Post-Coating Treatments of Steel For Reducing The Risk of Hydrogen Embrittlement
Post-Coating Treatments of Steel For Reducing The Risk of Hydrogen Embrittlement
Post-Coating Treatments of Steel For Reducing The Risk of Hydrogen Embrittlement
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
INTRODUCTION
When atomic hydrogen enters steel, it can cause a loss of ductility, load carrying ability, or cracking
(usually as submicroscopic cracks), as well as catastrophic brittle failures at applied stresses well
below the yield strength or even the normal design strength for the alloys. This phenomenon often
occurs in alloys that show no significant loss in ductility, when measured by conventional tensile tests,
and is referred to frequently as hydrogen-induced delayed brittle failure, hydrogen stress cracking, or
hydrogen embrittlement. The hydrogen can be introduced during cleaning, pickling, phosphating,
electroplating, autocatalytic processes, porcelain enameling, and in the service environment as a result
of cathodic protection reactions or corrosion reactions. Hydrogen can also be introduced during
fabrication, for example, during roll forming, machining, and drilling, due to the breakdown of
unsuitable lubricants, as well as during welding or brazing operations.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
Copyright by ASTM Int'l (all rights reserved); Tue Jun 15 13:39:28 EDT 2021
1
Downloaded/printed by
(UFRJ) Universidade Federal do Rio de Janeiro ((UFRJ) Universidade Federal do Rio de Janeiro) pursuant to License Agreement. No further reproductions authorized.
B850 − 98 (2015)
4. Requirements in the purchaser’s interest that his or her part designer,
4.1 Heat treatment may be performed on coated metals to manufacturing engineer, or other technically qualified indi-
reduce the risk of hydrogen embrittlement. The duration of vidual specify the treatment class on the part drawing or
heat treatment in all cases shall commence from the time at purchase order.
which the whole of each part attains the specified temperature.
5. Embrittlement Relief Treatment Classes
4.2 Parts made from steel with actual tensile strengths
≥1000 MPa (with corresponding hardness values of 300 5.1 With the exception of surface-hardened parts and parts
HV10kgf, 303 HB, or 31 HRC) and surface-hardened parts may that have been shot peened in accordance with Specification
require heat treatment unless Class ER-0 is specified. Prepara- B851, heat treatment conditions may be selected on the basis of
tion involving cathodic treatments in alkaline or acid solutions actual tensile strength. When only the minimum tensile
shall be avoided. Additionally, the selection of electroplating strength is specified, or if the tensile strength is not known, the
solutions with high cathodic efficiencies is recommended for heat treatment condition may be selected by relating known or
steel components with tensile strengths above 1400 MPa (with measured hardness values to equivalent tensile strengths. It is
corresponding hardness values of 425 HV10kgf, 401 HB, or 43 recommended that the tensile strength be supplied by the
HRC). purchaser.
4.3 Table 1 provides a list of embrittlement-relief heat- 5.2 Steels that have been wholly or partly surface hardened
treatment classes from which the purchaser may specify the may be considered as being in the category appropriate to the
treatment required to the electroplater, supplier, or processor on hardness of the surface-hardened layer.
the part drawing or purchase order. 5.3 If the purchaser requires any tests to be performed in
NOTE 2—The treatment class selected is based on experience with the
order to verify adequate embrittlement relief treatment, the test
part, or similar parts, and the specific alloy used or with empirical test method and the sampling plan to be used shall be specified.
data. Because of factors such as alloy composition and structure, type of
coating, coating thickness, size, mass, or design parameters, some parts 6. Heat Treatment After Processing
may perform satisfactorily with no embrittlement-relief treatment. Class
ER-0 treatment is therefore provided for parts that the purchaser wishes to 6.1 The heat treatment shall commence as soon as possible,
exempt from treatment. preferably within 1 h but not later than 3 h after plating and
NOTE 3—The use of inhibitors in acid pickling baths may not minimize before commencement of any grinding or other mechanical
hydrogen embrittlement.
operation. For cadmium, tin, zinc, their alloys, or any other
4.4 The electroplater, supplier, or processor is not normally coating receiving a chromate treatment, heat treatment shall be
in possession of the necessary information, such as design conducted before chromate treatment.
considerations, operating stresses, etc., that must be considered
NOTE 4—Chromate coatings undergo change at temperatures above
when selecting the correct embrittlement relief treatment. It is 66°C. The coating changes from an amorphous structure to a crystalline
structure and no longer exhibits self-healing properties. While the crys-
TABLE 1 Classes of Embrittlement-Relief Heat Treatment (See tallized chromate coating will provide satisfactory corrosion protection
Sections 4 – 6 for details on the Use of Table 1) under most natural environments, the chromate coating will no longer pass
accelerated corrosion tests.
Hydrogen Embrittlement-Relief Treatment Classes for High-Strength Steels
NOTE 5—The time period referred to is the length of time between the
Temperature, end of the plating operation and loading of the item concerned into the
Class Steels of Tensile Strength (Rm ), MPa Time, h
°C
heat treatment processor.
ER-0 not applicable
ER-1 1701 to 1800 190–220 min 22 6.2 For high-strength steels, the conditions given in Table 1
ER-2 1601 to 1700 190–220 min 20 may be applied. For steels of actual tensile strength below 1000
ER-3 1501 to 1600 190–220 min 18
ER-4 1401 to 1500 190–220 min 16
MPa, heat treatment after plating is not essential.
ER-5 1301 to 1400 190–220 min 14 6.3 Electroplated steel items having surface-hardened areas
ER-6 1201 to 1300 190–220 min 12
ER-7A 1525 or greater 177–205 min 12 and through hardened or bearing steels, which would suffer an
ER-8 1101 to 1200 190–220 min 10 unacceptable reduction in hardness by treatment in accordance
ER-9 1000 to 1100 190–220 min 8 with Table 1 shall be heat treated at a lower temperature, but
ER-10A 1250 to 1525 177–205 min 8
ER-11A 1450 to 1800 190–220 min 6 not below 130°C.
ER-12A 1000 to 1500 177–205 min 4
ER-13 1000 to 1800 unpeened items 440–480 min 1
6.4 Treatment at 440 to 480°C will reduce the hardness of
and for engineering chromium chromium deposits. It shall not be applied to steels that may be
plated items affected adversely by heat treatment at this temperature, and
ER-14A surface-hardened parts <1401 130–160 min 8
ER-15A surface-hardened parts 1401 to 130–160 min 8
the lower temperature range shall be applied. For tempered
1800 plated with cadmium, tin, steels, items shall not be heat treated above a temperature that
zinc, or their alloys shall be 50°C below the tempering temperature.
ER-16 surface-hardened parts <1401 130–160 min 16
plated with cadmium, tin, zinc,
or their alloys 7. Keywords
A
Classes ER-7, ER-10, ER-11, ER-12, ER-14, and ER-15 are traditional treat- 7.1 delayed brittle failure; heat treatment; hydrogen em-
ments used in Federal Standard QQ-C-320. They do not apply to any other
standard. brittlement; hydrogen embrittlement relief; hydrogen induced
cracking; hydrogen stress cracking; post-treatments of steel
Copyright by ASTM Int'l (all rights reserved); Tue Jun 15 13:39:28 EDT 2021
2
Downloaded/printed by
(UFRJ) Universidade Federal do Rio de Janeiro ((UFRJ) Universidade Federal do Rio de Janeiro) pursuant to License Agreement. No further reproductions authorized.
B850 − 98 (2015)
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or [email protected] (e-mail); or through the ASTM website
(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222
Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http://www.copyright.com/
Copyright by ASTM Int'l (all rights reserved); Tue Jun 15 13:39:28 EDT 2021
3
Downloaded/printed by
(UFRJ) Universidade Federal do Rio de Janeiro ((UFRJ) Universidade Federal do Rio de Janeiro) pursuant to License Agreement. No further reproductions authorized.