RURAL WATER SUPPLY PROJECT AT

KUARMUNDA AND NUAGAON

DISTT. SUNDERGARH ODISHA

Document No.: MS-CIVIL-001/Rev. A Date : 12 -09- 2020

METHOD OF STATEMENT

METHOD OF STATEMENT
FOR FORMWORK,
REINFORCEMENT AND
CONCRETE WORKS
 Job No. Rev. A Date: 12-09-2020

METHOD STATEMENT
FOR FORMWORK, REINFORCEMENT AND
CONCRETE WORKS
MS-CIVIL-001/Rev. A

A 12-09-2020

Quality Manager Civil Manager Safety Manager Project Manager

Rev. Date
Reviewed By Approved By

A 12-09-2020 Approval
Rev. No Date Issued for Prepared By Checked By Reviewed By
 RURAL WATER SUPPLY PROJECT AT
KUARMUNDA AND NUAGAON
DISTT. SUNDERGARH, ODISHA

Table of Contents

1. SCOPE...................................................................................................................................................... 4
2. PURPOSE................................................................................................................................................. 4
3. REFERENCES........................................................................................................................................... 4
4. TERMS AND DEFINITIONS...................................................................................................................... 5
5. RESPONSIBILITY...................................................................................................................................... 5
6. EQUIPMENT.............................................................................................................................................. 7
7. PROCEDURE............................................................................................................................................ 7
8. ATTACHMENTS...................................................................................................................................... 21

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1. SCOPE
The scope of this method statement is to cover Formwork, Reinforcement and Concrete
Work activities at all project in all different heights and elevations. It includes (Form
works installation, rebar supply and installation, concrete supply and placement, water
Proofing, etc.) including supply of cast in situ concrete on the project. In accordance with
contract requirements, approved project specification, project safety procedure and
approved “issued for construction” drawings.

2. PURPOSE
2.1. The method statement shall address the precedence of physical operations applicable
for the Supply and Placing of Structural/Non-structural Concrete in the project.
This Method Statement is to ensure that Concrete works activity will be executed in an
efficient and safe manner in accordance with all relevant contract documents,
(Specification and Drawings) and accepted methods. Proven methods and procedures
are to be utilized, as detailed herein and as implemented on previous projects.
2.2. This Method Statement is for submittal to Consultant/CLIENT for their concurrence.
2.3. This Method Statement will, if deemed necessary, be revised as and when required, to
accommodate circumstantial requirements that cannot be foreseen at this stage.

3. REFERENCES
All materials, works and construction operations shall conform to the relevant I.S.
Specifications and standards of CPHEEO manual on Water Supply published by MoUD,
GoI. Where specifications for a work are not given, Good Industry Practice shall be
adopted to the satisfaction of the Authority’s Engineer. However, any discrepancies shall
be brought to the attention of CLIENT.

Code & Standards

IS: 456 : Plain and Reinforced Concrete- Code of Practice

IS: 383 : Specifications for Coarse and Fine Aggregates from Natural
Source for Concrete
IS: 1786 : High strength deformed steel bars and wires for concrete
Reinforcement

IS: 9103 :  Specification for Concrete Admixtures

IS: 2386 : Method of Tests for Aggregates for Concrete

IS: 516 : Method of Tests for Strength of Concrete IS 516.1959

IS: 1199 : Methods of Sampling and Analysis of Concrete

4. TERMS AND DEFINITIONS
Client : RWSS, Rural Water Supply and Sanitation Deptt., Odisha

Contractor : Voltas Ltd.

Sub- Contractor : Anwesha Engineering and Projects Ltd.

CPHEEO : Central Public Health and Environmental Engineering

Organization

IS : Indian Standards

MoUD : Ministry of Urban Development

GoI : Government of India

5. RESPONSIBILITY

5.1. Project Director /Project Manager have the responsibility for overall project activities
including safety measures.
5.2. Project Engineer /Construction Manager: shall be responsible for coordination and
supervision of construction works (activities), construction groups, and all safety
measures Implementation.
5.3. Site Engineer/ Site General Foreman: shall be supervising closely the activities
designated to them ensuring that all instructions are followed and strictly adhered to.
Ensure that safety procedures of the project are strictly followed.
5.4. The Site Engineer shall also be responsible for the following:
 To ensure construction is carried out to the required Project Specifications and
drawings as well as in accordance with the approved ITP’s and QCP’s and to this
method statement.
 To ensure that the surveyor has completed setting out with reference points
complying with the “approved for construction” drawings.
 To ensure that all parties who are required to make any kind of tests or inspections
are suitably informed as to the overall program of the works and daily inspection
testing requirements.
5.5. The QC Manager/ Engineer or his designee ( QCI) shall be responsible for the following:
 Review all relevant documentation and test reports issued by parties involved (Site
Engineer, Lab Technician, Surveyor and QC Inspectors) and submit records to
Client/Consultant.
 Ensure that all activities in all disciplines that require inspection in the concreting
operation have been inspected and approved.
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DISTT. SUNDERGARH, ODISHA

 Organize and allocate inspection works to the Quality Control Inspectors (Civil).
 To issue NCR’s / DR’s, when and where required and to check that the
construction department provides timely appropriate corrective and
preventative action.
 All QC personnel shall meet, as a minimum, the qualification and experience
requirements.

5.6. The QCI (Quality Control Inspector) shall be responsible for:

 Sign off and obtain signatures from the Client/Consultant on the various forms,
and verifying documents as required.
 Accompany the Client/Consultant Supervision representative, if required, to
carry out inspections and release of hold points
 Identifying and reporting to the QA/QC Manager any non-conformances
 Keeping a daily log of all the Inspection Requests submitted by the Site Engineer.
 Carry out statistical analysis of the inspection and test results to improve
quality control operations on site. To verify testing compliance and to advise
the Site Engineer of the results.
 Filing and compiling controlled copies of all test reports under the supervision
and instructions of the QC Manager/Engineer.
 Checking Materials Deliveries (Cement, Micro silica, Concrete Admixture,
Coarse and Fine aggregates Stockpiles ensuring that no intermixing of
Aggregates size).
 Ensure that samples collected /tested by Laboratory technicians at regular
Interval as per specification requirement.
 Ensure that Concrete mix produced complying with approved Mix Design.
 Ensure that Concrete Plant Mixers are cleaned on daily basis, and no concrete
remains are left over.
 Ensure that concrete transit mixers are washed out at the end of delivery ,
 Ensure that concrete delivery tickets note, concrete quantity, time, water
added, mixing time, concrete strength, slump, etc.
5.7. The Lab Tech shall be responsible for:
 Be aware of construction and Concrete Placement Daily Programs.

 Sampling and conducting field testing according to the instructions of the

consultant/client and QC Manager and in accordance with the Specifications
 The Laboratory Technician shall be responsible for all tests in earthwork
activities, Materials Supply, Quality testing, field compaction and to ensure that
the specifications are completely fulfilled.
 Interpret test results and their compliance with specification and this method
statement.
 Submit tests results’ to QC Manager/Engineer, who in turn will report to
Client/Consultant for their approval.

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5.8. Safety Officer: is responsible for the enforcement of safety and to ensure that the
works are carried out in accordance with project safety procedures and HSE
safety Plan of the project.
Note: Consultant is a person who works for the Client offering expertise and best
practices to ensure projects are completed safely, efficiently and as per IS &
Specification.

6. EQUIPMENT
Depending on the size of the area, site conditions, and accessibility, some /all of the following
equipment can be used.
6.1. Concrete Mixing and transport equipment
6.2. Transport mixers
6.3. Concrete pouring hoist/winch
6.4. Hoses /Concrete shoots
6.5. Concrete Buckets/Trolleys
6.6. Slings and shackles
6.7. Survey Equipment
6.8. Level
6.9. Total station (Surveying instrument for checking the levels & distances)
6.10. Masonry Accessories (Steel and wooden Floats, Steel Brush)
6.11. Wheel Barrows
6.12. Concrete Vibrators
6.13. Power Generator

7. PROCEDURE
7.1. Pre-Requirements.
7.1.1. Formwork
The design and construction of the formwork shall be in accordance with IS.
Plywood forms, Lumber forms, Metal forms, Form oil, Form sealer, Form
accessories, Screed chairs and Chamfer stripes shall conform to the
requirements.
7.1.2. Concrete
Before starting the work for concreting activities, the correspondent
information from the Project’s engineering of the element or concrete
structure to be poured should be available. Concrete shall be taken from
approved batching plant or equivalent cast-in-situ method only. All
concrete mix design shall be approved by Client/Authority as per relevant
Standards & Specifications for Ready-Mixed/Cast in Situ Concrete Mix
Design.
7.2. Materials

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7.2.1. Material of steel reinforcement work.

 Reinforcing steel bars shall conform to IS 1786, high strength deformed,
deformed steel bars.
The following two work phases will be observed:
 Bending of steel reinforcement to the shapes will be done as indicated
in the IFC Drawings.
 Installation of the steel reinforcement at site will be as per IFC
Drawings / IS: 456 & SP 34.
7.2.2. Material of embedded plate & anchor bolts installation
All Embedded plate & Anchor bolts shall be in accordance with IFC
Drawings.
7.3. Procedure of Formwork
7.3.1. Surface Conditions.
Examine the substratum and conditions under which concrete formworks
are to be performed. Correct unsatisfactory conditions which would
interfere with proper and timely completion of the Works. Do not proceed
until unsatisfactory conditions have been corrected.
7.3.2. Form Construction.
7.3.2.1. General
a) Fabricate forms complying with IS: 456, to the exact sizes,
shapes, lines, and dimensions shown, and as required to
obtain accurate alignment, location, grades, level, and plumb
work in finish structures.
b) Provide for openings, offsets, shrinkages, key-ways,
recesses, moldings, chamfers, blocking, screeds, bullheads,
anchorages, inserts, and other features required. Use
selected materials to obtain required finishes.
c) Forms for openings, and construction which accommodates
installation by other trades whose materials and products
must be fabricated before the opportunity exists to verify the
measurements of adjacent construction which affects such
installations, shall be accurately sized and located as
dimensioned on the drawings. In the event that deviation from
the drawing dimensions results in problems in the field, the
contractor shall be responsible for resolution of the conditions
as approved by Authority’s Engineer.
7.3.2.2. Fabrication
a) Fabricate forms for easy removal without hammering or prying
against Concrete surfaces. Provide crush plates or wrecking
plates where stripping may damage cast concrete surfaces.
Provide top forms for inclined surfaces where the slope is too
steep to place concrete with bottom forms only. Kerf wood
inserts for forming key- ways, recesses, and the like, to
prevent swelling and assure ease of removal.

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b) Provide temporary openings where interior area of formwork

is inaccessible for cleanout, for inspection before concrete
placement, and for placement of concrete. Brace temporary
closures and set tightly to temporary openings on forms in as
inconspicuous locations as possible, consistent with design
requirements. Form intersecting planes to provide true, clean
cut corners.
7.3.2.3. False-work
a) Erect false-work and support, brace and maintain it to safely
support vertical, lateral, and asymmetrical loads applied until
such loads can be supported by in-place construction.
Construct false- work so that adjustments can be made for
take-up and settlement.
b) Provide wedges, jacks, or camber strips to facilitate vertical
adjustments. Carefully inspect false-work and form work
during and after concrete placement operations to determine
abnormal deflection or signs of failure; make necessary
adjustments to produce work of required dimensions.
7.3.2.4. Forms for exposed concrete
a) Drill forms to suit ties used and to prevent leakage of concrete
mortar around tie holes. Do not splinter forms by driving ties
through improperly prepared holes.
b) Provide sharp, clean corners at intersecting planes, without
visible edges or offsets. Back joints with extra studs or girds to
maintain true, square intersections.
c) Use extra studs, wale, and bracing to prevent objectionable
bowing between forms and studs and to avoid bowed
appearance in concrete. Do not use narrow strips of form
material that will produce bow.
d) Assemble forms so that they may be readily removed without
damage to exposed concrete surfaces.
e) Use 20mmx20mm chamfer strips or grade strips for exposed
corners and construction joints.
7.3.2.5. Control Joints
Control joints shall be as shown on IFC drawings and
requirements of IS: 456
7.3.2.6. Provision for other trades
Provide openings in concrete formworks to accommodate work of
other trades. Verify size and location of openings, recesses and
chases with the trade requiring such items. Accurately place and
securely support items to be built into forms.
7.3.2.7. Cleaning and Tightening
Thoroughly clean forms and adjacent surfaces to receive
concrete. Remove chips, wood, sawdust, dirt, and other debris
just before concrete is placed. Retighten forms immediately after
concrete placement as required to eliminate mortar leaks.
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7.3.3. Form Coatings

When forms are coated to prevent bond with concrete before
reinforcement placing, the coating shall not have excess form coating
material to accumulate in the forms or to come into contact with surfaces
which will be bonded to fresh concrete. Apply in compliance with
manufacturer's instructions. Coat steel forms with a non-staining, rust-
preventative form oil or otherwise protect against rusting.
7.3.4. Installation of Embedded Items
7.3.4.1. General
Set and build into the work anchorage devices and other
embedded items required for other work that is attached to, or
supported by, cast- in-place concrete.
7.3.5. Removal of Forms
7.3.5.1. Forms should be removed after achieving the required minimum
strength in accordance with IS: 456
7.3.5.2. Forms for the structural members shall not be removed before
concrete shall achieve a cube crushing strength at 7 days age at least
68% of its final crushing strength.
7.3.5.3. In normal cases where OPC is used, forms may generally be removed
after the following period-
a. Slabs/Domes: spanning up to 4.5M - 07 days, spanning up to
6.0M – 14 days
b. Beams Soffit: with props left under – 07 days
c. Walls/columns – 24 Hrs
d. Vertical sides of beams – 48 Hrs
7.3.6. Re-use of Forms
7.3.6.1. Clean and repair surfaces of forms to be re-used in the work. Split,
frayed, delaminated or otherwise damaged form facing material will
not be acceptable. Apply new form coating compound material to
concrete contact surfaces as specified for new formwork. When forms
are re- used for successive concrete placement, thoroughly clean
surfaces, remove fins and laitance, and tighten forms to close all
joints. Align and secure joints to avoid offsets.
7.4. Procedure of Steel reinforcement work
7.4.1. General
Manufacture, fabrication, handling, placement and storage of
reinforcement shall be in accordance with Chapter IS: 1786. Grade of steel
to be used is Fe-500 TMT unless otherwise noted.
7.4.2. Cutting and bending
 All bending details must be correct. Bent bars are measured from
outside to outside of bar
 Regardless of bending tolerances, all parts of bars must have the
specified cover. If several bars will be bent alike, check the first one

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bent, preferably by placing it in the forms, before the others are bent.
 Do not bend or straighten steel in a manner that would weaken the material.
7.4.3. Storage and handling
 Before reinforcement is placed, the surface must be free from
objectionable coatings or heavy corrosion.
 Remove other objectionable coatings such as oil, grease, dried mud,
and weak dried mortar or concrete. Brush weak mortar from the bars
and remove it from the forms. If it is difficult to remove, it is probably
harmless and need not be removed.
7.4.4. Reinforcement installation
 Reinforcement is embedded a minimum distance from the surface of
the concrete (clearance), to prevent buckling under certain conditions
of a compressive load, rusting when exposed to weather, or loss of
strength when exposed to fire.
 If there is more than one mat of reinforcement, align bars vertically
above each other in both horizontal directions to minimize interference
with placing and consolidating concrete.
 Provide preplanned openings in the upper mat for drop chutes to help
prevent scattering and segregation of the concrete.
 Especially where reinforcement is congested, the nominal maximum
size of aggregate in the concrete mix must not exceed three-quarters
of the minimum clear spacing between bars so as to permit satisfactory
placement of concrete around the bars.
7.4.5. Concrete Cover and overlaps
 Overlaps shall be 50D (D is dia of bar) unless otherwise noted.
 Cover to the reinforcement shall be as under given
a. Slab 30mm
b. Beams 30mm
c. Column 40mm
d. Foundation 50mm
e. Container wall 45mm
f. Container Beam 45mm
g. Dome in center
7.4.6. Support of Reinforcement
 All reinforcement must be firmly held in place before and during the
casting of concrete.
 Use precast concrete or mortar blocks or PVC (notched at the bottom)
pipe as bar supports and spacers.
 Use a sufficient quantity and strength of bar supports and spacers to
support both reinforcement and construction loads.
 Do not use rocks, wood blocks, or other unapproved objects to support
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the steel.
 Use chairs on the ground that are sufficiently large enough to prevent
settling by indenting the soil..
7.5. Procedure of Embedded plate Installation
7.5.1. Prior to installation of the plate, re-bar & form should be correct
accordance with the requirement. The carpenter team will first establish the
sleeper’s pedestal form, alignment and elevations. The embedded plates
will be installed in the designated position on the form. The plates must be
fabricated at the shop/on site in accordance with IFC drawings.
7.5.2. Field checking procedure for embedded plate installation.
The following checking procedure for embedded plate will be
implemented during construction and will result in the successful
work.
Before Installation
 Material inspection shall consist of drawing review, dimensional and
visual inspection.

Before concrete casting

 Physically check if plate is fixed rigidly on the forms. Check if plate is
level by level bar and confirm required elevation by survey.
 Check required gap between top of reinforcement and bottom of the
plate before fixing the plate on the forms.
 Sufficient protection should be provided on top of the plate against
concrete spill prior to pouring.
During concrete pouring
A stand by surveyor and carpenter must be on site to fix any displacement or
movement of anchor bolts, or embedded plates during concrete pouring.
After concrete forms are removed
 Prior to turnover of foundation for installation, all embedded plates
should be properly checked on site and recorded, in the presence of
representatives for both the civil and mechanical teams.

7.6. Procedure of Concrete

7.6.1. Concrete Mixing
Concrete to be mixed at mobile batching equipments/ Self Loading Mobile
Concrete Mixer. Batching equipments must comply with the project
requirements, with sufficient capacity to produce concrete quantities
required to meet the construction requirements.
.
7.6.2. Preparation of Concrete Pouring
Before starting the pouring of the concrete will have to request the
inspection by QC Inspector and that the necessary measures were taken
to realize the laboratory tests. In case the activities are not performed by
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any reason, will reprogram the date and hour of the notification in the same
format being in common agreement with the parts involved. This format will
be kept open by the quality control inspector being properly supported.
7.6.3. Pouring and Compaction of the Concrete

 To proceed with the pouring of the concrete, additional manpower and

equipment must be utilized as required, depending on the type of
structures and quantity of pouring. Shovels, wheelbarrows, canals,
rubber sleeves, piping, transporting bands or pumping equipment are
used for conveying and consolidation of concrete during pouring. The
most commonly used equipment for consolidation are internal vibrators
(immersion), for this case the number of vibrators will be sufficient
enough depending on the quantity and type of structures to be poured.
Additional vibrator will be in place as a spare in which it will
compensate any vibrators that will have a breakdown. A minimum of
two vibrators will be added as a spare. Equipment made of aluminum
alloys shall not be used for pump lines, tremies, or chutes used to
discharge concrete from a truck mixer.
 The elements that will end up partially submerged in the concrete
should be firmly fastened in their place according to the
planes/drawings of the project.
 At the arrival of the concrete, the canals and equipment necessary for
the managing of the concrete should be wet (without affecting mix
water content).
 The field laboratory technician will inspect the slump and the
temperature of the concrete.
 Concrete shall not be placed prior to a recorded pre-placement
inspection and authorization to proceed by Client/Authority’s Engineer.
 Concrete shall be deposited as near as possible in its final position to
avoid segregation due to re-handling or flowing. The concrete should
be poured without interruptions as near as possible to its final place or
it may be poured in big quantities in a determined place and allow it to
flow through.
 The concrete shall be placed on a clean surface. Standing water shall
be removed prior to placement of concrete. It will have to be placed in
horizontal layers of uniform thickness (concrete layer shall not exceed
450 mm); the pouring speed should be sufficiently fast to avoid the
curing of the concrete layer before the new layer is placed over.
 Construction joint shall be provided at every 1.50M to 02.00M lift of wall
& column.
 Concrete shall not be dropped freely where reinforcing will cause
segregation nor shall it be dropped freely more than 1m.
 For the compaction of the concrete after obtaining a leveled surface a
vibrator should be inserted in a vertical form spacing it regularly and in
a uniform manner over the entire surface poured, the distance between
the intersections should be of approximately 1 ½ times the action
radius of the vibrator. Raking shall not be used for movement of
concrete after placement. Re-tempering of concrete after placement is
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prohibited. Vibrators shall not be used to move concrete inside forms.

 The vibrator should rapidly penetrate all the way through the bottom of
concrete.
7.6.4. Testing and Inspection
 Field and laboratory testing which shall include compressive tests of
molded concrete cubes, test for slump, unit weight and fresh concrete
temperature. All testing shall be in accordance with IS: 516 and IS:
1199
7.6.5. Curing of the Concrete
 Curing of concrete shall be done by moist curing for at least 7 days as
specified by IS: 456
 Potable water shall be used for curing
 Keeping the surface of the concrete continuously wet by covering with
water.
 The saturated burlaps shall be covered/wrapped and shall be kept in
contact with the concrete surface at all times.
 When the atmospheric temperature is 35 deg. Centigrade and above,
or during other climatic conditions which will cause too rapid drying of
the concrete, make arrangements before the start of concrete placing
for the installation of wind breaks or shading, or wet sprinkling,
moisture retaining covering. Maintain concrete temperature as
uniformly as possible, and protect from rapid atmospheric Temperature
changes in concrete.
 During the curing period, protect concrete from damaging mechanical
disturbance including load stresses, heavy shock, excessive vibration,
and from damage caused by rain or flowing water. Protect all finished
concrete surfaces from damage by subsequent construction
operations.
7.7. Instructions
7.7.1. Instruction of formwork
 Form shall be installed according to relevant IFC detail drawings.
Location and elevation shall be surveyed prior to commencement of
formwork for matching with IFC drawings.

 Block outs, inserts, sleeves, water stops and other embedded items
shall be properly identified, positioned and secured in the forms to
resist all forces while concrete is being placed and hardened.
 Forms shall be substantial and sufficiently tight to maintain adequate
strength to contain the fluid concrete and to prevent leakage from the
concrete pouring.
 Forms shall be built to resist the pressures to which they will be
subjected and to limit deflections to a practicable minimum within the
specified tolerance.
 Forms shall be properly braced or tied together to maintain position
and shape.

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 Forms shall be anchored properly to prevent movement during

concrete pouring.
7.7.2. Instruction of Steel reinforcement work
 If pre-casting is done, please check at pre-casting yard the dimensions
etc. before casting.
 Ensure that material is properly lifted and slung so as to avoid any
twisting, bending or over stressing of the material.
 Ensure that there are adequate storage facilities and protection from
weather or other damage for the material.
 Ensure that the material is properly supported off the ground, stored on
sleepers above the ground.
 Check the rebar has been correctly cut bent and placed according to the
relevant drawing(s).
 Inspect the rebar for any visible reductions in sections, kinks, transverse
cracks or other significant damage
 Check that the placement of rebar is in accordance with the approved
drawing(s) and bending schedule.
 Check that the spacing, ties, spacers, chairs, hangers, laps, and
orientation of the rebar is correct.
 Check that the rebar is sufficiently secured to avoid any displacement.
 Check that there are no unapproved splice joints.
 Ensure that when the rebar’s placed, that there is sufficient concrete cover.
 Check that all tie-wires are turned inside of the section.
 Check that the rebar’s and surrounding are clean and free from any
debris likely to be detrimental to the integrity of the finished product.
7.8. QC Records
All records for inspection and tests shall be followed as specified in the
Pre- approved QAP and Inspection Plan
8. ATTACHMENTS

8.1 To be attached as required

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