Condensation Unit
Condensation Unit
Objectives:
a) Change in boiling temperature of a same fluid at different pressures.
i. Drop condensation
ii. Film condensation
d) Calculating the Heat Flow Rate, Heat Flow Density and Coefficient of Heat
Transfer.
Theory:
Condensation:
Condensation is the change of the physical state of matter from
gas phase into liquid phase, and is the reverse of vaporization. It can also be defined as
the change in the state of water vapor to liquid water when in contact with any
surface. When the transition happens from the gaseous phase into the solid phase
directly, the change is called deposition.
Condensation is initiated by the formation
of atomic/molecular clusters of that species within
its gaseous volume—like rain drop or snow-flake
formation within clouds—or at the contact
between such gaseous phase and a liquid or solid
surface.
Film Condensation:
In film condensation, the surface is blanketed by a liquid film of
increasing thickness, and this “liquid wall” between solid surface and the vapor serves
as a resistance to heat transfer.
Thermal resistance is reduced through use of short vertical surfaces and horizontal
cylinders.
Drop Condensation:
In drop wise condensation, however, the droplets slide down when
they reach a certain size, clearing the surface and exposing it to vapor. There is no
liquid film in this case to resist heat transfer.
As a result, heat transfer rates are more than 10 times larger in drop wise
condensation.
2. Check all the things are in place and the instruments are clean and working.
3. Set the heater 2 to 90°C and the water jet pump to 0.3 bar.
6. Water temperature rises. And as due to water jet pump pressure decreases and
water starts boiling.
9. The type of condensation whether film or drop wise depends on the type of
material used.
10. We are using here copper and gold platted material, on copper Film type
condensation is observed while on gold drop wise condensation is seen.
11. Note down the temperatures, the flow rate of water for both condenser pipes
and the heat contents.
12. We are to calculate the heat flow rate (Q˙), heat flux (q˙) and the co-efficient of
heat transfer (α).
Steam temperature = T7
Pressure = ____ Bar
Heat Transfer = Q̇ = ṁ*Cp*ΔT (W)
Heat Flux = q̇ = Q̇/A (W/m2)
Heat Transfer Coefficient = α = Q·/[A(T7 – T3)] (kW/Km2)