GROUP

MODULAR ACTUATOR AND

CONTROL TECHNOLOGY FOR

• gas industry
• oil industry
• petrochemical
industry
• chemical industry
• water industry
 COnTROlS

FEHA - Fasek Electro Hydraulic Actuator

FEHA control system is compact and maintenance-friendly designed system. This control system ope-
rates within a wide range of electrical current power and voltage. FEHA is also available as a full Ex d
assembled version and it is designed for temperatures up to -60°C. It is designed to operate aligned with
solar collectors and fuel cells, due to the fact that the system’s power consumption is minimized while on
standby. Several operating cycles are possible with energy from the hydraulic accumulator.
Current supply: 24VDC, 230VAC, 400VAC
Hydraulic pressure: up to 200 bar; IP 65
Temperature range: -60°C to +60°C

FEHA-S - Fasek Elektro Hydraulic Actuator small

FEHA-S system design compared to FEHA design is more compact and affordable design. This system
also operates with different voltage and is suitable for small valves sizes ranging up to 10 inch.
Current supply: 24VDC, 230VAC, 400VAC
Hydraulic pressure: up to 160 bar;
Water protection: IP 65
Temperature range: -40°C to +60°C

FGA - Fasek Gas Actuator

The FGA control system operates by using gas directly from the pipeline. This affordable solution leads
gas pressure through two solenoid valves directly into the cylinder. Depending on requirements it can
be equipped with an additional hydraulic pump to be used in emergency situations. This system can be
operated with gas mixed with hydrogen sulphide. An additional gas accumulator ensures operation during
emergency situations, and has the ability to carry out several further cycles. Standard delivery contains a
connection for nitrogen bottle necessary for manual operation.
Current supply: 24VDC, 110VAC, 230VAC
(Other voltages are possible and can be enquired)

FGOA - Fasek Gas over Oil Actuator

Like the FGA the FGOA also operates by using gas directly from the pipeline. The gas pressure delivers
power for the actuator. There are two „gas over oil“ tanks between the control system and the actuator,
which act as medium separators. These medium separators can also be used with mediums, which are
difficult to handle. The FGOA can be equipped with an additional hydraulic pump, as well. An additional
pressure tank ensures operation during power fail out. Standard delivery contains a connection for nitro-
gen bottle necessary for manual operation.
Current supply: 24VDC, 110VAC, 230VAC
(Other voltages are possible and can be enquired)

FPA - FASEK PNEUMATIC ACTUATOR

The low cost control system is the FPA. This system operates the actuator by using two solenoid valves
incorporated in an available pneumatic system. The FPA operates with air supply up to 16 bar without a
pressure controller. It can be also equipped with an additional hydraulic pump. Additional equipment for
air-treatment is available on request. An additional pressure tank ensures operation during power fail out.
Current supply: 24VDC, 110VAC, 230VAC
(Other voltages are possible and can be enquired)

All standard version controls are IP65 class protected. Furthermore,

all controls are ATEX, PED and SIL certified.
 ACTUATOR

Possibilities of actuator-cylinder combinations

All cylinders can be mounted on each side of the actuator
This results in a multitude of possible combinations

110

150 RP

220 80

40
300

Size of housing
60 40 1.600 Nm
FAQ - 110 - 125 - 125 450 60 3.900 Nm
↓ ↓ ↓ Ø Piston (responsible for opening)
↓ ↓ ↓ (0 - if no cylinder exists or SR for spring-return cylinder) 80 10.200 Nm
↓ ↓ Ø Piston (responsible for closing) 110 28.500 Nm
↓ ↓ (0 - if no cylinder exists or SR for spring-return cylinder) 150 61.000 Nm
↓ Lever Arm Length in mm
Fasek Actuator Quarter (or Scotch Yoke)
220 150.000 Nm
Linear 300 205.000 Nm
Rack and Pinion 450 500.000 Nm
All cylinders available for
Pneumatic cylinder using in RP-actuators Rack and pinion actuator

Spring Cylinder Hydraulic Cylinder

→ The cylinders’ inner surfaces are protected against corrosion

Spring Cylinder → The mechanical end stops are adjustable without any leakage effects
(multiple springs) Gas cylinder and absorb the whole kinetic energy
→ End stop caps made of stainless steel
→ The actuator’s body is built to fit the ball valve stem connection
No additional assembly-kit is required
→ Over pressure venting valve in housing
→ The body contains a relief valve for ventilation
→ Standard connectors for all conventional limit switch boxes
→ Standard coating: sapphire blue RAL 5003
→ ATEX certificate for mechanical explosion protection
→ PED certificate for pressure equipment
→ IP Code - IP 68
 SPECiAlS

Fasek Electronic Linebreak System - FELS

Fasek electronic line break system checks the pressure status in the pipeline. In case of pressure diffe-
rence to pressure set point, it gives the contact and sends a report. With potential-free contacts, which
close in case of an error, it can be operated with most actuators. Marginal pressure differences do not
influence the behaviour of FELS, so that false alarms due to pressure variations can be eliminated. Alarm
and alert informations are saved in an EProm and can be read out via an interface. FELS can also be
used as high or low pressure pilot. It requires less than 50mA under operating conditions and can there-
fore be operated with a small solar panel or a battery back-up. Almost all transmitters from 4mA to 20mA
for two wire connections and 24VDC supplies are compatible with FELS.

Fasek Pneumatic Linebreak System - FPLS

The FPLS is a pneumatic-mechanical system that checks the pressure status in the pipeline. It operates
hydraulic-, gas- or pneumatic control system through mechanical valve in case of pressure drop. This
type is frequently used when electrical current not available and electric signals cannot be processed.
The picture on the left shows an FPLS with a gas control system (FGA).

High-Low Pressure Pilot

The High-Low Pressure Pilot checks the pressure and operates via mechanical pressure switch. It swit-
ches hydraulic-, gas- or pneumatic control systems by a mechanical valve in case of pressure variations
and actuator moves the ball valve in the „open“ or „close“ position. The High Pressure Pilot achieves a
switch repeat accuracy of AG1 and is activated by increasing pressure. The Low Pressure Pilot is ac-
tivated by decreasing pressure. These types of pilots can be directly integrated in most Fasek control
systems. The picture on the left shows a High Pressure Pilot (red cap) integrated in the FEHA hydraulic
control system.

Main Hydraulic System

Main hydraulic system is developed and assembled according to latest technical and customer’s requi-
rements. It is often used in cases where several actuators are operated and controlled. Very often in
caverns and probes, where wing and master valves are used. The advantage is that several actuators
can be separately controlled while using a single hydraulic accumulator.

Limit Switch Box

The new generation of the FASEK limit switch box can be equipped with potential free change over swit-
ches, proximity switch or potentiometer (analogue position indication). The combination of several limit
switches is possible.
Overall concept for pipelines and gas stations
Based on Fasek Engineering and Production GMBH‘s long lasting experience and due the close coope-
ration with customers and engineering companies the number of delivered complete projects over the last
few years has grown considerably.
Fasek is able to offer detailed project engineering and to propose the right technical choice of
products needed by technology requirements. In addition, Fasek can offer complete procurement procedu-
re and supervision during start up of installed equipment.
This “one-stop-shop” solution allows achievement of perfect results by minimisation of time and project
investment.Such kind of project solutions have been offered since 1992 and gained a reputable standing.

Up to now Fasek has delivered product groups such as valve stations including actuators, remote control
systems, scraper stations, filter and regulating stations, gas heaters, cogeneration units, solar powered
valve stations and gas storage units, to name just a few.
Fasek supplies products and technical design according to customer requirements and specifications

[email protected]
Organisation...

FASEK Germany FASEK Production Germany

Im Teich 3 Im Gewerbepark 9
D-27356 Rotenburg D-27374 Visselhoevede
[email protected] FASEK Austria [email protected]
T: +49 4261 8408 0 Santorastraße 5 T: +49 4262 919778 0
F: +49 4261 8408 40 A-2482 Münchendorf F: +49 4262 919778 99
[email protected]
T: +43 2259 200 44
F: +43 2259 200 47

FASEK D.O.O. FASEK D.O.O. FASEK Tech. Office FASEK KFT

Zvonigradska str. 43 Milesevska 1a Bavorska 856 Ponty U. 7
HR-10000 Zagreb SER 21 000 Novi Sad CZ-15541 Prag H-1011 Budapest
[email protected] [email protected] [email protected] [email protected]
T: +385 1 3695 525 T: +381 21 453 149 T: +420 22 4458046 T: +43 2259 200 44
F: +385 1 3695 546 F: +381 21 453 149 F: +420 22 4458168 F: +43 2259 200 47

ARMATECH SP. Z.O.O. FASEK Russia Vision Oilfield Equipment FASEK Agency
Ulica Marsa 56b 117648 Moscow P.O. Box 70095 Romania
PL-04-242 Warszawa Russia Abu Dhabi / UAE [email protected]
[email protected] [email protected] [email protected] T: +43 2259 200 44
T : +48 22 5452 800 T: +7 9263898987 T: +971.2.555 7321 F: +43 2259 200 47
F: +48 22 5452 888 F: +971.2.555 7327

Fasek is worldwide represented by well known and reliable partner companies in order to support local
customers as good as possible. Please inquire for your country at our sales headquarters in Austria and we
will inform you about contact data for your area.

Fasek Service
Fasek Service Division was established in 2007 due to growing interest feed back from our customers. The
main activity includes installation and service of valves, actuators, scraper stations and wellhead equip-
ment. Service and maintenance activities take place directly on site or in our well equipped workshop.
Service and modernisation of old control systems has already been carried out successfully in the Czech
Republic, Slovakia, Croatia, Slovenia, Serbia, Bosnia and Austria. Fasek can provide service and training
for our customers at our service locations.
For important applications Fasek can provide special 24 hour stand by service to our customers. Specially
equipped four wheel service cars ensure service activities along pipeline routes. Our staff is well trained
and certified and has the approval from our customers and our suppliers. Training and technical updates
in our service organisation and in the workshops of our main suppliers are standard procedures within our
quality management system.

FASEK Austria

FASEK Germany

ISO 9001:2008 Gost ATEX

ISO 14001:2009 RTN PED
SCC*:2011 SIL
Management Service