Jaguar IV Series User Manual: V.15 2014 Jun

Jaguar IV Series
User Manual
http://www.GCCworld.com
V.15 2014 Jun.

NOTICE
GCC reserves the right to modify the information contained in this user
manual at any time without prior notice; un-authorized modification, copying
distribution or display is prohibited. All comments, queries or
suggestions concerning this manual please consult with your local dealer.
V.15 2014 Jun.

Jaguar IV User Manual
Important Information
Thank you for purchasing the GCC Jaguar IV Cutting Plotter.
Before you use the cutting plotter, please make sure that you have read the
safety precautions and instructions below.
!
Caution
SAFETY PRECAUTIONS!
 For safety concern, please always hold the cutter firmly from the bottom while moving
it. Do not move the cutter by clasping the depression area on both sides.
O (Correct) X (Incorrect)
 Do not shake or drop the blade holder, a blade tip can fly out.
 During an operation, do not touch any of the moving parts of this machine (such as the
carriage). Also be careful to make sure that clothing and hair do not get caught.
 Always connect the power cable to a grounded outlet.
 Always use the accessory power cable which is provided. Do not wire the power cable
so that it becomes bent or caught between objects.
 Do not connect the power cable to branching outlet to which other machines are also
connected, or use an extension cable. There is danger of overheating and of
mis-operation of the machine.
 Keep the tools away from children where they can reach.
 Always put the pinch rollers within the white marks.
Warning
Never press the top release grip and pull the bottom release grip at the same time as
the pictures shown below:
O (CORRECT) ╳ (INCORRECT)
Press down Press down
Stop bar
DISABLE
Note:
In case the grips clipped
together due to your
wrong operation, please
use a pair of tweezers to
pull out the stop bar
when pressing down the
Pull up bottom to release grip
top release grip. Keep
ENABLE the stop bar outside then
release the grips as the
right figure.
Table of Contents
1. General Information
1.1 Introduction 1-1
1.2 Package Items 1-1
1.3 Product Features 1-2
1.4 Appearance of Jaguar IV
1.4.1 The Front View 1-3
1.4.2 The Back View 1-3
1.4.3 The Whole View 1-4
1.4.4 The Left-hand Side 1-4
1.4.5 The Right-hand Side 1-5
2. Installation
2.1 Precaution 2-1
2.2 Stand & Flexible Media Support System 2-2
2.3 Desktop Flexible Media Support System 2-8
2.4 Instruction of Damper Roller 2-10
2.5 Blade Installation 2-11
2.6 Automatic Blade Length Detection 2-13
2.7 Cable Connections 2-15
2.7.1 USB Interface 2-15
2.7.2 RS-232 Interface 2-19
2.7.3 Driver Un-installation 2-21
2.7.4 Data Transmitting 2-21
2.7.5 Printer Sever Shared Setting 2-22
3. The Control Panel

3.1 The LCD Panel 3-1
3.2 Menu in On-line Mode 3-2
3.3 Menu in Off-line Mode 3-3
3.4 Menu Items 3-4
4. Operation
4.1 Media Loading
4.1.1 Loading the Sheet Media 4-1
4.1.2 Loading the Roll Media 4-3
4.2 Tracking Performance 4-5
4.3 Cutting Force and Offset Adjustment 4-7
4.4 How to Cut 3mm Letter 4-8
4.5 How to Make A Long Plot 4-8
4.6 When Completing the Cutting Job 4-9
4.7 Jaguar IV Print Driver setting 4-10
4.7.1 Option Page 4-10
4.8 Reference Parameter setting for different materials 4-12
5. Automatic-Aligning System
5.1 Introduction 5-1
5.2 Calibrating the System 5-2
Table of Contents
5.2.1 Media Calibration 5-2

5.2.2 AAS Calibration 5-2
5.2.3 AAS II on Jaguar IV 5-3
5.3 AAS Offset Test 5-4
5.4 Registration Mark Offset Range 5-6
5.5 Contour Cutting 5-6
5.6 Tips for AAS 5-8
6. Maintenance
6.1 Cleaning the cutting Plotter 6-1
6.2 Cleaning the Grid Drum 6-2
6.3 Cleaning the Pinch Rollers 6-2
7. Trouble Shooting
7.1 Non-Operational Problems 7-1
7.2 Operational Problems 7-2
7.3 Communication Problems 7-3
7.4 Software Problems 7-4
7.5 Cutting Quality Problem 7-5
7.6 USB connection Problems 7-6
Appendix
A-1 Jaguar IV Specification A-1
A-2 Blade Specification A-2
A-3 CorelDRAW Plug-In Instruction A-3
A-4 SignPal 10.5 Instruction A-4
A-5 EasySIGN Instruction A-5
A-6 GreatCut Instruction A-6
A-7 Illustrator Instruction A-7
A-8 DirectCut A-8
Table of Contents
1. General Information
1.1 Introduction
Jaguar IV series cutting plotters have been designed to produce computer-generated images
or perform contour cutting on sheets or rolls of vinyl media.
This manual covers the following models of Jaguar IV series cutting plotters:
‧J4-61 for media width: 50mm(1.97”) ~ 770mm(30.3”)
‧J4-101S for media width: 50mm(1.97”) ~ 1270mm(50”)
‧J4-132S for media width: 50mm(1.97”) ~ 1594mm(62.7”)
‧J4-183S for media width: 300mm(11.8”) ~ 1900mm(74.8”)
1.2 Package Items

The package of the Jaguar IV model contents the items listed below, please check carefully.
If you find any item missing, please consult your local dealer for further assistance.
Standard Item Quantity
1. Cutting Plotter 1
2. Stand Set ( for J4-101S/132S/183S only )(Optional for J4-61)
 2 piece of T-shape stand
 1 piece of stand beam
1
 20 pieces of M6 screws
 1 piece of M5 L-shape hexagon screw driver
 1 piece of Installation Guide for Stand Set
3. Flexible Media Support System Package

Items 183S/132S/101S 61
1 set of Roll Media Flange (2 pieces) V V
1 set of Roll Holder (2 pieces) V V
1 set of Roll Holder Guide Bushes (4 pieces) V V
1 set of Roll Holder Support (2 pieces) V V
1 piece of M6 L-shape hexagon screw driver V V
V 1
1 piece of Installation Guide for Roll Holder
1 piece of M5 L-shape hexagon screw driver V
1 set of Desktop Support Brackets (2 pieces) V
4 pieces of Plastic Foot V
4 pieces of M4 screws V
12 pieces of M6 screws V
1 piece of M4 L-shape hexagon screw driver V
General Information 1-1

4. Accessories
 1 piece of User’s Compact Disk
 1 piece of AC power Cord
 1 piece of data cable (USB cable: 3m)
 1 set of Blade Holder Assembly (Installed in tool carriage of the cutting
plotter) 1
 1 piece of Blade (Installed in Blade Holder)
 1 piece of Safe Blade
 1 piece of Cutting Pad for Vinyl cutting
 1 piece of Tweezers
 1 piece of Promise Card
1.3 Product Features
The following are the main features of the Jaguar IV series cutting plotters:
‧ Dual-port connectivity provides you with greater flexibility

‧ Up to 600-gram cutting force
‧ Up to 60-inch/per second cutting speed
‧ Guaranty 10-meter tracking
‧ User friendly, multi-language control panel
‧ Ingenious media basket (optional item)
‧ Enhanced Automatic-Aligning System for automatic contour cutting

1.4 Appearance of Jaguar IV
1.4.1 The Front View (Figure 1-1)

Grid Drums – move
the media back and
forth during operation.
Tool Carriage – performs the
cutting with the installed blade
and pen with AAS module.
Control panel – consists of 14

control keys and 1 LED and 1 LCM
showing messages and menus.
Slicer Groove –
slice off the extra
media easily along
this groove.
Alignment Rulers –
Platen – provides the
media can be aligned Cutting Pad – provides the
surface for holding and
with the clear guide line protection of blade when the blade is
supporting media while
marks. cutting.
performing cutting.
Figure 1-1
1.4.2 The Back View (Figure 1-2)
Lever –
raises or lowers the
pinch rollers.
Pinch Rollers –
hold the media during
cutting.
Figure 1-2

1.4.3 The Whole View of Jaguar IV (Figure 1-3)
Roll Holder – holds

and supplies the roll
media for cutting.
Roll Holder Guide

Bushes – serve to
keep the roll media in
place when media is
pulled from the roll.
Roll Holder
Support – supports
roll holders.
T-Stand –supports
T-Stand –supports
the cutting plotter
the cutting plotter
Stand Beam –
stabilizes the body.
Figure 1-3

1.4 4 The Left-hand Side (Figure 1-4)
Power Switch – On when switches to [I]; Off to [O]

Figure 1-4
Fuse – 3 Amp.
AC Power Connector – used to insert the AC power cord.
1.4.5 The Right-hand Side (Figure 1-5)
Serial Interface Connector (RS232C) – used

to connect the cutting plotter to a computer
through a serial interface cable.
USB Connector – used to connect the cutting

plotter to a computer through a USB cable.
Figure 1-5

2. Installation
2.1 Precaution
Please read below information carefully before you start installation.
Notice 1
 Make sure the power switch is off before installing the cutting plotter.
 Carefully handle the cutter to prevent any injuries.
Notice 2 Choosing a proper place before setting up the cutting plotter
Before installing your cutting plotter, select a suitable location, which meets the following
conditions.
 The machine can be approached easily from any direction.
 Keep enough space for the machine, accessories and supplies.
 Keep the working area stable, avoiding sever vibration.
 Keep the temperature between 15 and 30℃ (60-86oF) in the workshop.
 The relative humidity of the working environment should be between 25% to 75%.
 Protecting the machine from dust and strong air current.
 Preventing the machine from direct sunlight or extremely bright lighting.
Notice 3 Connecting the Power Supply
Check the plug of the power cord to see if it matches with the wall outlet. If not, please contact
your dealer.
 Insert the plug (male) into a grounded power outlet.
 Insert the other end (female) of power cord into the AC connector of cutting plotter.
Installation 2-1
2.2 Stand & Flexible Media Support System (for J4-101S/132S/183S)
Step 1
Please examine supplied items in the accessory box of stand carton:
 2 pieces of base beams
 2 pieces of side beams
 1 piece of stand beam
 1 piece of Installation Guide for Stand Set
Step 2
 Remove the plotter body and the accessories from the shipped carton.
 Assemble the base beam to the side beam with 2 screws to form a T-shape stand.
(See Figure 2.2-1)
Figure 2.2-1
Please pay attention to the direction of the base beam (the wheel on the front end of the
beam comes with a break while the rear one is on its own).
Front Rear
Figure2.2- 3
Figure2.2- 2
Installation 2-2
Step 3
Place the stand beam upright on the T-stand and follow number  to assemble (See
Figure 2.2-4 & 2.2-5). There is hexagon socket head screws fasten on the T-stand on both
side taken as locating pins.
 T-Stand
 Stand beam
Figure 2.2-4
Figure 2.2-5
Step 4
Position the stand beam perpendicularly to part and put the screws into the holes and
tighten them as Figure 2.2-5. Then the complete picture of stand will be like Figure 2.2-4.
Installation 2-3
Step 5
Remove the cutting plotter from the carton. Position your stand under the plotter, on the
bottom of the plotter, there is one hole on each side in the position corresponding to the
locating pins, so the locating pins can be located into the holes. Then insert the screws into
the holes on the stand to fix the plotter and tighten them up as shown in Figure 2.2-6.
Screws
Figure 2.2-6
Installation 2-4
Step 6
Insert the roll holder support with the screws into the holes of the stand, and then tighten them
up as shown in Figure 2.2-7. You could decide roll holder support’s position by inserting into
different holes.
Figure 2.2-7
3 screws
Roll holder support

Step 7
Place the roll holder 1 onto the roll holder support (Figure 2.2-8).
Roll holder 2
Roll holder support
Roll holder 1
Figure 2.2-8
Installation 2-5
Step 8
Turn the screw counter-clockwisely for around three times after unpacking roll holder 2 (Figure
2.2-9).
Figure 2.2-9
Step 9
Insert the end of the roll holder without the damper into the left roll holder support and then
insert the end of the roll holder with the damper into the right roll holder support. Ensure the
white protrusion is wedged in the groove (Figure 2.2-10).
Figure 2.2-10
Installation 2-6
Step 10
Tighten the screw on the damper until it is securely attached to the right roll holder support
(Figure 2.2-11).
Figure 2.2-11
Step 11
Lastly, the complete picture will be shown like below. (Figure 2.2-12)
Figure 2.2-12
Installation 2-7
2.3 Desktop Flexible Media Support System (For J4-61 only)
Step 1
Please examine the following items in stand carton’s accessory box:
 1 set of Roll Media Flange (2 pieces)
 1 set of Roll Holder (2 pieces)
 1 set of Roll Holder Guide Bushes (4 pieces)
 1 set of Roll Holder Support (2 pieces)
 1 set of Desktop Support Bracket (2 pieces)
 4 pieces of Plastic Foot
 1 piece of M6 L-shape hexagon screw driver (for adjusting the screws of Roll Holders)
 1 piece of Installation Guide for Roll Holder
Step 2
Put the 4 Plastic Foot under the Roll Holder Support and insert the M4 screw into the hole of
Plastic Foot and tighten them with the M4 L-shape screw driver. (Figure 2.3-1)
Roll Holder Support

Figure 2.3-2
Roll Holder Support
M6 screws
M4 screws
Plastic
M4 screws Desktop Support Brackets

Figure 2.3-1
M6 screws
Step 3 Position the Desktop Support Brackets beside the Roll Holder Support and insert
M6 screws into the Roll Holder Support and tighten them with M6 L-shape screw driver. (Refer
to Figure 2.3-2).
Installation 2-8
Step 4
Put the bottom of machine in lateral, and position the Roll Holder Assembly beside the bottom
of the machine. Then, insert the M6 screws into the holes of Roll Holder support assembly
and tighten them with M6 L-shape screwdriver. Like Figure 2.3-3.
M6 screws
Screw holes
Roll Holder Assembly
Figure 2.3-3 Roll Holders Figure 2.3-4
Step 5
Place the two roll holders into the holes of Roll Holder Support (Figure 2.3-4). To install the roll
holder with damper, please refer to chapter 2.2, step 8 to step 10.
Step 6
The complete Desktop Media Support System will be shown as in Figure 2.3-5.
Figure 2.3-5
Installation 2-9
2.4 Instruction of Damper Roller
Turn the wheel as instructed below to adjust damping. The bigger the number is, the stronger
the damping. The volume symbol sticker indicates the damping level (Figure 2.3-6, 2.3-7).
Figure 2.3-6
Figure 2.3-7
Installation 2-10
2.5 Blade Installation

Figure 2.5-1 is the illustrator of the blade holder. Insert a blade into the bottom of the blade
holder and remove the blade by pushing the pin. Make sure that your fingers are away from
the blade tip.
Pin
Adjustment depth knob
Outward ring
Figure 2.5-1
Step 1
Install blade (Figure 2.5-2).
Figure 2.5-2 Figure 2.5-3

Step 2
Push the blade to the bottom of the blade holder. (Figure 2.5-3).
Step 3
Adjust the blade tip to suitable length by screwing
“Blade tip adjustment screw” clockwise or
count-clockwise. (Figure 2.5-4).
Tips:
“The proper length” means the blade’s
length is adjusted 0.1mm more than
film’s thickness. That is, if the thickness
of film is 0.5mm, then blade’s length is
properly adjusted 0.6mm and it can
completely cut through the film layer yet
avoid penetrating the backing.
Figure 2.5-4
Installation 2-11
Step 4
Insert the blade holder into tool carriage. Please note the outward ring of the holder must put
into the grooves of carriage firmly (see Figure 2.5-5), then fasten the case (Figure 2.5-6).
Step 5 Use the reversing steps to remove the blade holder.
Step 6 Eject the blade. Push “Blade eject pin” to eject blade when the blade needs to be
replaced.
Caution
The blade will lose its sharpness after a period of usage, the cutting quality might be affected.
By increasing the cutting force, it might do the trick. However, once the blade is worn out
and no longer provides a reliable cutting, you should replace a new one. The blade is
consumable and must be replaced as often as necessary to maintain the cutting quality. The
quality of the blade deeply affects cutting quality. So be sure to use a high quality blade to
ensure good cutting results.
Installation 2-12
2.6 Automatic Blade Length Detection
Figure 2.6-1 is the new blade holder with a scale and the carriage with a mark. This blade holder
detects blade length automatically and shows how the knob needs to be turned on the LCM.
Scale
Mark
There are 10 units on the scale; each unit equals to 0.05 mm, allowing you to adjust the blade length
for 0.00mm-5.00mm (Figure 2.6-2).
Follow the steps below to adjust the length of the blade:
1. Keep the blade tip within the blade holder before you start adjusting.
2. Align one of the scales on the blade holder to the mark on the carriage
3. Select “Blade Length Adjust” under “CUT TEST” on the LCM, enter the blade length
wished in “Set Length”; test the blade holder first and then test the blade length by
pressing ENTER.
Note: Keep the blade holder at the same position when you perform blade holder and blade
length tests.
4. When blade holder and blade length tests are finished, the screen will show you to what
degree (the unit of the value following “CW” or “CCW” is “circle”) and in which direction
[CW (clockwise) or CCW (counterclockwise)] you should turn the adjustment knob.
Installation 2-13
EG, Turn CW 5 is telling you that you should turn the knob for 5 units clock-wisely (Figure
2.6-3, Figure 2-.6-4).
5. The screen will show "Adjustment completes" when the value on the screen is 0, the blade
length is perfect and no more adjustment needs to be made. Press "Enter" now to complete
the process and you may start cutting at this point.
Installation 2-14
2.7 Cable Connection
The cutting plotter communicates with a computer through a USB (Universal Serial Bus) or a Serial
port (RS-232C). This chapter shows you how to connect the cutting plotter to a host computer and
how to set up the computer/cutting plotter interconnection.
!! Notice: When USB connection is enabled, serial port will be disabled automatically.
Serial Interface Connector (RS232C) – used to

connect the cutting plotter to a computer
through a serial interface cable.
USB Connector – used to connect the cutting

plotter to a computer through a USB cable.
Figure 2-25
2.7.1 USB Interface

Jaguar IV build-in USB interface are based on the Universal Serial Bus Specifications
Revision 1.1. (Operation system of Windows 95, Windows NT don’t support USB ).
 USB driver installation
Caution!!
 If you are using Windows 8/ 7/ Vista/ XP/ 2000 as your
operating system, make sure you log in using the
“Administrator” account.
Use the USB One-click Installation for quick driver installation. Follow the simple steps
below for driver setup.
Installation 2-15
Win 8/ 7/ Vista/ XP Driver (Automatic Detection)
Step 1:
Connecting your GCC cutter
1. Turn on the machine.
2. Connect the USB connector to the machine and then USB driver will installed
automatically. It will take a few minutes to find the device. Please DO NOT disconnect
the USB cable until the installation has completed.
3. You can double click the USB icon on the taskbar to make sure the USB device is
detected.
Step 2: Installing the software

(1) Put the installation CD into your CD-ROM. Please make sure that the USB device is
connected before you start the driver installation.
Choose the model you want to install from the driver list and click on Win 8/ 7/ Vista/ XP
Driver (Manual Selection) or Win 8/ 7/ Vista/ XP Driver (Automatic detection) to start
installing the Driver and AAS plugin. (The Expert Pro model is used as an illustration in
the following steps.)
Installation 2-16
(3) Click “Next” to start the driver installation.
(4) The installation will take a few minutes to complete and you will see a message below
and click on “OK” upon completion. Enjoy your GCC cutter!
Note:
(1) If the driver is being installed for a second time, the user will be prompted as to whether a
second copy of the driver installation is required.
Installation 2-17
(2) If the user selects yes, a second copy of the driver will be installed.
For users who have upgraded Adobe Illustrator or CorelDRAW, please go to the AAS Installer
page in the Properties window and click Install to access the latest version of GCC AAS
Plugin.
Installation 2-18
2.7.2 Driver Un-installation

You have to remove previous version driver installed on your PC system completely before
you can install the latest version successfully. Please refer to below steps.
1. Right click on the printer to remove the printer from system Printer page.
2. After removing the unit, right click on any empty space on the page and select “Server
Property”
Installation 2-19
3. Select “Driver” page
Installation 2-20
Select the model and click on “Remove”.
Click on “OK”
Click on “Yes”
The driver installed on PC is completely removed.
2.7.3 RS-232 Interface
 Connecting to the RS-232 (Serial) Port
1. For IBM PC, PS/2 users or compatibles, connect the RS-232C cable to the serial
connector of the assigned serial port (COM1 or COM2) of your host computer.
2. Set up the communication parameters (Baud Rate and Data Bits/Parity) to match the
setting of software package, refer to chapter 3 – “Misc” key description.
Caution!! Please turn off the plotter before plugging the RS-232C cable.
2.7.4 Data Transmitting
There are two options to transmit the data from the computer to the cutting plotter:
Option 1: With proper interface settings, the data can be transmitted from your application
software package to the cutting plotters directly.
Installation 2-21
Option 2: Most cutting software packages are able to emulate HP-GL or HP-GL/2 commands.
As long as the file is HP-GL or HP-GL/2 format, the cutting plotter can output the
data precisely.
2.7.5 Printer Sever Shared Setting
In “A-PC”, set the printer driver as a shared printer, then use B-PC to connect A-PC’s printer
driver via internet.
A-PC B-PC
Internet
USB COM Port
Step 1.
Please set A-PC’s printer driver to shared printer. (Right-click on printer icon, choose “Printer
properties”. Click “Sharing” tab then check “Share this printer”)
Installation 2-22
Step 2.
Click “Advanced” tab, then choose “Print directly to the printer” option.
Step 3.
Send a job to the machine to check if A-PC is connected to the machine.
Try to send a job

to check if the port
is working.
Installation 2-23
Step 4.
Activate A-PC’s Printer Driver from B-PC’s Network.
Step 5.
Right-click on printer icon, and select “Connect” to connect A-PC’s printer.
Installation 2-24
3. The Control Panel

.
This chapter describes the button operations with the LCM menu flowcharts of Jaguar IV. When
the cutting plotter is ready for use as described in Chapter 1 & 2, all functions are under default
parameters.
3.1 The LCD Panel
POWER
SPEED FORCE OFFSET
ON/OFF
MISC TOOL SELECT DATA CLEAR CUT TEST LINE PAUSE / RESUME ENTER
< LCD Control Panel on Jaguar IV series >
Key Function
LCD Screen To display functions and error messages.
Power LED To indicate the power status ( light up: power on; light off: power off )
4 Arrow Keys To move position, select function, or change setting.
ENTER To set item or register the immediately preceding input value.
PAUSE/RESUME To temporarily halt cutting process or to continue
ON/OFF LINE To switch modes, stop cutting job, or abort changes of settings.
OFFSET To adjust the value of blade’s offset.
FORCE To adjust the value of cutting force.
SPEED To adjust the value of cutting speed and quality.
CUT TEST To perform cutting tests on different media.
DATA CLEAR To clear up buffer memory.
TOOL SELECT To select tools.
MISC To set up functions.

Please see details in “3.4 Menu Items”
The Control Panel 3-1

3.2 Menu in On-line Mode

Power On Jaguar IV in processing
GCC Cutter
LCM Version- - -
Jaguar IV
Firmware: Copyright:
Place Media And Then Lower

Down The Lever
Roll Edge Single
use to select
Sizing Media Width Lever Up

To Abort
Sizing Media Length Lever Up

To Abort
Top menu
S--- F----- O----
L-------- W-----T1M
Sending data
Pause Setup Resume
[PAUSE ]
[ FORCE] Force:80 gf use to select; [ENTER] to enable the setting

OK:ENTER
Speed: 72 cm/s
[ SPEED ]
Select: OK:ENTER
[ OFFSET ] Offset: 0.275 mm

UP Speed: 72 cm/s
OK:ENTER
Select: OK:ENTER
[ DATA CLEAR ] Clear Data Memory

N:Cancel OK:ENTER Quality: normal
Select: OK:ENTER
[TOOL SELECT ] 1S:72 F:80 O:0.275 M
Select: OK:ENTER
Set Smoothing Cut

Select: OK:ENTER
OverCut: 0.00mm
Select: OK:ENTER
Set Tangential Mode

Select: OK:ENTER
Pouncing 0 mm
Select: OK:ENTER

3.3 Menu in Off-line Mode

Press [ON/OFF LINE] to switch to the offline mode
Offline For System Setup
Force:80 gf
[ FORCE] 5~600 with an increment of 5(gram force)
OK:ENTER
[ OFFSET ] Offset: 0.275 mm

0.000~1.000 with an increment of 0.025(mm)
OK:ENTER
[ DATA CLEAR ]
Clear Data Memory
N:Cancel OK:ENTER
[ ] move origin
X: Y:
[ SPEED ] Speed: 72 cm/s

Speed: 3~153 with an increment of 3(cm/s)
Select: OK:ENTER
UP Speed: 72 cm/s
Select: OK:ENTER UP Speed: 3~153 with an increment of 3(cm/s)
Quality: normal
Draft, Fair, Normal, Fine, Small Letter
Select: OK:ENTER
[CUT TEST ]
Square Cut
Select: OK:ENTER
Repeat AAS Job

Select: OK:ENTER
Repeat Last Plot

Select: OK:ENTER
Pattern: Arrow Pattern: Cross, Arrow

Pattern Setting Change: OK: ENTER
Select: OK:ENTER
Ratio: 100% Ratio: 100%, 200%, 300%, 400%

Ratio Setting Change: OK: ENTER
Select: OK:ENTER Test Blade Holder
OK: ENTER
Blade Length Adjust Set Length 0.00mm

Select: OK:ENTER Change: OK: ENTER Test Blade Length
OK: ENTER
Turn CW , Turn CCW

3.4
3.4 Menu Items

Below describes the functions of menu items
Menu or Key Function Setting Default
--- Media sizing ---
Roll To measure media width. Maximum Media
Length 150 meters
Edge To measure media width and pull the media back till the front Maximum Media
paper sensor open. Length 150 meters
Single To measure media width and length. Maximum Media
Length 10 meters
--- POWER ---
To indicate the power status.
[ Arrow Keys ]
1. To move the tool carriage position on X or Y axis.
2. To select functions or change values of settings.
[ ENTER ]
1. The displayed parameters will be saved automatically.
2. To set a new origin at the present tool carriage position.
In “offline” mode, moving the tool carriage to desired
position by [Arrow Keys], then press [ENTER] key to set a
new origin. While moving with the parameters of XY-axes
displayed, press [MISC] key will enable fine-tune
movement; press [MISC] key again to disable the function.
[ PAUSE/RESUME ]
To temporarily halt the cutting process.
To resume the process by press [Pause/Resume] key again.
[ ONLINE/OFFLINE ]
1. To switch between online mode and offline mode.
2. To stop the cutting job or abort the change of setting.
Once press this key, the cutting job will be terminated
immediately and cannot be resumed.
[ OFFSET ]
To set or modify the distance between the blade tip and the 0.000~1.000mm 0.275mm
center axis.
[ FORCE ]
To set or modify the value of tool force. 5~600gram; 80 gram
For Jaguar IV_R, when the cutting force exceeds 450g, the 5 gram/per step
maximum cutting speed would be 15cm/sec and the cutting
quality would be Small Letter Mode (0.2g) and while the
cutting force is 300g-449g, the maximum cutting speed would
be 30 cm/sec and the cutting quality would be Fine Mode
(0.5g)
[ SPEED ]
Speed To set or modify tool speed at horizontal moving. 3~153cm/sec; 72cm/sec
3cm/sec per step
Up Speed To set or modify tool speed at vertical moving. 3~153cm/sec; 72cm/sec

3cm/sec per step
Cutting Quality To set or modify cutting quality. Draft, Fair, Normal
While cutting small letter, set as “Small letter”. Normal, Fine,
While cutting in high speed, set as “Draft”. Small Letter
For normal operation, set as “Normal”.

[ CUT TEST ]
Square Cut To perform a cutting test at present blade position.
For more information, please refer to “4.3 Adjusting the
Cutting Force and Offset” to adjust blade force and cutting
speed.
Repeat AAS To repeat AAS jobs automatically without having to operate
on the computer side.
Job Please be noted that this feature is mainly applied to the
Single paper mode; please ensure a new piece of material
you wish to apply this feature on is loaded and the origin
repositioned to the first registration mark before starting.
When the first AAS job repeat completes, the user will be
offered the choice of “Repeat AAS Job Again”, please
press ”Online/Offline” to return to the main menu.
Repeat Last Recut: 1~99;
Plot To repeat the last job without re-sending the data. 1 per step
Copy: 1~99;
To copy the last job without re-sending the data. 1 per step
* 1mm gap will be auto-generated between 2 copies).

* If the media length is not enough to continue, it will show
below message on LCM:
Ou t O f S p a c e ; #
o f C o p i e s f i n i s h e d
* If both functions are enabled at the same time, the cutter will
perform the last setting only.
Pattern Setting To provide two patterns for cut test “Arrow” and “Arrow”
Note: It is recommended to select “Cross” if you are working “Cross” patterns
Note: the
on thick pieces of materials.
default
pattern for
Jaguar
IV_R is
“Cross”
Ratio Setting To adjust the size of the pattern 100%, 200%, 100%
300%, 400%
Blade Length Please see 2.5 Automatic Blade Length Adjustment for 0.00mm-5.00mm 0.00mm
Adjust further details.
[ DATA CLEAR ]
To clear up buffer memory.
[ TOOL SELECT ]
Save To save pattern(s) of cutting parameters for later use. Patterns1~4 Pattern 1
Parameter There are 4 sets of parameters saved in the panel. Use Page
Up and Page Down keys to select the set of parameters you
wish to adjust, press “Enter” to confirm (the number shown on
the upper left corner will change accordingly). Each set of
parameters includes Speed, Force, Offset, Up Speed, Quality
and Scaling though the latter three will not be displayed in this
section. To adjust or check individual parameters, go back to
the responding keys on the panel and press “Enter” to
confirm.
Set Smoothing To enable smooth-cutting function. Enable
Cut

Over Cut To generate an overcut to facilitate weeding. 0.00mm-1.00mm 0.00mm

0.05mm/per step
Set Tangential To enable the emulated tangential-cutting mode for thicker Enable
Mode media types and small letter cuts.
Note: while the Offset value setting at 0.000 mm, “Set
Tangential Mode” will automatically be disabled.
Pouncing To make perforated patterns. 0~200mm 0mm
* In order to use this function, Pouncing tool must be installed.
* Before start pouncing, place pouncing strip on top of the
cutting pad to protect the cutting pad.
* Set the value as 0 mm to disable the pouncing mode.
* Pouncing tool is an optional item.
Panel Setup Accept setup command: Accept
To accept commands of the Force, Speed, Cutting Quality,
and Offset only via software. setup
command
Control panel only:
To accept commands of the Force, Speed, Cutting Quality,
and Offset only via control panel of the cutter.
Restore Default To turn all parameters of the menu items to factory-default

settings.
[ MISC ]
Auto Unrolled To avoid paper jam and motor crash by automatically unroll Enable
Media media (50cm and up) before cutting while enabled. .
* Auto-unroll only effects on roll/edge media.
* Using Single mode to size media will disable this function
automatically.
* If the length of the rolled media is less than 2 meters or the
weight is light, it is recommended to set this mode disabled.
Rear Paper To detect if the rear paper sensor is covered to determine the Enable Enable
Sensor following process; when it is enabled, the cutter will detect if Disable
the material has covered the rear paper sensor under the Roll
and Edge mode; when disabled, the rear paper sensor will
not be functioning.
Note: Rear paper sensor only functions under “Roll” and
“Edge” mode.
Vacuum To help improve tracking and cutting accuracy by turning on Enable
the fans. If you turn off the vacuum system, the fans
will remain inactive during cutting or plotting.
First Back to To enable the carriage back to the previous origin; when Enable Enable
Origin “Enable” is selected, the carriage will not go back to the Disable
previous origin while the selection of “Disable” allows the
carriage to do so.
AAS Offset To set or modify AAS offset value.
You can refer to “5.3 Printer Test” for more details.
Paper Saving To save media by four different modes: Length
Mode 1. Length expanded mode 2. Width expanded mode expanded
3. Both expanded mode 4. Both unexpanded mode mode
Set To build up the communication between host computer and

Communication cutter.
Baud Rate is to determine the speed of data transmission.
Data Bits refers to the size of one block of data.
Parity is used to check if data was revived correctly or not.
9600, n, 7, 1, p 9600pbs, 7 Bits with NO Parity
9600, o, 7, 1, p 9600pbs, 7 Bits with ODD Parity
9600, e, 7, 1, p 9600pbs, 7 Bits with EVEN Parity


Firmware To display the version number of Firmware and FPGA code.
Version
Select To select displayed languages on LCM panel in English, English
Language Spanish, Italian, Deutsch, Portuguese, Polish, Turkish or
French.
Select Units Provide two-unit systems for users convenient. cm/s; inch/oz; Metric
cm/oz; inch/gram
Image Scale To adjust the image scale of media length and width that may 500/500
Length cause by the thickness of the media. mm
The Numerator is the ideal length, and the Denominator is

the actual length measured from the resultant.
For example, cutting a line with 500.0 mm length. The

Image Scale procedure as follows:
Width 1. Press the [LEFT ARROW] to choose the Numerator and
select 500.0 mm,
2. Cut the length by sending a graph file,
3. Measure the length then use the [RIGHT ARROW] key to
choose the Denominator, then
4. Press [UP ARROW /DOWN ARROW] to change the
values of the actual length.
Scale Length Fixed scaling, for maintenance only.
Scale Width

4. Operation
4.1 Media Loading
4.1.1 Loading the Sheet Media

To load the media properly, please follow the procedures listed below:
Step 1
Use the lever on the upper right side of the cutting plotter to raise or lower down pinch rollers.
Pull the lever forward until it makes a clicking sound then the pinch rollers are raised (Figure
4-1).
Lever
Figure 4-1
Step 2
Load your media on the platen and slide it under the pinch rollers from either the front side or
the backside. The alignment rulers on the platen extension will help you to adjust the media
precisely.
Note:
Be sure that the media must
cover the paper sensors on the
platen when loading the media.
At least one of the two paper
sensors (Figure 4-2) should be
covered. Once the media covers
the sensor, the cutting plotter will Paper sensors
size the media width and length
automatically.
Figure 4-2
Operation 4-1
Step 3
Then move the pinch rollers manually to the proper position. Be sure the pinch rollers must be
positioned above the grid drum. The white marks on the top trail will remind you where the grid
drums are (Figure 4-3). White marks
Figure 4-3
Step 4
Push the lever backward to lower down the pinch rollers.
Step 5
Turn on the power, the tool carriage will measure the size of the media automatically. And the
plotting cutter begins to work.
Note:
1. Always adjust the position with the pinch roller raised.
2. Move the pinch roller by applying force at the rear portion of the pinch roller support.
3. Do not move it by holding its front rubber roller (Figure 4-4).
(X)
Incorrect
Figure 4-4
Operation 4-2
Note:
Please pull up the bottom of all pinch rollers (Figure 4-5) before the lever is pushed
backwards to ensure accurate media width detection.
Pull up bottom to release grip
ENABLE
Figure 4-5
4.1.2 Loading the Roll Media

Step 1
Put the roll holder guide bushes on two roll holders (Figure 4-6).
Figure 4-6
Operation 4-3
Step 2
-- Option A (Use the media flanges) (Recommended)
Insert a roll media flange at the end of each roll media and tighten the thumbscrew until the
roll media is firmly gripped (see Figure 4-7).
Then put the roll media on the roll holders. Adjust the position of the roll media ensure that
media flanges are able to run in the grooves of roll holder guide bushes (Figure 4-8)
Figure 4-7
Figure 4-8
-- Option B
Insert the two roll holders into the roll media support set then place the roll media
directly between the two roll holders (Figure 4-9).
Figure 4-9
Operation 4-4
Step 3
Load the media on the platen. Please refer to “4.1.1 Loading the sheet media”. After loading
the roll media, flatten the media on the platen and hold the front edge of the roll media firmly
(Figure 4-10).
Figure 4-10
Figure 4-11
Step 4 Note :
Turn the roll downward to make an equal tension across the Make sure that the media
media (Figure 4-11) tension is equally distributed
from left to right. If the media
Step 5 were not tightened enough
Move the pinch rollers to the appraise location and note that against the platen, it would
the pinch rollers must be positioned above the grid drums. cause tracking problems!
Step 6
Push the lever backward to lower down the pinch rollers.
Step 7
Fix roll holder guide bushes on the roll holder to secure the roll media.
Step 8
Turn on the power switch and select Roll, Edge or Single mode appropriate for one time setup,
or set to Default Roll in Sizing Setting and Roll type sizing will be performed when the machine
is turned on.
Then the cutting plotter is ready to work.
Step 9
Use the reverse steps to remove the media.
Operation 4-5
4.2 Tracking Performance
In order to achieve the best tracking performance for a long plot, we recommend some
significant media loading procedures described as follows:
If the media length is less than 4 meters, leave the margin of 0.5mm—25mm in the left and right
edges of the media (Figure 4-12).
0.5mm - 25mm 0.5mm - 25mm
Pinch roller Pinch roller
Figure 4-12
If the media length is greater than 4 meters, leave at least 25mm margin on the left and right
edges of the media (Figure 4-13).
> or = 25mm > or = 25mm

Figure 4-13
Please refer to the paragraph “4.5 How to Make A Long Plot” for more details.
Operation 4-6
4.3 Cutting Force and Offset Adjustment
Before sending your designs for cutting, you may perform a “cut test” to generate satisfactory
cutting results. The “Cut Test” should be repeated until the appropriate cutting conditions for the
media are discovered.
After sizing the media, press [CUT TEST] button to select the “square cut”, and press [ENTER
KEY] to confirm.
The default cutting force and offset value of the cutting test are 80gf and 0.275mm respectively.
Press [ARROW KEY] to move the tool carriage to the position where you like. Then, press the
[ENTER KEY] to perform Cut Test.
Note: At the same time, the new origin is also set at the cutting test position.
When the cutting test is completed, a pattern appears. Peel off the pattern to see if it can be
easily separated from the media base. If yes, the setup tool force is appropriate. If not or cut
through the back paper, press [FORCE KEY] to adjust the tool force until an optimum force is
obtained (Figure 4-14).
S q u a r e C u t
S e l e c t : O K : E n t e r
Press ENTER_KEY If the pattern appears to be BB or CC layout,
M o v e c u t t e s t M
X : Y : press [OFFSET KEY] to adjust the offset
Press ENTER_KEY
value until AA pattern discovered.
AA BB CC
Press SPEED_KEY,
FORCE_KEY,
OFFSET_KEY to setup
C o n t i n o u s S q u a r e C u t or
N : O N / O F F L I NE O K : E n t e r Press arrow keys to
desired position for next
Press ENTER_KEY
square cut
Press
Finish square cut ENTER_KEY
Press ON/OFF
line_KEY
3mm 3mm
Machine
Figure 4-14
80 mm
80 mm
80 mm
Operation 4-7
4.4 How to Cut 3mm Letters
To obtain good quality output, narrow media is recommended. However, if wide media is used,
you should:
1. Position two pinch rollers as close as possible to both edges of the cutting area.
2. Make sure the loaded media is held flat with equal tension across the platen.
3. Suggested operation settings:
Tool force: 55 gf. (or depending on the material)
Cutting speed: 45-50 cm/sec
Tool up speed: 45-60 cm/sec
Smooth cut: Disable
Quality: Small Letter
4.5 How to Make A Long Plot
When you are making a long plot with a roll of heavy and wide vinyl, paper you need to use the
“AUTO UNROLL MEDIA“ function. The following parameter settings are to help users get the
best cutting quality. The actual output quality may vary when using different kind of materials
1. If the length of graphic is between 3m and 5m, the cutting speed is

better slower than 72cm/sec and the cutting quality is set as Normal.
2. If the length is longer than 5m or if the material type is difficult to cut, it
is better to further slow down the cutting speed.
3. After loading the roll media all pinch rollers are raised at this stage,
flatten the media on the platen and hold the front edge of the roll media
firmly (Figure 4-15).
Figure 4-15
Operation 4-8
Then turn the roll downward to make an equal tension across the media
(See Figure 4-16)
Make sure that the media

tension is equally distributed
from left to right. If the media
is not tight enough against the
platen, it will cause tracking
problems.
Figure 4-16
4. Engage pinch rollers.

5. Fixes roll media guide bushes on the roll holder to secure the roll media.
6. The protrusion length of the blade should be longer than the thickness of the vinyl.
(Please check the “Blade Specification: About the Tool” in Appendix.) After you
notice all the above, you’ll enjoy your gigantic signs production!
4.6 When Completing the Cutting Job
After completing the cutting job, raise the sheet-loading lever, and then remove the material.
You can also cut off the finished job by the Safe Blade (a standard accessory) along the knife
guide. (Figure 4-17)
Figure 4-17
Operation 4-9
4.7 Jaguar IV Print Driver setting

4.7.1 Jaguar IV Print Driver setting>Option Page
File Function:
The file function section allows users to set the parameters of Speed, Force, Offset and Quality
for later use. This section is useful when performing repeated jobs on a variety of objects,
allowing you to save your frequently used cutter parameters and load them in the future.
• Custom Media: This section lists the files for the parameter settings that you have recently
created and worked. You can save more than 50 files to simplify your cutting job.
• Default: This section contains the reference settings that are applicable with the verified
materials to achieve the best cutting results. Please note that the setting value might need to
be adjusted according to different suppliers of materials.
• SAVE: This function will save current print driver parameter settings to a file under the
specified location on your computer. (Saved parameter setting files will be tagged with the
Jaguar IV series extension)
• LOAD: This function allows you to load previously saved print driver parameters.
• ORIGINAL: This function will load the print driver’s original factory parameter settings.
• SAVE TO DEFAULT: This function allows you to save your current print driver parameters as
the default startup settings.
• DELETE: This function will delete the file you select from the Custom Media section, whereas
the settings in Default section cannot be deleted. Please note the delete function only
removes the list shown in Custom Media section, it does not remove the file from your hard
drive, if you wish to completely remove the file from your hard disk, you will have to manually
delete the file from your operating system.
Die Cut
The Die Cut function must be activated with the Kiss Cut function to avoid the falling of
cut-through materials and material jam beneath the carriage. Die Cut helps you to cut through
the backing of the material while Kiss Cut cuts through only the top layer but not the backing.
This will leave only tiny bits of the backing attached to the top layer, creating complete individual
patterns with backing sheets (see figure 18 and 19).
Operation 4-10
Vinyl
Figure 4-18 Cutting line
Figure 4-19
Operation 4-11
To activate the Die Cut function, go to “Option”, tick “Die Cut”, and enter the amount you wish
for the “Length” and “Force” of both Die Cut and Kiss Cut, then click “OK” (see figure 4-20).
*Note:
The length setting for the cutting line of
Die Cut is in the range of 0-2000mm
whereas that of Kiss Cut is 0-100mm.
Figure 4-20
When the job is completed and you untick the Die Cut function, you will be able to adjust the
pen speed, pen force, and offset in the section on the top following normal operating
procedures (see figure 4-21).
Note:
1. The extension of the blade has to be set
to cut through both the top layer and the
backing in the very beginning. You then
adjust the tool force for the best cutting
performance.
2. Once the Die Cut function is activated, it
will perform on all the line segments on
the object.
Figure 4-21
Operation 4-12
4.8 Reference Parameter setting for different materials
The following reference parameter is used on GCC verified materials shown in the
table.
Material Wall stickers Magnets Protective tint
Blade red green green
Blade tip length (mm) 0.3 0.8 0.3
Force (g) 95 580 320
Speed (cm/sec) 72 3 3
Offset (mm) 0.275 0.5 0.5
RX, Jaguar, Puma, Bengal, Sable,

Recommend model RX, Jaguar RX, Jaguar
Ex Pro, Ex 24/52, Ex 24/52 LX
Material Vehicle stickers Reflective film Cardboard

Blade red green green
Blade tip length (mm) 0.27 0.5 0.3
Force (g) 85 380 165
Speed (cm/sec) 60 3 30
Offset (mm) 0.275 0.5 0.5
RX, Jaguar, Puma, RX, Jaguar, Puma,
RX, Jaguar, Puma, Bengal, Sable,
Recommend model Bengal, Sable, Ex Pro, Bengal, Sable, Ex Pro,
Ex Pro, Ex 24/52, Ex 24/52 LX
Ex 24/52, Ex 24/52 LX Ex 24/52, Ex 24/52 LX
Personalized
Material Window tint Window decoration Rhinestone
stickers
Blade red red red green
Blade tip length (mm) 0.09 0.25 0.28 0.8
Force (g) 70 95 105 190
Speed (cm/sec) 72 65 72 15
Offset (mm) 0.275 0.275 0.275 0.5
RX, Jaguar IV,
Recommend model RX, Jaguar RX, Jaguar RX, Jaguar
Puma III
Operation 4-13
Chapter 5 Automatic-Aligning System
Please note that this chapter is only an instruction to AASII; for step-by-step instructions, please
refer to the following chapters: 08_A-3 CorelDraw Plug-In, 08_A-6 GreatCut, 08_A-7 Illustrator.
5.1 Introduction
The Jaguar IV series cutting plotters feature a standard Automatic-Aligning System (AAS II) to
guarantee precise contour cutting quality by detecting the registration marks printed around the
graphic.
Notice
 Avoid any kind of light source horizontally illuminating the AAS module.
- PROHIBITED - ACCEPTABLE
 DO NOT take off the cover of AAS module while in operation.
- PROHIBITED
Automatic-Aligning System 5-1

5.2 AAS Calibrating the System
The AAS system has one calibration procedures to ensure maximum accuracy of AAS
operation. To operate the AAS you need to learn about the method of media feeding firstly.
(Refer to 4.1 Media Loading.)
5.2.1 Media Calibration

Media Calibration is to ensure the sensor being able to recognize the registration marks.
The factory default works on a wide range of materials. However, certain types of
materials may not work properly. Performing a media calibration may become necessary
while working with such materials to change the sensitivity of AAS for greater reliability.
Media calibration adjusts the media feeding according to media type for better accuracy
during cutting.
 When to use
We suggest white media for best cutting result. It is not necessary to perform media
calibration every time unless the registration marks on the printed media become
undetectable in AAS sensing process.
5.2.2 AAS Calibration

The first registration mark is designed to be different in order to identify the origin for AAS
auto-detection. The following precaution must be aware for registration marks to be read
automatically.
 Type of media
 Registration mark pattern
 Reading range required for detection the registration marks
 Position for registration marks and medium
The registration marks have to be:
 Created by cutting software like SignPal or GCC CorelDRAW plug-in
 In black color (printing quality of registration marks is essential; incorrect,
misaligned colors, blurry or smeared printout might leading to inaccurate cutting
result)
 Length: The length of marks
 Range: 5mm~50mm
 Optimized Setting: 25mm
 Thickness: The line thickness of marks
 Range: 1mm~2mm

 Margin: The distance between marks and images

 Range: 0mm~50mm
The cutter can not detect the marks while:
 Cutter carriage is not located near the outside area of first mark before
detecting (See the picture in page 5-7 for auto-detecting area of first mark.)
 Medium thickness is more than 0.8mm
 Transparent medium is used
 Non-monochrome drawing. The marks can’t be read if is printed on colored
medium
 Dirty or creased medium surface
5.2.3 AAS II on Jaguar IV

There are three types of AAS II mark patterns: 4-Point Positioning, Segmental Positioning, and
Multiple Copies. Note that before print out your designs by inkjet printers, the registration marks
have to be created on your graphic designs by cutting software like SignPal, EasySign or GCC
CorelDraw plug-in. Hand-made marks or drawings won’t be reorganized by GCC cutting
plotters. For more details about registration mark setting in cutting software, please refer to
‘Appendix A-3 : CorelDraw Plug-In Instruction”, ‘Appendix A-4 : SignPal 8.5 Instruction’,
‘Appendix A-5 : EasySIGN Instruction’ and ‘Appendix A-6 : GreatCut Instruction.
1. 4-Point Positioning
This is the basic mark pattern that AAS II will auto detect four registration marks and contour
cut images inside those marks.
 Command: Esc.D1;(XDist);(YDist):
 Layout: 4 L-shaped marks at the 4 corners around the design
2. Segmental Positioning
In addition to 4 original points, the intermediate registration marks are added on both X axis
and Y axis to help contour cut accurately, especially for cutting large images.
 Command: Esc.D2;(XDist);(YDist);(XStep);(YStep):
 Layout:
In-between distance on X: 200~600mm, default 300mm

In-between distance on Y: 200-600mm, default 300mm
3. Multiple Copies
The function is used to duplicate images to let you cut quantities of images at a time.The
AAS II sensor will automatically scan registration marks for each individual image to ensure
the contour cutting precision.
 Command: Esc.D3;(XCopies);(YCopies);(Space):
 Layout:
5.3 AAS Offset Test
Before performing AAS contour cutting, it’s recommended to print out a test file that you
can find in the enclosed Installation CD to make sure the AAS II cutting accuracy of
Jaguar IV.
There are two testing files for AASII:

1. AAS II_X_Y_Offset_Caberation_A4 .eps (A4 size)
2. AAS II_X_Y_Offset_Caberation_600_600 .eps (Default setting, it is recommended
for testing)
 Print out the testing graphic. ( Please use high precision printer)

 Load the graphic to Jaguar IV and sent the file to test the cutting job
 If there are any adjustments to be made, you can change the offset value by
following the steps:
■ Measure the offset values from the printed line and the actual cutting line.
■ Enter the AAS Offset under MISC function for the values you just measured,
then press Enter
■ Test the cutting again
■ AAS II offset X and Y value is defined as following:
Horizontal line is defined as X and vertical is defined as Y (when facing
the cutting plotter)
■ When the actual cutting line and the printed line need to be changed towards
the direction of origin mark, then simply add the negative value of the offset.
If the direction is from the opposite of the origin mark, then enter positive
values for the offset (see the following figures). This method applies to both
X and Y axes.

Note:
 Before adjusting the AAS II settings, please proceed scaling for width and length.
 The blade offset value isn’t set for this test graphic, please set it according to the
blade you use.
 If you have any question, please contact us or your local distributor for assistance.
5.4 Registration Mark Offset Range

Please correctly load your media (refer to the alignment ruler on the platen) to make sure the
registration marks are successfully detected. Deviation exceeds the range below will lead to
detection failure.
5.5 Contour Cutting
For accurate contour cutting with AAS function, please proceed the following steps:
Step 1 Creating Graphics

■ Create the graphic that you want to print and cut in your software.
■ Create a contour for cutting around the graphic.
TIPS1: Leave some space between the graphic and contour line.

TIPS2: Create the contour in a separate layer and assign a different color for it.
■ Add registration marks around the graphic.
Note:
The Multiple Copies function is also available. It automatically copy the graphic and
registration marks.
Step 2 Placing the Registration Marks

 The AAS Layout Instruction:
* Auto-detection function on the 1st mark covers the grey area

 Suggested 30mm margin on both left and right sides of media sheet.
 Suggested 20~30mm margin on top of media sheet, and at least 50mm margin on
the bottom edge to prevent sheets dropping or any error occurred while media sizing.

Step 3 Print the Graphics

■ Print the graphic and the marks with your printer
(Scaling = 100%).
■ When printing on a roll media, make sure the orientation as following:
Step 4 Load the printout onto cutter

■ The Origin Mark is different from the rest registration marks. Please make sure the
media is fed with correct direction.
Step 5 Cut the Contour

■ Send out the command from software to perform the contour cutting job.
5.6 Tips for AAS
For getting better results of contour cutting, there are some tips below for your reference.
 Keep light sources simple and avoid illuminating from the sides of cutter.
 Before operating AAS, change the maximum paper size in Jaguar IV driver
property.
STEP 1 Find the Jaguar IV model in the “Printer & Fax” folder of your PC.
STEP 2 Open the Properties window and select the “Paper” tab.
STEP 3 Change the maximum Paper Size of X to 1200mm.
 Adjust the cutting speed to between 300~600mm/sec.
 Avoid the registration marks locating on the tracks of pinch rollers.
 Make sure the edge of the media is not bent up when detecting registration marks.

6. Maintenance
This chapter explains the basic maintenance (i.e. cleaning the cutting plotter) required for the
cutting plotter. Except for the procedures mentioned below, all other maintenance must be
performed by a qualified service technician.
6.1 Cleaning the Cutting Plotter

Cleaning the machine properly and regularly will ensure optimal performance out of your
machine.
Cleaning Precaution !
 Unplug the cutting plotter before cleaning it
in order to prevent electrical shock.
 Never use solvents, abrasive cleaners or

strong detergents for cleaning. They may
damage the surface of the cutting plotter
and the moving parts.
Recommended Methods:
 Gently wipe the cutting plotter surface with a lint-free cloth. If necessary, with a damp cloth
immersed in water or alcohol. Dry and wipe any remaining residue off a soft, lint-free cloth.
 Wipe all dust and dirt from the tool carriage rails.
 Use a vacuum cleaner to empty any accumulated dirt and media residue beneath the pinch
roller housing.
 Clean the platen, paper sensors and pinch rollers with a damp cloth immersed in water or
alcohol, and dry with a soft, lint-free cloth.
 Wipe dust and dirt from the stand.
Basic Maintenance 6-1

6.2 Cleaning the Grid Drum
1. Turn off the cutting plotter, and move the tool carriage away from the area needed to be
cleaned.
2. Raise the pinch rollers and move them away from the grid drum for cleaning.
3. Use a bristle brush (a toothbrush is acceptable) to remove dust from the drum surface.
Rotate the drum manually while cleaning. Refer to Figure 6-1.
Figure 6-1
6.3 Cleaning the Pinch Rollers
1. If the pinch rollers require a thorough cleaning, use a lint-free cloth or cotton swab to wipe
away the accumulated dust from the rubber portion of the pinch rollers. To prevent the pinch
rollers from rotating while cleaning, use your finger to hold the pinch rollers to prevent them
from rotation
2. To remove the deeply-embedded or persistent dust, use the lint-free cloth or cotton swab
moistened with rubbing alcohol.
Note: The daily maintenance of your cutting plotter is very important.

Be sure to clean up the grid drum and pinch rollers regularly for better
cutting accuracy and output quality.
Basic Maintenance 6-2

7. Trouble Shooting
This chapter is to help you correct some common problems you may come across. Prior to
getting into the details of this chapter, please be sure that your application environment is
compatible with the cutting plotter.
Note:
Before having your cutting plotter serviced, please
make certain that the malfunction is in your cutting
plotter, not the result of an interface problem or a
malfunction in your computer or a software problem.
Why is the cutting plotter not functioning?
Possible Causes:
7.1 Non-Operational Problems
Check the following first:

 Does the AC power cord plug in properly?
 Does the AC power cord connected to the power connector properly?
 Does the power LED still illuminate?
Solutions:
If the LCM is able to display the message, the cutting plotter should be in a normal
condition. Switch off the cutting plotter and turn it on again to see if the problem still
existing.
If the LCM is not able to display any message, contact the technician from your dealer.
Trouble Shooting 7-1

7.2 Operational Problems
Some mechanical problems or failure during operation will cause some problems. The error
messages shown on the LCM present the problem first, and followed by recommended actions.
If the problem still exists after the recommended actions have been done, have your cutting
plotter serviced.
This message indicates that there might be a

Error, Check Media
problem on the X axis. Check if the drum is
Or Drum or X Motor
working well and if the media is well loaded.
Correct the problem and re-power on to
reboot system.
This message indicates that there might be

Error, Check Media
an obstruction to carriage relating to a
Or Y Motor
problem on the Y axis. Correct the problem
and re-power on to reboot system.
This message indicates that the blade

Error, Check Carriage
up/down sensor malfunction. Re-power on to
Sensor or VC Motor
re-boot system. If the problem still exists, find
a serviceman.
This message indicates that the cutting

Graph Was Clipped.
exceeds the cutting limit. Reload larger media
Data In Buffer
or re-scale the plot to a smaller size; then
press the key followed by the display of LCM
to continue.

7.3 Cutting Plotter/Computer Communication Problems
The messages showed below present problems in relation to cutting plotter/computer

communication.
Communication Error Is the connection cable

Setup: MISC. key connected to the cutting plotter
and computer properly?
Yes No
Has the interface setting Refer to Chapter 2 -

been done correctly? Connecting your cutting
plotter.
Yes No
Try the communication Refer to the “MISC” key in

between your cutting plotter Chapter 3 - Description of
and computer. If it still does Operation for the port setup.
not work, have your cutting
plotter serviced.
Note:
The computer also needs to set up compatible communication
parameters to the cutting plotter set up.
If your cutting plotter can not recognize

HP-GL/2 Cmd. Error the HP-GL/2 or HP-GL commands, please
check the HP-GL/2 or HP-GL commands
applied to your cutting plotter are used
properly.

7.4 Software Problems
Check the following first:
Does your software package indicate that it will work with

your computer and cutting plotter?
Does your software support HP-GL and HP-GL/2 drivers?
(* check the configuration settings of your software.)
Yes No
Does the cutting plotter interface Most well known cutting softwares
match the requirements of your in the world have drivers for our
software? cutting plotters. If not, use
software that has HP-GL and
Yes No HP-GL/2 emulation supports and
you can chose the following three
Does your Refer to Chapter drivers:
software 2 - Connecting  A3 size: HP7475A
recommend your cutting  A1 size: HP7580A
using a different plotter.  A0 size: HP Draf Pro Exl or
cable? HP Draf Master
Yes No
Try using the Does the software

recommende vendor provide a
d cable. sample file?
Yes No
Re-power on the Do something about the

cutting plotter and error message display on
try to send the file LCM, or consult your
again. software vendor.

7.5 Cutting Quality Problems
Note: The daily maintenance of your cutting plotter is very important.

Be sure to clean up the grid drum and pinch rollers regularly for
better cutting accuracy and output quality.
Is the blade installed correctly and the blade

holder fastened securely?
Yes No
Is the blade dull Refer to Chapter 2.4

or chipped? “ Blade Installation”
Yes No
Replace Is tool force set up

with a new properly? (The default
blade for tool force is 80 gf)
Yes No
Is the tool offset set up Adjust the tool force to obtain an

properly? optimum blade force. Refer to
Chapter 4.3 “Cutting Force and
Offset Adjustment”
Yes No
Is there any dirt adhered to Adjust the tool offset to

the blade? obtain an optimum value.
Yes No
Remove the blade Please contact your dealer for technician

and clean it. support.

Jaguar IV Specification
Model Number J4-61 J4-101S J4-132S J4-183S
Operational Method Roller-Type
Max. Cutting Width 610mm (24in) 1016mm (40in) 1320mm (52in) 1830mm(72in)
Max. Cutting Length 50m (164ft)
Max. Media Loading Width 770mm (30.3in) 1270mm(50in) 1594mm(62.7in) 1900mm(74.8in)
Min. Media Loading Width 50mm (1.97in) 300mm (11.8in)
Number of Pinch Rollers 3 4 6
Acceptable Material Thickness 0.8mm (0.03in)
Drive Motor DC Servo Control
Cutting Force 0~600 g
Max. Cutting Speed 1530 mm/sec (60ips / Diagonal)
Acceleration 4.2 G (gravity)
Offset 0~1.0 mm (with an increase of 0.025mm)
Memory Buffer 4 MB
Interfaces USB 2.0 (Full Speed) and Serial (RS-232C)
Type of Command HP-GL, HP-GL/2
Mechanical Resolution 0.006 mm
Software Resolution 0.025 mm
Distance Accuracy ±0.254 mm or ±0.1% of move, whichever is greater
Repeatability ±0.1mm
Curve & Arc Smoothing Yes
Configurable Origin Yes
Test Cut capability Yes
Tangential- emulation Yes
Repeat Yes
Copy Yes
Pouncing Yes
Control Panel LCD (20 digits x 2 lines), 14 Keys, 1 Power LED
Power Supply AC 100-240V, 50~60 Hz (auto switching)
Power Consumption Max. 110watts
Dimension (HxWxD) mm 411.8 * 950 * 485.25 1097.8 * 1450 * 606 1112.4 * 1774 * 606 1128.8 * 2170 * 757.5
(HxWxD) in 16.2 * 37.4 * 19.1 43.2 * 57 * 23.8 43.7 * 69.8 * 23.8 44.4 * 85.4 * 29.8
Net Weight 18 kg 41.5 kg 50 kg 64 kg
Stand Optional Standard
Accu-Aligning System Standard AAS II
Media Basket Optional
Operation Temperature 15°C~30°C / 60°F~86°F
Environment Humidity 25% ~ 75%
 Compatible with Windows 2000/ XP/ Vista/ 7/ 8 and MAC OS X 10.4-10.7.
 The specification and data sheet may vary with different materials used. In order to obtain the best output quality, please
maintain the machine regularly and properly.
 GCC reserves the right to change the specifications at any time without notice.
 The above listed specification values are effective only when operated with media certified by GCC.
Jaguar IV Specification A-1

Jaguar IV_R Specification

Model Number J4-61-R J4-101-R J4-132-R J4-183-R
Max. Cutting Width 610mm (24in) 1016mm (40in) 1320mm (52in) 1830mm(72in)
Max. Media Loading Width 770mm (30.3in) 1270mm(50in) 1594mm(62.7in) 1900mm(74.8in)
Number of Pinch Rollers 3 4 6
Max. Cutting Speed 1080 mm/sec (42.5 ips / Diagonal)
Memory Buffer 4 MB
Repeat Yes
Copy Yes
Pouncing Yes
Dimension (HxWxD) mm 411.8 * 950 * 485.25 1097.8 * 1450 * 606 1112.4 * 1774 * 606 1128.8 * 2170 * 757.5
(HxWxD) in 16.2 * 37.4 * 19.1 43.2 * 57 * 23.8 43.7 * 69.8 * 23.8 44.4 * 85.4 * 29.8
Net Weight 18 kg 41.5 kg 50 kg 64 kg
Stand Optional Standard
 The Jaguar IV-R series are specially designed for reflective films.

Jaguar IV_W Specification

Model Number J4-101-W J4-132-W J4-183-W
Max. Cutting Width 1016mm (40in) 1320mm (52in) 1830mm(72in)
Max. Media Loading Width 1270mm(50in) 1594mm(62.7in) 1900mm(74.8in)
Number of Pinch Rollers 4 6
Max. Cutting Speed 1530 mm/sec (60ips / Diagonal)
Memory Buffer 4 MB
Repeat Yes
Copy Yes
Pouncing Yes
Dimension (HxWxD) mm 1097.8 * 1450 * 606 1112.4 * 1774 * 606 1128.8 * 2170 * 757.5
(HxWxD) in 43.2 * 57 * 23.8 43.7 * 69.8 * 23.8 44.4 * 85.4 * 29.8
Net Weight 41.5 kg 50 kg 64 kg
Stand Standard
 The Jaguar IV_W series are specially designed for window films.


Blade Specification
For cutting thick fluorescent and reflective vinyl. Also for cutting
detailed work in standard vinyl.
20200159G
The blade is 45° with Red Cap(5-unit package), 0.25 mm offset
For cutting reflective vinyl, cardboard, sandblast, flock, and

stencil sharp edge.
265012020G
The blade is 60° with Green Cap, 0.50 mm blade offset
For cutting thin sandblast mask and stencil with friction feed or
sprocket feed machine.
26500059G
The blade is 60° with Blue Cap, 0.25 mm blade offset
For Cutting small text and fine detail. Sharp blade with smallest
offset.
26500060G
The blade is 0.175 mm blade offset with Black Cap
265012840G For thin and delicate media such as window tint.
The blade is 25° with Yellow Cap, 0.25 mm blade offset
Blade Specification A-2

About the Tool
A generic term referring to the blade that cuts the sheet, the pen that does plotting, and the
LED bombsight (option) used for pointing to the reference point.
OFFSET is the distance that the blade tip is displaced from the centerline of the blade.
Blade
Central line
Blade tip
offset
Protrusion Length of the Blade
Thickness of
the media (t1)
Protrusion length
of the blade
Thickness of the
base paper (t 2)
Length of protrusion = t1 + t 2/ 2, but for your convenience you may just make it about
0.3mm ~ 0.5mm beyond the blade holder tip.
Blade Specification A-2

CorelDRAW Plug-In Instruction

AASII VBA Installer is applicable for CorelDRAW Version 13, 14, 15, 16, 17.
Installation
1. Check the “AAS CorelDraw Installer” folder in Jaguar IV Installation CD, and double click
the “AASIIVBAInstaller.exe” file to run the installation program.
2. Press the “Install” button to begin installing GCC AASII CorelDRAW VBA.
CorelDRAW Plug-In A-3

User Instructions
1. Run CorelDRAW to edit your graphics and select all images at once when you wish to
plot.
2. Select “ToolsVisual BasicPlay”.

The Visual Basic for Applications Marcos window will pop up.
Select Global Macros(GCCAASII_Draw13.gms) under the “Macros in” manual, and press
“Run”.
3. Click on “Apply” and select whether you would like to add the registration marks by page
size or by object.
Note: “Add Registration Mark by Object” will be the default

selection if you click on the image whereas “Add
Registration Mark by page size” will be the default one
when the blank area on the page is clicked.
4. Now you can print out the image file with registration marks.

Add Registration Mark by page size
If you tick “Add Registration Mark by page size” as shown in the figure below and click “Apply”,
your registration marks will be created automatically.
Note:
1. The length setting will be in the range of 5-25mm
according to your page size.
2. Please DO NOT make any changes to the “Origin”

section when you choose to add registration marks by
page size as indicated below otherwise the position of
the marks will be changed.
The system will create the 4 marks on the 4 corners of the page as shown in the picture below
wherever you move your image.

Workable area
It allows users to edit and cut graphics in the area outside the registration marks when adding
registration marks by page.
For A4 size media sheet, the workable area is 2.5mm extended from the registration mark on
left and right sides and 4.5mm extended from the registration mark on top side. On the bottom
side, it is suggested to leave at least 25mm margin from the edge of media sheet to prevent
sheets dropping or any error occurred while media sizing.
For A3 size media sheet, the workable area is 10mm extended from the registration mark on the
left side, 9mm extended from the registration mark on the right side and 11mm extended from
the registration mark on top side. On the bottom side, it is suggested to leave at least 25mm
margin from the edge of media sheet to prevent sheets dropping or any error occurred while
media sizing.
NOTE: Select “Edge” mode when media sizing to allow the media sheet to be unrolled. If you
select “Single” mode, the media sheet will not be able to be moved back and hence fail to be
detected by front paper sensor.

Add Registration Mark by Object
If you tick “Add Registration Mark by Object”, you will be offered three options of registration
marks as shown below. 4-Point Positioning
 Length: The length of marks
 Range: 5mm~50mm
 Thickness: The line thickness of marks
 Range: 1mm~2mm
 Margin: The distance between marks and images
 Range: 0mm~50mm
Segmental Positioning
 X Step: The distance of intermediate position on the X axis
 Y Step: The distance of intermediate position on the Y axis
 Range: 200mm~600mm
 Optimized Setting: Less than 500mm
Multiple Copies
 No. of X Copies: The numbers of copies on X axis
 No. of Y Copies: The numbers of copies on Y axis
 Range: 1~50. (The more copies you make, the more time
is needed for data transmission.)
 Numbers of X Copies * Numbers of Y Copies = The total
amount of image copies
 Copies with outline：To show outlines of image graphics
Note: The values entered in the “4-Point Positioning” section (length, thickness and margin) will
still be applied when you tick “Segmental Positioning” or “Multiple Copies”.

4-Point Positioning
4-Point Positioning
 Range: 5mm~50mm
 Range: 1mm~2mm
 Margin: The distance between marks and images
 Range: 0mm~50mm
The system will create the 4 marks as shown in the picture below.

Note:
To save your materials, in addition to amending object margins, you can also adjust the
length of the registration marks (5mm minimum) when you apply 4-Point Positioning (see
table 1 for suggestions based on different material sizes). The smaller the size is, the smaller
the distance between the object and the registration marks is (see the figures below).
Area to be cut
Page size Suggested mark length

(unit: mm) (unit: mm)
A6 (105 x 148) 5
A5 (148 × 210) 8
A4 (210 × 297) 11
A3 (297 × 420) 16
A2 (420 × 594) 23
A1 (594 × 841) and above 25*
Table 1
*25mm is the suggested value for the registration mark length
2. The size of the registration marks would affect the accuracy of registration mark detection
so please make sure the amount you enter is reasonable.
3. If you change the paper size, you will have to reset the registration marks otherwise the
previous setting will be applied.

For precise cutting quality, it is suggested to select “Segmental
Positioning” when you are working on an extra long or
large-sized image to increase cutting accuracy.
 X Step: The distance of intermediate position on the X axis
 Y Step: The distance of intermediate position on the Y axis
The system will create the as shown in the picture below

Multiple Copies
It is suggested to select “Multiple Copies” when you would like to make several copies of one
image on your material to increase cutting accuracy.
Multiple Copies
 Range: 1~50. (The more copies you make, the more time is needed
for data transmission.)
 Numbers of X Copies * Numbers of Y Copies = The total amount of
image copies
 Copies with outline：To show outlines of image graphics
The system will create the as shown in the picture below.
Y axis
X axis

Segmental Positioning will be applied to Multiple Copies when the object to be copied is of large
size (with the length or width over 200mm) to increase the accuracy of registration mark
detection.
Please make sure you are happy with

the settings for Segmental Positioning
as these will be applied to the copies
created.

Contour cutting through CorelDraw

Step 1: Position the paper with registration marks printed by your printer on the GCC cutter.
Step 2: Select “FilesPrint”.
Please note that if you use CorelDraw X5, you must follow the steps below.
Click the “color” page and go to the “Color conversions performed by:” and then select the
model name of you cutter.

Step 2: Go to the “Layout” page and select Bottom left corner at “Reposition images to”.
Step 3: Click “Print”.

You can also add a Hot Icon for the AAS II Plug-in
Step 1: Select “ToolsCustomizationCommandsMacros”.
Step 2: Choose【GCC_CorelDraw_AASII.GCCModule.GCC_AASII】and drag it to the

“commands” bar.
Step 3: If you want to have a different icon, select “ToolsCustomizationCommands

Appearance” to import a graphics for use as the icon. Choose an icon and press OK to
complete this setting.

SignPal 10.5 Instruction

The new SignPal 10.5 Software is Windows System compatible and all versions support the AAS II contour cutting
function of RX, Jaguar IV, Puma III, Expert 24 LX, and Expert 52 LX cutting plotters.
SignPal 10.5 Instruction Index:

[1] Installing the SignPal 10.5 software
[2] Set up your GCC Cutter on Production Manager
-- SignPal AAS II Quick Start
[3] SignPal 10.5 Feature Lists
[1] Installing the SignPal 10.5 software

To install the software, you must have Administrator privileges. To use the software, you must
have Administrator or Power User privileges. See your Windows user guide for more
information.
1. Make sure the dongle is inserted.
2. Uninstall any previous version of the software.
3. Insert the Installation DVD.
4. Select a language and click OK.
5. Click Next.
Please note that the pictures below of SignPal 10.5 serve as illustrations in the following steps.
SignPal 10.5 Instruction A-4 1. 1

6. Read the Software License Agreement and select I accept the terms of the license
agreement and click Next to accept.
7. If you did not have any previous versions of the software installed, skip to the next step. If
you still have a previous version of the software installed, you will be prompted to overwrite
the existing installation. Click Yes to overwrite any previous installation of the software.
8. Select the features of the software that you want to install and click Next:
• Check GCC Production Suite to install the software.

• Check Samples to install sample files.
• Check SafeNet Sentinel System Driver to install the software driver for this key. If you
do not use this type of key, you do not need to install this driver.

A. To change the default destination folder, click Browse and choose a new destination
folder.
B. To check that the drive you are installing to has enough space for the installation:
a. Click Disk Space.
b. From the drop-down menu, select the drive you want to install to, and verify that it
has enough space for the installation.
c. Click OK. The installation drive changes to the selected drive when you click OK.
9. Select the Program folder where the shortcut for the software will appear. A new folder is
automatically created for the product.
10. Click Next to install the software.

11. Once the installer is finished installing, the Install Manager opens. The Install Manager will
automatically enable you to access the software and any optional features.
12. Click Done.

13. Check which icons and preferences you want to install:
• Check Install to desktop to install a shortcut for the software on the desktop.
• Check Install to startup items to install a shortcut for the software in the Startup folder
of the Start menu. If this is done, each time the computer starts up, the software will
automatically start up and minimize itself, displaying an icon in the system tray of the
Windows system tray.
• Check Clear Application's previous preferences to clear the preferences or clear the
check box to retain old preferences.
• Click OK.

14. Open SignPal 10.5v1
15. As you have not registered before, please check on the box at bottom to register a new
account.
16. Input your personal information to complete the online registration.

17. If you have registered before, please enter your Registration code as below to open SignPal
10.5v1 software.


Note:
1. Steps 15-17 will only be compulsory for users who have never registered before.
2. You will be prompted to the demo version registration process if the version of your dongle
does not match that of the software.
Do one of the following:
• Check Run in demo mode to run a demo version of any available products in any
available language.
• Ignore the password that's shown in the box, use the Add button to enter any additional
passwords in the Optional Password section to unlock optional features. If you
purchased additional options or you are using a different dongle than the one you
inserted when the software was run, you may enter the option passwords in this field to
upgrade or access your software.
• Click Done.

[2] Set up your GCC Cutter on Production Manager
1. Open Production Manager 10.5v1

2. Choose and set up your GCC cutter.
(Note that AAS II System only works on RX, Jaguar IV, Puma III, Expert 24 LX, and Expert 52
LX.)


3. Select File > Print Setup in SignPal Software.
4. Select the printer and paper size.

-- SignPal AASII Quick Start
5. Use the Rectangle Tool to create a rectangle.

6. Select Effect > Contour Cut. Then click ‘Apply’ in DesignCentral window.

7. Apply the contour cut mark of GCC AASII by selecting Effect > Contour Cut Mark.
8. Select “GCC AASII” in SignPal DesignCentral window to create the AAS II registration marks
(4-Point Positioning). Set the vales as 0.1cm or above and click ‘Apply’ in DesignCentral
window. The value is to define the distance between registration marks and image area. If the
value is less than 0.1cm, it is likely that the image will overlap the marks and result in bad
cutting quality.
9. There are three types of GCC AASII registration marks: 4-Point Positioning, Segmental
Positioning, and Multiple Copies. To make ‘Segmental Positioning’ marks, please select “GCC

Segmentation” in DesignCentral window and then click ‘Apply’.
10. For ‘Multiple Copies’, this function is not available in SignPal. Currently the ‘Multiple Copies’
function is only available under CorelDraw plug-in.
11. Select File > Print to print out the image.

12. Set the Scale as 100cm =1m (100%) in Print page.
13. Load the printout vinyl on the plotter and select File > Cut Contour to send data. You can
preview the job and change cutter’s parameter settings in ‘Properties’ tab of Cut Contour
window. The Production Manager will be automatic activated to complete the job.


[3] SignPal 10.5 Feature Lists

Pro Master Expert Apprentice
Text
Text tool ● ● ● ●
Arc Text ● ● ●
Path Text ● ● ●
Vertical Text ● ● ● ●
Vertical Path Text ● ● ●
Kerning ● ● ●
Break apart/ Join ● ● ● ●
Load fonts on the fly ● ● ● ●
Drawing
Bezier ● ● ● ●
Freehand drawing ● ● ● ●
Zoom to cursor ● ● ● ●

Shapes
Rectangle ● ● ● ●
Oval ● ● ● ●
Polygon ● ●
Starburst ● ●
Fan ●
Arrow ●
Border tool ● ●
Registration mark tool ● ● ● ●
Eyedropper ●
Measure tool ● ● ● ●
Path Editing
Select Point Tool ● ● ● ●
Remove point ● ● ●
add point ● ● ●
straighten path ● ● ●
Round corner ● ● ●
Sharpen Corner ● ● ●
Optimize by Curve ● ● ●
Optimize by smooth
arc ● ● ●
Optimize by 3point arc ● ● ●
Make Arc ● ● ●
Reduce Points ● ● ●
Close path ● ● ●
Change Start Point ● ● ●
Cleaver ● ● ●
Scissors ● ● ●
Make right angle ● ● ●
Break path ● ● ●
Join paths ● ● ●
Align horizontal ● ● ●
Align vertical ● ● ●
Align Paths ● ● ●
Apply Length and
Angle ● ● ●

Remove tiny objects ● ● ●
Working with Files

Job Info ● ● ●
Scanning ● ● ●
Send email as jpg ● ●
send email as pdf ● ●
send email as native ● ● ● ●
Workspaces ● ● ● ●
View
Design Editor ● ●
Color mixer ● ● ● ●
Snap ● ● ● ●
Arrange
Group ● ● ● ●
Compound ● ● ● ●
Mask ● ● ● ●
Lock ● ●
Guides ● ● ● ●
Contour Cut ● ● ● ●
Dimension ● ●
Convert to outlines ● ● ● ●
convert linked to native ● ● ● ●
Path direction ● ● ● ●
Order ● ● ● ●
Align ● ● ● ●
Distribute ●
Step and Repeat ● ● ●
Effects
Combine ● ● ●
Outline ● ● ●
Contour Cut ● ● ● ●
Distort ● ●
Shadow ● ● ●

Color Trapping ●
Smooth shadow ● ● ●
Bitmap
Marquee ● ●
Move ● ●
Eraser ● ●
Pencil ● ●
Fill ● ●
Crop ● ●
Autotrace ● ●
Color Trace ●
Change Color Mode ●
Production
Cut/Plot ● ● ● ●
Manual Split Lines ● ● ● ●
Tile all copies ● ● ● ●
Panel to border ● ● ● ●
Autoweld ● ● ● ●
Auto trap ● ● ● ●
Overcut ● ● ● ●
Optimize cutting order ● ● ● ●

EasySIGN Instruction
The user manual of EasySIGN software is available on the EasySIGN program CD, or you can
refer to the getting started manual available on the EasySIGN webpage
at http://www.easysign.com/mainwebv1/DownGT.aspx.
GCC AASII Corpmark System

This application note will show you how to use the GCC AASII corpmark system. It assumes
that you have installed your GCC plotter correctly, and that you are able to cut simple jobs on it.
If not, please refer to the “Getting started” manual available through the menu "Help, Various,
GettingStarted.pdf".
1. Make or import a design

You can either make the design in EasySIGN or import an
existing design from another application. For making the design in
EasySIGN refer to the "Getting Started" manual. To import a
design (for example an Adobe illustrator file) into EasySIGN, use
either the compatibility option, or use direct import (menu : "File,
Import"). The easiest way is to use compatibility. To do this, start
EasySIGN, then use the menu “File, Compatibility”, and click the
software of your choice.
This software will now start, and can be used to design or open
the required job. Click the icon in the system tray to easily send
the file into EasySIGN.
2. Create print & cut lines.

When your design is successfully imported into EasySIGN, you
should then select the line or lines that you want to cut on your
plotter. After selecting them, use the command “Edit, Convert to,
Line type, Print&cut line”. The lines that will be cut are now shown
in a dotted red line. Copy the design as you like.
EasySIGN Instruction A-5

3. Enable the cropmarks.

Right-click on an empty part of the worksheet, and
choose the command “Cropmark settings”.
This will show a dialog.
Please tick the box called “Show Print & cut cropmarks”.
Next, you need to make a choice which system that you want to use, there are three different
systems:
GCC AASII This system uses four cropmarks, and one copy. It is meant for
jobs that are not very large (like 60 cm or smaller) and that are
going to be printed on single sheets.
GCC AASII, Multicopy Use this system when you want to cut multiple copies of a small
job. This will give you very high accuracy, but the plotter will
scan every copy of the job separately, which is of course slower
than one big job.
GCC AASII, Multisegment Use this system when the job is large. We recommend it for
jobs bigger than 60 centimeter. It will place extra markers on the
sheet, which will enhance the accuracy but will take extra time
to scan.
The size of the cropmarks is fixed at 25 mm. Just click “OK” to close the dialog. If you have
chosen the “Multicopy” cropmarks, there will be extra settings for horizontal copies, vertical
copies etc, please ignore these for now, we will get back to them later.

4. Position the cropmark
Use the panelling tool from the left toolbox to drag the
cropmarks around your job.
Make sure that the cropmarks have some white space

around them, there should not be any objects inside them, to
make sure they can be scanned accurately.
5. Export the job for printing

Your design is now ready for production. Click “File, Export”, and a dialog will come up that
enables you to create a file. We advise you to use “EPS Encapsulated Postscript (*.EPS)” as
the output format, this can be read by any RIP or other print software. Print the resulting EPS
file with the software of your choice.
6. Cut the result

Place the resulting print in your plotter. Set the plotter to “offline” and use the arrow keys to
position the laser within the lower right cropmark, then set the plotter to “online”.
If you have chosen the cropmarks “Multicopy”, there is one

extra step: right-click the page and go to the “Cropmark
settings” dialog again. In the dialog, enter the correct values
for “nr. Of copies horizontal”, “Nr of copies vertical” and
“Copy distance horizontal”, “copy distance vertical”, then click
“OK”.

In the EasySIGN software, choose “File, Plotting”. A dialog will come up that allows you to
change the plotter settings.
Just make sure that the following settings are made:
Alignment plotting (1) Switched on
Normal line (2) Switched off
Print and cut line (3) Switched on
Then click “OK”. Your plotter will then start scanning the cropmarks, and after that the job will be
cut.

GreatCut Instruction
The user manual of GreatCut 2 software is available on the GCC installation CD.
GCC AASII System

Below is a step-by-step instruction of using the AAS function of GreatCut 2 software through
CorelDRAW and Adobe Illustrator.
Edit your image in CorelDRAW
4-Point Positioning
Step 1. Create a new file in CorelDRAW and click on the Create contour icon in the GreatCut 2
toolbar (it would appear automatically once CorelDRAW is open).
GreatCut Instruction A-6

Step 2. Complete contour line settings (including contour offset value) and press Calculate to
confirm.
Contour offset is the

between the object and the
contour line.
Contour lines will be added to the images.

Step 3. Press the Settings icon on the GreatCut 2 toolbar.
Step 4. Press the button on the right of Jog marks.

Step 5. Adjust the size, object margin and line thickness of your registration marks in the Setup-Jog
Marks window and click OK.
4-Point Positioning
 Size: The length of marks
 Range: 5mm~50mm
 Object margin: The distance
between marks and images
 Range: 0mm~50mm
 Line thickness: the line thickness
of marks
 Range: 1mm~2mm
Step 6. Ensure the three items below are selected and click OK.

Step 7. Click the Set Jog Marks Icon in the GreatCut 2 toolbar.

Note:
1. To save your materials, in addition to amending object margins, you can also adjust the length of
the registration marks (5mm minimum) when you apply the above function(see table 1 for
suggestions based on different material sizes). The smaller the size is, the smaller the distance
between the object and the registration marks is (see the figures below).
Area to be cut

A6 (105 x 148) 5
A5 (148 × 210) 8
A4 (210 × 297) 11
A3 (297 × 420) 16
A2 (420 × 594) 23
A1 (594 × 841) and above 25*
Table 1
2. The size of the registration marks would affect the accuracy of registration mark detection so
please make sure the amount you enter is reasonable.

Output
Step 1. Select both the entire object (including registration marks and the contour line) and press the
Cut icon in the GreatCut 2 toolbar.
Step 2. The system will activate GreatCut2 automatically and import the registration marks and
contour line to GreatCut 2.

Step 3. Select Output under File.
Step 4. Select Cut with AAS in Mode/Tool in the Output to device window.
Complete the settings of AAS

Offset, Pressure, Speed,
Material width and so forth.

Step 5. Click output and the object will be sent to GCC Cutting Plotter

Advanced Settings
For precise cutting quality, it is suggested to apply “Segmental Positioning” by adjusting the x and y
distance when you are working on an extra long or large-size image to increase cutting quality.
Follow the same steps in the 4-Point Positioning section to complete the contour line setting and
registration mark creation procedures. Adjust the size, object margin and line thickness of your
registration marks and the space between registration marks by changing X, Y distance in the
Setup-Jog Marks window and click OK.
 Max. x Distance: The distance of
intermediate position on the X axis
 Range: 200-500 mm
 Max. y Distance: The distance of
intermediate position on the Y axis
 Range: 200-500 mm
The system will create the marks as shown in the picture below.

Y axis
X axis
Follow the same steps in the Output section to output your image to GCC Cutting Plotter.

Multiple Copies
registration mark creation procedures.
When you apply the “Multiple

Copies” function, the value that
has been set in this section will
still be applied.
Click the Set Jog Marks Icon in the GreatCut 2 toolbar and 4 marks will be created as shown in the
picture below.

Click the Multi-copy Icon in the GreatCut 2 toolbar and complete the Number in X/Y (the number of
copies desired on the X/Y axis) and Distance in X/Y (distance between each copy) settings then click
OK.
Note: The spacing of vertical & horizontal (Offset X & Y) should be ≥ 20mm or = 0mm; Users are
advised to set the Distance in X/Y as 0 mm to remove the space between each copy to avoid the
waste of materials.

The system will create several copies of the object with registration marks as shown in the picture
below.

Edit your image in Adobe Illustrator
4-Point Positioning
Step 1. Create a new file in Adobe Illustrator.
Step 2. Select the image and go to Contour in GreatCu2 in File.

Step 3. Complete contour line settings (including contour offset value) and press Calculate to
confirm.
Contour offset is the distance

between the object and the
contour line.
Contour line is now added to the object.

Step 4. Click Settings in GreatCut 2 under File.
Step 5. Press the button on the right of Jog marks.

Step 6. Adjust the size, object margin and line thickness of your registration marks and click OK.
4-Point Positioning
 Size: The length of marks
 Range: 5mm~50mm
 Object margin: The distance
between marks and images
 Range: 0mm~50mm
 Line thickness: the line thickness
of marks
 Range: 1mm~2mm
Step 7. Ensure the three items below are selected and click OK.

Step 8. Click Set Jog Marks in GreatCut2 under File.

Output
Step 1. Select both the entire object (including registration marks and the contour line) then click Cut
in GreatCut2 under File.
Step 2. The system will activate GreatCut2 automatically and import the registration marks and
contour line to GreatCut 2.

Step 3. Select Output under File.
Step 4. Select Cut with AAS in Mode/Tool in the Output to device window.
Contour offset is the

distance between the object
and the contour line.

Step 5. Click output and the object will be sent to GCC Cutting Plotter

Advanced Settings
For precise cutting quality, it is suggested to apply “Segmental Positioning” by adjusting the x and y
distance when you are working on an extra long or large-size image to increase cutting quality.
registration mark creation procedures. Adjust the size, object margin and line thickness of your
registration marks and the space between registration marks by changing X, Y distance in the
Setup-Jog Marks window and click OK.
 Max. x Distance: The distance of
intermediate position on the X axis
 Range: 200-500 mm
 Max. y Distance: The distance of
intermediate position on the Y axis
 Range: 200-500 mm

Click the Set Jog Marks Icon in the GreatCut 2 toolbar and 4 marks will be created as shown in the
picture below.

Multiple Copies
registration mark creation procedures.
When you apply the “Multiple

Copies” function, the value that
has been set in this section will
still be applied.
Click the Set Jog Marks Icon in the GreatCut 2 toolbar and the system will create the 4 marks as
shown in the picture below.

Click Multi-Copy in GreatCut2 under File.

Complete the Number in X/Y (the number of copies desired on the X/Y axis) and Distance in X/Y
(distance between each copy) settings then click OK.
Note: The spacing of vertical & horizontal (Offset X & Y) should be ≥ 20mm or = 0mm; users are
advised to set the Distance in X/Y as 0 mm to remove the space between each copy to avoid the
waste of materials.
The system will create several copies of the object with registration marks as shown in the picture
below.

Illustrator Plug-In Instruction

AASII VBA Installer is applicable for Illustrator Version CS4, CS5, CS6, CC.
Installation
1. Check the “AAS Illustrator Installer” folder in Jaguar IV Installation CD, and double click
the “AASIIInstaller.exe” file to run the installation program.
2. Press the “Install” button to begin installing GCC AASII Illustrator VBA.
Illustrator Plug-In A-7

Printer Setting
Step1: Right click on the printer and select Properties to open the Printer Properties page
Step2: Go to the Advanced page and make sure the Enable advanced printing features box
is unchecked.

User Instructions
1) Open Illustrator.
2) Edit your image and create a contour line (Note: you must have the line width set as
0.001mm).
Contour line
3) Click on the image and apply the AAS function

(FileScripts_AASII_Reg_Mark_Setting_01_03_02)

4) Select the registration marks needed
5) Three types of registration marks are introduced here: 4-Point Positioning, Segmental
Positioning and Multiple Copies.
Note:
The values entered in the “4-Point Positioning” section
(length, thickness and margin) will still be applied when
you tick “Segmental Positioning” or “Multiple Copies”.

6) Confirm the registration marks (the 4-Point Position mark is used as an illustration in the
following steps).
7) Click on the blank area on the page and then click “Document Setup”.

8) Hit “Edit Artboards”.
9) Click on “Presets → Fit Artboard to Artwork bounds”.

10) Please move your mouse to the tool bar on the left when step 10) is finished and then click
“Selection Tool”.
11) This will take you back to the edit mode.

12) Print out the file with the contour line and the registration marks.
13) Place the printed file on the cutter, lower the pinch rollers and then position the carriage at
the origin of the registration marks.
14) Send the file to the cutter.

15) Select the cutter model, position the object in the bottom left corner.
16) Your job is now completed.

Add Registration Mark by page size

If you want to create registration mark by page size, go to “Scripts” under “File” and select
“_AASII_Plug_In”
Tick “Make by page size” and click “Apply” and the registration
mark will be created on the 4 corners of the page automatically,
sown as below.
Note:
The length setting will be in the range of 10-50mm according to your page size

Workable area
It allows users to edit and cut graphics in the area outside the registration marks when adding
registration marks by page.
For A4 size media sheet, the workable area is 2.5mm extended from the registration mark on
left and right sides and 4.5mm extended from the registration mark on top side. On the bottom
side, it is suggested to leave at least 25mm margin from the edge of media sheet to prevent
sheets dropping or any error occurred while media sizing.
For A3 size media sheet, the workable area is 10mm extended from the registration mark on the
left side, 9mm extended from the registration mark on the right side and 11mm extended from
the registration mark on top side. On the bottom side, it is suggested to leave at least 25mm
margin from the edge of media sheet to prevent sheets dropping or any error occurred while
media sizing.
NOTE: Select “Edge” mode when media sizing to allow the media sheet to be unrolled. If you
select “Single” mode, the media sheet will not be able to be moved back and hence fail to be
detected by front paper sensor.

Add Registration Mark by Object
If you add registration mark by Object, you will be offered three options of registration marks.
Firstly, select the graphic which you want to add registration mark on and go to “Scripts” under
“File” and select “_AASII_Plug_In”.
Make sure to untick “Make by page size” and choose one of

the registration mark types whichever is suitable.

Three types of registration marks
4-Point Positioning
4-Point Positioning
 Range: 5mm~50mm
 Range: 1mm~2mm
 Margin: The distance between marks and
images
 Range: 0mm~50mm

Note:
1. To save your materials, in addition to amending object margins, you can also adjust the
length of the registration marks (5mm minimum) when you apply 4-Point Positioning (see
table 1 for suggestions based on different material sizes). The smaller the size is, the
smaller the distance between the object and the registration marks is (see the figures
below).
Area to be cut

A6 (105 x 148) 5
A5 (148 × 210) 8
A4 (210 × 297) 11
A3 (297 × 420) 16
A2 (420 × 594) 23
A1 (594 × 841) and above 25*
Table 1
2. The size of the registration marks would affect the accuracy of registration mark detection so
please make sure the amount you enter is reasonable.

For precise cutting quality, it is suggested to select
“Segmental Positioning” when you are working on an
extra long or large-sized image to increase cutting
accuracy.
 X Step: The distance of intermediate position on the
X axis
 Y Step: The distance of intermediate position on the
Y axis
The system will create the marks as shown in the picture below

Multiple Copies
It is suggested to select “Multiple Copies” when you
would like to make several copies of one image on your
material to increase cutting accuracy.
Multiple Copies
 Range: 1~50. (The more copies you make, the
more time is needed for data transmission.)
 Numbers of X Copies * Numbers of Y Copies =
The total amount of image copies
 Copies with outline：To show outlines of image
graphics
 Margin: Space between marks; must be 0 or ≧ 20,
no negative numbers allowed
The system will create the as shown in the picture below.
Y axis
X axis
DirectCut Instruction
DirectCut Mac AI Plug-in is compatible with MAC OS X 10.4-10.7 (operated with Adobe
Illustrator CS2-CS5).
If you want to use Adobe Illustrator CS6 on your MAC, you may need Parallels Desktop
software, Window OS and Windows based Adobe Illustrator CS6 to install Windows OS in your
MAC computer and run Windows based software under MAC computer.
User Instructions
Follow the simple steps below to complete your output settings:
Step 1. Run DirectCut
1) Go to File and select “Show DirectCut Tools” under “DirectCut”
DriectCut A-8
You will be presented with this dialog below:
Step 2. Create/ import your image/ file.

For texts
1) Enter your texts in Adobe Illustrator, select the letters and click [Text outline] to outline the
letters.
A contour line will be created for your image.
Note: The line width must be set as 0.001 mm
DriectCut A-8
For Images
1) Open a new image on Illustrator and decide the size of your material.
2) Select the image and click [Make outline and offset] to create outlines of graphics.
Outlines will be created for your image.
DriectCut A-8
3) Click on the image and apply the AAS function by clicking the [Add registration marks]
command and select the registration marks needed.
The registration marks will be created as below.
DriectCut A-8
Step 3. Output
1) Click on [Plotter Setup] and select the correct model in [Plotter List].
2) Tick Default Environment to create Pen No.1 in the Pen section. Double click Pen No.1 and
complete your parameter settings.
DriectCut A-8
3) Select the entire object and click [Plotter Output].
4) Output the object by clicking [Export] and GCC Cutting Plotter will start cutting the image.
DriectCut A-8

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3. The Control Panel

5.2.1 Media Calibration 5-2

‧J4-101S for media width: 50mm(1.97”) ~ 1270mm(50”)

‧J4-132S for media width: 50mm(1.97”) ~ 1594mm(62.7”)

‧J4-183S for media width: 300mm(11.8”) ~ 1900mm(74.8”)

1.2 Package Items

3. Flexible Media Support System Package

General Information 1-1

1.3 Product Features

‧ Dual-port connectivity provides you with greater flexibility

General Information 1-2

1.4 Appearance of Jaguar IV

1.4.1 The Front View (Figure 1-1)

Control panel – consists of 14

1.4.2 The Back View (Figure 1-2)

General Information 1-3

1.4.3 The Whole View of Jaguar IV (Figure 1-3)

Roll Holder – holds

Roll Holder Guide

General Information 1-4

1.4 4 The Left-hand Side (Figure 1-4)

Power Switch – On when switches to [I]; Off to [O]

AC Power Connector – used to insert the AC power cord.

1.4.5 The Right-hand Side (Figure 1-5)

Serial Interface Connector (RS232C) – used

USB Connector – used to connect the cutting

General Information 1-5

Please read below information carefully before you start installation.

 Carefully handle the cutter to prevent any injuries.

Notice 2 Choosing a proper place before setting up the cutting plotter

 The machine can be approached easily from any direction.

 Keep enough space for the machine, accessories and supplies.

 Keep the working area stable, avoiding sever vibration.

 Keep the temperature between 15 and 30℃ (60-86oF) in the workshop.

 Protecting the machine from dust and strong air current.

 Preventing the machine from direct sunlight or extremely bright lighting.

Notice 3 Connecting the Power Supply

 Insert the plug (male) into a grounded power outlet.

2.2 Stand & Flexible Media Support System (for J4-101S/132S/183S)

 2 pieces of side beams

 1 piece of stand beam

 1 piece of M5 L-shape hexagon screw driver

 1 piece of Installation Guide for Stand Set

Roll holder support

Roll holder support

2.3 Desktop Flexible Media Support System (For J4-61 only)

Roll Holder Support

M4 screws Desktop Support Brackets

Roll Holder Assembly

Figure 2.3-3 Roll Holders Figure 2.3-4

2.4 Instruction of Damper Roller

2.5 Blade Installation

Figure 2.5-2 Figure 2.5-3

Figure 2.5-5 Figure 2.5-6

Step 5 Use the reversing steps to remove the blade holder.

2.6 Automatic Blade Length Detection