Portable Oxygen Monitor: Type A Operating Manual
Portable Oxygen Monitor: Type A Operating Manual
Portable Oxygen Monitor: Type A Operating Manual
The Portable Oxygen Monitor Model OX-07 is a monitor designed to provide continuous
exposure monitoring of Oxygen(O2) in hazardous environments.
・ Ⅱ 1 G Ex ia ⅡC T4 Ga
Certificate numbers
・IECEx Certificate number : IECExKEM08.0022
・ATEX Certificate number : KEMA08ATEX0126
List of standards
・IEC 60079-0:2011 ・EN60079-0:2012
・IEC 60079-11:2011 ・EN60079-11:2012
・IEC 60079-26:2006 ・EN60079-26:2007
WARNING
・Do not replace batteries in hazardous location.
・Do not replace O2 sensor in hazardous location.
・Do not replace Extension Cable in hazardous location.
・Do not attempt to disassemble or alter the instrument.
INST. No. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
A B C D E
A: Manufacturing year (0-9)
B: Manufacturing month (1-9,XYZ for Oct.-Dec.)
C: Manufacturing lot
D: Serial number
E: Code of factory
INTRODUCTION
Using an advanced microprocessor controlled detection system, the OX-07 Oxygen
Monitor detects the Oxygen (O2) content to prevent the accident caused by oxygen
deficiency.
This manual is a guide to operation of the OX-07. Reading of this manual is requested
not only for first user but also for experienced staff.
This manual contains the following headings to ensure safe and effective operation.
1
Cautions for the safety
WARNING
・ Perform gas calibration at proper interval.
・ Do not use unspecified batteries.
・ Check battery capacity before operation.
・ Ensure that sensor is exposed to ambient air. If not, correct detection cannot
be performed.
・ Do not modify or change the circuit or structure, etc.
・ Do not disassemble the sensor since there is an electrolyte inside. If your
finger touches the electrolyte, wash your finger with water immediately.
・ If the button is pushed randomly, each setting may be changed and alarm may
not be activated correctly. Do not operate the button other than as per
instructions.
・ Do not drop this monitor into fire.
・ Do not remodel or alter circuit, structures etc.
・ Do not use or store the unit in high temperature, high humidity or high
pressurized condition exceeding the operating conditions specified in the
specifications. Correct measurement may not be performed.
CAUTION
・ Do not push sensor and buzzer window with pointed article.
This may cause defect or damage and correct detection cannot be performed.
・ Do not pour water on this monitor or immerse in water.
・ Do not give high impact or shock, since this is precision instrument.
・ Operating temperature range of this monitor is -20 to +50degreeC. The reading
may be affected by the sudden change of temperature if the monitor is used
under such conditions.
・ Remove the battery if the monitor is not used for a long period.
WARNING
・ Do not remodel or alter circuit/structures.
・ Replace batteries in non-hazardous area.
・ When using this gas monitor in a hazardous area, take the following
countermeasures for preventing dangers resulting from electrostatic charges.
① Wear anti-static clothes and conductive shoes (anti-static work shoes).
② For indoor use, use the gas monitor while standing on a conductive work
floor (with a leakage resistance of 10 MΩ or less).
・ Do not use this monitor except for the measurement of air and for oxygen
content measurement of gas mixtures.
2
Table of contents
1. DESIGNATION …………………………………………………………………… 4
2. PREPARATION
2-1. Mounting/Replacing the batteries…………………………………………… 6
2-2. Mounting/Replacing the sensor ……………………………………………… 7
2-3. Power ON/OFF …………………………………………………………… 8
3. OPERATION
3-1. Start up procedure …………………………………………………………… 9
3-2. Performing a fresh air adjustment …………………………………………… 9
3-3. Changing the display in measuring mode …………………………………… 10
3-4. Wearing the unit ……………………………………………………………… 12
4. ALARMS
4-1. Types and patterns of gas alarm…………………………………………… 13
4-2. Resetting gas alarms………………………………………………………… 14
4-3. Responding to gas alarms…………………………………………………… 14
4-4. Other alarms………………………………………………………………… 15
4-5. Responding to dead battery alarm ………………………………………… 15
5. MAINTENANCE AND CHECK
5-1. Daily check …………………………………………………………………… 16
5-2. Air calibration(Fresh air adjustment)………………………………………… 16
5-3. Replacing batteries …………………………………………………………… 16
5-4. Gas calibration ……………………………………………………………… 16
6. SCRAP THE PRODUCT…………………………………………………………… 16
7. TROUBLE SHOOTING …………………………………………………………… 17
8. SPECIFICATIONS
8-1. Specifications ……………………………………………………………… 18
8-2. Standard accessories ……………………………………………………… 19
8-3. Optional accessories ……………………………………………………… 20
9. DEFINITION OF TERMS ………………………………………………………… 21
10. DETECTION PRINCIPLE ………………………………………………………… 22
3
1.DESIGNATION
1. LCD display
5. POWER button
7. Buzzer
3. Target gas window
8. Threaded holes
10. Sensor
9. Battery cover
8. Threaded holes : These are used to mount the alligator clip or the optional belt
clip (Option).
9. Battery cover : The cover for battery compartment.
10. Sensor : Oxygen sensor is mounted here.
4
[LCD display]
- Measuring mode –
5
2. PREPARATION
Battery cover
- +
6
2-2. Mounting/Replacing the sensor
When replacing the sensor, take care for the following points.
CAUTION
・ After replacement of the sensor, be sure to perform the sensor calibration. If not, the
reading may be deviated.
・ If the unit is not used for a long period, be sure to perform the sensor calibration
before use.
・ Replace the sensor if you can no longer perform AIR calibration or when the reading
is unstable.
・ Sensor replacement shall be done at power off condition.
Sensor
Rubber
Concave part of the
guard
sensor connector
7
2-3. Power ON/OFF
Press and briefly hold the POWER button for about one second to turn on the OX-07.
* NOTE
POWER
Press and hold the POWER button until you hear a beep. button
DANGER
In any mode, the power is turned off by pressing and holding the POWER button for about 3
seconds.
* NOTE
Press and hold the POWER button until the LCD turns off.
About 3 sec
8
3. OPERATION
When the OX-07 is turned on, it enters measuring mode automatically. The concentration of
the target gas is displayed on the LCD.
% % % %
Power on Displaying the Displaying the Displaying the
target gas battery voltage full scale
% %% %
Displaying the Displaying the
Starts on measurement
WARNING level ALARM level
* NOTE
The operating temperature range of this unit is -20 to +50degreeC. However, oxygen
concentration reading may fluctuate if the ambient temperature changes suddenly.
Before using the OX-07, set the fresh air reading. Performing this adjustment ensures
accurate gas readings in the monitoring environment.
Release the
Continue to hold the AIR button AIR button
9
* NOTE
・ Fresh air adjustment can be performed even in gas alarm condition.
・ When AIR adjustment error is issued, the LCD displays “AIR CAL FAIL”.
Release the air cal failure alarm according to the following steps.
1) Press and hold “AIR” button for about 3 seconds.
2) Release the “AIR” button when the LCD displays “RELEASE” in the upper
left corner.
3) About 4 seconds later, AIR CAL(Air adjustment) is cancelled, the LCD
displays “FINISH” and indicates the concentration before the adjustment.
DANGER
Perform air adjustment in the fresh air atmosphere under the similar pressure,
temperature and humidity conditions to the operating environment.
If the air adjustment is done at detection place (where oxygen deficiency may
occur), the correct gas detection cannot be performed and oxygen deficiency
accident may take place.
You can change the display mode by pressing the “DISP” button in measuring mode as follows:
“DISP”
“DISP” “DISP”
button
button button
% %
Displaying gas Displaying the peak
concentration (lowest) gas reading
“DISP”
button
% %
Displaying the peak Return to measuring
(highest) gas reading mode
10
* NOTE
・ Gas concentration display
Indicates current gas concentration.
・ Displaying the peak (highest) reading
Indicates the highest gas reading since the unit was turned on.
・ Displaying the peak (lowest) reading
Indicates the lowest gas reading since the unit was turned on.
You can also change the display mode by pressing the “AIR” button in displaying the peak
gas reading as following.
“AIR” “AIR”
button button
% % “AIR”
Displaying the peak Displaying the warning
(lowest) gas reading level set point
button
“AIR”
button
% %
Displaying the alarm Displaying the peak
level set point (lowest) gas reading
“AIR” “AIR”
button button
% %
Displaying the peak Displaying the warning
(highest) gas reading level set point
“AIR”
button
% %
Displaying the alarm Displaying the peak
level set point (highest) gas reading
* NOTE
・ If you do not press a button for about 20 seconds while in display mode, the
unit will return to measuring mode automatically and the backlight will turn off
20 seconds after the last button was pressed.
・ When any of three control buttons are pressed, the LCD backlight comes on.
・ The unit can be turned off by pressing and holding the “POWER” button for
about 3 seconds in any display mode.
11
* NOTE
About minus sign
・ If the gas reading in measuring mode falls more than 2%
of full scale below zero, the LCD displays “-“ (minus %
sign) in front of the single figures of LCD.
Displays minus sign
The unit can be used by attaching the standard alligator clip or optional belt clip.
WARNING
Ensure that sensor is exposed to ambient air. If not, correct detection cannot be
performed and it may be linked to an accident.
Screws
Screws
Adaptor for
alligator clip Alligator clip
Screws
Belt clip
12
4. ALARMS
The OX-07 will sound an alarm, flash its alarm lights and vibrate when the oxygen
concentration reaches to warning/alarm level.
Alarm lights
Vibration
13
[Examples of LCD indication]
% % %
WARNING ALARM OVER
(Gas reading flashes) (Gas reading flashes) (Gas reading replaced by
blinking brackets)
* NOTE
If alarm is issued, the LCD changes to alarm indication automatically.
To reset a gas alarm or trouble alarm, press and release the “POWER” button.
* NOTE
The alarm pattern of this unit is a latched mode. Even though the gas
concentration may have returned to normal or may have increased above the
low alarm point or may have fallen below the high alarm point, the alarm
indications will continue until you have reset the alarm using the “POWER”
button.
Gas alarm is set at safety level. However, sudden release of gas will exceed the safety level
and reach to dangerous level within a short time. If the alarm is activated, leave from that
area immediately and ventilate there. Also, stop the leaking source immediately, if the gas
leak is identified.
DANGER
If oxygen gas alarm is activated, ventilate with fresh air or escape to the fresh
atmosphere immediately. It may lead to dangers because oxygen-deficient air or
other gases may blow out.
14
4-4. Other alarms
System failure Sensor failure
* NOTE
・ Sensor failure may be activated at the time of AIR cal. To reset an alarm,
press “POWER” button. In this case, AIR cal is not performed.
・ If the sensor failure would be activated except for system failure, low battery
alarm or at the time of AIR cal. Only power off operation can be performed.
When sensor failure or system failure has been occurred, turn off the power
and contact our authorized agent.
WARNING
The unit is not operational as a gas monitor. Change the battery as soon as possible
when a low battery warning occurs.
15
5. MAINTENANCE AND CHECK
WARNING
Check that unit housing, display, switches and lights are not dirty or damaged. Also check
battery voltage, actions of buzzer, lights and vibration when turning power on.
Perform AIR calibration after power on. Also perform AIR calibration in fresh atmosphere if
O2 reading is not 20.9%. (See section 3-2)
Replace the battery if battery voltage decreases during operation. (See section 2-1)
It is required to perform gas calibration at minimum every 6 months. To calibrate the unit,
you will need the calibration kit. Ask our authorized agent for gas calibration kit.
As a harmful substances or materials for environment are not used in this unit itself, treat it
as industrial waste (Non-flammable material) according to the local rule. Regarding the
oxygen sensor, contact our nearest agent or RIKEN KEIKI CO., LTD.
16
7. TROUBLESHOOTING
“CIRCUIT FAIL” A circuit failure has occurred. Contact our nearest agent to
is displayed repair.
on the LCD
“SENSOR FAIL” The O2 sensor may need Replace the sensor with new
is displayed replacement. one.
on the LCD
“AIR CAL. FAIL” Fresh air is not supplied to Supply fresh air.
displays the unit.
during fresh air The O2 sensor may need Replace the sensor with new
adjustment replacement. one.
“BATTERY FAIL” Decrease of battery voltage. Turn off the unit and replace
is displayed batteries with new ones at
on the LCD non-hazardous area.
17
8. SPECIFICATIONS
8-1. Specifications
【Japanese specifications】
Model OX-07
Type Type A
Detectable gas Oxygen
Detection principle Galvanic cell
Measuring range 0~40vol% (Resolution : 0.1vol%)
Low alarm 18.0vol%
Low-Low alarm 18.0vol%
Over alarm 40.0vol%
Various indications Battery icon
Indicate accuracy Within ±0.7vol%
(under an identical condition)
Response time Within 20 seconds(T90)
(under an identical condition)
Gas alarm indication Flashing light/Intermittent buzzer/Gas reading flashes/
Vibration
Gas alarm action Latching-mode
Trouble alarm・Self diagnosis System failure/Sensor failure/Low battery/
Calibration error
Trouble alarm indication Flashing light/Intermittent buzzer/Content display
Trouble alarm action Latching mode
Detection method Diffusion method
Gas concentration display LCD digital display
Power supply Alkaline batteries (Size AA)×2 pcs.
Continuous operation time About 5000 hours (no alarm・no light at 25℃)
Explosion-proof structure Intrinsically safe
Explosion-proof grade ExiaⅡCT3X (TIIS<Japan>)
Operating temperature and humidity -20~50℃, below 95%RH (non-condensing)
Various functions LCD backlight/Peak hold display
Outer dimension and Weight Approx. 66(W)×114(H)×33(D)mm(Projection excluding)
Approx. 230g (Excluding clip)
18
【Overseas specifications】
Model OX-07
Type Type A
Detectable gas Oxygen
Detection principle Galvanic cell
Measuring range 0~40vol% (Resolution : 0.1vol%)
Low alarm 19.5vol%
High alarm 23.5vol%
Over alarm 40.0vol%
Various indications Battery icon
Indicate accuracy Within ±0.7vol%
(under an identical condition)
Response time Within 20 seconds(T90)
(under an identical condition)
Gas alarm indication Flashing light/Intermittent buzzer/Gas reading flashes/
Vibration
Gas alarm action Latching-mode
Trouble alarm・Self diagnosis System failure/Sensor failure/Low battery/
Calibration error
Trouble alarm indication Flashing light/Intermittent buzzer/Content display
Trouble alarm action Latching mode
Detection method Diffusion method
Gas concentration display LCD digital display
Power supply Alkaline batteries (Size AA)×2 pcs.
Continuous operation time About 5000 hours (no alarm・no light at 25℃)
Explosion-proof structure Intrinsically safe
Explosion-proof grade Ⅱ1GExiaⅡCT4Ga (ATEX/IECEx<KEMA>)
Operating temperature and humidity -20~50℃, below 95%RH (non-condensing)
Various functions LCD backlight/Peak hold display
Outer dimension and Weight Approx. 66(W)×114(H)×33(D)mm(Projection excluding)
Approx. 230g (Excluding clip)
19
8-3. Optional accessories
Sensor
retainer
UNLOCK
CAUTION
・ When using the OX-07 with extension cable, do not throw sensor part into detection
point, but lower down slowly. Avoid impact to the sensor. Sensor may be damaged.
・ When intending to measure the oxygen content in manhole, inside device, etc by
OX-07 with extension cable, adjust the temperature of the sensor to be the same
temperature as measuring point by leaving it there about 10 minutes. Then, pull it up
to the ground once, turn on the unit again and perform the fresh air adjustment. After
that, lower the sensor down to the detection point and measure oxygen content.
20
9. DEFINITION OF TERMS
%vol
Gas concentration represented by the unit as a percentage of the total volume.
Calibration
By using calibration gas, adjust the displayed gas concentration to match the calibration
gas concentration.
PEAK
This is a peak (highest or lowest) gas reading since the last time the unit was turned on.
21
10. DETECTION PRINCIPLE
By connecting a noble metal and lead immersed in an electrolyte with a lead wire, an
electrochemical cell (galvanic cell) is made. A membrane covers the cell and allows oxygen
to diffuse into the electrolyte where reduction on the metal electrode and oxidation on the
lead electrode occur respectively as shown in the following chemical equation ;
The oxygen reacts in the cell as above equation and produce a current proportional to the
oxygen concentration. The current develops a voltage across a thermistor/resistor network.
If oxygen concentration decreases, reduction on noble metal electrode decreases and
voltage on both sides of thermistor also decreases.
[Structure]
Membrane
Cathode
Anode Electrolyte
Output terminal
Thermistor
22