Dieffenbacher Product Catalog 052019 EN-min

Let’s build your plant
Products and solutions for the wood-based panel industry
MOVE FORWARD.
TOGETHER.
FIND IT FASTER
WOOD YARD, CONVEYING, DEBARKING________________________________________________ 24
CHIPPING, FLAKING, STRANDING______________________________________________________ 36
SORTING, CLEANING_________________________________________________________________ 70
ENERGY SYSTEMS, DRYING___________________________________________________________ 92
This graphical element will be your navigator and help you to easily find the solutions you are looking for. GLUING_____________________________________________________________________________ 98
FORMING, PREHEATING_____________________________________________________________ 106
Chipping, PRESS SYSTEMS_____________________________________________________________________ 118

Flaking, Sorting, Forming, Environmental
Wood Yard, Stranding Cleaning Energy Systems, Preheating Technology
Conveying, Drying Press Handling, ENVIRONMENTAL TECHNOLOGY_____________________________________________________ 124
Debarking Gluing Systems Finishing
HANDLING, FINISHING_______________________________________________________________ 130

2 3
FROM YOUR FIRST IDEA THROUGH FIRST BOARD
Want to produce high-quality particleboard, MDF, OSB or LVL? During the installation and start-up phase we will always stay close to you.
Tell us about your ideas. Based on your needs we carry out in-depth analyses to We celebrate the production of the first board together and optimize your
define a plant concept that perfectly meets your requirements. Together we plan production process. When we leave your site, your staff has been trained
and design your highly efficient wood-based panel plant. and is ready for full-load operation, as is your plant.
4 5
TO EFFICIENT PRODUCTION AND HIGH-QUALITY OUTPUT
New Dieffenbacher plants deliver the next level of plant efficiency, but we We deliver premium quality to enable you to deliver premium quality to your
can also help you to stay ahead of your competition in later lifecycle phases. customers. With Dieffenbacher technology and services you can always be sure
Annual reviews, predictive as well as planned maintenance, repair and spare that your plant is at the forefront of the wood-based panel industry, and that
parts services and training courses ensure the efficiency of your plant. your products will make your customers happy.
6 7
WITH A STRONG PARTNER.
MOVE FORWARD.
TOGETHER.
Close cooperation helps us move forward together. We are your strong and reliable
partner supporting you throughout the entire lifecycle of your plant. As a fifth-
generation family-owned company with more than 145 years of experience, we
have always proven continuity and commitment to our partners.
8 9
INCREASE UPTIME CONTINUOUSLY
Service that can do more
To ensure that your plant runs trouble-

free for the long term, you need a part-
ner who goes the extra mile for you.
Not only are we there quickly if some-
thing goes wrong, but we also look
ahead together with you and optimize
production efficiently.
With individual service packages, digital

support systems and regular training, we
provide you with the tools you need to
get the most out of your plant.
10 11
DIEFFENBACHER
LIFECYCLE SERVICES
MAXIMIZE UPTIME WITH PREVENTIVE SERVICES MINIMIZE DOWNTIME WITH REACTIVE SERVICES
Process Optimization MyMessenger MyParts MyCockpit

A plant performance analysis is carried With your smartphone, use our Our digital spare parts catalog covers MyCockpit provides you with
out to evaluate the status of your plant. easy-to-use messenger app to contact spare parts identification and plant available plant data on mobile
Based on the results, production bottle- your team members and instantly documentation. You can easily identi- devices. Relevant people receive
necks can be eliminated and the plant’s discuss your maintenance issues with fy, select and request spare parts and the information they need with
productivity can be optimized. us. Every solved problem is documented, view the corresponding documentation. a quick glance.
Machine Inspections Individual Spare Parts Packages making it easier to resolve similar
and Performance Tracking Our service specialists define individual issues in the future.
Regular inspections are part of preventive spare and wear parts packages for
maintenance. We help you analyze risks your plant. They take care of the
and weak points. We work on site to processing of all logistical matters,
help you identify optimization potential. including issuing of all necessary
Working remotely via our TEO tool, we export and import documents.
are your optimization coach.
MyMessenger MyParts MyCockpit
Tele Engineering Express Delivery

Online Service
(TEO)
Training Inventory Management Tele Engineering Online Express Delivery

Through individual on-site trainings and We help you keep your inventory up Service (TEO) A selection of critical and
annual trainings at our headquarters in to date. Spare parts condition checks TEO is our online remote diagnostic common spare parts is labeled
Eppingen, Germany, your staff gets deep and discontinuation controls are part tool that provides 24 / 7 access and as express parts. If we receive
knowledge about machine operation and of our inventory management offer, support worldwide. Via TEO, our your express parts order before
production processes, preventing mistakes as is storage consulting. Dieffenbacher experts can access 10 a.m., your delivery will be
in daily business. all components of your plant for shipped on the same day.
immediate troubleshooting.
12 13
DRIVE EFFICIENCY FURTHER
Modernization solutions for

tomorrow
Modernizations are crucial to make

existing plants fit for the future. Our
solutions are tailored to your business.
We make your plant more efficient in
terms of consumption, processes and
productivity so that you can continuously
improve the profitability of your products.
14 15
HOW CAN WE HELP YOU
ACHIEVE MORE WITH YOUR PLANT?
The economy is changing. Additional requirements, new guidelines and technical innovations make NORBORD OSB PLANT RELOCATION
continuous modernization essential. Let us help you create a custom modernization concept for
your specific components, individual machines and complete plants. With Dieffenbacher you can
FROM CANADA TO SCOTLAND
remain competitive.
COMPONENT EXCHANGE
Old or faulty components undermine your plant efficiency. Dieffenbacher quickly
replaces individual plant components with new ones adapted to your plant.
PLANT EXTENSION
The demands placed on wood-based panel plants are growing dynamically. A plant
extension helps you keep pace with the development and increase your capacity to
meet changing requirements. This can make your plant even more profitable.
PERFORMANCE OPTIMIZATION
Don’t overlook optimization potential during ongoing plant operation. We can develop
custom solution concepts for you, implement them and support you in monitoring their
success.
INTEGRATION AND NETWORKING

Industrial plants or entire production sites must increasingly be automated and
networked. We assist you in integrating our modernization solutions into your
existing processes and in automating existing plants. With Dieffenbacher you are
ready for tomorrow.
PLANT RELOCATION
Give your company added flexibility. We make plant relocations possible with
design, planning and timely implementation services. Benefit from our experience
with large-scale relocation projects.
CUSTOM CONVERSION PACKAGES

Planning extensive changes to your processes? Let us support your goals with Disassembly: Grand Prairie, Alberta, Canada
a needs analysis and custom conversion concepts.
Installation: Inverness, Scotland
16 17
MAKE YOUR PRODUCTION SMARTER
Digital solutions that simplify your

daily routine
Digitalization and automation make your

life easier. With permanent condition-
monitoring, self-controlled production
solutions and the M yDieffenbacher
platform, you can make faster and safer
decisions, work efficiently and increase
the productivity of your plant.
18 19
THE FUTURE OF PANEL PLANTS—TODAY
MyParts
Our digital spare parts catalog covers spare parts
identification and plant documentation. You can
easily identify, select and request spare parts and
view the corresponding documentation.
MyMessenger
With your smartphone, use our e asy-to-use
messenger app to contact your team members
and instantly discuss your maintenance issues
with us. Every solved problem is documented,
making it easier to resolve similar issues in
the future.
VARIOUS DIGITALIZATION SOLUTIONS ARE AVAILABLE

MyCockpit
MyCockpit provides you with available plant data Permanent condition-monitoring: Self-controlled production solutions:
on mobile devices. Relevant people receive the
information they need with a quick glance. istance indicator counts the press’s total kilometers
D Intelligent forming line reaction in case of production
achieved to date interruptions, e.g., automatic stopping and controlled
Steel belt alignment index calculated from belt restarting
tracking behavior Automatically adjusted surface-layer ratio
Monitoring of control loop condition Automated speed control based on material temperature
Gearbox temperature tracked over time Automation of standard processes: press calibration,
Identification of the pressure insulation’s wear emptying press after stop, etc.
Visualization of trends in chain elongation Automatic mat-moisture control
Etc. Etc.
Contact us for more information.
20 21
BUILD BETTER PRODUCTION LINES
PB MDF OSB LVL
High-performance solutions for

new plants and plant optimizations
Browse through our portfolio on the

following pages and build a profitable
future with our broad range of products
and solutions. Contact us whenever you
need assistance. We are happy to support
you in making the best decisions for your
long-term success.
22 23
L O G YA R D CO N V E Y I N G , D E B A R K I N G
Professional Solutions for OSB Wood Yard Technology

Through the “OSB Logyard Alliance” with Holtec, Dieffenbacher completed its product range in the OSB Wood is a renewable resource and the basis for producing wood-based panels, cellulose and paper, pellets and
area. Holtec, a well-known supplier of logyards, works closely with Dieffenbacher to design, manufacture numerous other products. Due to regional climate differences, raw material scarcity and increasing cost pres-
and install logyards tailored to the customer’s OSB plant requirements. This includes the debarking, log sures, substitutes for classic round wood in the production of wood-based products are increasingly attractive.
conditioning system, and OSB strander right through to the waste disposal system. Everything can be
manufactured and supplied from a single source. Modern wood yards supplied by Dieffenbacher provide optimal plant flexibility. Depending on the application,
functions such as debarking and cleaning can supplement loading, storage, dosing and conveying. Our
For over 45 years, log processing has been a way of life for Holtec. Holtec has the knowledge and experience proven drum chipper serves as the ideal first reduction stage for a variety of wood assortments. High-quality
from designing, manufacturing and installing over 300 logyard systems. chips are the result. This intermediate bulk product can be used fully automatically and reliably for subse-
quent processes in the production of PB, MDF and OSB boards, as well as pellets and cellulose products.
Dieffenbacher reliably supports you from project planning to implementation and far beyond. We develop
efficient, turnkey wood yard solutions that meet your requirements. Precise matching of individual compo-
nents enables optimal performance of your plant, while robust machines designed for 24 / 7 work ensure
maximum availability and low operating costs.
Logyards for Wood Yards for Wood Yards for
OSB MDF PB
Log handling, waste,
Handling of wood, waste, bark and fuel
bark and fuel handling
Debarking Debarking
Conditioning
Stranding Chipping
OSB
24 02 / 2020 25
W O O D YA R D T E C H N O L O G Y CO N V E Y I N G , D E B A R K I N G
SCC Storage Cross DPC Dumping Pit

Chain Conveyor Chain Scraper
Application Panel boards (PB, MDF, OSB) Application Panel boards (PB, MDF, OSB)
Biomass and renewable fuels Biomass and renewable fuels
Pellets and briquettes Pellets and briquettes
WPC / WFC WPC / WFC
Pulp and paper Pulp and paper
Description The SCC Storage Cross Chain Conveyor enables storing and conveying of round wood and slabs, loaded Description The DPC Dumping Pit Chain Scraper is designed for direct loading of wooden bulk materials. The material
by crane. The conveyor is executed with a closed bottom plate, integrated side wall and driven chains. is usually loaded by front loader or truck. The DPC acts as a buffer and equalizes bulk material flow with
Different singularizers can be mounted downstream from the SCC: an inclined section. Large heavy-duty horizontal feeding section and subsequent inclined trough with high
LS Log Singularizer separates logs by inclined installation and increased conveying speed. side walls and reinforced chains with carriers transport the dosed material to the subsequent conveyers.
SBS Slab Bundle Singularizer is executed as a movable table beneath the SCC. The bundles can easily
be opened in extended table position. The loose slabs are fed to the line by retracting the table.
Customer Designed for challenging conditions and heavy-duty loads during 24-hour continuous operation
benefits High storage volume, easy loading of even big volume of materials
Customer High storage volume Tailor-made solutions
benefits Effective dosed conveying and singularizing of round wood and slabs Solid and reliable execution, low maintenance
Designed for challenging conditions and heavy-duty loads during 24-hour continuous operation Working speed freely adjustable by frequency converter
Solid and reliable execution, low maintenance
Working speed freely adjustable by frequency converter
Technical Heavy-duty endless chains with lateral guidance on both sides and reinforced carriers
features Integrated cleaning of chain and the carriers
Technical Number of chains can be adapted to material length Plastic side guiding rails for reduced wear and friction of the chains
features Heavy-duty chains with reinforced carriers guided in U-shaped beams with integrated wear protection Discharge hopper and transition plate for easier material transmission to the following conveyor
Welded steel chains in North American design with high breaking load Drives with torque overload monitoring
Driven via shaft-mounted gear motor, incl. torque support
Execution with right or left guiding wall available
Chipping,
Conveying, Drying Press Handling,
26 02 / 2020 27
VFC Vibration VDT Vibration

Feeding Conveyor Dosing Table
Biomass and renewable fuels WPC / WFC
WPC / WFC Recycling
Pulp and paper Biofuels
Description The VFC Vibration Feeding Conveyor is designed for continuous dosed conveying of different bulk materials. Description The VDT Vibration Dosing Table is designed for challenging conditions at the wood yard. The material
The material is usually loaded by front loader, crane or prefeeder. The VFC is used for transport of different is usually loaded by front loader or truck. The VDT acts as a buffer and equalizes bulk material flow.
kinds of materials to the subsequent feeders or directly into the machine. The material is further transported to the subsequent feeders.
Customer Designed for challenging conditions and heavy-duty loads Customer Designed for challenging conditions and heavy-duty loads
benefits Solidand reliable execution benefits Solidand reliable execution
Resonance drive for low energy consumption Resonance drive for low energy consumption
Low maintenance and service-friendly Low maintenance and service-friendly
Technical High conveying volume possible Technical Highcapacities available

features Heavy-duty welded trough with reinforced bottom plate features Heavy-duty welded trough
Resonance drive supported by solid springs and stabilizers Resonance drive supported by solid springs and stabilizers
Execution with feeding hopper, screening zone, metal detector or other required features possible Heavy-duty bottom plate
Wood Yard,
Conveying,
Debarking
28 02 / 2020 29
FBC Feeding Belt Conveyor SPC Steel Plate Conveyor

WPC / WFC WPC / WFC
Description The FBC Feeding Belt Conveyor is designed for continuous transport of logs and other wooden materials Description The SPC Steel Plate Conveyor is designed for continuous transport of heavyweight logs and other
to the subsequent conveyor or directly into the machine. The material is usually loaded by grapple, upstream wooden materials to the downstream conveyor or directly into the machine. The material is usually
longitudinal or cross feeders. The conveyor is executed as a welded trough with heavy-duty feeding belt. loaded by grapple, upstream longitudinal or cross feeders. The conveyor is executed with welded
trough and driven chains with specially formed reinforced steel plates.
Customer Solidand reliable execution, designed for challenging conditions and heavy loads Customer Solidand reliable execution, designed for challenging conditions and especially heavy-duty loads
benefits Tailor-made solutions benefits Tailor-made solutions
Low maintenance and service friendly Low maintenance and service friendly
High transport volume High transport volume
Feeding hopper for easy material loading Feeding hopper for easy loading
Technical Heavy-duty welded trough with reinforced supporting frame Technical Heavy-duty welded trough with reinforced supporting frame
features Execution with integrable wooden trough for metal detector; removal zone features Heavy, special shaped wear-resistant steel plates with extra high section modulus,
with swiveling walls or doors for metal-contaminated logs or cleaning zone is possible screwed for easy disassembly
Roller sections consist of roller rows mounted on damping elements Steel plates glide on damped longitudinal beams, therefore the reinforced chains
Reinforced damped plates in the feeding areas are only loaded by tension forces
Reverse operation Steel plates glide on plastic slide rails to minimize friction and noise
Reverse operation possible
Wood Yard,
Conveying,
Debarking
30 02 / 2020 31
CBC Chain Bed Conveyor RS Cleaning Zone

WPC / WFC WPC / WFC
Description The CBC Chain Bed Conveyor is designed for continuous transport of heavyweight wooden logs to the Description The RS Cleaning Zone is designed for separating loose bark and other impurities from the conveying
subsequent conveyor. The material is usually loaded by grapple, upstream longitudinal or cross feeders. material. Depending on the application, the RS is executed with various numbers and forms of discs
The conveyor is executed as a welded trough with driven parallel-running reinforced chains. or rollers and can be integrated into different kind of horizontal conveyor systems.
Customer Solid and reliable execution for high uptime Customer Effective
cleaning of impurities and challenging contaminations
benefits Designed for challenging conditions and heavy-duty loads benefits Designed for difficult conditions and heavy-duty loads
High transport volume Robust and reliable execution
Tailor-made solutions Modular solution, easy integrable
Low maintenance and service friendly
Feeding hopper for easy loading (optional)
Technical Different shapes of discs (elliptic / star, etc.) and rollers
features Reinforced chains between the disc shafts
Technical Heavy-duty welded trough Chain tensioning device with polymeric wear plates
features Integrated or separate log feeding section executed as a reinforced steel hopper available Single or multiple drives, different shaft rotation speed possible
U-shaped guiding beams with integrated wear protection Reverse operation possible
Special welded steel chains in North American design with high breaking load
Reverse operation (optional)
Wood Yard,
Conveying,
Debarking
32 02 / 2020 33
DEBARKING CO N V E Y I N G , D E B A R K I N G
MRE Rotor Debarker
Type Number of Number of Rotor Rotor Number of Drive Drive Drive Drive Drives Capacity2 Dimensions3
sections rotors per length diameter debarking hydraulic auxilary discharge heating cooler + approx.
section with cams per unit functions roller cooler
cams1 rotor pump
pcs. pcs. m mm pcs. kW kW kW kW kW t/h b.d. m (L × W × H)
MRE 800-1 1 2 12 950 180 2 × 45 22 7.5 4 × 1.4 3+4 25 – 35 16.4 × 3.3 × 5.3
MRE 800-2 2 2 9 950 135 4 × 45 22 7.5 4 × 1.4 3+4 40 – 50 23.4 × 3.3 × 5.3
MRE 800-3 2 2 12 950 180 4 × 45 22 7.5 4 × 1.4 3+4 60 – 70 29.4 × 3.3 × 5.3
1) Rotor body diameter for all machine types—820 mm

2) Depending on infeed material and required debarking result
3) Dimensions of basic machine; height without sub-frame.
MRE Rotor Debarker

Application OSB boards
Panel boards (PB, MDF)
Pellets and briquettes
Pulp and paper
HH
Description The MRE Rotor Debarker offers the efficient continuous debarking of round wood.
The logs are laterally fed into the trough, set into rotating motion by long rotors
with debarking tools and moved to the discharge area by the tilt of the rotors. LL
Customer Highly efficient debarking due to interaction between rotation, friction and sur-
benefits face moistening of logs
Constant high capacity: up to 70 t/h b.d.
Precise control of debarking process and processing quantities
Fully automatic operation
W
High machine availability
W
Technical Hydraulicallyadjustable, stepless closing gate for the control of processing material
features quantities and regulation of the debarking quality
Two or four one-piece rotors, according to machine size
Speed of each rotor variable and individually adjustable
The debarking tools (cams) are screwed and individually exchangeable
Water spray system for the reduction and suppression of dust, as well as cleaning
and moistening the logs for better sliding
Central hydraulic unit for all drives and functions of the debarker
Wood Yard,
Conveying,
Debarking
34 02 / 2020 35
STRANDING CH I P P I N G, F L A K I N G, S T R A N D I N G
SmartRING Stranders SmartRING Stranders
Type 28 / 81 SmartRING Stranders 32 / 88 SmartRING Stranders
Dieffenbacher and Kadant Carmanah Design signed a cooperation agreement in 2013 for the supply of disc Number of knives 44 48
and ring stranding systems for engineered wood applications outside of North America. Ring assembly weight, approx. t 7.3 8.5
Ring rpm 370 334
The strander division of Kadant (formerly Carmanah), which celebrated its 100th year in business in 2013,
is outstanding in the supply of disc and ring stranders to the engineered wood industry with installations Ring and arbor work t / m² 13.2 17.5
in North and South America, Europe, the UK-, and New Zealand.
Motor size kW 900 / 1,100 (pine / hardwoods) 1,100 / 1,350 (pine / hardwoods)
Application Production of flakes / strands for the production of engineered wood products including OSB, OSL, etc. Drive type Power bands V-belts Power bands V-belts
Total weight, approx. t 54 60
Description The SmartRING Strander produces high-quality and consistent strands and is designed for easy adjustment Dimensions (L × W × H) mm 9,235 × 4,830 × 5,505 9,500 × 4,935 × 5,540
of strand parameters. Maintenance is straightforward, and wear components are easily replaced to ensure Traverse way (S) mm 1,665 1,805
downtime is minimized. Additionally, several features in the SmartRING platform, monitor knife installation
and subsequently identify issues and, if necessary, act to minimize the potential of serious m
achine damage
or catastrophic failure.
Customer Consistent strand quality through real-time adjustment to forward ring velocity
benefits Wear components quickly and easily replaced as required
Knife change procedure automated through nutrunner system
Option to utilize disposable knives
Safety features minimize the potential of serious machine failure
Technical Real-time ring RPM monitor to adjust forward ring velocity during cutting cycle
features Automated nutrunner system ensures knives adequately clamped prior to operating
Replaceable knife holding and clamping components eliminate the need for ring grinding
allowing for more consistent cutting geometry and fewer fines produced over the ring’s life
Ring design to allow complete replacement in 10-hour period
Designed to accommodate plate or disposable knives
Chipping,
36 02 / 2020 37
CH I P P I N G CH I P P I N G, F L A K I N G, S T R A N D I N G
HRL Drum Chipper
Type1 Main drive Infeed roller drive Capacity2) Capacity2) Chip Vol.3) Dimensions4) Weight4)
Rotor / Infeed opening (upper / lower) approx.
mm Ø / H1 × W1 kW kW rm / h t / h b.d. m3 / h m (L × W × H) t
HRL 450 / 150 x 500 30 – 45 2.2 / 2.2 20 – 24 6 – 7 40 – 47 1.6 × 2.2 × 1.2 1.9
HRL 600 / 200 x 650 55 – 75 3 / 3 34 – 40 10 – 12 67 – 80 1.6 × 2.4 × 1.3 5.5
HRL 800 / 250 x 650 75 – 110 5.5 / 5.5 44 – 50 13 – 15 87 – 100 2.4 × 1.7 × 1.4 7.5
x 800 90 – 132 5.5 / 5.5 54 – 64 16 – 19 107 – 127 2.4 × 1.8 × 1.4 8.3
HRL 1000 / 350 x 800 110 – 160 7.5 / 7.5 74 – 87 22 – 26 147 – 173 2.8 × 2.1 × 1.7 11
x 1000 132 – 200 7.5 / 7.5 94 – 110 28 – 33 187 – 220 2.8 × 2.3 × 1.7 13
HRL 1200 / 450 x 800 200 – 315 11 / 11 97 – 114 29 – 34 193 – 227 3.5 × 2.5 × 1.9 14
x 1000 250 – 355 11 / 11 117 – 140 35 – 42 233 – 280 3.5 × 2.7 × 1.9 15.5
x 1200 250 – 355 11 / 11 144 – 170 43 – 51 287 – 340 3.5 × 2.9 × 1.9 17
HRL Drum Chipper HRL 1400 / 550 x 1000

x 1200
315 – 500
355 – 500
15 / 15
15 / 15
144 – 170
177 – 210
43 – 51
53 – 63
287 – 340
354 – 420
4.2 × 2.6 × 2.1
4.2 × 2.8 × 2.1
22
24
x 1500 400 – 630 15 / 15 220 – 260 66 – 78 440 – 520 4.2 × 3.1 × 2.1 26
Application Panel boards (PB, MDF, OSB) HRL 1600 / 600 x 1000 400 – 500 18.5 / 18.5 157 – 187 47 – 56 313 – 373 4.4 × 2.7 × 2.1 30
Biomass and renewable fuels
x 1200 500 – 630 18.5 / 18.5 193 – 227 58 – 68 386 – 453 4.4 × 2.9 × 2.4 33
WPC / WFC
Pulp and paper x 1500 500 – 800 18.5 / 18.5 240 – 284 72 – 85 480 – 567 4.4 × 3.2 × 2.4 37
HRL 1800 / 750 x 1000 630 – 800 18.5 / 18.5 200 – 234 60 – 70 400 – 467 5.1 × 2.9 × 2.5 34
x 1200 630 – 800 18.5 / 18.5 240 – 287 72 – 86 480 – 573 5.1 × 3.0 × 2.5 37
Description The HRL Drum Chipper is a tried-and-trusted solution for the production of
high-quality chips from different wood assortments. The material is gripped x 1500 630 – 1,000 18.5 / 18.5 300 – 354 90 – 106 600 – 707 5.1 × 3.3 × 2.5 40
horizontally by specially toothed infeed rollers and continuously fed to the HRL 2000 / 850 x 1200 800 – 1,250 22 / 22 274 – 324 82 – 97 547 – 647 5.7 × 3.4 × 2.7 60
chipping rotor. The knives of the rotor cut the material to the required chip x 1500 800 – 1,400 22 / 22 340 – 400 102 – 120 680 – 800 5.7 × 3.7 × 2.7 66
length. The chipped material passes an individually adapted refractioning grid.
x 1700 800 – 1,400 22 / 22 384 – 454 115 – 136 767 – 907 5.7 × 3.9 × 2.7 72
HRL 2400 / 1000 x 1500 1,000 – 1,600 22 / 22 400 – 474 120 – 142 800 – 947 6.8 × 3.9 × 3.0 83
Customer Freechoice of wood assortment: round wood, log ends, slabs and offcuts, x 1700 1,000 – 1,600 22 / 22 450 – 534 135 – 160 900 – 1,067 6.8 × 4.0 × 3.0 91
benefits veneer residues or waste wood
Constant high chip quality; chip length of 4 – 180 mm possible 1) Individual machine sizes and motor power upon request 2) Referring to round wood with a density of 450 kg/m3 b.d., a 11 – 13 % filling ratio of the infeed, and a chip
length of 40 mm 3) Chip volume flow based on a bulk weight of 150 kg/m3 4) Dimensions and weight of basic machine without main motor
Special machine solutions for production of maxi-chips, micro-chips and
biomass such as HRL-OSB, HRL-M, HRL-B
Robust, long-term reliable, low operating costs due to simplified maintenance
Energy-efficient size reduction
Essential parts of the machine wear-protected and exchangeable
Technical Aggressively shaped infeed rollers with narrow running gaps

features Chipping rotor with slewable knife clamping plates for quick and
easy knife exchange
Regrindable wear plates under the chipping knives
Counter knife screw-fastened, regrindable, once turnable
Wear-resistant refractioning grid individually perforated
Chipping,
Flaking,
Stranding
38 02 / 2020 39
CH I P P I N G CH I P P I N G, F L A K I N G, S T R A N D I N G
SMV Cutting Rotor / Rechipper
Type Main drive Capacity1 Dimensions2 Weight2

Rotor / Infeed opening approx.
mm Ø / L1 × W1 kW t/h b.d. m (L × W × H) t
SMV 450 / 200 × 650 22 – 55 1 – 4 0.8 × 1.0 × 1.1 1.9
SMV 600 / 300 × 650 45 – 90 2 – 6 1.1 × 1.0 × 1.4 2.6
SMV 800 / 350 × 800 55 – 132 4 – 8 1.5 × 1.2 × 1.9 4.2
SMV 1000 / 400 × 1000 90 – 200 6 – 13 1.8 × 1.4 × 2.2 6.3
1) Depending on input and size of output material
2) Dimensions and weight of basic machine without main motor and infeed hopper
SMV Cutting Rotor / W1 L1
Rechipper
Application Combustion (energy from waste)
Recycling
Panel boards (PB, MDF, OSB)
Description The SMV Cutting Rotor is an effective robust solution for the reduction of short-
sized industrial waste wood, bark and fibrous raw materials into quality chips.
The material is fed through the large vertical hopper, chipped by the knives of
the rotor and further classified by an individually adapted refractioning grid.
H
Customer Wide range of input material such as screened chip oversizes, short-sized industrial
benefits waste wood, bark, annual plants, cardboard waste and fibrous raw materials
Output material size adjustable
Low-maintenance and service-friendly W L
Technical Large vertical infeed hopper

features Chipping rotor in heavy-duty execution with wear protection
Counter knife of high-quality special steel, regrindable and adjustable
Narrow gap between the rotor and counter-knife, precise adjustable
Easy access to the rotor for maintenance
Chipping,
Flaking,
Stranding
40 02 / 2020 41
CRUSH I N G CH I P P I N G, F L A K I N G, S T R A N D I N G
MGB Big Crusher
Type1 Rotor2 Rotor Main Capacity3 Hopper Hopper Machine Weight

Power / Length speed drive volume cross section dimensions4 approx.4
kW / mm L1 mm Ø rpm kW t/h b.d. m3 m (L1 × W1) m (L × W × H) t
MGB 32 / 3000 815 24 132 15 – 20 15 3.0 × 2.8 4.8 × 3.3 × 3.3 30
MGB 132 / 4000 1,025 24 132 20 – 25 20 4.0 × 2.8 5.8 × 3.3 × 3.3 35
MGB 160 / 4000 1,025 24 160 25 – 35 20 4.0 × 2.8 5.8 × 3.3 × 3.3 35
MGB 200 / 4000 1,025 21 200 35 – 40 20 4.0 × 2.8 5.8 × 3.3 × 3.3 35
MGB 200 / 5000 1,025 21 200 40 – 50 25 5.0 × 2.8 6.8 × 3.6 × 3.3 40
1) Individual machine sizes and motor power upon request
2) Varying depending on number and type of teeth
3) Depending on input and size of output material
4) Dimensions of basic machine with main motor and infeed hopper
MGB Big Crusher

Application Panel boards (PB, MDF, OSB)
Recycling
Biomass and renewable fuels
Combustion (energy from waste)
Description The MAIER MGB Big Crusher is the ideal solution for the reduction of large-volume
and bulky wooden material or other brittle residues.
Material is directly fed through the large infeed hopper, crushed between a
slow rotating, large, toothed roller and aggressive crushing bars
at the bottom of the crushing chamber.
Customer Wide range of input material, from waste wood, railway ties, pallets and furniture
benefits to root stumps and electronic waste
Output material: 100 – 500 mm, adjustable
Insensitive against impurities and contaminations
Robust, long-term reliable, low energy consumption and operating costs
Easy overfloor installation
Technical Large-volumed infeed hopper; available with hydraulically swiveling side wall
features Single-shaft-principle;
power transmission to the crusher roller by electro-mechanical
power train with hydro clutch
Wear-protected crushing teeth at the crusher roller, individually shaped,
can be re-armored when worn
Easily exchangeable crushing bars with aggressive edges
Discharge grate, segmented, in manually movable or hydraulically supported execution
Chipping,
Flaking,
Stranding
42 02 / 2020 43
HAMMER MILLING CH I P P I N G, F L A K I N G, S T R A N D I N G
SRH Beating Rotor
Type Main drive Infeed roller drive Capacity1 Dimensions2 Weight2

Rotor / Infeed opening (upper / lower) approx.
mm Ø / H1 × W1 kW kW t/h b.d. m (L × W × H) t
SRH 600 / 200 × 1000 75 – 110 2.2 / 2.2 3 – 5 1.6 × 1.4 × 1.1 5
SRH 1000 / 350 × 1000 110 – 160 5.5 / 7.5 5 – 10 2.6 × 1.4 × 1.7 10
SRH 1200 / 350 × 1300 250 – 315 5.5 / 7.5 10 – 35 3.5 × 1.7 × 1.8 16
SRH 1600 / 600 × 1500 315 – 450 9.2 / 11 30 – 55 4.8 × 3.1 × 2.6 28
2) Dimensions and weight of complete machine without main motor
SRH Beating Rotor

Recycling
Description The SRH Beating Rotor is a reliable machine for the production of chips from recycled materials
and brittle residues.
The material is gripped horizontally by special toothed infeed rollers and rushed with high kinetic
energy between the fast rotating heavy beaters and the counter knife. The crushed material is
further homogenized to the required size at the refractioning grid.
Customer Wide range of input material, from industrial waste wood, pallets, reclaimed
benefits timber to saw mill residues and presorted recyclables
Output material size individually adjustable
Insensitive to impurities
Essential parts of the machine wear-protected and easily exchangeable
Technical Aggressivelyshaped infeed rollers with narrow running gaps

features Pendulum mounted heavy beaters, individually adapted, once turnable (see detail photo above)
Rotor beaters and beater axes mounted in bushings
Counter knife screw-fastened, regrindable, once turnable
Wear-resistant refractioning grid, perforation individually adapted
Chipping,
Flaking,
Stranding
44 02 / 2020 45
SRV Beating Rotor
Type Main drive Capacity1 Dimensions2 Weight2

Rotor / Infeed opening approx.
mm Ø / L1 × W1 kW t/h b.d. m (L × W × H) t
SRV 600 / 300 x 650 75 – 110 1 – 3 1.1 × 1.5 × 1.0 2.3
SRV 800 / 300 x 700 75 – 132 3 – 6 1.7 × 1.3 × 1.2 4.5
SRV 1000 / 700 x 1200 110 – 160 6 – 10 2.6 × 2.6 × 1.6 8.0
SRV 1200 / 850 x 1500 160 – 250 10 – 15 2.7 × 3.1 × 1.8 12.0
SRV 1200 / 850 x 2000 250 – 315 15 – 25 2.7 × 3.6 × 1.8 16.0
SRV 1600 / 850 x 2000 400 – 630 25 – 40 3.2 × 3.6 × 2.4 20.0
2) Dimensions and weight of basic machine without main motor and infeed hopper
SRV Beating Rotor

Recycling
Description The SRV Beating Rotor is a cost-effective solution for the production of chips
from pre-crushed recycling materials and brittle residues.
The material is fed through the large vertical hopper, crushed with high kinetic
energy between the fast rotating heavy rotor beaters and the impact plate.
The crushed material is further homogenized to the required size by the
refractioning grid.
Customer Wide range of input material, from industrial waste wood, pallets, reclaimed
benefits timber to saw mill residues and presorted recyclables
Output material size adjustable
Insensitive to impurities
Technical Large vertical infeed hopper

features Pendulum-mounted heavy rotor hammers, individually adapted, once turnable
Rotor beaters and beater axes mounted in bushings
Exchangeable impact plate of wear-resistant special steel
Wear-resistant refractioning grid, perforation individually adapted
Chipping,
Flaking,
Stranding
46 02 / 2020 47
I M PA C T M I L L I N G CH I P P I N G, F L A K I N G, S T R A N D I N G
ClassiSizer—Dust Preparation
Type Capacity1 Rotor beating Number of im- Installed Number of Dimensions2 Weight3
approx. diameter pact elements power1 screens approx.
t/h b.d. mm pcs. kW pcs. m (L × W × H) t
CS 1200 1 – 1.5 1,100 10 132 – 250 12 3.0 × 5.5 × 4.1 14

CS 1600 2 – 3.5 1,500 10 250 – 355 16 3.7 × 6.2 × 4.9 28
CS 2000 3 – 5.0 1,860 12 355 – 630 14 4.1 × 6.6 × 5.2 36
1) Maximum values achieved when processing dry material (e.g., micro-chips, flakes, pre-crushed board residues) using 1.8 mm screens.
Various screen perforations possible. Capacity depends on input and size of output material.
2) Dimensions of basic machine include screw conveyor without infeed chute and steelwork
3) Weight without motor and steelwork
ClassiSizer
Application Particleboards
Pelletsand briquettes
Biomass and renewable fuels (e.g., substrates for biogas production)
Dust for combustion (energy and heat generation)
WPC / WFC
Recycling (wood and non-wood)
Refuse-derived fuel (RDF)
Description The ClassiSizer reduces input materials to the desired particle size in one step. The material is
fed from above into the impact chamber where it is resized with high kinetic energy by the fast
rotating rotor and interaction of the particles. The final calibration of material is realized by
screens, perforated according to the application. The endproduct is collected in two discharge
boxes and fed out by screws.
Customer Input material ranging from small wooden particles to offcuts

benefits Feeding of inhomogeneous material mix possible
Variable particle size and geometry of final material due to use of screens
with different mesh sizes
Energy-efficient size reduction due to impact technology (high kinetic energy)
Easy maintenance due to direct access to the impact chamber
Essential parts of the machine wear protected and easy exchangeable
Technical Polygonal design of the impact chamber with wear-resistant flat screens for optimal
features impact effect, easy exchange of individual screen segments
Rotor with impact elements; different adjusting angle and shape of impact elements
depending on application
Different drive concepts (direct drive, drive via gear box), according to the application
Fulfillment of ATEX requirements due to different safety concepts (Q-boxes or explosion vans)
Stand-alone unit; on-floor installation
Chipping,
Flaking,
Stranding
48 02 / 2020 49
MSZ Beating Flaker
Type Main drive Capacity1 Dimensions Dimensions Weight2

Rotor / Working width basic machine2 c omplete system approx.
mm Ø / W1 kW t/h b.d. m (L × W × H) m (A × B × C) t
MSZ 800 / 600 75 – 110 1 – 2.5 2.0 × 1.8 × 1.8 2.9 × 2.2 × 4.1 3.5
MSZ 1000 / 1200 110 – 200 3 – 6 2.5 × 2.0 × 1.8 3.0 × 2.9 × 4.3 5.0
MSZ 1200 / 1600 200 – 315 5 – 9 2.7 × 2.5 × 2.0 3.1 × 4.2 × 4.6 8.0
MSZ 1200 / 2000 250 – 400 7 – 12 3.1 × 2.5 × 2.0 3.1 × 4.6 × 4.6 10.0
MSZ 1600 / 2000 355 – 500 10 – 18 3.1 × 2.8 × 2.4 3.1 × 4.8 × 4.9 15.0
2) Dimensions and weight of basic machine without add-on units
MSZ Beating Flaker

Recycling
Cement-bonded particleboards
Pulp and paper
Animal bedding
Description The MSZ Beating Flaker is a tried-and-trusted heavy-duty machine for effective processing of
dry and wet wooden chips, shavings, pellets and renewable materials into slim quality flakes.
After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Particle
Separator, the material is milled and classified b
etween the beaters of the
fast rotating rotor and the alternately arranged grinding tracks and screens.
Customer Adjustablefineness of final product, narrow particle size distribution

benefits Robust machine design, insensitive to impurities
Easy and quick exchange of grinding tracks, screens and beaters
Low wear and maintenance costs due to reverse operation; service-friendly
Technical Individuallyadapted screens and grinding tracks

features Pendulum mounted highly wear-resistant beaters that swivel in case of overload
(machine protection)
Easy exchange of rotor beaters and beater axes due to quick-change system
Grinding tracks in divided execution; middle and lower grinding tracks laterally movable
Optional hydraulic system for easier maintenance of screens and grinding tracks
Chipping,
Flaking,
Stranding
50 02 / 2020 51
New design
FL AKING
FlowOptimizer
MRZ / MRZ HS FlowOptimizer—developed to improve material feeding Optimum material distribution over the total installed knife length
Knife Ring Flaker The uneven material distribution in the flaking chamber is a well-known problem of the state-of-the-
art knife ring flaker systems in the market. As a result, the total installed knife length cannot always be
used evenly, causing uneven wear of the flaker components responsible for the cutting conditions and
Benefits:
Optimization of flake quality and reduction of operating costs per ton of material produced.
flake quality.
Application Particleboards Increased flaker throughput by up to 25 % and extended service life of wear parts
Pellets and briquettes The new developed FlowOptimizer solves this problem with using “3D distribution technology,” which by up to 20 % by optimum use of the total installed knife length
ensures the optimum material distribution over both the complete knife ring width (knife length) and Improved flake quality
also the entire knife ring circumference. by optimized adjustment of the flaking parameters due to uniform wear
Description The MRZ Knife Ring Flaker is a high-performance machine for the production of high-quality on the rotor and knife ring components (wear parts)
flakes. The MRZ HS High Speed enables the production of fine-cut flakes from micro-chips and The FlowOptimizer is a special distribution rotor integrated into the flaking chamber. The axially blown- Less regrinding of the cutting knives and rotor knives
lightweight materials on the dry or wet side. in chips enter the inner chambers of the distribution rotor, are set into rotation, and are then guided Reduced energy consumption by up to 20 %
via centrifugal forces through the openings at the front and rear of the system, towards the main by optimum cutting conditions over a greater period of time
After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy Particle rotor. This achieves optimum material distribution in the flaking chamber, allowing the uniform use of Easy adaptation to different input materials and production conditions
Separator, the chips are distributed in three dimensions (3D) across all areas of the flaking cham- the total installed knife length. by adjusting the FlowOptimizer and varying its rotation speed
ber by the unique FlowOptimizer. Finally, the fast-rotating main rotor guides the chips to the
knives of the static knife ring where the chips are cut into flat, uniform high-quality flakes. Easy Retrofit
The FlowOptimizer is mounted with bearings in the flaker door. This makes the retrofitting
Customer Optimized homogenous use of the complete knife ring width and circumference of existing machines very simple: Only the door with the installed distribution rotor and newly
benefits due to unique FlowOptimizer designed heavy particle separator must be replaced.
Constant uniform high-quality flakes, thickness from 0.3 mm, adjustable
Customized machine executions for special applications (e.g., low density or
homogenous boards) and different wood species (e.g., soft wood)
Energy-efficient flaking with 12 – 20 kWh/t b.d. 01 02 03 04 05
Essential parts of the machine wear-protected and easily exchangeable;
high machine availability
High-quality boards with optimum mechanical and optical properties
Technical Optimized cutting conditions due to narrow gap between static exactly centered knife ring
features and rotor with precise bearing system, operating on one-shaft principle
Improved knife ring design: optimized number of knives, free flake discharge channel,
01 Machine casing
minimized number of wear parts
Different knife ring and rotor designs possible; cutting speed from 45 up to 110 m / sec Even material distribution over the complete Homogenous material distribution over the 02
Knife ring
Unique FlowOptimizer technology for improved 3D material distribution knife ring width entire knife ring circumference 03
Main rotor
MSA Automatic Knife Ring Grinding System (see page 62) and MRM Knife Ring Cleaning
04
FlowOptimizer
Machine (see page 60) for efficient maintenance available
05 Machine door
52
CH I P P I N G, F L A K I N G, S T R A N D I N G
MRZ / MRZ HS Knife Ring Flaker
Type Number Length Total Number Main Capa- Self-propelled Dimensions Dimensions Weight3
of of knife of rotor drive city1 air volume2 basic complete
Ring knives knife length blades machine3 system
mm Ø pcs. mm m pcs. kW t/h b.d. m / h
3
m (L × W × H) m (A × B × C) t
MRZ 1200 50 464 23.2 18 160 / 200 4 – 12 8,000 – 11,000 2.2 × 1.5 × 1.9 2.9 × 3.8 × 3.3 6
MRZ 1400 60 464 27.8 21 250 / 315 6 – 17 9,000 – 14,000 2.4 × 1.5 × 2.1 3.1 × 4.1 × 3.5 8
MRZ 1500 64 548 35.1 23 315 / 355 7 – 19 11,000 – 15,000 2.5 × 1.7 × 2.4 3.3 × 4.5 × 3.7 9
MRZ 1600 72 648 46.7 25 355 / 400 8 – 23 12,000 – 16,000 2.9 × 1.8 × 2.5 3.4 × 4.6 × 3.9 10
1) Depending on input material and flake thickness
2) Depending on rotor design and rotor speed
3) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on units
55
FL AKING CH I P P I N G, F L A K I N G, S T R A N D I N G
MSF-PB Strand Flaker
Type Number Length Total Number Main Capa- Self-propelled Dimensions Dimensions Weight3
of of knife of rotor drive city1 air volume2 basic complete
Ring knives knife length blades machine3 system
mm Ø pcs. mm m pcs. kW t/h b.d. m / h
3
m (L × W × H) m (A × B × C) t
MSF-PB 1200 50 464 23.2 12 / 18 160 / 200 4 – 8 7,000 – 9,000 2.3 × 1.6 × 2.1 2.9 × 3.5 × 3.4 6.7
MSF-PB 1400 60 464 27.8 14 / 21 250 / 315 5 – 11 9,000 – 12,000 2.5 × 1.6 × 2.3 3.2 × 3.7 × 3.5 8.7
MSF-PB 1500 64 548 35.1 15 / 23 315 / 355 6 – 13 11,000 – 14,000 2.6 × 1.8 × 2.5 3.3 × 4.0 × 3.8 9.7
MSF-PB 1600 72 648 46.7 16 / 25 355 / 400 7 – 15 12,000 – 15,000 3.0 × 1.9 × 2.7 3.5 × 4.2 × 4.0 10.7
2) Depending on rotor design and rotor speed
MSF-PB Strand Flaker

Description The MSF-PB Strand Flaker is used in the particleboard manufacturing for the production of opti-
mized core layer flakes. These flakes enable the production of boards with improved mechanical
properties or reduced density.
After passing the VC Vibration Conveyor, the permanent magnet drum and the HPS Heavy
Particle Separator, the macro-chips are distributed in three dimensions (3D) across all areas of
the flaking chamber by the unique FlowOptimizer. Finally, the specially designed rotor guides
the macro-chips to the knives of the adapted static knife ring, where they are reliably cut into
the required slender flakes.
Customer High-quality particleboards with improved mechanical properties or reduced density

benefits Reliable production of optimized core layer flakes
Optimal homogenous use of the complete knife ring width and circumference due to unique
FlowOptimizer
Essential parts of the machine wear-protected and easy exchangeable; high machine availability
Reduction of production costs
Technical Special rotor and knife ring design for receipt of required slender flakes
features Optimized cutting conditions due to narrow gap between static knife ring and rotor with
precise bearing system, operating on one-shaft principle
Unique FlowOptimizer technology for improved 3D material distribution
Casing geometry adapted for required application
Adjustable flake thickness
Chipping,
Flaking,
Stranding
56 02 / 2020 57
FL AKING CH I P P I N G, F L A K I N G, S T R A N D I N G
MSF Strand Flaker
Type Length Number Total Number Main Capa- Self-propelled Dimensions Dimensions Weight2
of of knife of rotor drive city1 air volume basic complete approx.
Ring knife knives length blades machine2 system
mm Ø mm pcs. m pcs. kW t/h b.d. m / h
3
m (L × W × H) m (A × B × C) t
MSF 1400 464 60 27.8 7 250 / 315 4 – 10 8,000 – 10,000 2.5 × 1.6 × 2.3 3.2 × 3.5 × 3.5 8.5
MSF 1500 548 64 35.1 9 315 / 355 5 – 12 10,000 – 13,000 2.6 × 1.8 × 2.5 3.3 × 3.8 × 3.8 9.5
MSF 1600 648 72 46.7 11 355 / 400 6 – 13.5 11,000 – 14,000 3.0 × 1.9 × 2.7 3.5 × 4.0 × 4.0 10.5
MSF Strand Flaker

Application OSB, SSB and other panel applications
Description The MSF Strand Flaker enables the energy-efficient continuous production of high-quality
strands for OSB from greenwood and pre-cleaned recycling maxi-chips.
After passing the VC Vibration Conveyor, the permanent magnet drum and the infeed hop-
per, the maxi-chips are guided by the heavy-duty rotor to the static knife ring and cut into
uniform flat strands.
Customer High-quality OSB by using maxi-chips from low-cost wood assortments

benefits (cripple wood, pre-cleaned recycling wood, etc.)
Energy-efficient strand-flaking
Fast and easy knife ring exchange
Cost-efficient solution for entering OSB markets and gradually increasing existing production
2-stage OSB technology
capacities HRL-OSB Drum Chipper in combination with the
MSF Strand Flaker for the production of OSB strands
Technical Processing of maxi-chips (80 – 140 mm)

features Adjustable strand thickness
Optimized strand discharge channel and knife-holder geometry
Rotor and knife ring specially designed for optimal material distribution and strand quality
Static reinforced knife ring with optimized number of knives
VC Vibration Conveyor (see page 68) included
HRL-OSB Drum Chipper MSF Strand Flaker
Chipping,
Flaking,
Stranding
58 02 / 2020 59
M A I N T EN A N CE CH I P P I N G, F L A K I N G, S T R A N D I N G
MRM Knife Ring Cleaning Machine
Type Knife ring Knife ring Dimensions2 Weight2

cleaning time1 approx.
mm Ø min. m (L × W × H) t
MRM 1400 1,400 15 – 25 3.2 × 2.3 × 3.0 2.3

MRM 1500 1,500 20 – 30 3.5 × 2.6 × 3.2 2.7
MRM 1600 1,600 25 – 35 3.8 × 3.0 × 3.5 3.1
1) Depending on the chosen cleaning program and the degree of the ring pollution
2) Dimensions and weight of complete machine with base frame
MRM Knife Ring

Cleaning Machine
Application All industries using Knife Ring Flakers and MSF / MSF-PB Strand Flakers
Description The MRM Knife Ring Cleaning Machine is an automated PLC-controlled

system for economical and environmentally friendly cleaning of all common
flaker knife rings. The machine includes the ring removal and rotating device
as well as the high-pressure cleaning and drying system.
2m
Customer Highly efficient cleaning
benefits Easy, safe and clean maintenance of knife rings
Reduction of maintenance time and operating costs
Closed machine cabin for clean operation
Installation without foundation possible
Technical High-pressure nozzles for optimal cleaning

features Uniform cleaning due to the rotating knife ring
Short cleaning time
Cleaning program adjustable by PLC control
Integrated drying system
Chipping,
Flaking,
Stranding
60 02 / 2020 61
M A I N T EN A N CE CH I P P I N G, F L A K I N G, S T R A N D I N G
MSA Automatic Knife Ring Grinding System
Type Knife ring Number of Regrindable Knife ring Dimensions Weight

knives per knife angle grinding time1 approx.
knife ring
mm Ø pcs. ° min. m (L × W × H) t
MSA 1400 1,400 60 35 – 42 45 – 50 3.8 × 2.7 × 2.5 7.5

MSA 1500 1,500 64 35 – 42 60 – 65 4.2 × 3.0 × 2.7 8.5
MSA 1600 1,600 72 35 – 42 70 – 75 4.6 × 3.3 × 2.9 9
1) Values, achieved by regrinding measure of 0.5 mm
MSA Automatic
Knife Ring Grinding System
Application
H
All industries using Knife Ring Flakers and MSF / MSF-PB Strand Flakers
Description The MSA Automatic Knife Ring Grinding System enables the automated PLC-controlled precise
regrinding and adjusting of knives in all common types of knife rings.
W
Customer Precise regrinding with adjustable relief angle L
benefits Short regrinding time due to multi-disc grinding head
Reduced operating costs
Optimized flake quality due to precise and variable adjustment of knife protrusion
Environmentally friendly due to emulsion cleaning system
Technical Automatic identification of every knife ring due to coding

features Each process step, grinding speed and regrinding measure per stroke are individually adjustable
Long-life grinding discs
Cleaning system for grinding emulsion (see red marking above)
Siemens PLC-control with comfort touch panel, remote maintenance unit and intuitive
menu navigation for easy operation
Recording of life cycle data of each knife ring
Chipping,
Flaking,
Stranding
62 02 / 2020 63
MILLING CH I P P I N G, F L A K I N G, S T R A N D I N G
MPF Prallfiner
Type Rotor Number of Number of Width of Main drive Capacity1 Dimensions Dimensions Weight2
beater grinding grinding basic complete approx.
ledges tracks track machine2 system
mm Ø pcs. pcs. mm kW t/h b.d. m (L × W × H) m (A × B × C) t
MPF 9 / 430 900 18 9 430 90 – 132 1.0 – 2.0 1.5 × 1.2 × 1.3 2.7 × 2.2 × 2.6 2.0
MPF 12 / 430 1,200 24 15 430 110 – 160 2.0 – 3.0 1.8 × 1.5 × 1.7 2.7 × 2.6 × 3.6 2.5
MPF 14 / 550 1,400 30 20 550 250 – 315 3.0 – 5.0 2.3 × 1.9 × 2.2 3.0 × 3.0 × 3.8 5.5
MPF 16 / 550 1,600 36 22 550 250 – 400 5.0 – 6.5 2.4 × 2.0 × 2.3 3.3 × 3.2 × 4.0 7.0
MPF 18 / 700 1,800 40 30 700 315 – 500 6.5 – 8.0 2.7 × 2.1 × 2.5 3.3 × 3.5 × 4.0 8.0
1) Maximum values achieved when processing flat flakes of coniferous wood
Note: The MPF is exhausted with approx. 4 m³ air per kg material.
MPF Prallfiner
Application Surface layer production in particleboards
Preparation of filling and insulation material
Preparation of fuel for thermal utilization
WPC / WFC
Animal food and bedding
Description The MPF Prallfiner enables the continuous processing of soft to m edium-hard materials
into slim fine flakes or wooden powder.
Particle Separator, the material is fed from the rear side into the grinding chamber where it is
milled between the rotor beater ledges and the grinding track.
The final product is pneumatically discharged through the door (differentiation from MPM
see page 66).
Customer Wide range of input materials, including pre-sized wood, annual plants, pellets, grain and
benefits inorganic materials
Production of mainly slim finest flakes, wood powder or dust
Dry or humid input material
Degree of fineness adjustable by baffle plate, rotor speed and air extraction volume
(bypass-valve)
Low maintenance and service-friendly
On-floor installation; pneumatic product discharge through the door
Technical Grinding track segments and their configuration adaptable to the input material
features Wear-resistant, clamped and easily exchangeable grinding track segments
Complete grinding ring easily removable
Divided beater ledges for selective exchange of worn parts
Maintenance opening in casing for easy exchange of the rotor beater ledges
Insensitive to impurities, no screens
64 02 / 2020 65
MILLING CH I P P I N G, F L A K I N G, S T R A N D I N G
MPM Impact Mill
Type Rotor Number Width Width of Main drive Capacity1 Dimensions Dimensions Weight2
of beater of sieve grinding basic complete approx.
ledges ring track machine2 system
mm Ø pcs. mm mm kW t/h b.d. m (L × W × H) m (A × B × C) t
MPM 9 / 175 900 18 230 175 90 – 132 2.0 – 2.5 1.5 × 1.1 × 1.3 2.7 × 2.1 × 2.6 1.8
MPM 12 / 175 1,200 24 230 175 110 – 160 2.5 – 3.0 1.8 × 1.4 × 1.7 2.7 × 2.5 × 3.6 2.3
MPM 14 / 175 1,400 30 390 175 160 – 200 3.0 – 4.0 2.3 × 1.7 × 2.2 2.7 × 2.9 × 3.8 3.8
MPM 14 / 350 1,400 30 340 350 315 – 400 4.0 – 5.5 2.3 × 1.8 × 2.2 2.7 × 3.3 × 3.8 5.3
MPM 16 / 350 1,600 36 360 350 355 – 450 5.5 – 6.5 2.5 × 1.9 × 2.3 3.0 × 3.3 × 3.9 6.5
MPM 18 / 350 1,800 40 350 350 400 – 500 6.5 – 7.5 2.7 × 2.0 × 2.5 3.2 × 3.3 × 4.0 8.0
1) Maximum values achieved when processing flat flakes of coniferous wood using a 3 mm special fine hole screen insert
MPM Impact Mill

Note: The MPM is exhausted with approx. 4 m3 air per kg material
Application Surface layer production in particleboards

Preparation of filling and insulation material
Preparation of fuel for thermal utilization
WPC / WFC
Animal food and bedding
Description The MPM Impact Mill enables the continuous processing of soft to medium-hard materials
into cubic fine flakes or wooden powder.
Particle Separator, the material is fed from the rear side into the grinding chamber where
it is milled between the r otor beater ledges and the grinding track.
The material is finally reduced and calibrated by the integrated special fine hole screen
(differentiation from MPF see page 64).
Customer Wide range of input materials, including pre-sized wood, annual plants, grain, seeds and spices
benefits Adjustable degree of material fineness
Fast screen exchange without removing the complete grinding ring
On-floor or pit installation; pneumatic product discharge laterally or downwards possible
Technical Grinding track segments and their configuration adaptable to the input material
features Wear-resistant, clamped and easily exchangeable grinding track segments
Special fine hole screens with different mesh sizes applicable
Divided beater ledges for selective exchange of the worn parts
Maintenance opening in casing for easy exchange of the rotor beater ledges
Easy screen-granding ring removal with suspension or hydraulic device according to machine size
Chipping,
Flaking,
Stranding
66 02 / 2020 67
CO N V E Y I N G CH I P P I N G, F L A K I N G, S T R A N D I N G
VC Vibration Conveyor
Type1 Drive Dimensions2 Weight

Working width / length
mm kW m (L × W × H) t
VC 500 / 1500 2 × 0.6 1.6 × 1.1 × 0.9 0.2

VC 650 / 2000 2 × 0.6 2.1 × 1.3 × 0.9 0.3
VC 900 / 2000 2 × 0.6 2.1 × 1.5 × 0.9 0.4
VC 1200 / 3600 2 × 2.2 3.7 × 1.9 × 1.5 1.3
VC 1800 / 3600 2 × 2.2 3.7 × 2.5 × 1.6 1.5
1) Standard execution; optional with special fine hole screen or with special fine hole and oversize screen available
2) Individual dimensions on customer request
VC Vibration Conveyor
Application Single machine feeding and / or screening in:
WPC / WFC
Recycling
Biofuel
Pellets and briquettes
Description The VC Vibration Conveyor enables the continuous feeding of v arious bulky materials.
According to the required applications, such as single machine feeding (e.g., MRZ, MSF,
MSZ, MPM, MPF, et al.), combined feeding with screening, or stand-alone screening
device, d
ifferent executions and sizes are available.
Customer Vibrating speed freely adjustable

benefits Increased machine performance by homogenized feeding
Integrated screening of fines, oversizes or other fractions possible (optional)
Low energy consumption
Technical Trough supported by steel springs, variable inclination angle

features Combination with magnet drum and HPS Heavy Particle Separator possible
Driven by unbalanced motors
Execution with easily exchangeable screens available
Dust cover for clean operation available
Chipping,
Flaking,
Stranding
68 02 / 2020 69
SORTING SORT I NG, CL E A N I NG
BIVITEC Screen RS Oscillating Screen

Dieffenbacher and Binder+Co signed a cooperation agreement in 2016 for the supply of Bivitec Application Dry flake screening in PB factories
flip-flow screens. Binder+Co is a unique enterprise in the world of processing, e.g., screening.
The expertise of both companies and the interplay of Bivitec screens and Dieffenbacher process-
ing steps equip customers with excellent, fully customized solutions. Description The RS Oscillating Screen is a cable-suspended screen, developed for the
screening of dried flakes. It makes a horizontal oscillating movement and has
Application Dry strand screening in OSB production, particle cleaning in recycling wood process an 8° inclination. The screen is available in two sizes and configured for the
process requirements.
Description Using resonance, a driving mechanism provides two vibratory movements in which
flexible polyurethane mats are expanded and compressed in turns. The material is Customer High screening efficiency
separated at high acceleration. The dynamically excited screen mats thus remain benefits Long frame lifetime
free and allow efficient and economical screening. Easy and quick change of screen nets
Self-cleaning screen nets
Light support structures
Customer Highly effective fractioning
benefits Minimal cleaning effort
Long lifetime of screen mats Technical Drive system
Low maintenance cost features Screen nets for different fractions, with or without cleaning balls
Efficient solution Cable-suspended frame with safety switches
Discharge chutes
Rupture disks
Technical E-motor, cardan shaft and a shaft with adjustable unbalanced mass Fire-extinguishing piping and nozzles
features Movement of left and right oscillating masses can be adjusted ATEX classification: Category 1/3, according to Annex 1 of 94 / 9 / EC used in Zone 20
Speed and adjustment of the unbalanced masses can be individually adapted Central lubrication for main bearings
Vibratory characteristics can be adjusted by the number of rubber parts used Ball cleaning for fine screen mesh
Screens are made from punched polyurethane mats (no steel wire mesh material)
Screwless fastening system of the screen mats
Large variety of different screening outlet forms and widths RS Oscillating Screen
Type Dimensions Screen body Weight Design Capacity

mm
length width height kg decks fractions kg / h
RS 10 D-D 6,240 2,930 2,160 4,700 Double Deck 2 3,400 Dust

Chipping,
Flaking, Sorting, Forming, Environmental RS 17 8,720 4,000 2,160 9,400 Single Deck 3 – 4 15,000 Flakes
70 02 / 2020 71
EVOscreen
Type Dimensions Screen body Weight Capacity

mm at 5 m³ / m² and 120 kg / m³
length width height kg kg/h m³/h
EVOscreen 32 4,860 5,180 2,094 10,800 19,200 160

EVOscreen 42 6,430 5,180 2,094 14,200 25,200 210
EVOscreen 52 8,000 5,180 2,094 17,500 31,200 260
EVOscreen
Application Dry flake screening in PB factories
EVOscreen 32 EVOscreen 42 EVOscreen 52
Description EVOscreen is developed specifically for producing high capacities. It is a cable-suspended design like many
screens throughout the RS family. The screen is available in three sizes and configured for four or five fractions.
Customer Superb screening accuracy

benefits Long frame lifetime
Easy and quick change of screen nets
Self-cleaning screen nets
Light support structures
Indoor installation possible
Outstanding safety standard
Low investment cost
Component dimensions fit into standard container
Optional Feature
Technical Horizontal oscillating movement inclined at 8° Mechanical Inclination Change (MIC)

features Mechanical Inclination Change (MIC) option available
Integrated Flameless Explosion Relief (IFER) Customer Electronicallyadjusted inclination according to the ongoing process demand
Screen decks equipped with rupture disks for direct pressure relief installed at each screen deck benefits provides highest screening efficiency
Enclosure panels and doors made of sandwich panels
Double drive system electronically synchronized
Screen nets for different fractions, with or without cleaning balls Technical The range of inclination will be 6° – 8° – 10°
Discharge chutes features Flow speed depends on angle and particle size
Rain covers for all weather conditions Flow can be increased and decreased by 35 % to 44 % of nominal capacity (8° ± 2°)
Sorting,
Cleaning
72 02 / 2020 73
ClassiScreen
Item Type (Examples) 2

CS 4000 × 2000 / CS 4000 × 3000 / CS 5000 × 3000 / CS 6500 × 3000 /
26+8 26+8 32+12 42+16
Throughput capacity 1 t/h b.d. 10 – 20 20 – 30 30 – 45 45 – 60

ClassiRoll diameter mm 80 80 80 80
ClassiRoll rotation speed rpm 50 – 200 50 – 200 50 – 200 50 – 200
Number of fractions 2 – 4 2 – 4 2 – 4 2 – 5
Installed power kW 6 6 6 6
Machine weight t 6 8.5 10 12
Dimensions (L × W) 2
mm 4,000 × 2,000 4,000 × 3,000 5,000 × 3,000 6,500 × 3,000
Height (H1) mm 980 980 980 980
ClassiScreen Height (H2)
Infeed screw diameter 3 (H3)
mm
mm
435
400
435
500
435
630
435
750
1) Capacity depends on raw material and screening application
2) Any screen length from 2,000 – 7,000 mm available in steps of 500 mm with width of 2,000 or 3,000 mm
Application Panel board industry (PB, MDF) 3) Infeed screw is optional. Other feeding methods are available
Pellet plants
Wood recycling
W = 2,000
Energy generation Net screening width
Description ClassiScreen classifies the material according to thickness by means of gaps

between the ClassiRolls. Material is screened into predetermined fractions,
including fines, flakes, mini chips, chips and oversized. The determination of
fractions is done by adjustable gaps, roller pattern depth and rotation speed
of the rolls. The screen is configured for the needs of the process.
2,230 Screen legs

3,420
Customer Best screening accuracy with high-precision ClassiRolls
benefits Non-plugging, strong double-drive system
Efficient thickness screening
W = 3,000
High capacity per screening area Net screening width
Low energy consumption, maintenance costs, dust emissions and noise level
Technical ClassiRolls can be selected according to screening application:

features – Standard Plus for screening fresh wood and saw dust
– Dura for screening contaminated wood
– DuraPlus for screening highly contaminated material such as urban waste wood
Various roll pattern depths available for different applications 3,230 Screen legs
Disc rolls available for the separation of the bigger fractions 4,420
Gaps between the rolls can be adjusted individually according to application requirements
Roller rotation speed is adjusted by means of a frequency converter drive system
Sorting,
Cleaning
74 02 / 2020 75
USE MORE RECYCLING WOOD
Reduce raw material costs for

high-quality boards
Recycling wood contains impurities,

which severely diminish the physical
and optical quality of the end product.
Dieffenbacher wood recycling plants reli-
ably eliminate these impurities. Now you
have the flexibility to replace fresh wood
with recycling wood without compromis-
ing board quality.
Benefit from reduced material costs,

maximum cleaning efficiency with low
wood losses and increased sustainability.
76 77
SORT I NG A N D CL E A N I NG
Material to
be recycled
Crushing
and Milling “or”
Wood Recycling
SRV p. 46 SRH p. 44 MGB p. 42
Application Panel board industry (PB, MDF)

Recycling plants Lights and Foils
Pellet plants
Separator
Pallet block plants
Separating
with F1 F2 F3 F4
Description Wood-based recycling material is reduced to chips. The chips are sorted and cleaned ClassiScreen /
in several steps of screening, sifting and sensor-based sorting. Oversized particles are
ClassiCleaner+
rechipped and fed again into the cleaning process.
Customer Reliableseparation of impurity (metal, minerals, foil, rubber, plastic)

benefits Outstanding cleaning efficiency of up to 98 % Dump
Wood yield up to 99 % NE / FE metal separator NE / FE metal separator
Up to 6 fractions
Technical Crushing and milling machines with different feeding available Screening,
features Roller and flip-flow screens for various applications Sifting and
Sifters for different materials
Sorting
Sensor-based sorting technology identifies non-wood material with wood-like density
Separators for ferro-magnetic and non-magnetic metals Sensor-based
SMV p. 40
Suction unit to remove foils and other light impurities BIVITEC p. 70 SE Sifting Unit p. 84 Sorting
MVS p. 82 MVS p. 82
Dump Dump
Sorting,
Cleaning
Dump
Output
material
78
SORT I NG, CL E A N I NG
ClassiCleaner+
Application Panel board industry (PB, MDF)
Recycling plants
Pellet plants
Biomass and renewable energy plants
Description The ClassiCleaner+ system consists of integrated roller screening with high
cleaning effectiveness and high energy efficiency. The infeed material mix is
screened into different fractions, which is helpful for further processing.
Efficientimpurities separation (incl. plastics)—maximum wood and biomass yield

Customer
Less wear of flaking tools, cyclones, ducting, cutting blades, etc.
benefits
Low energy consumption, low emissions
Compact design with integrated screening and cleaning
Minimum dynamic loads, light foundations
Total cleaning efficiency up to > 90 % and wood yield up to > 99 %
Technical ClassiRollswith different patterns, gaps and rotation speed enable effective
features screening according to screening process requirements
Sensor-based sorting
Collection of different fractions under the screen rolls
Cleaning of impurities enriched material mix
Removal of foils with suction from the roller bed
FE and non-ferrous separators and optical sorting
Capacity range 10 – 60 t/h b.d.
81
CL E A N I NG SORT I NG, CL E A N I NG
MVS Sifting Table
Type Capacity1 Table Drive Fan Drive Dimensions Weight

Working width / length approx.
mm t/h b.d. kW kW m (L × W × H) t
MVS 590 / 1000 0.8 0.37 3 1.9 x 1.2 x 1.4 0.6

MVS 1000 / 1000 1.3 0.55 4 1.9 x 1.6 x 1.4 0.7
MVS 1200 / 1250 1.7 0.55 4 2.0 x 1.8 x 1.4 0.8
1) Depending on specific weight and size of the material to be cleaned
MVS Sifting Table

Application Panel boards (e.g., cleaning of fines for surface layer)
WPC / WFC industry
Pellets
Cleaning of grain
Description The MVS Sifting Table enables effective cleaning of dry or semi-moist finely ground
material from minerals, heavy impurities, dust and foils.
The material is fed from above. The light fraction is separated by air flow, blown from
underneath of the inclined screen into the lower discharge. The heavy particles are
moved to the u pper discharge by vibration of the screen. The dust and foils are
sucked into a cyclone.
Infeed
Customer High cleaning efficiency of flakes and fines, e.g., for combustion (energy from waste) Adjustable inclination
Dust
benefits Separation of heavy particles from rejects after CL or SL wind sifters of vibrating screen
Pre-cleaning of fines for more effective combustion and lower combustion chamber maintenance
Fast return on investment by gaining additional raw material for production or burning
Low operating and maintenance costs, low energy consumption
Technical Fraction separation on the basis of different specific weights

features Numerous adjustment possibilities, including screen inclination and perforation,
vibration frequency and amplitude, air volume and speed
Easy exchange and cleaning of the screen
Accepts / Adjustable air flow Impurities /
Recirculating air operation or aspiration light fraction heavy fraction
Dust-free operation due to closed casing
Sorting,
Cleaning
82 02 / 2020 83
SE Sifting Unit
Type VC Vibration HPS Heavy Air quantity Installed Capacity3 Dimensions4 Weight4
Conveyor1 Particle suction power2 approx.
Separator
mm (W × L) mm (W) m3/h kW t/h b.d. m (L × W × H) t
SE 750 / VC 650 650 / 2,050 750 8,000 – 10,000 7 12 4.0 × 1.4 × 4.7 2.8

SE 1000 / VC 900 900 / 2,050 1,000 11,000 – 13,000 9 14 4.0 × 1.6 × 4.9 3.5
1) Standard execution; optional with special fine hole screen or with special fine hole and oversized screen available
2) Consisting of drive power of VC Vibration Conveyor, magnet drum, HPS Heavy Particle Separator and rotary valve
3) Depending on input material, based on bulk density of 150 kg/m³ b.d.
4) Dimensions and weight of machine without supporting frame
SE Sifting Unit
L W
Application Panel boards (PB and MDF)

Recycling
Description The SE Sifting Unit is a cost-efficient solution for effectively cleaning chips and flakes
of ferrous and heavy impurities and lightweight contaminations.
The sifting unit consists of a VC Vibration Conveyor, a permanent magnet drum, H
a HPS Heavy Particle Separator and an air expansion box with integrated r otary valve,
mounted at the supporting frame.
Customer Cost-efficient solution

benefits Designed for moist and dry material applications
Effective cleaning from impurities
Modularly expandable
Easily adjustable
Technical High capacity per unit

features Includes VC Vibration Conveyor (see page 68) with dust cover for clean machine operation
Variously perforated, exchangeable screens for VC Vibration Conveyor available
Magnet drum with adjustable discharge point
Expansion box with special wear protection
Sorting,
Cleaning
84 02 / 2020 85
Air Grader for Particles
Capacity surface layer Capacity core layer

Type Installed Exhaust air Thickness of acceptables Installed Exhaust air Thickness of acceptables
power 0.25 mm 0.4 mm power 1.2 mm 1.5 mm
kW am³/h t/h b.d. t/h b.d. kW am³/h t/h b.d. t/h b.d.
8,0 R 100.0 12,600 11.0 14.0 160.0 13,000 23.0 26.0

10,0 R 130.0 15,800 14.0 18.0 195.0 16,200 28.0 33.0
12,5 R 160.0 19,700 20.0 22.5 235.0 20,300 36.0 40.0
16,0 R 195.0 25,200 25.6 28.8 355.0 26,000 44.8 52.0
Air Grader for Particles

explosion vent
nozzle
Application Particleboard industry

cyclone separator
Separation of foreign materials such as sand, stones, metal or bark
Separation for core and surface particles
Separation of the flakes depending on the flake thickness infeed material
Description The air grader splits the incoming material into three fractions: acceptable material, coarse material (e.g.,
vent duct
high density contaminants or wood particles of undesirable geometry such as needles, etc.) and
material falling through the screen decks (mostly sand, minerals, glass, etc.). H pressure sensor
The product enters the suspension chamber (of the air grader) via a rotary valve and a central tube. dry powder tank
Agitator arms distribute the material uniformly over the perforated plate through which air is drawn.
fine material fresh air flap air grader
Different grades of separation are achieved by varying the air velocity. The heavy coarse material discharge
is moved to the outside of the grader and leaves the suspension chamber via rotary valves. The spark detection coarse material
accepted material is suspended in the air stream and separated from the air in high-efficiency cyclones. spark discharge
extinguishing sand discharge
Customer Precise separation according to particle thickness main fan to filter

benefits Continuous and consistent separation at all operating modes
Excellent removal of heavy contaminants
ATEX protection
High capacities with one unit
Low maintenance costs for inside installation
Low exhaust volume for outside installation
Safe and reliable design
manual extinguishing
spark detection and extinguishing
Technical Up to 85 % of the air is recirculated while the remaining volume is cleaned before venting into atmosphere
features High-efficiency cyclones
Explosion protection system conforming to ATEX
Air grader suspension chamber with:
– Agitating device with continuous cleaning system
– Quick change device for the upper screen
– Conical drilled holes in upper screen deck
86 02 / 2020 87
Air Grader for Wood Fibers

Type Capacity incl. moisture and resin Main fan Cylone Exhaust Heating
for board thickness > 4 mm volume system
t/h eff kW m³/h kW mW3)
Number of air graders Axial Heat
1 2 3 4 Pshaft Type fan exch.
SGF 2000/850 17.8 29.6 41.3 50.8 91.1 HEC 315 17,400 6.3 0.51
SGF 3000/850 26.7 44.5 62.0 76.2 136.7 HEC 400 26,100 9.4 0.76
SGF 3500/850 31.2 52.0 72.5 89.1 159.5 HEC 400 30,400 11.0 0.89
SGF 4000/950 39.9 66.5 92.7 114.0 203.7 HEC 450 38,800 14.1 1.13
1) For board thickness starting from 3 mm use 90 % and from 2 mm use 80 % of the capacity
2) Fan with directly coupled VFD drive and installed heating system
3) Based on 0°C ambient temperature; standard heat source thermal oil 240 / 220°C
Motor list Discharge conveyor Discharge air lock Main fan Axial fan Total installed
SGF Air Grader for Wood Fibers Type

1st stage
kW
2nd stage
kW
1st stage
kW
2nd stage
kW
Cyclone
kW kW kW kW
SGF 2000/850 3.0 2.2 2.2 2.2 11.0 110.0 7.5 138.1
Application The SGF-Air Grader is used in the MDF, HDF, THDF and door skin production for separating: SGF 3000/850 3.0 2.2 2.2 2.2 15.0 160.0 15.0 199.6
Wood particles SGF 3500/850 3.0 2.2 2.2 2.2 18.5 160.0 18.5 206.6
Glue lumps
SGF 4000/950 3.0 2.2 2.2 2.2 18.5 250.0 18.5 296.6
Coarse fibers
Metal, rubber and other foreign material
Description The Air Grader separates the material in the vertical air flow over two sifting stages. Heavy and
coarse material is discharged via screw conveyors and downstream arranged rotary valves. The
accepted material is conveyed pneumatically to a high efficiency cyclone. There, the material is
separated from the air flow and discharged by an air lock.
Customer Increased product quality

benefits Reduced risk of press damage
Simple and reliable
Safe design according to high European Standards
Low operating costs and maintenance effort
High press performance by avoiding fiber temperature drop from dryer to forming
Low exhaust volume
Technical No internals which could cause blockages

features Pressure control to enable adjustments of capacities
Design according to ATEX directives with pressure relief and/or explosion suppression
Fan arrangement on clean air side downstream cyclone prevents wear on fan impeller
and impeller housing
Fan impeller with high efficiency
Process Heating system
Air grader process with usage of up to 70 % recirculated air
Sorting,
Cleaning
88 02 / 2020 89
Z-Sifter for Rubber Wood Fibers

Type Capacity incl. Cyclone Air lock Installed Heating system
Moisture and resin electrical energy demand
1 unit 2 unit1
kg / h eff kg / h eff Type Type kW / unit mv2
Z 2750/2270 RW 19,500 32,500 HEC 355 NDL 1500x1500 SAB8 184.3 0.66
Z 3500/2270 RW 24,900 41,500 HEC 400 NDL 1800x1800 SAB9 315.9 0.84
Z 4000/2270 RW 28,500 47,500 HEC 400 NDL 1800x1800 SAB8 319.4 0.96
Z 4000/3000 RW 37,600 62,600 HEC 480 NDL 2100x2100 SAB8 446.4 1.27
1) With 60/40 split from dryer cyclones

2) Based on 0°C ambient temperature, standard heat source thermal oil 240/220°C
Z-Sifter for Rubber Wood Fibers

Application Used in MDF, HDF, THDF and door skin production for separating:
Glue lumps n Latex particles n Wood particles
Coarse fibers n Metal, rubber and other foreign material
Description Fibers from the dryer are getting accelerated by a horizontal air stream in inlet section and spread
in Zigzag section. Vortexes, caused by zigzag shaped internals, separate coarse from fine material.
Coarse particles fall down to sifter bottom section and get transported out by two screw conveyors.
Acceptable material gets carried upwards and out of sifter to a high efficiency cyclone above the
forming station. There, the material is separated from the air flow and discharged by an air lock.
Customer Outstanding sifting performance and excellent separation accuracy

benefits Proven technology for rubber wood
Reduced risk of press damage
Fully automatic operation
Safe design according to European standards
High press performance by avoiding fiber temperature drop from dryer to forming
Low exhaust volume
Technical Inlet section with blow box and coanda separation technology
features Sifter section with proven zigzag plates
Two steps of reject collection with distribution plate and vibrator
Sifter performance controlled via pressure and air flow according to capacity
Design according to ATEX directives with pressure relief and/or explosion suppression
Process heating system
Z-Sifter process with usage of up to 70 % recirculated air
Sorting,
Cleaning
90 02 / 2020 91
ENERGY SYSTEMS 08 Cyclone battery:
04 Hot gas cyclone: For
Optimized by using the
03 Grate and dust combustion OSB and PB plants. En-
fluid dynamics (CFD)
system: Broad fuel quality and sures particle seperation
analysis to improve
operating flexibility help to meet with > 90 % efficiency.
separation efficiency
the demands of various hot gas
and pressure loss.
and thermal oil heat consumers.
Energy Systems Benefits of integrated Energy

and Dryer systems
Application Forcombustion of fresh biomass and solid waste from the wood panel production process Interconnected mechanical and process design with inte-
04
Toprovide hot gas for direct heating of rotary drum and flash tube dryers and of thermal oil
grated control and visualization system 03 08
Use of fuel quality range of up to 150 % b.d. moisture (60 wt. %)
(reduction of interfaces)
Synchronized process with stable operation parameters 01
(like constant final moisture at dryer outlet)
Description The firing system consists of an air-cooled reciprocating grate using the coarse biomass fractions of Fast and effective response to dynamic consumer demand
the wood panel production process as main fuel. Examples include bark, wood chips, coarse trim- An overall reduction of operational costs
mings. System can be equipped with various injection nozzles for combustion of dust and granulate 06
05
fractions from screening, sawing and sanding. Generating hot thermal oil and providing hot gas to 07
the dryer system can be controlled independently of each other in order to meet individual peak load 02
demands. Recirculation of hot gas from downstream of the thermal oil heater is applied to optimize
the combustion process and to allow best operational flexibility of the energy system.
Customer Process and design engineering of energy and dryer package from one source: less interfaces
benefits High availability and reliable operation: Robust design and low maintenance requirements allow
a long operation period without forced shutdown
Reduced operating costs: minimum staff required due to fully automated operation controls
High efficiency and flexibility: Design allows fast load change response
Low electrical power consumption
Simple and easy operation 07 Trunnion rings, assemblies and drive:
Heavy-duty, reliable design for long-life
operation with VFD-controlled main drive
Technical VFD controls for operation of fans, pumps and dampers according to process needs and auxiliary drive for backup operation.
features integration of controls into one comprehensive automation system
Grate combustion capacity of up to 85 MW
Thermal oil heater size of up to 45 MW
Optional 24/7 online support and remote control
05 06
01 Thermal oil heater: 02 Fuel feeder: 05/06 Drum internals: Optimized in-
Applicable in open or closed Homogenization and even ternals for energy-efficient drying
thermal oil systems. Usable distribution of grate fuel and homogeneous moisture for
Chipping, with mineral and synthetic for optimum combustion particles (06) or OSB strands (05).
Flaking, Sorting, Forming, Environmental heat transfer fluids, meeting performance and operation
a broad range of process control.
Debarking Gluing Systems Finishing requirements.
92
ENERGY SYSTEMS, DRYING
Drum Dryer
Application Drying of:
Wood particles, e.g., sawdust, mini chips, recycling material for PB and pellet production
Strands and wafers for OSB production
Disintegrated seasonal annual crops and other biomass for a wide range of applications
Description Wet material is fed via a rotary valve and a specially designed infeed chute into the rotating drum.
There, the heat is transferred mainly through convection from the drying gases to the material for
water evaporation. At the end of the drum, the material is pneumatically transported to cyclones
where the material is separated from the drying gases. One portion of the drying gases is recircu-
lated to the mixing chamber for energy recovery and reduction of dryer exhaust volume.
Customer High capacity High standard of safety and reliability

benefits Internalsdesigned according to material Low risk of fire and explosion
characteristics for high thermal efficiency Design acc. to ATEX directive 2014 / 34 / EU
and low moisture fluctuation Optimized cyclone design
Optimized drum using FEM 3D modeling
Technical Fully integrated control of dryer and energy plant Heat sources for direct heating
features Fully welded drum shell with alternating sections Flue gases from
of cruxiform internals and lifting blades Gas, dust, light and/or heavy oil burner
Gear box with frequency-controlled main motor Energy system (e.g., grate firing systems)
and backup motor for emergency case Turbine exhaust gas
Minimal air leakage due to proven seal technology Combination of heating systems mentioned above
Dryer exhaust gas recovery Heat sources for indirect heating
Fully integrated dryer deluge system Heat exchangers with steam or thermal oil
Capacities and PB and pellets: up to 100 t/h b.d. with Options:

Options: evaporation rates of 80 t/h Flue gas cleaning with refractory-lined hot gas
OSB: up to 60 t/h b.d. with evaporation cyclone to reduce wear in the drying system
rate of 60 t/h Pre-dryer with heavy-part separation
and second infeed for reject material
Discharge box for gentle discharge
of heavy and sensitive material
95
DRYING ENERGY SYSTEMS, DRYING
FT Single stage fiber dryer

FTU Single stage fiber dryer with recirculation system
FTZ Two stage fiber dryer
FT / FTU / FTZ Flash Tube Dryer

Application Drying of wood fibers for MDF, HDF and insulation boards
Description Wet material is injected via a blow-line into the dryer and pneumatically conveyed through the dryer duct
and dried to the required moisture content. High efficiency cyclones separate the fibers from the gas stream.
Fibers are discharged via air locks.
A portion of the exhaust gases can be reused in dryer installations with recirculation air operation.
Customer High throughput of more than 60 t/h b.d. possible

benefits Automatic process control
Dryer and air grader from a single source, i.e. optimized investment and operational cost
Safe design according to high European standards
Customized energy concepts
Up to 15 % energy cost savings with an adjustable recirculation air operation
Technical Alternatively single or two stage dryers Efficient usage of various energy sources:
features Adjustable final moisture related to Mixing chambers for flue gases from grate
downstream processes (e.g., EVOjet M gluing) firing system, gas turbine, boiler house and
Combined steel structure for both dryer diesel generator
and air grader Burner systems for wood dust, natural gas, light
Pressure shock proof design according or heavy oil
to ATEX directives Heat exchangers for thermal oil, saturated steam
Explosion pressure relief by certified rupture discs and hot water
Interlocking sequence for all safety relevant
alarms Exhaust gas for heat recovery:
Automatic spark detection and deluge systems From pneumatic transport systems (see page 129)
Stainless steel dryer duct (optional) From EVOjet M system (see page 104)
Energy Systems,
Drying
96 02 / 2020 97
DOSING GLUING
Glue Preparation and Dosing System Universal Bin for Gluing PB

Application Resin and chemical preparation, handling and dosing for PB, MDF and OSB plants Application Surface layer (SL) and core layer (CL) flake dosing for gluing particles
Description Trucks or train cars can unload directly into storage tanks. Powder handling and dis- Description Dosing bins are typically installed for both SL and CL flakes. The first task of the bins is to equalize the flake
solving systems are adapted according to customer needs. Dosing of components is flow from the storage silos to gluing. The bins’ second and main task is to accurately dose the flakes into
carried out with accurate dosing pumps controlled by flow meters to assure optimal the blenders.
material flow.
Customer Accurate dosing of flakes into the glue blenders

Customer Complete system with fully automatic control benefits Continuously monitoring the filling level ensures accurate level control
benefits Accurate dosing directly results in savings of resin and additives Accurate mass flow measuring with belt scale (deviation < 1%)
Technical Storage systems Technical Dosing bin capacity for buffering between the process steps
features Powder dosing systems features Rake and discharge rolls inside the bin for equalizing the material flow to the scale
Dissolving systems Belt scale with discharge roller and mat height monitoring
Glue dosing systems: Belt speed control to ensure a smooth material flow into blending
– In-line dosing Aligned to EVOjet P for convenient integration (see page 102)
– Batch dosing Sampling tube for secure extraction of material
Volumetric level monitoring with guard against overfilling
Extinguishing device for the entire bin
ATEX classification: The dosing bin is designed and constructed to comply with explosion protection
directive 2014/34 / EU category II 1D inside.
Type UBG-1200-S UBG-1200-L UBG-1700-S UBG-1700-L

Discharge capacity m³/h 322.5 322.5 485 485
Discharge width mm 1,120 1,120 1,680 1,680
Bin width mm 2,198 2,198 2,758 2,758
Bin length mm 10,574 12,074 10,574 12,074
Bin height mm 3,373 3,373 3,373 3,373
Bin volume m³ 6.7 9.3 10 14
Chipping,
98 02 / 2020 99
PB BLENDING GLUING
PB Glue Blender
Type Chamber Capacity1 Power Retention Cooling Cooling power (kW) Dimensions
time at
mm (D × L) t/h b.d. kW max. water Tflakes / Tcooling water / ΔTin- outfeed mm (see drawings below)
capacity
S l/h 45°C / 12°C / 5 K 65°C / 12°C / 7 K
A B C D E F G
CB 70/30 SL 700 x 3,000 2.5 – 10.0 75 21.2 8,000 46 65 4,600 2,630 3,000 3,528 1,900 2,350 1,193
Surface Layer
CB 70/35 SL 700 x 3,500 3.1 – 12.0 90 21.1 9,600 56 78 5,100 3,130 3,500 4,028 1,900 2,350 1,193
CB 80/40 SL 800 x 4,000 3.7 – 17.0 90 22.7 12,100 71 99 5,600 3,630 4,000 4,528 2,100 2,440 1,240
CB 85/45 SL 850 x 4,500 4.4 – 22.0 110 22.6 16,100 93 130 6,240 4,105 4,500 5,028 2,250 2,480 1,249
CB 90/50 SL 900 x 5,000 5.0 – 30.0 132 20.8 20,400 118 166 6,740 4,605 5,000 5,528 2,310 2,530 1,277
CB 90/60 SL 900 x 6,000 7.5 – 40.0 160 18.9 24,500 142 199 7,740 5,605 6,000 6,528 2,310 2,720 1,347
Based on density 150 kg/m³ Filling rate = 40 %
CB 70/30 CL 700 x 3,000 2.0 – 8.0 75 21.2 8,000 46 65 4,600 2,630 3,000 3,528 1,900 2,370 1,222
CB 70/35 CL 700 x 3,500 2.5 – 9.6 90 21.1 9,600 56 78 5,100 3,130 3,500 4,028 1,900 2,370 1,222
PB Glue Blender CB 80/40 CL 800 x 4,000 3.0 – 14.0 90 22.0 12,100 71 99 5,600 3,630 4,000 4,528 2,100 2,470 1,268
Core Layer
CB 85/45 CL 850 x 4,500 3.5 – 17.6 110 22.6 16,100 93 130 6,240 4,105 4,500 5,028 2,250 2,500 1,274
CB 90/50 CL 900 x 5,000 4.0 – 24.0 132 20.8 20,400 118 166 6,740 4,605 5,000 5,528 2,310 2,560 1,305
Application Particleboard plants CB 90/60 CL 900 x 6,000 6.0 – 32.0 160 18.9 24,500 142 199 7,740 5,605 6,000 6,528 2,310 2,740 1,364
CB 100/65 CL 900 x 6,500 8.3 – 42.5 160 19.0 29,300 170 238 8,240 6,055 6,500 7,028 2,500 2,820 1,394
CB 110/65 CL 1,100 x 6,500 10.0 – 50.0 200 19.5 32,600 189 265 8,240 6,055 6,500 7,028 2,650 2,930 1,447
Description Glue blenders provide uniform glue distribution due to large chamber volume
and long retention time. A constant filling level of the blender is maintained CB 120/65 CL 1,200 x 6,500 12.0 – 60.0 200 19.4 39,000 225 317 8,240 6,055 6,500 7,028 2,870 3,060 1,530
by a discharge flap to ensure an optimum gluing result. The power consumption Based on density 120 kg/m³ Filling rate = 40 %
of the main motor is controlled by the filling level. 1)

other capacities on request
Customer Uniform glue distribution

benefits Long retention time
Separate cooling water infeed for shell and shaft
Open PLC-based flap control A
Technical Available with either screw intake (CL) or paddle intake (SL)
features Mixing chamber is manufactured with wear-resistant material,
highly wear-resistant coating option available
E
Mixing chamber, mixing tools and discharge flap are water cooled
Blender retention time controlled by discharge flap adjustment
Electrically actuated cover opening
Ready for EVOjet P (see page 102)
G L3 L2 B
F C L1
D
Gluing
100 02 / 2020 101

PB BLENDING GLUING
EVOjet P
Type EVOjet P 1200 EVOjet P 1700
Particle throughput max. t/h b.d. 40 60

Width particle inlet (B) mm 1,120 1,680
Electric power, approx. kW 7 11
Weight, approx. t 4 6
Dimensions (L × W × H) mm 2,830 × 2,190 × 1,930 4,000 × 3,150 × 2,500
Air consumption Nm³/h 400 600
EVOjet P
Application Gluing for particleboards
Description EVOjet is the resin application system made by Dieffenbacher. EVOjet P allows high resin savings H
achieved by atomized resin distributed by two-component nozzles. These special nozzles create
a homogeneous resin droplet distribution on the particles.
Customer Up to 15 % resin savings in the core layer compared to common blender technology
benefits Lesshumidity might result in a reduction of press factor
Standard glue pumps can be used—no additional equipment needed
W L
Technical Two fast-rotating spike rollers ensure homogeneous particle distribution

features Two-component nozzles for low-pressure gluing
Compressed air as atomization medium
Internal cleaning units: swiveling plates and rotating scraper with wire rope
All parts in contact with resinated particles are stainless steel
Integrated transport device to move the blending chute into maintenance position
Gluing
102 02 / 2020 103

MDF BLENDING GLUING
EVOjet M 2.0 PROjet

Application MDF/HDF panel industry Application MDF/HDF panel industry
Wood fiber insulation industry Applicable for UF and/or MUF resin
All kinds of resin
Description Resinating wood fibers in the blow line. The PROjet system consists of a resin
Description EVOjet M 2.0 is the next generation of dry resin application systems. After drying, a trap separates coarse injection tube with steam atomizing nozzles, a distribution unit with valves,
foreign particles from the fibers to protect the spike rolls. These fast-rotating rolls dissolve the fiber stream sensors and a water booster station for cleaning.
before entering the resinator. Special nozzles atomize the glue into the finest droplets to guarantee optimum
gluing of the fibers. Controlled protection air is added to prevent sticking of the freshly glued fibers. Down-
stream, a unique air slide elbow works in combination with recirculated fibers to prevent contact between Customer Resin savings up to 15 % compared to conventional blow line
resinated fibers and the surrounding ductwork. The EVOjet M 2.0 is available for new production lines and benefits High board quality due to less resin spots on board surface
as retrofit in existing plants. Lower energy consumption in the dryer due to low water load
Optimized engineering for blow line routing
Retrofit flexibility at any time
Customer Superior fiber/resin contact
benefits Resin savings up to 25 % compared to conventional blow line
Reduced emissions out of the dryer Technical Each nozzle gap is individually controlled and adjusted by a linear motor
Proven flow technology for minimum cleaning features for uniform spray pattern
Less pre-curing of the resin Resin and steam pressure can be set in the HMI screen and are adjusted automatically
Each separate resin nozzle can be flushed with fresh water by high pressure unit during production
Steam atomizing nozzles create small resin droplets
Technical Two fast-rotating spike rollers ensure a high-quality board surface Modular extensibility
features Dissolved fiber flow is sprayed with glue

Externally arranged nozzles atomize the resin into defined droplets size
Fully automatic self-cleaning of the nozzles without interrupting the production
Visual online monitoring of the process through inspection window
Protection air prevents sticking in the system for minimum cleaning effort
ATEX-approved
System capacity up to 48 t/h b.d. of fiber with a single EVOjet M 2.0
Easy access through inspection doors and hatches
Gluing
104 02 / 2020 105

M D F F O R M I N G T ECH N O LO GY F O R M I N G , P R E H E AT I N G
Outfeed rollers gently discharge the Forming Rollers Head: No sticking nor Spike-Roll: Finely dissolving the fibers Segmented high-speed Dieffensor senses area Combination is the Formator:
fibers to protect their geometry. Design blocking of the rollers due to material from above and accelerating them into scalper reduces area weight densities crosswise and Closed loop, acting automatically
Forming Station MDF ensures an uniform material discharge and geometry of the spikes the vacuum forming area to the right deviations lengthwise with high resolution without operator
Application Mat spreading for MDF / THDF board pressing Cross distribution with, w/o Scalper 6.4 mm HDF Optional Formator
Forming Station MDF: Working principle provides increased
7.5 5.0%
Set value reduction

material efficiency
Description MDF forming station consists of several single machines (forming bin, discharge head, 7.3 2.5%
forming head and scalper unit) and produces a uniform fiber mat. 01
Mass/area (kg/m²)
7.1 0.0%
Customer Low sanding required due to highest forming accuracy, both lengthwise and crosswise 6.9 -2.5%
Formator achieves excellently
benefits Excellent board surface quality. Highly suitable for laminating or direct painting narrow c orridor on density
Possible material savings due to short control loop of the scalper system and 04 6.7 -5.0% crosswise; subsequently the
direct return of material to the bin with Scalper system allows extreme savings
without Scalper
Board’s top and bottom appearance identical. Separation effect avoided thanks to different 05 07 in raw m
aterial consumption.
02 03 6.5 -7.5%
forming roller’s designs, separately adjustable speed and low dropping height 1 3 5 7 9 11 13 15 17 19 21 23 25
25 Scalper segments (Dieffensor register), 1 = left to 25 = right in production orientation
Technical For line speeds up to 2,500 mm/s, and either of these forming heads:
features Lengthwise comparison during 5 h production with, w/o Scalper 6.4 mm HDF
Forming Rollers Head Spike-Roll Vacuum Former Forming Roller Head
Board thickness: 2.0 – 60 mm n Board thickness: 1.0 – 16 mm 7.6 8% With Formator, lengthwise density
Rollers equalizing the fibers n Spike-Roll disintegrates fibers
01 Material infeed to forming bin
eviation is reduced extraordinarily,
d
Different roller designs to avoid n Vacuum pre-compresses the mat 02 Alert wheel Set value reduction which provides possibility to increase
7.3 4%
separation effect and adjusts fiber distribution quality and/or save raw material
03 Filling level sensors
Mass/area (kg/m²)
consumption.
Best forming accuracy crosswise with optional Formator (see page 115): 04 Discharge head
06 7.0 0%
– Scalper with separately scalping 100 mm wide segments over board’s width, 05 Forming head with adjustable inclination
regulated in closed loop by Dieffensor
– Ability to reduce raw material consumption considerably. Material is returned to the forming bin 06 Spike-Roll Vacuum Former
6.7 -4%
07 Scalper unit (additional option: Formator, see page 115)
Max. Average
Spike-Roll Vacuum Former Min. Set value
6.4 -8%
14:00 15:30 17:00 18:30 20:00 21:30 23:00
Chipping,
106
F O R M I N G , P R E H E AT I N G
CBV Prepress MDF

Application Wood fiber mat de-aeration prior to MDF / THDF and insulation board pressing
Description Continuous precompression of fiber mat
Customer Long de-aeration zone and high-pressure compacting area in order to achieve
benefits thin mat at press infeed
Excellent line speed
No plugging of degassing (precompressor) belt
Homogeneously compressed mat without blowout
Low maintenance due to exhaust and belt cleaning device
Long lifetime of belts
Technical Precompressor inside spreading wall

features Precompressor and prepress belt cleaning
Two hinges with different pressure zones
Top press belt optionally perforated and degassing belt optionally endless
(installing device included)
Max. speed 2,500 mm/s
109
P B F O R M I N G T ECH N O LO GY F O R M I N G , P R E H E AT I N G
Equipment for Surface (S) + Core

(C) layer Capacity
CF CF 300 - 400 m³/day
Mechanical
forming
CF RSE CF up to 1,200 m³/day
CF RSM RSE CF up to 2,000 m³/day
forming
WF RSE WF up to 1,200 m³/day
Wind
WF RSM RSE WF up to 3,000 m³/day
CF: ClassiFormer, WF: WindFormer, RSM/RSE: Rake spreader head mechanical/electrical
Forming Station PB
E
d
b
Application Mat spreading for particleboard (PB) pressing a
06 10 c
09 e
Description PB forming station spreads constant three-layer particle mat. The production capacity ranges from
300 to 3,000 m³ particleboards per day, dependent on device chosen: 03 04
01
ClassiFormer, the compact mechanical forming device for small and medium capacities 02 05
7 08
WindFormer, best-practice wind forming device for medium and high capacities
Surface layer Core layer Core layer Surface layer

Customer Low sanding allowance due to superb forming accuracy, both lengthwise and crosswise
benefits Excellent board surface quality, highly suitable for laminating or direct painting
due to a highly accurate process (WindFormer)
Modular system with compact design, especially for modernizations (ClassiFormer)
Optimized weight control loops for fast production starts and changes AA
WindFormers for surface layers: Rake spreader head and disc separators for core layer: Universal bins for forming:
Possibility to process 100 % recycling material, straw, hard and soft wood
01 Air exhaust 06 Spoke roller B A Material flow split by rakes D Spoke rollers a Wooden interior e Continuous discharge to
02 Height adjustable air flow guide 07 Glue lump or roller screen C B Distribution rollers E Disc separator for b Paddle rollers forming head
03 Wooden corpus 08 Horizontally and vertically C Mechanically (RSM) or glue lump removal c Weight scale
Technical WindFormer: ClassiFormer: D
features Separation for surface layer mainly due to wind Separation by particles’ size mainly due to 04 Vibratory screens flush adjustable register electrically (RSE) controlled d Discharge roller dissolves the
(particles’ weight) in combination with screens different gaps between the rollers glued to walls 09 Diffusor screens correction module particles before feeding them
Separation and reject of glue lumps from Combined dosing bins for both surface layers 05 Flush mount screen 10 Radial air fan into the spreading head
the p
roduction material (optional roller screen and core layer (for capacities < 400 m³/h)
“retrofittable”) For medium capacities in combination with Rake
spreader head for core layer
In combination with Rake spreader head for core layer
(with disc separator for glue lump removal)
Best forming accuracy crosswise with optional Formator (see page 115).
Forming,
Preheating
Combined ClassiFormer for both surface and core layer ClassiFormers ClassiFormer for surface layer
110
F O R M I N G , P R E H E AT I N G
CPP Prepress PB
Application Wood particle mat de-aeration and compression prior to PB board pressing
Description Homogeneous precompression to enable a safe and smooth mat transfer

into the continuous press. Individually regulated compression rollers and high
line pressure to meet the customer requirements
Customer Smooth precompression and pressure relief for optimal surface quality
benefits Compression curve adjustable according to mat thickness
Homogeneously compressed mat without blowouts
No plugging of de-aeration (precompressor) belt
Low maintenance due to exhaust and belt cleaning device
Long lifetime of belts
Easily exchangeable de-aeration belt
Technical 6 precompression rollers

features 4 main compression rollers, individually adjustable and separately controlled
Hinge between precompressor and main compressor
De-aeration belt cleaning devices
De-aeration belt changing support
Line pressure up to 150 N / mm
Max. speed 2,500 mm / s
113
O S B F O R M I N G T E C H N O L O G Y, F O R M AT O R F O R M I N G , P R E H E AT I N G
Forming Station OSB / OSL Formator

Application Mat laying for OSB / OSL board pressing Application Mat forming for MDF, PB and OSB production
Description OSB Forming Station forms glued strands to an equal and calibrated multilayer mat. The mat Description Formator consists of the Dieffensor and a segmented scalper:
is formed of two symmetrical surface layers with length-oriented strands, optional intermediate Dieffensorconstantly senses area densities crosswise and lengthwise
layers and a core layer of various finer strands with cross orientation. However, OSL Forming with high resolution over the mat’s depth and width
Station orients both surface layer and core layer strands lengthwise. Segmented high-speed scalper, regulated in closed loop by Dieffensor,
reduces area weight deviations
Customer High board quality due to superb strand orientation

benefits Excellent strand orientation, both lengthwise and crosswise, due to automatic height control Customer Excellentlynarrow corridor on density crosswise
of the spreading heads benefits Extreme savings in raw material consumption
Very low area weight deviation, both lengthwise and crosswise, due to individual weight Lengthwise density deviation is significantly reduced
control of each layer Improved quality and/or reduced raw material consumption
Modular types of spreading heads for all kinds of material (length 40 to 250 mm) Low thickness tolerance allows reducing the sanding allowance
Optimized weight control loops for fast production starts and changes Adjustable edge-density
Technical Variable ratio between surface and core layer material Technical Scalper lowers its height automatically relative to the mat’s height according to the recipe
features Individual weight control of each layer with mat scales integrated into either the bin features Scalps in separate 100 mm wide segments over board’s whole width
or the forming line Fully automatic adjustments of the segments or the complete scalper depending on the density
Unseparated or separated core layer former deviations measured by the Dieffensor
Separate automatic height adjustment of each forming head Scalped material is returned to the forming bin (MDF: pneumatically; PB/OSB: mechanically)
Cross belt to reject glue lumps in surface layer Board thickness up to ca. 2.5 – 40 mm MDF, ca. 6 – 40 mm PB, ca. 6 – 38 mm OSB
Best forming accuracy crosswise with optional Formator (see page 115).
Forming,
Preheating
114 02 / 2020 115

M AT S P R AY I N G , P R E H E AT I N G S Y S T E M S F O R M I N G , P R E H E AT I N G
Mat Spray System Microwave Preheater

Application PB, MDF and OSB production Application PB, MDF, OSB and LVL board production
Description Add moisture for quick temperature transfer to the mat’s core during press process. Description Increase of capacity achieved by a higher mat temperature. Microwave radiation
High-precision spray system consisting of two units for spraying water o nto the forming allows an efficient and homogeneous temperature buildup in front of the press.
belt and onto the material to be pressed. If desired, additives (e.g., release agent) can be
added to the water.
Customer Increase of production capacity, typically by up to 30 %
benefits Homogeneous preheating of the complete mat
Customer Improved board properties and surface quality No moisture added to the mat, thus preferred solution for HDF
benefits Reduced press factor Easy operation and process control
Integrated into the control system of the line, fully automated Short installation time of about 10 days and short start-up time
Easy maintenance (possible even while producing) and high uptime
Technical Equally arranged of magnetrons, each magnetron individually adjustable

Technical Automatic, exact mixing and dosing of water and additives features Easy maintenance of the magnetron heads due to direct electric cabinets
features Spray system automatically adjustable in height. Width adjustment optional Safe operation due to absorbing chambers
Individual variation of spray pattern possible Adjustable infeed and outfeed channels
Droplet-free technique Microwave power can be adjusted easily to throughput
Nozzle quick-change adapter Required length in forming line 7.5 to 10 m
Integrated rails to slide spray bar into maintenance position Installed power 450 / 900 kW
Typically 10 to 80 g/m² resp. ml/m² dosing range depending on line speed Preheating power 360 / 720 kW
Dimensions of the basic system:
1.8 × 1.2 × 1.6 m (L × W × H)
Top view of spray pattern
116 02 / 2020 117

CO N T I N U O U S P R E S S E S PRESS SYSTEMS
01 D
ouble-hinge infeed system for fast pressure and 02 Press infeed protection detects undesirables, stops 03 Multipot cylinders for de-aeration via mat’s edges and 04 Heating and protection platens—thermo-active protec- 05 Modular frame construction for
temperature buildup press instantly and actively releases multipots (option) for pressure relief of lower heating platen (option) tion platen allows faster temperature buildup (option) quick installation and easy access
CPS+
Application PB, MDF, OSB and LVL board production
Description Continuous production of PB, OSB, MDF and LVL under simultaneous influence of accurate
pressure and temperature.
06
Customer Low sanding allowance due to the double-hinge infeed system

benefits Optimal thickness tolerances due to proven CPS+ Thickness Control System 05
Low glue consumption due to Parallel Press Gap System
Thermal expansion compensation allows fast heating up and temperature changes during 01 04 07
production due to movable frame system 02 03
Offset-placed cylinders homogenize board’s surface
Lifetime heating platen concept with separate protection plates
08
Technical Double-hinge infeed system for best de-aeration and fast simultaneous pressure and temperature buildup
features ParallelPress Gap System 09
Multipot cylinders for optimal edgewise de-aeration (standard for MDF) and quick pressure relief in case
of emergency (option)
CPS+ thickness control with flexible setup for all board requirements
Motor-driven adjustment of rolling rods for optimal steel belt tracking
Release Agent Applicator to prevent the mat from sticking to the belts (option, see page 122)
Thermo-active protection platen in infeed and high pressure zone accelerates heat transfer to the mat
(option)
CPS+
Docking of upgrades (e.g. preheating systems) prepared
Speed up to 2,500 mm/s
Board thickness 1.5 – 60 mm
Finished board width 1.2 m, 1.8 m, 2.1 m, 2.4 m, 2.7 m, 3.2m (4 ft, 6 ft, 7 ft, 8 ft, 9 ft, 10ft)
Typical width variation 0.6 m (2 ft)
Chipping, 06 Offset-placed cylinders homogenize 07 T

hermal expansion compensation—unrestricted 08 Strictly aligned supply side for easy access to 09 Valve blocks easily accessible
Wood Yard, Stranding Cleaning Energy Systems, Preheating Technology board’s surface temperature changes during production inner parts from opposite maintenance side in cool surroundings
118
PRESS SYSTEMS
Spec.Pressure [N/mm²]
Spec.Pressure [N/mm²]
5 5
4 4
3 3
2 2
1 1
0 Presslength [mm] 1550 2600 0 Presslength [mm] 1550 2600
Fast pressure buildup for high bending strength Smooth de-aeration at high speed thin board
and good surface quality due to double-hinge production and fast pressure and temperature
infeed system. buildup due to double-hinge infeed system.
Parallel Press Gap System (PPS)

Sustained pressure continuity—Dieffenbacher standard since 1999
Characteristics
– Heating platens‘ thickness, number
of cylinders lengthwise and frames‘
distances are well balanced
– Cylinders‘ forces and counteracting
forces are being absorbed length-
wise-offset
without Parallel Press Gap System (ContiPlus)
Benefits
– Minimum press gap variation
between the frames
– Even pressure distribution:
– for low glue consumption
– for best thickness tolerances
– for outstanding board quality
with Parallel Press Gap System (CPS+)
121
CO N T I N U O U S P R E S S E S M U LT I - O P E N I N G P R E S S E S
Release Agent Applicator OSB Multi-Opening Press System

Application PB, MDF and OSB production when using MDI glue Application OSB production
Description Two spray bars with high-precision nozzles achieve constant application of diluted Description Multi-opening press system to produce OSB with precision pressure and
release agent onto the steel belts. Potential evaporation will be captured by the temperature control for large formats.
press suction system.
Customer High compression speeds result in sound board properties

Customer Reliableprotection of steel belts benefits Steam venting enables degassing of wider presses and results in desirable board properties
benefits Improved board surface quality High position accuracy due to advanced hydraulics and state-of-the-art controls
Low consumption costs Easy and multifunctional control of the press
High uptime and low maintenance Easy access to every press part and hydraulic system
Technical Automatic, exact mixing and dosing of release agent and water Technical Simultaneous closing device with maintenance-free bushing design
features Overlapping fluid application features Rigid design of the press, especially the press frames and the forged cylinders
Droplet-free technique Press design can be conventional or modular
Suction hoods for spray bars Total nominal pressure up to 200,000 kN
Application range 5 – 30 g/m², adjustable and depending on line speed Design capacity up to 1,152 MMsft/a (on basis 3/8-inch board thickness)
Dimension of dosing station: 1.8 × 1.2 × 1.7 m (L × W × H) Board thickness 10 – 50 mm (0.4 – 2 inches)
Finished board width max. 4 m (13 ft), length max. 8 m (26 ft)
Option Flexoline consisting of belt and chain conveyors transporting Flexoplan sieves from discharge cage
at press outlet back to charge cage in front of the press. Ideal in use with Combiline, which trans-
forms continuous forming into discontinuous mat preparation without raw material loss.
Press
Systems
122 02 / 2020 123

I N T EL L IGEN T A IR M A N AGEMEN T S YS T EM E N V I R O N M E N TA L T E C H N O L O G Y
Intelligent Air Management System
As a general contractor for the worldwide wood-based panel industry, Dieffenbacher provides customers with
an engineered solution for improving the air climate in their production hall. This is possible with a new intelligent
air management system combined with the innovative Inline Scrubber (see Press Emission Control System,
page 126, and Dryer Emission Control System, page 128). This system also can be easily retrofitted in existing
plants to comply with new and stricter regulations.
Our solution is based on a concept specially configured to customers’ requirements. To configure an optimal
solution, in-depth analyses such as CFD simulations (computational fluid dynamics) are carried out.
Add-ons:
Intelligent Air Management System

Application Buildings for MDF, PB, OSB and LVL production open
Description The intelligent air management system captures concentrated and diffuse emission
sources and controls the infeed and outfeed air in the hall in order to improve the hall
climate through systematic air flow. Each concept will be individually and integrated closed
designed to meet our customer requirement.
Customer Improved air quality for your staff’s health Inline scrubber Modular press suction hood ideal for retrofitting
benefits Heat recovery from exhaust streams
Use of low calorific energy streams for preheating the ambient air supplies
Minimized exhaust air volumes
Emission sources in production buildings

Concept Separated production buildings into emission zones
modules Decentralized air supply and heat transfer units
Efficient capture concentrated and diffuse emission sources
Multiple-use exhaust air volumes
Inline scrubber for cleaning the exhaust air streams CFD simulation of VOC concentrations
Chipping,
124 02 / 2020 125

E M I S S I O N CO N T R O L S Y S T E M S E N V I R O N M E N TA L T E C H N O L O G Y
Press Emission Control System
Type NE 35 NE 55 NE 75 NE 90 NE 120 NE 150 NE 180
Product for OSB / PB / MDF

Exhaust volume, nominal am /h 3
35,000 55,000 75,000 90,000 120,000 150,000 180,000
Exhaust volume, minimal am /h 3
26,700 39,400 59,300 81,700 94,800 135,500 159,500
Exhaust volume, maximal am3/h 39,400 59,300 81,700 94,800 135,500 159,500 190,300
Exhaust temperature, approx. °C 30
Fresh water consumption , approx.
1
m /h
3
1 – 2
Recirculated water amount, approx. m /h
3
120
Installed electric power at pumps kW 22 + 11
Effective electric power requirement at pumps kW 18 + 8
Installed electric power at radial fan kW 45 – 75 75 – 110 110 – 160 160 – 200 200 – 250 250 – 315 315 – 355
Press Emission Control System Effective electric power requirement at radial fan kW 37 – 55 55 – 82 82 – 114 114 – 132 132 – 188 188 – 222 222 – 264
1) heavily dependent on ambient conditions
Application MDF/HDF panel industry

Particleboardindustry
OSB industry
Description The Press Emission Control System cleans exhaust gases from the press through a
washing process. Dust and condensable fractions of exhaust gases are bound to fine
water droplets. These solid and liquid parts are separated in the unique Inline Scrubber.
Additional equipment can be supplied to reduce VOC emissions (volatile organic com-
pounds), in p
articular, formaldehyde.
Customer Fluid-optimizedsystem means excellent energy efficiency

benefits Additionalenergy savings feasible with use of our unique Inline Scrubber
Reduction of VOCs and formaldehyde with built-in equipment (optional)
Low fresh water demand
Low space requirement
Technical High-efficiency separator

features High solid content in sludge discharge
Low pressure drop components in entire system
Special non-sensitive nozzles to prevent contamination with particles
Function electronically visualized and monitored at the control room
Easy access for inspection and maintenance
Environmental
Technology
126 02 / 2020 127

E M I S S I O N CO N T R O L S Y S T E M S P N E U M AT I C T R A N S P O R T E N V I R O N M E N TA L T E C H N O L O G Y
AND E XHAUST SYSTEMS
Dryer Emission Control System Pneumatic Systems

Application MDF/HDF panel industry Application MDF/HDF panel industry
Particleboard industry Particleboardindustry
OSB industry OSB industry
Pellet industry Recycling and Pellet industry
Description The Dryer Emission Control System cleans exhaust gases by using a scrubber. Water Description Pneumatic systems are optimal solutions for dust extraction and material transport.
droplets accrued in a v enturi throat trap fine particulates. These solid and liquid parts are Main components consist of fans, blowers, cyclones, air locks, bag filter units and ductwork.
separated in the subsequent cyclone. Additional equipment can be supplied to catch water
soluble VOCs (volatile organic compounds) , in particular f ormaldehyde.
Customer Customer-related solutions
benefits High safety standards
Customer Immune to fluctuating quantity of gases at constant separation efficiency Excellent energy efficiency
benefits Adjustable emission control into submicron range Feasible for all climate conditions
High solid content in sludge discharge One source, no additional interfaces
Reduction of VOCs and formaldehyde with built-in equipment
Low space requirement
Technical Reduced pressure drop due to optimized design
features Additional energy savings feasible by use of Low Pressure Drop Cyclones
Technical High-efficiency separator means low water c onsumption Bag filter units with maximum operation reliability as emission control
features Variable amounts of gas can be processed ATEX: conforms to highest ATEX standards
Liquid distribution in venturi head via open pipes rather than nozzles, High-efficiency components in robust and compact design
thus no clogging
Adjustable emission control via steplessly variable venturi throat
Recirculation of scrubbing liquid with high solid content
Environmental
Technology
128 02 / 2020 129

PA N E L H A N D L I N G S Y S T E M S
Stacking
Edge Trimming Cooling wheel
Forming Station MDF CPS+ and Flying Cross
Cyclones Cutting Saws
CBV Prepress MDF
Raw Board Storage
Sanding Machines
On-line Panel Sawing Line
Strapping /
Packing Lines
Lukki Raw Board
Short Cycle Laminate Presses
Storage
Page 137
Raw Board
CPS+ or
Grading Line Handling
STS Raw Board
Cooling and Grading Line Storage
Page 118 Page 132 Page 136
CTS Sawing Line
Panel Sawing Line

Page 139
Chipping, Strapping /
Flaking, Sorting, Forming, Environmental or Sanding Line
Wood Yard, Stranding
Conveying,
Cleaning Energy Systems,
Drying
Preheating
Press
Technology
Handling,
Packing Line
CTS Sawing Line
130 Page 141 Page 140 Page 138
PA N E L H A N D L I N G A N D F I N I S H I N G HANDLING, FINISHING
Raw Board Handling MBB Board Breaker

Application For PB, OSB, MDF and THDF production Application Panel boards (PB, MDF, OSB)
Description Raw Board Handling provides the tools for reliable panel production with a straightforward Description The MBB Board Breaker is an effective inline solution for the reduction of reject boards.
process designed for continuous high-speed operation. Line starts with trimming and
cross-cutting saws, followed by board property control equipment. Reject panel removal The boards are horizontally fed between the lower guide rollers and swinging upper infeed
prior to cooling wheels to lower board temperature. Continuous stacking with automatic roller to the rotor. The rotor uses aggressive crushing tools to reduce each board at the coun-
product change. ter knife. The crushed material is further homogenized by refractioning grid.
Customer Reliable operation to ensure high uptime Customer Reliable crushing of reject boards of variable size and thickness
benefits Secure process to minimize downgrade benefits Robust, long-term reliability
Fully automatic to minimize manual operations Low operation costs due to simplified maintenance
Heavy-duty construction to ensure long lifetime Essential parts of machine are wear-protected and exchangeable
Easy on-floor installation
Technical Reject-handling with board breaker or by stacking
features Number of cooling wheels according to line capacity up to 3,000 m³/d
Stacking for raw board storage Technical Reliable forced material-feeding via hydraulically movable swinging infeed roller
Production speed up to 2,500 mm/s features with integrated toothed segments
Master panel width range 1,200 – 3,200 mm Toothed segments of upper infeed roller and lower guide rollers are divided
Master panel length range 1,800 – 8,800 mm for easy exchange
Robust welded casing with heavy-duty spherical roller bearings
Crushing cams positioned on the rotor in alternating offset rows
Wear-resistant turnable crushing tools are screwed on the rotor cams for easy exchange
Refractioning grid, multiple-segmented for easy exchange
Handling,
Finishing
132 02 / 2020 133

Minimum cutting length for max. 2,600 mm wide panel

typical PB or OSB application
6,000
5,000
Minimum cutting length [mm]

4,000
3,000 2 saw units
2,000 3 saw units

4 saw units
Edge Trimming and

1,000
0,000
Flying Cross Cutting Saws 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1
Production speed [m/s]
Application Continuous production lines for all wood-based panels
Minimum cutting length for max. 2,600 mm wide panel

Description Endless board accurately trimmed to desired master panel width for further handling. The typical THDF application
saw pairs follow the position of the edge to trim equal amount from both edges. The flying
cross cut saw consists of two to six saw units depending on the required minimum panel 6,000
cycle time.
2 saw units
5,000
Minimum cutting length [mm]

Customer Fastand accurate operation
benefits Sturdyand reliable construction 4,000
Accurate cutting to maximize yield
3 saw units
Controls with standard PLC
Automatic cutting recipe change on fly 3,000
Laboratory cutting possible during production 4 saw units
2,000
Technical Floating-edge trimming with two pairs of saw units
features Cross cutting with two to six saw units
Saw blade changes possible during production 1,000
Production speed up to 2,500 mm/s
Master panel width range 1,200 – 3,200 mm
0,000
Master panel length range 1,800 – 8,800 mm
0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1
Production speed [m/s]
Handling,
Finishing
134 02 / 2020 135

STS Raw Board Storage Lukki Raw Board Storage

Application For storing PB, OSB and MDF stacks Application For storing PB, OSB, MDF and THDF stacks
Description Fully automatic storage system for panel board production. Master panel Description Fully automatic storage system for panel board production. Master panel
storage for main production prior to finishing and protection panels for storage for main production prior to finishing, downgraded panels after
finishing lines. Inventory management system with real-time stack infor sanding and protection panels for finishing lines. Inventory management
mation and inventory reports. system with real-time stack information and inventory reports.
Customer Efficient use of storage area Customer Efficient use of storage area
benefits High transfer capacity due to big stack size benefits Flexible operation because any stack at the top of storage place can be transferred
Fully automatic to avoid manual operations Simple foundations
Conventional stacking and feeding systems due to small stack size
Fully automatic to avoid manual operations
Technical Consists of a main wagon and two satellite wagons
features Main wagon makes the crosswise movements
Satellite wagons lift the stacks up and down Technical Auxiliary wagon with conveyor for stack receiving and removal
Satellite wagons travel lengthwise in the storage area features Auxiliary wagon makes the crosswise movements in storage
Lukki wagon lifts the stacks up and down from / to auxiliary wagon
Lukki wagon makes the lengthwise movements in storage
Technical data Stack weight approx. 60 t max. Steel pallets are used to carry the stacks in storage
Technical data Stack weight approx. 20 t max.

Stack height 2.5 m max., up to five full stacks per
storage position
Handling,
Finishing
136 02 / 2020 137

PA N E L H A N D L I N G A N D F I N I S H I N G , S A W I N G HANDLING, FINISHING
Sanding Line Panel Sawing Line

Application For sanding PB, OSB, MDF and THDF boards Application For sizing PB, OSB, MDF and THDF boards
Description The Sanding Line provides the tools for reliable panel production with a straightforward Description High-capacity sawing system for standard panel sizes. Typically, the line is integrated into the
process. From the feeding station the panels are fed into the aligning conveyor prior to the Sanding Line. After aligning, the long edges of the panels are trimmed. For cross-cutting, the
sanding machine. After sanding, the panels are inspected visually or with automatic grading panels are pre-stacked to reach high capacity. Panel b
undles are pulled through the cross cut
systems and conveyed to the stacking stations. When needed, p rotection panels are used saw to ensure squareness. When needed, panels are split after cross-cutting. Several stacking
while stacking. Panel Sawing Line (see page 139) or CTS Sawing Line (see page 140) can be stations for continuous stacking. When needed, protection panels can be used while stacking.
directly connected in-line with Sanding Line.
Customer Accurate cutting to maximize yield

Customer Reliable process to ensure high uptime benefits High capacity to minimize operating hours
benefits Heavy-duty construction to ensure long lifetime Reliable process to ensure high uptime
Fully automatic to minimize manual operations Heavy-duty construction to ensure long lifetime
Gentle process to minimize downgrade Fully automatic to minimize manual operations
Technical Possibilityfor non-stop feeding Technical Saw units provided with scoring blades prior to main blades
features High-speed feeding for thin panel operation features High-speed pre-stacking before cross cutting
Panel aligning to sanding machine centerline Panel aligning systems for cross cutting
Automatic adjustments according to master panel dimensions Automatic adjustments according to cutting pattern
Precise aligning devices at stacking stations Precise aligning devices at stacking stations
Max. speed 120 m/min.
Technical data Panel bundle height for cross cutting 60 mm max.
Handling,
Finishing
138 02 / 2020 139

S A W I N G , S T R A P P I N G A N D PA C K I N G HANDLING, FINISHING
CTS Sawing Line Strapping / Packing Line

Application For sizing PB, OSB, MDF and THDF boards Application For packing PB, OSB, MDF and THDF stacks
Description Flexible book sawing system for standard and special panel sizes. Typically integrated into Description The final stacks are strapped and packed for dispatch. Depending on the
the Sanding Line. Non-stop book forming system for cutting. In the first phase the books market requirements, the line can also be provided with a plastic wrapping
are cut longitudinally, followed by cross-cutting phase. Books are accurately positioned by system, a longitudinal strapping system or with a crosswise strapping system.
pusher units for cutting according to the cutting pattern. After cutting occurs stacking for Additionally, there is the possibility for panel edge printing of product data or
final stack height. When needed, protection panels can be used while stacking. sticker application.
Customer Accurate cutting and gentle handling to maximize yield Customer Flexible
packing according to market requirements
benefits Flexible cutting patterns for market requirements benefits Reliable
process to ensure high uptime
Reliable process to ensure high uptime Heavy-duty construction to ensure long lifetime
Heavy-duty construction to ensure long lifetime
Fully automatic to minimize manual operations
Technical Verticalor horizontal axis plastic wrapping with stretch foil
features Manual or automatic longitudinal strapping with PE band
Technical Non-stop book forming Semi-automatic or automatic crosswise strapping with PE band
features Pusher units with AC-servo drives Bottom runner feeding together with crosswise strapping
Saw units provided with scoring blades prior to main blades Optional: panel edge printing or sticker application
Plane saw tables covered with felt Automatic adjustments according to packing pattern
Automatic adjustments according to cutting pattern Ready stacks are removed by forklift truck
Technical data Book height 200 mm max. Technical data Capacity up to 30 stacks/h with a conveying speed of up to 20 m/min.
Final product size 600 × 900 mm min. Stack width range 1.2 – 2.6 m, stack length range 1.8 – 5 m
Stack height at stacking up to 1.5 m, stack weight at stacking up to 10 t
Handling,
Finishing
140 02 / 2020 141

Competence worldwide CANADA FINLAND CHINA
DIEFFENBACHER NORTH DIEFFENBACHER PANELBOARD OY SHANGHAI WOOD-BASED
AMERICA, INC. Wipaktie 1 PANEL MACHINERY CO., LTD
9495 Twin Oaks Drive 15560 Nastola, Finland No. 299, Hejing Road, Anting
Ontario N8N 5B8, Windsor, Canada [email protected] Shanghai 201805, P.R. China
[email protected] Phone +358 10 572 9000 [email protected]
Phone +1 519 979 6937 www.swpm.cn
RUSSIA Phone +86 21 5957 7480
USA DIEFFENBACHER Moscow
DIEFFENBACHER Customer Support, LLC OOO Dieffenbacher DIEFFENBACHER Machinery Services
1345 Ridgeland Parkway Barklay Street 6, Building 9 (Beijing) Co., Ltd.
Alpharetta, GA 30004, USA 121087 Moscow, Russia Scitech Tower, Unit 1305
[email protected] [email protected] 22, Jianguomen Wai Dajie
Phone +1 770 663-4383 Phone +7 495 215 22 57 100004 Beijing, P.R. China
[email protected]
BRAZIL OOO Dieffenbacher Phone +86 10 6522 0935
DIEFFENBACHER DO BRASIL Servicecenter Torzhok
INSERCO Brasil Servicos Industriais L tda. Semyonovskoye village, 62-V, THAILAND
Rua Cyro Correira Pereira, 667 172011 Tver region, DIEFFENBACHER TH LTD.
Prédio 1c, Cidade Industrial Torzhok district, Russia 1 Empire Tower 3, Floor 47, Unit 4703
81170-230 Curitiba - PR, Brasilien [email protected] (River Room 21), South Sathorn Road
[email protected] Phone +7 495 215-22-57 Yannawa Sub-District, Sathorn District,
Phone +55 41 3268 4205 Mob: +7 925 098-47-15 Bangkok 10120 , Thailand
Phone +66 2 686-3401
GERMANY INDIA
DIEFFENBACHER GMBH DIEFFENBACHER INDIA Pvt. Ltd.
Maschinen- und Anlagenbau 703, 7th Floor | Brigade Rubix
Dieffenbacher sites (Production, Heilbronner Straße 20 No. 20, HMT Watch Factory Road |
Sales, Service and/or Engineering) 75031 Eppingen, Germany Peenya 1st Stage
Successful installations in more [email protected] CIN: U51102KA2007FTC042326
than 80 countries Phone +49 7262 65-0 560022 Bangalore, India
[email protected]
Global Production Network DIEFFENBACHER GMBH Phone +91 80 2972 3200
Maschinen- und Anlagenbau
Branch Office Leverkusen ASIA PACIFIC
Maybachstraße 35 DIEFFENBACHER ASIA PACIFIC
51381 Leverkusen, Germany SDN. BHD.
[email protected] Unit #11-02 11th Floor
Phone +49 2171 3996-0 Menara Multi-Purpose, Capital Square
No. 8 Jalan Munshi Abdullah
B. MAIER 50100 Kuala Lumpur, Malaysia
Zerkleinerungstechnik GmbH [email protected]
Schweriner Straße 1 Phone +60 3 7490 0183
33605 Bielefeld, Germany
Windsor, Canada Eppingen, Germany [email protected]
www.maier-dieffenbacher.de
Phone +49 521 584943-20
Brno, Czech Republic Shanghai, China
142 143
All information contained in this product catalog are based on our long-term experience and our current knowledge. The
function, performance / output, consumption and savings potential of our products always depend on the individual circum-
stances of use. Therefore, statements are made as general examples and cannot be considered applicable and valid for particular
applications, nor do they contain any express or implied legal warranty or guarantee. Please discuss specific applications with
our service team to obtain advice from our specialists for specific requirements and individual measures. For a binding order
determining the type and scope of supplies and services, our written order confirmation is required and controlling. Due to
continuous product optimization we reserve the right to change our product programs as well as the statements in this product
catalog at any time without prior notice. All previous product catalogs and flyers become invalid upon later releases.
© 2020 Dieffenbacher GmbH Maschinen- und Anlagenbau, Eppingen. All rights reserved.
DIEFFENBACHER GmbH
Maschinen- und Anlagenbau
Heilbronner Straße 20
75031 Eppingen, Germany
Phone +49 7262 65-0
[email protected]
www.dieffenbacher.com
05 / 2020

Dieffenbacher Product Catalog 052019 EN-min

Uploaded by

Copyright:

Available Formats

Dieffenbacher Product Catalog 052019 EN-min

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Dieffenbacher Product Catalog 052019 EN-min

Uploaded by

Copyright:

Available Formats

Let’s build your plant

Products and solutions for the wood-based panel industry

WOOD YARD, CONVEYING, DEBARKING________________________________________________ 24

CHIPPING, FLAKING, STRANDING______________________________________________________ 36

ENERGY SYSTEMS, DRYING___________________________________________________________ 92

FORMING, PREHEATING_____________________________________________________________ 106

Chipping, PRESS SYSTEMS_____________________________________________________________________ 118

HANDLING, FINISHING_______________________________________________________________ 130

Service that can do more

To ensure that your plant runs trouble-­

With ­individual service packages, digital

Process Optimization MyMessenger MyParts MyCockpit

Tele Engineering Express Delivery

Training Inventory Management Tele Engineering Online Express Delivery

Modernization solutions for

Modernizations are crucial to make

INTEGRATION AND NETWORKING

CUSTOM CONVERSION PACKAGES

Installation: Inverness, Scotland

Digital solutions that simplify your

Digitalization and automation make your

VARIOUS DIGITALIZATION SOLUTIONS ARE AVAILABLE

Contact us for more information.

PB MDF OSB LVL

High-performance solutions for

Browse through our portfolio on the

Professional Solutions for OSB Wood Yard Technology

Logyards for Wood Yards for Wood Yards for

SCC Storage Cross DPC Dumping Pit

VFC Vibration VDT Vibration

Technical  High conveying volume possible Technical  Highcapacities available

FBC Feeding Belt Conveyor SPC Steel Plate Conveyor

CBC Chain Bed Conveyor RS Cleaning Zone

MRE Rotor Debarker

1) Rotor body diameter for all machine types—820 mm

MRE Rotor Debarker

SmartRING Stranders SmartRING Stranders

Type 28 / 81 SmartRING Stranders 32 / 88 SmartRING Stranders

HRL Drum Chipper

HRL Drum Chipper HRL 1400 / 550 x 1000

Technical  Aggressively shaped infeed rollers with narrow running gaps

SMV Cutting Rotor / Rechipper

Type Main drive Capa­city1 Dimensions2 Weight2

SMV Cutting Rotor / W1 L1

Technical  Large vertical infeed hopper

MGB Big Crusher

Type1 Rotor2 Rotor Main Capacity3 Hopper Hopper Machine Weight

MGB Big Crusher

SRH Beating Rotor

Type Main drive Infeed roller drive Capa­city1 Dimensions2 Weight2

SRH Beating Rotor

Technical  Aggressivelyshaped infeed rollers with narrow running gaps

SRV Beating Rotor

Type Main drive Capa­city1 Dimensions2 Weight2

SRV Beating Rotor

Technical  Large vertical infeed hopper

CS 1200 1 – 1.5 1,100 10 132 – 250 12 3.0 × 5.5 × 4.1 14

Customer  Input material ranging from small wooden particles to offcuts

MSZ Beating Flaker

To ensure that your plant runs trouble-

With individual service packages, digital

Technical High conveying volume possible Technical Highcapacities available

Technical Aggressively shaped infeed rollers with narrow running gaps

Type Main drive Capacity1 Dimensions2 Weight2

Technical Large vertical infeed hopper

Type Main drive Infeed roller drive Capacity1 Dimensions2 Weight2

Technical Aggressivelyshaped infeed rollers with narrow running gaps

Type Main drive Capacity1 Dimensions2 Weight2

Technical Large vertical infeed hopper

Customer Input material ranging from small wooden particles to offcuts

Type Main drive Capacity1 Dimensions Dimensions Weight2

Customer Adjustablefineness of final product, narrow particle size distribution

Technical Individuallyadapted screens and grinding tracks

Customer High-quality particleboards with improved mechanical properties or reduced density

Customer High-quality OSB by using maxi-chips from low-cost wood assortments

Technical Processing of maxi-chips (80 – 140 mm)

Description The MRM Knife Ring Cleaning Machine is an automated PLC-controlled

Technical High-pressure nozzles for optimal cleaning

MSA Automatic Knife Ring Grinding System

Technical Automatic identification of every knife ring due to coding

Application Surface layer production in particleboards

Customer Vibrating speed freely adjustable

Technical Trough supported by steel springs, variable inclination angle

Type Dimensions Screen body Weight Design Capacity

Customer Superb screening accuracy

Technical Horizontal oscillating movement inclined at 8° Mechanical Inclination Change (MIC)

Technical ClassiRolls can be selected according to screening application:

Application Panel board industry (PB, MDF)

Customer Reliableseparation of impurity (metal, minerals, foil, rubber, plastic)

Efficientimpurities separation (incl. plastics)—maximum wood and biomass yield

Type Capacity1 Table Drive Fan Drive Dimensions Weight

Technical Fraction separation on the basis of different specific weights

Application Panel boards (PB and MDF)

Customer Cost-efficient solution

Technical High capacity per unit

Application Particleboard industry

Customer Precise separation according to particle thickness main fan to filter

Customer Increased product quality

Technical No internals which could cause blockages