Alfa Laval TZ-89: Low Flow Impact Cleaning

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ky Alfa Laval TZ-89


Low Flow Impact Cleaning

Application
The Toftejorg TZ-89 rotary jet head provides 3D indexed low flow
impact cleaning over a defined time period. It is suitable for processing,
storage and transportation tanks and vessels between 0.5 and 10 m3 .

Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern
is reached after 8 cycles. The drive mechanism is located outside
the tank or process equipment, leaving a minimum of parts to be
submerged into the product.

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TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S61603), Duplex steel (UNS N31803), PTFE, PEEK,
FEP/Silicone
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 1.0µm Temperature
Max. working temperature: . . . . . . . . 95°C
Max throw length: . . . . . . . . . . . . . . 4-7 m Max. ambient temperature: . . . . . . . . 140°C
Impact throw length: . . . . . . . . . . . . 2.5-4 m

Pressure Weight: . . . . . . . . . . . . . . . . . . . . 5.5 - 8.5 kg


Working pressure: . . . . . . . . . . . . . 2-7 bar
Connections
Recommended pressure: . . . . . . . . . 5-6.5 bar
Inlet connections: . . . . . . . . . . . . . . Thread: 3/4” Rp (BSP) or
Cleaning Pattern NPT, male or
Clamp: 1” ISO 2852
Tank connection: . . . . . . . . . . . . . . Flange: 50 DN6 DIN 2501, or
3" ANSI B 16.5 or
Clamp: 3” or 4" ISO2852

Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
First cycle Full pattern
general, it is recommended to place a filter in the supply line.

The above drawings show the cleaning pattern achieved on a


cylindrical horizontal vessel. The difference between the first cycle and
the full pattern represents the number of additional cycles available to
increase the density of the cleaning.

Certificates
2.1 material certificate
Flow Rate Impact Throw Length
m³/h l/min m

4106-0001
4xø4 70
4.0 8

4xø4
60 7
A

6
3.0 50
5

Flow rate Throw length


40
B 4xø4
4
2xø2.5 2xø2.5

2.0 3
30 A
2xø2.5
2
B

20 1
1.0
4106-0000

2 3 4 5 6 7 bar 2 3 4 5 6 7 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning

Dimensions (mm) Cleaning Time, Complete Pattern


A B PTM (Pattern time minutes)

4106-0003
RPM

16
2.5

14
J

3.0
H

12
3.5

10 4.0
F

4.5 4xø4
8 5.0
E

6.0
C D 6
7.0

9.0
4
12.0 2xø2.5
G

2 20.0

2 3 4 5 6 7 bar
4106-0002

Inlet pressure

K L M

A: Clamp 1" ISO D: Flange 50ND6, DIN2501 Do=140/PC=110/Db=4xø14 Flange 3" ANSI
B: Thread 3/4" Rp (BSP) / NPT 16.5 1991 Do=190.5/PC=152.4/Db=4xø19
C: Clamp 3" ISO E: Adjustable
F G-DPL H J K L M
Min. 62 Max. 288
350 190 ¢69 ø72 ø79.5
Max. 96 Min. 254
Min. 62 Max. 438
500 190 ¢69 ø72 ø79.5
Max. 246 Min. 254
Min. 62 Max. 688
750 190 ¢69 ø72 ø79.5
Max. 496 Min. 254
Min. 62 Max. 958
1020 190 ¢69 ø72 ø79.5
Max. 766 Min. 254
Min. 62 Max. 1208
1270 190 ¢69 ø72 ø79.5
Max. 1016 Min. 254
Min. 62 Max. 1438
1500 190 ¢69 ø72 ø79.5
Max. 1246 Min. 254

Standard Design
Special versions include Tri-Clamp connections and ultra-low flow with fast rotation. As standard documentation, the Toftejorg TZ-89 can be supplied
with a “Declaration of Conformity” for material specifications.

TRAX simulation tool


TRAX is a unique software that simulates how the Toftejorg TZ-89 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine and the
correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.

Wetting Intensity

(US
gallon/ft2)

0.06 2.5
0.07 2.9
0.08 3.4
TZ-89 TZ-89
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15

TD 523-208

D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 2.8 D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 11.1 min., Water
min., Water consumption =159 l consumption = 637 l
ESE00327en 1811
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Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB.

Alfa Laval reserves the right to change specifications without prior notification.

How to contact Alfa Laval


Contact details for all countries
are continually updated on our website.
Please visit www.alfalaval.com to
access the information direct.

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