0% found this document useful (0 votes)
92 views42 pages

AN1131: Design Guide For Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs' Isolators

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
92 views42 pages

AN1131: Design Guide For Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs' Isolators

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

AN1131: Design Guide for Reducing

Radiated and Conducted Emissions in


Isolated Systems Using Silicon Labs’
Isolators

Silicon Labs isolators are designed for minimal radiated and con-
KEY POINTS
ducted emissions, enabling systems to meet stringent standards
such as FCC Part 15, CISPR 32, and CISPR 25. • EMC standards limit the amount of
radiated and conducted emissions that can
All electronic circuits generate some level of radiated and conducted emissions. If these be generated by various types of electrical/
emission levels are excessive, they may interfere with the operation of nearby or electri- electronic equipment.
cally connected equipment. Therefore, designers must be careful to minimize emission • Silicon Labs isolators are designed for
levels from their circuits to ensure the electromagnetic compatibility of their designs. minimal radiated and conducted emissions
to help meet FCC Part 15, CISPR 32, and
Meeting conducted and radiated emissions standards can be both challenging and cost- CISPR 25 standards.
ly if not considered early in the design cycle. Component selection and printed circuit • Galvanic isolation between circuits can
board (PCB) design are key to reducing emissions and achieving first pass success for result in additional electromagnetic
a given standard’s profile. This design guide begins by identifying and classifying sour- coupling and emissions challenges.
ces of radiated and conducted emissions in an isolated system and then proposes vari- • This design guide describes techniques for
ous techniques to attenuate these emissions. These discussions are followed by two reducing the levels of radiated and
case studies wherein emission reduction techniques are applied to circuit board designs conducted emissions in equipment that
that utilize the Si88241 isolator. The first case study addresses radiated emissions, and employs galvanic isolation.
the second case study addresses conducted emissions. The effectiveness of these
techniques are judged using CISPR 25 radiated and conducted emissions measurement
techniques, respectively.

silabs.com | Building a more connected world. Rev. 0.2


Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 EMI, EMC, Radiated and Conducted Emissions, Radiated and Conducted Immunity, Coupling, and
Crosstalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Differential-Mode and Common-Mode Currents . . . . . . . . . . . . . . . . . . . 6
1.3 Magnetic and Electric Fields, Near and Far Fields, Wave Impedance, Loop and Electric Dipole
Radiators, and Antenna Reciprocity . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 General Guidelines for Minimizing Radiated and Conducted Emissions . . . . . . . . . . . 9

2. Radiated and Conducted Emission Standards . . . . . . . . . . . . . . . . . . 10


2.1 IEC CISPR EMC Standards . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2 IEC CISPR 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.3 IEC CISPR 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.4 FCC Title 47, Part 15, Subpart B . . . . . . . . . . . . . . . . . . . . . . . .13

3. Isolated Systems and Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . 14


4. Silicon Labs Isolators Are Designed to Minimize Radiated Emissions . . . . . . . . . 15
5. Choosing the Best Silicon Labs Isolator Option to Reduce Emissions for a Given RF
Transmitter Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . .16
6. Techniques for Reducing Emissions from Differential-Mode Currents . . . . . . . . . 18
6.1 Selecting Proper Bypass Capacitors. . . . . . . . . . . . . . . . . . . . . . .18
6.2 Choosing the Proper Bypass Capacitor Placement . . . . . . . . . . . . . . . . . .19
6.3 Adding Embedded Bypass Capacitor Structures for Multilayer PCBs . . . . . . . . . . . .20
6.4 Terminating Transmission Lines . . . . . . . . . . . . . . . . . . . . . . . .21

7. Techniques for Reducing Emissions from Common-Mode Currents . . . . . . . . . . 22


7.1 Adding Capacitance Between Power Domains . . . . . . . . . . . . . . . . . . .23
7.2 Using Common-Mode Chokes to Reduce Emissions . . . . . . . . . . . . . . . . .25

8. Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers 27
8.1 Primary-Side Loop Currents . . . . . . . . . . . . . . . . . . . . . . . . .28
8.2 Secondary-side Loop Currents . . . . . . . . . . . . . . . . . . . . . . . .28
8.3 Using Secondary-Side Snubber Circuit to Reduce Emissions Due to Ringing . . . . . . . . .29

9. Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design . . . . . . . . . . 31


10. Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design . . . . . . . . 33
10.1 Conducted Emissions Measurements without any Added EMC Components . . . . . . . .34
10.2 The Y Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
10.3 Further Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . .35
10.3.1 Overlapping Inner Ground Planes and Optimized PCB Layout . . . . . . . . . . . .35
10.3.2 Optimized Snubber Design . . . . . . . . . . . . . . . . . . . . . . . .35
10.3.3 Lower Capacitance Transformer . . . . . . . . . . . . . . . . . . . . . .36

silabs.com | Building a more connected world. Rev. 0.2 | 2


10.3.4 Common Mode Choke on the Input . . . . . . . . . . . . . . . . . . . . .36
10.4 Optimized Board First Pass Test Results. . . . . . . . . . . . . . . . . . . . .37

11. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
13. Document Change List . . . . . . . . . . . . . . . . . . . . . . . . . . 41

silabs.com | Building a more connected world. Rev. 0.2 | 3


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

1. Introduction

The first section of this design guide provides a very high-level introduction to some of the concepts associated with electromagnetic
interference (EMI) and electromagnetic compliance (EMC). Although detailed discussions of these topics are beyond the scope of this
document, the goal is to introduce the concepts and make the techniques presented in the subsequent sections more intuitive. For
more information about EMI and EMC topics, see Section 12. References.

Section 2. Radiated and Conducted Emission Standards provides an introduction to EMC standards. Section 3. Isolated Systems and
Electromagnetic Compatibility (EMC) discusses how isolation of circuits and power domains within equipment can effect emissions.
Section 4. Silicon Labs Isolators Are Designed to Minimize Radiated Emissions explains how Silicon Labs isolator products are de-
signed to minimize emissions, and Section 5. Choosing the Best Silicon Labs Isolator Option to Reduce Emissions for a Given RF
Transmitter Duty Cycle provides guidance on selection of Silicon Labs isolators based on signal duty cycle.

Section 6. Techniques for Reducing Emissions from Differential-Mode Currents and Section 7. Techniques for Reducing Emissions
from Common-Mode Currents discuss general methods for reducing emissions from common-mode and from differential-mode circuits,
respectively. Section 8. Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers provides guidelines
for controlling emissions from designs using digital isolators with integrated dc-dc controllers.

To wrap things up, two case studies are presented: Section 9. Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design,
which illustrates reduction in radiated emissions for an Si88241-based design, and Section 10. Case Study 2: CISPR 25 Conducted
Emissions for an Si88241 Design, which demonstrates reductions in conducted emissions for an Si88241-based design.

silabs.com | Building a more connected world. Rev. 0.2 | 4


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

1.1 EMI, EMC, Radiated and Conducted Emissions, Radiated and Conducted Immunity, Coupling, and Crosstalk

Electronic equipment can unintentionally radiate and/or conduct a broad spectrum of energy from within the equipment out into the sur-
rounding environment. Radiated emissions are unintentional energy that escape the equipment in the form of electric, magnetic, or
electromagnetic fields. Conducted emissions are unintentional energy carried out of the equipment on the equipment's power cables or
attached signal cables. This emitted energy can couple into nearby victim equipment, resulting in unwanted signals (noise) within the
victim that can interfere with its operation. The noise generated in the victim equipment as a result of these radiated or conducted emis-
sions can be considered electromagnetic interference (EMI). The ability of the victim equipment to operate in the presence of radiated
energy or conducted energy is referred to as the equipment's radiated immunity or conducted immunity, respectively.

Electromagnetic compatibility (EMC) refers to the ability of electronic equipment to operate without interfering with other equipment
(without emitting excessive radiated or conducted energy) and to operate correctly within its intended operating environment (which will
include some level of radiated or conducted energy from other sources). There are national and international EMC standards both for
the maximum levels of radiated or conducted emissions electronic equipment should generate and for the minimum levels of radiated or
conducted emissions equipment should be able to tolerate.

Conductors carry electric signals within electronic equipment. All conductors that are charged to non-zero potentials and/or that carry
electrical currents act as antennas that source energy into the surrounding environment in the form of near-field electric and magnetic
fields (E fields and M fields) and far-field electromagnetic fields (EM fields). Energy from these fields can couple onto other conductors
within the equipment as well as radiate into the environment outside of the equipment. Conversely, all conductors act as antennas
which convert energy from E fields, M fields, and EM fields into unwanted electrical voltages and currents. These received fields may
be sourced by other conductors within the same equipment, or they may be present in the environment outside the equipment.

Coupling of energy from a source conductor to victim conductor through electric or magnetic fields results in unintended voltages or
currents added to the victim conductor’s intended signal, as depicted in Figure 1.1 Source and Victim Circuits on page 5. When the
source conductor and the victim conductor are contained within the same equipment, the unintended voltage or current induced on the
victim conductor is often referred to as crosstalk rather than interference. Coupling of the energy-storing near-field of a source conduc-
tor to a nearby victim conductor can reduce the signal integrity of the source conductor as well as that of the victim. Also, any conductor
referred to as a source may well itself be the victim of coupling from some other conductor(s) in the equipment.

Coupling Mechanisms

Source/Emitter E Field Victim/


Circuit Receptor
Circuit
M Field
Unintended
Intended Signal EM Field Signal/Noise/
Interference

Conducted
Metallic Connection(s)
Figure 1.1. Source and Victim Circuits

There are no standards specifying the level of crosstalk that is allowable between conductors coexisting within a piece of equipment
(crosstalk levels must be kept low enough to allow the equipment to operate correctly). However, internal coupling will increase the
level of emissions from the victim conductor (especially if the victim conductor connects to cabling that enters/exits the equipment), and
internal coupling may also decrease the immunity of the victim conductor to outside interference. As a result, managing the coupling
between conductors within the equipment is crucial, both to ensure that the equipment is able to operate correctly, and to help ensure
that the EMC standards for radiated and conducted emissions and immunity can be met.

This application note describes techniques for control of both radiated and conducted emissions in systems with galvanic isolation.
Many of these techniques will also improve the system's radiated and/or conducted immunity, but immunity issues are not specifically
addressed in this application note.

silabs.com | Building a more connected world. Rev. 0.2 | 5


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

1.2 Differential-Mode and Common-Mode Currents

The circuits employed in electronic equipment almost always use differential-mode currents. In differential mode, current is carried from
a “source” (transmitter) to a “load” (receiver) on one conductor, and the return current is carried from the load back to the source on a
second conductor. There are two typical differential-mode signaling schemes: single-ended signaling and balanced differential signal-
ing. For single-ended signaling, the return current is carried on a ground conductor or ground plane as shown in Figure 1.2 Single-
Ended Differential Current on page 6. For balanced differential signaling, a dedicated conductor carries the return current as shown
in Figure 1.3 Balanced Differential Current on page 6. In either case, the return current from load to source should be equal in mag-
nitude to the signal current from source to load, leaving a net current of zero for the two conductors combined.

Common-mode currents are currents that flow in the same direction on two (or more) conductors as shown in Figure 1.4 Common-
Mode Current on page 6. The return current for a common-mode circuit is typically carried on a reference conductor or ground
plane. The voltage on the two (or more) conductors carrying the common-mode current is the same with respect to the reference con-
ductor and is referred to as the common-mode voltage.

Common-mode currents are almost always unintentional and often arise due to imperfections or “imbalance” in differential circuits; par-
ticularly when the return current for a differential circuit finds an unintended (and often longer) return path from the load back to the
source as shown in Figure 1.5 Common-Mode Current from Leakage in Single-Ended Differential Circuit on page 7 and Figure
1.6 Common-Mode Current from Leakage in Balanced Differential Circuit on page 7. Current flowing in this unintended return path
leaves a net non-zero current on the conductors that were intended to carry only a differential current. This non-zero net current is,
effectively, a common-mode current that is superimposed on the differential-mode current carried on these conductors.

VS VL

isource
Source Load
(TX) (RX)
vdiff

ireturn
Figure 1.2. Single-Ended Differential Current

VS VL

isource
Source Load
(TX) vdiff (RX)

ireturn

Figure 1.3. Balanced Differential Current

icm

vcm

vcm icm

Figure 1.4. Common-Mode Current

silabs.com | Building a more connected world. Rev. 0.2 | 6


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

VS VL

isource = idiff + icm


Source Load
(TX) (RX)

idiff

icm
Figure 1.5. Common-Mode Current from Leakage in Single-Ended Differential Circuit

VS VL

isource = idiff + icm


Source Load
(TX) (RX)

idiff

icm
Figure 1.6. Common-Mode Current from Leakage in Balanced Differential Circuit

silabs.com | Building a more connected world. Rev. 0.2 | 7


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

1.3 Magnetic and Electric Fields, Near and Far Fields, Wave Impedance, Loop and Electric Dipole Radiators, and Antenna
Reciprocity

M fields are created by moving charges (current). E fields are created by changing voltages on a conductor. Both Electric and Magnetic
fields exhibit “near field” characteristics that are different from their “far field” characteristics. Energy is stored in the near field E and/or
M field, while energy is radiated in the far field as an electromagnetic (EM) wave. The EM field has both electric and magnetic proper-
ties. The near field is sometimes referred to as the “inductive field” and the far field as the “radiative field”. The boundary for near field
vs. far field effects is often given as a distance of λ/2π from the center of a current loop, where λ is the dominant wavelength emitted by
the source (λ =c/f, where c is the speed of light, and f is frequency). That’s a distance of around 795 km for 60 Hz, 477 m for 100 kHz,
or 0.477 m for 1 GHz.

All conductors that carry electrical signals will generate both M and E fields, but circuits carrying differential-mode currents tend to gen-
erate near fields that have more magnetic field strength than electric, while common-mode currents tend to generate stronger electric
than magnetic near fields. The “wave impedance” of a field is the ratio of the electric field strength to that of the magnetic field strength.

Differential-mode circuits act as loop antennas, or magnetic dipoles. For loop radiators like these, the M field is dominant in the near
field. The M field strength is proportional to current and to loop area, and inversely proportional to distance cubed. The E field strength
in the near field is proportional to current, loop area and frequency, and inversely proportional to distance squared. The near field wave
impedance is then proportional to distance and inversely proportional to wavelength. So the wave impedance of this predominantly
magnetic field is lower near the source and increases with distance, approaching the intrinsic impedance of free space (η0 = 120*π =
377Ω) as the transition into EM wave radiation occurs in the far field.

Conductors carrying common-mode currents act more like electric dipole antennas. For an electric dipole radiator, the E field is domi-
nant in the near field. The strength of the E field is proportional to current, total loop length, and wavelength, and inversely proportional
to distance cubed. The M field strength is proportional to current and total loop length, and inversely proportional to distance squared.
The near field wave impedance is then proportional to wavelength and inversely proportional to distance. The wave impedance of the
predominantly electrical field in this case is higher near the source and decreases with distance, and it also approaches the intrinsic
impedance of free space as it transitions to an EM wave in the far field.

The principle of reciprocity in antenna theory suggests that the characteristics an antenna has as a transmitter, such as directivity and
efficiency, apply equally to that antenna when acting as a receiver. This means differential-mode circuits, which can act as efficient
current-loop transmitters of low wave-impedance M fields, will also act as efficient receivers of such magnetic fields. Similarly, circuits
with common-mode currents, which can act as efficient transmitters of high wave-impedance E fields are likely to be good E field re-
ceivers. In general, low impedance circuits tend to be more susceptible to interference/coupling from magnetic fields, while high impe-
dance circuits tend to me more susceptible to electric fields.

Coupling of magnetic fields, such as those generated by loop radiators, is often referred to as “magnetic induction” or “inductive cou-
pling”. The effect of inductive coupling from the M field of a source conductor onto a victim conductor is an unwanted (noise) voltage
induced in the victim. The coupling can be modelled as a mutual inductance, M, with a value that depends on factors such as the cur-
rent loop areas of the source and victim circuits, and the distance between them. The voltage induced in the victim circuit is then:
di
v=M
dt

where di/dt is the rate of change of current in the source loop

Coupling of E fields, such as those generated by common-mode currents, is often referred to as “electric induction” or “capacitive cou-
pling”. The effect of capacitive coupling from the E field of a source conductor to a victim conductor is an unwanted (noise) current
induced in the victim. The coupling can be modelled as a “mutual capacitance”, C, with a value that depends on factors such as the
areas of the source and victim conductors, and the distance between them. The current induced in the victim circuit is then:
dv
i=C
dt

where dv/dt is the rate of change of voltage on the source conductor


The voltage that results from this induced current will depend on the impedance from the victim conductor to ground.

silabs.com | Building a more connected world. Rev. 0.2 | 8


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Introduction

1.4 General Guidelines for Minimizing Radiated and Conducted Emissions

Note that radiated emissions and conducted emissions are closely related; high frequency energy on any conductor will generate elec-
tric, magnetic and electromagnetic fields that can directly result in radiated emissions. If the conductor exits the system as cabling, the
high frequency energy carried on the conductor can directly result in conducted emissions as well. Coupling of the electric fields, mag-
netic fields, and/or electromagnetic fields of the conductor onto other victim conductors within the equipment can result in radiated
and/or conducted emissions from the victim conductor.

In general, limiting the frequency content of switching signals to the extent that is practical will help reduce both radiated and conducted
emissions. Also, employing techniques to minimize coupling of electric fields and magnetic fields between conductors in the equipment
will help reduce both radiated and conducted emissions. Although both differential-mode and common-mode currents will radiate and
potentially couple onto victim conductors, it is often the unintentional common-mode currents that contribute most to emissions.

Radiation from differential current-loop circuits can be well controlled by minimizing the area of the current loop. It is important make
sure the current return path from the receiver to source is uninterrupted and follows the outgoing path from source to receiver as closely
as possible. In the single-ended differential circuit depicted in Figure 1.2 Single-Ended Differential Current on page 6, current is sup-
plied to the driver from the supply, VS. The return current path from the receiver to the driver is ground. The current loop from ground
back to VS is completed through the supply, which can be a relatively long loop. This loop is shortened for higher frequency current
components by the local supply decoupling capacitance at the driver, so high-quality, low-inductance decoupling is critical to minimizing
current loop length and controlling radiated emissions.

Coupling from differential current-loop circuits can be controlled by the following:


• Minimizing the current loop area of both potential source and victim circuits.
• When common-mode currents result from imbalance in differential circuits, the unintended return path may be long, resulting in a
large E field antenna area. Even small unintentional common-mode currents can radiate a relatively large amount of energy.
• Energy from this unintended common-mode source can also readily couple onto nearby high-impedance conductors, which in
turn, will radiate energy. If the victim conductors are large and/or long, the coupling and radiation will be higher. When the victims
are cables entering/exiting the equipment, the resulting radiation can be particularly problematic.
• Maximizing the distance between potential source and victim circuits.
• Coupling of the E field resulting from common-mode currents can be reduced by increasing distance between potential source
and victim conductors.
• Use of grounded conductive shielding between source and victim can also be effective in reducing E field coupling.
• Minimizing di/dt in potential source circuits
• Generation of unintentional common-mode currents can be minimized by maximizing the balance between the send and receive
paths in differential circuits. Careful attention to matching of the send and receive current paths is important. Limiting di/dt can
also help, as parasitic capacitances in the differential circuits can cause greater imbalance for higher frequency components of
the differential signal.
• di/dt is minimized by limiting the switching frequencies of signaling and by limiting driver slew rate and drive strength.

Radiated and conducted emissions from cables or conductors carrying common-mode currents can often be reduced by the use of
common-mode chokes and/or EMI filters. EMI filters may also be employed to improve the equipment’s immunity to conducted emis-
sions from other connected equipment. Passive EMI filters are typically constructed using various arrangements of resistors, capacitor,
and inductors or beads. Common topologies include L, C, RC, LC, Pi-section, and T-section filters. More specific discussion of these
techniques as applied to circuits employing galvanic isolation will be presented in the following sections of this guide.

silabs.com | Building a more connected world. Rev. 0.2 | 9


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Radiated and Conducted Emission Standards

2. Radiated and Conducted Emission Standards

There are many EMC standards that specify test methods and limits for radio frequency emissions (also referred to as “disturbances”)
from electronic equipment. Standards may be developed and/or published by individual countries, international standards organiza-
tions, or private organizations or consortiums such as automobile manufacturers. Separate standards often exist for different types of
equipment, and further classification may be made according to the equipment’s intended operating environment (residential or non-
residential) or according to the desired EMC performance level. Emissions standards will generally specify the antenna type and dis-
tance used for radiated emissions measurements, the coupling mechanism used for conducted emissions measurements, the detector
type and resolution bandwidth to be used, the frequency band(s) to be measured, and the associated pass/fail limits.

Limits for radiated emissions are specified in terms of electrical field strength in dBmV/m, and measurements are typically made using a
Biconical, log periodic, or broadband antenna, and a spectrum analyzer. EMC standards typically require measurements with the anten-
na in both vertical and horizontal orientation, and the EUT is typically rotated to determine the orientation with the highest emission
levels. The EMC standards generally specify the length of the EUTs power and signal cabling that must be exposed during the meas-
urements.

Conducted emissions standards are generally most concerned with emissions conducted onto the equipment’s power mains connec-
tions, because the mains network can act as an efficient transmitting antenna, allowing RF energy conduced from the equipment to
then radiate from the mains network into the surrounding environment. Some standards also specify limits for signal lines. Conducted
emissions are measured using a Line Impedance Stabilization Network, or “LISN”. The LISN is connected between the equipment un-
der test (EUT) and the mains network, and provides a port for connection of the EMI receiver to make measurements. The LISN pre-
vents any radio frequency noise that might be present on the mains from coupling into the measurement, and provides a controlled
impedance which converts conducted emission currents from the equipment into a voltage for measurement. Different standards may
specify different LISN impedances to represent the environment in which equipment will be operated.

Emission levels are typically measured using a spectrum analyzer with a specified resolution bandwidth and detector type, which may
be a peak detector, a quasi-peak detector, and/or an average detector. The peak detector measures the peak energy within the speci-
fied resolution bandwidth at each measurement frequency. The quasi-peak detector measurement is effectively weighed by the repeti-
tion rate of energy in the band, and is slower than the peak measurement.

The following sections provide a brief overview of some of the more commonly used emissions standards.

silabs.com | Building a more connected world. Rev. 0.2 | 10


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Radiated and Conducted Emission Standards

2.1 IEC CISPR EMC Standards

Because the requirements for many countries are similar, many countries have now adopted, or accept testing to, the EMC standards
published by the “Comité International Spécial des Perturbations Radioélectriques” (CISPR), which translates to “International Special
Committee on Radio Interference". The CISPR is a part of the International Electrotechnical Commission (IEC). The IEC/CISPR stand-
ards for EMC are organized as “Basic Standards”, “Generic Standards”, “Product Standards”, and “Guidance Documents” (Guidance
Documents do not include specific compliance testing requirements).

The IEC/CISPR Basic Standards provide general rules for EMC assessment of all products, and serve as reference documents for the
CISPR Generic Standards and Product Standards. The Basic Standards do not include prescribed limits. Examples of IEC/CISPR Ba-
sic Standards include:
• CISPR 16-1-2: Specification for radio disturbance and immunity measuring apparatus and methods - Part 1-2: Radio disturbance
and immunity measuring apparatus - Coupling devices for conducted disturbance measurements
• CISPR-16-2-1: Conducted disturbance measurements
• CISPR-16-2-3: Radiated disturbance measurements
• CISPR-16-2-4: Immunity measurements
• CISPR-16-4-2: Uncertainty in EMC measurements
• IEC 61000-4-20: Testing and measurement techniques - Emission and immunity testing in transverse electromagnetic (TEM) wave-
guides
• IEC 61000-4-20: Testing and measurement techniques - Reverberation chamber test methods
• IEC 61000-4-20: Testing and measurement techniques - Radiated emissions and immunity measurements in fully anechoic rooms
(FARs)

The IEC/CISPR Generic Standards specify minimum EMC requirements related to a particular environment, including limits applicable
to all products or systems operated in this environment for which there are no specific product/system EMC standards. Examples of
IEC/CISPR Generic Standards include:
• IEC 61000-6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments
• IEC 61000-6-4: Generic standards - Emission standard for industrial environments
• IEC 61000-6-1: Generic standards - Immunity for residential, commercial, and light-industrial environments
• IEC 61000-6-2: Generic standards - Immunity for industrial environments

The IEC/CISPR Product Standards define requirements, test procedures, and limits for particular products, systems, or installations.
Examples of IEC/CISPR Product Standards include:
• CISPR 11: Industrial, scientific, and medical equipment - Radio-frequency disturbance characteristics - Limits and methods of meas-
urement
• CISPR 12: Vehicles, boats, and internal combustion engines - Radio disturbance characteristics - Limits and methods of measure-
ment for the protection of off-board receivers
• CISPR 25: Vehicles, boats, and internal combustion engines - Radio disturbance characteristics - Limits and methods of measure-
ment for the protection of on-board receivers
• CISPR 32: EMC of multimedia equipment - emission requirements
• IEC 61131-2: Industrial-process measurement and control - Programmable controllers - Part 2: Equipment requirements and tests
• IEC 61326-1: Electrical equipment for measurement, control, and laboratory use - EMC requirements - Part 1: General requirements

The IEC CISPR standards are often adopted by standards bodies such as the European Committee for Electrotechnical Standardiza-
tion (CENELEC). For example, IEC CISPR 32: Electromagnetic Compatibility of Multimedia Equipment – Emission Requirements has
been adopted by CENELEC as the “European Norm” EN 55032: Electromagnetic compatibility of multimedia equipment - Emission Re-
quirements.

silabs.com | Building a more connected world. Rev. 0.2 | 11


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Radiated and Conducted Emission Standards

2.2 IEC CISPR 25

CISPR25 addresses radio disturbance characteristics for vehicles, boats, and internal combustion engines. The limits specified in
CISPR25 are intended to protect receivers in the vehicle from disturbances produced by components and circuits within the same vehi-
cle. This standard defines test methods and limits for radiated disturbances from the complete vehicle, as well as for conducted and
radiated disturbances from components or modules measured independently from the vehicle. Performance limits are given for five dif-
ferent performance “classes”, with class 5 being the most stringent. The performance class is agreed upon between the “purchaser and
the supplier” and documented in the test plan. The measurement methods and limits for a complete vehicle, which may or may not be
connected to mains power, are given in Clause 5, and measurement methods and limits for components or modules are in given in
Clause 6. Annex E defines artificial networks for measurement of conducted emissions, and Annex I specifies test methods for shielded
power supply systems for high voltages in electric and hybrid vehicles.

CISPR 25 radiated disturbance measurements are made in an absorber-lined shielded enclosure (ALSE). Measurements are made in
the frequency range of 150 kHz to 2.5 GHz. This range is divided into discrete bands associated with various services/bands that may
be interrupted by the radiated emissions; for example, there are separate limits specified for the FM band at 76 to 108 MHz, for the TV
Band I at 41 to 88 MHz, and for the VHF band at 68 to 87 MHz. Spectrum analyzer resolution bandwidths and minimum scan times
vary with measurement frequency (service/band) and are specified separately for peak detection, quasi-peak detection, and average
detection, with separate limits specified for each detection method.

Radiated disturbances from the complete vehicle are measured using the same type of antenna supplied with the vehicle, or specified
antenna types if no antenna is supplied. For tests done with the vehicle charging, the cables are connected through “Artificial Networks”
(ANs), which function similarly to the LISNs mentioned earlier. AC power mains are connected to the vehicle through a 50 µH/50 Ω
Artificial Mains Networks (AMNs) with 50 Ω terminators connected to the AMN measurement ports. DC power mains are connected
through 5 µH/50 Ω High Voltage Artificial Networks (HV-ANs). Communication lines, if present, are connected to the vehicle through
Asymmetric Artificial Networks (AANs).

When testing components and modules, each positive power supply lead is connected to the EUT through a 5 µH AN. An AN is also
required on the power return line if it is longer than 200 mm. The measuring ports of ANs not connected to measuring equipment are
terminated with 50 Ω.

Conducted disturbance test procedures and limits for components and modules are given for two different measurement methods: the
“voltage method” and “current probe method”. The voltage method makes use of the measurement port on the AN, and measurements
are made over a frequency range of 150 kHz to 88 MHz. The current probe method places a current probe (see CISPR 16-1-2) around
the complete wiring harness, and measurements are made with the current probe positioned at 50 mm and at 750 mm from the EUT.
Measurements are made over a frequency range of 150 kHz to 245 MHz for the current probe method.

Radiated disturbances from components and modules may be measured in an ALSE using linearly polarized electric field antennas with
a 50 Ω output impedance. For measurements from 150 kHz to 30 MHz, the vertical polarization is used. For measurements from 30
MHz to 2.5 GHz, both vertical and horizontal polarizations are required. Power is connected to the EUT through ANs. The EUT is oper-
ated under typical loading and under other conditions to ensure that the maximum emission state is measured.
Information regarding radiated emissions measurements for components/modules using the TEM cell method is provided in Annex F,
and information regarding the Stripline method is given in Annex G. Note that both Annex F and Annex G are “informative” rather than
“normative” parts of the standard.

silabs.com | Building a more connected world. Rev. 0.2 | 12


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Radiated and Conducted Emission Standards

2.3 IEC CISPR 32

CISPR 32 specifies emission requirements for multimedia equipment. CISPR 32 supersedes the widely referenced CISPR 22: Informa-
tion technology equipment – Radio disturbance characteristics – Limits and methods of measurement, as well as CISPR 13: Sound and
television broadcast receivers and associated equipment – Radio disturbance characteristics – Limits and methods of measurement.
CISPR 32 differentiates between two classes of equipment, Class A and Class B, and specifies limits for conducted and radiated emis-
sions for each class. Equipment that is used in a residential environment must meet the more stringent Class B limits. Equipment not
intended for residential use can use the more relaxed Class A limits. Class A equipment must provide a warning that it may cause radio
interference if used in a residential environment.

Radiated emissions are measured from 30 MHz to an upper frequency limit of up to 6 GHz, depending on highest internal oscillator
frequency used in the equipment. For example, emissions from equipment with a maximum internal frequency of 500 MHz are meas-
ured from 30 MHz to 2 GHz, while equipment with an internal frequency of over 1 GHz must be measured from 30 MHz to 6 GHz.
Measurements at frequencies up to 1 GHz can be made in an either an Open Area Test Site (OATS), a Semi Anechoic Chamber
(SAC), or a Fully Anechoic Room (FAR), at a distance of either 3 m or 10 m, using a quasi-peak detector with 120 kHz bandwidth.
Measurements at frequencies above 1 GHz are made in a Free Space Open Area Test Site (FSOATS), at a distance of 3 m, using
either an average detector with 1 MHz bandwidth, or a peak detector with 1 MHz bandwidth. Limits are given for Class A and for Class
B equipment for each of these measurement scenarios. In addition, separate radiated emissions requirements are given for FM receiv-
ers (which are measured from 30 MHz to 1 GHz) and for outdoor units of home satellite receiving systems (which are measured from
30 MHz to 18 GHz).

Conducted emissions from ac mains power ports of Class A and Class B equipment are measured over the frequency range of 150 kHz
to 30 MHz using an Artificial Mains Network (AMN) for coupling. Limits are given for the quasi-peak detector with 9 kHz bandwidth, and
for the Average detector with 9 kHz bandwidth.

Asymmetric mode (common-mode) conducted emissions are measured for wired network ports, optical fiber ports, and antenna ports of
Class A and Class B equipment. Asymmetric mode measurements are made over the frequency range of 150 kHz to 30 MHz using an
Asymmetric Artificial Network (AAN), a current probe, or a Capacitive Voltage Probe (CVP) and current probe. Limits are given for both
the quasi-peak detector with 9 kHz bandwidth, and for the average detector with 9 kHz bandwidth.

In addition, conducted differential voltage emissions are measured over a frequency range of 30 MHz to 150 MHz for TV broadcast
receiver tuner ports, RF modulator output ports, and FM broadcast receiver tuner ports of Class B equipment. Coupling is accomplished
using “Matching and combining networks for measurements into 75 Ω”, and the limits are specified in dB (µV) at 75 Ω. A quasi-peak
detector with bandwidth of 120 kHz is used for frequencies below 1 GHz, and a peak detector with 1 MHz bandwidth is used for fre-
quencies above 1 GHz.

2.4 FCC Title 47, Part 15, Subpart B

In the United States, the “FCC Part 15” is a widely referenced EMC standard. The US Federal Government maintains a set of rules
called the Code of Federal Regulations (CFR). Title 47 of the CFR is named “Telecommunication” and Chapter I of Title 47 is main-
tained by the Federal Communications Commission. “Part 15” of Chapter I addresses “Radio Frequency Devices”, and Subpart B of
Part 15 addresses “Unintentional Radiators” (unintentional radio frequency emissions).

Conducted emissions from the EUT onto the public utility power lines are coupled using a 50 µH/50 Ω LISN. Measurements are made
over a frequency range of 150 kHz to 30 MHz, and limits are given for quasi-peak and for average detectors.

In general, radiated emissions from unintentional radiators are measured from 30 MHz (or the lowest frequency used inside the EUT if
that’s above 30 MHz) to an upper limit of up to 40 GHz, depending on the highest frequency used inside the EUT). For example, emis-
sions from equipment with a maximum internal frequency of 10 MHz are measured up to 1 GHz, while equipment with an internal fre-
quency of over 10 GHz must be measured up to 40 GHz. Radiated emission levels for frequencies up to 1 GHz are measured using a
quasi-peak detector, unless specified otherwise. For frequencies above 1 GHz, an average detector with a minimum resolution band-
width of 1 MHz is used.

Note that radiated emissions for Class A devices are measured at 10 m from the EUT, while Class B devices are measured at 3 m. The
field strength limits are higher for the Class B equipment than for Class A, but because these measurements are made at a shorter
distance, the Class B limits are actually more stringent than those of Class A. In general, the conducted and radiated emission limits
specified in CISPR 32 and FCC Part 15 are within a few dB of each other.

silabs.com | Building a more connected world. Rev. 0.2 | 13


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Isolated Systems and Electromagnetic Compatibility (EMC)

3. Isolated Systems and Electromagnetic Compatibility (EMC)

Galvanic isolation devices allow communication between two power domains of a system, while preventing currents from passing be-
tween them. Signals are passed between Circuit A and Circuit B using isolation devices, or isolators, as shown in Figure 3.1 Isolated
Circuits and Power Domains on page 14. The isolators themselves include circuitry that resides in each power domain.

Power Domain A Power Domain B

VDDB
VDDA Isolation Devices

Isolation
Barrier
TX RX

Circuit A Circuit B

Isolation
Barrier
RX TX

GND_A
GND_B

Figure 3.1. Isolated Circuits and Power Domains

Galvanic isolation can be employed in electrical systems for a number of different reasons. Isolation can allow robust communications
between circuits that operate in different power domains and different potentials. Isolation can be employed to isolate a more sensitive
circuit from noise that may exist in the ground and/or supply systems of another circuit. Isolation is also often used to provide protection
for circuits, equipment, and/or human operators on the low-voltage circuit side of the barrier from high voltages and/or currents that may
be present on the other side of the barrier. Isolation is required by safety standards for many types of electrical systems and equipment.
Isolators are components that maintain the safety aspects of the isolation barrier, while allowing signaling across it.

While galvanic isolation can provide many benefits in a system, it can also create challenges with respect to EMC. Isolation between
circuits on the A side and the B side of the barrier effectively makes all circuitry on the B side high-impedance with respect to the A side
circuits. This makes circuits on the B side much more susceptible to coupling from E fields generated on the A side. The return path for
currents induced through capacitive coupling into B side circuits will generally be high-impedance parasitic capacitance paths, making
the resulting induced voltages large. Large conductors on the B side will be particularly effective as receiving antennas for coupling, and
also as transmitting antennas that radiate into the environment. Cables entering or exiting the B side circuitry will also be very effective
radiators. And, of course, the same holds true for fields generated by circuits on the B side coupling into circuits on the A side.

silabs.com | Building a more connected world. Rev. 0.2 | 14


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Silicon Labs Isolators Are Designed to Minimize Radiated Emissions

4. Silicon Labs Isolators Are Designed to Minimize Radiated Emissions

Figure 4.1 Simplified Block Diagram of Silicon Labs Isolation Channel on page 15 shows a simplified block diagram of a Silicon Labs
isolator channel. Power domain A has a digital input controlling a radio frequency (RF) carrier transmitter which is coupled to Power
domain B’s detector and push-pull digital output through high-voltage SiO2 isolation capacitors. At first glance, it appears that the RF
transmitter would become a common-mode noise generator. However, differential signaling is used. So despite the current from RF
carrier crossing the isolation barrier, it has an equal, well-defined path back to its source. This makes the RF carrier transmitter behave
as a differential current noise source. The isolation channels are designed to be well-balanced and they have a very small loop area
wholly contained within the integrated circuit (IC) itself to minimize their contribution as a radiated emissions source. Only a small por-
tion of the carrier could appear as a common-mode noise source due to any remaining mismatch in the loop.

Differential Matched Iso-


RF Carrier Capacitors
Transmitter
Power Domain A Power Domain B

VDDA VDDB

Input voltage
+AC
Detector and
Ax Input
threshold I+ push-pull Bx Output
comparator
and OOK -AC digital output
modulator -
I
GNDA

GNDB
Isolation

Silicon Labs Isolator Channel


Barrier

Parasitic C

-
Icm = I +- I
Remote
return path
Ground Reference Plane

Figure 4.1. Simplified Block Diagram of Silicon Labs Isolation Channel

Silicon Labs does not specify the carrier frequency of the RF transmitter used in the digital channels. Its nominal carrier frequency var-
ies somewhat from product to product, however its carrier frequency resides squarely in the UHF band, around 500 MHz. For multi-
channel isolators, the carrier frequencies in adjacent channels are slightly offset from one another. This spreads the peak of any detect-
able energy in the radiated emissions when adjacent channels are simultaneously transmitting.

silabs.com | Building a more connected world. Rev. 0.2 | 15


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Choosing the Best Silicon Labs Isolator Option to Reduce Emissions for a Given RF Transmitter Duty Cycle

5. Choosing the Best Silicon Labs Isolator Option to Reduce Emissions for a Given RF Transmitter Du-
ty Cycle

To ensure that the output always follows the input, Silicon Labs’ isolators use an on/off keying (OOK) modulation technique. With OOK
modulation, the RF transmitter is only active during one of two logic states as shown in Figure 5.1 OOK Modulation of RF Transmitter
on page 16. How often the transmitter is active is dictated by the duty cycle characteristics of the digital signal it is transmitting across
the isolation barrier.

Ax Input
Signal

On/Off Keyed
RF Transmitter

Bx Output
Signal
Figure 5.1. OOK Modulation of RF Transmitter

If the signal’s behavior is known and its duty cycle can be predicted, then selecting the correct Silicon Labs isolator ordering option can
minimize the overall on-time of the RF transmitter and thus reduce emissions from the isolator itself. This has two benefits: 1) it reduces
the overall time the RF transmitter could act as a potential noise source, and 2) it reduces the operating power consumption of the
transmitting side of the isolator.

For example, the Si86xx multichannel digital isolator might only be needed for an isolated serial bus application that is only exercised a
fraction of the time. The idle state of its pins will determine the overall time each signal’s RF transmitter is on. For protocols with clock
and data pins idle state low, chose part numbers that start with Si86xxB as logic low is their default idle state. For protocols with clock
and data pins idle state is high, chose part numbers that start with Si86xxE. Figure 5.2 Optimizing RF Transmitter-On Time on page
17 shows how choosing the right part number can reduce the on time of the RF transmitter for a Type 3 SPI bus.

silabs.com | Building a more connected world. Rev. 0.2 | 16


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Choosing the Best Silicon Labs Isolator Option to Reduce Emissions for a Given RF Transmitter Duty Cycle

Bus Activity
CS

SCLK

SDA

‘B’ Ordering Option Modulated Carrier Transmission


CS

SCLK

SDA

‘E’ Ordering Option Modulated Carrier Transmission


CS

SCLK

SDA
Figure 5.2. Optimizing RF Transmitter-On Time

silabs.com | Building a more connected world. Rev. 0.2 | 17


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Differential-Mode Currents

6. Techniques for Reducing Emissions from Differential-Mode Currents

Since Silicon Labs’ isolation channel is already designed to minimize the radiated emissions from the RF transmitter, the PCB layout
techniques available to reduce any remaining noise can be described as best practices common to all PCBs that contain digital integra-
ted circuits. In general, it’s best to use multilayer PCBs to take advantage of their numerous emissions reducing techniques not availa-
ble in a lower cost 1 or 2 layer board designs. Moreover, it is recommended to provide the best decoupling by choosing a quality by-
pass capacitor and placing it as close as possible to the IC supply pins for the highest effectiveness.

One way to describe the purpose of a local bypass capacitor is that it holds charge that can quickly provide current as needed to the
IC’s supply pin during load transients caused by the IC’s normal switching operation. In this way, the local bypass capacitor extends the
ability of a remote power supply to quickly react to changing loads as to minimize the voltage ripple that would normally occur on the
supply. The presence of ac ripple in the supply path will inject energy into nearby circuits as either differential-mode or common-mode
noise. If the alternating currents can be directed back to the local ground near its source through a local bypass capacitor, they can be
treated as a differential-mode current noise source. To minimize radiated emissions, the capacitor’s connection to the supply pin and
ground must be low-inductance and as short as possible to create a very small loop area for the alternating currents to exist.

6.1 Selecting Proper Bypass Capacitors

The impedance of an ideal capacitor decreases as frequency increases. This allows the capacitor to direct alternating currents to the
local ground. But with a real-world capacitor, effective series resistance (ESR) and, especially, effective series inductance (ESL) limits
how high of a frequency the bypass capacitor can be effective. Figure 6.1 Impedance vs. Frequency for a Non-ideal Capacitor on page
18 shows a simplified electrical model of a capacitor and the impedance vs. frequency characteristic curve. At frequencies above self-
resonance, a capacitor behaves as an inductor, thus failing to provide a low inductance return path for noise allowing it to propagate
further in the circuit. This decreases its effectiveness in reducing higher frequency radiated emissions.

Non-ideal Impedance vs. Frequency of


Capacitor Model a Non-ideal Capacitor

L
ES
XC
=1
Impedance (log scale)

=w
/w

XL
C

ESR

Lower ESL will increase


ESL the Self-resonant
Self Resonant
frequency for same
Frequency
capacitance value

Frequency (log scale)


Figure 6.1. Impedance vs. Frequency for a Non-ideal Capacitor

Many IC vendors will specify using 0.1μF surface mount ceramic capacitors as local bypass capacitors. There is nothing particularly
special about the value of 0.1μF. It has become somewhat of an industry norm as it is a good combination of available storage of
charge for switching demands yet available in a small enough package to enable a tight layout. Smaller packages are generally prefera-
ble as they have lower ESL, thus extending the high frequency performance of the capacitor. Generally speaking, the same capacitor in
built in a small package such as 0402 and 0603 will have lower ESL than constructed in a 0805 or 1206 package as ESL is a primarily
a function of distance between the capacitor ends. Another option to reduce a capacitor’s ESL is to choose one in reverse geometry
construction. For example, a 0.1μF in a 0306 package may have a self-resonant frequency twice that of a similar 0.1μF 0603 capacitor.

silabs.com | Building a more connected world. Rev. 0.2 | 18


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Differential-Mode Currents

6.2 Choosing the Proper Bypass Capacitor Placement

Just as minimizing a capacitor’s ESL is improves the effectiveness of bypass capacitors, it is equally important to reduce the series
inductance in traces and vias that connect the capacitor to the supply and ground pins of the isolator IC. Series inductance in PCB
traces is a function of length- so use short, wide traces to the bypass capacitor. As shown in Figure 6.2 Minimize Loop Area with Opti-
mum Bypass Capacitor Placement on page 19, the bypass capacitors for the supply pins on sides A and B of an isolator should be
placed as closely to the supply pin as possible with the ground connection rotated towards the most direct path to the local ground pin.
Figure 6.2 Minimize Loop Area with Optimum Bypass Capacitor Placement on page 19 illustrates both an optimized and non-
optimized placement of bypass capacitors for the same isolator. The end system should seek to optimize both caps placement for their
end system.

VDDA VDDB
GNDA GNDB
PCB
Capacitor is close to
Better capacitor Footprint
supply pin but return
placement and for
path is longer leading
smaller loop area Isolator
to a larger loop area
Device
for differential current

GNDA Plane GNDB Plane


Figure 6.2. Minimize Loop Area with Optimum Bypass Capacitor Placement

silabs.com | Building a more connected world. Rev. 0.2 | 19


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Differential-Mode Currents

6.3 Adding Embedded Bypass Capacitor Structures for Multilayer PCBs

One can also consider using embedded capacitor structures in multilayer PCBs to increase the effectiveness of the bypass capacitors.
This can be accomplished by creating power and ground planes for each power domain on the inner layers of a four layer PCB shown
in Figure 6.3 Embedded PCB Capacitor to Improve Supply Bypassing on page 20. As shown, the planes make a parallel plate capaci-
tor of the PCB itself and its capacitance is given by the equation below.
A
C = K × E0 ×
D

Where K = relative permittivity of the dielectric (approximately 4.4 for FR4)

E0 = 8.854x10-12, the permittivity of a vacuum in F/m

A = area of overlap of inner power and ground layers in m2

D = distance between the layers in m

Equation 6.1. Capacitance of a PCB Inner Plane Capacitor

If this technique is used, one should connect supply and ground leads directly to these planes using through-hole vias as shown in
Figure 6.3 Embedded PCB Capacitor to Improve Supply Bypassing on page 20. This gives each side’s supply pin of the isolator a
high-quality (low-inductance), high-frequency distributed capacitance.

Direct Via Connenctions


to Inner Planes

GNDA Inner Plane GNDB Inner Plane

VDDA Inner Plane VDDB Inner Plane


Clearance

Figure 6.3. Embedded PCB Capacitor to Improve Supply Bypassing

Moreover, note that extending the solid planes to the edge of the PCB creates a dipole that can allow noise to radiate from the sides of
the PCB. It is common practice to create a ground shield around power planes that stitches every layer together as shown in the Figure
6.4 Ground Stitching Shields Reduce Emissions from PCB Edges on page 20.

GNDA Shield GNDB Shield

Figure 6.4. Ground Stitching Shields Reduce Emissions from PCB Edges

silabs.com | Building a more connected world. Rev. 0.2 | 20


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Differential-Mode Currents

6.4 Terminating Transmission Lines

The use of ground planes is also essential for creating uniform transmission lines for propagating digital signals. Switching digital sig-
nals create differential-mode currents and for a current that propagates in one direction down a trace, there must be a return current.
Inner ground planes provide a uniform, low-resistance and low-inductance return path for these currents to their source. Fortunately, in
4-layer PCB design, the distance between a trace on a surface layer to an internal ground plane is often just 10 to 12mils, minimizing
the loop area created by the trace and its return path. Always ensure the ground plane returns for signal traces do not have voids and
are continuous under the trace. If the return current must find a different way back to the source, it creates a larger loop area and more
opportunity to cause emissions.

Minimizing the loop area of a trace and its return path are critical to reducing emissions. However, when traces are unterminated, ring-
ing can result from the high dv/dt edge rates of digital signals and create radiated emissions. There are two common ways to reduce
ringing. One is to add series resistors near the digital outputs of the IC to ‘source’ terminate the line. Typically, these are chosen to be
around the same value as the characteristic impedance of the trace. The other method is to place a series resistor and a shunt capaci-
tor at the end of trace to "end terminate" the line. Again, choose the resistor to match the characteristic impedance of the trace. The
capacitor will set a corner frequency, so ensure a value is chosen to allow the frequency of interest to pass to the load. Figure
6.5 Source and End Terminations on page 21 shows the two locations for terminating a trace between ICs.

Source End
VDD Terminator Terminator VDD

Output Input Input voltage


Push-pull Z0
digital output threshold
RS RT comparator
CT
GND GND

Transmission Line
(PCB trace, twisted
pair, etc.)

Figure 6.5. Source and End Terminations

silabs.com | Building a more connected world. Rev. 0.2 | 21


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Common-Mode Currents

7. Techniques for Reducing Emissions from Common-Mode Currents

Galvanic isolation can be extremely effective for providing human safety, improving noise immunity between circuits, signal level trans-
lation, and more. However, galvanic isolation can also have the side effect of increasing common-mode (E field) coupling between the
isolated circuits. The resulting coupled common-mode signals can cause additional emissions as they take unintended paths back to
their source. The loop area resulting from these unintended return paths can be quite large depending on cable length and distance
between conductors and a reference ground plane. Whereas differential-mode noise is primarily a function of di/dt, common-mode
noise is a function of dv/dt. In many applications, it is not practical to reduce di/dt without changing to the basic operation of the circuit.
However, in switch mode power supplies, there are ways to reduce di/dt by adding a filter or clamp known as a snubber circuit.

Other methods that can be used to reduce emissions include shielding connected cable harnesses, moving conductors closer to a ref-
erence ground plane, placing safety capacitors between the power domains, or placing common-mode chokes in the suspected path of
the common-mode currents. This design guide will focus on the addition of safety capacitors and common-mode chokes, which can be
added to the same circuit board that contains the isolators.

silabs.com | Building a more connected world. Rev. 0.2 | 22


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Common-Mode Currents

7.1 Adding Capacitance Between Power Domains

Adding a capacitor between the two power domains near the isolator provides a local return path for common-mode currents that can
be much shorter than the parasitic paths these currents may otherwise take. This effect is depicted in Figure 7.1 Capacitive Coupling
between Power Domains on page 23.

Parasitic Common-mode
capacitance currents diverted from
close to noise cabling
source
PCB
Power Domain A Power Domain B

Cabling

Noise

Isolation
Barrier
LOAD
SOURCE

Added capacitor between Parasitic C


PCB ground planes
provides local return for
common-mode current
Remote
return path
Ground Reference Plane

Figure 7.1. Capacitive Coupling between Power Domains

Galvanic isolation is maintained with this additional capacitive coupling between power domains, as capacitors block dc, or steady
state, current. But there are performance effects to consider. If the capacitor bridges line to earth ground of an ac power system, then
adding a capacitor will cause current leakage. Standards will dictate how much leakage between line and ground is allowable with IEC
60601 for medical devices being the most stringent. It specifies a maximum leakage to earth ground currents for some medical devices
to be no greater than 10 µA.

Additional capacitance also degrades the ability to isolate switching noise to one power domain. Digital isolators are commonly used to
transmit and receive signals from a quiet power domain to noisy one. A perfect example is using split power domains to isolate high
voltage, high-current switching transients of a switch-mode power supply (SMPS) from the low voltage logic controller. By employing
multiple power domains, the noise generated by the high power switching is isolated from the rest of the system that may include the
sensitive logic. Silicon Labs isolators have a very low side-to-side capacitance (typically 1 to 2 pF) so they don’t provide much coupling
for the noise to propagate throughout the system. Placing a capacitor in parallel with the isolator will increase noise coupling proportion-
al to the value of the capacitance.

International safety standards often specify test methods and limits for leakage currents. Increasing the capacitance across the isolation
barrier may increase the ac leakage current that crosses the barrier. Depending on the system requirements, adding capacitance could
solve a radiated emissions problem yet create a leakage problem. For this reason, it is recommended to use just enough additional
capacitance to meet the desired radiated emissions profile.

There are two ways to add capacitance across the isolation barrier. One is to use a safety capacitor and the other is to build a capacitor
using inner layers of the PCB. Safety capacitors are denoted as either X or Y depending on the location used. In ac power distribution,
X locations are between line to line or line to neutral and Y locations are between line and earth. The subclass number that immediately
follows the X or Y indicates the voltage rating per IEC 60384-14. Most isolated systems will require Y1 or Y2 safety capacitors. These
have working voltages of =<500VAC or <300VAC respectively and peak impulse voltage ratings of 8 kV and 5 kV respectively. The
designer should choose a safety capacitor with ratings to match or exceed the isolator’s voltage rating as required for their end system.

Y1 and Y2 capacitors are commercially available in values from 5pF to 10nF. As with any capacitor, there is parasitic inductance to
consider and this inductance limits the frequencies at which the capacitor is useful for minimizing radiated emissions from common-
mode currents. As such, safety capacitors are most effective at filtering harmonics (<10s of MHz) from an isolated SMPS.

To provide a return path for even higher frequencies, a high-quality, distributed capacitance can be created by overlapping solid power
and for ground planes of isolated power domains as shown in Figure 7.2 PCB Capacitor across the Isolation Barrier: VDDA to GNDB
on page 24 and Figure 7.3 PCB Capacitor across the Isolation Barrier: GNDA to GNDB on page 24. Note that in this second case,
the PCB stack-up changes between power domains allowing the GNDA and GNDB planes to overlap. This is the same technique as
described to improve bypassing of supplies. However, now the capacitance created is the overlap of one inner plane from each side of
the isolation barrier. Examining Equation 1 shows there are physical limitations to how much capacitance can be added. Each square
centimeter of overlap with inner plane spacing of 1mm yields about 4pF of capacitance.

silabs.com | Building a more connected world. Rev. 0.2 | 23


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Common-Mode Currents

Clearance

DTI
GNDA Inner Plane GNDB Inner Plane
VDDA Inner Plane VDDB Inner Plane

Cemented Joint Cemented Joint


VDDA to GNDB
Inner Plane Overlap

Figure 7.2. PCB Capacitor across the Isolation Barrier: VDDA to GNDB
Figure 7.2 PCB Capacitor across the Isolation Barrier: VDDA to GNDB on page 24

Clearance

DTI
VDDA Inner Plane GNDB Inner Plane
GNDA Inner Plane VDDB Inner Plane

Cemented Joint Cemented Joint


GNDA to GNDB
Inner Plane Overlap

Figure 7.3. PCB Capacitor across the Isolation Barrier: GNDA to GNDB

When choosing between adding a safety capacitor and designing a capacitor in the PCB structure, consider the dielectric strength and
reliability of the FR4 material and PCB manufacturing process. The advantage of the commercially available safety capacitors is that
they are constructed, tested and certified to standards much like the isolators that also bridge the isolation barrier. Nevertheless, FR4
material is low cost yet has a relatively high dielectric strength, approximately 20 kV/mm and most IEC specifications including IEC
60950 and IEC 61010 only require 0.4 mm of distance through insulation (DTI) with cemented joints to be rated Basic/Supplemental or
Reinforced. If the design chooses to use the PCB cap structure method, they will want to consider how the PCB insulation changes
over temperature or lifetime as the insulation rating is now dependent on construction materials and geometry for compliance. More-
over, testing and an accelerated life stress may be prudent to ensure the PCB remains compliant. Designers will also want to consider
using a DTI spacing greater than the minimum 0.4mm for better insulation performance and lifetime margin.

silabs.com | Building a more connected world. Rev. 0.2 | 24


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Common-Mode Currents

7.2 Using Common-Mode Chokes to Reduce Emissions

When common-mode currents couple into long conductors or cabling that can act as an effective radiating antenna, high levels of radi-
ated emissions can result. Common-mode chokes can often be used to attenuate the common-mode signals on these paths while al-
lowing differential signals to pass relatively unaffected. A common-mode choke is constructed with two windings on the same core such
that when current through them is in the opposite direction, the magnetic flux generated in the core cancels enabling the choke to be-
have like wires, providing no additional impedance. But currents in the same direction will be presented with a large impedance due to
the magnetic flux in the core summing. As currents return to their source in the path of least inductance, common-mode chokes are
effective at blocking these currents from propagating through the system. Figure 7.4 Adding a Common-Mode Choke to Block Com-
mon-Mode Currents on page 25 is the same circuit presented in Figure 7.1 Capacitive Coupling between Power Domains on page 23
but it adds a common-mode choke before the cables that connect the load.

Parasitic Common-mode
capacitance currents diverted from
close to noise cabling
source
PCB
Power Domain A Power Domain B

Cabling

Noise
Isolation
Barrier

LOAD
SOURCE

Added capacitor between Parasitic C


PCB ground planes
provides local return for
common-mode current
Remote
return path
Ground Reference Plane

Figure 7.4. Adding a Common-Mode Choke to Block Common-Mode Currents

Just as there are parasitic elements such as ESL found in real-world capacitors that reduce their effectiveness as bypass capacitors,
there are parasitic elements that limits the effectiveness of common-mode chokes. An ideal common-mode choke will present no impe-
dance to differential signals and infinite impedance to common-mode signals. Figure 7.5 Impedance vs. Frequency for a Non-Ideal
Common-Mode Choke on page 26 shows the impedance vs. frequency characteristic curves of a non-ideal common-mode choke for
both differential-mode currents and common-mode currents. At frequencies above self-resonance, a common-mode choke behaves as
a capacitor, thus failing to provide a block to prevent the currents propagating through the system. There is also a non-ideal curve for
the impedance presented to differential-mode currents. As frequency increases, the parasitic inductance seen by the differential signals
will present an increasing impedance until it reaches its self-resonance. This frequency is usually much higher than the self-resonant
frequency of the common-mode impedance.

silabs.com | Building a more connected world. Rev. 0.2 | 25


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Techniques for Reducing Emissions from Common-Mode Currents

Impedance vs. Frequency of a Non-ideal


Common Mode Choke

Common-Mode
Impedance
Impedance (log scale)

Differential-Mode
Impedance

Self Resonant
Frequency

Frequency (log scale)


Figure 7.5. Impedance vs. Frequency for a Non-Ideal Common-Mode Choke

When choosing a common-mode choke, choose one that has a self-resonant frequency higher than the frequency of the common-
mode noise that is desired to be blocked. If the common-mode choke is used to eliminate common-mode noise on high-speed differen-
tial signals, ensure that the differential-mode impedance is low enough to allow the signals to pass. Too much series inductance will
attenuate and distort the desired signals.

silabs.com | Building a more connected world. Rev. 0.2 | 26


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers

8. Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers

The Si882xx/3xx isolators combine either two or four digital data isolation channels with a dc-dc controller to provide an isolated power
supply. The output of the dc-dc converter is used to power the isolated side of the digital channels as well as other circuitry that may
reside in that power domain. The controller integrates power switches and isolated voltage feedback regulation. To complete the dc-dc
converter, an external flyback transformer and several discrete passive components are needed as shown in Figure 8.1 Si882xx/3xx
DC-DC Circuit on page 27. The dc-dc circuit topology is known as an asymmetric half bridge flyback and its theory of operation and
component selection guide is found in Silicon Labs AN892.

The flyback nature of this converter topology is prone to producing ringing in the secondary, which can become a common-mode noise
source and lead to increased emissions. This section of the design guide examines the potential noise sources with this dc-dc converter
and suggests methods to reduce the emissions caused by them. Section 9. Case Study 1: CISPR 25 Radiated Emissions for an
Si88241 Design and section 10. Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design illustrate improvements realized
in radiated emissions and in conducted emissions, respectively, for Si88241 designs.

Primary Power T1 Secondary Power


C1 D1
Domain Domain

SOURCE C2 C10 LOAD

VSW VDDB

VDDP
R5
VDDA

VSNS
Isolation
Barrier

COMP

SH R7 R6

C11
GNDA

GNDP GNDB

Si882xx/883xx
Figure 8.1. Si882xx/3xx DC-DC Circuit

silabs.com | Building a more connected world. Rev. 0.2 | 27


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers

8.1 Primary-Side Loop Currents

Figure 8.2 Primary-Side Loop Current Paths on page 28 shows the path of the current flow in the primary loop during the two switch-
ing conditions of the asymmetric half-bridge flyback. In each condition, the current flow has a well-defined path and is classified as a
differential current.
Current Loop during NFET On Current Loop during PFET On

Si882xx/3xx Si882xx/3xx
VDDP VDDP
C1 C1
T1_PRI T1_PRI

CTRL_P CTRL_P
VSW VSW

C2 C2
CTRL_N CTRL_N
GNDP GNDP

Figure 8.2. Primary-Side Loop Current Paths

To minimize emissions from this type of circuit, the designer should minimize the area of the the current loops depicted above. Compo-
nents C1, C2, and T1 should be placed close to pins 1-3 of the Si882xx/3xx. Also, consider routing traces on both top and bottom lay-
ers of the board so that the VSW currents are run directly beneath thus minimizing the loop area. Note that wide, low-inductive traces
are preferred and they should use large through vias to connect them. Moreover, consider voiding any power or ground plane around
the VSW node to reduce coupling to the primary side power or ground nodes.

Additionally note that the asymmetric half-bridge converter differs from a traditional flyback dc-dc converter topology as there is no large
voltage impressed on the power transistors during the off switching cycle. The topology limits the voltage stress to no more than the
source voltage so a primary side snubber is not needed to protect the switch. C1 and the primary winding of T1 do create a tank circuit
during the time when the PFET is turned on and NFET is off. Therefore, it may be tempting to add a damping resistor between the
transformer and the VSW to reduce the ringing from this tank circuit, but even a small amount of resistance will interfere with this con-
verter’s operation.

8.2 Secondary-side Loop Currents

Figure 8.3 Secondary-Side Loop Current Paths on page 28 shows the current flow in the secondary loop during operation. When the
primary PFET is on and NFET is off, current will flow from the secondary winding, through D1 and it will charge C10. When the primary
NFET is on and the PFET is off, current will no longer flow from the T1 secondary winding. The load will be supplied by C10.

Current Loop during PFET On Current Loop during NFET On

D1 D1
T1_SEC T1_SEC

C10 C10
LOAD LOAD

Figure 8.3. Secondary-Side Loop Current Paths

In each case, the currents present in the secondary have clearly defined paths, and the way to reduce their contribution to emissions is
to minimize the loop area of these paths. It is recommended to use ground planes for returns. Since the T1_SEC node will be switching,
to reduce its coupling to the local ground, consider voiding the ground plane beneath it.

silabs.com | Building a more connected world. Rev. 0.2 | 28


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers

8.3 Using Secondary-Side Snubber Circuit to Reduce Emissions Due to Ringing

As the voltage changes polarity in the secondary winding, D1 goes from forward conducting to reverse biased and the current is
blocked. Inductors will create a voltage spike when current through them changes quickly. This voltage transient, when applied to the
tank circuit created by the secondary winding’s inductance leakage and the parasitic capacitance present at that node, results in volt-
age overshoot and ringing at T1_SEC – D1 node. Figure 8.4 Secondary-Side Ringing With and Without Snubber on page 29 shows
the natural ringing (approximately 30 MHz) present at T1_SEC – D1 node during operation without a snubber circuit installed.

Secondary-Side Voltage Without Snubber Secondary-Side Voltage With Snubber

Figure 8.4. Secondary-Side Ringing With and Without Snubber

D1 must be rated to withstand the amplitude of the overshoot associated with this ringing as it is an applied reverse bias. But this ring-
ing also becomes a common-mode noise source when applied to the unavoidable, across-the-isolation-barrier, parasitic capacitance of
the transformer. A simplified model of the resulting common-mode current is shown in Figure 8.5 Common-Mode Current from Flyback
Ringing in Secondary-Side Circuit on page 29.

Parasitic
capacitance of
transformer

PCB
Primary Secondary Power
Power Domain
Domain Cabling
D1
Flyback
Ringing
LOAD
SOURCE
T1
Isolation
Barrier

Hi-Z of isolation barrier Parasitic C


can prevent local
return common-mode
currents
Remote
return path
Ground Reference Plane

Figure 8.5. Common-Mode Current from Flyback Ringing in Secondary-Side Circuit

silabs.com | Building a more connected world. Rev. 0.2 | 29


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Controlling Emissions in Designs using Digital Isolators with Integrated DC-DC Controllers

As mentioned, for a common-mode noise source, the methods available to reduce the emissions resulting from ringing in the secondary
are: reduce dv/dt of the noise, place a capacitor between the primary and secondary power domains for local return of common-mode
current, or place a common-mode choke in series with the conductors that run to the load to create an impedance to common-mode
currents.

To reduce the amplitude of the ringing in this circuit, a series R-C network, also known as an R-C snubber, can be placed across the
secondary of the T1 or across the blocking diode D1 as shown in Figure 8.6 R-C Snubber Options for Secondary-Side Ringing on page
30. During the two steady state conditions shown in Figure 8.3 Secondary-Side Loop Current Paths on page 28, Secondary-Side Loop
Current Paths, no current will flow through the R-C. But during switching and oscillating, the capacitor will allow current to flow through
the resistor and will dampen the tank circuit created by the leakage inductance of the secondary winding applied to the parasitic capaci-
tance at the T1_SEC-D1 node.

R8 C8

T1_SEC D1
R8
C10
LOAD
C8

Place R-C snubber in either


location to dampen oscillations

Figure 8.6. R-C Snubber Options for Secondary-Side Ringing

The values of 100Ω and 100pF were chosen for the secondary snubber in the Si88xxxISO reference design and placed in parallel with
the secondary winding. This network provided a good compromise between the snubber’s damping capabilities and its dissipated pow-
er. The resistor value was chosen to match the impedance of the resonance. To increase the damping, the designer can increase the
value of the capacitor. However, note that the tradeoff is in efficiency, and that the power dissipated in the R-C snubber can be ex-
pressed as

PSNUBBER = CSNUBBER × V 2 × f sw

Where CSNUBBER = capacitor value of the snubber

V = 18V, approximate reverse bias on D1 during switching

fsw = 250kHz, approximate switching frequency of the dc-dc

Power Dissipated in Snubber Resistor

silabs.com | Building a more connected world. Rev. 0.2 | 30


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design

9. Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design

To demonstrate the effectiveness of the recommendations presented in this guide with respect to reducing radiated emissions, the radi-
ated emissions from two Si88241 PCBs were measured to the CISPR 25 emission specification standard. Since the Si88241 bridges
two separate power domains, the test procedure from Appendix I of the CISPR 25 was applied. The first PCB was the two-layer, cost-
optimized Si88xxxISO customer evaluation board (EVB). The second emissions optimized PCB was designed and built with the exact
the same circuit, but it included some of the layout techniques discussed in this application note for attenuating radiated emissions. In
both designs, the secondary snubber remained unchanged from the evaluation board’s 100 ohm + 100 pF, but the emissions optimized
board included these features:
• Reduced primary and secondary current loops’ area.
• Four-layer PCB with solid VDD and ground planes to enhance the effective supply bypassing.
• Inner plane overlap between the A-side GND and B-side VDD that added 19pF of additional capacitance.
• PCB edge ground rings.

This data was taken by Professional Testing Inc., in Round Rock Texas. Figure 9.1 Photograph of CISPR 25, Appendix I Test Setup on
page 31 shows the test setup.

Artificial
Networks

Anechoic
Chamber

10cm separation
between cables

Antenna at 1m
distance

Si88xxxISO
Evalution Board

Figure 9.1. Photograph of CISPR 25, Appendix I Test Setup

Figure 9.2 Emissions Profile of Two-Layer, Customer EVB on page 32 and Figure 9.3 Emissions Profile of Four-Layer, Optimized
Layout PCB on page 32 show the measured emissions from the customer EVB and from the emissions optimized PCB, respectively.
The two-layer, un-optimized board fails Class 3 profile limits at around 30MHz by 5dBuV/m. This is the same frequency of the observed
secondary-side ringing as shown in Figure 8.4 Secondary-Side Ringing With and Without Snubber on page 29, Secondary-Side Ring-
ing without any Snubber Installed. The four-layer, optimized board passes the Class 3 limits with 13dB improvement at this frequency
band, providing 8dB of margin. Further reduction of emissions could be accomplished by adding an Y2-capacitor across the isolation
barrier and/or including a common-mode choke in series with the cables, though these methods were not needed to meet the target
profile.

silabs.com | Building a more connected world. Rev. 0.2 | 31


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design

Figure 9.2. Emissions Profile of Two-Layer, Customer EVB

Figure 9.3. Emissions Profile of Four-Layer, Optimized Layout PCB

silabs.com | Building a more connected world. Rev. 0.2 | 32


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

10. Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

This case study demonstrates the effectiveness of the techniques presented in this paper with respect to reducing conducted emis-
sions. CISPR 25 places limits on average, quasi-peak, and peak conducted emissions in various frequency bands for various equip-
ment classes. For simplicity, this study focuses on average emissions in the range of 150 kHz to 30 MHz, measured with a resolution
bandwidth of 9 kHz, and in the range of 30 MHz to 108 MHz, measured with a resolution bandwidth of 120 kHz.

For power input to a dc to dc converter or power output from a dc to dc converter, CISPR 25 conducted emissions are measured using
a 50 µH Artificial Mains Network (AN) or Line Impedance Stabilization Network (LISN).

50µH
Positive input
or output
0.1µF

1µF
Termination
(50Ω) Equipment
under test

50µH
Negative input
or output
0.1µF

1µF
Measuring
Instrument

Figure 10.1. LISN for Power Port Measurements

The same type of LISN is used on all input or output power wires. The measuring port on each LISN must be terminated with 50 Ω,
which can be the input impedance of the measurement instrument or a resistive terminator, as shown in the figure above.

Conducted emissions can also occur on signal wires. For differentially routed signals (twisted pairs), conducted emissions result from
either a common mode component of the signal or from a voltage on a local ground which couples to both signal wires and then be-
comes a common mode voltage for the signal.

In this section, we focus on the conducted emissions caused by the Si88241 dc-dc converter with the measurement equipment connec-
ted to the output side ground. Note that these CISPR 25 conducted emission measurements are single-ended, so both common-mode
and differential ac signals on the output port will be included in the measurement. This section focuses on causes of, and reduction of,
common-mode conducted emissions. However, take care to minimize the contribution of differential signals. For example, be sure there
is adequate input filtering to limit ripple on the supply input side.

silabs.com | Building a more connected world. Rev. 0.2 | 33


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

10.1 Conducted Emissions Measurements without any Added EMC Components

The basic dc-dc converter circuit of the Si88241 for 5 V input and 5 V output without additional EMC components is shown in the figure
below:

Figure 10.2. Si88241 Circuit 5 V Input and 5 V Ouput

The following charts show the test results for a 2-layer PCB design without added EMC components. As with most dc-dc converters,
the conducted emissions are relatively high before adding components to address EMC. The straight lines in the graphs represent the
CISPR 25 average limits for class 1-5 equipment with the class 5 equipment requirements being the most stringent.

CISPR 25 Conducted Emissions 0.15 to 30 MHz CISPR 25 Conducted Emissions 30-108 MHz
No EMC Components No EMC Components
90 90

80 80
70
70
60
60
50
dB(uV)

50
dB(uV)

40
40
30
30
20
20
10
10 0
0 -10
0.15 1.5 15 30 50 70 90 110
Frequency (MHz) Frequency (MHz)

Figure 10.3. Conducted Emission of 2-layer PCB with no Added EMC Components

silabs.com | Building a more connected world. Rev. 0.2 | 34


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

10.2 The Y Capacitor

As with most dc-dc converters, the dominant cause of conducted emissions in this design is the transformer interwinding capacitance.
For most converter topologies, the primary and secondary voltages are unequal and may be out of phase. As voltage develops across
the windings, the interwinding capacitance is charged and discharged.

The simplest way to reduce emissions due to charging and discharging of the interwinding capacitance is to provide a localized source
for charging/discharging current. A high voltage capacitor (often referred to as "Y" capacitor) placed across the isolation barrier near the
transformer can provide the current to charge and discharge the transformer interwinding capacitance, which keeps the current from
flowing common mode. The use of Y capacitors bridging the isolation barrier is discussed in more detail in Section 7.1 Adding Capaci-
tance Between Power Domains.

Simply placing a 1000 pF Y capacitor across the isolation barrier provides enough reduction in conducted emissions to allow the 2-layer
board design to pass the class 1 and 2 limits of CISPR 25. The resulting conducted emissions scans are shown in the charts below.

CISPR 25 Conducted Emissions 0.15 to 30 MHz CISPR 25 Conducted Emissions 30-108 MHz
1000 pF Y Capacitor 1000 pF Y Cap
90 60

80
50
70
40
60

50 30
dB(uV)

dB(uV)
40 20
30
10
20
0
10

0 -10
0.15 1.5 15 30 50 70 90 110
Frequency (MHz) Frequency (MHz)

Figure 10.4. Conducted Emission of 2-Layer PCB with a 1000 pF Y Capacitor

10.3 Further Optimization

For better performance, several other optimizations are possible. An optimized 4-layer board was used for the measurements in the
next sections.

10.3.1 Overlapping Inner Ground Planes and Optimized PCB Layout

For a PCB with four or more layers, the inner ground planes can be assigned to different layers for primary and secondary side and
then overlapped to form a very high-quality, high voltage capacitor as described in section 7.1 Adding Capacitance Between Power
Domains. This helps both conducted and radiated emissions. The 4-layer conducted emissions test board used in this case study had
about 1 square inch of overlap between the primary and secondary inner planes, in addition to the 1000 pF Y capacitor used for im-
provements on the 2-layer board..

For both conducted and radiated emissions, it is critical to keep the current loops and trace lengths associated with the dc-dc converter
as short as possible. While the 2-layer board was laid out well, for the optimized 4-layer EMC test board, the snubber components were
placed on the backside of the PCB so that all of the connections in the primary switching path could be routed as tightly as possible. It
is also important that the main dc-dc converter current does not pass through the ground and power planes. The input switching and
output rectification circuits are all routed as discrete nets for good control of the current path before the ground plane connections.

10.3.2 Optimized Snubber Design

The output snubber in the basic dc-dc circuit of Figure 10.5 Cancellation Winding on page 36 serves to prevent large rectifier voltage
peaks in the fly back phase of the circuit operation. Output snubbers are discussed in section 8.3 Using Secondary-Side Snubber Cir-
cuit to Reduce Emissions Due to Ringing. The usual concern is limiting the voltage across the secondary rectifier. The fly back voltage
spikes also generate significant charge through transformer interwinding capacitance that can be hard to control with Y capacitors. For
the 4-layer EMC optimized test board, the secondary side snubber was changed from 100 Ω + 100 pF to 50 Ω+220 pF. This reduced
the magnitude and frequency content of the fly back spike enough to give a few dB improvement in high frequency conducted emis-
sions while only reducing efficiency by about 1%.

Adding an input snubber to this design has less effect because the Si88241 drives the input in push-pull fashion with minimal dead time
between the phases. The addition of a 100 Ω plus 100 pF input snubber provided only a small improvement in EMC.

silabs.com | Building a more connected world. Rev. 0.2 | 35


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

10.3.3 Lower Capacitance Transformer

Depending on the transformer construction, interwinding capacitance can be reduced by spacing the windings further apart, or by con-
necting the windings so that the circuit ground connection of the winding on the primary side is closest to the ground connection of the
winding on the secondary side.

In some cases, it is possible to use an electrostatic shield between the windings. If only one shield can be used, the winding that has
the largest voltage swing should be shielded to the circuit ground on that side of the transformer.

Another technique for dealing with interwinding capacitance is to use a cancellation winding. This is illustrated in the figure below. An
additional winding is added and connected in a way that induces a charge between the primary and secondary sides that cancels the
charge induced by the switching converter.

Secondary
Winding
Primary
Winding
Connect to output
ground Transfomer Cross Cancellation
Section Winding

Cancelling
Cap

Input
Input Cap
Ground

Interfering
Cap Output
Ground
Output
Cap
Figure 10.5. Cancellation Winding

While this transformer construction provided some benefit, it was found that simply increasing the tape between windings from 1 turn to
10 turns gave about 33% reduction in the interwinding capacitance and the final design used this simpler construction method.

10.3.4 Common Mode Choke on the Input

Both common-mode and differential currents will contribute to the measured levels of conducted emissions as mentioned earlier when
discussing the LISN. The transformer interwinding capacitance tends to increase the common-mode coupling between the converter
input and output. Placing a common-mode choke on the input and/or output side of the converter may result in a significant reduction in
conducted emissions. Common-mode chokes are discussed in Section 7.2 Using Common-Mode Chokes to Reduce Emissions. The
common-mode choke is chosen to provide a high common-mode impedance over the frequency range where better emission control is
desired. For this design, it was found that adding a common-mode choke on the input side of the converter provided the greatest bene-
fit, so this was used in the first pass of optimization. Common-mode chokes become less effective at frequencies above their self-reso-
nant frequency, as discussed earlier. To provide additional filtering at high frequencies, the input common-mode choke (L6) is followed
by a differential capacitor (C30) and series ferrite beads (FB5 and FB8). These components also help filter differential mode input
noise.

silabs.com | Building a more connected world. Rev. 0.2 | 36


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

10.4 Optimized Board First Pass Test Results

The schematic for the first pass optimized board, with EMC improvements as discussed up to this point, is shown in the following figure.
The lines shown in heavy traces are the lines that must be kept short and not routed through ground or power planes.

E M I
c t e d
n d u r e
r c o h e
s f o o w n
t i o n e s h
e o p n a r
l t i p l s i o
M u p r e s
s u p

Figure 10.6. Optimized Test Board First Pass Schematic

The 4-layer board, with the "first pass" optimizations discussed up to this point, passes the conducted emissions requirements for
classes 1-4, but is still marginal for class 5.

CISPR 25 Conducted Emissions 0.15 to 30 MHz CISPR 25 Conducted Emissions 30-108 MHz
Optimized with Input Choke Optimized with Input Choke
90 60

80 50
70
40
60
30
dB(uV)

50
dB(uV)

40 20
30
10
20
0
10
0 -10
0.15 1.5 15 30 50 70 90 110
Frequency (MHz) Frequency (MHz)

Figure 10.7. Conducted Emissions of 4-layer PCB with Optimized Components

On further investigation, the following sources were found to be key contributers to the remaining conducted emission levels:
1. Data traffic through the isolator causes modulation of the secondary side supply current and this modulates the secondary side
supply voltage. Roughly half of this differential voltage will be present, along with any common-mode voltage, at the LISN measure-
ment port.
2. Even without data traffic, the current spikes through the dc-dc converter path produce ripple, which is very difficult to filter.
3. Common mode noise produced by the dc-dc converter on the primary side will pass to the secondary side through the Y capacitor
and cannot be filtered differentially. For the very best conducted emissions performance, a secondary side common mode choke
must also be used.

Although it may have been possible for the design to pass the class 5 requirements by implementing only incremental improvements, to
ensure significant margin with respect to the class 5 limits, the following additional circuit changes were made for the second pass:

silabs.com | Building a more connected world. Rev. 0.2 | 37


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

• An LDO was added to the output circuit to completely filter noise from the switching regulator, and also to filter secondary side noise
introduced by data going through the isolator and modulating the current draw on the secondary side output voltage.
• A secondary side common mode choke was added.

E M I
c t e d
n d u r e
r c o h e
s f o o w n
t i o n e s h
e o p n a r
t i p l s i o
Mul uppres
s

Figure 10.8. Optimized Test Board Second Pass Schematic

With these second pass modifications, the conducted emissions were reduced to near the noise floor of the test equipment.

CISPR 25 Conducted Emissions 0.15 to 30 MHz CISPR 25 Conducted Emissions 30-108MHz


Optimized with Input and Output Choke and LDO Optimized with input and output choke and LDO
90 60
80
50
70
60 40

50 30
dB(uV)

dB(uV)

40
20
30
10
20
10 0
0 -10
-10
-20
0.15 1.5 15 30 50 70 90 110
Frequency (MHz) Frequency (MHz)

Figure 10.9. Conducted Emission of Second Pass 4-layer PCB with added EMC Components and Output LDO

silabs.com | Building a more connected world. Rev. 0.2 | 38


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Summary

11. Summary

Electrically isolated systems can present an EMC design challenge. By using Silicon Labs isolators along with best practices for compo-
nent selection and PCB design, radiated emissions can be greatly reduced to meet demanding standards. Identifying possible noise
sources in the system enables the designer to use techniques to minimize their effect on emissions. For differential-mode noise sour-
ces, providing effective bypassing of supplies, creating low-inductive paths for current returns, such as using inner ground planes in a
multi-layer PCB for returns, and minimizing loop area with tight component placement and short traces reduces their contribution to
radiated emissions.

For common-mode noise sources that commonly exist in isolated systems, adding a nearby capacitor across the barrier provides a de-
fined return path and greatly reduces the radiated emissions. This capacitor can be a component such as an Y2 capacitor or it can be
designed into multi-layer board with overlapping power or ground planes. Additionally, common-mode chokes can be used to keep
common-mode currents off long conductors such as external cables that act as an antenna.

To validate these methods, a four-layer PCB was designed and compared with a two-layer design. For the case of radiated emissions
using only PCB layout optimizations while not changing components, 13 dB of improvement over a two-layer board was observed al-
lowing the system to meet the desired profile for radiated emissions. For the case of conducted emissions, the component additions
needed depend on the equipment classification.

silabs.com | Building a more connected world. Rev. 0.2 | 39


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
References

12. References

1. High-Speed Digital System Design, A Handbook of Interconnect Theory and Design Practices. Stephen H. Hall, Garrett W. Hass,
James A. McCall, ©2000 John Wiley-& Sons, ISBN 0-471-36090-2.
2. Electromagnetics Explained, A Handbook for Wireless/RF, EMC, and High-Speed Electronics, Ron Schmitt, ©2002 Elsevier Sci-
ence, ISBN 0-07506-7403-2.
3. Printed Circuit Board Design Techniques for EMC Compliance, Mark I. Montrose, ©1996 IEEE, ISBN 0-7803-1131-0.
4. EMC for Product Designers, Tim Williams, ©2017 Tim Williams, ISBN978-0-08-101016-7.
5. IEC, CISPR Guide 2015
6. IEC, CISPR 25: Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of
measurement for the protection of on-board receivers
7. IEC, CISPR 32: EMC of multimedia equipment- emission requirements
8. FCC, Code of Federal Regulations, Title 47: Telecommunications, Part 15: Radio Frequency Devices, Subpart B –Unintentional
Radiators.

silabs.com | Building a more connected world. Rev. 0.2 | 40


AN1131: Design Guide for Reducing Radiated and Conducted Emissions in Isolated Systems Using Silicon Labs’ Isolators
Document Change List

13. Document Change List

Revision 0.2

November 2019
• General editing of various sections - updated/added texts and figures.
• Added two sections for Case Studies:
• Case Study 1: CISPR 25 Radiated Emissions for an Si88241 Design
• Case Study 2: CISPR 25 Conducted Emissions for an Si88241 Design

Revision 0.1

August 2018
• Initial release.

silabs.com | Building a more connected world. Rev. 0.2 | 41


Smart.
Connected.
Energy-Friendly.

Products Quality Support and Community


www.silabs.com/products www.silabs.com/quality community.silabs.com

Disclaimer
Silicon Labs intends to provide customers with the latest, accurate, and in-depth documentation of all peripherals and modules available for system and software implementers using or
intending to use the Silicon Labs products. Characterization data, available modules and peripherals, memory sizes and memory addresses refer to each specific device, and "Typical"
parameters provided can and do vary in different applications. Application examples described herein are for illustrative purposes only. Silicon Labs reserves the right to make changes without
further notice to the product information, specifications, and descriptions herein, and does not give warranties as to the accuracy or completeness of the included information. Without prior
notification, Silicon Labs may update product firmware during the manufacturing process for security or reliability reasons. Such changes will not alter the specifications or the performance
of the product. Silicon Labs shall have no liability for the consequences of use of the information supplied in this document. This document does not imply or expressly grant any license to
design or fabricate any integrated circuits. The products are not designed or authorized to be used within any FDA Class III devices, applications for which FDA premarket approval is required
or Life Support Systems without the specific written consent of Silicon Labs. A "Life Support System" is any product or system intended to support or sustain life and/or health, which, if it fails,
can be reasonably expected to result in significant personal injury or death. Silicon Labs products are not designed or authorized for military applications. Silicon Labs products shall under no
circumstances be used in weapons of mass destruction including (but not limited to) nuclear, biological or chemical weapons, or missiles capable of delivering such weapons. Silicon Labs
disclaims all express and implied warranties and shall not be responsible or liable for any injuries or damages related to use of a Silicon Labs product in such unauthorized applications.

Trademark Information
Silicon Laboratories Inc.® , Silicon Laboratories®, Silicon Labs®, SiLabs® and the Silicon Labs logo®, Bluegiga®, Bluegiga Logo®, ClockBuilder®, CMEMS®, DSPLL®, EFM®,
EFM32®, EFR, Ember®, Energy Micro, Energy Micro logo and combinations thereof, "the world’s most energy friendly microcontrollers", Ember®, EZLink®, EZRadio®, EZRadioPRO®,
Gecko®, Gecko OS, Gecko OS Studio, ISOmodem®, Precision32®, ProSLIC®, Simplicity Studio®, SiPHY®, Telegesis, the Telegesis Logo®, USBXpress® , Zentri, the Zentri logo and Zentri
DMS, Z-Wave®, and others are trademarks or registered trademarks of Silicon Labs. ARM, CORTEX, Cortex-M3 and THUMB are trademarks or registered trademarks of ARM Holdings.
Keil is a registered trademark of ARM Limited. Wi-Fi is a registered trademark of the Wi-Fi Alliance. All other products or brand names mentioned herein are trademarks of their respective
holders.

Silicon Laboratories Inc.


400 West Cesar Chavez
Austin, TX 78701
USA

http://www.silabs.com

You might also like