Sample Report

MARKET OVERVIEW CUM
DETAILED TECHNO ECONOMIC

FEASIBILITY REPORT
(PROJECT FEASIBILITY REPORT)
ON
PVC AND CPVC PIPE AND FITTINGS

MANUFACTURING PLANT
INDENTIFICATION & EVALUATION DIVISION FOR HI-TECH PROJECTS
EIRI CONSULTANTS & ENGINEERS

* REGD. OFFICE *
4449, NAI SARAK, MAIN ROAD,
NEAR CHANDNI CHOWK,
DELHI - 11 00 06. (INDIA)
(BETWEEN MARWARI KATRA AND ROSHAN PURA),
PH : 91-11-23918117, 43658117, 45120361
E-Mail : [email protected], [email protected]
Web: www.eiriindia.org,
www.eiribooksandprojectreports.com
CODE: EIRI/EDPR/XXXX
J.C.: XXXX
www.eiriindia.org | Page 1 of 120

DISCLAIMER
Project Reports are prepared based on data available at the time of

preparing the report from various sources such as Magazines, Literatures,
Tele Calls, Internet Sources, Informative Websites, Market Position/
Overview/Data available on various sites, Libraries, Publications,
Consultants, and other sources which are useful for the certain
project/projects.
However, effort has been made to give correct information even then no
guarantee can be given about the authenticity of the matter. Entrepreneurs
are requested to update the data before venturing into any project
discussed herein. All disputes are subject to Delhi, India Jurisdiction only.
Note:
All graphs, pictures, tables, statistics, machinery, and suppliers’ detail are
mentioned here for sample purpose only. Data in proposed project report will be
provided as per availability.

PVC AND CPVC PIPE AND FITTINGS MANUFACTURING PLANT
[EIRI/EDPR/3527] J.C.: 1613
CONTENTS
• Introduction
• Properties
• BIS (Bureau of Indian Standard) Specifications & Requirements
• Uses & Applications.
• Present Indian Market Position (Not Survey)
• Names and Addresses of Existing Units (Present Manufactures)
• List of Plant & Machineries
• Miscellaneous Items and Accessories
• Instruments, Laboratory Equipment and Accessories
• Electrification, Electric Load and Water
• Maintenance, Suppliers/Manufacturers of Plant and Machineries
• Process of Manufacture with Formulations, if applicable
• Flow Sheet Diagram
• List of Raw Materials
• Availability of Raw Materials
• Requirement of Staff & Labor
• Personnel Management
• Skilled & Unskilled Labor
• Requirement of Land Area
• Built up Area.
• Plant Layout (Rough Sketch Layout)

Along with financial details as under:
• Summary of Capital Cost of Project

• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know-how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Cost of Project and Means of Finance
• Assessment of Working Capital requirements
• Sources of Finance
• Break-Even Analysis and profitability analysis.
• Raw Material Cost
• Other Raw Material Cost
• Packing Material Cost
• Consumables, Store etc.,
• Employees Expenses
• Fuel Expenses
• Power/Electricity Expenses
• Repairs & Maintenance Exp.
• Administration Expenses
• Selling Expenses
• Assumptions for Profitability workings
• Assessment of Working Capital

Below mentioned financial statements (Annexure) will be for 5 to 10 Years
Annexure: Cash Flow Chart
Annexure: Balance Sheets
Annexure: Sales Realisation
Annexure: Other Mfg. Expenses
Annexure: Depreciation Charges - Profitability
Annexure: Depreciation Charges
Annexure: Interest and Repayment - Term Loans
Annexure: Tax on Profit

PVC AND CPVC PIPE AND FITTINGS MANUFACTURING PLANT
[EIRI/EDPR/3527] J.C.: 1613
INTRODUCTION
PVC (unplasticized polyvinylchloride) pipes and fittings exhibit excellent resistance

to aggressive environments both naturally occurring and as a result of industrial
activity. They are resistant to almost all types of corrosion, either chemical or
electrochemical in nature. Since PVC is a non-conductor, galvanic and electro
chemical effects do not occur in PVC pipes.
PVC Pipes and fittings a often used in the following circumstances:
• For drinking water pipe distribution systems, both main and supply lines
• Sewer and discharge pipe systems
Due to its non-metallic nature, the material used is totally resistant to all forms of
metallic corrosion.
Aggressive water resulting from high sulphate soils and low hardness water will
not attack PVC pipes.
Our pipes are therefore resistant to a wide range of industrial waters and
chemicals and offer an advantage in long-term systems life and manufacture
costs.
For more information on the resistance of PVC for specific chemical(s), do not
hesitate to let Interplast know. We inform you of the suitable pipe solution
necessary.
Being made of a tasteless and odorless material, PVC pipes remain neutral to all
transported fluids.
PVC is completely inert and is widely used for transporting liquids made for
human consumption.

Because of their mirror-smooth inside surface, PVC pipes have minimum flow
head loss. There is also no buildup of inside deposits, a particular advantage in
the construction of sewerage systems.
The physical properties of PVC pipes are not affected by neither direct sunshine,
nor wind or rain.
However, to avoid surface browning due to long exposure to direct sunlight, it is

recommended that the pipes are kept protected from direct sunlight.
Rigid PVC is not conductive to combustion. In the event of a fire, flames are
unable to travel on PVC pipes. They therefore offer added safety when used for
electrical installations, both domestic and industrial.
PVC pipes are relatively light. Their specific weight 1.43 is one- fifth that of steel
pipes. This cuts down transportation costs and facilitates installation when in
difficult and remote places. Installation is quick and easy with a complete line of
fittings either with the solvent glue weld sockets or the rubber seal socket joints.
In either case, a leak-proof joint is assured. Subsequent maintenance work is also
carried out with a minimum of complication and cost.
PVC pipe which is made from polymerized vinyl chloride, a synthetic resin, which
when plasticized or softened with other chemicals has some rubber-like
properties. Derived from acetylene and anhydrous hydrochloric acid. PVC pipe has
nominal sizes that are to be used with PVC socket fittings (schedule 40) and PVC
socket or threaded fittings (schedule 80).
PVC Pipe and Fittings have got tremendous demand in India as well as in abroad.
To manufacture this, all the machinery and raw materials are available
indigenously.
A polyvinyl chloride (PVC) pipe is made from a plastic and vinyl combination
material. The pipes are durable, hard to damage, and long lasting. A PVC pipe
does not rust, rot, or wear over time. For that reason, PVC piping is most
commonly used in water systems, underground wiring, and sewer lines.

PVC was first developed in 1925 when a BF Goodrich employee, Dr. Waldo
Semon, attempted to invent a method for bonding metal and rubber. After
blending materials together to create a strong and flexible material, Semon
discovered PVC. Nonetheless, the product remained virtually useless for another
decade. In the late 1930's, PVC was found to have great shock absorbing
abilities. This discovery led to the creation of long lasting PVC tire treads, which
were created with flexible forms of PVC.
Two decades later, PVC pipe was invented. By heating the PVC material, a special
machine called an extruder could be used to push the PVC into hollow pipes. This
PVC pipe was extremely solid and virtually indestructible. Using PVC pipes for
irrigation systems proved to be effective. PVC pipe has since been considered an
affordable and reliable means for water piping.
Due to the ability of PVC pipe to withstand extreme movement and bending, it is
also increasingly used in earthquake prone areas. PVC pipe can withstand the
rigorous shaking of the earth without experiencing any damage. The smooth
surface of the PVC pipe is also resistant to bacterial contamination, such as E.
coli. Therefore, many water companies rely on PVC pipe in their systems in order
to keep them free of contamination.
Unfortunately, the material used in PVC pipe appears to be detrimental to a

person's health and safety. Reported cases of PVC pipe shattering when used
with high-pressured gases have increased drastically. The Federal Government
has issued safety warnings, which strongly recommend using alternative piping
material. In addition, the heavy metals used to create PVC pipe can leach out
when heated. The vapors emitted from the heated PVC pipe are now being linked
to certain forms of cancer, especially lung cancer.
CPVC Pipes and Fittings are manufactured from compound, CPVC- Chlorinated
polyvinyl chloride is a thermoplastic used for hot and cold water lines. Chlorinated
polyvinyl chloride (CPVC) is a thermoplastic produced by chlorination of polyvinyl
chloride (PVC) resin used for hot and cold water lines. CPVC is the first choice of
material for potable water supply across the world and is in use across the world
for more than 50 years.

CPVC Industrial Pipe Applications Corrosion resistant pressure pipe, IPS sizes
1/4" through 24", for use at temperatures up to and including 200°F. Pressure
rating (130 psi to 1130 psi) varies with schedule, pipe size, and temperature as
stated in GF Harvel engineering bulletin (Product Bulletin 112/401). Generally
resistant to most acids, bases, salts, aliphatic solutions, oxidants, and halogens.
Chemical resistance data is available and should be referenced for proper material
selection. Pipe exhibits excellent physical properties and flammability
characteristics (independently tested flame and smoke characteristicsULC,1993).
Typical applications include: chemical processing, plating, high purity

applications, hot and cold potable water systems, water and wastewater
treatment, and other industrial applications involving hot corrosive fluid transfer.
Specifications All CPVC Schedule 40 and schedule 80 pipe shall be manufactured

from a Type IV, Grade I Chlorinated Polyvinyl Chloride (CPVC) compound with a
Cell Classification of 23447 per ASTM D1784. The pipe shall be manufactured
instrict compliance to ASTM F441, consistently meeting the Quality Assurance
test requirements of this standard with regard to material, workmanship, burst
pressure, flattening, and extrusion quality. The pipe shall be produced in the USA
using domestic materials, by an ISO 9001 certified manufacturer, and shall be
stored indoors after production, at the manufacturing site, until shipped from
factory. This pipe shall carry the National Sanitation Foundation (NSF) seal of
approval for potable water applications.

PROPERTIES OF PVC PIPES & FITTINGS
Sp. gr : 1.36 to 1.43
Tensile strength : 450 kg f/cm2 560 kg f/cm2
Elongation : 80%
Modulus of elasticity : 30,000-33,750 kg f/cm2
Compressive strength : 600-700 kg f/cm2
Heat distoration temperature at 18.5 kg f/cm2 : 75 oC
Co-efficient of linear expansion : 55*10-5 m/m/ oC
Thermal conductivity : 4*10-4Cal/sec/cm2/oc/cm.
Flammibility : Seft extinguishing
Impact strength oC : 0.5 -1 ft/lb/inch of notch.
Impact strength 20oC : 1-2 ft/lb/inch of notch.
S.P. heat : 0.24 kcal/kg/ oC
Water absorption at 20oC : 0.1 in * 3* 24 hours.
Electric constant (10 cycles/80oC) : 3.0
Softening point : 82 (Vioat)
Abrasion resistance : Good.

Property Flexible PVC Rigid PVC
1. Specific gravity 1.2 - 1.6 1.4 - 1.6
2. Tensile strength (lb/in2) 1500 - 3000 6500
3. Elongation at break (%) 100 - 500 25
4. Compression strength (lb/in2) 1250 10,000
5. Minuimum operation
Temperature (oC) 54 - 80 70
6. Water absorption (24 hr%) 0.25 0.1 - 0.4
7. Flammability Self Extinguishing
8. Effect of weak acids Resistant Resistant
9. Effect of strong acids Resistant Resistant
10. Effect of weak alkalis Resistant Resistant
11. Effect of strong alkalis Resistant Resistant
12. Solvents Resistant to alcohols, aliphatic

hydrocarbons and minerals eils,
soluble in ketones, esters and
to acertain degree in
aromatic hydrocarbons
and chlorinated hydrocarbons.

CHLORINATED POLYVINYL CHLORIDE (CPVC)
CPVC has been used successfully in residential, commercial and industrial

applications for nearly 50 years. It is most commonly used in single-family and
multi-family hot and cold water distribution systems. However, it can be used for
residential fire sprinkler systems, chemical drain waste systems and industrial
processing. Key advantages of CPVC include its resistance to corrosion, pitting,
and scaling, ease of installation and light weight. CPVC pipe has a higher
temperature resistance and is ideally suited for hot water plumbing. It can
compete with Polybutene1 piping system in this application. The installation of
CPVC pipe is as simple as that of PVC. It also requires solvent sealing instead of
heat sealing required for PE pipe. CPVC is as safe as PVC pipe in its production,
handling and installation.
Chlorinated PVC called CPVC is PVC with chlorine on its hydrocarbon backbone
instead of one in PVC. It is therefore a heavier molecule and results into higher
density compared to PVC, like PVC but even more difficult to process. CPVC is
highly flame retardant. It has 60 Limiting Oxygen Index (LOI) indicating it requires
60% (or almost 3 times of normal atmospheric oxygen). Though PVC and CPVC
belong to the plastics family and possess similar core materials, they perform very
differently. The chlorination process used in making CPVC gives the material its
superior performance in both high temperature and high pressure applications.
The extra chlorine molecule makes CPVC very difficult to burn. CPVC will not
sustain a flame on its own as there is not enough oxygen in the atmosphere to
make it burn. When the flame source is removed, CPVC will self-extinguish.
Additionally, CPVC should not be confused with polybutylene piping, which
suffers from reliability issues because it could react unfavorably to some elemen
ts in various water systems. It's manufacture is somewhat more difficult and is in
the hands of a very few suppliers.

It was first commercialized by BF Goodrich that has now become Noveon. It then
sold CPVC to Lubrizol in 2001. Lubrizol supplies CPVC compounds under
Temprite and also supplies CPVC processed products under Corzan brand name.
Compared to PVC which has the global consumption of more than 34-35 mln tons
CPVC is a niche polymer & has small consumption in the World. Similarly there
are very few processing industries involved in processing of CPVC. India has few
well known processors of CPVC-Ajay Industrial Corporation, Ashirvad Pipes Pvt.
Ltd., Astral Polytechnik Ltd.

ADVANTAGES & LIMITATIONS
1. PVC pipes are recommended only for water (cold) services and not the hot
water supply.
2. Rigid PVC pipes are immune to corrosion and can be used in all types of
corrosive soils which generally causes external corrosion in metallic pipes.
3. The specific gravity of PVC is 1.4, i.e. (5 times less than that of mild steel).
Hence rigid PVC pipes can be transported easily at a lower cost handled and
shaped easily. This property permits quicker and easier installation of PVC
pipes.
4. The smooth well of the rigid PVC pipes reduces frictional loss to a minimum.
It is about 40% lower than that of metallic pipes.
5. The thermal conductivity of PVC is some 2,650 times less than that of
copper. This factor reduces insulation cost.
6. The coefficient of thermal expansion of rigid PVC is 5 to 6 * 10-5 per 1oC.

This means that in a hundred feet run the length of pipeline will after by
about one inch per 10oC change in temperature. Due allowance should be
made, particularly in over ground pipelines, for any change in length of
pipeline which may occur during installation of when pipeline is in service.

Handling & Storage:-
Rigid (unplasticized) PVC pipes are strong but light in weight. As a result, these
pipes are easily handled and are likely to be thrown about. Reasonable case,
however should be taken in handling and storage of these pipes while loading and
unloading. On to and for the vehicles and these should be lowered and not
dropped to the ground, to prevent damage to the pipes. These pipes are supplied
in six meter lengths and above.
Extreme cold and hot weather conditions pose limitations to the handling and
storage of rigid PVC pipes, and these call for suitable precautions in handling and
storage. Pipes should be given adequate support at all times, stacking in large
pipes should be avoided, in particular during summer months in regions where
the temperature goes upto 45oC and above, as the bottom of pipes may distort,
thus giving rise to difficulty to pipe alignment and jointing. during summer
months pipes should preferably be stored in shade. For long term storage, pipe
racks provided continuous support. For temporary storage in the field, where
racks are not provided, care should be taken that the ground is level and free
from loose stones. Pipes stored thus should not exceed three layers high and
should be stacked to prevent movement. During summer months the pipes stored
in the field should be under shade.
The impact strength of the rigid PVC pipes is reduced somewhat in cold weather,
thus more care in handling is required to be exercised in these pipes in regions
where the temperature goes below zero degree centigrade. At 10oC, the reduction
has become marked and PVC pipes should not be laid in such conditions.
While in transit pipes should be well secured and supported over their entire
length.

WIDE RANGE OF APPLICATIONS OF CPVC PIPE
CPVC Pipes and Fittings for potable water applications are available in CTS
(Copper Tube Size) ½ through 2 inches and in IPS (Iron Pipe Size) ¼ through 12
inches. CPVC Pipes and Fittings are joined by solvent cementing and CPVC Pipe
and other piping materials are connected by use of adapter fittings. These CPVC
Pipes are available in wall thickness of either SDR 11(Copper Tube Size), SDR -
PR, Schedule 40 or Schedule 80. These pipes and fittings are pressure rated as
per ASTM D 2846 for continuous use at 100 psi at 180 degrees F and 400 psi at
73.4 degrees F.
These pipes should be designed with a water flow rate between 5 and 12 feet/sec
and while laying them it must be remembered that CPVC Pipes expand and
contract more than metallic pipes. Compensation must be provided for expansion
and contraction, where they are installed in long, straight lengths, by using offset
piping arrangements like loops or bends. Adequate horizontal supports and
vertical hangers at appropriate distances must be provided.
For cutting CPVC Pipes fine tooth saws/simple hack-saws/rachet saws or a

circular tubing cutter modified with a plastic cutting blade can be used. Care
should be taken to avoid cracking of the pipe wall while cutting. For larger
diameter pipes power tools are also used at major sites for cutting.
Only CPVC solvent cements which meet the specifications of ASTM F 493 should
be used while installing CPVC Pipes. Orange CPVC solvent cement or Purple
primers are used when required to facilitate identification and plumbing
inspection. Unpigmented CPVC solvent cement/primer, clear cement/primer, one
step cements are the other alternatives available for joining purposes.
Teflon Tape can be used with CPVC threaded adapters very effectively. However
before using paste or pipe dope, it is better to check with the manufacturer as
some of these pastes or dopes may contain solvents incompatible with CPVC.
While connecting CPVC Pipes to gas water heaters, the pipe should not be located
within 6" of the heater's flue, to avoid the possibility of damage to the plastic pipes
from the flue heat. A flexible appliance connector or metal nipple is used for the
connecting. However the hot water from the heater does not affect the CPVC.

CPVC is affected by prolonged exposure to sunlight/ultraviolet radiation. Pigments
are added to CPVC to make pipe and fitting resistant to degradation. CPVC pipes
can be protected from sunlight /UV radiation by painting them by exterior grade
latex paint.
If a section of the piping systems freezes in the cold, it can be thawed by wrapping
it with a cloth saturated with hot water and keeping the cloth hot by re-dipping in
hot water till required. Alternatively a low wattage heater/blower can used to blow
heated air on the frozen area to thaw the pipe.
Important CPVC related Standards
Standard Topic
CPVC Pipes-Potable Water Supply This is a critical
ANSI/NSF Standard 61 certification without which CPVC Pipes cannot be used for
carrying potable water
ASTM D2840 CPVC Hot Cold Water Distribution Systems
ASTM F439 CPVC Schedule 80 CPVC Fittings
ASTM F441 CPVC Schedule 40 & 80 Pipes
DIN-8079 CPVC Pipes Dimension
DIN-8080 CPVC Pipes General Quality Requirements and Testing
CPVC Pipes and Fittings for Hot and Cold Water

BS 7291/4
Distribution
CPVC Pipes and Fittings for Hot and Cold Water
NFT 54-014-1/2
Distribution
Plastics Piping Systems for Hot and Cold Water

EN-ISO 15877:2003
Installations -Chlorinated Poly Vinyl Chloride (PVC - C)

BUREAU OF INDIAN STANDARDS SPECIFICATIONS
PLASTIC PIPES & FITTINGS
IS : 4985 - 1968 Specification for unplasticized PVC pipes for potable water
suppliers.
IS : 7834 - 1975 Specification for injection moulded PVC socket fittings

With solvent cement joints for water supplies
Part - I General requirements.
Part - II Specific requirement for 450 elbows
Part - III " " 90o
Part - IV " " 90o Tees
Part - V " " 45o "
Part - VI " " Sockets
Part - VII " " Unions
Part - VIII " " Caps
IS : 7634 - 1975 Coke of practice for plastic pipe work for potable water
suppliers.
Part - I Choice of materials and general recommendations.
Part - II Laying and joining the unplasticized PVC pipes.
PVC pipes are manufactured in different standards to suit different and

applications. The following table gives comprehensive standards to which these
pipes are available for different applications.

For more information contact at:
Headquarters:
Manak Bhavan,
9, Bahadur Shah Zafar Mag,
New Delhi-110 002
Phone: 91 11 23238821, 23233375, 23239402
91 23238821, 23239399 (Fax)
[email protected] Institution
Sr.No. Sales Outlets Address Telephone No/Fax/e-mail

01. Director (Sales) 91-11-23238821, 23233375, 23239402
Manak Bhawan, 91-23238821, 23239399(Fax)
9, Bahadur Shah Zafar
Marg , New Delhi-110 002
02. Western Regional Office Phone 022-28329295
Manakalaya, Plot No. E-9, Fax 28374231
MIDC, Road No. 8, Behind Email: [email protected]
Telephone Exchange,
Andheri (East), Mumbai-93
03. Eastern Regional Office 033-232053243
5, Chowringhee Approach 91-33-23377459(Fax)
P.O. Princep Street, [email protected]
Kolkata-700 012
04. Northern Regional Office 91-0172 2665512
SCO 335-336, Sector 34-A 91-0172 2602025 (Fax)
Chandigarh-160 022 910172-2609285,
2664750,2624136(PBX)
[email protected]
05. Southern Regional Office 91-044-22542315, 22541584,22541470
C.I.T. Campus, 91-044-22541087 (Fax)
IV Cross Road [email protected]
Chennai-600 013

NOTE:- The use of the ISI Certification Mark is governed by the provisions of the Indian
Standards Institution (Certification Marks) Act and the Rules and Regulations made there
under. The ISI Mark on products covered by an Indian Standard conveys the assurance that
they have been produced to comply with the requirements of that standard under a well-
defined system of inspection, testing and quality control which is devised and supervised
by ISI and operated by the producer. ISI marked products are also continuously checked by
ISI for conformity to that standard as a further safeguard. Details of conditions under which
a license for the use of the ISI Certification Mark may be granted to manufacturers or
processors, may be obtained from the Indian Standards Institution.

PRESSURE PIPES FOR WATER SUPPLY & IRRIGATION
(TABLE OF DIMENSIONS OF PIPES TO IS : 4985-1968)
_____________________________________________________________________________
Outside Wall thickness for working pressure

dia Tolerance 2.5 kgf/sq.cm 4 kgf/sq.cm 6 kgf/sq.cm 10 kgf/sq.cm
on outside Min Max Min Max Min Max Min Max
dia. +
_____________________________________________________________________________
16 0.3 - - - - - - 1.1 1.5
20 0.3 - - - - - - 1.1 1.5
25 0.3 - - - - - - 1.4 1.8
32 0.3 - - - - - - 1.8 2.2
40 0.3 - - - - 1.4 1.8 2.2 2.7
50 0.3 - - 1.2 1.6 1.7 2.1 2.8 3.3
63 0.3 - - 1.5 1.9 2.2 2.7 3.5 4.1
75 0.3 - - 1.8 2.2 2.6 3.1 4.2 4.9
90 0.3 1.3 1.7 2.1 2.6 3.1 3.7 5.0 5.7
110 0.4 1.6 2.0 2.5 3.0 3.7 4.3 6.1 7.0
140 0.5 2.0 2.4 3.2 3.8 4.8 5.5 - -
160 0.5 2.3 2.8 3.7 4.3 5.4 6.2 - -
180 0.6 2.6 3.1 4.2 4.9 6.1 7.0 - -
200 0.6 2.9 3.4 4.6 5.3 6.8 7.7 - -
225 0.7 3.3 3.9 5.2 6.0 7.6 8.6 - -
250 0.8 3.6 4.2 5.7 6.5 8.5 9.6 - -
280 0.9 4.1 4.8 6.4 7.3 9.5 10.7 - -
315 1.0 4.6 5.3 7.2 8.2 10.7 12.0 - -
_____________________________________________________________________________

PLUMBING PIPES
O.D. (mm) Well thickness

Min Max
20 2.8 3.3
25 2.9 3.4
32 3.4 3.9
40 3.6 4.2
50 3.7 4.3

APPLICATIONS OF PVC PIPES & FITTINGS
The main application of rigid PVC pipes & fittings are:-
1. For Transportation of Water:
Drinking water
Sewerage/waste
Rain water, and
Salt water.
and is used:-
in Building
In Laboratories
In canteens
In wash rooms etc.

2. Tube wells :-
Hard rock and alluvial solls.
3. Chemical processing Plants:-
For transport of acid - alkalies and of aggressive fluids and gases in

chemical industries.
4. Ducting for power and communication cables:
5. For ducts-exhaust vapour in plants/installations underground telephone

cables.
For transportation of pulverized materials.
6. Electrical conduits,
7. For sprinkler irigation.
8. Air/vent ststem.
9. Re-lining of old sewers.
10. Bore wall casting and suction pipes.
11. Ventillation of corrosive gases.

ADVANTAGES OF USING PVC PIPES
1. IT IS ECONOMICAL:
For medium sizes, PVC pipes are 10 to 30% cheaper, additional economics can be
affected in installation so that the cost of large schemes can be brought down by
as much as 10 to 40.
Therefore, given any allocation for water supply, more villages and more people
can be provided with water supply through PVC pipes ensuring better utilization
of resources.
2. IT RESISTS CORROSION:
Unlike most conventional materials, PVC is completely non corrosible. Therefore

the life of the PVC system is much more than that of conventional materials,
making it a more reliable and durable system. It also floows that PVC systems are
ideally suitable for saline and other aggressive soils.
3. NON-ENRUSTATION:
Because of the smooth bore of PVC, there is no encrustation on the inner surface
of the pipe, unlike conventional materials where the bore gets progressively
smaller over a period time, owing to encrustation. This is of special advantage in
congested cities, where removal and replacement of encrusted pipes from under
paved streets become an extremely difficult and expansive proposition. The
pressure in the distribution system laid with metal pipes also drops considerably
after 20 to 25 years on account of which booster pumps have to be installed.

4. LIGHT WEIGHT:
The specific gravity is 5 times less than that of steel and therefore PVC pipes can
be transported at low cost and handles with ease. Large lengths can be manually
carried over long distances which is practically impossible with metal or asbestos
cement pipes.
5. EASE OF INSTALLATION:
Of all plastic materials, PVC alone is capable of solvent jointing. A special solvent
solution enables the piping system to be joined with greate ease in a matter of
minutes. The installation staff needed training and thereafter have only to floow
simple procedure. Various kinds of rubber ring joints are also used to make
installation even simpler. In addition, the PVC system can easily be connected to
any other system.

MARKET POSITION
Infrastructure development and urbanization in India has given a dynamic shape

to the Indian construction industry. Various government initiatives like Smart City
Mission, Housing for All, and Swatch Bharat Abhiyaan is creating business
opportunities for construction industry. Pipes and fittings is one such essential
part of the construction industry that is expected to gain momentum in the
coming days due to faster developments. This industry has been segmented on the
basis of types of PVC pipes and fittings (RPVC, PVC and CPVC pipes and fittings).
As per a report, PVC pipes and fittings market in India has grown at a Compound
Annual Growth Rate (CAGR) of 12.5 per cent during the period from FY2009–
FY2014. The PVC pipes and fittings market in India is poised to register a double
digit growth over the period FY2014–FY2019 and is expected to reach Rs 391
billion in FY 2019 as compared to FY 2014. To achieve this growth, not only infra
development but also progress in irrigation, waste water management, water
supplies, sewage and plumbing etc is expected to play a huge role and are to be
major growth drivers to spur the opportunities for pipes and fitting industry.
Sharing his views about pipes and fittings industry market size and growth rate
Rajesh Pajnoo, President of Hindware Pipes Division, HSIL Ltd says, “The plastic
pipe and fittings industry is Rs 23,000 crore in size with a growth rate of 17 per
cent in the last 7 years. With the impetus given for Real Estate/Infrastructure
development and conversion from Galvanised Iron (GI), the growth rate will
improve to 20 per cent.”

Impact of GST, Demonetisation, RERA on pipes and fittings Industry
Goods and Services Tax (GST), is hailed as most important tax system in India.
With its implementation it has driven up the efficiencies by cutting out the
multiple taxes that are charged. It has also got much ease and transparency in
the business and also has been fair enough to curb down the unethical practices.
The GST is an indirect tax levied on goods and services in India wherein the goods
and services are divided into five tax slabs that is 0, 5, 12, 18, and 28 per cent.
On the other hand, the announcement Demonetisation made by the government

created a big hullabaloo, prolonged cash shortages etc, which slowed down
various markets and sectors. However, with time the impact of the same is
reduced and the money circulation is in line. Briefing on the impact of
Demonetisation, GST and Real Estate Regulatory Authority (RERA) on pipes and
fittings industry Pajnoo states, “Demonetisation affected the money circulation
which in turn slowed down the markets in most categories, which phase is over
now. GST is a positive step and a major systemic change, the impact of this is felt
in real estate sector too, but we are hopeful it will settle soon. RERA will benefit
the Real Estate Industry in the long run. It will attract more investment by large
players and this in turn will benefit the home buyers at large.”

Opportunities for the pipes and fittings segment from Budget 2018
During the budget 2017-18 for the infrastructure sector, the total allocation for
the infrastructure development in 2017-18 was Rs 3, 96, 135 crore. For irrigation
sector, the government announced Rs 20,000 crore to NABARD for long term
irrigation funds, and 5000 crore for setting up of dedicated micro irrigation fund.
On the other hand, Under Swatch Bharat Mission (rural) the government
prioritised pipe water supply for open defecation free villages and safe sanitation.
The budget of this year is good for the infrastructure sector, specially water and
energy. The Rs.19,428 core allocation for water supply projects under AMRUT
schemes will help in providing drinking water facilities to urban and semi urban
households. The increase from Rs. 20,000 crore to Rs 40,000 crore for irrigation
projects and dedicated micro irrigation fund of Rs 5,000 crore will help the
agriculture sector to grow and have good production that will contribute to the
growth in our economy. “These projects will require huge quantity of bulk pipeline
to be laid for transporting water from source to destinations thus having
opportunities for pipe manufacturers in India. The demand for pipes from oil and
gas sector will also increase with the several development schemes by the
government comes under implementation,” says Subhash Sethi, Chairman, SPML
Infra Ltd.
This year’s Budget will encourage economy and also will have positive impact
believes Pajnoo. On the budget expectations he states, “We expect a business
friendly budget which will spur economic growth and bring a positive impact on
most/all industries.”
This year’s budget with progressive thinking will lead India to an inclusive growth
path with clear focus to develop robust infrastructure and lift the economy to
achieve the target for next fiscal.

Imported or indigenous pipes
Like in any other country, India also has different quality of pipes and other
mechanical fittings available across the market. There are good manufacturers
who produce quality products which are priced comparatively higher than other
manufacturers and also the Chinese imports available freely. Over the past few
months, global steel prices have jumped by nearly 30 per cent thus putting
pressure on pipe manufacturers. Apart from rising cost, India has also witnessed
growing imports of steel and pipes from countries like China, South Korea and
Ukraine despite it has got the surplus steel production. After the New Steel Policy
rolled out by the government in May 2017, it helped in keeping a check on imports
which reduced to only 10.9 per cent during April-December 2017.
Sethi adds, “When SPML Infra received order for phase 1 of Saurashtra Narmada
Avtran Irrigation (SAUNI Yojana) in Gujarat, which required procuring high
capacity 3000 mm dia MS pipes with 17.5 mm thickness, no manufacturer was
having the production capacity to provide such pipes which ultimately they
upgraded their facilities to manufacture and supply.”
India has about six million tonnes of pipe making capacity and imports 50-60 per
cent of its raw material. China has started focusing on Indian market for pipes
(after Europe imposed anti-dumping duty and the US started investigation on
their exports for a possible trade barrier) and has managed to get good amount of
Indian business with value-added steel pipes which are 20 per cent cheaper than
Indian producers. China is able to manage the cheaper rates due to special
incentives provided by their government for exports besides they enjoy lower
interest and logistic costs compared to their Indian counterpart. Though the New
Steel Policy mandates use of ‘Made in India’ steel for pipe manufacturing, but it
still requires lot of clarifications and faces big challenges on implementation due
to limited resources available.

Sharing his views on SPML Infra's preference on indigenous pipes Sethi says, “As
an Indian Company working in infrastructure sector for past over three decades,
SPML Infra is mainly using pipes and fitting manufactured in India. The
preference is purely based on quality either for imported or indigenously
manufactured with proper delivery commitment by the supplier as per our project
execution schedules. We have seen Indian pipe manufacturers transformed from
their conventional pipe making methods to adopting technology and modern
technique to implementing stringent quality control for producing high capacity
advanced pipes like MS and HDPE with large diameters. Earlier we used to lay
PSC and RCC pipes which have given way to modern HDPE, DI and MS pipes with
high tensile strengths. Sometimes the home grown manufacturers are not able to
meet the committed dates due to their limited production capacities and gap
between demand and supply. In such cases, companies like us have to look for
other options in line with quality and quantity requirements.”
SPML Infra has extensive experience in laying, jointing, testing and commissioning
of bulk and distribution pipeline network for domestic and industrial water
supply, treating water for reuse from sewage, effluent, irrigation, institutional,
power etc. It has achieved a major position in the segment and already laid more
than 10,000 km of pipeline up to 3,500 mm diameters in different geographical
regions of India. It has developed expertise for both the business and technical
management of large pipe networks with planning, laying and managing cross-
country pipelines of any length and size (up to 4000 mm diameter) in all terrain
conditions for drinking water, wastewater, irrigation, power and flood water
transportation and management.
SPML Infra has earlier completed laying of 41 km of 3000 mm dia MS pipeline

with 17.5 mm thickness with external 3LPE coating and internal food grade epoxy
coating under the Saurashtra Narmada Avtran Irrigation (SAUNI Yojana) in
Gujarat. It is currently executing another package for laying of 36 km pipeline
with same specifications. It has also executed 21 km of 2764 mm MS pipes with
18 mm shell thickness under Cauvery Water Supply Scheme for water supply
augmentation to Bangalore city.

The over 9 km 2,420 mm to 3,100 mm dia MS pipeline was laid by the company in
Delhi to improve raw water supply arrangement for the treatment plant at
Wazirabad.
While stating on whether the industry imports only components of the product or
the entire product Pajnoo says, “Few MNCs which are importing their products,
but the volumes are low. In addition on suggesting how to avoid imports he says,
“We are focussed on giving the Best Quality products manufactured here, given
the low volumes of imported products, it is not a worry for us.”
New venture in pipes and fitting segment
It is very important that India has good number of manufacturers and HSIL Ltd
who has recently ventured into the household plumbing pipes segment with the
inauguration of their manufacturing facility in village Isnapur, District Medak,
Telangana. The move is aimed at providing integrated solution for home building,
enhancing customer convenience, facilitating cross-sale and extending the existing
building products distribution chain to the hardware channel distribution chain
for the pipes sub-segment.
Briefing about the facility’s production capacity Pajnoo says, “The HSIL plant
currently has a total production capacity of 30,000 metric tonne with plans to
scale up the production capacity to up to 60,000 metric tonne by 2020 in order to
emerge as a key player in the CPVC and UPVC pipes and fittings segment. This
plant is the epitome of the best manufacturing practices accumulated and market
understanding from HSIL’s existing operations.”
The plant will manufacture all types of CPVC and UPVC pipes and fittings,
suitable for potable water transportation, water harvesting and sanitation
applications, primarily in building construction segment.

Future growth of India PVC pipes and fittings Market is expected to be led by the
rising construction of much required residential units and inclining demand of
PVC pipes and fittings in agricultural sector to bring in more area under
cultivation. This will also be bolstered by the government projects for clean
environment and housing for all which includes a large focus on the sanitation
facilities for the people.
The market leader, Finolex Industries Limited is expected to maintain focus on

research and development in its manufacturing plants to develop new products
and widen its distribution reach, to stay ahead of its rivals in the market
especially in rural segment.
The Indian PVC pipes and fittings industry, which comprises of segments such as
RPVC, PVC and CPVC pipes and fittings has grown significantly over the last few
years due to the increase in the demand from irrigation sector on account of the
burgeoning population and uncertain weather conditions in the country. The PVC
pipes and fittings industry in India is highly fragmented. The market revenues
have grown at a CAGR of 13.4% from FY’2010-FY’2015. There is a stiff
competition in the market with a large number of organized and unorganized
players engaged in the manufacturing and distribution of PVC pipes and fittings in
the country. Jain Irrigation Limited dominated the market in terms of production
capacity in FY’2015.
“PVC pipes will gradually replace conventional piping systems in the market due
to their lower cost and higher durability. CPVC pipes are expected to register
fastest growth in terms of the production capacity in the next 5 years from
FY’2015-FY’2020. Rising acceptance of CPVC pipes over galvanized or PVC pipes
will lead to the growth in the future. The organized segment of the market is
predicted to grow at a faster rate in the coming years with shifting preferences
towards branded and quality products being witnessed in the domestic market”.
Currently in India approximately 73% of PVC is consumed by the pipe & fitting
industries with the other sectors comprising only 27%.
Globally pipes & fitting account for only 43% of the PVC consumption showing
PVC application in India other than pipe & fitting are still in the early stages and
are primed for growth.

Although CPVC pipes & fittings contributed just 10% to the overall production
capacity in 2017. Its is the fastest growing segment of the PVC pipes and fittings
industry in India.
An entrepreneur can well venture into this field.
The Reliance group, through Reliance and IPCL, accounts for two-thirds of the
market share. The next largest player is Finolex group, which has a 16 per cent
market share. The next two DCW and Chemplast have shares of 8 per cent apiece.
The remaining share is catered to by DCM Shrirams. PVC has a unique position in
the plastics sector on account of its unique features, and is headed for robust
long-term...
India PVC pipes and fittings Market is expected to reach INR 391 billion by
FY’2019
Future growth of India PVC pipes and fittings Market is expected to be led by
rapidly increasing population leading to increased demand for agricultural
production, expanding housing sector and significant role played by the
government in the development of irrigation infrastructure and real estate sector
in the country.
The market leader, Finolex Industries Limited is expected to maintain focus on

research and development in its manufacturing plants to develop new products
and widen its distribution reach, to stay ahead of its rivals in the market.
The Indian PVC pipes and fittings industry, which comprises of segments such as
RPVC, PVC and CPVC pipes and fittings has grown significantly over the last few
years due to the increase in the demand from irrigation sector on account of the
burgeoning population and uncertain weather conditions in the country. The PVC
pipes and fittings industry in India is highly fragmented. The market revenues
have grown at a CAGR of 12.5% from FY’2009-FY’2014. There is a fierce
competition in the market with a large number of organized and unorganized
players engaged in the manufacturing and distribution of PVC pipes and fittings in
the country. Finolex Industries Limited dominated the market in terms of
production capacity in FY’2014.
The India PVC pipes and fittings market will grow at a double digit CAGR over the
period FY’2014-FY’2019 and is projected to reach INR 391 billion by FY’2019.
Increased government’s thrust on infrastructure development, rising demand from
construction sector, expansion in the housing sector and burgeoning population
leading to increased demand for agricultural production, will drive the market
growth in the coming years.

“PVC pipes will gradually replace conventional piping systems in the market due
to their lower cost and higher durability. CPVC pipes are expected to register
fastest growth in terms of the production capacity in the next 5 years from
FY’2014-FY’2019. Rising acceptance of CPVC pipes over galvanized or PVC pipes
will lead to the growth in the future. The organized segment of the market is
predicted to grow at a faster rate in the coming years with shifting preferences
towards branded and quality products being witnessed in the domestic market.
The PVC pipes are as an ideal arbetitute for conventional pipes such as
galvanized iron pipes, Cast Iron spun pipes and cement pipes in many areas.
PVC pipes is latest innovation and have several advantages our conventional
pipes. PVC pipes score over other pipes by virtue of this following properties.
1) Non collosion.
2) Light weight.
3) Low cost of Transportation handling, and storage.
4) Low Installation costs.
5) Smooth Interval and external surface, thus ensuring negligible friction

resistance of fluids.
6) High inertners to chemical reaction.
7) Bad conductors of electricity.
8) Low thermal conductivity.
9) Self extinguishing characteristics.

PRODUCTION OF PVC AND CPVC PIPES
FROM 2007 TO 2017
Year Quantity (MT.)
2007-08 56,000
2008-09 64,400
2009-10 74,060
2010-11 85,169
2011-12 97,944
2012-13 1,11,656
2013-14 1,25,054
2014-15 1,40,061
2015-16 1,56,868
2016-17 1,65,740

PVC pipes offers the following advantages:-
• Low Cost of materials.

• Low installation cost.
• Easy handling and joining light weight.
• Non-toxic
• Resistant to most chemical
• Low hydraulic losses - smooth bore.
• Low operating and maintenance cost.
• Resistance to abrasion.
• Non conductor of electricity.
• No deposit formation.
• Low thermal conductivity.
• Can be joined to other materials.
• Low energe cost in manufacturing.
• Self colours grey - no painting or colour blending of system is required.
Today, the per capita consumption of plastics in India is only 6 Kilos, against
the world average of 27 kilos. The per capita consumption of plastics is more
than 100 kilos in developed countries.

TREND IN INCREASE IN DEMAND
Trend growth rate in increase of demand = 15%
The use of plastics pipes and fittings in all regions of the world continues to grow
with PVC representing over 60% of the plastic pipe used. The cost performance
benefits and decades of successful use make PVC the logical material of choice for
pipe applications such as drainage, sewage drinking water and irrigation.
Within the PVC pipe market, lead based heat stabilizers are still the most widely
used heat stabilizer accounting for nearly 50% of the worldwide volume. In fact,
lead based stabilizers dominate the PVC stabilizer market in all regions except
the North American, where lead stabilizers were phased out in the 1970s and
tin stabilizers predominant. Within the Asian region including India, China,
Japan and Australia lead based stabilizers still predominate but the move away
from lead has accelerated.
Although the move away from lead based stabilizers in North America started in
the 1970z, only recently have other regions started to initiate a move away from
lead. In Europe, environmental concerns and regulatory issues have pushed for
the elimination of lead based heat stabilizers over the next five years. European
heat stabilizer manufacturers have made a voluntary commitment, called
Vinyl 2010* to achieve a 50% reduction in lead stabilizer use by 2010 and to
be lead free in 2015. This commitment also applies to the plastic pipes and
fittings industry represented by TEPPFA (i). TEPPFA calls for a phase out of lead
stabilizers in the EU for pipes and fittings made of virgin PVC targeting 25%
reduction in 2005, 75% in 2010 and 100% in 2015. Other regions including
the countries of Australia. Japan and South Africa have even more aggressive
time tables for the elimination of lead stabilizers. It is expected that the rest of
the world will follow with a progressive elimination of the lead based stabilizers.
CaZn stabilizers are already proposed as alternatives to lead based stabilizers

for pipe applications. However, the performance/price ratio of CaZn stabilizers
has often not been viewed as being attractive enough to accelerate the phase out
of lead stabilizers before regulations mandate a total change.
In an effort to produce an alternative to lead stabilizers and to overcome the

deficiencies associated with traditional CaZn stabilizers, the Rohm and Haas
Company has developed a new system. AdvapackTM NEO Heat Stabilizer,
that is based on a derivative of the mercaptan chemistry which has been used

for decades with conventional tin mercaptide stabilizers. This pateed technology
includes organic based, heavy metal free compositions that contain blocked
thiols, which under vinyl processing conditions, generate highly active
stabilizing components.
Enhanced recycling properties for PVC pipes
The recycling of PVC pipes is important to maintaining the environmental and

financial sustainability of PVC. For example in 2006, PVC recycling in Europe
doubled and the European Plastic pipe industry represented by TEPPFA continues
to push for even more recycling of pipe products in the coming year.
The use of recycled PVC materials can lead to several complications including
color variation and rheological difficulties due to advanced decomposition of PVC.
To evaluate stabilizer impact on the ability for recycling, PVC pipe formulations
were processed, ground and re-processed several times, using either 100%
recycled material or 20% recycled material mixed with 80% fresh dry blend. The
Advapack TM NEO system has been compared to a commercial CaZn one pack.
The impact on rheology and color has been evaluated under the test conditions.

OVERVIEW OF PVC
Fundamentally, PVC is a synthetic resin made from the polymerization of vinyl

chloride. It is the third largest plastic in production and consumption. Technology
has gradually improved over time with improvements in safety, product quality,
production volume, environmental issues and cost. A key feature of PVC is that it
can be combined with additives and fabricated into a wide variety of forms. These
include pipes and fittings, profiles and tubes, windows and doors, sidings, wires
and cables, film and sheets, toys and other moulded products and floorings. This
quality, together with features such as durability, self-extinguishing property,
resistance to most chemicals and oil, mechanical strength and ease of processing,
means that PVC is a competitive and attractive option for many end uses in
construction and infrastructure, agriculture, electrical products and healthcare.
Further, only 43 % of PVC's content comes from oil. The balance 57% comes from
salt, meaning that PVC is less dependent on fossil fuels compared to other
materials. This feature, coupled with the fact that PVC products can last up to
100 years, can be recycled and can provide products with good quality to price
ratio, greatly reduces life cycle costs of PVC.
Global scenario
Globally, the growth of the industry over the last 100 years has been spectacular.
Production capacity has grown from a few thousand tons in the 1930s to over 50
million tons today. The global capacity break-up is given below.
Growth in demand will be concentrated in developing countries in Asia, Africa,

Latin America and the BRICS. The per capita consumption in India of 2kg is low
compared to 11.8kg per capita in the US and 10.3 kg per capita in China. The
forecasts for the PVC industry are bright. The global market, currently at US$ 56
billion, is expected to reach revenue of US$65 billion in 2019, with average annual
demand expected to increase at 3.9%.
The global consumption of PVC in 2014 was estimated at 40 million tons. The
region wise break-up is given below.

Indian Scenario
India has been producing PVC for over 50 years now, with the first plant of 6ktpa
capacity set up by Calico Mills Ltd., in Mumbai in 1961. After this, India never
looked back till about the mid-2000s.
The figure below illustrates how, after the drop in duty levels in mid 2000s,
capacity addition completely lagged demand growth, resulting in the zooming
import numbers.
Currently, in India, approximately 73% of the PVC is consumed by the Pipes &
Fittings industries with the other sectors comprising only 27%. Globally, Pipes &
Fittings account for only 43% of the PVC consumption, showing that PVC
applications in India other than Pipes & Fittings are still in the early stages and
are primed for growth. This, along with the relatively low per capita PVC
consumption in India, shows that future prospects for the Indian PVC processing
industry are bright.

MANUFACTURERS/EXPORTERS
Mr. Indraved Rai

The Supreme Industries Ltd.
1161, Solitaire Corporate Park,
Andheri-Ghatkopar Link Road,
Chakala, Andheri (E) 400093
Phone No. :022 – 67710255/40430155/30840155
Mobile No.:07506545950
E-Mail Id : [email protected]
Vectus
A-36, Sector 83
Noida – 201305,
Uttar Pradesh (INDIA)
Contact: +91 120 4753200
Email:[email protected]
Ajay Plumbing
B-II/29, Mohan Co-operative Industrial Estate,
Badarpur Border, Delhi-110044
1800 11 4050
011-65484046 | +91 9599196790
Email: [email protected]
Barcelona Polyplast
Plot No.97, Tribhuvan Estate,
Road No.8, Nr.Kathwada G.I.D.C,
Ahemdabad-382430 (Guj.) India
MOBILE : 09512760822
E-MAIL : [email protected]
[email protected]
WEBSITE : www.angelcpvc.com

Prince Pipes & Fittings Pvt. Ltd.,
The Ruby, 8th floor,
29, Senapati Bapat Marg (Tulsi Pipe Road),
Dadar (West ) Mumbai - 400 028, INDIA.
Ph: + 91 - 22 - 66022222
Fax:+ 91 - 22 - 66022220
Email:[email protected]
Nijanand Pipes And Fittings Pvt. Ltd.

Shailesh Karecha (Marketing Manager)
Gondal Road, Behind Hotel Krishna Park,
Shivam Industrial Estate,
Survey No.28, Near Om Casting, Vavdi
Rajkot, Gujarat
- 360004
Phone : +91-281-2363340
Fax : +91-281-2363360
Mobile : +91-8469777770, +91-8758312578
Email Address :[email protected]
Web Site :http://www.nijanandpipesandfittings.co.in
Web Page :http://www.exportersindia.com/nijanand-pipes-and/
Modern Plastics Company

GF, Sur Sarthi Complex,
B/H Rudra Building,
Opp. Manmohan Sweet,
Ambawadi Bazar,
Ahmedabad - 380006 ( Gujarat ) India
Phone : 91-79-32921440, 91-79-65251244,
91-79-26441144, 91-79-26441244
E-mail : [email protected] , [email protected], [email protected]

Miraj Pipes & Fittings Pvt. Ltd.
Mr. Jitender Singhal
Opposite Gangotri,
Feniyon Ka Guda, Badi-thur Link Road
Udaipur, Rajasthan
Pin Code :313001
Mobile :+91-9549999893, 08045135102
Email : [email protected]
Karan Polymers Pvt Ltd

Shyam Lal Agarwal (Director)
Address : No. 56-E, Hemanat Basu Sarani,
Stephen House, 4th Floor, Room No. 57-A, B, C
Kolkata - 700001, West Bengal, India
Mobile : +(91) - 9830036400, +(91) - 9830323860
Phone : +(91) - (33) - 22623124, +(91) - (33) - 22623125
Ori-Plast
Registered Office
40, Strand Road, 3rd Floor
Room No.9, Kolkata - 700001
Phone : +91-33-2243 3396/97
Fax : +91-33-2243 2395
[email protected]
40 Strand Road, 5th Floor

Kolkata - 700001
Phone : +91-33-2243 3396/97
Fax : +91-33-2243 2395
Toll Free : 1800 123 2123
[email protected]

Bengal Sales Office
9A, Wood Street, Kolkata-700016
Phone : +91-33-2283 9054/58
Fax : +91-33-2283 9059
[email protected]
Delhi Branch Office

Unit No. 1402, R G Trade Tower
B7, Netaji Subhash Place
Wazirpur District Center
Pitampura, New Delhi - 110034
Phone : +91-11-2735 2164/65
Tele Fax : +91-11-4370 2640
Polysil Pipes
25, Maker Chambers III,
Nariman Point, Mumbai – 400 021.
Tel : 022 40502500, 022 22843540
Fax : 022 66306418
Ajay Polymers
503/A-09, GD-ITL Northex Tower,
Netaji Subhash Place,
Pitampura, New Delhi - 110088
Phone: +91 11 47024679, 27351249
E-mail : [email protected]
Web : www.ajaypolymers.in
Works : 14th K.M.Stone,
Delhi Road, Hissar - 125044
Haryana, INDIA
Phone +91 166 - 222615, 2285126
E-mail : [email protected] , [email protected]
Web : www.ajaypolymers.in

Prakash Industries Limited
Address : Srivan, Bijwasan,
New Delhi -110 061, (India)
Phone : +(91)-(11)-28062115,16
Phone : +(91)-(11)-25305800
Fax : +(91)-(11)-28062119
Sri Sapthagiri Polymers,

(An ISO 9001:2008 Certified Company)
Plot No. J19 & J20,
SIPCOT Industrial Growth Centre
Perundurai – 638052,
Erode Dt, Tamil nadu, India
Phone: +91 80125 44225

PVC PIPE MANUFACTURERS/EXPORTERS
RAW MATERIAL SECTION
PVC RESIN:
Polyvinyl chloride (PVC) is one of the most important thermo-plastics in the world
to-day.
Though polyvinyl chloride was made in the laboratory more than a century ago,
commercial exploitation of the chemical came only in the 1930's especially with
the discovery of plasticizer by B.F. Goodrich Chemical Co. U.S.A. because use of
plasticizer made it possible to convert the otherwise horny and difficult materials.
viz. PVC into a workable plastic. Efforts during the second world war days for
finding substitute for conventional materials like natural rubber, which were in
short supply gave a boost for intensive research and development of various
synthetic materials, especially polymers. In the process, plasticized PVC got
considerable importance as the nearest substitute for rubber.

DIMENSION OF PVC PIPE
PVC Pipe & Fittings Dimensions (Sch 40 / Sch 80)

FORMULATION FOR PVC RIGID PIPES
Formulation -I
Ingredients Parts
1. PVC 100
2. DIOP & DAP 42
3. Lead Stearate 3
4. Calcium Stearate 1
5. Mineral Precipitated Calcium carbonate 2.5
6. Colour 1.5
PVC FLEXIBLE PIPES

(Agricultural Pipes)
Formulations
Parts
PVC resin (K - value 70) 100
Dioctyl Phthalate 40
Chlorinated Paraffin wax 5
Ba - Cd liquid Stabilizer 3
Stearic Acid 1
Colors & Dyes 0.2

Process of Manufacture
(1) Compounding PVC and other ingredients.

(2) Extrusion Forming.
(3) Sizing of Extruded Pipe.
(4) Cooling of Pipe in cooling bath.
(5) Pulling of Pipe.
(6) Cutting to length or winding in coil form.
PVC compounds is prepared by mixing in a high speed mixer after which the mix
is fed into the extruder for forming pipe. The flexible PVC pipes is processed at
170oC to 190oC. The same extruder can be used for different size of pipes. The
flexible pipe is pulled out of the die and cooled with chilled water in the cooling
tank by the haul off unit. The cooling tank is continuously circulated with cold
water to cool the processed pipes.
The hoses formed are Cvt into specific lengths, depending upon the requirement
by a cutting device. The product is rolled by a winding machine.
PLUMBING PIPES
O.D. (mm) Well thickness

Min Max
20 2.8 3.3
25 2.9 3.4
32 3.4 3.9
40 3.6 4.2
50 3.7 4.3

USES & APPLICABILITY OF PVC COMPOUNDS
To-day among various thermoplastics, PVC occupies a front line with respect to
its utility and diversity of applications. This is due to remarkable and unique
versatisility of PVC. From the basic polymer to the working formulation which
contains other chemical and additives, one has a large spectrum of choice to tailor
the material to suit any specific and use. Thus PVC finds applications in almost,
all the major areas of importance in the human society following are some of the
important in the human society.
Following are some of the important applications of PVC compound and its
formulations.
Building and construction:
PVC pipes for water supply, pressure pipes, for DWV roofing, wall covering hand
rails, sidings, claddings floor tiles, water stopps, door and windows frames,
swimming pool liners, weather strippings etc. Wires and cables conduits, plugs
and sockets, other electrical accessories and fittings.
Packaging:
Film for shrink wrapping, socks and liners, bottles and containers, sachets
pouches for toiletries, blister packs and vacuum forming, closure liners and
gaskets.
Miscellaneous:-
Rain wear goods, peneties, refrigerator door liners, book covers and stationary
supplies tools and hardware, coating for protection and decorative purpose,
battery separators etc.

MANUFACTURING PROCESS OF PVC PIPES
The plastic raw materials required to obtain desired product properties are mixed
and heated, Depending on the raw material mix, the melting process requires a
temperature of approx 200oC. The material mix is heated in an extender when the
presses the hot moldable plastic mass through a die to shape the pipes. The
calibrator in the casing head is adjusted to the desired pipe diameter. Pipe
accessories are shaped in molds from the heated raw materials.
After shaping, the pipes are cooled and hardened or a water bath. The continuous
pipe string is then cut to the desired length.
PVC pipes are created by starting with a molten mixture of the material and
shaping them around a cast. The casts are made to be the exact width of the pipe.
The mixture is poured into a cast and surrounded by an outer shell. The complete
set is then placed into an oven to be cooked. Once the pipe has solidified, it is
cooled and moved into finishing. Sections of the pipe are then cut based on
common sizes and needs. The sections are then coated in a chlorine solution to
prevent harmful bacteria from growing during shipping and use. Once the coating
is dried, the ends of each section are finished. If the pipe is a smooth connection,
the top of the pipe is sanded down to ensure a perfectly flat surface. For fitted
pipes, a machine engraves a series of grooves into the pipe. As the grooves are cut,
high-pressured water is sprayed on the pipe to remove excess PVC fragments.
After the grooves are added, the ends are smooth and the sections are sent into
testing.
Because PVC pipes are used in many housing and commercial construction
applications, it is important that each pipe is tested to ensure quality. To do so,
the pipes are tested for their seal, connection (on grooved sections), and strength.
The seal tests are conducted by adding special cement to the pipe and allowing it
to dry. Once this is complete, a series of liquids are passed through the pipe at
high pressure. If no leaks occur, the cement is removed and the section is cleaned.
For fitted pipes, a similar process takes place without the cement. The final test of
the pipes is to ensure their strength. This is completed by using several presses
that push weight down on the pipe. If the section does not break or show stress
points, it is sent for packaging and shipping. If a section fails at any point in the
process, it is sent back to be melted down and re-constructed.''

PROCESS OF MANUFACTURE OF RIGID PIPES
Rigid or unplasticized PVC pipes are made from polyvinyl chloride (PVC) which in
resin form is hard and rigid material. This rigidity can be controlled by controlling
the percentage of plasticizer at the time of compounding. The production of rigid
PVC pipes consists of plasticizing and homogenizing PVC compound and metering
through and extruder. This hot molten PVC compound is extruded by the extruder
through a circular slit. This circular slit governs the size of the pipe to be
extruded. Different dies are used for manufacturing different sizes of pipes.
The pipe thus extruded through the die is then passed through a vacuum sizing
tank where the dimensions of the pipe can be accurately set. This also helps in
the surface finish of the pipe. Vacuum sizing which is more sophisticated than
other types of forming operations reduces the percentage of wastage considerably.
TWIN SCREW EXTRUDERS
The various design changes for the counter rotating intermeshing Twin Screw
Extruders, which are predominantly used for the processing of PVC powder mixed
are as follows:
Introduction of modular construction systems for entire type series.
Increasing of barrel lengths.
Increasing of the screw speed range,
Increasing the torque for the screws.
Improved drives and reduction gears,
Reliable long life radial load bearings for the screw drive shafts with improved
axial load bearings (cylindrical roller bearings in single and random arrangement).

Metallurgically optimized steel alloys for screws and barrels with special heat
treatment, partly with surface protection coatings also.
The outstanding processing developments in respect of twin screw extruders are:
Introduction and improvements of barrele venting.
Lengthening of screws and thereby more clearly defined energy transfer,
Improved temperature control systems for screws a barrels,
Introduction of mixing zones of screws,
Use of polyolefin’s in powder form with fillers.
EXTRUSION DIES
The compilation of numerous computer programmes to assist design calculations

for melt flow channels has been a decisive contribution towards the development
of extrusion dies.
Calculations and practical values permits the manufacture of dies independent of

melt viscosities. The application range of one extrusion die is increased so that
various thermoplastics resins at high output rates can be extruded without losing
their requirements for uniformity and dimensional precision.
As far as calculation is concerned, the consideration of the extruder and die as

one unit has become of increasing importance in order to calculate output rates
more precisely.
Extrusion dies used for the co extrusion process have kept their unchanged
position compared to the adopter technology. The dominating use concerning
the extrusion of different melt viscosities at various output rates is obvious.

EXTRUSION LINES:-
The extrusion line passes through very different steps of development dependent
on the product quality and the thermoplastic resin to be processed.
In general, an extrusion line can be divided into three operation section, to

evaluate and to determine these section parameters with their limit values
influencing the product quality.
a) Extrusion section:
Feeding of the materials, extruder with auxiliary equipments.
b) Melt forming section:
Die head and sizing die.
c) Conversion into the final product:
Cooling and calibrating units, transport, cutting and stacking.
In recent years, there was an increased use of measurement and control

technology. Additionally the advanced penetration by micro-electronics results in
the application of specified process control systems.
In this respect, a main selection criteria is the acceptable price/performance

relationship between the additional costs involved and the improvement in
technique achieved in combination with the rate of product quality improved.
Therefore the automation system has to match the particular plant type and
desired degree of automation.
As the pipe being extruded is rigid in form they cannot be wound into coils, so
as in line motorized cutting device should be provided for cutting the pipes into
required sizes.

Since the performance requirement for the rigid pipes are quite critical the unit
should preferably be equipped with process control laboratory for the preliminary
testing of raw materials for assertaining the consistency in their quality. The unit
may also have arrangement for quality testing of pipes. Details of testing
equipment have been given under machinery and equipments.
PVC PIPE FITTINGS:-
For manufacturing same procedure is applied as in the case of pipe manufacture.

Fittings are manufactured by using different dies made for different kinds of
fittings. These dies are fitted on the moulding machine and molten PVC is charged
in them. The dies are removed and the produced form is removed and the die is
again set on the moulding machine. The same process is repeated.
Elbows and T-joints are manufactured using elbow moulding machine in which
molten PVC is charged in the die and compressed air is injected in the die to get
the desired product.

PLASTICIZER OF PVC
Plasticizers are used to modify the hardness of unplasticized PVC so as to produce

flexible products. The main points to consider while selecting plasticizers are:
compatibility, solvating characteristics, permanence efficiency and economy.
If the solvating rate of plasticizer is higher, the fusion temperature of the

compound is lower. But plasticizers with high solvating rate do not necessarily
have higher compatibility e.g. BBp has very high solvating rate but lower
compatibility as compared to DOP.
Simple diester plasticizers like DOP do not present heat steability problems.
Phosphate plasticizers like TCP increase flame resistance but decreases the heat
stability of product. Higher than normal epoxy and stabilizer level are required
while using phosphate plasticizers.

FILLERS OF PVC
Fillers are added in PVC compound to reduce the latter's cost. While adding fillers
care should be taken to add about 0.1 part extra lubricants with every 8 parts of
fillers. Activated calcium carbonate, calcium silicate and whiting are the most
commonly used fillers at present for the manufacture of PVC leather cloth,
industrial sheets and flexible sheets.

STABILIZERS
Stabilizers are added to PVC compound to prevent discoloration during

processing and to maintained product properties during service life. Stabilizers do
not prevent degradation process. The function of stabilizer in PVC compound is
very important because even if 0.01 per cent of the total PVC degrades, the entire
color of the compound or product may become black.
There are over 2,000 stabilizers are available for use in PVC compounding and
practically all are manufactured in India. Regardless of their large number, the
stabilizers can be grouped according to their chemical composition and use into
(a) lead compounds (b) organotin compounds (c) barium-cadmiums (d) stabilizers
for non-toxicity (e) epoxy compounds, and (f) UV stabilizers etc.

PROCESS FLOW SHEET FOR THE MANUFACTURE
OF PVC PIPES
PVC RESIN MIXER EXTRUSION COOLING &

CUTTING
P.V.C. PIPEES
INGREDIENTS SCRAP OF 4.5mm
GRINDER THICKNESS
INSPECTION
& TESTING
PACKING &
STORAGE

PROCESS FLOW SHEET FOR THE MANUFACTURE
OF PVC FITTINGS
PVC RESIN MIXER INJECTION PHYSICAL

MOULDING M/C INSPECTION
& TESTING
OF FILLING
INGREDIENTS
(OTHERS)

MANUFACTURING PROCESS
OF PVC & CPVC PIPE FITTING
PVC and CPVC pipe fitting are made on the injection moulding machine. The PVC
& CPVC Compounds are fed into the hopper of the injection moulding machine
which essentially has a mould locking and injection arrangements. The mould is
held in between the platens, which are kept closed by the locking pressure and
the materials, which get plasticized by the heating arrangements, is injected
under this pressure into moulds which result, into a moulded and high quality
product. Mould should have proper injection arrangement for consistent high
production.

The pressure generated can be changed by varying screen pack composition either
by changing the number of screens or by adjusting wire weave size or also by
changing other parameters. The function of converting rotational of the molten
plastic into longitudinal memory is done by breaker plate and screen pack
combination. After passing through the breaker plate, molten plastic enters the
die.
The die gives the final product. The die profile must be designed effectively such
that the molten plastic evenly flows from a cylindrical profile to the profile shape of
the product. Uneven flow at this stage would produce the product with unwanted
stresses at certain points in the profile. These stresses can cause warping upon
cooling. Almost any imaginable shape can be created so long as it is a continuous
profile. The product must now be cooled and this is usually achieved by pulling
the extrudate through a water bath.
Plastic is a very good thermal insulator and therefore it is difficult to cool quickly.
When compared with the conduction of heat in plastic it is 2000 times much
slower than steel. In a plastic extrusion line, a sealed water bath is acted upon by
a carefully controlled vacuum to keep the newly formed and still molten tube or
pipe from collapsing. Once the product is cooled, it can be spooled, or cut into
desired length for further use.
Plastic Extrusion Screw
The screw design is an important factor to produce a quality product. Different

types of polymer will have different screw designs.
Plastic Extrusion Screw Model

Often the screw length, when it is referenced to its diameter is given by L: D ratio.
For instance, a 6-inch (150 mm) diameter screw at 24:1 will be 144 inches (12 ft)
long, and at 32:1 it is 192 inches (16 ft) long. An L: D ratio of 24:1 is common, but
at the same screw diameter in some machines goes upto 32:1 for more mixing and
more output. Two-stage (vented) screws are typically 36:1 to account for the two
extra zones. Depending on the number of heaters used for controlling the
temperature, each zone is equipped with one or more thermocouples. The flow of
heat from one stage to another causes bad transient response for the heating
process under set point and load variation is not indicated with the papers. The
varying parameters and the system complexity and the need of mathematical
model are the problem of the PID controllers.
The PID controllers are with more transient state at the time of set point changes
because the plastic extruder is with more set point temperatures and take more
time to stable in the set point temperature.

DETAILS OF INJECTION MOLDING FOR PIPE FITTINGS
Injection molding is the most commonly used manufacturing process for the
fabrication of plastic parts. A wide variety of products are manufactured using
injection molding, which vary greatly in their size, complexity, and application.
The injection molding process requires the use of an injection molding machine,
raw plastic material, and a mold. The plastic is melted in the injection molding
machine and then injected into the mold, where it cools and solidifies into the
final part.

Process Cycle
The process cycle for injection molding is very short, typically between 2 seconds
and 2 minutes, and consists of the following four stages:
1. Clamping - Prior to the injection of the material into the mold, the two
halves of the mold must first be securely closed by the clamping unit. Each
half of the mold is attached to the injection molding machine and one half is
allowed to slide. The hydraulically powered clamping unit pushes the mold
halves together and exerts sufficient force to keep the mold securely closed
while the material is injected. The time required to close and clamp the mold
is dependent upon the machine - larger machines (those with greater
clamping forces) will require more time. This time can be estimated from the
dry cycle time of the machine.
2. Injection - The raw plastic material, usually in the form of pellets, is fed
into the injection molding machine, and advanced towards the mold by the
injection unit. During this process, the material is melted by heat and
pressure. The molten plastic is then injected into the mold very quickly and
the buildup of pressure packs and holds the material. The amount of
material that is injected is referred to as the shot. The injection time is
difficult to calculate accurately due to the complex and changing flow of the
molten plastic into the mold. However, the injection time can be estimated
by the shot volume, injection pressure, and injection power.
3. Cooling - The molten plastic that is inside the mold begins to cool as soon
as it makes contact with the interior mold surfaces. As the plastic cools, it
will solidify into the shape of the desired part. However, during cooling some
shrinkage of the part may occur. The packing of material in the injection
stage allows additional material to flow into the mold and reduce the
amount of visible shrinkage. The mold cannot be opened until the required
cooling time has elapsed. The cooling time can be estimated from several
thermodynamic properties of the plastic and the maximum wall thickness of
the part.

4. Ejection - After sufficient time has passed, the cooled part may be ejected
from the mold by the ejection system, which is attached to the rear half of
the mold. When the mold is opened, a mechanism is used to push the part
out of the mold. Force must be applied to eject the part because during
cooling the part shrinks and adheres to the mold. In order to facilitate the
ejection of the part, a mold release agent can be sprayed onto the surfaces
of the mold cavity prior to injection of the material. The time that is required
to open the mold and eject the part can be estimated from the dry cycle time
of the machine and should include time for the part to fall free of the mold.
Once the part is ejected, the mold can be clamped shut for the next shot to
be injected.
After the injection molding cycle, some post processing is typically required.
During cooling, the material in the channels of the mold will solidify attached to
the part. This excess material, along with any flash that has occurred, must be
trimmed from the part, typically by using cutters. For some types of material,
such as thermoplastics, the scrap material that results from this trimming can be
recycled by being placed into a plastic grinder, also called regrind machines or
granulators, which regrinds the scrap material into pellets. Due to some
degradation of the material properties, the regrind must be mixed with raw
material in the proper regrind ratio to be reused in the injection molding process.
Equipment
Injection molding machines have many components and are available in different
configurations, including a horizontal configuration and a vertical configuration.
However, regardless of their design, all injection molding machines utilize a power
source, injection unit, mold assembly, and clamping unit to perform the four
stages of the process cycle.

Injection unit
The injection unit is responsible for both heating and injecting the material into
the mold. The first part of this unit is the hopper, a large container into which the
raw plastic is poured. The hopper has an open bottom, which allows the material
to feed into the barrel. The barrel contains the mechanism for heating and
injecting the material into the mold. This mechanism is usually a ram injector or a
reciprocating screw. A ram injector forces the material forward through a heated
section with a ram or plunger that is usually hydraulically powered. Today, the
more common technique is the use of a reciprocating screw. A reciprocating screw
moves the material forward by both rotating and sliding axially, being powered by
either a hydraulic or electric motor. The material enters the grooves of the screw
from the hopper and is advanced towards the mold as the screw rotates. While it
is advanced, the material is melted by pressure, friction, and additional heaters
that surround the reciprocating screw. The molten plastic is then injected very
quickly into the mold through the nozzle at the end of the barrel by the buildup of
pressure and the forward action of the screw. This increasing pressure allows the
material to be packed and forcibly held in the mold. Once the material has
solidified inside the mold, the screw can retract and fill with more material for the
next shot.
Injection molding machine - Injection unit

Clamping unit
Prior to the injection of the molten plastic into the mold, the two halves of the
mold must first be securely closed by the clamping unit. When the mold is
attached to the injection molding machine, each half is fixed to a large plate,
called a platen. The front half of the mold, called the mold cavity, is mounted to a
stationary platen and aligns with the nozzle of the injection unit. The rear half of
the mold, called the mold core, is mounted to a movable platen, which slides along
the tie bars. The hydraulically powered clamping motor actuates clamping bars
that push the moveable platen towards the stationary platen and exert sufficient
force to keep the mold securely closed while the material is injected and
subsequently cools. After the required cooling time, the mold is then opened by
the clamping motor. An ejection system, which is attached to the rear half of the
mold, is actuated by the ejector bar and pushes the solidified part out of the open
cavity.
Injection molding machine - Clamping unit

Machine specifications
Injection molding machines are typically characterized by the tonnage of the

clamp force they provide. The required clamp force is determined by the projected
area of the parts in the mold and the pressure with which the material is injected.
Therefore, a larger part will require a larger clamping force. Also, certain materials
that require high injection pressures may require higher tonnage machines. The
size of the part must also comply with other machine specifications, such as shot
capacity, clamp stroke, minimum mold thickness, and platen size.
Injection molded parts can vary greatly in size and therefore require these
measures to cover a very large range. As a result, injection molding machines are
designed to each accommodate a small range of this larger spectrum of values.
Sample specifications are shown below for three different models (Babyplast,
Powerline, and Maxima) of injection molding machine that are manufactured by
Cincinnati Milacron.
Injection molding machine

Tooling
The injection molding process uses molds, typically made of steel or aluminum, as
the custom tooling. The mold has many components, but can be split into two
halves. Each half is attached inside the injection molding machine and the rear
half is allowed to slide so that the mold can be opened and closed along the mold's
parting line. The two main components of the mold are the mold core and the
mold cavity. When the mold is closed, the space between the mold core and the
mold cavity forms the part cavity, that will be filled with molten plastic to create
the desired part. Multiple-cavity molds are sometimes used, in which the two mold
halves form several identical part cavities.
Mold overview

Mold base
The mold core and mold cavity are each mounted to the mold base, which is then
fixed to the platens inside the injection molding machine. The front half of the
mold base includes a support plate, to which the mold cavity is attached, the
sprue bushing, into which the material will flow from the nozzle, and a locating
ring, in order to align the mold base with the nozzle. The rear half of the mold
base includes the ejection system, to which the mold core is attached, and a
support plate. When the clamping unit separates the mold halves, the ejector bar
actuates the ejection system. The ejector bar pushes the ejector plate forward
inside the ejector box, which in turn pushes the ejector pins into the molded part.
The ejector pins push the solidified part out of the open mold cavity.
Mold base

Mold channels
In order for the molten plastic to flow into the mold cavities, several channels are
integrated into the mold design. First, the molten plastic enters the mold through
the sprue. Additional channels, called runners, carry the molten plastic from the
sprue to all of the cavities that must be filled. At the end of each runner, the
molten plastic enters the cavity through a gate which directs the flow. The molten
plastic that solidifies inside these runners is attached to the part and must be
separated after the part has been ejected from the mold. However, sometimes hot
runner systems are used which independently heat the channels, allowing the
contained material to be melted and detached from the part. Another type of
channel that is built into the mold is cooling channels. These channels allow
water to flow through the mold walls, adjacent to the cavity, and cool the molten
plastic.
Mold channels

Mold design
In addition to runners and gates, there are many other design issues that must be
considered in the design of the molds. Firstly, the mold must allow the molten
plastic to flow easily into all of the cavities. Equally important is the removal of the
solidified part from the mold, so a draft angle must be applied to the mold walls.
The design of the mold must also accommodate any complex features on the part,
such as undercuts or threads, which will require additional mold pieces. Most of
these devices slide into the part cavity through the side of the mold, and are
therefore known as slides, or side-actions. The most common type of side-action is
a side-core which enables an external undercut to be molded. Other devices enter
through the end of the mold along the parting direction, such as internal core
lifters, which can form an internal undercut. To mold threads into the part, an
unscrewing device is needed, which can rotate out of the mold after the threads
have been formed.
Mold - Closed

Mold - Exploded view

UNBEATABLE HYDRAULIC PROPERTIES
Hydraulic Capacity
Comparison of hydraulic capacity: TOM© PVC-O PN16 pipes vs other materials

(constant load loss)
Using pipes with a lower hydraulic capacity involves necessarily using a larger
nominal diameter, which has a negative effect on both profitability and
infrastructure investment costs. Using TOM© means you get more hydraulic
capacity for your investments costs.
Water Hammer
Water hammers occur when liquid flowing through piping stops suddenly when a
valve is open or closed, if a pump is stopped or started or by airlocks shifting
within the pipe. Water hammers can place greater pressure on a pipe’s working
pressure and lead to breakage, particularly when the pipe has already been
damaged by impacts or corrosion.
Water hammers (P) depend on the celerity (a), which is the wave speed, and the
fluid’s change of speed (V) The celerity depends basically on the pipe’s dimensions
(the relationship between the external diameter and the minimum thickness) and
the specifications of the material with which the tube is made (Young’s E module).
PVC-O pipes have a significantly lower celerity than pipes made from other
materials, particularly so with metal piping.

A range for all kinds of applications
Dimentions
PVC-O pipes are supplied in total lengths of 6 metres (socket included). For other
lengths for special projects, price on request. Dimensions in inches are
aproximately.
Packaging
Joints and Water tight Seals
TOM© PVC-O pipes use the sector’s most reputable seal for high pressure
drinking water pipes: the Anger-LockTM, by Trelleborg Forsheda Pipe Seals. The
seal comprises a PP ring and a synthetic rubber lip that is an integrated part of
the pipe, avoiding displacement from its setting or movement when installation is
taking place.

FITTINGS
TAPPING SADDLES
Allow connecting the pipe in the perpendicular direction to all kinds of fittings
(house connections, valves, purges, vents, etc. They are available with screws ends
and flange ends.
FLANGE WITH ANTI-TRACTION SYSTEM
Allows connecting the spigot ends to all kinds of fittings with connection to a
flange (valves, elbows, t´s, DN reductions, caps, etc).
FITTINGS WITH PLUGS EURO TYPE
Connected directly with the pipe allow to have deviations, reductions and
connections on the net (elbows, t´s, DN reductions, etc).
Applications
Conduits for potable water transport. It is included both water abstraction and
water distribution network to city centers, urban network and industrial areas,
and water transfer to tanks and reservoirs. Pipelines for transport of water that
have been treated to remove impurities. Water transport pipes for irrigation
purposes. It includes irrigated land pipelines, water transfer to tanks and
reservoirs.
OTHER APPLICATIONS
Sewage
Fire Protection Nets
Industrial Applications
Infrastructural Nets

PLANT LAYOUT
Raw Material
storage
500 sq.mt. Processing Area
2000 sq.mt.
Finished Product
storage
500 sq.mt.
Administrative
Building
Testing Lab Xxxxxxxxxxxxxxxxxxxxxxxxxx
200 sq.mt.
100 sq.mt. xxxxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxxxxxx
Xxxx GREEN PATCH xxxx
xxxxxxxxxxxxxxxxx
Security
Toilet Parking Guard Room
OUT GATE IN GATE
Total Land Area = 2 Acre (8000 sq.mt.)

SUPPLIERS OF PLANT AND MACHINERY
Uponor Infra Oy, Technology
Kappelinmäentie 240,
P.O. Box 21,
FI-65101 Vaasa
Finland
Phone: +358 20 129 211
www.uponor.com/technology
Krauss Maffei Berstorff GmbH.

An der Breiten Wiese 3-5
30625 Hannover
Phone: +49 (0) 51157020
Fax: +49 (0) 511561916
E-Mail: [email protected]
Gevelot Extrusion
6, Boulevard Bineau 92532
Levallois-Perret Cedex
FRANCE
http://www.gevelot-extrusion.com
Sica S.P.A.
Via Stroppata, 28
48011 Alfonsine (RA) Italy
VAT n. IT00084440395
tel +39 0544 88711
fax +39 0544 81340
[email protected]

Plama Engineering GMBH
Bergische Str. 15
42781 Haan, Germany
Phone: +49 (0) 2129 9416-0
Fax: +49 (0) 2129 941699
Internet: www.plama.de
Windsor Machines Limited

[email protected]
Extrusion Moulding Division
1800 200 5402
Corporate Office
5403, Phase IV, GIDC, Vatva,
Ahmedabad – 382 445, Gujarat, (INDIA)
Phone: +91 – 79 – 25841591/2/3, 25841111
Fax: +91 – 79 – 25842059, 25842145
Wintal Machines SRL

Viale Enrico Mattei, 16,
25080 Mazzano (BRESCIA) – Italy
Phone: +39 030 2060411
Fax: +39 030 2592028

MOULDS FOR PIPE FITTINGS
Shreeji Moulds Pvt. Ltd.

Mr. Tarun B. Ambasana
Gala No: 24, Building No. 3,
Geeta Udyog Nagar, Near Range Office,
Gokhiware, Walive Road, Vasai (east),
Dist. Thane, Mumbai, Maharashtra, India
Pin Code: 401208
Phone: +91-250-2458866
Mobile: +91-9820614605, +91-9820003337
Web Site: http://www.shreejimoulds.co.in
Web Page: https://www.exportersindia.com/shreejimoulds
Unity Plastomech
Mr. Siraj Ahmed Ansari
No. 67, Banner Industrial Estate,
Opposite Soma Textile Mill, Rakhial,
Ahmedabad - 380023, Gujarat, India
Mobile: +91-9327012660
[email protected]
Vrundavanplastic
6-B, Melody Estate, Gota,
Ahmedabad-382 481.
Office & postal address
Off.,Galaji Chawl,Opp. Govt.
Photo Litho Press, Dudheshwar Road,
Ahmedabad-380 004. Gujarat,INDIA.
Phone: + 91-79-25620179, +91-2717-241023(Fac)
Tel Fax : 079-25628684, 91-9099476263
www.vrundavanengg.com
[email protected]
[email protected]

Tirth Corporation
Ashok Patel(Director)
Plot No. 1, Survey No. 246/3,
Bhumi Industrial Area,
Near Divine Machine Behind Arrow Technocast,
Veraval Shapar, TA- Kotda Sangani, District Rajkot,
Rajkot - 360024, Gujarat, India
Mobile: +91-9825220175
Telephone: +91-281-2385071
Fax: +91-281-2385071
S. K. Engineers
Naved Ahmed(Managing Director)
102, Garden City, Opposite HDFC Bank,
Pawan Vihar Colony Gate Near Akash Tower,
Almadina Hospital, Bisalpur Chouraha,
University Road, Bareilly - 243005,
Uttar Pradesh, India
Mobile: +91-9412292815 , +91-8755011715
Hindustan Plastic And Machine Corporation

Amit Kalra (CEO)
No. 5, Category II, DSIDC, Industrial Area,
Nangloi, New Delhi - 110041, Delhi, India
Mobile: +(91) - 9911423376, (91) - 9891061200
Phone: +(91) - (11) - 25471114
Rd Engineering Works,
Sanjeev Dhiman(Manager)
J - 2848, DSIDC Industrial Park,
Narela, Delhi - 110040, , India
Mobile: +91-9899119350, +91-9811016823
Telephone: +91-11-22171154, +91-11-22854513
Fax: +91-11-22854513

Archana Extrusion Machinery Manufacturing
Kalpesh Gajjar(Proprietor)
No. 7, Kansawala Estate,
Opposite Chakudiya Mahadev,
Rakhial, Ahmedabad - 380023, Gujarat, India
Mobile: 91-9825157891, +91-9712956891
Telephone: +91-79-22745089
Dharam Engineering Works

Rajan Gogna(CEO)
Mr. Rajan Gogna
A- 142, Wazirpur Industrial Area,
New Delhi - 110052, Delhi, India
Mobile: +91-9891468647, +91-9312250313
Telephone: +91-11-47087645
S.K. Industries
102, Garden City,
Opp. HDFC Bank,
Pawan Vihar Colony Gate,
Near Akash Towar-Almadina
Hospital Bisalpur Chouraha,
University Road, Bareilly (U.P.) 243005 INDIA
PHONE NO+91-8755011715 / +91- 9412292815 / +91-9319414137 / +91-
8410085551
EMAIL: [email protected]
www.smallscaleindustries.in

HIGH SPEED MIXER
Navdurga Engineers
No. 82, Panchratna Industrial Estate,
Behind Zaveri Estate, Singrva Kathwada Road,
Kathwada, Ahmedabad - 382430, Gujarat, India
Mobile: +(91)-9879541422, +(91)-9426344688
Telephone: +(91)-(79)-65411422
Europack Machines (India) Pvt. Ltd.,

No. 14, Bindal Estate, Sakinaka
Mumbai - 400072, Maharashtra, India
Mobile: +(91)-9323249260, +(91)-8655023415
Telephone: +(91)-(22)-28502151
Archana Extrusion Machinery Manufacturing

No. 7, Kansawala Estate, Opposite Chakudiya Mahadev,
Mobile: +(91)-9979856891, +(91)-9825157891
Telephone: +(91)-(79)-22745089
Fax: +(91)-(79)-25626375
Sant Engineering Industries

No. 580, Main Faiz Road, Street No.17,
Karol Bagh, New Delhi - 110005, Delhi, India
Mobile: +(91)-9717263888, +(91)-9868107361
Telephone: +(91)-(11)-23521090, +(91)-(11)-23679498

R.k. Plasto Machines
No. 281/A, Sector- F, Sanwer Road, Industrial Area
Indore - 452 001, Madhya Pradesh, India
Mobile: +(91)-9826422591, +(91)-9826057069
Telephone: +(91)-(731)-2422591, +(91)-(731)-2722841
Shini Plastics Technologies India Private Limited

1A-46, Chakan Industrial Area, Phase 11,
Vasuli Village, Chakan Taluka Khed
Pune - 410501, Maharashtra, India
Mobile: +(91)-9594906911
Telephone: +(91)-(2135)-660616
V. I. P. Engineers
C/59, Zaveri Industrial Estate, Kathvada Road,
Opposite ShyamVilla Society, Singrva Kathvada Cross Road,
Kathvada, Ahmedabad - 382430, Gujarat, India
Mobile: +(91)-9426755612, +(91)-9879274168
Gajjar Engineering & Fabrication Works

No. 163, Pushkar Industrial Estate, Opposite Macon Industry,
G. I. D. C., Phase- 1, Vatva, Ahmedabad - 382445, Gujarat, India
Mobile: +(91)-9924798685, +(91)-8460440508
Telephone: +(91)-(79)-40328765

EXTRUDER
Dynamech Engineers
No. 214, Palsikar Colony
Indore, Madhya Pradesh- 452007, ( India )
Contact Person : Mr. Manohar Mirchandani
E-mail : [email protected], [email protected]
Mobile : +(91)-9893078979/9907277277
Phone : +(91)-(731)-2364890/2761418
Fax : +(91)-(731)-4036004
Odtin Food Solution Pvt. Ltd.

Plot no. 1916, Scheme no. 114 (Part-I),
Indore (MP), INDIA. PIN–452010
Works : 27/1 Mahak Market Talawali Chanda
Indore (MP), INDIA. PIN–452010
Email Id : [email protected], [email protected], [email protected]
Contact No. : (+91) 7879560415, 9993020331
Suan Scientific Instruments & Equipments

P - 814, Ground Floor, Block - A, Lake Town
Kolkata - 700089, West Bengal, India
Mobile: +(91)-9903872341, +(91)-8017463132, +(91)-9433263575
Telephone: +(91)-(33)-25342047
Fax: +(91)-(33)-25213743
Koyka Electronics Pvt. Ltd.

F 121, Tirkha Colony, Tigaon Road,
Ballabhgarh, Faridabad - 121006, Haryana, India
Mobile: +(91)-9810501205
Telephone: +(91)-(129)-2210991
Fax: +(91)-(129)-4062533, +(91)-(129)-4063206
Email: [email protected], [email protected]

PLASTIC SCRAP GRINDER MACHINE
Anantha Naayaki Enterprises

No. 4, Thamarai Street, Selliamman Koil Nagar,
Athipet, Chennai - 600058, Tamil Nadu, India
Mobile: +(91)-9500064115, +(91)-8939741971
Gajjar Engineering & Fabrication Works

No. 163, Pushkar Industrial Estate,
Opposite Macon Industry, G. I. D. C., Phase- 1,
Vatva, Ahmedabad - 382445, Gujarat, India
Mobile: +(91)-9924798685, +(91)-8460440508
Telephone: +(91)-(79)-40328765
N. K. Industries
No. 44, Kameshwar Estate, Phase- 4, G. I. D. C.,
Vatva, Ahmedabad - 382445, Gujarat, India
Mobile: +(91)-9727720246, +(91)-9687631082
Telephone: +(91)-(79)-40087095, +(91)-(79)-25841423
Mayur Industries
MSSIDC Compound, Plot No. D-10, Road No. 30,
Wagle Industrial Estate, Thane West, Thane - 400604,
Maharashtra, India
Mobile: +(91)-7738044641, +(91)-9892654641
Telephone: +(91)-(22)-25834641
A. V. S. Plastic
No. 360, Chandra Prabhu Vegetarian Village,
Gandhi Road, Puzhal, Chennai - 600066,
Tamil Nadu, India
Mobile: +(91)-9444055598, +(91)-9383055598

Star Machines India
Ram Rahim Compound, Shanti Nagar,
A. K. Road, Safed Pool, Sakinaka
Mobile: +(91)-9821234984
Telephone: +(91)-(22)-28521628
Vacuum Tech Machines

Samitha Complex, Unit No. 18, Gala No. 01,
Ground Floor, Behind MTNL Exchange, A-K Road,
Sakinaka, Mumbai - 400072, Maharashtra, India
Mobile: +(91)-9821247886, +(91)-9702960358
Europack Machines (India) Pvt. Ltd.

No. 14, Bindal Estate, Sakinaka
Mobile: +(91)-9323249260, +(91)-8655023415
Telephone: +(91)-(22)-28502151
Din Engineering Works

No. 8, Union Industrial, Near Gujarat Bottling,
Mobile: +(91)-9879519340
Telephone: +(91)-(79)-22748269
Micro Machinery Manufacturers

Vasant Patel/ Shailesh Patel
Survey No. 30/ 1, Plot No. B- 2,
Behind Ganga Forging, Shapar Veraval
Mobile: +(91)-9898899884, +(91)-9426242519
Telephone: +(91)-(2827)-254426
Fax: +(91)-(2827)-296183

PLASTIC INJECTION MOULDING MACHINE
Ghanshyam Engineering Co.

No. 12, Samrat Industrial Area,
Behind S.T. Workshop, Gokuldham Road
Mobile: +(91)-9825293732, +(91)-9825020210
Telephone: +(91)-(281)-2360283
Kashyap Industries
61, Gajanand Industrial Estate,
Near Nagarwel Hanuman Temple,
Opposite Gujarat Bottling, Rakhial
Mobile: +(91)-9879580713, +(91)-9974010321, +(91)-9638990197
Telephone: +(91)-(79)-22740713
Natraj Industries
Plot No. 564, Kathwada G I.D.C.,
Opposite Road No. 10,
Near Tribhuvan Estate Gate,
Phase- 2, Kathwada, Tal- Daskroi
Mobile: +(91)-9909421763, +(91)-9376105240, +(91)-9825404666
Email: [email protected], [email protected], [email protected]
Nebula Hydraulic Services

Plot No. 44, Bileshwar Estate, Part- 1,
Opposite Gujarat Vepari Mahamandal,
Odhav- Kathwada Road, Ring Road, Odhav
Mobile: +(91)-9824095698, +(91)-9924066698
Telephone: +(91)-(79)-22901922
Fax: +(91)-(79)-22901921

GENERATOR SET
Shachi Engineering Private Limited

Gat No. 271, A/PO Bhare, Tal. Pirangut,
District, Pune - 411 001, Maharashtra, India
Phone: +(91)-(20)-66546900
Website: www.shachiindia.com/
Ganpati Electricals (P) Ltd

U- 110, 1st Floor, Surya Arcade,
Main Vikas Marg, Shakarpur,
Phone: +(91)-(11)-22466869 / 65385144
Website: www.ganpatielectricals.com/diesel-generator-sets.html
Ra Powergen Engineers Private Limited

53, 3rd Floor, Shree Chambers, Subbaram Chetty Road,
Netkalappa Circle, Bengaluru - 560 004, Karnataka, India
Phone: +(91)-(80)-26622769 / 26622848 / 26622849 / 26622850
Fax: +(91)-(80)-26622766
Brilltech Engineers Private Limited

D-113, Sector 10, Noida - 201 301,
Phone: +(91)-(120)-4227251 / 4572252
Fax: +(91)-(120)-4572002
Website: www.brilltechglobal.com/generator-set.html
Ravi Kiran Industries

No. 213, Mittal Estate, No. 2, Marol Naka,
Andheri East, Mumbai - 400 059, Maharashtra, India
Phone: +(91)-(22)-28506569 / 28597856 / 28506135
Fax: +(91)-(22)-28506135
Website: www.pharmamachinerymanufacturers.com/injectable-solution-
machines.html

KVK Corporation
A-1, Trishul, Mahakali Caves Road, Andheri (East),
Mumbai - 400 093, Maharashtra, India
Phone: +(91)-(22)-28342439 / 28363569
Fax: +(91)-(22)-28375432
Website: www.kvkcorporation.com/dissolved-acetylene-gas-plant.html
Nelion Exports
No. 105, Champaklal Industrial Estate, Unit - 304,
3rd Floor, Sion East, Mumbai - 400022,
Maharashtra, India
Phone: +(91)-(22)-24083436 / 24085676
Fax: +(91)-(22)-24090406
Website: www.nelionexports.com/electrical-accessories.html
Tachometric Controls
S. No. 50/10/12, Near Abhiruchi Industrial Estate,
Post Narhe, Tal - Haveli, Pune - 411 041,
Maharashtra, India
Phone: +(91)-(20)-24391385
Website: www.tachometric.net/electronic-products.html
Asian Diesel Corporation

B-79, Works Center, DSIDC Comlpex,
Kalyanpuri, Delhi - 110 091, Delhi, India
Phone: +(91)-(11)-22725153 / 22783052
Fax: +(91)-(11)-22725153
Ozone Technologies
C - 228, Sector - 63, Noida - 201305,
Phone: +(91)-(120)-4227679 / 4325073
Fax: +(91)-(120)-4259442
Website: www.creativeozone.com/industrial-ozone-generators.html

Goldstar Instrumentation
WZ-523/28A, Basai Darapur, Near Bali Nagar,
Raja Garden, New Delhi - 110 015, Delhi, India
Phone: +(91)-(11)-25930536 / 25414789
Fax: +(91)-(11)-25423327
M/s Global Power Corporation

Shop no. 1, 8/16, Sector-3, Rajendra Nagar ,
Sahibabad, Ghaziabad - 201 005,
Phone: +(91)-(120)-6523437
Fax: +(91)-(120)-4573437
Website: www.globalpowercorporation.com/
Eskay Engineerring System

No. 484-C, NH-47, Airport Road,
Opposite Suguna Kalyana, Mandapam,
Peelamedu, Coimbatore - 641 004,
Tamil Nadu, India
Phone: +(91)-(422)-6532890 / 4397495
Website: www.eskaycarwashers.com/air-compressors.html
Sony Systems
C-153, Sector-10,
Noida - 201 301, Uttar Pradesh, India
Phone: +(91)-(120)-2547899 / 3262845
Fax: +(91)-(120)-4223899
Website: www.laundryequipmentsindia.com/turnkey-projects-machines.html

SUPPLIERS OF RAW MATERIALS
PVC RESIN
Tarang Exports P Ltd

Rk Poddaar (Director)
117, Jolly Bhavan-1, New Marine Lines
Mobile: +(91)-9769000033, +(91)-8879003200
Telephone: +(91)-(22)-66512700, +(91)-(22)-66518094
Fine Flow Plastic Industries

Amrish Aggarwal (Partner)
No. 301, Almar Arcade, Marve Road,
Orlem, Above Punjab National Bank,
Near Borivali Briyani Centre, Malad (West)
Mobile: +(91)-9892951218, +(91)-9321012301
Telephone: +(91)-(22)-28650970, +(91)-(22)-28650977
Aditya Molecules
401/C, Hetal Arch Premises,
Opposite Natraj Market, Malad West
Mobile: +(91)-9987132089
Telephone: +(91)-(22)-28806344, 28805863
Jai Enterprises
Office No. 300, Building No. H- 2,
Apra North Extension Plaza,
Netaji Subhash Place, Pitampura
Mobile: +(91)-9811610823, 9811610973
Telephone: +(91)-(11)-45596775, +(91)-(11)-65800980

CALCIUM STEARATE
Lumega Industries
Ramesh Mehendale (Proprietor)
Lumega Industries, Flat No. 401/402 4th Floor,
Jeevan Deep Building, Baburao Parulekar Marg,
Off Gokhale Road S, Dadar West, Mumbai - 400028,
Maharashtra, India
Mobile: +(91)-9820963816
Telephone: +(91)-(22)-24363008
Eklingjee Polymers Private Limited

Ashish Aggarwal (Director)
27/14, 2nd Floor, Nangia Park, Shakti Nagar.
Nearest Metro Is Vishviwadlya, Subhash Nagar,
Delhi, India
Mobile: +91-9310691474, +91-9910233904
Fax: +91-11-23936365
Remedy Labs
Hemant Joshi (CEO)
Plot No. 260, Phase - I, G. I. D. C.,
Naroda, Ahmedabad - 382330, Gujarat, India
Mobile: +91-9825060087, +91-9375060087
Telephone: +91-79-22810517, +91-79-40080087
Global Medicines Limited

Mukesh Vaswani
N. H. 8, Near Gutal Crossing Gutal-
Uttarsanda Road, Uttarsanda,
Nadiad - 387370, Gujarat, India
Mobile: +91-9824041895, 91-9377445454
Telephone: +91-268-2588066, +91-268-2588606
Fax: +91-268-2588606

LEAD STEARATE
Eklingjee Polymers Private Limited

Ashish Aggarwal (Director)
27/14, 2nd Floor, Nangia Park,
Shakti Nagar. Nearest Metro Is Vishviwadlya,
Subhash Nagar, Delhi - , India
Mobile: +91-9310691474, +91-9910233904
Fax: +91-11-23936365
Jai Enterprises
Himanshu Aggarwal
Office No. 300, Building No. H- 2,
Apra North Extension Plaza,
Netaji Subhash Place, Pitampura,
Mobile: +91-9811610823, +91-9811610973
Telephone: +91-11-45596775
Fax: +91-11-45596775
Styro Chemical Industries

Nitin Maheshwari (Owner)
Works 280 Chhapraula Gb Nagar,
Office E-132 Shastri Nagar Merrut,
Ghaziabad - 201301, Uttar Pradesh, India
Mobile: +91-9808172830, +91-9897686470
Pocl Enterprises Limited

Y. V. Raman(Director - Marketing)
New No.4, Old No.319, Valluvarkottam High Road,
2nd Floor, Nungambakkam, Nungambakkam High Road,
Chennai - 600034, Tamil Nadu, India
Mobile: +91-9884231431
Telephone: +91-44-49145454, +91-44-28251418
Fax: +91-44-49145455

PRECIPITATED CALCIUM CARBONATE
Gangotri Inorganic (p) Ltd.

Rajesh Tiwari(Director)
Mr. Archit Pokar
No. 311, Anand Mangal- 1,
Behind Femina Town Near Stadium Circle,
C. G. Road, Navrangpura, Ahmedabad - 380009,
Gujarat, India
Mobile: +91-9725738888, +91-9898237777
Telephone: +91-79-30026789, +91-79-40077772
Lime Chemicals Limited

Rahim Dawoodani (Director)
Neco Chamber Premises Cooperative Society Limited,
Off. No. 404/405, 4th Floor, Plot No. 48 Sector- 11,
C.B.D. Belapur, Navi Mumbai - 400614, Maharashtra, India
Mobile: +91-9820849869, +91-9891499004
Telephone: +91-22-27561977, +91-22-27561980
Suday Minerals & Chemicals Private Limited

Gopal Agrawal (Managing Director)
T-5, Panoramic Apartment, Fatehsagar Road,
Dewali, Udaipur - 313001, Rajasthan, India
Mobile: +(91)-9829044395, +(91)-9414157615
Telephone: +(91)-(294)-2451615, +(91)-(294)-2650267
Kunal Calcium Limited

Puneet Nayyar (CEO)
SCO-17-20F, Dav Market, Opposite Madhu Hotel
Yamunanagar - 135001, Haryana, India
Mobile: +(91)-9896391205, +(91)-8800208822
Telephone: +(91)-(1732)-222797, +(91)-(1732)-235797
Fax: +(91)-(1732)-222796

PIGMENT DYE
Kolorjet Chemicals Pvt Ltd.

B/5, Raj Ratan Industrial Estate,
Next To American Spring,
Liberty Garden Road, Malad West
Mobile: +(91) - 9920645611, +(91) - 9867650609
Phone: +(91) - (22) - 28826803, +(91) - (22) - 28826795
A. B. Enterprises
Manoharlal Bang (Partner)
No. 202, Shradanand Building,
No. 272/ 274, Samuel Street,
Mobile: +(91)-9892424605, +(91)-9869434794
Telephone: +(91)-(22)-23435097, +(91)-(22)-66312586
Nitin Dye Chem Pvt. Ltd.

Mukesh Parekh (Marketing)
Plot No. 195, Phase II,
GIDC Estate, Vapi - 396195, Gujarat, India
Mobile: +(91)-9820369520
Telephone: +(91)-(22)-24083334, +(91)-(22)-24035006
Fax: +(91)-(22)-24083672
Khatau Valabhdas & Company

No. 142, D. N. Road, No. 102,
First Floor, Indian Globe Chambers,
Opposite McDonald, C.S.T.,
Mobile: +91-9322507259, +91-9821223508
Telephone: +91-22-22611655, +91-22-22611656

Please note: Cost Economics shall be provided in Excel Format.
Here data has been provided for samples purpose and copied from excel to
this document for your reference only.
PVC AND CPVC PIPE AND FITTINGS MFG.PLANT [EIRI/EDPR/3527] J.C.1613

J.C. 1613 Page A- 1
PLANT ECONOMICS
Rated Plant capacity = 13.00 MT/day

= 3900.00 MT/annum
PVC & CPVC PIPES & FITTING
Basis
No. of working days = 25 days/month

= 300 days/annum
No. of shifts = 3 per day
One shift = 8 hours
4000 Kgs/Day=PVC Pipe

4000 Kgs/Day=cPVC Pipes
2500 Kgs/Day = PVC Pipes Fitt
2500 Kgs/Day = cPVC Pipes Fitt
Currency - Rs.

J.C. 1613 Page A- 2
LAND & BUILDING
1. Land area 2 Acres(8000 sq.mtrs) on lease
2. Processing area 2000 sq.mtrs

@Rs. 10,000/-sq.mtrs. Rs. 2,00,00,000.00
3. Raw material storage 500 sq.mtrs.

@Rs. 8,000/-sq.mtrs. Rs. 40,00,000.00
4. Finished Product storage 500 sq.mtr

@Rs. 8,000/-sq.mtrs. Rs. 40,00,000.00
5. Testing Lab 100 sq.mtrs.

@Rs. 10,000/-sq.mtrs. Rs. 10,00,000.00
6. Administrative Building 200 sq.mtrs

@Rs. 10,000/-sq.mtrs. Rs. 20,00,000.00
7. Misc.Boundary wall,Gate etc. Rs. 10,00,000.00
------------------------
TOTAL Rs. 3,20,00,000.00
------------------------

J.C. 1613 Page A- 3
PLANT & MACHINERY
1. Twin screw CPVC pipe plant

polymer used-CPVC Dry Blend
Cap:300 kg/hr consist of 66mm/30
Dx2 Twin screw extruder, Diehead
for CPVC (Double Exit),Set of Pin
Bush and Calibrator,Vacuum sizing.
Tank, Haul off unit, cutting saw
unit, Tripping chute, Touch screen
process control panel etc.
Pipe Dia Range-15-63mm 1 No. Rs. 1,00,00,000.00
2. Twin screw PVC pipe plant Polymer

used-PVC Dry Blend Cap:400kg/hr
consist of 66mm/30 L/D Ratio x 2
Twin screw extender,Die head, set
of Pin, Bush and calibrator,
Vacuum sizing tank, Haul off unit,
cutting saw unit, Tripping chute,
touch screw process control panel
pipe Dia range-63 to 200 mm 1 No. Rs. 80,00,000.00
3. Automatic Horizontal Injection

Moulding Machine of shot capacity
up to 500 gm with hydraulic pumps
& Motor and Mould clamping force
of 180 Metric Tons 1 No. Rs. 35,00,000.00
4. Chilling Plant 1 No. Rs. 10,00,000.00
5. Air Compressor 1 No. Rs. 3,00,000.00
6. High speed compounding mixer 1 No. Rs. 8,00,000.00
7. Hopper Loader Cum Dryer 1 No. Rs. 3,00,000.00
8. Dies & Moulds (Assorted) Rs. 55,00,000.00

J.C. 1613 Page A- 4
9. Material Handling Equipment Rs. 7,00,000.00
10. Scrap Grounder (18") Rs. 1,00,000.00
11. D.G.Set 400 KVA Rs. 25,00,000.00
12. Laboratory Equipments Rs. 4,00,000.00
13. Hot Embossing Printing Machine 1 No. Rs. 7,00,000.00
14. Misc.pipes & pipe fitting,Tools etc Rs. 10,00,000.00
------------------------
TOTAL Rs. 3,48,00,000.00
------------------------

J.C. 1613 Page A- 5
OTHER FIXED ASSETS
1. Office equipment, furniture plus

other equipment & accessories Rs. 5,00,000.00
2. Erection,Installation &
Electrification Rs. 10,00,000.00
3. Consultancy & Technical Know How Rs. 5,00,000.00
4. Pre operative & Preliminary

Expenses Rs. 3,00,000.00
5. Official Vehicle 2 Nos Rs. 12,00,000.00
6. Misc. Rs. 2,00,000.00
------------------------
TOTAL Rs. 37,00,000.00
------------------------

J.C. 1613 Page A- 6
FIXED CAPITAL
1. LAND & BUILDING Rs. 3,20,00,000.00
2. PLANT & MACHINERY Rs. 3,48,00,000.00
3. OTHER FIXED ASSETS Rs. 37,00,000.00
------------------------
TOTAL Rs. 7,05,00,000.00
------------------------

J.C. 1613 Page A- 7
WORKING CAPITAL REQUIREMENT/MONTH
RAW MATERIALS
1. PVC Compounded Granules 166MT

@Rs. 80,000/-Ton Rs. 1,32,80,000.00
2. CPVC (Chlorinated Polyvinyl

Chloride) Compound 166MT
@Rs. 1,50,000/-Ton Rs. 2,49,00,000.00
3. Packaging materials & Misc.

Consumables Rs. 10,00,000.00
------------------------
TOTAL Rs. 3,91,80,000.00
------------------------

J.C. 1613 Page A- 8
SALARY & WAGES / MONTH
1. Manager Cum Technologist 1 No. Rs. 90,000.00
2. Shift Supervisors 3 No. Rs. 90,000.00
3. Chemist 1 No. Rs. 40,000.00
4. Assistant Chemist 1 No. Rs. 30,000.00
5. Skilled Workers 18 No. Rs. 3,24,000.00
6. Unskilled Workers 18 No. Rs. 2,52,000.00
7. Accountants 2 No. Rs. 50,000.00
8. Marketing Personnels 4 No. Rs. 1,20,000.00
9. Administrative Staffs 10 No. Rs. 2,00,000.00
10. Peon/Security Guards 12 No. Rs. 1,68,000.00
------------------------
TOTAL Rs. 13,64,000.00
------------------------
Plus perks @ 33% p.a.

Rs. 4,50,120.00
------------------------
TOTAL Rs. 18,14,120.00
------------------------

J.C. 1613 Page A- 9
UTILITIES AND OVERHEADS
1. Power Consumption of 100000

Kwatt hrs @ Rs. 8.00 per Kwatt hr. Rs. 8,00,000.00
2. Water Consumption of 3000

KLs @ Rs. 5.00 per KL Rs. 15,000.00
3. Repair & Maintenance Rs. 1,00,000.00
4. Conveyance & Transportation Rs. 3,00,000.00
5. Advertisement & Publicity Rs. 2,00,000.00
6. Lease Rent Rs. 1,00,000.00
7. Administrative Expenses Rs. 2,00,000.00
8. Fuel for D.G.Set 5000 Ltrs

@Rs. 70/- Ltr Rs. 3,50,000.00
9. Misc. Rs. 80,000.00
------------------------
TOTAL Rs. 21,45,000.00
------------------------
Total load is 183 Kwatts

J.C. 1613 Page A- 10
TOTAL WORKING CAPITAL/MONTH
1. RAW MATERIAL Rs. 3,91,80,000.00
2. SALARY & WAGES Rs. 18,14,120.00
3. UTILITIES & OVERHEADS Rs. 21,45,000.00
------------------------
TOTAL Rs. 4,31,39,120.00
------------------------
1. WORKING CAPITAL FOR 3 MONTHS Rs. 12,94,17,360.00
2. MARGIN MONEY FOR W/C LOAN Rs. 3,23,54,340.00
COST OF PROJECT
TOTAL FIXED CAPITAL Rs. 7,05,00,000.00
MARGIN MONEY
Rs. 3,23,54,340.00
------------------------
TOTAL Rs. 10,28,54,340.00
------------------------

J.C. 1613 Page A- 11
TOTAL CAPITAL INVESTMENT
TOTAL FIXED CAPITAL Rs. 7,05,00,000.00
TOTAL WORKING CAPITAL FOR 3 MONTHS

Rs.12,94,17,360.00
------------------------
TOTAL Rs.19,99,17,360.00
------------------------

J.C. 1613 Page A- 12
COST OF PRODUCTION/ANNUM
1. Working Capital for 1 year Rs.51,76,69,440.00
2. Interest @ 13.50% on T.C.I Rs. 2,69,88,843.61
3. Depreciation @ 10.00% on buildings Rs. 32,00,000.00
4. Depreciation @ 20.00% on Plant

and Machinery Rs. 69,60,000.00
5. Depreciation @ 20.00% on office

equipment & furnitures Rs. 1,00,000.00
------------------------
TOTAL Rs.55,49,18,283.62
------------------------

J.C. 1613 Page A- 13
TURN OVER/ANNUM
1. By sale of PVC pipes of different

sizes 1200MT @Rs.1,20,000/-Ton(Avg) Rs.14,40,00,000.00
2. By sale of CPVC Pipes of different

sizes 1200MT @Rs. 1,85,000/-Ton
(Avg) Rs.22,20,00,000.00
3. By sale of PVC pipe fitting

(Assorted) 750 MT
@Rs. 1,30,000/-Ton (Avg) Rs. 9,75,00,000.00
4. By sale of CPVC pipe fitting

(Assorted) 750 MT
@Rs. 1,90,000/-Ton (Avg) Rs.14,25,00,000.00
------------------------
TOTAL Rs.60,60,00,000.00
------------------------

PROFIT = RECEIPTS - COST OF PRODUCTION
= 60,60,00,000.00 - 55,49,18,283.62
= 5,10,81,716.38
PROFIT SALES RATIO = Profit / Sales x 100
5,10,81,716.38
= ------------------------------ X 100
60,60,00,000.00
= 8.43 %
RATE OF RETURN = Operating profit / T.C.I x 100
5,10,81,716.38
= ------------------------------ X 100
19,99,17,360.00
= 25.55 %

J.C. 1613 Page A- 14
BREAK EVEN POINT (B.E.P)
Fixed Costs of the plant are as under -
1. Interests Rs. 2,69,88,843.61
2. Depreciation Rs. 1,02,60,000.00
3. 40.00% of salaries Rs. 87,07,776.00
4. 40.00% of overheads Rs. 1,02,96,000.00

------------------------
TOTAL Rs. 5,62,52,619.62
------------------------
FIXED COSTS
B.E.P. = ------------------------------ X 100
FIXED COSTS + PROFIT
5,62,52,619.62
= ------------------------------ X 100
5,62,52,619.62 + 5,10,81,716.38
= 52.41 %
LAND MAN RATIO = Total land / Manpower
0 : 70 :: 0 : 1

J.C. 1613 Page A- 15
RESOURCES FOR FINANCE
1. Term loans from Financial institutions

( 65.00 % of fixed capital )
at @13.50% p.a rate of interest Rs. 4,58,25,000.05
2. Bank loans for 3 months

( 65.00 % of working capital )
at @ 13.50% p.a rate of interest Rs. 8,41,21,284.00
3. Self raised capital from even

funds & loans from close ones to
meet the margin money needs at a
@ 13.50% p.a rate of interest Rs. 6,99,71,076.02
--------------------------
TOTAL Rs. 19,99,17,360.00
--------------------------

J.C. 1613 Page A- 16
INSTALMENT PAYABLE IN 5 YEARS
================================================================================
Year To Financial To Commercial To others Total
institutions banks
(Rs. 45825000) (Rs. 84121284) (Rs. 69971076)
================================================================================
1 91,65,000.00 1,68,24,256.80 1,39,94,215.20 3,99,83,472.00
2 91,65,000.00 1,68,24,256.80 1,39,94,215.20 3,99,83,472.00
3 91,65,000.00 1,68,24,256.80 1,39,94,215.20 3,99,83,472.00
4 91,65,000.00 1,68,24,256.80 1,39,94,215.20 3,99,83,472.00
5 91,65,000.00 1,68,24,256.80 1,39,94,215.20 3,99,83,472.00
================================================================================
INTEREST PAYABLE IN 5 YEARS
================================================================================
Year On term loans On bank loans On self loans Total
(Rs. 45825000) (Rs. 84121284) (Rs. 69971076)
@ 13.50 % P.A. @ 13.50 % P.A. @ 13.50 % P.A.
================================================================================
1 61,86,375.00 1,13,56,373.34 94,46,095.26 2,69,88,843.61
2 49,49,100.00 90,85,098.67 75,56,876.21 2,15,91,074.89
3 37,11,825.00 68,13,824.00 56,67,657.16 1,61,93,306.17
4 24,74,550.00 45,42,549.34 37,78,438.11 1,07,95,537.44
5 12,37,275.00 22,71,274.67 18,89,219.05 53,97,768.72
================================================================================
TOTAL REPAYMENT SCHEDULE FOR 5 YEARS
================================================================================
Year Interest Instalments Total
================================================================================
1 2,69,88,843.61 3,99,83,472.00 6,69,72,315.62
2 2,15,91,074.89 3,99,83,472.00 6,15,74,546.90
3 1,61,93,306.17 3,99,83,472.00 5,61,76,778.18
4 1,07,95,537.44 3,99,83,472.00 5,07,79,009.46
5 53,97,768.72 3,99,83,472.00 4,53,81,240.74
================================================================================

J.C. 1613 Page A- 17
DEPRECIATION CHART FOR 5 YEARS
================================================================================
Year Building costs Plant & Machinery fur. & office equip. Total
( Rs. 32000000.00 )
( Rs. 34800000.00 ) ( Rs. 500000.00 )
@ 10.00 % P.A. @ 20.00 % P.A. @ 20.00 % P.A.
================================================================================
1 32,00,000.00 69,60,000.00 1,00,000.00 1,02,60,000.00
2 28,80,000.00 55,68,000.00 80,000.00 85,28,000.00
3 25,92,000.00 44,54,400.00 64,000.00 71,10,400.00
4 23,32,800.00 35,63,520.00 51,200.00 59,47,520.00
5 20,99,520.00 28,50,816.00 40,960.00 49,91,296.00
================================================================================

J.C. 1613 Page A- 18
PROFIT ANALYSIS FOR 5 YEARS
================================================================================================
YR CAP. Sales Mfg. Gross Depre- Interest Net profit Net profit
UTIL Expenses Profit ciation before tax after tax
@ 35.00%
================================================================================================
1 70% 424200000 362368608 61831392 10260000 26988844 24582548 15978656
2 80% 484800000 414135552 70664448 8528000 21591075 40545373 26354493
3 80% 484800000 414135552 70664448 7110400 16193306 47360742 30784482
4 90% 545400000 465902496 79497504 5947520 10795537 62754447 40790390
5 100% 606000000 517669440 88330560 4991296 5397769 77941495 50661972
================================================================================================
CASH FLOW STATEMENT FOR 5 YEARS
================================================================================
YR CAP. Net profit Depre- Cash Repayment of Net surplus
UTIL (after tax) ciation in hand Instalment
================================================================================
1 70% 15978656 10260000 26238656 25989257 249400
2 80% 26354493 8528000 34882493 25989257 8893236
3 80% 30784482 7110400 37894882 25989257 11905625
4 90% 40790390 5947520 46737910 25989257 20748653
5 100% 50661972 4991296 55653268 25989257 29664011
================================================================================

PROJECTED BALANCE SHEET FOR ( 5 YEARS)
LIABILITIES ASSETS
1. Promoters Capital 6,99,71,076 1. Fixed Assets 6,73,00,000

2. Term loans 4,58,25,000 2. Interest during Construction
period @ 13.50 p.a. 69,42,667
3. W/C loan 8,41,21,284 3. Surplus funds 12,56,74,693
-------------------- --------------------
19,99,17,360 19,99,17,360
-------------------- --------------------
1 Year 70 % Capacity
1. Promoters capital 6,99,71,076 1. Depreciated value

2. Net Surplus 2,49,400 of Fixed Assets 5,70,40,000
3. Term loans 3,66,60,000 2. Working Capital 9,05,92,152
4. W/C loans 6,72,97,028 3. Surplus funds 2,65,45,352
-------------------- --------------------
17,41,77,504 17,41,77,504
-------------------- --------------------

2. Net Surplus 88,93,237 of Fixed Assets 4,85,12,000
4. W/C loans 5,04,72,772 3. Surplus funds 50,35,597
-------------------- --------------------
15,70,81,485 15,70,81,485
-------------------- --------------------

2. Net Surplus 1,19,05,626 of Fixed Assets 4,14,01,600
4. W/C loans 3,36,48,516 3. Surplus funds -19,37,633
-------------------- --------------------
14,29,97,855 14,29,97,855
-------------------- --------------------


3. Term loans 91,65,000 2. Working Capital 11,64,75,624
4. W/C loans 1,68,24,260 3. Surplus funds -1,41,72,451
-------------------- --------------------
13,77,57,253 13,77,57,253
-------------------- --------------------

3. Term loans 0 2. Working Capital 12,94,17,360
4. W/C loans 0 3. Surplus funds -1,84,48,135
-------------------- --------------------
14,14,32,009 14,14,32,009
-------------------- --------------------

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MARKET OVERVIEW CUM

DETAILED TECHNO ECONOMIC

(PROJECT FEASIBILITY REPORT)

PVC AND CPVC PIPE AND FITTINGS

INDENTIFICATION & EVALUATION DIVISION FOR HI-TECH PROJECTS

EIRI CONSULTANTS & ENGINEERS

www.eiriindia.org | Page 1 of 120

Project Reports are prepared based on data available at the time of

www.eiriindia.org | Page 2 of 120

www.eiriindia.org | Page 3 of 120

• Summary of Capital Cost of Project

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Annexure: Cash Flow Chart

Annexure: Balance Sheets

Annexure: Sales Realisation

Annexure: Other Mfg. Expenses

Annexure: Depreciation Charges - Profitability

Annexure: Depreciation Charges

Annexure: Interest and Repayment - Term Loans

Annexure: Tax on Profit

www.eiriindia.org | Page 5 of 120

PVC (unplasticized polyvinylchloride) pipes and fittings exhibit excellent resistance

PVC Pipes and fittings a often used in the following circumstances:

• Sewer and discharge pipe systems

www.eiriindia.org | Page 6 of 120

However, to avoid surface browning due to long exposure to direct sunlight, it is

www.eiriindia.org | Page 7 of 120

Unfortunately, the material used in PVC pipe appears to be detrimental to a

www.eiriindia.org | Page 8 of 120

Typical applications include: chemical processing, plating, high purity

Specifications All CPVC Schedule 40 and schedule 80 pipe shall be manufactured

www.eiriindia.org | Page 9 of 120

Sp. gr : 1.36 to 1.43

Tensile strength : 450 kg f/cm2 560 kg f/cm2

Modulus of elasticity : 30,000-33,750 kg f/cm2

Compressive strength : 600-700 kg f/cm2

Heat distoration temperature at 18.5 kg f/cm2 : 75 oC

Co-efficient of linear expansion : 55*10-5 m/m/ oC

Thermal conductivity : 4*10-4Cal/sec/cm2/oc/cm.

Flammibility : Seft extinguishing

Impact strength oC : 0.5 -1 ft/lb/inch of notch.

Impact strength 20oC : 1-2 ft/lb/inch of notch.

S.P. heat : 0.24 kcal/kg/ oC

Water absorption at 20oC : 0.1 in * 3* 24 hours.

Electric constant (10 cycles/80oC) : 3.0

Softening point : 82 (Vioat)

Abrasion resistance : Good.

www.eiriindia.org | Page 10 of 120

1. Specific gravity 1.2 - 1.6 1.4 - 1.6

2. Tensile strength (lb/in2) 1500 - 3000 6500

3. Elongation at break (%) 100 - 500 25

4. Compression strength (lb/in2) 1250 10,000

6. Water absorption (24 hr%) 0.25 0.1 - 0.4

7. Flammability Self Extinguishing

8. Effect of weak acids Resistant Resistant

9. Effect of strong acids Resistant Resistant

10. Effect of weak alkalis Resistant Resistant

11. Effect of strong alkalis Resistant Resistant

12. Solvents Resistant to alcohols, aliphatic

www.eiriindia.org | Page 11 of 120