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    c7 Acert Injection Test

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    Cristhian
    The document describes troubleshooting steps to test injection actuation pressure using a manual pressure gauge and Cat ET. It involves recording pressure readings from both tools in tables as the test steps through different injection pressure levels. The expected results are that the pressure readings match within 1379 kPa and do not fluctuate more than ±1000 kPa. If not, the injection actuation pressure sensor or unit injector hydraulic pump may need replacing.

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    c7 Acert Injection Test

    Uploaded by

    Cristhian
    113 views2 pages
    The document describes troubleshooting steps to test injection actuation pressure using a manual pressure gauge and Cat ET. It involves recording pressure readings from both tools in tables as the test steps through different injection pressure levels. The expected results are that the pressure readings match within 1379 kPa and do not fluctuate more than ±1000 kPa. If not, the injection actuation pressure sensor or unit injector hydraulic pump may need replacing.

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    The document describes troubleshooting steps to test injection actuation pressure using a manual pressure gauge and Cat ET. It involves recording pressure readings from both tools in tables as the test steps through different injection pressure levels. The expected results are that the pressure readings match within 1379 kPa and do not fluctuate more than ±1000 kPa. If not, the injection actuation pressure sensor or unit injector hydraulic pump may need replacing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    113 views2 pages

    c7 Acert Injection Test

    Uploaded by

    Cristhian
    The document describes troubleshooting steps to test injection actuation pressure using a manual pressure gauge and Cat ET. It involves recording pressure readings from both tools in tables as the test steps through different injection pressure levels. The expected results are that the pressure readings match within 1379 kPa and do not fluctuate more than ±1000 kPa. If not, the injection actuation pressure sensor or unit injector hydraulic pump may need replacing.

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    286 SENR9517-19

    Troubleshooting Section

    Table 161
    Step Manual pressure gauge Actual injection actuation Difference
    pressure from Cat ET
    1
    2
    3
    4
    3
    2
    1

    Expected Result: Note: There may be a short lag in the reaction to


    the injection pressure. The pressure change should
    The pressure that is measured with the pressure occur within two seconds of each command.
    gauge for each step and the pressure that is
    displayed on Cat ET for each step are within B. Record the actual injection actuation pressure,
    1379 kPa (200 psi). the desired injection actuation pressure and the
    percent output from Cat ET in Table 162.
    Note: Under some situations, the injection actuation
    pressure may not change. This step compares the
    pressure reading from the pressure gauge to the
    pressure reading that is displayed on Cat ET.

    Results:

    • OK – The pressure that is measured with the


    pressure gauge for each step and the pressure
    that is displayed on Cat ET for each step are
    within 1379 kPa (200 psi). The injection actuation
    pressure sensor is operating properly.

    Repair: Do not replace the sensor.

    Proceed to Test Step 12.

    • Not OK – The pressure that is measured with the


    pressure gauge for each step and the pressure
    that is displayed on Cat ET for each step are not
    within 1379 kPa (200 psi).

    Repair: The injection actuation pressure sensor


    may be faulty. Replace the sensor and repeat this
    test step.

    If the problem still exists, verify the accuracy of the


    pressure gauge. Reinstall the original sensor and
    proceed to Test Step 12.

    Test Step 12. Perform the “Injection


    Actuation Pressure Test” at Low Idle
    A. Start the engine. Run the “Injection Actuation
    Pressure Test” at low idle only. Step forward
    through all predefined steps in the test. Next, step
    backward through all the predefined steps in the
    test.
    SENR9517-19 287
    Troubleshooting Section

    Table 162
    Low Idle
    Step Actual injection Desired injection actuation Difference (A-B) Percent Output from Cat ET
    actuation pressure pressure from Cat ET (B)
    from Cat ET (A)
    1
    2
    3
    4
    3
    2
    1

    Expected Result:

    The actual injection actuation pressure is no more


    than 1379 kPa (200 psi) above the desired injection
    actuation pressure for each step. Also, the injection
    actuation pressure does not fluctuate more than
    ±1000 kPa (±145 psi).

    Results:

    • OK – The actual injection actuation pressure is no


    more than 1379 kPa (200 psi) above the desired
    injection actuation pressure for each step. Also,
    the actual injection actuation pressure does not
    fluctuate more than ±1000 kPa (±145 psi). Proceed
    to Test Step 13.

    • Not OK – One of the actual injection actuation


    pressures is more than 1379 kPa (200 psi) above
    the desired injection actuation pressure on at least
    one step, or the actual injection actuation pressure
    fluctuates more than ±1000 kPa (±145 psi).

    Repair: Replace the unit injector hydraulic pump.


    After the pump has been replaced, the engine
    will need to be cranked for a significant length
    of time in order to fill the pump with oil. Clear all
    diagnostic codes or event codes. Verify that the
    repair eliminates the problem.

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