Engine Mount
Engine Mount
www.springerlink.com/content/1738-494x(Print)/1976-3824(Online)
DOI 10.1007/s12206-018-1015-y
(Manuscript Received February 14, 2018; Revised July 1, 2018; Accepted July 16, 2018)
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Abstract
Isolation mounts using magneto-rheological (MR) fluid have increasing potential for various applications. This paper introduces new
design and manufacturing aspects of MR engine mounts. CAD software was used to design MR mounts and three different types of MR
mount prototypes were considered. Later, magnetostatic analyses were performed to validate the designed configuration of the electro-
magnetic coil, which controlled the MR fluid flow. The MR mounts were manufactured and, then, tested statically and dynamically using
a servo-hydraulic rate machine. Static tests were performed with amplitudes between 0-10 mm. Dynamic tests were performed under
excitation frequencies in between 0-100 Hz with amplitudes of ±0.1 mm, ±0.5 mm, ±1.0 mm and ±2.0 mm as well as under excitation
frequencies in between 0-20 Hz with amplitudes of ±3.0 mm, ±4.0 mm. Besides the MR mounts, hydro mount and elastomeric top were
tested adopting the same procedure. The finding of different mount properties was explained and MR mount characteristics in frequency
domain were demonstrated. In addition, the measured characteristics were compared with each other for hydraulic mount and elastomeric
top.
Keywords: Magnetorheological fluid; MR engine mount; MR mount; Semi-active isolator; Vibration isolation
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Cadillac’s Seville model with the MagneRideTM suspension designs forced the automotive manufacturers to use passive
system which consisted of continuously controllable MR hydraulic mounts in their applications [18]. Engine excitation
dampers as standard equipment. Later, different manufacturers forces, gas pressure, and unbalanced forces are primary
used this system in their own models [7]. Besides automotive sources of vibration in internal combustion engines. Even
suspensions, MR dampers were designed to be used in road though existing engine mount designs are capable of isolation
and off-road vehicles as a seat suspension [8]. This system of vibrations transmitted from engine to chassis and chassis to
was used in LORD’s Motion Master System commercially [9]. engine, lighter or more powerful vehicle design challenges
MR isolators also took place in civil engineering applications requires improved performance of engine mounts [21]. The
and used in buildings, bridges, and cables against earthquakes primary target of the automotive industry is decreasing fuel
[10]. In another application, the damper in LORD’s Motion- consumption and securing emission regulations. Cylinder
Master system was used by Biedermann Motech GmbH to management system for V6 and V8 engines is investigated,
build a prosthesis leg. By using sensors and a controller, pros- which is capable of running only 3 or 4 cylinders when re-
thesis leg is designed to be capable of climbing and going quired; therefore, more powerful and efficient hybrid systems
down a slope and even riding a bicycle [11]. Other applica- can be designed. However, all of these systems brought new
tions of MR fluids include the brake and the clutches. vibration problems [22] and demonstrated that the best sus-
LORD’s MR brakes were used in exerciser, pneumatic actua- pension system was the active suspension. When operation
tors and steer by wire systems [12]. Besides all, MR engine and investment costs are considered, they could be used in
mount developed and Delphi’s MR engine mount was used in only special and expensive applications. Semi-active suspen-
2010 model Porsche 911 GT3 [13]. MR dampers are found to sions have adequate performance when they are properly ad-
be attractive with their ability of variable damping, simplicity, justed.
robustness, fast response and low power consumption proper- With great advantages, suspension systems using MR fluids
ties and their fail-safe operation capabilities [14]. Researchers are the most popular research area among other semi-active
also investigated semi-active mounts of both ER and MR suspension systems. Therefore, in this study, MR fluid is in-
mounts which are capable of having better vibration isolation corporated and different types of engine mounts are designed
when compared to traditional mounts. MR technology found in this regard. The characteristics of these engine mounts are
to be more adaptable to commercial systems with their power- evaluated. Besides, conventional hydraulic mount and elas-
ful, less energy requirement and fewer complexity properties tomeric top are tested in the same conditions with MR mounts
when compared to ER mounts. Elahinia et al. [15] presented a and differences are discussed.
detailed review article revealing all of the researches about ER Three types of MR mounts with different internal structures
and MR engine mounts. In a similar design to engine mounts, are designed and manufactured. Elastomeric top and bottom
Hong et al. [16] used an ER mount to isolate vibrations of a parts of the mounts are used from a conventional hydraulic
frame structure. Choi et al. [17] also designed a mixed mode mount to compare the results accurately. Elastomeric top,
magnetorheological mount to control structural vibrations of a hydraulic mount and manufactured MR mounts (MR 8 hole,
flexible beam. MR 16 hole and MR slot) are tested using the same procedure
Engine mount has three basic functions which are support- through laboratory experiments. Mount characteristics are
ing the engine weight, isolate vibrations from engine to chas- measured for different amplitudes under different sinusoidal
sis, and hold the engine stationary [18]. To provide highest excitations. MR 8 hole mount and MR 16 hole mount are
vibration isolation of engine vibrations, engine mounts should compared with each other to demonstrate the effect of differ-
have low dynamic stiffness and low damping when encoun- ent orifice sizes. On the other hand, MR 16 hole mount and
tered high frequency and low amplitude vibrations. However, MR slot type mount are compared with each other to show the
high dynamic stiffness and high damping are encountered in effect of different orifice geometries. Vibration isolation and
low frequency and high amplitude vibrations [19]. Elas- dynamic stiffness characteristics are compared with the con-
tomeric mount shows efficient vibration isolation performance ventional hydraulic mount.
in high-frequency excitation, but it cannot have a favorable Consequently, this study provided results about the effects
performance at the resonant frequency range (low frequency). of different orifice sizes and shapes in MR valves and also a
In order to compensate for these limitations, various types of reliable comparison of MR mount and a conventional hydrau-
hydraulic mounts have been developed and commercialized lic mount.
for several applications including vehicles [20]. Elastomeric
mounts or hydraulic mounts fulfill the primary function of
2. MR engine mount design and analysis
engine mounts. When it comes to second and third functions,
the engine mount should have frequency and amplitude- MR engine mount has an elastomeric top which supports
dependent dynamic characteristics. Elastomeric mounts are the weight of the engine. Below the elastomeric top, the liquid
almost completely independent of the systems excitation fre- chamber is divided into upper and bottom chambers by the
quency so that they cannot fulfill the second and third func- decoupler plate. The bottom of the decoupler plate is closed
tions. In modern vehicles, lighter and more powerful vehicle with an elastic membrane. Elastic membrane carries the fluid
T. Türkücü and Ö. Keleş / Journal of Mechanical Science and Technology 32 (11) (2018) 5171~5178 5173
(b)
Fig. 7. Magnetic field strength and current for different gap sizes ob-
Fig. 4. Magnetostatic analysis results: (a) Magnetic field strength; (b) tained from magnetic experiments.
magnetic flux density.
namic stiffness slightly increases with the frequency so it can Fig. 14. Transmissibility versus frequency under sinusoidal excitations
be assumed as constant. Elastomeric top test results are con- with an amplitude of ±1.0 mm.
sidered to determine MR fluid flow state. When high current
is applied and MR fluid flow is blocked in the flow gap, MR that MR 8 hole mount has the highest dynamic stiffness due to
mount can lose its hydraulic mount characteristics and can the smaller gap. For frequencies greater than 15 Hz, MR slot
start to behave like an elastomeric mount. This phenomenon mount shows an increasing dynamic stiffness with the fre-
causes a desired characteristic in the high-frequency range quency increment; however, MR 16 hole mount shows a little
where the engine mount should have low damping and low decrement.
dynamic stiffness. Figs. 13 and 14 show transmissibility curves of MR 8 hole,
The dynamic stiffness and transmissibility curves are ob- MR 16 hole, MR slot and hydraulic mount in the frequency
tained for all types of mounts during off-state. Fig. 11 shows range between 0-100 Hz for low amplitude at ±0.1 mm and
dynamic stiffness curves of mounts for low amplitude at ±0.1 for high amplitude at ±1.0 mm. No current is applied to the
mm while Fig. 12 shows dynamic stiffness curves of mounts electromagnets to determine the off-state characteristics. Fig-
for high amplitude at ±1.0 mm. In these figures, it can be seen ures show that MR slot mount has nearly the same natural
5176 T. Türkücü and Ö. Keleş / Journal of Mechanical Science and Technology 32 (11) (2018) 5171~5178
Fig. 15. Dynamic stiffness versus frequency under sinusoidal excita- Fig. 17. Dynamic stiffness versus frequency under sinusoidal excita-
tions with an amplitude of ±0.1 mm when various currents applied. tions with an amplitude of ±1.0 mm when various currents applied.
Fig. 16. Transmissibility versus frequency under sinusoidal excitations Fig. 18. Transmissibility versus frequency under sinusoidal excitations
with an amplitude of ±0.1 mm when various currents applied. with an amplitude of ±1.0 mm when various currents applied.
frequency with the hydraulic mount and other mounts have mount has excellent vibration isolation capabilities than other
higher natural frequencies. All MR mounts have lower trans- MR mounts.
missibility values than hydraulic mount in the low-frequency Fig. 17 shows dynamic stiffness curves and Fig. 18 shows
range which is the result of higher damping capabilities of transmissibility curves of MR 8 hole, MR 16 hole and MR slot
these mounts. However, this reverses at higher frequencies as mounts in the frequency domain when various currents are
a result of high damping. applied to the electromagnet under high amplitude excitations.
Fig. 15 shows dynamic stiffness versus frequency and Fig. MR 8 hole and MR slot mounts result in decreasing dynamic
16 shows transmissibility versus frequency for MR 8 hole, stiffness when the current reaches to 0.2 A. This change
MR 16 hole and MR slot mounts under excitation frequencies shows us that MR fluid flow in the gap is blocked with the
between 0-100 Hz when various currents are applied to the increasing viscosity. MR fluid flow in the gap is not blocked
electromagnet. MR 8 hole and MR Slot mounts decrease in at 0.1 A in MR 16 hole mount. When compared to MR slot
dynamic stiffness when the current reaches to 0.2 A. This mount and MR 16 hole mount gap geometry, it shows the
change in dynamic stiffness means that MR fluid flow in the same effect.
gap is blocked with the increasing viscosity. However, in MR
16 hole mount MR fluid flow is blocked at 0.1 A. This phe-
5. Conclusion
nomenon might be explained by considering that the experi-
ments are performed with low amplitude vibrations which In this study, three types of MR mounts are designed and
generate low forces but it should be explained clearly when a manufactured. The aim of the design is to extend the proper-
mathematical model for the mounts is developed. For MR slot ties of conventional hydraulic mounts and elastomeric mounts
mount, greatest dynamic stiffness is observed when it is com- and ensure better vibration isolation. During the study, previ-
pared to MR 16 hole mount at frequencies higher than 15 Hz. ously designed MR mounts are analyzed and different designs
This shows the effect of gap geometry that in slot type holes are built. Elastomeric mount, hydraulic mount and manufac-
resistance to flow is greater than circular type holes. tured MR mounts (MR 8 hole, MR 16 hole and MR slot) are
As shown in Fig. 15, lower transmissibility values are tested in the same conditions.
achieved with MR mounts than the hydraulic mount. Lower With elastomeric mount, dynamic stiffness is slightly in-
transmissibility values when compared to other MR mounts creased in the frequency domain which can be considered that
could be acquired with MR 8 hole mount in the frequency the elastomeric mount has constant-like dynamic stiffness.
domain by varying applied current which means that this Even it may fulfill desired needs at higher frequencies, it has
T. Türkücü and Ö. Keleş / Journal of Mechanical Science and Technology 32 (11) (2018) 5171~5178 5177
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Acknowledgments
controllable magnetorheological fluid damper, International
This project is partially financed by Gazi University in the Journal of Mechanical Sciences, 52 (2010) 1036-1046.
scope of Scientific Research Supporting Program under [15] M. Elahinia, C. Ciocanel, T. M. Nguyen and S. Wang, MR-
06/2011-45 program code. Financial support is gratefully ac- and ER-based semiactive engine mounts: A review, Smart
knowledged. Materials Research, Article ID 831017, 2013 (2013) 21.
[16] S. R. Hong, S. B. Choi and M. S. Han, Vibration control of
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