Netsure 702 Installation Manual Im582126100

NetSure™ -48 VDC Power System
Installation Manual, Section 6027

(Revision J, January 12, 2015)
Specification Number: 582126100

Model Number: 702NBDB
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Spec. No: 582126100 Document Code: Section 6027

Model No: 702NBDB Revision J, January 12, 2015
Table of Contents
Admonishments Used in this Document ............................................................................................................... iii
Important Safety Instructions .............................................................................................................................. iv
General Safety ........................................................................................................................................................iv
Voltages .................................................................................................................................................................iv
Battery ...................................................................................................................................................................iv
Hazardous Voltage ................................................................................................................................................. v
Handling Equipment Containing Static Sensitive Components ................................................................................. v
Static Warning ..................................................................................................................................................... vi
FCC Information .................................................................................................................................................. vii
Customer Documentation Package ....................................................................................................................... 1
Installation Acceptance Checklist .......................................................................................................................... 1
Placing the Bays and Installing System Components .............................................................................................. 2
General Requirements ............................................................................................................................................ 2
Mounting the Relay Racks ....................................................................................................................................... 2
Mounting an MCA Battery Charge Digital Temperature Compensation Probe (if furnished) ...................................... 3
Installing MCA and LMS Circuit Cards....................................................................................................................... 3
Making Electrical Connections .............................................................................................................................. 7
Observe the Following Admonishments .................................................................................................................. 7
Wiring Considerations ............................................................................................................................................ 7
MCA Network Interconnections Between Bays ........................................................................................................ 8
MCA Battery Charge Digital Temperature Compensation Probe Connection (if furnished) ...................................... 10
MCA CAN Bus Port Connection .............................................................................................................................. 10
MCA External Alarm, Reference, and Control Connections and MCA I/O Circuit Card Connections .......................... 12
LMS Connections .................................................................................................................................................. 24
Relay Rack Frame Grounding Connection .............................................................................................................. 32
AC Input and AC Input Equipment Grounding Connections .................................................................................... 33
Connections to 582126100 Three-Phase Top Mount AC Input Termination Panel ........................................... 33
DC Output Connections ........................................................................................................................................ 35
MCA “Alternate Current Limit” Feature.................................................................................................................. 37
MCA “Power Share” Feature .................................................................................................................................. 38
Connecting the 582126100 System to Other Systems ........................................................................................... 41
Connecting the 582126100 Main Power Bay to a 582126100 Supplemental Power Bay (MCA and
LMS Interconnections) ................................................................................................................................... 41
Connecting a 582126100 Main Power Bay to a 582140001 Distribution Only Bay (MCA
Interconnections) .......................................................................................................................................... 42
Appendix A: Custom LMS Configuration Furnished as Part of 58212610011 Only .................................................. 51
Installing Rectifier Modules and Initially Starting the System ............................................................................... 59
Installing the Rectifier Modules ............................................................................................................................. 59
Setting Switch S1 on the MCA Circuit Card in the Main Power Bay .......................................................................... 60
Initially Starting, Configuring, and Checking System Operation.............................................................................. 62

Model No: 702NBDB [i] Revision J, January 12, 2015
Observe the Following Admonishment ........................................................................................................... 62

MCA (Meter, Control, Alarm Panel) ................................................................................................................. 62
Initial Startup Preparation .............................................................................................................................. 66
Initially Starting the System ............................................................................................................................ 66
MCA Initialization ........................................................................................................................................... 66
Checking the Inventory and Setting the Number of PCU (Rectifier) Positions Available in the System ............... 71
Mapping PCU (Rectifier) Location ................................................................................................................... 71
Setting the Date and Time .............................................................................................................................. 72
Setting the Temperature Units (degrees C or degrees F) ................................................................................. 72
Setting and Testing MCA Customer Alarm Relays (and MCA Relay Function Channels) ..................................... 73
Setting MCA I/O Circuit Card Parameters ........................................................................................................ 75
Checking Manual Test/Equalize and Manually Initiated Timed Test/Equalize .................................................... 75
Checking Remote High Voltage Shutdown and Rectifier Module Emergency Shutdown (ESTOP)
Inputs ............................................................................................................................................................ 77
Checking Remote High Voltage Shutdown ..................................................................................................... 77
Checking Emergency Shutdown and Fire Alarm Disconnect ............................................................................ 78
Checking Remote Test/Equalize ..................................................................................................................... 78
Checking MCA Audible Alarm and MCA Audible Alarm Cutoff.......................................................................... 79
Checking AC Fail Alarm and Rectifier Module Fail Alarm .................................................................................. 79
Checking System High Voltage Alarm 1 .......................................................................................................... 80
Checking System High Voltage Alarm 2 .......................................................................................................... 81
Checking System Battery Is On Discharge Alarm ............................................................................................. 81
Checking Very Low Voltage Alarm .................................................................................................................. 82
Checking Total Load Current Alarm ................................................................................................................ 83
Checking Distribution Group A Load Alarm ..................................................................................................... 83
Checking Distribution Group B Load Alarm ..................................................................................................... 84
Checking Metering Functions ......................................................................................................................... 85
Checking System Status ................................................................................................................................. 86
Checking and Configuring the LMS System ..................................................................................................... 86
NetPerform™ Optimization Services ................................................................................................................... 87

Model No: 702NBDB [ii] Revision J, January 12, 2015
Admonishments Used in this Document
DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury
if not avoided. (ANSI, OSHA)
Danger
WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or
serious injury if not avoided. This admonition is not used for situations that pose a risk only to
equipment, software, data, or service. (ANSI)
Warning
CAUTION! Warns of a potential hazard the reader may be exposed to that could result in minor or
moderate injury if not avoided. (ANSI, OSHA) This admonition is not used for situations that pose a risk
only to equipment, data, or service, even if such use appears to be permitted in some of the applicable
Caution standards. (OSHA)
ALERT! Alerts the reader to an action that must be avoided in order to protect equipment, software,
data, or service. (ISO)
Alert
ALERT! Alerts the reader to an action that must be performed in order to prevent equipment damage,
software corruption, data loss, or service interruption. (ISO)
Alert
FIRE SAFETY! Informs the reader of fire safety information, reminders, precautions, or policies, or of the
locations of fire-fighting and fire-safety equipment. (ISO)
Fire Safety
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related
to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)
Safety

Model No: 702NBDB [iii] Revision J, January 12, 2015
Important Safety Instructions

General Safety DC Output and Battery Voltages
DANGER!
DANGER! This system produces DC Power and may have
YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Danger
Danger a battery source connected to it. Although the DC
Performing the following procedures may expose you to voltage is not hazardously high, the rectifiers and/or
hazards. These procedures should be performed by battery can deliver large amounts of current. Exercise
qualified technicians familiar with the hazards extreme caution not to inadvertently contact or have
associated with this type of equipment. These hazards any tool inadvertently contact an output terminal or
may include shock, energy, and/or burns. To avoid battery terminal or exposed wire connected to an
these hazards: output terminal or battery terminal. NEVER allow a
metal object, such as a tool, to contact more than one
a) The tasks should be performed in the order termination or battery terminal at a time, or to
indicated. simultaneously contact a termination or battery
terminal and a grounded object. Even a momentary
b) Remove watches, rings, and other metal objects. short circuit can cause sparking, explosion, and injury.
c) Prior to contacting any uninsulated surface or

termination, use a voltmeter to verify that no
voltage or the expected voltage is present. Check DANGER! Follow local lockout/tagout procedures to
for voltage with both AC and DC voltmeters prior to Danger ensure DC branch circuit protection devices remain de-
making contact. energized during installation at loads, as required.
d) Wear eye protection.

Battery
e) Use certified and well maintained insulated tools.
Use double insulated tools appropriately rated for WARNING! Correct polarity must be observed when
the work to be performed. Warning connecting battery leads.
Voltages
AC Input Voltages WARNING! Special safety precautions are required for
Warning procedures involving handling, installing, and servicing
DANGER! This system operates from AC input voltage batteries. Observe all battery safety precautions in this
capable of producing fatal electrical shock. AC input manual and in the battery instruction manual. These
Danger
power must be completely disconnected from the precautions should be followed implicitly at all times.
branch circuits wiring used to provide power to the
system before any AC electrical connections are made.
Follow local lockout/tagout procedures to ensure
upstream branch circuit breakers remain de-energized
during installation. DO NOT apply AC input power to
the system until all electrical connections have been
completed and checked.

Model No: 702NBDB [iv] Revision J, January 12, 2015
WARNING! A battery can present a risk of electrical DANGER! This equipment may be used in conjunction
Warning shock and high short circuit current. Servicing of Danger with lead-acid batteries. Working near lead-acid
batteries should be performed or supervised only by batteries is dangerous!
properly trained and qualified personnel knowledgeable
• Batteries contain sulfuric acid.
about batteries and the required precautions.
• Batteries generate explosive gases during normal
The following precautions should be observed when operation. Systems containing batteries should
working on batteries: never be installed in an airtight room or space.
Only install in a ventilated environment.
• Remove watches, rings, and other metal objects.
• Batteries are an energy source that can produce
• Eye protection should be worn to prevent injury
high amounts of electrical current.
from accidental electrical arcs.
FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE
• Use certified and well maintained insulated tools.
THAT YOU READ THESE INSTRUCTIONS AND FOLLOW
Use double insulated tools appropriately rated for
THEM EXACTLY.
the work to be performed. Ensure that wrenches
with more than one working end have only one end WHEN WORKING WITH LEAD-ACID BATTERIES:
exposed.
• Wear complete protection for eyes, face, hands,
• Do not lay tools or metal parts on top of batteries. and clothing. Examples are safety goggles or face
shield, a rubber apron and gloves.
• Disconnect charging source prior to connecting or
disconnecting battery terminals. • If battery acid enters your eye, immediately flush
your eye with running cold water for at least 15
• Risk of explosion if battery is replaced with an
minutes. Get medical attention immediately.
incorrect type or if polarity is reversed. When
replacing batteries, replace with the same • If battery acid contacts skin or clothing, wash
manufacturer and type, or equivalent. immediately with soap and water.
• Dispose of used batteries according to the ALERT! Performing maintenance and/or

instructions provided with the batteries. Do not Alert troubleshooting procedures may interrupt power to the
dispose of batteries in a fire. They may explode. loads, if battery reserve is not sufficient.
• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S Hazardous Voltage

RECOMMENDATIONS AND SAFETY INSTRUCTIONS.
DANGER! Hazard of electrical shock. More than one
In addition to the hazard of electric shock, gas produced disconnect may be required to de-energize the system
Danger
by batteries can be explosive and sulfuric acid can cause before servicing.
severe burns. Do not open or mutilate batteries.
Released electrolyte is harmful to the skin and eyes, and Handling Equipment Containing
is toxic. If electrolyte comes into contact with skin, the Static Sensitive Components
affected area should be washed immediately with large
ALERT! Installation or removal of equipment containing
amounts of water.
Alert static sensitive components requires careful handling.
Before handling any equipment containing static
sensitive components, read and follow the instructions
contained on the Static Warning Page.

Model No: 702NBDB [v] Revision J, January 12, 2015
Static Warning
This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these
components. Disregarding any of these warnings may result in personal injury or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static electricity from yourself by wearing
a wrist strap grounded through a one megohm resistor. Some wrist straps, such as Emerson Network Power Part Number
631810600, have a built-in one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s
instructions outlining use of a specific wrist strap.
3. Do not touch traces or components on equipment containing static sensitive components.

Handle equipment containing static sensitive components only by the edges that do not have connector pads.
4. After removing equipment containing static sensitive components, place the equipment only on conductive or anti-static
material such as conductive foam, conductive plastic, or aluminum foil. Do not use ordinary Styrofoam™ or ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a
conductive surface, use a grounded soldering iron, and use grounded test equipment.

Model No: 702NBDB [vi] Revision J, January 12, 2015
FCC Information
The MCA Interface Modem Option (if installed) has been granted a registration number by the Federal Communications Commission,
under Part 68 rules and regulations for direct connection to the telephone lines. In order to comply with these FCC rules, the following
instructions must be carefully read and applicable portions followed completely:
a. Direct connection to the telephone lines may be made only through the standard plug- ended cord furnished to the
utility-installed jack. No connection may be made to party or coin phone lines. Prior to connecting the device to the telephone
lines, you must:
b. Call your telephone company and inform them you have an FCC registered device you desire to connect to their telephone
lines. Give them the number(s) of the line(s) to be used, the make and model of the device, the FCC registration number and
ringer equivalence. This information will be found on the device or enclosed with instructions as well as the jack suitable for
your device.
c. After the telephone company has been advised of the above you may connect your device if the jack is available, or after the
telephone company has made the installation.
d. Repairs may be made only by the manufacturer or his authorized service agency. Unauthorized repairs void registration and
warranty. Contact seller or manufacturer for details of permissible user performed routine repairs, and where and how to have
other than routine repairs.
e. If, through abnormal circumstances, harm to the telephone lines is caused, it should be unplugged until it can be determined if
your device or the telephone line is the source. If your device is the source, it should not be reconnected until necessary repairs
are effected.
f. Should the telephone company notify you that your device is causing harm, the device should be unplugged. The telephone
company will, where practicable, notify you, that temporary discontinuance of service may be required. However, where prior
notice is not practicable, the telephone company may temporarily discontinue service, if such action is reasonably necessary, in
such cases the telephone company must (A) Promptly notify you of such temporary discontinuance, (B) Afford you the
opportunity to correct the condition and (C) Inform you of your rights to bring a complaint to the FCC under their rules.
g. The telephone company may make changes in its communications facilities, equipment, operations or procedures, where such
action is reasonably required in the operation of its business and is not inconsistent with FCC rules. If such changes can be
reasonably expected to render any customer’s devices incompatible with telephone company facilities, or require modification
or alteration, or otherwise materially affect its performance, written notification must be given to the user, to allow
uninterrupted service.
The following information is provided here and on a label attached to the outside of the MCA Interface Modem Option (if installed).
JACK RINGER EQUIVALENCE FCC REGISTRATION NUMBER

RJ-11 0.2A B46USA-22429-MM-E

Model No: 702NBDB [vii] Revision J, January 12, 2015
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Model No: 702NBDB [viii] Revision J, January 12, 2015
Customer Documentation Package  MCA Customer Alarm Relay Circuit Card(s) Installed (if
required)
This document (Section 6027) provides Installation Instructions for
 MCA I/O Circuit Card(s) Installed (if required)
NetSure™ Power System Model 702NBDB, Spec. No. 582126100.
 LMS CPU Circuit Card Installed (if required)
For User Instructions, refer to Section 6028 provided on the CD
(Electronic Documentation Package) furnished with your system.  LMS Modem Circuit Card Installed (if required)
Refer to SAG582126100 (System Application Guide) for additional  LMS Four Input Analog Circuit Card Installed (if required)
information. The SAG, along with the complete document set, can after Making any Jumper Adjustment as Required
be accessed from the CD (Electronic Documentation Package)
 LMS Eight Input Analog Circuit Card Installed (if required)
furnished with your system.
 LMS Twelve Input Analog Circuit Card Installed (if
Refer to PD588705000 (Power Data Sheet) for Rectifier Module
required)
Mounting Shelf information. The PD can be accessed from the CD
(Electronic Documentation Package) furnished with your system.  LMS Four Input Binary Circuit Card Installed (if required)
For Rectifier Module specifications, refer to UM1R483500E  LMS Eight Input Binary Circuit Card Installed (if required)
(Rectifier User Instructions), provided on the CD (Electronic after Making any Jumper Adjustment as Required
Documentation Package) furnished with your system.
 LMS Four Output (Form-C) Relay Circuit Card Installed (if
For a color MCA Menu Tree, refer to Section 5886. Section 5886 is required)
provided in the separate INSTALLATION MANUAL and the CD after Making any Jumper Adjustment as Required
CARRIER MANUAL (it is also provided on the CD).
 LMS Eight Input Temperature Circuit Card Installed (if
Your power system contains an integrated LMS Monitoring required)
System. Refer to Section 5879 (LMS1000 Installation Instructions), and Ground Lead Attached to Frame Ground
Section 5847 (LMS1000 User Instructions), and SAG586505500
Making Electrical Connections
(LMS System Application Guide) provided on the CD (Electronic
Documentation Package) furnished with your system.  MCA Network Bay Interconnections Made
 MCA Battery Charge Digital Temperature Compensation

Installation Acceptance Checklist Probe Connected (if furnished)
Provided below is an Installation Acceptance Checklist. This  MCA External Alarm, Reference, and Control Connections
checklist helps ensure proper installation and initial operation of Made
the system. As the procedures presented in this document are  Connections Made to all MCA I/O Circuit Cards Installed
completed, check the appropriate box in this list. If the procedure
is not required to be performed for your installation site, also  External LMS CPU/Hardware Fail Alarm Connections
check the box in this list to indicate that the procedure was read. Made (as required)
When installation is done, ensure that each block in this list has  LMS Local Port Connections Made (if required)
been checked. Some of these procedures may have been factory
performed for you.  LMS Ethernet Port Connections Made (if required)
Note: The system is not powered up until the end of this  LMS Modem Port Connections Made (if required)
checklist.  LMS OEM (RS-485) Port Connections Made (if required)
Note: Some of these procedures may have been performed at  Connections Made to all LMS Four Input Analog Circuit
the factory for you. Cards Installed
Placing the Bays and Installing System Components  Connections Made to all LMS Eight Input Analog Circuit
Cards Installed
 Relay Rack(s) Secured to Floor
 Connections Made to all LMS Twelve Input Analog Circuit
 MCA Battery Charge Digital Temperature Compensation Cards Installed
Probe Mounted (if furnished)

Model No: 702NBDB [1] Revision J, January 12, 2015
 Connections Made to all LMS Four Input Binary Circuit left to right. The Main Power Bay may be placed in the
Cards Installed middle of the bay line-up, expanding the system to the
left and right of the Main Power Bay. In this
 Connections Made to all LMS Eight Input Binary Circuit
configuration, bay-to-bay cabling MUST start with the
Cards Installed
Main Power Bay, then each Supplemental Power Bay is
 Connections Made to all LMS Four Output (Form-C) Relay daisy-chained into the cabling string. Remember, the
Circuit Cards Installed Main Power Bay is identified by the MCA as Bay #1, the
other bays are numbered consecutively following the
 Connections Made to all LMS Eight Input Temperature
bay-to-bay cabling scheme.
Circuit Cards Installed
• This product is intended only for installation in a
 LMS Energy Management Connections Made (as
Restricted Access Location on or above a non-
required)
combustible surface.
 LMS Sequential Start Connections Made (as required)
• This product is intended for installation in Network
 LMS Expansion Assembly(s) (if furnished) Interconnected Telecommunication Facilities (CO, vault, hut, or other
to Customer Equipment environmentally controlled electronic equipment
enclosure).
 LMS Network Bay and Optional LMS Expansion Cabinet(s)
and Assembly(s) Interconnections Made (as required) • This product is intended for connection to the common
bonding network in a Network Telecommunication
 Relay Rack Frame Grounding Connection Made
Facility (CO, vault, hut, or other environmentally
 AC Input and AC Input Grounding Connections Made controlled electronic equipment enclosure).
 DC Output Connections Made • The installer should be familiar with the installation
requirements and techniques to be used in mounting the
 MCA “Power Share” Connections Made (if required)
relay racks to the floor.
 Connections to Other Systems Made (if required)
• Clearance requirements are:
Installing the Rectifier Modules and Initially Starting the Power
h. Recommended minimum aisle space clearance for
System
the front of the relay rack is 2' 6".
 Rectifier Modules Installed
i. Recommended minimum aisle space clearance for
 Main Power Bay MCA Circuit Card Switches Set the rear of the relay rack is that which is specified for
proper Rectifier Mounting Shelf ventilation. Refer to
 System Started, Configured, and Checked
Rectifier Mounting Shelf Power Data Sheet
 LMS Checked and Configured (as required) PD588705000 for ventilation spacing requirements.
Placing the Bays and Installing System Note: Minimum spacing specified for ventilation may not
permit replacement of certain components such as
Components busbars or Rectifier Mounting Shelves.
General Requirements • Rectifier Module ventilating openings must not be

• The system consists of one (1) Main Power Bay and up to blocked and temperature of air entering Rectifier
four (4) Supplemental Power Bays; depending upon your Modules must not exceed rated Operating Ambient
power requirements. It is recommended to place the Temperature Range found in Power Data Sheet
Main Power Bay on the far right or far left end of the bay PD588705000.
line-up, and to expand the system to the left or right of
the Main Power Bay. This allows simple cable
connections between bays, and a consistent MCA Bay Mounting the Relay Racks
numbering scheme. The Main Power Bay is identified by Note: Refer to the General Requirements section at the
the MCA as Bay #1. The other bays are numbered beginning of this section.
consecutively, following the bay-to-bay cabling scheme.
Thus, bays are numbered #1-#5 from right to left or from

Mounting Refer to Figure 1 for relay rack floor mounting dimensions.
Ventilation Requirements
All equipment cabinets/shelves are factory mounted to relay rack
P/N 543160.
Follow the requirements stated in the “Ventilation Requirements”
The system may consist of multiple relay racks. For standard section of PD588705000 (Power Data Sheet). The Power Data
system relay rack line-up, locate relay racks in a line adjacent to Sheet can be accessed from the CD (Electronic Documentation
each other, with no space between them. Package) furnished with your system.
Figure 1. Relay Rack Floor Mounting Dimensions

24.75
1.24
0.812
8 Places
12.53
Relay Rack Part No. 543160
9.88
15.00
3.44 17.50 1.24

2.13 20.13
Mounting an MCA Battery Charge Digital Temperature Compensation Probe (if furnished)
Note: The LMS has a Power System Remote Temperature Compensation feature. Refer to the LMS Installation Manual (Section 5879)
for programming information.
Note: For proper operation, the Battery Charge Digital Temperature Compensation Probe should be mounted near the batteries.
Procedure
1. Mount the MCA Battery Charge Digital Temperature Compensation Probe to any suitable surface located near the battery. One
1/4-inch hole is provided to mount the probe. Recommended torque is 25 in-lbs, maximum.
2. The MCA Battery Charge Digital Temperature Compensation Probe is connected to the MCA as described in the Making Electrical
Connections section.
Installing MCA and LMS Circuit Cards

Circuit Card Handling
Warning: Before handling any circuit card, read and follow the instructions contained on the Static Warning
Page located at the beginning of this manual.
A static wrist strap grounded through a one megohm resistor should always be worn when
handling the circuit cards.

Identifying the Circuit Cards
Circuit cards can be identified through two methods as described below.
a. The Emerson Network Power part number printed on the outside of the shipping carton.
b. The Emerson Network Power part number silkscreened on the component side of the circuit card.
Installing LMS Circuit Cards
Refer to the separate LMS Installation Instructions (Section 5879) for a procedure to install LMS CPU, LMS Modem, and LMS Input/Output
(I/O) circuit cards. Section 5879 can be accessed from the CD (Electronic Documentation Package) furnished with your system.
Installing MCA Customer Alarm Relay Circuit Card(s) and MCA I/O Circuit Card(s)
Refer to the following procedure, and install the MCA Customer Alarm Relay circuit card(s) and MCA I/O Circuit Card(s) into the
respective mounting position(s) of the Main and Supplemental Power Bay(s), as required.
Refer to Figure 2 and Figure 3.
Procedure
1. Open the Monitor and Control Panel’s front door to access the MCA circuit card mounting positions.
2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.
3. Loosen the two screws securing the circuit card retaining angle, and slide the retaining angle down.
4. Unpack the MCA circuit card(s) to be installed.
MCA Customer Alarm Relay Circuit Card: P/N 514348.

MCA I/O Circuit Card: P/N 524550.
5. Each MCA circuit card can be installed in any of the circuit card mounting positions in any bay. Circuit cards are installed in the
bay with the component side facing the left as viewed from the front. Slide the circuit card(s) into its mounting location,
ensuring the rear edge connector is firmly seated.
Note: The recommended method is to populate LMS Input/Output circuit cards from left to right, and MCA circuit cards from right to
left.
Note: If you are using the default MCA Relay Function Channel configurations and the default MCA Customer Alarm Relay
assignments, refer to Figure 3 for required card locations.
6. When all circuit cards have been installed, slide the circuit card retaining angle up and secure by tightening the two screws.
7. When all circuit cards have been installed, remove the grounding wrist strap.
8. Close the Monitor and Control Panel's front door.
9. Save several of the static protective bags that the circuit cards were shipped in. If a circuit card is ever required to be removed
from the system, it should immediately be placed in a static protective bag.

Figure 2. Circuit Card Mounting Locations
Monitoring and
Control Section
Seven-Slot Card Cage for MC A Customer

Alarm Relay circuit cards, optional MC A I/O
circuit cards, and/or optional LMS I/O circuit
cards.
Power Bays Note: MCA circuit cards can be installed in

any position. LMS I/O circuit cards
MUST be populated left to right.
LMS I/O circuit cards require an LMS
CPU circuit card to be installed in that ba y.
Front door assembly

LMS Monitoring System
removed in illustration Circuit Card
Main CPU Circuit Card
for clarity. Retaining Angle
(Main Power Bay)
or Expansion CPU Circuit Card
(Supplemental Power Bays)

Figure 3. Installing the MCA Relay and MCA I/O Circuit Card(s)
Monitoring and
Control Section
Power Bays
Front door assembly

removed in illustration
for clarity.
Note: If you are using the default MCA CustomerAlarm Relay Circuit Card P/N 514348.
MCA Relay Function Channel configurations MCA I/O Circuit Card P/N 524550.
and the default MCA CustomerAlarm
Relay Assignments, refer to Figure 3-3A Install in any position in seven-slot
for required card locations. card cage in any bay. Component
side faces left as viewed from the front.

Making Electrical Connections

Observe the Following Admonishments
Danger: INSTALLERS MUST FOLLOW APPROVED SAFETY PROCEDURES.
This system operates from AC voltage capable of producing fatal electrical shock. AC input power
must be completely disconnected from the branch circuits wiring used to provide power to the
system before any electrical connections are made. DO NOT apply AC power to the system until all
electrical connections have been completed and checked.
This system may also require battery to be connected. Although battery voltage is not hazardously
high, the battery can deliver large amounts of current. Exercise extreme caution not to inadvertently
contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a
battery terminal. NEVER allow a metal object, such as a tool, to contact more than one termination at
a time, or to simultaneously contact a termination and a grounded object. Even a momentary short
circuit can cause explosion and injury. Remove watches, rings, or other jewelry before connecting
battery leads. Make the DC (battery) connections last. Make all other electrical connections without
DC input power applied to the system.
Danger: This product requires Safety Extra-Low Voltage (SELV) Inputs. A SELV input (based on the safety
requirements for Information Technology Equipment Standards, such as UL1950, IEC 950) is a
secondary circuit which is so designed and protected that under normal and single-fault conditions,
the voltage between any two paths of the SELV circuit or circuits and for Class 1 equipment
(provided with a protective earthing conductor from the building), between any one such part and the
equipment protective earthing terminal does not exceed a safe value (42.4 V peak or 60 Vdc under
normal conditions). It is separated from the primary or mains supply by Double (insulation
comprising both Basic and Supplementary insulation) or Reinforced insulation (a single insulation
system which provides a degree of protection against electric shock equivalent to Double insulation).
Danger: To minimize voltage potentials inside the bay during installation, connect leads to the bay first,
before connecting leads to the external source. This includes making connections to any LMS
Input/Output (I/O) circuit card.
Wiring Considerations
For recommended wire sizes, crimp lugs, branch circuit protection, alarm relay contact ratings, and general wiring information and
restrictions; refer to System Application Guide SAG582126100. The SAG can be accessed via the CD (Electronic Documentation
Package) furnished with your system.
Refer to drawing 031110100 for lug crimping information. Refer to drawings 031110200 and 031110300 for additional lug information.
These are located in the Installation Manual.
All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NPFA) National Electrical Code (NEC), and applicable local codes. For operation in countries where
the NEC is not recognized, follow applicable codes. For field wiring, use wires suitable for at least 90°C.

MCA Network Interconnections Between Bays

An MCA Network cable must be installed between all bays comprising the system, as detailed in the following procedure.
It is recommended to place the Main Power Bay on the far right or far left end of the bay line-up, and to expand the system to the left or
right of the Main Power Bay. This allows simple cable connections between bays, and a consistent MCA Bay numbering scheme. The
Main Power Bay is identified by the MCA as Bay #1. The other bays are numbered consecutively, following the bay-to-bay cabling
scheme. Thus, bays are numbered #1-#5 from right to left or from left to right.
The Main Power Bay may be placed in the middle of the bay line-up, expanding the system to the left and right of the Main Power Bay. In
this configuration, bay-to-bay cabling MUST start with the Main Power Bay, then each Supplemental Power Bay is daisy-chained into the
cabling string. Remember, the Main Power Bay is identified by the MCA as Bay #1, the other bays are numbered consecutively following
the bay-to-bay cabling scheme.
Procedure
Note: Refer to Figure 4 as this procedure is performed.
1. Open all Monitor and Control Panels' front doors to access the MCA Network connectors.
2. Connect a furnished MCA Network cable (this is a yellow cable) between each bay as follows.
a. Connect one end of the cable to the MCA circuit card installed in the Main Power Bay. Note that there are two connectors;
one if the next bay to be connected is on the left, the other if the next bay is on the right. Note also that the MCA (Main
Power Bay) circuit card MUST NOT have both of its RJ45 jacks occupied.
b. Route the cable through the opening provided in the top of the Monitor and Control Panel into the next bay.
c. Connect the other end of the cable to the Router circuit card installed in the Supplemental Power Bay.
d. Daisy-chain all Supplemental Power Bays together in this fashion. The total length of the network interconnecting the bays
cannot exceed 125 feet. Note that if there are bays on both the right and left of the Main Power Bay, once all bays on one
side are connected, you have to take a cable from the last bay connected on that side to a bay on the other side of the bay
line-up. It doesn't matter which connector you use on a Supplemental Power Bay, or which order you connect
Supplemental Power Bays . Just remember, DO NOT use both connectors on the Main Power Bay.
3. Close all Monitor and Control Panels' front doors.

Figure 4. MCA Network Bay-Bay Interconnections
Monitoring and Monitoring and

Control Section Control Section
Main Power Bay Supplemental Power Bay
Front door assemblies

MCA Circuit Card removed in illustration Router Circuit Card
(Main Power Bay) for clarity. (Supplemental Power Bays)
DO NOT USE BOTH

RJ-45 CONNECTORS
Router Circuit Card P/N 509509
IN THE MAIN BAY
(Supplemental Power Bays)
MCA Circuit Card P/N 509478 MCA Network Cable Router Circuit Card P/N 509509
(Main Power Bay) (Yellow Cable) (Supplemental Power Bays)
RJ-45 RJ-45 RJ-45 RJ-45 RJ-45 RJ-45

Jack Jack Jack Jack Jack Jack
MCA MCA MCA MCA MCA MCA
Network Network Network Network Network Network
Connector Connector Connector Connector Connector Connector
(for Left (for Right (for Left (for Right (for Left (for Right
Expansion) Expansion) Expansion) Expansion) Expansion) Expansion)

MCA Battery Charge Digital Temperature Compensation Probe Connection (if furnished)
Note: The LMS has a Power System Remote Temperature Compensation feature. Refer to the LMS Installation Manual (Section 5879)
for programming information.
Mounting Procedure
1. Refer to the “Placing the Bays and Installing System Components” section.
Connection Procedure
1. Open the Main Bay’s Monitor and Control Panel front door.
2. Connect the MCA Battery Charge Digital Temperature Compensation Probe to the connector labeled TEMP located in the Main
Power Bay. Refer to Figure 5 for location.
3. Close the Main Bay’s Monitor and Control Panel front door.
MCA CAN Bus Port Connection

Factory connected within the Power Bay.

Figure 5. MCA TEMP Connector and MCA CAN Bus Port Location
Battery Charge
Digital Temperature Monitoring and
Compensation Probe Control Section
MCA Battery Charge

Digital Temperature
Compensation Probe
Connector (Main Power
Bay Only)
Power Bays
CAN BUS
Port
Front door assembly

for clarity

MCA External Alarm, Reference, and Control Connections and MCA I/O Circuit Card Connections
External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay
circuit cards.
External Alarm, Reference, and Control connections are also made to the optional LMS I/O circuit cards installed in the system.
Note: For recommended wire size and alarm relay contact ratings, refer to System Application Guide SAG582126100. The SAG can be
accessed via the CD (Electronic Documentation Package) furnished with your system.
Refer to Figure 6 for connector locations and pinouts.
Connections to Terminal Block TB1 on MCA Circuit Card P/N 509478
MCA circuit card P/N 509478 is located inside the Main Power Bay. Refer to Figure 6 for location and connector TB1 pinouts. Terminal
block TB1 on MCA circuit card P/N 509478 consists of two pieces snapped together. The two pieces can be separated by first loosening
the two screws; then gently pulling the one half from the other. This feature facilitates circuit card wiring and circuit card replacement, if
required.
Wires are connected to the terminals of TB1 by inserting the stripped wire into the wire opening, and then tightening the screw. The
wires should be checked for proper installation by gently attempting to pull the wires from the terminal. The terminal block accepts a
wire size in the range of 28 to 16 AWG. Recommended torque is 2.0 in-lbs.
Procedure
1. External Voltage Input (for MCA Alarms and Meter Reading): Leads can be extended from the MCA to an external voltage
source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". If leads are not
connected, the MCA automatically senses voltage internally.
Warning: Equipment damage may result if leads are connected to the wrong terminals of TB1.
If desired, extend leads from the battery or other external voltage point to terminals 1 (negative) and 2 (positive) of TB1. The
negative lead should be fused at 1-1/3 amperes.
2. Remote Test/Equalize: Customer-furnished loop closure applied between terminals 3 and 4 of TB1 places all Rectifier Modules
in all bays comprising the power system in the test/equalize mode of operation. Removal of the signal places all Rectifier
Modules in the float mode of operation.
3. Remote High Voltage Shutdown: Customer-furnished loop closure applied between terminals 5 and 6 of TB1 activates the high
voltage shutdown circuit on all Rectifier Modules in all bays comprising the power system.
Note: This feature is to be used only when the system is connected to battery. If the system is operating in a battery-less application,
the rectifiers restart since the controller loses DC power. If the Remote HVSD loop closure is still present, rectifiers inhibit again
and the process repeats.
4. Test Input: The Remote High Voltage Shutdown and/or Rectifier Module Emergency Shutdown (ESTOP) circuits can be tested
without affecting the system by applying a Test loop closure between terminals 7 and 8 of TB1 before applying the Remote
High Voltage Shutdown or Rectifier Module Emergency Shutdown loop closure signal. Removal of the Test loop closure signal
enables normal operation of the Remote High Voltage Shutdown and/or Rectifier Module Emergency Shutdown circuits.
Test Procedure
a. Navigate to the "VERIFY TEST, ESTOP,& HVS INPUTS" MCA menu item.
b. Apply the Test loop closure. Verify MCA displays TEST SHUTDOWN INPUT IS ON.
c. With the Test loop closure still applied, apply the Emergency Stop loop closure. Verify MCA displays EMERGENCY
STOP INPUT IS ON. Release the Emergency Stop loop closure.
d. With the Test loop closure still applied, apply the High Voltage Shutdown loop closure. Verify MCA displays HI
VOLTAGE SHUTDOWN INPUT IS ON. Release the High Voltage Shutdown loop closure.

e. Release the Test loop closure.
5. Rectifier Module Emergency Shutdown and Fire Alarm Disconnect (ESTOP): Customer-furnished loop closure applied between
terminals 9 and 10 of TB1 inhibits all Rectifier Modules in all bays comprising the power system. Manual restart is required.
Note: This feature is to be used only when the system is connected to battery. If the system is still connected to an AC source and
operating in a battery-less application or is connected to a battery disconnect(s) that is/are also disconnected with an
Emergency Power-off signal, then the rectifiers restart since the controller loses DC power. If the Emergency Shutdown and Fire
Alarm Disconnect loop closure is still present, the rectifiers inhibit again and the process repeats.
Connections to MCA Customer Alarm Relay Circuit Cards
MCA Customer Alarm Relay circuit cards can be installed in any of the seven card cage positions in each Power Bay. Each circuit card
contains six (6) relays and associated Form-C relay contacts. Each relay on each card can be programmed via the MCA to energize or
deenergize when an "MCA Relay Function Channel" alarms. "MCA Relay Function Channels" are programmed via the MCA to alarm for a
multitude of conditions. Refer to Installing Rectifier Modules and Initially Starting the Power System section for programming information.
Refer to Figure 3 and Table 1 if you are using the default MCA Relay Function Channel configurations and the default MCA Customer
Alarm Relay assignments. Refer to blank Table 2 if you want to document a custom configuration.
Connections are made to terminal block TB1 located on the circuit card. Refer to Figure 6 for location and connector TB1 pinouts.
Terminal block TB1 consists of two separate terminal blocks that snap into a common housing. The two terminal blocks can be removed
from the common housing by first loosening the two screws on each; then gently pulling the terminal block from the common housing.
This feature facilitates circuit card wiring and circuit card replacement, if required.
Wires are connected to the terminals by inserting the stripped wire into the wire opening, and then tightening the screw. The wires
should be checked for proper installation by gently attempting to pull the wires from the terminal. The terminal block accepts a wire size
in the range of 28 to 16 AWG. Recommended torque is 2.0 in-lbs. Note that one of the terminal blocks needs to be removed to gain
access to the wire clamping screws of the other.
Connections to MCA I/O Circuit Cards
MCA I/O circuit cards can be installed in any of the seven card cage positions in each Power Bay. These circuit cards offer a variety of
analog inputs and outputs, and binary inputs. Refer to Installing Rectifier Modules and Initially Starting the Power System section for
programming information.
Note: Use of the MCA’s ‘Alternate Current Limit’ feature requires an MCA I/O circuit card be installed.
Connections are made to terminal block TB1 located on the circuit card. Refer to Figure 6 for location and connector TB1 pinouts.
Terminal block TB1 consists of two halves that snap together. The two halves can be separated by first loosening the two screws; then
gently pulling halves apart. This feature facilitates circuit card wiring and circuit card replacement, if required.
Wires are connected to the terminals by inserting the stripped wire into the wire opening, and then tightening the screw. The wires
should be checked for proper installation by gently attempting to pull the wires from the terminal. The terminal block accepts a wire size
in the range of 28 to 16 AWG. Recommended torque is 2.0 in-lbs.
To minimize voltage potentials inside the bay during installation, leads should be connected at the bay first, and then connected to the
monitored source.
Analog Input
A 0-50 mv input may be provided. Only connect a 50 mv shunt to this input. Recommended wire size is 20-22 gauge, twisted pair wire.
Observe correct polarity. Each of the two leads should be protected using a 49.9Ω fusible resistor. The protection devices should be
located as near as possible to the voltage source to provide maximum protection.
Recommended Maximum Analog Input Loop Lengths:
Shunt Inputs: maximum 2,000 ft. loop length.

These maximum distances are derived from calculations which would yield a typical 0.1% of full scale error at the maximum
loop length (using 22 gauge twisted hook-up wire). Loop length is the sum of the lengths of the positive and negative
leads.
Note: Program the respective analog input to show up in the DISTRIBUTION LOAD MENUS or in separate AUXILIARY LOAD MENUS.
Program the scale factor for the shunt connected to this analog input.
Refer to "INSTALLING RECTIFIER MODULES AND INITIALLY STARTING THE POWER SYSTEM" section for programming
information.
Analog Output
A 0-50 mv output may be provided. Connect this output to a metering device for remote plant output current monitoring.
Recommended wire size is 20-22 gauge, twisted pair wire. Observe correct polarity. Each of the two leads should be protected using a
49.9Ω fusible resistor. The protection devices should be located as near as possible to the voltage source to provide maximum
protection.
Note: Program the scale factor for the analog output as outlined in "INSTALLING RECTIFIER MODULES AND INITIALLY STARTING THE
POWER SYSTEM" section.
Binary Inputs
Connect binary inputs as required. Recommended wire size is 20-22 gauge, twisted pair wire. A 49.9Ω fusible resistor, located in each
input lead, may be used to protect leads from unintentional shorts during installation or service. These resistors should be located as
near as possible to the voltage source to provide maximum protection.
Note: Program the respective binary inputs to alarm in the 'open' or 'close' state as outlined in the "INSTALLING RECTIFIER MODULES
AND INITIALLY STARTING THE SYSTEM" section.
If a binary input alarms, the MCA displays a "Binary Input Customer Text Message" in the I/O Board Alarm Detail Message. If you
wish to change the default message, refer to "OPERATING PROCEDURES" section in Section 6028.

Figure 6. MCA External Alarm, Reference, and Control Connections and MCA I/O Circuit Card Connections (cont'd on next page
Monitoring and
Control Section
MCA Circuit Card

(Main Power Bay)
(See Detail A)
Power Bays
Front door assembly

removed in illustration Seven-Slot Card Cage for MC A Circuit Cards
for clarity and/or LMS Input/Output (I/O) Circuit Cards
(See Detail B)

Figure 6. MCA External Alarm, Reference, and Control Connections (cont'd from previous page, cont'd on next page)
* Automatic internal sense when not connected. ** Apply Test contact closure, then apply
Note: If connected and removed, external HVS or ESTOP closure to test these circuits.
A/D Volt Alarm activates. Clear alarm by updating See MCA display to verify circuits operational.
inventory.
Dry Relay Contact
Closure to Activate
External 28-16 AWG
Voltage Input PCU Torque to 2.0 in-lbs
(for MCA Alarms Remote Remote Test Emergency
and Meter Reading*) Equalize HVS Input** Stop (ESTOP)
Fuse @ -VSense +VSense
1-1/3 Amps
1 10
MCA Circuit Card P/N 509478

Detail A (Main Bay)

Figure 6. MCA External Alarm, Reference, and Control Connections (cont'd from previous page)
Detail B
MCA Customer Alarm
Relay Circuit Card P/N 514348
(Main and/or Supplemental Bays)
NC 18 9 NC 28-16 AWG
K3 COM COM K6 Torque to 2.0 in-lbs
NO NO
NC NC
Notes
K2 COM COM K5
NC = Normally Closed
NO NO
COM = Common
NC NC NO = Normally Open
K1 COM COM K4
NO 10 1 NO All relay contacts are shown
with the relay deenergized.
TB1
MCA I/O Circuit Cards

(Main and/or Supplemental Bays)
(P/N 524550, 1 analog input, 1 analog output, 4 binary inputs)
_
12
A1 OUT**
+
_
A1 IN*
+
28-16 AWG
B4*** Torque to 2.0 in-lbs
B3***
B2***
* 0-50 mv DC Shunt Input
** 0-50 mv DC Output for Remote Plant Output Current Monitoring
B1*** *** Dry Contacts, Circuit Closure to Activate Alarm
1
TB1

Figure 7. Default MCA Customer Alarm Relay Assignments

Table 1. Default MCA Relay Function Channel Configurations and Default MCA Customer Alarm Relay Assignments
MCA
Alarm
Relay Assigned installed in
Alarm Configuration
Function to Slot #…
Name (Set to Energize Relay
Channel Relay #… of Main Bay
During Alarm Condition)
#
Emergency Stop Input Active
System Voltage is Very Low
System Battery On Discharge
System High Voltage #1 Alarm
1 System CB/Fuse Alarm
2+ System CB/Fuse Alarm
AC Power Off to All Rectifier Modules
2+ Rectifier Module Failures 'Major' Type
2+ Rectifier Module Failures Any Type
No Rectifier Module in Inventory (installed)
1 Dist. Panel Failure
2+ Dist. Panels Failures
1 Router Failure
Major 2+ Router Failures
1 1 7 and 3
Alarm No Router in Inventory (installed)
1 Relay Board Failure
2+ Relay Board Failures
High Temp #1 Alarm
High Temp #2 Alarm
Low Temp #1 Alarm
Low Temp #2 Alarm
Temperature Sensor No Signal
Controller (MCA) Failure
Controller Initializing
Display Does Not Respond
Major Monitoring Alarm
LMS L0002 (Power Major)
LMS L0007 (Hi/Lo Volts)
LMS L0008 (Fuse Alarm)
1 Rectifier Module Failure 'Major' Type
1 Rectifier Module Failure 'Minor' Type
1 Rectifier Module Failure Any Type
2+ Rectifier Module Failures 'Minor' Type
Monitoring Does Not Respond
Minor
2 Total Load Current Alarm 2 7 and 3
Alarm
Distribution Group A Load Alarm
Distribution Group B Load Alarm
Minor Monitoring Alarm
LMS L0001 (Power Minor)
AC Power Off to 1 Rectifier Module
AC Fail
3 AC Power Off to 2+ Rectifier Modules 3 7 and 3
Alarm

MCA
Alarm
Alarm Configuration
#
Circuit 1 System CB/Fuse Alarm
4 Breaker / 2+ System CB/Fuse Alarms 4 7 and 3
Fuse Alarm LMS L0007 (Hi/Lo Volts)
Battery on
5 Discharge System Battery on Discharge Alarm 5 7 and 3
Alarm
High Voltage
6 System High Voltage #1 Alarm 6 7 and 3
Alarm #1
Very Low
7 Voltage System Voltage is Very Low 1 6 and 2
Alarm
High Voltage
8 System High Voltage #2 Alarm 2 6 and 2
Alarm #2
Audible
9 Alarm Audible Alarm is Active 3 6 and 2
Contacts
Test /
10 Equalize Test/Equalize Mode is Active 4 6 and 2
Indication
1 Rectifier Module Failure Any Type
Rectifier
11 2+ Rectifier Module Failures Any Type 5 6 and 2
Fail Alarm
Rectifier 2+ Rectifier Module Failures 'Major' Type
12 6 6 and 2
Major Alarm No Rectifier Module in Inventory (installed)
1 Rectifier Module Failure 'Minor' Type
Rectifier
13 2+ Rectifier Module Failures 'Minor' Type 1 5 and 1
Minor Alarm
1 Rectifier Module Failure 'Major' Type
Over Total Distribution Load Alarm
14 Current Distribution Group A Load Alarm 2 5 and 1
Alarm Distribution Group B Load Alarm
AC AC Power is Off to All Rectifier Modules
15 3 5 and 1
Major Alarm AC Power is Off to 2+ Rectifier Modules
AC
16 AC Power is Off to 1 Rectifier Module 4 5 and 1
Minor Alarm
MCA Controller (MCA) Failure
17 5 5 and 1
Fail Alarm Controller Initializing
18 Undefined -- 6 5 and 1
19 Undefined -- 1 4
20 Undefined -- 2 4
21 Undefined -- 3 4
22 Undefined -- 4 4
23 Undefined -- 5 4

MCA
Alarm
Alarm Configuration
#
Remote High Voltage Shutdown Input Active
No Router in Inventory (installed)
High Temp #1 Alarm
Defines the
High Temp #2 Alarm
MCA Alarm
Low Temp #1 Alarm
conditions.
Low Temp #2 Alarm
These
conditions
are reported
in the Alarm
24 Total Load Current Alarm 6 4
Log as
'Controller
Alarms', and
activate the
Main Power
Bay Alarm
LED.
All LMS LED Channels
(L0001 = Power Minor,
L0002 = Power Major,
L0003 = Power Critical,
L0004 = AC Fail,
L0005 = RFA & Hi/Lo Float,
L0006 = Major RFA,
L0007 = Hi/Lo Volts,
L0008 = Fuse Alarm)

MCA
Alarm
Alarm Configuration
#
Remote High Voltage Shutdown Input Active
1 System CB/Fuse Alarm
2+ System CB/Fuse Alarm
1 Rectifier Module Failure 'Any' Type
2+ Rectifier Module Failures 'Any' Type
1 Dist. Panel Failure
2+ Dist. Panels Failures
1 Router Failure
2+ Router Failures
Defines
No Router in Inventory (installed)
which
1 Relay Board Failure
conditions
2+ Relay Board Failures
show up in
High Temp #1 Alarm
the MCA
High Temp #2 Alarm
Main Alarm
Low Temp #1 Alarm
Menu (and
Low Temp #2 Alarm
25 scroll on Line -- --
1 of the MCA
Display).
These
Total Load Current Alarm
conditions
also activate
the Audible
Alarm.
1 I/O Board Failure
2+ I/O Board Failures
All LMS LED Channels
(L0001 = Power Minor,
L0002 = Power Major,
L0003 = Power Critical,
L0004 = AC Fail,
L0005 = RFA & Hi/Lo Float,
L0006 = Major RFA,
L0007 = Hi/Lo Volts,
L0008 = Fuse Alarm)

Table 2. Custom MCA Relay Function Channel Configurations and Custom MCA Customer Alarm Relay Assignments
MCA Relay installed in

Alarm Alarm Assigned to
Function Slot #…
Name Configuration Relay #…
Channel # of Bay #…
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Defines the MCA Alarm
conditions. These conditions
are reported in the Alarm Log
24
as 'Controller Alarms', and
activate the Main Power/
Distribution Bay Alarm LED.
Defines which conditions
show up in the MCA Main
Alarm Menu (and scroll on
25 -- --
Line 1 of the MCA Display).
These conditions also
activate the Audible Alarm.

LMS Connections
Refer to Figure 8 for connector locations.
Make the following connections as required. Refer to the separate LMS Installation Instructions (Section 5879) for procedures. Section
5879 can be accessed from the CD (Electronic Documentation Package) furnished with your system.
a. LMS CPU/Hardware Fail Alarm
b. LMS Local Port
c. LMS Ethernet Port
d. LMS Modem Port
e. LMS OEM (RS-485) Port
f. LMS Input/Output (I/O) Circuit Cards

g. LMS Energy Management Connections
(when used w/ 'traditional' rectifiers external to the system)
h. LMS Sequential Start Connections
i. Optional LMS Expansion Cabinet(s) and Expansion Assembly(s) Connections to Customer Equipment
Procedures are provided next in this document for LMS Network Interconnections Between Bays and Optional LMS Expansion Cabinet(s)
and Expansion Assembly(s).
LMS Configuration
Refer to Appendix A at the end of this section for this system’s custom LMS configuration.

Figure 8. LMS Connection Points (cont'd on next page)

LMS Local Port
(on outside of front doo r,
Main Power Bay only)
(See Detail A)
Monitoring and
Control Section
Power Bays
Front door assembly

for clarity
LMS Ethernet Port, LMS Modem Port, LMS Input/Output (I/O)

LMS RS-485 Port, LMS CPU/Hardware Circuit Cards
LMS Network Ports Fail Alarm Connector (See Detail D)
(See Detail B) (See Detail C)

Figure 8. LMS Connection Points (cont'd from previous page, cont'd on next page)
Detail A
MCA CONTROL PANEL AND DISPLAY
(mAIN Power Bay Monitoring and Control Section)
MAJOR MINOR AC TEST EQ
YES
DISPLAY
ALARM FUNCTION
ENTER
CUTOFF SELECT
NO
FUNCTION
SET
RS-232
LMS LOCAL PORT

(RS-232)
(active only if
optional LMS installed)
5 1
9 6
9-Pin Female D-Type Jack

Detail B
LMS Ethernet Port
(Main Power Bay Only)
(RJ-45)
POWER
FA
* ETHERNET CAN BUS 3A 3A 3A
* Main
Bay
Only * RS-485 * TEMP
L D M
M S C
S M A
F1 F2 F3
ECH 1 ECH 2 ECH 3
5 1
LMS RS-485 Port
(Main Power
Bay Only) 9 6
LMS Network Ports 9-Pin Female D-Type Jack
(Echelon) (RJ-45)
Main Bay Supplemental Bay Supplemental Bay Supplemental Bay
LMS Network Cable LMS Network Cable LMS Network Cable

(BLUE Cable) (BLUE Cable) (BLUE Cable)
LMS Network Cable

LMS NETWORK PORT (BLUE Cable)
Typical Interconnections
LMS Network Cable

(BLUE Cable)
LMS Expansion Assembly
LMS Expansion Assembly


(P/N 545558)
(Main Power Bay Only)
LMS Modem 9-Pin Female D-Type Jack

Port (RJ-11)
RS-232
(Phone Line)
Piggy-Back Modem
Circuit Card
(P/N 508951)
J4
(located
behind
bracket)
Relay contacts are shown

NC = Normally Closed with the relay de-energized.
C = Common
NO = Normally Open Relay contacts are energized
during normal operation and
de-energized during an alarm External
condition. CPU/Hardware Fail Alarm

Figure 8. LMS Connection Points (cont'd from previous page)
Detail D
POWER
FA
* ETHERNET CAN BUS 3A 3A 3A
* Main
Bay
Only * RS-485 * TEMP
L D M
M S C
S M A
F1 F2 F3
ECH 1 ECH 2 ECH 3
Seven-Slot Card Cage for MCA

Customer Alarm Relay Circuit Cards
and/or LMS Input/Output (I/O) Circuit Cards
Available LMS I/O Circuit Cards
4-Input 8-Input 12-Input 8-Input 4-Input 8-Input 4-Output

Analog Analog Analog Temperature Binary Binary Relay
(P/N 506336) (P/N 514528) (P/N 520838) (P/N 506333) (P/N 506332) (P/N 506334) (P/N 506335)

LMS Network Interconnections Between Bays and Optional LMS Expansion Assembly(s)
Between Bays
An LMS Network cable must be installed between all bays with LMS CPU circuit cards installed, as detailed in the following procedure.
Pre-assembled cables are available. Refer to System Application Guide SAG582126100 for P/N's. The SAG can be accessed via the CD
(Electronic Documentation Package) furnished with your system. Refer to "LMS Network Cable Assembly Instructions" in this section to
assemble your own cable.
Procedure
1. Open the Monitor and Control Panels' front doors to access the LMS Network connectors.
2. Connect a furnished LMS Network cable (this is a blue cable) between bays containing LMS CPU circuit cards. There a three (3)
LMS Network ports located in each bay. Any of these ports can be used in multitude of configurations to interconnect the bays.
Refer to Figure 8 for typical interconnections. Refer to System Application Guide SAG586505000 for maximum combined cable
length restrictions. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.
a. Connect one end of the cable to an LMS Network Port in the first bay. Note that there are three connectors, use any open
connector.
c. Connect the other end of the cable to an LMS Network Port in the second bay. Note that there are three connectors, use
any open connector.
3. Connect all bays containing LMS CPU circuit cards together in this fashion.
4. Close the Monitor and Control Panels' front doors.
To Optional LMS Expansion Cabinet(s) and Expansion Assembly(s)
Any optional LMS Expansion Cabinet and/or Expansion Assembly(s) must be interconnected into the LMS Network, as detailed in the
following procedure. Pre-assembled cables are available. Refer to System Application Guide SAG582126100 for P/N's. The SAG can be
accessed via the CD (Electronic Documentation Package) furnished with your system. Refer to "LMS Network Cable Assembly
Instructions" in this section to assemble your own cable.
Procedure
1. Open the Monitor and Control Panel’s front door to access the LMS Network connectors.
2. Connect a furnished LMS Network cable (this is a blue cable) between a bay containing an LMS CPU circuit card and the optional
LMS Expansion Cabinet and/or Expansion Assembly. There a three (3) LMS Network ports located in each bay. Any of these
ports can be used in multitude of configurations to interconnect the optional LMS Expansion Cabinet and Expansion Assembly.
Refer to Figure 8 for typical interconnections. Refer to System Application Guide SAG586505000 for maximum combined cable
length restrictions. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.
a. Connect one end of the cable to an LMS Network Port in a bay containing an LMS CPU circuit card. Note that there are
three connectors, use any open connector.
c. Connect the other end of the cable to the optional LMS Expansion Cabinet or Assembly.
3. Connect all optional LMS Expansion Cabinets and Expansion Assemblies into the LMS Network in this fashion.
4. Close the Monitor and Control Panel’s front door.

LMS Network Cable Assembly Instructions
Specifications
A multi-conductor cable that is terminated on both ends with an RJ-45 plug. These plugs mate with RJ-45 jacks provided throughout the
LMS network.
A cable with RJ-45 plugs attached to both ends may be supplied, or a length of cable with two unconnected RJ-45 plugs may be supplied,
as ordered. If required, the installer is to assemble the cable per these specifications and per site requirements.
The recommended cable is a category 5, four twisted pair conductor, 24 gauge solid copper cable. Emerson Network Power Part No.
156202100. Belden Part No. 1585AD15. If this cable is ordered through Emerson Network Power, specify the required length in 5 feet
increments.
The required components necessary to terminate the cable are provided in a kit offered by Emerson Network Power. The Emerson
Network Power Part No. of this kit is 483589500 and consist of:
a. Two (2) RJ-45 plugs. Emerson Network Power Part No. 247803300. AMP Part No. 557315.
Assembly
Attach a plug to each end of the cable per Table 3, and the following instructions:
1. Trim and strip (0.5 – 0.56 inch) jacketed cable using appropriate, commercially available tools.
Note: Do not strip insulated wires.
2. Insert the wires completely into the RJ-45 plug. Visually inspect the assembly to ensure proper routing of the individual
conductors. If using the recommended cable, follow the color scheme shown in Table 3. Refer to Figure 9 for the pin
numbering scheme of the RJ-45 plug.
3. Terminate the cable using appropriate crimp tool, AMP Part No. 2-231652-1 with die set AMP Part No. 853400-1.
Table 3. LMS Network Cable Wire Color Scheme
PIN NO. WIRE COLOR

1 White / Blue Stripe
2 Blue
3 White / Orange Stripe
4 Orange
5 White / Green Stripe
6 Green
7 White / Brown Stripe
8 Brown

Figure 9. RJ-45 Plug
1 8
Rear View Isometric View
Relay Rack Frame Grounding Connection

At the top of the relay rack is a set of 1/4” clearance holes on 5/8" centers for installation of a customer grounding lead terminated in a
two-hole lug. See to Figure 10.
Recommended torque is 84 in-lbs when using 1/4-inch hardware and a standard flat washer and lock washer. Recommended torque is
60 in-lbs when using 1/4-inch hardware and a Belleville lock washer.
Note: Refer to drawing 031110100 for crimp lugs and lug crimping information. Refer to drawings 031110200 and 031110300 for
additional lug information. The Engineering Drawings can be accessed via the CD (Electronic Documentation Package)
furnished with your system. A copy of drawing 031110100 is also located at the end of this manual for your convenience.
Note: For relay rack grounding requirements, refer to the current edition of the American National Standards Institute (ANSI)
approved National Fire Protection Association's (NPFA) National Electrical Code (NEC), applicable local codes, and your specific
site requirements.
Note: The DC return connection to this system can remain isolated from system frame and chassis (DC-I).
Note: This system is suitable for installation as part of the Common Bonding Network (CBN).
Figure 10. Relay Rack Frame Grounding Connection Location
1/4" clearance holes

on 5/8" centers are
provided for installation
of customer provided
two-hole lug.
Top of
Relay Rack

AC Input and AC Input Equipment Grounding Connections

CONNECTIONS TO 582126100 THREE-PHASE TOP MOUNT AC INPUT TERMINATION PANEL
Pre-wired top mounted AC input termination panels are provided that accept twelve (12) three-phase AC input branch circuits, one (1)
per three Rectifier Module mounting positions. The AC input termination panels accepts (12) 3/4" conduit fittings (six per side). See
Figure 11.
It is recommended that AC input wiring be provided to all Rectifier Module mounting positions, including currently unused positions.
This wiring will ease future installation of Rectifier Modules to meet increased load requirements.
Note: Refer to System Application Guide SAG582126100 for recommended wire size, branch circuit protection, and crimp lugs. Refer
also to the SAG for maximum size of wire to connect to the various lug landing points. Refer to drawing 031110100 for lug
crimping information. Refer to drawings 031110200 and 031110300 for additional lug information. The SAG and Engineering
Drawings can be accessed via the CD (Electronic Documentation Package) furnished with your system.
Note: A grounding conductor must be provided with each AC input feed.
Procedure
Refer to Figure 11 as these procedures are performed.
Note: Wiring to Rectifier Module Mounting Positions 1-3 in each shelf are made in the left-hand side of the top access panel. Wiring to
Rectifier Module Mounting Positions 4-6 in each shelf are made in the right-hand side of the top access panel, as viewed from
the front of the system.
Accessing Connections and Routing Wire
1. Remove the two AC Input Access Covers from the AC Input Termination Panel by first loosening the captive fastener that
secures each of them.
2. Install conduit fittings as required in the top of the AC Input Termination Panel. Plug buttons are provided, and must be
installed in the openings not being used.
3. Route wiring into the AC Input Termination Panel through the previously installed conduit fittings.
Making AC Input Connections
Note: In each rack, Rectifier Module shelves are numbered 1-6 from top to bottom. In each shelf, Rectifier Module mounting
positions are number 1-6 from left to right as viewed from the front.
1. Make AC input connections as shown in Figure 11. Connect each wire by inserting the stripped end into the wire opening, and
then tightening the screw. Refer to the torque label placed at the back of the front cover of the AC input termination panel for
the right torque value of wire size used, as shown in Figure 12.
Making AC Equipment Grounding Connections
Note: Make equipment grounding connections to earth ground, not to the branch circuit neutral conductor.
1. Connect AC input equipment grounding leads to the GND BAR terminal blocks provided. Connect each wire by inserting the
stripped end into the wire opening, and then tightening the screw. Refer to the torque label placed at the back of the front
cover of the AC input termination panel for the right torque value of wire size used, as shown in Figure 12.
Reinstalling Covers
1. After all AC input and equipment grounding connections have been made and checked, reinstall the two AC Input Access
Covers. Secure each by tightening the captive fasteners.

Figure 11. AC Input and Equipment Grounding Connections to 582126100 Three Phase AC Input Termination Panels
Front
Cover removed in
Rectifier Shelves are Numbered illustration for clarity
from 1 to 6, from Top to Bottom.
Rectifier Slots are numbered from 1 to 6,

from left to right as viewed from the front.
The rectifier slot position numbers are
not related to the rectifier identification
numbers provided by the MCA.
Figure 12. Torque Plate

DC Output Connections
Captive fasteners (3/8-16) on 1" centers are provided for installation of customer provided DC output cables terminated in two-hole lugs.
These are accessed from the front of each Power Bay. Attach battery leads to these using customer supplied two-hole lugs and mounting
hardware. When lugs are secured using 3/8 inch hardware; recommended torque is 180 in-lbs when a Belleville lock washer is used, and
300 in-lbs when a standard flat washer and lock washer are used. See Figure 13.
Danger: Although battery voltage is not hazardously high, the battery can deliver large amounts of current. Exercise extreme caution
not to inadvertently contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a battery
terminal. Remove watches, rings, or other jewelry before connecting battery leads.
Note: Refer to drawing 031110100 for crimp lugs and lug crimping information. Refer to drawings 031110200 and 031110300 for
additional lug information. The Engineering Drawings can be accessed via the CD (Electronic Documentation Package)
furnished with your system. A copy of drawing 031110100 is also located at the end of this manual for your convenience.
Note: DC output cable size varies depending on power requirements, therefore no specific information is provided for cable size.
Refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's
(NPFA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.
The System's Positive Busbar (Ground Return) must be grounded. Refer to the National Electrical Code, applicable local codes, and your
specific site requirements for grounding specifications.

Figure 13. DC Output Connections

DC Output
Positive BusBar (+)
(Ground Return Bus) DC Output
Negative BusBar (-)
(Supply -48V Bus)
Bulk DC Output Panel

Front (details removed in
illustration for clarity)
3/8-16 Captive Fastener
on 1” Centers, 14 Places
Front

MCA “Alternate Current Limit” Feature

Note: Requires MCA firmware version 2.2.0.6, or later.
The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external
signal. The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user. A binary input on an
installed MCA I/O circuit card is used to monitor the external signal that triggers the current limiting action.
Admonishments
Circuit Card Handling

Refer to the Installing MCA and LMS Circuit Cards section prior to installing the MCA I/O circuit card.
Requirements and Conditions
An external signal must be provided to indicate to the MCA to place the rectifiers in the “Alternate Current Limit” mode. The signal must
be wired to binary input #4 of the MCA I/O circuit card.

MCA “Power Share” Feature

Note: Requires MCA firmware version 2.0.0.11, or later.
The MCA Power Share feature allows you to connect a Spec. No. 582126100 Power System (referred to as “New Power System” in this
document) to an existing DC power system (referred to as “Existing Power System” in this document) instead of extending or completely
replacing the Existing Power System.
Admonishments
General Safety
Danger: TECHNICIANS MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures exposes technicians to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other jewelry.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected voltage is
present.
d) Wear eye protection, and use recommended tools.
e) Use insulated tools.
(To avoid danger to the installer or damage to the equipment, the tools used in this procedure should have insulated grips. All
exposed metal shafts, extensions, handles, etc. should be completely insulated with a minimum of three half-lapped layers of
electrical tape. Ensure that wrenches with more than one working end have only one end exposed.)
DC Input/Output Voltages
Danger: Connecting the Model 702NBDB Power System to an existing power system for “Power Share” mode
involves working on live equipment carrying live loads. This system produces DC power and
requires battery to be connected to it. Although the DC voltage is not hazardously high, the PCUs
and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently
contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a
battery terminal. NEVER allow a metal object, such as a tool, to contact more than one termination at
a time, or to simultaneously contact a termination and a grounded object. Even a momentary short
circuit can cause explosion and injury. Remove watches, rings, or other jewelry before connecting
leads. Cover any live busbars with a canvas sheet to prevent short circuits caused by falling tools or
parts.
Requirements and Conditions
The two DC power systems must be connected in parallel as described in the “PARALLELING THE EXISTING AND NEW POWER SYSTEMS”
procedure.
Before paralleling the two systems, the following conditions must be met for proper Power Share function.
• The voltage of the New Power System must be set to the same level as that of the Existing Power System.
• The remote sense, if used, of both the new and Existing Power System’s must be connected to the same point.
• If batteries are used, they must be of the same type.
• All the functions specific to the Existing and New Power Systems and which depend on the voltage or which act on the voltage
must be disabled from the Existing and New Power Systems (note that this is automatically done on the New Power System
when the Power Share feature is programmed). This includes...

o any equalization function,
o any temperature compensation function,
o any charge control function,
o any battery discharge test function, and
o any invalid current alarm.
Paralleling the Existing and New Power Systems
Refer to the following when a Spec. No. 582126100 Power System is to be operated in parallel with an existing power system in the
“Power Share” mode.
Preparing the Existing and New Power Systems
• Install and turn-up the New Power System as describe in these Installation Instructions.
• Set the float voltage on both the existing and New Power Systems to the same level. Temperature compensation functionality,
if used, must be disabled on both power systems.
Paralleling the Systems
• Connect the Positive Battery (Ground Return +48V) and Negative Battery (Supply -48V) overhead busbars of the New Power
System to the main charge busbars (rectifier side of the shunt) on the Existing Power System. Size the cable for the largest
current between systems. Refer to Figure 14.
Note 1: The connections between the two power systems should be done with power cables appropriately sized to be
capable of carrying the maximum current that can circulate between the two power systems.
Note 2: If the Existing Power System incorporates a main plant shunt, the connections of the cables from the New Power
System to the Existing Power System shall be made on the main charge busbars (rectifier side of the shunt).
Note 3: To compensate for voltage drop, it is recommended to connect the New Power System’s remote sense leads to the
same point of sensing as the Existing Power System.
Note 4: There shall be only one battery return reference (BRR) cable for the two power systems. If the cable is appropriately
sized on the Existing Power System, keep it as the BRR for both power systems. If the cable is not appropriately sized
on the Existing Power System, install a new BRR cable and connect it preferably to the New Power System since the
Existing Power System may eventually be phased out.
Note 5: If battery disconnect units (BDUs) are used on the new or Existing Power System, these shall be wired in such a way
as to be all triggered simultaneously in order to prevent any overloading of these.
Note 6: For the size and number of bridge cables between the two power systems, take into consideration the voltage drop,
the available connecting points in each system, as well as the fact that these cables are unfused and shall therefore
be run on a dedicated cable rack. “C” or “H” taps may be used to make full use of available connecting points.
Note 7: The legacy system retains the function of its controller and the percent of load on each plant is controlled by the LPS
MCA. Alarms may be sent individually from each plant, or combined using an LMS1000 and the programmable
relays resident in the LPS controller.
Note 8: Add a label on both power systems to indicate that these are operating in the Power Share Mode with each other.
Note 9: The use of an MCA I/O card will allow the user to replace the total load on the LPS MCA with the reading of a main
shunt, such as one in a chandelier application, or add the reading of load shunt in the legacy plant to the internally
calculated load of the LPS.

Note 10: The LMS allows the MCA programmable relays to send SNMP traps, and respond to SNMP gets as well.
Note 11: LMS Function Channel # 64 is dedicated for summing the total current output of conventional rectifiers in a hybrid
application. The channel name for F64 will default to “Total Rectifier Output.” The LMS updates the MCA with the
calculated value for the configured program line. The MCA looks for a value on LMS Function Channel #64 and adds
that to the internally calculated total PCU load.
Figure 14. Connecting the Two Plants for “Power Share” Mode
Cabling sized for largest current

between systems
-48 V
BRR to FGB
BR+
External BR+
R5 D1
R4 D2
R3 D3
R2 D4
R1
Batteries Batteries
New Power System Existing Power System

(Spec. No. 582126100)
Operation
After the “Power Share” cabling is completed, refer to the User Instructions (Section 6028) to program the “Power Share” feature.
Also verify the operation of the “Power Share” feature as described in the User Instructions (Section 6028).

Connecting the 582126100 System to Other Systems

Note: Connections to systems with an existing MCA requires that the LMS Dual MCA Software Option be installed.
CONNECTING THE 582126100 MAIN POWER BAY TO A 582126100 SUPPLEMENTAL POWER BAY (MCA AND LMS
INTERCONNECTIONS)
See Figure 15.

Interface Notes
1. Connect an “MCA Network Cable (Yellow Cable)” from the appropriate MCA Network Connector on the MCA Circuit Card (Main
Power Bay) to the appropriate MCA Network Connector on the Router Circuit Card (Supplemental Power Bay).
2. If LMS I/O cards are to be used in the Supplemental Power Bay, connect an “LMS Network Cable (Blue Cable)” from one of the
LMS Network Ports in the Main Power Bay to one of the LMS Network Ports in the Supplemental Power Bay. This also requires an
LMS Expansion CPU card to be installed in the Supplemental Power Bay.
Figure 15.
MCA Network Cable

(Yellow Cable) (Cross-Over)
P/N 524726 (15')
MCA MCA
(provided w/ Supp. Bay)
Network Network
MCA P/N 514645 (25')
Connector Connector
Circuit Card P/N 514646 (50')
(for Left (for Right
(Main Power Bay) P/N 514647 (100')
Expansion) Expansion)
LMS Network Ports LMS Monitoring System 582126100 Main Power Bay
(Echelon) (RJ-45) Main CPU Circuit Card Monitor and Control Section
(Main Power Bay)
LMS Network Cable
(Blue Cable) (Straight-Thru) MCA MCA
P/N 514640 (25') Router
Network Network
P/N 514641 (150') Circuit Card
Connector Connector
(Secondary
Power Bays)
LMS Network Ports LMS Monitoring System 582126100 Supplemental Power Bay
(Echelon) (RJ-45) Expansion CPU Circuit Card Monitor and Control Section
(Secondary Power Bays)

CONNECTING A 582126100 MAIN POWER BAY

TO A 582140001 DISTRIBUTION ONLY BAY
(MCA INTERCONNECTIONS)
See Figure 16.

Interface Notes
1. Connect an “MCA Network Cable (Yellow Cable)” from the appropriate MCA Network Connector on the MCA Circuit Card (Main
Power Bay) to the appropriate MCA Network Connector on the Router Circuit Card (Distribution Only Bay).
Figure 16.
MCA Network Cable

(Yellow Cable) (Cross-Over)
MCA MCA P/N 524726 (15')
Network Network (provided w/ Supp. Bay)
MCA
Connector Connector P/N 514645 (25')
Circuit Card
(for Left (for Right P/N 514646 (50')
(Main Power Bay)
Expansion) Expansion) P/N 514647 (100')
LMS Monitoring System 582126100 Main Power Bay

Main CPU Circuit Card Monitor and Control Section
(Main Power Bay)
Router Circuit
MCA MCA
Network Network
Connector Connector
582140001 Distribution Only Bay

Monitor and Control Section

Connecting a 582126100 Main Power Bay to a 582121100 Power Bay and/or 582121900/582121901 Distribution Bay (MCA and
LMS Interconnections)
See Figure 17.
Interface Notes
1. Program and connect the two systems for the Power Share feature in the 582126100 System.
2. Lockout local access to the MCA located in the 582121100 Power Bay or 582121900/582121901 Distribution Bay.
3. Ensure remote access to the MCA located in the 582121100 Power Bay or 582121900/582121901 Distribution Bay is enabled.
4. Install the RS-485 option (if not already furnished) onto the MCA located in the 582121100 Power Bay or
582121900/582121901 Distribution Bay.
If RS-485 option is already installed on the MCA located in the 582121100 Power Bay or 582121900/582121901 Distribution
Bay, disconnect the cable.
5. Connect the LMS in the 582126100 System to the MCA in the 582121100 Power Bay or 582121900/582121901 Distribution
Bay (connect cable from the LMS RS-485 connector in the 582126100 System to the RS-485 connector on the MCA Panel in the
582121100 Power Bay or 582121900/582121901 Distribution Bay).
6. If an LMS1000 is installed in the 5821900/582121901 Distribution Bay and contains I/O cards, replace the Main LMS CPU card
with an Expansion LMS CPU Card (P/N 506153), and connect the LMS1000 to the LMS network in the 582126100 System.
7. If a DGU is installed in 582121900/582121901 Distribution Bay, then...
a. Have LMS Gateway Port Software Option installed.
b. Connect a cable from the DGU local port to the connector located on the front of the LMS CPU card installed in the
582126100 Main Power Bay. This cable is a null modem cable with a DB-25 (male) end and a DB-9 (male) end.
Note: DGU communication is a telnet gateway through the LMS to the DGU. It IS NOT communication between the DGU and the
LMS. Alarms in the DGU cannot be recognized by the LMS unless they are individually hard wired.

Figure 17.
See text for connecting a cable
MCA Circuit Card
from the LMS Gateway port to a DGU.
(Main Power Bay)
LMS RS-485
Connector
(Main Power Bay)
LMS Network Cable

(Blue Cable) (Straight-Thru)
P/N 514640 (25')
P/N 514641 (150')
LMS Network Ports
(Echelon) (RJ-45)
LMS1000 in a 582121900 or
Dual MCA 582121901 Distribution Bay
Option Cable
P/N 526842 (25')
P/N 526843 (50')
MCA Panel in a 582121100 Power Bay

or 582121900 Distribution Bay or
582121901 Distribution Bay
(RS-485 Option Installed)

Connecting a 582126100 Main Power Bay to a Medium Vortex Power System when the MCA is located in the PCU Intelligence
Shelf (MCA Interconnections)
See Figure 18.
Interface Notes
2. Lockout local access to the MCA located in the Vortex Power System.
3. Ensure remote access to the MCA located in the Vortex Power System is enabled.
4. Install the RS-485 option (if not already furnished) onto the MCA in the Vortex Power System.
If RS-485 option is already installed on the MCA in the Vortex Power System, disconnect the cable.
5. Connect the LMS in the 582126100 System to the MCA in the Vortex Power System (connect cable from the LMS RS-485
connector in the 582126100 System to the RS-485 connector on the MCA option in the Vortex Power System).

Figure 18.
MCA Circuit Card

(Main Power Bay)
LMS RS-485
Connector
582126100 Main Power Bay

Dual MCA
Option Cable
P/N 526842 (25')
P/N 526843 (50')
MCA in PCU Intelligence Shelf of

a Medium Vortex Power System

Connecting a 582126100 Main Power Bay to a Medium Vortex Power System when the MCA is Located in the Distribution Cabinet
(MCA and LMS Interconnections)
See Figure 19.
Interface Notes
2. Lockout local access to the MCA located in the Vortex Power System.
3. Ensure remote access to the MCA located in the Vortex Power System is enabled.
4. Install the RS-485 option (if not already furnished) onto the MCA in the Vortex Power System.
If RS-485 option is already installed on the MCA in the Vortex Power System, disconnect the cable.
5. Connect the LMS in the 582126100 System to the MCA in the Vortex Power System (connect cable from the LMS RS-485
connector in the 582126100 System to the RS-485 connector on the MCA option in the Vortex Power System).
6. If an LMS1000 is installed in the Vortex Power System and contains I/O cards, replace the Main LMS CPU card with an Expansion
LMS CPU Card (P/N 506153), and connect the LMS1000 to the LMS network in the 582126100 System.

Figure 19.
MCA Circuit Card

(Main Power Bay)
LMS RS-485
Connector
(Main Power Bay)
LMS Network Cable

(Blue Cable) (Straight-Thru)
P/N 514640 (25')
P/N 514641 (150')
LMS Network Ports
(Echelon) (RJ-45)
Dual MCA LMS1000 in Vortex Power System

Option Cable
P/N 526842 (25')
P/N 526843 (50')
MCA in Distribution Cabinet of a

Medium Vortex Power System

Connecting a 582126100 Main Power Bay to a Legacy Power System (LMS Interconnections)
See Figure 20.
Interface Notes
1. Connect shunt leads from the Legacy System to an LMS analog card installed in the 582126100 System.
2. Connect RFA leads from the Legacy System to an LMS binary card installed in the 582126100 System.
3. Connect FA leads from the Legacy System to an LMS binary card installed in the 582126100 System.
4. For each legacy rectifier, program an LMS Energy Management Channel using the associated inputs. Program the LMS for
Energy Management. Refer to the LMS User document.
5. If the Legacy System requires sequencing of rectifiers, program the LMS sequencing option. Sequencing also requires an LMS
Relay Card(s) (58650550040) to be installed in the 582126100 system and connected to the legacy rectifiers. Refer to the LMS
User document.
6. Update the LMS Function Channel 0063 program line to sum the analog inputs used in Step 1) for distribution shunts.
7. Update the LMS Function Channel 0064 program line to sum the analog inputs used in Step 1) for rectifier shunts.
8. Update the LMS LED Channel 0007 program line to include the binary inputs used in Step 3).

Figure 20.
MCA Circuit Card
(Main Power Bay) 582126100 Main Power Bay

(Main Power Bay)
Legacy Power System

SH+
Shunt to LMS Analog Card (58650550020)
Rectifier Leads SH- in 582126100 System
NO or NC
to LMS Binary Card (58650550031)
COM in 582126100 System
-48V FA to LMS Binary Card (58650550031)

FA Lead in 582126100 System
Sense - -BAT
Leads + +BAT
P/O 540793
Fuse Panel
Distribution
SH+
Shunt to LMS Analog Card (58650550020)
Leads SH- in 582126100 System
-48V FA to LMS Binary Card (58650550031)

in 582126100 System

Appendix A: Custom LMS Configuration Furnished as Part of 58212610011 Only

Figure 21.
For more detailed connection information, refer to LMS1000 Installation Instructions Section 5879.
Refer to the following tables for configuration detail of each channel.

ANALOG CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (MainBay)

Transducer If "Shunt",
Type If "Shunt" "Current",
Analog System
Wired (Shunt, Selected, "Voltage" Alarm
Channel Alarm
To Current, Shunt Type or "None" Polarity Unit Text Off Delay On Delay
Number Reporting
(Channel Name) Voltage, (50mv or Selected, (+, -, P)
(Input) (Y or N)
Temp, or 100mv) Scale
None) Factor
A0001 EXT LOAD SHUNT N Shunt 50mV 2000 + AMPS 0s 0s
A0002 FCCP BAT STR #1 N None -- 139 + VDC 0s 0s
ANALOG CHANNEL
CONFIGURATION INFORMATION
FOR NODE 00 (MainBay) (cont’d) Wired of Analog Circuit Card
to Installed in Shelf
Analog Input Position
Wired # #
Channel
To
Number
(Channel Name)
(Input)
A0001 EXT LOAD SHUNT 1
A0002 FCCP BAT STR #1 2

1

ANALOG CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (MainBay) (cont’d)

Alarm Alarm Alarm Alarm
Analog Alarm Alarm
Limit 1 Alarm Limit 1 Limit 2 Alarm Limit 2
Channel Limit 1 Limit 2
(Value Limit 1 Alarm (Value Limit 2 Alarm
Number Enabled Enabled
and Name Class and Name Class
(Input) (Y or N) (Y or N)
H or L) No. H or L) No.
A0001
A0002
A0003
A0004

Analog Alarm Alarm
Limit 3 Alarm Limit 3 Limit 4 Alarm Limit 4
Channel Limit 3 Limit 4
(Value Limit 3 Alarm (Value Limit 4 Alarm
Number Enabled Enabled
and Name Class and Name Class
(Input) (Y or N) (Y or N)
H or L) No. H or L) No.
A0001
A0002
A0003
A0004

BINARY CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Bay)

Binary
Wired System Alarm Alarm Alarm
Channel Off On
To Reporting Condition Class
Number Delay Delay
(Channel Name) (Y or N) (CC or CO) No.
(Input)
B0001 FCCP MAJ ALARM N CC 0s 0s 1
B0002 EXT PP FUSE ALARM N CC 0s 0s 1
B0003 PRI FUSE FAIL N CC 0s 0s 2
B0004 NOT USED N CC 0s 0s 1

BINARY CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Bay) of Binary

(cont’d) Circuit
Wired
Card
Binary to
Wired Installed in
Channel Input
To Shelf
Number #
(Channel Name) Position
(Input) #
B0001 FCCP MAJ ALARM 1
B0002 EXT PP FUSE ALARM 2
B0003 PRI FUSE FAIL 3
B0004 NOT USED 4

2
B0005 NOT USED 5
B0006 NOT USED 6
B0007 NOT USED 7
B0008 NOT USED 8
B0009 NOT USED 1
B0010 NOT USED 2
B0011 NOT USED 3
B0012 NOT USED 4

3
B0013 NOT USED 5
B0014 NOT USED 6
B0015 NOT USED 7
B0016 NOT USED 8

RELAY CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Bay) of Relay

Circuit
Wired
Relay Alarm System Card
Wired Alarm Affected to
Channel Type Alarm Cycle Off On Installed
To Class by ACO Program Line Output
Number (Y or Reporting Frequency Delay Delay in Shelf
(Channel Name) No. (Y or N) #
(Output) N) (Y or N) Position
#
LOW VOLTAGE
R0001 N N 0 N 0 0s 0s R0001=!F1.3 1
DISCONNECT
HIGH VOLT/LOW
R0002 N N 0 N 0 0s 0s R0002= !(B9901|B9904) 2
VOLT 4
R0003 HI/LO FLOAT N N 0 N 0 0s 0s R0003= !(B9902|B9903) 3
R0004 AC FAIL N N 0 N 0 0s 0s R0004= !(B9911|B9011) 4
R0005 1 RFA FAIL N N 0 N 0 0s 0s R0005= !B9959 1
R0006=
POWER PLANT !(K8|B85|B9010|B9012|B9021|
R0006 N N 0 N 0 0s 0s 2
CRITICAL
B9111|B9106|F1.4)
R0007= 5
POWER PLANT !(B1|B9958|B9911|B9904|B9901|
R0007 N N 0 N 0 0s 0s 3
MAJOR
B9006|B9007|B9011|B9022|B9106)
POWER PLANT
R0008 N N 0 N 0 0s 0s R0008= !(B9959|B9902|B9903) 4
MINOR
R0009 2+ RFA FAIL N N 0 N 0 0s 0s R0009= !(B9958) 1
R0010 2
6
R0011 3
R0012 4
Note: Relays de-energize on alarm.

LED CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Bay)

LED Color System
Alarm Alarm
Channel (Red, Alarm Off On
Channel Name Type Class Program Line
Number Amber, or Reporting Delay Delay
(Y or N) No.
(Output) Green) (Y or N)
L0001
POW MINOR Amber Y N 1 0s 0s L0001= !R5|!R8|!R3
(DS1)
L0002
POW MAJOR Red Y N 2 0s 0s L0002=!R7|!R2|!R4|!R9|B1
(DS2)
L0003
POW CRIT Red Y N 3 0s 0s L0003= !R6
(DS3)
L0004
AC FAIL Red Y N 2 0s 0s L0004=!R4
(DS4)
L0005
RFA & HI/LO FLT Amber Y N 1 0s 0s L0005= !R3|!R5
(DS5)
L0006
MAJOR RFA Red Y N 2 0s 0s L0006= !R9
(DS6)
L0007
HI/LO VOLTS Red Y N 2 0s 0s L0007= !R2
(DS7)
L0008
FA Red Y N 3 0s 0s L0008= B9912|B9010|B9021|B2|B3
(DS8)

FUNCTION CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Cabinet)

Function System
Channel Alarm Unit Off
Channel Name On Delay Program Line
Number Reporting Text Delay
(Input) (Y or N)
F0001 PLANT VOLTAGE MIRROR N VDC 0s 0s F01=A9901
FUNCTION CHANNEL CONFIGURATION INFORMATION FOR NODE 00 (Main Cabinet) (cont’d)

Alarm Alarm Alarm
Limit Alarm Limit Limit
Function Alarm Limit Alarm Limit Alarm Alarm Limit Alarm Alarm Limit
1 Alarm Limit 2 Alarm 3 4
Channel Limit 1 1 Limit 2 2 Limit 3 Limit 3 Limit 4 Limit 4
(Value Limit 1 (Value Limit 2 (Value (Value
Number Enabled Alarm Enabled Alarm Enabled 3 Alarm Enabled 4 Alarm
and Name and Name and and
(Input) (Y or N) Class (Y or N) Class (Y or N) Name Class (Y or N) Name Class
H or H or L) H or H or
No. No. No. No.
L) L) L)
F0001 Y 50 L BATONDISCH 2 Y 42 L VVLOW 3 Y 36 L LVD 3 Y 56 H HVSD 3

Installing Rectifier Modules and Initially Starting the System

Installing the Rectifier Modules
Rectifier Modules can be inserted or removed with power applied (hot swappable).
Note: The Rectifier Module locks into the Rectifier Module Mounting Shelf through a latch located on the underside of the Rectifier
Module. The latch and Rectifier Module handle are interactive. Push the handle into the Rectifier Module’s front panel, and the
latch will pop out from the Rectifier Module bottom. Click the handle to pop it out from the Rectifier Module’s front panel, and
the latch will retract back into the Rectifier Module. The latch mechanism is shown in Figure 22.
Warning: To prevent damage to the latching mechanism, ensure the handle is in the open position when installing or removing a
module. NEVER hold the handle in the closed position when installing a module into a shelf.
Note: 588705000 List 3 Rectifier Mounting Shelves Only (3-Phase Input): One three-phase input feeds the three Rectifier Modules on
the left-hand side of the shelf. The second three-phase input feeds the modules on the right-hand side. To maintain phase balance,
install Rectifier Modules in groups of three; that is, fill all three mounting positions on the left and/or all three on the right.
Figure 22. Handle/Latch Mechanism on the Rectifier Module
Procedure
1. Remove blank cover panels from the mounting positions into which Rectifier Modules are to be installed.
2. Place the Rectifier Module into an unoccupied mounting slot without sliding it in completely.
3. Click the Rectifier Module handle in order to pop it forwards out of the Rectifier Module’s front panel (this will also retract the
latch mechanism located on the underside of the Rectifier Module).
4. Now push the Rectifier Module completely into the shelf.
5. Push the handle into the front panel of the Rectifier Module. This will make the latch lock the Rectifier Module securely to the
shelf.
6. Repeat the above steps for each Rectifier Module being installed in the system.
7. After the Rectifier Modules are physically installed in the mounting shelf(s), they are ready for operation immediately after
power is supplied to them.

Setting Switch S1 on the MCA Circuit Card in the Main Power Bay
The MCA circuit card (P/N 509478) installed in the Main Power Bay contains Switch S1. Set the individual switches of S1 per Site
requirements. Refer to Figure 23 for switch location and Table 4 for switch functions.
Table 4. MCA Circuit Card Switch S1 Functions
The individual switches of S1 have the following functions.

Note that the switch ON position is the UP position.
Switch of S1 Designation Function
When in the ON position,
1 MCA the MCA section of the
circuit card is disabled.
2 MON changing Power System
settings via LMS is disabled.
changing Power System
3 KEY
settings via MCA Keypad is
disabled.
the remote uploading of new
4 PRO firmware into the circuit card
is forced. This switch is used
for diagnostic purposes only.

Figure 23. MCA Circuit Card Switch S1 Location
Monitoring and
Control Section
MCA Circuit Card

(Main Power Bay)
or
Router Circuit Card
(Supplemental Power Bay)
Power Bays
Front door assembly

for clarity
MCA CIRCUIT CARD

(P/N 509478
(MAIN BAY)

Initially Starting, Configuring, and Checking System Operation

OBSERVE THE FOLLOWING ADMONISHMENT
Caution: Performing various steps in the following procedures may cause a service interruption and/or result
in the extension of alarms. Notify any appropriate personnel before starting this procedure. Also
notify this personnel when this procedure is completed.
MCA (METER, CONTROL, ALARM PANEL)
MCA Local Control Panel and Display
In the following procedures, all controls and indicators are located on the MCA Local Control Panel, unless otherwise indicated. The MCA
Local Control Panel is located on the front of the Main Power Bay. See Figure 24.
Figure 24. MCA Local Control Panel and Display

Alarm MAJOR AC
Cutoff Indicator MINOR Indicator TEST EQ
Indicator Audible (Flashes Indicator (Green - OK) Indicator
(Yellow) Alarm Red) (Red) (Red - Fail) (Yellow)
MAJOR MINOR AC TEST EQ
YES
DISPLAY
ALARM FUNCTION
ENTER
CUTOFF SELECT
NO
FUNCTION
SET
RS-232
ALARM FUNCTION LMS LOCAL PORT

CUTOFF SELECT (RS-232)
Pushbutton Up / Down
Switch Pushbutton
Switches
FUNCTION SET
YES / + / i
Pushbutton Switch
ENTER / /
Pushbutton Switch
NO / -
Pushbutton Switch
MCA Menu Tree
Section 5886 provides a color MCA Menu Tree (refer to your documentation CD).
Navigating the MCA
Navigating the MCA is an easy process. You just have to remember a few key combinations (as shown in the following chart). The
symbols that appear at the end of the fourth line of the display indicate which keypad buttons can be pressed at any given time.

TASK KEY OR KEY COMBINATIONS NOTES
YES / + / i and NO / - At any level in the MCA menus,

YES / + / i pressing YES / + / i and NO / -
Getting to Home Position
simultaneously takes you back to the
NO / - beginning of the MCA menu tree.
ENTER You can travel left to right from one

menu to another by pressing ENTER.
Moving from One Menu
You can also go back to a specified
to Another Menu ENTER / /
menu by pressing ENTER while the
menu's name is being displayed.
UP ARROW, DOWN ARROW Press UP ARROW to move up the list

of available entries in the active menu.
Up
Moving Within a Menu FUNCTION Press DOWN ARROW to move down
SELECT the list of available entries in the active
Down
menu.
Changing a Value or Setting

ENTER and ALARM CUTOFF
Entering the ALARM
Adjustment/Change CUTOFF ENTER / /
Changing a value or setting requires
Setting Mode four (4) steps.
1. With the current value or setting
being displayed, simultaneously
Changing the YES / + / i and NO / - press ENTER and ALARM
Value or Setting YES / + / i CUTOFF.
2. To increase the value or change
NO / - the setting, press YES / + / i. To
decrease the value or change the
setting, press NO / -.
ENTER
3. With the correct value or setting
Locking the Change
being displayed, press ENTER.
ENTER / /
4. To accept the change, at the
"ARE YOU SURE?" prompt press
YES / + / i. To reject the change,
YES / + / i and NO / - at the "ARE YOU SURE?" prompt
YES / + / i press NO / -.
Confirming the Change
NO / -
Changing a Control Function Changing a control function requires

two (2) steps.
ENTER and ALARM CUTOFF
Entering the 1. With the control function menu
ALARM
Adjustment/Change CUTOFF ENTER / / item being displayed,
Setting Mode simultaneously press ENTER and
ALARM CUTOFF.
YES / + / i and NO / - 2. To accept the change, at the
Confirming the Change YES / + / i "ARE YOU SURE?" prompt press
the YES / + / i. To reject the
NO / -
change, at the "ARE YOU
SURE?" prompt press NO / -.

MCA Numbering Scheme

The MCA identifies (numbers) the components of the system as follows.
MCA IDENTIFICATION NUMBER

MCA NUMBERING
SCHEME (note
COMPONENT that each line
shown below is NOTES EXAMPLE
separated with a
dash in the MCA
display)
Main Power Bay
1
Bay # Main Power Bay is #1, other bays are numbered
Second Bay
MCA/Router consecutively, following the bay-to-bay cabling
2
scheme.
Fifth Bay
5
Main Power Bay, First
Recognized Rectifier
(w/ 36 rectifiers
installed)
Bay # Main Power Bay is #1, other bays are numbered 1-01/36
consecutively, following the bay-to-bay cabling Second Power Bay,
scheme. Third Recognized
Rectifier
MCA Rectifier ID# Rectifiers are identified from 1 to 36, as they are Rectifier (w/ 24
(PCU)
within the Bay / # of powered-up and recognized by the MCA. rectifiers installed)
Rectifiers Installed 2-03/24
in System Fifth Power Bay, Tenth
Recognized Rectifier
(w/ 12 rectifiers
installed)
5-10/12
Main Power Bay,
Relay Card in First
Slot, Relay One on
Card
1-1-1
consecutively, following the bay-to-bay cabling
scheme. Second Power Bay,
MCA Relay Relay Card in Third
Card Position # Card #1 = left slot,
Circuit Card Slot, Relay Four on
w/in Bay Card #7 = right slot.
Card
Relay # w/in Card Relay # (see illustration in System Overview 2-3-4
Section).
Fifth Power Bay, Relay
Card in Seventh Slot,
Relay Six on Card
5-7-6

MCA IDENTIFICATION NUMBER

MCA NUMBERING
SCHEME (note
COMPONENT that each line
shown below is NOTES EXAMPLE
separated with a
dash in the MCA
display)
Main Power Bay, I/O
Card in First Slot
Bay # Main Power Bay is #1, other bays are numbered 1-1
consecutively, following the bay-to-bay cabling Second Power Bay,
MCA I/O scheme. I/O Card in Third Slot
Circuit Card
Card Position # Card #1 = left slot, 2-3
w/in Bay Card #7 = right slot. Fifth Power Bay, I/O
Card in Seventh Slot
5-7
Fifth Bay, Top Left
Bus, Set for B
Designation
5-1B
Sixth Bay, Top Right
consecutively, following the bay-to-bay cabling
Companion Bus, Set for B
scheme.
Distribution Designation
Bay’s Distribution Bus # Distribution Bus #1 = Top Left, 6-2B
Distribution w/in Bay (A or B Distribution Bus #2 = Top Right,
Seventh Bay, Bottom
Bus Designation) Distribution Bus #3 = Bottom Left,
Left Bus, Set for B
(582140001) Distribution Bus #4 = Bottom Right,
Designation
A or B as set by jumper on MCA Distribution
7-3B
Bus Monitoring Circuit Card.
Seventh Bay, Bottom
Right Bus, Designation
Not Set
7-4
Type Type = Breaker or Fuse or MISC 50-73.
consecutively, following the bay-to-bay cabling Fifth Bay, Circuit
scheme. Breaker Mounted in
Companion Distribution Point # Distribution Point = Position One, Bus 1
Distribution w/in Bay 1-12 (bottom - top, Top Left Bus, Bus #1). Set for A Designation
Bay’s 13-24 (top - bottom, Top Right Bus, Bus #2). Breaker 5-01A
Distribution 25-36 (bottom - top, Bottom Left Bus, Bus #3). Sixth Bay, Fuse
Device 37-48 (top - bottom, Bottom Right Bus, Bus #4). Mounted in Position
(582140001) Note that distribution components may take Thirteen, Bus 2
more than one mounting position, designation Designation Not Set
number is the left most mounting position. Fuse 6-13
Note: The optional bullet-device fuse panel is
displayed as MISC 50-73.

INITIAL STARTUP PRePARATION
• Ensure that all blocks in the Installation Acceptance Checklist have been checked.
• Ensure that all Rectifier Module mounting positions are filled, either by a Rectifier Module or a blank cover panel.
LMS Initial Startup Preparation
• This procedure requires a terminal to be connected to the system, either locally (Local Port) or remotely (via the Modem Port).
Refer to the separate LMS Installation Instructions (Section 5879) for a procedure. Section 5879 can be accessed from the CD
(Electronic Documentation Package) furnished with your system.
• If the local port is used, the terminal's communications parameters must be initially set for 19200 bits/s, 8 data bits, 1 stop bit,
and no parity.
• If the modem port is used, the terminal's communications parameters must be initially set for 8 data bits, 1 stop bit, and no
parity.
INITIALLY STARTING THE SYSTEM
Apply DC input power to the system by closing the external DC disconnect(s) or protective device(s) that supplies battery power to the
system.
Apply AC input power to the system by closing the external AC disconnects or protective devices that supply AC power to the Rectifier
Module Mounting Shelves. Rectifier Modules automatically start. There are multiple AC disconnects or protective devices that supply
power to each Bay.
MCA INITIALIZATION
Whenever a system is initially started (or the MCA has been replaced), the MCA performs an initialization routine. This routine is
described below.
The MCA is located in the Main Power Bay.
Initialization Routine
1. When power is initially applied to the system, the MCA briefly displays the MCA Software Version Number and then establishes
communications with each Rectifier Module.
2. The MCA then displays CHECK VALUES BEFORE STARTING.
As you press the FUNCTION SELECT UP and DOWN arrow keys, each value listed in Table 5 is displayed. To change the setting of
the currently displayed entry, press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. Line 2 of
the display is replaced by "CHANGE THE VARIABLE". Use the FUNCTION SET YES (+) or NO (-) key to increase or decrease,
respectively, the setting. Press the FUNCTION SET ENTER key. At the "ARE YOU SURE?" prompt, press the FUNCTION SET YES (+)
key to store the new value, or the FUNCTION SET NO (-) key to cancel this operation without changing the setting. Display the
next or previous entry using the FUNCTION SELECT UP or DOWN arrow key. Repeat this procedure for each entry presented.
When all the adjustable values have been properly set, press the FUNCTION SELECT DOWN arrow key until READY TO START
THE SYSTEM NOW? is displayed. Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. At the
"ARE YOU SURE?" prompt, press the FUNCTION SET YES (+) key. The MCA starts the system.

Table 5. MCA Settings
FLOAT SETPOINT Allows you to change the Float

= vv.vvV Output Voltage set point.
Allows you to change the
TEST/EQUALIZE
Test/Equalize Output Voltage set
= vv.vvV
point.
HI VOLTAGE SHUTDOWN Allows you to change the High
= vv.vvV Voltage Shutdown set point.
Allows you to change the Current
Limit set point. aaaaaA = System
current limit setting, current limit
circuit on all Rectifiers are
PCU CURRENT LIMIT automatically adjusted to ensure
= aaaaaA system current does not exceed this
or value. aaaaaMAX = System current
PCU CURRENT LIMIT limit setting is set to the sum of the
= aaaaaMAX maximum current capacities of all
or Rectifier Modules installed in the
PCU CURRENT LIMIT system.
POWER SHARE
Note: When Power Share is
or
enabled, current limit is controlled
PCU CURRENT LIMIT
by the Power Share feature.
ALT. LIMIT
Note: When Alternate Current Limit
is enabled and active, current limit
is controlled by the Alternate
Current Limit feature.
SYSTEM HI VOLTAGE #1 Allows you to change the System
= vv.vvV High Voltage #1 Alarm set point.
SYSTEM HI VOLTAGE #2 Allows you to change the System
= vv.vvV High Voltage #2 Alarm set point.
BATTERY ON DISCHARGE Allows you to change the Battery on
= vv.vvV Discharge Alarm set point.
VERY LOW VOLTAGE Allows you to change the Very Low
= vv.vvV Voltage Alarm set point.
TOTAL LOAD CURRENT Allows you to change the Total
= aaaaaA Load Current Alarm set point.
DISTRIBUTION GROUP A
Distribution Group A Load Current
= aaaaaA
Alarm set point.
DISTRIBUTION GROUP B
Distribution Group B Load Current
= aaaaaA
Alarm set point.

Allows you to change the High

Temperature #1 Alarm set point, or
HIGH TEMPERATURE #1 disable the alarm.
= ttt°C/F Note: To disable the feature, press
or YES / + / i when in the change
NO HIGH TEMPERATURE setting mode to scroll to NO HIGH
#1 ALARM TEMPERATURE #1 ALARM
(displayed when you scroll up to
"100°C").
Allows you to change the High
HIGH TEMPERATURE #2 disable the alarm.
or YES / + / i when in the change
NO HIGH TEMPERATURE setting mode to scroll to NO HIGH
(displayed when you scroll up to
"100°C").
Allows you to change the Low
LOW TEMPERATURE #1 disable the alarm.
or NO / - when in the change setting
NO LOW TEMPERATURE mode to scroll to NO LOW
(displayed when you scroll down to
"-50°C").
Allows you to change the Low
LOW TEMPERATURE #2 disable the alarm.
or NO / - when in the change setting
NO LOW TEMPERATURE mode to scroll to NO LOW
"-50°C").
Allows you to enable the MCA
Audible Alarm feature and set the
Audible Alarm Cutoff Reset Time
AUDIBLE SILENT TIME Period set point, or disable the
= mm MINUTES feature.
or Note: To disable the feature, press
AUDIBLE ALARMS STAY NO / - when in the change setting
SILENCED mode to scroll to AUDIBLE
ALARMS STAY SILENCED
"zero minutes").

Allows you to enable the Rectifier

Module Sequencing feature and set
the PCU Sequencing Delay set
PCU SEQUENCING IS
point, or disable the feature.
DISABLED
Note: To disable the feature, press
or
NO / - when in the change setting
PCU SEQUENCING DELAY mode to scroll to PCU
= ss SECONDS SEQUENCING IS DISABLED
"zero seconds").
Allows you to enable the Manual
Timed Test/Equalize feature and set
the Timed Test/Equalize set point,
or disable the feature.
TEST EQUALIZE IS DISABLED mode to scroll to TEST/EQUALIZE
TURN OFF POWER SHARE STOP IS MANUAL (displayed when
or you scroll down to "zero hours").
This indicates the manually initiated
MANUAL TEST/EQUALIZE timed test/equalize feature is
= hh HOURS
disabled and the system must be
or manually returned to the float mode
TEST/EQUALIZE STOP if placed in the test/equalize mode.
IS MANUAL When the Power Share feature is
enabled, the system cannot be
placed in the Test/Equalize mode.
Note: Test/Equalize Mode requires
Power Share to be turned off. A
message is displayed if Power
Share is on.
Allows you to enable the Auto
Test/Equalize feature and set the
Auto Test/Equalize Multiplier set
point, or disable the feature.
AUTO EQUALIZE IS Note: To disable the feature, press
DISABLED NO / - when in the change setting
mode to scroll to AUTO EQUALIZE
or
IS DISABLED (displayed when you
TURN OFF POWER SHARE
scroll down to "zero x discharge").
or
When the Power Share feature is
AUTO EQUALIZE FOR ## enabled, the system cannot be
x DISCHARGE placed in the Test/Equalize mode.
Note: Test/Equalize Mode requires
Share is on.

Allows you to enable the Battery

Charge Temperature Compensation
feature and set the Battery Charge
Temperature Compensation Slope
set point, or disable the feature.
mode to scroll to NO
NO TEMPERATURE TEMPERATURE COMPENSATION
COMPENSATION (displayed when you scroll down to
"0V / °~").
or
Note: This is the voltage slope of
TURN OFF POWER SHARE
the entire battery string, not
or individual cells.
TEMPERATURE SLOPE Note: The Temperature
= 0.vvvV/°C/F Compensation feature requires
Share is on.
Note: The LMS has a Power
System Remote Temperature
Compensation feature. Refer to the
LMS Installation Manual (Section
5879) for programming information.
MAXIMUM COMPENSATION Allows you to change the Maximum
Voltage with Temperature
= vv.vvV
Compensation set point.
MINIMUM COMPENSATION Allows you to change the Minimum
Voltage with Temperature
= vv.vvV Compensation set point.
IT IS NOW hh:mm:ss Allows you to change the time and
dd-mon-yy date.
Allows you to start the system with
the selected settings.
READY TO START THE 1. Press ENTER and ALARM
CUTOFF (at the same
SYSTEM NOW?
time).
2. At the "ARE YOU SURE?"
prompt, press YES / + / i.

CHECKING THE INVENTORY AND SETTING THE NUMBER OF PCU (RECTIFIER) POSITIONS AVAILABLE IN THE SYSTEM
Procedure
1. With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key.
2. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until VIEW THE SYSTEM INVENTORY is displayed.
3. Press and release the FUNCTION SET ENTER key.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ## PCU POSITIONS ARE EMPTY is displayed.
5. Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. Line 2 of the display is replaced by
"CHANGE THE VARIABLE".
Note: There is a 20 second timeout. If the MCA times out, press ALARM CUTOFF and FUNCTION SET ENTER again.
6. Press and hold the FUNCTION SET YES (+) or NO (-) key to set the number of PCU (Rectifier) positions available in the system
(empty and filled). Release the key when the desired value is displayed.
7. With the desired value being displayed, press and release the FUNCTION SET ENTER key.
8. “ARE YOU SURE?” is displayed. Press and release the FUNCTION SET YES (+) key.
9. Scroll up and down through the remaining Inventory Items using the FUNCTION SELECT UP and DOWN arrow keys. Verify that
the Inventory Items are correct for your system.
10. When done, press and release the FUNCTION SET YES (+) and NO (-) keys simultaneously, to return to the beginning of the MCA
menu tree.
MAPPING PCU (RECTIFIER) LOCATION
When all PCUs (rectifiers) are installed prior to applying power and starting the system, the MCA randomly assigns a position ID to each
PCU in each bay.
If you prefer the MCA to identify the PCUs by specific position in each bay, perform the following procedure.
Procedure
2. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ARRANGE PCU ORDER is displayed.
6. BAY ## is displayed. Press the FUNCTION SELECT UP or DOWN arrow keys to select the bay you wish to map.
7. Press and release the FUNCTION SET ENTER key. The existing position ID along with the PCU serial number is displayed, and the
green POWER indicator on the PCU flashes for physical identification.
8. Press the FUNCTION SELECT UP or DOWN arrow keys to navigate to the PCU you wish to remap.
9. Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously to select the PCU.
10. Press FUNCTION SET YES (+) and NO (-) keys change the position ID of the PCU.
11. Press the ENTER key to bookmark the new PCU position ID.

13. Repeat Steps 8 through 12 for the remaining PCUs in the bay.
14. When the last PCU in the bay has been mapped, the MCA will display “SAVE PCU MAPPING” if no conflicts are detected. (Note: If
a conflict is detected, the MCA will display “DUPLICATED MAPPING DETECTED”. If this message is displayed, pressing the FUNCTION
SELECT UP arrow key will return you to the PCU mapping menu.)
15. Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously.
16. “ARE YOU SURE?” is displayed. Press and release the FUNCTION SET YES (+) key. (Note: The PCU mapping will be automatically
saved when the save timer expires.)
17. Repeat Steps 5 through 16 for the remaining bays.
Note: When empty slots exist between mapped PCUs, newly inserted PCUs must be mapped manually. Not manually mapping PCUs
may cause a PCU to be assigned an invalid slot number (displayed as “--“).
SETTING THE DATE AND TIME
Procedure
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until IT IS NOW hh.mm.ss dd-mon-yy is displayed.
5. Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. The day of the month is underlined.
6. Press FUNCTION SET YES (+) and NO (-) keys to change the day of month.
7. Press FUNCTION SET ENTER key. Month is underlined.
8. Press FUNCTION SET YES (+) and NO (-) keys to change the month.
9. Press FUNCTION SET ENTER key. Year is underlined.
10. Press FUNCTION SET YES (+) and NO (-) keys to change the year.
11. Press FUNCTION SET ENTER key. Hour is underlined.
12. Press FUNCTION SET YES (+) and NO (-) keys to change the hour.
13. Press FUNCTION SET ENTER key. Minutes is underlined.
14. Press FUNCTION SET YES (+) and NO (-) keys to change the minutes.
15. Press FUNCTION SET ENTER key.
SETTING THE TEMPERATURE UNITS (DEGREES C OR DEGREES F)
Procedure
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NOW DISPLAYING °C/F SET TO °C/F? is displayed
(C/F = C or F is displayed).

7. Press and release the FUNCTION SET YES (+) and NO (-) keys simultaneously, to return to the beginning of the MCA menu tree.
SETTING AND TESTING MCA CUSTOMER ALARM RELAYS (AND MCA RELAY FUNCTION CHANNELS)
Setting Relay Functions
Note: DO NOT set relay functions if you are using the default MCA configuration. See Table 1 for the default configuration.
Note: MCA Relay Function Channel #24 also sets which conditions are recorded in the MCA Alarm Log as Controller Alarms.
Procedure
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until DEFINE RELAY FUNCTIONS is displayed.
6. DEFINE RELAY FUNCTION A# is displayed. Press and release the FUNCTION SELECT DOWN and UP arrow keys to select the Relay
Function Channel to be defined.
8. CHECKED CONDITIONS DE-ENERGIZED or ENERGIZED is displayed.
Select whether the relay(s) assigned to this Relay Function Channel will energize or deenergize for any condition checked
(selected) next.
To change the setting, press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. “ARE YOU SURE?”
is displayed. Press and release the FUNCTION SET YES (+) key.
9. Press and release the FUNCTION SELECT DOWN and UP arrow keys to select the alarm conditions for this Relay Function
Channel. A checkmark appears next to conditions selected, a space appears next to conditions not selected.
To change the setting, press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously. “ARE YOU SURE?”
is displayed. Press and release the FUNCTION SET YES (+) key.
10. When done, navigate to GO TO RELAY FUNCTION MENU in the RELAY FUNCTION DEFINITION MENU. Press and release the
FUNCTION SET ENTER key.
11. In the RELAY FUNCTION MENU, press and release the FUNCTION SELECT DOWN and UP arrow keys to select another Relay
Function Channel to be defined.
12. Repeat the above steps to configure all Relay Function Channels.
13. When done, navigate to GO TO CONFIGURE MENU in the RELAY FUNCTION MENU. Press and release the FUNCTION SET ENTER
key.
14. Go to the next procedure.

Setting Relay Assignments
Note: DO NOT set relay assignments if you are using the default MCA configuration. See Table 1 for the default configuration.
Procedure
1. In the CONFIGURE MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until ASSIGN RELAYS TO
FUNCTIONS is displayed.
3. ASSIGN RELAY B#-P#-R# FUNCTION A# is displayed. Repeatedly press and release the FUNCTION SELECT DOWN and UP arrow
keys to select the MCA Customer Alarm Relay to assign a Relay Function to. (B#-P#-R# = Bay Number-MCA Customer Alarm
Relay Circuit Card Position Number-Relay on Card Number)
5. Press the FUNCTION SELECT UP and DOWN arrow keys to select the desired Relay Function Number.
Testing Relays
Procedure
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until START RELAY FUNCTION TEST is displayed.
6. TIME PER FUNCTION = hh:mm:ss is displayed. Repeatedly press and release the FUNCTION SELECT DOWN and UP arrow keys to
select a time period for each Relay Function Channel test or to display TIME PER FUNCTION NO TIMEOUT.
8. Press the UP and DOWN ARROW keys to select either AUTOMATICALLY TEST ALL FUNCTIONS (to test all Relay Function
Channels) or TEST RELAY FUNCTION A# (to test an individual Relay Function Channel).
11. The Relay Function being tested and the remaining time are displayed. Check your external alarms for proper operation.
12. To terminate the test, press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously until STOP RELAY
FUNCTION TEST is displayed.

SETTING MCA I/O CIRCUIT CARD PARAMETERS
Procedure
displayed.
4. CHANGE I/O BOARD PARAMETERS is displayed. Press and release the FUNCTION SET ENTER key.
5. Navigate the I/O BOARD CONFIGURATION MENU to set…

any analog input to show up in the DISTRIBUTION or AUXILIARY menus,
any analog input scale factor,
any analog output scale factor,
any binary input alarm state (open or close).
Note: If a binary input alarms, the MCA displays a "Binary Input Customer Text Message" in the I/O Board Alarm Detail Message. If you
wish to change the default message, refer to the "SYSTEM OPERATING PROCEDURES" section in Section 6028.
CHECKING MANUAL TEST/EQUALIZE AND MANUALLY INITIATED TIMED TEST/EQUALIZE
Note: Test/Equalize Mode requires Power Share to be turned off.
Procedure
displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until MANUAL TEST/EQUALIZE = hh HOURS or
TEST/EQUALIZE STOP IS MANUAL is displayed. If MANUAL TEST/EQUALIZE = hh HOURS is displayed, perform steps 5) through
9). If TEST/EQUALIZE STOP IS MANUAL is displayed, go to step 10).
5. Record the value indicated on the display.
7. Press the FUNCTION SET YES (+) key until the value displayed increases above 99, then release the key.
a. Requirement: TEST/EQUALIZE STOP IS MANUAL is displayed.
12. Press and release the FUNCTION SELECT DOWN arrow key to display FLOAT MODE IS ACTIVE SET TEST/EQ?.

a. Requirement: System output voltage goes to the test/equalize setting.
b. Requirement: MCA TEST/EQ indicator goes yellow.
c. Requirement: External test/equalize alarms activate (if configured).
17. Press and release the FUNCTION SELECT DOWN arrow key to display TEST/EQ MODE IS ACTIVE SET FLOAT?.
a. Requirement: System output voltage goes to the float setting.
b. Requirement: MCA TEST/EQ indicator goes out.
c. Requirement: External test/equalize alarms reset (if configured).
Note: The following portion of this procedure takes one hour to complete. If you do not want to continue with this procedure, go to
step 32).
displayed.
22. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until TEST/EQUALIZE STOP IS MANUAL is displayed.
24. Press the FUNCTION SET NO (-) key until the value displayed is decreased to 1, then release the key.
29. Press and release the FUNCTION SELECT DOWN arrow key to display FLOAT MODE IS ACTIVE SET TEST/EQ.
d. Requirement: In one hour, the following occurs ...
o Requirement: System output voltage goes to the float setting.
o Requirement: MCA TEST/EQ indicator goes out.
o Requirement: External test/equalize alarms reset (if configured).

displayed.
36. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until MANUAL TEST/EQUALIZE = hh HOURS is displayed.
38. Press the FUNCTION SET YES (+) key until the value displayed increases to the value recorded in step 5), then release the key. If
TEST/EQUALIZE STOP IS MANUAL was being displayed in step 5), press the FUNCTION SET YES (+) key until the value displayed
increases above 99.
CHECKING REMOTE HIGH VOLTAGE SHUTDOWN AND RECTIFIER MODULE EMERGENCY SHUTDOWN (ESTOP) INPUTS
The Remote High Voltage Shutdown and Rectifier Module Emergency Shutdown (ESTOP) circuits can be tested without affecting the
system by applying a Test loop closure between terminals 7 and 8 of TB1 located on the MCA circuit card before applying the Remote
High Voltage Shutdown or Rectifier Module Emergency Shutdown loop closure signal. Removal of the Test loop closure signal enables
normal operation of the Remote High Voltage Shutdown and Rectifier Module Emergency Shutdown circuits.
Procedure
2. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until VERIFY TEST, ESTOP,& HVS INPUTS is displayed.
3. Apply the Test loop closure.
a. Requirement: Verify MCA displays TEST SHUTDOWN INPUT IS ON.

4. With the Test loop closure still applied, apply the Emergency Stop loop closure.
a. Requirement: Verify MCA displays EMERGENCY STOP INPUT IS ON.
5. Release the Emergency Stop loop closure.
6. With the Test loop closure still applied, apply the High Voltage Shutdown loop closure.
a. Requirement: Verify MCA displays HI VOLTAGE SHUTDOWN INPUT IS ON.
7. Release the High Voltage Shutdown loop closure.
8. Release the Test loop closure.
CHECKING REMOTE HIGH VOLTAGE SHUTDOWN
Caution: This procedure may interrupt power to the load. Perform this test only during system initial startup
and checkout, or when a load is not connected to the system.
Note: Do this test only when the system is connected to battery. If the system is operating in a battery-less application, the rectifiers
restart since the controller loses DC power. If the Remote HVSD loop closure is still present, rectifiers inhibit again and the
process repeats.

Procedure
1. Apply and remove a remote high voltage shutdown signal to the system.
a. Requirement: The high voltage shutdown circuit on all Rectifier Modules activates to shut down the Rectifier Modules.
After approximately four seconds, the restart circuit is automatically activated to restore Rectifier Module operation.
b. Requirement: All Rectifier Module "Rectifier Module FAIL” indicators go red while the Rectifier Modules are shut down.
c. Requirement: MCA “MAJOR” indicator flashes red while the Rectifier Modules are shut down, if battery is connected to the
system.
d. Requirement: MCA displays HI VOLTAGE SHUTDOWN INPUT ACTIVE and ### Rectifier Modules HAVE FAILED while the
Rectifier Modules are shut down, if battery is connected to the system.
e. Requirement: External alarms activate (if configured) while the Rectifier Modules are shut down.
CHECKING EMERGENCY SHUTDOWN AND FIRE ALARM DISCONNECT
Caution: This procedure may interrupt power to the load. Perform this test only during system initial startup
and checkout, or when a load is not connected to the system.
Note: Do this test only when the system is connected to battery. If the system is still connected to an AC source and operating in a
battery-less application or is connected to a battery disconnect(s) that is/are also disconnected with an Emergency Power-off
signal, then the rectifiers restart since the controller loses DC power. If the Emergency Shutdown and Fire Alarm Disconnect
loop closure is still present, the rectifiers inhibit again and the process repeats.
Procedure
1. Apply an emergency shutdown and fire alarm disconnect signal to the system.
a. Requirement: The Rectifier Modules inhibit.
b. Requirement: MCA “MAJOR” indicator flashes red, if battery is connected to the system.
c. Requirement: MCA displays EMERGENCY STOP INPUT ACTIVE and ### Rectifier Modules HAVE FAILED, if battery is
connected to the system.
d. Requirement: External alarms activate (if configured).
2. Remove the emergency shutdown and fire alarm disconnect signal from the system. Turn AC power to the Rectifier Modules off
then on, or remove and re-insert the Rectifier Modules.
a. Requirement: The Rectifier Modules are restored.
b. Requirement: MCA “MAJOR” indicator goes out.
c. Requirement: MCA displays SYSTEM OK message.
d. Requirement: External alarms reset (if configured).
CHECKING REMOTE TEST/EQUALIZE
Note: Test/Equalize Mode requires Power Share to be turned off.
Procedure
1. Apply a remote test/equalize signal to the system.

d. Remove the remote test/equalize signal from the system.
e. Requirement: System output voltage goes to the float setting.
f. Requirement: MCA TEST/EQ indicator goes out.
g. Requirement: External test/equalize alarms reset (if configured).
CHECKING MCA AUDIBLE ALARM AND MCA AUDIBLE ALARM CUTOFF
Procedure
1. Open the external AC disconnect or protective device that supplies power to one or more of the Rectifier Modules.
a. Requirement: External MCA audible alarm sounds.
b. Requirement: Other alarms activate. Disregard them here. They will be confirmed in a later check.
2. Press and release the ALARM CUTOFF key.
a. Requirement: External MCA audible alarm silences.
b. Requirement: MCA ALARM CUTOFF indicator goes yellow.
3. Wait the pre-programmed MCA audible alarm cutoff reset time interval (if set).
a. Requirement: External MCA audible alarm again sounds.
b. Requirement: MCA ALARM CUTOFF indicator goes out.
4. Return the external AC disconnect or protective device to the ON position.
a. Requirement: External MCA audible alarm silences.
CHECKING AC FAIL ALARM AND RECTIFIER MODULE FAIL ALARM
Procedure
1. Open the external AC disconnect or protective device that supplies power to one or more of the Rectifier Modules.
a. Requirement: Rectifier Module “Power” indicator goes out.
b. Requirement: Rectifier Module “Protection” indicator goes yellow.
c. Requirement: MCA “AC” indicator goes red.
d. Requirement: MCA “MINOR” indicator goes red (power removed from one Rectifier Module), or MCA "MAJOR" indicator
flashes red (power removed from more than one Rectifier Module).
Note: If there is only one Rectifier Module installed, the "MAJOR" indicator flashes red.
e. Requirement: MCA displays 1 (or more) Rectifier Module HAS FAILED.
f. Requirement: External alarms activate (if configured).
2. Open the external AC disconnect or protective device that supplies power to a second Rectifier Module (individual Rectifier
Module feeds only).
a. Requirement: Rectifier Module “Power” indicator goes out.
b. Requirement: Rectifier Module “Protection” indicator goes yellow.
c. Requirement: MCA “MINOR” indicator goes out.

d. Requirement: MCA “MAJOR” indicator flashes red.
e. Requirement: MCA displays 2 Rectifier Modules HAVE FAILED.
f. Requirement: External alarms activate (if configured).
3. Return both external AC disconnects or protective devices to the ON position.
a. Requirement: Rectifier Module “Power” indicators on both Rectifier Modules go green.
b. Requirement: Rectifier Module “Protection” indicators on both Rectifier Modules go out.
c. Requirement: MCA “MAJOR” indicator goes out.
d. Requirement: MCA displays SYSTEM OK message.
e. Requirement: External alarms reset (if configured).
CHECKING SYSTEM HIGH VOLTAGE ALARM 1
Procedure
1. With "SYSTEM OK" being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key.
2. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed.
4. SYSTEM HI VOLTAGE #1 = vv.vvV is displayed.
7. Press the FUNCTION SET NO (-) key until the value displayed is decreased to below system voltage level, then release the key.
a. Requirement: MCA “MAJOR” indicator flashes red.
b. Requirement: MCA displays a SYSTEM HIGH VOLTAGE #1 ALARM message.
c. Requirement: External alarms activate (if configured).
10. With SYSTEM HIGH VOLTAGE #1 ALARM being displayed in the ALARM ADJUSTMENT MENU, press and release the ALARM
CUTOFF and FUNCTION SET ENTER keys simultaneously.
11. Press the FUNCTION SET YES (+) key until the value displayed is increased to the value recorded in step 5) or to the required
value for your site, then release the key.
a. Requirement: MCA “MAJOR” indicator goes out.
b. Requirement: External alarms reset (if configured).

CHECKING SYSTEM HIGH VOLTAGE ALARM 2
Procedure
4. Press and release the FUNCTION SELECT DOWN arrow key to display SYSTEM HI VOLTAGE #2 = vv.vvV.
7. Press the FUNCTION SET NO (-) key until the value displayed is decreased to below system voltage level, then release the key.

b. Requirement: MCA displays a SYSTEM HIGH VOLTAGE #2 ALARM message.
10. With SYSTEM HIGH VOLTAGE #2 ALARM being display in the ALARM ADJUSTMENT MENU, press and release the ALARM CUTOFF
and FUNCTION SET ENTER keys simultaneously.

CHECKING SYSTEM BATTERY IS ON DISCHARGE ALARM
Procedure
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until BATTERY ON DISCHAGE = vv.vvV is displayed.
7. Press the FUNCTION SET YES (+) key until the value displayed is increased to above system voltage level, then release the key.

b. Requirement: MCA displays SYSTEM BATTERY IS ON DISCHARGE.
10. With BATTERY ON DISCHARGE =- vv.vvV being displayed in the ALARM ADJUSTMENT MENU, press and release the ALARM
11. Press the FUNCTION SET NO (-) key until the value displayed is decreased to the value recorded in step 5) or to the required
CHECKING VERY LOW VOLTAGE ALARM
Procedure
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until VERY LOW VOLTAGE = vv.vvV is displayed.
7. Press the FUNCTION SET YES (+) key until the value displayed is increased to above system voltage level, then release the key.
b. Requirement: MCA displays SYSTEM VOLTAGE IS VERY LOW.
10. With BATTERY ON DISCHARGE being displayed, press and release the ALARM CUTOFF and FUNCTION SET ENTER keys
simultaneously.
11. Press the FUNCTION SET NO (-) key until the value displayed is decreased to the value recorded in step 5) or to the required

CHECKING TOTAL LOAD CURRENT ALARM
Procedure
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until TOTAL LOAD CURRENT = aaaaaA is displayed.
7. Press the FUNCTION SET NO (-) key until the value displayed is decreased to below system output current level, then release the
key.
a. Requirement: MCA "MINOR" indicator goes red.
b. Requirement: MCA displays TOTAL LOAD CURRENT ALARM.
10. With TOTAL LOAD CURRENT = aaaaaA being displayed in the ALARM ADJUSTMENT MENU, press and release the ALARM CUTOFF
and FUNCTION SET ENTER keys simultaneously.
a. Requirement: MCA "MINOR" indicator goes out.
CHECKING DISTRIBUTION GROUP A LOAD ALARM
Perform this procedure only if distribution buses are set with A/B designation.
Procedure
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until DISTRIBUTION GROUP A = aaaaaA is displayed.

7. Press the FUNCTION SET NO (-) key until the value displayed is decreased to below Group A output current level, then release
the key.
b. Requirement: MCA displays DISTRIBUTION GROUP A LOAD ALARM.
10. With DISTRIBUTION GROUP A = aaaaaA being displayed in the ALARM ADJUSTMENT MENU, press and release the ALARM
CHECKING DISTRIBUTION GROUP B LOAD ALARM
Perform this procedure only if distribution buses are set with A/B designation.
Procedure
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key until DISTRIBUTION GROUP B = aaaaaA is displayed.
7. Press the FUNCTION SET NO (-) key until the value displayed is decreased to below Group B output current level, then release
the key.
b. Requirement: MCA displays DISTRIBUTION GROUP B LOAD ALARM.

10. With DISTRIBUTION GROUP B = aaaaaA being displayed in the ALARM ADJUSTMENT MENU, press and release the ALARM
CHECKING METERING FUNCTIONS
Procedure
2. VIEW THE SYSTEM MEASUREMENTS is displayed. Press and release the FUNCTION SET ENTER key.
a. Requirement: System output sense voltage is displayed.
a. Requirement: External sense input voltage is displayed.
4. Repeatedly press and release the FUNCTION SELECT DOWN arrow key to display the sense voltage reported by each bay's
router.
a. Requirement: As the FUNCTION SELECT DOWN arrow key is pressed and released, router sense voltages are displayed.
When all router's are cycled through, GO TO MEASUREMENT MENU is displayed.
5. With GO TO MEASUREMENT MENU being displayed, press and release the FUNCTION SET ENTER key.
6. Press and release the FUNCTION SELECT DOWN arrow key.
a. Requirement: Total system load is displayed.
a. Requirement: Total Rectifier Module output current is displayed.
Please Note: Due to small differences in calibration between Rectifier Modules and the Distribution Shunts, this value may
not be equal to that seen in Step 6).
a. Requirement: Output current of the first Rectifier Module is displayed.
9. Repeatedly press and release the FUNCTION SELECT DOWN arrow key to display individual output currents of the remaining
Rectifier Modules.
a. Requirement: As the FUNCTION SELECT DOWN arrow key is pressed and released, output currents of the remaining
Rectifier Modules are displayed. When all Rectifier Modules are cycled through, GO TO MEASUREMENT MENU is displayed.
10. With GO TO MEASUREMENT MENU being displayed, press and release the FUNCTION SET ENTER key.
a. Requirement: Temperature sensor (if installed) temperature is displayed.

CHECKING SYSTEM STATUS
Procedure
Verify the state of the following system status indications.
MCA Interface Pad
a. Requirement: MCA displays SYSTEM OK message.
b. Requirement: MINOR indicator off.
c. Requirement: MAJOR indicator off.
d. Requirement: AC indicator green.
e. Requirement: TEST/EQ indicator off.
f. Requirement: ALARM CUTOFF indicator off.
Rectifier Module
a. Requirement: POWER indicator green.
b. Requirement: PROTECTION indicator off.
c. Requirement: FAULT indicator off.
Power Bay
a. Requirement: POWER indicator green.

(located inside bay, center section)
b. Requirement: FA indicator off.

(located inside bay, center section)
c. Requirement: Status indicator located on the following circuit cards green.
MCA/Router circuit card

LMS CPU circuit card
MCA Customer Alarm Relay circuit card
CHECKING AND CONFIGURING THE LMS SYSTEM
Refer to the separate LMS Installation Instructions (Section 5879). Section 5879 can be accessed from the CD (Electronic Documentation
Package) furnished with your system.
LMS Configuration
Refer to Appendix A at the end of the “Making Electrical Connections” section for this system’s custom LMS configuration.

NetPerform™ Optimization Services

At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom
line. That is why we offer a wide array of services to meet all of your network infrastructure needs.
Customer Service (Pre-Shipment)

Email [email protected] Pricing and availability [1,2], purchase orders, expediting requests
and order tracking. Ask for your company’s dedicated Customer Service
Phone 1.800.800.1280 option 1 Associate.
Customer Support Center (Post-Shipment)

Email [email protected] After an order has shipped, contact our Customer Support Center
Phone 1.956.661.6867 with related questions, concerns or claims.
Account Management
Email [email protected] Provides quotes and bid responses for custom configured [2] DC power
systems and outside plant enclosures for customers and channel partners
Phone 1.800.800.1280 option 2 (Reps, VARs & Distributors).
Spare Parts
[email protected] Pricing and purchase orders for spare parts, including but not limited to
Email
[email protected] breakers, cables, fuses, rectifier fans, misc. breaker and fuse panels,
Phone 1.800.800.1280 option 5 enclosure fans, doors and switches, etc.
DC Power Depot Repair
Email [email protected] Creates and processes RMAs for depot repair and refurbishment.
Determines repair and refurbishment lead times and pricing based on
warranties/contractual agreements. Provides repair shipping information
Phone 1.800.800.1280 option 6 and status.
Technical Support
[email protected]
Email Answers technical product and system questions; determines status of
[email protected]
warranties and contractual agreements for repair.
Phone 1.800.800.5260
Email [email protected] Provide quotes and bid responses for application specific configured DC
Phone 1.440.240.0639 power systems for Liebert DC power sales reps.
[1]
Contact Account Management for custom-configurations.
[2]
Contact Spare Parts for parts and accessories.

The information contained in this document is subject to change without notice and may
not be suitable for all applications. While every precaution has been taken to ensure the
accuracy and completeness of this document, Emerson Network Power, Energy Systems,
North America, Inc. assumes no responsibility and disclaims all liability for damages result-
ing from use of this information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods, tools, and materials to
be used in performing procedures not specifically described in this document.
The products covered by this instruction manual are manufactured and/or sold by Emerson
Network Power, Energy Systems, North America, Inc. This document is the property of
Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and
proprietary information owned by Emerson Network Power, Energy Systems, North
America, Inc. Any copying, use or disclosure of it without the written permission of Emerson
Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of the

respective companies. Any questions regarding usage of trademark names should be
directed to the original manufacturer.
EmersonNetworkPower.com/Energy Systems (North America )

EmersonNetworkPower.eu/EnergySystems (EMEA)
© Emerson Network Power, Energy Systems, North America, Inc. 2015. While every precaution has been taken to ensure accuracy and
completeness herein, Emerson Electric Co. assumes no responsibility,
Business-C ritical Continui ty ™, Emerson Network Powe r™, the Emerson Netw ork Power logo , Emer son™ and Conside r it Solved are serv ice marks and and disclaims all liability, for damages resulting from use of this
trademar ks of Emer son Electric Co. EnergyMaster ™, eSure™, NetPer form™, NetR each ™, NetSpan™, NetSure™ and NetXtend ™ are tradema rks of Eme rson information or for any errors or omissions. Specifications subject to
Network Power, Energy Syste ms, Nor th America, Inc . Any other product, brand, or company names or logos are the property of the respective owner. change without notice.

Model No: 702NBDB Revision J, January 12, 2015

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NetSure™ -48 VDC Power System

Installation Manual, Section 6027

Specification Number: 582126100

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Spec. No: 582126100 Document Code: Section 6027

Spec. No: 582126100 Document Code: Section 6027

Observe the Following Admonishment ........................................................................................................... 62

Spec. No: 582126100 Document Code: Section 6027

Admonishments Used in this Document

Spec. No: 582126100 Document Code: Section 6027

Important Safety Instructions

c) Prior to contacting any uninsulated surface or

d) Wear eye protection.

Spec. No: 582126100 Document Code: Section 6027

• Dispose of used batteries according to the ALERT! Performing maintenance and/or

• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S Hazardous Voltage

Spec. No: 582126100 Document Code: Section 6027

1. Strictly adhere to the procedures provided in this document.

3. Do not touch traces or components on equipment containing static sensitive components.

Spec. No: 582126100 Document Code: Section 6027

JACK RINGER EQUIVALENCE FCC REGISTRATION NUMBER

Spec. No: 582126100 Document Code: Section 6027

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Spec. No: 582126100 Document Code: Section 6027

 MCA Battery Charge Digital Temperature Compensation

Spec. No: 582126100 Document Code: Section 6027

General Requirements • Rectifier Module ventilating openings must not be

Spec. No: 582126100 Document Code: Section 6027

Mounting Refer to Figure 1 for relay rack floor mounting dimensions.

Figure 1. Relay Rack Floor Mounting Dimensions

3.44 17.50 1.24

Installing MCA and LMS Circuit Cards

Spec. No: 582126100 Document Code: Section 6027

Identifying the Circuit Cards

Circuit cards can be identified through two methods as described below.

Installing LMS Circuit Cards

4. Unpack the MCA circuit card(s) to be installed.

MCA Customer Alarm Relay Circuit Card: P/N 514348.

8. Close the Monitor and Control Panel's front door.

Spec. No: 582126100 Document Code: Section 6027

Figure 2. Circuit Card Mounting Locations

Seven-Slot Card Cage for MC A Customer

Power Bays Note: MCA circuit cards can be installed in

Front door assembly

Spec. No: 582126100 Document Code: Section 6027

Front door assembly

Spec. No: 582126100 Document Code: Section 6027

Making Electrical Connections

Spec. No: 582126100 Document Code: Section 6027

MCA Network Interconnections Between Bays

Note: Refer to Figure 4 as this procedure is performed.

3. Close all Monitor and Control Panels' front doors.

Spec. No: 582126100 Document Code: Section 6027

Figure 4. MCA Network Bay-Bay Interconnections

Monitoring and Monitoring and

Main Power Bay Supplemental Power Bay