Check valve, pilot operated

RE 21548 
Edition: 2013-06
Type Z2S Replaces: 07.10

▶▶ Size 6
▶▶ Component series 6X
▶▶ Maximum operating pressure 315 bar [4568 psi]
▶▶ Maximum flow 60 l/min [15.8 US gpm]

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Features Contents

▶▶ Sandwich plate valve for use in vertical stackings Features1

▶▶ Porting pattern according to DIN 24340 form A (without Ordering code 2
locating hole) Symbols3
▶▶ Porting pattern according to ISO 4401-03-02-0-05 and Further information 3
NFPA T3.5.1 R2-2002 D03 (with locating hole) Function, sections 4, 5
▶▶ For the leakage-free blocking of one or two actuator Technical data 6
ports, optional Characteristic curves 7
▶▶ Various cracking pressures, optional Unit dimensions 8
▶▶ With pre-opening, optional Further information 9
▶▶ Check valve installation sets available individually
▶▶ Special versions upon request

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Ordering code

01 02 03 04 05 06 07 08 09 10
Z2S 6 – 6X / *

01 Check valve, sandwich plate Z2S

02 Size 6 6

Leakage-free blocking
03 In channel A and B –
In channel A A
In channel B B

Cracking pressure
04 1.5 bar [21.7 psi] 1
3 bar [43.5 psi] 2
6 bar [86.0 psi] 3

05 Component series 60 to 69 (60 to 69: Unchanged installation and connection dimensions) 6X

06 Surface without corrosion resistance 1) no code

Seal material
07 NBR seals no code
FKM seals V
The selection is dependent on the operating parameters (hydraulic fluid, temperature, etc).

Locating hole
08 Without locating hole no code
With locating hole /60
With locating hole and locking pin ISO 8752-3x8-St /62

Special versions
09 Without special version no code
Control open by external port G1/4 (only version "A" and "B") SO40
With pre-opening SO55
Control spool unloaded to port T SO60
With pre-opening and control open from channel P SO150
Symbols (examples) see page 3

10 Further details in the plain text

1) Corrosion-resistant surface upon request:

e.g. "J50" thick film passivated (DIN 50979 Fe//Zn8//Cn//T0)
2) Locking pin ISO 8752-3x8-St, material no. R900005694
(separate order)

Bosch Rexroth AG, RE 21548, edition: 2013-06

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Symbols (① = component side, ② = plate side)

Type Z2S 6 A… Type Z2S 6 –… and Z2S 6 –…SO55

 

         

Type Z2S 6 B…

    

Type Z2S 6 A…SO40 Type Z2S 6 A…SO60

 


         

Type Z2S 6 –…SO150



    

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Function, sections, circuit example

The isolator valve type Z2S is a releasable check valve in In order to allow the poppets to be safely closed (2), the
sandwich plate design. control spool (1) must be hydraulically unloaded (see
It is used for the leakage-free blocking of one or two actua- circuit example).
tor ports, even for long standstill times. Pre-opening
In direction A① to A② or B① to B②, there is a free flow; ▶▶ The two-stage set-up with an increased control open
in the opposite direction, the flow is blocked. ratio means even low pilot pressure can be
If, for example, there is a flow through the valve in direc- released securely.
tion A① to A②, control spool (1) is moved in direction ▶▶ Avoidance of switching shocks due to dampened decom-
B side and pushes the poppet (2) off its seat. Hydraulic pression of the pressure volume on the actuator side.
fluid can now flow from B② to B①.

    
 


 


  Circuit example,
Type Z2S 6 –… (no pre-opening)   schematic

  

 

 
Type Z2S 6 A…  

① = component side
② = plate side

Notices! 1 Control spool, area A2

In valves without pre-opening, sudden release of pent- 2 Poppet, area A1
up pressure volume may occur. Resulting switching 3 Stop
shocks may lead to premature wear on installed compo-
nents, as well as noise.

Bosch Rexroth AG, RE 21548, edition: 2013-06

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Function, sections

  

 

Type Z2S 6 A…SO40  

  

    

  

Type Z2S 6 A…SO60    

1 Control spool, area A2

2 Poppet, area A1
3 Stop
4 Control spool, area A4
5 Pre-opening, area A3


 

① = component side
Type Z2S 6 –…SO55   ② = plate side
(with pre-opening)
   

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Technical data
(for applications outside these parameters, please consult us!)

general
Weight kg [lbs] Approx. 0.8 [1.76]
Installation position Any
Ambient temperature range °C [°F] –30 … +80 [–22 … +176] (NBR seals)
–20 … +80 [–4 … +176] (FKM seals)

hydraulic
Maximum operating pressure bar [psi] 315 [4568]
Cracking pressure in free direction See Characteristic curves page 7
Maximum flow l/min [US gpm] 60 [15.8]
Direction of flow See Symbols page 3
Hydraulic fluid See table below
Hydraulic fluid temperature range °C [°F] –30 … +80 [–22 … +176] (NBR seals)
(at the valve service ports) –20 … +80 [–4 … +176] (FKM seals)
Viscosity range mm2/s [SUS] 2.8 … 500 [35 … 2320]
Maximum permitted degree of contamination of the hydraulic Class 20/18/15 1)

fluid – cleanliness class according to ISO 4406 (c)

Area ratio – Without pre-opening A1/A2 ~ 1/3.5 (see sectional drawing page 4)

– With pre-opening A3/A2 ~ 1/12.5 (see sectional drawing page 5)

– "SO60" version A1/A4 ~ 1/7 (see sectional drawing page 5)

Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oils HL, HLP, HLPD NBR, FKM DIN 51524
Bio-degradable – insoluble in water HETG NBR, FKM VDMA 24568
HEES FKM
– soluble in water HEPG FKM VDMA 24568
Flame-resistant – water-free HFDU, HFDR FKM ISO 12922

– containing water HFC (Fuchs Hydrotherm 46M, NBR ISO 12922

Petrofer Ultra Safe 620)

Important information on hydraulic fluids ▶▶ Flame-resistant – containing water:

▶▶ See data sheet 90220 or make an inquiry for further information –– Maximum operating pressure of 210 bar
and details concerning use of other hydraulic fluids. –– Maximum hydraulic fluid temperature of 60 °C
▶▶ There may be limitations regarding the technical valve data (tem- –– Life cycle compared to operation with mineral oil HL, HLP
perature, pressure range, life cycle, maintenance intervals, etc.)! 30 to 100 %
▶▶ The flash point of the hydraulic fluid used must be 40 K higher
than the maximum solenoid surface temperature.

1) The cleanliness classes specified for the components must be

adhered to in hydraulic systems. Effective filtration prevents faults Notice!
and at the same time increases the service life of the components. Selection of optimal sealing material (see ordering
Available filters can be found at www.boschrexroth.com/filter. code page 2) also depends on the type of hydraulic
fluid used.

Bosch Rexroth AG, RE 21548, edition: 2013-06

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Characteristic curves
(measured with HLP46, ϑoil = 40 ± 5 °C [104 ± 9 °F])

∆p-qV characteristic curves

 


Pressure differential in bar [psi] →

 







 

 




 
      

                

Flow in l/min [US gpm] →

Cracking pressure:

1 1.5 bar [21.7 psi]
2 3 bar [43.5 psi]
3 6 bar [87.0 psi]
4 Check valve controlled open via control spool
5 Free flow (without check valve use), version "A" and "B"

   


  

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Unit dimensions
(dimensions in mm [inch])


     

 


 


     


  

 


 0,01/100
 [0.0004/4.0]

Rzmax 4

 

  
Required surface quality of the valve
contact surface

L1 in mm [inch]
"no code" "SO40" "SO55" "SO60" "SO150"
11 [0.43] 11 [0.43] 11 [0.43] 21.5 1) [0.85] 11 [0.43] 21.5 [0.85]
1) Maximum dimension on the side of the check valve use

Valve mounting screws (separate order)

① Component side – porting pattern according to
4 hexagon socket head cap screws ISO 4762 - M5 - 10.9
DIN 24340 form A (without locating hole), or
4 hexagon socket head cap screws N10-24 UNC
ISO 4401-03-02-0-05 (with locating hole Ø4 x 4 mm deep)
and NFPA T3.5.1 R2-2002 D03
② Plate side – porting pattern according to
DIN 24340 form A (without locating hole), or Notice:
ISO 4401-03-02-0-05 (with locating hole for locking pin The length of the valve mounting screws of the sandwich plate
ISO 8752-3x8-St; version "/60" and "/62") and valve must be selected according to the components mounted
NFPA T3.5.1 R2-2002 D03 under and over the isolator valve.
Depending on the application, screw type and tightening torque
3 Name plate
must be adjusted to the circumstances.
4 Through hole for valve mounting Please ask Rexroth for screws with the required length.
5 Identical seal rings for ports A, B, P, T
6 Locking pin ISO 8752-3x8-St (only version "/62")
7 Plug screw SW22

Bosch Rexroth AG, RE 21548, edition: 2013-06

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More information

▶▶ Sandwich plates, size 6 Data sheet 48050

▶▶ Mineral oil-based hydraulic fluids Data sheet 90220
▶▶ General product information on hydraulic products Data sheet 07008
▶▶ Installation, commissioning and maintenance of industrial valves Data sheet 07300
▶▶ Hydraulic valves for industrial applications Data sheet 07600-B
▶▶ Selection of the filters www.boschrexroth.com/filter

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 21548, edition: 2013-06

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Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

RE 21548, edition: 2013-06, Bosch Rexroth AG

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Notes

Bosch Rexroth AG, RE 21548, edition: 2013-06