4 - Mechanistic-Empirical Pavement Design Guide-August 2015 Second Edition

Mechanistic-Empirical Pavement Design Guide
~ A Manual of Practice ~
August 2015 • Second Edition --`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Copyright American Association of State Highway and Transportation Officials

Provided by IHS Markit under license with AASHTO Licensee=Black & Veatch (Overland Park, KS)/5910842100, User=Sanchez, Eric
No reproduction or networking permitted without license from IHS Not for Resale, 12/19/2017 09:03:12 MSTth AASHTO
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© 2015 by the American Association of State

Provided by IHS Markit under license with AASHTO Highway
Licensee=Black and Transportation
& Veatch Officials.User=Sanchez, Eric
(Overland Park, KS)/5910842100,
No reproduction or networking permitted without license from IHS All rights reserved. Duplication Not
is aforviolation of applicable
Resale, 12/19/2017 law.AASHTO
09:03:12 MSTth
ii | Mechanistic–Empirical Pavement Design Guide
© 2015, by American Association of State Highway and Transportation Officials. All rights reserved.
This book, or parts thereof, may not be reproduced in any form without written permission of the
publisher. Printed in the United States of America.
Publication Code: MEPDG-2
ISBN: 978-1-56051-597-5
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| iii
AMERICAN ASSOCIATION OF STATE HIGHWAY
AND TRANSPORTATION OFFICIALS
EXECUTIVE COMMITTEE
2015/2016
Voting Members
Officers:
President: John Cox, Wyoming
Vice President: Paul Trombino, Iowa
Secretary-Treasurer: Carlos Braceras, Utah
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Regional Representatives:
REGION I: Sue Minter, Vermont, One-Year Term
Leslie Richards, Pennsylvania, Two-Year Term
REGION II: John Schroer, Tennessee, One-Year Term

Paul Mattox, West Virginia, Two-Year Term
REGION III: Mike King, Kansas, One-Year Term

Charles A. Zelle, Minnesota, Two-Year Term
REGION IV: Malcom Dougherty, California, One-Year Term

Brian Ness, Idaho, Two-Year Term
Nonvoting Members
Immediate Past President: Mike Hancock, Kentucky
AASHTO Executive Director: Bud Wright, Washington, DC

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iv | Mechanistic–Empirical Pavement Design Guide
2015/2016
JOINT TECHNICAL COMMITTEE ON PAVEMENTS

Chair Vice Chair
Judith Corley-Lay John Donahue
Pavement Analysis Engineer Construction and Materials Liaison Engineer
North Carolina Missouri
Members:
Bill Farnbach Jeffery Lambert Aric Morse
Chief, Office of Pavement Engi- Pavement Design Engineer Assistant Pavement Engineer
neering Louisiana Ohio
California
Richard Bradbury Jeff Dean
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Zamora Richard Director of Materials Testing Pavement Engineer

Branch Manager, Project Develop- and Exploration Oklahoma
ment Maine
Colorado Cole Mullis
Edmund Naras Pavement Services Engineer
Robin Davis Pavement Engineer Oregon
Pavement Design Engineer Massachusetts
Delaware Jeff Uhlmeyer
Curtis Joel Bleech State Pavement Engineer
Chris Brakke Pavement Operations Engineer Washington State
Pavement Design/Management Michigan
Engineer Thomas Medvick
Iowa Curt Turgeon Pavement Engineer, Materials
Pavement Engineer Division
Greg Schieber Minnesota West Virginia
Geotechnical Engineer
Kansas Thomas Booth
Director, Aeronautics
Paul Looney Mississippi
Pavement Branch Manager
Kentucky Wes Yang
Engineering Research Specialist
New York
Other
American Association of State Federal Highway Administration Transportation Research Board
Highway and Transportation Officials Gary Crawford Amir Hanna, Senior Program Officer
Vicki Schofield Concrete Pavement Engineer James Bryant
Project Manager, AASHTOWare

Provided by IHS Markit under license with AASHTO © 2015 by the American Association of State Highway
09:03:12 MSTth
Preface | v
PREFACE
This document describes a pavement design methodology that is based on engineering mechanics and
has been validated with extensive road test performance data. This methodology is termed mecha-
nistic-empirical (M-E) pavement design, and it represents a major change from the pavement design
methods in practice today.
Interested agencies have already begun implementation activities in terms of staff training, collection of
input data (materials library, traffic library, etc.), acquiring of test equipment, and setting up field sec-
tions for local calibration. This manual presents the information necessary for pavement design engi-
neers to begin to use the MEPDG design and analysis method.
This manual refers to AASHTOWare Pavement Me Design™, M-E Pavement design software which
is commercially available through AASHTOWare, AASHTO’s software development program (see
http://www.aashtoware.org/Pavement/Pages/default.aspx). AASHTOWare Pavement ME Design has
been revised from the software described in the previous edition of this manual based upon evaluations
performed by state Departments of Transportation and others in the community of practice.
The following table summarizes the key differences noted between the format and calibration factors
used in the MEPDG version 1.1 software and the AASHTOWare Pavement ME Design software.
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vi | Mechanistic–Empirical Pavement Design Guide
Table i-1. Summary of Key Differences in Software Format and Calibration Factors
Format and AASHTOWare Pavement

Calibration Factors MEPDG Version 1.1 ME Design
Output Format Excel-based PDF- and Excel-based
Climatic Data in Output Summary Not included Included
Axle Configuration Data in Output Not included Included
Summary
Special Axle Load Configuration Included Not included
Reflection Cracking Not included Included
Coefficient of Thermal Expansion (CTE) CTE for Basalt of 4.6 CTE for Basalt of 5.2
PCC Zero Stress Temperature PCC Zero Stress Temperature PCC Set Temperature
(Range 60o to 120oF) (Range 70o to 212o F)
Heat Capacity of Asphalt Pavement Default value of 0.23 BTU/lb-oF Default value of 0.28 BTU/lb-oF
Thermal Conductivity of Asphalt Default value of 0.67 BTU/(ft) Default value of 1.25 BTU/(ft)(hr)(F)
Pavement (hr)(F)
Surface Shortwave Absorptivity Default value of 0.95 Default value of 0.85
Global Calibration Coefficient for kS1 granular of 1.63 kS1 granular of 2.03
Unbound Materials and Soils in Flexible
Pavement Subgrade Rutting Model
Global Field Calibration Coefficients kf2 of -3.9492 kf2 of 3.9492
in the Fatigue Cracking Prediction Model kf3 of -1.281 kf3 of 1.281
in Flexible Pavement
Global Field Calibration Coefficients in the kt (Level 1) of 5.0 kt (Level 1) of 1.5
Thermal Cracking Model for HMA kt (Level 2) of 1.5 kt (Level 2) of 0.5
kt (Level 3) of 3.0 kt (Level 3) of 1.5
Global Field Calibration Coefficients in the k2r of 0.4791 k2 of 1.5606
Rut Depth Prediction Model k3r of 1.5606 k3 of 0.4791
Calibration Coefficients in the Rigid C1 of 1.29 C1 of 1.0184
Pavement Faulting Prediction Model C2 of 1.1 C2 of 0.91656
C3 of 0.001725 C3 of 0.0021848
C4 of 0.0008 C4 of 0.0008837
C7 of 1.2 C7 of 1.83312
Calibration Coefficient in the Rigid APO of 195.789 C3 of 216.8421
Pavement Punchout Prediction Model aPO of 19.8947 C4 of 33.15789
bPO of -0.526316 C5 of -0.58947
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| vii
TABLE OF CONTENTS
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview of the MEPDG Design Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Referenced Documents and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Test Protocols and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Material Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Standard Practices and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Referenced Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Significance and Use of the MEPDG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Performance Indicators Predicted by the AASHTOWare Pavement ME Design. . . . . . . . . 17
3.2 MEPDG General Design Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 New Flexible Pavement and HMA Overlay Design Strategies Applicable
for Use with AASHTOWare Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 New Rigid Pavement, PCC Overlay, and Restoration of Rigid Pavement Design
Strategies Applicable for Use with AASHTOWare Pavement ME Design . . . . . . . . . . . . . . 23
3.5 Design Features and Factors Not Included Within the MEPDG Process . . . . . . . . . . . . . . . 26
4. Terminology and Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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4.1 General Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.2 Hierarchical Input Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3 Truck Traffic Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.4 Smoothness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.5 Distress or Performance Indicator Terms—HMA-Surfaced Pavements. . . . . . . . . . . . . . . . . 32
4.6 Distress or Performance Indicator Terms—PCC-Surfaced Pavements. . . . . . . . . . . . . . . . . . 33
5. Performance Indicator Prediction Methodologies—An Overview . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 Selecting the Input Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Calibration Factors Included in AASHTOWare Pavement ME Design. . . . . . . . . . . . . . . . . 37
5.3 Distress Prediction Equations for Flexible Pavements and HMA Overlays . . . . . . . . . . . . . . 37
5.4 Distress Prediction Equations for Rigid Pavements and PCC Overlays . . . . . . . . . . . . . . . . . 53
6. General Project Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1 Design/Analysis Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.2 Construction and Traffic Opening Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7. Selecting Design Criteria and Reliability Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.1 Recommended Design-Performance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.2 Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8. Determining Site Conditions and Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.1 Truck Traffic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.2 Climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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viii | Mechanistic–Empirical Pavement Design Guide
8.3 Foundation and Subgrade Soils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8.4 Existing Pavements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9. Pavement Evaluation for Rehabilitation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.1 Overall Condition Assessment and Problem Definition Categories . . . . . . . . . . . . . . . . . . . . . 85
9.2 Data Collection to Define Condition Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.3 Analysis of Pavement Evaluation Data for Rehabilitation Design Considerations. . . . . . . . 103
10. Determination of Material Properties for New Paving Materials . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.1 Material Inputs and the Hierarchical Input Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.2 HMA Mixtures; Including SMA, Asphalt-Treated or Stabilized Base Layers, and
Asphalt Permeable-Treated Base Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.3 PCC Mixtures, Lean Concrete, and Cement-Treated Base Layers . . . . . . . . . . . . . . . . . . . . . 116
10.4 Chemically Stabilized Materials; Including Lean Concrete and Cement-Treated Base Layers 116
10.5 Unbound Aggregate Base Materials and Engineered Embankments . . . . . . . . . . . . . . . . . . . 123
11. Pavement Design Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
11.1 New Flexible Pavement Design Strategies—Developing the Initial Trial Design . . . . . . . . 129
11.2 New Rigid Pavement Design Strategies—Developing the Initial Trial Design . . . . . . . . . . 136
12. Rehabilitation Design Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
12.1 General Overview of Rehabilitation Design Using the AASHTOWare Pavement
ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
12.2 Rehabilitation Design with HMA Overlays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
12.3 Rehabilitation Design with PCC Overlays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
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13. Interpretation and Analysis of the Results of the Trial Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.1 Summary of Inputs for Trial Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.2 Reliability of Trial Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.3 Supplemental Information (Layer Modulus, Truck Applications, and Other Factors) . . . . 183
13.4 Predicted Performance Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
13.5 Judging the Acceptability of the Trial Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Abbreviations And Terms

Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Index
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

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List of Figures | ix
LIST OF FIGURES
1-1 Conceptual Flow Chart of the Three-Stage Design/Analysis Process for the AASHTOWare
Pavement ME Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-2 Typical Differences Between Empirical Design Procedures and an Integrated M-E
Design System, in Terms of HMA-Mixture Characterization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of PCC-Mixture Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 Flow Chart of the Steps That Are More Policy Decision-Related and Are Needed
to Complete an Analysis of a Trial Design Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-5 Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy. . . . . . . . . . . 8
3-1 New (Including Lane Reconstruction) Flexible Pavement Design Strategies That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 11.1);
Layer Thickness Not to Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-2 HMA Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 12.2); Layer Thickness
Not to Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-3 New (Including Lane Reconstruction) Rigid Pavement Design Strategies That Can Be
3-4 PCC Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
5-1 Graphical Illustration of the Five Temperature Quintiles Used in AASHTOWare
Pavement ME Design to Determine HMA-Mixture Properties for Load-Related Distresses . . . 38
5-2 Comparison of Measured and Predicted Total Rutting Resulting from Global Calibration Process. 41
5-3 Comparison of Cumulative Fatigue Damage and Measured Alligator Cracking Resulting
from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-4 Comparison of Measured and Predicted Lengths of Longitudinal Cracking (Top-Down
Cracking) Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-5 Comparison of Measured and Predicted Transverse Cracking Resulting from Global
Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-6 Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of Flexible Pavements and HMA Overlays of Flexible Pavements. . . . . . . . . . . . . . . . . . . 52
5-7 Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of HMA Overlays of PCC Pavements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5-8 Comparison of Measured and Predicted Percentage JPCP Slabs Cracked Resulting from
Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5-9 Comparison of Measured and Predicted Transverse Cracking of Unbounded JPCP
Overlays Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5-10 Comparison of Measured and Predicted Transverse Cracking for Restored JPCP
Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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5-11 Comparison of Measured and Predicted Transverse Joint Faulting for New JPCP
Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5-12 Comparison of Measured and Predicted Transverse Joint Faulting for Unbound JPCP
Overlays Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-13 Comparison of Measured and Predicted Transverse Joint Faulting for Restored (Diamond
Grinding) JPCP Resulting from Global Calibration Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-14 Comparison of Measured and Predicted Punchouts for New CRCP Resulting from Global
5-15 Comparison of Measured and Predicted IRI Values for New JPCP Resulting from Global
5-16 Comparison of Measured and Predicted IRI Values for New CRCP Resulting from Global
7-1 Design Reliability Concept for Smoothness (IRI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9-1 Steps and Activities for Assessing the Condition of Existing Pavements for Rehabilitation
Design (Refer to Table 9-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11-1 Flow Chart for Selecting Some Options to Minimize the Effect of Problem Soils on
Pavement Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
11-2 Limiting Modulus Criteria of Unbound Aggregate Base and Subbase Layers. . . . . . . . . . . . . . . . 135
12-1 Steps for Determining a Preferred Rehabilitation Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
12-2 Flow Chart of Rehabilitation Design Options Using HMA Overlays. . . . . . . . . . . . . . . . . . . . . . 145
12-3 Site Features Conducive to the Selection of the Rubblization Process for Rehabilitating
PCC Pavements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
12-4 Recommendations for a Detailed Investigation of the PCC Pavement to Estimate Remaining
Life and Identifying Site Features and Conditions Conducive to the Rubblization Process. . . . . 161
12-5 Evaluate Surface Condition and Distress Severities on Selection of Rubblization Option . . . . . 162
12-6 Foundation Support Conditions Related to the Selection of the Rubblization Process. . . . . . . . 163
12-7 Overall Design Process for Major PCC Rehabilitation Strategies of All Pavement Types. . . . . . 166

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List of Tables | xi
LIST OF TABLES
5-1 Typical Input Levels Used in Recalibration Effort of AASHTOWare Pavement
ME Design Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5-2 Reflection Cracking Model Regression Fitting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-3 Assumed Effective Base LTE for Different Base Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7-1 AASHTOWare Pavement ME Design—Design Criteria or Threshold
Values Recommended for Use in Judging the Acceptability of a Trial Design . . . . . . . . . . . . . . . 72
7-2 Suggested Minimum Levels of Reliability for Different Functional Classifications
of the Roadway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8-1 Minimum Sample Size (Number of Days per Year) to Estimate the Normalized Axle-
Load Distribution—WIM Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8-2 Minimum Sample Size (Number of Days per Season) to Estimate the Normalized Truck
Traffic Distribution—Automated Vehicle Classifiers (AVC) Data . . . . . . . . . . . . . . . . . . . . . . . . 76
8-3 TTC Group Description and Corresponding Truck Class Distribution Default Values
Included in AASHTOWare Pavement ME Design Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8-4 Definitions and Descriptions for the TTC Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8-5 Summary of Soil Characteristics as a Pavement Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9-1 Checklist of Factors for Overall Pavement Condition Assessment and Problem Definition . . . 87
9-2 Hierarchical Input Levels for a Pavement Evaluation Program to Determine Inputs for
Existing Pavement Layers for Rehabilitation Design Using AASHTOWare Pavement
ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9-3 Field Data Collection and Evaluation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9-4 Guidelines for Obtaining Non-Materials Input Data for Pavement Rehabilitation. . . . . . . . . . . 94
9-5 Use of Deflection Basin Test Results for Selecting Rehabilitation Strategies and in
Estimating Inputs for Rehabilitation Design with AASHTOWare Pavement ME Design . . . . 96
9-6 Summary of Destructive Tests, Procedures, and Inputs for the AASHTOWare
Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9-7 Models/Relationships Used for Determining Level 2 E or Mr . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9-8 Models Relating Material Index and Strength Properties to Mr . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9-9 Distress Types and Severity Levels Recommended for Assessing Rigid Pavement
Structural Adequacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9-10 Distress Types and Levels Recommended for Assessing Current Flexible Pavement
Structural Adequacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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10-1 Major Material Types for AASHTOWare Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . 110

10-2 Asphalt Materials and the Test Protocols for Measuring the Material Property Inputs
for New and Existing HMA Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
10-3 Recommended Input Parameters and Values; Limited or No Testing Capabilities for HMA
(Input Levels 2 or 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
10-4 PCC Material Input Level 1 Parameters and Test Protocols for New and Existing PCC . . . . . 117
10-5 Recommended Input Parameters and Values; Limited or No Test Capabilities for PCC
Materials (Input Levels 2 or 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

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xii | Mechanistic–Empirical Pavement Design Guide
10-6 Chemically Stabilized Materials Input Requirements and Test Protocols for New and
Existing Chemically Stabilized Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10-7 Recommended Input Levels 2 and 3 Parameters and Values for Chemically Stabilized
Materials Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10-8 C-Values to Convert the Calculated Layer Modulus Values to an Equivalent Resilient
Modulus Measured in the Laboratory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
10-9 Unbound Aggregate Base, Subbase, Embankment, and Subgrade Soil Material
Requirements and Test Protocols for New and Existing Materials . . . . . . . . . . . . . . . . . . . . . . . 124
10-10 Recommended Input Levels 2 and 3 Input Parameters and Values for Unbound Aggregate
Base, Subbase, Embankment, and Subgrade Soil Material Properties . . . . . . . . . . . . . . . . . . . . . 125
11-1 General IRI Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
11-2 Range and Median Slab/Base Friction Coefficients by Base Type . . . . . . . . . . . . . . . . . . . . . . . . 140
12-1 Definitions of the Surface Condition for Input Level 3 Pavement Condition Ratings and
Suggested Rehabilitation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
12-2 Candidate Repair and Preventive Treatments for Flexible, Rigid, and Composite Pavements . . . 149
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12-3 Summary of Major Rehabilitation Strategies and Treatments Prior to Overlay Placement
for Existing HMA and HMA/PCC Pavements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
12-4 Data Required for Characterizing Existing PCC Slab Static Elastic Modulus for HMA
Overlay Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
12-5 Recommendations for Performance Criteria for HMA Overlays of JPCP and CRCP . . . . . . . 157
12-6 Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for HMA
Overlays of JPCP and CRCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
12-7 PCC Rehabilitation Options—Strategies to Correct Surface and Structural Deficiencies
of All Type of Existing Pavements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
12-8 Summary of Key Aspects of Joint Design and Interlayer Friction for JPCP Overlays . . . . . . . . 168
12-9 Data Required for Characterizing Existing PCC Slab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12-10 Description of Existing Pavement Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12-11 Summary of Factors That Influence Rehabilitated JPCP Distress . . . . . . . . . . . . . . . . . . . . . . . . 172
12-12 Guidance on How to Select the Appropriate Design Features for Rehabilitated JPCP Design. . 174
12-13 Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for JPCP
Rehabilitation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
12-14 Summary of Factors That Influence Rehabilitated CRCP Distress and Smoothness . . . . . . . . 177
12-15 Guidance on How to Select the Appropriate Design Features for Rehabilitated CRCP Design . .178
13-1 Reliability Summary for Flexible Pavement Trial Design Example . . . . . . . . . . . . . . . . . . . . . . . 182
13-2 Reliability Summary for JPCP Trial Design Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
13-3 Guidance for Modifying HMA Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . 187
13-4 Guidance on Modifying JPCP Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . . 188
13-5 Guidance on Modifying CRCP Trial Designs to Satisfy Performance Criteria . . . . . . . . . . . . . 188

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Chapter 1: Introduction | 1
CHAPTER 1
Introduction
The overall objective of AASHTOWare Pavement ME Design is to provide the highway community
with a state-of-the-practice tool for the design and analysis of new and rehabilitated pavement struc-
tures, based on mechanistic-empirical (M-E) principles. This means that the design and analysis pro-
cedure calculates pavement responses (stresses, strains, and deflections) and uses those responses to
compute incremental damage over time. The procedure empirically relates the cumulative damage to
observed pavement distresses. This M-E based procedure is shown in flowchart form in
Figure 1-1.
AASHTOWare Pavement ME Design represents a major change in the way pavement design is per-
formed. AASHTOWare Pavement ME Design predicts multiple performance indicators (refer to
Figure 1-1) and it provides a direct tie between materials, structural design, construction, climate, traffic,
and pavement management systems. Figures 1-2 and 1-3 are examples of the interrelationship between
these activities for hot mix asphalt (HMA) and Portland cement concrete (PCC) materials.
1.1 PURPOSE OF MANUAL

This manual of practice presents information to guide pavement design engineers in making decisions
and using AASHTOWare Pavement ME Design for new pavement and rehabilitation design. The man-
ual does not provide guidance on developing regional or local calibration factors for predicting pavement
distress and smoothness. A separate document, Guide for the Local Calibration of the Mechanistic-Em-
pirical Design, provides guidance for determining the local calibration factors for both HMA and PCC
pavement types (2).
1.2 OVERVIEW OF THE MEPDG DESIGN PROCEDURE

AASHTOWare Pavement ME Design is a production-ready design tool to support the day-to-day
operations of public and private pavement engineers. When analyzing a pavement design project using
AASHTOWare Pavement ME Design, whether new construction, an overlay, or restoration, an iterative
process that follows three basic steps is utilized:
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2 | Mechanistic–Empirical Pavement Design Guide
1. Create a trial design for the project.

2. Run AASHTOWare Pavement ME Design to predict the key distresses and smoothness for the
trial design.
3. Review the predicted performance of the trial design against performance criteria and modify trial
design as needed in order to produce a feasible design that satisfies the performance criteria.
Pavement responses (stresses, strains, and deflections) are combined with other pavement, traffic, cli-
mate, and materials parameters to predict the progression of key pavement distresses and smoothness
loss over time. These outputs are the basis for checking the adequacy of a trial design.
AASHTOWare Pavement ME Design software also includes an automated process to iterate to an

optimized thickness.
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New Pavement
STAGE 1—EVALUATION Rehabilitation
Design and Analyses INPUTS FOR DESIGN Design and Analyses
(See Chapter 11) (See Chapter 5) (See Chapter 12)
Climate/Environment Analysis
Site Investigations [Section 8.3]: [See Section 8.2]: Pavement Evaluation [Chapter 9]:
Borings and Field Testing; Soils Temperature and Moisture Distress Surveys; Nondestructive
Testing in Laboratory; Testing; Ride Quality Testing;
Drainage; Volume Change; New Materials Analysis [See Chapter 10]: Borings and Cores; Materials
Frost Heave Hot Mix Asphalt Testing
Portland Cement Concrete
Cementitious Materials
Unbound Granular Materials
Paving Materials Soils/Embankment Materials Rehabilitation/Repair Materials
Traffic Analysis [See Section 8.1]:

Truck Classification and Volume
Design Criteria Axle Load Distribution Design Criteria
[See Section 7.1] Forecasting [See Section 7.1]
Analyze Performance STAGE 2—ANALYSIS

of Pavement Design
Modify Design
Features or Reliability
Materials Analysis
[See Chapter 13] Pavement Response Model [See Section 7.2]
Calculate Stresses, Strains, Deflections
NO
Calculate Incremental Damage

Has Design Distress Transfer Functions and
Criteria Been Pavement Distress Models [See Chapter 5]
Met?
Distortion; Load Non-Load
Roughness;
Rutting Related Related
YES IRI
Faulting Cracking Cracking
STAGE 3—STRATEGY SELECTION
Engineering and Constructability Life-Cycle

Viable Design Alternative
Analysis Cost Analysis
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Select Policy Issues and Decisions
Strategy
Figure 1-1. Conceptual Flow Chart of the Three-Stage Design/Analysis Process for AASHTOWare
Pavement ME Design

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1993 Design Guide, ME Design Guide,

Empirical Thickness Design M-E-Based Feature Design
Procedure Procedure
1. Project Selection
HMA-Mixture Characterization:
2. Project Planning • Dynamic modulus, creep-
compliance, tensile strength,
Poisson’s ratio
• Air voids, density, VMA,
HMA Layer Characterization: effective asphalt content,
3. Structural Design;
Structural Layer Coefficient gradation, coefficient of
ASSUMED Material
thermal expansion
Properties
• Asphalt properties
No direct tie between resilient 4. Plan Preparation and

Direct tie between HMA
modulus or structural layer Project Specifications
properties to establish mix design
coefficient and mix design
criteria
criteria/properties
5. Bid Letting, Contractor
Selection; Low-Bid Process
Volumetric and Mechanical
Properties:
• Density, air voids, effective
Volumetric Properties:
asphalt content, VMA,
• Air voids, total asphalt
VFA, Gradation
content, VMA, VFA,
6. HMA-Mixture • Dynamic modulus, flow
gradation,
Design time or number, creep
compliance, tensile strength
7. Quality Assurance
Volumetric Properties Plan Volumetric Properties
Contractor Quality Plan Agency Acceptance Specifications
As-Built Plans 8. Construction of Project As-Built Plans
9. Pavement Management Database: Distress Predictions;

No Distress Predictions
Structure and Material Properties Confirmation of Design
Expectations
10. Monitoring Performance and Distress over
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Time; PMS Database
11. Data Feedback Through PMS Database
Figure 1-2. Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of HMA-Mixture Characterization

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Guide for Design of Pavement Structures ME Design Guide,

Empirical Thickness Design M-E-Based Feature Design
Procedure Procedure
1. Project Selection
PCC-Mixture Characterization:
2. Project Planning • Elastic modulus,modulus of rupture,
Poisson’s ratio
• Air content, unit weight,
water-cement ratio, amount
PCC Layer Characterization: of cement, gradation
3. Structural Design;
Modulus of Rupture • Coefficient of thermal
ASSUMED Material
expansion
Properties
• Cement type (properties)
4. Plan Preparation and

Limited tie between PCC layer Direct tie between PCC properties
Project Specifications
properties and mix design to establish mix design
criteria/properties criteria
5. Bid Letting, Contractor

Selection; Low-Bid Process
Volumetric and Mechanical
Properties:
Volumetric and Mechanical • Unit weight, air content,
Properties: water-cement ratio, amount
• Air content, water, slump, of cement, gradation
cement–ratio, gradation, 6. PCC-Mixture
• Elastic modulus, modulus of rupture
• Cement type Design
• Coefficient of thermal expansion
• Modulus of rupture • Cement type (properties)
7. Quality Assurance
Volumetric and Volumetric and
Plan
Mechanical Properties Mechanical Properties
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Contractor Quality Plan Agency Acceptance Specifications
As-Built Plans 8. Construction of Project As-Built Plans
9. Pavement Management Database: Distress Predictions;

No Distress Predictions
Structure and Material Properties Confirmation of Design
Expectations
10. Monitoring Performance and Distress Over
Time; PMS Database
11. Data Feedback Through PMS Database
Figure 1-3. Typical Differences Between Empirical Design Procedures and an Integrated M-E Design
System, in Terms of PCC-Mixture Characterization

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The M-E approach makes it possible to optimize the design and to more fully ensure that specific
distress types will be limited to values less than the failure criteria within the design life of the pavement
structure. The basic steps included in the MEPDG design process are listed below and presented in flow
chart form in Figures 1-4 and 1-5. The steps shown in Figures 1-4 and 1-5 are referenced to the appro-
priate sections within this manual of practice.
1. Select a trial design strategy. The pavement designer may use an agency-specific design procedure to
determine the trial design cross section.
2. Select the appropriate performance indicator criteria (threshold value) and design reliability level
for the project. Design or performance indicator criteria should include magnitudes of key pavement
distresses and smoothness that trigger major rehabilitation or reconstruction. These criteria could be a
part of an agency’s policies for deciding when to rehabilitate or reconstruct. AASHTOWare Pavement
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ME Design allows the user to select the performance indicator criteria to be analyzed. The user can
uncheck the box next to the criteria that needs no evaluation. (See Section 4.1 for definitions.)
3. Obtain all inputs for the pavement trial design under consideration. This step may be a time-con-
suming effort, but it is what separates the MEPDG from other design procedures. The MEPDG allows
the designer to determine the inputs using a hierarchical structure in which the effort required to quan-
tify a given input is selected based on the importance of the project, importance of the input, and the
resources at the disposal of the user. The inputs required to run the software may be obtained using one
of three levels of effort and need not be consistent for all of the inputs in a given design. The hierarchical
input levels are defined in Sections 4 and 5. The inputs are grouped under six broad topics—general
project information, design criteria, traffic, climate, structure layering, and material properties (including
the design features).
4. Run AASHTOWare Pavement ME Design software and examine the inputs and outputs for
engineering reasonableness. The software calculates changes in layer properties, damage, key distresses,
and the International Roughness Index (IRI) over the design life. The sub-steps for step 4 include:
a) Examine the input summary to ensure the inputs are correct and what the designer intended. This
step may be completed after each run, until the designer becomes more familiar with the program
and its inputs.
b) Examine the outputs that comprise the intermediate process—specific parameters, such as climate
values, monthly transverse load transfer efficiency values for rigid pavement analysis, monthly layer
modulus values for flexible and rigid pavement analysis to determine their reasonableness, and calcu-
lated performance indicators (pavement distresses and IRI). This step may be completed after each
run, until the designer becomes more familiar with the program. Review of important intermediate
processes and steps is presented in Section 13.
c) Assess whether the trial design has met each of the performance indicator criteria at the design
reliability level chosen for the project. As noted above, IRI is an output parameter predicted over
time and a measure of surface smoothness. IRI is calculated from other distress predictions (refer to
Figure 1-1), site factors, and initial IRI.

09:03:12 MSTth
d) If any of the criteria have not been met, determine how this deficiency can be remedied by altering
the materials used, the layering of materials, layer thickness, or other design features.
5. Revise the trial design, as needed. If the trial design has input errors, material output anomalies, or
has exceeded the failure criteria at the given level of reliability, revise the inputs/trial design and rerun
the program. An automated process to iterate to an optimized thickness is done by AASHTOWare
Pavement ME Design to produce a feasible design.
General Project Design/Analysis Information

Section 3.2
Pavement Rehabilitation
Section 12.1
New Design or Lane Reconstruction

Section 11.1 for HMA-Surfaced Pavements
Section 11.2 for PCC-Surfaced Pavements A
See Figure 1-5a
1—Select Trial Design

Strategy and Cross Section
2.a—Select Failure
2.b—Select Reliability Level
Limits or Design Criteria
Section 7.2
Section 7.1
Values selected in balance

with one another;
Chapter 8
3—Select Hierarchical
Input Levels
Section 5.3
B
See Figure 1-5a
Figure 1-4. Flow Chart of the Steps That Are More Policy Decision Related and Are Needed to Com-
plete an Analysis of a Trial Design Strategy
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B
See Figure 1-4
4—Determine Site Conditions and Factors

(Chapters 8 and 9)
Existing Truck Traffic and Baseline Condition

Where Applicable
• Axle Weights
4.a—Determine Truck Traffic Inputs • Truck Volumes
(Section 8.1) • Other Truck Factors
Project future truck traffic over design life
4.b—Determine Climate Inputs Latitude, Longitude, Elevation

(Section 8.2)
Identify appropiate weather situations
4.c—Determine Foundations and
Subgrade Soil Inputs Determine properties of the foundation and/or
(Section 8.3) embankment soils
A
See Figure 1-4
Establish overall condition of existing pavement

4.d—Pavement Evaluation for (Section 9.2)
Rehabilitation
(Chapter 9) Determine material properties of existing pavement layers
(Section 9.3)
5—Determine Material Properties/Features D

of New Paving Layers (Chapter 10) See Figure 1-5b
HMA Layers (Section 10.2)
PCC Layers (Section 10.3)
Chemically Stabilized
Layers (Section 10.4)
Unbound Aggregate Layers

(Section 10.5)
C 6—Execute AASHTOWare
Pavement ME Design
See Figure 1-5b
Figure 1-5a. Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy
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7—Interpretation and Analysis of

C Trial Design Strategy
See Figure 1-5a
(Chapter 13)
Check reliability of trial design;

Yes do calculated reliabilities No
exceed target reliability levels?
Unacceptable design; check calculated distresses and

supplemental information; if unacceptable, revise design
features of trial design and rerun AASHTOWare Pavement
Check calculated distresses and ME Design (Sections 13.4 and 13.5)
supplemental information
(Section 13.3)
D
See Figure 1-5a
Determine reason for

unreasonable parameters, make
corrections, and rerun
AASHTOWare Pavement ME Design
Are there unreasonable

No calculated parameters; Yes
distresses, properties, etc.?
8—Trial Design Strategy Is

Acceptable! Store Results
Figure 1-5b. Flow Chart of the Steps Needed to Complete an Analysis of a Trial Design Strategy
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Chapter 2: Referenced Documents and Standards | 11
CHAPTER 2
Referenced
Documents and
Standards
This section includes a listing of the laboratory and field test protocols for different paving materials,
recommended practices, material specifications, and the referenced documents needed for using
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AASHTOWare Pavement ME Design.
2.1 TEST PROTOCOLS AND STANDARDS

From the test protocols listed in this section, the designer needs to execute only those for the hierarchi-
cal input levels selected. Refer to Chapter 4 for a definition of hierarchical input levels. The listing of test
procedures is organized into two sections: Laboratory Materials Characterization and In-Place Materi-
als/Pavement Layer Characterization.
2.1.1 Laboratory Materials Characterization

Unbound Materials and Soils
AASHTO T 88 Particle Size Analysis of Soils
AASHTO T 89 Determining the Liquid Limits of Soils
AASHTO T 90 Determining the Plastic Limit and Plasticity Index of Soils
AASHTO T 99 Moisture-Density Relations of Soils Using a 2.5-kg (5.5-lb) Rammer and a 305-
mm (12-in.) Drop
AASHTO T 100 Specific Gravity of Soils
AASHTO T 180 Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and an
457-mm (18-in.) Drop
AASHTO T 190 Resistance R-Value and Expansion Pressure of Compacted Soils
AASHTO T 193 The California Bearing Ratio
AASHTO T 206 Penetration Test and Split-Barrel Sampling of Soils
AASHTO T 207 Thin-Walled Tube Sampling of Soils
AASHTO T 215 Permeability of Granular Soils (Constant Head)
AASHTO T 258 Determining Expansive Soils
AASHTO T 265 Laboratory Determination of Moisture Content of Soils
AASHTO T 307 Determining the Resilient Modulus of Soils and Aggregate Materials
ASTM D2487 Classification of Soils for Engineering Purposes

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Treated and Stabilized Materials/Soils

AASHTO T 220 Determination of the Strength of Soil-Lime Mixtures
ASTM C593 Fly Ash and Other Pozzolans for Use with Lime for Soil Stabilization
ASTM D1633 Compressive Strength of Molded Soil-Cement Cylinders
ASTM D1635 Flexural Strength of Soil-Cement Using Simple Beam with Third-Point Loading
Asphalt Binder
AASHTO T 49 Penetration of Bituminous Materials
AASHTO T 53 Softening Point of Bitumen (Ring-and-Ball Apparatus)
AASHTO T 201 Kinematic Viscosity of Asphalts (Bitumens)
AASHTO T 202 Viscosity of Asphalts by Vacuum Capillary Viscometer
AASHTO T 228 Specific Gravity of Semi-Solid Bituminous Materials
AASHTO T 315 Determining the Rheological Properties of Asphalt Binder Using a Dynamic
Shear Rheometer (DSR)
AASHTO T 316 Viscosity Determination of Asphalt Binder Using Rotational Viscometer
AASHTO T 319 Quantitative Extraction and Recovery of Asphalt Binder from Asphalt Mixtures
Hot Mix Asphalt and Asphalt Treated/Stabilized Mixtures

AASHTO T 27 Sieve Analysis of Fine and Coarse Aggregates
AASHTO T 84 Specific Gravity and Absorption of Fine Aggregate
AASHTO T 85 Specific Gravity and Absorption of Coarse Aggregate
AASHTO T 164 Quantitative Extraction of Asphalt Binder from Hot Mix Asphalt (HMA)
AASHTO T 166 Bulk Specific Gravity of Compacted Hot Mix Asphalt (HMA) Using Saturated
Surface-Dry Specimens
AASHTO T 209 Theoretical Maximum Specific Gravity (Gmm) and Density of Hot Mix Asphalt
Paving Mixtures
AASHTO T 269 Percent Air Voids in Compacted Dense and Open Asphalt Mixtures
AASHTO T 308 Determining the Asphalt Binder Content of Hot Mix Asphalt (HMA) by the
Ignition Method
AASHTO T 312 Preparing and Determining the Density of Asphalt Mixture Specimens by
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Means of the Superpave Gyratory Compactor

AASHTO T 322 Determining the Creep Compliance and Strength of Hot Mix Asphalt (HMA)
Using the Indirect Tensile Test Device
AASHTO T 342 Determining Dynamic Modulus of Hot Mix Asphalt (HMA)
Portland Cement Concrete and Cement Treated/Stabilized Base Mixtures

AASHTO T 22 Compressive Strength of Cylindrical Concrete Specimens
AASHTO T 97 Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
AASHTO T 121M
/T 121 Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
AASHTO T 152 Air Content of Freshly Mixed Concrete by the Pressure Method

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AASHTO T 196 Air Content of Freshly Mixed Concrete by the Volumetric Method
AASHTO T 198 Splitting Tensile Strength of Cylindrical Concrete Specimens
AASHTO T 336 Coefficient of Thermal Expansion of Hydraulic Cement Concrete
ASTM C469 Static Modulus of Elasticity and Poisson’s Ratio of Concrete in Compression
Thermal Properties of Paving Materials

ASTM D2766 Specific Heat of Liquids and Solids
ASTM E1952 Thermal Conductivity and Thermal Diffusivity by Modulated Temperature Dif-
ferential Scanning Calorimetry
2.1.2 In-Place Materials/Pavement Layer Characterization

AASHTO T 256 Pavement Deflection Measurements
ASTM D5858 Guide for Calculating In Situ Equivalent Elastic Moduli of Pavement Materials
Using Layered Elastic Theory
ASTM D6951 Standard Test for Use of the Dynamic Cone Penetrometer in Shallow Pavement
Applications
2.2 MATERIAL SPECIFICATIONS

AASHTO M 320 Performance-Graded Asphalt Binder
AASHTO M 323 Superpave Volumetric Mix Design
2.3 STANDARD PRACTICES AND TERMINOLOGY

AASHTO M 145 Classification of Soils and Soil-Aggregate Mixtures for Highway Construction
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Purposes
AASHTO R 13 Conducting Geotechnical Subsurface Investigations
AASHTO R 37 Application of Ground Penetrating Radar (GPR) to Highways
AASHTO R 43 Quantifying Roughness of Pavements
AASHTO R 50 Geosynthetic Reinforcement of the Aggregate Base Course of Flexible Pavement
Structures
AASHTO R 59 Recovery of Asphalt from Solution by Abson Method
ASTM E1778 Standard Terminology Relating to Pavement Distress
AASHTO LCG-1 Guide for the Local Calibration of the Mechanistic-Empirical Pavement Design
2.4 REFERENCED DOCUMENTS

1. AASHTO, Guide for Design of Pavement Structures, American Association of State Highway and
Transportation Officials, Washington, DC, 1993.
2. AASHTO, Guide for the Local Calibration of the Mechanistic-Empirical Pavement Design Guide,
American Association of State Highway and Transportation Officials, Washington, DC, 2010.
3. Applied Pavement Technology, Inc., HMA Pavement Evaluation and Rehabilitation—Participant’s
Workbook, NHI Course No. 131063, National Highway Institute, Federal Highway Administration,
Washington, DC, 2001.a.

09:03:12 MSTth
4. Applied Pavement Technology, Inc. PCC Pavement Evaluation and Rehabilitation—Participant’s

Workbook. NHI Course No. 131062. National Highway Institute, Federal Highway Administra-
tion, Washington, DC, 2001.b.
5. Barker, W. R. and W. N. Brabston. Development of a Structural Design Procedure for Flexible Airport
Pavements. FAA Report Number FAA-RD-74-199. United States Army Waterways Experiment
Station, Federal Aviation Administration, Washington, DC, September 1975.
6. Cambridge Systematics, Inc., et al., Traffic Data Collection, Analysis, and Forecasting for Mechanistic
Pavement Design. NCHRP Report 538. National Cooperative Highway Research Program, Trans-
portation Research Board—National Research Council, National Academy Press, Washington,
DC, 2005.
7. FHWA. LTPP Manual for Falling Weight Deflectometer Measurements: Operational Field Guidelines,
Version 4. Publication Number FHWA-HRT-06-132. Federal Highway Administration, Washing-
ton, DC, Dec. 2006.
8. FHWA. Review of the Long-Term Pavement Performance (LTPP) Backcalculation Results. Publication
No. FHWA-HRT-05-150. Federal Highway Administration, Washington, DC, 2006.
9. FHWA. Distress Identification Manual for Long Term Pavement Performance Program (Fourth Revised
Edition). Publication No. FHWA-RD-03-031. Federal Highway Administration, Washington, DC,
2003.
10. FHWA. Guide to LTPP Traffic Data Collection and Processing. Publication No. FHWA-PL-01-021.
Federal Highway Administration, Washington, DC, 2001.
11. Gillespie, T. D., et al. Methodology for Road Roughness Profiling and Rut Depth Measurement. Report
No. FHWA-RD-87-042. Federal Highway Administration, Washington, DC, 1987.
12. Holtz, R. D., B. R. Christopher, and R. R. Berg. Geosynthetic Design and Construction Guidelines,
Participant Notebook, NHI Course No. 13214, FHWA Publication No. FHWA-HI-95-038. Feder-
al Highway Administration, Washington, DC, 1998.
13. Khazanovich, L., S. D. Tayabji, and M. I. Darter. Backcalculation of Layer Parameters for LTPP Test
Sections, Volume I: Slab on Elastic Solid and Slab on Dense Liquid Foundation Analysis of Rigid Pave-
ments. Report No. FHWA-RD-00-086. Federal Highway Administration, Washington, DC, 1999.
14. Koerner, R. M. Designing with Geosynthetics. 4th ed. Prentice Hall, Upper Saddle Rive, NJ, 1998.
15. Larson, G. and B. J. Dempsey. Enhanced Integrated Climatic Model (Version 2.0). Report Number
DTFA MN/DOT 72114. University of Illinois at Urbana-Champaign, Urbana, IL, 1997.
16. Little, D. N. Evaluation of Structural Properties of Lime Stabilized Soils and Aggregates, Volume 3:
Mixture Design and Testing Protocol for Lime Stabilized Soils. National Lime Association, Arlington,
VA, 2000.
17. Lytton, R. L. et al. Development and Validation of Performance Prediction Models and Specifications for
Asphalt Binders and Paving Mixes. Report No. SHRP-A-357. Strategic Highway Research Program,
National Research Council, Washington, DC, 1993.
18. NCHRP. Version 1.0—Mechanistic-Empirical Pavement Design Guide Software. National Coopera-
tive Highway Research Program, National Academy of Sciences, Washington, DC, 2007.
19. NCHRP. Changes to the Mechanistic-Empirical Pavement Design Guide Software Through Version
0.900. NCHRP Research Results Digest 308. National Cooperative Highway Research Program,
Transportation Research Board of the National Academies, Washington, DC, September 2006.
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09:03:12 MSTth
20. NHI. Introduction to Mechanistic-Empirical Pavement Design. NHI Course No. 131064. National
Highway Institute, Federal Highway Administration, Washington, DC, 2002.
21. NHI. Pavement Preservation: Design and Construction of Quality Preventive Maintenance Treatments.
National Highway Institute, Federal Highway Administration, Washington, DC, 2001.
22. NHI. Pavement Subsurface Drainage Design. NHI Course No. 131026. National Highway Institute,
Federal Highway Administration, Washington, DC, 1999.
23. NHI. Techniques for Pavement Rehabilitation: A Training Course, Participant’s Manual. National
Highway Institute, Federal Highway Administration, Washington, DC, 1998.
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24. PCA. Soil-Cement Construction Handbook. Portland Cement Association, Skokie, IL, 1995.
25. Sayers, M. W. and S. M. Karamihas. The Little Book of Profiling—Basic Information About Measuring
and Interpreting Road Profiles. The University of Michigan, Ann Arbor, MI, October 1996.
26. Von Quintus, et al. Asphalt-Aggregate Mixture Analysis System—AAMAS. NCHRP Report Num-
ber 338. National Cooperative Highway Research Program, Transportation Research Board of the
National Academies, Washington, DC, March 1991.
27. Von Quintus, H. L. and Amber Yau. Evaluation of Resilient Modulus Test Data in the LTPP Data-
base. Publication Number FHWA/RD-01-158. Federal Highway Administration, Office of Infra-
structure Research and Development, Washington, DC, 2001.
28. Von Quintus, H. L. and B. M. Killingsworth. Design Pamphlet for the Backcalculation of Pavement
Layer Moduli in Support of the Guide for the Design of Pavement Structures (AASHTO, 1993), Publi-
cation Number FHWA-RD-97-076. Federal Highway Administration, McLean, VA, 1997.a.
29. Von Quintus, H. L. and B. M. Killingsworth. Design Pamphlet for the Determination of Design
Subgrade Modulus in Support of the Guide for the Design of Pavement Structures (AASHTO, 1993).
Publication Number FHWA-RD-97-083. Federal Highway Administration, McLean, VA, 1997.b.
30. Westergaard, H. M. Theory of Concrete Pavement Design. Proceedings, Highway Research Board,
Washington, DC, 1927.
31. Witczak, Matthew, et al. Harmonized Test Protocol for Resilient Modulus of Pavement Materials.
NCHRP Project 1-28A. National Cooperative Highway Research Program, Transportation Re-
search Board, Washington, DC, 2003.

09:03:12 MSTth
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Chapter 3: Significance and Use of the MEPDG | 17
CHAPTER 3
Significance and
Use of the MEPDG
The MEPDG represents a major change in the way pavement design is performed. Mechanistic refers to
the application of the principles of engineering mechanics, which leads to a rational design process that
has three basic elements: (1) the theory used to predict critical pavement responses (strains, stresses,
deflections, etc.), as a function of traffic and climatic loading (the mechanistic part); (2) materials charac-
terization procedures that support and are consistent with the selected theory; and (3) defined relation-
ships between the critical pavement response parameter and field-observed distress (the empirical part).
The MEPDG provides a uniform and comprehensive set of procedures for the analysis and design of
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new and rehabilitated flexible and rigid pavements. AASHTOWare Pavement ME Design employs
common design parameters for traffic, materials, subgrade, climate, and reliability for all pavement types,
and is used to develop alternative designs using a variety of materials and construction procedures.
Recommendations are provided for the structure (layer materials and thickness) of new (including lane
reconstruction) and rehabilitated pavements, including procedures to select pavement layer thickness,
rehabilitation treatments, subsurface drainage, foundation improvement strategies, and other design
features.
The output from the AASHTOWare Pavement ME Design is predicted distresses and IRI (smooth-
ness) at the selected reliability level. The thickness optimization tool allows the AASHTOWare Pave-
ment ME Design to be used not only for analysis, but also for design by evaluating a combination of
layer types, layer thickness, and design features for a given set of site conditions and failure criteria at a
specified level of reliability.
3.1 PERFORMANCE INDICATORS PREDICTED BY AASHTOWARE

PAVEMENT ME DESIGN
The MEPDG includes transfer functions and regression equations that are used to predict various
performance indicators considered important in many pavement management programs. The following
lists the specific performance indicators calculated by AASHTOWare Pavement ME Design, which
were calibrated using data extracted from the Long-Term Pavement Performance (LTPP) database. The
specific prediction models for all pavement types are presented in Section 5.

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• HMA-Surfaced Pavements and HMA Overlays

– Total Rut Depth and HMA, unbound aggregate base, and subgrade rutting
– Non-Load-Related Transverse Cracking
– Load-Related Alligator Cracking, Bottom Initiated Cracks
– Load-Related Longitudinal Cracking, Surface Initiated Cracks
– Reflection Cracking in HMA Overlays of Cracks and Joints in Existing Flexible, Semi-Rigid,
Composite, and Rigid Pavements
– Smoothness (IRI)
• Portland Cement Concrete-Surfaced Pavements and PCC Overlays

– Jointed Plain Concrete Pavement ( JPCP)—Mean Joint Faulting
– JPCP—Joint Load Transfer Efficiency (LTE)
– JPCP—Load-Related Transverse Slab Cracking (includes both bottom and surface initiated cracks)
– JPCP—Joint Spalling (embedded into the IRI prediction model)
– Continuously Reinforced Concrete Pavement (CRCP)—Crack Spacing and Crack Width
– CRCP—LTE
– CRCP—Punchouts
– JPCP and CRCP—Smoothness (IRI)
3.2 MEPDG GENERAL DESIGN APPROACH

The design approach provided in AASHTOWare Pavement ME Design consists of three major stages
and multiple steps, as shown in Figures 1-1, 1-4, and 1-5. Stage 1 consists of the determination of input
values for the trial design. During this stage, strategies are identified for consideration in the design stage.
A key step of this process is the foundation analysis. For new pavements, the foundation analysis or site
investigation consists of resilient modulus determination, and an evaluation of the shrink-swell poten-
tial of high-plasticity soils, frost heave-thaw weakening potential of frost susceptible soils, and drainage
concerns (refer to Section 8.3).
The foundation analysis or pavement evaluation for rehabilitation design projects includes recommen-
dations for a pavement structure condition evaluation to identify the types of distresses exhibited and
the underlying causes for those distresses (refer to Chapter 9). The procedure focuses on quantifying the
strength of the existing pavement layers and foundation using nondestructive deflection basin tests and
backcalculation procedures. Deflection basin tests are used to estimate the damaged modulus condition
of the existing structural layers. However, the procedure also includes recommendations for and use of
pavement condition survey, drainage survey, and ground penetrating radar (GPR) data to quantify the
in-place condition (damaged modulus values) of the pavement layers.
The materials, traffic, and climate characterization procedures are also included in Stage 1 of the design
approach. Materials characterization is an important part of this design procedure, and modulus is the
key layer property needed for all layers in the pavement structure. . Unbound paving layers and founda-
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09:03:12 MSTth
tion are characterized by resilient modulus whereas HMA layers and PCC layers are characterized by
dynamic modulus and elastic modulus respectively. Depending on the availability of modulus data, the
user has the option through different input levels to either enter resilient modulus values obtained from
testing or use other material property inputs that are converted to resilient modulus values within the
software. A more detailed listing of the required material properties for all pavement types is presented
in Chapters 9 and 10.
Traffic characterization consists of estimating the axle-load distributions applied to the pavement struc-
ture (refer to Section 8.1). The MEPDG does not use equivalent single-axle loads (ESAL) and does not
require the development of load equivalency factors.
Another major improvement to pavement design that is embedded in the AASHTOWare Pavement
ME Design is the consideration of climatic effects on pavement materials, responses, and distress in
an integrated manner (refer to Section 8.2). These effects are estimated using the Enhanced Integrated
Climatic Model (EICM), which is a tool used to model temperature and moisture within each pavement
layer and the foundation. This climatic model considers hourly ambient climatic data in the form of
temperatures, precipitation, wind speed, cloud cover, and relative humidity from weather stations across
the United States for estimating pavement layer temperatures and moisture conditions. The pavement
layer temperature and moisture predictions from the EICM are calculated hourly and used in a variety
of applications to estimate the material properties for the foundation and pavement layers throughout
the design life.
Stage 2 of the design process (refer to Figure 1-1) is the structural analysis and predictions of select-
ed performance indicators and smoothness. The analysis approach is an iterative one that begins with
the selection of an initial trial design. Initial trial designs are created by the designer, obtained from an
existing design procedure, or from a general catalog. The trial section is analyzed incrementally over
time using the pavement response and distress models. The outputs of the analysis include material
properties, accumulated damage (defined in Section 4), the amount of distress, and smoothness over
time, among other significant process-specific predictions. If the trial design does not meet or exceed the
design criteria at the specified level of reliability, modifications are made and the analysis is re-run until a
satisfactory result is obtained.
Stage 3 of the process includes those activities required to evaluate the structurally viable alternatives.
These activities include an engineering analysis and life-cycle cost analysis of the alternatives. Stage 3 is
not covered in this manual.
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3.3 NEW FLEXIBLE PAVEMENT AND HMA OVERLAY DESIGN

STRATEGIES APPLICABLE FOR USE WITH AASHTOWARE
PAVEMENT ME DESIGN
AASHTOWare Pavement ME Design can be used to analyze the expected performance of new and
reconstructed HMA-surfaced pavements, as well as HMA overlays. The HMA-surfaced pavement types
include the following, which are illustrated in Figures 3-1 and 3-2.
• Conventional Flexible Pavements—Flexible pavements that consist of relatively thin HMA surfaces
(less than 6 in. thick) and unbound aggregate base layers (crushed stone or gravel, and soil-aggregate
mixtures). Many of the pavements used in the global calibration process had multiple aggregate base
layers. Conventional flexible pavements may also have a stabilized or treated subgrade layer.
• Deep Strength Flexible Pavements—Flexible pavements that consist of a relatively thick HMA
surface and a dense-graded HMA or asphalt stabilized base mixture placed over an aggregate base
layer. Deep strength flexible pavements may also have a stabilized or treated subgrade layer. Many of
the flexible pavements used in the global calibration process had asphalt stabilized base layers and
would be defined deep strength flexible pavements.
• Full-Depth HMA Pavements—HMA layers placed on a stabilized subgrade layer or placed direct-
ly on the prepared embankment or foundation soil. Full-depth flexible pavements were also included
in the global calibration process, but there were fewer test sections than for conventional and deep
strength flexible pavements.
• Semi-Rigid Pavements—HMA placed over cementitious stabilized materials. Cementitious ma-
terials may include lime, lime-fly ash, and Portland cement stabilizers. This type of pavement is also
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referred to as composite pavements in the MEPDG. Semi-rigid pavements were not included in the
global calibration process, and are not recommended for analysis using AASHTOWare Pavement
ME Design until this type of pavement has been calibrated.

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Semi-Rigid Conventional Deep Strength Full-Depth

Pavement Flexible Pavement HMA HMA
HMA: One to three layers
Asphalt Treated
Cementitious Base
Stabilized Base
OPTIONAL: Asphalt
Asphalt Treated Treated Permeable Base
OPTIONAL: Base
Unbound Unbound Aggregate
Aggregate Base Base (1 to 3 layers)
OPTIONAL: Stabilized
Subgrade, Improved
Subgrade, or Embankment
Foundation Soil: One to three strata of soil
OPTIONAL: Bedrock
(If bedrock is used, final subgrade layer is restricted to 100 inches)
Figure 3-1. New (Including Lane Reconstruction) Flexible Pavement Design Strategies That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 11.1); Layer Thickness Not to
Scale
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09:03:12 MSTth
Semi-Rigid Overlay with or without milling and repairs of

Pavement Flexible and Semi-rigid Pavements
OPTIONAL: Milling and/or
HMA: One to three layers Repairing Existing Surface
OPTIONAL: Paving fabric or cushion layer
OPTIONAL: Existing ATPB if

In-place pulverization of Existing Cementitious Existing HMA: present and not contaminated
Conventional Flexible Stabilized Base Condition Dependent with fines
Pavements (HMA and/or
Agregate Base)
Existing Unbound Aggregate Base, if present (One to three layers) 3-2a. Rehabilitation
Options for Existing
Existing Stabilized Subgrade, Improved Subgrade, or Embankment, if present
Flexible and
Semi-Rigid Pavements
Existing Foundation Soil: One to three strata of soil
Existing Bedrock, if present
Overlay of Fractured Overlay of Intact

JPCP, JRCP, or CRCP JPCP, JRCP, or CRCP
HMA: One to three layers
OPTIONAL: Cushion layer – Millings or Aggregate, or Paving Fabric ATPB Layer, if present. For
fractured PCC, ATPB not used
because of PCC destruction
Rubblized Intact PCC; JPCP, JRCP, or and possible disturbance
Break and Seat Crack and Seat PCC; JPCP, CRCP of layer
JPCP JRCP JRCP, or
CRCP
Existing Unbound Aggregate Base, if present

(One to three layers)
3-2b. Rehabilitation
Existing Stabilized Subgrade, Improved Subgrade, or Embankment, if present Options for Existing
Rigid Pavements
Figure 3-2. HMA Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
Simulated with the AASHTOWare Pavement ME Design (Refer to Section 12.2); Layer Thickness Not
to Scale
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09:03:12 MSTth
• Full-Depth Reclamation (In-Place Pulverization of Conventional Flexible Pavements)—Cold

in-place recycling of the HMA and existing aggregate base layers, and hot in-place recycling of
HMA. Cold in-place recycling as a rehabilitation strategy is considered reconstruction under the
MEPDG design/analysis process and would be defined as a new flexible pavement. Hot in-place
recycling as a rehabilitation strategy is considered mill and fill with an HMA overlay of the exist-
ing flexible pavement. The thickness of the hot in-place recycled material is considered part of the
HMA overlay, as well as the thickness of the milled material. Full-depth reclamation, however, was
not included in the global calibration of AASHTOWare Pavement ME Design.
• HMA Overlays of all types of flexible and intact rigid pavements, with or without pavement repairs
and surface milling. Pavement repairs and milling of the existing surface layer is considered by
AASHTOWare Pavement ME Design. The expected milling depth is an input value, and pavement
repairs are considered by entering the condition of the pavement prior to overlay placement.
AASHTOWare Pavement ME Design is also be used to design HMA overlays of fractured PCC
slabs (break and seat [applicable to JPCP]; and rubblization [applicable to all PCC pavements]).
HMA overlays of fractured PCC slabs, however, were not included in the global calibration process.
3.4 NEW RIGID PAVEMENT, PCC OVERLAY, AND RESTORATION OF RIGID

PAVEMENT DESIGN STRATEGIES APPLICABLE FOR USE WITH AASHTOWARE PAVE-
MENT ME DESIGN
AASHTOWare Pavement ME Design can be used to analyze the expected performance of new and
reconstructed PCC-surfaced pavements, as well as PCC overlays and concrete pavement restoration
(CPR). The PCC-surfaced pavement types include the following, which are illustrated in Figures 3-3
and 3-4.
• JPCP—The minimum thickness of JPCP modeled in the software is 6 in. In this type of PCC pave-
ment, the minimum joint spacing is 10 ft. The transverse joints are spaced relatively close (e.g., rang-
ing from 10 to 20 ft) in order to minimize transverse cracking from temperature gradient and drying
gradient shrinkage stresses. This pavement contains no distributed steel to control random cracking
and may or may not contain transverse joint load transfer devices (e.g., dowels). JPCP may have tied
or untied longitudinal joints. However, most of the test sections included in the global calibration
process had tied longitudinal joints. The effect of tied or untied longitudinal joints would need to be
defined and considered through the local calibration process. The base (layer directly beneath the
PCC slab) and subbase layers may consist of a wide variety of unbound aggregates, asphalt stabi-
lized granular, cement stabilized, lean concrete, crushed concrete, lime stabilized, recycled asphalt
pavement (RAP), and other materials. The base layer may be dense graded or permeable drainage
layers.
• CRCP—The minimum thickness of CRCP modeled in the software is 7 in. In this type of PCC
pavement, longitudinal reinforcement at or above mid-depth designed to hold shrinkage cracks
tightly closed. Transverse joints exist only for construction purposes and to separate on-grade
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09:03:12 MSTth
structures. Transverse reinforcement may or may not exist. Longitudinal joints exist similar to other
types of concrete pavements. The base (layer directly beneath the PCC slab) and subbase layers may
consist of a wide variety of unbound aggregates, asphalt stabilized granular, cement stabilized, lean
concrete, crushed concrete, lime stabilized, RAP, and other materials. The base layer may be dense
graded or permeable drainage layers.
• JPCP Overlays—JPCP placed over existing rigid pavements, composite pavements, and flexible
pavements. Composite pavements consist of HMA placed over PCC, lean concrete, or a cement sta-
bilized base (including roller compacted concrete). Composite pavements are the same as semi-rigid
pavements (defined in Section 3.3), as used in AASHTOWare Pavement ME Design.
• CRCP Overlays—CRCP placed over existing rigid pavements, composite pavements, and flexible
pavements.
• Restoration of JPCP—Work performed on an existing JPCP that includes diamond grinding of
the surface. Other work may include dowel bar retrofit, joint reseal, edge drains, slab replacement,
full‑depth repair, spall repair, and shoulder replacement.
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Continuously Reinforced
Jointed Plain Concrete Pavement
Concrete Pavement
Longitudinal
CRCP Reinforcing Steel;
JPCP (with or without dowel along Transverse Steel
transverse joints) Is Optional
OPTIONAL: Asphalt or
Stabilized or Cement Stabilized, Lean
Treated Base Concrete Base
OPTIONAL: Permeable Base,

OPTIONAL: Unbound Aggregate Base Asphalt or Cement Stabilized
or Unbound
OPTIONAL: Stabilized Subgrade, Improved Subgrade, or Embankment
Foundation Soil: One to three strata of soil
OPTIONAL: Bedrock. If bedrock is used, final subgrade layer is restricted to 100 inches
Figure 3-3. New (Including Lane Reconstruction) Rigid Pavement Design Strategies That Can Be
Simulated with the AASHTOWare Pavement ME Design (Refer to Section 11.2); Layer Thickness Not
Be Scale

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PCC Overlay With or Without Milling and Repairs of Flexible and Semi-Rigid Pavements
PCC Overlay (JPCP or CRCP)
OPTIONAL: Milling
and/or Repairing Existing
Surface
Existing HMA:
Existing Cementitious
Condition Dependent
Stabilized Base
Asphalt Stabilized Base
OPTIONAL: Existing ATPB
if present and not
contaminated with fines
Existing Unbound Aggregate Base: if present
(One to three layers)

3-4a. Rehabilitation
Options for Existing
Flexible and Semi-Rigid
Pavements
Overlay of intact
JPCP, JRCP, or CRCP
CPR of Rigid
Pavements; Diamond
Grinding and Surface PCC Overlay (JPCP or CRCP) –
Repairs Bonded or Unbonded
OPTIONAL: Cushion layer–

Millings or Aggregate
Intact PCC – JPCP, JRCP, or CRCP
Permeable layer,
if present
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Existing Unbound Aggregate Base: if present
3-4b. Rehabilitation
and CPR Options
for Existing Rigid
Pavements
Figure 3-4. PCC Overlay Design Strategies of Flexible, Semi-Rigid, and Rigid Pavements That Can Be
Simulated with AASHTOWare Pavement ME Design (Refer to Section 12.3); Layer Thickness Not to
Scale

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3.5 DESIGN FEATURES AND FACTORS NOT INCLUDED

WITHIN THE MEPDG PROCESS
The intent of this section is to identify the features and distress prediction models that have not been
calibrated for lack of adequate data, theoretical basis for modeling, and other possible reasons. The user
should take this into account when using such prediction models. If such models are considered import-
ant for a given agency, effort could be expended during local calibration to ensure that they are valid for
the conditions under which they are intended to be used. A standard practice is available that agencies
may use in completing a local calibration effort (2). Some items not explicitly considered in the
MEPDG are listed below.
• Friction or Skid Resistance and Noise—AASHTOWare Pavement ME Design does not predict
the loss of surface characteristics related to skid resistance and noise attenuation. The designer needs
to consider historical data and experience in evaluating the surface layer’s capability to retain min-
imum skid resistance and noise attenuation values through the materials’ specifications external to
• Single and Super-Single Tires—AASHTOWare Pavement ME Design assumes that all axles
within the truck traffic mix have dual tires; however, the software does have the capability to simu-
late a super-single tire loading.
• Durability and Mixture Disintegration—AASHTOWare Pavement ME Design does not have
the capability to predict mixture durability and surface disintegration distresses, such as raveling
and stripping of HMA mixtures and spalling and alkali silica reactivity (ASR) or D-cracking of
PCC layers. Mixture durability issues may be addressed during the mixture design process or by the
material specifications for a project, external to AASHTOWare Pavement ME Design. The spall-
ing of PCC joints, however, is modeled empirically as a function of water/cement ratio, air content,
strength, and other parameters.
• Volume Change in Problem Soils—AASHTOWare Pavement ME Design does not have the ca-
pability to predict the volume change potential from frost susceptible soils (frost heave potential) or
expansive-highly plastic clay soils (shrink-swell potential; AASHTO T 258). When problem soils
are encountered along the project, appropriate subgrade improvement and strengthening techniques
could be used to minimize the detrimental impact of these problem soils on pavement performance.
• Asphalt Treated Permeable Base (ATPB)—Flexible pavement sections with an ATPB were omit-
ted from the global calibration process of flexible pavements, but were included in many rigid pave-
ment sections used for global calibration. These ATPB layers below the PCC surface were treated as
asphalt-treated materials with high air void contents.
If these layers are included in the trial design just below the lowest HMA dense-graded layer of an
HMA-surfaced pavement, AASHTOWare Pavement ME Design calculates the tensile strain at the
bottom of the ATPB for use in predicting alligator cracking. The high air void content of this drainage
layer significantly reduces the fatigue life of the flexible pavement. This reduction was found to be inap-
propriate for some of the LTPP SPS-1 test sections (2).
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As an option for its use, the ATPB layer may be treated as a high-quality aggregate base layer when
analyzing the trial design. The resilient modulus considered appropriate for this simulation is 65 ksi,
but could be verified through expanded local calibration efforts that include flexible pavements with an
ATPB layer.
• Geogrids and Other Reinforcing Materials—These materials cannot be simulated in

AASHTOWare Pavement ME Design at this time. In addition, none of the test sections included
in the global calibration process had geogrids or other reinforcing materials included in the pave-
ment structure.
• Semi-Rigid Pavements—Semi-rigid pavements consist of HMA mixtures placed over cement
treated base (CTB), lean concrete base (LCB), or cement-aggregate mixtures (CAM), with or
without aggregate subbase layers. AASHTOWare Pavement ME Design can analyze this pavement
type, but the fatigue cracking incremental damage and transfer function for semi-rigid pavements
was not calibrated. Thus, the global calibration factors are set to 1.0 in the program and there is no
standard error reported for this pavement design strategy. A designer analyzing a semi-rigid pave-
ment with this software should be aware that local calibration is necessary to generate reasonable
output accuracy.
• Pavement Preservation Programs—Pavement preservation programs and strategies are poli-
cy decisions which are not considered directly in the distress predictions. Pavement preservation
treatments applied to the surface of HMA layers early in their life may have an impact on the
performance of flexible pavements and HMA overlays. The pavement designer needs to consider
the impact of these programs in establishing the local calibration coefficients or develop agency
specific values—primarily for load and non-load related cracking. This pavement preservation issue
is discussed in more detail in the Guide for the Local Calibration of the Mechanistic-Empiracl Pavement
Design (2), for determining the regional or agency specific calibration factors. Preservation is consid-
ered in JPCP design only in the ability to design a restoration project.
• Staged Construction—AASHTOWare Pavement ME Design does not have the capability to
evaluate staged construction events that are offset by extended periods of time. When staged con-
struction is planned for a project, the designer may enter a traffic open month and year that the final
pavement layer has been placed. Section 6.2 provides more discussion on staged construction events.
• Ultra-Thin PCC overlays—Ultra-thin PCC overlays cannot be designed with AASHTOWare
Pavement ME Design. The minimum thickness of JPCP overlay is 6 in. and the minimum thickness
of CRCP is 7 in. Joint spacing is also limited to 10 ft and above.
• JRCP—These pavements were not directly considered in AASHTOWare Pavement ME Design
development and cannot be designed using this procedure.
• Early-Age PCC Opening to Traffic—Twenty-eight days is the minimum time for opening of PCC
pavements, as provided in AASHTOWare Pavement ME Design.
• Interface Friction of HMA Overlay and Existing PCC Pavement—AASHTOWare Pavement
ME Design excluded the capability to vary the interface friction between the HMA overlay and ex-
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isting PCC pavement. Interface friction, however, is considered between all HMA layers of flexible
pavements and HMA overlays of flexible pavements, and between the JPCP and base layer. Section
9.2.7 provides more discussion on the use of interface friction between bound layers. Full bond was
assumed in all cases, with the exception of CTB bases, for the global calibration effort (18).
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Chapter 4: Terminology and Definition of Terms | 29
CHAPTER 4
Terminology and
Definition of Terms
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This section provides the definitions of selected terms as used within AASHTOWare Pavement ME
Design.
4.1 GENERAL TERMS

• Calibration Factors—Two calibration factors are used in AASHTOWare Pavement ME
Design—global and local calibration factors. These calibration factors are adjustments applied to
the coefficients and/or exponents of the transfer function to eliminate bias between the predicted
and measured pavement distress. The combination of calibration factors (coefficients and exponents
for the different distress prediction equations) is also be used to minimize the standard error of the
prediction equation. The standard error of the estimate (se) measures the amount of dispersion of the
data points around the line of equality between the observed and predicted values. See Chapter 5 for
further discussion on this issue.
• Construction Month and Traffic Open Month—Construction completion and traffic opening
dates (month and year) are site construction features. The construction months in AASHTOWare
Pavement ME Design represent the month and year that the unbound layers have been compact-
ed and finished (base/subgrade construction month), and the month and year that the HMA or
PCC has been placed to cover the unbound layers (pavement construction month). The traffic open
month represents the month and year that the roadway is opened to the public. These dates are
keyed to the monthly traffic loadings, monthly climatic inputs that affect all monthly layer and sub-
grade modulus values, and material-aging models. The construction and traffic opening month both
begin on the first day of the month. AASHTOWare Pavement ME Design excludes any damage
caused by construction traffic. See Section 6.2 for further discussion on these input parameters.
• Design Criteria or Threshold Values—These values are used to determine the life of the pave-
ment structure and rehabilitation strategy, and are inputs to AASHTOWare Pavement ME Design
software. These values represent the amount of distress or roughness that would trigger some type of
major rehabilitation activity, and are typically policy decisions. See Section 7.1 for further discussion
on this input parameter.
• Design Life—The design life of a new, reconstructed, or rehabilitated pavement is the time from
initial construction until the pavement has structurally deteriorated to the point when significant

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rehabilitation or reconstruction is needed. The design life of a particular trial design is defined by
the initial pavement construction until a specified critical pavement condition has been reached. The
software can handle design lives from one year (e.g., detour) to 99 years. Refer to discussion under
Section 6.1 regarding design lives exceeding 30 years.
• Endurance Limit—The endurance limit is defined as the tensile strain or stress below which no
load-related fatigue damage occurs. AASHTOWare Pavement ME Design does consider the en-
durance limit as a material property for HMA layers, which is input by the designer. The endurance
limit is assumed to be independent of temperature or mixture modulus—a single value is used for
all HMA mixtures within a single run of the software. The endurance limit, however, was excluded
from the global calibration effort (18) and, thus, should not be used without re-calibration of the
fatigue cracking model.
• Incremental Damage—Incremental damage (∆DI) is a ratio defined by the actual number of wheel
load applications (n) for a specified axle load and type within an interval of time divided by the
allowable number of wheel load applications (N) defined for the same axle load and type for the
conditions that exist within the same specific period of time. The incremental damage indices are
summed to determine the cumulative damage index over time.
• Long-Life Pavements—Flexible or rigid pavements that have been designed for a 50+ year service
life. In other words, the design life of the pavement equals or exceeds 50 years. Long-life pavements
are also referred to as perpetual pavements. Refer to discussion under Section 6.1 regarding long-
life pavements.
• Reliability of Trial Design—The probability that the predicted performance indicator of the trial
design will not exceed the design criteria within the design-analysis period. The design reliability (R)
is the probability that the pavement will not exceed specific failure criteria over the design traffic. See
Section 7.2 for further discussion on this input parameter.
• Standard Error of the Estimate (se)—The standard deviation of the residual errors (predicted
minus measured values) for the pavement sections included in the global calibration data set.
• Structural Response Model—The structural response model is a mechanistic model based on
fundamental engineering principles and used to calculate critical pavement responses (deflections,
stresses, and strains). The Jacob Uzan Layered Elastic Analysis ( JULEA) program is the structural
response model used for flexible pavements, while for rigid pavements, the ISLAB2000 program is
used. A stress dependent finite element program is also available for flexible pavement analyses using
input Level 1 for unbound materials, but was not included in the global calibration effort. The use of
the finite element program for flexible pavements is intended for research purposes only.
• Transfer Function—The transfer function is the empirical part of the distress prediction model
that relates the critical pavement response parameter, either directly or through the damage concept,
to pavement distress.
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4.2 HIERARCHICAL INPUT LEVELS

The hierarchical input level included in AASHTOWare Pavement ME Design is an input scheme
that is used to categorize the designer’s knowledge of the input parameter. Three levels are available for
determining the input values for most of the material and traffic parameters. Chapter 5 provides more
detailed discussion on the purpose, use, and selection of the hierarchical input level for pavement design.
The following list defines each hierarchical input level that may be used by the designer:
• Input Level 1—Input parameter is measured directly; it is site- or project-specific. This level rep-
resents the greatest knowledge about the input parameter for a specific project but has the highest
testing and data collection costs to determine the input value. Level 1 should be used for pavement
designs having unusual site features, materials, or traffic conditions that are outside the infer-
ence-space used to develop the correlations and defaults included for input Levels 2 and 3.
• Input Level 2—Input parameter is estimated from correlations or regression equations. In other
words, the input value is calculated from other site-specific data or parameters that are less costly to
measure. Input Level 2 may also represent measured regional values that are not project-specific.
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• Input Level 3—Input parameter is based on “best-estimated” or default values. Level 3 inputs are
based on global or regional default values—the median value from a group of data with similar char-
acteristics. This input level has the least knowledge about the input parameter for the specific project
but has the lowest testing and data collection costs.
4.3 TRUCK TRAFFIC TERMS

• Axle-Load Spectra—The axle-load spectra is a histogram or distribution of axle loads for a specific
axle type (single, tandem, tridem, quad). In other words, the number of axle applications within a
specific axle-load range.
• Hourly Distribution Factors—The percentage of trucks using a facility for each hour of the day.
This input is only necessary for rigid pavement design. The sum of the hourly distribution factors
must total 100 percent.
• Monthly Distribution Factors—This value defines the distribution of truck volumes on a monthly
basis in a typical year. The sum of all monthly distribution factors for a specific truck class must total
12, as used in AASHTOWare Pavement ME Design.
• Normalized Axle-Load Spectra—The normalized axle-load spectra is a normalized histogram
of axle loads for a specific axle type. To determine the normalized load spectra, the number of axle
applications weighed within a specific load range for an axle type is divided by the total number of
axles weighed for that axle type. The cumulative sum of all incremental values in the distribution for
a specific axle type equal 100 percent.
• Normalized Truck Classification Distribution—The normalized truck volume distribution is a
normalized distribution of the different truck classes within the traffic stream. To determine the
normalized truck class volume distribution, the number of trucks counted within a specific classi-
fication is divided by the total number of trucks counted. The cumulative sum of all incremental
values for all of the truck classifications equals 100 percent.

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• Truck Classification Distribution—The distribution of the number of truck applications for each
truck classification for all trucks counted. Trucks are defined as vehicle classes 4 through 13 using
the FHWA classifications (10).
• Truck Traffic Classification (TTC) Group—An index type number that defines a group of road-
ways with similar normalized axle-load spectra and normalized truck volume distribution. Stated
differently, the truck traffic classification (TTC) group is a value used to define the axle-load spectra
and truck volume distribution from count data. In summary, it provides default values for the nor-
malized axle-load spectra and normalized truck classification volume distributions.
The default normalized axle-load spectra for each axle type and normalized truck classification volume
distribution for the 17 different TTC groups included in AASHTOWare Pavement ME Design were
determined from analyzing the traffic data collected on over 180 LTPP test sections.
4.4 SMOOTHNESS
Functional adequacy is quantified by pavement smoothness for both flexible and rigid pavements. Rough
roads lead not only to user discomfort but also to higher vehicle operating costs. The parameter used to
define pavement smoothness in AASHTOWare Pavement ME Design is IRI. IRI is derived from the
simulation of a “quarter-car” traveling along the longitudinal profile of the road and is calculated from the
mean of the longitudinal profiles in each wheel path.
In AASHTOWare Pavement ME Design, IRI is predicted empirically as a function of pavement

distresses (defined in Sections 4.5 and 4.6), site factors that represent the foundation’s shrink/swell
and frost heave capabilities, and an estimate of the IRI at the time of construction (the initial IRI). The
pavement distress types that enter the IRI prediction are a function of the pavement or rehabilitation
type under consideration (see Chapter 5 for details of the prediction equations). The unit of smoothness
calculated by AASHTOWare Pavement ME Design is inches per mile.
4.5 DISTRESSES OR PERFORMANCE INDICATORS

TERMS—HMA-SURFACED PAVEMENTS
• Alligator Cracking (Bottom Up Cracking)—A form of fatigue or wheel load related cracking and
is defined as a series of interconnected cracks (characteristically with a “alligator” pattern) that initi-
ate at the bottom of the HMA layers. Alligator cracks initially show up as multiple short, longitudi-
nal or transverse cracks in the wheel path that become interconnected laterally with continued truck
loadings. Alligator cracking is calculated as a percent of total lane area in AASHTOWare Pavement
ME Design.
• Longitudinal Cracking (Top Down Cracking)—A form of fatigue or wheel load related cracking
that occurs within the wheel path and is defined as cracks predominantly parallel to the pavement
centerline. Longitudinal cracks initiate at the surface of the HMA pavement and initially show up
as short longitudinal cracks that become connected longitudinally with continued truck loadings.
Raveling or crack deterioration may occur along the edges of these cracks but they do not form an
alligator cracking pattern. The unit of longitudinal cracking calculated by AASHTOWare Pave-
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ment ME Design is total feet per mile, including both wheel paths.
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Thermal Transverse Cracking—Non-wheel load-related cracking that is predominately perpendicular

to the pavement centerline and caused by low temperatures or thermal cycling. The unit of transverse
cracking calculated by AASHTOWare Pavement ME Design in feet per 12-ft-wide lane.
• Reflection Transverse Cracking—Non-wheel load cracking induced by reflection from transverse
joint or crack in underlying pavement. Cracking units are in percent lane area (crack width = 1 ft)
(area cracked = linear ft of crack × 1 ft width).
• Rutting or Rut Depth—A surface depression in the wheel path resulting from plastic or perma-
nent deformation in each pavement layer. The rut depth is representative of the maximum vertical
difference in elevation between the transverse profile of the HMA surface and a wire-line across the
lane width. The unit of rutting calculated by AASHTOWare Pavement ME Design is inches (mil-
limeters), and represents the maximum mean rut depth between both wheel paths. AASHTOWare
Pavement ME Design also computes the rut depths within the HMA, unbound aggregate layers,
and foundation.
4.6 DISTRESS OR PERFORMANCE INDICATORS

TERMS—PCC-SURFACED PAVEMENTS
• Mean Transverse Joint Faulting (JPCP)—Transverse joint faulting is the differential elevation across
the joint measured approximately 1–3 ft from the slab edge (longitudinal joint for a conventional lane
width), or from the rightmost lane paint stripe for a widened slab. Since joint faulting varies signifi-
cantly from joint to joint, the mean faulting of all transverse joints in a pavement section is the parame-
ter predicted by AASHTOWare Pavement ME Design. The unit of faulting calculated by
AASHTOWare Pavement ME Design is inches.
Faulting is an important deterioration mechanism of JPCP because of its impact on ride quality.
Transverse joint faulting is the result of a combination of repeated applications of moving heavy axle
loads, poor load transfer across the joint, free moisture beneath the PCC slab, erosion of the sup-
porting base/subbase, subgrade, or shoulder base material, and upward curling of the slab.
• Bottom-Up Transverse Cracking (JPCP)—When the truck axles are near the longitudinal edge of
the slab, midway between the transverse joints, a critical tensile bending stress occurs at the bottom
of the slab under the wheel load. This stress increases greatly when there is a high-positive tempera-
ture gradient through the slab (the top of the slab is warmer than the bottom of the slab). Repeated
loadings of heavy axles under those conditions result in fatigue damage along the bottom edge of
the slab, which eventually result in a transverse crack that propagates to the surface of the pavement.
Bottom-up transverse cracking is calculated by AASHTOWare Pavement ME Design as a percent
of the total number of slabs. The output parameter (percent of slabs with transverse cracks) com-
bines the percentage of slabs with bottom-up and top-down transverse cracks.
• Top-Down Transverse Cracking (JPCP)—Repeated loading by heavy truck tractors with certain
axle spacing when the pavement is exposed to high negative temperature gradients (the top of the
slab cooler than the bottom of the slab) result in fatigue damage at the top of the slab, which even-
tually results in a transverse or diagonal crack that is initiated on the surface of the pavement. The
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critical wheel loading condition for top-down cracking involves a combination of axles that loads the
opposite ends of a slab simultaneously. In the presence of a high-negative temperature gradient, such
load combinations cause a high-tensile stress at the top of the slab near the critical pavement edge.
This type of loading is most often produced by the combination of steering and drive axles of truck
tractors and other vehicles. Multiple trailers with relatively short trailer-to-trailer axle spacing are
other common sources of critical loadings for top-down cracking. Top-down transverse cracking is
calculated by AASHTOWare Pavement ME Design as a percent of the total number of slabs. The
output parameter (percent of slabs with transverse cracks) combines the percentage of slabs with
top-down transverse cracks and the percentage of slabs with bottom-up transverse cracks.
• CRCP Punchouts—When truck axles pass along near the longitudinal edge of the slab between
two closely spaced transverse cracks, a high-tensile stress occurs transversely across the pavement
at the top of the slab within a distance of 48 in. from the edge. This stress increases greatly when
there is loss of load transfer across the transverse cracks or loss of support along the edge of the
slab. Repeated loading of heavy axles results in fatigue damage at the top of the slab, which results
first in micro-cracks that initiate at the transverse crack and propagate longitudinally across the
slab to the other transverse crack resulting in a punchout. The punchouts in CRCP are predicted
considering the loss of crack LTE and erosion along the edge of the slab over the design life, and the
effects of permanent and transitory moisture and temperature gradients. The transverse crack width
is the most critical factor affecting LTE and, therefore, punchout development. Only medium- and
high-severity punchouts, as defined by LTPP (9), are included in AASHTOWare Pavement ME
Design model global calibration. The unit of punchouts calculated by AASHTOWare Pavement
ME Design is the number of medium- and high-severity punchouts per lane mile (number per kilo-
meter).
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Chapter 5: Performance Indicator Prediction Methodologies | 35
CHAPTER 5
Performance
Indicator Prediction
Methodologies
The design and analysis of a trial design is based upon the accumulation of damage as a function of
climate and traffic loadings over time. The MEPDG methodology is based upon an incremental damage
approach. Distress or damage is estimated and accumulated for each analysis interval. An analysis inter-
val of one month is defined as the basic unit for estimating incremental damage. The analysis interval
reduces to semi-monthly during freeze and thaw periods because of the possible rapid change in the
resilient modulus of the unbound layers under these conditions.
This section of the manual introduces the mathematical relationships used to predict each of the perfor-
mance indicators (distresses and smoothness). The section is divided into four parts: (1) an overview of
selecting input levels for flexible and rigid pavement designs, (2) a brief overview of the calibration fac-
tors, (3) an overview of the distress prediction equations for flexible pavements and HMA overlays, and
(4) an overview of the distress prediction equations for rigid pavements and PCC overlays. The standard
error for each prediction equation and transfer function is included in the discussion.
5.1 SELECTING THE INPUT LEVELS

The hierarchical input levels, defined in Section 4.2, allow state agencies and users with minimal experi-
ence in M-E based procedures and standard test equipment to start using the method at the basic level
with little initial investment. The pavement designer has flexibility in obtaining the inputs for a design
project based on the importance of the project and the available resources.
For any given design project, inputs can be a combination of various levels. For example, a rigid pave-
ment design may have a Level 1 input for concrete modulus of rupture, a Level 2 input for traffic load
spectra, and a Level 3 input for subgrade resilient modulus. This approach is possible because the
computational algorithm for damage and distress is exactly the same, regardless of the input levels. The
agency determines which input level to adopt with the understanding that each input level for each
parameter will have an associated standard error.
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Table 5-1 provides a general listing of the typical input levels used for the re-calibration effort to assist
the user in judging the applicability of the standard error terms to the trial design. The best quality

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inputs available for pavement sections were used to calibrate AASHTOWare Pavement ME Design
to determine the standard error of each prediction model presented in this chapter.
Chapters 8 through 10 provide guidance on determining the input level for each input group. If a user
decides to routinely use all Level 3 inputs, the standard errors will probably be higher than those includ-
ed in AASHTOWare Pavement ME Design. Also, if an agency selects input levels that deviate from the
levels used in the re-calibration effort, the agency should definitely consider completing a local calibra-
tion to determine the appropriate standard errors for each distress prediction model. In the interim,
designers may use the standard errors determined from the global calibration process.
Table 5-1. Typical Input Levels Used in AASHTOWare Pavement ME Design Models
Recalibration Input Level

Input Group Input Parameter Used
Truck Traffic Axle Load Distributions (single, tandem, tridem) Level 1
Truck Volume Distribution Level 1
Lane and Directional Truck Distributions Level 1
Tire Pressure Level 3
Axle Configuration, Tire Spacing Level 3
Truck wander Level 3
Climate Temperature, Wind Speed, Cloud Cover, Level 1 Weather Stations
Precipitation, Relative Humidity
Material Unbound Resilient Modulus—All Unbound Layers Level 1; Backcalculation
Properties Layers and Classification and Volumetric Properties Level 1
Subgrade Moisture-Density Relationships Level 1
Soil-Water Characteristic Relationships Level 3
Saturated Hydraulic Conductivity Level 3
HMA HMA Dynamic Modulus Level 3
HMA Creep Compliance and Indirect Tensile Strength Levels 1, 2, and 3
Volumetric Properties Level 1
HMA Coefficient of Thermal Expansion Level 3
PCC PCC Elastic Modulus Level 1
PCC Flexural Strength Level 1
PCC Indirect Tensile Strength (CRCP Only) Level 2
PCC Coefficient of Thermal Expansion Level 1
All Materials Unit Weight Level 1
Poisson’s Ratio Levels 1 and 3
Other Thermal Properties; conductivity, Level 3
heat capacity, surface absorptivity
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Existing Pavement Condition of Existing Layers Levels 1 and 2

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5.2 CALIBRATION FACTORS INCLUDED IN AASHTOWARE

PAVEMENT ME DESIGN
The distress prediction models in AASHTOWare Pavement ME Design have been calibrated using
data from a large set of actual roadway sections distributed throughout the United States. The primary
source of data was the LTPP database supplemented by data obtained from the MnRoad experiment
and other state and Federal agency research projects. The data included in the data set represent a wide
variety of inputs, such as foundation soil types, traffic, climate, pavement types, design features within a
pavement type, and time history of pavement performance.
A summary of the number of observations used to calibrate each distress model is presented in the sec-
tions that follow for each performance indicator.
 
Despite extensive efforts to collect data to perform global calibration, not all pavement types or design
aspects of a given pavement type could be included due to the limitations inherent within the databases
used to construct the calibration data set. To minimize the impact of the lack of data AASHTOWare
Pavement ME Design has a unique feature that allows the designer to “adjust” the global calibration
factors or use agency specific regression constants for individual distress damage functions based on user
generated local and regional data sets.
The Guide for the Local Calibration of the Mechanistic-Empirical Pavement Design Guide, 1st Edition, pro-
vides specific guidance on determining agency specific calibration adjustment factors with
AASHTOWare Pavement ME Design (2). The steps required for determining the local or agency spe-
cific calibration factors are not included in this manual of practice. The standard error equation defined
from the global calibration process may also be changed; however, care must be exercised in doing so.
 
5.3 DISTRESS PREDICTION EQUATIONS FOR
FLEXIBLE PAVEMENTS AND HMA OVERLAYS
The following summarizes the methodology and mathematical models used to predict each performance
indicator. (See Figure 5-1.)
5.3.1 Overview of Computational Methodology for Predicting Distress

AASHTOWare Pavement ME Design software subdivides the structural layers and foundation of the
trial design into sublayers. The thickness of the sublayers is dependent on the material type, actual layer
thickness, and depth within the pavement structure. The number of layers considered permissible for the
different design strategies is given and discussed in more detail in Chapters 11 and 12.
Critical pavement responses are calculated in each sublayer using the elastic layer theory program identi-
fied as JULEA, which is embedded in AASHTOWare Pavement ME Design software.
AASHTOWare Pavement ME Design makes extensive use of the EICM that is embedded in the
software for adjusting the pavement layer modulus values with temperature and moisture. The EICM
calculates the temperature and moisture conditions throughout the pavement structure on an hourly
basis (15).

Highway and Transportation Officials.User=Sanchez, Eric
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Provided by IHS Markit under license with AASHTO Licensee=Black & Veatch (Overland Park, KS)/5910842100,
09:03:12 MSTth
The frequency distribution of HMA temperatures using the EICM is assumed to be normally distrib-
uted. The temperatures in each HMA sublayer are combined into five quintiles. Each quintile represents
20 percent of the frequency distribution for each month of the analysis period for the load-related
distresses. This is accomplished by computing pavement temperatures corresponding to accumulated
frequencies of 10, 30, 50, 70, and 90 percent within a given month. The average temperature within each
quintile of a sublayer for each month is used to determine the dynamic modulus of that sublayer. The
truck traffic is assumed to be equal within each of the five temperature quintiles. Thus, the flexible pave-
ment procedure does not tie the hourly truck volumes directly to the hourly temperatures.
TEMPERATURE QUINTILES
#1 #2 #3 #4 #5
z = Number of
standard deviations Year = k
from the mean Month = i
f(x) temperature (z = 0). Thickness Increment = j
20 %
20 % 20 %
20 % 20 %
z = –1.2816 z = –0.5244 z = 0 z = 0.5244 z = 1.2816

Pavement temperatures within each thickness increment of the HMA layers are calculated for each
month via the EICM. The pavement temperatures are then combined into five equal groups, as shown
above, assuming a normal distribution. The mean pavement temperature within each group for each
month for each HMA thickness increment is determined for calculating the dynamic modulus as a
function of time and depth in the pavement.
Figure 5-1. Graphical Illustration of the Five Temperature Quintiles Used in the AASHTOWare Pave-
ment ME Design to Determine HMA-Mixture Properties for Load-Related Distresses
The dynamic modulus is used to compute the horizontal and vertical strains at critical depths on a grid
to determine the maximum permanent deformation within each layer and location of the maximum
fatigue damage in the asphalt concrete layers. For transverse cracks (non-load-related cracks), the EICM
calculates the HMA temperatures on an hourly basis and AASHTOWare Pavement ME Design uses
those hourly temperatures to estimate the HMA properties (creep compliance and indirect tensile
strength) to calculate the tensile stress throughout the HMA surface layer.
The EICM also calculates the temperatures within each unbound sublayer and determines the months
when any sublayer is frozen. The resilient modulus of the frozen sublayers is then increased during the
frozen period and decreased during the thaw weakening period. The EICM also calculates the average
moisture content in the unbound layers for each month of the analysis period. The average monthly
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth
moisture content relative to the optimum moisture content is used to adjust the resilient modulus of
each unbound sublayer for each month throughout the analysis period.
The critical pavement responses are used to calculate the fatigue damage, thermal cracking damage, and
permanent deformation. The remainder of this subsection provides the mathematical relationships used
to predict each performance indicator.
5.3.2 Rut Depth

Surface distortion in the form of rutting is caused by the plastic or permanent vertical deformation in
the HMA, unbound layers, and foundation soil. The approach used in the MEPDG is based upon cal-
culating incremental distortion or rutting within each sublayer. In other words, rutting is estimated for
each sub-season at the mid-depth of each sub-layer within the pavement structure. The plastic deforma-
tion for a given season is the sum of the plastic vertical deformations within each layer.
The model for calculating total permanent deformation uses the plastic vertical strain under specific
pavement conditions for the total number of trucks within that condition. Conditions vary from one
month to another, so it is necessary to use a special approach called the “strain hardening” approach to
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
incorporate those plastic vertical strains within each month in a cumulative deformation subsystem.
The rate or accumulation of plastic deformation is measured in the laboratory using repeated load
permanent deformation triaxial tests for both HMA mixtures and unbound materials. The laborato-
ry-derived relationship is then adjusted to match the rut depth measured on the roadway. For all HMA
mixtures,
∆ p ( HMA) =theε pMEPDG field calibrated formk1of r the
n k 2 r βlaboratory
T k3 r β 3 r derived relationship from repeated load
( HMA ) hHMA = β 1r k z ε r ( HMA ) 10
2r
permanent deformation tests is shown in Eq. 5-1a.
(5-1a)
where:
∆p(HMA) = Accumulated permanent or plastic vertical deformation in the
HMA layer/sublayer, in.,
εp(HMA) = Accumulated permanent or plastic axial strain in the HMA
layer/sublayer, in./in.,
εr(HMA) = Resilient or elastic strain calculated by the structural response model
at the mid-depth of each HMA sublayer, in./in.,
h(HMA) = Thickness of the HMA layer/sublayer, in.,
n = Number of axle-load repetitions.,
T = Mix or pavement temperature, °F,
kz = Depth confinement factor,
k1r,2r,3r = Global field calibration parameters (k1r = –3.35412, k2r = 0.4791, k3r = 1.5606), and
βir , β2r , β3r , = Local or mixture field calibration constants; for the global calibration,
these constants were all set to 1.0.


09:03:12 MSTth
k z = (C1 + C 2 D ) 0.328196 D
C1 = −0.1039(H HMA ) + 2.4868 H HMA − 17.342

2
(5-1b)
C 2 = 0.0172(H HMA ) − 1.7331H HMA + 27.428
2
(5-1c)
(5-1d)
where:
D = Depth below the surface, in., and
HHMA = Total HMA thickness, ρ
β
in.
 ε o  − n 
∆ p ( soil ) = β s1 k s1ε v hsoil   e
Eq. 5-2a shows the field-calibratedεr  mathematical equation used to calculate plastic vertical deformation
within all unbound pavement sublayers and the foundation or embankment soil.

(5-2a)

where:
∆p(Soil) = Permanent or plastic deformation for the layer/sublayer, in.,
n = Number of axle-load applications,
εo = Intercept determined from laboratory repeated load permanent deformation
tests, in./in.,
εr = Resilient strain imposed in laboratory test to obtain material properties eo, b,
and ρ, in./in.,
εv = Average vertical resilient or elastic strain in the layer/sublayer and calculated
by the structural response model, in./in.,
hSoil = Thickness of the unbound layer/sublayer, in.,
ks1 = Global calibration coefficients; ks1=2.03 for granular materials and 1.35
for fine-grained materials, and
εs1 = Local calibration
1 constant for the rutting in the unbound layers; the local
Logβ = −0.61119
ρ = 10 9 
−0.017638
Ccalibration
o
β
(Wcwas
constant ) set to 1.0 for the global calibration effort.
(1 − (10 9) )
β
 
(5-2b)
 a M b1 
C o = Ln  1 rb9  = 0.0075

 a9 M r  (5-2c)
(5-2d)
Wc = Water content, %,
Mr = Resilient modulus of the unbound layer or sublayer, psi,
a1,9 = Regression constants; a1= 0.15 and a9= 20.0, and
b1,9 = Regression constants; b1= 0.0 and b9= 0.0.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth
Figure 5-2 shows a comparison between the measured and predicted total rut depths, including the sta-
tistics from the global calibration process. The standard error (se) for the total rut depth is the sum of the
standard error for the HMA and unbound layer rut depths and is a function of the average predicted rut
depth. Eqs. 5-3a through 5-3c show the standard error (standard deviation of the residual errors) for the
individual layers—HMA and unbound layers for coarse and fine-grained materials and soils.
se ( HMA) = 0.24(∆ HMA ) + 0.001 (5-3a)

0.8026
se (Gran ) = 0.1235(∆ Gran ) + 0.001 (5-3b)

0.5012
se ( Fine ) = 0.1477(∆ Fine ) + 0.001 (5-3c)

0.6711

where:
∆HMA = Plastic deformation in the HMA layers, in.,
∆Gran = Plastic deformation in the aggregate and coarse-grained layers, in., and
∆Fine = Plastic deformation in the fine-grained layers and soils, in.
These equations for the standard errors of the predicted rut depths within each layer were not based
on actual measurements of rutting within each layer, because trenches were unavailable for all LTPP
test sections used in the global calibration process. The so-called “measured” rut depths within each
layer were only estimated by proportioning the total rut depth measured to the different layers using a
Rut Calibration - June 2006-2- AC (0.633, 0.9, 1.2), GB (2.03),
systematic procedure.
SG (1.35) - Optimizing On AC and GB
1.2
2
R = 0.577
1 N = 334
Se = 0.107
Predicted Total Rutting (in.)
0.8
Se/Sy = 0.818
0.6
0.4
0.2
0
0 0.2 0.4 0.6 0.8 1 1.2
Average Measured Total Rutting (in.)
Predicted vs Measured Total Rutting Equality Line
Figure 5-2. Comparison of Measured and Predicted Total Rutting Resulting from Global Calibration
Process
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth
5.3.3 Load-Related Cracking

Two types of load-related cracks are predicted by AASHTOWare Pavement ME Design, alligator crack-
ing and longitudinal cracking. The MEPDG assumes that alligator or area cracks initiate at the bottom of
the HMA layers and propagate to the surface with continued truck traffic, while longitudinal cracks are
assumed to initiate at the surface. The allowable number of axle-load applications needed for the incre-
mental damage index approach to predict both types of load related cracks (alligator and longitudinal) is
shown in Eq. 5-4a.
(5-4a)
where:
Nf-HMA = Allowable number of axle-load applications for a flexible pavement and
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
HMA overlays,
εt = Tensile strain at critical locations and calculated by the structural
response model, in./in.,
EHMA = Dynamic modulus of the HMA measured in compression, psi,
kf1, kf2, kf3 = Global field calibration coefficients (kf1 = 0.007566, kf2 = +3.9492, and
kf3 = +1.281), and
βf1, βf2, βf3 = Local or mixture specific field calibration constants; for the global calibration
effort, these constants were set to 1.0.
(5-4b)
(5-4c)
where:
Vbe = Effective asphalt content by volume, %,
Va = Percent air voids in the HMA mixture, and
CH = Thickness correction term, dependent on type of cracking.
For bottom-up or alligator cracking:
(5-4d)
For top-down or longitudinal cracking:
(5-4e)
where:
HHMA = Total HMA thickness, in.

09:03:12 MSTth
AASHTOWare Pavement ME Design calculates the incremental damage indices on a grid pattern
throughout the HMA layers at critical depths. The incremental damage index (∆DI) is calculated by
dividing the actual number of axle loads by the allowable number of axle loads (defined by Eq. 5-4a, and
referred to as Miner’s hypothesis) within a specific
if HHMA ≤ 2.5 in. 1 / (0.005169HHMA2.913059)
{ if 2.5 in < HHMA < 14.5 in.

1/(-0.046908 HHMA3 + 0.729644
HHMA2 - 0.635578 HHMA – 1.555892)
if HHMA ≥14.5 in. 1/(0.235)
 n 
DI = ∑ (∆DI )j ,m ,l , p ,T =∑  
time increment and axle-load interval
N f − HMAfor each axle type. The cumulative damage index (DI) for each
j , m ,l , p ,T
critical location is determined by summing the incremental damage indices over time, as shown in Eq.
5-5.
(5-5)
where:
n = Actual number of axle-load applications within a specific time period,
j = Axle-load interval,
m = Axle-load type (single, tandem, tridem, or quad),
l = Truck type using the truck classification groups included in AASHTOWare Pavement ME
Design,
p = Month, and
T = Median temperature for the five temperature intervals or quintiles used to subdivide each
month, °F.
As noted under Section 4.1, General Terms, an endurance limit for HMA mixtures can be input into
AASHTOWare Pavement ME Design, but this concept was excluded from the global calibration
process. If the endurance limit concept is selected for use when running AASHTOWare Pavement
ME Design all tensile strains that are less than the endurance limit input are excluded from calculating
the incremental damage index for bottom-up or alligator cracking. The endurance limit concept is not
applied in calculating the incremental damage for top-down or longitudinal cracking.
The area of alligator cracking and length of longitudinal cracking are calculated from the total damage
over time (Eq. 5-5) using different transfer functions. Eq. 5-6a is the relationship used to predict the
amount of alligator cracking on an area basis, FCBottom.
--`,`,,``,,``,``,,,,,`,````,,,``-`

09:03:12 MSTth
(5-6a)
where:
FCBottom = Area of alligator cracking that initiates at the bottom of the HMA layers, % of
total lane area,
DIBottom = Cumulative damage index at the bottom of the HMA layers, and
C1,2,4 = Transfer function regression constants; C4= 6,000; C1=1.00; and C2=1.00.
(5-6b)
(5-6c)
Figure 5-3 shows the comparison of the cumulative fatigue damage and measured alligator cracking,
including the statistics from the global calibration process. The standard error, se, (standard deviation of
the residual errors) for the alligator cracking prediction equation is shown in Eq. 5-7, and is a function
of the average predicted area of alligator cracks.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
se (Alligator ) = 1.13 + 13
7.57 − 15.5Log (FC Bottom + 0.0001) (5-7)
1+ e
100
90 Se = 5.01%
Se/Sy = 0.815
Alligator Cracking (% of Total Lane Area)
80 N = 405
R2 = 0.275
70
60
50
40
30
20
10
0
-4 -3 -2 -1 0 1 2 3
Log Damage (%)
Figure 5-3. Comparison of Cumulative Fatigue Damage and Measured Alligator Cracking Resulting
from Global Calibration Process
Eq. 5-8 is the relationship used to predict the length of longitudinal fatigue cracks, FCTop.

09:03:12 MSTth
(5-8)
where:
FCTop = Length of longitudinal cracks that initiate at the top of the HMA layer, ft/mi,
DITop = Cumulative damage index near the top of the HMA surface, and
C1,2,4 = Transfer function regression constants; C1= 7.00; C2= 3.5; and C4= 1,000.
Figure 5-4 shows a comparison between the measured and predicted lengths of longitudinal cracking
(top-down cracking) and statistics resulting from the global calibration process. The standard error, se,
(standard deviation of the residual errors) for the longitudinal cracking prediction equation is shown in
Eq. 5-9, and is a function of the average predicted length of the longitudinal cracks.
(5-9)
7000
2
R = 0.544
Se = 582.8 ft /mi
6000 Se/Sy = 0.688
N = 312
5000
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Predicted Cracking (ft/mi)
4000
3000
2000
1000
0
0 1000 2000 3000 4000 5000 6000 7000
Measured Cracking (ft/mi)
Figure 5-4. Comparison of Measured and Predicted Lengths of Longitudinal Cracking (Top-Down
Cracking) Resulting from Global Calibration Process
For fatigue cracks in CTB layers, the allowable number of load applications, Nf-CTB, is determined in
accordance with Eq. 5-10a and the amount or area of fatigue cracking is calculated in accordance with
Eq. 5-10b. These damage and distress transfer functions were never calibrated under any of the
NCHRP projects. The prediction equations are provided in this manual for completeness, but they are
not recommended for use until the transfer function (Eq. 5-10b) has been calibrated.

09:03:12 MSTth
(5-10a)
(5-10b)
where:
Nf-CTB = Allowable number of axle-load applications for a semi-rigid pavement,
σt = Tensile stress at the bottom of the CTB layer, psi,
MR = 28-day modulus of rupture for the CTB layer, psi.
DICTB = Cumulative damage index of the CTB or cementitious layer and determined in accor-
dance with Eq. 5-5,
kc1,c2 = Global calibration coefficients—Undefined because prediction equation was never
calibrated; these values are set to 1.0 in the software. From other studies, kc1=0.972 and
kc2 = 0.0825,
βc1,c2 = Local calibration constants; these values are set to 1.0 in the software,
FCCTB = Area of fatigue cracking, sq ft, and
C1,2,3,4 = Transfer function regression constants; C1=1.0, C2=1.0, C3=0, and C4=1,000. To date,
this transfer function has not been calibrated and these values will change when it is
calibrated.
The computational analysis of incremental fatigue cracking for a semi-rigid pavement uses the damaged
modulus approach. In summary, the elastic modulus of the CTB layer decreases as the damage index,
DICTB, increases. Eq. 5-10c is used to calculate the damaged elastic modulus within each season or time
period for calculating critical pavement responses in the CTB and other pavement layers.
(5-10c)
where:
D (t )
ECTB = Equivalent damaged elastic modulus at time t for the CTB layer, psi,
Min
ECTB = Equivalent elastic modulus for total destruction of the CTB layer, psi, and
Max
ECTB = 28-day elastic modulus of the intact CTB layer, no damage, psi.
5.3.4 Non-Load Related Cracking—Transverse Cracking

The thermal cracking model (17) is presented below.
(5-11a)
--`,`,,``,,``,``,,,,,`,``

09:03:12 MSTth
where:
ΔC = Change in the crack depth due to a cooling cycle,
ΔK = Change in the stress intensity factor due to a cooling cycle, and
A, n = Fracture parameters for the HMA mixture.
Experimental results indicate that reasonable estimates of A and n can be obtained from the indirect
tensile creep-compliance and strength of the HMA in accordance with Eqs. 5-11b and 5-11c.
A = k β 10 [4.389− 2.52 Log (EHMAσ m n )] (5-11b)
t t
where:
(5-11c)
kt = Coefficient determined through global calibration for each input level (Level 1 = 1.5;
Level 2 = 0.5; and Level 3 = 1.5),
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
EHMA = HMA indirect tensile modulus, psi,
σm = Mixture tensile strength, psi,
m = The m-value derived from the indirect tensile creep compliance curve measured in the
laboratory, and
βt = Local or mixture calibration factor.
The stress intensity factor, K, has been incorporated in AASHTOWare Pavement ME Design through
the use of a simplified equation developed from theoretical finite element studies (Eq. 5-11d).
(5-11d)
where:
σ tip = Far-field stress from pavement response model at depth of crack tip, psi, and
Co = Current crack length, ft.
The degree of cracking is predicted by AASHTOWare Pavement ME Design using an assumed rela-
tionship between the probability distribution of the log of the crack depth to HMA-layer thickness ratio
and the percent of cracking. Eq. 5-11e shows the expression used to determine the extent of thermal
cracking.
(5-11e)
where:
TC = Observed amount of thermal cracking, ft/mi,
βt1 = Regression coefficient determined through global calibration (400),
N[z] = Standard normal distribution evaluated at [z],
σd = Standard deviation of the log of the depth of cracks in the pavement (0.769), in.,
Cd = Crack depth, in., and
HHMA = Thickness of HMA layers, in.

09:03:12 MSTth
Figure 5-5 includes a comparison between the measured and predicted cracking and the statistics from
the global calibration process using each input level. The standard error for the transverse cracking pre-
diction equations for the three input levels is shown in Eqs. 5-12a through 5-12c.
s e ( Level 1) = −0.1468(TC + 65.027) (5-12a)
s e ( Level 2) = −0.2841(TC + 55.462 ) (5-12b)
s e ( Level 3) = 0.3972(TC + 20.422) (5-12c)
5.3.5 Reflection Cracking in HMA Overlays

AASHTOWare Pavement ME Design predicts reflection cracks in HMA overlays or HMA surfaces
of semi-rigid pavements using an empirical equation. The empirical equation is used for estimating the
amount of fatigue and thermal cracks from a non-surface layer that has reflected to the surface after a
certain period of time. This empirical equation predicts the percentage of area of cracks that propagate
100
RC = the aHMA
through as a function of time using a sigmoid function, shown in Eq. 5-13a. However, this
(c )+ bt (d )
1 + e
empirical equation was not recalibrated globally.
(5-13a)
where:
RC = Percent of cracks reflected. [Note: The percent area of reflection cracking is output with
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
the width of cracks being 1 ft.],

t = Time, yr,
a, b = Regression fitting parameters defined through calibration process, and
c,d = User-defined cracking progression parameters.
The empirical equation also is used to estimate the reflection of fatigue and thermal cracks from a
stabilized layer or existing flexible pavement, as well as from joints and cracks in a rigid pavement. The
regression fitting parameters of Eq. 5-13a (a and b) are a function of the effective HMA overlay thick-
ness (Heff), the type of existing pavement, and for PCC pavements, load transfer at joints and cracks,
as shown in Eqs. 5-13b and 5-13c. The effective HMA overlay thickness is provided in Table 5-2. The
user-defined cracking progression parameters can be used by the user to accelerate or delay the amount
a = 3.5 + 0.75(H eff )
of reflection cracks, which also are included in Table 5-2. Non-unity cracking progression parameters
(c and d) can be used after local calibration
b = −0.688684 − 3.37302(H eff )
− 0.915469
(5-13b)
(5-13c)

09:03:12 MSTth
TCMODEL CALIBRATION
DG2002 Level 1
Calibration Factor = 1.5
2500
2000
Predicted Cracking [ft/mile]

5-5a Input Level 1 Using the Global
Calibration Factor of 1.5 1500
1000
y = 0.592x + 358.4
R² = 0.344
500
0
0 500 1000 1500 2000 2500
Observed Cracking [ft/mile]
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
TCMODEL CALIBRATION
DG2002 Level 2
2500
5-5b Input Level 2 Using the Global 2000

Calibration Factor of 0.5

1500
1000
500 y = 0.514x + 308.9

R² = 0.218
0
0 500 1000 1500 2000 2500
TCMODEL CALIBRATION
DG2002 Level 3
2500
5-5c Input Level 3 Using the Global
Calibration Factor of 5.0 2000
1500
y = 0.225x + 1126.
1000 R² = 0.057
500
0
0 500 1000 1500 2000 2500
Figure 5-5. Comparison of Measured and Predicted Transverse Cracking Resulting from Global
Calibration Process

09:03:12 MSTth
After HMA overlay placement, the underlying bound layers (all HMA, asphalt-bound layers, chemically
stabilized layers, and PCC layers) undergo load-related damage with continued truck loadings. The con-
tinual fatigue damage accumulation of these layers is considered in the MEPDG HMA overlay analysis
procedure. For any given month, m, the total fatigue damage is estimated by Eq. 5-14a.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
(5-14a)
where:
DIm = Damage index for month m, and
ΔDIi = Increment of damage index in month i.
Table 5-2. Reflection Cracking Model Regression Fitting Parameters
Fitting and User-Defined Parameters; Eq. 5-13a

Pavement Type a and b c d
Heff of Equations 5-13d Delay Cracking Accelerate Cracking
and 5-13c by 2 yr by 2 yr
Flexible H eff = H HMA — — —
Rigid-Good Load Transfer H eff = H HMA − 1 — — —
Rigid-Poor Load Transfer H eff = H HMA − 3 — — —
Effective Overlay
— — — —
Thickness, Heff, in.
<4 — 1.0 0.6 3.0
4 to 6 — 1.0 0.7 1.7
>6 — 1.0 0.8 1.4
Note: Minimum recommended Hhma is 2 in. for existing flexible pavements, 3 in. for existing rigid pavements with good
load transfer, and 4 in. for existing rigid pavements with poor load transfer.
The area of fatigue damage for the underlying layer at month m (CAm) is given by Eq. 5-14b.
(5-14b)
For each month i, there will be an increment of damage ΔDIi which will cause an increment of cracking
area CAi to the stabilized layer. To estimate the amount of cracking reflected from the stabilized layer to
the surface of the pavement for month m, the reflective cracking prediction equation is applied incremen-
tally, in accordance with Eq. 5-14c.
(5-14c)
where:
TRAm = Total reflected cracking area for month m,

09:03:12 MSTth
RCt = Percent cracking reflected for age t (in years), refer to Eq. 5-13a, and
ΔCAi = Increment of fatigue cracking for month i.
5.3.6 Smoothness
The design premise included in AASHTOWare Pavement ME Design for predicting smoothness
degradation is that the occurrence of surface distress will result in increased roughness (increasing IRI
value), or in other words, a reduction in smoothness. Eqs. 5-15a through 5-15c were developed from
data collected within the LTPP program and are embedded in AASHTOWare Pavement ME Design
to predict the IRI over time for HMA-surfaced pavements.
Equation for New HMA Pavements and HMA Overlays of Flexible Pavements:
IRI = IRI o + C1 (RD) + C2 (FCTotal ) + C3 (TC ) + C4(SF ) (5-15a)

where:
IRI0 = Initial IRI after construction, in./mi,
SF = Site factor, refer to Eq. 5-15b,
FCTotal = Area of fatigue cracking (combined alligator, longitudinal, and reflection cracking in the
wheel path), percent of total lane area. All load related cracks are combined on an area
basis—length of cracks is multiplied by 1 ft to convert length into an area basis,
TC = Length of transverse cracking (including the reflection of transverse cracks in existing
HMA pavements), ft/mi, and
RD = Average rut depth, in.
C1,2,3,4 = Calibration factors; C1 = 40.0, C2 = 0.400, C3 = 0.008, C4 = 0.015
The site factor (SF) is calculated in accordance with the following equation.
SF = Age 1.5 {ln[( Precip + 1)(FI + 1) p02]}+ {ln[( Precip + 1)(PI + 1) p 200]} (5-15b)
where:
Age = Pavement age, yr,
PI = Percent plasticity index of the soil,
FI = Average annual freezing index, °F days, and
Precip = Average annual precipitation or rainfall, in.
p02 = Percent passing the 0.02 mm sieve
p200 = Percent passing the 0.075 mm sieve
Equation for HMA Overlays of Rigid Pavements:

IRI = IRI o + PCC C1 (RD) + PCC C2 (FC Total ) + PCC C3 (TC) + PCC C4(SF) (5-15c)
where:
PCC C1,2,3,4 = Calibration factors; PCC C1 = 40.8, PCC C2 = 0.575, PCC C3 = 0.0014, PCC C4 =
0.00825
--`,`,,``,,``,``,

09:03:12 MSTth
Figures 5-6 and 5-7 compare the measured and predicted IRI values and include the statistics resulting
from the global calibration process for flexible pavements and HMA overlays of flexible pavements and
HMA overlays of PCC pavements, respectively. The standard error of the estimate for new flexible pave-
ments and HMA overlays of flexible and semi-rigid pavements is 18.9 in./mi and for HMA overlays of
intact PCC pavements it is 9.6 in./mi. The MEPDG assumes that the standard error for HMA overlays
of fractured PCC pavements is the same as for HMA overlays of intact PCC pavements.
200
N = 1926
R2 = 56 percent
SEE = 18.9 in./mi
150
Predcited IRI, in./mi
100
50
0
0 50 100 150 200
Measured IRI, in./mi
Figure 5-6. Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of Flexible Pavements and HMA Overlays of Flexible Pavements
150
N = 244
2
125 R = 51 percent
SEE = 9.6 in./mi
Predicted IRI, in./mi
100
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
75
50
25
0
0 25 50 75 100 125 150
Measured IRI, in./mi
Figure 5-7. Comparison of Measured and Predicted IRI Values Resulting from Global Calibration
Process of HMA Overlays of PCC Pavements

09:03:12 MSTth
5.4 DISTRESS PREDICTION EQUATIONS

FOR RIGID PAVEMENTS AND PCC OVERLAYS
The following summarizes the methodology and mathematical models used to predict each performance
indicator.
5.4.1 Transverse Slab Cracking (Bottom-Up and Top-Down)—JPCP

As stated earlier for JPCP transverse cracking, both bottom-up and top-down modes of cracking are
considered. Under typical service conditions, the potential for either mode of cracking is present in all
slabs. Any given slab may crack either from bottom-up or top-down, but not both. Therefore, the pre-
dicted bottom-up and top-down cracking are not particularly meaningful by themselves, and combined
cracking is reported excluding the possibility of both modes of cracking occurring on the same slab.
The percentage of slabs with transverse cracks (including all severities) in a given traffic lane is used as
the measure of transverse cracking and is predicted using the following global equation for both bot-
tom-up and top-down cracking:
CRK = 100 (5-16)

1 + C4 (DI F ) 5
C
where:
CRK = Predicted amount of bottom-up or top-down cracking (fraction), and
DIF = Fatigue damage calculated using the procedure described in this section.
C4,5 = Calibration coefficients; C4 = 1.0, C5 = –1.98
n i , j , k ,l , m , n , o
The =∑ expression for fatigue damage accumulations considering all critical factors for JPCP trans-
DI Fgeneral
N ,l , m , n , o
verse crackingi , isj ,kas follows and referred to as Miner’s hypothesis:
(5-17a)
where:
DIF = Total fatigue damage (top-down or bottom-up),
ni,j,k, … = Applied number of load applications at condition i, j, k, l, m, n,
Ni,j,k, … = Allowable number of load applications at condition i, j, k, l, m, n,
i = Age (accounts for change in PCC modulus of rupture and elasticity, slab/base contact
friction, deterioration of shoulder LTE),
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
j = Month (accounts for change in base elastic modulus and effective dynamic modulus of
subgrade reaction),
k = Axle type (single, tandem, and tridem for bottom-up cracking; short, medium, and long
wheelbase for top-down cracking),
l = Load level (incremental load for each axle type), and
m = Equivalent temperature difference between top and bottom PCC surfaces.

09:03:12 MSTth
n = Traffic offset path, and

o = Hourly truck traffic fraction.
The applied number of load applications (ni,j,k,l,m,n) is the actual number of axle type k of load level l that
passed through traffic path n under Ceach condition (age, season, and temperature difference). The allow-
 MRi 
2
log(number
able ,n )= C1 ⋅ 
N i , j ,k ,l ,mof 
load applications isthe number of load cycles at which fatigue failure is expected (cor-
σ 
responding to 50 percent  slab cracking)
i , j , k ,l , m , n  and is a function of the applied stress and PCC strength. The
allowable number of load applications is determined using the following PCC fatigue equation:
(5-17b)

where:
Ni,j,k, … = Allowable number of load applications at condition i, j, k, l, m, n,
MRi = PCC modulus of rupture at age i, psi,
si,j,k, … = Applied stress at condition i, j, k, l, m, n,
C1 = Calibration constant, 2.0, and
C2 = Calibration constant, 1.22.
TCRACK = (CRK Bottom −up + CRK Top −down − CRK Bottom −up ⋅ CRK Top −down )⋅ 100%
The fatigue damage calculation is a process of summing damage from each damage increment. Once
top-down and bottom-up damage are estimated, the corresponding cracking is computed using Eq. 5-16
and the total combined cracking determined using Eq. 5-18.
(5-18)

where:
TCRACK = Total transverse cracking (percent, all severities),
CRKBottop-up = Predicted amount of bottom-up transverse cracking (fraction), and
CRKTop-down = Predicted amount of top-down transverse cracking (fraction).
It is important to note that Eq. 5-18 assumes that a slab cracks from either bottom-up or top-down, but
not both. A plot of measured versus predicted transverse cracking and the statistics resulting from the
global calibration process is shown in Figures 5-8 through 5-10.
Calculation of critical responses using neural nets (for speed) requires that the slab and base course
are combined into an equivalent section based on equivalent stresses (load and temperature/moisture
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
gradients), and contact friction between slab and base. This is done monthly as these parameters change
over time.

09:03:12 MSTth
100
2
R = 0.85
SEE = 4.52 percent
Predicted Percent Slabs Cracked 80 N = 1505
60
40
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
20
0
0 20 40 60 80 100
Measured Percent Slabs Cracked
Figure 5-8. Comparison of Measured and Predicted Percentage JPCP Slabs Cracked Resulting from
Global Calibration Process
100
2
R = 0.74
SEE = 6.4 percent
N = 47
Predicted Percent Slabs Cracked
80
60
40
20
0
0 20 40 60 80 100
Figure 5-9. Comparison of Measured and Predicted Transverse Cracking of Unbounded JPCP Overlays
Resulting from Global Calibration Process

09:03:12 MSTth
100
2
R = 0.90
90 N = 94
SEE = 6.5 percent
Predicted Percent Slabs Cracked

80
70
60
50
40
30
20
10
0
0 20 40 60 80 100
Figure 5-10. Comparison of Measured and Predicted Transverse Cracking for Restored JPCP Resulting
The standard error (or standard deviation of the residual error) for the percentage of slabs cracked pre-
diction global equation is shown in Eq. 5-19.
se(CR) = se(CR) = (5.3116*CRACK)0.3903 + 2.99 (5-19)

where:
CRACK = Predicted transverse cracking based on mean inputs (corresponding to 50 percent reli-
ability), percentage of slabs, and
se(CR) = Standard error of the estimate of transverse cracking at the predicted level of mean
cracking.
5.4.2 Mean Transverse Joint Faulting—JPCP

The mean transverse joint faulting is predicted month by month using an incremental approach. A
faulting increment
m is determined each month and the current faulting level affects the magnitude of
increment. ∑
Fault m = The
i =1
∆faulting
Fault i at each month is determined as a sum of faulting increments from all previous
months in the pavement life from the traffic mopening date using the following equations:
∆Fault i = C 34 * ( FAULTMAX i −1 − Fault i −1 ) 2 * DE i
FAULTMAX i = FAULTMAX 0 + C 7 * ∑ DE j ∗ Log (1 + C 5 ∗ 5.0 EROD ) C6
j =1
(5-20a)
(5-20b)
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
(5-20c)

09:03:12 MSTth
 P * WetDays 
6
FAULTMAX 0 = C12 * δ curling *  Log (1 + C 5 * 5.0 EROD ) * Log ( 200 )

 ps 
(5-20d)
where:
Faultm = Mean joint faulting at the end of month m, in.,
ΔFaulti = Incremental change (monthly) in mean transverse joint faulting during month i, in.,
FAULTMAXi = Maximum mean transverse joint faulting for month i, in.,
FAULTMAX0 = Initial maximum mean transverse joint faulting, in.,
EROD = Base/subbase erodibility factor,
DEi = Differential density of energy of subgrade deformation accumulated during month i
(see Eq. 5-23),
dcurling = Maximum mean monthly slab corner upward deflection PCC due to temperature
curling and moisture warping,
PS = Overburden on subgrade, lb,
P200 = Percent subgrade material passing #200 sieve,
WetDays = Average annual number of wet days (greater than 0.1 in. rainfall), and
C1,2,3,4,5,6,7,12,34 = Global calibration constants (C1 = 1.0184; C2 = 0.91656; C3 = 0.0021848; C4 =
0.0008837; C5 = 250; C6 = 0.4; C7 = 1.83312; and C12 and C34 are defined by Eqs.
5-20e and 5-20f ). Constants used for restored rigid pavements are: C1 = 0.6;
C12 = C1 + C 2 * FRC0.25= 1.2; C = 0.002125; C = 0.000884; C = 400; C = 0.4; C = 1.83312)
2 3 4 5 6 7
(5-20e)
C 34 = C 3 + C 4 * FR 0.25
(5-20f )
FR = Base freezing index defined as percentage of time the top base temperature is below
freezing (32°F) temperature.
For faulting analysis, each passing of an axle may cause only one occurrence of critical loading, (i.e., when
DE has the maximum value). Since the maximum faulting development occurs during nighttime when
the slab is curled upward and joints are opened and the load transfer efficiencies are lower, only axle-load
repetitions applied from 8:00 p.m. to 8:00 a.m. are considered in the faulting analysis.
For faulting analysis, the equivalent linear temperature difference for nighttime is determined for each
calendar month as the mean difference between top and bottom PCC surfaces occurring from 8:00
p.m.
∆Tmto= 8:00
∆Tt ,ma.m.
− ∆For
Tb,meach
+ ∆Tmonth+ of
∆Tthe year, the equivalent temperature gradient for the month is then
sh ,m PCW
determined as follows:
(5-21)
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,

09:03:12 MSTth
where:
ΔTm = Effective temperature differential for month m,
ΔTt,m = Mean PCC top-surface nighttime temperature (from 8:00 p.m. to 8:00 a.m.)
for month m,
ΔTb,m = Mean PCC bottom-surface nighttime temperature (from 8 p.m. to 8 a.m.)
for month m,
ΔTsh,m = Equivalent temperature differential due to reversible shrinkage for month m for old
concrete (i.e., shrinkage is fully developed), and
ΔT = Equivalent temperature differential due to permanent curl/warp.
PCW
The temperature in the top PCC layer is computed at 11 evenly spaced points through the thickness
of the PCC layer for every hour using the available climatic data. These temperature distributions are
converted into the equivalent difference of temperatures between the top and bottom PCC surfaces.
Using the effective temperature differential for each calendar month and corresponding effective k-value
and base modulus for the month, the corner deflections due to slab curling and shrinkage warping is
determined for each month. The corner deflections are determined using a finite element-based neural
network rapid response solution methodology implemented in AASHTOWare Pavement ME Design
software. The initial maximum faulting is determined using the calculated corner deflections and Eq.
5-20d.
Using Eq. 5-20c, the maximum faulting is adjusted for the past traffic damage using past cumulative
differential energy, (i.e., differential energy accumulated form axle-load applications for all month prior
to the current month). For each increment, for each axle type and axle-load, deflections at the loaded and
unloaded corner of the slab are calculated using the neural networks.
The magnitudes of corner deflections of loaded and unloaded slabs are highly affected by the joint LTE.
To evaluate initial transverse joint LTE, the LTE from aggregate interlock, dowels (if present), and base/
subgrade are determined. Table 5-3 lists the LTEbase values that are included in AASHTOWare Pave-
ment join t =
LTE ME 100 (1software.
Design − (1 − LTE
After the/ 100
dowel )(1 − LTE agg
contributions / 100
of the )(1 − LTE
aggregate base / 100
interlock, ))
dowels, and base/sub-
grade are determined, the total initial joint load transfer efficiency is determined as follows:
(5-22)
where:
LTEjoint = Total transverse joint LTE, %,
LTEdowel = Joint LTE if dowels are the only mechanism of load transfer, %,
LTEbase = Joint LTE if the base is the only mechanism of load transfer, %, and
LTEagg = Joint LTE if aggregate interlock is the only mechanism of load transfer, %.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth
The LTE is determined and output for each calendar month and can be observed over time to see if
it maintains a high level. If the mean nighttime PCC temperature at the mid-depth is below freezing
(32°F) then joint LTE for that month is increased. That is done by assigning base LTE for that month
equal to 90 percent. The aggregate interlock and dowel component of LTE are adjusted every month.
Table 5-3. Assumed Effective Base LTE for Different Base Types
Base Type LTE Base

Aggregate Base 20%
ATB or CTB 30%
Lean Concrete Base 40%
Using Eq. 5-20c, the maximum faulting is adjusted for the past traffic damage using past cumulative
differential energy, (i.e., differential energy accumulated from axle-load applications for all months prior
to the current month). For each increment, for each axle type and axle load, deflections at the loaded and
unloaded corner of the slab are calculated using the neural networks. Using these deflections, the dif-
ferential energy of subgrade deformation, DE, shear stress at the slab corner, τ, and (for doweled joints)
maximum dowel bearing stress, σb are calculated:
k 2
DE =
2
(
δ loaded − δ unloaded
2
) (5-23a)
AGG * (δ loaded − δ unloaded ) (5-23b)

τ =
hPCC

ζ d * (δ loaded − δ unloaded)
σb = (5-23c)
d * dsp
where:
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
DE = Differential energy, lb/in.,
δloaded = Loaded corner deflection, in.,
δunloaded = Unloaded corner deflection, in.,
AGG = Aggregate interlock stiffness factor,
k = Coefficient of subgrade reaction, psi/in.,
hPCC = PCC slab thickness, in.,
zd = Dowel stiffness factor = Jd *k*l*dsp,
d = Dowel diameter, in.,
dsp = Dowel spacing, in.,
Jd = Non-dimensional dowel stiffness at the time of load application, and
l = Radius of relative stiffness, in.
The loss of shear capacity (∆s) due to repeated wheel load applications is characterized in terms of the
width of the transverse joint based on a function derived from the analysis of load transfer test data de-

09:03:12 MSTth
∑    if ; jw < 3.8 hPCC
∆s =  j 1.0 + ( jw / hPCC ) −5.7  10 6   τ ref 
  nj   τ j 
∑ 0.068
60 | Mechanistic–Empirical Pavement Design Guide    if ; jw > 3.8hPCC
 j 1.0 + 6.0 * ( jw / hPCC − 3) −1.98  10 6   τ ref 

veloped by the Portland Cement Association (PCA). The following loss of shear occurs during the time
increment (month):
(5-24a)
where:
nj = Number of applied load applications for the current increment by load group j,
w = Joint opening, mils (0.001 in.), and
τj = Shear stress on the transverse crack from the response model for the load group j, psi.
AGG * (δ loaded − δ unloaded ) (5-24b)

τj =
hPCC
τref = Reference shear stress derived from the PCA test results, psi,
τref = 111.1* exp{-exp[0.9988*exp(–0.1089 log JAGG)]}, and (5-24c)
JAGG = Joint stiffness on the transverse crack computed for the time increment.
The dowel damage, DAMdow is determined as follows:
( )
 J * δ loaded − δ unloaded * DowelSpace
DAM dow = C8 ∑  d (5-24d)
d f c' 
j  
where:
DAMdow = Damage at dowel-concrete interface,
C8 = Coefficient equal to 400,
nj = Number of load applications for the current increment by load group j,
Jd = Non-dimensional dowel stiffness at the time of load application,
dL = Deflection at the corner of the loaded slab induced by the axle, in.,
dU = Deflection at the corner of the unloaded slab induced by the axle, in.,
dsp = Space between adjacent dowels in the wheel path, in.,
f’c = PCC compressive strength, psi, and
d = Dowel diameter, in.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Using Eq. 5-20b, the faulting increment developed using the current month is determined. The mag-
nitude of the increment depends on the level of maximum faulting, level of faulting at the beginning of
the month, and total differential energy, DE, accumulated for a month from all axle loads passed from
8:00 p.m. to 8:00 a.m. Using Eq. 5-20a, the faulting at the end of the current month is determined.
These steps are repeated for the number of months in the pavement design life.

09:03:12 MSTth
More than one-third of the sections used to calibrate this prediction model were non-doweled. The
dowel diameter in the remaining sections varied from 1 to 1.625 in. A plot of measured versus predicted
mean transverse joint faulting based on the global calibration exercise is shown in Figures 5-11 through
5-13. The standard error for the transverse joint faulting global prediction equation is shown in Eq. 5-25.
s e (F ) = [0.0097 * Fault (t )] (5-25)

0.5178
+ 0.014
where:
Fault (t) = Predicted mean transverse joint faulting at any given time t, in.
5.4.3 CRCP Punchouts

APO
The =
POfollowing globallyβ PO
calibrated model predicts CRCP punchouts as a function of accumulated fatigue
1 + α PO ⋅ DI PO
damage due to top-down stresses in the transverse direction:
(5-26)
where:
PO = Total predicted number of medium and high-severity punchouts/mi,
DIPO = Accumulated fatigue damage (due to slab bending in the transverse direction) at the
end of yth yr, and
APO,αPO,βPO = Calibration constants (216.8421, 33.15789, –0.58947, respectively).
0.30
Predicted Mean Transverse Joint Faulting, in.
2
R = 0.58
SEE = 0.033 percent
0.25 N = 1239
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
0.20
0.15
0.10
0.05
0.00
0.00 0.05 0.10 0.15 0.20 0.25 0.30
Measured Mean Transverse Joint Faulting, in.
Figure 5-11. Comparison of Measured and Predicted Transverse Joint Faulting for New JPCP Resulting

09:03:12 MSTth
0.18
2
R = 0.83
Predicted Transverse Joint Faulting, in.

SEE = 0.08 in
0.15 N = 45
0.12
0.09
0.06
0.03
0.00
0.00 0.03 0.06 0.09 0.12 0.15 0.18
Measured Transverse Joint Faulting, in.
Figure 5-12. Comparison of Measured and Predicted Transverse Joint Faulting for Unbound JPCP
Overlays Resulting from Global Calibration Process
0.14
R2 = 0.61
Predicted Transverse Joint Faulting, in.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
0.12 N = 40
SEE = 0.02 in
0.1
0.08
0.06
0.04
0.02
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Measured Transverse Joint Faulting, in.
Figure 5-13. Comparison of Measured and Predicted Transverse Joint Faulting for Restored (Diamond
Grinding) JPCP Resulting from Global Calibration Process

09:03:12 MSTth
Section 11.2.3, CRCP Design, identifies the more important factors that affect the number of pun-
chouts and crack spacing, which determine the overall performance of CRCP. The mean crack spacing
for the selected trial design and time of construction is calculated in accordance with Eq. 5-27.
  2 Dsteel 
 f t − Bcurl σ 0 1 − 
 H PCC 
L=  (5-27)
f U m Psteel
+
2 c1 d b
where:
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
L = Mean transverse crack spacing, in.,
ft = Concrete indirect tensile strength, psi,
f = Base friction coefficient,
Um = Peak bond stress, psi,
Psteel = Percent longitudinal steel,
db = Reinforcing steel bar diameter, in.,
c1 = First bond stress coefficient,
σenv = Tensile stress in the PCC due to environmental curling, psi,
HPCC = Slab thickness, in.,
Dsteel = Depth to steel layer, in.,
Bcurl = Bradbury’s curling/warping stress coefficient, and
σ0 = Westergaard’s nominal stress factor based on PCC modulus, Poisson’s ratio, and unre-
strained curling and warping strain.
The damage accumulated at the critical point on top of the slab is calculated for each time increment of
the design life. Damage is calculated in the following manner:
• For the given time increment calculate crack width at the level of steel as a function of drying
shrinkage, thermal contraction, and the restraint from reinforcing steel and base friction:
  c 2 fσ  
cw = Max L ⋅  ε shr + α PCC ∆Tς −  ⋅ 1000 ⋅ C C ⋅ 0.001

(5-28)
  E PCC  
where:
cw = Average crack width at the depth of the steel, mils,
L = Mean crack spacing based on design crack distribution, in.,
εshr = Unrestrained concrete drying shrinkage at steel depth, ×10-6,
αPCC = PCC coefficient of thermal expansion, /°F,
ΔTζ = Drop in PCC temperature from the concrete “zero-stress” temperature at the depth of
the steel for construction month, °F,
c2 = Second bond stress coefficient,
sLong = Maximum longitudinal tensile stress in PCC at steel level, psi,
EPCC = PCC elastic modulus, psi, and
CC = Local calibration constant (CC = 1 for the global calibration).

09:03:12 MSTth
LTETOT = 100 * 1 − 1 −
1  1 − LTEBase  
 −1  a   100  
  1 + log (0.214 − 0.183 − log( J c ) − rd ) / 1.18 
   l  
• For the given time increment calculate shear capacity, crack stiffness, and LTE across transverse
cracks. LTE is determined as:
(5-29)
where:
LTETOT = Total crack LTE due to aggregate interlock, steel reinforcement, and base support, %,
l = Radius of relative stiffness computed for time increment i, in.,
a = Radius for a loaded area, in.,
rd = Residual dowel-action factor to account for residual load transfer provided by the steel
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
reinforcement = 2.5Psteel – 1.25,
LTEBase = Base layer contribution to the LTE across transverse crack, percent. Typical values were
given in Table 5-3,
Jc = Joint stiffness on the transverse crack for current time increment, and
Psteel = Percent steel reinforcement.
• The loss of support for the given time increment is calculated using the base erosion model in
AASHTOWare Pavement ME Design. This loss of support is a function of base type, quality of base
material, precipitation, and age.
• For each load level in each gear configuration or axle-load spectra, the tensile stress on top of slab
is used to calculate the number of allowable load repetitions, Ni,j, due to this load level in this time
increment as:
C2
 M Ri 
log (N i , j ) = C1 ∗   − 1 (5-30)
σ 
 i, j 
where:
MRi = PCC modulus of rupture at age i, psi, and
si,j = Applied stress at time increment i due to load magnitude j, psi.
C1,2 = Calibration constants; C1 = 2.0, C2 = 1.22.
• The loss in shear capacity and loss in load transfer is calculated at end of time increment in order to
estimate these parameters for the next time increment. The crack LTE is output monthly for evalua-
tion. A minimum of 90–95 percent is considered good LTE over the design period.
The critical stress at the top of the slab which is transverse and located near a transverse crack was found
to be 40 to 60 in. from the edge (48 in. was used, since this was often the critical location). A crack
spacing of 2 ft was used as the critical width after observations that a very high percentage of punchouts
were 2 ft or less. This stress is calculated using the neural net models, which are a function of slab thick-
ness, traffic offset from edge, PCC properties, base course properties and thickness, subgrade stiffness,

09:03:12 MSTth
equivalent temperature gradient, and other factors. Fatigue damage, FD, due to all wheel loads in all time
increments is accumulated according to Miner’s damage hypothesis by summing the damage over design
life in accordance with Eq. 5-17a. Once damage is estimated using Eq. 5-17a, the corresponding pun-
chouts is computed using the globally calibrated Eq. 5-26.
A plot of measured versus predicted CRCP punchouts and statistics from the global calibration is shown in
Figure 5-14. The standard error for the CRCP punchouts prediction model is shown in Eq. 5-31.
0.4882
se(PO) = 2 + 2.2593 * PO
(5-31)
where:
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
PO = Predicted mean medium- and high-severity punchouts, no./mi
60
R2 = 0.7395
Measured Punchouts, #/mi
50
N = 343
SEE = 3.6 #/mi
40
30
20
10
0
0 10 20 30 40 50 60
Predicted Punchouts, #/mi
Figure 5-14. Comparison of Measured and Predicted Punchouts for New CRCP Resulting from Global
Calibration Process
5.4.4 Smoothness—JPCP
In AASHTOWare Pavement ME Design, smoothness is predicted as a function of the initial as-con-
structed profile of the pavement and any change in the longitudinal profile over time and traffic due to
distresses
IRI = IRIand foundation movements. The IRI model was calibrated and validated using LTPP field
I + C1*CRK +C2*SPALL + C3*TFAULT + C4*SF
data to assure that it would produce valid results under a variety of climatic and field conditions. The
following is the final calibrated model:
(5-32a)
where:
IRI = Predicted IRI, in./mi,
IRII = Initial smoothness measured as IRI, in./mi,
CRK = Percent slabs with transverse cracks (all severities),
SPALL = Percentage of joints with spalling (medium and high severities),
TFAULT = Total joint faulting cumulated per mi, in., and
C1 = 0. 8203.

09:03:12 MSTth
C2 = 0.4417
C3 = 1.4929
SF =AGE (1+0.5556*FI) (1+P200)*10-6
C4 = 25.24
SF = Site factor
(5-32b)
where:
AGE = Pavement age, yr,
FI = Freezing index, °F-days, and
P200 = Percent subgrade material passing No. 200 sieve.
The transverse cracking and faulting are obtained using the models described earlier. The transverse joint
spalling is determined in accordance with Eq. 5-33a, which was calibrated using LTPP and other data.
SPALL = [ AGE
][
100
AGE + 0.01 1 + 1.005(-12 *AGE + SCF) ] (5-33a)
where:
SPALL = Percentage joints spalled (medium- and high-severities),
AGE = Pavement age since construction, yr, and
SCF = Scaling factor based on site-, design-, and climate-related.
SCF = –1400 + 350 • ACPCC • (0.5 + PREFORM) + 43.4 f'c 0.4

– 0.2 (FTcycle • AGE) + 43 HPCC – 536 WCPCC (5-33b)
ACPCC = PCC air content, %,

AGE = Time since construction, yr,
PREFORM = 1 if preformed sealant is present; 0 if not,
f’c = PCC compressive strength, psi,
FTcycles = Average annual number of freeze-thaw cycles,
HPCC = PCC slab thickness, in., and
WCPCC = PCC water/cement ratio.
Model statistics for Eq. 5-33b are listed below:

R2 = 78%
SEE = 6.8%
N = 179
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A plot of measured versus predicted IRI values (smoothness) for new JPCP and the statistics from the
global calibration is shown in Figure 5-15. The standard error for the initial JPCP IRI is 5.4 (in./mi).
The equation for the standard error of predicted mean JPCP is shown in Eq. 5-34.

09:03:12 MSTth
se JCPC_IRI_model = 29.03ln(IRI) – 103.8 (5-34)

1
5 SHUFHQW
6(( PNP

3UHGLFWHG,5,PNP

0HDVXUHG,5,PNP
Figure )LJXUH&RPSDULVRQRI0HDVXUHGDQG3UHGLFWHG,5,9DOXHVIRU1HZ-3&35HVXOWLQJ
5-15. Comparison of Measured and Predicted IRI Values for New JPCP Resulting from Global
IURP*OREDO&DOLEUDWLRQ3URFHVV
Calibration Process
5.4.5 Smoothness—CRCP
Smoothness change in CRCP is the result of a combination of the initial as-constructed profile of the
pavement and any change in the longitudinal profile over time and traffic due to the development of dis-
IRI = IRII + C1 • PO + C2 • SF
tresses and foundation movements. Key distresses affecting the IRI for CRCP include punchouts. The
global IRI model for CRCP is given as follows:
(5-35a)
where:
IRII = Initial IRI, in./mi,
PO = Number of medium- and high-severity punchouts/mi,
CSF=AGE
1 •= 3.15,
(1 + 0.556 FI) • (1 + P200)*10-6
C2 = 28.35, and
SF = Site factor.
(5-35b)
where:
AGE = Pavement age, yr,
FI = Freezing index, °F days, and
P200 = Percent subgrade material passing No. 200 sieve.
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09:03:12 MSTth
A plot of measured versus predicted IRI values for new CRCP and the statistics from the global calibra-
tion process is shown in Figure 5-16. The standard error for the initial CRCP IRI is 5.4 (in./mi). The
equation for the standard error of predicted mean CRCP is shown in Eq. 5-36.
se CRCP_IRI_model = 7.08ln(IRI) –11 (5-36)
3
N = 89
R2 = 68 percent
SEE = 0.21 m/km
Predicted IRI, m/km
0
0 1 2 3
Measured IRI, m/km
Figure 5-16. Comparison of Measured and Predicted IRI Values for New CRCP Resulting from Global
Calibration Process
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09:03:12 MSTth
Chapter 6: General Project Information | 69
CHAPTER 6
General Project
Information
6.1 DESIGN/ANALYSIS LIFE

As noted under the definition of terms (Section 4.1), the design life of a new or reconstructed pavement
is the time from initial construction until the pavement has structurally deteriorated to a specified pave-
ment condition—the time when significant rehabilitation or reconstruction is needed. The design life
of an overlay or Concrete Pavement Restoration (CPR) is the time from when the overlay is placed, or
CPR performed until significant rehabilitation or reconstruction is needed. AASHTOWare Pavement
ME Design can handle design lives from 1 year (e.g., temporary travel way or a detour) to over 50 years.
The use of 50+ years design life is considered a long-life pavement.
At this time, durability issues and material disintegration resulting from surface distresses are not pre-
dicted with AASHTOWare Pavement ME Design. It should be noted that material disintegration dis-
tresses will limit the expected pavement service life to less than the predicted number. Additionally, few
pavements included in the global calibration of the software’s models had exceeded 30 years of perfor-
mance data. Thus, the designer should recognize the importance of adequate material and construction
specifications (especially for the surface layer) for design periods exceeding 30 years. In addition, it is key
for a designer to recognize which distress predictions relate to structural issues and can be addressed by
preventative maintenance techniques to extend the life of the pavement.
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6.2 CONSTRUCTION AND TRAFFIC OPENING DATES

Pavement construction dates establish the starting point for analysis in the individual distress predic-
tion models. These dates were defined in Section 4.1 and are keyed to the monthly traffic loadings and
monthly climatic inputs which affect all monthly layer and subgrade modulus values, (including aging of
HMA and PCC).
The designer selects the most likely month and year, based on the probable project schedule, for con-
struction completion of the unbound (subgrade) layer, placement of the base layers, and opening the
roadway to traffic. For large projects that extend into multiple sequential paving seasons, each paving
season could be evaluated separately. For example, there maybe portions of a project that are opened to
traffic in the spring, through summer, and then autumn. It is suggested that each be evaluated separately
to better judge the acceptability of the trial design based on the more conservative one.

09:03:12 MSTth
AASHTOWare Pavement ME Design also has the functionality to simulate an unbound aggregate base
layer being left exposed for an extended period of time prior to placing the first HMA layer in flexible
pavement design. When and if this condition is permitted, the user may evaluate its effect on short- and
long-term pavement performance predictions.
For concrete pavements, the traffic opening affects the curing time (28 days as been established as the
minimum for this design procedure), which in turn affects concrete strength and modulus.
AASHTOWare Pavement ME Design does not consider construction traffic in the computation of the
incremental damage. Construction traffic is assumed to be nil relative to the design life of the pavement
structure. However, construction loading, if excessive, may cause damage to pavements in their early life.
This assumption is believed to be reasonable for new pavement and rehabilitation projects.
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Chapter 7: Selecting Design Criteria and Reliability Level | 71
CHAPTER 7
Selecting Design
Criteria and
Reliability Level
Design performance criteria and design reliability greatly affect deterioration of an adequately perform-
ing pavement. Chapter 5 summarized all of the performance indicators that are predicted with
AASHTOWare Pavement ME Design for both HMA- and PCC-surfaced pavements. Guidance is pro-
vided within this section for selecting the design criteria and reliability for a particular project. Each user
may consider these recommendations and modify them according to their experience, agency policies,
and local needs.
The design criteria and design reliability levels could be selected in balance with each other. A low level
of distress should not be selected in conjunction with a high level of reliability because this may make it
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impossible or costly to obtain an adequate design. These levels could become policy values that are usual-
ly fixed for routine designs.
7.1 RECOMMENDED DESIGN-PERFORMANCE CRITERIA

Performance criteria are used to ensure that a pavement design will perform satisfactorily over its design
life. The designer select performance threshold distress values to judge the adequacy of a trial design.
These performance threshold values should reflect agency policies regarding the pavement condition at
which some type of major rehabilitation activity or reconstruction is required. These limits include con-
sideration of materials properties (e.g., thermal cracking in flexible pavements or cracking in rigid pave-
ments), structural distress (e.g., fatigue cracking in flexible pavements or faulting in rigid pavements),
and functional distress such as IRI.
It is recommended that the distress and IRI design criteria be selected by visualizing the pavement con-
dition over time and its impact on safety. Other considerations include maintenance needs (e.g., amount
of lane closures), effort required to rehabilitate the pavement nearing its terminal condition, and the
realization that the criteria are set at a given level of design reliability (e.g., 90 percent).
Performance threshold values may also be determined from an analysis of the agency’s pavement manage-
ment database. This could be done either by conducting survivability analyses (e.g., conditions when major
rehabilitation activities are undertaken) or by considering users and safety reasons (e.g., a rut depth thresh-

09:03:12 MSTth
old that reduces the probability of hydroplaning). The consequences of a project exceeding a particular
performance criterion could likely require maintenance or rehabilitation activities earlier than programmed.
Table 7-1 provides values for considerations by highway agencies, realizing that these levels may vary be-
tween agencies based on their specific conditions.
Table 7-1. AASHTOWare Pavement ME Design—Design Criteria or Threshold Values Recommended

for Use in Judging the Acceptability of a Trial Design
Pavement Performance Threshold Value at End

Type Criteria of Design Life
HMA Alligator cracking (HMA Interstate:10% lane area
pavement and bottom up cracking) Primary: 20% lane area
overlays Secondary: 35% lane area
Rut depth (permanent Interstate: 0.40 in.
deformation in wheel paths) Primary: 0.50 in.
Others (<45 mph): 0.65 in.
Transverse cracking length Interstate: 500 ft./mi
(thermal cracks) Primary: 700 ft./mi
Secondary: 700 ft./mi
IRI (smoothness) Interstate: 160 in./mi
Primary: 200 in./mi
Secondary: 200 in./mi
JPCP new, Mean joint faulting Interstate: 0.15 in.
CPR, and Primary: 0.20 in.
overlays Secondary: 0.25 in.
Percent transverse slab Interstate: 10%
cracking Primary: 15%
Secondary: 20%
IRI (smoothness) Interstate: 160 in./mi
Primary: 200 in./mi
Secondary: 200 in./mi
7.2 RELIABILITY
Reliability has been incorporated in AASHTOWare Pavement ME Design in a consistent and uniform
fashion for all pavement types. A designer may specify the desired level of reliability for each distress
type and smoothness. The level of design reliability could be based on the general consequence of
reaching the terminal condition earlier than the design life. Design reliability levels selected may vary by
distress type and IRI or may remain constant for each. Reliability could be selected based on the type of
distress and the standard error of the distress prediction model. In all cases engineering judgment and
experience should be used when selecting a particular reliability value. Since reliability can significantly
impact
R = P the pavement
[Distress overpredictions, it is advisable
Design Period that all
< Critical stakeholders
Distress Level]are consulted before selecting a val-
ue(s). Design reliability (R) is defined as the probability (P) that the predicted distress will be less than
the critical level over the design period.
(7-1a)
A distinction is made for smoothness which is a cumulative function of other individual distresses. De-
sign reliability is defined as follows for smoothness (IRI):
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09:03:12 MSTth
R = P [IRI over Design Period < Critical IRI Level]
(7-1b)
An example follows that attempts to help describe the reliability definition. If 10 projects were designed
and constructed using AASHTOWare Pavement ME Design and each had a design reliability for
fatigue cracking of 90 percent, one of those projects, on average, would show more than the threshold or
terminal value of fatigue cracking at the end of the design period. For example, a design reliability of 90
percent (mean faulting) represents the probability (9 out of 10 projects) that the mean faulting for the
project will not exceed the faulting criteria. The reliability of a particular design analyzed by
AASHTOWare Pavement ME Design is dependent on the standard errors of the transfer functions.
The designer inputs critical or threshold values for each predicted distress type and IRI. The software
accompanying the MEPDG procedure predicts the mean distress types and smoothness over the design
life of the pavement, as illustrated by the solid line in Figure 7-1 for IRI. This prediction is based on
average values for all inputs. The distresses and smoothness predicted therefore represent mean values
that may be thought of as being at a 50 percent reliability estimate at the end of the analysis period (i.e.,
there is a 50 percent chance that the predicted distress or IRI will be greater than or less than the mean
prediction).
probability of
failure (α)
IRIfailure
Predicted IRI
IRIavg
prediction at reliability
reliability R R = (1-α)
mean prediction
IRI0
R = 50 percent
Load Applications
Figure 7-1. Design Reliability Concept for Smoothness (IRI)
In practice, the designer will likely require a reliability higher than 50 percent that the design will meet
the performance criteria over the design life. Agencies can select different design reliability for each
distress type based on the effect of early failure of each distress. In order to design a feasible pavement
structure, higher reliability is usually assigned to distresses which are more critical and more difficult to
repair.
The dashed curve in Figure 7-1 shows the prediction at a level of reliability, R (e.g., 90 percent). For the
design to be at least 90 percent reliable the dashed curve at reliability R should not cross the IRI at the
criteria throughout the design analysis period.
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09:03:12 MSTth
AASHTOWare Pavement ME Design software calculates the reliability of the trial section relative to
the design criteria or threshold values selected by the user. The reliability of the trial design is dependent
on the model prediction error (standard error) of the distress prediction equations, provided in Section
5. In summary, the mean distress or IRI value (50 percent reliability) is increased by the number of stan-
dard errors that apply to the reliability level selected. For example, a 75 percent reliability uses a factor of
0.674 times the standard error, a 90 percent reliability uses a factor of 1.282, and a 95 percent reliability
uses a value of 1.645.
The calculated distresses and IRI are assumed to be approximately normally distributed over ranges
of the distress and IRI that are of interest in design. As noted above, the standard deviation for each
distress type was determined from the model prediction error from calibration results used for each key
distress. Each model was calibrated from LTPP and other field performance data. For example, the error
of prediction of, say, rutting was obtained as the difference of predicted and measured rutting results for
all sections of the pavement sections included in the calibration efforts. This difference, or residual error,
contains all available information on the ways in which the prediction model fails to properly explain
the observed rutting. The standard deviation of IRI was determined using a closed form variance model
estimation approach.
The calculated reliability values are output to a table of the reliability of the trial design at the end of the
design period showing the mean prediction, the prediction at R percent, and the estimated reliability of
the design for each distress and IRI.
The design reliability could be selected in balance with the performance criteria desired. For example, the
selection of a high-design reliability value (e.g., 99 percent) and a low-performance criterion (3 percent
alligator cracking) might make it not feasible to build. The selection of a high reliability (e.g., >96 per-
cent) is not recommended at the present time, because this may increase construction costs too much.
Table 7-2 provides values that are believed to be in balance with the performance criteria included in
Table 7-1 and are suggested for use in design. It is recommended that each agency evaluate these values
and adjust them to meet their needs. Each distress should be evaluated independently for the reliability
level set in the design analysis. Reliability values recommended for use in previous AASHTO Guide for
Design of Pavement Structures versions should not be used with AASHTOWare Pavement ME Design.
Table 7-2. Suggested Minimum Levels of Reliability for Different Functional Classifications of the
Roadway
Functional Level of Reliability

Classification
Urban Rural
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Interstate/Freeways 95 95
Principal Arterials 90 85
Collectors 80 75
Local 75 70

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CHAPTER 8
Determining Site
Conditions and
Factors
This section identifies and presents the site factors needed for each trial design—truck traffic, climate,
foundation, and condition of existing pavement (for rehabilitation design) inputs.
8.1 TRUCK TRAFFIC

Truck traffic is a key data element for the structural design/analysis of pavement structures.
AASHTOWare Pavement ME Design uses the full axle-load spectrum data for each axle type for both
new pavement and rehabilitation design procedures. Traffic volume, lane distribution, volume adjust-
ment factors (i.e., class distribution, traffic growth factors, etc.) and weight data are used as inputs along
with some miscellaneous data such as tire pressure. More details regarding the traffic related inputs are
included in Section 8.1.1.
The axle-load spectra are obtained from processing weighing-in-motion (WIM) data. Tables 8-1 and
8‑2 provide recommendations for the minimum sample size to estimate the normalized axle-load
distributions and truck-volume distribution. In addition, the FHWA Traffic Monitoring Guide (10) and
NCHRP Report 538 provide guidance on collecting and analyzing truck weight data (6).
The axle-weight and truck-volume data require detailed and extensive processing to determine the
numerous truck traffic related inputs to AASHTOWare Pavement ME Design. AASHTOWare
Pavement ME Design provides several default traffic-related values to be used when the designer has no
access to that data.
Default values were determined from an analysis of nearly 200 WIM sites included in the LTPP pro-
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gram, and significantly simplify use of AASHTOWare Pavement ME Design related to truck traffic.
These default values are included in the AASHTOWare Pavement ME Design software, and were
determined from WIM data collected on predominantly Interstate highways and primary arterials.
The following sections provide guidance for estimating the truck traffic inputs used for evaluating the
adequacy of a design strategy. For rehabilitation and realignment projects, the designer could request any
WIM data collected within the project limits. If WIM data are unavailable, the designer could request

09:03:12 MSTth
the installation of portable WIM devices to measure truck traffic characteristics over the short-term, as
a minimum. If the installation of WIM devices is not possible, the following is suggested for determin-
ing the truck traffic inputs.
Table 8-1. Minimum Sample Size (Number of Days per Year) to Estimate the Normalized Axle-Load
Distribution—WIM Data
Standard Error Level of Confidence or Significance, %

(±%) 80 90 95 97.5 99
20 1 1 1 1 1
10 1 1 2 2 3
5 2 3 5 7 10
2 8 19 30 43 61
1 32 74 122 172 242
Table 8-2. Minimum Sample Size (Number of Days per Season) to Estimate the Normalized Truck
Traffic Distribution—Automated Vehicle Classifier (AVC) Data
Standard Error Level of Confidence or Significance, %

(±%) 80 90 95 97.5 99
20 1 1 1 2 2
10 1 2 3 5 6
5 3 8 12 17 24
2 20 45 74 105 148
1 78 180 295 Note 1 Note 1
Note: 1. Continuous sampling is required for these conditions.

2. If the difference between weekday and weekend truck volumes is required, the number of days
per season should be measured on both the weekdays and weekends.
3. A season in this table is based on changing truck patterns to define the normalized truck
volume distribution at the specified level of confidence and standard error. This season is not
the same as used in AASHTOWare Pavement ME Design software for calculating pavement
responses and incremental damage values.
• For rehabilitation or realignment projects, the truck traffic data may be estimated using WIM and
AVC sites that are located on nearby segments of the highway, assuming that there are no features
or major intersections that could change the truck traffic stream. The inputs determined from this
type data are considered Level 1.
• If there are no WIM sites located along the same segment of highway or for new roadway construc-
tion projects, WIM and AVC data from other similar roadways located within the same region
may be used. The designer may contact the agency’s traffic and planning departments to identify the
WIM and AVC sites that may be used to estimate the truck traffic inputs for the project location.
The inputs determined from this type data are considered Level 2.
• If no WIM sites are available from similar roadways, the defaults included in AASHTOWare Pave-
ment ME Design software may be used (Level 3 inputs).
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The remainder of Section 8.1 is divided into three parts; determining roadway specific inputs, determin-
ing the truck traffic inputs that may be extracted from WIM data, and estimating the inputs not record-
ed in the WIM data.
8.1.1 Roadway-Specific Inputs

The following input parameters are considered site-specific and need to be obtained from the traffic or
planning department.
• Initial Two-Way Average Annual Daily Truck Traffic (AADTT)—AADTT has a significant
effect on the predicted pavement performance indicators and represents a weighted average between
weekday and weekend truck traffic. AADTT may be obtained from WIM data, automated vehicle
counters, or manual traffic counts. The value entered into AASHTOWare Pavement ME Design
software is the AADTT after the roadway is opened to traffic or the rehabilitation has been com-
pleted. In addition, the user should ensure that the value entered represents both directions and all
lanes. If one-way truck traffic is entered, the percent trucks in the design direction should be set to
100 percent.
• Percent Trucks in Design Lane—The percent of truck in the design lane typically is determined by
estimating the percentage of truck traffic in the design lane relative to all truck traffic in one direc-
tion. However, the definition used in AASHTOWare Pavement ME Design is slightly different; it
is defined by the primary truck class for the roadway. The primary truck class represents the truck
class with the majority of applications using the roadway. In other words, the percentage of trucks in
the design lane is estimated for each truck class, and the predominant truck class is used to estimate
this value. The percent trucks in the design lane may be estimated from AVC data or manual vehicle
count data.
• Percent Trucks in Design Direction—This value represents the percent of trucks in the design di-
rection relative to all trucks using the roadway in both directions. This value may be estimated from
AVC data or manual vehicle count data.
• Operational Speed—Truck speed has a definite effect on the predicted E* of HMA and, thus,
distresses. Lower speeds result in higher incremental damage values calculated by AASHTOWare
Pavement ME Design (more fatigue cracking and deeper ruts or faulting). The posted speed limit
was used in all calibration efforts. As such, it is suggested that the posted truck speed limit be used
to evaluate trial designs, unless the pavement is located in a special low-speed area such as a steep
upgrade and bus stop.
• Growth of Truck Traffic—The growth of truck traffic is difficult to estimate accurately because there
are many site and social-economic factors that are difficult, if not impossible, to predict over 20+ years.
The traffic and/or planning departments within an agency may be consulted to estimate the increase
in truck traffic over time. AASHTOWare Pavement ME Design has the capability to use different
growth rates for different truck classes, but assumes that the growth rate is independent over time; in
other words the rate of increase remains the same throughout the analysis period. Truck class depen-
dent growth rates have a significant effect of predicted pavement performance and may be determined
with as much information as possible about the commodities being transported within and through
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09:03:12 MSTth
the project location. There is also a practical limitation on the amount of traffic volume built into
AASHTOWare Pavement ME Design that prevents a designer from overpopulating the lane capacity.
8.1.2 Inputs Extracted from WIM Data

The truck traffic input parameters needed for running AASHTOWare Pavement ME Design software
that are recorded in WIM data are listed and defined in this section. As noted above, the NCHRP
Project 1-39 software may be used to provide the truck traffic inputs recorded in the WIM data. If the
NCHRP Project 1-39 or other software is unavailable, the input traffic files may be created separately
that represent each individual window of input data (e.g., axles per truck, monthly adjustment factor,
single axle-load distribution). The following also provides guidance on determining the inputs for these
values.
• Axle-Load Distributions (single, tandem, tridem, and quads)—The axle-load distribution rep-
resents a massive amount of data and the data processing should be completed external to
AASHTOWare Pavement ME Design software. There are multiple software tools or packages avail-
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able for processing the axle-load distribution data. These software tools have varying capabilities and
functionality, and users may want to evaluate the options so as to select the tool most suitable to their
agency needs.
• Normalized Truck-Volume Distribution—The average normalized truck-volume distribution
is needed when limited WIM data are available to determine the total axle-load distribution for
a project. The normalized truck-volume distribution represents the percentage of each truck class
within the truck traffic distribution. This normalized distribution is determined from an analysis of
AVC data and represent data collected over multiple years. The default normalized truck volume
distributions determined from the LTPP sites is included in Table 8-3, as a function of different
TTC groups. The TTC index value is used to select an appropriate truck volume distribution for a
specific roadway and can be determined from traffic counts and highway functional classifications.
Table 8-4 defines the TTC groups included in AASHTOWare Pavement ME Design software for
determining the normalized truck volume distribution and normalized axle weight distributions.
• Axle-Load Configurations (axle spacing and wheelbase)—The spacing of the axles is recorded in
the WIM database. These values have been found to be relatively constant for the standard truck
classes. The values used in all calibration efforts are listed below and suggested for use, unless the
predominant truck class has a different axle configuration.
– Tandem axle spacing; 51.6 in.
– Tridem axle spacing; 49.2 in.
– Quad axle spacing; 49.2 in.

09:03:12 MSTth
Table 8-3. TTC Group Description and Corresponding Truck Class Distribution Default Values Included
in AASHTOWare Pavement ME Design Software
Truck Class Distribution (%)

TTC Group and Description
4 5 6 7 8 9 10 11 12 13
Major single-trailer truck
1 route (type I)
1.3 8.5 2.8 0.3 7.6 74.0 1.2 3.4 0.6 0.3
2 route (type II)
2.4 14.1 4.5 0.7 7.9 66.3 1.4 2.2 0.3 0.2
3 route (type I)
0.9 11.6 3.6 0.2 6.7 62.0 4.8 2.6 1.4 6.2
4 route (type III)
2.4 22.7 5.7 1.4 8.1 55.5 1.7 2.2 0.2 0.4
Major single and multi-trailer
5 truck route (type II)
0.9 14.2 3.5 0.6 6.9 54.0 5.0 2.7 1.2 11.0
Intermediate light and single
6 trailer truck route (type I)
2.8 31.0 7.3 0.8 9.3 44.8 2.3 1.0 0.4 0.3
Major mixed truck route
7 (type I)
1.0 23.8 4.2 0.5 10.2 42.2 5.8 2.6 1.3 8.4
Major multi-trailer truck
8 route (type I)
1.7 19.3 4.6 0.9 6.7 44.8 6.0 2.6 1.6 11.8
Intermediate light and single-
9 trailer truck route (type II)
3.3 34.0 11.7 1.6 9.9 36.2 1.0 1.8 0.2 0.3
10 (type II)
0.8 30.8 6.9 0.1 7.8 37.5 3.7 1.2 4.5 6.7
Major multi-trailer truck
11 route (type II)
1.8 24.6 7.6 0.5 5.0 31.3 9.8 0.8 3.3 15.3
Intermediate light and single-
12 trailer truck route (type III)
3.9 40.8 11.7 1.5 12.2 25.0 2.7 0.6 0.3 1.3
13 (type III)
0.8 33.6 6.2 0.1 7.9 26.0 10.5 1.4 3.2 10.3
Major light truck route (type
14 I)
2.9 56.9 10.4 3.7 9.2 15.3 0.6 0.3 0.4 0.3
Major light truck route (type
15 II)
1.8 56.5 8.5 1.8 6.2 14.1 5.4 0.0 0.0 5.7
Major light and multi-trailer
16 truck route
1.3 48.4 10.8 1.9 6.7 13.4 4.3 0.5 0.1 12.6
17 Major bus route 36.2 14.6 13.4 0.5 14.6 17.8 0.5 0.8 0.1 1.5
• Monthly Distribution Factors—The monthly distribution factors are used to distribute the truck
traffic within each class throughout the year. Monthly distribution factors of 1.0 were used for all
truck classes during all calibration efforts. The reason for using values of 1.0 is that most of the cal-
ibration sites were located along the interstate system or along primary arterials, and no significant
seasonal changes in the truck traffic operations were found. For more local routes, seasonal changes
in truck traffic operations could be expected. These monthly distribution factors may be determined
from WIM, AVC, or manual truck traffic counts.
• Hourly Distribution Factors—The hourly distribution factors are used to distribute the total
truck traffic throughout a typical day. The hourly distribution factors may be estimated from WIM,
AVC, or manual truck traffic counts. Average default values were determined from an analysis of
the LTPP WIM data. Hourly distribution factors are only required for the analysis of rigid pave-
ments, which keys hourly truck volume to temperature gradients through the PCC slab. The flexible
pavement analysis bases all computations related to temperature on a monthly basis. Refer to the
discussion in Section 5.3.1 for flexible pavements.
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Table 8-4. Definitions and Descriptions for the TTC Groups
Commodities Being Transported by Type of Truck TTC

Buses in
Group
Traffic Stream Multi-Trailer Single-Trailer and Single Unit Trucks
No.
Low to None Relatively high Predominantly single-trailer trucks 5
(<2%) amount of multi- High percentage of single-trailer trucks, but some
8
trailer trucks (>10%) single-unit trucks
Mixed truck traffic with a higher percentage of
11
single-trailer trucks
Mixed truck traffic with about equal percentages
13
of single-unit and single-trailer trucks
Predominantly single-unit trucks 16
Moderate amount of Predominantly single-unit trucks 3
Multi-Trailer Trucks Mixed truck traffic with a higher percentage of
7
(2 to 10%) single-trailer trucks
10
Low to Low to None (<2%) Predominantly single-unit trucks 1
Moderate (>2%) Predominantly single-trailer trucks, but with a low
2
percentage of single-unit trucks
Predominantly single-trailer trucks with a low to
4
moderate amount of single-unit trucks
6
single-trailer trucks
9
12
single-unit trucks
Major Bus Low to None (<2%) Mixed truck traffic with about equal single-unit and
17
Route (>25%) single-trailer trucks
8.1.3 Truck Traffic Inputs Not Included in the WIM Data

The truck traffic input parameters needed for running AASHTOWare Pavement ME Design software
that are not recorded in the WIM data are listed and defined in this section. The following lists those
input parameters and provides guidance on determining the inputs for these values.
• Dual Tire Spacing—AASHTOWare Pavement ME Design software assumes that all standard
truck axles included in the WIM data contain dual tires. The dual tire spacing represents the majori-
ty of trucks using the roadway and taken from trucking industry standards. The default value of
12 in. was selected based on the spacing of the tires used by most trucks. It is recommended that
this default value be used unless the predominant type of truck has special loading conditions. The
use of super-single tires or single tires may be simulated in AASHTOWare Pavement ME Design
software by increasing the dual tire spacing to a value where the influence from one of the dual tires
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becomes insignificant to the other. This distance between the dual tires for this to occur is 60 in. for
most cases.

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• Tire Pressure—AASHTOWare Pavement ME Design software assumes a constant tire pressure

for all loading conditions that represents operating condition (hot inflation tire pressure). A median
value of 120 psi was used in all calibration efforts. It is recommended that this value be used, unless
hot inflation pressures are known from previous studies or a special loading condition is simulated.
• Lateral Wander of Axle Loads—AASHTOWare Pavement ME Design software assumes a
constant wander for all trucks. A value of 10 in. was used for all calibration efforts, independent of
the lane width. In some urban areas, narrower lane widths have been built because of right-of-way
width restrictions. For narrow lane widths (less than 10 ft) it is recommended that a lower lateral
wander value be used; a value of 8 in. is suggested unless the user has measured this value. Similarly,
for wide lanes (greater than 12 ft) it is recommended that a higher lateral wander value be used; a
value of 12 in. is suggested unless the user has measured this value.
• Truck Wheel Base—The wheel base of truck tractors is the distance from the front steering axle to
the next axle. Due to truck tractor length variation, this has been divided into short (12 ft), medium
(15 ft), and long (18 ft) categories. National averages of the percentages of trucks that fit into these
categories are 17 percent short, 22 percent medium, and 61 percent long.
8.2 CLIMATE
Detailed climatic data are required for predicting pavement distress with AASHTOWare Pavement ME
Design and include hourly temperature, precipitation, wind speed, relative humidity, and cloud cover.
These data are used to predict the temperature and moisture content in each of the pavement layers, as
well as provide some of the inputs to the site factor parameter for the smoothness prediction models.
All of the climate data needed by AASHTOWare Pavement ME Design are available from weather sta-
tions, generally located at airfields around the United States. AASHTOWare Pavement ME Design has
an extensive number of weather stations embedded in its software for ease of use and implementation.
The user simply needs to know the longitude and latitude of the project and the software will automat-
ically select six weather stations closest to that location. The longitude, latitude, elevation, and number
of months of available data are viewed by the user in selecting the weather stations to be used by the
software to create a virtual weather station at the project location for the distress predictions.
Multiple weather stations could be selected to provide the climatic data needed by AASHTOWare
Pavement ME Design. The weather stations selected by the user are used to calculate a virtual weather
station for the project location. Multiple weather stations are recommended because of the possibility of
missing data and errors in the database for an individual station. Missing data and errors from a single
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weather station could cause AASHTOWare Pavement ME Design software to hang-up or crash in the
climatic module, if used alone. The weather stations selected to create the virtual weather station for the
project site should have similar elevations, if possible, although temperatures are adjusted for elevation
differences.
It is recommended that highway agencies that span a wide range of climatic conditions divide into simi-
lar climatic zones (approximately the same ambient temperature and moisture) and identify representa-

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tive weather stations for each of these zones. It is important to understand that proximity is not the best
indicator of similar weather conditions. In order to attain a more accurate analysis, it is recommended to
create a weather station by importing a new climatic file created with locally collected climatic data.
The depth to the water table is another climate input parameter, and is discussed in the next section.
8.3 FOUNDATION AND SUBGRADE SOILS

8.3.1 Subsurface Investigations for Pavement Design
The horizontal and vertical variations in subsurface soil types, moisture contents, densities, water table
depth, and location of rock strata need to be considered during the pavement design process. Swelling
soils, frost susceptible soils, and water flow need to be identified and considered in pavement design,
because of their detrimental effect on pavement performance. When problem soils are found along a
project, they need to be dealt with external to AASHTOWare Pavement ME Design because the pro-
gram does not predict volume change potential (AASHTO R 13). Chapter 11 provides some guidance
on selecting different options to minimize the effects of volume change on pavement performance.
The subsurface investigation (number of borings drilled) needs to define the depth, thickness, and loca-
tion of the major soil and rock strata that may reduce the pavement’s service life and determine the need
for foundation improvements and strengthening. The steps involved in a subsurface investigation are
summarized below.
• Prepare a boring layout and sampling plan to determine the vertical and horizontal profile of the
subsurface soils. Soil Conservation Service Series maps may be used in planning the subsurface in-
vestigation, and in estimating the location of and number of borings. These maps show the different
types of subsurface soils in an area on a county-wide basis and may be obtained from libraries or the
geotechnical department in most state highway agencies.
• Conduct a topographic and subsurface investigation, and take sufficient samples (undisturbed and
bulk samples) for laboratory testing. Thin-walled tube samples need to be taken in accordance with
AASHTO T 207 whenever possible to recover undisturbed samples for density determination and
resilient modulus testing. Recovering soils with thin-walled tubes, however, is not always possible.
For soils where undisturbed samples cannot be recovered during the site investigation, auger or
split-barrel sampling methods need to be used (AASHTO T 206). The designer may input sea-
sonal water table depths, if sufficient data has been collected at the site. It is recommended that one
depth be used unless field measurements or historical data dictate seasonal values.
• Field logs need to be prepared and used in setting up the laboratory testing plan. AASHTO R 13 or
an equivalent procedure may be used as a guide in preparing the field logs.
• Perform field tests to measure the in-place properties of the subsurface soil strata. Different tests
may be used to estimate the in-place stiffness, such as the California Bearing Ratio (CBR,
AASHTO T 193). However, use of the dynamic cone penetrometer (DCP) also provides an
estimate of the in-place modulus of the existing soil strata. DCP tests need to be performed in
accordance with ASTM D 6951 or an equivalent procedure. The field tests and their use will be
discussed under the next section.
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• Prepare soil borings summarizing the results from the investigation. The borings may note the depth
and thickness of the different soil layers, depth to a rigid layer or rock strata, the depth to a water
table or wet soil layers, and usual conditions that will affect pavement construction and performance.
The depth to the water table is an important input because AASHTOWare Pavement ME Design
has the capability, through the use of the EICM, to estimate changes in the resilient modulus of
the aggregate layers and foundation soils over time. For most pavement designs, water table depths
greater than 20 ft below the planned surface elevation will have a minimal effect of the pavement
distress predictions.
• A laboratory test program needs to be planned based on results from the subsurface investigation.
8.3.2 Laboratory and Field Tests of Soils for Pavement Design

A program of laboratory and field tests could be used to determine the properties of the foundation. The
properties of the soil that are needed for design are discussed in Chapter 10, while the type of treatment
used to improve the foundation is provided in Chapter 11. The test program may be grouped into mea-
suring three basic properties; classification tests, volumetric tests, and strength or stiffness tests. Each is
summarized below.
• Classification tests are used to determine the volume change potential, frost susceptibility, and
drainage potential of the foundation soils. Table 8-5 provides a summary of the soil characteristics.
Classification tests include sieve analysis or gradation and Atterberg limits, and need to be per-
formed on each major soil strata encountered during the subsurface investigation. Classification tests
may be performed in accordance with ASTM D 2487 or an equivalent procedure to classify the soil
strata. AASHTO M 145 is a standard practice that may be used to classify all soils and soil-aggre-
gate mixtures for highway construction. Results from the classification tests and Table 8-5 may be
used to determine the types of improvements to the foundation to reduce the effect of problem soils,
if present.
• Volumetric tests (dry density and moisture content) need to be performed on undisturbed samples
recovered from soil strata that will not be removed or reworked. If undisturbed samples cannot be
obtained, moisture contents need to be measured on disturbed samples recovered during the drilling
operation in accordance with AASHTO T 265.
• The modulus of the in-place foundation soils (not to be removed or reworked during construction) is
an important input, especially for new flexible pavement designs. The resilient modulus of the in-place
subgrade soils may be estimated from the DCP, physical properties of the soil strata, or measured in
the laboratory using AASHTO T 307 or the procedure recommended in NCHRP Project 1-28A
(31). Section 10.5 provides guidance on determining the design resilient modulus.
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8.4 EXISTING PAVEMENTS

The condition of the existing surface is estimated from the distress measurements (condition surveys),
from coring and materials testing, and from backcalculated elastic modulus. Chapter 9 provides guidance
for determining the condition of the existing pavement layers for use in rehabilitation design.

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Table 8-5. Summary of Soil Characteristics as a Pavement Material

Strength
When Not
Major Subject to Potential Compressibility Drainage
Divisions Name Frost Action Frost Action and Expansion Characteristics
Gravel and Well-graded gravels None to very
Gravelly Soils or gravel–sand mixes, Excellent Almost none Excellent
slight
little to no fines; GW
Poorly graded gravels or None to very
gravel–sand mixes little Good to excellent Almost none Excellent
or no fines; GP slight
Silty gravels, gravel–
Good to excellent Slight to medium Very slight Fair to poor
sand silt mixes; GM
Very Silty gravels, Poor to practically
gravel–sand silt mixes; Good Slight to medium Slight
impervious
GM
Clayey gravels, gravel– Poor to practically
Good Slight to medium Slight
sand–clay mixes; GC impervious
Sand and Well-graded sands or None to very
Sandy Soils gravelly sands, little to Good Almost none Excellent
slight
no fines; SW
Poorly graded sands or None to very
gravelly sands. Little or Fair to good Almost none Excellent
slight
no fines; SP
Silty sands, sand–silt
Fair to good Slight to high Very slight Fair to poor
mixes; SP
Silty sands, sand–silt Poor to practically
Fair Slight to high Slight to medium
mixes; SM impervious
Clayey sands, sand–clay Poor to practically
Poor to fair Slight to high Slight to medium
mixes; SC impervious
Silts and Clays Inorganic silts and very
with the fine sand, rock flour,
Liquid Limit silty or clayey fine sand Medium to very
Poor to fair Slight to medium Fair to poor
or clayey silts with high
Less Than 50
slight plasticity
Inorganic clays of low

to medium plasticity, Practically
gravelly clays, sandy Poor to Fair Medium to high Slight to medium
Impervious
clays. silty clays, lean
clays
Organic silts and organic
silt–clays or low Poor Medium to high Medium to high Poor
plasticity
Silts and Clays Inorganic silts,
with Liquid micaceous or Medium to very
Limit Greater diatomaceous fine sand Poor High Fair to Poor
high
or silty soils, elastic
Than 50
silts
Inorganic clays of high Medium to very Practically
plasticity, fat clays Poor to fair High
high Impervious
Organic clays of
medium to high Practically
Poor to very poor Medium High
plasticity, organic silts Impervious
Highly Peat and other highly Not Suitable Slight Very high Fair to poor
Organic Soils organic soils
Note: The information presented in this table is adopted after publications of the U.S. Army Corps of Engineers, Federal
Aviation Administration, and the Federal Highway Administration.
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Chapter 9: Pavement Evaluation for Rehabilitation Design | 85
CHAPTER 9
Pavement Evaluation
for Rehabilitation
Design
Rehabilitation design requires an evaluation of the existing pavement to provide key information. This
section provides detailed and specific guidance for conducting a pavement evaluation program and
taking the results from that program to establish inputs to the AASHTOWare Pavement ME Design
software.
It is important to note that the MEPDG inputs of existing pavement layers for overlay design are similar
to those required for new or reconstructed pavements except that the values may differ due to deterio-
ration of the existing layers and materials. Determining the extent of damage and material properties of
the in-place layers is the most critical challenge in pavement evaluation. The following section presents
general information on assessing practical conditions for pavement rehabilitation design. Specific details
on inputs necessary for conducting pavement rehabilitation design will be noted throughout the chapter.
In addition, the test protocols for measuring the material properties are listed in Chapter 10.
9.1 OVERALL CONDITION ASSESSMENT

AND PROBLEM DEFINITION CATEGORIES
The first step in the pavement rehabilitation design process involves assessing the overall condition of the
existing pavement and fully defining the existing pavement problems. It is recommended that agencies
collect and evaluate sufficient information about the existing pavement to minimize the chances of un-
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der- or over-designing the rehabilitated structure. Some high-speed, non-destructive testing data, such
as pavement surface profile testing and GPR are viable tools that may assist in making decisions related
to timing of the improvement and whether more detailed data collection efforts are needed. Overall
pavement condition of existing pavement is organized in AASHTOWare Pavement ME Design in the
following eight major categories:
1. Structural adequacy (load related).

2. Functional adequacy (as rated by the roadway user).
3. Subsurface drainage adequacy.
4. Material durability.
5. Shoulder structural profile and condition.

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6. Extent of maintenance activities performed in the past.

7. Variation of pavement condition or performance within a project.
8. Miscellaneous constraints (e.g., bridge and lateral clearance and traffic control restrictions).
Some of the categories are interrelated, e.g., structural and material durability categories are tied to fea-
tures that define the pavement responses to traffic loads. This data is used in AASHTOWare Pavement
ME Design for rehabilitation alternatives. The functional category relates to the surface and subsurface
properties that define the smoothness of the roadway, and to those surface characteristics that define the
frictional resistance or other safety characteristics of the pavement’s surface. Subsurface drainage and
material durability may affect both structural and functional condition. Shoulder condition is important
in terms of rehabilitation type selection and in affecting project construction cost.
Variation within a project refers to areas where there is a significant difference in pavement condition.
Such variation may occur along the length of the project, between lanes (truck lane versus other lanes),
among cut and fill portions of the roadway, and at bridge approaches, interchanges, or intersections.
Miscellaneous factors, such as joint condition for jointed concrete pavements and reflective cracking
in composite pavements, are important to the overall condition of such pavements but only need to be
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evaluated where relevant.
Table 9-1 contains a comprehensive checklist of factors designed to identify the problems that need to be
addressed during rehabilitation design. The following provides some guidance on the amount of work or
extensiveness of the pavement evaluation plan for determining the input values related to the condition
of the existing pavement layers.
• If the pavement has significant and extensive levels of distress that exceed the user’s failure criteria
or threshold values, extensive field and laboratory testing to characterize the pavement surface layers
becomes less important. The condition of the existing pavement may be determined from results of
the visual distress surveys. (For example, if an assessment of the pavement’s condition reveals that it
has over 50 percent high-severity, load-related cracks, an attempt to accurately estimate the modulus
and volumetric properties of the existing HMA layer would not be cost effective for selecting and
designing rehabilitation strategies). A better strategy in this case would be to assess the conditions
of the underlying unbound layers.
• If the pavement has marginal levels of distress, the results from the visual distress survey may be
used to determine the location and frequency of field tests and core extraction. In this case, both
methods of assessment are equally effective.
• If the pavement has exhibited no structural distress, field (deflection basin and DCP tests) and
laboratory testing are recommended to more accurately determine the remaining structural capacity
of the existing pavement layers.
• If the pavement has marginal levels of distress, the results from the visual distress survey may be
used to determine the location and frequency of the field tests and cores. In this case, both assess-
ments become equally important.

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The remainder of this section provides a summary of those pavement evaluation activities to determine
the existing pavement condition for rehabilitation design with AASHTOWare Pavement ME Design.
Table 9-1. Checklist of Factors for Overall Pavement Condition Assessment and Problem Definition
Facet Factors Description

Structural Existing Distress 1. Little or no load/fatigue-related distress
Adequacy 2. Moderate load/fatigue-related distress (possible
deficiency in load-carrying capacity)
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3. Major load/fatigue-related distress (obvious
deficiency in current load-carrying capacity)
4. Load-carrying capacity deficiency: (yes or no)
Nondestructive testing (FWD 1. High deflections or weak layers: (yes or no)
deflection testing) 2. Are backcalculated layer moduli reasonable?
3. Are joint load transfer efficiencies reasonable?
Nondestructive testing (GPR, 1. Determine layer thickness
Pspa testing, and SASW) 2. Are voids located beneath PCC pavements?
Nondestructive testing (profile Determine joint/crack faulting
testing)
Destructive testing 1. Adequate core strength and condition?
2. Adequate layer thicknesses?
Previous maintenance performed Minor Normal Major
Has lack of maintenance Yes____ No____ Describe _______________________
contributed to structural
deterioration?
Functional Smoothness: Measurement
Adequacy Very Good Fair Poor Very
Good Poor
Cause of smoothness deficiency: Foundation movement
Localized distress or deterioration
Other
Noise Measurement
Satisfactory Questionable Unsatisfactory
Friction resistance Measurement
Satisfactory Questionable Unsatisfactory
Subsurface Climate (moisture and Moisture throughout the year:
Drainage temperature region) • Seasonal moisture or high water table
• Very little moisture
• Deep frost penetration
• Freeze-thaw cycles
• No frost problems
Presence of moisture-accelerated Yes Possible No
distress
Subsurface drainage facilities Satisfactory Marginal Unsatisfactory
Surface drainage facilities Satisfactory Marginal Unsatisfactory
Has lack of maintenance Yes No
contributed to deterioration of Describe: _________________________________
drainage facilities?
Table 9-1 continued on the next page.

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Table 9-1. Checklist of Factors for Overall Pavement Condition Assessment and Problem Definition
—continued
Facet Factors Description

Materials Presence of durability-related 1. Little to not durability-related distress.
Durability distress (surface layer) 2. Moderate durability-related distress
3. Major durability-related distress
Base erosion or stripping 1. Little or no base erosion or stripping
2. Moderate base erosion or stripping
3. Major base erosion or stripping
Nondestructive testing (GPR Determine areas with material deterioration/moisture
testing) damage (stripping)
Shoulder Surface condition 1. Little or not load-associated/joint distress
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Adequacy 2. Moderate load-associated/joint distress
3. Major load-associated/joint distress
4. Structural load-carrying capacity deficiency: (yes or
no)
Localized deteriorated areas Yes No Location:
Condition- Does the project section include Yes No
Performance significant deterioration of the
Variability following:
• Bridge approaches
• Intersections
• Lane-to-lane
• Cuts and fills
Is there a systematic variation in Yes No
pavement condition along project
(localized variation)?
Systematic lane to lane variation in Yes No
pavement condition
Miscellaneous PCC joint damage: Yes No
• Is there adequate load transfer
(transverse joints)?
(centerline joint)?
• Is there excessive centerline
joint width?
(lane-shoulder)?
• Is there joint seal damage?
• Is there excessive joint spalling
(transverse)?
• Is there excessive joint spalling
(longitudinal)?
• Has there been any blowups?
Constraints Are detours available for Yes No
rehabilitation construction?
Should construction be Yes No
accomplished under traffic
Can construction be done during Yes No
off-peak hours
Bridge clearance problems? Yes No
Lateral obstruction problems Yes No
Utility problems/issues Yes No
Other constraint problems Yes No

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9.2 DATA COLLECTION TO DEFINE CONDITION ASSESSMENT

This section summarizes the steps and activities to complete a detailed assessment on the condition of
the existing pavement for selecting a proper rehabilitation strategy, as shown in Figure 9-1. All steps to
complete a detailed assessment of the pavement and individual layers are not always needed. Table 9‑2
lists the input levels associated with setting up and conducting a pavement evaluation plan in support of
1. Conduct Initial Pavement Assessment • Review historical files and information

2. Measure Road Profiles: • Perform windshield survey and initial surveillance
AASHTO R 43/ASTM E 1926 of project limits.
• Measure longitudinal and transverse profiles.
Prepare Field Evaluation Plan • Determine number and depth of borings

AASHTO T 256 • Determine type and frequency of NDT surveys
• Determine type of field tests and frequency of tests
3. Perform Condition or Visual Survey • Identify the distress types—magnitudes and

(FHWA, 2003) severity levels of each distress
• Determine layer thickness

4. Perform GPR Survey • Identify subsurface anomalies and features
AASHTO R 37 • Identify layer features and anomalies
• Segment design project
Refine Field Testing Plan • Adjust number and locations of borings,

AASHTO R 13 if necessary
• Identify weak/strong areas

5. Conduct Deflection Basin Tests • Calculate LTE for PCC pavements
AASHTO T 256/ASTM D 5858 • Calculate elastic layer modulus
(FHWA, 1998) • Strategically locate borings and cores.
6. Conduct Destructive Sampling and Field • Confirm layer thickness and material types
Testing Plan • Measure in place modulus of unbound layers
7. Take Cores and Cut Trenches • Conduct inspections of subsurface drainage
8. Perform DCP Tests; ASTM D 6951 features, if present
9. Inspect Subsurface Drainage Feature • Recover materials for laboratory testing
• Adjust type and number of tests on pavement

Establish Laboratory Test Plan layers and soil strata
Layers remaining in place after rehabilitation:

• Measure/estimate volumetric and classification
10. Perform Laboratory Test Program properties
• Measure/estimate modulus properties
• Measure/estimate strength properties
Prepare Pavement Evaluation
Document and Summary
Figure 9-1. Steps and Activities for Assessing Condition of Existing Pavements for Rehabilitation
Design (Refer to Table 9-2)
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Table 9-2. Hierarchical Input Levels for a Pavement Evaluation Program to Determine Inputs
for Existing Pavement Layers for Rehabilitation Design Using AASHTOWare Pavement ME Design
Input Level for

Design
Assessment Activity 1 2 3 Purpose of Activity
1. Initial Assessment: Yes Yes Yes Estimate the overall structural adequacy and materials
Review files and historical durability of existing pavement, segment project into
information, conduct similar condition of:
windshield survey. • Existing layers
• Shoulders, if present
• Drainage features (surface and subsurface)
• Identify potential rehabilitation strategies
2. Surface Feature Yes, Yes, No Determine functional adequacy of surface; Profile,
Surveys: Only Only friction and noise surveys are only needed to determine if
Measure profile, noise, Profile Profile rehabilitation is needed, because the surface will usually
and friction of existing be replaced or modified.
surface. Profile surveys are used to select a proper rehabilitation
strategy—milling depth or diamond grinding, leveling
course thickness, or none needed; estimate the initial IRI
value after HMA overlay; and CPR appropriateness.
3. Detailed Condition Yes Yes No Estimate structural adequacy or remaining life and
Survey: materials durability of existing pavement layers and to
Determine type, amount, select a rehabilitation strategy.
and severity of existing • Distortion; faulting of PCC and rutting in HMA
distresses • Cracking; non-load related cracks versus fatigue
cracks
• Material disintegration distresses (raveling,
D-cracking, etc.)
• Define/segment areas with different distresses
4. GPR Survey: Yes No No Determine structural adequacy, subsurface features and
Estimate layer thickness, anomalies, and materials durability of existing pavement
locate subsurface layers:
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anomalies and features • Estimate layer thickness
• Identify potential subsurface anomalies
• Locate voids beneath pavement surface
• Locate HMA layers with stripping
• SASW
5. Deflection Basin Yes Yes No Determine structural adequacy and in-place modulus of
Tests: existing pavement layers and foundation.
Measure load-response of • Calculate LTE of cracks and joints in PCC pavements
pavement structure and • Calculate layer modulus of all lifts
foundation • Locate borings and cores for destructive tests
Level 2—Uniform spacing of deflection basin tests in
areas with different distresses.
Level 1— Clustered spacing of deflection basin tests in
areas with different distresses along entire project.
Table 9-2 continued on next page.

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Table 9.2. Hierarchical Input Levels for a Pavement Evaluation Program to Determine Inputs for
Existing Pavement Layers for Rehabilitation Design Using the AASHTOWare Pavement ME Design
—continued
Input Level for

Design
Assessment Activity 1 2 3 Purpose of Activity
6. Destructive Yes Yes Yes Determine structural adequacy and materials durability.
Sampling: • Visual classification of materials and soils
Cores extracted and soil • Confirm layer thickness and material types
borings taken to • Identify/confirm subsurface anomalies—HMA
recover materials for stripping, voids, etc.
visual observation and lab • Determine depth to rigid layer or bedrock
testing • Determine water table depth
• Identify seams with lateral water flow
Level 3—Limited borings in the areas identified from the
initial pavement assessment activity.
Levels 1 and 2— Boring and cores drilled in each segment
identified from the condition survey, deflection basin tests,
SASW and GPR survey.
7. Field Inspections: Yes No No Structural adequacy and rehabilitation strategy selection:
Cores and trenches in • Determine the rutting in each paving layer from the
distressed areas excavated trenches.
• Determine where cracking initiated and the direction
of crack propagation.
8. Field Tests: Yes No No Determine structural adequacy—estimate the in-place
DCP tests of unbound modulus from DCP tests performed on the unbound layer
layers through the core locations.
9. Field Inspections: Yes No No Subsurface drainage adequacy—Inspecting drainage
Subsurface drainage features with mini-cameras to check condition of and
features ensure positive drainage of edge drains.
10. Laboratory Tests: Yes Yes No Layers which will remain in place after rehabilitation:
Unbound materials and Classification tests (gradation and Atterberg limits tests)
soils, HMA mixtures, and Unit weight and moisture content tests
PCC mixtures Coefficient of thermal expansion—PCC
Strength tests—PCC and HMA layers
Modulus tests—PCC layers only
Level 3— All inputs based on defaults and visual
classification of materials and soils; no laboratory tests are
performed on layers that will remain in place.
Level 2—Modulus estimated from DCP and deflection
basin tests for unbound layers and volumertric properties
for bound layers.
Layer 1—Laboratory tests listed above.
9.2.1 Initial Pavement Assessment

Regardless of the input level adopted for the pavement evaluation, the condition assessment needs to
begin with an assembly of historic data. This information is obtained from a windshield pavement con-
dition field survey of the entire project followed by a detailed survey of selected areas of the project. The
following activities should be performed to assist in preparing the field evaluation plan.
• Review historical records for the roadway segment planned for rehabilitation. The information
needed includes the original pavement construction month and year (a required input to
AASHTOWare Pavement ME Design), and any preventive maintenance, pavement preservation,
or repair activities that have been applied to the roadway segment. The preventive maintenance,
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pavement preservation, and repair activities are only needed to assist the designer in establishing the
condition of the existing pavement and help explain performance anomalies.
• Review construction files and results from previous borings and laboratory results, if available. The
Soil Conservation Service Series maps may also be used to ensure that the different subsurface soils
along the project are sampled and tested, if needed. These maps were identified and discussed in
Chapter 8 on characterizing the foundation soils for new alignments.
• Review previous distress and profile surveys and pavement management records to establish perfor-
mance trends and deterioration rates, if available.
• Review previous deflection surveys, if available.
• Perform a cursory pavement condition survey or complete a windshield inspection of the roadway’s
surface, cross-sectional and drainage features, and other related items. This initial survey consists of
photo logs, low-aerial photographs, and automated distress surveys.
• Group segments of the roadway together that have similar layer thickness, surface distresses, subsur-
face features, and foundation soils.
As part of the initial condition assessment or the more detailed condition survey (see Section 9.2.3),
longitudinal and transverse profiles may be measured and used to decide on the types of pre-overlay
treatments that might be needed.
9.2.2 Prepare Field Evaluation Plan

It is recommended that an engineer prepares an evaluation plan that outlines all activities needed for
investigating and determining the causes of the pavement defects. The plan should include damage
observed during the initial surveillance and for selecting and designing an appropriate repair strategy for
those defects. The field evaluation plan could consist of a detailed pavement condition survey, nonde-
structive testing, destructive sampling and testing, and traffic control, as a minimum. Table 9-3 may be
used as an example in setting up the field evaluation plan.
9.2.3 Conduct Condition or Visual Survey

A key factor to determine the condition or strength of the existing pavement layers is the result from a
detailed pavement condition index survey. Pavement visual surveys are performed to identify the types,
locations, and severities of distress. The survey should be performed on the pavement, shoulders and on
any drainage feature along the project site. Automated distress surveys are adequate for rehabilitation
design purposes.
Table 9-4 provides a summary of the visual survey data needed for determining the inputs to
AASHTOWare Pavement ME Design software related to the condition of the existing pavement. For
AASHTOWare Pavement ME Design, distress identification for flexible, rigid, and composite pave-
ments is based on the Distress Identification Manual for the LTPP program (9). The approach in the
LTPP manual was used to identify and measure the distresses for all pavement segments that were
included in the global calibration process of the AASHTOWare Pavement ME Design software.
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Table 9-3. Field Data Collection and Evaluation Plan
Step Title Description

1 Historic data collection This step involves collecting of information such as location
of the project, year constructed, year and type of major
maintenance, pavement design features, materials and soils
properties, traffic climate, conditions, and any available
performance data.
2 First field survey This step involves conducting a windshield and detailed
distress survey of sampled areas within the project to assess the
pavement condition. Data required includes distress
information, drainage conditions, subjective smoothness, traffic
control options, and safety considerations.
3 First data evaluation and the This step requires determining critical levels of distress/
determination of additional data smoothness and the causes of distress and smoothness loss using
requirements information collected during the first field survey. This list will
aid in assessing preliminarily existing pavement condition
and potential problems. Additional data needs will also
be addressed during this step.
4 Second field survey This step involves conducting detailed measuring and testing
such as coring and sampling, profile (smoothness)
measurement, skid-resistance measurement, deflection testing,
drainage tests, and measuring vertical clearances.
5 Laboratory testing of samples This step involves conducting tests such as materials strength,
resilient modulus permeability, moisture content, composition,
density, and gradations, using samples obtained form the
second field survey.
6 Second data evaluation This step involves the determination of existing pavement
condition and an overall problem definition. Condition will be
assessed and the overall problem defined by assessing the
structural, functional, and subsurface drainage adequacy of the
existing pavement. Condition assessment and overall problem
definition also involve determining material durability, shoulder
condition, variability in pavement condition along project, and
potential constraints. Additional data requirements for
designing rehabilitation alternatives will also be determined
during this step.
7 Final field and office data Preparation of a final evaluation report.
compilation
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Table 9-4. Guidelines for Obtaining Non-Materials Input Data for Pavement Rehabilitation
Existing
Pavement
Layer Design Input Measurements and Tests Required for Design Inputs
Flexible Level 1 and 2: Conduct visual survey along design lane of project
Alligator cracks (bottom-up)
and measure area of all severities of alligator fatigue cracking plus
pavement cracking plus previous repair
any previous repair of this cracking. Compute percent area
of this distress
affected (cracked and repair).
Rutting of each layer in the Level 1: Measure from transverse trench data across the traffic
existing pavement lane.
Level 2 and 3: Proportion the total surface rutting to each layer of the
pavement and the subgrade. Utilize cores from the wheel path and
non-wheel path to help estimate layer rutting.
Pavement Rating Level 3: Pavement Rating described as: Poor, Fair, Good, Very
Good, and Excellent from the windshield survey of the initial
assessment (no specific definitions are available).
Conduct visual survey along design lane of project and identify
JPCP concrete Cracked (transverse) slabs in
design lane plus previous slabs with transverse cracking (all severity levels) and slab
slab replacements of transverse cracks. Compute percent slabs affected
slab replacements
(cracked and replacements of cracked slabs).
Joint load transfer Use as-built plans to determine if dowels are present and if so, note
(for reflection cracking their diameter and spacing. Alternatively, conduct FWD testing of
prediction with HMA joints to determine the load transfer efficiency (LTE). Joint should
overlay) be rated as having Good LTE when dowels are present. Joint should
be rated as having Poor LTE when dowels are not present. When
using FWD, a measured LTE of >60% and the temperature is
<80ºF, the joint should be rated as Good; otherwise, the joint
shojuld be rated as having Poor LTE.
Thickness of slab Obtain representative cores and measure for thickness. Input mean
thickness.
Joint spacing and skew Measure joint spacing and skew in the field. If random spacing,
measure spacing pattern. If uniform spacing, enter mean spacing.
If joints are skewed, add 2-ft to input joint spacing. Cracking is
computed for the longest joint spacing but faulting and IRI for
mean spacing.
Shoulder type Identify shoulder type (next to design lane), and if PCC determine
whether or not it is tied to the traffic lane.
Pavement Rating Level 3: Pavement rating described as: Poor, Fair, Good, Very
(Level 3) Good, and Excellent from the windshield survey of the initial
CRCP concrete Punchouts (and repairs of Conduct visual survey along design lane of project and identify
number of punchouts at Medium and High levels of severity and
slab punchouts)
full-depth repairs of punchouts. Compute number of punchouts and
repairs of punchouts per mile.
Longitudinal reinforcement Use as-built plans to determine bar size and spacing and depth
from surface. Compute percent reinforcement of concrete area.
Thickness of slab Obtain representative cores (or other method) and measure
thickness. Input mean thickness.
Transverse cracking spacing Conduct a visual survey along design lane of project and determine
mean crack spacing. Include all severity levels of transverse
cracks.
Pavement Rating Level 3: Pavement rating described as: Poor, Fair, Good, Very
(Level 3) Good, and Excellent from the windshield survey of the initial
Some agencies, however, may have to use condition survey data recorded in their pavement management
database for establishing the condition of the existing pavements. It is important that consistency be
used to identify and measure pavement distresses. Without re-calibrating AASHTOWare Pavement
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ME Design to local policies and practices, an agency or designer could use the LTPP Distress Identifi-
cation Manual for determining the surface condition of the existing pavement. The Standard Practice
for Determining the Local Calibration Parameters (2) addresses the use of condition surveys that have
different measures of the distresses and smoothness values included in the LTPP Distress Identification
Manual and predicted by AASHTOWare Pavement ME Design.
9.2.4 Ground Penetrating Radar Survey

GPR is a well-established, high-speed nondestructive technology used to estimate the thickness of dif-
ferent pavement and soil strata layers, and is frequently used to survey prior to use of destructive sam-
pling. It is possible that GPR may be valuable in reducing the number of cores and borings required for a
project, for example by segmenting the project based on similar subsurface features or anomalies identi-
fied with this technology prior to drilling the borings. Specifically, dielectric and thickness contours may
be prepared along the project to locate areas with different structural features and material conditions.
GPR data may be collected at highway speeds so that there is no interference with existing traffic flow.
Consider the use of other types of nondestructive testing such as spectral analysis surface waves
(SASW) and seismic analysis, as these tools evolve in practice.
9.2.5 Refine Field Testing Plan

Results from the condition and GPR surveys could be used to strategically designate areas along the
project for clustered deflection testing, DCP testing, and sampling the pavement layers and foundation
soils. A well-planned field testing plan may minimize the amount of time that the roadway is closed for
field activities requiring lane closures. Deflection basin tests, limited DCP tests, and drilling cores and
borings can be used to identify pavement sections with different surface distress and dielectric readings
to ensure that all areas with different physical features and characteristics are fully investigated.
9.2.6 Conduct Deflection Basin Tests

Agencies are encouraged to measure deflection basins along a project to help select adequate rehabilita-
tion strategies and to provide input for backcalculating layer moduli. The backcalculated layer moduli
are helpful in establishing the in-place structural condition of the pavement layers. Table 9-5 lists some
of the specific uses of the deflection basin data for eventual inputs to the AASHTOWare Pavement ME
Design software.
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Table 9-5. Use of Deflection Basin Test Results for Selecting Rehabilitation Strategies and in
Estimating Inputs for Rehabilitation Design with AASHTOWare Pavement ME Design
Existing Measurements and Tests Required

Pavement Layer Design Input for Design Inputs
All types of existing Deflection or deflection Used to select rehabilitation strategies
pavements based indexes along the and selection of design sections along
project project.
HMA Dynamic modulus, Backcalculation of HMA-layer modulus.
EHMA
PCC Elastic modulus, EPCC Backcalculation of PCC-layer modulus.
Joint (LTE) Input for determining need for retro fit

dowels, and reflection cracking (poor,
good)
Loss of support under Input for determining rehabilitation
corner strategy and repair (subsealing, crack and
seat, etc.)
Stabilized base, Elastic modulus, ECTB Input for stabilized base or subbase
subbase (cement, asphalt, lime, fly ash, etc.).
Unbound materials Resilient modulus, Mr Backcalculation of unbound layer and
(base, subbase, subgrade modulus.
subgrade)
The most widely used deflection testing device is the falling weight deflectometer (FWD). However,
the use of seismic testing devices is increasing in popularity and does provide an estimate of the in-
place modulus of the pavement layers. Data from both of these types of NDT technologies need to be
calibrated to laboratory conditions in providing inputs to the MEPDG procedure. The adjustment to
laboratory conditions is discussed in a latter part of this section and in Chapter 10.
Deflection basin tests can be measured with different drop heights to evaluate the load-response char-
acteristics of the pavement structure. Four drop heights are typically used to categorize the pavement
structure into three distinct load-response categories; elastic, deflection softening, and deflection harden-
ing. (20)
The spacing of the deflection tests will vary along a project. A closer spacing of testing points is sug-
gested in pavements with history of fatigue cracking. In addition, deflection basin tests may be effective
in cut and fill areas and in transition areas between cut and fill. Transition areas are where water can
accumulate and weaken the underlying soils.
The analysis of deflection basin data measured at different temperatures (morning and evening) may
assist in determining the in-place properties of the HMA and assist in evaluating the support conditions
of PCC pavements.
For JPCP, deflections are measured at the mid-slab (intact condition), along the transverse joints, and
along the edge of the slabs to evaluate the load transfer efficiency and check for voids beneath the PCC
layer.
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9.2.7 Destructive Sampling and Testing—Recover Cores and Boring for the Existing Pavement
Destructive tests require the physical removal or damage of the pavement layer to observe the condition
of the material. Table 9-6 provides a summary of the types of destructive testing and their purposes, the
procedures used, and the inputs needed for AASHTOWare Pavement ME Design for rehabilitation
design.
Cores and Borings

Cores and borings may be taken from pavement sections where different pavement response character-
istics and surface conditions exist. Cores may be used to confirm the layer thicknesses, material types, ex-
amine the pavement materials for material durability problems, and collect samples for laboratory tests.
For pavements with excessive rutting (greater than 0.75 in.), trenches may be necessary to determine
if the rutting has occurred in the HMA or subsurface layers, in order to select a proper repair strategy.
However, trenches are time-consuming and expensive. The engineer should make an assessment of the
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necessity of taking trenches. Otherwise, cores can be extracted from the wheel path and from the center
of the lane in order to determine rutting in each layer and select the appropriate rehabilitation strategy.

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Table 9-6. Summary of Destructive Tests, Procedures, and Inputs for the AASHTOWare
Pavement ME Design
Destructive
Tests Procedures Input for AASHTOWare Pavement ME Design
Coring to Coring and auguring • Thickness of all layers.
recover samples equipment for HMA, • HMA durability condition.
for visual PCC, stabilized ma- • HMA layer to layer bonding.
inspection and terials and unbound • HMA lab testing for asphalt content, air voids,
observations materials; DCP for density, gradation.
and lab testing unbound layers • PCC coefficient of thermal expansion.
• PCC modulus of elasticity.
• PCC compressive or IDT strength.
• Stabilized base compressive strength to estimate
the elastic modulus, E.
• PCC to stabilized base bonding.
• Obtain bulk samples of unbound materials and
subgrade for gradation and classification tests.
• Resilient modulus for the unbound layers.
Test pit Saw cut rectangular • Test unbound materials in laboratory for Atterberg
pit to depth of limits, gradation, water content.
stabilized materials, • Observe condition of materials in each layer and
obtain samples of all layer interface bonding.
materials • Beam of PCC for flexural strength testing.
Trenching of Two saw cuts far • Measure permanent deformation at surface and at
HMA enough apart to each interface to determine amount within each
pavements remove material with layer.
(see Note) available equipment • Observe condition of HMA, base, and subbase
transversely across materials and interfaces to see if HMA layers
traffic lane should be partially or completely removed for
rehabilitation purposes.
Milling HMA Mill HMA down to Observe HMA/PCC interface to determine if bond
overlay in PCC surface at joints exists and if any stripping of HMA exists. Determine
composite if HMA overlay should be completely removed for
pavement rehabilitation purposes. Observe durability of PCC at
joint to determine need for repair or replacement.
Removal of Full depth saw cut on Examine condition of dowels, durability of PCC,
PCC at joint both sides of joint deterioration of base to determine need for joint
and lift out joint replacement.
Note: Trenches are expensive and time-consuming. Trenches should only be used in areas where the designer believes that
extensive rutting has occurred in the subsurface layers.
In-Place Strength of Individual Unbound Layers

The Dynamic Cone Penetrometer (DCP) may be used in pavement evaluations to measure the strength
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of unbound layers and materials. It may also be used for estimating soil layer thickness by identifying
sudden changes in strength within the pavement structure and foundation. AASHTOWare Pavement
ME Design software allows the user to input the DCP test results directly or indirectly depending on
the model of choice for converting the raw penetration data into layer moduli. The options include; di-
rectly entering the average penetration rate, converting the average penetration rate into a CBR value us-

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ing locally calibrated models to calculate a CBR value; and then entering that CBR value, or converting
the average penetration rate into a resilient modulus using locally calibrated models and then entering
that resilient modulus (refer to Tables 9-7 and 9-8).
Table 9-7. Models/Relationships Used for Determining Level 2 E or Mr
Chemically Stabilized Material Recommended Relationships*

Lean concrete1 E = 57000√(fć ) (18)
Cement treated aggregate1 Where, E is the modulus of elasticity, psi;
f ć = compressive strength, psi tested in accordance with
AASHTO T 22
Open graded cement stabilized No correlations are available
Soil cement2 E = 1200 * qu (18)
where E, is the modulus of elasticity, psi;
qu = unconfined compressive strength, psi tested in accordance
with ASTM D1633, “Standard Test Method for Compressive
Strength of Molded Soil–Cement Cylinders”
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Lime–cement–flyash2 E = 500 + qU (19)

Where, E is the modulus of elasticity, psi;
with ASTM C593 “Standard Specification for Fly Ash and Oth-
er Pozzolans for Use with Lime”
Lime stabilized soils2 Mr = 0.124qU + 9.98 (17)
where, Mr = resilient modulus, ksi,
with ASTM D5102, “Standard Test Method for Unconfined
Compressive Strength of Compacted Soil-Lime Mixtures”
1
Compressive strength fc can be determined using AASHTO T 22.
2
Unconfined compressive strength qu can be determined using the MDTP.

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Table 9-8. Models Relating Material Index and Strength Properties to Mr
Strength/Index
Property Model Comments Test Standard
CBR Mr = 2555(CBR)0.64 (TRL) CBR = California Bearing AASHTO T 193, “The
Mr, psi Ratio, percent California Bearing Ratio”
R-value Mr = 1155 + 555R (20) R = R-value AASHTO T 190, “Resis-
Mr, psi tance R-Value and Expan-
sion Pressure of Compacted
Soils”
AASHTO layer ai = AASHTO layer coef- AASHTO Guide for the
coefficient (20) ficient Design of Pavement Struc-
tures
Mr, psi
PI and gradation* wPI = P200**PI AASHTO T 27 “Sieve
P200 = percent passing Analysis of Coarse and
No. 200 sieve size Fine-Aggregates”
PI = plasticity index, percent AASHTO T 90, “Deter-
mining the Plastic Limit and
Plasticity Index of Soils”
DCP* CBR = California Bearing ASTM D6951, “Standard
Ratio, percent Test Method for Use of the
DCP = DCP index, mm/ Dynamic Cone Penetrom-
blow eter in Shallow Pavement
Applications”
* Estimates of CBR are used to estimate Mr.
Interface Friction Between Bound Layers

Layer interface friction is an input parameter to AASHTOWare Pavement ME Design but is difficult
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to define and measure. Cores and visual surveys may be used to determine if debonding exists along the
project. Slippage cracks and two adjacent layers separating during the coring process may be a result
of low interface friction between two HMA layers. If these conditions are found to exist along a proj-
ect, the designer could consider assuming no bond or a low interface friction during the rehabilitation
design using AASHTOWare Pavement ME Design, if those layers are to remain in place and not be
milled or removed. All of the global calibration efforts for flexible pavements, however, were completed
assuming full friction between all layers—an interface friction value of 1.0 in AASHTOWare Pavement
ME Design. This value could be used unless debonding is found. Interface friction values less than 1.0
will increase rutting and cracking of the HMA layers. The decrease in rutting and cracking of HMA is
minimal until the condition of full bond, a value of 1, is used. Thus, friction can be defined for just two
conditions without significantly affecting the accuracy of the answer; fully bonded (a value of 1.0) or no
bond (a value of 0). It should be noted that incomplete bonding is a condition that should be limited and
that the use of milling down to a stable layer is recommended in practice.

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JPCP allows the user to define the PCC-base contact friction with a simple true/false statement. A
statement of false designates no contact friction. A statement of true designates no slippage between lay-
ers and requires the user to input “Months until friction loss”. Calibration results for new/reconstructed
JPCP showed that full contact friction existed over the life of the pavements for all base types, with the
exception for CTB or lean concrete where extraordinary efforts were made to debond the layers. For this
situation, the months of full contact friction was reduced to a range of 0 to 100 years, with a default val-
ue equal to the design life, to match the cracking exhibited. For new and reconstructed PCC designs, full
friction should be assumed, unless debonding techniques are specified and confirmed through historical
pavement construction records and defaults to 20 years, based on design life.
For rehabilitation of JPCP (CPR and overlays), full contact friction is input over the rehabilitation de-
sign life, when cores through the base course show that interface bond exists. Otherwise, the two layers
are considered as having zero friction over the design life.
Edge Drains
If the existing pavement has subsurface drains that may remain in place, the outlets need to be found and
inspected. Mini-camera may also be used to ensure that the edge drains and lateral lines are free-flowing
and not restricting the removal of water from the pavement structure.
9.2.8 Laboratory Tests for Materials Characterization of Existing Pavements

Table 9-6 provided a listing of the materials properties that need to be measured for determining the
inputs to AASHTOWare Pavement ME Design relative to the condition of the existing pavement lay-
ers. Chapter 10 includes details on the testing of different pavement layers that is required in support of
It is recommended that a sufficient laboratory test program is established to estimate the material prop-
erties of each layer, required as inputs to AASHTOWare Pavement ME Design. The following section
lists the type of samples needed for measuring the properties of the in-place layers (refer to Table 9-5).
HMA Mixtures and Layers

• Volumetric Properties (air voids, asphalt content, gradation)—Air voids (bulk specific and maxi-
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mum theoretical specific gravities) of existing layers are obtained from as-built project records and
used as input Levels 1 and 2 (Table 9-2). The average effective asphalt content by volume and grada-
tion measured during construction are used for the rehabilitation design. Whenever this volumetric
data is unavailable from construction records, selected cores recovered from the project are used to
measure these properties. Samples recovered from 6-in.-diameter cores should be used to ensure a
sufficient amount of material for gradation tests. The ignition oven is used to measure the asphalt
content (in accordance with AASHTO T 308 or an equivalent procedure) and then the gradation
is estimated based on the aggregate remaining (in accordance with AASHTO T 27). The HMA
density and VMA may be calculated from the HMA bulk specific gravity (AASHTO T 166), max-
imum theoretical specific gravity (AASHTO T 209), aggregate specific gravity, and asphalt content
(refer to Section 10.2).

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• Dynamic Modulus—Use backcalculated modulus from deflection basin or seismic tests to esti-
mate the amount of damage of the in-place HMA layers. Laboratory dynamic modulus tests are
not needed for measuring the in-place modulus because the test needs to be performed on intact,
but age-hardened specimens. The resulting modulus values will likely be higher than those for new
HMA mixtures, suggesting no damage to the in-place mixture, which may not be the case. Thus, it
is recommended that the modulus be determined from the deflection basin tests.
• Creep Compliance—Not needed for the existing HMA layers.
• Indirect Tensile Strength—The relationship between the IDT modulus and tensile strain at failure
may be used to estimate the amount of damage of the in-place HMA layer (26). If an HMA layer is
believed to have exhibited stripping or some moisture damage, indirect tensile tests could be used to
measure the strength, tensile strain at failure, and dynamic modulus of moisture-conditioned and un-
conditioned specimens of the in-place mixtures to confirm the amount of moisture damage that might
be present. If moisture damage is found, this finding could be used in establishing the modulus input
values and condition to AASHTOWare Pavement ME Design, if that layer is left in place. If stripping
is found near the surface, that layer could be considered for removal in the rehabilitation design.
• Asphalt Classification—Extract asphalt from selected cores to determine the performance-grade
(PG) of the recovered asphalt (AASHTO M 320). The asphalt classification and volumetric test
results are used to determine the undamaged condition of the HMA layer and compare that value
to the average backcalculated value in cracked areas to estimate the amount of damage. Extracting
the asphalt from existing HMA layers of flexible pavements is expensive, time-consuming, and
becoming problematic because of environmental restrictions. For the projects where asphalt is not
extracted, historical information and data is used to estimate the PG of the age-hardened asphalt for
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the lower HMA layers that will remain in place after rehabilitation.
PCC Mixtures and Layers

• Elastic Modulus of PCC—Use either the backcalculated modulus values (multiplied by 0.8) to
estimate the static modulus, or test for the static modulus of elasticity using a limited number of
samples recovered from the coring process. Otherwise, estimate using inputs for flexural strength.
The adjustment factor of 0.8 is used to reduce the dynamic modulus value calculated from deflection
basin tests to a static modulus value measured in the laboratory.
• Indirect Tensile Strength (for CRCP only)—The indirect tensile strength is measured on samples
recovered during the coring process and is used to estimate the flexural strength of the in-place PCC layer.
If cores are unavailable, the compressive strength may be used to estimate the in-place flexural strength.
• Flexural Strength—Not needed for the existing PCC layer; the indirect tensile strength or com-
pressive strength may be used to estimate the flexural strength.
Unbound Layers
• Resilient Modulus—The backcalculated modulus values adjusted to laboratory conditions is the
preferred and suggested technique for rehabilitation design because the resulting layer modulus val-
ue is an equivalent value of the materials that vary horizontally and vertically. The resilient modulus

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also may be calculated from DCP penetration rates or measured in the laboratory on test specimens
prepared and compacted to the in-place moisture content and dry density found during the subsur-
face investigation. These techniques are not suggested because they do not capture the variability of
materials in the vertical and horizontal direction without increasing the test program. The labora-
tory resilient modulus test represents a discrete specimen in the horizontal and vertical direction,
while the DCP test captures the variability vertically, but not horizontally with one test. More
importantly, unbound layers and foundations that contain large boulders or aggregates are difficult
to test in the laboratory and in-place with the DCP.
• Volumetric Properties—Measure the moisture content and dry density of undisturbed samples
recovered during the subsurface investigation. The in-place volumetric properties are used for
estimating the in-place resilient modulus value of the unbound layers from the regression equations
developed from the LTPP data, if deflection basin data and DCP test results for estimating in-place
modulus values are unavailable (27).
• Classification Properties—Measure the gradation and Atterberg limits from bulk sample recovered
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from the subsurface investigation.
9.3 ANALYSIS OF PAVEMENT EVALUATION DATA

FOR REHABILITATION DESIGN CONSIDERATIONS
The pavement structural evaluation for determining the condition of the existing pavement layers is
based on an analysis of the visual distress surveys, deflection basin and other field tests, and laboratory
tests. It is recommended that the highest input level available be used for rehabilitation design of high
volume roadways.
9.3.1 Visual Distress Survey to Define Structural Adequacy

Surface distresses provide a valuable insight into a pavement’s current structural condition. Tables 9-7
and 9-8 provide a recommended assessment of rigid and flexible pavements, respectively. These two
tables relate the condition of the pavement surface as to whether the pavement is structurally ade-
quate, marginal or inadequate. All of the distresses included in Tables 9-9 and 9-10 are not predicted
with AASHTOWare Pavement ME Design. Adequate implies that the surface condition or individ-
ual distresses would not trigger any major rehabilitation activity and the existing pavement has some
remaining life; marginal implies that the existing pavement has exhibited distress levels that do require
maintenance or some type of minor repairs; and inadequate implies that the pavement has distresses
that require immediate major rehabilitation and has no remaining life. The values included in these two
tables depend on the importance of the distress to an individual agency.
9.3.2 Backcalculation of Layer Modulus Values

Deflection basin data are considered one of the more important factors to assess the structural condition
of the pavement. One of the more common methods for analysis of deflection data is to backcalculate
the elastic properties for each layer in the pavement structure and foundation. Backcalculated elastic
layer modulus values were used during the global calibration process of AASHTOWare Pavement ME
Design.

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Backcalculation programs provide the elastic layer modulus typically used for pavement evaluation and
rehabilitation design. Standard Guide for Calculating in Situ Equivalent Elastic Moduli of Pavement Mate-
rials Using Layered Elastic Theory is a procedure for analyzing deflection basin test results to determine
layer elastic moduli (i.e., Young’s modulus). The Long Term Pavement Performance (LTPP) database
contains backcalculated moduli results from thousands of deflection basin tests that can be used for
reference.
The absolute error or Root Mean Squared (RMS) error is the value that is used to judge the reasonable-
ness of the backcalculated modulus values. The absolute error term is the absolute difference between
the measured and computed deflection basins expressed as a percent error or difference per sensor; the
RMS error term represents the goodness-of-fit between the measured and computed deflection basins.
The RMS and absolute error terms needs to be as small as possible. An RMS error value in excess of 3
percent generally implies that the layer modulus values calculated from the deflection basins are inaccu-
rate or questionable. RMS error values less than 3 percent should be used in selecting the layer modulus
values for determining the minimum overlay thickness.
Table 9-9. Distress Types and Severity Levels Recommended for Assessing Rigid Pavement Structural
Adequacy
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Current Distress Level Regarded as:
Highway
Load-Related Distress Classification Inadequate Marginal Adequate
JPCP Deteriorated Cracked Slabs Interstate, >10 5 to 10 <5
(medium and high-severity transverse Freeway
and longitudinal cracks and corner breaks), Primary >15 8 to 15 <8
% slabs Secondary >20 10 to 20 <10
JRCP Deteriorated Cracked Slabs Interstate, >40 15 to 40 <15
(medium and high-severity transverse Freeway
cracks and corner breaks), #/lane-mi Primary >50 20 to 50 <20
Secondary >60 25 to 60 <25
JPCP Mean Transverse Joint/Crack Interstate, >0.15 0.1 to 0.15 <0.1
Faulting, in. Freeway
Primary >0.20 0.12 to 0.20 <0.125
Secondary >0.30 0.15 to 0.30 <0.15
JRCP Mean Transverse Joint/Crack Interstate, >0.30 0.15 to 0.30 <0.1
Faulting, in. Freeway
Primary >0.35 0.18 to 0.35 <0.125
Secondary >0.40 0.20 to 0.40 <0.15
CRCP Punchouts (medium and high Interstate, >10 5 to 10 <5
severity), #/lane-mi. Freeway
Primary >15 8 to 15 <8
Note: The above distresses can be used to access the condition of the existing rigid pavement, all of which are not predicted
by AASHTOWare Pavement ME Design.
The absolute error (percent error per sensor) and RMS error (goodness-of-fit) vary from station-to-sta-
tion and depend on the pavement’s physical features that have an effect on the deflection basin measured
with the FWD. For example, thickness variations, material density variations, surface distortion, and

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cracks, which may or may not be visible at the surface and may cause small irregularities within the
measured deflection basin, which are not consistent with the assumptions of elastic layer theory. Thus,
the calculated layer modulus represents an “effective” Young’s modulus that adjusts for stress-sensitivity
and discontinuities or anomalies (variations in layer thickness, localized segregation, cracks, slippage
between adjacent layers, and the combinations of similar materials into a single layer). Distress types and
the input levels recommended for assessing the structural adequacy of a current flexible pavement are
presented in Table 9-8.
Layer thickness is a critical parameter for backcalculating layer modulus values. The use of borings and
cores to measure layer thickness becomes expensive, considering traffic control requirements and the
time needed for the drilling operation. GPR is another test method that may be used to determine the
variation in layer thickness along a project.
Table 9-10. Distress Types and Levels Recommended for Assessing Current Flexible Pavement
Structural Adequacy
Current Distress Level Regarded as:

Highway Inadequate Marginal Adequate
Distress Type Classification (Poor) (Fair) (Good)
Fatigue Cracking, percent of total Interstate, >20 5 to 20 <5
lane area Freeway
Primary >45 10 to 45 <10
Longitudinal Cracking in Wheel Interstate, >1060 265 to 1060 <265
Path, ft/mi Freeway
Primary >2650 530 to 2650 <530
Secondary >2650 530 to 2650 <530
Reflection Cracking, percent of total Interstate, >20 5 to 20 <5
lane area. Freeway
Primary >45 10 to 45 >10
Transverse Cracking Length, ft/mi Interstate, >800 500 to 800 <500
Freeway
Primary >1000 800 to 1000 <800
Secondary >1000 800 to 1000 <800
Rutting, mean depth, maximum Interstate, >0.45 0.25 to 0.45 <0.25
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
between both wheel paths, in. Freeway
Primary >0.6 0.35 to 0.60 <0.35
Secondary >0.8 0.40 to 0.80 <0.4
Shoving, percent of wheel path area Interstate, >10 1 to 10 None
Freeway
Primary >20 10 to 20 <10
Note: The above distresses can be used to access the condition of the existing flexible pavement, all of which are not predict-
ed by AASHTOWare Pavement ME Design.

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Flexible Pavements
The elastic modulus of each structural layer typically is calculated using programs based on elastic layer
theory that use an iterative technique to match the calculated deflection basin to the measured one.
Backcalculation programs that use this iterative technique do not result in a unique solution or set of
layer moduli; therefore, an experienced pavement designer is needed to interpret useful and accurate
data from Falling Weight Deflectometer tests.
Rigid Pavements
Rigid pavements generally are analyzed as slab on grade with or without a base or subbase. In the past
decade, much progress has been made in the development of reliable methods for backcalculation of
concrete slab, base layer, and subgrade moduli from deflection measurements. Several methods for
backcalculating the PCC slab, base, and subgrade moduli or moduli of subgrade reaction (k-value) are
available. Each method has its strengths and its limitations. The following are algorithms specifically
developed for rigid pavement; based on slab on elastic solid or slab on dense liquid models:
• AREA method-based procedures.

• Best Fit-based procedures.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Both backcalculation procedures/algorithms are based on plate theory and are used to backcalculate
layer material properties—elastic modulus, Poisson’s ratio, and modulus of subgrade reaction. The Best
Fit method solves for a combination of the radius of relative stiffness, ℓ, and the coefficient of subgrade
reaction, k, that produce the best possible agreement between the predicted and measured deflections at
each sensor. The AREA method, which was described in the Guide to Design of Pavement Structures (1),
estimates the radius of relative stiffness as a function of the AREA of the deflection basin. This estima-
tion, along with the subsequent calculation of subgrade k and slab modulus of elasticity, E, is made using
simple closed form equations. Both methods are based on Westergaard’s solution (30) for the interior
loading of a plate consisting of a linear elastic, homogeneous, and isotropic material resting on a dense
liquid foundation.
To account for the effect of a stabilized base, a ratio of the moduli of elasticity of PCC and base layers
should be assumed according to the LTPP guidelines (13).
9.3.3 Loss of Support Detection

Detection of loss of support under joints and cracks in rigid pavements is one of the important uses of
the GPR and FWD. The FWD deflection data is analyzed in several ways to estimate the approximate
area where loss of support has occurred under a concrete pavement. If extensive loss of support is found
along a project this may require subsealing or slab fracturing to establish a uniform layer for an overlay.
GPR may also be used to locate areas with this type of anomaly, but it does not provide a quantitative
measure of the loss of support.

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9.3.4 Joint Load Transfer Efficiency

Deflection testing may also be used to evaluate the LTE of joints and cracks in rigid pavements. This
information is used in selecting rehabilitation strategies, needed repair (e.g., retro-fit dowels), and in
assessing the reflection cracking potential if the jointed concrete pavement is overlaid with an HMA
overlay.
9.3.5 Variability Along a Project

Variation along a project creates a much more difficult task to obtain the appropriate inputs for a proj-
ect. This variability may be quantified based on the field data sets; visual survey, GPR, and deflection
basin data. The visual surveys are used to define if there are significant differences in the surface distress-
es over the length of the project. The deflection basins and GPR readings may also be used to estimate
the variability along a project and determine if the load-response or layer thicknesses of the pavement
structure are significantly different along the project.
The variation can be handled for cases where large differences occur along the existing project by divid-
ing the project into multiple design sections. The decision as to subdividing the project into two or more
design sections could be based on whether or not the recommended rehabilitation work should actually
change. For example, one portion of a project may exhibit extensive fatigue cracking, while another por-
tion has only rutting. The overlay design could logically be different for each section, or the possibility of
removal and replacement of the existing damaged material may be the deciding factor to subdivide the
project.
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09:03:12 MSTth
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

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Chapter 10: Determination of Material Properties for New Paving Materials | 109
CHAPTER 10
Determination of
Material Properties
for New Paving
Materials
The MEPDG procedure requires that all material properties entered into the program for new layers
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
represent the values that exist right after construction. The in-place properties for new paving layers will
be unavailable to the designer because the project has yet to be built. Thus, most of the material property
inputs need to be estimated for most runs (inputs Levels 2 or 3). This section provides guidance for esti-
mating the critical properties of the paving layers for new pavement and rehabilitation design strategies.
10.1 MATERIAL INPUTS AND THE HIERARCHICAL INPUT CONCEPT

The general approach for determining design inputs for materials in AASHTOWare Pavement ME
Design is a hierarchical (level) system (as defined in Chapters 4 and 5). In its simplest and most practical
form, the hierarchical approach is based on the philosophy that the level of engineering effort exerted in
the pavement design process for characterizing the paving materials and foundation should be consistent
with the relative importance, size, and cost of the design project.
Input Level 1 involves comprehensive laboratory tests. In contrast, Level 3 requires the designer to esti-
mate the most appropriate design input value of the material property based on experience with little or
no testing. The major material types for which default values (input Level 3) are available in
AASHTOWare Pavement ME Design are presented in Table 10-1. Level 2 inputs are estimated
through correlations with other material properties that are commonly measured in the laboratory or
field. Regardless of input level selected, the program runs the same analysis. As noted above, most of
the analysis runs will be completed using input Levels 2 and 3, because the paving layers have yet to be
placed at the time that the structural analysis is completed.
10.2 HMA MIXTURES; INCLUDING SMA, ASPHALT-TREATED OR STABILIZED

BASE LAYERS, ASPHALT PERMEABLE TREATED BASE MIXES
Fundamental properties are required for all HMA-mixture types or layers to execute AASHTOWare
Pavement ME Design. Table 10-2 lists the HMA material properties that are required for the HMA
material types listed in Table 10-1, as well as identify the recommended test protocols and other sources for
estimating these properties.

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The input properties for all HMA-material types may be grouped into volumetric and engineering proper-
ties. The volumetric properties include air voids, effective asphalt content by volume, aggregate gradation,
mix density, and asphalt grade. The volumetric properties entered into the program need to be representa-
tive of the mixture after compaction, before the pavement is opened to truck traffic. The project-specific val-
ues will be unavailable to the designer because the new pavement layers have yet to be produced and placed.
However, these parameters could be available from previous construction records.
The engineering or mechanistic properties for HMA materials include the dynamic modulus, creep
compliance, and indirect tensile strength. It is recommended that input Levels 2 or 3 be used to estimate
these properties, unless the agency or user has a library of laboratory test results for different HMA
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
mixtures. The use of library test data is considered input Level 2.
Table 10-1. Major Material Types for AASHTOWare Pavement ME Design
Asphalt Materials Non-Stabilized Granular Base/Subbase

• Stone Matrix Asphalt (SMA) • Granular Base/Subbase
• Hot Mix Asphalt (HMA) • Sandy Subbase
– Dense Graded • Cold Recycled Asphalt (used as
– Open Graded Asphalt aggregate)
– Asphalt Stabilized Base Mixes – RAP (includes millings)
– Sand Asphalt Mixtures – Pulverized In-Place
• Cold Mix Asphalt • Cold Recycled Asphalt Pavement;
– Central Plant Processed (HMA plus aggregate base/subbase)
– Cold In-Place Recycling
Subgrade Soils
PCC Materials • Gravelly Soils (A-1; A-2)
• Intact Slabs—PCC • Sandy Soils
– High-Strength Mixes – Loose Sands (A-3)
– Lean Concrete Mixes – Dense Sands (A-3)
• Fractured Slabs – Silty Sands (A-2-4; A -2-5)
– Crack/Seat – Clayey Sands (A-2-6; A-2-7)
– Break/Seat • Silty Soils (A-4; A-5)
– Rubblized • Clayey Soils, Low-Plasticity Clays
(A-6)
Chemically Stabilized Materials – Dry-Hard
• Cement Stabilized Aggregate – Moist Stiff
• Soil Cement – Wet/Sat-Soft
• Lime Cement Fly Ash • Clayey Soils, High-Plasticity Clays
• Lime Fly Ash (A-7)
• Lime Stabilized Soils – Dry-Hard
• Open-Graded Cement Stabilized – Moist Stiff
Aggregate – Wet/Sat-Soft
Bedrock
• Solid, Massive, and Continuous
• Highly Fractured, and Weathered

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Table 10-2. Asphalt Materials and the Test Protocols for Measuring the Material Property Inputs for
New and Existing HMA Layers
Source of Data Recommended Test Protocol and/or

Design Type Measured Property
Test Estimate Data Source
New HMA (new Dynamic modulus X AASHTO T 342
pavement and Tensile strength X AASHTO T 322
overlay Creep Compliance X AASHTO T 322
mixtures), as National test protocol unavailable.
Poisson’s ratio X
built properties Select AASHTOWare Pavement ME
prior to opening Surface shortwave Design default relationship.
X
to truck traffic absorptivity
Thermal conductivity X ASTM E1952
Heat capacity X ASTM D2766
Coefficient of thermal National test protocol unavailable. Use
X
contraction AASHTOWare Pavement ME
Design default values.
Effective asphalt content X AASHTO T 308
by volume
Air voids X AASHTO T 166
Aggregate specific gravity X AASHTO T 84 and T 85
Gradation X AASHTO T 27
Unit Weight X AASHTO T 166
Voids filled with asphalt X AASHTO T 209
(VFA)
Existing HMA FWD backcalculated layer X AASHTO T 256 and ASTM D5858
mixtures, in- modulus
place properties Poisson’s ratio National test protocol unavailable. Use
X
at time of AASHTOWare Pavement ME Design
pavement default values.
evaluation Unit Weight X AASHTO T 166 (cores)
Asphalt content X AASHTO T 164 (cores)
Gradation X AASHTO T 27 (cores or blocks)
Air voids X AASHTO T 209 (cores)
Asphalt recovery X AASHTO T 164/R 59/T 319 (cores)
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Asphalt (new, Asphalt Performance X AASHTO T 315
overlay, and Grade (PG), OR
existing
mixtures) Asphalt binder complex
shear modulus (G*) and X AASHTO T 49
phase angle (δ), OR
Penetration, OR X AASHTO T 53
Ring and Ball Softening

Point AASHTO T 202
Absolute Viscosity X AASHTO T 201
Kinematic Viscosity AASHTO T 228
Specific Gravity, OR
Brookfield Viscosity X AASHTO T 316
Note: The global calibration factors included in AASHTOWare Pavement ME Design software for HMA pavements were
determined using the NCHRP 1-37A viscosity based predictive model for dynamic modulus (EHMA*).

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For specialty mixtures, such as warm mix asphalt (WMA) or mixtures produced with reclaimed asphalt
pavement (RAP) and reclaimed asphalt shingles (RAS), it is recommended that the dynamic complex
modulus be measured in the laboratory and used as a Level 1 HMA input to the AASHTOWare Pave-
ment ME Design software.
If a library of HMA-test data has been established, the user could select the test results from previous
HMA mixtures most similar to the one being used or use an average of the results from other similar mix-
tures. The following summarizes the recommended input parameters and values for the HMA mixtures.
• Aggregate gradation—For new HMA mixtures, use values that are near the mid-range of the
project specifications or use average values from previous construction records for a particular type
of mix. For existing HMA layers, use the average value recovered from as built construction records,
or if construction records are unavailable, measure the gradation from the aggregates recovered from
cores or blocks of the HMA (refer to Chapter 9).
• Air voids, effective asphalt content by volume, density, voids in mineral aggregate (VMA), voids
filled with asphalt (VFA)—For new HMA mixtures, use values that are near the mid-range of
the project specification or use average values from previous construction records for a particular
type of HMA mixture. More detail is provided in the latter part of this section for determining
the volumetric properties for new HMA mixtures. For existing HMA layers, measure the air voids
from cores recovered from the project. The other volumetric properties may be calculated from the
in-place air voids and volumetric properties recovered from as built construction records (refer to
Chapter 9). If construction records are unavailable, measure the effective asphalt content, VMA, and
VFA from the cores or blocks taken from the project.
• Poisson’s ratio—For new HMA mixtures, use the temperature calculated values within the
MEPDG. In other words, check the box to use the predictive model to calculate Poisson’s ratio
from the pavement temperatures. For existing, age-hardened HMA mixtures, use the default values
recommended in AASHTOWare Pavement ME Design (refer to Table 10-3).
• Dynamic modulus, creep compliance, indirect tensile strength—For new HMA mixtures, input
Levels 2 or 3 could be used, unless the agency has a library of test results. Material properties need-
ed for input Levels 2 and 3 include gradation, asphalt PG classification, and test results from the dy-
namic shear rheometer (DSR; AASHTO T 315). AASHTOWare Pavement ME Design software
provides the user with two options for estimating the dynamic modulus; one listed as NCHRP
1-37A viscosity based model and the other listed as NCHRP 1-40D (dynamic shear modulus of
the asphalt) based model. The global calibration factors for all HMA predictive equations (refer to
Section 5.3) were determined using the NCHRP 1-37A viscosity based model. The option selected
depends on the historical data available to the designer. For existing HMA layers, use input Levels
2 or 3 and the backcalculated values from the FWD deflection basins for estimating the dynamic
modulus. The creep compliance and indirect tensile strength are not needed for the existing HMA
layers.
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09:03:12 MSTth
• Surface shortwave absorptivity—Use default value set in AASHTOWare Pavement ME Design,

0.85.
• Coefficient of thermal contraction of the mix—Use default values set in AASHTOWare Pave-
ment ME Design for different mixtures and aggregates.
• Reference temperature—70°F should be used.
• Thermal conductivity of asphalt—Use default value set in program, 1.25 BTU/fr-ft-°F.
• Heat capacity of asphalt—Use default value set in program, 0.28 BTU/lb-°F.
Although input Level 1 is the preferred category of inputs for pavement design, many agencies have yet
to acquire the testing capabilities to characterize HMA mixtures. Thus, input Levels 2 and 3 are sum-
marized in Table 10-3. For most analyses, it is permissible for designers to use a combination of Level
1, 2, and 3 material inputs that are based on their unique needs and testing capabilities. The following
provides more detailed discussion on determining the volumetric properties that may be used to esti-
mate these input parameters for new HMA mixtures.
• Air Voids (AASHTO T 269), Va—The air voids at construction need to represent the average
in-place air voids expected after the HMA has been compacted with the rollers, but prior to opening
the roadway to truck traffic. This value will be unavailable during structural design because it has yet
to be produced. It is recommended that this value be obtained from previous construction records
for similar mixtures or the designer could enter the target value from the project specifications.
• Bulk Specific Gravity of the Combined Aggregate Blend (AASHTO T 84 and T 85), Gsb—This
value is dependent on the type of aggregates used in the HMA and gradation. Most agencies will
have an expected range of this value from previous mixture designs for the type of aggregates used,
their source, and combined gradation (type of mixture dependent) specified for the project.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
• Maximum Specific Gravity of Mixture (AASHTO T 209), Gmm—This value is dependent on
the type of aggregate, gradation, and asphalt content used in the HMA. Most agencies will have an
expected range of this value from previous mixture designs using the aggregate source and gradation
(type of mixture) specified for the project. The maximum specific gravity can be calculated from the
component properties, if no historical information exists for the HMA mixture specified for the
project.
• Voids in Mineral Aggregate, VMA—VMA is an input to the AASHTOWare Pavement ME De-
sign or thermal cracking predictions and determination of other volumetric properties. The mixture
VMA needs to represent the condition of the mixture after it has been compacted with the rollers,
but prior to opening the roadway to truck traffic. This value will be unavailable during structural
design because it has yet to be produced and placed. It is recommended that the value be calculated
from other volumetric properties that may be obtained from construction records for similar type
mixtures, aggregate sources, and gradations.
• Effective Asphalt Content by Volume, Vbe—The effective asphalt content by volume needs to
represent the in-place asphalt content; after the mix has been placed by the paver. This value will be
unavailable during structural design because it has yet to be produced. It is recommended that the
value be calculated from the other volumetric properties, as shown below.
09:03:12 MSTth
Table 10-3. Recommended Input Parameters and Values; Limited or No Testing Capabilities for HMA
(Input Levels 2 or 3)
Measured
Property Input Levels 2 or 3
Dynamic modu- • No dynamic modulus, EHMA, laboratory testing required.
lus, EHMA (new • Use MEPDG EHMA predictive equation. Inputs are gradation, bitumen viscosity, loading frequency, air
HMA) void content, and effective bitumen content by volume. Input variables may be obtained through testing
of extracted cores or from agency historical records.
• Use typical Ai-VTS values based on asphalt binder grade (PG, or viscosity, or penetration grades).
Dynamic modu- • No dynamic modulus, EHMA, laboratory testing required.
lus, EHMA (existing • Use MEPDG EHMA predictive equation. Inputs are gradation, bitumen viscosity, loading
HMA layer) frequency, air void content, and effective bitumen content by volume. Input variables may be
obtained through testing of extracted cores or from agency historical records.
• Use typical Ai-VTS values based on asphalt binder grade (PG, or viscosity, or penetration
grades).
• Determine existing pavement condition rating (excellent, good, fair, poor, very poor).
Tensile strength , Use MEPDG regression equation:
TS (new HMA TS(psi) = 7416.712 – 114.016 * Va –122.592 * VFA + 0.704 * VFA2
surface; not re- + 405.71 * Log10(Pen77) –2039.296 * log10(A)
quired for existing where:
HMA layers) TS = Indirect tensile strength at 14 oF, psi.
Va = HMA air voids, as-constructed, percent
VFA = Voids filled with asphalt, as-constructed, percent.
Pen77= Asphalt penetration at 77 ºF, mm/10.
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
A = Asphalt viscosity-temperature susceptibility intercept.
Input variables may be obtained through testing of lab prepared mix samples, extracted cores (for existing
pavements), or from agency historical records.
Use MEPDG regression equation:
D(t) = D1 * tm
log(D1) = –8.524 + 0.01306 * T + 0.7957 * log10(Va) + 2.0103 * log10(VFA) –1.923 * log10(A)
m = 1.1628 – 0.00185 * T – 0.04596 * Va – 0.01126 * VFA + 0.00247 * Pen77
+ 0.001683 * T * Pen770.4605
where:
t = Time, months.
T = Temperature at which creep compliance is measured, ºF.
Va = HMA air voids, as-constructed, %.
VFA = Voids filled with asphalt, as-constructed, %.
Pen77 = Asphalt penetration at 77 ºF, mm/10.
Input variables may be obtained through testing of lab prepared mix samples, extracted cores (for existing
pavements), or from agency historical records.
Air voids Use as-constructed mix type specific values available from previous construction records.
Volumetric asphalt Use as-constructed mix type specific values available from previous construction records.
content
Total unit weight Use as-constructed mix type specific values available from previous construction records.
Note: AASHTOWare Pavement ME Design computes input Levels 2 and 3 dynamic modulus, tensile strength, creep compliance,
etc. internally once; all the required input variables required by the various equation are provided. (Table 10-3 continued on next
page.)
09:03:12 MSTth
Table 10-3. Recommended Input Parameters and Values; Limited or No Testing Capabilities for HMA
(Input Levels 2 and 3)—continued
Measured Property Recommended Level 3 Input

Poisson’s ratio Use predictive equation based on temperature included in the MEPDG for new HMA
mixtures and the typical values listed below for the existing HMA layers:
Reference Dense-Graded HMA Open-Graded
Temperature (Level 3) HMA (Level 3)
°F µ typical µ typical
<0 °F 0.15 0.35
0 – 40 °F 0.20 0.35
41 – 70 °F 0.25 0.40
71 – 100 °F 0.35 0.40
101 – 130 °F 0.45 0.45
>130 °F 0.48 0.45
Surface shortwave Use AASHTOWare Pavement ME Design default of 0.85.

absorptivity
Typical values for asphalt concrete range from 0.244 to 2.0 BTU/(ft)(hr) (°F). Use default
Thermal conductivity
value set in program—1.25 BTU(ft)(hr)(°F).
Typical values for asphalt concrete range from 1 to 0.50 BTU/(ft)(hr) (°F). Use default value
Heat capacity
set in program—1.28 BTU(ft)(hr).-°F
Coefficient of thermal Use MEPDG predictive equation shown below:
VMA * B ac + V AGG * B AGG
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
contraction
L MIX =
3 * V TOTAL
where:
LMIX = Linear coefficient of thermal contraction of the asphalt concrete mixture (1/° C).
Bac = Volumetric coefficient of thermal contraction of the asphalt cement in the solid state
(1/° C).
BAGG = Volumetric coefficient of thermal contraction of the aggregate (1/° C)
VMA = Percent volume of voids in the mineral aggregate (equals percent volume of air voids
plus percent volume of asphalt cement minus percent volume of absorbed asphalt
cement).
VAGG = Percent volume of aggregate in the mixture.
VTOTAL = 100 percent.
Typical values for linear coefficient of thermal contraction, volumetric coefficient of thermal
contraction of the asphalt cement in the solid state, and volumetric coefficient of thermal
contraction of aggregates measured in various research studies are as follows:
• LMIX = 2.2 to 3.4*10 -5 /° C (linear).
• Bac -4
= 3.5 to 4.3*10 /° C (cubic).
• BAGG = 21 to 37*10 /° C (cubic).
-6
Note: That AASHTOWare Pavement ME Design computes input Level 2 and 3 coefficient of thermal extraction, etc.
internally; once all the required equation input variables are available.

09:03:12 MSTth
10.3 PCC MIXTURES, LEAN CONCRETE,

AND CEMENT-TREATED BASE LAYERS
Table 10-4 summarizes all the Level 1 inputs required for the PCC-material types listed in Table 10-1.
Also presented in Table 10-4 are recommended sources of input data (that is recommended test proto-
cols and other sources of estimates).
Although input Level 1 is preferred for pavement design, most agencies are not equipped with the testing
facilities required to characterize the paving materials. Thus, for the more likely situation where agencies
have only limited or no testing capability for characterizing PCC materials, Levels 2 and 3 inputs are rec-
ommended as presented in Table 10-5. It must be noted that for most situations designers used a combi-
nation of Levels 1, 2, and 3 material inputs based on their unique needs and testing capabilities.
10.4 CHEMICALLY STABILIZED MATERIALS, INCLUDING

LEAN CONCRETE AND CEMENT-TREATED BASE LAYERS
The compressive strength or modulus of rupture, elastic modulus, and density are required inputs to
AASHTOWare Pavement ME Design for any cemenititious or pozzolonic stabilized material. How-
ever, the fatigue cracking prediction equation for semi-rigid pavements was not calibrated within the
NCHRP Projects 1-37A and 1-40D. As such, these layers should not be used until the prediction
model is calibrated.
Agency specific calibration factors could be determined based on the quality of the CAM material. The
recommended values to be used in the interim are discussed within the Standard Practice for Local Cali-
bration (2).
Table 10-6 summarizes all the Level 1 inputs required for the chemically stabilized material types listed
in Table 10-1. Also presented in Table 10-6 are recommended sources of input data (that is recom-
mended test protocols and other sources of estimates). Although Level 1 is the preferred input category
for pavement design, most agencies are not equipped with the testing facilities required to characterize
the paving materials. Thus, for the more likely situation where agencies have only limited or no testing
capability for characterizing chemically stabilized materials, Levels 2 and 3 inputs are recommended as
presented in Table 10-7. For most situations, designers use a combination of Levels 1, 2, and 3 material
inputs based on their unique needs and testing capabilities.
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09:03:12 MSTth
Table 10-4. PCC Material Input Level 1 Parameters and Test Protocols for New and Existing PCC
Source of Data
Measured Esti- Recommended Test Protocol and/or Data
Design Type Property Test mate Source
New PCC and Elastic modulus X ASTM C469
PCC overlays Poisson’s ratio X ASTM C469
and existing Flexural strength X AASHTO T 97
PCC when sub-
Indirect tensile AASHTO T 198
ject to a bonded X
strength (CRCP only)
PCC overlay
Unit weight X AASHTO T 121
Air Content X AASHTO T 152 or T 196
Coefficient of thermal AASHTO T 336
X
expansion
Surface shortwave Use AASHTOWare Pavement ME Design defaults
X
absorptivity
Thermal conductivity ASTM E1952 (or use AASHTOWare Pavement ME
X
Design defaults)
Heat capacity ASTM D2766 (or use AASHTOWare Pavement ME
X
Design defaults)
PCC zero-stress National test protocol not available. Estimate using
temperature X agency historical data or select AASHTOWare Pave-
ment ME Design defaults
Cement type X Select based on actual or expected cement source
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Cementitious material Select based on actual or expected concrete mix design

X
content
Water to cement ratio X Select based on actual or expected concrete mix design
Aggregate type X Select based on actual or expected aggregate source
Curing method X Select based on agency recommendations and practices
Ultimate shrinkage Testing not practical. Estimate using prediction equa-
X
tion in AASHTOWare Pavement ME Design
Reversible shrinkage Estimate using agency historical data or select
X
AASHTOWare Pavement ME Design defaults
Time to develop 50 Estimate using agency historical data or select
percent of ultimate X AASHTOWare Pavement ME Design defaults
shrinkage
Existing intact Elastic modulus ASTM C469 (extracted cores)
X
and fractured AASHTO T 256 (non-destructive deflection testing)
PCC Poisson’s ratio ASTM C469 (extracted cores)
X
Flexural strength X AASHTO T 97 (extracted cores)
Unit weight X AASHTO T 121 (extracted cores)
Surface shortwave National test protocol not available. Use
X
absorptivity AASHTOWare Pavement ME Design defaults
Thermal conductivity X ASTM E1952 (extracted cores)
Heat capacity X ASTM D2766 (extracted cores)

09:03:12 MSTth
Table 10-5. Recommended Input Parameters and Values; Limited or No Test Capabilities for PCC
Materials (Input Levels 2 or 3)
Measured Recommended Input Levels 2 and 3
Property
New PCC Elastic • 28-day flexural strength AND 28-day PCC elastic modulus, OR
modulus and • 28-day compressive strength AND 28-day PCC elastic modulus, OR
flexural strength • 28-day flexural strength ONLY, OR
• 28-day compressive strength ONLY
Existing intact PCC • Based on the pavement condition, select typical modulus values from the range of
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
elastic modulus values given below:
Qualitative Description Typical Modulus Ranges, psi
of Pavement Condition
6
Adequate 3 to 4 × 10
6
Marginal 1 to 3 × 10
6
Inadequate 0.3 to 1 × 10
The three common methods of fracturing PCC slabs include crack and seat, break and seat,
Existing fractured
and rubblization. In terms of materials characterization, cracked or broken and seated PCC
PCC elastic
layers is considered in a separate category from rubblized layers. At Level 3, typical
modulus
modulus values may be adopted for design (see below):
Fractured PCC Typical Modulus Ranges,

Layer Type psi
Crack and Seat or

150,000 to 1,000,000
Break and Seat
Rubblized 50,000 to 150,000
Poisson's ratio for new PCC typically ranges between 0.10 and 0.21, and a value of 0.20
Poisson’s ratio
0.15 and 0.18 are typically assumed for PCC design. See below for typical Poisson’s ratio
values for PCC materials.
PCC Materials Level 3 μtypical
PCC Slabs (newly constructed or
0.20
existing)
Fractured Slab
Crack/Seat 0.20
Break/Seat 0.20
Rubblized 0.30
Select agency historical data or from typical range for normal weight concrete: 140 to 160
Unit weight
lb/ft3
Note: Project specific testing is not required at Level 3. Historical agencies test values assembled from past construction
with tests conducted using the list protocols are all that is required.

09:03:12 MSTth
Materials (Input Levels 2 and 3)—continued

Coefficient of thermal Select agency historical values or typical values based on PCC coarse aggregate type.
expansion
Coefficient of Thermal
Aggregates Type
Expansion ( 10-6/° F)
Andesite 5.3
Basalt 5.2
Diabase 4.6
Gabbro 5.3
Granite 5.8
Schist 5.6
Chert 6.6
Dolomite 5.8
Limestone 5.4
Quartzite 6.2
Sandstone 6.1
Expanded shale 5.7
Where coarse aggregate type is unknown, use AASHTOWare Pavement ME Design

default value of 5.5*10 -6/° F
Surface shortwave Use level 3 AASHTOWare Pavement ME Design default of 0.85
absorptivity
Typical values for asphalt concrete range from 0.2 to 2.0 to BTU/(ft)(hr)(°F). Use default value set in --`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Thermal conductivity
program—1.25 BTU(ft)(hr)(°F).
Typical values for asphalt concrete range from 0.1 to 0.50 to BTU/(ft)(hr)(°F). Use default value set in
Heat capacity
program—0.28 BTU/lb.-°F

09:03:12 MSTth
Materials (Input Levels 2 and 3)—continued

PCC set Zero stress temperature, T z , can be input directly or can be estimated from monthly ambient
temperature temperature and cement content using the equation shown below:
T z = (CC*0.59328*H*0.5*1000*1.8/(1.1*2400) + MMT)
where,
Tz = PCC set temperature (allowable range: 70 to 212 ˚F).
CC = Cementitious content, lb/yd3.
H = –0.0787 + 0.007*MMT – 0.00003*MMT2
MMT = Mean monthly temperature for month of construction, ˚F.
An illustration of the zero stress temperatures for different mean monthly temperatures and different
cement contents in the PCC mix design is presented below:
Mean Monthly Cement Content, lbs/cy

H
Temperature 400 500 600 700
40 0.1533 52* 56 59 62
50 0.1963 66 70 74 78
60 0.2333 79 84 88 93
70 0.2643 91 97 102 107
80 0.2893 103 109 115 121
90 0.3083 115 121 127 134
100 0.3213 126 132 139 145
Note: Mean PCC temperature in degrees F.
Cement type Estimate based on agency practices.
Cementitious material
Estimate based on agency practices.
content
Water to cement ratio Estimate based on agency practices.
Aggregate type Estimate based on agency practices.
Curing method Estimate based on agency practices.
Ultimate shrinkage Estimate using prediction equation in AASHTOWare Pavement ME Design.
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Use AASHTOWare Pavement ME Design default of 50 percent unless

Reversible shrinkage
.
more accurate information is available.
Time to develop 50 Use AASHTOWare Pavement ME Design default of 35 days
percent of ultimate unless more accurate information is available.
shrinkage
Note: Project specific testing is not required at Level 3. Historical agencies test values assembled from past construction
with tests conducted using the list protocols are all that is required.

09:03:12 MSTth
Table 10-6. Chemically Stabilized Materials Input Requirements and Test Protocols for New and
Existing Chemically Stabilized Materials
Source of Data Recommended Test

Measured Protocol and/or Data
Design Type Material Type Property Test Est. Source
New Lean concrete and Elastic modulus X ASTM C 469
cement-treated Flexural strength X AASHTO T 97
aggregate (Required only
when used in HMA
pavement design)
Lime–cement–fly Resilient modulus X No test protocols available.
ash Estimate using Levels 2 and 3.
Soil cement Resilient modulus X Mixture Design and Testing
Protocol (MDTP) in conjunc-
tion with AASHTO T 307.
Lime stabilized soil Resilient modulus X No test protocols available.
Estimate using Levels 2 and 3.
All Unit weight X No testing required. Estimate
using Levels 2 and 3.
Poisson’s ratio X No testing required. Estimate
Thermal X No testing required. Estimate
conductivity using Levels 2 and 3.
Heat capacity X No testing required. Estimate
Surface short wave X No test protocols available.
absorptivity Estimate using Levels 2 and 3.
Existing Lean concrete and FWD backcalculat- X AASHTO T 256
cement-treated ed modulus
aggregate
Lime–cement–fly FWD backcalculat- X AASHTO T 256
ash ed modulus
Soil cement FWD backcalculat- X AASHTO T 256
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ed modulus
Lime stabilized soil FWD backcalculat- X AASHTO T 256
ed modulus
All Unit weight X No testing required. Estimate
Poisson’s ratio X No testing required. Estimate
Thermal X ASTM E1952 (cores)
conductivity
Heat capacity X ASTM D2766 (cores)
Surface short wave X No test protocols available.
absorptivity Estimate using Levels 2 and 3.

09:03:12 MSTth
Table 10-7. Recommended Input Levels 2 and 3 Parameters and Values for Chemically Stabilized
Material Properties
Required Input
\
Recommended Input Level
Elastic/resilient modulus • Use unconfined compressive strength (fc' or qu) in psi of lab samples or
extracted cores converted into elastic/resilient modulus by the following:
Material Relationship for Modulus Test Method
Lean concrete and cement E = 57000(f ' ) AASHTO T 22
0.5
c
treated aggregate
Open graded cement Use input Level 3 None
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stabilized aggregate
Lime-cement-fly ash E = 500 + qu ASTM C593
Soil cement E = 1200(qu ) ASTM D1633
Lime stabilized soil M r = 0.124(qu )+ 9.98 ASTM D5102
OR
• Select typical E and Mr values in psi as follows:
Lean concrete, E 2,000,000
Cement stabilized aggregate, E 1,000,000
Open graded cement stabilized aggregate, E 750,000
Soil cement, E 500,000
Lime–cement–flyash, E 1,500,000
Lime stabilized soils, Mr 45,000
Flexural strength Use 20% of the compressive strength of lab samples or extracted cores
•
(required only for as an estimate of the flexural strength for all chemically stabilized
flexible pavements) materials.
OR
• Select typical MR values in psi as follows:
Chemically stabilized material placed under
750
flexible pavement (base)
Chemically stabilized material used as subbase,
select material, or subgrade under flexible 250
pavement
Poisson’s ratio Select typical Poisson’s ratio values are as follows:

Lean concrete and cement stabilized aggregate 0.1 to 0.2
Soil cement 0.15 to 0.35
Lime-Fly Ash Materials 0.1 to 0.15
Lime Stabilized Soil 0.15 to 0.2
Unit weight Use default AASHTOWare Pavement ME Design values of 150 pcf
Thermal conductivity Use default AASHTOWare Pavement ME Design values of 1.25 BTU/h-fWÛ)
Heat capacity Use default AASHTOWare Pavement ME Design values of 0.28 BTU/lb-Û)

09:03:12 MSTth
10.5 UNBOUND AGGREGATE BASE MATERIALS

AND ENGINEERED EMBANKMENTS
Similar to HMA and PCC, physical and engineering properties are required for the unbound pavement
layers and foundation. The physical properties include dry density, moisture content, and classification
properties, while the engineering property includes the resilient modulus. Designers must be aware that
the resilient modulus values have to be determined at the optimum moisture content and maximum dry
density, thus ensuring the unbound layers are representative of conditions when the pavement is opened
to truck traffic.
For new alignments or new designs, the default resilient modulus values included in AASHTOWare
Pavement ME Design (input Level 3) may be used, the modulus may be estimated from other proper-
ties of the material (input Level 2), or measured in the laboratory (input Level 1). For rehabilitation or
reconstruction designs, the resilient modulus of each unbound layer and embankment may be backcal-
culated from deflection basin data or estimated from DCP or CBR tests. If the resilient modulus values
are determined by backcalculating elastic layer modulus values from deflection basin tests, those values
need to be adjusted to laboratory conditions (28, 29). Table 10-8 lists the values recommended in those
design pamphlets. If the resilient modulus values are estimated from the DCP or other tests, those
values may be used as inputs to the MEPDG, but should be checked based on local material correlations
and adjusted to laboratory conditions, if necessary. The DCP test should be performed in accordance
with ASTM D 6951 or an equivalent procedure.
Table 10-8. C-Values to Convert the Calculated Layer Modulus Values to an Equivalent Resilient
Modulus Measured in the Laboratory
Layer Type Location C -Value or Mr /E FWD Ratio

Aggregate Between a Stabilized and HMA Layer 1.43
Base/Subbase Below a PCC Layer 1.32
Below an HMA Layer 0.62
Subgrade- Below a Stabilized Subgrade/Embankment 0.75
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
Embankment Below an HMA or PCC Layer 0.52
Below an Unbound Aggregate Base 0.35
Table 10-9 summarizes the input Level 1 parameters required for the unbound aggregate base, subbase,
embankment, and subgrade soil material types listed in Table 10-1. The recommended test protocols
are also listed in Table 10-9. Although input Level 1 is preferred for pavement design, most agencies are
not equipped with the testing facilities required to characterize the paving materials. Thus, for the more
likely situation where agencies have only limited or no testing capability for characterizing unbound
aggregate base, subbase, embankment, and subgrade soil materials, input Levels 2 and 3 are recommend-
ed, which are provided in Table 10-10. For most analyses, designers will use a combination of Levels 1, 2,
and 3 material inputs based on their unique needs and testing capabilities, which is permissible.
The following summarizes the recommended input parameters and values for the unbound layers and
foundation:

09:03:12 MSTth
• Gradation—For new materials, the mid-range of the material specifications or the average grada-
tion from previous construction records for similar materials is recommended for use as the input
values. For existing pavement layers, use the average gradation from as built construction records.
If those records are unavailable, use average results from laboratory tests performed on materials
recovered during the field investigation. The gradation of the unbound aggregate or embankment
soil could be measured in accordance with AASHTO T 88. If sufficient material was not recovered
during the field investigation, the default values included in AASHTO Pavement ME Design for
the material classification could be used.
Table 10-9. Unbound Aggregate Base, Subbase, Embankment, and Subgrade Soil Material
Requirements and Test Protocols for New and Existing Materials
Source of Data Recommended Test Protocol

Design Type Measured Property Test Estimate and/or Data Source
New (lab Two Options: X AASHTO T 307 or NCHRP 1-28A
samples) and
existing Regression coefficients k 1, The generalized model used in
(extracted k 2, k 3 for the generalized MEPDG design procedure is as follows:
k2 k3
materials) constitutive model that ⎛θ ⎞ ⎛ τ oct ⎞
defines resilient modulus M r = k1 p a ⎜⎜ ⎟⎟ ⎜⎜ + 1⎟⎟
as a function of stress ⎝ Pa ⎠ ⎝ Pa ⎠
state and regressed from where
laboratory resilient M r = resilient modulus, psi
modulus tests. θ = bulk stress
= σ1 + σ2 + σ3
Determine the average ı1 = major principal stress.
design resilient modulus σ2 = intermediate principal stress
for the expected in-place σ3 = minor principal stress
stress state from confining pressure
laboratory resilient
τ oct = octahedral shear stress
modulus tests.
= 1
(σ1 − σ 2 ) 2 + (σ1 − σ 3 ) 2 + (σ 2 − σ 3 ) 2
3
Pa = normalizing stress
k 1, k 2, k 3 = regression constants
No national test standard, use default
X
values included in AASHTOWare
Poisson’s ratio Pavement ME Design.
Maximum dry density X AASHTO T 180
Optimum moisture
X AASHTO T 180
content
Specific gravity X AASHTO T 100
Saturated hydraulic
X AASHTO T 215
conductivity
Soil water characteristic X Pressure plate (AASHTO T 99)
curve parameters OR
Filter paper (AASHTO T 180)
OR
Tempe cell (AASHTO T 100)
Existing FWD backcalculated
X AASHTO T 256 and ASTM D5858
material to modulus
be left in No national test standard, use default
Poisson’s ratio X
place values included in AASHTOWare
Pavement ME Design.
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09:03:12 MSTth
Table 10-10. Recommended Levels 2 and 3 Input Parameters and Values for Unbound Aggregate
Base, Subbase, Embankment, and Subgrade Soil Material Properties
Required
Input Recommended Input Level
Resilient Use Level 3 inputs based on the unbound aggregate base, subbase, embankment, and
modulus subgrade soil material AASHTO Soil Classification. AASHTO Soil Class is determined
using material gradation, plasticity index, and liquid limit.
Recommended Resilient Modulus at Optimum Moisture
(AASHTO T 180), psi
Base/Subbase
AASHTO for Flexible Embankment and Embankment and
Soil and Rigid Subgrade for Subgrade for Rigid
Classification Pavements Flexible Pavements Pavements
A-1-a 40,000 29,500 18,000
A-1-b 38,000 26,500 18,000
A-2-4 32,000 24,500 16,500
A-2-5 28,000 21,500 16,000
A-2-6 26,000 21,000 16,000
A-2-7 24,000 20,500 16,000
A-3 29,000 16,500 16,000
A-4 24,000 16,500 15,000
A-5 20,000 15,500 8,000
A-6 17,000 14,500 14,000
A-7-5 12,000 13,000 10,000
Note:
A-7-6 8,000 11,500 13,000
1. The resilient modulus is converted to a k-value internally within the software for evaluating rigid
pavements.
2. The resilient modulus values at the time of construction for the same AASHTO soil classification
are different under flexible and rigid pavements because the stress-state under these pavements is
different. Soils are stress dependent and the resilient modulus will change with changing
stress-state (refer to Table 10-9). The default values included in the NCHPRP beta-test software
were estimated as the median value from the test sections included in the LTPP database and used
engineering judgment.These default values can be used assuming the soils are at the maximum
dry density and optimum water content as defined from AASHTO T 180.
3. Only A-1-a and A-1-b soils are used as base courses.
Maximum dry
Estimate using the following inputs: gradation, plasticity index, and liquid limit.
density
Optimum
moisture Estimate using the following inputs: gradation, plasticity index, and liquid limit.
content
Specific
Estimate using the following inputs: gradation, plasticity index, and liquid limit.
gravity
Saturated
hydraulic Select based on the following inputs: gradation, plasticity index, and liquid limit.
conductivity
Soil water
characteristic
Select based on aggregate/subgrade material class.
curve
parameters
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09:03:12 MSTth
• Atterberg Limits—For new materials, the mid-range allowed by the material specifications or the
average liquid limit and plasticity index from previous construction records for similar materials is
recommended for use as the input values. For existing pavement layers, use the average results from
the Atterberg limits test for similar materials that were placed using the same material specifica-
tions. The liquid limit could be measured in accordance with AASHTO T 89, and the plastic limit
and plasticity index determined in accordance with AASHTO T 90. If sufficient material was not
recovered during the field investigation, the default values included in AASHTOWare Pavement ME
Design for the material classification could be used.
• Dry Density—For new materials, the maximum dry density defined by the material specifications
using the compaction effort specified for the project, or the average dry density measured on previ-
ous construction projects for similar material is recommended for use as the input value. For existing
pavement layers that will remain in-place for the rehabilitation, use the average dry density from
as-built construction records or the average value measured during the field investigation.
AASHTOWare Pavement ME Design default values for dry density represent the median maxi-
mum dry unit weight for specific material classifications. These default values need not be used for
existing pavement layers that remain in-place for rehabilitation without confirming those values
during the field investigation.
• Moisture Content—For new materials, the optimum moisture content using the compaction effort
specified for the project, or the average moisture content measured on previous construction projects
for a similar material is recommended for use as the input value. For existing pavement layers that
will remain in-place for the rehabilitation, use the average moisture content measured during the
field investigation. AASHTOWare Pavement ME Design default values for moisture content repre-
sent the median optimum moisture content for specific material classifications. These default values
need not be used for existing layers remaining in-place without confirming those values during the
field investigation.
• Poisson’s Ratio—Use the default values provided in AASHTOWare Pavement ME Design, unless
the designer has test data for using different values.
• Resilient Modulus—For new materials, use input Levels 2 or 3, unless the agency has a library of
test results. Material properties needed for input Levels 2 and 3 include gradation, classification,
Atterberg limits, moisture content, and dry density. The resilient modulus for the unbound layers and
foundation may also be estimated from the CBR test (AASHTO T 193) or the R-Value test
(AASHTO T 190).
If resilient modulus tests are available in a library of materials information and data, the designer could
use the average value for the in-place material. The resilient modulus may be estimated based on equiv-
alent stress states (28, 29). If input Level 3 is used to estimate the resilient modulus from classification
tests, these modulus values represent the optimum moisture content and dry density (refer to Table 10-
10). Those default values will need to be adjusted if the in-place layer deviates from the optimum mois-
ture content and maximum dry unit weight, as defined by AASHTO T 180 at the time of construction.
Adjustments for lower or higher moisture contents and dry densities can be made using the regression
equations derived from the LTPP resilient modulus test results (27).
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09:03:12 MSTth
For existing unbound layers, use backcalculated modulus values from the FWD deflection basins for
estimating the resilient modulus. As noted above, the backcalculated elastic modulus values need to be
adjusted to laboratory conditions as input to AASHTOWare Pavement ME Design. However, results
from DCP tests on the in-place materials may be used when FWD deflection basin tests have not been
performed or were found to be highly variable with large errors to the measured deflection basins.
• Saturated Hydraulic Conductivity—For new and existing unbound layers, AASHTO T 215 may
be used to measure this input parameter. However, all calibration work completed for version 1.0 of
the software was completed using the default values included in the AASHTOWare Pavement ME
Design software. Use of these default values is recommended.
• Soil Water Characteristics Curve Parameters—For new and existing unbound layers, there are
AASHTO test standards that may be used to measure these input parameters for predicting the
change in moisture content of the unbound layers over time. However, all calibration work complet-
ed for version 1.0 was completed using the default values included in the AASHTOWare Pavement
ME Designsoftware. Use of these default values is recommended.
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09:03:12 MSTth
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09:03:12 MSTth
Chapter 11: Pavement Design Strategies | 129
CHAPTER 11
Pavement
Design Strategies
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The MEPDG design process requires the selection of a trial design with all inputs defined. As not-
ed earlier, the initial trial design may be determined using the Guide for Design of Pavement Structures
(AASHTO, 1993), other M-E-based design procedures, a design catalog, or the user simply identifying
the design features and layer thicknesses. This section provides guidance to the designer in developing
the initial pavement design strategy for the site conditions and describes new or reconstructed pavement
design strategies for flexible and rigid pavements. The designer is referred back to Chapter 3 to ensure
that the design strategy selected and prepared for analysis is consistent with those calibrated globally or
locally in accordance with AASHTOWare Pavement ME Design software.
11.1 NEW FLEXIBLE PAVEMENT DESIGN STRATEGIES—DEVELOPING

THE INITIAL TRIAL DESIGN
The MEPDG flexible pavement design procedure allows a wide variety of HMA mixtures, aggregate
base layers, and foundation improvements. Specific types of flexible pavement systems that may be an-
alyzed include conventional flexible sections, deep strength sections, full-depth sections, and semi-rigid
sections (refer to Figure 3-1 under Section 3.3). The definition for each of these pavement systems was
included in Chapter 3.
In setting up an initial new design strategy for flexible pavements, the designer should simulate the
pavement structure and foundation as detailed as possible, and then combine layers, as needed. It is
recommended that the designer start with the fewest layers as possible to decrease the amount of inputs
and time needed to estimate those inputs. Although more than 10 layers may be included in the trial
design, the designer needs to limit the number of layer to no more than 7 to begin the design iteration
process—3 HMA layers, an unbound aggregate base, a stabilized subgrade or improved embankment,
the subgrade layer, and a rigid layer, if present.
The designer could identify the types of layers and materials to be included in the trial design, and then
decide on the inputs for the project site. The following sections provide some simple rules to start devel-
oping the design strategy.

09:03:12 MSTth
11.1.1 Should the Subgrade Soil be Strengthened/Improved?
The designer needs to evaluate the boring logs and test results prepared from the subsurface or field in-
vestigation and determine the subsurface soil strata—the different types of soils, their stiffness, and their
thickness (refer to Section 8.3). If different soil strata are located with significantly different resilient
modulus values along the project, those layers could be included as different soil layers. For example, a
wet silty–sandy clay strata with a resilient modulus less than 8,000 psi overlying an over-consolidated,
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dense clay strata with a resilient modulus exceeding 25,000 psi.
An important step of the new flexible pavement design strategy is to begin with a good foundation for
the pavement layers. Proper treatment of problem soil conditions and the preparation of the foundation
layer are important to ensure good performance of flexible pavements. It is fundamental to have a strong
foundation that provides proper support of the flexible pavement. A strong foundation will result in
thinner paving layers. AASHTOWare Pavement ME Design does not directly predict the increase in
roughness or IRI caused by expansive, frost susceptible, and collapsible soils. If these types of problem
soils are encountered, treatments to minimize their long-term effects on flexible pavements need to be
included in the design strategy.
The designer needs to review the results from the subsurface investigation (refer to Chapter 8) and
provide a foundation layer with a resilient modulus of at least 10,000 psi for supporting any unbound
aggregate layer. If the subgrade has a resilient modulus less than 10,000 psi, the designer could con-
sider improving or strengthening the subgrade soils. Different options that may be used depending on
the conditions encountered include using select embankment materials, stabilizing the subgrade soil,
removing and replacing weak soils, and/or adding subsurface drainage layers. Figure 11-1 is a flowchart
of some options that may be considered, depending on the thickness and condition of the problem soils
encountered along the project.
More importantly, AASHTOWare Pavement ME Design does not predict or consider the lateral flow
of subsurface water. If subsurface lateral flow is expected based on the experience of the designer in the
area or from observations made during the subsurface investigation, subsurface drainage systems need
to be considered to prevent water from saturating the pavement layers and foundation. Saturation of the
paving materials and foundation will significantly decrease the resilient modulus of the unbound mate-
rials and soils. AASHTOWare Pavement ME Design only predicts the effects of water moving upward
into the pavement layers from ground water tables located close to the surface.
In addition, filter fabrics, geotextiles, and geogrids (for example, AASHTO M 288) cannot be directly
simulated in the pavement structure. Agencies that routinely use these materials in their standard design
sections or strategies need to determine their benefit or effect through the local calibration process for
each performance indicator (distresses and smoothness) (12, 14).

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11.1.2 Is a Rigid Layer or Water Table Present?

A rigid or apparent rigid layer is defined as the lower soil stratum that has a high resilient or elastic
modulus (greater than 100,000 psi). A rigid layer may consist of bedrock, severely weathered bedrock,
hard-pan, sandstone, shale, or even over-consolidated clays.
Problem Soil Identified from the Field or Site

Investigation (see Section 8.3 and Table 8-5)
1. Remove and replace with non-frost
-
susceptible material.
2. Place additional non-frost susceptible
Prevent Frost Penetration into material to increase depth to frost
Soils with Frost Heave susceptible soil.
FROST Potential 3. Use insulating material above frost
SUSCEPTIBLE susceptible soil; not commonly used.
SOIL
Soils Without Frost Heave
Potential; Only Strength 1. Place non-frost susceptible material.
Reduction During Thaw 2. Increase thickness of HMA and/or
unbound aggregate base layer.
1. Remove and replace with select, non-expansive material.

2. Place thick layer of select, non-expansive material.
At-Grade Condition 3. Stabilize subgrade with lime or other stabilizers.
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4. Saturate area to facilitate swell prior to construction, not

EXPANSIVE commonly used—if selected, use with caution.
SOIL
1. Pre-cut area and allow soils to expand prior to
construction.
Large Cuts into Soil 2. Stabilize subgrade with lime or other stabilizers.
3. Place thick layer of select, non-expansive material.
4. Saturate area to facilitate swell prior to construction, not
commonly used—if selected, use with caution.
1. Remove and replace weak soil.

Relatively Thin Layer 2. Use Geo-grid or other materials to strengthen
unbound layers and/or embankment.
COLLAPSIBLE
OR WEAK SOIL
1. Place sand-wicks to de-water soil layers.
2. Place thick embankment to facilitate settlement prior
to construction.
3. Use Geo-grid or other materials to strengthen
Thick, Deep Layer unbound layers and/or embankment.
4. Use dynamic compaction techniques to increase
density of soil, not commonly used.
5. Use light-weight fill material for areas with deep fill,
not commonly used—if selected, use with caution.
Seasonal Water Table 1. Place subsurface drains to intercept water flow.

Depth; Seams with 2. Use Geo-grid or other materials to strengthen
Lateral Flow unbound layers and/or embankment.
HIGH WATER
TABLE
1. Place subsurface drains to lower water table.
2. Place thick embankment of select material.
Year Round Depth to 3. Use Geo-grid or other materials to strengthen
Water Table unbound layers and/or embankment.
4. Place separator layer with high voids to prevent water
from saturating the unbound base layers.
5. Increase thickness of HMA or aggregate base layers.
Figure 11-1. Flow Chart for Selecting Some Options to Minimize the Effect of Problem Soils
on Pavement Performance

09:03:12 MSTth
If a rigid layer is known to exist along the project boundaries, that layer could be included in the analysis.
When a rigid layer is simulated, however, AASHTOWare Pavement ME Design limits the thickness
of the last subgrade layer to no more than 100 in. The designer may need to use multiple subgrade layers
when the depth to bedrock exceeds 100 in. In some areas, multiple-thin strata of rock or hard-pan layers
will be encountered near the surface. The designer could enter an equivalent elastic modulus for this
condition and assume that it is bedrock.
Another important point when a rigid layer or rock outcropping is known to exist is the possibility of
subsurface water flow above the rigid layer. The designer could have considered this in setting up the
subsurface investigation plan for sites with rock outcroppings and rigid layers near the surface. The
designer could evaluate the results from the subsurface investigation to determine whether a subsurface
drainage system is needed to quickly remove and/or intercept subsurface water flow. This design feature
does not relate to the surface infiltration of rainfall water.
When a water table is located near the surface (within 5 ft), a subsurface drainage system is recommend-
ed as part of the design strategy (22). The depth to a water table that is entered into
AASHTOWare Pavement ME Design software is the depth below the final pavement surface. The
designer has the option to enter an annual depth to the water table or seasonal water table depths. The
average annual depth could be used, unless the designer has historical data to determine the seasonal
fluctuations of the water table depth. If a subsurface drainage system is used to lower that water table,
that lower depth could be entered into the program, not the depth measured during the subsurface
investigation.
11.1.3 Compacted Embankment or Improved Subgrade Layer Present?

The designer could divide the subgrade into two layers, especially when bedrock or other hard soils are
not encountered. Most new alignment projects or new construction projects require that the surface
of the subgrade be scarified and compacted after all vegetation has been removed and the elevation has
been rough cut. The designer could consider simulating the compacted subgrade as a separate layer, as
long as that layer is compacted to a specified density and moisture content that are based on laboratory
prepared moisture-density relationships. When used in the trial design, this layer needs to be a mini-
mum of 8 in. thick.
The default values included in AASHTOWare Pavement ME Design for resilient modulus of unbound
materials and soils (refer to Section 10.5) represent the material placed at optimum moisture content
and compacted to its maximum dry unit weight (as defined by AASHTO T 180). If an embankment,
improved subgrade, or other material is placed and compacted to a different moisture content and dry
unit weight, the default values for resilient modulus need not be used. The design resilient modulus
could be determined from an agency’s historical database, repeated load resilient modulus tests (per-
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formed on test specimens compacted to the agency’s specifications), other strength tests (CBR and
R-Value), or estimated from regression equations (for example, those developed from the LTPP resilient
modulus database [27]).

09:03:12 MSTth
11.1.4 Should a Drainage Layer be Included in the Design Strategy?

The use of a drainage system to remove surface water infiltration is dependent on the user’s standard de-
sign practice. It is recommended to avoid water accumulation within the pavement structure. Water may
significantly weaken aggregate base layers and the subgrade soil, and result in stripping of HMA layers.
AASHTOWare Pavement ME Design assumes that all water-related problems will be addressed via the
materials and construction specifications, and/or inclusion of subsurface drainage features in the design
strategy. NHI Course 131026 provides guidelines and recommendations for the design and construc-
tion of subsurface drainage features (22).
The value and benefit of a drainage layer (either an asphalt treated permeable base or permeable aggre-
gate base layer) beneath the dense-graded HMA layers is debatable. If an asphalt treated permeable base
drainage layer is used directly below the last dense-graded HMA layer, the ATPB needs to be treated as
a high quality, crushed stone base layer (refer to Sections 3.5 and 5.3.3). The equivalent annual modulus
for an ATPB (high-quality aggregate base) that has been used is 65,000 to 75,000 psi. The minimum
thickness of an ATPB layer should be 3 in.
These edge drains need to be inspected after placement and must be maintained over time to ensure
positive drainage. The inspection at construction and over time is no different than required for new
pavement construction. Mini-cameras may be used to facilitate the inspection and maintenance needs
of edge drains. If an agency or owner does not have some type of periodic inspection and maintenance
program for these drainage layers and edge drains, the designer could consider other design options, and
accordingly reduce the strength of the foundation and unbound layers.
11.1.5 Use of a Stabilized Subgrade for Structural Design or a Construction Platform?

Lime and/or lime-fly ash stabilized bases should be considered a separate layer if they are sufficiently
stabilized to provide structural support and these properties can be measured through coring or labora-
tory sample preparation. Lime is primarily used for controlling swelling and frost heave. If these layers
are engineered to provide structural support and have a sufficient amount of stabilizer mixed in with the
soil, they need to be treated as a structural layer. Under this case, they could be treated as a material that
is insensitive to moisture and the resilient modulus or stiffness of these layers can be held constant over
time. The National Lime Association manual may be used for designing and placing a lime stabilized
layer to provide structural support (16). If other stabilizers such as Portland cement and lime-fly ash
combinations are used, other manuals could be followed for designing and placing stabilized subgrade
layers (24).
On the other hand, when a stabilized subgrade is used as a construction platform for compacting other
paving layers, only a small amount of lime or lime-fly ash is added and mixed with the soil. For this
case, these layers could be treated as unbound soils. In addition, if these materials are not “engineered”
to provide long-term strength and durability, they could also be considered as an unbound material and
possibly combined with the upper granular layer.
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09:03:12 MSTth
11.1.6 Should an Aggregate Base/Subbase Layer Be Placed?

Unbound aggregate or granular base layers are commonly used in flexible pavement construction. In most
cases, the number of unbound granular layers need not exceed two, especially when one of those layers is
thick (more than 18 in.). Sand and other soil-aggregate layers could be simulated separately from crushed
stone or crushed aggregate base materials, because the resilient modulus of these materials will be signifi-
cantly different.
When aggregate or granular base/subbase layers are used, the resilient modulus of these layers is depen-
dent on the resilient modulus of the supporting layers. As a rule of thumb, the ratio of resilient modulus
of the granular layer to the resilient modulus of the supporting layers should be kept to a maximum of 3
to avoid decompaction of the supporting layer. This rule of thumb may apply to all unbound layers. Figure
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11-2 may be used to estimate the maximum resilient modulus of an unbound layer that depends on its
thickness and the resilient modulus of the supporting layers (5).
11.1.7 HMA Layers—What Type and How Many?

AASHTOWare Pavement ME Design is limited to three layers of asphalt. As for the unbound materi-
als, similar HMA mixtures could be combined into one layer. Thin layers (less than 1.5 in. in thickness)
could be combined with other layers. The minimum lift or layer thickness used for construction may be
four times the nominal maximum aggregate size of the HMA mixture.
More importantly, thin wearing courses of a plant seal mix, porous friction course, open-graded friction
course and other similar mixtures could be combined with the next layer beneath the wearing surface.
The low temperature cracking and load related top-down (longitudinal) cracking models use the proper-
ties of the wearing surface in predicting the length of transverse and longitudinal cracks throughout the
HMA layers.
Similarly, the alligator cracking model takes the properties of the lowest HMA layer and predicts the
percent of total lane area with alligator cracking. As a result, the designer needs to carefully consider
the properties being entered into AASHTOWare Pavement ME Design software for the lowest HMA
layer and HMA wearing surface.

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100
BASE COURSES
(Meter = Inch x .0254) SUBBASE COURSES

Modulus of Layer n, 103 psi
S
NES .
K in
IC 10
10 T H .
in
6
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.
in
4 .
in
8 .
. in .
in 6 in
7 in. 4
5
1
1 10 100
Modulus of Layer n + 1, 103 psi
105 psi = 698 MPa
Figure 11-2. Limiting Modulus Criteria of Unbound Aggregate Base and Subbase Layers
When multiple layers are combined for the trial design, the volumetric properties (air voids, effective
asphalt content, gradation, unit weight, and VFA) entered into AASHTOWare Pavement ME Design
software need to represent weighted average values based on the layer thickness of the layers that are
combined. A wearing surface greater than 1.5 in. in thickness that has different PG asphalt than the
underlying HMA layer needs to be considered as a separate layer. Similarly, a dense-graded HMA base
layer (the lowest HMA layer) that is more than 3 in. thick could be considered as a separate layer. It is
recommended that all other layers be combined into an intermediate layer.
If an APTB layer with high air voids (typically greater than 15 percent voids) is included as an HMA
layer, the high air voids will significantly increase the amount of fatigue cracking of the pavement struc-
ture. As a remedy, the designer may consider modeling the APTB as a high-quality aggregate layer.

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11.1.8 What Initial IRI Value Should Be Used?

An initial IRI value is required for each pavement strategy or trial design considered. The initial IRI
value could be taken from previous years’ construction acceptance records, if available. Not all agencies,
however, use IRI in accepting the pavement related to smoothness criteria. The following provides some
recommendations for those agencies or users that do not use IRI as a basis for accepting the final surface.
Table 11-1. General IRI Recommendation
Initial IRI, in./mi

IRI Included as an IRI Excluded from
Pavement Design Strategy Acceptance Test Acceptance Test
Conventional Flexible Pavements 65 80
Deep -Strength Flexible Pavements 60 70
Full -Depth HMA Pavements 60 70
Semi -Rigid Pavements 65 80
Note: The values listed above are higher than for those agencies that typically use IRI for acceptance, because the contractors
would have little incentives to ensure a smooth ride surface, as measured by IRI.
11.2 NEW RIGID PAVEMENT DESIGN STRATEGIES—

DEVELOPING THE INITIAL TRIAL DESIGN
11.2.1 Structure—Trial Layer Type, Thickness, and Design Features

New or reconstructed rigid pavement types include JPCP and CRCP, as the surfacing layer.
• JPCP is defined in Section 3.4. This pavement type is the most widely constructed rigid pavement
in the United States and in the world. It is used for all pavement applications including low-volume
roads, urban streets, and heavily trafficked highways. A major national calibration was conducted
that included hundreds of sections throughout the United States. Reasonable distress and IRI mod-
els were developed and calibrated. Local agency validation of the distress models and local consider-
ation of design inputs is desirable during implementation.
• CRCP is defined in Section 3.4. This pavement type is used extensively by several states and other
countries. It is used primarily for heavily trafficked highways but has been used for lower volume
roads as well. A major national calibration was conducted that included over a hundred sections
throughout the United States. Reasonable distress and IRI models were developed and calibrated.
Local agency validation of the distress models and local consideration of design inputs is desirable
during implementation.
The concrete slab is usually placed over one or more sublayers but may be placed directly on a prepared
subgrade for low-volume roads. It is critical that the CRCP bases be stable over time. Sublayers include
a wide variety of materials and layering and may also include permeable drainage layers. Note that the
base course is defined as the layer directly beneath the PCC slab and subbase layers are below the base
layer.
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09:03:12 MSTth
• Dense Graded Base Course—Asphalt stabilized, cement stabilized, lean concrete, and unbound
granular can be considered. Many varieties of layer characteristics may be considered but the design-
er must enter appropriate structural, thermal, and hydraulic parameters for these layers. See Chapter
5 for recommended inputs.
• Permeable (Drainage Layer) Base Course—Asphalt stabilized, cement stabilized, and unbound
granular permeable layers may be considered.
– A permeable asphalt stabilized base may be modeled in two ways:
° Select asphalt base and asphalt permeable base. This choice requires entering a high air void
content (e.g., specifying 15–20 percent air typically results in reasonable EHMA dynamic season-
al value).
° Select stabilized base and cement stabilized material. This choice requires entering an appropri-
ate modulus for a permeable asphalt stabilized base that does not change over temperature or
time.
– A permeable cement stabilized base may be modeled by selecting stabilized base and cement
stabilized. This choice requires entering an appropriate modulus that does not change over time.
– A permeable asphalt base may be modeled by selecting a high-quality aggregate layer. This choice
requires entering appropriate inputs for gradation and other parameters.
– A permeable unbound aggregate base may be modeled by selecting unbound base and perme-
able aggregate material. This choice requires entering appropriate inputs for gradation and other
parameters.
– Sandwich section—if an unbound permeable aggregate layer is placed between the PCC slab and
an impermeable layer (e.g., dense HMA or lean concrete) no drainage analysis will occur in the
permeable layer. The user needs to select unbound base and permeable aggregate material and in-
put an appropriate constant modulus which will not change over time or with moisture content.
• Subbase Layers—Asphalt stabilized, compacted RAP, cement stabilized, lime stabilized, lime fly ash,
lime cement fly ash, soil cement, and unbound granular materials. Many varieties of layer characteris-
tics may be considered but the designer needs to enter appropriate structural, thermal, and hydraulic
parameters for these layers.
• Embankment and Natural Soil—Materials are classified according to the AASHTO and unified
procedure and require appropriate structural, thermal, and hydraulic parameters. See Chapter 5 for
recommended inputs.
• Bedrock—Bedrock may consist of massive and continuous bedrock and highly fractured and weath-
ered bedrock. Recommended modulus values are provided in Chapter 5 for both of these types of
conditions.
11.2.2 JPCP Design

There are several key design inputs for JPCP for which recommendations are provided in this section.
• Contact Friction (Between JPCP and Base Course)—The time over which full contact friction
exists between the PCC slab and the underlying layer (usually the base course) is an input. This
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09:03:12 MSTth
factor is usually significant in affecting cracking of the JPCP in that a monolithic slab/base structure
is obtained when full friction exists at the interface. While the actual friction may often vary be-
tween zero and full or no slippage, the global calibration results for hundreds of JPCP test sections
indicated that full contact friction existed over the life of the pavements for all base types. Accurate
amounts of cracking was predicted when full friction with the base was assumed, except for CTB or
lean concrete bases when extraordinary efforts were made to debond the slab from the base. For this
condition, the months of full contact friction was found to be much less; zero to 15 years to match
the observed cracking. A rapid increase in transverse cracking occurred within the life for some of
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the JPCP sections, which could be explained by a zero friction interface with the base course.
Thus, it is recommended that the designer set the “months to full contact friction” between the JPCP
and the base course equal to the design life of the pavement for unbound aggregate, asphalt stabi-
lized, and cementitious stabilized base courses. The only exception to this recommendation is when
extraordinary efforts are made to debond a cementitious base course from the JPCP.
• Tied Concrete Shoulder—The long-term LTE must be input. The lane shoulder LTE is defined
as the ratio of deflection of the unloaded side to the loaded side of the joint multiplied by 100. The
greater the LTE the greater the reduction in deflections and stresses in the concrete slab. Recom-
mended long-term lane/shoulder LTE, in descending order of benefit, are as follows:
– Monolithically placed and tied with deformed bars traffic lane and shoulder: 50 to 70 percent.
During calibration, a number of test sections were modeled with 70 percent LTE to help ex-
plain low levels of cracking and faulting.
– Separately placed and tied with deformed bars traffic lane and shoulder: 30 to 50 percent.
During calibration, a typical value of 40 percent was used unless knowledge concerning place-
ment was know.
– Untied concrete shoulders or other shoulder types were modeled with zero LTE during calibra-
tion.
• Joint LTE—JPCP may be designed with or without dowel bars at the transverse joints. The key in-
puts are dowel diameter and spacing. The key performance output is joint faulting which is subject-
ed to a limiting criteria selected by the designer. Sensitivity analysis of the program shows that the
use of dowels of sufficient size may virtually eliminate joint faulting as a problem.
– Dowel trial diameter of 1/8 the slab thickness (e.g., a 12-in. slab would have a 1.5-in. dowel
diameter). Diameter may vary from about 1 (minimum) to 1.75 in.
– Dowel trial spacing of 12 in. is recommended, but the spacing may vary from 10 to 14 in.
• Joint Spacing—This factor has a very significant effect on JPCP cracking, joint faulting, and IRI.
The shorter the spacing, the less faulting and cracking occur. However, this leads to increased
construction costs so a balance is recommended. The natural crack spacing is dependent on the slab
friction with the base layer. Crack widths must remain below 20 mils to allow effective load transfer
from aggregate interlock. Projects with bedrock near the surface may result in very stiff foundations
which may require a shortening of the joints spacing to avoid cracking.

09:03:12 MSTth
• Joint Random Spacing—If a JPCP has random spacing, each spacing could be run separately to
estimate the amount of transverse cracking. The longest spacing will be the most critical. Project
percent slabs cracked is then averaged from the results for the different joint spacing used.
• Joint Skew—Joint skewing is not recommended when dowels are used. However, if used, to account
for the increase in effective joint spacing when joints are skewed, an extra 2 ft is added to the joint
spacing. This will increase joint faulting and transverse cracking.
• Base Erodability—The potential for base or subbase erosion (layer directly beneath the PCC layer)
has a significant impact on the initiation and propagation of pavement distress. The design input
is the erodibility class, which is classified based on long-term erodability behavior of different base
types as follows:
– Class 1—Extremely erosion resistant materials.
– Class 2—Very erosion resistant materials.
– Class 3—Erosion resistant materials.
– Class 4—Fairly erodible materials.
– Class 5—Very erodible materials.
• Set Temperature and Ultimate Shrinkage (described under CRCP Design)—These factors affect
JPCP in terms of joint opening which affects joint LTE and joint faulting in the same way that crack
width and loss of LTE is affected in CRCP. Joint LTE over the design life is an output that could be
examined and not allowed to be lower than about 90 percent.
• Permanent Curl/Warp Effective Temperature Difference—This input includes built-in tem-
perature gradient at time of set plus effective gradient of moisture warping (dry on top and wet on
bottom) plus any effect of long-term creep of the slab and settlement into the base. A value of –10°F
was established as optimum to minimize cracking during the national calibration. This optimum
temperature difference could be utilized unless local calibration shows different. Night-time con-
struction and wet curing would reduce this factor in the same manner that extreme temperature
changes and solar radiation during morning placement would increase this factor. It is recommended
that this input be confirmed through local calibration since it significantly impacts the pavement
service life.
11.2.3 CRCP Design

The performance of CRCP is highly dependent upon several factors. Recommendations for specific
CRCP inputs are as follows:
• Tied Concrete Shoulder—The long-term load transfer across the lane/shoulder joint is modeled so
that the impact of a tied shoulder may be considered in design. The user selects the type of shoulder
under consideration under design features in AASHTOWare Pavement ME Design software and
the program assigns the appropriate LTE:
– Monolithically placed lane and shoulder and tied with deformed reinforcing bars.
– Separately placed lane and shoulder and tied with deformed reinforcing bars.
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– Untied concrete shoulders or other shoulder types.

09:03:12 MSTth
• Bar Diameter—Varies from #4 (0.500-in. diameter) to #9 (1.00-in.), typically. Heavier trafficked

highways currently utilize #6 or #7 size deformed reinforcing bars. These are typically coated with
epoxy in areas that use large amounts of deicing salts.
• Trial Percentage of Longitudinal Reinforcement—This parameter may vary from 0.50 to 1.00
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percent. Climatic conditions affect the required amount with higher amounts in cold climates. As
the amount of longitudinal reinforcement increases, crack spacing and width decrease. Crack LTE
over time stays at higher and higher values which minimizes punchout development.
• Reinforcement Depth—Depth of reinforcing steel has a significant effect on holding the crack
width tight at the top of the slab. A minimum depth of 3.5-in. and a maximum depth at the slab
mid-depth is recommended. Placement of the steel above mid-depth will hold the cracks tighter
which will reduce punchouts.
• Crack Spacing—Crack spacing is either input by the user if experience warrants, or may be calculated
directly by a prediction model given in Chapter 5. The recommended range of spacing is 3 to 6 ft.
• Base/Slab Friction Coefficient—This friction coefficient varies by base type. Typical average values
were established through matching crack spacing. Recommended values and ranges are as follows:
Table 11-2. Range and Median Slab/Base Friction Coefficients by Base Type
Friction Coefficient
Subbase/Base type (Low–Mean–High)
Fine-grained soil 0.5–1.1–2
Sand* 0.5–0.8–1
Granular 0.5–2.7–5.8
Lime-stabilized clay* 3–4.1–5.3
ATB 2.0–8.5–18.7
CTB 2.9–9.6–20.9
Soil cement 6.0–7.9–23
LCB 6.0–10.7–21.5
LCB not cured* >36 (higher than LCB cured)
* Base type did not exist or not considered in calibration sections.
• Set Temperature—Set temperature is defined as the average concrete set temperature when the
slab becomes a solid. It is either entered by the user or estimated from the following inputs: average
of hourly ambient temperatures for month of construction and the cementitious materials content
(used to calculate the zero stress temperature and ultimate shrinkage only). The set temperature is
very significant for CRCP performance. The lower this temperature the tighter the transverse cracks
will be over time and the lower the occurrence of punchouts. Thus, the month of construction
affects greatly the zero stress temperature of the concrete.
• Permanent Curl and Warp—Permanent curl/warp effective temperature difference (same recom-
mendations as JPCP).
• Ultimate Shrinkage—Ultimate shrinkage at 40 percent relative humidity (%) (R. H.) is either in-
put by the user or estimated from models provided in Chapter 5. It depends on curing type (curing

09:03:12 MSTth
compound or water cure, cement type (I, II, III), water content (through w/c ratio), and 28-day
compressive strength. To minimize ultimate shrinkage, use Type II cement, cure with water, reduce
water content, and increase concrete strength in general and within reasonable limits on each of
these factors.
• Crack Width—Crack width is estimated over the entire design life and is a very critical factor. It
initially depends on the temperature of construction. The user either selects the expected month of
construction which then is used to estimate the zero-stress temperature of the concrete. The ulti-
mate shrinkage of the concrete also controls crack width over time. Thus, anything that will reduce
shrinkage will be desirable for CRCP.
• Crack LTE—The crack LTE is initially 100 percent during the first 20 years or so but then could
deteriorate over time and loadings to an unacceptable level. As LTE decreases the chance of pun-
chouts increases as critical bending stress at the top of the CRCP increases. Crack LTE depends
greatly on crack width over time but also on the number of heavy axles crossing the crack and caus-
ing vertical sheer and potential damage. Thus, keeping LTE above 90 or 95 percent is an important
criterion because this will virtually ensure that minimal or no punchouts will occur.
• Erosion and Loss of Support Along Slab Edge—This parameter depends on several inputs, partic-
ularly base type and quality.
– HMA base: volumetric asphalt content.
– CTB/LCB: modulus of elasticity, Ec.
– Unbound granular base: fines content (minus #200 sieve).
– Annual precipitation.
– Type and quality of subbase/subgrade (strength, fines).
Erosion is calculated for 10 years but uniformly accumulated year by year with a practical maximum amount.
11.2.4 Initial Surface Smoothness

The initial IRI of JPCP and CRCP falls within a range of 50 to 100 in./mi with a typical value of 63 in./
mi. This value could be adjusted to that typically obtained by the local highway agency for these pavements.
11.2.5 Narrow or Widened Slabs

This input is commonly called “Lane Width,” but it is actually slab width. The paint strip marking the
lane edge is always striped at the conventional width of 12 ft. Design alternatives include the use of a
conventional slab width of 12 ft or to widen the slab by 0.5 to 3 ft. It is also possible to analyze a narrow-
er slab such as 10 or 11 ft. The width controls the closeness of the edge of the tires traversing the JPCP
and CRCP. The farther away from the edge, the lower the fatigue damage along the edge which results in
transverse cracking.
• JPCP slab width is assumed to be 12 ft unless the box is checked and a different slab width is en-
tered. This value may range from greater than 12 to 15 ft with the assumption that the paint stripe
is painted at the 12-ft width. Wider slabs can be used for outside truck lanes to move the wheel path
away from the edges and corner of the slab to reduce the stresses in these areas. As little as a one
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foot widening has a significant effect. However, the potential for longitudinal cracking is increased
with wider slabs, especially in thinner slabs (<10 inches), although AASHTOWare Pavement ME
Design does not predict longitudinal cracking. When a widened slab is used, fatigue damage is also
calculated at the inside longitudinal joint edge (the joint between lanes) where LTE is set at 70 per-
cent. If a narrower lane width is of interest, this can be approximately handled by using a 12-ft-wide
slab but reducing the mean offset distance from slab edge to outside of tire (e.g., instead of 18-in.
typical, it would be reduced by 12-in. to 6-in. for a 11-ft-wide slab). The structural advantage to the
widened slab design does have a limit in AASHTOWare Pavement ME Design. When the outside
wheel path reaches a certain distance from the outside slab edge, the inside wheel path proximity to
the inside slab edge becomes the more critical source of predicted fatigue damage.
• CRCP slab width is assumed to be 12 ft, and there is no formal way to increase its width. An ap-
proximate way is to increase the offset distance from the lane edge to the truck tire by the amount of
slab widening. Thus, if a lane is widened by 12 in., the mean tire offset would be 18 + 12 = 30 in. A
narrow lane would be handled the same as JPCP.
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Chapter 12: Rehabilitation Design Strategies | 143
CHAPTER 12
Rehabilitation
Design Strategies
12.1 GENERAL OVERVIEW OF REHABILITATION DESIGN USING AASHTOWARE

PAVEMENT ME DESIGN
A feasible rehabilitation strategy is one that addresses the cause of the pavement distress and deteriora-
tion and is effective in both repairing it and preventing or minimizing its reoccurrence. AASHTOWare
Pavement ME Design has the capability to evaluate a wide range of rehabilitation designs for flexible,
rigid, and composite pavements. MEPDG rehabilitation design process is an iterative, hands-on ap-
proach by the designer—starting with a trial rehabilitation strategy. Similar to developing the initial trial
design for new pavements, the trial rehabilitation design may be initially determined using a rehabili-
tation design catalog, or an agency specific design procedure. AASHTOWare Pavement ME Design
software may then be used to analyze the trial design to ensure that it will meet the user’s performance
expectations.
A considerable amount of analysis and engineering judgment is required when determining specific
treatments required to design a feasible rehabilitation strategy for a given pavement condition (23).
AASHTOWare Pavement ME Design considers four major strategies, as listed below, which may be
applied singly or in combination to obtain an effective rehabilitation plan based on the pavement condi-
tion that was defined under Chapter 8.
• Reconstruction without lane additions—this strategy is considered under new pavement design
strategies.
• Reconstruction with lane additions—this strategy is considered under new pavement design strategies.
• Structural overlay, which may include removal and replacement of selected pavement layers.
• Non-structural overlay.
• Restoration without overlays.
The MEPDG provides detailed guidance on the use and design of rehabilitation strategies, depending
on the type and condition of the existing pavement, and provides specific details on the use of material
specific overlays for existing flexible and rigid pavements. This section provides an overview of strategies
for the rehabilitation of existing flexible, rigid, and composite pavements. Figure 12-1 shows the steps
that are suggested for use in determining a preferred rehabilitation strategy.
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STEP 1. Determine Existing Pavement

Condition; Refer to Chapter 9
STEP 2. Determine Cause and Mechanism

of Distress.
STEP 3. Define Problems and Inadequacies

of Existing Pavement; In-place or Damaged
Modulus of Bound Layers .
STEP 5. Select Feasible Strategies for

STEP 4. Identify Possible Constraints Trial Rehabilitation Design;
of Rehabilitation
.
Sections 12.2 and 12.3
STEP 6. Select Proper Pre-Overlay Treatments

for Existing Pavements (NHI, 1999)
STEP 8. Execute AASHTOWare Pavement STEP 7. Determine Trial Overlay Thickness and
ME Design to Predict Distresses Material Properties (Chapter 10)
STEP 9. Develop Preliminary Design of Each

Feasible Strategy That Meets the Performance or
Design Criteria.
STEP 10. Perform Life Cycle Cost Analysis;
External to AASHTOWare Pavement ME Design
STEP 11. Determine Relevant Non-Monetary

Factors that Influence Rehabilitation; External
to AASHTOWare Pavement ME Design
STEP 12. Determine Most Feasible or

Preferred Rehabilitation Strategy
Figure 12-1. Steps for Determining a Preferred Rehabilitation Strategy
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12.2 REHABILITATION DESIGN WITH HMA OVERLAYS
12.2.1 Overview
The MEPDG includes specific details for selecting and designing HMA overlays to improve the surface
condition or to increase the structural capacity of the following pavements (refer to Figure 3-2 under
Section 3.3).
• HMA overlays of existing HMA-surfaced pavements; both flexible and semi-rigid.
• HMA overlays of existing PCC pavements that has received fractured slab treatments; crack and
seat, break and seat, and rubblization.
• HMA overlays of existing intact PCC pavements ( JPCP and CRCP), including composite pave-
ments or second overlays of original PCC pavements.
Figure 12-2 presents a generalized flow chart for pavement rehabilitation with HMA overlays of HMA-sur-
faced flexible, semi-rigid, or composite pavements, fractured PCC pavements and intact PCC pavements.
Composite PCC Flexible or

EXISTING Semi-Rigid
PAVEMENT
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Mill Crack and Seat Mill HMA
HMA Break and Seat Surface
Surface Rubblize
In-Place
PRE-OVERLAY Recycle
TREATMENTS
Full Depth Partial –or Full–

Repair Slab Depth Repair
Replacement
HMA Over HMA Over

PCC Overlay HMA Overlay
OVERLAY
ANALYSIS
HMA Over
Fractured Slab
Overlay
Figure 12-2. Flow Chart of Rehabilitation Design Options Using HMA Overlays

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12.2.2 HMA Overlay Analyses and Trial Rehabilitation Design

AASHTOWare Pavement ME Design has the capability of analyzing existing PCC pavements may be
either an HMA over PCC analysis or an HMA over fractured slab analysis depending on whether or
not crack and seat, break and seat, or rubblization techniques are applied to the existing PCC pavement.
Existing composite pavements may result in either an HMA over PCC analysis or an HMA over frac-
tured slab analysis depending on whether or not the existing HMA surface is removed and the underly-
ing PCC pavement is fractured.
In the AASHTOWare Pavement ME Design software, the HMA over PCC analysis considers con-
tinued damage of the PCC slab under the HMA overlay using the rigid pavement performance models
presented in Chapter 5 and Section 12.2.8. The three overlay analyses in the software also provide the
capability to address reflection cracking of joints and cracks in PCC pavements and thermal and load
associated cracking in HMA surfaced pavements. However, it needs to be noted that the reflection
cracking models incorporated in AASHTOWare Pavement ME Design were based strictly on empirical
observations and were not a result of rigorous M-E analyses. Finally, the predicted distresses are linked
to estimates of IRI to form a functional performance criterion that may be considered along with the
specific distresses in the design-analysis process.
The maximum number of overlay layers that may be specified is four. This includes up to three HMA
layers, and one unbound or chemically stabilized layer. The total number of layers of the existing pave-
ment and the overlay is limited to 14. For the initial design, however, it is suggested that the total num-
ber of layers be limited to no more than eight to reduce the number of required inputs and run time.
12.2.3 Determine Condition of Existing Pavement

A critical element for determining the HMA overlay design features and thickness is the characteriza-
tion of the existing pavement, including determination of the damaged modulus of the existing bound
layers. General recommendations for evaluating the existing pavement for rehabilitation were included
in Chapter 9. As for new pavement designs, all properties of the existing and new pavement layers need
to be representative of the conditions expected right after rehabilitation—when the roadway is opened
to traffic.
Table 9-8 in Chapter 9 provided general recommendations for assessing the current condition of flexible,
semi-rigid, composite, and HMA overlaid pavements, while Table 9-2 provided the pavement evaluation
activities for the different input levels. For input Level 3, a generalized rating for the existing pavement
is an input to AASHTOWare Pavement ME Design. The designer has five options to select from:
Excellent, Good, Fair, Poor, and Very Poor. Table 12-1 provides a definition of the surface condition
and summarizes the rehabilitation options suggested for each of these general ratings. For input Level
1, cores and trenches are used to determine the amount of rutting within each paving layer and whether
any cracks that have occurred initiated at the surface or bottom of the HMA layers. For input Level 2,
cores are used to estimate the amount of rutting within each layer and determine where any load related
cracks initiated.
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Table 12-1. Definitions of Surface Condition for Input Level 3 Pavement Condition Ratings and
Suggested Rehabilitation Options
Overall Rehabilitation Options to Consider

Condition General Pavement Condition Rating; (With or Without Pre-Overlay
(Table 9-1) Input Level 3 Treatments; Section 12.2.4)
Adequate Excellent No cracking, minor rutting, • Surface repairs without overlays (not
(Has Remaining and/or minor mixture-related analyzed with AASHTOWare
Life) distresses (e.g., raveling); little Pavement ME Design).
to no surface distortions or • Pavement preservation strategy (not
roughness. analyzed with AASHTOWare
Pavement ME Design).
• Non-structural overlay.
• Overlay designed for future truck traffic
levels.
Good Limited load –and/or non-load–
• Pavement preservation strategy (not
related cracking, minor to
analyzed with the AASHTOWare
moderate rutting, and/or
Pavement ME Design).
moderate mixture-related
distresses; some surface • Overlays designed for future truck traffic
distortions and roughness. levels, with or without milling and surface
repairs.
Marginal Fair Moderate load and/or non-load Pre-Overlay Treatments Recommended.

(May or May Not related cracking, moderate • Structural overlay, with or without milling
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Have Remaining rutting, moderate amounts of and surface repairs.

Life) mixture-related distresses, • Remove and replace surface layer prior to
and/or some roughness overlay.
(IRI > 120 in./mi). • In-place recycling prior to overlay.
Inadequate Poor Extensive non-load-related Pre-Overlay treatment recommended if not
(No Remaining cracking, moderate load-related reconstructed.
Life) cracking, high rutting, • Structural overlay, with milling or leveling
extensive-mixture-related course and surface repairs.
distresses, and/or elevated • Remove and replace existing layers prior to
levels of roughness overlay.
(IRI > 170 in./mi). • In-place recycling prior to overlay.
• Reconstruction.
Very Extensive load-related cracking Pre-Overlay treatment recommended if not
Poor and/or very rough surfaces reconstructed.
(IRI > 220 in./mi). • Structural overlay with milling
and surface repairs.
• Remove and replace existing layers prior to
overlay.
• In-place recycling prior to overlay.
• Reconstruction.
12.2.4 Decide on Pre-Overlay Treatment

Various pre-overlay treatments and repairs need to be considered to address deterioration of the existing
pavement, improve surface smoothness, and provide uniform support conditions for the HMA overlay.
For existing flexible or semi-rigid pavements, the pre-overlay treatments may include; do nothing, place-
ment of a leveling course, a combination of milling, full or partial depth repairs, or in-place recycling.
For existing rigid pavements, the pre-overlay repair may include; do nothing, diamond grinding, full or
partial depth slab repair of JPCP and JRCP and punchouts of CRCP, and/or mud-jacking the slabs to
fill any voids and re-level the slabs. Crack sealing is not a recommended pre-overlay treatment prior to
overlay placement because the HMA overlay when placed at elevated temperatures may cause the seal-
ant material to expand creating a bump in the overlay and significantly reducing the smoothness of the
final surface. However, that may not be true if Warm Mix Asphalt overlay is placed instead of HMA.

09:03:12 MSTth
Determining how much of the distress or damage could be repaired before the HMA overlay is placed
requires a careful mix of experience and engineering judgment. Table 12-2 lists some of the candidate re-
pair or pre-overlay treatments for all types of pavements, while Table 12-3 lists the major rehabilitation
treatments of existing HMA and HMA over PCC pavements. Deciding on the pre-overlay treatment
to be used could be based more on experience and historical data, rather than on the distresses and IRI
predicted with AASHTOWare Pavement ME Design.
If the distress in the existing pavement is likely to affect overlay performance within a few years, it could
be repaired prior to overlay placement. Premature distress in the overlay is often the result of deteriora-
tion in the existing pavement that was not properly repaired before overlay placement (3, 4).
For HMA-surfaced pavements, cold milling, and in-place recycling has become common pre-overlay
treatments. Cold milling equipment can easily remove as much as 3 to 4 in. of HMA in a single pass.
Removal of a portion of the existing cracked and hardened HMA surface by cold milling frequently
improves the performance of an HMA overlay—because it provides good interface friction and removes
surface defects. Cold milling also increases the smoothness of the existing pavement by removing rutting
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and other surface distortions. The depth of milling is an input to AASHTOWare Pavement ME Design
and is intended to indicate the extent of damage removed from the existing surface prior to the place-
ment of a new overlay.
In-place recycling may be considered an option to reconstruction for those cases where an HMA overlay
is not feasible due to the extent of repair that needs to be required to provide uniform support condi-
tions. Recent equipment advances provide the capability to recycle pavements in place to a depth of 8 to
12 in. If the in-place recycling process includes all of the existing HMA layers (defined as pulverization),
this option could be treated as a new flexible pavement design strategy. The pulverized layer may be
treated as a granular layer if not stabilized or a stabilized layer if asphalt emulsion or some other type of
stabilizer is added prior to compaction.
Agencies have used a wide range of materials and techniques as part of a rehabilitation design strategy
to delay the occurrence of reflection cracks in HMA overlays of existing pavements. These materials in-
clude paving fabrics, stress-absorbing interlayer (SAMI), chip seals, crack relief layer or mixture, cushion
course, and hot in-place recycling. Paving fabrics, thin layers, pavement preservation techniques, preven-
tive maintenance activities, and other non-structural layers are not analyzed mechanistically in

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Table 12-2. Candidate Repair and Preventive Treatments for Flexible, Rigid, and Composite
Pavements
Preventive
Pavement Type Distress Repair Treatments
Treatments
Flexible and Composite Surface/fog seal
Alligator Cracking Full-depth repair
Surface patch
Longitudinal Cracking Crack sealing Partial-depth repair
Rout and seal cracks Full-depth repair
Reflective Cracking Saw and seal cuts above
joints in PCC layer
Seal cracks Chip Seal
Block Cracking
Chip seal
Leveling course
Depression None
Mill surface
Leveling course
Rutting None
Mill surface
Raveling Rejuvenating seal Chip seal/surface seal
Crack sealing Full-depth or partial-
Potholes
Surface patches depth repairs
Rigid JPCP Pumping Reseal joints Subseal or mud-jack
Restore joint load transfer PCC slabs
Subsurface drainage (effectiveness depends
Edge support (tied PCC on materials and
should edge beam) procedures)
JPCP Joint Faulting Subseal joints Grind surface;
Reseal joints Structural overlay
Restore load transfer
Subsurface drainage
Edge support (tied PCC
should edge beam)
JPCP Slab Cracking Subseal (loss of support) Full-depth repair
Restore load transfer Partial-depth repair
Structural overlay
JPCP Joint or Crack Reseal joints Full-depth repair
Spalling Partial-depth repair
Punchouts (CRCP) Polymer or epoxy Full-depth repair
grouting
Subseal (loss of support)
Full-depth repair
PCC Disintegration None
Thick overlay
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Table 12-3. Summary of Major Rehabilitation Strategies and Treatments Prior to Overlay Placement
for Existing HMA and HMA/PCC Pavements
Candidate Treatments for Developing Rehabilitation Design Strategy
Reconstruction (HMA
Bonded PCC Overlay
Subsurface Drainage
Hot or Cold In-Place
Fractured PCC Slab

Partial-Depth HMA
Full-Depth HMA
Cracking Sealing
Unbounded PCC
HMA Overlay of
HMA Overlay
Improvement
Cold Milling
Recycling
Chip Seal
or PCC)
Overlay
Repair
Repair
Pavement
Condition Distress Types
Structural Alligator Cracking 9 9 9 9 9 9 9 9
Longitudinal Cracking
(low severity) 9 9 9 9 9 9 9 9
Thermal Cracking 9 9 9 9 9 9 9 9
Reflection Cracking 9 9 9 9 9 9 9 9
Rutting—Subsurface 9 9 9 9 9 9
Shoving—Subsurface 9 9 9
Functional Excessive Patching 9 9 9
Smoothness 9 9
Drainage, Raveling 9 9 9
Moisture
Damage Stripping 9 9 9 9 9 9 9
Flushing/Bleeding 9 9 9
Durability Raveling 9 9 9 9 9
Flushing/Bleeding 9 9 9 9 9
Shoving—HMA 9 9 9 9
Rutting—HMA 9 9 9
Block Cracking 9 9 9 9 9
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Shoulders Same as traveled lanes Same treatments as recommended for the traveled lanes.
The fitting and user-defined cracking progression parameters in the MEPDG empirical reflection crack
prediction equation are provided only for the HMA overlay with paving fabrics (refer to Table 5-2 in
Section 5.3.5). The fitting parameters were estimated from limited test sections with a narrow range of
existing pavement conditions and in localized areas. Additional performance data are needed to deter-
mine the values for both the fitting and user-defined cracking progression parameters for a more diverse
range of conditions and materials.
In the interim, designers may use the default fitting parameters for predicting the amount of reflection
cracks over time, but they should not consider the predicted amount of reflection cracks in making
design decisions. Design strategies to delay the amount of reflection cracks could be based on local and
historical experience, until a reliable M-E-based prediction methodology is added to the MEPDG or the
empirical regression equation has been calibrated for a more diverse set of existing pavement conditions
for the different materials noted above.

09:03:12 MSTth
12.2.5 Determination of Damaged Modulus of Bound Layers and Reduced Interface Friction
Deterioration in the existing pavement includes visible distress, as well as damage not visible at the
surface. Damage not visible at the surface must be detected by a combination of NDT and pavement
investigations (cores and borings).
In the overlay analysis, the modulus of certain bound layers of the existing pavement is characterized
by a damaged modulus that represents the condition at the time of overlay placement. The modulus of
chemically stabilized materials and HMA is reduced due to traffic induced damage during the overlay
period. The modulus reduction is not applied to JPCP and CRCP because these type pavements are
modeled exactly as they exist. Cracks in these slabs are considered as reflective transverse cracks through
the HMA overlay. Damage of HMA is simulated in AASHTOWare Pavement ME Design as a modu-
lus reduction of that layer.
Results from the pavement investigation need to identify any potential areas or layers with reduced or
no interface friction. Reduced interface friction is usually characterized by slippage cracks and potholes.
If this condition is found, the layers where the slippage cracks have occurred could be considered for re-
moval or the interface friction input parameter in the overlay design should be reduced to zero between
those adjacent layers.
12.2.6 HMA Overlay Options of Existing Pavements

Table 12-3 listed different repair strategies for existing HMA and HMA over PCC pavements with
different surface conditions that have some type of structural-material deficiency.
HMA Overlay of Existing Flexible and Semi-Rigid Pavements

An HMA overlay is generally a feasible rehabilitation alternative for an existing flexible or semi-rigid
pavement, except when the conditions of the existing pavement dictate substantial removal and replace-
ment or in-place recycling of the existing pavement layers. Conditions where an HMA overlay is not
considered feasible for existing flexible or semi-rigid pavements are listed below:
1. The amount of high-severity alligator cracking is so great that complete removal and replacement of
the existing pavement surface layer is dictated.
2. Excessive structural rutting indicates that the existing materials lack sufficient stability to prevent
rutting from reoccurring.
3. Existing stabilized base show signs of serious deterioration and requires a large amount of repair to
provide a uniform support for the HMA overlay.
4. Existing granular base must be removed and replaced due to infiltration and contamination of clay
fines or soils, or saturation of the granular base with water due to inadequate drainage.
5. Stripping in existing HMA layers dictate that those layers need to be removed and replaced.
In the MEPDG, the design procedure for HMA overlays of existing HMA surfaced pavements consid-
ers distresses developing in the overlay as well as the continuation of damage in the existing pavement
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09:03:12 MSTth
structure. The overlay generally reduces the rate at which distresses develop in the existing pavement.
The design procedure provides for the reflection of these distresses through the overlay layers when they
become critical. The condition of the existing pavement also has a major effect on the development of
damage in the new overlay layers.
HMA Overlay of Intact PCC Slabs

An HMA overlay is generally a feasible option for existing PCC and composite pavements provided
reflection cracking is addressed during the overlay design. Conditions under which an HMA overlay is
not considered feasible include:
• The amount of deteriorated slab cracking and joint spalling is so great that complete removal and
replacement of the existing PCC pavement is dictated.
• Significant deterioration of the PCC slab has occurred due to severe durability problems.
The design procedure presented in the MEPDG considers distresses developing in the overlay as well
as the continuation of damage in the PCC. For existing JPCP, the joints, existing cracks, and any new
cracks that develop during the overlay period are reflected through the HMA overlay using empirical
reflection cracking models that can be adjusted to local conditions. A primary design consideration for
HMA overlays of existing CRCP is to full-depth repair all working cracks and existing punchouts and
then provide sufficient HMA overlay to increase the structural section to keep the cracks sufficiently
tight and exhibit little loss of crack LTE over the design period. A sufficient HMA overlay is also needed
to reduce the critical top of slab tensile stress and fatigue damage that leads to punchouts.
HMA Overlay of Fractured PCC Slabs

The design of an HMA overlay of fractured PCC slabs is very similar to the design of a new flexible
pavement structure. The primary design consideration is the estimation of an appropriate elastic modu-
lus for the fractured slab layer. One method to estimate the elastic modulus of the fractured PCC pave-
ment condition is to backcalculate the modulus from deflection basins measured on previous projects
(refer to Chapter 9). The three methods referred to as fractured PCC slabs are defined below:
• Rubblization—Fracturing the slab into pieces less than 12 in. reducing the slab to a high-strength
granular base, and used on all types of PCC pavements with extensive deterioration (severe mid-slab
cracks, faulting, spalling at cracks and joints, D-cracking, etc.).
• Crack and Seat—Fracturing the JPCP slabs into pieces typically one to three feet in size.
• Break and Seat—Fracturing the JRCP slabs to rupture the reinforcing steel across each crack or
break its bond with the concrete.
12.2.7 HMA Overlays of Existing HMA Pavements, Including Semi-Rigid Pavements

HMA overlays of flexible and semi-rigid pavements may be used to restore surface profile or provide
structural strength to the existing pavement. The trial overlay and pre-overlay treatments need to be
selected considering the condition of the existing pavement and foundation, and future traffic levels. The
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09:03:12 MSTth
HMA overlay may consist of up to four layers, including three asphalt layers and one layer of an un-
bound aggregate (sandwich section) or chemically stabilized layer.
The same distresses used for new flexible pavement designs are also used for rehabilitation designs of
flexible and semi-rigid pavements (refer to Section 5.3). For overlaid pavements, the distress analysis
includes considerations of distresses (cracking and rutting) originating in the HMA overlay and the con-
tinuation of damage and rutting in the existing pavement layers. The total predicted distresses from the
existing pavement layers and HMA overlay are used to predict the IRI values over time (refer to Section
5.4).
Longitudinal and thermal cracking distresses in the HMA overlay are predicted at the same locations as
for new pavement designs. Fatigue damage is evaluated at the bottom of the HMA layer of the overlay
using the alligator fatigue cracking model. Reflection cracking is predicted by applying the empirical
reflection cracking model to the cracking at the surface of the existing pavement.
The continuation of damage in the existing pavement depends on the composition of the existing
pavement after accounting for the effect of pre-overlay treatments, such as milling or in-place recycling.
For existing flexible and semi-rigid pavements where the HMA layers remain in place, fatigue damage
will continue to develop in those layers in the existing structure using the damaged layer concept. All
pavement responses used to predict continued fatigue damage in the existing HMA layers remaining in
place are computed using the damaged modulus as determined from the pavement evaluation data using
the methods discussed in Chapter 9. The pavement responses used to predict the fatigue damage of the
HMA overlay use the undamaged modulus of that layer.
Plastic deformations in all HMA and unbound layers are included in predicting rutting for the reha-
bilitated pavement. As discussed in Chapter 5, rutting in the existing pavement layers will continue to
accumulate but at a lower rate than for new materials due to the strain-hardening effect of past truck
traffic and time.
12.2.8 HMA Overlays of Existing Intact PCC Pavements Including Composite

Pavements (one or more HMA overlays of existing JPCP and CRCP)
HMA overlays may be used to remedy functional or structural deficiencies of all types of existing PCC
pavements. It is important for the designer to consider several aspects, including the type of deteriora-
tion present, before determining the appropriate rehabilitation strategy to adopt.
Analysis Parameters Unique to HMA Overlay of JPCP and CRCP

Number of HMA Layers for Overlay
The HMA overlay may consist of a maximum of three layers. All mixture parameters normally required
for HMA need to be specified for each of the layers.
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Reflection Cracking of JPCP Through HMA Overlay

The transverse joints and cracks of the underlying JPCP will reflect through the HMA overlay depend-
ing on several factors. The empirical reflection cracking models included in AASHTO Pavement ME
Design may be calibrated to local conditions prior to use of the software (refer to Section 5.4). They
have not been nationally calibrated and thus local calibration is even more important. Both the time in
years to 50 percent of reflected joints and the rate of cracking may be adjusted depending on the HMA
overlay thickness and local climatic conditions.
It is recommended that reflection cracking be considered outside of AASHTOWare Pavement ME

Design by considering options such as fabrics and grids or saw and sealing of the HMA overlay above
joints. AASHTOWare Pavement ME Design only considers reflection cracking treatments of fabrics
through empirical relationships (refer to Section 5.4) and grids, saw, and sealing options are not includ-
ed as inputs to the AASHTOWare Pavement ME Design software.
For CRCP, there is no reflection cracking of transverse joints. The design procedures assumes that all
medium- and high-severity punchouts will be repaired with full-depth reinforced concrete repairs.
Impact of HMA Overlay on Fatigue Damage

The HMA overlay has a very significant effect on thermal gradients in the PCC slab. Even a thin HMA
overlay greatly reduces the thermal gradients in the PCC slab, thereby reducing the amount of fatigue
damage at both the top and bottom of the slab. This typically shows that even thin HMA overlays have
a sufficient effect as to reduce future fatigue damage in the PCC slab. The extent of reflection cracking,
however, is greatly affected by HMA thickness and this often becomes the most critical performance
criteria for overlay design.
Estimate of Past Damage

For JPCP and CRCP subjected to an HMA overlay, an estimate of past fatigue damage accumulated
since opening to traffic is required. This estimate of past damage is used (along with future damage) to
predict future slab cracking and punchouts. For JPCP, the past damage is estimated from the total of
the percent of slabs containing transverse cracking (all severities) plus the percentage of slabs that were
replaced on the project. Required inputs for determining past fatigue damage are as follows:
1. Before pre-overlay repair, percent slabs with transverse cracks plus percent previously repaired/replaced
slabs. This represents the total percent slabs that have cracked transversely prior to any restoration work.
2. After pre-overlay repair, total percent repaired/replaced slabs (note, the difference between [2] and
[1] is the percent of slabs that are still cracked just prior to HMA overlay).
Repairs and replacement refers to full-depth repair and slab replacement of slabs with transverse cracks.
The percentage of previously repaired and replaced slabs is added to the existing percent of transverse
cracked slabs to establish past fatigue damage caused since opening to traffic. This is done using the
MEPDG national calibrated curve for fatigue damage versus slab cracking. Future slab cracking is then
computed over the design period as fatigue damage increases month by month.
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Example: A survey of the existing pavement shows six percent slabs with transverse cracks and four
percent slabs that have been replaced. It is assumed that all replaced slabs had transverse cracks. During
pre-overlay repair, five percent of the transversely cracked slabs were replaced leaving one percent still
cracked. Inputs to AASHTOWare Pavement ME Design are as follows:
• Six percent slabs with transverse cracks plus four percent previously replaced slabs equals ten per-
cent.
• After pre-overlay repair, total percent replaced slabs equals nine percent. Note that the percent of
slabs still cracked, prior to overlay, is therefore 10–9 = 1 percent.
For CRCP, the same approach is used. The number of existing punchouts per mile (medium- and
high-severity only) is added to the number of repairs of punchouts per mile. This total punchouts per
mile is a required input to establish past fatigue damage caused by repeated axle loads since opening to
traffic. This is done using the MEPDG global calibrated curve for fatigue damage versus punchouts. An
estimate of future punchouts is then computed over the design period as fatigue damage increases month
by month.
Dynamic Modulus of Subgrade Reaction (Dynamic k-value)

The subgrade in rigid pavements is modeled as an elastic spring foundation. The stiffness of the elastic
springs is also called the modulus of subgrade reaction. The subgrade reaction may be determined in the
following ways:
1. Provide resilient modulus inputs of the existing unbound sublayers including the subgrade soil
similar to new design. AASHTOWare Pavement ME Design software will backcalculate an effective
single dynamic modulus of subgrade reaction (k-value) for each month of the design analysis period
for these layers. The effective k-value, therefore, essentially represents the compressibility of under-
lying layers (i.e., unbound base, subbase, and subgrade layers) upon which the upper bound layers
and existing HMA or PCC layer is constructed. These monthly values will be used in design of the
rehabilitation alternative.
2. Measure the top of slab deflections with an FWD and conduct a backcalculation process to establish
the mean k-value during a given month. Enter this mean value and the month of testing into
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AASHTOWare Pavement ME Design. This entered k-value will remain for that month throughout
the analysis period, but the k-value for other months will vary according to moisture movement and
frost depth in the pavement.
Modulus of Elasticity of Existing JPCP or CRCP Slab

The modulus of elasticity of the existing slab is that existing at the point of time of rehabilitation. This
value will be higher than the 28-day modulus of course. It is estimated using procedures given in Table
12-4. This modulus is the intact slab value. It is not a reduced value due to slab cracking as is done for
unbonded PCC overlays. This layer is the primary load carrying layer of the overlaid composite pave-
ment structure. The amount of cracking in the existing slab is accounted for in two ways:

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1. Percent of slabs cracked are determined and used to compute past damage which will affect the
future cracking of the existing slab.
2. Percent of slabs cracked are considered to reflect through the HMA overlay in a predicted rate
thereby affecting the performance through limiting criteria (percent area of traffic lane) and through
impacting the IRI.
Table 12-4. Data Required for Characterizing Existing PCC Slab Static Elastic Modulus for HMA-Over-
lay Design
Hierarchical Level
Input Data
1 2 3
Existing The existing PCC slab static elastic EBASE/DESIGN obtained from EBASE/DESIGN
PCC slab modulus EBASE/DESIGN for the existing coring and testing for estimated from
design age of the concrete is obtained from compressive strength. The historical agency
static elastic (1) coring the intact slab and compressive strength value 28-day values
modulus laboratory testing for elastic modulus is converted into elastic which are
or (2) by back calculation (using modulus. The design elastic extrapolated to
FWD deflection data from intact slab modulus is obtained the date of
and layer thicknesses) and as described for Level 1. construction.
multiplying by 0.8 to convert from
dynamic to static modulus.
Trial Rehabilitation with HMA Overlays of JPCP and CRCP

A range HMA overlay thickness may be run and the performance projected by AASHTOWare Pave-
ment ME Design. The ability of the overlay to satisfy the performance criteria is then determined. Some
general guidelines on criteria are given in Table 12-5. Note that for some overlay/PCC slab design
situations, the structural analysis will show that only a thin HMA overlay is needed (structural adequacy
is acceptable). The addition of a relatively thin HMA overlay changes the thermal gradients so much
that fatigue damage becomes minimal. In this case, the designer may choose a minimum overlay thick-
ness that can meet all other criteria including (1) the smoothness specification, (2) can be placed and
compacted properly, and (3) has adequate thickness to remain in place over the design life. Most highway
agencies specify minimum thicknesses of HMA overlays for just this purpose.
Design Modifications to Reduce Distress for HMA Overlays

Trial designs with excessive amounts of predicted distress/smoothness need to be modified to reduce
predicted distress/smoothness to tolerable values (within the desired reliability level). Some of the most
effective ways of accomplishing this are listed in Table 12-6. It should be noted that reflection crack con-
trol treatments, such as saw and seal, are not a direct input in the AASHTOWare Pavement ME Design
software.
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Table 12-5. Recommendations for Performance Criteria for HMA Overlays of JPCP and CRCP
Distress Type Recommended Modifications to Design
Rutting in HMA Criteria for rutting should be selected similar to new or reconstructed pavement
design. This rutting is only in the HMA overlay.
Transverse The placement of an HMA overlay will significantly reduce the amount of future
cracking in JPCP fatigue transverse cracking in the JPCP slab and this is not normally a problem.
existing slab A typical limit of 10 percent (all severities) appears to be reasonable in that
exceeding this value indicates that the overlaid JPCP is experiencing significant
load-fatigue damage and a structural improvement is needed.
Punchouts in The placement of an HMA overlay will significantly reduce the amount of future
CRCP existing punchout development in CRCP, and this is not normally a problem. Exceeding
slab the typical limit of 5 to 10 per mile (medium– and high–severity) appears to be
reasonable in that exceeding this value indicates that the overlaid CRCP
is experiencing significant load-fatigue damage and a structural improvement is
needed.
Reflection The extent of reflection cracking is dependent on any special reflection cracking
cracking from treatments that the designer may have specified. Thus, if the designer feels that
existing JPCP or this treatment will reduce or eliminate reflection cracking from the existing slab
CRCP slab then this criterion may be ignored. The MEPDG predicted reflection cracking is
from transverse joints and transverse cracks in JPCP but it is converted into a
percent area of traffic lane. A maximum recommended value of 1.0% area is
recommended for reflection cracking of all severities (Note: This represents 100
transverse cracks per mile or one crack every 53 ft which creates significant
roughness).
Smoothness The limiting IRI should be set similar to that of new or reconstructed pavements.
The only exception to this would be when the existing pavement exhibits a large
amount of settlements or heaves that would make it difficult to level out. If this is
the case, a level up layer should be placed first and then the designed overlay
placed uniformly on top.
12.2.9 HMA Overlay of Fractured PCC Pavements

The objective of rubblizing PCC slabs is to eliminate reflection cracking in an HMA overlay by destroy-
ing the integrity of the existing slab. This objective is achieved by fracturing the PCC slab in place into
fragments of nominal 3- to 8-in.-size or less, while retaining good interlock between the fractured par-
ticles. The rubblized layer acts as an interlocked unbound layer, reducing the existing PCC to a material
comparable to a high-quality aggregate base course.
The rubblization process is applicable to JPCP, JRCP, and CRCP. Reinforcing steel in JRCP and CRCP
must become debonded from the concrete to be successful and meet the performance expectations. The
purpose of this section is to provide guidance on the use of rubblization of PCC pavements to maximize
the performance of this rehabilitation option.
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Table 12-6. Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for HMA
Overlays of JPCP and CRCP
Distress Type Recommended Modifications to Design
Rutting in HMA Modify mixture properties. See recommendations in Section 13.2.
Transverse cracking Repair more of the existing slabs that were cracked prior to overlay
in JPCP existing slab placement. Increase HMA-overlay thickness.
Crack width CRCP It is desirable to have crack width <0.020 in over the design period.
However, there is not much the designer can do to control this parameter.
Crack LTE CRCP It is desirable to have crack LTE greater than 95% over the design period.
This will prevent any reflection cracking or punchouts from occurring.
The only design feature that will affect this parameter is overlay thickness.
Punchouts in CRCP Repair all of the existing punchouts prior to overlay placement.
existing slab Increase HMA overlay thickness.
Reflection cracking Apply an effective reflection crack control treatment such as saw and seal
from existing JPCP or the HMA overlay over transverse joints. Increase HMA overlay
CRCP slab thickness.
Smoothness Build smoother pavements initially through more stringent specifications.
Reduce predicted slab cracking and punchouts.
It should be noted that a designer may or may not get the desired effects listed in the table above, de-
pending on the structural profile and location of the pavement. The relationships reported in the table
may not be effective for every type of pavement and depends on project-specific conditions.
Project Selection Criteria for Rubblization

Rubblization is an effective reconstruction technique in many situations, but inadequate project scop-
ing may lead to constructability and performance problems. Proper project scoping should follow the
following steps, which are illustrated in flow chart form in Figures 12-3 through 12-6.
1. Identify roadway site features and conditions that may have a detrimental effect on constructability and
performance of rubblized PCC pavements (Figure 12-3). In general, rubblizing PCC pavements may
be considered a viable option when there is no rigid layer within 3 ft, no water table within 5 ft, and no
old utility lines within 5 ft of the PCC layer. When these conditions exist, other rehabilitation strategies
maybe more appropriate. Rubblization may still be considered for use even under these conditions, but
may require more detailed investigations as to the uniformity of the rubblized PCC slabs.
2. Determine the condition and distresses of the existing PCC pavement (Figures 12-4 and 12-5).
Rubblization is considered a viable option when the PCC pavement has no remaining life (i.e., when
there is extensive structural distress along the project). If horizontal cracks or delamination between
different PCC layers has occurred along the project site, however, other rehabilitation options maybe
more cost-effective and should be considered.
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3. Determine the foundation support conditions and strength (Figure 12-6). A foundation investigation
may be performed using the FWD and DCP tests. The FWD deflection basin and DCP data are
used to determine the elastic modulus of the foundation layers. The frequency of these tests needs to
be determined to identify any weak areas along the project. The project engineer may identify areas
where the support modulus for the PCC slabs is less than 5,000 psi (34 MPa), based on laboratory
measured resilient modulus. A backcalculated modulus value from deflection basin data of 10,000 psi
beneath a PCC pavement corresponds to a laboratory measured resilient modulus value of approxi-
mately 5,000 psi. Foundation modulus values, backcalculated from deflection basins, less then 10,000
psi may have a detrimental effect on the rubblization process. Rubblization of PCC slabs that are
resting directly on a fine grained soil subgrade have experienced significant problems in the vibrating
head settling into the fractured slab and into the subgrade.
Design Features for Rubblization PCC Pavements

Installation of Edge Drains
Rubblizing the PCC slabs results in a layer with significant permeability. Any water infiltrating the rub-
blized layer should be quickly removed through the use of edge drains, especially for pavements support-
ed by fine-grained soils with low permeability. Edge drains are not required in areas with coarse-grained
soils that have high permeability.
Edge drains may be used in all rubblized projects to drain any saturated foundation layer. These drains
may be placed continuously or intermittently along the project. Their use and location could be based on
engineering judgment to remove water from the pavement structure. When used, edge drains need to be
installed prior to the rubblization process to ensure that there is sufficient time to allow the subbase and
subgrade to drain and dry out (usually two weeks before rubblization starts).
Leveling Courses
A leveling course is needed to restore the grade and make profile corrections to the surface of the rub-
blized PCC layer. Leveling course material may consist of crushed aggregate, milled or recycled asphalt
pavement (RAP), or a fine-graded HMA mixture that is workable. A 2- to 4-in. leveling course should
be included in the design to fill in depressions or low spots along the rubblized surface. This leveling
course also acts as a cushion layer for the HMA overlay. If a workable, fine-graded HMA mixture (a
HMA mixture with higher asphalt content) is used, the designer could ensure that there is sufficient
cover so that rutting does not become a problem within that workable layer.
In many cases, the use of crushed aggregate base materials as the leveling course cannot be used because
of clearance or height restrictions at bridges and other overhead structures. HMA leveling courses with
specific fracture resistant properties are more beneficial to long term pavement performance. These
mixtures could be compacted to in-place air voids less than seven percent. In either case, leveling cours-
es could be accounted for in the structural design, but not for the sole purpose of reducing the HMA
overlay thickness. When HMA leveling courses are used, sufficient HMA overlay thickness needs to be
placed to ensure that the heavier trucks will not cause rutting or any lateral distortions in the leveling
course.
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1. Identify the Project Site Features and

Conditions Related to Rubblization.
Curb and gutter or guard rails exist along a

Yes substantial portion of the project and can not be No
replaced or elevated.
Numerous overpasses exist along the project that

Yes limits increases in the surface elevation of the No
final HMA surface.
Old/brittle underground utilities are within 5 ft

Yes of the rubblized layer; gas lines, water lines, etc. No
Yes Rigid layer is within 3 ft of the rubblized layer. No
Yes Water table is within 5 ft of the rubblized layer. No
Place drainage layer to allow

No increase depth to the water Yes
table prior to rubblization.
Other rehabilitation options Rubblization is a viable

maybe more appropriate or
A: Fig. 12-4 rehabilitation option.
cost effective.
Figure 12-3. Site Features Conducive to the Selection of the Rubblization Process for Rehabilitating
PCC Pavements
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A: Fig. 2.A Conduct detailed investigation of PCC

pavement to estimate remaining life of pavement.
12-3
Extract/recover performance data from the pavement

management database to conduct analyses of remaining
life and to plan the detailed pavement investigation.
Perform deflection basin and

Perform distress surveys to load transfer tests along the
identify the type, amount, and B: Fig. 12-5 project length.
severity of each distress.
Analyze and evaluate pavement response

Subdivide the project into parameters from deflection basin tests.
design segments with  Determine joint-load transfer
different distresses and  Forward calculate the elastic modulus
pavement response for the underlying layers and
characteristics. foundation.
Identify segments for destructive sampling

and testing for the field investigations.
Conduct field investigations:

 Recover cores for measuring layer thickness.
 Perform Dynamic Cone Penetrometer tests.
 Drill borings to identify subsurface materials and conditions.
 Measure/estimate depth to water table.
Calculate layer modulus from DCP test results,

and combine with the layer modulus calculated
from the deflection basin tests.
Identify the areas and percentage of

project with less than 10,000 psi. C: Fig. 12-6
Figure 12-4. Recommendations for a Detailed Investigation of the PCC Pavement to Estimate
Remaining Life and Identifying Site Features and Conditions Conducive to the Rubblization Process
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B: Fig. 12-4 2.B Results from distress surveys within

each design segment of the project.
Delamination or horizontal cracks exist between

Yes the PCC layers, if multiple layers exist.
No
Rubblizing the PCC
pavement below the
Extensive Distress—Structurally
horizontal cracks maybe Yes
Inadequate
a problem; consider
different rehabilitation
options.
No
Percent of joints in need of

No repair >20% Yes
Percent of slabs or PCC surface that

has been patched >20% Yes
No
Percent of projects with longitudinal

No joint distress more than 4 in. wide, or Yes
severe long. joint deterioration >20%
Percent of slabs or PCC surface that has

No structural cracks; slab breakup >20% Yes
Pavement probably has Rubblization is a viable

remaining life; other D: Fig. 12-6 option because
rehabilitation options maybe pavement has no
more cost effective. remaining life.
Figure 12-5. Evaluate Surface Condition and Distress Severities on Selection of Rubblization Option
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Pavement has no remaining life,

D: Fig. 12-5 rubblization is considered a viable
rehabilitation option.
3. Evaluate foundation
support modulus and C: Fig. 12-4
conditions.
Areas with foundation modulus Areas with foundation modulus

values <10,000 psi. values >10,000 psi.
Is the weak foundation or soft

spots a result of saturated soils? Yes
Will a drainage layer remove the

No free water and increase the
foundation modulus to a value
>10,000 psi.
Rubblization is a viable
Rubblization is not recommended Yes rehabilitation process, because
for these areas along the project. foundation has adequate strength.
Complete a life-cycle cost analysis

of each option.
Figure 12-6. Foundation Support Conditions Related to the Selection of the Rubblization Process
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Each design situation and material needs to be evaluated to determine the rehabilitation option that will
provide the better long-term performance, while meeting the project requirements. An HMA leveling
course could be considered for use on projects where the rubblized pavement must carry traffic tempo-
rarily until additional HMA lifts are placed. The thickness of the leveling course and its properties need
to be determined to carry the expected traffic during construction.
Minimum HMA Overlay Thickness Above Rubblized PCC Slabs

The minimum HMA overlay thickness placed over rubblized PCC layers from a constructability
standpoint is 4 in. This minimum thickness excludes any HMA leveling course mixture that is placed to
correct surface profiles.

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The performance of a pavement structure is dependent upon the interaction between pavement response
and strength of the different layers. Wheel loads induce stresses and strains in each layer, which may
result in deformation and cracking of the HMA layer. The rehabilitation design procedure has to deter-
mine the HMA overlay thickness that satisfies both constructability and structural requirements of the
rubblized pavement. M-E based design procedures are being used by many agencies, but primarily for
forensic studies and post-construction evaluation of the pavement structure. The HMA overlay fatigue
considerations control the overlay thickness requirements for rubblized pavement using the M-E-based
procedures.
Table 10-5 in Chapter 10 provided a range of equivalent elastic modulus values that may be used. The
equivalent modulus of the rubblized layer is dependent on the agency’s specifications for that layer. An
elastic modulus value of 65,000 psi (450 MPa) for the rubblized layer is recommended for use in HMA
overlay design. This value is less than the value recommended in the NAPA Information Series 117, but
is based on backcalculation of layer modulus from deflection basin data and performance analyses of
rubblized pavements built in around the United States.
For thick JPCP exceeding 10 in. and JRCP, a large modulus gradient between the surface and bottom
of the rubblized layer typically exists because the fractured particle size varies from top to bottom. The
designer can subdivide the rubblized layer into an upper and lower portion of the JPCP or above and
below the reinforcement of JRCP or just use an average value throughout the fractured slab. Without
deflection basin data, it is suggested that an average or equivalent value of 65,000 psi be used for the
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rubblized layer.
12.3 REHABILITATION DESIGN WITH PCC OVERLAYS

This section describes the M-E design procedures for rehabilitation of existing flexible, rigid, and com-
posite pavements with PCC. Lane additions and widening of narrow lanes are also considered. Many
aspects of rehabilitation design are similar to new design; thus, the designer should become familiar with
the design of new and reconstructed PCC pavements described in Chapter 11.
12.3.1 Overview
PCC overlays and restoration may be used to remedy functional or structural deficiencies of all types of
existing pavements. It is important for the designer to consider several aspects, including the type of de-
terioration present, before determining the appropriate rehabilitation strategy to adopt. Several different
rehabilitation strategies using PCC may be applied to existing pavements to extend their useful service
life. These are summarized in Table 12-7.
The design of rehabilitated pavements requires an iterative, hands-on approach by the designer. The
designer needs to select a proposed trial rehabilitation design and then analyze the design in detail to
determine whether it meets the applicable performance criteria (i.e., joint faulting and slab cracking for
JPCP, punchouts for CRCP, and smoothness for both JPCP and CRCP) established by the designer. If
a particular trial rehabilitation design does not meet the performance criteria, the design is modified and

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reanalyzed until it meets the criteria. The designs that meet the applicable performance criteria are then
considered feasible from a structural and functional viewpoint and may be further considered for other
evaluations, such as life-cycle cost analysis (LCCA).
Table 12-7. PCC Rehabilitation Options—Strategies to Correct Surface and Structural Deficiencies of
All Types of Existing Pavement
Type
of PCC Existing Rehab of Existing Separation Layer and
Overlay Pavement Pavement Surface Preparation
Unbonded JPCP Repair by slab replacement Place HMA layer for level up and
JPCP and CRCP or full-depth repair (FDR) separation. Do not diminish bonding
Overlay between PCC overlay and HMA.
Fractured Fracture and seat existing Place HMA layer for level up and
JPCP and CRCP pavement if concerns over separation. Do not diminish bonding
rocking slabs exists. between PCC overlay and HMA.
Composite Mill off portion or all of Place HMA layer for level up and
pavement existing HMA for level up separation. Do not diminish bonding
(HMA/PCC) (all if stripping exists), FDR between PCC overlay and HMA.
existing PCC pavement, or
fracture and seat existing
pavement.
Unbonded JPCP Repair by FDR, or fracture Place HMA layer for level up and
CRCP and CRCP and seat existing pavement separation. Increase thickness if poor
Overlay if concerns over poor joint and crack LTE. Maximize bonding
transverse joint load transfer between CRCP overlay and HMA
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or rocking slabs exists. layers.

Fractured Fracture existing pavement Place HMA layer for level up and
JPCP and CRCP if concerns over rocking separation. Maximize bonding
slabs or reflection cracking between CRCP overlay and HMA
exists (poor existing joint layers.
LTE).
Bonded JPCP and CRCP FDR deteriorated joints and Preparation of existing surface to
PCC in fair or better cracks maximize bond with PCC overlay
Overlay condition only.
JPCP and Existing Mill portion of existing Place HMA layer for level up and
CRCP flexible HMA material for level up separation. Maximize bonding
Overlays pavement and removal of between PCC overlay and HMA
deterioration. Patch as layers.
needed.
It should be noted that a designer may or may not get the desired effects listed in the table above, de-
pending on the structural profile and location of the pavement. The relationships reported in the table
may not be effective for every type of pavement and depends on project-specific conditions.
The design procedures described in this chapter can utilize recycled materials. The use of recycled mate-
rials in rehabilitation is acceptable so far as the material properties may be characterized by the param-
eters used in design and the recycled material meets durability requirements. PCC rehabilitation design
process requires nine steps listed below.

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• Steps 1–4—Evaluation of the existing pavement (see Chapter 11).

1. Determine existing pavement condition.
2. Determine causes and mechanism of distress.
3. Define problems and inadequacies of existing pavement.
4. Identify possible constraints.
• Step 5—Rehabilitation strategy selection (see Section 3.4).
• Step 6—Rehabilitation design (see Chapter 12).
• Step 7—Perform life-cycle cost analysis (as desired).
• Step 8—Determine non-monetary factors that influence rehabilitation (as desired).
• Step 9—Determine preferred rehabilitation strategy (as desired).
Figure 12-7 presents the design process for major PCC rehabilitation strategies included in
Existing Pavement
JPCP/CRCP Overlay Design/Analysis JPCP Restoration Design/Analysis
HMAC or HMAC/PCC JPCP or CRCP JPCP

Preoverlay Treatments
• Milling/levelling • Load transfer restoration (LTR) • Diamond grinding and a combination of:
• Patching • Full-depth repair • Full-depth repair
• Shoulder repair/replacement • Partial-depth repair • Transverse
- joint LTE restoration (LTR)
• Subdrainage improvement • Slab replacement • Slab replacement
• Shoulder repair/replacement • Retrofitted tied PCC shoulder,
• Retrofit tied PCC shoulder shoulder repair/replacement
• Subdrainage improvement • Subdrainage improvement
PCC Overlay
Analysis
Existing PCC
• Cracking • Cracking
• Faulting • Faulting
• Punchouts • Smoothness
• Smoothness
Figure 12-7. Overall Design Process for Major PCC Rehabilitation Strategies of All Pavement Types
12.3.2 Analysis Parameters Unique to Rehabilitation

Initial Smoothness
Recommendations for initial smoothness (IRI) are similar to new construction for JPCP and CRCP
overlays. They depend greatly on the project smoothness specifications. The estimate of initial smooth-
ness for restored JPCP depends on the diamond grinding specifications (for this design procedure
restoration needs to always include diamond grinding). The initial IRI may, however, need to be adjusted
upward for a given project if a significant amount of settlements or heaves exist, as this problem cannot
be easily rectified through diamond grinding alone. Local leveling, such as slab jacking or thin localized
overlays, may be needed.
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JPCP Overlay Design Features

Guidelines on unique joint design and interlayer friction features of JPCP overlays are provided in Table 12-8.
It should be noted that joint mismatching is not an input provided within the software and is intended to be
a guideline for construction purposes. The only input for joint spacing in AASHTOWare Pavement ME
Design is in the JPCP layer or, in this case, the overlay layer.
Characterization of Existing PCC Slab

The elastic modulus of the existing slabs including existing cracking that will not be repaired is a critical in-
put for the design of an unbonded overlay. The mean modulus depends mainly upon the amount of cracking
in the existing slab. Tables 12-9 and 12-10 provide general recommendations on how to estimate this input.
Dynamic Modulus of Subgrade Reaction (Dynamic k-value)

The subgrade modulus may be characterized in the following ways for PCC rehabilitation:
1. Provide modulus inputs of the existing unbound sublayers including the subgrade soil similar to new
design. AASHTOWare Pavement ME Design software will backcalculate an effective single dynamic
modulus of subgrade reaction (k-value) for each month of the design analysis period for these layers.
The effective k-value, therefore, essentially represents the compressibility of underlying layers (i.e.,
unbound base, subbase, and subgrade layers) upon which the upper bound layers and existing HMA
or PCC layer is constructed. These monthly values will be used in design of the rehabilitation alterna-
tive.
2. Measure the top of slab deflections with an FWD and conduct a backcalculation process to establish
the mean k-value during a given month. Enter this mean value and the month of testing into
AASHTOWare Pavement ME Design. This entered k-value will remain for that month throughout
the analysis period, but the k-value for other months will vary according to moisture movement and
frost depth in the pavement.
12.3.3 Estimate of Past Damage (for JPCP Subjected to CPR)

For JPCP subjected to CPR, an estimate of past fatigue damage is required. An estimate of past damage
is used with estimates of future damage to predict future cracking. Required inputs for determining past
fatigue damage are as follows:
1. Before restoration, percent slabs with transverse cracks plus percent previously repaired/replaced
slabs. This represents the total percent slabs that have cracked transversely prior to any restoration
work.
2. After restoration, total percent repaired/replaced slabs (note, the difference between [2] and [1] is
the percent of slabs that are still cracked after restoration).
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Table 12-8. Summary of Key Aspects of Joint Design and Interlayer Friction for JPCP Overlays
Rehabilitation Description
Key Issues
Strategy
Unbonded Joint spacing Joint spacing of the overlay is a direct input to M-E design
JPCP overlay and has a significant effect on transverse cracking.
Unbonded JPCP overlays are subject to greater curling
over existing
stresses because of the stiff support from the existing
concrete pavement and this effect can be determined through
pavement (with sensitivity analysis. For thinner overlays a shorter joint
separation spacing than conventional JPCP may be desirable (e.g., a
layer) 6-in. overlay could utilize a 12-ft joint spacing).
Joint mismatching The transverse joints in unbonded concrete overlays are
usually mismatched with those in the underlying
pavement. A minimum offset distance of 3 ft between the
joints in the overlay and the underlying joints or cracks is
usually recommended which provides improved load
transfer in the overlay.
Load transfer Adequate joint load transfer can be provided by both the
underlying pavement through mismatching the joints and
by dowels for heavy truck traffic. Dowels may be needed
to provide additional long-term, high-load transfer for
pavements where significantly heavy traffic loads are
expected. The need for dowels to meet the joint faulting
criteria can be determined using the program. To decrease
the susceptibility of the dowels to corrosion (in regions
where the use of deicing salts are common), epoxy coated,
stainless steel coated or metallic sleeved dowels are
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recommended.
Friction JPCP and The calibration of unbonded overlays utilized the “zero-
HMA Layer friction contact” be used between the JPCP slab and the
HMA separation layer.
Bonded PCC Joint spacing The joint system in the existing pavement dictates jointing
system in a bonded overlay. The joint type and location in
overlay over
the existing pavement should be closely matched in the
existing JPCP overlay.
Joint width and Critical Recommendation: The width of the joint must be
depth wider than that in the existing pavement and must be
sawed completely through the bonded overlay plus 0.5 in.
The overlay joint sawing must be completed as soon as the
concrete can be sawed to prevent debonding and erratic
reflective cracking. Failure to follow the above
recommendation will lead to debonding of the overlay.
Load transfer Load transfer devices are normally not used in bonded
overlay joints.
JPCP overlay The design of joints for conventional concrete overlays of
over existing existing flexible pavements is similar to that for new JPCP.
—
flexible
pavement

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Table 12-9. Data Required for Characterizing the Existing PCC Slab
Hierarchical Input Level

Input Data
1 2 3
Existing PCC- The test static elastic modulus ETEST is obtained EBASE/DESIGN EBASE/DESIGN
slab design from (1) coring the intact slab and laboratory obtained from estimated
elastic testing for elastic modulus or (2) by coring and from
modulus backcalculation (using FWD deflection data from testing for historical
(applicable in intact slab and layer thicknesses) and multiplying compressive agency data
situations by 0.8 to convert from dynamic to static modulus. strength. The and local
where the The design existing PCC-slab static elastic compressive experience
existing intact modulus is adjusted for unrepaired cracking: strength value is for the
PCC slab is converted into existing
considered the EBASE/DESIGN = CBD *ETEST elastic modulus. project
base) The design under design.
where ETEST is the static elastic modulus defined elastic modulus
above. The CBD is a reduction factor based on the is obtained as
overall PCC condition as follows: described for
• CBD = 0.42 to 0.75 for existing pavement in Level 1.
overall “good” structural condition.
• CBD = 0.22 to 0.42 for existing pavement in
“moderate” condition.
• CBD = 0.042 to 0.22 for existing pavement in
“severe” condition
Pavement condition is defined in Table 9-1. A
maximum EBASE/DESIGN of 3 million psi is
recommended due to existing joints even if few
cracks exist.
Rubblized N/A N/A EBASE/DESIGN
PCC typically
ranges
from 50,000
to 150,000
psi.
Table 12-10. Description of Existing Pavement Condition
Existing Structural Condition

Pavement Type Good Moderate Severe Rubblized
JPCP (percent >50 or crack and Use Rubblized
<10 10–50
slabs cracked) seat Elastic Modulus
CRCP (Number
Use Rubblized
of punchouts) <3 3–10 >10
Elastic Modulus
Flexible Excellent: <5% area cracked (estimated)
pavement Good: 5–15% area cracked (estimated)
(overall estimate Fair: 15– 35% area cracked (estimated)
of surface Poor: 35– 50% area cracked (estimated)
cracking) Very Poor: >50% area cracked (estimated)
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Note that the types of transverse cracking referred to are only those due to fatigue damage. Also, repairs
and replacement refers to full-depth repair and slab replacement of slabs with transverse cracks only. The
percentage of previously repaired and replaced slabs is used to account for past slab repairs/replacements
when predicting future cracking. Using the fatigue damage/cracking relationships developed and cali-
brated nationally for AASHTOWare Pavement ME Design (Please refer to the example shown below).
Example: A survey of the existing pavement shows six percent slabs with transverse cracks and four
percent slabs that have been replaced. It is assumed that all replaced slabs had transverse cracks. During
pre-restoration repair, five percent of the transversely cracked slabs were replaced leaving one percent
still cracked. Inputs to AASHTOWare Pavement ME Design are as follows:
• Six percent slabs with transverse cracks + four percent previously replaced slabs = 10 percent.
• After pre-overlay repair, total percent replaced slabs = nine percent. Note that the percent of slabs
still cracked, prior to restoration, is therefore 10 – 9 = 1 percent.
The estimated total fatigue damage is used internally in the design software to estimate the proportion
of total fatigue damage due to bottom-up and top-down cracking as follows:
1. Determine future fatigue damage estimates (total damage from percent slabs cracked, top-down
damage, and bottom-up damage).
2. Compute the percentage of total fatigue damage due to top-down and bottom-up damage mecha-
nism (e.g., 45 percent top-down and 55 percent bottom-up fatigue damage).
3. Use the computed percentage to divide past total fatigue damage (shown in Table 10-2) into the
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amounts due to top-down and bottom-up mechanism.
The effect of existing PCC pavement past damage on bonded PCC over existing JPCP/CRCP is negli-
gible and therefore not considered in design. For unbonded JPCP or CRCP overlays over existing rigid
pavement, PCC damage in the existing slab is considered through a reduction in its elastic modulus as
previously outlined, while for JPCP or CRCP overlays over existing flexible pavement HMA damage is
considered as outlined in Section 12.2.
12.3.4 JPCP Rehabilitation Design

Brief descriptions of the following JPCP rehabilitation design options are provided.
• CPR—For AASHTOWare Pavement ME Design, CPR is defined as diamond grinding and
any combination of the following repair treatments (1) joint-load transfer restoration, (2) retrofit
edge drains, (3) full-depth patching, (4) slab replacement, and (5) shoulder replacement. Properly
designed and constructed CPR needs to reduce pavement deterioration and prolong pavement life.
However, CPR performance also depends on the combination of CPR treatments applied. Each dis-
tress could be repaired with an appropriate CPR treatment and one or more preventive treatments
applied to provide a cost-effective rehabilitation strategy.

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• Unbonded JPCP Overlay of Existing Rigid Pavement—Unbonded JPCP overlay (equal to or

greater than 6-in.-thick) placed on an existing rigid pavement, composite pavement, or fractured
PCC pavement (with an appropriate separation layer). Unbonded overlays (over intact PCC slab)
do not require much pre-overlay repair because of a separator layer placed between the overlay and
existing pavement. The separator layer is usually a thin HMA layer 1- to 2-in. thick. The purpose
of the separator layer is to separate the movements in the existing and overlay concrete layers and to
prevent distresses in the existing pavement from reflecting through the overlay. Full-contact friction
between the JPCP and the HMA separator layer needs to be assumed over the design life, which
was used in the global calibration effort to match PCC slab cracking in the field.
• Bonded PCC Overlay of Existing JPCP—Bonded PCC overlays (with thickness 3-5 in.) over
existing JPCP involve the placement of a thin concrete layer on top of the prepared existing JPCP to
form a permanent monolithic JPCP section. Achieving a long-term bond is essential for good per-
formance. Thus, the existing JPCP slab needs to be in sound condition to help ensure good bonding
and little reflection cracking. The monolithic section increases load carrying capacity and provides a
new surface for improved rideability and friction resistance.
• JPCP Overlay of Existing Flexible Pavement—Conventional JPCP overlays (thickness ≥6 in.)
of existing flexible pavements can be handled in AASHTOWare Pavement ME Design. When
subjected to axle loads, the JPCP overlaid flexible pavement behaves similar to a new JPCP with
an HMA base course and other underlying layers. For this design, the contact friction between the
JPCP and the existing surface of the HMA could be full friction throughout the design life. Efforts
during construction such as milling the top surface will enhance the contact friction between the
JPCP and HMA surface.
Design Considerations
• Performance Criteria—Performance indicators used for JPCP rehabilitation design are (1) trans-
verse joint faulting, (2) transverse cracking, and (3) smoothness or IRI. These are used by
AASHTOWare Pavement ME Design to evaluate the adequacy of trial designs.
• Design Reliability—Handled same as for new design (see Chapter 7).
• Factors That Affect Distress—A detailed description of the factors that affect the performance
indicators noted above for JPCP rehabilitation design are presented in Table 12-11. By selecting
the appropriate values of these factors, designers may reduce specific distress and improve overall
pavement performance in a cost-effective manner.
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Table 12-11. Summary of Factors That Influence Rehabilitated JPCP Distress
Distress Type
Parameter Transverse Transverse Comment
Joint Faulting Cracking*
Presence of dowels Restored JPCP could be retrofitted with dowels while
and dowel  dowels could be specified for unbonded JPCP overlays and
diameter JPCP overlays over existing flexible pavements.
Overlay PCC
  Overlay slab thickness can be modified.
thickness.
Overlay PCC The flexural strength of JPCP overlays can be increased to
flexural strength reduce cracking. Increasing strength generally results in
 increased elastic modulus which leads to an increase in
pavement stresses and partially offsets benefits of
increased strength.
Joint spacing can be modified for unbonded JPCP overlays
Joint spacing  
and JPCP overlays of existing HMA pavements.
HMA separation layer (base) erodibility significantly
Use of HMA
 influences faulting. A non-erodible HMA layer should be
separation layer
specified that will not strip.
Full contract friction for unbonded JPCP overlays of
Contact friction
existing PCC pavements when separated with an HMA
between JPCP and
 layer should be input. The full contract friction for JPCP
flexible pavement
overlays of existing flexible pavements should be full over
surface
the entire design life.
Placement of
Use of 12–to 24-in. widened slabs or tied PCC shoulders
vehicle loads near
 provides significantly improved edge support from lateral
unsupported
truck wander.
pavement edges.
Poor slab edge
support (e.g., lack Existing JPCP can be retrofitted with tied PCC shoulder to
of widened lanes   improve edge support while JPCP overlays can be
or tied PCC constructed with tied PCC shoulders or widened slabs.
shoulders).
Subsurface Including an open-graded separator layer for unbonded
drainage  JPCP or retrofitting restored JPCP and bonded JPCP
overlays will reduce the potential for joint faulting.
Permanent Permanent curl/warp of the overlay slab can be controlled
curl/warp   by adopting sound mix design and construction curing
practices.
Subgrade stiffness For rehabilitation, the designer mostly has no control over

(k-value) these parameters. Design features can be selected however
Stabilized base to mitigate the negative effects of such parameters if they

thickness pose a problem.
Shrinkage of slab
 JPCP overlay mix design should minimize shrinkage.
surface
Aggregate materials should be selected to reduce CTE so
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CTE (αPCC)   as to reduce stresses induced in the PCC due to

temperature differences and thermal gradients
*
For both bottom-up and top-down cracking.
Trial Rehabilitation with JPCP Designs
Design Process Summary

A generic overview of rehabilitation design is provided in Section 12.1. As with new pavement design,
the first step in rehabilitation design is to select a trial design with defined layers, material types and
properties, and relevant design features based on the future level of traffic anticipated. This is followed

09:03:12 MSTth
by the selection of the design performance criteria (used for evaluating the adequacy of the trial design)
and the desired level of reliability. Next, AASHTOWare Pavement ME Design software is used to
process the input data. Data processing includes estimating climate-related aspects such as pavement
temperature profile for each analysis period using the EICM and computing long-term PCC flexural
strength, as discussed in Section 5.4.
Next, the processed data is used to perform a design analysis by computing pavement structural respons-
es (stress, deflections) required for each distress type incrementally. Computed structural responses are
used in transfer functions to estimate distress and smoothness.
The trial rehabilitation design is then evaluated for adequacy using prescribed performance criteria at the
given reliability level. Trial designs deemed inadequate are modified and reevaluated until a suitable design
is achieved. Design modifications could range from making simple changes to JPCP overlay thickness,
varying joint spacing, varying PCC strength, or adopting a new rehabilitation strategy altogether.
The design process for rehabilitation design with JPCP overlays or CPR of existing JPCP is very similar
to new or reconstructed JPCP design. Some exceptions are noted in the sections below.
Performance Prediction Models

The globally calibrated performance models for new pavements apply for rehabilitation design as well
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with one exception—the JPCP CPR faulting prediction model has slightly different coefficients than the
corresponding one new or reconstructed JPCP.
Materials Inputs
In terms of materials inputs, the key difference between new and rehabilitation design is that the latter
deals with characterizing in situ materials properties along with those for the overlay. A description of
the material inputs for existing pavement layers and how to estimate them is presented in Chapter 9.
Selection of Design Features

The choice of design features is restricted to those variables being introduced as part of the rehabilita-
tion. For most rehabilitated JPCP design situations, the pavement design features is a combination of
the existing design features and new features introduced as part of rehabilitation. Selecting the appropri-
ate design features for the rehabilitated JPCP is key to achieving a successful design. Guidance on how
to select the right design features is presented in Table 12-12.
Design Modifications to Reduce Distress for JPCP Rehabilitation

Trial designs with excessive amounts of predicted distress/smoothness need to be modified to reduce
predicted distress/smoothness to tolerable values (within the desired reliability level). Some of the most
effective ways of accomplishing this are listed in Table 12-13.

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Table 12-12. Guidance on How to Select the Appropriate Design Features for Rehabilitated JPCP
Design
Specific
Type of JPCP
Rehabilitation Recommendation on Selecting Design Feature
Rehabilitation
Treatments
Concrete Diamond Select initial smoothness (IRI) based on agency grinding specifications and
values typically achieved on CPR projects. If significant settlements/heaves
Pavement grinding exist the initial IRI should be set higher than new/reconstruction design.
Restoration
(CPR) Load transfer Select load transfer mechanism based on the type of retrofit load transfer
mechanism installed (e.g., 1.5-in. dowels). For situations were LTR was not
restoration
applied, the existing JPCP LTE must be assessed. Existing doweled JPCP with
(LTR) very poor LTE may be considered undoweled.
A new edge support condition reflective of the repairs, retrofit, or replacement
Shoulder applied. For example if an existing asphalt shoulder is replaced with tied PCC
repair, retrofit, shoulders, the rehabilitated design must reflect this change in edge support.
replacement Also, where no shoulder repair is carried out, the condition of the current
shoulder must be considered in characterizing edge support conditions.
Retrofit edge The rehabilitated JPCP design should reflect improved drainage conditions by
drains upgrading the base erodobility.
Full-depth The effect on full-depth repairs and/or slab replacement on existing damage
repairs, slab and future cracking estimates must be fully accounted for.
replacement
An HMA separator layer prevents reflection of underlying joints and cracks,
Unbonded
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Separation
provides a highly erosion resistant material, and provides sufficient contact
JPCP Overlay layer friction so that joints will form in the JPCP overlay. The JPCP overlay
behaves structurally as if it is built on a strong non-erodible “base” course
consisting of the HMA separation layer and the existing slab. The program
combines structurally the JPCP overlay and the HMA separator layer into an
equivalent slab. Full contact friction interface shou ld be input over the entire
design life. The HMA material must be specified to be extremely resistant to
stripping.
The existing PCC overall condition must be considered in selecting the
Exiting PCC appropriate layer elastic modulus. This is done by adjusting backcalculated or
condition lab tested estimates of elastic modulus with a damage factors determined based
on existing JPCP visual condition.
Selection of design features for the JPCP overlay (including shoulder type and
JPCP overlay slab width) is similar to that outlined for new design in Chapter 10 of this
manual.
Bonded JPCP Design features must reflect the condition of the existing pavement as very few
PCC overlay
Overlay pre-overlay repairs are typically done for this rehabilitation.
JPCP Overlay JPCP overlay Selection of design features for the JPCP overlay (including shoulder type and
slab width) is similar to that outlined for new or reconstructed design in
Over Existing Chapter 10. Condition of existing flexi ble pavement is rated as Excellent,
Flexible Good, Fair, Poor, or Very Poor as defined in Table 12-10. These ratings will
Pavement result in adjustments to the dynamic modulus EHMA of the existing HMA layer
that now becomes the base course. Full friction should be input over the full
design life of the concrete overlay.

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Table 12-13. Recommendations for Modifying Trial Design to Reduce Distress/Smoothness for JPCP
Rehabilitation Design
Distress
Type Recommended Modifications to Design
Faulting • Include dowels or increase diameter of dowels. This is applicable to both restored JPCP and
non-doweled JPCP overlays. The use of properly sized dowels is generally the most reliable and
cost-effective way to control joint faulting. A slight increase of diameter of the dowels (i.e. , 0.25
in) will significantly reduce the mean steel-to-PCC bearing stress and, thus, the joint faulting.
• Improve subsurface drainage. This is applicable to both restored JPCP and JPCP overlays.
Subsurface drainage improvement for rehabilitated pavements basically consists of providing
retrofit edge-drains and other related facilities. For unbonded JPCP over existing rigid pavements
a permeable separator layer (usually asphalt or chemically stabilized) can be used to improve
drainage. Studies have shown that subsurface drainage improvement with retrofit edge-drains can
reduce faulting, especially for non-doweled JPCP. This is considered in design by reducing the
amount of precipitation infiltrating into the pavement structure.
• Widen the traffic lane slab by 1 to 2 ft. This is applicable to JPCP overlays. Widening the slab
effectively moves the wheel load away from the slab corner, greatly reducing the deflection of the
slab and the potential for erosion and pumping. Studies have shown that slab widening can
reduce faulting by about 50 percent.
• Decrease joint spacing. This is applicable to JPCP overlays over existing flexible pavements and
unbonded JPCP overlays. Shorter joint spacing generally result in smaller joint openings, making
aggregate interlock more effective and increasing joint LTE.
• Erodibility of separator layer. This is mostly applicable only to unbonded JPCP overlays. It
may be applicable to the leveling course placed during the construction of JPCP overlays of
existing flexible pavements. Specifying a non-erodible HMA material as the separator reduces
the potential for base/underlying layer erosion and, thus, faulting.
Transverse • Increase slab thickness. This is only applicable to JPCP overlays. Thickening the overlay slab is
Cracking an effective way to decrease critical bending stresses from both truck axle loads and from
temperature differences in the slab. Field studies have shown that thickening the slab can reduce
transverse cracking significantly. At some thickness, however, a point of diminishing returns is
reached and fatigue cracking does not increase significantly.
• Decrease joint spacing. This is only applicable to JPCP overlays. A shorter joint spacing results
in lower curling stresses in the slab. This effect is very significant, even over the normal range of
joint spacing for JPCP, and should be considered a critical design feature.
• Increase PCC strength (and concurrent change in PCC elastic modulus and CTE). This is
applicable only to JPCP overlays. By increasing the PCC strength, the modulus of elasticity also
increases, thereby reducing its effect. The increase in modulus of elasticity will actually increase
the critical bending stresses in the slab. There is probably an optimum PCC flexural strength for a
given project that provides the most protection against fatigue damage.
• Widen the traffic lane slab by 2 ft. This is applicable to rehabilitation with overlays. Widening
the slab effectively moves the wheel load away from the longitudinal free edge of the slab, thus,
greatly reducing the critical bending stress and the potential for transverse cracking
• Add a tied PCC shoulder (monolithically placed with the traffic lane). This is applicable to
rehabilitation with or without overlays. The use of monolithically placed tied-PCC shoulder that
has the properly sized tie-bars is generally an effective way to reduce edge bending stress and
reduce transverse cracking. A PCC shoulder that is placed after the traffic lane does not generally
produce high LTE and significantly reduces bending stresses over the design period.
Smoothness • Build smoother pavements initially and minimizing distress. The smoothness prediction
model shows that smoothness loss occurs mostly from the development of distresses such as
cracking, faulting, and spalling. Minimizing or eliminating such distresses by modifying trial
design properties that influence the distresses would result in a smoother pavement. Hence, all of
the modifications discussed in previous sections (for cracking and faulting) are applicable to
improving smoothness.
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12.3.5 CRCP Rehabilitation Design

A brief description of the CRCP rehabilitation designs options is described in this section.
• Unbonded CRCP Overlay of Existing Rigid Pavement—Unbonded CRCP (thickness ≥7 in.)
placed on existing intact concrete pavement ( JPCP, JRCP, or CRCP), existing composite pavement,
or fractured PCC pavement. Unbonded overlays must have a separator layer similar to that described
for unbonded JPCP overlays (see Section 12.3.3).
• Bonded PCC Overlay of Existing CRCP—Bonded PCC overlays over existing CRCP involve the
placement of a thin concrete layer atop the prepared existing CRCP to form a permanent monolith-
ic CRC section.
• CRCP Overlay of Existing Flexible Pavement—Conventional CRCP overlays (thickness >7 in.)
can be applied to existing flexible pavements. When subjected to axle loads, the CRCP overlaid flexi-
ble pavement behaves similar to a new CRCP with an asphalt base course.
Design Considerations
Performance Criteria—Performance indicators used for CRCP rehabilitation design are (1) crack
width, (2) crack load transfer efficiency (LTE), (3) punchouts, and (4) smoothness.
Design Reliability—Handled same as for new design (see Chapter 7).
Factors That Affect Distress—A detailed description of the factors that affect the performance indi-
cators noted above to CRCP rehabilitation design are presented in Table 12-14. By selecting the ap-
propriate values of these factors, designers may reduce specific distress and improve overall pavement
performance.
Trial Rehabilitation with CRCP Designs

The rehabilitation design process described under Section 12.3.3 for JPCP rehabilitation design is valid
for CRCP as well. The performance prediction models for new CRCP are also valid for CRCP overlays.
Further, as with JPCP rehabilitation, selecting the appropriate design features for the rehabilitated CRCP
is key to achieving a successful design. For most rehabilitated CRCP design situations, the pavement
design features is a combination of the existing design features and new features introduced as part of
rehabilitation. Guidance on how to select the appropriate design features is presented in Table 12-15.
Design Modifications to Reduce Distress for CRCP Overlays

Crack width, longitudinal reinforcement percentage, slab thickness, and support conditions are the pri-
mary factors affecting CRCP performance and punchout development and hence modifying the factors
that influence them is the most effective manner of reducing punchouts and smoothness loss. Crack
spacing cannot be modified for bonded PCC over existing CRCP.
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Table 12-14. Summary of Factors that Influence Rehabilitated CRCP Distress and Smoothness
Parameter Comment
Transverse Crack Width Transverse crack width is very critical to CRCP performance. It plays a dominant role
and Spacing in controlling the degree of load transfer capacity provided at the transverse cracks. It
is strongly influenced by the reinforcement content, PCC shrinkage, construction PCC
set temperature, and PCC CTE. Smaller crack widths increase the capacity of the
crack for transferring repeated shear stresses (caused by heavy axle loads) between
adjacent slab segments over the long term. Wider cracks exhibit lower and lower LTE
over time and traffic, which results in increased load-related critical tensile stresses at
the top of the slab, followed by increased fatigue damage and punchouts. A maximum
crack width of 0.020-in. over the design life is recommended.
Transverse Crack LTE The load transfer of transverse cracks is a critical factor in controlling the development
of punchout related longitudinal cracking. Maintaining load transfer of 95 percent or
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greater (through aggregate interlock over the CRC overlay design life) will limit the
development of punchout distress. This is accomplished by limiting crack width over
the entire year, especially the cold months.
Lane to Shoulder The load transfer of the lane to shoulder joint affects the magnitude of the tensile
Longitudinal Joint Load bending stress at the top of the slab (between the wheel loads in a transverse
Transfer direction)—the critical pavement response parameter that controls the development of
longitudinal cracking between adjacent transverse cracks and, consequently, the
development of punchout. The use of design features that could provide and maintain
adequate edge support throughout the pavement rehabilitation design life is therefore
key to adequate performance.
Overlay CRC Thickness This is an important design feature from the standpoint of slab stiffness that has a very
significant influence on performance. Note that for bonded PCC over existing CRCP
the equivalent stiffness of the overlay and existing PCC layer is used in analysis. In
general, as the slab thickness of a CRC overlay increases, the capacity to resist critical
bending stress increases, as does the slab’s capability to transfer load across the
transverse cracks. Consequently, the rate of development of punchouts decreases and
smoothness loss is also reduced.
Amount of Longitudinal Longitudinal steel reinforcement is an important design parameter because it is used to
Reinforcement and Depth control the opening of the transverse cracks for unbonded CRCP overlays and CRCP
of Reinforcement overlays over existing flexible pavement. Also, the depth at which longitudinal
reinforcement is placed below the surface also greatly affects crack width. It is
recommended that longitudinal steel reinforcement be placed above mid-depth in the
slab.
For bonded PCC over existing CRCP, the amount of reinforcement entered into the
models is the same as that of the existing CRCP because cracks are already formed and
no reinforcement is placed in the overlay PCC. Depth of the steel reinforcement is
equal to the depth to the reinforcement in the existing CRCP (ignore the overlay PCC
thickness because cracks are already formed through the slabs).
Slab Width Slab width has typically been synonymous with lane width (usually 12 ft). Widened
lanes typically are 14 ft. Field and analytical studies have shown that the wider slab
keeps truck axles away from the free edge, greatly reducing tensile bending stresses (in
the transverse direction) at the top slab surface and deflections at the lane-shoulder
joint. This has a significant effect on reducing the occurrence of edge punchouts. This
design procedure does not directly address CRCP with widened slabs but can be
approximately modeled by shifting the mean lateral load position by the width of slab
widening.

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Table 12-15. Guidance on How to Select the Appropriate Design Features for Rehabilitated CRCP Design
Specific
Type of CRCP Rehabilitation
Rehabilitation Treatments Recommendation on Selecting Design Feature
Unbonded Interlayer An adequate asphalt separator layer is very important for a CRCP overlay
CRCP Overlay placement to ensure that no working joints or cracks in the existing pavement will
reflect upward through the CRCP. This normally requires 1 in. of HMA
but if joints with poor LTE exist then a thicker HMA layer may be
necessary. The HMA separator layer should have normal contact friction
with the CRCP overlay and the existing PCC layer to improve the
structural capacity of the pavement. Erodibility of the separation layer is
calculated based upon properties of the HMA separation layer which utilizes
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percent asphalt by volume. If this separation layer is permeable with a

typically very low asphalt content, the designer must adjust the percent
asphalt to a value of 11 percent.
Exiting PCC The existing PCC overall condition must be considered in selecting the
condition appropriate layer elastic modulus. This is done by adjusting
backcalculated or lab tested estimates of elastic modulus with a damage
factors determined based on existing CRCP visual condition.
CRCP overlay Selection of design features for the CRCP overlay (including shoulder
type and slab width) is similar to that outlined for new/reconstruction
design in Chapter 10.
Bonded PCC PCC bonded The existing CRCP surface must be prepared and a new PCC overlay
Overlay on overlay bonded on top. The only joint that needs sawing is the longitudinal lane to
CRCP lane joint which should be sawed completely through plus ½-in. This
bonded PCC design is unusual but has performed well in a number of
projects in Texas and elsewhere. Design input features must reflect the
condition of the existing CRCP.
CRCP Overlay CRCP overlay Selection of design features for the CRCP overlay (including shoulder
Over Existing type and slab width) is similar to that outlined for new or reconstructed
Flexible design in Chapter 10. Condition of existing flexible pavement is rated as
Pavement Excellent, Good, Fair, Poor, or Very Poor as described in Table 12-10. These
ratings will result in adjustments to the dynamic modulus EHMA of the
existing HMA layer that now becomes the base course. The lower the
rating the larger the downward adjustment of E* of the existing HMA
layer.
• Increase overlay slab thickness. An increase in CRCP slab thickness will reduce punchouts based
on (1) a decrease in critical tensile fatigue stresses at the top of the slab, (2) an increase in crack
shear capability and a greater tolerance to maintain a high-load transfer capability at the same crack
width that also allows for reduced tensile stress at top of the slab.
• Increase percent longitudinal reinforcement in overlay. Even though an increase in steel content
will reduce crack spacing, it has been shown to greatly reduce punchouts overall due to narrower
cracks widths.
• Reduce the PCC Set Temperature (when PCC sets) through improved curing procedure (water
curing). The higher the PCC zero-stress temperature the wider the crack openings at lower tem-
perature.

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• Reduce the depth of reinforcement in overlay. This is applicable only to unbonded CRCP overlay
and CRCP over existing flexible pavement. Placement of steel closer to the pavement surface reduces
punchouts through keeping cracks tighter. (However, do not place closer than 3.5 in. from the sur-
face to avoid construction problems and limit infiltration of chlorides.)
• Increase PCC tensile strength. Increasing of CRCP tensile strength decreases the fatigue dam-
age and hence punchouts. It must be noted however that there is a corresponding increase in PCC
elastic modulus which increases the magnitude of stresses generated within the PCC reducing the
benefit of increase tensile strength somewhat.
• Reduce coefficient of thermal expansion of overlay PCC. Use of a lower thermal coefficient of
expansion concrete will reduce crack width opening for the same crack spacing.
• Increase HMA separator layer thickness. The thicker the separator layer the less sensitive the
overlay is to the deterioration in the existing pavement. For badly deteriorated existing pavements
thick (thickness ≥3 in.) HMA separator layers are recommend for CRCP overlays.
• Reduction in PCC shrinkage. Reducing the cement content and improved curing are two ways to
reduce ultimate shrinkage.
12.3.6 Additional Considerations for Rehabilitation with PCC

There are several important considerations that need to be addressed as part of rehabilitation design to
ensure adequate performance of the rehabilitation design throughout its design life. These issues include:
• Shoulder reconstruction.
• Subdrainage improvement.
• CPR/pre-overlay repairs.
• Separator layer design (for unbonded JPCP/CRCP over existing rigid pavements).
• Joint design (for JPCP overlays).
• Reflection crack control (for bonded PCC over existing JCPC/CRCP).
• Bonding (for bonded PCC overlays over existing JPCP/CRCP).
• Guidelines for addition of traffic lane.
• Guidelines for widening of narrow traffic lanes.
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Chapter 13: Interpretation and Analysis of the Trial Design | 181
CHAPTER 13
Interpretation
and Analysis of the
Trial Design
AASHTOWare Pavement ME Design software predicts the performance of the trial design in terms
of key distress types and smoothness at a specified reliability (refer to Chapter 5). The designer initially
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decides on a “trial design” for consideration, as discussed in Chapters 11 and 12. This trial design may be
obtained from the current Guide for the Design of Pavement Structures (1), the result of another design
program, a design catalog, or a DOT design procedure.
AASHTOWare Pavement ME Design software analyzes that trial design over the selected design
period. The program outputs the following information: inputs, reliability of design, materials and other
properties, and predicted performance. Each of these outputs needs to be examined by the designer to
achieve a satisfactory design as described in this section. An unacceptable design is revised and re-run
to establish its performance until all criteria are met. This “trial and error” process allows the pavement
designer to simulate building the pavement prior to letting a contract for construction to ensure that the
performance expectations will be met as economically as possible.
The purpose of this section is to provide some guidance on what design features could be revised for the
trial design to be accepted.
13.1 SUMMARY OF INPUTS FOR THE TRIAL DESIGN

A unique feature of AASHTOWare Pavement ME Design software is that all of the actual program
inputs are included in the output file. AASHTOWare Pavement ME Design includes both climatic
data and axle configuration in the output, which is a change from the original NCHRP beta-version
software. In addition, AASHTOWare Pavement ME Design generates a PDF file output as well as
Excel-downloadable files. The designer can review all of these inputs to ensure that the data entered are
complete. Given the large number of inputs, this check is essential.
13.2 RELIABILITY OF TRIAL DESIGN

Another important output is an assessment of the design reliability, which may be seen under the Grand
Summary tab. The Target and Prediction Distress @ Specified Reliability are the first left-hand columns
listed, followed by the Target and Achieved Reliability. If the Achieved Reliability is greater than the Tar-

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get Reliability then the pavement passes. If the reverse is true, then the pavement fails. If any key distress
fails, the designer needs to alter the trial design to correct the problem.
Examples are shown below for a flexible and rigid pavement (Tables 13-1 and 13-2, respectively).
• For the flexible pavement example (Table 13-1), the asphalt concrete (AC) surface down cracking
met the reliability criterion (99.92 > 90 percent), but terminal IRI did not (52.51 < 90 percent).
This trial design is not acceptable at the 90 percent reliability level and needs to be revised.
• For the JPCP example (Table 13-2), the mean joint faulting met the reliability criterion (98.09 > 95
percent), but terminal IRI did not (93.98 < 95 percent). This trial design is not acceptable at the 95
percent reliability level and needs to be revised.
Table 13-1. Reliability Summary for Flexible Pavement Trial Design Example
Distress Prediction Summary

Stress @ Specified
Distress Type Reliability Reliability (%) Criterion
Target Predicted Target Achieved Satisfied?
Terminal IRI (in./mi) 172 169.3 90 52.51 Fail
Permanent deformation— 0.75 5 90 99.92 Pass
total pavement (in.)
AC bottom-up fatigue 25.00 0.1 90 99.999 Pass
cracking (percent)
AC thermal fracture (ft/mi) 250 1 90 94.16 Pass
AC top-down fatigue cracking 2000 0.71 90 1.66 Fail
(ft./mile)
Permanent deformation— 0.25 169.3 90 59.13 Fail
AC only (in.)
Table 13-2. Reliability Summary for JPCP Trial Design Example
Distress Prediction Summary

Distress @ Specified Reliability Reliability (%) Criterion
Distress Type
Target Predicted Target Achieved Satisfied?
Terminal IRI 172 112.5 95 93.83 Fail
(in./mi)
Mean joint 0.12 21.2 95 32.9 Fail
faulting (in.)
JPCP transverse 15 0.051 95 98.09 Pass
cracking (percent
slabs)
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13.3 SUPPLEMENTAL INFORMATION (LAYER MODULUS,

TRUCK APPLICATIONS, AND OTHER FACTORS)
Another unique feature of AASHTOWare Pavement ME Design software is that the materials proper-
ties and other factors are output on a month-by-month basis over the design period. The designer needs
to examine the output materials properties and other factors to assess their reasonableness. For flexible
pavements, the output provides the HMA dynamic modulus (EHMA) and the resilient modulus (Mr) for
unbound layers for each month over the design period. Moisture content and frost condition greatly affects
the unbound materials Mr.
AASHTOWare Pavement ME Design provides a graphical output of selected modulus values for the
HMA layers. The dynamic modulus for the first quintile of temperatures (the lower temperatures) for
each sublayer is plotted over the design life of the pavement. All HMA dynamic modulus values for each
temperature quintile and sublayer are included in a tabular format. In addition, the resilient modulus
for the unbound layers and foundation are also included in that tabular format for each month over the
design life of the pavement.
The designer should examine the monthly output materials properties, number of trucks (Class 4 and
higher), and other factors to assess their reasonableness. These are all output at the end of the month.
• Flexible pavements key outputs that need to be observed and evaluated include the following.
– HMA Dynamic Modulus (EHMA) of each layer. The software divides each HMA input layer
into sublayers and each need to be examined for reasonableness. Materials properties as well as
temperature and load speed typically have significant effects on EHMA.
– Unbound material resilient modulus (Mr) for unbound layers for each month over the design
period can be examined. The software divides each unbound material input layer (such as a
granular base course) into sublayers and each need to be examined for reasonableness. Moisture
content and frost condition greatly affects the unbound materials Mr.
– The number of cumulative Heavy Trucks (Class 4 and above) are output shown for the design
traffic lane. The total cumulative Heavy Trucks may be examined at the last month of the analy-
sis period. This parameter is a good general indicator of how heavy the truck traffic (volume) is
for the design (e.g., 1 million trucks, 20 million trucks, or 100 million trucks is the terminology
recommended for design purposes). Note that these may be converted into flexible pavement
18-kip ESALs by multiplying them by an average truck factor, or the actual number of ESALs
may be determined by examining an intermediate file by this name that has this information.
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• Rigid pavements key outputs that need to be observed and evaluated include the following.
– Flexural strength/modulus of rupture of PCC—represents the bending strength of the PCC
over all months of the design period.
– Modulus of elasticity of PCC—represents the traditional elastic modulus of the PCC over all
months of the design period.
– Unbound material resilient modulus (Mr) for unbound layers for each month over the design
period may be examined. See above for flexible pavements.

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– Subgrade k-value—this value is backcalculated for each monthly condition of slab E, base and
subbase modulus [EHMA for HMA, E for cement treated, and unbound material resilient modu-
lus (Mr)], and subgrade Mr.
– The number of cumulative “Heavy Trucks” (Class 4 and above) are output shown for the design
traffic lane. The total cumulative “Heavy Trucks” may be examined at the last month of the anal-
ysis period. This parameter is a good general indicator of how heavy the truck traffic (volume) is
for the design (e.g., 1 million trucks, 20 million trucks, or 100 million trucks is the terminology
recommended for design purposes). Note that these may be converted into rigid pavement 18-
kip ESALs by multiplying them by an average truck factor, or the actual number of ESALs may
be determined by examining an intermediate file by this name that has this information.
13.4 PREDICTED PERFORMANCE VALUES

The software outputs month-by-month the key distress types and smoothness over the entire design pe-
riod. A designer can examine the outputs as a test for engineering reasonableness by checking that they
meet the specified performance criteria.
• Flexible pavements.
– Longitudinal fatigue cracking—Surface-initiated fatigue cracking occurs in or at the edges of
the wheel paths, propagating in the direction of travel. A critical value is reached when longitu-
dinal cracking accelerates and begins to require significant repairs and lane closures.
– Alligator fatigue cracking—Traditional bottom-up fatigue cracking in the wheel paths. A crit-
ical value is reached when alligator cracking accelerates and begins to require significant repairs
and lane closures.
– Transverse cracking—Excessively low temperatures may result in fracture cracks that span
across traffic lanes, perpendicular to the direction of travel. A critical value is reached when
transverse cracking results in significant roughness.
– Rutting or permanent deformation—HMA rutting is only in the asphalt bound layers and to-
tal rutting combines all of the pavement layers and the subgrade. A critical value is reached when
rutting becomes sufficient enough to cause safety concerns such as hydroplaning in inclement
weather.
– IRI—This index represents the profile of the pavement in the wheel paths. A critical value is
reached as judged by highway users as unacceptable ride quality. IRI is a function of longitu-
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dinal cracking, transverse cracking, alligator cracking, and total rutting along with climate and
subgrade factors.
– Reflection cracking—Reflection cracking occurs only when an HMA overlay is placed over an
existing flexible pavement that has alligator fatigue cracking in the wheel paths, or over a jointed
rigid pavement where transverse joints and cracks exist and occur. A critical value is reached
when reflection alligator cracking results in significant maintenance requirements or when
reflection transverse cracking results in significant maintenance requirements or roughness.
• Rigid pavements ( JPCP).
– Joint faulting—The mean joint faulting at the outer slab edge of the heaviest trafficked lane is
an indicator of erosion of sublayers and the effectiveness of joint LTE. A critical value is reached

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when joint faulting results in excess roughness which is unacceptable to drivers and also difficult
to remove through retexturing.
– Percent slabs cracked—The mean predicted transverse cracks (in the heaviest trafficked lane)
that form as a result of fatigue damage at both the top and bottom of the slab. The location
(either top or bottom) of the most damage can be determined from output tables and graphs.
Significantly higher fatigue damage at the top of the slab means it will initiate cracking from the
top down. A critical value is reached when cracking accelerates and begins to require significant
repairs and lane closures.
reached as judged by highway users as unacceptable ride quality. IRI is a function of joint fault-
ing and slab cracking along with climate and subgrade factors.
• Rigid pavements (CRCP).
– Crack spacing—Transverse shrinkage cracks occur due to the restraint caused by the steel and
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drying shrinkage and cooling of the PCC slab. It is output on the crack width graph. A value of
3 to 6 ft is desirable.
– Crack width—A very critical parameter that varies with temperature of the PCC at set, crack
spacing, shrinkage of the PCC over time, reinforcement content, and base friction. A critical
value of less than 0.020 in. is required to maintain crack LTE at high levels.
– Crack LTE—Crack deterioration or loss of load transfer ability must be carefully controlled.
Crack LTE should remain above 90 to 95 percent throughout the design life. When crack LTE
is reduced the potential for punchouts to develop increases greatly.
– Punchouts—Caused by fatigue damage at the top of the slab between two closely spaced
transverse cracks that result in a short longitudinal crack. The rectangular piece of PCC formed
by the two narrow transverse cracks and the longitudinal crack about 48 in. from the slab edge
comprises the area termed as a punchout. The punchout may further disintegrate over time and
with repetitive heavy loads. A critical value is reached when the punchouts accelerate and begin to
require significant repairs and lane closures.
reached as judged by highway users as unacceptable ride quality. IRI is a function of punchouts
and climate and subgrade factors.
13.5 JUDGING THE ACCEPTABILITY OF THE TRIAL DESIGN

While layer thickness is important, many other design factors also affect distress and IRI or smoothness.
The designer needs to examine the performance prediction and determine which design feature to mod-
ify to improve performance (e.g., layer thickness, materials properties, layering combinations, geometric
features, and other inputs). This section provides guidance on revising the trial design when the perfor-
mance criteria have not been met.
The guidance given is distress-specific. The designer needs to be aware, however, that changing a design
feature to reduce one distress might result in an increase in another distress. As an example, for exces-
sive transverse cracking of a HMA pavement for which Level 3 inputs were used, the user may consider

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designing with a softer asphalt to address the occurrence of transverse cracking. However, affecting this
change may also increase the rutting predicted in the HMA layer itself.
More importantly, some of the input parameters are interrelated; changing one parameter might result in
an unwanted change to another one. For example, decreasing asphalt content to make the HMA mixture
more resistant to rutting will likely increase the in-place air voids resulting in more fatigue cracking. It is
important that designers monitor the resultant impacts of changing individual layer properties. It should
be noted that some of these modifications are construction dependent and may be difficult to anticipate
prior to building the pavement or placing the HMA overlay.
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Table 13-3. Guidance for Modifying HMA Trial Designs to Satisfy Performance Criteria
Distress and IRI Design Feature Revisions to Minimize or Eliminate Distress

Alligator Cracking • Increase thickness of HMA layers.
(Bottom Initiated) • For thicker HMA layers (>5-in.) increase dynamic modulus.
• For thinner HMA layers (<3-in.) reduce dynamic modulus.
• Revise mixture design of HMA-base layer (increase percent crushed aggregate, use
manufactured fines, increase asphalt content, use a harder asphalt but ensure that
the same percent compaction level is achieved along the roadway, use a polymer
modified asphalt, etc.)
• Increase density, reduce air void of HMA-base layer.
• Increase resilient modulus of aggregate base (increase density, reduce plasticity,
reduce amount of fines, etc.)
Thermal Transverse • Use softer asphalt in the surface layer
Cracking • Reduce the creep compliance of the HMA-surface mixture
• Increase the indirect tensile strength of the HMA-surface mixture
• Increase the asphalt content of the surface mixture
Rutting in HMA • Increase the dynamic modulus of the HMA layers
• Use a polymer modified asphalt in the layers near the surface.
• Increase the amount of crushed aggregate
• Increase the amount of manufactured fines in the HMA mixtures
• Reduce the asphalt content in the HMA layers
Rutting in Unbound • Increase the resilient modulus of the aggregate base; increase the density of the
Layers and Subgrade aggregate base
• Stabilize the upper foundation layer for weak, frost susceptible, or swelling soils;
use thicker granular layers.
• Place a layer of select embankment material with adequate compaction
• Increase the HMA thickness
IRI HMA • Require more stringent smoothness criteria and greater incentives (building the
pavement smoother at the beginning).
• Improve the foundation; use thicker layers of non-frost susceptible materials
• Stabilize any expansive soils
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• Place subsurface drainage system to remove ground water.
Longitudinal Fatigue Note: Refer to Chapter 3; it is recommended that the surface initiated crack
Cracking (Surface prediction equation not be used as a design criterion until the critical pavement
Initiated) response parameter and prediction methodology has been verified.
The cumulative damage and longitudinal cracking transfer function (Eqs. 5-5 and 5-8)
should be used with caution in making design decisions regarding the adequacy of a
trial design, in terms of longitudinal cracking (top-down cracking).
• Reduce the dynamic modulus of the HMA-surface course.
• Increase HMA thickness.
• Use softer asphalt in the surface layer.
• Use a polymer modified asphalt in the surface layer; the AASHTOWare
Pavement ME Design does not adequately address the benefit of PMA mixtures.
Reflection Cracking Note: It is recommended that the amount of reflection cracks not be used as a design
criterion until the prediction equation has been calibrated.
• Increase HMA overlay thickness.
• Increase the modulus of the HMA overlay.

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Table 13-4. Guidance on Modifying JCPC Trial Designs to Satisfy Performance Criteria
Distress and IRI Modifications to Minimize or Eliminate
Joint Crack Width • Build JPCP to set at lower temperature (cool PCC, place cooler
temperatures).
• Reduce drying shrinkage of PCC (increase aggregate size, decrease w/c
ratio, decrease cement content).
• Decrease joint spacing.
• Reduce PCC coefficient of thermal expansion.
Joint LTE • Use mechanical load transfer devices (dowels).
• Increase diameter of dowels.
• Reduce joint crack width (see joint crack width recommendations).
• Increase aggregate size.
• Use mechanical load transfer devices (dowels).
Joint Faulting • Increase slab thickness.
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• Reduce joint width over analysis period.
• Increase erosion resistance of base (specific recommendations for each
type of base).
• Minimize permanent curl/warp through curing procedures that eliminate
built-in temperature gradient.
• PCC tied shoulder.
• Widened slab (by 1 to 2 ft).
Slab Cracking • Increase slab thickness.
• Increase PCC strength.
• Minimize permanent curl/warp through curing procedures that eliminate
• PCC tied shoulder (separate placement or monolithic placement better).
• Widened slab (1 to 2 ft).
• Use PCC with lower coefficient of thermal expansion.
IRI JPCP Require more stringent smoothness criteria and greater incentives.
Table 13-5. Guidance on Modifying CRCP Trial Designs to Satisfy Performance Criteria
Distress and IRI Modifications to Minimize or Eliminate
Crack Width v Build CRCP to set at lower temperature (cool PCC, place cooler
temperatures).
v Reduce drying shrinkage of PCC (increase aggregate size, decrease w/c
ratio, decrease cement content).
v Increase percent longitudinal reinforcement.
v Reduce depth of reinforcement (minimum depth 3.5 in.).
v Reduce PCC coefficient of thermal expansion.
Crack LTE v Reduce crack width (see crack width recommendations).
v Increase aggregate size.
v Reduce depth of reinforcement.
Punchouts v Increase slab thickness.
v Increase percent longitudinal reinforcement.
v Reduce crack width over analysis period.
v Increase PCC strength.
v Increase erosion resistance of base (specific recommendations for each
type of base).
v Minimize permanent curl/warp through curing procedures that eliminate
v PCC tied shoulder or widened slab.
IRI CRCP Require more stringent smoothness criteria and greater incentives.
Once again, it should be noted that a designer may or may not get the desired effects listed in the tables
above, depending on the structural profile and location of the pavement. The relationships reported in
the table may not be effective for every type of pavement and depends on project-specific conditions.

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Abbreviations and Terms | 189
Abbreviations
and Terms
ABBREVIATIONS
AADT Average Annual Daily Traffic

AADTT Average Annual Daily Truck Traffic
AASHTO American Association of State and Highway Transportation Officials
AC Asphalt Concrete
ADT Average Daily Traffic
ASTM American Society of Testing and Materials
ATPB Asphalt Treated Permeable Base
AVC Automated Vehicle Classification
CAM Cement-Aggregate Mixture
CBR California Bearing Ratio
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CPR Concrete Pavement Restoration

CRCP Continuously Reinforced Concrete Pavement
CTB Cement Treated Base
CTE Coefficient of Thermal Expansion
DCP Dynamic Cone Penetrometer
DE Differential Energy
DI Damage Index
DSR Dynamic Shear Rheometer
EICM Enhanced Integrated Climatic Model
ESAL Equivalent Single Axle-Load
FD Fatigue Damage
FHWA Federal Highway Administration
FWD Falling Weight Deflectometer
GPR Ground Penetrating Radar
HMA Hot Mix Asphalt
IDT Indirect Tensile
IRI International Roughness Index
JPCP Jointed Plain Concrete Pavement
JRCP Jointed Reinforced Concrete Pavement
LCB Lean Concrete Base
LCCA Life-Cycle Cost Analysis

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LTE Load Transfer Efficiency

LTPP Long-Term Pavement Performance
M-E Mechanistic-Empirical
MEPDG Mechanistic-Empirical Pavement Design Guide
NAPA National Asphalt Pavement Association
NCAT National Center for Asphalt Technology
NCHRP National Cooperative Highway Research Program
NDT Non-Destructive Deflection Testing
NHI National Highway Institute
P Probability
PCA Portland Cement Association
PCC Portland Cement Concrete
PMS Pavement Management Systems
QA Quality Assurance
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QC Quality Control
R Reliability
RAP Recycled Asphalt Pavement
RC Reflection Cracking
RMS Root Mean Squared
SAMI Stress-Absorbing Membrane Interlayer
SEE Standard Error of the Estimate
SHRP Strategic Highway Research Program
SMA Stone Matrix Asphalt
SWCC Soil Water Characteristic Curve
TC Thermal Cracking
TTC Truck Traffic Classification
VFA Voids Filled with Asphalt
VMA Voids In Mineral Aggregate
WIM Weighing-In-Motion
WMA Warm Mix Asphalt

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TERMS
a Radius of a loaded area

APO Calibration coefficient for the CRCP punchout model
ACPCC PCC air content
Age Pavement age
AGG Aggregate interlock stiffness factor for the JPCP faulting model
Bcurl Bradbury’s curling/warping stress coefficient
c1 First bond stress coefficient
c2 Second bond stress coefficient
cw Average crack width at the depth of the steel for the CRCP model
C Global calibration constants for the transfer functions; numbered subscripts refer to the
specific parameter or constant
C0 Current transverse crack length for the thermal cracking model
Cd Crack depth of a transverse crack in the thermal cracking model
CH Thickness correction term for fatigue cracking in HMA mixtures
CAm Total cracking area in month m, used in the reflection cracking model
CRACK Predicted transverse cracking based on mean inputs
CRK Predicted amount of bottom-up or top-down cracking in the JPCP cracking model;
subscripts refer to where crack initiates
d Dowel diameter
db Reinforcing steel bar diameter
D Depth below the pavement surface
Dsteel Depth to steel layer
DAMdow Damage at dowel-concrete surface
dsp Dowel spacing
DE Differential density of energy of subgrade deformation accumulated in a particular
month
DI Damage index; subscripts define whether it is bottom-up or top-down cracking and
specific layer accumulating damage
E Elastic modulus of bound paving material; subscripts refer to specific layer or material
D( t )
ECTB Equivalent damaged elastic modulus at time t for the CTB layer
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Min
ECTB Equivalent elastic modulus for total destruction of the CTB layer
Max
E CTB 28-day elastic modulus of the intact CTB layer
EHMA, E* Dynamic modulus of hot mix asphalt mixtures
EROD Base/subbase erodibility factor for PCC pavements
f Base friction coefficient
f ’c PCC compressive strength
ft PCC indirect tensile strength
FAULTm Mean joint faulting at end of month m
Faultt Predicted mean transverse joint faulting at any give time t
FAULTMAX Maximum mean transverse joint faulting for a month
FAULTMAX0 Initial maximum mean transverse joint faulting
FC Area of fatigue cracking in HMA mixtures; subscripts define whether it is bottom-up,
top-down cracking or total

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FCCTB Area of fatigue cracking of the CTB layer

FD Fatigue damage
FI Freezing Index
FR Base freezing index defined as percentage of time the top base temperature is below
freezing temperature for the JPCP faulting model
FTcycles Average annual number of freeze-thaw cycles
h Thickness of the incremental or sublayer; subscripts refer to specific material or layer
H Total thickness of the pavement layer; subscript refers to the individual layer
Heff Effective HMA overlay thickness for the reflection cracking regression model
IRIo and IRII Initial IRI, after construction
jw Joint opening
JAGG Joint stiffness on the transverse crack computed for the time increment
Jc Joint stiffness on the transverse crack for current time increment
Jd Non-dimensional dowel stiffness at the time of load application
k Coefficient of subgrade reaction
k1r,2r,3r Global field calibration coefficients for the rut depth prediction model
kc1,c2 Global field calibration coefficients for fatigue cracking model of CTB
kf1,f2,f3 Global field calibration coefficients for the fatigue cracking prediction model
ks1 Global calibration coefficient for unbound materials and soils
kt Global calibration coefficients for the thermal cracking model for HMA
kz Depth confinement factor
K Stress intensity factor
l Radius of relative stiffness for a dowel
L Mean transverse crack spacing, calculated and mean crack spacing based on design crack
distribution
LTEagg Joint-load transfer efficiency if the aggregate interlock is the only mechanism for load
transfer
LTEbase Joint-load transfer efficiency if the base is the only mechanism for load transfer
LTEdowel Joint-load transfer efficiency if dowels are the only mechanism for load transfer
LTEjoint Total transverse joint-load transfer efficiency
LTETOT Total crack-load transfer efficiency due to aggregate interlock, steel reinforcement, and
base support
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m Slope derived from the indirect tensile creep compliance curve measured in the labora-
tory, or month within the analysis period
Mr Resilient modulus
MR Modulus of rupture of PCC and chemically stabilized materials
n Number of axle load applications
N Allowable number of axle load applications (subscripts refer to the distress type and
layer), or number of data points used in a regression
P Probability
Ps Overburden on the subgrade or foundation
Psteel Percent longitudinal steel
P200 Percent material passing the #200 sieve
PI Plasticity Index
PO Total number of medium- and high-severity punchouts per mile
Precip Average annual precipitation or rainfall
PREFORM 1 if preformed sealant is present; 0 if not

09:03:12 MSTth
rd Residual dowel-action factor to account for residual load transfer provided by the steel
reinforcement
R Reliability
RC Percent of cracks reflected
RD Rut depth
SCF Scaling factor based on site-, design-, and climate-related for the regression equation to
predict spalling within the IRI equation for PCC
se, SEE Standard error of the estimate; standard deviation of residual error
SF Site factor for the IRI regression models
SPALL Percentage of joints with spalling of a medium and high severity
t Time
T Temperature
TC Length of thermal or transverse cracking
TCRACK Total transverse cracking combining all types of cracks in the PCC cracking model for
JPCP
TFAULT Total joint faulting cumulated per mile
TRAm Total reflected cracking area for month m
Um Peak bond stress
Va Percent air voids in the HMA mixture
Vbe Effective asphalt content by volume
Var Variance of a value; subscripts are the predicted distress value for that variance
VMA Voids in Mineral Aggregate
VFA Voids Filled with Asphalt
w Joint opening in JPCP
Wc Water content of the unbound layer and soil
WCPCC PCC water/cement ratio
WetDays Average annual number of wet days, greater than 0.1-in. rainfall
αPCC PCC coefficient of thermal expansion
αPO Calibration constant for the CRCP punchout prediction model
β1r,2r,3r Local or mixture calibration constants for the rut depth prediction model of HMA
βc1,c2 Local calibration constants for the fatigue cracking model of CTB
βf1,f2,f3 Local or mixture calibration constants for the fatigue cracking model of HMA
βPO Calibration constant for the CRCP punchout prediction model, –0.52316
βs1 Local calibration constant for the rut depth model of the unbound layers
βt Local calibration constant for the thermal cracking model of HMA
βt1 Regression coefficient determined through global calibration thermal cracking model
of HMA
Δ, Δp Accumulated permanent or plastic deformation in the pavement layers and foundation;
subscripts refer to the individual layers
ΔC Change in the crack depth due to a cooling cycle
ΔCA Increment of fatigue cracking area
ΔDI Incremental damage index; subscripts define whether it is bottom-up or top-down
cracking and specific layer accumulating damage
ΔFault Incremental change in mean transverse joint faulting for a specific month
ΔK Change in the stress intensity factor due to a cooling cycle
Δs Incremental loss of shear capacity of the load transfer at the joint due to repeated wheel
load application
--`,`,,``,,``,``,,,

09:03:12 MSTth
∆Tm Effective temperature differential for month m

∆Tt,m Mean PCC top-surface nighttime temperature; from 8:00 p.m. to 8:00 a.m. for
month m
∆Tb,m Mean PCC bottom-surface nighttime temperature; from 8:00 p.m. to 8:00 a.m. for
month m
∆Tsh,m Equivalent temperature differential due to reversible shrinkage for month m for old
concrete (shrinkage fully developed)
∆TPCW Equivalent temperature differential due to permanent curl/warp
∆Tx Drop in PCC temperature from the concrete “zero-stress” temperature at the depth of
the steel for construction month
dcurling Maximum mean monthly slab corner upward deflection PCC due to temperature curl-
ing and moisture warping
dL Deflection at the corner of the loaded slab
dU Deflection at the corner of the unloaded slab
eo Intercept determined from laboratory repeated load permanent deformation tests
ep Accumulated permanent or plastic strain in the pavement layers; subscripts refer to the
individual layers
er Resilient or elastic strain; subscripts refer to the individual layers
eshr Unrestrained concrete drying shrinkage at steel depth
et Tensile strain in the HMA layer at critical locations
ev Vertical resilient or elastic strain in the layer/sublayer
xd Dowel stiffness factor
s, st Tensile stress at the bottom of the bound paving layer; subscript refers to the specific
layer or condition (month, load, axle type, etc.)
s0 Westergaard’s nominal stress factor based on PCC modulus
sd Standard deviation of the log of the depth of cracks in the pavement
for thermal cracking model
senv Tensile stress in the PCC due to environmental curling
sLong Maximum longitudinal tensile stress in PCC at steel level
sm HMA-mixture tensile strength
stip Far-field stress from pavement response model at depth of crack tip
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
tj Shear stress on the transverse crack

tref Reference shear stress derived from the PCA test results

09:03:12 MSTth
Index | 195
Index
A C
AADTT 77, 189 C-values xii, 123
Abbreviations viii, ix, 189 calibration v, vi, vii, ix, x, 1, 13, 20, 23, 26, 27, 28, 29, 30,
absorptivity vi, 111, 113, 115, 117, 119, 121 34, 35, 36, 37, 39, 40, 41, 42, 43, 44, 45, 46, 47,
aggregate base viii, x, xii, 13, 18, 20, 21, 22, 23, 24, 25, 27, 48, 52, 53, 54, 55, 56, 57, 61, 63, 64, 65, 66, 67,
59, 70, 110, 123, 129, 131, 133, 134,135, 137,157, 68, 69, 74, 77, 78, 79, 81, 92, 95, 100, 101, 103,
159, 187 111, 112, 116, 127, 130, 136, 138, 139, 140, 168,
aggregate base materials viii, 123, 134, 159 171, 191, 192, 193, 194
aggregate blend 113 calibration data set 30, 37
aggregate interlock 58, 59, 64, 138, 175, 177, 191 Calibration Guide 27
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
air void content 26, 114, 137 California Bearing Ratio 11, 82, 100, 189
air voids 4, 12, 42, 98, 101, 110, 111, 112, 113, 114, 115, CBR 82, 98, 99, 100, 123, 126, 132, 189
135, 159, 186, 193 cement-treated base layers viii
alkali silica reactivity 26 chemically stabilized materials viii, xii, 116, 121, 122,
analysis parameters 153, 166 151,193
AREA method-based procedures 106 classification properties 89, 103, 123
asphalt classification 102 classifications of the roadway xi, 74
asphalt permeable-treated base layers viii climate vii, 1, 2, 3, 6, 8, 17, 18, 35, 36, 37, 66, 75, 81, 82,
asphalt permeable yreated base mixes 109 87, 93, 140, 173, 184, 185, 193
asphalt treated permeable base 21, 26, 189 composite pavements xii, 20, 24, 86, 92, 143, 145, 146,
ASR 26 149, 152, 153, 164
ATPB 22, 25, 26, 27, 133, 189 condition assessment viii, xi, 85, 87, 88, 89, 91, 92, 93
Atterberg limits 83, 91, 98, 103, 126 conductivity vi, 13, 36, 111, 113, 115, 117, 119, 121, 122,
automated vehicle classifiers xi 124, 125, 127
AVC xi, 76, 77, 78, 79, 189 contact friction 53, 54, 101, 137, 138, 171, 172, 174, 178
average annual daily truck traffic 77, 189 crack and seat 22, 96, 118, 145, 146, 152, 169
axle-weight 75 crack LTE 34, 64, 140, 141, 152, 158, 165, 177, 185, 188
axle spacing 33, 34, 78 CRCP x, xii, 18, 22, 23, 24, 25, 27, 34, 36, 61, 63, 65, 67,
68, 94, 102, 104, 117, 136, 139, 140, 141, 142,
B 145, 147, 149, 151, 152, 153, 154, 155, 156, 157,
158, 164, 165, 166, 169, 170, 176, 177, 178, 179,
base/slab friction coefficient 140
185, 188, 189, 191, 193, 194
base erodability 139
creep compliance 4, 12, 36, 38, 47, 102, 110, 111, 112,
bedrock 21, 24, 25, 110, 131, 132, 137, 138
114, 187, 192
best fit-based procedures 106
critical factor 34, 53, 141, 177
bottom-up transverse cracking 33, 54
critical pavement responses 17, 30, 37, 39, 46
Bradbury’s curling/warping 63, 191
CTB bases 28
break and seat 22, 23, 118, 145, 146, 152
CTB layers 45

09:03:12 MSTth
D F
data element 75 falling weight deflectometer 14, 96, 106, 189
DCP 82, 83, 89, 91, 95, 98, 100, 103, 123, 127, 159, 161, fatigue cracks 44, 45, 90
189 fatigue damage ix, 30, 33, 34, 38, 44, 50, 53, 54, 61, 65,
default values xi, 31, 32, 75, 79, 109, 111, 112, 113, 124, 141, 152, 153, 154, 155, 156, 157, 167, 170, 179,
125, 126, 127, 132 185, 189, 192
deflection basin tests 18, 89, 90, 91, 95, 96, 102, 104, faulting vi, x, 3, 18, 33, 56, 57, 58, 59, 60, 61, 62, 65, 66,
123, 127, 161 72, 73, 77, 87, 90, 94, 104, 138, 139, 149, 152,
deflection hardening 96 164, 166, 168, 171, 172, 173, 175, 182, 184, 185,
deflection softening 96 191, 192, 192, 194
density 4, 12, 36, 57, 82, 83, 93, 98, 101, 103, 104, 110, Federal Highway Administration iv, 13, 14, 15, 84, 189
112, 116, 123, 124, 125, 126, 131, 132, 187, 191 FHWA 14, 15, 32, 75, 89, 189
design-performance criteria vii, 71 filter fabrics 130
design/analysis life vii, 69 flexible pavement vi, vii, viii, ix, xi, xii, 13, 20, 21, 22, 23,
destructive testing 87, 97 24, 26, 27,28, 30, 35, 37, 38, 42, 48, 50, 51, 52, 70,
destructive tests 90, 97, 98 71, 79, 83, 94, 100, 102, 103, 105, 122, 125, 129,
diamond grinding x, 24, 25, 62, 90, 147, 166, 170, 174 130, 134, 136, 148, 152, 153, 165, 168, 169, 170,
distress vii, ix, x, xi, xii, 1, 2, 3, 4, 5, 6, 9, 13, 14, 17, 18, 171, 172, 175, 176, 177, 178, 179, 182, 183, 184
19, 26, 27, 29, 30, 32, 33, 35, 36, 37, 38, 45, 51, flexural strength 12, 36, 98, 102, 117, 118, 121, 122, 172,
53, 65, 67, 69, 71, 72, 73, 74, 77, 81, 83, 86, 87, 173, 175, 183
88, 89, 90, 91, 92, 93, 94, 95, 103, 104, 105, 107, flow chart ix, x, 3, 6, 7, 8, 9, 131, 145, 158
130, 136, 139, 143, 144, 146, 147, 148, 149, 150, foundation vii, x, 8, 14, 17, 18, 19, 20, 21, 22, 24, 25,
151, 152, 153, 156, 157, 158, 161, 162, 166, 170, 32, 33, 37, 39, 40, 65, 67, 75, 82, 83, 87, 90, 92,
171, 172, 173, 175, 176, 177, 181, 182, 184, 185, 95, 98, 103, 106, 109, 123, 126, 129, 130, 133,
187, 188, 193 138,152, 155, 159, 161, 163, 183, 187, 193, 194
distress prediction vii, 4, 5, 6, 26, 27, 29, 30, 35, 36, 37, freeze-thaw cycles 66, 87, 192
53, 69, 72, 74, 81, 83, 182 frost heave-thaw weakening 18
distress severities x, 162 full-depth reclamation 23
distress types xi, 6, 32, 74, 89, 104, 105, 150, 181, 184 functional classifications xi, 74, 78
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
dowel bar retrofit 24 FWD 87, 94, 96, 104, 106, 111, 112, 121, 123, 124, 127,
dowel stiffness factor 59, 194 155, 156, 159, 167, 169, 189
drainage 3, 15, 17, 18, 23, 26, 83, 84, 85, 86, 87, 89, 90,
91, 92, 93, 130, 132, 133, 136, 137, 149, 150, 151,
160, 166, 172, 174, 175, 179, 187
G
geogrids 27, 130
drying shrinkage 63, 185, 188, 194
geotextiles 130
dual tire spacing 80
global calibration vi, ix, x, 20, 23, 26, 27, 28, 30, 34, 36,
dynamic cone penetrometer 13, 82, 98, 100, 161, 189
37, 39, 40, 41, 42, 43, 44, 45, 46, 47, 49, 52, 54,
dynamic modulus 4, 12, 19, 36, 38, 42, 53, 96, 102, 110,
55, 56, 57, 61, 62, 63, 65, 66, 67, 68 ,69, 92, 100,
111, 112, 114, 155, 167, 174, 178, 183, 187, 191
103, 111, 138, 171
global calibration process ix, x, 20, 23, 26, 27, 36, 37, 41,
E 43, 44, 45, 47, 49, 52, 54, 55, 56, 61, 62, 65, 67,
edge drains 24, 91, 101, 133, 159, 170, 174, 175 68, 92, 103
EICM 19, 37, 38, 83, 173, 189 GPR 13, 18, 85, 87, 88, 89, 90, 95, 105, 106, 107, 189
elastic modulus xii, 5, 19, 36, 46, 53, 63, 95, 102, 106, Guide for Design of Pavement Structures 5, 13, 74, 129
108, 116, 117, 118, 121, 127, 131, 132, 152, 156,
159, 161, 164, 167, 169, 170, 172, 174, 178, 179,
183, 191
H
heat capacity vi, 36, 111, 113, 115, 117, 119, 121, 122
embankment viii, xii, 3, 8, 20, 21, 22, 24, 25, 40, 123,
hierarchical input vii, viii, xi, 6, 11, 31, 35, 90, 91, 109,
124, 125, 129, 130, 131, 132, 137 187
169
empirical design procedures ix, 4, 5
hierarchical structure 6
endurance limit 30, 43
high-plasticity soil 18
engineered embankments viii, 123
high-tensile stress 34
equivalent single-axle loads 19
erosion 33, 34, 64, 88, 139, 141, 175, 184, 188
ESAL 19, 183, 184, 189

09:03:12 MSTth
Index | 197
HMA vi, vii, viii, ix, x, xi, xii, 1, 4, 7, 8, 12, 13, 18, 19, 20, JPCP ix, x, xii, 18, 22, 23, 24, 25, 27, 28, 33, 53, 55, 56,
21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 32, 33, 35, 61, 62, 65, 66, 67, 72, 94, 96, 101, 104, 136, 137,
36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 138, 139, 140, 141, 142, 145, 147, 149, 151, 152,
50, 51, 52, 69, 70, 71, 77, 86, 90, 91, 94, 96, 97, 153, 154, 155, 156, 157, 158, 164, 165, 166, 167,
98, 100, 101, 102, 107, 109, 110, 111, 112, 113, 168, 169, 170, 171, 172, 173, 174, 175, 176, 179,
114, 115, 121, 123, 129, 131, 133, 134, 135, 137, 182, 184, 188, 190, 191, 192, 193
141, 145, 146, 147, 148, 150, 151, 152, 153, 154, JPCP Slabs ix, 55, 152
155, 156, 157, 158, 159, 160, 163, 164, 165, 166, JULEA 30, 37
167, 168, 170, 171, 172, 174, 175, 178, 179, 183,
184, 185, 186, 187, 189, 191, 192, 193, 194, 195
HMA-layer thickness ratio 47
L
lane reconstruction ix, 7, 17, 21, 24
HMA-mixture characterization ix, 4
lane widths 81
HMA-surfaced pavements vii, 7, 18, 20, 32, 51, 145, 148
lateral distortions 159
HMA mixtures viii, 26, 27, 30, 39, 43, 91, 101, 102, 109,
lateral wander of axle loads 81
110, 111, 112, 113, 115, 129, 134, 187, 191, 192
layer modulus viii, xii, 6, 37, 89, 90, 96, 102, 103, 104,
HMA overlay design vii, ix, xii, 20, 22, 146, 156, 164
105, 123, 135, 161, 183
hot mix asphalt 1, 12, 189, 191
layer thickness ix, 7, 17, 21, 22, 24, 25, 37, 47, 87, 89, 90,
91, 92, 97, 98, 105, 107, 129, 134, 135, 156, 161,
I 169, 179, 185
in-place pulverization 22, 23 LCCA 165, 190
in-place recycling 23, 110, 147, 148, 150, 151, 153 lean concrete viii, 23, 24, 27, 59, 99, 101, 110, 116, 121,
in-place stiffness 82 122, 137, 138, 190
incremental damage 1, 3, 27, 30, 35, 42, 43, 70, 76, 77, level of confidence 76
194 life-cycle cost 3, 19, 163, 165, 166, 190
incremental damage index approach 42 life-cycle cost analysis 3, 19, 163, 165, 166, 190
incremental distortion 39 lime cement fly ash 110, 121, 122, 137
indirect tensile strength 36, 38, 63, 102, 110, 112, 114, load-related alligator cracking 18
117, 187, 191 load-related longitudinal cracking 18
input level vii, xi, xii, 6, 7, 11, 19, 30, 31, 36, 47, 49, 89, load transfer efficiency 6, 15, 58, 94, 96, 107, 176, 190,
90, 99, 101, 103, 105, 109, 110, 112, 113, 114, 192
115, 116, 117, 118, 119, 120, 122, 123, 125, 126, local calibration 1, 13, 23, 26, 27, 29, 36, 37, 40, 46, 48,
146, 147, 169 63, 95, 116, 130, 139, 154, 194
input parameters xi, xii, 29, 77, 78, 92, 112, 113, 114, long-life pavements 30
115, 118, 119, 120, 123, 125, 127, 186 long-term pavement performance 14, 17, 70, 190
integrated climatic model 14, 19, 189 longitudinal cracking ix, 18, 32, 42, 43, 45, 105, 134, 142,
integrated M-E Design ix, 4, 5 149, 150, 177, 184, 187
interchanges 86 LTE xi, 3, 7, 17, 18, 19, 34, 53, 58, 59, 64, 72, 77, 86, 89,
interface friction 27, 100, 148, 151 90, 93, 94, 96, 107, 124, 130, 138, 139, 140, 141,
International Roughness Index 6, 189 142, 151, 152, 155, 158, 165, 166, 167, 175, 176,
intersections 76, 86 177, 178, 182, 184, 185, 188, 190, 192
IRI ix, x, xii, 3, 6, 17, 18, 32, 51, 52, 65, 66, 67, 68, 71, LTPP 14, 15, 17, 26, 32, 34, 37, 41, 51, 65, 66, 74, 75,
72, 73, 74, 90, 94, 130, 136, 138, 141, 146, 148, 153, 78, 79, 92, 95, 103, 104, 106, 125, 126, 132, 190
156, 157, 166, 171, 174, 182, 184, 185, 187, 188, LTPP Distress Identification Manual 95
189, 192, 193
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
IRI Values ix, x, 52, 67, 68, 153

ISLAB2000 30
M
maintenance 69, 71, 72, 86, 87, 91, 93, 103, 133, 148,
184
J material density variations 104
Jacob Uzan Layered Elastic Analysis 30 material properties viii, xii, 4, 5, 6, 8, 19, 36, 40, 85, 101,
joint random spacing 139 106, 109, 111, 112, 113, 115, 117, 119, 122, 123,
joint reseal 24 125, 126, 127, 144
joint skew 139 maximum dry density 123, 124, 125, 126
joint spacing 23, 27, 94, 138, 167, 168, 172, 173, 175, maximum faulting 57, 58, 59, 60
188 mean distress 73, 74

09:03:12 MSTth
mean modulus 167 permanent curl/warp effective temperature difference

MEPDG v, vi, vii, viii, 1, 6, 17, 18, 19, 20, 21, 23, 25, 26, 139, 140
27, 35, 39, 42, 50, 52, 73, 85, 96, 109, 112, 114, plasticity index of the soil 51
115, 123, 124, 125, 129, 143, 145, 150, 151, 152, Poisson’s Ratio 4, 5, 13, 36, 63, 106, 111, 112, 115, 117,
154, 155, 157, 181, 190 118, 121, 122, 124, 126
Miner’s hypothesis 43, 53 Portland cement 1, 3, 12, 15, 18, 20, 60, 133, 190
MnRoad experiment 37 pre-overlay treatment 92, 144, 145, 147, 148, 152, 153
mud-jacking 147 protocols and standards vii, 11
punchouts x, 18, 34, 61, 63, 64, 65, 67, 94, 104, 140, 141,
147, 149, 152, 154, 155, 157, 158, 164, 166, 169,
N 176, 177, 178, 179, 185, 188, 193
National Cooperative Highway Research Program 14,
15, 190
National Highway Institute 13, 14, 15, 190 R
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---
natural soil 137 RAP ix, 23, 24, 34, 38, 58, 82, 92, 110, 112, 137, 138,
NCHRP 14, 15, 45, 75, 78, 83, 111, 112, 116, 124, 190 156, 159, 183, 185, 190
NDT 89, 96, 151, 190 realignment projects 75, 76
NHI 13, 14, 15, 133, 144, 190 reconstruction ix, 6, 17, 21, 23, 24, 30, 69, 71, 123, 143,
noise attenuation values 26 147, 148, 150, 158, 174, 178, 179
non-materials input data xi, 94 referenced documents vii, 11, 13, 15
non-destructive deflection testing 117, 190 reference temperature 113, 115
regression equations 17, 31, 103, 126, 132
regression fitting xi, 48, 50
O rehabilitation viii, x, xi, xii, 1, 3, 6, 7, 8, 13, 15, 17, 18, 22,
optimum moisture content 39, 123, 124, 125, 126, 132
23, 25, 29, 30, 32, 69, 70, 71, 75, 76, 77, 83, 85,
86, 87, 88, 89, 90, 91, 92, 94, 95, 96, 97, 98, 99,
P 100, 101, 102, 103, 104, 105, 107, 109, 123, 126,
parameter xi, xii, 2, 6, 9, 14, 17, 26, 29, 30, 31, 32, 33, 34, 143, 144, 145, 146, 147, 148, 149, 150, 151, 153,
35, 36, 39, 46, 48, 50, 54, 64, 77, 78, 80, 81, 82, 155, 156, 157, 158, 160, 161, 162, 163, 164, 165,
95, 100, 105, 110, 112, 113, 114, 115, 117, 118, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175,
119, 120, 122, 123, 124, 125, 127, 137, 140, 141, 176, 177, 178, 179
150, 151, 153, 158, 161, 165, 166, 172, 177, 183, rehabilitation design vii, x, xi, xii, 1, 3, 18, 75, 83, 85, 86,
184, 185, 186, 187, 191 87, 89, 91, 92, 95, 96, 97, 99, 100, 101, 102, 103,
pavement evaluation data viii, 103, 153 104, 105, 107, 109, 143, 144, 145, 147, 148, 149,
pavement evaluation program xi, 85, 90, 91 150, 151, 153, 155, 157, 159, 161, 163, 164, 165,
pavement preservation programs 27 167, 169, 170, 171, 172, 173, 176, 177, 179
PCC vi, vii, viii, ix, x, xi, xii, 1, 5, 7, 8, 14, 18, 19, 22, 23, reinforcement depth 140
24, 25, 26, 27, 28, 29, 33, 35, 36, 48, 50, 51, 52, reliability vii, viii, x, xi, xii, 3, 6, 7, 9, 17, 19, 30, 56, 71,
53, 54, 57, 58, 59, 60, 63, 64, 66, 69, 71, 79, 87, 72, 73, 74, 77, 79, 81, 83, 156, 171, 173, 176, 181,
88, 89, 90, 91, 96, 98, 101, 102, 106, 110, 116, 182, 190, 193
117, 118, 119, 120, 123, 136, 137, 139, 145, 146, remaining life x, 90, 103, 158, 161, 162
148, 149, 150, 151, 152, 153, 154, 155, 156, 157, residual error 30, 41, 44, 45, 56, 74, 193
158, 159, 160, 161, 162, 163, 164, 165, 166, 167, resilient modulus xii, 11, 15, 18, 19, 27, 35, 36, 38, 40,
168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 82, 83, 93, 96, 98, 99, 102, 103, 121, 122, 123,
178, 179, 183, 185, 188, 190, 191, 193, 194, 195 124, 125, 126, 130, 132, 134, 155, 159, 183, 187,
PCC overlay vii, viii, ix, 23, 25, 27, 35, 53, 117, 145, 150, 192
155, 164, 165, 168, 171, 174, 176, 178, 179 resources 6, 35
PCC-surfaced pavements vii, 7, 23, 33, 71 restoration vii, 1, 23, 24, 27, 69, 143, 154, 164, 166, 167,
PCC pavement types 1 170, 174, 189
PCC Slab Static Elastic Modulus xii, 156, 169 rigid pavement vi, vii, viii, ix, xi, 6, 14, 17, 18, 20, 22, 23,
performance indicator criteria 6 24, 25, 26, 27, 30, 31, 32, 35, 46, 48, 50, 51, 53,
performance indicators vii, 1, 6, 17, 19, 32, 33, 35, 71, 77, 57, 71, 79, 104, 106, 116, 125, 129, 136, 143, 146,
171, 176 147, 151, 152, 153, 170, 171, 175, 176, 179, 182,
performance values viii, 184 183, 184, 185
roughness 3, 6, 13, 14, 29, 51, 130, 147, 157, 184, 189

09:03:12 MSTth
Index | 199
rubblization process x, 157, 159, 160, 161, 163

rut depth vi, 14, 18, 33, 39, 41, 51, 71, 72, 192, 193, 194
T
temperature gradient 23, 33, 34, 57, 65, 79, 139, 188
rutting vi, ix, 3, 18, 33, 39, 40, 41, 74, 91, 94, 97, 98, 100, tensile creep 47, 192
107, 146, 147, 149, 151, 153, 157, 158, 159, 184, test protocols vii, xi, xii, 11, 85, 109, 111, 116, 117, 121,
186, 187 123, 124
thermal conductivity vi, 13, 111, 113, 115, 117, 119, 121,
S 122
sample size xi, 75, 76 thermal contraction 63, 111, 113, 115
saturated hydraulic conductivity 36, 124, 125, 127 three-stage design ix, 3
severity levels xi, 89, 94, 104 threshold values xi, 29, 71, 72, 73, 74, 86
set temperature vi, 120, 139, 140, 177, 178 tied concrete shoulder 138, 139
shoulder condition 86, 93 tire pressure 36, 75, 81
skid resistance 26, 93 top-down cracking ix, 34, 45, 53, 170, 172, 191, 192, 194
SMA viii, 104, 105, 109, 110, 133, 167, 168, 175, 177, traffic v, vii, xi, 1, 2, 3, 6, 8, 14, 17, 18, 19, 26, 27, 29, 30,
190 31, 32, 35, 36, 37, 38, 42, 53, 54, 56, 58, 59, 64,
smoothness vii, x, xii, 1, 2, 6, 17, 18, 19, 32, 35, 51, 65, 65, 67, 69, 70, 75, 76, 77, 78, 79, 80, 86, 88, 92,
66, 67, 72, 73, 81, 86, 87, 93, 95, 130, 136, 141, 93, 94, 95, 98, 105, 110, 111, 113, 123, 136, 138,
147, 148, 156, 157, 158, 164, 166, 171, 173, 175, 140, 146, 147, 151, 152, 153, 154, 155, 156, 157,
176, 177, 181, 184, 185, 187, 188 163, 168, 172, 175, 177, 179, 183, 184, 189, 190,
smoothness degradation 51 197
software v, vi, xi, 2, 6, 14, 19, 23, 26, 27, 29, 30, 37, 46, traffic opening dates vii, 29, 69
58, 69, 73, 74, 75, 76, 77, 78, 79, 80, 81, 85, 92, transverse cracking ix, 18, 23, 33, 34, 46, 47, 49, 51, 53,
95, 98, 111, 112, 125, 127, 129, 132, 134, 135, 54, 55, 56, 66, 72, 94, 105, 138, 139, 141, 154,
139, 143, 146, 154, 155, 156, 167, 170, 173, 181, 157, 158, 168, 170, 171, 172, 175, 182, 184, 185,
183, 184 187, 191, 193
Soil Conservation Service Series 82, 92 transverse joint faulting x, 33, 56, 57, 61, 62, 171, 172,
soils vii, x, 3, 8, 11, 12, 13, 14, 18, 26, 41, 82, 83, 84, 91, 192, 194
92, 93, 95, 96, 99, 100, 110, 122, 125, 130, 131, trenches 41, 89, 91, 97, 98, 146
132, 133, 159, 187, 192 trial design viii, ix, xi, xii, 2, 6, 7, 8, 9, 18, 19, 26, 30, 35,
soil strata layers 89, 95 37, 63, 69,71, 72, 74, 75, 77, 129, 132, 135, 136,
spalling 18, 26, 65, 66, 88, 149, 152, 175, 193 143, 156, 158, 171, 172, 173, 175, 181, 182, 183,
specifications vii, 4, 5, 11, 14, 26, 69, 112, 113, 124, 126, 185, 187, 188
132, 158, 164, 166, 174 truck-volume distribution 75, 78
specific gravity 11, 12, 101, 111, 113, 124, 125 truck traffic vii, xi, 8, 26, 31, 32, 36, 38, 42, 54, 75, 76,
stabilized base layers viii, 20, 109 77, 78, 79, 80, 110, 111, 113, 123, 147, 153, 184,
staged construction 27 189, 190
standard error 27, 29, 30, 35, 36, 37, 41, 44, 45, 47, 52, truck traffic classification 32, 190
56, 61, 65, 66, 68, 72, 73, 74, 76, 190, 193 truck traffic terms vii, 31
strain hardening 39, 153 TTC xi, 32, 78, 79, 80, 190
structural deficiencies xii, 153, 164, 165 TTC groups xi, 32, 78, 80
structurally deteriorated 29, 69
structural response model 30, 39, 42
structure layering 6
U
ultimate shrinkage 117, 120, 139, 140, 179
subbase layers x, 23, 27, 134, 135, 136, 137 unbound aggregate base materials viii, 123
subgrade layer 20, 21, 24, 69, 129, 132, 133, 155, 167 unbound aggregates 23, 24
subgrade soil material xii, 123, 124, 125
subgrade soils vii, 82, 83, 110, 130
Superpave Gyratory Compactor 12 V
surface distortion 39, 104, 147, 148 VFA 4, 111, 112, 114, 135, 190, 193
surface distress 51, 69, 92, 103, 107 volumetric properties 4, 36, 86, 101, 103, 110, 112, 113,
surface shortwave absorptivity vi, 111, 113, 115, 117, 119 135
survey 3, 18, 83, 86, 89, 90, 91, 92, 93, 94, 95, 100, 103, volumetric tests 83
107, 155, 162, 170
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth
W
weather stations 19, 36, 81, 82
weighing-in-motion 75, 190
Westergaard’s nominal stress factor 63, 195
WIM xi, 75, 76, 77, 78, 79, 80, 190
Y
Young’s modulus 104, 105
Z
zero-stress temperature 63, 117, 141, 178, 194
--`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

09:03:12 MSTth

4 - Mechanistic-Empirical Pavement Design Guide-August 2015 Second Edition

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Mechanistic-Empirical Pavement Design Guide

August 2015 • Second Edition --`,`,,``,,``,``,,,,,`,````,,,``-`-`,,`,,`,`,,`---

Copyright American Association of State Highway and Transportation Officials

© 2015 by the American Association of State

Publication Code: MEPDG-2

© 2015 by the American Association of State

AMERICAN ASSOCIATION OF STATE HIGHWAY

AND TRANSPORTATION OFFICIALS

REGION II: John Schroer, Tennessee, One-Year Term

REGION III: Mike King, Kansas, One-Year Term

REGION IV: Malcom Dougherty, California, One-Year Term

© 2015 by the American Association of State

JOINT TECHNICAL COMMITTEE ON PAVEMENTS

Zamora Richard Director of Materials Testing Pavement Engineer

Copyright American Association of State Highway and Transportation Officials

© 2015 by the American Association of State

Format and AASHTOWare Pavement

© 2015 by the American Association of State

4.1 General Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Copyright American Association of State Highway and Transportation Officials

8.3 Foundation and Subgrade Soils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Abbreviations And Terms

Copyright American Association of State Highway and Transportation Officials

© 2015 by the American Association of State

© 2015 by the American Association of State

10-1 Major Material Types for AASHTOWare Pavement ME Design . . . . . . . . . . . . . . . . . . . . . . . . 110

© 2015 by the American Association of State

Copyright American Association of State Highway and Transportation Officials

1.1 PURPOSE OF MANUAL

1.2 OVERVIEW OF THE MEPDG DESIGN PROCEDURE

Copyright American Association of State Highway and Transportation Officials

1. Create a trial design for the project.

AASHTOWare Pavement ME Design software also includes an automated process to iterate to an

Copyright American Association of State Highway and Transportation Officials

Traffic Analysis [See Section 8.1]:

Analyze Performance STAGE 2—ANALYSIS

Calculate Incremental Damage

STAGE 3—STRATEGY SELECTION

Engineering and Constructability Life-Cycle

© 2015 by the American Association of State

1993 Design Guide, ME Design Guide,

No direct tie between resilient 4. Plan Preparation and

Contractor Quality Plan Agency Acceptance Specifications

As-Built Plans 8. Construction of Project As-Built Plans

9. Pavement Management Database: Distress Predictions;

Time; PMS Database

11. Data Feedback Through PMS Database

Copyright American Association of State Highway and Transportation Officials

Guide for Design of Pavement Structures ME Design Guide,

4. Plan Preparation and

5. Bid Letting, Contractor

As-Built Plans 8. Construction of Project As-Built Plans

9. Pavement Management Database: Distress Predictions;

11. Data Feedback Through PMS Database

© 2015 by the American Association of State

© 2015 by the American Association of State

General Project Design/Analysis Information

New Design or Lane Reconstruction

1—Select Trial Design