Introduction

MANUAL GUIDE i can be used for lathe, machining center and compound machine including
the following machine configurations.

Lathe
From 1-path to 3-path lathe, which includes Y-axis and tool inclining axis.
Machining center
Machining center including workpiece rotating table and tool inclining axis.
Compound machine
Compound machine with capability of both lathe machining and milling.

MANUAL GUIDE i has operation ability common to the above machines. So, you can operate
on same screen commonly on the above machine excepting machining cycles and tool offset
data setting which are used for each machine exclusively.

YEONG CHIN MACHINERY INDUSTRIES

CNC TECHNICS

RD40-078(1 版) I
 Content
PART A MANUAL GUIDE i (Milling)

CHAPTER 1 MANUAL GUIDE i DISPLAY OPERATION .......................................................... 2

1.1 The MANUAL GUIDE i System ................................................................................................3
1.2 Explain the MANUAL GUIDE i Main Screen ...........................................................................4

CHAPTER 2 PROGRAM SYSTEM ............................................................................................... 7

2.1 Set Up Program Basic Format System........................................................................................8
2.2 Create The Program Basic Form.................................................................................................8
2.3 Program Basic Form .................................................................................................................12

CHAPTER 3 SETUP THE TOOL DATA ...................................................................................... 14

3.1 Set The Workpiece Coordinate Data .........................................................................................15
3.2 Set Tool Offset Data ..................................................................................................................18
3.3 Describe The Tool Data.............................................................................................................19
3.4 The Setup Of Tool Function Type .............................................................................................20
3.4.1 Drill ......................................................................................................................................20
3.4.2 Chamfering tool ...................................................................................................................22
3.4.3 Flat end mill tool ..................................................................................................................24
3.4.4 Ball end mill tool..................................................................................................................26
3.4.5 Tap tool.................................................................................................................................28
3.4.6 Reamer tool ..........................................................................................................................30
3.4.7 Boring tool ...........................................................................................................................32
3.4.8 Face mill tool........................................................................................................................34

CHAPTER 4 EXAMPLE............................................................................................................... 36
4.1 Setup The Condition..................................................................................................................37
4.2 Edit The Program ......................................................................................................................47
4.3 Machining Simulation(Amimated) .........................................................................................128
4.4 Program Example....................................................................................................................129

CHAPTER 5 OPERATIONS IN MACHINING SIMULATION ................................................ 134

5.1 Machining Simulation(Amimated) .........................................................................................135
5.2 Scaling, Movement and Other Operations in Drawing during Machining .............................137

CHAPTER 6 MANUAL GUIDE i G- CODE FUNCTIONS ...................................................... 142

RD40-078(1 版) II
PART B MANUAL GUIDE i (Lathe)

CHAPTER 1 MANUAL GUIDE i DISPLAY OPERATION...................................................... 155

1.1 The MANUAL GUIDE i System............................................................................................ 156
1.2 Explain the MANUAL GUIDE i Main Screen ....................................................................... 157

CHAPTER 2 PROGRAM SYSTEM........................................................................................... 160

2.1 Set Up Program Basic Format System.................................................................................... 161
2.2 Create The Program Basic Form............................................................................................. 161
2.3 Program Basic Form ............................................................................................................... 165

CHAPTER 3 SETUP THE TOOL DATA.................................................................................... 167

3.1 Set The Workpiece Coordinate Data....................................................................................... 168
3.2 Set Tool Offset Data................................................................................................................ 171
3.3 Describe The Tool Data .......................................................................................................... 173
3.4 The Setup Of Tool Function Type........................................................................................... 174
3.4.1 General tool........................................................................................................................ 174
3.4.2 Threading tool .................................................................................................................... 176
3.4.3 Grooving tool ..................................................................................................................... 178
3.4.4 Button turning tool ............................................................................................................. 180
3.4.5 Straight tool........................................................................................................................ 182
3.4.6 Drill .................................................................................................................................... 184
3.4.7 Chamfering tool ................................................................................................................. 186
3.4.8 Flat end mill tool ................................................................................................................ 188
3.4.9 Ball end mill tool................................................................................................................ 190
3.4.10 Tap tool............................................................................................................................. 192
3.4.11 Reamer tool ...................................................................................................................... 194
3.4.12 Boring tool ....................................................................................................................... 196
3.4.13 Face mill tool ................................................................................................................... 198

CHAPTER 4 EXAMPLE ............................................................................................................ 200

4.1 Example (1)............................................................................................................................. 201
4.1.1 Setup The Condition .......................................................................................................... 201
4.1.2 Edit The Program ............................................................................................................... 211
4.1.3 Machining Simulation(Amimated) .................................................................................... 239
4.1.4 Program Example (1) ......................................................................................................... 241

RD40-078(1 版) III
 4.2 Example (2) .............................................................................................................................243
4.2.1 Setup The Condition...........................................................................................................243
4.2.2 Edit The Program ...............................................................................................................252
4.2.3 Machining Simulation(Amimated) ....................................................................................281
4.2.4 Program Example (2) .........................................................................................................283

CHAPTER 5 OPERATIONS IN MACHINING SIMULATION ................................................ 285

5.1 Machining Simulation(Amimated) .........................................................................................286
5.2 Scaling, Movement and Other Operations in Drawing during Machining .............................288

CHAPTER 6 MANUAL GUIDE i G CODE FUNCTIONS ....................................................... 293

RD40-078(1 版) IV
 PART A
MANUAL GUIDE i
(MILLING)

RD40-078(1 版) 1
 CHAPTER 1
MANUAL GUIDE i DISPLAY
OPERATION

RD40-078(1 版) 2
CHAPTER 1 MANUAL GUIDE i DISPLAY OPERATION

1.1 The MANUAL GUIDE i System

1. Press the「MANUAL GUIDE i」on the operator’s panel of machine tool.

2. Obtain the MANUAL GUIDE i main screen of the monitor.

CNC Status Area
Status indicator Pop-up Window
Tab Area
Window

Graphic Program
Window Window

Key-in
Message
Buffer
Window

Soft Key

RD40-078(1 版) 3
1.2 Explain the MANUAL GUIDE i Main Screen

1. Tab area :

The tab of MANUAL GUIDE i is always displayed.

2. CNC status area :

The following CNC statuses are displayed.

‧ Mode

‧ Alarm status

‧ Reset or emergency stop status

‧ Actual time

3. Status indicator window :

The following information about CNC is displayed.

‧ Actual machine position

‧ Remaining moving distance of the actual block

‧ Actual speed and load meter (for the axis with the maximum load)

‧ Spindle rotating speed and spindle load meter

‧ Program number and process number

‧ Command values during automatic operation (M,S,T,F)

RD40-078(1 版) 4
 4. Graphic window :

The following graphical drawing is displayed as needed.

‧ Animated drawing with a solid model (machining simulation)

‧ Tool path drawing

5. Program window :

The machining program is displayed.

6. Key-in buffer :

Comments on data and input numerical data are displayed as needed.

7. Pop-up window :

The following supplemental screens are displayed as needed.

‧ M- menu

‧ Fixed format statement menu

‧ Set data (workpiece coordinate system, tool offset, fixed format statement

registration)
‧ Program list

‧ Data input window for machining cycles

RD40-078(1 版) 5
 8. Soft keys :

The comments on the following soft-keys are displayed as needed.

‧ Editing operation menu

‧ Machining cycle menu

‧ Pop-up window menu

RD40-078(1 版) 6
 CHAPTER 2
PROGRAM SYSTEM

RD40-078(1 版) 7
CHAPTER 2 PROGRAM SYSTEM

2.1 Set Up Program Basic Format System

MANUAL GUIDE i has supply programme basic format system function and
help users to create the basic program form. It can save time and program
error when users compiling the program.

2.2 Create The Program Basic Form

Example：Create the Register fixed form sentence: START PROCEDURE.

1. Switch mode to the「EDIT」.

2. Press the leftmost soft key「＜」or rightmost soft key「＞」, Switch function

lists to under screen.

3. Press the soft key displays the SETTINGS window.

RD40-078(1 版) 8
 4. Press the cursor key 「←」 or 「→」 on the operator’s panel and select
the BASIC tab.

5. Press the cursor key 「↑」 or 「↓」 on the operator’s panel and select 1.

REGISTER FIXED FORM SENTENCE FOR MILLING.

6. Press the soft key .

RD40-078(1 版) 9
 7. Press the cursor key「←」 or 「→」 on the operator’s panel and select

the FORM 1 tab .

8. Press the soft key .

9. Create new fixed form sentence.

10. Input registered name.

ex: Input START PROCEDURE and Press the「INPUT」key.

11. Input registered sentence.

ex: Input G00G17G40G49G80;G91G28Z0M05;M06T?;D?;

G90G00G5?X?Y?S?;G43H?Z?M03;

RD40-078(1 版) 10
 12. Press the「INPUT」key.

13. Press the soft key or .

14. Return to the REGUSTER FIXED FORM SENTENCE FOR MILLING

window.

15. Please following the step 7 ~ 14 to create others fixed form sentence.

16. Press the soft key .

RD40-078(1 版) 11
2.3 Program Basic Form
Switch mode to the「EDIT」to use the program form.

1. Switch function lists to under screen and Select the soft key .

2. Select the fixed form sentence and Press the soft key .

3. The “IMPERFECT WORD MUST BE CHANGED”message will shows

up in Message Window. Undefined data is replace to the special character
such as “ ? ”. The special character is displayed in red in the Program

Window. Entering the data that is used actually and Press the 「ALTER」.

ex : T? → T0101； input 0101 then Press「ALTER」key.

S? → S1200； input 1200 then Press「ALTER」key.

RD40-078(1 版) 12
 4. The screen will shows as following after changed the data.

5. Please follow the step1 ~ 4 to add others Program Basic Form.

RD40-078(1 版) 13
 CHAPTER 3
SETUP THE TOOL DATA

RD40-078(1 版) 14
CHAPTER 3 SETUP THE TOOL DATA
3.1 Set The Workpiece Coordinate Data

1. The function lists.

2. Press the leftmost soft key 「<」or rightmost key「>」several times displays

the soft keys including of「WK SET」.

3. Press the soft key .

4. Displays the WORK COORDINATE SYSTEM window.

ASSIST BUTTON DESCRIPTION

CHOOSING THE DATA FIELD

INPUT
INPUT THE VALUE

RD40-078(1 版) 15
 5. Describe the functions of following

DESCRIPTION:
NUMBER DESCRIPTION NOTE

1 Displaying the Coordinate system ABS / REL / ALL

Setup the work coordinate measure

2
value

Setup the work coordinate offset

3 The value of increment
value

Cursor function switch (Field/ Cursor function shift by

4
character) Field or character

5 Search the work coordinate number

6 Close Window

RD40-078(1 版) 16
 *NOTE 1: The “Setup the work coordinates measure value “displays as following.

ASSIST
DESCRIPTION
BUTTON

Data input

Cancel the data

*NOTE 2: The “Setup the work coordinate offset value “displays as following.

ex: Input -10.25 to OFFSET.

The workpiece origin position after offset.

ASSIST
DESCRIPTION
BUTTON

Data input

Cancel the data

RD40-078(1 版) 17
 3.2 Set Tool Offset Data
1. The function list.

2. Press the leftmost soft key「<」or rightmost key「>」several times displays

the soft-keys including of「T-OFS」.

3. Press the soft key .

4. Displays the TOOL OFFSET window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA NUMBER.

CHOOSING THE DATA FIELD.

INPUT
INPUT THE VALUE

RD40-078(1 版) 18
 3.3 Describe The Tool Data
Select the Tool Data tab in the TOOL OFFSET window.

NAME FIGURE EXTEND FIGURE

NO.

TOOL TYPE

TOOL
NAME

TOOL
SETUP
MODE

THE
DIMENSION
OF TOOL
ANGLE

RD40-078(1 版) 19
3.4 The Setup Of Tool Function Type
3.4.1 Drill

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: DRILL)

RD40-078(1 版) 20
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 to SET field and Press the「INPUT」key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 140 to NOS AN field and Press the「INPUT」key.

RD40-078(1 版) 21
3.4.2 Chamfering tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: CHAMFR)

RD40-078(1 版) 22
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 25 to CUT D field and Press the「INPUT」key.

RD40-078(1 版) 23
 3.4.3 Flat end mill tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: F END)

RD40-078(1 版) 24
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 25
 3.4.4 Ball end mill tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: B END)

RD40-078(1 版) 26
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 27
 3.4.5 Tap tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: TAP)

RD40-078(1 版) 28
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 29
 3.4.6 Reamer tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the rightmost soft key「>」.

Select the soft key under the list.

c. Input the tool name. (default setting: REAMER)

RD40-078(1 版) 30
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 31
 3.4.7 Boring tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the rightmost soft key 「>」.

Select the soft key under the list.

c. Input the tool name. (default setting: BORING)

RD40-078(1 版) 32
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 33
 3.4.8 Face mill tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the rightmost soft key「>」.

Select the soft key under the list.

c. Input the tool name. (default setting: F MILL )

RD40-078(1 版) 34
 d. Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 35
 CHAPTER 4
EXAMPLE

RD40-078(1 版) 36
CHAPTER 4 EXAMPLE
4.1 Setup The Condition
1. Example Figure

a. Workpiece specification：200 mm(W) × 200mm(L) × 50mm(H)

b. Tools Data：

TOOL TOOL RADIUS

TOOL LENGHT
NUMBER OFFSET OFFSET
SPECIFICATIONS OFFSET
NUMBER VALUE
NUMBER
T01 ψ 50 Face mill tool H01 D01 25.0

T02 ψ 16 Flat end mill tool H02 D02 8.0

T03 ψ 10 Flat end mill tool H03 D03 5.0

T04 ψ 20 Drill tool H04 D04 10.0

RD40-078(1 版) 37
2. Switch mode to the「EDIT」.

3. Press the「MANUAL GUIDE i」on the operator’s panel of a machine tool.

4. Setting of tool offset data

4-1 The function lists.

4-2 Press the leftmost soft key「<」 or rightmost key「>」several times displays

the soft-keys including of「T-OFS」.

4-3 Press the soft key .

RD40-078(1 版) 38
 4-4 Displays the TOOL OFFSET window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA NUMBER.

CHOOSING THE DATA FIELD.

INPUT
INPUT THE VALUE

4-5 Press the cursor key「←」or「→」to the TOOL DATA function first.

*NOTE：Setup Method Referring to Section 3.4

RD40-078(1 版) 39
 4-6 Setup completed, Press .

5. Programme Basic Format System Sets Up

5-1 Press the leftmost soft key「＜」or rightmost soft key「＞」, Switch function

lists to under screen.

5-2 Press the soft key displays the SETTINGS window.

5-3 Press the cursor key 「←」 or 「→」 on the operator’s panel and select

the BASIC tab. Press the cursor key 「↑」 or 「↓」 on the operator’s panel

and select 1. REGUSTER FIXED FORM SENTENCE FOR

MILLING.

RD40-078(1 版) 40
 5-4 Press the soft key .

5-5 Press the cursor key 「←」 or 「→」 on the operator’s panel and

select the FORM 1 tab.

5-6 Press the soft key .

Create New Fixed Form Sentence

i. Input registered name.

Input START PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

ex: Input G00G17G40G49G80;G91G28Z0M05;M06T?;D?;
G90G00G5?X?Y?S?;G43H?Z?M03;

RD40-078(1 版) 41
 Press the「INPUT」key.

5-7 Press the soft key or .

5-8 Return to the REGUSTER FIXED FORM SENTENCE FOR

MILLING window.

5-9 Press the soft key to create the BACK-END PROCEDURE.

RD40-078(1 版) 42
 5-10 Create new fixed form sentence.

i. Input registered name.

Input BACK-END PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

ex: Input G00Z?M09;G91G28Z0M05;M01;

Press the「INPUT」key.

5-11 Press the soft key .

5-12 Return to the REGUSTER FIXED FORM SENTENCE FOR

MILLING window.

RD40-078(1 版) 43
 5-13 Press the soft key to create the BACK-START PROCEDURE.

5-14 Create new fixed form sentence.

i. Input registered name.

Input BACK-START PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

ex: Input G91G28Z0M05;M06T?;D?;G90G00G5?X?Y?S?;G43H?Z?M03;

Press the「INPUT」key.

5-15 Press the soft key .

RD40-078(1 版) 44
 5-16 Return to the REGUSTER FIXED FORM SENTENCE FOR
MILLING window.

5-17 Press the soft key to create the END PROCEDURE.

5-18 Create new fixed form sentence.

i. Input registered name.

Input END PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

ex: Input G00Z?M09;G91G28Z0M05;G28Y0;M30;

Press the「INPUT」key.

RD40-078(1 版) 45
 5-19 Press the soft key .

5-20 Return to the REGUSTER FIXED FORM SENTENCE FOR

MILLING window.

5-21 Press the soft key returns to the menu.

RD40-078(1 版) 46
4.2 Edit The Program

1. Press the soft key .

2. Key in new program number：0021 .

3. Press the「INPUT」key.

4. Press the leftmost soft key「<」or rightmost key「>」several times displays the

soft-keys including of「START」.

RD40-078(1 版) 47
5. Press the soft key .

6. Press the cursor key「←」or「→」to the BLANK function and select

1.RECTANGULAR BLANK FIGURE.

*NOTE：SETUP THE BLANK

ITEM SELECT
1 RECTANGULAR BLANK FIGURE
2 CYLINDER BLANK FIGURE
3 HOLLOW CYLINDER BLANK FIGURE
4 FREE CONTOUR CYLINDER BLANK FIGURE
5 PRISM BLANK FIGURE
6 HOLLOW PRISM BLANK FIGURE

RD40-078(1 版) 48
7. Press the soft key and input under Content in WORK tab of
RECTANGULAR BLANK-INSERT window.

Data item Content

WIDTH B= 200.
LENGTH D= 200.
HEIGHT H= 50.
WORK ORIGIN X I= 100.
WORK ORIGIN Y J= 100.
WORK ORIGIN Z K= 0.

8. Press the soft key returns to the program window.

RD40-078(1 版) 49
9. Press the soft key and select 1.START PROCEDURE.

10. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data

that is used actually and Press the 「ALTER」.

11. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

RD40-078(1 版) 50
12. Press the soft key .

13. Press the cursor key 「←」or「→」to the FACE MACH. function and select

2.FACING(FINISH).

14. Press the soft key .

RD40-078(1 版) 51
15. Input under Content in TOOL COND. tab of FACING(FINISH)-INSERT
window.

Data item Content

TOOL DIAMETER D= 50.

16. Press the cursor key 「←」or 「→」to the CUT COND. tab and input under

content.

Data item Content

CUT DEPTH OF RADIUS L= 35.
FEED RATE RADIUS F= 600.
FEED RATE AXIS E= 300.

RD40-078(1 版) 52
17. Press the cursor key「←」or「→」to the DETAIL tab and input under content.

Data item Content

CUTTING METHOD W= ZIGZAG
PATH MOVE METHOD P= KEEP HIGHT
PATH MOVE FEED RATE V= 1600.
CLEARANCE OF AXIS C= 0.5
CLEARANCE OF RADIUS M= 10.
CUTTING DIRECTION A= LEFT
CUT SHIFT DIRECTION X= UP
APROCH MOTION Z= 2 AXES MOVE

18. Press the soft key and select 1.XY-SQUARE FACING in FACING
FIG tab.

RD40-078(1 版) 53
19. Input under content.

Data item Content

FIGURE TYPE T= FACE
BASE POSITION B= -0.2
CENTER POINT (X) H= 0.
CENTER POINT (Y) V= 0.
LENGTH FOR X AXIS U= 200.
LENGTH FOR Y AXIS W= 200.
CORNER RADIUS R=
ANGLE A=

20. Press the soft key returns to the program window.

RD40-078(1 版) 54
21. Press the soft key and select 2.BACK-END PROCEDURE.

22. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data
that is used actually and Press the「ALTER」.

23. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

RD40-078(1 版) 55
 24. Press the soft key and select 3.BACK-START PROCEDURE.

25. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data that
is used actually and Press the 「ALTER」.

26. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

RD40-078(1 版) 56
 27. Press the soft key .

28. Press the cursor key 「←」or「→」to the POCKERING function and select

1.POCKERING(ROUGH).

29. Press the soft key .The POCKERING(ROUGH)-INSERT window is

displayed:

RD40-078(1 版) 57
 30. Input under content in TOOL COND. tab of POCKERING(ROUGH)
-INSERT window.

Data item Content

TOOL DIAMETER D= 16.

31. Press the cursor key 「←」or 「→」to the CUT COND. tab and input under

content.

Data item Content

BOTTOM THICKNESS T=
SIDE THICKNESS S=
CUT DEPTH OF RADIUS L= 5.
CUT DEPTH OF AXIS J= 2.
SIDE FINISH AMOUNT K= 0.5
BOTTOM FINISH AMT. H= 0.25
FEED RATE - SING.CUT M 1200.
FEED RATE - BOTH.CUT V= 800.
FEED RATE - AXIS E= 600.

RD40-078(1 版) 58
 32. Press the cursor key「←」or「→」to the DETAIL tab and input under content.

Data item Content

UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF RADIUS B= 2.
CLEARANCE OF AXIS C= 5.
APROCH MOTION Z= 2 AXES MOV
CUT ANGLE A= 15.

33. Press the soft key and select 4.XY-FREE CONCAVE FIGURE in
POCKET FIG tab.

RD40-078(1 版) 59
 34. Press the soft key .

35. Input under content.

Data item Content

FIGURE TYPE T= CONCAV
START POINT X X= -130.
START POINT Y Y= -130.
BASE POSITION Z= 0.
HEIGHT/DEPTH D= -14.8

RD40-078(1 版) 60
 36. Press the soft key .The following arbitrary figure editing screen is
displayed:

37. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= UP
END POINT Y Y= 130
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 61
 38. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM T= PART

39. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 62
 40. Press the soft key .The LINE-INSERT window is displayed and input

under content.

Data item Content

LINE DIRECTION D= RIGHT
END POINT X= 130
LAST
L= NOTHING
CONNECTION
NEXT
M= NOTHING
CONNECTION

41. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

ELENEMT TYPE T= PART

RD40-078(1 版) 63
 42. Press the soft key .The following arbitrary figure editing screen is
displayed:

43. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= DOWN
END POINT Y Y= -130
LAST
L= NOTHING
CONNECTION
NEXT
M= NOTHING
CONNECTION

RD40-078(1 版) 64
 44. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM
T= PART
TYPE

45. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 65
 46. Press the soft key .The LINE-INSERT window is displayed and input

under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT X X= -130.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

47. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

ELENEMT TYPE T= PART

RD40-078(1 版) 66
 48. Press the soft key .The following arbitrary figure editing screen is
displayed:

49. Press the soft key . The following METHOD OF FREE FIGURE

CREATION screen is displayed. Select the CREATE AS SUB

PROGRAM and input under content.

Item Description

INSERT IN CURRENT PROGRAM CREATE THE PROGRAM BY G-CODE

CREATE THE PROGRAM BY

CREATE AS SUB PROGRAM
SUB-PROGRAM (P 8xxx)

RD40-078(1 版) 67
 50. Press the soft key .

51. The screen is displayed :

52. Input under content.

Data item Content

FIGURE TYPE T= CONVEX
STARTPOINT X X= 0.
STARTPOINT Y Y= -82.
BASE POSITION Z= 0.
HEIGHT/DEPTH D= -15.

RD40-078(1 版) 68
 53. Press the soft key .The following arbitrary figure editing screen is
displayed:

54. Press the soft key .The LINE-INSERT window is displayed and input

under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT X X= -82.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 69
 55. Press the soft key .The following arbitrary figure editing screen is
displayed:

56. Press the soft key . The following CHAMFER-INSERT window is

displayed and input under content.

Data item Content

CHAMFER C= 20.

RD40-078(1 版) 70
 57. Press the soft key .The following arbitrary figure editing screen is
displayed:

58. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= UP
END POINT Y Y= 82.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 71
 59. Press the soft key .The following arbitrary figure editing screen is
displayed:

60. Press the soft key . The following CHAMFER-INSERT window is

displayed and input under content.

Data item Content

CHAMFER C= 20.

RD40-078(1 版) 72
 61. Press the soft key .The following arbitrary figure editing screen is
displayed:

62. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= RIGHT
END POINT X X= 82.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 73
 63. Press the soft key .The following arbitrary figure editing screen is
displayed:

64. Press the soft key . The following CHAMFER-INSERT window is

displayed and input under content.

Data item Content

CHAMFER C= 20.

RD40-078(1 版) 74
 65. Press the soft key .The following arbitrary figure editing screen is
displayed:

66. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= DOWN
END POINT Y Y= -82.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 75
 67. Press the soft key .The following arbitrary figure editing screen is
displayed:

68. Press the soft key . The following CHAMFER-INSERT window is

displayed and input under content.

Data item Content

CHAMFER C= 20.

RD40-078(1 版) 76
 69. Press the soft key .The following arbitrary figure editing screen is
displayed:

70. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT X X= 0.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 77
 71. Press the soft key .The following arbitrary figure editing screen is
displayed:

72. Press the soft key . The following METHOD OF FREE FIGURE

CREATION screen is displayed. The default setting is selected by

CREATE AS SUB PROGRAM.

73. Press the soft key . The sub-program is inserted in program window.

RD40-078(1 版) 78
 74. Press the soft key .

75. The following INSERT MILLING CYCLE window is displayed:

76. Press the cursor key 「←」or「→」 to the POCKERING function and select

1.POCKERING(ROUGH).

RD40-078(1 版) 79
 77. Press the soft key . The POCKERING(ROUGH)-INSERT is
displayed:

78. Input under content in TOOL COND. tab of POCKERING(ROUGH)

-INSERT window.

Data item Content

TOOL DIAMETER D= 16.

RD40-078(1 版) 80
 79. Press the cursor key 「←」or 「→」to the CUT COND. tab and input under

content.

Data item Content

BOTTOM THICKNESS T=
SIDE THICKNESS S=
CUT DEPTH OF RADIUS L= 5.
CUT DEPTH OF AXIS J= 2.
SIDE FINISH AMOUNT K= 0.25
BOTTOM FINISH AMT. H= 0.25
FEED RATE - SING.CUT M 1200.
FEED RATE - BOTH.CUT V= 800.
FEED RATE – AXIS E= 600.

80. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

RD40-078(1 版) 81
 Data item Content
UP CUT /DOWN CUT W= DOWN CUT
CLEARANCE OF RADIUS B= 2.
CLEARANCE OF AXIS C= 5.
APROCH MOTION Z= 2 AXES MOV
CUT ANGLE A= 12

81. Press the soft key and select 4.XY-FREE CONCAVE FIGURE in
POCKET FIG tab.

82. Press the soft key and input under content.

RD40-078(1 版) 82
 Data item Content
FIGURE TYPE T= CONCAV
STARTPOINT X X= 0.
STARTPOINT Y Y= -50.
BASE POSITION Z= 0.
HEIGHT/DEPTH D= -10.

83. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 83
 84. Press the soft key .The LINE-INSERT window is displayed and input

under content.

DATA ITEM CONTENT

LINE DIRECTION D= LEFT
END POINT X X= -50.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

85. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 84
 86. Press the soft key . The following CORNER R- INSERT window is
displayed and input under content.

Data item Content

CORNER RADIUS C = 12.

87. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 85
 88. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= UP
END POINT Y Y= 50.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

89. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 86
 90. Press the soft key . The following CORNER R- INSERT window is
displayed and input under content.

Data item Content

CORNER RADIUS C= 12.

91. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 87
 92. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= RIGHT
END POINT X X= 50.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

93. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 88
 94. Press the soft key . The following CORNER R- INSERT window is
displayed and input under content.

Data item Content

CORNER RADIUS C= 12.

95. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 89
 96. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= DOWN
END POINT Y Y= -50.
LAST L= NOTHING
CONNECTION
NEXT M= NOTHING
CONNECTION

97. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 90
 98. Press the soft key . The following CORNER R- INSERT window is
displayed and input under content.

Data item Content

CORNER RADIUS C= 12.

99. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 91
 100. Press the soft key .The LINE-INSERT window is displayed and

input under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT X X= 50.
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

101. Press the soft key .The following arbitrary figure editing screen
is displayed:

RD40-078(1 版) 92
 102. Press the soft key . The following METHOD OF FREE

FIGURE CREATION screen is displayed. Select the CREATE AS SUB

PROGRAM and input under content.

Item Description

INSERT IN CURRENT
CREATE THE PROGRAM BY G-CODE
PROGRAM
CREATE THE PROGRAM BY
CREATE AS SUB PROGRAM
SUB-PROGRAM (P 8xxx)

103. Press the soft key . The sub-program is inserted in program

window.

RD40-078(1 版) 93
 104. Press the soft key .

105. The following INSERT MILLING CYCLE window is displayed:

106. Press the cursor key 「←」or「→」 to the CONTOURING function and

select 1.OUTER WALL CONTOURING (ROUGH).

RD40-078(1 版) 94
 107. Press the soft key . The OUTER WALL CONTOURING
(ROUGH)- INSERT window is displayed:

108. Input under content in TOOL COND. tab of OUTER WALL

CONTOURING (ROUGH)- INSERT window.

Data item Content

TOOL DIAMETER D= 16.

109. Press the cursor key 「←」or「→」to the CUT COND. tab and input

under content.

RD40-078(1 版) 95
 Data item Content
BOTTOM THICKNESS T= -15.
SIDE THICKNESS S= 10.
CUT DEPTH OF RADIUS L= 5.
CUT DEPTH OF AXIS J= 3.
SIDE FINISH AMOUNT K= 0.3
BOTTOM FINISH AMT. H= 0.2
FEED RATE - SING.CUT M 1200.
FEED RATE - BOTH.CUT V= 800.
FEED RATE – AXIS E= 600.

110. Press the cursor key 「←」or 「→」to the DETAIL tab and input under

content.

Data item Content

1ST FEED OVERRIDE M= 80.
UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF AXIS C= 6.
APROCH TYPE P= ARC
APROCH RAD./DIST. R= 10.
APROCH ANGLE A= 30.
ESCAPE TYPE Q= ARC
ESCAPE RAD./DIST. X= 40.
ESCAPE ANGLE Y= 60.
APROCH MOTION Z= 2 AXES MOV

RD40-078(1 版) 96
 111. Press the soft key .

112. Select 2. XY-CIRCLE CONVEX in CONG.FIG. tab and Press the

soft key . The XY-CIRCLE- INSERT window is displayed and input

under content.

Data item Content

FIGURE TYPE T= CONVEX
BASE POSITION B= 0.
HEIGHT/DEPTH L= -15.
CENTER POINT (X) V= 0.
CENTER POINT (Y) U= 0.
RADIUS R= 80.

RD40-078(1 版) 97
 113. Press the soft key . returns to the program window.

114. Press the soft key and select 2.BACK-END PROCEDURE.

115. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data
that is used actually and Press the 「ALTER」.

RD40-078(1 版) 98
 116. Setup completed.(NOTE：Setup Method Referring to Section 2.3)

117. Press the soft key and select 3.BACK-START PROCEDURE.

118. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Enter the data that

is used actually and Press the 「ALTER」.

RD40-078(1 版) 99
 119. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

120. Press the soft key .

121. Press the cursor key 「←」or「→」to the POCKERING function and

select 2.POCKERING(BOTTOM FINISH).

RD40-078(1 版) 100
 122. Press the soft key .The POCKERING(BOTTOM
FINISH)-INSERT is displayed:

123. Input under content in TOOL COND. tab of POCKERING(BOTTOM

FINISH) -INSERT window.

Data item Content

TOOL DIAMETER D= 10.

124. Press the cursor key 「←」or「→」to the CUT COND. tab and input

under content.

RD40-078(1 版) 101
 Data item Content
BOTTOM THICKNESS T=
SIDE FINISH AMOUNT K= 0.3
BOTTOM FINISH AMT. L= 0.
CUT DEPTH OF RADIUS L= 3.
FEED RATE - SING.CUT M 800.
FEED RATE - BOTH.CUT V= 600.
FEED RATE - AXIS E= 600.

125. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

Data item Content

UP CUT /DOWN CUT W= DOWN CUT
CLEARANCE OF RADIUS B= 2.
CLEARANCE OF AXIS C= 5.
APROCH MOTION Z= 2 AXES MOV
CUT ANGLE A= 15.

126. Press the soft key .

RD40-078(1 版) 102
 127. Press the cursor key 「←」or「→」to the SUBPROGRAM tab and select

the O8171：EXAMPLE-2。

128. Press the soft key .

129. Press the soft key .

RD40-078(1 版) 103
 130. Press the cursor key 「←」or「→」to the POCKETING function and select

2. POCKETING(BOTTOM FINISH)。

131. Press the soft key .

132. Input under Content in TOOL COND. tab of POCKERING(BOTTOM

FINISH) -INSERT window.

Data item Content

TOOL DIAMETER D= 10.

RD40-078(1 版) 104
 133. Press the cursor key 「←」or「→」to the CUT COND. tab and input

under content.

Data item Content

BOTTOM THICKNESS T=
SIDE FINISH AMOUNT K= 0.2
BOTTOM FINISH AMT. L= 0.
CUT DEPTH OF RADIUS L= 5.
FEED RATE - SING.CUT M 800.
FEED RATE - BOTH.CUT V= 600.
FEED RATE - AXIS E= 600.

134. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

RD40-078(1 版) 105
 Data item Content
UP CUT /DOWN CUT W= DOWN CUT
CLEARANCE OF RADIUS B= 2.
CLEARANCE OF AXIS C= 5.
APROCH MOTION Z= 2 AXES MOV
CUT ANGLE A= 15.

135. Press the soft key .

136. Press the cursor key 「←」or「→」to the SUBPROGRAM tab and select

the O8172：EXAMPLE 2-1.

RD40-078(1 版) 106
 137. Press the soft key .

138. Press the soft key .

139. Press the cursor key 「←」or「→」to the POCKETING function and select

3. POCKETING(SIDE FINISH)。

RD40-078(1 版) 107
 140. Press the soft key .

141. Input under Content in TOOL COND. tab of POCKERING(SIDE

FINISH) -INSERT window.

Data item Content

INPUT TYPE I= DIRECT INP
TOOL
D= 10.
DIAMETER

142. Press the cursor key 「←」or「→」to the CUT COND. tab and input under

content.

RD40-078(1 版) 108
 Data item Content
SIDE FINISH AMOUNT K= 0.
BOTTOM FINISH AMT. L= 0.
FEED RATE - SING.CUT M 800.
FEED RATE - BOTH.CUT V= 600.
FEED RATE - AXIS E= 600.

143. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

Data item Content

UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF AXIS C= 5.
APROCH TYPE P= VERTICAL
APROCH RAD./DIST. R= 10.
ESCAPE TYPE Q= VERTICAL
ESCAPE RAD./DIST. X= 10.
APROCH MOTION Z= 2 AXES MOV

RD40-078(1 版) 109
 144. Press the soft key .

145. Press the cursor key 「←」or「→」to the SUBPROGRAM tab and select

the O8171：EXAMPLE-2.

146. Press the soft key .

RD40-078(1 版) 110
 147. Press the soft key .

148. Press the cursor key 「←」or「→」to the POCKETING function and

select 3. POCKETING(SIDE FINISH)。

149. Press the soft key .

RD40-078(1 版) 111
 150. Input under Content in TOOL COND. tab of POCKERING(SIDE
FINISH) -INSERT window.

Data item Content

INPUT TYPE I= DIRECT INP
TOOL DIAMETER D= 10.

151. Press the cursor key 「←」or「→」to the CUT COND. tab and input

under content.

Data item Content

SIDE FINISH AMOUNT K= 0.
BOTTOM FINISH AMT. L= 0.
FEED RATE-SING. CUT M 800.
FEED RATE-BOTH. CUT V= 600.
FEED RATE-AXIS E= 600.

RD40-078(1 版) 112
 152. Press the cursor key 「←」or 「→」to the DETAIL tab and input under

content.

Data item Content

UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF AXIS C= 5.
APROCH TYPE P= VERTICAL
APROCH RAD./DIST. R= 10.
ESCAPE TYPE Q= VERTICAL
ESCAPE RAD./DIST. X= 10.
APROCH MOTION Z= 2 AXES MOV

153. Press the soft key .

RD40-078(1 版) 113
 154. Press the cursor key 「←」or「→」to the SUBPROGRAM tab and select

the O8171：EXAMPLE-2.

155. Press the soft key .

156. Press the soft key .

RD40-078(1 版) 114
 157. Press the cursor key 「←」or「→」to the POCKETING function and

select 3. POCKETING(SIDE FINISH)。

158. Press the soft key .

159. Input under Content in TOOL COND. tab of POCKERING(SIDE

FINISH) -INSERT window.

Data item Content

INPUT TYPE I= DIRECT INP
TOOL DIAMETER D= 10.

RD40-078(1 版) 115
 160. Press the cursor key 「←」or「→」to the CUT COND. tab and input

under content.

Data item Content

SIDE FINISH AMOUNT K= 0.
BOTTOM FINISH AMT. L= 0.
FEED RATE - SING.CUT M 800.
FEED RATE - BOTH.CUT V= 600.
FEED RATE - AXIS E= 600.

161. Press the cursor key 「←」or 「→」to the DETAIL tab and input under

content.

Data item Content

UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF AXIS C= 5.
APROCH TYPE P= VERTICAL
APROCH RAD./DIST. R= 10.
ESCAPE TYPE Q= VERTICAL
ESCAPE RAD./DIST. X= 10.
APROCH MOTION Z= 2 AXES MOV

RD40-078(1 版) 116
 162. Press the soft key .

163. Press the cursor key 「←」or「→」to the SUBPROGRAM tab and select

the O8172：EXAMPLE 2-1.

164. Press the soft key .

RD40-078(1 版) 117
 165. Press the soft key .

166. Press the cursor key 「←」or「→」to the CONTOURING function and

select 3.OUTER WALL CONTOURING(SIDE FINISH).

167. Press the soft key .

RD40-078(1 版) 118
 168. Input under content in TOOL COND. tab of OUTER WALL
CONTOURING(SIDE FINISH) -INSERT window.

Data item Content

SIDE THICKNESS S= 5.
SIDE FINISH AMOUNT. K= 0.
FEED RATE - SING.CUT B= 2.
FEED RATE - SING.CUT F= 800.
FEED RATE - BOTH.CUT V= 600.
FEED RATE – AXIS E= 600.

169. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

Data item Content

UP CUT/DOWN CUT W= DOWN CUT
CLEARANCE OF AXIS C= 6.
APROCH TYPE P= ARC
APROCH RAD./DIST. R= 10.
APROCH ANGLE Y= 30.
ESCAPE TYPE Q= ARC
ESCAPE RAD./DIST. X= 40.
ESCAPE ANGLE Y= 60.
APROCH MOTION Z= 2 AXES MOV

RD40-078(1 版) 119
 170. Press the soft key . Press the cursor key 「←」or「→」 to the
CONT. FIG. function and select 2.XY-CIRCLE CONVEX.

171. Press the soft key . The XY-CIRCLE -INSERT window is

displayed:

172. Input under content in POS./SIZE of XY-CIRCLE- INSERT window.

Data item Content

FIGURE TYPE T= CONVEX
BASE POSITION B= 0.
HEIGHT/DEPTH L= -15.
CENTER POINT (X) V= 0.
CENTER POINT (Y) U= 0.
RADIUS R= 80.

RD40-078(1 版) 120
 173. Press the soft key .

174. Press the soft key and select 2.BACK-END PROCEDURE.

175. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Enter the data that

is used actually and Press the 「ALTER」.

RD40-078(1 版) 121
 176. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

177. Press the soft key and select 3.BACK-START PROCEDURE.

178. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Enter the data that
is used actually and Press the 「ALTER」.

RD40-078(1 版) 122
 179. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

180. Press the soft key .

181. Press the cursor key 「←」or「→」to the HOLE MACH. function and

select 2. DRILLING。

RD40-078(1 版) 123
 182. Press the soft key .

183. Input under content in CUT COND. tab of DRILLING- INSERT

window.

Data item Content

MACHINING TYPE W= HIGH SPEED
PECKING CUT DEPTH Q= 5.
REF. PT. MODE I= INIT. POS-2
I POINT J= 10.
CUT DEPTH L= -35.
GO PAST AMOUNT K= 5.
CLEARANCE C= 5.
FEED RATE F= 150.
APROCH MOTION Z= 2 AXES MOV

RD40-078(1 版) 124
 184. Press the soft key .

185. Press the cursor key 「←」or 「→」 to the HOLE POST. function

and select 5. XY-RECTAMGLE POINTS。

186. Press the soft key . The XY-RECTANGLE POINTS -INSERT

window is displayed:

RD40-078(1 版) 125
 187. Input under Content in HOLE POSIT of XY-RECTANGLE
POINTS -INSERT window.

Data item Content

BASE POSITION B= -15.
STATR POINT(X) H= -82.
STATR POINT(Y) V= -82.
LENGTH FOR X AXIS U= 164.
LENGTH FOR Y AXIS W= 164.
NUMBER FOR X AXIS I= 2.
NUMBER FOR Y AXIS J= 2.
ANGLE FOR X AXIS K= 0.
ANGLE FOR Y AXIS M= 90.

188. Press the soft key .

RD40-078(1 版) 126
 189. Press the soft key and select 4.END PROCEDURE(M30).

190. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Enter the data
that is used actually and Press the 「ALTER」.

191. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

RD40-078(1 版) 127
4.3 Machining Simulation(Amimated)
1. Switch mode to the「MEM」.

2. Press the soft key .

3. The SIMULATE-ANIMATE window is displayed.

RD40-078(1 版) 128
4. Press the soft key .Return to the beginning of the machining program
selected for machining simulation.

5. Press the soft key .Start machining simulation for the currently selected
machining program.

RD40-078(1 版) 129
 4.4 Program Example
《Main Program》

%
O0021
G1902B200.D200.H50.I100.J100.K0.
G00G17G40G49G80
G91G28Z0M05
M06T01
D01
G90G00G54X0.Y0.S3600
G43H01Z50.M03
G1021D50.L35.F600.E300.W2.P2.V1600.C0.5M10.A2.B3.Z2.
G1220T1.B0.H0.V0.U200.W200.
G00Z50.M09
G91G28Z0.M05
M01
G91G28Z0M05
M06T02
D02
G90G00G54X0.Y0.S5000
G43H02Z50.M03
G1040D16.L6.J2.K0.5H0.25F800.V600.E500.W2.B10.C5.Z2.A15.
M98P8171(EXAMPLE-1)
G1040D16.L6.J2.K0.5H0.25F800.V600.E500.W2.B10.C5.Z2.A15.
M98P8172(EXAMPLE-1.1)
G1060D16.T15.S10.L5.J3.K0.3H0.2F800.V600.E500.M80.W2.C6.P1.R10.A30.Q1.X40.Y60.Z2.
G1221T2.B0.L-15.H0.V0.R80.
G00Z50.M09
G91G28Z0.M05
M01
G91G28Z0M05
M06T03
D03
G90G00G54X0.Y0.S5250
G43H03Z50.M03
G1041D10.K0.3H0.L3.F800.V600.E600.W2.B10.C5.Z2.A15.
M98P8171(EXAMPLE-1)
G1041D10.K0.2H0.L5.F800.V600.E600.W2.B10.C5.Z2.A15.
M98P8172(EXAMPLE-1.1)

RD40-078(1 版) 130
G1042I1.D10.K0.H0.F800.V600.E600.W2.C5.P3.R10.Q3.X10.Z2.
M98P8171(EXAMPLE-1)
G1042I1.D10.K0.H0.F800.V600.E600.W2.C5.P3.R10.Q3.X10.Z2.
M98P8171(EXAMPLE-1)
G1042I1.D10.K0.H0.F800.V600.E600.W2.C5.P3.R10.Q3.X10.Z2.
M98P8172(EXAMPLE-1.1)
G1062S5.K0.B2.F800.V600.E600.W2.C6.P1.R10.A30.Q1.X40.Y60.Z2.
G1221T2.B0.L-15.H0.V0.R80.
G00Z50.M09
G91G28Z0.M05
M01
G91G28Z0M05
M06T04
D04
G90G00G54X0.Y0.S800
G43H04Z50.M03
G1001W4.Q5.I1.J10.L-50.K5.C5.F100.Z2.
G1214B-10.H-82.V-82.U164.W164.I2.J2.K0.M90.
G00Z50.M09
G91G28Z0.M05
G28Y0
M30
%

RD40-078(1 版) 131
《sub_program-1》
%
O8171(EXAMPLE-1)
G1990(GROUP START)
G1200T3.H-120.V-120.B0.L-14.9A0.
G1201H-120.V120.K3.D120.L0.M0.T1.
G1201H120.V120.K1.C120.L0.M0.T1.
G1201H120.V-120.K7.D-120.L0.M0.T1.
G1201H-120.V-120.K5.C-120.L0.M0.T1.
G1206
G1200T2.H0.V-82.B0.L-14.9A1.
G1201H-62.V-82.K5.C-82.L0.M0.
G1204H-82.V-62.C20.
G1201H-82.V62.K3.D82.L0.M0.
G1204H-62.V82.C20.
G1201H62.V82.K1.C82.L0.M0.
G1204H82.V62.C20.
G1201H82.V-62.K7.D-82.L0.M0.
G1204H62.V-82.C20.
G1201H0.V-82.K5.C0.L0.M0.
G1206
G1991(GROUP END)
M99
%

RD40-078(1 版) 132
《sub_program-2》
%
O8172(EXAMPLE-1.1)
G1990(GROUP START)
G1200T3.H0.V-50.B0.L-9.9A0.
G1201H-38.V-50.K5.C-50.L0.M0.T1.
G1205H-50.V-38.R12.I-38.J-38.K2.T1.
G1201H-50.V38.K3.D50.L0.M0.T1.
G1205H-38.V50.R12.I-38.J38.K2.T1.
G1201H38.V50.K1.C50.L0.M0.T1.
G1205H50.V38.R12.I38.J38.K2.T1.
G1201H50.V-38.K7.D-50.L0.M0.T1.
G1205H38.V-50.R12.I38.J-38.K2.T1.
G1201H0.V-50.K5.C0.L0.M0.T1.
G1206
G1991(GROUP END)
M99
%

RD40-078(1 版) 133
 CHAPTER 5
OPERATIONS IN MACHINING
SIMULATION

RD40-078(1 版) 134
CHAPTER 5 OPERATIONS IN MACHINING SIMULATION
5.1 Machining Simulation(Amimated)

1. Switch mode to the「MEM」.

2. Press the soft key .

3.The SIMULATE-ANIMATE window is displayed.

RD40-078(1 版) 135
 4.Press the soft key .Return to the beginning of the machining
program selected for machining simulation.

5.Press the soft key .Start machining simulation for the currently
selected machining program.

Item Content
Start machining simulation for the currently
selected machining program.

Stop machining simulation temporarily.

Cause a single-block stop when machining

simulation is performed in the continuous
made. When machining simulation is in the
stopped stat, this soft key starts machining
simulation in the single-block mode.

End machining simulation.

RD40-078(1 版) 136
5.2 Scaling, Movement and Other Operations in Drawing during
Machining

1. Switch mode to the「MEM」.

2. Press the leftmost soft key「<」or rightmost key「>」several times displays

the under list.

3. Press the soft key . Increase the drawing magnification.

RD40-078(1 版) 137
4. Press the soft key . Decrease the drawing magnification.

5. Press the soft key . When the blank form block for animation has
been input to the machining program, perform automatic sacling so that
the blank figure is fit in the window.

6. Press the soft key . Revers the drawing magnification.

RD40-078(1 版) 138
7. Press the soft key . Display the soft keys shown below for select
the drawing coordinate system. A window for describing drawing
coordinate systems is also displayed.

Select the ISO XY plane ：

Select the ZX plane ：

RD40-078(1 版) 139
 Select the ZX plane ：

8. Press the soft key . Move the viewpoint leftward. As a result, the
tool path drawn moves rightward.

9. Press the soft key . Move the viewpoint rightward. As a result,

the tool path drawn moves leftward.

RD40-078(1 版) 140
10. Press the soft key . Move the viewpoint upward. As a result, the tool
path drawn moves downward.

11. Press the soft key . Move the viewpoint downward. As a result, the tool
path drawn moves upward.

12. Press the soft key . Set the center of the tool path to the center of the
wondow.

RD40-078(1 版) 141
 CHAPTER 6
MANUAL GUIDE i G- CODE
FUNCTIONS

RD40-078(1 版) 142
CHAPTER 6 MANUAL GUIDE i G CODE FUNCTIONS

Turning hole machining (workpiece rotation)

G1100 Center drilling

G1101 Drilling
Machining type Tapping
G1102
block
G1103 Reaming

G1104 Boring

Turning
G1120 Outer surface roughing

G1121 Inner surface roughing

G1122 End face roughing

G1123 Outer surface semifinishing

Machining type Inner surface semifinishing
G1124
block
G1125 End face semifinishing

G1126 Outer surface finishing

G1127 Inner surface finishing

G1128 End face finishing

G1450 Start point

G1451 Straight line

G1452 Arc (CW)

Turning figure
block G1453 Arc (CCW)
(ZX plane) Chamfer
G1454
G1455 Corner rounding

G1456 End

RD40-078(1 版) 143
Turning groove
G1130 Outer surface roughing
G1131 Inner surface roughing
G1132 End face roughing
G1133 Outer surface roughing and finishing
Machining type
G1134 Inner surface roughing and finishing
block
G1135 End face roughing and finishing
G1136 Outer surface finishing
G1137 Inner surface finishing
G1138 End face finishing
G1470 Outer normal groove
G1471 Outer trapezoidal groove
Groove figure G1472 Inner normal groove
block
(ZX plane) G1473 Inner trapezoidal groove
G1474 End face normal groove
G1475 End face trapezoidal groove
Threaing

Machining type G1140 Outer surface

block G1141 Inner surface
G1460 General-purpose thread
G1461 Metric thread
Thread figure
block G1462 Unified thread
(ZX plane)
G1463 PT thread
G1464 PF thread

RD40-078(1 版) 144
Hole machining by milling
G1000 Center drilling
G1001 Drilling
G1002 Tapping
Machining type
G1003 Reaming
block
G1004 Boring
G1005 Fine boring
G1006 Back boring
G1210 Random points
G1211 Linear points (same interval)
G1212 Linear points (different interval)
Hole position G1213 Grid points
block (XY plane) G1214 Rectangle points
G1215 Circle points
G1216 Arc points (same interval)
G1217 Arc points (different interval)
G1310 Random points
G1311 Linear points (same interval)
G1312 Linear points (different interval)
Hole position G1313 Grid points
block (YZ plane) G1314 Rectangle points
G1315 Circle points
G1316 Arc points (same interval)
G1317 Arc points (different interval)
Hole position G1572 Circle points
block (XC plane,
end face) G1573 Random points
Hole position G1672 Circle points
block (ZC plane,
cylindrical G1673 Random points
surface)

RD40-078(1 版) 145
Facing
Machining type G1020 Roughing
block G1021 Finishing
G1220 Rectangle
Fixed-figure block
G1221 Circle
(XY plane)
G1222 Track
G1200 Start point
G1201 Straight line

Arbitrary-figure G1202 Arc (CW)

block G1203 Arc (CCW)
(XY plane) G1204 Chamfering
G1205 Corner rounding
G1206 End
G1320 Rectangle
Fixed-figure block
G1321 Circle
(YZ plane)
G1322 Track
G1300 Start point
G1301 Straight line

Arbitrary-figure G1302 Arc (CW)

block G1303 Arc (CCW)
(YZ plane) G1304 Chamfering
G1305 Corner rounding
G1306 End

RD40-078(1 版) 146
Facing

Fixed figure block G1520 Rectangle

(XC plane, G1521 Circle
end face) G1522 Track
G1500 Start point
G1501 Straight line

Arbitrary-figure G1502 Arc (CW)

block (XC plane, G1503 Arc (CCW)
end face) G1504 Chamfering
G1505 Corner rounding
G1506 End
G1600 Start point
G1601 Straight line

Arbitrary-figure G1602 Arc (CW)

block (ZC plane, G1603 Arc (CCW)
cylindrical G1604 Chamfering
surface)
G1605 Corner rounding
G1606 End

RD40-078(1 版) 147
Contouring
G1060 Outer Wall Roughing
G1061 Outer Wall Bottom Finishing
G1062 Outer Wall Side Finishing
G1063 Outer Wall Chamfering
G1064 Inner Wall Roughing
Machining type G1065 Inner Wall Bottom Finishing
block G1066 Inner Wall Side Finishing
G1067 Inner Wall Chamfering
G1068 Partial Roughing
G1069 Partial Bottom Finishing
G1070 Partial Side Finishing
G1071 Partial Chamfering
G1220 Rectangle
Fixed-figure block
G1221 Circle
(XY plane)
G1222 Track
G1200 Start point
G1201 Straight

Arbitrary-figure G1202 Arc (CW)

block G1203 Arc (CCW)
(XY plane) G1204 Chamfering
G1205 Corner rounding
G1206 End

RD40-078(1 版) 148
Contouring
G1320 Rectangle
Fixed-figure block
G1321 Circle
(YZ plane)
G1322 Track
G1300 Start point
G1301 Straight line

Arbitrary-figure G1302 Arc (CW)

block G1303 Arc (CCW)
(YZ plane) G1304 Chamfering
G1305 Corner rounding
G1306 End

Fixed-figure block G1520 Rectangle

(XC plane, G1521 Circle
end face) G1522 Track
G1500 Start point
G1501 Straight line

Arbitrary-figure G1502 Arc (CW)

block (XC plane, G1503 Arc (CCW)
end face) G1504 Chamfering
G1505 Corner rounding
G1506 End
G1600 Start point
G1601 Straight line

Arbitrary-figure G1602 Arc (CW)

block (ZC plane, G1603 Arc (CCW)
cylindrical G1604 Chamfering
surface)
G1605 Corner rounding
G1606 End

RD40-078(1 版) 149
Pocketing
G1040 Roughing

Machining type G1041 Bottom finishing

block G1042 Side finishing
G1043 Chamfering
G1220 Rectangle
Fixed-figure block
G1221 Circle
(XY plane)
G1222 Track
G1200 Start point
G1201 Straight line
G1202 Arc (CW)
Arbitrary-figure
block G1203 Arc (CCW)
(XY plane)
G1204 Chamfering
G1205 Corner rounding
G1206 End
G1320 Rectangle
Fixed-figure block
G1321 Circle
(YZ plane)
G1322 Track
G1300 Start point
G1301 Straight line
G1302 Arc (CW)
Arbitrary-figure
block G1303 Arc (CCW)
(YZ plane)
G1304 Chamfering
G1305 Corner rounding
G1306 End

RD40-078(1 版) 150
Pocketing
Rectangle
Fixed-figure block G1520
(XC plane, G1521 Circle
end face) G1522 Track
G1500 Start point
G1501 Straight line
Arc (CW)
Arbitrary-figure G1502
block (XC plane, G1503 Arc (CCW)
end face) G1504 Chamfering
G1505 Corner rounding
G1506 End
G1600 Start point
G1601 Straight line
Arc (CW)
Arbitrary-figure G1602
block (ZC plane, G1603 Arc (CCW)
cylindrical G1604 Chamfering
surface)
G1605 Corner rounding
G1606 End

RD40-078(1 版) 151
Grooving
G1050 Roughing

G1051 Bottom finishing

Machining
process block G1052 Side finishing

G1053 Chamfering

G1220 Rectangle
Fixed-figure block Circle
G1221
(XY plane)
G1222 Track

G1200 Radial groove

G1201 Start point

G1202 Straight line

Arbitrary-figure
block G1203 Arc (CW)
(XY plane) Arc (CCW)
G1204
G1205 Chamfering

G1206 Corner rounding

G1320 Rectangle
Fixed-figure block Circle
G1321
(YZ plane)
G1322 Track

G1300 Radial groove

G1301 Start point

G1302 Straight line

Arbitrary-figure
block G1303 Arc (CW)
(YZ plane) Arc (CCW)
G1304
G1305 Chamfering

G1306 Corner rounding

RD40-078(1 版) 152
Grooving
Fixed-figure block G1520 Rectangle
(XC plane, G1521 Circle
end face) G1522 Track
G1500 Radial groove
G1501 Start point

Arbitrary-figure G1502 Straight line

block (XC plane, G1503 Arc (CW)
end face) G1504 Arc (CCW)
G1505 Chamfering
G1506 Corner rounding
G1600 End
G1601 Start point

Arbitrary-figure G1602 Straight line

block (ZC plane, G1603 Arc (CW)
cylindrical G1604 Arc (CCW)
surface)
G1605 Chamfering
G1606 Corner rounding
C axis grooving
Machining
G1056 C axis grooving
process block
Fixed-figure block G1570 C axis groove
(XC plane,
end face) G1571 X axis groove
Fixed-figure block G1670 C axis groove
(ZC plane,
cylindrical G1671 Z axis groove
surface)

RD40-078(1 版) 153
 PART B
MANUAL GUIDE i
(LATHE)

RD40-078(1 版) 154
 CHAPTER 1
MANUAL GUIDE i DISPLAY
OPERATION

RD40-078(1 版) 155
CHAPTER 1 MANUAL GUIDE i DISPLAY OPERATION

1.1 The MANUAL GUIDE i System

1. Press the「MANUAL GUIDE i」on the operator’s panel of a machine tool.

2. Obtain the MANUAL GUIDE i main screen of the monitor.

Pop-up CNC Status Area
Status indicator Tab Area Window
Window

Graphic Program
Window Window

Message Key-in
Window Buffer

Soft Key

RD40-078(1 版) 156
1.2 Explain the MANUAL GUIDE i Main Screen

1. Tab area:

The tab of MANUAL GUIDE i is always displayed.

2. CNC status area:

The following CNC statuses are displayed.

‧ Mode

‧ Alarm status

‧ Reset or emergency stop status

‧ Actual time

3. Status indicator window:

The following information about CNC is displayed.

‧ Actual machine position

‧ Remaining moving distance of the actual block

‧ Actual speed and load meter (for the axis with the maximum load)

‧ Spindle rotating speed and spindle load meter

‧ Program number and process number

‧ Command values during automatic operation (M,S,T,F)

RD40-078(1 版) 157
 4. Graphic window:

The following graphical drawing is displayed as needed.

‧ Animated drawing with a solid model (machining simulation)

‧ Tool path drawing

5. Program window:

The machining program is displayed.

6. Key-in buffer:

Comments on data and input numerical data are displayed as needed.

7. Pop-up window:

The following supplemental screens are displayed as needed.

‧ M- menu

‧ Fixed format statement menu

‧ Set data (workpiece coordinate system, tool offset, fixed format statement

registration)
‧ Program list

‧ Data input window for machining cycles

RD40-078(1 版) 158
 8. Soft keys :

The comments on the following soft-keys are displayed as needed.

‧ Editing operation menu.

‧ Machining cycle menu.

‧ Pop-up window menu.

RD40-078(1 版) 159
 CHAPTER 2
PROGRAM SYSTEM

RD40-078(1 版) 160
CHAPTER 2 PROGRAM SYSTEM

2.1 Set Up Program Basic Format System

MANUAL GUIDE i has supply programme basic format system

function and help users to create the basic program form. It can save time
and program error when users compile the program.

2.2 Create The Program Basic Form

Example：Create the Register fixed form sentence START PROCEDURE.

1. Switch mode to the「EDIT」.

2. Press the leftmost soft key「＜」or rightmost soft key「＞」, Switch

function lists to under screen.

3. Press the soft key displays the SETTINGS window.

RD40-078(1 版) 161
 4. Press the cursor key 「←」 or 「→」 on the operator’s panel and select

the BASIC tab. Press the cursor key 「↑」 or 「↓」 on the operator’s

panel and select 2.REGUSTER FIXED FORM SENTENCE FOR

TURNING.

5. Press the soft key .

6. Press the cursor key「←」 or 「→」 on the operator’s panel and select

the FORM 1 tab.

RD40-078(1 版) 162
 7. Press the soft key .

8. Create new fixed form sentence.

9. Input registered name.

ex: Input START PROCEDURE and Press the「INPUT」key.

10. Input registered sentence.

ex: Input G28U0;G28W0;T?;G50S?;G99G96S?M03;G00X?Z?;

11. Press the「INPUT」key.

12. Press the soft key or .

RD40-078(1 版) 163
 13. Return to the REGUSTER FIXED FORM SENTENCE FOR
TURNING window.

14. Create the others fixed form sentence, please following the step 6 ~ 14.

15. Press the soft key .

RD40-078(1 版) 164
2.3 Program Basic Form
Switch mode to the「EDIT」to use the program form.

1. Switch function lists to under screen and Select the soft key .

2. Select needed fixed form sentence and Press the soft key .

3. The “IMPERFECT WORD MUST BE CHANGED”message will shows

up in Message Window. Undefined data is replace to the special
character such as “?”. The special character is displayed in red in the
Program Window. Entering the data that is used actually and Press the

「ALTER」.

ex : T? → T0101； input 0101 then Press「ALTER」key.

S? → S1200； input 1200 then Press「ALTER」key.

RD40-078(1 版) 165
 4. The screen will shows as following after changed the data.

5. Please follow the step1 ~ 4 to use others Program Basic Form.

RD40-078(1 版) 166
 CHAPTER 3
SETUP THE TOOL DATA

RD40-078(1 版) 167
Chapter 3 SETUP THE TOOL DATA
3.1 Set The Workpiece Coordinate Data
1. The function lists.

2. Press the leftmost soft key 「<」or rightmost key「>」several times displays

the soft-keys including of「WK SET」.

3. Press .

4. Displays the WORK COORDINATE SYSTEM window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA FIELD

INPUT INPUT THE VALUE

RD40-078(1 版) 168
 5. Describe the functions of following

DESCRIPTION:
NUMBER DESCRIPTION NOTE
Displaying the Coordinate
1 ABS / REL / ALL
system
Setup the work coordinate
2
measure value

Setup the work coordinate offset

3 The value of increment
value

Cursor function switch (Field / Cursor function shift by

4
character) Field or character

Search the work coordinate

5
number

6 Close Window

RD40-078(1 版) 169
 *NOTE 1: The “Setup the work coordinates measure value “displays as following.

ASSIST
DESCRIPTION
BUTTON

Data input.

Cancel the Data.

*NOTE 2: The “Setup the work coordinate offset value “window displays as
following.

ASSIST
DESCRIPTION
BUTTON

Data input.

Cancel the Data.

RD40-078(1 版) 170
 3.2 Set Tool Offset Data
1. The function lists.

2. Press the leftmost soft key「<」or rightmost key「>」several times displays the

soft-keys including of「T-OFS」.

3. Press the soft key .

4. Displays the TOOL OFFSET window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA NUMBER.

CHOOSING THE DATA FIELD.

INPUT
INPUT THE VALUE

RD40-078(1 版) 171
 5. Setup the cuttingpoint position: VIRT.TIP.

Press the coursor key「←」 or 「→」and select the VIRT.TIP tab.

The cuttingpoint position function will display under the list.

DIR.1 DIR.2 DIR.3 DIR.4

DIR.5 DIR.6 DIR.7 DIR.8

DIR.0,9 NOTE :
Not in common use of DIR.5

RD40-078(1 版) 172
 3.3 Describe The Tool Data
Select the Tool Data in the tool offset window

Name Figure Extend Figure

NO.

TOOL TYPE

TOOL
NAME

TOOL
SETUP
MODE

THE
DIMENSION
OF TOOL
ANGLE

RD40-078(1 版) 173
 3.4 The Setup Of Tool Function Type
3.4.1 General tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: GENERAL)

RD40-078(1 版) 174
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex:

1. Input Numeral key 95 to CUT AN field and Press INPUT key.

2. Input Numeral key 85 to NOS AN field and Press INPUT key.

RD40-078(1 版) 175
 3.4.2 Threading tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: THREAD)

RD40-078(1 版) 176
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 60 to NOS AN field and Press INPUT key.

RD40-078(1 版) 177
 3.4.3 Grooving tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: GROOVE)

RD40-078(1 版) 178
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex:
1. Input Numeral key 5 to TIP W field and Press INPUT key.
2. Input Numeral key 20 to TIP L field and Press INPUT key.

RD40-078(1 版) 179
 3.4.4 Button turning tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: BUTTON)

RD40-078(1 版) 180
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 25 to TIP L field and Press INPUT key.

RD40-078(1 版) 181
 3.4.5 Straight tool
a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: STRAIT)

RD40-078(1 版) 182
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex:

1. Input Numeral key 62.5 to CUT AN field and Press INPUT key.
2. Input Numeral key 55 to NOS AN field and Press INPUT key.

RD40-078(1 版) 183
 3.4.6 Drill

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: DRILL)

RD40-078(1 版) 184
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 140 to NOS AN field and Press INPUT key.

RD40-078(1 版) 185
 3.4.7 Chamfering tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: CHAMFR)

RD40-078(1 版) 186
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

e. Input The Dimension Of Tool Angle Conditions.

ex: Input Numeral key 25 to CUT D field and Press INPUT key.

RD40-078(1 版) 187
 3.4.8 Flat end mill tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: F END)

RD40-078(1 版) 188
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 189
 3.4.9 Ball end mill tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: B END)

RD40-078(1 版) 190
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 191
 3.4.10 Tap tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: TAP)

RD40-078(1 版) 192
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 193
 3.4.11 Reamer tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: REAMER)

RD40-078(1 版) 194
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 195
 3.4.12 Boring tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: BORING)

RD40-078(1 版) 196
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 197
 3.4.13 Face mill tool

a. Press the cursor key「←」or「→」to the TOOL DATA function first.

b. Select the NO. and Press the soft key under the list.

c. Input the tool name. (default setting: F MILL )

RD40-078(1 版) 198
 d. Input The Tool Setup Mode.
ex : Input Numeral key 1 and Press INPUT key.

RD40-078(1 版) 199
 CHAPTER 4
EXAMPLE

RD40-078(1 版) 200
CHAPTER 4 EXAMPLE
4.1 Example (1)
4.1.1 Setup The Condition
1. Example Figure

2. Switch mode to the「EDIT」.

3. Press the「MANUAL GUIDE i」on the operator’s panel of a machine tool.

RD40-078(1 版) 201
4. SETTING OF TOOL OFFSET DATA
4-1 The function lists.

4-2 Press the leftmost soft key「<」 or rightmost key「>」several times displays

the soft-keys including of「T-OFS」.

4-3 Press the soft key .

4-4 Displays the TOOL OFFSET window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA NUMBER.

CHOOSING THE DATA FIELD.

INPUT
INPUT THE VALUE

RD40-078(1 版) 202
 4-5 Press the cursor key「←」or「→」to the TOOL DATA function first.

4-6 Select the NO.001 and Press the soft key under the list.

4-7 Input the tool name. (default setting: GENERAL)

4-8 Input The Tool Setup Mode.

ex : Input Numeral key 1 and Press the「INPUT」key.

RD40-078(1 版) 203
 4-9 Input The Dimension Of Tool Angle Conditions.
i. Input Numeral key 95 to CUT AN field and Press the「INPUT」key.

ii. Input Numeral key 85 to NOS AN field and Press the「INPUT」key.

4-10 Select the NO.002. Please following the step 4-6 ~ 4-9 to setup the tool
data.

4-11 Setup completed press .

RD40-078(1 版) 204
5. Programme Basic Format System Sets Up

5-1 Press the leftmost soft key「＜」or rightmost soft key「＞」, Switch function

lists to under screen.

5-2 Press the soft key displays the SETTINGS window.

5-3 Press the cursor key 「←」 or 「→」 on the operator’s panel and select

the BASIC tab. Press the cursor key 「↑」 or 「↓」 on the operator’s panel

and select 1. REGUSTER FIXED FORM SENTENCE FOR

TURNING.

RD40-078(1 版) 205
 5-4 Press the soft key .

5-5 Press the cursor key「←」 or 「→」 on the operator’s panel and select

the FORM 1 tab.

5-6 Press the soft key .

Create New Fixed Form Sentence

i. Input registered name.

Input START PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input G28U0;G28W0;T?;G50S?;G99G96S?M03;G00X?Z?;

RD40-078(1 版) 206
 Press the「INPUT」key.

5-7 Press the soft key or .

5-8 Return to the REGUSTER FIXED FORM SENTENCE FOR

TURNING window.

5-9 Press the soft key to create the BACK PROCEDURE.

RD40-078(1 版) 207
 5-10 Create new fixed form sentence.

i. Input registered name.

Input BACK PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input G00X?;G28U0;G28W0;M01;

Press the「INPUT」key.

5-11 Press the soft key .

5-12 Return to the REGUSTER FIXED FORM SENTENCE FOR

TURNING window.

RD40-078(1 版) 208
 5-13 Press the soft key to create the END PROCEDURE.

5-14 Create new fixed form sentence.

i. Input registered name.

Input END PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input M09;G28U0;G28W0M05;M30;

Press the「INPUT」key.

5-15 Press the soft key .

RD40-078(1 版) 209
5-16 Return to the REGUSTER FIXED FORM SENTENCE FOR
TURNING window.

5-17 Press the soft key returns to the menu.

RD40-078(1 版) 210
 4.1.2 Edit The Program

1. Press the soft key .

2. Key in new program number : 0001 .

3. Press the「INPUT」key.

4. Press the leftmost soft key「<」or rightmost key「>」several times displays the

soft-keys including of「START」.

RD40-078(1 版) 211
5. Press the soft key .

6. Press the cursor key「←」or「→」to the BLANK function and select 2.

CYLINDER BLANK FIGURE.

*NOTE：SETUP THE BLANK

ITEM SELECT
1 RECTANGULAR BLANK FIGURE
2 CYLINDER BLANK FIGURE
3 HOLLOW CYLINDER BLANK FIGURE
4 FREE CONTOUR CYLINDER BLANK FIGURE
5 PRISM BLANK FIGURE
6 HOLLOW PRISM BLANK FIGURE

RD40-078(1 版) 212
7. Press the soft key and input under content in WORK tab of
CYLINDER BLANK-INSERT window.

Data item Content

DIAMETER D= 50
LENGTH L= 70
WORK ORIGIN Z K= 0

8. Press the soft key returns to the program window.

9. Press the soft key and select 1.START PROCEDURE.

RD40-078(1 版) 213
10. Press the soft key . The “IMPERFECT WORD MUST BE
CHANGED”message will shows up in Message Window. Entering the data

that is used actually and Press the「ALTER」.

11. Setup complete.(NOTE：Setup Method Referring to Section 2.3)

12. Press the soft key .

RD40-078(1 版) 214
13. Press the cursor key 「←」or 「→」to the TURNING function and select

1.TURNING（OUTER ROUGH）.

14. Press the soft key .

RD40-078(1 版) 215
15. Input under Content in TOOL COND. tab of TURNING (OUTER
ROUGH)- INSERT window.

Data item Content

NOSE RADIUS R= 0.8
CUT EDGE ANGLE A= 95.
NOSE ANGLE B= 85.
IMAGINARYN TOOL NOSE J= 9.

16. Press the cursor key 「←」or「→」to the CUT COND. tab and input under

content.

RD40-078(1 版) 216
 Data item Content
CUTTING DIRECTION P= -Z
CUT DEPTH Q= 3.
RATE OF CUT DEPTH % H= 80.
X-AXIS FINISH AMT. C= 0.3
Z-AXIS FINISH AMT. D= 0.2
CUT DIRC. FEEDRATE F= 0.3
CUT DEPTH. FEEDRATE E= 0.2
CUT RISE FEEDRATE V= 0.25

17. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

Data item Content

1ST FEED OVERRIDE K= 100.
CUT RISE METHOD W= CUT RISE
ESCAPE AMOUNT U= 1.5.
X-AXIS CLEARANCE L= 2.
Z-AXIS CLEARANCE M= 3.
APROCH MOTION Z= Z→X
POCKET CUTTING X= CUTTING
OVERHANG CUTTING Y= CUTTING

RD40-078(1 版) 217
18. Press the soft key .The START POINT- INSERT window is
displayed.

Data item Content

START POINT DX DX = 0
START POINT Z Z= 0

19. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 218
20. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= UP
END POINT DX DX = 30
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

21. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.15

RD40-078(1 版) 219
22. Press the soft key .The following arbitrary figure editing screen is
displayed:

23. Press the soft key .The CHAMFER- INSERT window is displayed

and input under content.

Data item Content

FHAMFER C= 2

RD40-078(1 版) 220
24. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.15

25. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 221
26. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT Z Z= -30
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

27. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

RD40-078(1 版) 222
28. Press the soft key .The following arbitrary figure editing screen is
displayed:

29. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= UP
END POINT DX DX = 36
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 223
30. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

31. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 224
32. Press the soft key .The LINE-INSERT window is displayed and
input under content.

DATA ITEM CONTENT

LINE DIRECTION D= LEFT-UP
END POINT DX DX = 46
END POINT Z Z= -50
ANGLE A=
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

33. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

RD40-078(1 版) 225
34. Press the soft key .The following arbitrary figure editing screen is
displayed:

35. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT Z Z= -60
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 226
36. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

37. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 227
38. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= UP
END POINT DX DX = 52
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

39. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= BLANK

RD40-078(1 版) 228
40. Press the soft key .The following arbitrary figure editing screen is
displayed:

41. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= RIGHT
END POINT Z Z= 0
LAST CONNECTION L= NOTHING
NEXT CONNECTON M= NOTHING

RD40-078(1 版) 229
42. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= BLANK

43. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 230
44. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= DOWN
END POINT DX DX = 0
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

45. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= BLANK

RD40-078(1 版) 231
46. Press the soft key .The following arbitrary figure editing screen is
displayed:

47. Press the soft key . The following METHOD OF FREE FIGURE

CREATION screen is displayed. Select the CREATE AS SUB

PROGRAM and input under content.

ITEM DESCRIPTION

CREATE THE PROGRAM BY

INSERT IN CURRENT PROGRAM
G-CODE
CREATE THE PROGRAM BY
CREATE AS SUB PROGRAM
SUB-PROGRAM (P 8xxx)

RD40-078(1 版) 232
48. Press the soft key . The sub-program is inserted in program window.

49. Press the soft key and select 2.BACK PROCEDURE.

50. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data
that is used actually and Press the「ALTER」.

RD40-078(1 版) 233
51. Returns to the program window.

52. Press the soft key and select 1.START PROCEDURE。

53. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data
that is used actually and Press the「ALTER」.

RD40-078(1 版) 234
54. Returns to the program window.

55. Press the soft key .

56. Press the cursor key 「←」or「→」to the TURNING function and select

7.TURNING（OUTER FINISH）.

RD40-078(1 版) 235
 57. Press the soft key .

Data item Content

INPUT TYPE I= DIRECT INP
NOSE RADIUS R= 0.3
CUT EDGE ANGLE A= 93.
NOSE ANGLE B= 60.
IMAGINARY TOOL J= 9
NOSE

58. Press the cursor key 「←」or「→」to the CUT COND. and input under

content.

Data item Content

CUTTING DIRECTION P= -Z
FEED RATE F= 0.1
X-AXIS CLEARANCE L= 2.
Z-AXIS CLEARANCE M= 3.
APROCH MOTION Z= Z→X MOV
POCKET CUTTING X= CUTTING
OVERHANG CUTTING Y= CUTTING

RD40-078(1 版) 236
59. Press the soft key . The START POINT- INSERT window is
displayed.

60. Press the soft key . Press the cursor key 「←」or「→」to the
SUBPROGRAM tab and select the 08001:SAMPLE-1

RD40-078(1 版) 237
61. Press the soft key . The sub-program is inserted in program
window.

62. Press the soft key and select 3.END PROCEDURE.

63. Press the soft key returns to the program window.

RD40-078(1 版) 238
 4.1.3 Machining Simulation(Amimated)
1. Switch mode to the「MEM」.

2. Press the soft key .

3. The SIMULATE-ANIMATE window is displayed.

RD40-078(1 版) 239
4. Press the soft key .Return to the beginning of the machining
program selected for machining simulation.

5. Press the soft key .Start machining simulation for the currently
selected machining program.

RD40-078(1 版) 240
 4.1.4 Program Example (1)

《Main Program》
%
O0001
G1900D50.L70.K0.
G28U0
G28W0
T0101
G50S1200
G99G96S360M03
G00X55.Z10.
G1120P1.Q3.H80.C0.3D0.2F0.3E0.2V0.25K100.W2.U1.5L2.M3.Z10.
M98P8001（SAMPLE-1）
G00X100
G28U0
G28W0
M01
G28U0
G28W0
T0202
G50S2000
G99G96S860M03
G00X55.Z10.
G1126P1.F0.1L2.M3.Z10.
M98P8001（SAMPLE-1）
M09
G28U0
G28W0M05
M30
%

RD40-078(1 版) 241
《sub_program》
%
O8001（SAMPLE-1）
G1450H0.V0.A0.
G1451H0.V13.K3.D15.L0.M0.T1.F0.15
G1454H-2.V15.C2.T1.F0.15
G1451H-25.V15.K5.C-25.L0.M0.T1.F0.2
G1451H-25.V18.K3.D18.L0.M0.T1.F0.2
G1451H-50.V22.5K4.C-50.D22.5L0.M0.T1.F0.2
G1451H-60.V22.5K5.C-60.L0.M0.T1.F0.2
G1451H-60.V26.K3.D26.L0.M0.T2.
G1451H0.V26.K1.C0.L0.M0.T2.
G1451H0.V0.K7.D0.L0.M0.T2.
G1456
M99
%

RD40-078(1 版) 242
4.2 Example (2)
4.2.1 Setup The Condition
1. Example Figure

2. Switch mode to the「EDIT」.

3. Press the「MANUAL GUIDE i」on the operator’s panel of a machine tool.

RD40-078(1 版) 243
4. SETTING OF TOOL OFFSET DATA
4-1 The function lists.

4-2 Press the leftmost soft key 「<」 or rightmost key「>」several times displays

the soft-keys including of「T-OFS」.

4-3 Press the soft key .

4-4 Displays the TOOL OFFSET window.

ASSIST
DESCRIPTION
BUTTON

CHOOSING THE DATA NUMBER.

CHOOSING THE DATA FIELD.

INPUT
INPUT THE VALUE

RD40-078(1 版) 244
4-5 Press the cursor key「←」or「→」to setup the TOOL DATA function.

*NOTE：Setup Method Referring to Section 3.4 or Example(1).

4-6 Setup completed, Press .

RD40-078(1 版) 245
5. Programme Basic Format System Sets Up
5-1 Press the leftmost soft key「＜」or rightmost soft key「＞」, Switch

function lists to under screen.

5-2 Press the soft key displays the SETTINGS window.

5-3 Press the cursor key 「←」 or 「→」 on the operator’s panel and select

the BASIC tab. Press the cursor key 「↑」 or 「↓」 on the operator’s

panel and select 1.REGUSTER FIXED FORM SENTENCE FOR

TURNING.

RD40-078(1 版) 246
 5-4 Press the soft key .

5-5 Press the cursor key「←」 or 「→」 on the operator’s panel and select

the FORM 1 tab.

5-6 Press the soft key .

Create New Fixed Form Sentence

i. Input Registered Name.

Input START PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input G28U0;G28W0;T?;G50S?;G99G96S?M03;G00X?Z?;

RD40-078(1 版) 247
 Press the「INPUT」key.

5-7 Press the soft key or .

5-8 Return to the REGUSTER FIXED FORM SENTENCE FOR

TURNING window.

5-9 Press the soft key to create the BACK PROCEDURE.

RD40-078(1 版) 248
 5-10 Create new fixed form sentence.

i. Input registered name.

Input BACK PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input G00X?;G28U0;G28W0;M01;

Press the「INPUT」key.

5-11 Press the soft key .

5-12 Return to the REGUSTER FIXED FORM SENTENCE FOR

TURNING window.

RD40-078(1 版) 249
 5-13 Press the soft key to create the END PROCEDURE.

5-14 Create new fixed form sentence.

i. Input registered name.

Input END PROCEDURE and Press the「INPUT」key.

ii. Input registered sentence.

Input M09;G28U0;G28W0M05;M30;

Press the「INPUT」key.

5-15 Press the soft key .

RD40-078(1 版) 250
 5-16 Return to the REGUSTER FIXED FORM SENTENCE FOR
TURNING window.

5-17 Press the soft key returns to the menu.

RD40-078(1 版) 251
 4.2.2 Edit The Program

1. Press the soft key .

2. Key in new program number : 0002 .

3. Press the「INPUT」key.

4. Press the leftmost soft key「<」or rightmost key「>」several times displays the

soft-keys including of「START」.

RD40-078(1 版) 252
5. Press the soft key .

6. Press the cursor key「←」or「→」to the BLANK function and select 2.

CYLINDER BLANK FIGURE.

*NOTE：SETUP THE BLANK

ITEM SELECT
1 RECTANGULAR BLANK FIGURE
2 CYLINDER BLANK FIGURE
3 HOLLOW CYLINDER BLANK FIGURE
4 FREE CONTOUR CYLINDER BLANK FIGURE
5 PRISM BLANK FIGURE
6 HOLLOW PRISM BLANK FIGURE

RD40-078(1 版) 253
7. Press the soft key and input under content in WORK tab of
CYLINDER BLANK-INSERT window.

Data item Content

DIAMETER D= 28
LENGTH L= 70
WORK ORIGIN Z K= 0

8. Press the soft key returns to the program window.

9. Press the soft key and select 1.START PROCEDURE.

RD40-078(1 版) 254
10.Press the soft key . The “IMPERFECT WORD MUST BE
CHANGED”message will shows up in Message Window. Entering the data

that is used actually and Press the「ALTER」.

11. Setup completed.(NOTE：Setup Method Referring to Section 2.3)

12. Press the soft key .

RD40-078(1 版) 255
13. Press the cursor key 「←」or「→」to the TURNING function and select

1.TURNING（OUTER ROUGH）.

14. Press the soft key .

15. Input under content in TOOL COND. tab of TURNING (OUTER ROUGH)-
INSERT window.

RD40-078(1 版) 256
 Data item Content
NOSE RADIUS R= 0.6
CUT EDGE ANGLE A= 95.
NOSE ANGLE B= 85.
IMAGINARY TOOL
NOSE J= 3.

16. Press the cursor key 「←」or「→」to the CUT COND. tab and input under

content.

Data item Content

CUTTING DIRECTION P= -Z
CUT DEPTH Q= 2.
RATE OF CUT DEPTH % H= 100.
X-AXIS FINISH AMT. C= 0.2
Z-AXIS FINISH AMT. D= 0.2
CUT DIRC. FEEDRATE F= 0.3
CUT DEPTH. FEEDRATE E= 0.2
CUT RISE FEEDRATE V= 0.2

RD40-078(1 版) 257
17. Press the cursor key 「←」or「→」to the DETAIL tab and input under

content.

Data item Content

1ST FEED OVERRIDE K= 100.
CUT RISE METHOD W= CUT RISE
ESCAPE AMOUNT U= 1.5.
X-AXIS CLEARANCE L= 2.
Z-AXIS CLEARANCE M= 3.
APROCH MOTION Z= Z→X
POCKET CUTTING X= CUTTING
OVERHANG CUTTING Y= CUTTING

18. Press the soft key .The START POINT- INSERT window is
displayed.

RD40-078(1 版) 258
 Data item Content
START POINT DX DX = 0
START POINT Z Z= 0

19. Press the soft key .The following arbitrary figure editing screen is
displayed:

20. Press the soft key .The LINE-INSERT window is displayed and
input under content.

RD40-078(1 版) 259
 Data item Content
LINE DIRECTION D= UP
END POINT DX DX = 20
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

21. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input

under content.

ATTRIBUTE CONTENT
DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.15

22. Press the soft key .The following arbitrary figure editing screen
is displayed:

RD40-078(1 版) 260
23. Press the soft key .The CHAMFER- INSERT window is displayed

and input under content.

Data item Content

CHAMFER C= 2

24. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.15

RD40-078(1 版) 261
25. Press the soft key .The following arbitrary figure editing screen is
displayed:

26. Press the soft key .The LINE-INSERT window is displayed and input

under content.

Data item Content

LINE DIRECTION D= LEFT
END POINT Z DX = -32
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 262
27. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

28. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 263
29. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= UP
END POINT DX DX = 30
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

30. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= PART
FINISH FEEDRATE F= 0.2

RD40-078(1 版) 264
31. Press the soft key .The following arbitrary figure editing screen is
displayed:

32. Press the soft key .The LINE-INSERT window is displayed and
input under content.

Data item Content

LINE DIRECTION D= RIGHT
END POINT Z Z= 0
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

RD40-078(1 版) 265
33. Press the cursor key 「←」or 「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= BLANK

34. Press the soft key .The following arbitrary figure editing screen is
displayed:

RD40-078(1 版) 266
35. Press the soft key .The LINE-INSERT window is displayed and input
under content.

Data item Content

LINE DIRECTION D= DOWN
END POINT DX DX = 0
LAST CONNECTION L= NOTHING
NEXT CONNECTION M= NOTHING

36. Press the cursor key 「←」or「→」to the ATTRIBUTE tab and input under

content.

Data item Content

DATA ITEM TYPE T= BLANK

RD40-078(1 版) 267
37. Press the soft key .The following arbitrary figure editing screen is
displayed:

38. Press the soft key . The following METHOD OF FREE FIGURE

CREATION screen is displayed. Select the CREATE AS SUB PROGRAM

and input under content.

ITEM DESCRIPTION

CREATE THE PROGRAM BY

INSERT IN CURRENT PROGRAM
G-CODE
CREATE THE PROGRAM BY
CREATE AS SUB PROGRAM
SUB-PROGRAM (P 8xxx)

RD40-078(1 版) 268
39. Press the soft key . The sub-program is inserted in program window.

40. Press the soft key and select 2.BACK PROCEDURE.

41. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data
that is used actually and Press the「ALTER」.

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42. Setup completed.

43. Press the soft key and select 1.START PROCEDURE。

44. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the data

that is used actually and Press the「ALTER」.

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45. Setup completed.

46. Press the soft key .

47. Press the cursor key 「←」or「→」to the TURNING function and select

7.TURNING（OUTER FINISH）.

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48. Press the soft key .

Data item Content

INPUT TYPE I= DIRECT INP
NOSE RADIUS R= 0.2
CUT EDGE ANGLE A= 93.
NOSE ANGLE B= 60.
IMAGINARY TOOL NOSE J= 3

49. Press the cursor key 「←」or「→」to the CUT COND. and input under

content.

Data item Content

CUTTING DIRECTION P= -Z
FEED RATE F= 0.15
X-AXIS CLEARANCE L= 2.
Z-AXIS CLEARANCE M= 3.
Z→X
APROCH MOTION Z=
MOV
POCKET CUTTING X= CUTTING
OVERHANG CUTTING Y= CUTTING

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50. Press the soft key . The START POINT- INSERT window is
displayed.

51. Press the soft key . Press the cursor key 「←」or「→」to the
SUBPROGRAM tab and select the 08002:SAMPLE-2

52. Press the soft key . The sub-program is inserted in program window.

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 53. Press the soft key and select 2.BACK PROCEDURE.

54. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the
data that is used actually and Press the「ALTER」.

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55. Setup completed.

56. Press the soft key and select 1.START PROCEDURE.

57. Press the soft key . The “IMPERFECT WORD MUST BE

CHANGED”message will shows up in Message Window. Entering the
data that is used actually and Press the「ALTER」.

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58. Setup completed.（G97：fixed the rotation rate）

59. Press the soft key .

60. Press the cursor key 「←」or「→」to the t function and select

1.THERADING（OUTER）.

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61. Press the soft key .

Data item Content

NOSE RADIUS R= 0.2
NOSE ANGLE A= 60.
IMAGINARY TOOL NOSE J= 6.

62. Press the cursor key 「←」or 「→」to the CUT COND. and input under

content.

Data item Content

CUTTING METHOD W= SING-DEPTH
FINISH AMOUNT. C= 0.27
NUMBER OF
K= 2
FINISHING
CUT TYPE S= CUT NUMBER
CUT DEPTH NUMBER P= 2.

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63. Press the cursor key 「←」or 「→」to the DETAIL tab and input under

content.

Data item Content

APROCH MOTION Z= Z→X MOV
SURFACE CLEARANCE D= 5
ENTRANCE CLEARANCE L= 5
EXIT CLEARANCE H= 5

64. Press the soft key .The INSERT TURNING FIGURE window is
displayed and select 1.ZX-THREAD(GENERAL).

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65. Input under content.

Data item Content

FIGURE TYPE W= MALE SCREW
START POINT（X） X= 20
START POINT（Z） Z= 3
LEAD L= 2.5
THREAD DEPTH H= 1.624
END POINT（X） A= 20
END POINT（Z） B= -25

66. Press the soft key returns to the program window.

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67. Press the soft key and select 3.END PROCEDURE.

68. Press the soft key returns to the program window.

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4.2.3 Machining Simulation(Amimated)

1. Switch mode to the「MEM」.

2. Press the soft key .

3. The SIMULATE-ANIMATE window is displayed.

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4. Press the soft key .Return to the beginning of the machining
program selected for machining simulation.

5. Press the soft key .Start machining simulation for the currently
selected machining program.

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 4.2.4 Program Example (2)
《Main Program》
O0002
G1900D28.L70.K0.
G28U0
G28W0
T0101
G50S680
G99G96S360M03
G00X32.Z5.
G1120P1.Q2.H80.C0.2D0.2F0.3E0.2V0.2K100.W2.U1.5L2.M3.Z10.
M98P8002(SAMPLE-2)
G00X35.
G28U0
G28W0
M01
G28U0
G28W0
T0202
G50S1200
G99G96S560M03
G00X32.Z5.
G1126P1.F0.15L2.M3.Z10.
M98P8002(SAMPLE-2)
G00X38.
G28U0
G28W0
M01
G28U0
G28W0
T0606
G50S800
G99G97S600M03
G00X25.Z5.
G1140W4.C0.27K2.S1.P2.Z10.D5.L5.M5.
G1460W1.X10.Z3.L2.5H1.624A10.B-25.
M09
G28U0
G28W0M05
M30

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《sub_program》

%
O8002(SAMPLE-2)
G1450H0.V0.A0.
G1451H0.V8.K3.D10.L0.M0.T1.F0.15
G1454H-2.V10.C2.T1.F0.15
G1451H-32.V10.K5.C-32.L0.M0.T1.F0.2
G1451H-32.V15.K3.D15.L0.M0.T2.
G1451H0.V15.K1.C0.L0.M0.T2.
G1451H0.V0.K7.D0.L0.M0.T2.
G1456
M99
%

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 CHAPTER 5
OPERATIONS IN MACHINING
SIMULATION

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 CHAPTER 5 OPERATIONS IN MACHINING SIMULATION
5.1 Machining Simulation(Amimated)

1. Switch mode to the「MEM」.

2. Press the soft key .

3. The SIMULATE-ANIMATE window is displayed.

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 4. Press the soft key .Return to the beginning of the machining
program selected for machining simulation.

5. Press the soft key .Start machining simulation for the currently
selected machining program.

Item Content
Start machining simulation for the currently
selected machining program.

Stop machining simulation temporarily.

Cause a single-block stop when machining

simulation is performed in the continuous
made. When machining simulation is in the
stopped stat, this soft key starts machining
simulation in the single-block mode.

End machining simulation.

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5.2 Scaling, Movement and Other Operations in Drawing during
Machining

1. Switch mode to the「MEM」.

2. Press the leftmost soft key「<」or rightmost key「>」several times displays

the under list.

3. Press the soft key . Increase the drawing magnification.

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4. Press the soft key . Decrease the drawing magnification.

5. Press the soft key . When the blank form block for animation has
been input to the machining program, perform automatic sacling so that
the blank figure is fit in the window.

6. Press the soft key . Revers the drawing magnification.

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7. Press the soft key . Display the soft keys shown below for select
the drawing coordinate system. A window for describing drawing
coordinate systems is also displayed.

Select the ISO YZ plane ：

Select the XZ plane ：

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8. Press the soft key . Move the viewpoint leftward. As a result, the
tool path drawn moves rightward.

9. Press the soft key . Move the viewpoint rightward. As a result,

the tool path drawn moves leftward.

10. Press the soft key . Move the viewpoint upward. As a result, the
tool path drawn moves downward.

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11. Press the soft key . Move the viewpoint downward. As a result, the
tool path drawn moves upward.

12. Press the soft key . Set the center of the tool path to the center of
the wondow.

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 CHAPTER 6
MANUAL GUIDE i G CODE
FUNCTIONS

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Chapter 6 MANUAL GUIDE i G code functions

*NOTE：Please referring to Chapter 6 MANUAL GUIDE i G-code functions for Milling.

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