Format No: DD/FR/04

Issue no:01, Rv No:00

DESIGN CALCULATIONS SHEET Effcetive DT:01.08.2020
KUnAR
No Date: |04.08.2020
API Monogram Design & Development API 602 & ASME B
Project No & date Standard followed
proaram 16.34
Roark and Rotork
Name & type of Valve Forge Steel Gate (OS & Y-type) Other requirements
guidelines
Size & Class NPS1/2" (DN 15) Class 800
Addl requirement
SN |Parts & components Description of Calculation & methodoolgy adopted Results Remarks

As per API 602 Tabulated aprroach

(Table 5) and ASMEB 16.34 Non- Design is Safe
Mandatory Appendix B 1.3
1Body
As per API 602 Tabulated aprroach
2 Bonnet (Table 5)
Based on Roark's formulae of stress Design 1s Safe
3|Wedge
Based on Maximum shear stress theory
and Normal stress theory.
Buckling criterion as per Euler and Design is Safe
4 Stem Rankine formulae

5 Bonnet Bolting
As per ASME B 16.34 Section 6.4.2 Design is Safe

6Gland & Gland Bolting

As per bending moment criterion Design is Safe
As per Rotork sizing methodology
7 Stem Thrust AE2/0.2 FOund Ok

8 Seat Ring Based on Failure theories and Bending

Design is Safe
moment criterion
Designis Safe
9Yoke Nut/ Sleeve

Reviewed By Verified by
Validated By Page No.

Reviewed by: Approved by:_

 |Format No: DD/FR/04
Issue no:01, Rv No:00
DESIGN CALCULATIONS SHEET
KunA Effcetive DT:01.08.2020
No.of Sheets:01

Body wall thickness NPS 1/2" (DN 15) Class 800

Forge Steel Gate ( OS &Y-type)
Input Data
Body Material A105

Sr. No. Parameter | Symbol Value Unit

Reference Standard
1
Temperature 38.0 C API 602 Table 2a (Material Group 1)
136.2) Bar API 602 Table 2a (Material Group 1)
2
Pressure
13.6 N/mm2
3 Flow bore diameter ( Standard) d 9.0 mm API 602 Table 3
4 Pressure Class Pc 800
5 Stress based constant
SF) 7000 ASME B16.34

onsiderations
1 Neck .D. d. 21.0 mm As per Drawing

Calculations
Flow bore thickness as per ASME
Ped
B16.34 Appendix VI1 t=1.5 2S-12P. 0.8 mm

2 Neck I.D. as per ASME B16.34 d" 14.0 mm

Results
Body wall thickness as per ASME B16.34 Table 3A
3.1 mm
(Interpolated for class 800)

2 Body wall thickness (Flow bore) as per ASME B16.34 Appendix VI 0.8 mm

3 |Minimum Wall thickness as per API 602 (Table 5) 4.1 mm

4 From above all results consider maximum body wall thickness 4.1 mm

5 Provided Wall thickness 6.5 mm

Body neck thickness as per ASME B16.34 Table 3A

6 3.5 mm
(Interpolated for class 800)
7 Provided Body neck thickness 6.9 mm

Design isSafe

Prepared By -
Verified By
Approved By-
 Format No: DDIFR/04

Issue no:01, Rv No:00

DESIGN CALCULATIONS SHEET
Effcetive DT:01.08.2020
KUnAR
No.of Sheets:01

|Bonnet wall thickness

NPS 1/2" (DN 15) Class800
Forge Steel Gate (OS&Y-type)
Input Data
Bonnet Material A105

Sr.No. Parameter Symbol Value Unit Reference Standard

Temperature T 38.0 C API 602 Table 2a(Material Group 1)
136.2 Bar API 602 Table 2a (Material Group 1)
P
Pressure 13.6 N/mm2
3 Pressure Class Pc 800

Considerations
Packing Bore 1.D. 18.2 mm As per Drawing

esults
Bonnet thickness as per API 602 ( Table 5)
1 4.1 mm

Bonnet Extension min. wall thickness as per API 602 (Table 6)

4.4 mm
for the packing bore ID
Provided Bonnet thickness 12.0 mm

4 Provided Bonnet neck thickness 5.4 mm

Prepared By-
Verified By
Approved By
 Format No: DD/FR/O04

|Issue no:01, Rv No:00

DESIGN CALCULATIONS SHEET
Effcotive DT:01.08.2020
CumaR
No.of Sheots:01
NPS 1/2" (DN 15) Class2800
Wedge Forge Steel Gate (OS &Y-type
Input Data
Wedge Material A217 CA15
Sr. No. Parameter Symbol Value Unit Reference Standard
|emperature T 38.0 C |API602 Table 2a (Material Group 1)
Pressure
136.2 Bar |API 602 Table 2a(Material Group 1)
13.6 N/mm
N/mm2 ASME Sect l Part D,Table 1A
Allowable Stress of Wedge Material A 138.0
Yield Stress ofWedgeMaterial 275.0 N/mm ASME Sect -IlPart D,Table 1A
5 TensileStress ofWedgeMaterial 485.0 N/mm2 ASME Sect-|l Part D,Table 1A
6 Allowable Shear Stress of Wedge Material Ta 91.7 N/mm2
195000.0 ASME Sect -ll Part D,Table TM1
Youngs Modulus
E N/mm
Considerations

dcid

1 Load per unit area 13.6 N/mm2

Poissions ratio 0.3 ASME Sect-ll Part D, Table PRD

3 Seat contact 1.D. OCID 9.0 mm |As per Drawing

4 Plate thickness t 9.5 mm |As per Drawing

Radial location of unit line loading or start
0.0001 mm
Considered
o f distributed load
Calculations
Outer Radius 2 4.5 mm

Roark's formulas P.No,- 457)

H PI1(1 +vJn 1}
Constant 17
0.206
Roark's formulas P.No.- 458)

Maximum bending qxa2x L17

MC1 56.9 N-mm
moment Roark's formulas P.No.- 488]

Maximum bending
9xa2(3+V)
16 56.9 N-mm
Mca
moment IRoark's formulas P.No.- 488

6x Max (MC& MC)

Maximum bending stress 3.8 N/mm
developed Roark's formulas P.No.- 4571

Results
Design is Safe
Prepared By
Verified By
Approved By
 Format No: DD/FR/04
|Issue no:01, Rv No:0o
DESIGN CALCULATIONS SHEET
Effcotive DT:01.08.2020
KumAR
No.of Sheets:01

NPS 1/2" (DN 15) Class 800

Wedge Tongue Forge Steel Gate ( OS &Y-type
Input Data
Wedge MaterialA217 217 CA 15

Sr. No. Parameter Symbol Value Unit Reference Standard

Temperature 38.0 C API 602

P 136.2 Bar API 602
Pressure 13.6 N/mm2
Allowable Stress of Wedge ASME Sect -|l Part D,Table
Material
OA 138.0
N/mm 1A
N/mm2 ASME Sect -II Part D,Table
Yield Stress of Wedge Material Oy 275.0
N/mm2 ASME Sect -lI Part D,Table
Tensile Stress ofWedge 485.0
Allowable Shear Stress of
6
Wedge Material
91.7 N/mm2
Factor of Safety FOS 1.5
ASME Sect -ll Part D,Table
8 |Youngs Modulus E 195000.00 N/mm2
TM1

Considerations
5
Tw
dA
Fu mm

F2 F2 10 mm

3.8
H2 mm

3.7 mm

13.4 mm

Tw 17 mm

1 Total Stem Thrust F 4053.8 N From Stem thrust

Prepared By
Verified By
Approved By-
Calculations
Shear stress in F
TWedge 39.8 N/mm
Wedge tongue (2 x
H X da)

ddaxH
Bending stress in
2
Wedge tongue obWedge 78.6 N/mm
x l2 =Bending moment of
2 4
cantilever beam

Combine normal
Stress in Wedge
Tongue
omaxWedbwedge
ge 2 Opwedge2+Twedge
2 95.2 N/mm

Combine shear
4 Stress in Wedge tmaxWed Obwedge2 +Twedge 2 55.9
ge N/mm
Tongue
Tensile stress in
5
section B-B otWedge 43.2 N/mm
(Tw-F2) x da

Results
1 |Developed combine normal stress in Wedge tongue is less than allowable stress of Wedge
truia

95.2 138

|Developed combine shear stress in Wedge tongue is less than allowable shear stress of Wedge
2
material.
55.991.7
3 |Developed tensile stress in Wedge section B-B is less than allowable stress of Wedge material
|43.2< 138

Design is Safe

Prepared By-
Verified By
Approved By -
 |Format No: DD/FR/04
Issue no:01, Rv No:00
DESIGN CALCULATIONS SHEET
CUnAR Effcetive DT:01.08.2020
No.of Sheets:01
NPS1/2" (DN 15) Class 800
Stem & Wedge break
Forge Steel Gate ( OS &Y-type)
Results
1 Combine normal Stress in Wedge Tongue 95.2 N/mm
2
Combine shear Stress in Wedge Tongue 55.9 N/mm
3 Tensile stress in section B-B in Wedge Tongue 43.2 N/mm
2
4 Combine normal stress in stem "T" section 52.7 N/mm
5 Combine shear stress in stem "T" section 31.7 N/mm

Tensile Stress in Stem "T" section 33.6 N/mm

Tensile stress developed in recesses area in stem 45.7 N/mm

Conclusion

Allstress values are lesserthanthe allowable stress

Prepared By -

Verified By-
Approved By -
 Format No: DD/FR/04

DESIGN CALCULATIONS SHEET

Issue no:01, Rv No:00
Effcotive DT:01.08.2020
CumA
INo.ofSheets:01
NPS 1/2" (ON 15) Class 800
Stem Thrust /Torque Forge Steel Gate (OS& Y-type
Input Data
Valve Type GLOBE VALVE
Valve Size NPS 1/2(DN 50)
Valve Class 800
Bore lype Standard Bore
Class Type Standard

Value Unit Reference Standard

Parameter Symbol
As per Drawing IAPI 602, Table3
D 0.354 5.2
SEAT BORE, minimum,

0.457 in As per Drawing

STEM PLAIN DIAMETER, Ds

D1 0.375 AS per Drawing

Major Dia. Of Stem threads 12 MachineryH.B. Table 14b
TPI
M THREAD No. of Starts
DIAMETER, in l an
0.116

THREAD PITCH DIAMETER D2 0.333

(STUB ACME)
1976 psig API 602, Table 2b, Pg.7
DIFFERENTIAL PRESSURE
0.45 Rotork Sizing Calculation
VALVE FACTOR
87.7 bf
SEATING THRUST
bi Supplier recommendation
GLAND FRICTION THRUST 19
Rotork Sizing Calculation
PISTON EFFECT 323.
911.4 Ibf Rotork Sizing Calculation
VALVE THRUST
0.004 lbf.fUlbi Rotork Sizing Calculation
STEM FACTOR

DT.
VALVE TORQUE Nm

Nm
Torque with 25% extra for actuator selection
H1 3.8
HANDWHEEL DIAMETER
11.4
FORCE ON HANDWHEEL 111.4
0.740 In
Y1
YOKE SLEEVE PLAIN DIA

Y2 0.874
YOKE SLEEVE COLLAR DIA, in

1.220 iN
BONNET YOKE OUTSIDE DIA, in Y3

D3 0.894 In
MEAN DIA, in

FRICTION TORQUE, Ibf.ft Tqf 5.4 Ibf. ft

7.4 Nm

P r e p a r e d By -

Verified By-
Approved By-
 Format No: DD/FR/04

Issuo no:01, Rv No:00

DESIGN CALCULATIONS SHEET
Effcetive DT:01.08.2020
CUnA No.of Sheets:01

NPS 1/2" (DN 15) Class 800

Stem Forge Steel Gate (OS&Y-type)
Input Data
Valve Type GLOBE VALVE
Bore Type Standard Bore
Class Type Standard
Valve Body Material A105
StemMaterial A479 410
Parameter Symbol Value Unit Reference Standard
Sr. No.
38.0 C API 602
emperature API 602
136.2 Bar
2 Pressure 13.6 N/mm
mm ASME 16.34
9.0
3 Flow Bore Diameter dFL
11.1 mm As per Drawing
4 Stem Diameter ds
Nos. ASME B1.5
STUB ACME Thread Perlnch_ TPI 12.0
7.7 mm ASME B1.5
6 STUB ACME Thread Minor Dia.
Part D
7 Allowable stress 138.0 N/mm|ASME Sect -lI
Part D
8 Yield stress Oy 275.0 N/mm2ASME Sect -II
485.0 N/mm2ASMESect -lI Part D
9 Tensile Stress of Stem Material

10 Allowable shear Stress of Stem Material A

7 N/mm2

Youngs Modulus 19800000.0 N/mm2

FOS 1.5 Considered
12 Factor of Safety
22.0 mm AS per valve assembly
13 Packing length

Considerations
1 Number of Start As per Drawing

Coefficient of Friction for stem 0.21 R.S. Khurmi

Stem Length Subjected to Buckling 30 mm As per Drawing

End condition (One end fixed and other end R.S. Khurmi
hinged) C 2

Prepared By
Verified By
Approved By.
Calculations
Stem Diameter due to Developed
d
1 in Stem
Tensile Stress
= Total Stem Thrust()
(Stem MinorDia)2

Total Stem Thrust (F)

3.3

Stem Diameter due to Developed

in Stem
d2
torsional Shear Stress
6.7 mm
d2 =3
x 16

T TA

Diameter due to Combine 501.7 N/mm2

3
|Stem dg Omax
Stress (Normal Stress Theory)

Total Stem Thrust

Omax
xd
Total Stem Thrust
4.0 mm
Z X Omax

Stem Diameter due to Combine 259.2 N/mm2

d Tmax
Stress (Max Shear Stress Theory)

16 max Xd3

Ts 16 4.3 mm

TX max

Prepared By -

Verified By
Approved By -
 Format No: DD/FR/04
Rv No:00
Issue no:01,
DESIGN CALCULATIONS SHEET
Effcetive DT:01.08.2020
KumAR
No.of Sheets:01

NPS 1/2"(DN 15)Class 800

Gland Bolt ForgeSteel Gate (0S & Y-type)
Input Data
Gland Bolt Material A193 B7

Reference Standard
Parameter Symbol Value Unit
Sr. No.
38.0 API 602
Temperature
136.2 Bar |API 602
Pressure 13.6 N/mm
Part D
bolt Material 172.0 N/mm ASME Sect -l|
Allowable Stress of Gland OA
bolt Material 725.0 N/mm2 ASME Sect -ll Part D
Yield Stress of Gland Part D
bolt Material 860.0 N/mm ASME Sect -ll
Tensile Stress of Gland
11.6 mm As per drawing
Stem Diameter ds
18.2 mm As per drawing
7 Stuffing box 1.D. ds
38.0 N/mm2 Considered
Contact pressure on gland Pe
Calculations
N
Pe xx[dsa- ds?] 5867.0
1 Gland bolt load

2933.5 N
Fa
2 Load on each Gland bolt Fs 2

Gland bolt diameter

4.7 mm

Resuits 4.7 mm

minimum bolt diameter

Required
M8 X 1.25
2 Selected bolt size
mm
6.3
minimum diameter
3 Selected bolt,
mm
8
4 Selected bolt major diameter

Conclusioon
Designis Safe

P r e p a r e d By -

Verified ByY
Approved By
Results

Stem Diameter due to Developed|

Tensile Stress in Stem d 3.3 mm

Stem Diameter due to Developed

2 d2 6.7 mm
torsional Shear Stress in Stem

Stem Diameter due to Combine

3 da 4.0 mm
Stress (Normal Stress Theory)

4
Stem Diameter due to Combine d 4.3 mm
Stress (Max Shear Stress Theory)

From abovevalues, Calculated 6.7 mm

5
Maximum Stem Dia.

6 Stem diameter provided ds 11.60 mm

7 Minor diameter of stem thread OM 7.70 mm

Check minor diameter of stem for buckling load.

Cross sectional area of Minor AM
Au x dM2 46.5 mm

diameter of stem

I=x64 dM4 172.5 mm

Moment of Inertia

T2xE XI
4xLB2 N
9362137.4
3 Buckling load by Eulers formula Pp1 [Strength of materials by R.S.Khurmi]

ExTT
OT 634.4
4 Slenderness ratio
(Strength of materials by R.S.Khurmi

OT x AM

5
Buckling Ioad by Rankines PB2
1+( 11286.6 N

formula (Strength of materials by R.S.Khurmi]

Minimum of (Case-1 & Case-2) 11286.6 N

6 Required Buckling load PB

Selected Diameter of stem as per API 602 is Safe

Buckling load to minor diameter of stem> Total stem thrust, Hence

Result s> F

Prepared By-
Verified By
Approved By-
 Calculation
stem "T" Head mm
Fu 4.5
3.2 mm
T

T1

Calculations
Total Stem Thrust 57.8 N/mm
Shear Stress in Stem "T" Section Stem T * Fu * T

Total Stem Thrust 164.4 N-mm

6 Tensile Stress in Stem "T" section OTmax Area

Results of the stem material

in the stem is less than Tensile Strength
1 Calculated tensile stress
164.4 < 485

stress of the stem material

shear stress in the stem is less than allowable shear
2 Calculated

57.8<91.7
Design is Safe

Prepared By -

Verified By-
A p p r o v e d By -
 Format No: DD/FR/04

Issue no:01, Rv No:00

DESIGN CALCULATIONS SHEET
KunAR Effcetive DT:01.08.2020
No.of Sheets:01

NPS 1/2" (DN 15) Class800

Gland Flange Forge Steel Gate (Os &Y-type)
Input Data
Gland Flange Material A105

Unit Reference Standard

| Sr. No. Parameter Symbol Value
1 Temperature 38.0 C API 602
Bar API 602
136.2
Pressure 13.6 N/mm
D
138.0 N/mm2ASMESect-II Part
Allowable Stress of Gland flange Material PA
Part D
4 Yield Stress of Gland flange Material 250.0 N/mm2 ASME Sect -Il
Tensile Stress of Gland flange Material 485.0 N/mm2 ASME Sect -I Part D
Allowable shear Stress of Gland flange 83.3 N/mm2
A
|Material Considered
FOS 1.5
7 Factor of Safety

Considerations

ILLLZIIZA Tor

16.8 mm As per Drawing

Distance
B 22.7 mm As per Drawing
|Width of filange
Thickness of flange TGF 13.0 mm As per Drawing

Calculations
Gland bolt calculation 2933.5 N
1 |Load on each Gland bolt FG1 Taken from

M =Fe1xL 49283 N-mm

Bending moment M

|Section modulus BXTG 639.4 mm

6

Prepared By
Verified By
Approvcd u
 M
77.1 N/mm
Bending stress in Gland flange OGF
7

bore
Body wall thickness (Flow 9.9 N/mm
5 thickness) as per ASME B16.34 G BX Tor
Appendix VI
78.3 N/mm'
Combine stress (Normal stress Omax2
theory)

Combine stress (Max shear stress 39.8 N/mm

Tmax
theory)

Results
normal stress is less than allowable stress
of flange material
1 Combine

78.3 138

material
allowable shear stress of flange
2 Combine shear stress is less than

39.883.3

Conclusion
Design is Safe

Prepared By
Verified By-
Approved By
 Format No: DD/FR/04

Issue no:01, Rv No:00

DESIGN CALCULATIONS SHEET
Effcetive DT:01.08.2020
Cuma No.of Sheets:01

NPS 1/2" (DN 15) Class 800

Seat ring Forge Steel Gate (OS& Y-type)
Input Data
Seat Ring Material ASTM A276 / A479 410

Symbol| Value Unit Reference Standard

Sr.No. Parameter API 602
38.0 C
Temperature T
136.2 Bar API 602
P
2 Pressure 13.6 N/mm
Part D
138.0 N/mm2 ASME Sect -II
3 Allowable Stress of Seat Ring Material
D
Material 275.0 N/mm ASME Sect -|l Part
4 Yield Stress of Seat Ring Oy
D
5 Tensile Stress of Seat Ring Material 485.0 N/mm2 ASME Sect -ll Part
Allowable Shear Stress of Seat Ring
TA 91.7 N/mm2R.S.Khurmi
6
Material
Factor of Safety FOS 1.5

8 Youngs Modulus
19800000.0 N/mm2

Considerations

dciD dcod
dso dF

9. mm API 602 (Table-3)

Flow bore diameter (Seat ring I.D.)
16.0 mm |As per Drawing
2 Seat ring 0.D. dso
Seat contact O.D. OcoD 13.1 mm As per Drawing
4 Seat contact I.D. dcID 9.0 mm As per Drawing

Calculations
P
Seat ring compressive stress A

Pxxdao2 6.3 N/mm2

x(dso - daL2)

Prepared By-
Verified By
Approved By
 Seat Contact pressure
A

Pxxdi2 12.2 N/rmm

x (dcoD- da)

Results
ring material
stress in seat ring is less than allowable stress of seat
Developed compressive

6.31388
ring material
is less than allowable stress of
seat
Developed seat contact pressure in seat ring

12.2 138

Design is Sate

Prepared By-
Verified By
Approved By -
 Format No: DD/FR/04

No:0o
Issue no:01, Rv
DESIGN CALCULATIONS SHEET Effcetive DT:01.08.2020

Cuna No.of Sheets:01

NPS1/2"(DN 15) Class 800
Stem nuut Forge Steel Gate (OS & Y-type)

Input Data
Stem nut Material A439 D2

Value Unit Reference Standard

Sr.No. Parameter Symbol C API 602
38.0
1 Temperature 136.2 Bar API 602

2 Pressure 13.6 N/mm

69.0 N/mm2
nut Material A
3 Allowable Stress of Stem
207.0 N/mm
nut Material Oy
4 Yield Stress of Stem N/mm
400.0
nut Material
Tensile Stress of Stem
nut Material A
69.0 N/mm
6 Allowable Shear Stress of Stem
FOS 1.5
Factor of Satety
Machine Design by RS
Ogallow
17.5 N/mm Khurmi
8 Allowable bearing/ contact Pressure

Considerations

dN

LTH

dsNID
dsNODB
dsNC
22.0 mm |As per Drawing
Stem nut collar O.D.
dsNC
3.0 mm |As per Drawing
2 Stem nut collar thickness CTH
18.8 mm As per Drawing
Stem Nut 0D at Threaded Ring dsNODB As per Drawing
Stem Nut I.D. 118 mm
4
aSNID |As per Drawing
Major thread Nominal Diameter d 9.5 mm
5 ACME
25.0 mm |As per Drawing
6 Stem Nut Thread Length TH From Stem calculation
7.7 mm
7 ACME Thread Minor Diameter M

Prepared By -

Verified ByY
Approved By-
 ACME Thre ad
Pitch
TT, 21 mm From Stem calculation

Prepared By-.
Verified By
Approved By -
e]LJEA nea
d/ndA. culations
4053.8 N
Total Stem thrust F Taken from Thrust calculation

6690.4 N-mm
Taken from Thrust calculation
2 Stem torque Ts

3.9 mm
Yoke nut thread engagenment to LTHS
3 T X dy * Ta x 0.5

shear
F 20.2 mm

4
Yoke Nut thread enagagement to LTHB x [d2-dM2]x Ballow
T IP
bearing
(Fx(d dswoDE 36.6 N/mm
Bending stress in Yoke Nut collar Og
((TI/6)x dswODs
x CTH

F 22.9 N/mm
6 Shear stress in Yoke nut collar T X dsNoD8 * TH

normal
47.6 N/mm
7
Collar combined stress (By Cmax
stress theory)

shear 29.3 N/mm

8
Collar combined stress (By Cmax
stress theory)

Results
3.9 mm

to shear
nut thread engagement
1 Yoke
20.2 mm

Yoke nut thread engagement to bearing8

20.2 mm
maximum thread engagement length from above all results
Consider
25 mm

Actual thread engagement length provided

Design is Safe

Prepared By-
Verified By
Approved By