Sarma Layer Multiple
Sarma Layer Multiple
a r t i c l e i n f o a b s t r a c t
Article history: Present study is focussed on improvement of the coefficient of performance (COP) of a Savonius rotor
Received 9 February 2017 using numerical simulation software. Quantification of the improvement is based on the comparison
Received in revised form 10 April 2017 of the coefficient of performance (COP) of a basic configuration constituting a conventional Savonius rotor
Accepted 17 April 2017
to that of a modified configuration developed by adding concentric multiple miniature blades inside the
Available online 28 April 2017
rotor blades of the basic configuration. Validation and grid convergence studies are carried out using k e
and Shear Stress Transport (SST) turbulence models. Validation study suggested Shear Stress Transport
Keywords:
(SST) model as more accurate and better option in present study. Shear Stress Transport (SST) turbulence
VAWT
CFD
model is used in the numerical simulations of the modified configuration. Optimum level of grid refine-
Wind turbine ment is achieved through grid convergence study. Boundary layer mesh is created on the rotor blades, by
Savonius rotor estimating distance of first mesh node from the wall using desired values of yþ for both k e and Shear
Turbulence Stress Transport (SST) turbulence models. An improvement in COP spanning between 8.1% and 11.34% is
achieved with the modified configuration.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2017.04.059
0196-8904/Ó 2017 Elsevier Ltd. All rights reserved.
276 S. Sharma, R.K. Sharma / Energy Conversion and Management 144 (2017) 275–285
Nomenclature
The equations can be solved using different approaches. Direct Values of Constants:
Numerical Simulation (DNS) and Large Eddy Simulation (LES) pro- C l ¼ 0:09
vide accurate results, but are very resource intensive and thus, C 1e ¼ 1:44
popular only in the high end research labs with high performance C 2e ¼ 1:44
computing (HPC) resources. Reynolds Averaged Navier Stoke’s rk ¼ 1:0
Equations (RANS) with the closure models [27], struck a perfect re ¼ 1:3
278 S. Sharma, R.K. Sharma / Energy Conversion and Management 144 (2017) 275–285
It can be used with coarser meshes (with modest computational In present study, validation is performed using Standard k e
resources) as near wall flow is modelled using empirical relations model and SST model available in Ansys CFX 13 and results are
based on the law of wall known as wall functions [2,28,31,33,34]. compared to identify the turbulence closure model that provides
Higher values of yþ can be desired as requirement of fine mesh is more accurate results.
not a necessity here. A superior variant of Standard k e model
known as Realizable k e model provides better performance in 5. Input parameters
flows involving flow separation, rotation and recirculation, without
an appreciable increase in resource requirement [29]. It is better Boundary details are shown in Fig. 3. A boundary condition of
than Standard k e in resolving flow phenomena near the surfaces No-slip wall is imposed on rotor blades. The inputs include a veloc-
of interest [35]. The equations for Realizable k e model are given ity boundary condition at the inlet, angular velocity for the rotating
by [32,36]: domain, interfaces at the contact faces of both domains, opening
with atmospheric pressure at all other faces of the stationary
@ðqkÞ @ðqkuj Þ @ lt @k domain and turbulence parameters. The input parameters can be
þ ¼ lþ þ Gk þ Gb qe Y m þ Sk
@t @xj @xj rk @xj estimated as discussed further.
Accuracy of the solution is considerably affected by the correct-
ð7Þ
ness of the estimated values of input turbulence parameters and
boundary layer parameters. Estimation of values of turbulence
@ðqeÞ @ðqeuj Þ @ lt @ e e2 parameters at the inlet of the stationary domain is carried out
þ ¼ lþ þ qC 1 Se qC 2 pffiffiffiffiffi
@t @xj @xj re @xj k þ me using the empirical relations listed below [32]:
e u0
þ C 1 e C 3 e G b þ Se ð8Þ ¼ 0:16ðReÞð 8 Þ
1
g¼S
k
ð10Þ x ¼ Specific dissipation rate ¼ ð17Þ
e Cl l
3
Values of constants: k2
e ¼ Turbulent dissipation rate ¼ ð18Þ
C 1e ¼ 1:44 l
C 2 ¼ 1:9 qC l k2
rk ¼ 1:0 b ¼ Turbulent v iscosity ratio ¼ ð19Þ
le
re ¼ 1:2
where
Another turbulence model in the k e family is u0 ¼ root mean square of the v elocity fluctuations
Renormalization-group (RNG) k e model which provides accurate uav g ¼ mean flow v elocity
results in flows involving swirling effect behind the rotating blade L ¼ characteristic length
[37]; large flow separations [38]; and is more responsive to the C l ¼ 0:09
effects of rapid strain and streamline curvature than the Standard
k e model [32,36]. The Renormalization-group (RNG) k e model The values of turbulence parameters are calculated with the
equations are summarised below [32,36,39]: input values from Saha et al. [23]. The variation of turbulence
parameters with the Reynolds number are tabulated in Table 1.
@ðqkÞ @ðqkui Þ @ @k
þ ¼ ak leff þ Gk þ Gb qe Y m þ Sk ð11Þ In present study, COP is used as a measure of the improvement
@t @xi @xj @xj in performance by comparing its value for the basic configuration
and the modified configuration. The value of COP is directly
@ðqeÞ @ðqeui Þ @ @e e affected by the value of torque measured on the blades of the rotor.
þ ¼ ae leff þ C 1e ðGk þ C 3e Gb Þ
@t @xi @xj @xj k So, accuracy can be enhanced if quality of mesh near the rotor sur-
e2 faces is good enough to capture the smallest of the changes in flow
C 2e q R e þ Se ð12Þ variables. This near wall mesh is known as boundary layer mesh.
k
Boundary layer mesh is generated automatically by the software,
where obeying the input mesh parameter values provided to it. The
ak and ae ¼ inverse
effective Prandtl numbers for k and e boundary layer formed due to the no-slip condition applied on
C l qn3 1 gg e
2 the rotor surfaces, can be accurately handled by a quality boundary
Re ¼ ð13Þ
0
ð1 þ bg3 Þ k layer mesh. The values of mesh parameter are dependent on the
turbulence model chosen for the simulation. The values of yþ 1
Values of Constants: are desirable when using k x based models such as SST turbu-
C 1e ¼ 1:42 lence model, which ensures the presence of first mesh node from
C 2e ¼ 1:68 the wall completely inside the viscous sublayer [28]. The genera-
tion of fine mesh near the wall lowers the yþ value, which is good
SST model is a combination of Standard k x model and trans- for accuracy with Viscous Sublayer Model (VSM) but increases the
formed k e model formulated by multiplying both models by a number of nodes and hence the computational expenses. Wall
blending function and then adding the equations. The blending functions are used with Standard k e model for the near wall
function is one in the boundary layer region (near to the wall) acti- treatment. Larger values of yþ are recommended when using wall
vating the Standard k x model and zero for the far field activat- functions for boundary layer region. But the use of larger values of
ing the transformed k e model [32,40]. yþ compromises the grid independence [28].
S. Sharma, R.K. Sharma / Energy Conversion and Management 144 (2017) 275–285 279
Table 1
Variation of input turbulence parameters with Reynolds number.
In this research, the distance of first node from the rotor surface is 2pN
x0 ¼ angular v elocity ðrad=sÞ ¼ ð26Þ
calculated with desired yþ ¼ 1 for SST model and yþ values of 30, 60
100, 200, 300 for Standard k e model using following relations
[41]: N ¼ rpm of the rotor
qut y
yþ ¼ ð20Þ 1
l Pin ¼ input power ðWÞ ¼ qAV 3 ð27Þ
2
where
ut ¼ friction v elocity A ¼ swept area of rotor ðm2 Þ
yþ ¼ non dimensional parameter
y ¼ distance of first node from wall V ¼ inlet v elocity ðm=sÞ
q ¼ density of fluid Tip Speed Ratio (TSR) is calculated using Eq. (28) [2,39,43]
l ¼ v iscosity of fluid
x0 R
12 TSR ¼ ð28Þ
sx V
ut ¼ ð21Þ
q where
R ¼ radius of the rotor
where
Input timestep value for transient simulation is calculated using
sx ¼ wall shear stress
Eqs. (29)–(31).
sx can be calculated as follows [42]:
N 360
1 Total number of degrees rotated per second ðdegrÞ ¼
sx ¼ C 0f qV 2 ð22Þ 60
2
ð29Þ
where
C 0f ¼ Local coefficient of friction Let q be the degrees by which domain is rotated per timestep (in
present study 2).
V ¼ Inlet v elocity
q
Timestep in seconds ðtÞ ¼ ð30Þ
C 0f is calculated using following empirical formula [42]: degr
ðNumber of rotations 360 tÞ
C 0f ¼ ½2logðReÞ 0:65
2:3
ð23Þ Total time in seconds ¼ ð31Þ
q
The calculated values of mesh parameters are shown in Table 2.
Also, the values of first node distance from the wall for different
6. Results and comparison
desired yþ values are listed in Table 3. A section of the generated
mesh on the rotating domain of the basic configuration is shown
A validation study is performed by comparing the experimental
in Fig. 4.
results of Saha et al. [23] for two bladed single stage Savonius rotor
Performance calculations are carried out using Eq. (24).
and a numerical simulation of basic configuration with same
Pout dimensions, initial conditions and boundary conditions setup in
COP ¼ ð24Þ
Pin Ansys CFX 13 in present study. Separate validation studies are per-
formed employing Standard k e model and SST model. A 3D sim-
where,
ulation approach yields better results as compared to 2D [44]. So, a
Pout ¼ output power ðWÞ ¼ T x0 ð25Þ 3D transient simulation approach is used to carry out all the sim-
ulations discussed in this research. A 2° rotation of the rotating
T ¼ torque output ðNmÞ domain is desired at every timestep of the transient simulation
to achieve accuracy. A smaller rotation angle at every timestep
Table 2
Calculated values of mesh parameters for q ¼ 1:1871 kg=m3 and l ¼ 0:00001811 Ns=m2 .
Inlet velocity (V) (m/s) Re C 0f sx (kg/ms2) ut (m/s)
Table 3
Calculated values for distance of first mesh node from wall ðyÞ in metres for different yþ values.
ensures small timestep duration, capturing the changes in flow 6.2. Grid convergence study
behavior more frequently leading to accuracy. Input values of sim-
ulation total time, duration of a timestep are calculated using Eqs. Optimal use of the computational resources is needed when
(29)–(31). A yþ study is also carried out to choose the best desired working with low resource infrastructure. The refinement level of
yþ value for the Standard k e model validation study. Air at 25 C the grid determines the resources required for a given study. More
is the working fluid. number of element and nodes require more number of calcula-
tions. A grid converged solution is achieved, when no improvement
in the output of the simulation is observed with further increase in
6.1. yþ study the grid refinement. Thus, an optimal value of mesh refinement is
found for maximum achievable accuracy in a particular case. This
yþ value for a simulation study determines the fineness of the checks the over refinement of grid and hence ensures the optimal
mesh required to achieve the desired yþ value to obtain accurate use of the resources. In present study, a very fine meshing is used
results. yþ ¼ 1 is desired value for the SST model. But to find out for the boundary layer mesh to capture the near wall phenomena
most appropriate yþ value for the Standard k e model, a compar- accurately. This resulted in large number of nodes and elements
ative study is performed. A separate mesh is generated to achieve on which the governing equations are to be solved. As a large num-
required refinement level for a set of four different yþ values of ber of 3D transient simulations were to be performed, it was a
30,100, 200 and 300 at V ¼ 6 m=s. The most desired value is short- necessity to ensure the optimal use of the available resources. As
listed by comparing the output torque values summarised in needed, a grid convergence study was carried out for two different
Table 4. The value of torque has been observed to be close to the grid sizes at V ¼ 6 m=s for both Standard k e model and SST
experimental results of Saha et al. [23] was corresponding to model as presented in Table 5. In the case of Standard k e model,
yþ ¼ 300. the coarse mesh with 517,942 nodes and 1,605,542 elements was
found to provide a slightly better solution than a fine mesh with
859,150 nodes and 2,624,829 elements, while in the case of SST
Table 4 model, coarse mesh with 1,226,120 nodes and 3,491,868 elements
Output torque for different yþ values with Standard k e and fine mesh with 1,962,162 nodes and 5,332,718 elements gen-
turbulence model for V ¼ 6 m=s.
erated a similar output with a very small difference.
yþ Torque (Nm)
Table 5 was also performed based on the results of validation study con-
Grid convergence study.
ducted with Standard k e model and SST model. Initially for the
Inlet velocity (V) Mesh Torque (Nm) Standard Torque (Nm) lower velocities of 6 m/s and 6.5 m/s, the Standard k e model
(m/s) type ke SST generated more accurate output torque and COP values as com-
6 Coarse 1.130E02 1.940E02 pared to the SST model, but for higher velocities ranging between
6 Fine 1.270E02 1.960E02 7.27 and 10.17, the accuracy of the results diverged very steeply. A
better and stable trend of output results was generated with SST
model. The high degree of flow separation involved in the present
Table 6
Comparison of torque for basic configuration simulation results with experimental case rendered the Standard k e model inaccurate. The formula-
results of Saha et al. [23]. tion of SST model proved to be robust in handling transient high
turbulence problems with highly complex flows involved in Turbo
Inlet velocity (V) Torque(Nm) Torque(Nm) Standard Torque(Nm)
(m/s) [23] ke SST machinery simulations. Based on the comparison, SST model was
an obvious choice for simulations of the modified configuration,
6 0.093E02 1.270E02 0.019
6.5 0.142E02 1.407E02 0.022
which due to more number of blade surfaces increases the complex
7.27 0.219E02 1.689E02 0.028 flow phenomena. The results of the validation study for torque and
8.23 0.363E02 2.160E02 0.037 COP are documented in Tables 6and 7 respectively.
9.21 0.443E02 3.115E02 0.047
9.88 0.474E02 3.831E02 0.056
10.17 0.397E02 4.151E02 0.060
6.4. Effect of layered multiple miniature blades
Table 8
Comparison of Torque and COP (SST) between basic configuration and modified configuration.
Inlet velocity Torque (Nm) basic Torque (Nm) modified COP basic COP modified % increase
(V) (m/s) configuration configuration configuration configuration in COP
6 0.019 0.020 0.183 0.198 8.141
6.5 0.022 0.024 0.193 0.211 9.362
7.27 0.028 0.031 0.203 0.220 8.443
8.23 0.037 0.040 0.208 0.226 8.921
9.21 0.047 0.053 0.192 0.213 11.345
9.88 0.056 0.062 0.186 0.204 9.918
10.17 0.060 0.065 0.184 0.201 8.915
Fig. 6. Velocity distribution in the rotating domain of basic configuration (above) and modified configuration (below) for V ¼ 8:23 m=s.
12
Percentage improvement in
0.07
Torque(Saha et. al 10
0.06
2008)
0.05 8
Torque(Nm)
Torque(Basic
COP
0.04
Configuration with k-ε 6
0.03 model)
0.02 Torque(Basic 4
Configuration with SST
0.01 model)
2
0 Torque(Modified
6 6.5 7.27 8.23 9.21 9.88 10.17 Configuration) 0
Inlet Velocity(m/s) 6 6.5 7.27 8.23 9.21 9.88 10.17
Inlet Velocity(m/s)
Fig. 7. Variation of torque with inlet velocity for Saha et al. [23], Basic Configuration
and Modified Configuration. Fig. 9. Percentage improvement in COP with inlet velocity.
5.00E-02
Basic Configuration Modified Configuration
0.25
4.00E-02
COP(Saha et. al 2008)
0.2
3.00E-02
0.15
Torque (Nm)
COP(Basic
COP
4.00E-02 1.00E-01
3.00E-02 8.00E-02
Torque (Nm)
Torque (Nm)
2.00E-02 6.00E-02
1.00E-02 4.00E-02
0.00E+00 2.00E-02
0 120 240 360 480 600 720 840
-1.00E-02 0.00E+00
0 120 240 360 480 600 720 840
-2.00E-02 Angle of Rotation (deg) -2.00E-02 Angle of Rotation (deg)
Fig. 11. Variation of torque on the rotor with angle of rotation for V ¼ 6:5 m=s. Fig. 14. Variation of torque on the rotor with angle of rotation for V ¼ 9:21 m=s.
1.40E-01
7.00E-02 Basic Configuration Modified Configuration
Basic Configuration Modified Configuration
1.20E-01
6.00E-02
1.00E-01
5.00E-02
8.00E-02
Torque (Nm)
4.00E-02
Torque (Nm)
3.00E-02 6.00E-02
2.00E-02 4.00E-02
1.00E-02 2.00E-02
0.00E+00
0 120 240 360 480 600 720 840 0.00E+00
-1.00E-02 0 120 240 360 480 600 720 840
-2.00E-02 Angle of Rotation (deg)
-2.00E-02 Angle of Rotation (deg)
Fig. 15. Variation of torque on the rotor with angle of rotation for V ¼ 9:88 m=s.
Fig. 12. Variation of torque on the rotor with angle of rotation for V ¼ 7:27 m=s.
4.00E-02
compared to the complete size of the rotor, don’t add much to
the weight and complexity of the rotor, thus the improvement in
2.00E-02
the performance is worth the effort. The averaged torque value
0.00E+00
for the second complete rotation is deployed for comparison.
0 120 240 360 480 600 720 840 Fig. 7 shows a comparative plot of the variation of torque with
-2.00E-02
1.00E-01
region near the blades, as the parameter of interest is the torque on
the surface of the blades. Improvement ranging between 8.1% and 8.00E-02
Torque (Nm)
0.25 to study the effect of layered multiple miniature blades on the per-
formance of Savonius rotor. A remarkable improvement is con-
Coefficient of Performance (COP)
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