Updated MOS 1 (Lab Manual)
Updated MOS 1 (Lab Manual)
Mechanics of Solids
Practical Lab Manual
Section:________________
Mechanics Of Solids Lab Manual
Cognitive Domain
Criteria Poor Average Good Excellent
Marks 0 5 7.5 10
Data Acquisition Data are not shown Data are inaccurate. Accurate representation Professional looking and
of the data in written accurate representation of
form, but no graphs or the data in tables and/or
tables are presented. graphs. Graphs and tables
are labeled and titled.
Data Analysis The relationship between the A slight correlation The relationship The relationship between
variables is not discussed. between variables is between the variables is the variables is discussed
established but discussed but no and trends/patterns
frequent systematic patterns, trends or logically analyzed.
error is encountered. predictions are made Predictions are made about
based on the data. what might happen if part
Contains few errors. of the lab were changed or
how the experimental
design could be changed.
Data No Interpretation (graphs, Data interpretation Conclusions were Conclusions were included.
interpretation conclusion) was included in represented shows included. However, Findings that supported
the report. little effort and findings that supported the hypothesis were
reflection. the hypothesis were analyzed in detail. All
weak and questions questions were addressed.
were addressed.
Total Points Total Points Earned = Lab Performance Grade 30
Weightage (%)
20 30 50
PLOs COVERAGE
PLOs 1 2 3 4 5 6 7 8 9 10 11 12
Coverage √ √
Objectives
1. To understand the working of Universal Testing Machine.
2. To determine impact energy of steel performing standard impact tests.
3. To perform compression, tension and bending tests on various materials using
Universal Testing Machine & calculate various mechanical properties of materials.
4. To study the relationship between deflections in beams with applied loads, span,
cross section and material.
Safety Precautions
Introduction
These notes with the safety precautions and safety measures that should be observed and
taken by all users of laboratory facilities. There will be special precautions needed for
handicapped persons using laboratories, but these outside the scope of this set of notes.
General Behavior
▪ No smoking
▪ No running, playing games, throwing objects or foolish behavior allowed. Disciplinary
actions will be taken against offenders
▪ Safety precautions must be observed at all times
▪ Observe any instructions or advice given by the laboratory staff
▪ Do no attempt any install, correct or operate any apparatus before reading the
instructions, and if in doubt, seek the assistance of the laboratory staff.
Safety
General
▪ Treat every piece of apparatus with caution
▪ Beware of others working in the vicinity
▪ Understand all safety precautions before working in the laboratories
▪ If in doubt, ask for assistance.
Electricity
▪ Switch off and isolate the power supply before opening cabinet doors or
attempting to make any adjustment to the equipment
▪ Check all the circuits before switching on the power supply
▪ Do not tampers with any switches or protective gears
▪ Beware of dangerous voltages developed during the course of using any item of
apparatus
▪ Do not work on the electrical apparatus with wet hands
▪ Special care should be taken when bare conductors are being used to carry any
current
▪ Always switch off and isolate the service suppliers after using any apparatus.
Chemicals
▪ Treat all chemical with extreme caution
▪ Use protective equipment when provided
▪ Know the properties of chemicals before attempting to handle them
▪ Alert others in the vicinity when handling poisonous, toxic, corrosive or explosive
substances.
Machines
▪ Do not operate any machines unless you have been trained to do so
▪ Use protective equipment when provided.
▪ Do not leave any machines in operation unattended
▪ Switch off and isolate the machines when not in use.
Fire Hazards
▪ Check for any possible danger of fire in the vicinity before producing any naked
flame
▪ Clean up any spilled combustible fluids immediately
▪ Extinguish all flames before refueling any equipment.
▪ Handle inflammable substances with care
▪ When a gas leak is suspected, extinguish all naked flames.
▪ Ensure there is enough ventilation before starting any combustion process.
▪ If the fire alarm sounds, evacuate from the laboratories immediately and
assemble at the ground floor lobby, unless there is a broadcast for other actions
over internal public address system.
Radiation Hazards
▪ Use protective equipment when handling any radioactive substance.
▪ Never leave any radioactive substance unattended.
▪ Never transfer any radioactive substance without a proper protective container.
Security
▪ Take care of your own valuables.
▪ Do not remove any piece of equipment from the laboratories unless authorized to
do so.
▪ Only enter and exit the laboratories through the established route.
▪ Observe the directives given by the laboratory staff.
▪ Do not attempt to enter or remain in the laboratory outside the opening hours.
▪ Report any loss or damage to laboratory equipment immediately to laboratory
staff.
Psychomotor Domain
Out of 50 marks
Criteria Weightage Poor Average Good Excellent
0 5 7.5 10
20
Equipment Usage
Task
Implementation
20
Procedural Knowledge 10
Obtained marks
Cognitive Domain
Out of 30 marks
Criteria Weightage
Poor Average Good Excellent
0 5 7.5 10
Data 10
Acquisition
Data Analysis 10
Data 10
interpretation
/conclusion
Obtained marks
Affective Domain
Out of 20 marks
Criteria Poor Average Good
Marks Range 0-4 5-7.5 8-10
Justifying
Demostrate
Obtained marks
20
Equipment
Usage
Psychomotor
20
Task
Implementation
Procedural 10
Knowledge
Data Acquisition 10
Cognitive
Data Analysis 10
Data 10
interpretation
/conclusion
Affective Justifying 10
Demonstrate 10
Total 100
Table of Contents
Objectives ........................................................................................................................ ii
TO PERFORM IMPACTS USING PROCEDURES FOR IMPACT TEST, CHARPY TEST METHODS
..................................................................................................................................... .46
EXPERIMENT # 01
TO DETERMINE YOUNG MODULUS OF STEEL
(ASTM E111-04)
Scope
This test determines young’s modulus of mild steel when subjected to an axial tensile
load.
Significance
The value of young’s modulus is a material property useful in design for calculating
compliance of structural materials that follow Hooke’s law when subjected to uniaxial
loading(that is, the strain is proportional to the applied force)
Apparatus
Universal Test Machine (UTM), Specimen, Measurement apparatus: Vernier Calipers,
Steel ruler.
Procedure
1. Measure the diameter of the specimen at 3 various places and calculate the
average.
2. Mark a 50 mm gauge length on the specimen.
3. Fix the specimen to the machine by pushing the top grip upwards and
inserting the specimen into the bottom grip.
4. Apply the load slowly.
Results
• Plotting of stress strain graph
• From the stress-strain graph
• Determine Elastic Modulus (E)
OR
Elastic Modulus, (E) = Slope of Graph
Stress (
Strain (ε) =
Precautions
Practical Applications
1.
2.
3.
EXPERIMENT # 02
STATIC MODULUS OF ELASTICITY OF CONCRETE IN COMPRESSION
(ASTM C469)
Scope
This test method covers determination of chord modulus of elasticity (Young’s) and
Poisson’s ratio of molded concrete cylinders and diamond-drilled concrete cores when
under longitudinal compressive stress.
Significance
This test method provides a stress to strain ratio value and a relation of lateral to
longitudinal strain for hardened concrete at whatever age and curing conditions may be
specified.
Apparatus
Compression Testing Machine, Compressometer, Extensometer, Specimen, 6” x 12”
Moist-cured concrete cylinders (capped)
Procedure
1) Perform an unconfined compression test on companion specimen in
accordance with ASTM C39. The specified loading rate is 35 psi/s.
2) Attach the compressometer/extensometer to the test specimen.
Where e1 is the eccentricity of the compressometer pivot rod from the axis of
the specimen and e2 is the eccentricity of the longitudinal dial gage from the
axis of the specimen. If these eccentricities are equal, then I=0.5.The gage
length is the distance between yokes.
11) Plot the stress-strain curve (stress on the ordinate and strain on the abscissa).
Precautions
Practical Applications
1.
2.
3.
4.
EXPERIMENT # 03
TO PERFORM BEND TEST ON STEEL
(ASTM A615/A615M)
Scope
This test covers the determination of brittle or ductile behavior of steel.
Significance
Ductility is important in steel bars, so that the structural member in which steel is being
used is also ductile
Apparatus
Universal Testing Machine, Test specimen, certain accessories like Bending table,
Supports &Pins etc.
Procedure
1. Prepare a test specimen.
2. Measure the diameter of the steel rod. Take at least three readings and calculate
the mean value of the diameter.
3. Place the test specimen in the bend test apparatus in such a position that the
plane intersecting the longitudinal ribs is parallel to the axis of pin.
4. Apply force to the test specimen continuously and uniformly throughout the
bending operation
5. Discontinue the application of load when the angle of bent specified in the
material specimen has been achieved before rebound.
2 14 & 18 900
Bar Designation No
Grade 40 Grade 60 Grade 75
3, 4, 5 3½d 3½d -
6 5d 5d 5d
7, 8 - 5d 5d
9, 10,11 - 7d 7d
14, 18 - 9d 9d
Precautions
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 4
TO INVESTIGATE THE RELATIONSHIP BETWEEN THE DEFLECTIONS
AND THE APPLIED LOADS
Scope
This experiment covers the recording of deflection in beams by varying weights and
comparing the measurement with that of the theoretical expressions.
Significance
Theoretical deflections can be different from the measured values due to simplified
assumptions made in the theory. Comparing the theoretical values with the measured
values gives an idea about the deviation.
Apparatus
Model of beam, Weights, Deflection gauge and weight hangers.
Procedure
Take the beam model and place it on the table. It should be kept horizontally and
firmly.
1. Record the length of beam and also the dimensions of the cross sections.
2. Set the deflection gauge at a point where deflection is to be measured.
3. Make the reading of the deflection gauge’s dial indicator to zero before
applying the load on bar.
CASE # 1
CANTILEVER BEAM
• One end is fixed and other is free
• Note the deflection by dial gauges at unsupported length and at any specified
point in between by varying loads at least twice
CASE # 2
• One end is fixed and other is Roller and load as at center.
• Note the deflection by dial gauges at any two specified point in between by
varying loads at least twice and measuring the distance from supports.
Conclusion
Precautions
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 5
TO INVESTIGATE THE EFFECT OF VARIATIONS IN LENGTH ON THE
BEAM DEFLECTION
Scope
This experiment covers the recording of deflection in beams by varying lengths and
comparing with that of the theoretical expressions.
Significance
Theoretical deflections can be different from the measured values due to simplified
assumptions made in the theory. Comparing the theoretical values with the measured
values gives an idea about the deviation.
Apparatus
Model of beam, Weights, Deflection gauge, Weight hangers.
Procedure
1. Take the beam model and place it on the table. It should be kept horizontally
and firmly.
2. Reduce the length of beam as specified by teacher and repeat the same
procedure as in previous experiment.
CASE # 1
CANTILEVER BEAM
• One end is fixed and other is free
• Note the deflection by dial gauges at unsupported length and at any specified
point in between by keeping the same loads at same place as in previous
experiment.
Calculations
4) Moment of inertia of the beam= I = bh3/12
5) Deflection of the point with theoretical expression.
6) b = __________ , h = _________ , L = __________
CASE # 2
• One end is fixed and other is Roller and load as at center.
• Note the deflection by dial gauges at any two specified point in between by
keeping same load and measuring the distance from supports.
Conclusion
Precautions
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 6
TO INVESTIGATE THE EFFECT OF VARIATIONS CROSS SECTION ON
THE BEAM DEFLECTION
Scope
This experiment covers the recording of deflection in beams by varying cross section
and comparing the measurement with that of the theoretical expressions.
Significance
Theoretical deflections can be different from the measured values due to simplified
assumptions made in the theory. Comparing the theoretical values with the measured
values gives an idea about the deviation.
Apparatus
Model of beam, Weights, Deflection gauge and weight hangers
Procedure
1. Take the beam model and place it on the table. It should be kept horizontally
and firmly.
2. Change the beam steel bar with different cross section as specified by teacher
and repeat the same procedure as in previous experiment.
CASE # 1
CANTILEVER BEAM
• One end is fixed and other is free
• Note the deflection by dial gauges at unsupported length and at any specified
point in between by keeping the same loads at same place as in previous
experiment.
CASE # 2
• One end is fixed and other is Roller and load as at center.
• Note the deflection by dial gauges at any two specified point in between by
keeping same loads and measuring the distance from supports.
Conclusion
Precautions
1. Note the readings carefully.
2. Measure diameter of specimen at three different places.
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 07
YOUNG’S MODULUS AND MODULUS OF RUPTURE OF WOOD
Scope
This test determines the Young’s Modulus E of wood and the Modulus of Rupture by
conducting bending test.
Significance
The value of young’s modulus is a material property useful in design of structures.
Apparatus
UTM, device for Applying load and scale.
Where
W =Applied load.
I = Moment of inertia.
= Deflection under the load.
Procedure
1. Insert the bending device in the UTM. Measure the width and depth of
wooden beam.
2. Adjust the support for the required distance and clamp to the lower table.
3. Fix the transverse test pan at the lower side of the lower cross head. Fix it
on the rollers of the transverse test brackets such that the load comes at
the center and measure the length of the span of the beam between the
supports for central loading.
4. Adjust the load pointer to zero by lifting the lower table. While applying
the load, the deflection corresponding to each load is found out from the
vernier scale on the UTM.
Range calculation
Extreme working stress in bending for wood = ______ N/mm2
LOAD DEFLECTION
Graphs
Result
Precautions
1. Maximum moment and maximum deflection must be noted.
2. Note the readings carefully.
3. Load must be plotted on the y-axis.
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 08
TO PERFORM COMPRESSION TEST ON A WOOD SAMPLE (PARALLEL
TO THE GRAINS)
Scope
This test determines the compressive strength, elastic modulus and proportional limit
for wood specimen when loaded parallel and perpendicular to the grains
Significance
Wood can be potentially used as a structural material, so it is essential to know about
its compressive strength. Its compressive strength will differ when loaded parallel and
perpendicular to the grains.
Apparatus
Universal Testing, Machine, Measuring gadgets, 2’’X2’’x2’’ Wood samples.
Procedure
1. The weight, length, and cross-sectional dimensions of each specimen must be
measured prior to testing.
2. Apply an increasing load on the test specimen parallel to its longer axis. Note
down the change in length for every load applied.
3. Produce a stress-versus strain diagram for each of the three tests, similar to the
one shown in Figure. Note that the load versus stroke curve may not contain
4. an initial straight-line portion. If not, you will need to estimate the best fit
tangent to the curve to obtain the Modulus of Elasticity, E. In doing this you
may find that the tangent line intercepts the horizontal axis to the left of the
curve. If this is the case, the point where the tangent line intercepts the
horizontal axis should be selected as the location for the origin.
Stress-Strain curve
5. Proportion limit=stress at the point where curve deviates from the straight line
portion of stress vs strain graph
(3) Describe the types of failure observed for each specimen with sketches of the
failures.
Precautions
1. Carefully note down the change in length for every load applied.
2. Load should be applied uniformly.
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 09
TO PERFORM COMPRESSION TEST ON A WOOD SAMPLE
(PERPENDICULAR TO THE GRAINS)
Scope
This test determines the compressive strength, elastic modulus and proportional limit
for wood specimen when loaded parallel and perpendicular to the grains
Significance
Wood can be potentially used as a structural material, so it is essential to know about
its compressive strength. Its compressive strength will differ when loaded parallel and
perpendicular to the grains.
Apparatus
Universal Testing Machine, Measuring gadgets.
Procedure:
1. The weight, length, and cross-sectional dimensions of each specimen must be
measured prior to testing.
2. Apply an increasing load on the test specimen perpendicular to its longer axis.
Note down the change in length for every load applied.
3. Produce a stress-versus strain diagram for each of the three tests, similar to the
one shown in Figure 2 Note that the load versus stroke curve may not contain
an initial straight-line portion. If not, you will need to estimate the best fit
tangent to the curve to obtain the Modulus of Elasticity, E. In doing this you
may find that the tangent line intercepts the horizontal axis to the left of the
curve. If this is the case, the point where the tangent line intercepts the
horizontal axis should be selected as the location for the origin.
Stress-strain curve
Proportion limit=stress at the point where curve deviates from the straight line
portion of stress vs strain graph
(3) Describe the types of failure observed for each specimen with sketches of the
failures.
(4) Compare the results with previous experiments and discuss the reasons for varying
compressive strengths.
Precautions
Practical Applications
1.
2.
3.
EXPERIMENT # 10
TO PERFORM IMPACTS USING PROCEDURES FOR IMPACT TEST,
CHARPY TEST METHODS
(ASTM E2248-13)
Scope
These test methods describe notched-bar impact testing of metallic materials by the
charpy test.
Significance
Specimen with lowest absorbed energy means it’s brittle and has least toughness
which can break easily and cannot withstand the sudden high loads which is in this
test was specimen number (1) for both IZOD and CHARPY test.Specimen with
Highest absorbed energy means it’s ductile and has highest toughness which
can withstand the sudden high loads which is in this test was specimen
number (8) for both IZOD and CHARPY test
Apparatus
Impact testing machine, test specimens.
A higher toughness material will absorb more energy upon impact and
will therefore result in a low height to which the pendulum arm will swing
to following impact
The more energy absorbed by the specimen, the more toughness the material will be
Procedure
Charpy test
1) Place the specimen onto the support with notch f
Fracture surface
(a) Highly ductile fracture: specimen neck down to a point (b) Moderator ductile
fracture: rough plastic deformation (c) Brittle fracture without any plastic
Charpy Test
↓
4 9 Carbon Steel
↓
5 10 Carbon Steel
Precautions
Practical Applications
1.
2.
3.
4.
5.
EXPERIMENT # 11
TO DETERMINE THE ELASTIC LINE FOR BEAM
Scope
This experiment measures the elastic line of a cantilever bar and compares it with the
result of the mathematical calculation.
Significance
Elastic line determines the mode of bending in beams whether it is positive bending or
negative according to sign convention adopted
Apparatus
Elastic line apparatus, cantilever beam, dial gauges
Procedure
1. The load remains constant and is applied at a=500mm from the fixed
support.
2. The deflection of the bar is measured at intervals of 100mm with the dial
gauge.
3. Relieve the bar.
4. Apply the dial gauge at the required position and set to zero.
5. Load the bar.
6. Read the deflection value and record.
7. Relieve the bar and move the dial gauge to the next position.
Repeat the measuring procedure
Observations and Calculations
Elastic Line of Cantilever bar
x in mm Measure deflection in Calculated deflection in
mm mm
0 18
100 16
200 11
300 7.5
400 4
500 1.1
600 0
Calculated deflection values for a load of F=15.5 N where a=500 mm are already
written in the table.
So deflection for the given loading and point of application of force are measured
through dial gauges and compared with the calculated.
Precautions
Practical Applications
1.
2.
3.
4.
5.