Mechanics of Materials Lab Manual
Mechanics of Materials Lab Manual
Spring 2015
Dr. S. E. Beladi, PE
Student Learning Outcome: The student will demonstrate the ability to:
a. Identify when theory applies and when theory is limited by simplifying assumptions
b. Identify the reasons why actual measurements will differ from theoretical
calculations.
Your laboratory preparation work will be completed and turned in during the session that meets
prior to the session when actual lab is performed. (Usually first 15 minutes of each practical lab
session). This insures that you are prepared so that accurate and complete data is collected and
that a high quality report can be written. Incomplete or inadequate laboratory work will results in
a similarly inadequate report. [Please be advised, if the preparation has not done in advance
and sample problems were not solved, you will not be allowed to conduct the experiment at
this time and will affect your lab grades].
A prepared paper or spreadsheet template data sheet is required as part of each pre-lab. A copy of
your paper data sheet or a printout of the spreadsheet template must be handed in with your pre-
lab.
It is essential that you put some thought into how to plan to collect data before you come to the
laboratory session. You must design it carefully in order to help you to collect complete and
accurate data. Remember that you are very unlikely to write a good report with bad or incomplete
data. Items to consider:
Your data sheet should include a sketch of your test setup including the gauge location
and appropriate dimensions so that you can check the experiment is set up correctly
before you start. (Usually you can get this sketch from Laboratory manual).
How many columns of data you need? You will generally need to have two columns for
each data variable and sometimes three so that scale factor and/or zero offset calculations
can be made.
Each column should be labeled so that you can remember where the data came from and
what it relates to.
The units of the data you are taking should be in your column labels.
How many rows you need? The rows will needed to be labeled as well.
If you plan to use a spreadsheet and enter data directly into a computer, you need to design
the spreadsheet with the same consideration as above. You want to design different sheets for
different part of experiment.
A sample data sheet is included in the section of this manual for laboratory #1.
The number of significant digits displayed is an indication of the accuracy of the number. With
digital calculators or computer spreadsheets, it is easy to overstate the accuracy of a number.
When taking measurements, the least reliable digit relative to decimal point determines the
precision of your measurement. Data should not be recorded more precisely than warranted. For
example, assume you are reading load of the analog dial where are tick marks every 10 pounds.
If the needle is between 50 and 60 pound tick mark you could guess that the load is 54 pounds,
but the 4 is not very reliable. Certainly you would not want to write down 54.3 pounds. It is
somehow harder to determine a reliable with digital machines, and one would have to read the
testing machine manual to determine the reliability of each range, but normally two or three
significant digits is all that can be expected for the equipment used in this lab.
Finally when doing calculations, the answer cannot be more precise than the data and constants
you begin with. For example if you know that the dimensions of a rectangular bar are 25.5 mm (
3 significant figure) by 30.01 mm ( 4 significant figure) the area of specimen would be:
Error analysis and error propagation as results of experimental data and mathematical relations
shall be established and calculated. [There will be a lecture class, normally the first session, a
discussions of error analysis and propagations and method of calculations will be discussed]
V. LABORATORY REPORTS:
The format and requirements for your laboratory reports will be set forth either in each laboratory
handout or by guidelines listed below:
The fundamental purpose of your report is to clearly demonstrate to the professor and the
instructor that you fully understand the theories, methods, variable, accuracy, data analysis
involved in the particular lab.
Furthermore, engineering reports, shall be organized such that one clearly could follow your
methods and procedures step by step to come to same data, calculations, and conclusions under
the same circumstances.
2. Report Organization:
In general each individual lab may have its own requirements, but in general a complete report
shall have at least the following:
TITLE PAGE, listing the experiment number and title, laboratory professor and
instructor, laboratory sessions identification (date and time of the week), date of
submittal, and report author(s).
REFERENCES (if needed, but will usually at least contain this lab manual as reference)
APENDICES
Appendix A- Raw Data (including the actual data sheet used in the lab)
Appendix B. – Supporting Calculations
Appendix C. –Data reduction
Al pages should be numbered. Often numbering starts over in the appendices and
numbering such as A-1, A-2,…, B-1, B-2, etc. is used.
The objective of the Experiment and the procedure may be adapted from the objective of the
experiment manual, be sure the manual is cited in the text, and listed in the references
section of your report. Procedures should explain in the text configuration as well as
the steps to follow to complete the experiment. Use of bullets or numbering system in
this section is acceptable and often makes for clearer, more concise organization. Be
sure and clearly describe if and how your procedure or the setup varied from that
provided in the experiment manual.
Equations should be written using appropriate software (such as Microsoft word, or Microsoft
Equation maker, or similar software). Simple equation may be created using a traditional
keyboard. Al equations should be indented and numbered. Equation numbers should occur at the
same tab stop for all equations. As an example:
𝟏/𝜽 +𝟓
β= −𝟐
𝒙𝒅𝒙 (Eq. 1)
𝝅
5. Results of Experiments
The experimental measurements should be summarized and explained in this section. This
section usually will not include raw data, since that will be reserved for Appendix A. Often
you will want to include tables and plots to show the summarized results. Be very careful to
present numerical results with appropriately accurate significant figures. In charts and graphs,
you should not curve fit a line through data points since errors (which is always present)
cause the individual data points to be offset from actual phenomena being measured. A chart
that presents a theoretical relationship may be presented by a continuous line if theory results
in a continuous equation. An example of a complete table is shown here:
20000
15000
Stress (psi)
10000
Linear (Stress (psi)
Calcualted Slop E= 24.9x106 psi (Claculated))
5000
0
0 20 40 60 80 100 120
Strains (10-4 inche/inch
Figure 1. Stress –Strain relationship calculated from data taken in Experiment #2 on January 15,
2015 the curve was calculated using the least square function in Excel.
6. Conclusions
This section is for student to discuss the objective (found in the Manual) of the experiment
were achieved and make observations and draw conclusions based on the comparison of the
experimental data and the theoretical predictions Here are few examples of points that could
be included:
In addition the conclusion should include at least one technical aspect of the experiment that the author
understands clearly. This technical item could be related to the theory, or the assumptions that were made
that would prevent the experiment from matching theory, or some functional aspects of the
instrumentation, etc. If the report is a group report, the conclusion should contain one item clearly
understood by each student in the group.
7. References
Any material, that is not written or derived by the lab report author(s), need to be referenced.
The purpose of the citation is to provide the reader with information necessary to find item in
library or internet.
8. Tables
Tables must include a table number, a title above the table, and labels at the top of each
column that completely describes the content of the column, In some cases you may also
need labels for the rows or subsections of the table. Al labels should include units where
appropriate. Since tables must be readable, you should not use a font smaller than 10 point.
Tables may be presented in portrait or landscape mode.
9. Graphs
It is likely that you may use either excel or Matlab for drawing the graphs. It is very
important that you understand the assumptions being made and limitations of the software
In general data should be shown on the graph as markers without connecting lines.
Theoretical predictions, or estimates of relationships developed from analysis of the data,
should be shown as lines without markers. Generally a graph should be at least one half of a
page so that you could fit all the relevant information on it and still use the a font that is 10
points or larger. A full page for each graph is normally recommended.
Do not fit curves to your data unless the curve being fitted is part of the theory being tested. If
there is a theory being tested, the theory will provide an appropriate equation.
Graphs shall include a figure number with caption that give information about the data such
as experiment number and date collected, a title at the top of the graph, the axis names and
units, and an indication of which is the experiment data. You may use legend or may label
points and lines. Example of a graph was given in preceding section.
10. Figures
Figures are any types of graphics that serve to support the laboratory report. Drawings of the
test apparatus or specimens, as well as the graphs developed to display data are al figures.
Drawings of the test apparatus and specimens are simple way to show dimensions,
orientations, and loading configuration of each experiment. Figures of test set may be copied
from laboratory manual if manual is properly cited, both in the figure and Appendices.
Digital cameras are excellent way to acquire images to be used as figures in your report.
Figures must include a figure number and a caption below the figure. The caption should
clearly explain what is in the figure. If a figure is not drawn by the authors, but instead taken
from another source, it must contain a citation to the reference.
This report first gives the definition of stress and strain, and then gives their relationship in elastic
region. The relationship between stress and strain includes uni-axial stress state, pure shear stress state,
bi-axial stress state (plane stress), biaxial strain (plane strain) state and tri-axial stress state cases. For
uni-axial case, the general stress – strain curve for ductile materials and brittle materials are provided.
About ductile materials, some important terms are also introduced.
Some definitions
F
A
Figure 1
Figure 2
Normal stress includes tensile and compressive stress, the conventional sign for normal stresses
are: tensile stresses are positive (+), compressive stresses are negative (-). The unit of stress is pascals
(Pa) (1Pa=1N/m2). Because in practice 1Pa is too small, Mpa, N/mm2 are usually used. In America,
English unit psi (or ksi or Msi) is often used: 1 psi ~= 7000 Pa.
L
L0
Figure 3
Strain is unitless, but often units of m/m (or mm/mm) are used. In America, inch/inch is often
used.
Shear stress
Shear stress is defined in terms of a couple that tends to deform a joining member (Figure
4) [1]. It is used in cases where purely sheer force is applied to a specimen, the formula for
calculation and units remain the same as tensile stress (Figure 5):
F
A0
A0
Figure 4
Figure 5
Shear strain
Shear strain is defined as the tangent of the angle theta, and, in essence, determines to what
extent the plane was displaced (Figure 5) [2]:
x
tan
l
Poisson’s ratio
Poisson’s ratio is the ratio of the lateral to axial strains [2] (Figure 6):
Figure 6
Theoretically, isotropic materials will have a value for Poisson’s ratio of 0.25. The maximum value
of n is 0.5. Most metals exhibit value between 0.25 and 0.35.
Stress-strain Curves
In practice, through the tension or compress testing of a material, we can get the stress-strain
curves of the material. Figure 7 and Figure 8 show the general stress-strain curves of general ductile
material and brittle material.
Figure 7
As examples, Figure 9, 10, and 11 show stress-Strain curves of low-carbon steel, Aluminum and
glass, respectively [3]. Low-carbon steel and Aluminum belong to ductile material, whereas glass is a kind
of typical brittle material.
Yield strength is a very important parameter for a material. For any material, yield strength is
defined the maximum stress that can be applied without exceeding a specified value of permanent
strain (typically 0.2% = .002 in/in). Precision elastic limit or micro-yield strength is another parameter to
define the property of a material; it is defined as the maximum stress that can be applied without
exceeding a permanent strain of 1 ppm or 0.0001% [3].
For general ductile material, there are two regions in the stress-Strain curve: elastic region and
plastic region (Figure 12). Within the elastic region, there exists a linear relationship between stress and
strain, but in plastic region, their relationship is non-linear.
Volume
Volume
Pressure
Figure 12
σ σ Figure 13
Figure 14
Stress-strain relationship
Thermal strain
Figure 15
As a special case of biaxial stress state, pure shear stress state is shown in Figure 16.
τ τ
Figure 16
τ
Stress-strain relationship
Shear stress and strain are related in a similar manner as normal stress and strain,
but with a different constant of proportionality:
The constant G is called the shear modulus and relates the shear stress and strain in the elastic
region. For linear, isotropic materials, E and G are related as [3]:
Figure 17
For linear, isotropic material, plane stress state assumes that [5]:
State of plane stress occurs in a thin plate subjected to forces acting in the mid-plane of
the plate. State of plane stress also occurs on the free surface of a structural element or machine
component, i.e., at any point of the surface not subjected to an external force (Figure 17).
Transformation of stresses
Figure 18
Figure 19
Figure 19 is the Mohr’s circle for plane stress state. From the Mohr’s circle, any inclined
plane’s stresses can be numerically obtained. For example, the coordinates of the two points H,
V are the stresses of an inclined plane with inclined angle θ. The instruction to make the Mohr’s
circle is [4]:
1. Determine the point on the body in which the principal stresses are to be determined.
2. Treating the load cases independently and calculated the stresses for the point chosen.
3. Choose a set of x-y reference axes and draw a square element centered on the axes.
4. Identify the stresses σx, σy, and τxy = τyx and list them with the proper sign.
5. Draw a set of σ - τ coordinate axes with σ being positive to the right and τ being positive in the upward
direction. Choose an appropriate scale for the each axis.
6. Using the rules on the previous page, plot the stresses on the x face of the element in this coordinate
system (point V). Repeat the process for the y face (point H).
7. Draw a line between the two point V and H. The point where this line crosses the σ axis establishes the
center of the circle.
9. The line from the center of the circle to point V identifies the x axis or reference axis for angle
measurements (i.e. θ = 0).
Figure 20
Principal Stresses σ1, σ2 (shown in Figure 20) are the stresses that act on an inclined
planes where shear stresses = 0. From Mohr’s circle, principal Stresses can be obtained [4]:
The inclined planes on which principal stresses act are called principal planes. The angle
between principal planes and reference plane is:
Figure 21
The angle of the plane where maximum shear stress occurs is:
Note: On Mohr’s circle, the planes of maximum shearing stress (points D and E) are at
900 to the principal planes (points A and B), but on the element, the planes of maximum shearing
stress are at 450 to the principal planes.
Stress-strain relationship
With plane stress assumption, for isotropic material, in elastic region, the stress-strain
relationship should be [5]:
x 1 0 x
E
y 2
1 0 y
1 1
xy 0 0 xy
2
1
Note: z ( )( x y )
E
Where, E and ν are the Young’s modulus and Poisson’s ratio of the material.
(2) Plane strain state
Figure 22
For linear, isotropic material, plane stress state assumes that [7] (Figure 22):
Figure 23
The transformation of strains with respect to the reference {x,y,z} coordinates to the
strains with respect to {x',y',z'} (Figure 23) is performed via the equations [7]:
Figure 24
Figure 24 is the Mohr’s circle for plane strain state. The method to construct the circle is
similar to that construct Mohr’s circle for plane stress state.
Same as principal stresses, principal strains ε1, ε2 (shown in Figure 25) are the strains that
occur on an inclined planes where shear strains = 0. From the Mohr’s circle for plain strain, we
can get [7]:
The direction of ε1, ε2 are shown in Figure 24, too. The angle can be calculated by:
Figure 26
The angle between the plane that maximum shear strain occurs and reference plane is:
Stress-strain relationship
With plane stress assumption, for isotropic material, in elastic region, the stress-strain
relationship should be [5]:
1 0
x
1 x
E (1 )
y 1 0 y
(1 )(1 2 ) 1
z 1 2 z
0 0
2(1 )
E
Note: z ( x y )
1 1 2
In general, at a point, 3 normal stresses may act on faces of the cube, as well as, 6
components of shear stress (Figure 27). For the 6 shear stresses, only 3 of them are independent,
because:
To simplify the case, choose a set of reference coordinates (Figure 28) coincident to the
principle stresses, and then the stresses σn and τn in any inclined plane with normal direction (l,
m, and n) can be calculated by following equations [9]:
(l, m, n)
z
Figure 28
( n
2 3
)2 2
n ( 2 3
)2 l2( 1 2 )( 1 3 )
2 2
( n
3 1
)2 2
n ( 3 1
)2 m2 ( 2 3 )( 2 1 )
2 2
( n
1 2
)2 2
n ( 1 2
)2 n2 ( 3 1 )( 3 2 )
2 2
Mohr’s circle
D
τn
σn
Figure 29
Stress-strain relationship
In general tri-axial stress state, for isotropic material and in elastic region, if taking into
account thermal effect, the stress-strain relationship should be [10]:
1 0 0 0
x 1 0 0 0 x 1
y 1 0 0 0 y 1
E 1 2 E T 1
z 0 0 0 0 0 z
(1 )(1 2 ) 2 1 2 0
xy
1 2 xy
0 0 0 0 0 0
yz
2 yz
1 2 0
zx
0 0 0 0 0 zx
2