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    Alfa Laval Gunclean Toftejorg I40 S: Single-Nozzle Tank Cleaning Machine

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    Samo Spontanost
    The document summarizes the Alfa Laval Gunclean Toftejorg i40 S single-nozzle tank cleaning machine. It is a second-generation, fully programmable machine developed for tough cleaning with optimized design and wear-resistant materials. It is intended for use on chemical and product carriers as well as offshore for its reliable operation and cleaning performance. The machine features an energy efficient design that uses less water for high impact cleaning, reducing time and costs. Maintenance needs are also minimized through wear-resistant components.

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    Alfa Laval Gunclean Toftejorg I40 S: Single-Nozzle Tank Cleaning Machine

    Uploaded by

    Samo Spontanost
    229 views4 pages
    The document summarizes the Alfa Laval Gunclean Toftejorg i40 S single-nozzle tank cleaning machine. It is a second-generation, fully programmable machine developed for tough cleaning with optimized design and wear-resistant materials. It is intended for use on chemical and product carriers as well as offshore for its reliable operation and cleaning performance. The machine features an energy efficient design that uses less water for high impact cleaning, reducing time and costs. Maintenance needs are also minimized through wear-resistant components.

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    The document summarizes the Alfa Laval Gunclean Toftejorg i40 S single-nozzle tank cleaning machine. It is a second-generation, fully programmable machine developed for tough cleaning with optimized design and wear-resistant materials. It is intended for use on chemical and product carriers as well as offshore for its reliable operation and cleaning performance. The machine features an energy efficient design that uses less water for high impact cleaning, reducing time and costs. Maintenance needs are also minimized through wear-resistant components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    229 views4 pages

    Alfa Laval Gunclean Toftejorg I40 S: Single-Nozzle Tank Cleaning Machine

    Uploaded by

    Samo Spontanost
    The document summarizes the Alfa Laval Gunclean Toftejorg i40 S single-nozzle tank cleaning machine. It is a second-generation, fully programmable machine developed for tough cleaning with optimized design and wear-resistant materials. It is intended for use on chemical and product carriers as well as offshore for its reliable operation and cleaning performance. The machine features an energy efficient design that uses less water for high impact cleaning, reducing time and costs. Maintenance needs are also minimized through wear-resistant components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    .

    ky Alfa Laval Gunclean Toftejorg i40 S


    Single-nozzle tank cleaning machine

    Alfa Laval’s single-nozzle Gunclean Toftejorg i40 S is a


    second-generation high-impact, fully programmable tank cleaning
    machine.
    Developed to meet the toughest tank cleaning requirements with
    optimized design and wear resistant materials, the Gunclean Toftejorg
    i40 S is a simple and reliable choise for cost effective operation.

    Application
    The Gunclean Toftejorg i40 S is designed for use in fixed installations
    aboard chemical and product carriers as well as in offshore
    applications. Its reliable operation and wear-resistant design make
    it suitable for use in all types of tank cleaning applications. With a
    required deck opening of only 145 mm, the i40 S machine is the
    optimal machine for upgrading older tank cleaning machines on
    chemical tankers.

    Energy Efficient Design


    Energy efficient design With Alfa Laval’s optimized design of the
    cleaner head and nozzle, the i40S machine outperforms any other
    single nozzle machine on the market. The design ensures high impact
    cleaning with the least possible water consumption, leading to savings
    in both time and costs.
    Reduced maintenance Due to high-tech, wear-resistant ceramics and
    stainless ball bearings in the cleaner head inside the tank, the need for
    .lifting out the machines for maintenance is practically eliminated.
    Optimized turbine
    The turbine of the Gunclean Toftejorg i40 S is specially designed for
    better power transmission, which contributes to increased machine
    lifetime.
    Isolated gearbox
    The oil-free gearbox is located above deck and can be removed
    without exposing the tank to the atmosphere. This facilitates service.

    Robust construction
    The gearbox has a stronger construction than previous tank cleaning
    machines and involves fewer wear parts.
    Cleaning patterns Specifications

    Materials, main parts AISI 316 as standard


    Sealings Oil, product and chemical resistant
    Lubricant Grease
    Working pressure 4 –12 bar
    Max. working temperature 0– 95ºC (32–203ºF)

    42170003
    42170004
    Capacity 3 – 56 m3/h
    Effective design jet length Up to 40 m
    Coarse pattern Dense pattern Programmability 4 cleaning programs
    Sealings
    - Inert gas 0– 0.7 bar (0 –10 psi)
    Operation
    - Cleaning fluid 0–12 bar (0–174 psi
    A flow of cleaning media or product is used to drive a turbine
    connected to the Gunclean Toftejorg i40 S gear unit. This drives the
    cleaning head horizontally while the nozzle moves vertically, which Options:
    directs the cleaning media in a helical cleaning pattern. • Deck and inlet flanges with customized dimensions
    The current nozzle position and degree of rotation are indicated at all • 2" Ball valve with strainer and CAM lock coupling (Male) with dust
    times. Both pitch angle and rotation speed can be adjusted during cap
    operation, thus making it possible to optimize the cleaning cycle. • Sensor connection for cargo control system Multi-Level installation
    • Split pipe
    Regulations • Hysteresis coupling or traditional mechanical shaft drive
    The Gunclean Toftejorg i40 S is fully compliant with IMO regulations
    and the requirements of the classification societies.
    Gunclean Toftejorg i40 S with inlet flange Gunclean Toftejorg i40 S with inlet ball valve
    200 390
    2" valve

    1½" Camlock

    Dust cap

    Stud Yard supply


    470

    Gasket 2 mm Yard supply

    470
    Stud Gasket 2 mm Yard supply

    Yard supply Welding ring Yard supply

    Welding ring Yard supply


    L2

    L2
    Min. deck opening Ø145

    Min. deck opening Ø145


    L1

    L1
    180˚
    180˚
    200

    200
    41270001

    41270002

    Performance diagram Design Throw Length Performance diagram Flow Rate


    Alfa Laval Type: Gunclean Toftejorg i40S Alfa Laval Type: Gunclean Toftejorg i40S
    Throw length [m] Nozzle size Flow [m3/h] Nozzle size
    45 60
    ø22
    ø21 ø25
    ø20 ø24
    55
    40 ø19 ø23
    ø18
    ø17 50 ø22
    ø16 ø21
    35 ø15
    45 ø20
    ø14
    ø13 ø19
    30 ø12 40
    ø18
    ø11
    35 ø17
    25 ø10
    ø16
    ø9 30
    ø15
    20
    ø8 25 ø14
    ø7 ø13
    15 20 ø12
    ø6
    ø11
    15
    10 ø10
    ø9
    10
    ø8
    5 ø7
    5 ø6
    41270006
    41270005

    0 0
    4 5 6 7 8 9 10 11 12 4 5 6 7 8 9 10 11 12

    Inlet pressure [bar] Inlet pressure [bar]


    EMD00210en 1804
    Performance is more
    than surface deep

    Impact Efficiency Coverage

    Water Energy Slop Maintenance

    Tank cleaning for certainty and savings


    For decades, Alfa Laval Gunclean Toftejorg tank cleaning solutions
    have been trusted for perfect results. But we’ve continued to optimize
    – because a spotless tank isn’t all you’re after.
    Today’s solutions have a higher impact at a longer range, which
    reduces your water consumption, energy use and slop for onshore
    disposal. Thanks to stainless steel ball bearings, you also perform
    almost no nozzle maintenance, which means fewer spare parts and no
    winching of the cleaning head out of a confined space..
    Discover full optimization at www.alfalaval.com/marinetankcleaning

    Alfa Laval Alfa Laval


    Gunclean Toftejorg Gunclean Toftejorg
    i40 S i40 D

    Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB.

    Alfa Laval reserves the right to change specifications without prior notification.

    How to contact Alfa Laval


    Contact details for all countries
    are continually updated on our website.
    Please visit www.alfalaval.com to
    access the information direct.

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