Opm A6p 1.03.03 en Rev8
Opm A6p 1.03.03 en Rev8
Opm A6p 1.03.03 en Rev8
Operator's Manual
Updates
Operator's Manual Software
Version Version
7 1.03.01
8 1.03.03
Warranty The Coatron A6 Plus is warranted for a period of one year after
delivery or first installation. It covers any defects in material,
functionality or workmanship (see also the “General terms and
conditions”).The first installation must be registered with the
“Installation Record”
1. Introduction......................................................................................................................................................... 8
5. Menu Analysis.................................................................................................................................................. 46
7.2 Date............................................................................................................................................................ 63
7.3 Time........................................................................................................................................................... 63
7.4 Signal......................................................................................................................................................... 63
7.5 Contrast.................................................................................................................................................... 64
10.2 Decontamination.................................................................................................................................. 76
List of figures
1. INTRODUCTION
This device left the factory in fault-free condition regarding its safety and
engineering functionality. To maintain this condition and ensure risk-free operation,
the operator must comply with the safety warnings and information in this
Operator's Manual.
Use the COATRON A6 PLUS only in compliance with the instructions in this
Operator's Manual. Otherwise the manufacture shall exclude the liability
for any damages to the COATRON A6 PLUS, patients or operators.
1.1 SYMBOLS
The following standard symbols are used in this manual:
Use only citrated plasma for sample analysis. Mix 9 parts of venous blood
with 1 part 3.2% (0.105M) sodium citrate and centrifuge the mixture at
1500g x 15min. Use plasma within 4 hours.
Never touch moving parts such as the measurement rotor or pipetting arm
during device operation.Never try to pull a cuvette block out of the
measurement rotor during test processing operation.Carry out control
measurement runs at regular intervals to ensure that the Analyzer continues
to function faultlessly.
Important!
Use only organic solvents where specified.The cuvettes are intended as
single-use items only. Repeated use may result in false results due to
contamination.Follow the instructions in the reagent package circulars.
Incorrect handling may result in falsified results.
Infectious Material
Avoid direct contact with samples and sample residues in the used cuvettes.
Infectious material such as cuvette waste and liquid waste must be disposed
in compliance with local regulations governing for infectious materials.
Wear medical infection grade protective gloves for all cleaning and
maintenance works involving potential contact with infectious liquids and
use each pair of gloves once only. Use a hand disinfectant product, e.g.
Sterilium®, to disinfect your hands after completion of the work.
NOTICE
Analytical instruments for in vitro diagnostic application involve the handling
of human samples and controls which should be considered at least
potentially infectious. Therefore every part and accessory of the respective
instrument which may have come into contact with such samples must
equally be considered as potentiallyinfectious. The „BIOHAZARD“ warning
label must be affixed to instrument prior to first use with biological material!
Laser Radiation
The internal barcode scanner is assigned to
laserclass 2 – EN60825-1:2007.
Avoid direct eye exposure
max. power = 1.7 mW pulse period = 420 µs wavelength = 655 nm
Regard all surfaces and materials which might be in contact with plasma
or other biological liquid as potentially contaminated with infectious
material.
Precautions:
Avoid spilled iquids into system. But in case disconnect system from
power and clean and dry all contaminated parts.
Remove power cord before open the instrument
Do not touch any electronic parts during operation.
Do not operate system without proper connection to grounding
Never intentionally interrupt protective ground contacts.
Never remove housing elements, protective covers or secured structural
elements, since so doing could expose parts carrying electric current.
Make sure surfaces such as the floor and workbench are not moist while
work is being done on the device.
Check electrical equipement regulary. Defective leads or socket must be
replaced without delay.
Connect to power:
Instrument is classified to Class-1 ( IEC) and must therefore be reliably
earthed and professionally installed in accordance with the prevailing
electrical wiring regulations and the safety standards covered herein.
Use only three wire power cord.
Make sure the operating voltage setting is correct before connecting the
device to the power mains.
Ensure at least 20cm space to power socket and instrument power
ON/OFF switch for easy and quick access to power cord during
operation.
Fuse replacement:
Unplug power cord and remove back casing. All fuses are located on the
power board and identified as FH1 – FH7. Use only following fuses:
Nominal Current:
Further fuses are located inside of power supply and inside of robotics.
Power supply internal fuse (FS1): 6.3AH, 250V, 5x20mm
Robotic internal fuse (FS1): 4.0AH, 250V, 5x20mm
Coatron A6 Plus has been designed, tested and found to comply with Class A
device, pursuant to GB 4824 (IEC 61000-4). In domestic environment, this
device may cause radio interference, in which case the user is required to take
adequate measures.
To avoid operating this device nearby strong radiation source (for example,
non-shielded RF source), which may interfere with the device working
correctly.
Initial startup of the COATRON A6 PLUS should be carried out by the authorized
Customer Service. After first installation print out a system report (see chapter 8.3 )
and sent to the manufacturer as a basis for processing guarantee claims.
Connect power
Connect TECAM
5. Switch on
6. Goto menu service and perform “Replace Rinse Tank”
7. Goto menu service and print system report and sent to manufacturer to enable
warranty period.
8. Install TECAM software
Inspect the COATRON A6 PLUS and accessories for any damage. Report any damage
found to the dealer without delay.
Even if the packaging appears undamaged, check the analyzer and accessories for any
transport damage, caused for example by impact, dropping, etc. during transport.
1. Lift instrument on the 4 notches on the side out of packaging. Two persons are
required and placed it on a stable table.
2. Remove the cable binders on the pipetting arm.
3. Remove the foam element between the pipetting arm and protective bar
1 ANALYSIS
2 SETUP TEST
3 SETUP SYSTEM
4 SERVICE
5 PIPET STATION
12:00 1055mL LIS 37.0°C
MAIN SCREEN:
Time= 12:00
Rinse installed = 1055mL
LIS = online
Temperature at cuvette= 37°C
After about 15 min. of warm-up time (depending on the ambient temperature), the
lighting up of the LED (Temp.) on the keypad indicates the system is ready to make
measurements.
Switching off:
For normal shutdown at the end of the day and for changing the pipetting needle,
rinsing solution tank and syringe, switch off the instrument with the standby switch on
the right side of the housing. This will shut off all power-consuming components except
of the ventilator. For longer interruptions in operation such as weekends, holiday
periods and service activities such as cleaning and maintenance, switch off the mains
power switch as well.
Switching off the device deletes all measurement data. Backup the
data as required by means of manual printout or manual
TECAM software is a powerful enhancement of the Coatron A6 Plus and allows very easy
and flexible to generate orders (including sample continous loading). Results can be
reported including the reaction curve and administrate in a database. For further
information read the online manual of TECAM software
System requirement
Operating system: Microsoft Windows XP or 7
100 MB free hard-disk space
Grafik: 1280x1024 Pixel
Interface: RS232 Sub-D9 (if not supported , use USB convertor, commport
must be set between com1 - com15)
Cable: 2x Female Sub D9, crosslink. Pin 2 to 3; Pin 3 to 2 and Pin 5 to 5. All other
wires should be disconnected.
Install:
The Each instrument TECAM license can be installed on any PC, but is locked to the
serial number of instrument
Run TECAM:
TECAM license can be installed on any PC, but is locked to the serial number of
instrument
The manufacturer must be informed about date and correct procedure of installation. For
this the “Installation Record” is attached to the delivery.
Fill out the record completely and send it to manufacturer by email or telefax.
The term of warranty will begin with the date of delivery or first installation
Based on the optical measurement principle used by this device (transmitted light
turbidimetry) with ultraviolet light, a number of coagulation and fibrinolysis parameters
can be determined, for example
3.2.1 OVERVIEW
1 Keyboard
2 Cuvette waste drawer
3 LCD Screen
4 Cuvette rotor
5 System block
6 Rinse solution waste drawer
7 Shield handle. Move to right to open.
8 Reagent and sample positions
9 Power switch ON/OFF
10 Barcode ID Scanner
11 Pump unit. Left=reagent, Up=Rinse, Right=sample probe,
12 Rinse solution tank 1.25mL (RINSE)
13 Sample probe tubing
14 Reagent probe tubingt
15 Integrated thermo printer
16 Cuvette tower
17 Shield, removeable
70
73
54
55
63
66
58
67
62
59
LA-C LA-S PS-3, PSF2 PCA, PLG2 F2, PSF1 F5, HEP1 F7, F10 F8, PS-1 F9, PS-2 F11, F12 HEP2
46
74
5690
68
64
52
49
56
71
PT
FIB DD-1 PC-2 AT-1 PC-1
47
APTT
50
61
57
69
53
65
75
72
Pos. 59 F5, HEP1 Position for Deficient Plasma V and Heparin <15 °C
Pos. 60 APTT Position for APTT <15 °C
Pos. 61 CP-1 Position for Control plasma 1 <15 °C
Pos. 62 F7, F10 Position for Deficient Plasma VII and X <15 °C
Pos. 63 F8, PS-1 Position for Deficient Plasma VIII and Protein-S <15 °C
Pos. 64 AT-1 Position for AT (Antithrombin) <15 °C
Pos. 65 CP-2 Position for Control plasma 2 <15 °C
Pos. 66 F9, PS-2 Position for Deficient Plasma IX and Protein-S <15 °C
Pos. 67 F11, F12 Position for Deficient Plasma XI and XII <15 °C
Pos. 68 PC-1 Position for PC-1 (Protein C) <15 °C
Pos. 69 CP-3 Position for Control plasma 3 <15 °C
Pos. 70 HEP2 Position for HEP-2 (Heparin) 33 - 39 °C
Pos.71 - 75 Prewarm 5 x Position to prewarm reagents 33 - 39 °C
System block:
76
BUF-1
77
BUF-2
78
BUF-3
79
80
IBS
CLEAN
STAT
WASH
Reagent adapters are found in the right-hand device drawer for various reagent
container or vials.
The above test reagent allocations are only valid for the factory default
protocols.
3.2.4 KEYPAD
FIGURE 4: KEYPAD
0-9 Numeric value input ARROW Navigation key
Esc Leave screen ARROW Navigation key
LF Line up, printer paper ARROW Navigation key
Temp Display of standby to measure ARROW Navigation key
status
Enter Input / selection confirmation
Use the arrow keys to change to the screens up, down, right or left. See chap. 5 for an
accurate description of software operations.
3.3.2 UNITS
s seconds 1 - -
R ratio 2 30.00 -
mg/l 2 9.00 -
µg/ml 1 999.9 -
The optical reaction rise (see figure above) between the start and end of
the fibrinogen transformation reaction is linearly proportional to the
fibrinogen concentration.
The DFIB results can give significant higher concentrations than compared to clauss
method – especially for very high concentrations. Therefore method should only be used
to screen for abnormal levels and confirm these samples with FIB Clauss method.
Extinction
Time (s)
End of test
t1 = deadtime in s
t2 = endtime in s
Select menu item with cursors keys + ENTER or direct code (1, 2.,,)
This chapter is just a very quick overview of TECAM. Please read TECAM online manual
for further informations
1. Switch on instrument
2. Run TECAM.
3. The worklist screen is automatically displayed
4. Import PID from analyser, if you work with patient barcode information.
Click on command “LOAD”
Goto analyser and scan the patient racks and press “ENTER”
5. Select position with cursor keys and click on command “EDIT” or press ENTER.
7. Receiving results
This chapter however describes how to work without TECAM in very short words. For
detailed information read chapter
Goto menu ANALYSIS and select NEW LIST and follow dialogue from screen1 to
screen4.
CONTINUE: YES
P 03 1002 x x x
If a PID is highlighted, use numeric keys to change the
P 04 1003 x x x
number and confirm with Enter.
P 05 1004 x x x
If a TEST is highlighted, use Enter to (de)activate. Use dot
P 06 1005 x x x
key “.” to (de)activate the tests in all orders.
To come to the next screen, use key RIGHT until the current
order is completely highlighted and press Enter.
1=P T 2=A P TT 3=FIB 4= -
5= - 6= - 7= - 8= -
PREPARE SYSTEM
The COATRON A6 PLUS requires the following to process
the active worklist:
P46 800uL 800µl reagent in position 46=PT
P47 500uL 500µl reagent in position 47=CACL
P49 500uL
500µl reagent in position 49=Fibrinogen
P60 500uL
P79 740uL
500µl reagent in position 60=PTT
740µL reagent in position 79=FIB buffer
CUVETTES 3 3 cuvettes
Check once again to make sure all reagents and cuvettes on the device are filled.
The worklist is started with Enter.
Robotic will finish current command and moves to home and set measurement to
pause and an alarm will be activated. Following actions can be performed during
interrupt:
Continuous measurement
Out of liquid:
Out of cuvette:
Scan patient barcode. System will display rack position and barcode number
and interrupt current worklist.
Wait until measurement is interrupted. Then place the tube into the required
rack position.
Scan and place further samples
press ENTER to continue worklist
New PID are now visible at TECAM software. Add methods and send order to
instrument.
(2) Define new order with TECAM and mark sample as “STAT” and send to instrument.
(3) The instrument will process all STAT orders as soon as possible.
(2) Define new order with TECAM and mark sample as “MICRO” and send to
instrument.
Smallest possible tubes are 2mL Safe lock tubes (see figure)
At least 100µL of sample is required
Z-Offset of micro tube must be adjust within service menu
Define the order as quality control and update the QC rangecontrol range in
the menu SETUP TEST
After worklist run, then instrument will validate results and repeat test under
following circumstances:
Clot Reflex:
Test is repeated with additionally 60s prolonged maximum reading time, if no
clot was found (+++). This mode is only active for method “CLOT”.
Unit Reflex
Test is repeated with half or double plasma dilution, if result is above or
below the unit reflex limits (see chapter 3.3.2 Units)3.3.2).
Disable/Enable
Reflex testing can be enabled globally in analyser menu “ANALYSIS”
Unit reflex can be enabled for each test in analyser menu “SETUP TEST”.
WORKLIST IN PROCESS
PT result was found on measurement channel P01 and P02.
P01 PT 1.00 INR
aPTT is waiting for incubation time
P01 APTT /
P01 FIB x0045 FIB is under process.
P02 PT 1.250 INR
P02 APTT / Progress in the worklist is displayed in %. 100% means the
P03 FIB x0021
worklist has been completely processed.
PROGRESS: 6%
- HC - “LIS” indicates that the analyser is linked to HOST.
A rotating bar at the right edge of the screen indicates incubation (e.g. PTT) in the next
cuvette.
A rotating bar in front of a number indicates an ongoing measurement. The number is the
current light absorbance in mOD (milli optical density). A pronounced increase in light
absorption indicates a coagulation event!
While the message "CALIBRATE" is displayed, the COATRON A6 PLUS searches for the
optimum amplification parameters for the measurement channel.
5. MENU ANALYSIS
From main screen select “ANALYSIS”. Return to the previous screen with key
ESC.
Coatron A4 WORKLIST
1 NEW LIST
1 ANALYSIS 2 CONTINUE
2 SETUP TEST 3 REPEAT
4 STAT
3 SETUP SYSTEM 5 VIEW
4 SERVICE 6 PRINT OPTION
7 CUVETTE ACTIVATION
8 TEST ACTIVATION
12:00 1150mL H00 37.0°C
12:00 1055mL H0 37.0°C
menu analysis
Screen: worklist
CONTINUE: YES
TEST: PRFL
BARCODE: NO
RELFEX: NO
DOUBLE: NO
AUTOSKIP: NO
CLEAN: MIN
SHIELD: YES
MODE: CUV
Test:
With ARROW one proceeds to the list of all available tests in which
one navigates with the arrow keys, Enter selects the test from the
worklist. With Enter on the field INFO an overview of the test settings
is printed out.
Double: YES / NO
Activates the double test. The mean value is automatically used in the
results report. If the two individual results differ by 15%, the result is
labelled Flag "%."
SHIELD: Yes - No
This setting is only display, if a protection shield is installed.
Important:
Test Batch (BAT): Processes all similar tests in sequence (eg. all PT
, than all APTT, ..) Well-suited to time-optimized test processing in
routine operation, but complete patient reports are available
after end of worklist.
Patient selective (SEL): Processes patients in sequence ( eg.
Patient 1, PT+APTT then next patient). Important:
Complete patient reports are available during run, but worklist
need more time and Rinse.
Mode EV1, QC, HS-2 are not suitable for routine processing and should used
only for research issues.
CONTINUE: YES
SAMPLES: 45
INI.-ID: 1000
1: PT 2:APTT 3:FIB
4: - 5:- 6:-
7: - 8:-
Possible settings:
Samples:
( only visible of barcode is set to no )
Manual input of number of samples.
INI.-ID
( only visible of barcode is set to no )
Manual input of Identification Number for first sample. The other
samples were automatically incremented by 1 (1000, 1001, 1002,…..)
Test 1 – 8:
When a profile is to be measured, you can define the individual tests
here once again.
DFIB must be preformed together with PT, ACPR together with –APC and reverse;
LA-S together with LA-C and reverse
Ensure yourself that all reagents for profile can be placed on board. Otherwise the
profile will not operate correctly and lead to erratic results.
In this screen you can enter the patient ident numbers by 3 ways:
RA CK 1
01 >>
02
03 Shift the racks separately at an even and moderate
04 speed in front of the barcode scanner. A signal tone is
05 heard for each recognized barcode
06
07
08 Use cursor keys to mark the current sample position
09 and scan the sample. Place the sample into current
10
11
rack position.
12
13 Use cursor keys to mark the current sample position
14
and enter manually the ID number and place the
15
sample into the rack.
If a barcode was not recognized, check alignment and rescan. Read detailed information
in chapter “Barcode Guideline”
SYCHRONIZE TO HOST
All patient identification numbers will be send to host.
|||||||||||||||||||||
In the next screen you can still revise the PID numbers and active tests, which are counted
upwards from the PID number of the first sample
Select the order items PID or TESTS with cursor keys RIGHT.
If a PID is highlighted, use numeric keys to change the number and confirm with
Enter.
If a TEST is highlighted, use Enter to (de)activate. Use dot key “.” to (de)activate the
tests in all orders.
To come to the next screen, use key RIGHT until the current order is completely
highlighted and press Enter.
Start worklist:
After worklist input is complete the requirement screen will appear. Check for
enough reagent placed on correct positions , check enough cuvettes and key
“ENTER” to start the measurement.
PREPARE SYSTEM
P46 800uL
o 800µl reagent in position 46=PT
P47 500uL o 500µl reagent in position 47=CACL
P49 500uL o 500µl reagent in position
P60 500uL
P79 740uL 49=Fibrinogen
o 500µl reagent in position 60=APTT
CUVETTES 3
o 740µl reagent in position 79=FIB buffer
CONTINUE >> KEY ENTER o 3 cuvette trays
Use TECAM software to generate worklist in a much easier and flexible way
Interrupts the regular processing of the list with key “ESC” and select this
menu.
STAT ENTRY
PID:
TEST: PT
INFO
MODE: MANUAL
CONTINUE: YES
Input of PID:
Enter the Patient Identification Number (PID) manually or just scan it with
the barcode scanner. Enter terminates input of the PID.
Then place the emergency sample in the STAT position.
WORKLIST
P01 1000
PT 70,1%
APTT 36,1s
FIB 398 mg/dL
P02 1001
PT 100,0%
APTT 33,5s
FIB 250 mg/dL
Enter calls up options, ARROW / ARROW pages through the options, Enter
executes the operation:
WORKLIST
P02 1001
PT 100,0%
APTT 33,5s
FIB 250 mg/dL
WORKLIST
1TEST
NEUE LISTE YES
SETUP:
2INFO:
FORTSETZEN YES
3PRINT DETAIL:
WIEDERHOLEN YES
PRINT REPORT: YES
4 STAT
5 UEBERSICHT
6 DRUCK OPTION
READ BARCODE
Activation barcode can be read only one time and is be checked by serialnumber of
instrument.
ACTIVATE SYSTEM
System will stop operation in 250
SYSTEM STOP IN determinations.
250 TESTS
READ BARCODE
Activation barcode can be read only one time and is be checked by serialnumber of
instrument.
In case of barcode reading problems, press key “0” to activate manual input
TEST ACTIVATION
PT: THROMBOPLASTIN
Activate reagent by scanning the barcodes of certain reagents.
POS=25 The activation is valid until next system reboot.
==================
CP=P35 50µL Reagent and test name is displayed as well as the test protocol
R2=P25 100µL
(e.g. control plasma at P35 with 50µL and R2=Diaplastin-E at P25
with 100µL)
12:00 1055mL H0 37.0°C
A new LOT must be first calibrated before it can be used within the Worklist. Refer to
chapter “TEST SETUP “
In case of barcode reading problems, press key “0” to activate manual input
The analyser gives the operator the option to calibrate a test manually
(ENTRY=MANUAL) or automatically (ENTRY=AUTO).
Manual Calibration:
The operator must prepare the standards and run them like normal
samples. He must also enter the results manually
Manual calibration
The operator must prepare the standards and run them like normal
samples. He must also enter the results manually
TEST: PT
% s
1LOT:
TEST AUSWAHL
123456789
100 12,1
2 DATEN01/2004
EXP.:
EINGABE 50 16,2
UNIT: %
3INCUB.:
NORMALBEREICH
0s 25 25,7
4RUNTIME:
QC-BEREICH
120s 12,5 36,9
ENTRY: MANUAL 0 0
5 TEST DRUCKEN 0 0
12:00 1055mL H0 37.0°C R²=0.962
Select test and unit, set ENTRY to MANUAL and press ENTER.
INR Calibration:
For UNIT=INR the operator must enter a normal value and the reagent ISI
value manually. If a PT % calibration is entered, the instrument will
calculate and display the 100% value. This value can be used as normal
value if there is no laboratory inhouse normal value.
The calibration data are checked for plausibility when they are saved. The following
rules must be complied with:
At least 2 value pairs must be entered
None of the value pairs may be entered double
The values must be 0.
The expiry date must be valid
An invalid “TEST SETUP” will be indicated with a long beep and rejected.
Auto calibration
SETUP PT
STANDARD VALUE:
TEST: PT
1LOT:
TEST AUSWAHL
123456789 1 TEST
STD1: AUSWAHL
100 %
2EXP.:
DATEN01/2004
EINGABE 2 DATEN
STD2: EINGABE
0%
UNIT: % + INR STD3: 0%
3INCUB.:
NORMALBEREICH
0s 3 NORMALBEREICH
STD4: 0%
4RUNTIME:
QC-BEREICH
120s 4 QC-BEREICH
STD5: 0%
ENTRY: AUTO 5 TEST
STD6: DRUCKEN
5 TEST DRUCKEN 0%
12:00 1055mL H0 37.0°C
Select test and unit, set ENTRY to Auto and press ENTER.
1. Enter the calibrator target value in the field "STD1," e.g. 100%
for PT calibration, and confirm with Enter.
2. Enter the calibrator in position 1 of the sample rack.
ANALYSE CURVE
<- START
TEST: F8
SAMPLES: 06
DOUBLE: YES
QC-ACTIVE: NO
6 standards are measured for factor VIII calibration. Therefore the calibrator
must be placed in rack position 1and 5 other empty sample test tubes are
required in rack positions 2-6, in which the COATRON A6 PLUS then prepares the
necessary dilutions.
Enter more than one standard value in the fields STD1 – STD6.
Enter a reference value. Confirm with ENTER. Select next standard
field with key DOWN or press ENTER again to proceed with
calibration.
3 fixed standard levels are measured for PT INR calibration. Place INR calibration
plasma STD1,2,3 into rack position P01,02 and 03.
The test data are checked for plausibility when they are saved.
SETUP FIB
_______________________________
1: 80 mg/dl - 27.0 s
2: 120 mg/dl - 18.0 s - calibration values
3: 240 mg/dl - 12.0 s
4: 480 mg/dl - 7.0 s
_______________________________
R² = 0,992 - Linearity of the calibration curve
(1.000 for a straight line)
( R² should be 0.850 – 1.000)
System Setup is used to for basic device settings that are normally only rarely changed.
7.1 LANGUAGE
Select between:English - Italian - Spanish - German
7.2 DATE
The date format is changed in change mode with ARROW / ARROW :
European date format (DD.MM.YYYY)
American date format (YYYY/MM/DD)
Use Enter to get into change mode for day, month and year, use ARROW /
ARROW to change the date elements (day, month, year).
7.3 TIME
Use Enter to get into change mode for hours, minutes and seconds, use
ARROW / ARROW to change the time elements (hours, minutes and
seconds).
7.4 SIGNAL
Switches the acoustic signal on or off.
Possible settings:
Signal on
Signal off
7.5 CONTRAST
Changes screen image contrast.
Continuous settings from 214 to 255; the result can be checked on the screen
without delay.
7.6 MIXER
Changes the magnetic stirrer speed at position 25 in the reagent block.
Continuous settings from 0 to 255, standard setting 200.
7.7 SIMULATOR
Facilitates simulation of measurement operation without moving the pipetting
arm.
Simulator = 0:
Normal operation; simulator is not active
Simulator = 1:
Maintenance operation; commands issued to the XYZ robot are not
executed. System functions as usual otherwise. This mode is very helpful
for maintenance work or while familiarizing oneself with the system.
Simulator = 2:
Demonstration operation; Remove all vials and containers. Add oje
cuvette into system and run any worklist. Instrument will simulate
levelsensing and reaction curve.
7.8 SHIELD
The robotics will not move, if shield is opened.You can deactivate this
protection.
7.9 COOLING
Select between high (~12°C) and low. ( ~16°).
8. MENU SERVICE
SERVICE
1 PRINT REPORT
2 ADJUST XYZ
3 ADJUST TEMPERATURE
4 CHECK OPTIC
5 CHECK ROBOTICS
6 MOVE CUVETTES
7 CLEAN NEEDLE
8 REPLACE RINSE TANK
9 ADJUST MOTOR
10 MICROTUBE
Cuvettes are disposable items. Washing and re-use is not permitted for reasons related
to hygiene and accuracy
SYSTEM - REPORT
-----------WASH REAG CUV PAT Needle Position for Wash , Reagent,Cuvette & Patient
OFFSET X: 1 -2 0 0 X-Offset = left/right
OFFSET Y: 3 1 0 -5 Y-Offset = forward/backward
OFFSET Z: 0 1 0 1020 Z-Offset = up/down
OFFSET M: 4 Motor Adjustment: Offset=4
Preparation:
Ensure yourself, that the needle is straight and correct mounted 105mm in
length. For correct z-offset adjustment following tubes or vials must be
placed
POS Container
P01 Patient-1 primary tube
P80 CLEAN-A CLEAN-A solution
- Cuvette1 empty cuvette
1. Needle will go to wash position. Center the needle exactly. The needle tip
must be at same level with top of wash position. Press “ENTER” to come to
next postion or press “ESC” to quit.
2. Needle will go to P80. Center the needle.The needle tip should be short
before touching the vial buttom. Lift vial to determine the distance. Press
“ENTER” to come to next postionen or press “ESC” to quit.
3. Needle will go to cuvette position. Center the needle exactly to cuvette and
press “ENTER” to forward or “ESC” to quit.
4. Needle will go into air. Remove the optical protection shield, if installed
and press “ENTER” to adjust z-offset of cuvette position.
5. Needle will go down into cuvette position. Adjust z-offset until needle is
short before touching the cuvette buttom. Press “ENTER” to come to next
position or press “ESC” to quit.
6. Needle will go to sample position P01. Center the needle.The needle tip
should be short before touching the vial buttom. Lift vial to determine the
distance. Press “ENTER” to come to next postionen or press “ESC” to quit.
To avoid needle crash the z-offset is set to default, before the needle
drives to this position. So even if you didn’t change the offset, the z-
position must be re-adjusted anytime
1. Place an empty cuvette in the measuring cell and fill 300 µl water into all
of the 6 measurement positions. Place a standard commercial fever
thermometer in one of the cuvette wells. Make sure the cuvette is
standing upright.
2. Place also an empty reagent container in position "PT" (P25) and fill with 6
- 7 ml water. Place a standard commercial digital fever thermometer in
the water.
3. On the keyboard the green Temp. LED should light up.
4. Wait for at least 15 minutes. Now read off the temperature on the
Thermometer.
5. The temperature should be in the range of +-0.5°C of target temperature.
Use ARROW / to change.
6. Adjust temperature so often until the temperature shown on display
matches the temperature in the cuvette or PT position.
7. For“PT” also the target temperature can be adjusted. Lower storage
temperature of reagents will significantly increase stability, while results
will be nearly unchanged.
OFF ON AMP
1= 78 29851 185
2= 105 29624 192
3= 56 29799 171
4= 78 29851 185
5= 98 29245 155
6= 110 29967 145
T1=34302 (34310)
T2=34081 (34081)
T3=31707 (31800)
SENS: 1-1-0-0
Please contact customer service if the values deviated from the target values
READ BARCODE
1. Remove the full waste tank (located in the drawer or trolley) and
dispose it according to regulations for infectious material
2. Replace the empty rinsing tank with a full one. Ensure that the tube is
insert completely into the tank.
3. Use the empty Rinse tank as new waste tank !
4. Run menu “SERVICE\REPLACE RINSE TANK”to reset the Rinse counter
5. If zero tanks are enabled, scan the barcode of the certificate, which is
included to each new box of Rinse tanks.
Make sure a full tank is really installed, since otherwise the COATRON A6 PLUS will
calculate the consumption incorrectly.
The full liquid waste tank may contain infectious substances and must be handled
and disposed of as infectious waste. Always wear gloves for infection protection
when replacing the liquid waste tank! After this procedure, disinfect your hands
with a hand disinfectant, e.g. Sterilium®.
The factory default value is „8“ . An increase of the offset will shift the cuvette
to the left.
8.12 MICROTUBE
Adjust the height of micro tubes.
0 EXIT
1 INIT TESTS
2 INIT ALL
3 RESET SERVICE
EXIT
Return to system bootup
INIT TESTS
Reset all calibration data ( lot,exp,calibration curve,,) to zero
Reset all protocol data ( regent volumes,position) to default
INIT ALL
Include init tests and additional
Reset all system parameter (contrast, language,…) to default
RESET SERVICE
Clear service warning and set interval to next 50.000 tests
PIPET STATION
IN: P75
OUT: P74
TOTAL: 0 ul
Fill enough diluent into container and place it to position P75. Open reagent vial
and place it to position P74. Change volume with keys UP/DOWN and press
ENTER to dispense diluent into reagent vial. Press ENTER again if more diluent is
required. The total volume will be updated with each pipeting step. Press ESC to
reset total counter and perss ESC again to exit menu.
Regard all surfaces and materials which might be in contact with plasma
or other biological liquid as potentially contaminated with infectious
material.
10.1 CLEANING
Use detergent and water and 10% diluted bleach or commercial decontaminant
Clean and wipe up all spills around the working area or needle pump system with
detergent and water.
10.2 DECONTAMINATION
Use 30% diluted bleach and commercial disinfectant (e.g. Bacillol®AF)
Decontaminate working area, needle area, patient racks, keyboard, LCD screen,
front casings, printer and waste drawers
1. Replace needle
2. Replace syringe seal
3. Replace tubing
4. Replace insulation block
5. Replace cleaning position
6. After 5 year replace battery of the mainboard (Li-Mn CR 2430)
Activate System System interval is expired Scan barcode “Test Activation Key”
Clean needle Pipetting needle was replaced Carry out needle cleaning cycle
Check waste Every 80 cuvette or every new Check cuvette waste drawer and
Rinse tank the instrument do also Rinse waste tank. Then just
a reminder to check also the confirm message.
waste.
Cuvette assumes false position Wrong cuvette Use only original COATRON
A6 PLUS cuvettes
Motor is not adjusted Check the adjustment of the
cuvette to the optic
12. APPENDIX
XYZ Robotics
Movement XY + Dual-Z
Level Sensor Yes. Detection limit is 100µL or 5% of vial.
Needle -Capacity for 450 µL
-Inner nanoskin coating
-Livetime for 100000 determination
Pump 2500 µl syringe with 300 step resolution
Lifetime of syringe is 100000 determination
imprecision 15% at 3µL
5% at 5µL
1% > 10µl
Barcode scanner
Laserclass 2 – EN60825-1:2007
Power supply
Nominal Input Voltage 100 – 240VAC at 45 – 63Hz
Maximal Input Current 5A rms
Output Power Max. 300 W
Socket Class-1
Approvals EN 60950-1, UL 60950-1
IEC 60950-1, EN 60601-1
CSA 22.2 No. 60950-1
2006/95/EC & 2011/65/EU
Dimensions
Size (W x D x H) 900 x 520 x 700 mm
Weight approx. 65 kg
Required space on table 1200 x 800 x 1000mm
Distance rear to wall 200mm
Ambient conditions
Operating Temperature 15 to 30 °C
Humidity < 70% rel. humidity
Elevation above NN sea level < 3,000m
Free of dust Grade 2
Impact resistance according to IEC/EN 61010-1, 8.2.2
Not allowed Vibrations, direct sun light; direct exposure
of air condition.
Noise output
Operating noise max. 65 dBA
Specimen Collection
analyte Fresh or frozen human plasma;
Use within 4 hours
centrifugation 1500g x 10-15 min
anticoagulant Sodium citrate 3.2% (0.105M)
Box the device always into original packaging prior transport or longtime storage.If the
original packaging is no longer available, contact your dealer.
1. Remove the power cord from the socket and from the analyzer.
2. Decontaminate the complete equipment and confirm with a decontamination
certificate
3. Immobilize all moving parts such as sample racks printer shaft, etc. with tape.
4. Remove the needles and place them in the drawer for the waste tank.
5. Fix the robot in the resting position (seen from the frontright, rear) with tape
or cable binders to the protective bar.
6. Wrap plastic foil around analyzer
7. Push the analyzer to the edge of the table; then two persons must lift it by the
short sides.
8. Lift the analyzer carefully into the packaging.
9. Add accessory and required information and close box.
Complete address of owner.
Name of dealer from whom the Analyzer was purchased.
Exact designation of the Analyzer and serial number (on type plate).
Decontamination certificate
A useful description of the reason why the equipment is being sent in (error
/ malfunction description).
Specification of label:
- Label length: 50 – 70 mm
- Label height: 20 - 30 mm
- Barcode length: 40 – 60 mm
- Barcode height: 10 - 20 mm
- Quiet zone: >5mm
- Resolution/module: 8 -20mils (0.2 – 0.5mm)
- Ratio: min. 1:2,5 to 1:3 (two dimensional codes)
- Quality Level A or B according to ANSI X3.192 -1990
Accepted codes:
- Code 128 3 – 16 characters, use checksum without show
- EAN 128 3 – 13 characters, use checksum without show
- Code 39 4 – 13 characters, no checksum
- Code 93 4 – 13 characters, no checksum
- 2/5 interleaved 8 - 12 characters, no checksum
13. INDEX
ACTIVATE REAGENT ....................... 56 flag ‘SSS’ ........................................ 45, 80 QC ........................................................... 47
ACTIVATE SYSTEM........................... 55 flag ‘T’ ............................................ 45, 80 Quality control .................................... 43
Adjust Motor ......................... 73, 78, 79 flag ‘X’ ............................................ 45, 80 Range...................................................... 83
Adjust XYZ............................................ 68 flag ‘XXX’ ............................................... 45 reagent probe...................................... 23
Ambient conditions .......................... 82 Flag , summary.................................... 45 REAGENTS Positions ........................ 24
Analysis ................................................. 46 Hemoglobin...................................... 9, 83 Rear view ....................................... 23, 24
Anticoagulant...................................... 83 Host ................................................. 28, 50 Recycling ............................................... 84
Approvals ............................................. 81 HS-1 ......................................................... 47 Reflex Testing ............... 29, 44, 47, 57
Autoskip......................................... 39, 47 HS-2 ......................................................... 47 Regulatorys .......................................... 81
Barcode ................................... 46, 50, 61 Immunoturbidimetric ...................... 31 Report of system ................................ 67
Barcode for Rinse tank.................... 72 Imprecision .................................. 81, 83 Report of test....................................... 62
Barcode Scanner......................... 23, 82 Incubation time .................................. 57 reproducibility.................................... 79
BAT ......................................................... 47 Infection ................................................ 10 Requirement screen ......................... 51
Bilirubin ............................................ 9, 83 Infectious Material ............................ 10 RESET SERVICE .................................. 74
Calibration .............. 57, 58, 59, 60, 81 Info .......................................................... 57 RINSE ..................................................... 23
Calibration curve ............................... 58 INIT ......................................................... 74 Robot ...................................................... 71
Centrifugation .................................... 83 INR ........................................................... 29 Runtime ................................................. 57
Clean....................................................... 47 INR+ ........................................................ 29 Safety information ................ 9, 10, 11
CLEAN-A ............................................... 26 Installation ................................... 21, 66 sample probe....................................... 23
CLEANING ............................................ 76 Intended Use.......................................... 9 Scope of delivery................................ 15
Clotting .................................................. 30 Interrupt worklist.............................. 39 Screen.............................................. 23, 28
Contrast ................................................ 64 Interruption ......................................... 40 SEL........................................................... 47
Control measurement ........................ 9 ISI ........................................................... 29 Serial-No. .............................................. 84
COOLING ............................................... 64 Keypad ....................................... 8, 18, 27 Setup System ....................................... 63
CP1 .......................................................... 43 Kinetic .................................................... 31 SETUP TEST ......................................... 57
CP2 .......................................................... 43 Language ............................................... 63 Shield....................................... 23, 47, 64
CP3 .......................................................... 43 Laser ....................................................... 10 Signal ...................................................... 63
CUV ......................................................... 47 Laserclass.............................................. 82 Simulator .............................................. 64
Cuvette .................................... 66, 71, 81 LIS ........................................................... 44 Single factor measurements .......... 22
CUVETTE activation ......................... 55 Lot No. .................................................... 57 SKP ........................................... 45, 47, 80
Cuvette rotor....................................... 23 Main Menu ............................................ 33 Start worklist ...................................... 51
Cuvette tower .............................. 23, 66 Maintenance ........................................ 76 STAT ................................................ 41, 51
Date ........................................................ 63 Mean ....................................................... 47 Storage ................................................... 84
Decontamination ........................ 11, 76 Measurement principle ................... 28 switchin on/off ................................... 17
DFIB ........................................................ 30 measurement screen ........................ 44 Symbols .................................................... 8
Disposal................................................. 84 Measurement start ............................ 38 SYNCHRONIZE .................................... 50
Error messages .................................. 78 Microtube...................................... 42, 73 System block........................................ 23
EV1.......................................................... 47 Mixer ....................................................... 64 System status ...................................... 28
Exp. ......................................................... 57 mOD ........................................................ 44 Tank ........................................................ 71
Factroy reset ....................................... 74 Needle .................................................... 71 Tecam ...................................... 24, 40, 43
Fibrinogen............................................ 22 Optic ........................................................ 71 TECAM ............................................ 20, 51
flag ‘!’ ..................................................... 80 ORDER.................................................... 50 Test Activation.................................... 56
flag ‘*’ ............................................. 45, 80 Out of cuvette ...................................... 39 Test overview...................................... 32
flag ‘???’ ................................................ 80 Out of liquid ......................................... 39 Thrombin .............................................. 30
flag ‘+++’ ....................................... 45, 80 OVER view ............................................ 23 Thrombin Time .................................. 22
flag ‘A’ ............................................ 45, 80 Package .................................................. 66 Throughput ................................... 48, 83
flag ‘C’.................................................... 45 PID ............................................ 46, 49, 50 Time ........................................................ 63
flag ‘E’............................................. 45, 80 Pipet Station......................................... 33 Transport .............................................. 84
flag ‘f’ ..................................................... 80 PIPET STATION .................................. 75 Triglyceride ..................................... 9, 83
flag ‘F’ ............................................. 45, 80 Pipetting arm ......................................... 9 Type plate ............................................. 84
flag ‘I’ ..................................................... 45 Precision................................................ 48 Units........................................................ 29
flag ‘K’ ..................................... 45, 47, 80 PRFL ........................................................ 49 Warm-up time..................................... 18
flag ‘Q’ ............................................ 45, 80 Print out......................................... 62, 67 Warranty............................................... 21
flag ‘R’ ..................................... 44, 45, 80 Print test................................................ 57 Wavelength .......................................... 81
flag ‘RFX’ .............................................. 45 Printer .................................................... 23 Work list................................................ 46
flag ‘S’ ............................................. 45, 80 Pump....................................................... 23