing Aluminum
Filter cartridge Filtering material, PVC, Oil
Solenoid valve Bronze
Condensate Drain Bronze
Silencers Aluminum
Safety Valves Brass
Gaskets and O-Ring Graphite, synthetic elastomer
Electric cables Copper, PVC
Electric Parts PVC, Copper, Bronze
We recommend to comply with the safety rules in force for the disposal of each type of material. The
adsorption material and the filter cartridge contains droplets of lubrication oil. Do not dispose these materi-
als in the environment. Delivered it to a collection centre.
46
Section 8
ATTACHMENTS
47
ID—DHL80-125
02250195-329
8.1
48
8.1 ID—DHL80-125
SECTION 8
1 1 COALESCING PRE-FILTER 23 2 ASME & CRN TAG
2 1 PRE-FILTER ELECTRONIC DRAIN VALVE 24 2 PURGE EXHAUST MUFFLE
3 1 BI-DIRECTIONAL PURGE ADJUSTMENT VALVE 25 2 PRESSURE DIFFERENTIAL INDICATOR
4 2 ANGLE BODY PURGE EXHAUST VALVE 26 1 POWER ON/OFF SWITCH
5 2 PURGE PILOT VALVE
6 2 DESICCANT DRAIN PORT (1” NPT)
7 4 STAINLESS STEEL DEFUZER
8 2 PRESSURE VESSELS
9 2 PRESSURE GUAGE
10 2 PRESSURE RELIEF VALVE (SET @ 200 PSIG)
11 2 CONTROL AIR FILTER
12 1 CONTROL AIR TUBING (1/4”)

13 2 GAUGE SNUBBER
14 2 OUTLET CHECK VALVE
15 1 PURGE ADJUSTMENT VALVE
16 1 AFTER FILTER PARTICULATE TYPE
17 1 MANUAL DRAIN BALL VALVE
18 1 DRYER CONTROLLER
19 1 ELECTRICAL ENCLOSURE COVER
20 2 DESICCANT FILL PORT (1” NPT)
21 2 INLET/OUTLET CONNECTIONS: 3/4” NPT (80 CFM)
22 2 INLET/OUTLET CONNECTIONS 1”NPT

(100 & 125 CFM)
49
ID—DHL150-200
02250195-330
8.2
50
8.2 ID—DHL150-200
SECTION 8
1 1 COALESCING PRE-FILTER 24 2 PURGE EXHAUST MUFFLE
2 1 PRE-FILTER ELECTRONIC DRAIN VALVE 25 2 PRESSURE DIFFERENTIAL INDICATOR
3 1 BI-DIRECTIONAL PURGE ADJUSTMENT VALVE 26 1 POWER ON/OFF SWITCH
4 2 ANGLE BODY PURGE EXHAUST VALVE
6 2 DESICCANT DRAIN PORT
9 2 PRESSURE GUAGE

13 2 GAUGE SNUBBER
22 2 INLET/OUTLET CONNECTIONS 1”NPT (200 CFM)
23 2 ASME & CRN TAG

51
ID—DHL250-300
02250195-331
8.3
52
8.3 ID—DHL250-300
SECTION 8
1 1 COALESCING PRE-FILTER 24 2 PURGE EXHAUST MUFFLE
2 1 PRE-FILTER ELECTRONIC DRAIN VALVE 25 2 PRESSURE DIFFERENTIAL INDICATOR
3 1 BI-DIRECTIONAL PURGE ADJUSTMENT VALVE 26 1 POWER ON/OFF SWITCH
9 2 PRESSURE GUAGE

13 2 GAUGE SNUBBER
23 2 ASME & CRN TAG

53
ID—DHL400-600
02250195-332
8.4
54
8.4 ID—DHL400-600
SECTION 8
1 1 COALESCING PRE-FILTER 23 2 ASME & CRN TAG
2 1 PRE-FILTER ELECTRONIC DRAIN VALVE 24 2 PURGE EXHAUST MUFFLE
3 1 BI-DIRECTIONAL PURGE ADJUSTMENT VALVE 25 2 PRESSURE DIFFERENTIAL INDICATOR
4 2 ANGLE BODY PURGE EXHAUST VALVE 26 1 POWER ON/OFF SWITCH
9 2 PRESSURE GUAGE

13 2 GAUGE SNUBBER
21 2 INLET/OUTLET CONNECTIONS: 3/4” NPT (400-500

CFM)

55
ID—DHL800-1000
02250195-333
8.5
56
8.5 ID—DHL800-1000
SECTION 8
ITEM QTY DESCRIPTION
1 2 INLET VALVE WAFER STYLE BUTTERFLY VALVE HIGH

PERFORMANCE, WITH DOUBLE ACTING ACTUATOR
2 4 STAINLESS STEEL DIFFUZER (INTERNAL)
3 2 PURGE EXHAUST VALVE, ANGLE BODY PISTON

TYPE
4 2 PURGE EXHAUST MUFFLER
5 2 INLET/OUTLET CONNECTIONS 3” RF. FLG
8 1 ORIFICE UNION
9 2 PURGE CHECK VALVE
10 1 PURGE PRESSURE GAUGE, 0-200 PSIG
11 2 PRESSURE RELIEF VALVE SET @ 150 PSIG

12 2 TOWER PRESSURE GAUGE, 0-200 PSIG
14 2 DESICCANT TOWER
15 1 ELECTRICAL ENCLOSURE
16 1 TOWER SELECTOR VALVE, 4-WAY, 2-POS, DUAL SOL.
17 2 PURGE EXHAUST PILOT VALVE, 3-WAY, SOLENOID

OPERATED
18 (NOT USED)
19 1 SOLID STATE SEQUENCE CONTROL MODULE
20 1 CONTROL AIR REGULATOR (SET AT 100PSIG)

57
ID—DHL1250-1500
02250195-334
8.6
58
8.6 ID—DHL1250-1500
SECTION 8

3 2 PURGE EXHAUST VALVE, ANGLE BODY PISTON TYPE
8 1 ORIFICE UNION


OPERATED
18 (NOT USED)

59
ID—DHL2000
02250195-335
8.7
60
8.7 ID—DHL2000
SECTION 8

3 2 PURGE EXHAUST VALVE, ANGLE BODY PISTON TYPE
8 1 ORIFICE UNION


OPERATED
18 (NOT USED)

61
ID—DHL2500-3000
02250195-336
8.8
62
8.8 ID—DHL2500-3000
SECTION 8
1 2 4” INLET VALVE WAFER STYLE BUTTERFLY VALVE 21 1 LEFT TOWER DEPRESSURIZATION PILOT VALVE, 3-
HIGH PERFORMANCE, WITH DOUBLE ACTING ACTU- WAY, SOLENOID OPERATED
ATOR
22 1 LEFT TOWER PURGE EXHAUST PILOT VALVE, 3-WAY,
2 2 2” NPT DEPRESSURIZATION VALVE, ANGLE BODY SOLENOID OPERATED
PISTON TYPE
23 1 RIGHT TOWER DEPRESSURIZATION PILOT VALVE, 3-
3 2 2” NPT PURGE EXHAUST VALVE, ANGLE BODY PIS- WAY, SOLENOID OPERATED
TON TYPE
24 1 RIGHT TOWER PURGE EXHAUST PILOT VALVE, 3-
4 2 2” NPT PURGE EXHAUST MUFFLER WAY, SOLENOID OPERATED
5 2 2” NPT DEPRESSURIZATION MUFFLER
6 2 4” OUTLET CHECK VALVE, WAFER STYLE
7 1 2” NPT PURGE ADJUSTMENT VALVE
8 1 2” NPT ORIFICE UNION
9 2 2” NPT PURGE CHECK VALVE
10 1 PURGE PRESSURE GUAGE, 3 1/2” DIA. 0-200 PSIG

11 2 1 1/2” NPT PRESSURE RELIEF VALVE
12 2 TOWER PRESSURE GAUGE, 3 1/2” DIA. 0-200 PSIG
17 (NOT USED)
18 (NOT USED)
19 1 CONTROL AIR PRESSURE REGULATOR AND GUAGE
20 1 DRAIN SOLENOID VALVE FOR PRE-FILTER

63
ID—DHL3500-4000
02250195-337
8.9
64
8.9 ID—DHL3500-4000
SECTION 8

2 2 DEPRESSURIZATION VALVE
3 2 PURGE EXHAUST VALVE
5 2 DEPRESSURIZATION MUFFLER
8 1 ORIFICE UNION
11 2 PRESSURE RELIEF VALVE


OPERATED
18 1 CONTROL AIR PRESSURE REGULATOR (SET AT

100PSIG)
20 1 REPRESSURIZATION SOLENOID VALVE
21 2 DEPRESSURIZATION PILOT VALVE, 3-WAY, SOLENOID

OPERATED
65
8.10 ID—DHL4000-5000
02250195-338
66
8.10 ID—DHL4000-5000
SECTION 8

2 2 DEPRESSURIZATION VALVE
3 2 PURGE EXHAUST VALVE
5 2 DEPRESSURIZATION MUFFLER
8 1 ORIFICE UNION
11 2 PRESSURE RELIEF VALVE


OPERATED
18 1 CONTROL AIR PRESSURE REGULATOR (SET AT

100PSIG)
20 1 REPRESSURIZATION SOLENOID VALVE
21 2 DEPRESSURIZATION PILOT VALVE, 3-WAY, SOLE-

NOID OPERATED
67
8.11 P&I—DHL80-125
02250195-359
68
8.11 P&I—DHL80-125
SECTION 8
1 1 COALESCING PRE-FILTER
2 1 PRE-FILTER ELECTRONIC DRAIN VALVE
3 1 BI-DIRECTIONAL PURGE ADJUSTMENT VALVE
9 2 PRESSURE GUAGE

13 2 GAUGE SNUBBER

69
8.12 WD—DHL80-5000
02250195-362
70
8.12 WD—DHL80-5000
SECTION 8
SOL1 LEFT TOWER PURGE EXHAUST PILOT SOLENOID VALVE
SOL2 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID VALVE
SOL3 LEFT TOWER INLT PILOT SOLENOID VALVE
SOL4 RIGHT TOWER INLET PILOT SOLENOID VALVE
SOL5 DRAIN SOLENOID VALVE (115-1-60 OR 220-1-50)
FS1 OPTIONAL: FILTER ELEMENT CHANGE SWITCH INLET FILTER
FS2 OPTIONAL: FILTER ELEMENT CHANGE SWITCH OUTLET FILTER
1PS OPTIONAL: SWITCHING VALVE FAILURE RIGHT TOWER SWITCH
2PS OPTIONAL: SWITCHING VALVE FAILURE LEFT TOWER SWITCH
DPS OPTIONAL: DEW POINT MOISTURE SENSOR PROBE

71
8.13 SPARE PARTS LIST
72

DHL Series Desiccant Dryers 02250194-XXX 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328
Applicable Model Number DHL-XXXX 0080 0100 0125 0150 0200 0250 0300 0400 0500 0600 0800 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000
Part Description Part Number Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty
Pilot Air Filter Element 02250193-577 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Air -Inlet Filter Element 02250193-590 1 1 1
Air -Inlet Filter Element 02250193-591 1 1
Air -Inlet Filter Element 02250193-595 1
Air -Inlet Filter Element 02250193-594 1 1 3 4 6 6 8 8 8
Air -Inlet Filter Element 02250193-595 1
Air-Inlet Filter Element 02250195-196 1
Air Outlet Filter Element 02250193-579 1 1 1
Air Outlet Filter Element 02250193--580 1 1
Air Outlet Filter Element 02250193-581 1 1
Air Outlet Filter Element 02250193-582 1
Air Outlet Filter Element 02250193-583 1 x 3 4 6 6 8 8 8
Air Outlet Filter Element 02250193-585 1 1
Inlet Timer Drain valve NTD-10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Inlet Timer Drain valve NTD-20 1 1 1 1 1 1
Dryer Controller N5620150005 1 1 1 1 1 x 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Tank Pressure Gauge NPSB25-200 2 2 2 2 2 2 2 2 2 2
Tank Pressure Gauge NPSB40-200 2 2 2 2 2 2 2 2 2 2 2
Lbs of Desiccant NACF-200-316 92 115 145 175 230 290 350 430 575 750 920 1150 1450 1725 2300 2875 3450 4025 4600 5175 5750
Pressure Relief Valve (1/4") NMCSP25-200 2 2
Pressure Relief Valve (1/2") NMCSF50-200 2 2 2 2 2
Pressure Relief Valve (3/4") NMCSB75-200 2 2
Pressure Relief Valve (1") NMCSW10-200 2 2 2
Pressure Relief valve (1 1/4") NMCSW12-150 2 2
SECTION 8
Pressure Relief Valve ( 1 1/2") N19MGG-150 2 2
Pressure Relief Valve (2") N19MHH-150 2 2
Pressure Relief Valve ( 2 1/2") N19MJJ 2 2 2
Purge Exhaust Valves (1/2") N8290B002 2 2
SECTION 8
DHL Series Desiccant Dryers 02250194-XXX 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328
Applicable Model Number DHL-XXXX 0080 0100 0125 0150 0200 0250 0300 0400 0500 0600 0800 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000
Part Description Part Number Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty
Purge Exhaust Valves (3/4") N8290B005 2 2
Purge Exhaust Valves (1") N8290B010 2 2 2
Purge Exhaust Valves (1.5") N8290A020 2 2 2 4 4 2 2 2 2
Purge Exhaust Valves (2") N8290A025 2 2 2 2 2
Purge Exhaust valves (3") N400300-11001466 2 2
Purge Exhaust valves (4") N40040011001066 2 2
Purge Exhaust Mufflers (1/2") NM05 2 2
Purge Exhaust Mufflers (3/4") NM07 2 2
Purge Exhaust Mufflers (1") NM10 2 2 2
Purge Exhaust Mufflers (1.5") NM15 2 2 2 2 2 2 2
Purge Exhaust Mufflers (2") NM20 2 2 2 2 2 4 4
Purge Exhaust Mufflers (3") NM30 2 2 2 2
Air Inlet Valve (3/4") N64360FF505 1
Air Inlet Valve (1") N64360FF511 1 1 1 1
Air Inlet Valve (1.5") N64360FF516 1 1 1
Air Inlet Valve (2") N64360FF518 1 1
Air Inlet Valve (3") N40030011001066 2 2 2 2

Air Inlet valve (4") N40040011001066 2 2 2
Air Inlet valve (6") N400600-11001066 2 2 2 2
Outlet Check Valve (3/4") NUPC205-4 2
Outlet Check Valve (1") NUPC205-6 2 2 2 2
Outlet Check Valve (1.5") NUPC205-8 2 2
Outlet Check Valve (2") NUPC205-9 2 2 2
Outlet Check Valve (3") NDR3150SSSV 2 2 2 2
Outlet Check Valve (4") NDR4150WSSSV 2 2 2
Outlet Check Valve (6") NDR6150WSSSV 2 2 2 2
Purge Exhaust Solenoid Valve (1/8") NSC8356A001V 2 2 2 2 2 2 2
Purge Exhaust Solenoid Valve (1/4") NSC8320G184 2 2 2 2 2 2 2 2 2 2 2 2
Inlet Solenoid Valve NSC8320G184 2 2 2 2 2 2 2 2 2 2 2
Gauge Pressure Snubber NPS-25 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1/4" Control air Tubing NUP-44-GN 10FT 10FT 10FT 10FT 10FT 10FT 15FT 15FT 15FT 15FT 20FT 20FT 20FT 20FT 20FT 20FT 30FT 30FT 30FT 30FT 30FT
73
NOTES
74
NOTES
75
Always air. Always there.
WWW.SULLAIR.COM
SULLAIR CORPORATION
3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Printed in the U.S.A.

Specifications subject to change
without prior notice.
E11EP

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USER/SERVICE MANUAL

DESICCANT HEATLESS REGENERATIVE

For detailed course outlines, schedule, and cost information contact:

SULLAIR TRAINING DEPARTMENT

SECTION 5—TECHNICAL SPECIFICATIONS

SECTION 6—TECHNICAL DESCRIPTION

25 6.5 CYCLE DESCRIPTION

SECTION 7—MAINTENANCE, TROUBLESHOOTING, SPARES AND DIS-

Should you experience any trouble, or for further Manufactured —

1.1 IDENTIFICATION PLATE 1.2 WARRANTY CONDITIONS

Table 1-1: Dryer Specifications

IT IS RECOMMENDED TO FILL OUT THIS SECTION AT INITIAL START UP OF THE DRYER.

Model No. ____________________________________ Desiccant/Tower: ____________ LBS ____________

Serial No. ____________________________________ Inlet/Outlet Size: ____________ NPT ____________

Pressure: ___________ 100 ________PSIG Maximum Operating Pressure: ________________ PSIG

Temperature: ________ 100 ________°F Minimum Operating Pressure: ________________ PSIG

Purge Flow: __________ PSIG/SCFM _____________ Minimum Operating Temperature: _________________°F

Power Supply: _________V_________PH_________HZ

Current Draw: _____________ AMP ________________

1. This pressure is 95% of MAWP

Danger hazard. Part or system under pressure.

Maintenance and/or control operation to be very carefully performed by qualified

Compressed air inlet connection point.

Compressed air outlet connection point.

Condensate drain connection point.

2.5 INSTRUCTIONS FOR THE 5. An internal inspection must be carried out at

The packaging materials Maintenance personnel must wear

3.3 INSTALLATION LAYOUT Type A installation is suggested when the

Table 3-1: Correction Factor for inlet Pressure

Table 3-2: Correction factor for Inlet Temperature

F2 Factor 1.12 1.09 1.06 1.0 0.93 0.86 0.80 0.75

Figure 3-1: Recommended Installation

3.4 OPERATING CONDITIONS EXAMPLE:

Table 3-3: Sizing a Dryer—How to find the air flow capacity

Table 3-4: Example Solution

Maintenance personnel must wear

NOTE • Pressurize the dryer slowly.

DHL-80 80 115/208 ¾” NPT 32x24x83 550

DHL-100 100 115/208 1” NPT 32x24x83 690

DHL-150 150 115/208 1” NPT 32x24x87 810

DHL-200 200 115/208 1” NPT 32x24x87 850

DHL-250 250 115/208 1 ½” NPT 40x24x87 1010

DHL-300 300 115/208 1 ½” NPT 40x24x87 1200

DHL-400 375 115/208 1 ½” NPT 46x26x88 1350

DHL-500 500 115/208 2” NPT 46x26x88 1460

DHL-600 650 115/208 2” NPT 46x26x88 1790

DHL-800 800 115/208 3” FLG 55x48x105 2150

DHL-1000 1000 115/208 3” FLG 55x48x105 2960

DHL-1250 1250 115/208 3” FLG 60x50x109 3470

DHL-1500 1500 115/208 3” FLG 60x50x109 4180

DHL-2000 2000 115/208 3” FLG 70x62x115 4980

DHL-2500 2500 115/208 4” FLG 70x62x115 5800

DHL-3000 3000 115/208 4” FLG 80x70x120 6400

DHL-4000 4000 115/208 6” FLG 90x80x122 9100

DHL-5000 5000 115/208 6” FLG 98x86x120 11800

Figure 6-1: Control Panel

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

Figure 6-2: Flow Diagram

Figure 6-3: Timing Sequence Diagram

Model No. ________________________ Desiccant/Tower: LBS

Serial No. ________________________ Inlet/Outlet Size: NPT

Pressure: _ 100 PSIG Maximum Operating Pressure: ______ PSIG

Temperature: 100 °F Minimum Operating Pressure: ________ PSIG

Purge Flow: ____ PSIG/SCFM _ Minimum Operating Temperature: ___________°F

Power Supply: _____V_PH_____HZ

Current Draw: _ AMP ____