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ECOS
System Description
GMK 5220

Error Codes

Valid as of ECOS Version 01.00.00

Olaf Berthold

TK4, 21.11.2005
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Table of Contents
1 GENERAL DESCRIPTION .......................................................................................... 1
1.1 LIST OF THE DEVICES .................................................................................................... 1
1.2 LIST OF THE GROUPS ..................................................................................................... 2
1.3 LIST OF THE ERRORS...................................................................................................... 2
2 ERROR TABLES............................................................................................................ 3
2.1 ESX............................................................................................................................... 3
2.1.1 Digital Inputs of ESX 0..3 ........................................................................................ 3
2.1.2 Outputs of ESX 0..3.................................................................................................. 4
2.1.3 Analogue Inputs of ESX 0..3 .................................................................................... 5
2.2 IO BOARDS.................................................................................................................... 5
2.2.1 Analogue Inputs of IO Boards 0..3 .......................................................................... 5
2.2.2 Digital Inputs and Outputs of IO Boards 0..3.......................................................... 6
2.3 CONTROL LEVER ........................................................................................................... 7
2.4 RADIO CONTROL ERROR ............................................................................................... 8
2.5 PLATFORM ERROR ......................................................................................................... 8
2.6 ECOS ............................................................................................................................ 9
2.6.1 Change-over Contact Group ................................................................................... 9
2.6.2 Carrier ..................................................................................................................... 9
2.6.3 System Monitoring ................................................................................................... 9
2.6.4 Main Hoist ............................................................................................................. 10
2.6.5 Auxiliary Hoist....................................................................................................... 11
2.6.6 Derricking Gear..................................................................................................... 11
2.6.7 Telescoping Gear ................................................................................................... 11
2.6.8 Slewing Gear.......................................................................................................... 12
2.6.9 Pinning System....................................................................................................... 12
2.6.9.1Explanations regarding Error Message 25.16.3.n...................................................................... 14
2.6.9.2Display Information................................................................................................................... 15
2.6.10 Can Bus ............................................................................................................. 16
3 ASSIGNMENT OF THE ESX ..................................................................................... 21
 System Description GMK 5220 Go To > Page 1
Error Codes

1 General Description
The ECOS offers the possibility of electrically monitoring the sensors, actuators and equipment
connected to the system. The error message produced by ECOS consists of four figure displays,
which can be any value between 0 and 255. A new error message is indicated by a flashing warning
triangle and can be displayed via the function key [?]. The number code is constructed as follows:

XXX – XXX – XXX – XXX

Error number
Index
Group number
Device number
The allocation of device and group is the same for all error messages. Index and error number can be
used as an extended error message for certain devices. In this case, no figure appears in the display
for the index and/or no figure appears for the error number.

1.1 List of the Devices

Device No. Device Fig. Device No. Device Fig.
1 ESX 0 18 Right control lever

2 ESX 1 19 RCI

3 ESX 2 20 Precision length sensor

4 ESX 3 21 Display

9 IO 0 22 MMI 1

10 IO 1 23 MMI 2

11 IO 2 24 Inclination sensor

12 IO 3 25 ECOS

13 IO 4 26 Radio control

17 Left control lever 27 AMG module

28 Working platform
 System Description GMK 5220 Go To > Page 2
Error Codes

1.2 List of the Groups

Group No. Group Fig. Group No. Group Fig.
ESX Units
1 Digital input IO Boards 17 Carrier
ESX Units
2 Analogue input IO Boards 18 System monitoring
ESX Units
3 Output IO Boards 20 Main hoist

6 CAN bus 21 Auxiliary hoist

12 Change-over contact 22 Derricking gear

14 Axis X 23 Telescoping gear

15 Axis Y 24 Slewing gear

16 Pinning system

1.3 List of the Errors

Error No. Fig. Error Sources of errors

Digital inputs
2 Cable break Digital outputs
Digital inputs
3 Short circuit to Vcc
Digital outputs
Digital inputs
4 Short circuit to ground
Digital outputs
Below minimum Analogue inputs
7
threshold value
Above maximum Analogue inputs
8
threshold value
ADC value does not suit Digital inputs
9
digital level
10 Undefined status Digital inputs

11 Initialising software System error (development phase)

13 Function call software System error (development phase)

Control lever
14 Logic
Rocker switch
15 Not used ---
16 PWM signal missing Digital inputs
 System Description GMK 5220 Go To > Page 3
Error Codes

2 Error Tables
2.1 ESX
2.1.1 Digital Inputs of ESX 0..3

Device Number
1 2 3 4

Index
1 IN3504 S2301P IN0101T NC

2 A1101/7 S2302P S4211 S4108M

3 A1201/7 NC S1102 IN3602

4 IN3503 S0105P S3702/24/34 S4155M

5 A1101/3 S2111P S3702/44 NC

6 A1101/4 S2112P IN0104 S0291P

7 A1201/3 S2209N IN0107 S4101M

8 A1201/4 S2210N IN0110 S4104M

9 S1101P NC J3502-16 S4103M

10 S1102P NC IN3506 S4120P

11 S1201P NC S3530 S4106P

12 S1202P NC S2112 S4154M

13 S2101P NC S2404 S4102M

14 S2102P NC S2304 IN3604

15 IN3505 NC S3710 S4105M

16 A1201_14 NC J3501-16 S4109M

 System Description GMK 5220 Go To > Page 4
Error Codes

2.1.2 Outputs of ESX 0..3

Device Number
1 2 3 4

Index
1 OUT1100 OUT2300 B3401 NC

2 OUT1200 Y2305 J3501-13 NC

3 OUT2100 Y2105 J3502-13 Y4106

4 OUT2110 Y2115 OUT3401 NC

5 Y3403 Y2306 B3702 NC

6 Y3501 Y2304 H2404 OUT3601

7 Y1104 Y2307 H1102 Y4103

8 Y1105 Y2104 H1202 Y4709

9 Y1204 K2112 S1202 Y4101

10 Y1205 M0101 H0107 NC

11 K3510 Y2134 NC M0202

12 K3511 Y2133 H3501 NC

13 K1101 K2301 H2304 Y4102

14 K1102 K2302 H2102 K4109

15 K1201 K2101 H2112 Y4104

16 K1202 K2102 S2102 Y4105

17 K0106 K2111 H3502 K0207

18 U0 VCC perm U1 VCC perm U2 VCC perm U3 VCC perm

 System Description GMK 5220 Go To > Page 5
Error Codes

2.1.3 Analogue Inputs of ESX 0..3

Device Number

1 2 3 4

Index
1 IN3503a IN2302P S0106 S0240T

2 IN2401 IN2103P S0107 S0209Q

3 IN3709 IN2201 OUT3507 NC

4 OUT0101 S0143T S3401 NC

5 OUT0102 IN2205 IN2301 NC

6 IN3501P IN2206 IN4201 NC

ESX ESX ESX ESX
7
identity identity identity identity
ESX ESX ESX ESX
8
identity identity identity identity

2.2 IO Boards

2.2.1 Analogue Inputs of IO Boards 0..3

Device Number

9 10 11 12 13

Index
1 S4706 S4405P S4407P NC NC

2 NC S4406P S4408P NC NC

3 NC S4320P S4324P NC NC

4 NC S4321P S4325P NC NC

5 NC S4322P NC NC NC

6 NC S4323P NC NC NC

7 NC NC NC NC NC

8 NC NC NC NC NC
 System Description GMK 5220 Go To > Page 6
Error Codes

2.2.2 Digital Inputs and Outputs of IO Boards 0..3

Device number
9 10 11 12 13
I O

Index
O I I I I
1 K3610 S4301N S4305N S2323 S3709N
O O I I
2 K3611 Y4301A NC A2320/7 S3710N
I I I I
3 S3399N S4302N S4306N A2320/5 NC
O O I
4 K0205 Y4301B NC S0102P NC
I I I I
5 S4301 S4303N S4307N S0109P NC
O I
6 NC Y4302A NC S2303P NC
I I I I I
7 S0202_1 S4304N S4308N S0110P S3706N
I O I I
8 S0206P Y4302B NC S0106P S3708N
I O O I
9 S0202_2 NC Y4305A Y2311A S2110N
I O O I
10 S0202_3 Y4303A NC Y2312A S2111N
I I O O I
11 S4702_3 S0210P Y4305B Y2311B S2112N
I O O I
12 S4702_4 Y4303B NC Y2312B S2113N
I O I I
13 S0202_4 NC Y4306A S2311N S2114N
I O I I
14 S0201_9 Y4304A NC S2312N S2115N
I O I
15 S0201_10 NC Y4306B NC S2116N
O I
16 NC Y4304B NC NC S2117N
O O O O O
17 K0210 Y4402 Y4404 Y3401 Y2130
O O O O
18 NC Y4406 Y4408 Y3402 Y2131
O O O
19 NC Y4421 Y4441 Y2401 NC
O O O
20 NC Y4461 Y4481 Y2402 NC
O O O O
21 K3602 Y4401 Y4403 Y2201 NC
O O O
22 NC Y4405 Y4407 Y2202 NC
O O O
23 NC Y4411 Y4431 NC NC
O O O O
24 B3304 Y4451 Y4471 NC NC
 System Description GMK 5220 Go To > Page 7
Error Codes

2.3 Control Lever

Device Group Index Error Description
No. Fig. No. Fig. No. Fig.
Malfunction of the CAN bus connection to control lever.
17 6 0 0
Error in the electronics. Both axes failed, replace control lever.
17 18 0 1
Both directional contacts switched
17 12 0 14 Rocker switch not functioning
Redundant system failed. Control lever can continue to be used. If
17 14 0 1 the error occurs at each restart, replace control lever.
Axis failed. If the error occurs at each restart, replace control lever.
17 14 0 2
Redundant system failed. Control lever can continue to be used. If
17 15 0 1 the error occurs at each restart, replace control lever.
Axis failed. If the error occurs at each restart, replace control lever.
17 15 0 2
Malfunction of the CAN bus connection to control lever.
18 6 0 0
Error in the electronics. Both axes failed, control lever must be
18 18 0 1 replaced.
Both directional contacts switched
18 12 0 14 Rocker switch not functioning
Redundant system failed. Control lever can continue to be used. If
18 14 0 1 the error occurs at each restart, replace control lever.
Axis failed. If the error occurs at each restart, replace control lever.
18 14 0 2
Redundant system failed. Control lever can continue to be used. If
18 15 0 1 the error occurs at each restart, replace control lever.
Axis failed. If the error occurs at each restart, replace control lever.
18 15 0 2
 System Description GMK 5220 Go To > Page 8
Error Codes

2.4 Radio Control Error

Device Group Index Error Description
No. Fig. No. Fig.
Malfunction of the CAN bus connection to the radio control. Alife counter
26 6 0 0 incorrect
Malfunction of the CAN bus connection to the radio control. CRC incorrect
26 6 0 1
Malfunction of the CAN bus connection to the radio control. Time Out
26 6 0 2
Malfunction of the CAN bus connection to the radio control. Message 1
26 6 0 3 missing
Malfunction of the CAN bus connection to the radio control. Message 2
26 6 0 4 missing
Transmitter error. Control lever 1 defective
26 18 0 0
Transmitter error. Control lever 2 defective
26 18 0 1
Transmitter error. Control lever 3 defective
26 18 0 2

2.5 Platform Error

Device Group Index Error Description
No. Fig. No. Fig.
Platform error
28 18 0 0
 System Description GMK 5220 Go To > Page 9
Error Codes

2.6 ECOS

2.6.1 Change-over Contact Group

Device Group Index Error Description
No. Fig. No. Fig. No. Fig.
Both directional contacts switched (Tilt cab)
25 12 0 14

Both directional contacts switched (Increase speed)

25 12 1 14

2.6.2 Carrier
Device Group Index Error Description
No. Fig.
Steering cylinder with length measuring system axle 2 value too low
25 17 0 0
Steering cylinder with length measuring system axle 2 value too high
25 17 0 1
Steering cylinder with length measuring system axle 1 value too low
25 17 0 4
Steering cylinder with length measuring system axle 1 value too high
25 17 0 5
Both switches steering to left and to right are activated simultaneously
25 17 0 6
Illogical status of the switches in the separate steering pot; poss. mixed up
25 17 0 15

2.6.3 System Monitoring

Valid for devices No. 1 to 4 or No. 9 to 12

to to

Device Group Index Error Description

Error in the control system’s start phase
1..4 18 0 1 • The earth connection to the housing of the relevant ESX is not OK
• The housing’s earthing should be checked.
Error in the control system’s start phase
1..4 18 0 2 • One of the outputs of the relevant ESX has a connection to the supply voltage.
Error in the control system’s start phase
1..4 18 0 4 • The initiating current of the output VCC perm. is greater than 3 amperes.
• A component at the Vcc perm. connection is causing a short circuit
Operating error
1..4 18 0 6 • The total of all of the VCC perm. output current was greater than 10 amperes.
• A component at the Vcc perm. connection is causing a short circuit
Operating error
1..4 18 0 7 • The total of all the output currents was greater than 28 amperes.
Operating error
• The 8.5V output voltage is outside the tolerance.
1..4 18 0 8 • A component at the 8.5V connection is causing a short circuit, or the control
system is defective.
 System Description GMK 5220 Go To > Page 10
Error Codes

Operating error
1..4 18 0 9 • Slave has detected a failure of the CAN masters.
• The CAN bus connection should be checked.
Operating error
1..4 18 0 10 • The control system’s output drivers are not supplied with voltage.
• Check fuses and supply voltage.
Error during access to the EEProm
9..12 18 1 0 • Board is to be replaced, if error message occurs with increased frequency
No voltage supply via plug X9.1 of IO board
9..12 18 1 1 • Check wiring to IO board and also fuse on the IO board
No voltage supply via plug X9.2 of IO board
9..12 18 1 2 • Check wiring to IO board and also fuse on the IO board

2.6.4 Main Hoist

Device Group Index Error Description
No. Fig. No. Fig.
Control pressure (LS) detected for positive and negative direction of
25 20 2 0 movement
In the positive direction of movement control pressure (LS) was detected for
25 20 2 1 negative direction of movement
In the negative direction of movement control pressure (LS) was detected
25 20 2 2 for positive direction of movement
In the STOP condition control pressure (LS) was detected for positive
25 20 2 3 direction of movement
In the STOP condition control pressure (LS) was detected for negative
25 20 2 4 direction of movement
 System Description GMK 5220 Go To > Page 11
Error Codes

2.6.5 Auxiliary Hoist

Device Group Index Error Description
No. Fig. No. Fig.
Control pressure (LS) detected for positive and negative direction of
25 21 2 0 movement
In the positive direction of movement control pressure (LS) was detected for
25 21 2 1 negative direction of movement
In the negative direction of movement control pressure (LS) was detected
25 21 2 2 for positive direction of movement
In the STOP condition control pressure (LS) was detected for positive
25 21 2 3 direction of movement
In the STOP condition control pressure (LS) was detected for negative
25 21 2 4 direction of movement

2.6.6 Derricking Gear

Device Group Index Error Description
No. Fig. No. Fig.
Control pressure (LS) detected for positive and negative direction of
25 22 2 0 movement
In the positive direction of movement control pressure (LS) was detected for
25 22 2 1 negative direction of movement
In the negative direction of movement control pressure (LS) was detected
25 22 2 2 for positive direction of movement
In the STOP condition control pressure (LS) was detected for positive
25 22 2 3 direction of movement
In the STOP condition control pressure (LS) was detected for negative
25 22 2 4 direction of movement

2.6.7 Telescoping Gear

Device Group Index Error Description
No. Fig. No. Fig.
Control pressure (LS) detected for positive and negative direction of
25 23 2 0 movement
In the positive direction of movement control pressure (LS) was detected for
25 23 2 1 negative direction of movement
In the negative direction of movement control pressure (LS) was detected
25 23 2 2 for positive direction of movement
In the STOP condition control pressure (LS) was detected for positive
25 23 2 3 direction of movement
In the STOP condition control pressure (LS) was detected for negative
25 23 2 4 direction of movement
 System Description GMK 5220 Go To > Page 12
Error Codes

2.6.8 Slewing Gear

Device Group Index Error Description
No. Fig. No. Fig.
Control pressure (LS) detected for positive and negative direction of
25 24 2 0 movement
In the positive direction of movement control pressure (LS) was detected
25 24 2 1 for negative direction of movement
In the negative direction of movement control pressure (LS) was detected
25 24 2 2 for positive direction of movement
In the STOP condition control pressure (LS) was detected for positive
25 24 2 3 direction of movement
In the STOP condition control pressure (LS) was detected for negative
25 24 2 4 direction of movement

2.6.9 Pinning System

Device Group Index Error Description
No. Fig.
Error of the EKS4 length sensor for the telescoping cylinder length
- The redundant length control (comparison of ECOS length with EKS4
25 16 0 0 length) is no longer operating, resulting in losses in the system safety of the
telescoping system
Error in comparing the ECOS length with the EKS4 length
- The difference in the two lengths has exceeded the tolerance threshold (set
by service software), i.e. one of the two length sensors is emitting an invalid
value
25 16 1 4 - Semi- and fully automatic operation are no longer functioning; the pinning
system can only be operated in emergency operation
- During emergency operation the current length of the ECOS length sensor
and the EKS4 length sensor are displayed; a decision has to be made as to
which length information is correct
Error in controlling the telescoping cylinder movement
- It was established that the current direction of movement of the telescoping
cylinder contradicts the telescoping system’s operating status (e.g. retracting
25 16 1 5 direction of movement and extending operating status)
- Semi- and fully automatic operation are no longer functioning; the pinning
system can only be operated in emergency operation
Error in controlling the telescope status
- The telescope status is inconclusive in itself (e.g. more than one telescope
25 16 2 1 section unlocked)
- All the functions of the telescoping system are blocked; a valid telescope
status must first be input or a change made to emergency operation
Error in controlling the telescope status
- The position of the telescoping cylinder in connection with the telescope
status contradicts the pinning system’s operating status (is only evaluated in
25 16 2 2 TLSL operating status)
- All the functions of the telescoping system are blocked; a valid telescope
status must first be input or a change made to emergency operation
Error in controlling the telescope status
- The current telescope status contradicts the pinning system’s current
operating status (e.g. TLSU operating status, however according to
25 16 2 3 telescope status no telescope section is unlocked)
- All the functions of the telescoping system are blocked; a valid telescope
status must first be input or a change made to emergency operation
 System Description GMK 5220 Go To > Page 13
Error Codes

Error in controlling the telescope status

- The proximity switches’ signals for detecting the position of the telescoping
cylinder (S2116N, S2117N, S3709N, S3710N) contradict the pinning
25 16 2 4 system’s current operating status (e.g. TLSU operating status, however none
of the proximity switches has switched)
- All the functions of the telescoping system are blocked; a valid telescope
status must first be input or a change made to emergency operation
Error in controlling the telescope status
- The proximity switches’ signals for detecting the position of the telescoping
cylinder (S2116N, S2117N, S3709N, S3710N) contradict the telescope
status and the position of the telescoping cylinder (this error is only
25 16 2 5 evaluated in TUSL operating status; proximity switches have switched but
the telescoping cylinder is not within a foot section)
- All the functions of the telescoping system are blocked; a valid telescope
status must first be input or a change made to emergency operation
Error in detecting the locking status
- The evaluation of the proximity switches’ signals for detecting the locking
status (S2110N – S2115N) produces an invalid status
- Semi- and fully automatic operation are no longer functioning; the pinning
25 16 3 n system can only be operated in emergency operation
- The error number 'n' indicates which proximity switches (S2110N -
S2115N) were switched at the time the error occurred
- See explanations regarding this in Chapter ???
Error in the unlocking mechanism
- The wrong pins were released during an unlocking request (e.g. request for
the telescoping cylinder to be unlocked, but the telescope section was
unlocked)
25 16 4 0 - Presumed error: valve Y2130 for switching over unlocking between
telescoping cylinder and telescope section is sticking.
- Semi- and fully automatic operation are no longer functioning; the pinning
system can only be operated in emergency operation
Error of proximity switches S3709N and S3710N
- Both proximity switches S2116N and S2117N have switched, but neither of
the proximity switches S3709N nor S3710N have switched.
- Possible mechanical cause: the telescoping cylinder moved to the right so
that the proximity switches on the left-hand side of the telescoping cylinder
25 16 5 0 have lost contact to the trigger plates.
- There might be function restrictions of the telescoping system. The
recognition of the foot sections might fail. It may be that the telescoping
cylinder cannot be locked to a telescope section any more. In this case, the
telescoping system can only be operated in emergency operation.
Error of proximity switches S2116N and S2117N
- Both proximity switches S3709N and S3710N have switched, but neither of
the proximity switches S2116N nor S2117N have switched.
- Possible mechanical cause: the telescoping cylinder moved to the left so that
the proximity switches on the right-hand side of the cylinder have lost
25 16 5 1 contact to the trigger plates.
- There might be function restrictions of the telescoping system. The
recognition of the foot sections might fail. It may be that the telescoping
cylinder cannot be locked to a telescope section any more. In this case, the
telescoping system can only be operated in emergency operation.
Error of the proximity switch S2116N, S2117N, S3709N or S3710N
- The error code number 'n' determines the respective proximity switch to
which the error message relates:
n = 0 → S2116N
25 16 6 n n = 1 → S2117N
n = 2 → S3709N
n = 3 → S3710N
- The proximity switch remains switched all the time although the telescoping
cylinder is not within a foot section of a telescope section
 System Description GMK 5220 Go To > Page 14
Error Codes

2.6.9.1 Explanations regarding Error Message 25.16.3.n

Error message 25.16.3.n (device = ECOS, group = pinning system) denotes an error during the
detection of the current locking status. The evaluation of the signals of proximity switches S2110N to
S2115N produces an invalid condition. The error number of this error message (designated here by
'n') reflects the switched condition of these proximity switches at the time the error occurred.

Determining the switched conditions of the proximity switches from the error number 'n':

The proximity switches have various weightings, which are as follows:

S2114N (Tele cyl. lock. left) → Weighting = 1

S2115N (Tele cyl. lock right) → Weighting = 2
S2112N (Tele cyl. unlock. left) → Weighting = 4
S2113N (Tele cyl. unlock right) → Weighting = 8
S2111N (Boom section locked) → Weighting = 16
S2110N (Boom section unlocked) → Weighting = 32

In order to now determine the proximity switches’ switched conditions from the error number 'n', the
error number 'n' is split up into the sum of the proximity switches’ weightings. If the sum includes a
weighting, this means that the proximity switch belonging to this weighting was switched at the time
the error occurred. All proximity switches, the weightings of which are not included in the sum, were
not switched.

Example:
Error message = 25.16.3.33
→ Error number n = 33
→ 33 = 32 + 1, the error number n = 33 includes weightings 32 and 1
→ at the time the error occurred only proximity switches S2110N and S2114N were switched
 0/1
The IO signals of ESX 1 and the IO board to the telescoping cylinder not enabled

0/1
No control status available, or telescoping system deactivated
0/1
Precision length sensor is not transmitting any data
0/1

RCI has switched off the voltage supply of the IO signals

0/1

NC
2.6.9.2 Display Information

0/1

NC
0/1

IO board on the telescoping cylinder failed

0/1

ESX1 control system failed

Error Codes

0/1

Error in mechanics of unlocking system

0/1

Error in status of telescoping system

System Description GMK 5220

0/1

Error in telescoping direction

0/1

Error in length comparison of ECOS RCI

0/1

Error of precision length sensor

0/1

Error of valve
0/1

Error of high/low proximity switch

Go To >

0/1

Error of unlocked/locked proximity switch

Page 15
 System Description GMK 5220 Go To > Page 16
Error Codes

2.6.10 Can Bus

Device Group Index Error Description
No. Fig. No. Fig.
The CAN bus connection from ESX 2 to ESX 0 was lost within the process
1 6 0 0 phase
- The superstructure can no longer be operated from the cab
The CAN bus connection from ESX 2 to ESX 0 was lost within the
1 6 1 0 configuration phase
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
ESX 0 is a control system from another type of crane
1 6 1 1 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
ESX 0 has the wrong version of software
1 6 1 2 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
ESX 0 has a serial number, however the EEPROM data is not valid
1 6 1 3 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
ESX 0 has an incorrect serial number
1 6 1 4 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
The CAN bus connection from ESX 3 to ESX 0 was lost during the
1 6 1 5 transition of ESX 0 to the STOP mode
- The superstructure can no longer be operated from the cab
Error within the configuration phase:
1 6 1 6 The configuration data from ESX 0 could not be fully received.
- The superstructure can no longer be operated from the cab
The CAN bus connection from ESX 2 to ESX 0 was lost during the
1 6 2 0 transition from the configuration phase to the process phase
- The superstructure can no longer be operated from the cab
 System Description GMK 5220 Go To > Page 17
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 0 to ESX 1 was lost within the process
phase
2 6 0 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
The CAN bus connection from ESX 0 to ESX 1 was lost within the
configuration phase
2 6 1 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 1 is a control system from another type of crane
2 6 1 1 - The connection to ESX 1 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 1 has the wrong version of software
2 6 1 2 - The connection to ESX 1 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 1 has a serial number, however the EEPROM data is not valid
2 6 1 3 - The connection to ESX 1 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 1 has an incorrect serial number
2 6 1 4 - The connection to ESX 1 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
The CAN bus connection from ESX 0 to ESX 1 was lost during the
2 6 1 5 transition of ESX 1 to the STOP mode
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
The configuration data from ESX 1 could not be fully received.
2 6 1 6 - The connection to ESX 1 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
The CAN bus connection from ESX 0 to ESX 1 was lost during the
transition from the configuration phase to the process phase
2 6 2 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
 System Description GMK 5220 Go To > Page 18
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 0 to ESX 2 was lost within the process
phase
3 6 0 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
The CAN bus connection from ESX 0 to ESX 2 was lost within the
configuration phase
3 6 1 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 2 is a control system from another type of crane
3 6 1 1 - The connection to ESX 2 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 2 has the wrong version of software
3 6 1 2 - The connection to ESX 2 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 2 has a serial number, however the EEPROM data is not valid
3 6 1 3 - The connection to ESX 2 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
ESX 2 has an incorrect serial number
3 6 1 4 - The connection to ESX 2 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
The CAN bus connection from ESX 0 to ESX 2 was lost during the
3 6 1 5 transition of ESX 2 to the STOP mode
- The sensors and valves connected to this ESX are no longer available to
the ECOS
Error within the configuration phase:
The configuration data from ESX 2 could not be fully received.
3 6 1 6 - The connection to ESX 2 is lost
- The sensors and valves connected to this ESX are no longer available to
the ECOS
The CAN bus connection from ESX 0 to ESX 2 was lost during the
transition from the configuration phase to the process phase
3 6 2 0 - The sensors and valves connected to this ESX are no longer available to
the ECOS
 System Description GMK 5220 Go To > Page 19
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 2 to ESX 3 was lost within the process
4 6 0 0 phase
- The carrier can no longer be operated from the superstructure cab
The CAN bus connection from ESX 2 to ESX 3 was lost within the
4 6 1 0 configuration phase
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
ESX 3 is a control system from another type of crane
4 6 1 1 - The connection to ESX 3 is lost
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
ESX 3 has the wrong version of software
4 6 1 2 - The connection to ESX 2 is lost
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
ESX 3 has a serial number, however the EEPROM data is not valid
4 6 1 3 - The connection to ESX 2 is lost
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
ESX 3 has an incorrect serial number
4 6 1 4 - The connection to ESX 2 is lost
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
The CAN bus connection from ESX 2 to ESX 3 was lost during the
4 6 1 5 transition of ESX 3 to the STOP mode
- The carrier can no longer be operated from the superstructure cab
Error within the configuration phase:
4 6 1 6 The configuration data from ESX 3 could not be fully received.
- The carrier can no longer be operated from the superstructure cab
The CAN bus connection from ESX 2 to ESX 3 was lost during the
4 6 2 0 transition from the configuration phase to the process phase
- The carrier can no longer be operated from the superstructure cab
 System Description GMK 5220 Go To > Page 20
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 3 to the IO board was lost within the
9 process phase
10 6 0 0 - The sensors and valves connected to this IO board are no longer
available to the ECOS
11
The CAN bus connection from ESX 3 to the IO board was lost within the
9 configuration phase
10 6 1 0 - The sensors and valves connected to this IO board are no longer
available to the ECOS
11

The CAN bus connection from ESX 3 to the IO board was lost during the
9 transition from the configuration phase to the process phase
10 6 2 0 - The sensors and valves connected to this IO board are no longer
available to the ECOS
11

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 0 to the IO board was lost within the
12 process phase
6 0 0 - The sensors and valves connected to this IO board are no longer
13
available to the ECOS
The CAN bus connection from ESX 0 to the IO board was lost within the
12 configuration phase
6 1 0 - The sensors and valves connected to this IO board are no longer
13
available to the ECOS
The CAN bus connection from ESX 0 to the IO board was lost during the
12 transition from the configuration phase to the process phase
6 2 0 - The sensors and valves connected to this IO board are no longer
13
available to the ECOS

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 2 to the left control lever was lost
17 6 0 0
The CAN bus connection from ESX 2 to the right control lever was lost
18 6 0 0
The CAN bus connection from ESX 2 and ESX 0 to the EKS was lost
19 6 0 0
The CAN bus connection from ESX 1 to the precision length sensor was
20 6 0 0 lost
The CAN bus connection from ESX 3 to MMI 1 was lost
22 6 0 0
The CAN bus connection from ESX 3 to MMI 2 was lost
23 6 0 0
The CAN bus connection from ESX 3 to the inclination sensor was lost
24 6 0 0
The CAN bus connection from ESX 2 to the radio control was lost
26 6 0 0
The CAN bus connection from ESX 2 to the platform was lost
28 6 0 0
 System Description GMK 5220 Go To > Page 21
Error Codes

3 Assignment of the ESX

Pin Designation Pin Designation
27 1st CAN bus, dominant higher, W+ 38 Digital speed input 9
st
26 1 CAN bus, dominant lower, W- 16 Digital speed input 10

33 2nd CAN bus, dominant lower, W- 39 Digital speed input 11

53 2nd CAN bus, dominant higher, W+ 17 Digital speed input 12

23 8.5 V output 40 Digital speed input 13

6 Analogue input 1 18 Digital speed input 14

29 Analogue input 2 41 Digital speed input 15

7 Analogue input 3 19 Digital speed input 16

30 Analogue input 4 46 Digital/PWM output 1, (4 A with current measurement)

8 Analogue input 5 47 Digital/PWM output 2, (4 A with current measurement)

31 Analogue input 6 48 Digital/PWM output 3, (4 A with current measurement)

9 Analogue input 7 49 Digital/PWM output 4, (4 A with current measurement)

32 Analogue input 8 64 Digital/PWM output 5, (4 A with current measurement)

42 Digital/PWM output 13, (4 A) 61 Digital/PWM output 6, (4 A)

20 Digital/PWM output 14, (4 A) 62 Digital/PWM output 7, (4 A)

43 Digital/PWM output 15, (4 A) 63 Digital/PWM output 8, (4 A)

21 Digital/PWM output 16, (4 A) 24 Digital/PWM output 9, (2.5 A)

44 Digital/PWM output 17, (4 A) 2 Digital/PWM output 10, (2.5 A)

22 Digital/PWM output 18, (4 A) 25 Digital/PWM output 11, (2.5 A)

45 NC 3 Digital/PWM output 12, (2.5 A)

11 NC 1 Ground, analogue

50 NC 55 Ground electrics, digital

51 NC 65 Ground for Babyboard 1

52 NC 66 Ground for Babyboard 1

10 NC 67 NC

28 D+ input 68 NC

34 Digital speed input 1 4 Serial interface, RxD

12 Digital speed input 2 5 Serial interface, TxD

35 Digital speed input 3 56 Voltage supply 12 V (24 V), UB

13 Digital speed input 4 57 Voltage supply 12 V (24 V), UB

36 Digital speed input 5 58 Voltage supply 12 V (24 V), UB

14 Digital speed input 6 59 Voltage supply 12 V (24 V), UB

37 Digital speed input 7 60 Voltage supply 12 V (24 V), UB

15 Digital speed input 8 54 Voltage supply 12 V (24 V), UE

System Description GMK 5220 Go To > Page 22
Error Codes