AS-BUILT

0 03.02.14' AS-BUILT D.Y.SHIN S.H.LEE B.C.SHIN

REV DATE DESCRIPTION PREPARED CHECKED APPROVED CHECKED AT SITE

THE AUTHOR/ UNDERSIGNED CONFIRM BY THEIR SIGNATURE THAT THIS DRAWING/ DOCUMENT IS MADE AND SIGNATURE
CHECKED AND APPROVED FULLY IN ACCORDANCE TO THE REQUIREMENTS OF THE CONTRACT AND HAS PASSED
CONTRACTOR'S QA/ QC PROCEDURES.

CLIENT

PROJECT

JEBEL ALI POWER AND DESALINATION STATION 'M'

CONTRACTOR No.

CNE/001/2006
ENGINEER

FICHTNER Consulting Engineers Dubai

CONTRACTOR
Block 1 2 3

P
Unit 1 2

SUB CONTRACTOR

CONTRACTOR DWG No. SUB CONTRACTOR DWG No.

TITLE

Piping Material Specification

(Piping Wall Thickness Calculation Sheet)

FIRST ISSUE NAME DATE SIZE SCALE SHEETS OF

DRAWN D.Y.SHIN 03.02.14'

CHECKED S.H.LEE 03.02.14'
A4 N/A 1 114
APPROVED B.C.SHIN 03.02.14'
CHECKED AT SITE

DRAWING No. REVISION

CNE/001/2006-W-31-M-T-13001 0

SUPERSEDES: SUPERSEDED BY:

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Table of Contents

1. Scope 3

2. Codes and Standards 3

2.1. Design 3
2.2. Pipe Standards 3
2.3. Fitting Standards 3
2.4. Flange Standards 3
2.5. Gasket Standards 4
2.6. Bolts, Nuts, Screws & Threads Standards 4
2.7. Washer Standard 4
2.8. Piping Joint Standard 4
2.9. Material Class Identification 4
2.10. Piping Branch Table 5

3. Requirement for Pipes 9

4. Requirement for Valves 11

5. Abbreviation 19

6. Material Specification 20

7. Appendices
7.1. Fire Fighting System Piping Specification No. CNE/001/2006-M-38-M-T-04040
(20 pages)

* Revisions are indicated as highlighted bold character

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1. Scope
This specification covers the requirements of the materials of piping system for JEBEL ALI
POWER & DESALINATION STATION 'M' PROJECT except the specific vendor related
piping systems. The specific vendor related piping system shall be covered by the appended
vendor piping specification listed as below.

The piping specification for the fire fighting services shall be covered by the Appendix 7.1.
Fire Fighting System Piping Specification No. CNE/001/2006-M-38-M-T-04040 by Zener
Electronics Services.

2. Codes and Standards

All piping material & design shall be in accordance with the following standards & codes or
equivalent. The quality control systems and plans shall be according to ISO 9000.

2.1. Design
ASME B31.1 : Power Piping
ASME B31.3 : Process Piping
AWWA C950 & AWWA M45 : GRP Piping
ASTM D3350 : Polyethylene Plastic Pipe and Fittings Materials

2.2. Pipe Standards

Nominal diameters smaller than DN 25 may be used only for control air, control oil, chemical
dosing, sealing water, instrument connections, cooling water connections to equipment,
sampling pipes and input pipes.

ASME B36.10 : Welded and Seamless Wrought Steel Pipe

ASME B36.19 : Stainless Steel Pipe
AWWA C950 : Standard for Glass Fiber Reinforced Thermosetting Resin Pressure Pipe
ASTM D3350 : Polyethylene Plastic Pipe and Fittings Materials

2.3. Fitting Standards

Fitting covers 90˚ Elbow, 45˚ Elbow, Tee, Reducer, Cap, Plug, Swage, Coupling and etc.

ASME B16.9 : Factory-Made Wrought Steel Butt Welding Fittings

ASME B16.11 : Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.14 : Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads
MSS SP- 43 : Wrought Stainless Steel Butt Welding Fittings

2.4. Flange Standards

The resultant surface finish shall have a roughness of 125 To 250 AARH, unless specified
otherwise in the individual classes.
Flange face connected with GRP or CS lined with rubber shall be full face, connected with
Neoprene Rubber Gasket unless otherwise specified.

ASME B16.5 : Pipe Flanges & Flanged Fittings

ASME B16.36 : Orifice Flanges
ASME B16.47 : Large Diameter Steel Flanges

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AWWA C207 : Steel Pipe Flanges

BS4504 : Circular flanges for pipes, valves and fittings (PN designated)
LAP-Join Flange : ASTM A105

2.5. Gasket Standards

Gaskets shall not contain asbestos or asbestos bearing materials and be dimensioned to suit
the contact facing of flange.
ASME B16.20 : Ring-Joint Gaskets and Grooves for Steel Pipe Flanges
ASME B16.21 : Nonmetallic Flat Gaskets for Pipe Flanges

2.6. Bolts, Nuts, Screws & Threads Standards

Bolts and Nuts should be Metric or UNC screw threads system.
ASME B1.20.1 : Pipe Threads, General Purpose
ASME B18.2.1 : Square and Hex Bolts and Screw (Inch Series)
ASME B18.2.2 : Square and Hex Nuts (Inch Series)
ASME B18.2.3.6 : Metric Heavy Hex Bolts
ASME B18.2.4.6 : Metric Heavy Hex Nuts

2.7. Washer Standards

The style of washer is Circular Washer with hot-dip galvanized.

ASME B18.22.1 : Plain Washers

ASTM F436 : Standard Specification for Hardened Steel Washers (Metric)

2.8. Piping Joint Standard

All Butt welding fittings, flanges and valves shall have the same schedule or wall thickness,
and weld-end preparation, as the pipe to which they are welded, unless otherwise indicated in
the Piping Material Specification.
ASME B16.25 : Butt welding Ends
ASTM 2657 : Heat Fusion Joining Of Polyethylene Pipe and Fitting

2.9. Material Class Identification

2.9.1 Class Sign
CS : Carbon Steel CSG : Carbon Steel with Hot Dip Galvanization
PA : Alloy Steel
316L : Stainless Steel A312-TP316L 316SS : Stainless Steel A312-TP316
GRP : Glass Reinforced Pipe
Hxx : HRSG Area Class CSRL : Carbon Steel With Rubber Lining
PEHD : High Density Polyethylene

2.9.2 Rating Number

1,2 : 150#
3,4 : 300#
6 : 600#
9 : 900#
9S : 900# Special
15 : 1500#
25 : 2500#

2.9.3 Example for Material Class Identification

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CS1 : Carbon Steel Class Rating 150#

HCS1 : HRSG Area Carbon Steel Class Rating 150#

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2.10 Piping Branch Table

The thickness of reinforcing pad shall be calculated according to ASME B31.1 of ASME B31.3,
where it is needed.The material of reinforcing pad plate shall be selected in accordance with the
material of header. A reinforcing pad shall be drilled and tapped for 1/8 inch pipe thread test hole.

Pipe Class : CS1, CS2, 316L1, 316SS1, 316L2

15 ST

20 SR ST

25 SR SR ST

40 SR SR SR ST

50 SR SR SR SR ST

80 C/S C/S C/S T-S T-S T

100 C/S C/S C/S C/S T-S RT T

(mm)

150 C/S C/S C/S C/S C/S RT RT T

Header

200 C/S C/S C/S C/S C/S W RT RT T

250 C/S C/S C/S C/S C/S W W RT RT T

300 C/S C/S C/S C/S C/S W W RT RT RT T

350 C/S C/S C/S C/S C/S W W RT RT RT RT T

400 C/S C/S C/S C/S C/S W W W RT RT RT RT T

450 C/S C/S C/S C/S C/S W W W RT RT RT RT RT T

500 C/S C/S C/S C/S C/S W W W W RT RT RT RT RT T

600 C/S C/S C/S C/S C/S W W W W W RT RT RT RT RT T

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Branch (mm)
ST : Socket Weld Tee T : Butt Welding Tee
T-S : Equeal Tee Connected with Swage RT : Butt Welding Reducing Tee
W : Weldolet C : Half Coupling
S : Sockolet SR : Socket Weld Reducing Tee

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Pipe Class : CSG

15 TT

20 TR TT

25 TR TR TT
Header (mm)

40 TR TR TR TT

50 TR TR TR TR TT

65 C C C T(S) T(S) T

80 C C C T(S) T(S) RT T

100 C C C C T(S) RT RT T

150 C C C C C RT RT RT T

15 20 25 40 50 65 80 100 150

Branch (mm)

TT : Threaded Tee TR : Threaded Reducing Tee

T(S) : Equal Tee connected with Swage T : Butt Welding Tee
C : Threaded Half Coupling RT : Butt Welding Reducing Tee

The piping shall be welded before galvanized.

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Pipe Class : CS3, CS4, CS6, CS15, PA3, PA6, PA15, 316L3, 316L15,
316SS3, 316SS6, 316SS15

15 T

20 RT T

25 RT RT T

40 RT RT RT T

50 RT RT RT RT T

80 W W W T-S T-S T

100 W W W W T-S RT T
Header (mm)

150 W W W W W RT RT T

200 W W W W W W RT RT T

250 W W W W W W W RT RT T

300 W W W W W W W RT RT RT T

350 W W W W W W W RT RT RT RT T

400 W W W W W W W RT RT RT RT RT T

450 W W W W W W W W RT RT RT RT RT T

500 W W W W W W W W W RT RT RT RT RT T

600 W W W W W W W W W W RT RT RT RT RT T

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Branch (mm)
ST : Socket Weld Tee T : Butt Welding Tee
T-S : Equeal Tee Connected with Swage RT : Butt Welding Reducing Tee
W : Weldolet
S : Sockolet

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Pipe Class : GRP1

15 ST

20 SR ST

25 SR SR ST/N

40 SR SR SR/N ST/N

50 SR SR SR/N SR/N ST/N

80 N/A N/A N N N N

100 N/A N/A N N N N N

Header (mm)

150 N/A N/A N N N N N N

200 N/A N/A N N N N N N N

250 N/A N/A N N N N N N N N

300 N/A N/A N N N N N N N N N

350 N/A N/A N N N N N N N N N N

400 N/A N/A N N N N N N N N N N N

450 N/A N/A N N N N N N N N N N N N

500 N/A N/A N N N N N N N N N N N N N

600 N/A N/A N N N N N N N N N N N N N N

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Branch (mm)

ST : Socket Weld Tee (Steel) SR : Socket Weld Reducing Tee (Steel)

N : Adhesive joint and wrapped lay-up with GRP according to Manufacturer's Standard

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Pipe Class : PEHD

15 BF

20 BR BF

25 BR BR BF

40 N BR BR BF

50 N N N BR BF

80 N N BR BR BR BF

100 N N N BR BR BR BF
(mm)

150 N N BR N BR BR BR BF
Header

200 N N BR N BR BR BR BR BF

250 N N N N N BR BR N N BF

300 N N N N N BR BR BR N N BF

350 N N N N N N N N N N N N

400 N N N N N N N N N N N N N

450 N N N N N N N N N N N N N N

500 N N N N N N N N N N N N N N N

600 N N N N N N N N N N N N N N N N

≥650 N N N N N N N N N N N N N N N N N

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 ≥650

Branch (DN)
BF: Butt Fusion Tee(PEHD)
BR: Butt Fusion Reducing Tee(PEHD)
N : Butt Fusion and Manufactured with PEHD according to Manufacture's Standard

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3. Requirement for Pipes

Piping and valves shall comply with the latest revision of the applicable codes and standards
(latest revisions) such as DIN, TRD, AFNOR, BS, ASA, ASST, ASME or other equivalent
international standards. Standard pipe sizes shall preferably be according to ISO R 64 or ANSI
B 36.10/ B36.19.

In this and other parts of this Specification ther term "high pressure" refers to steam pipework
where the design pressure exceeds 17 bar and to other systems where these values exceed 24
bar.

The following standard pipe sizes shall be used for the different systems:

Diameter in DN: 25, 32, 40, 50, 65, 80, 100, 125, 150, 200, DN: 250, 300, 350, 400 etc.

Pipes with a diameter size smaller than DN 25 may be used only for control air, control oil,
chemical dosing, sealing water, instrument connections, colling water connections to equipment,
sampling pipes and input pipes.

Sampling pipes and injection pipes, etc. shall be made of stainless steel.

Pipe material, flanges, bolts, nuts, washers and the like for compressed air respectively
instrumentation and control air systems shall be hot dip galvanized.

The nominal diameter of drains and vent pipework shall not be less than DN 25.

All welding ends on piping, bends and fittings prepared both in shop and field shall be
machined. Welding joint design shall avoid all sharp corners. The preferred weld type shall be
butt-welded joints and welding neck flanges. Socket welding is only permitted up to ND 50 for
low pressure PN≤16 bar systems/ pipes.

Screwed pipe work will only be permitted for pipes of less than 50mm bore in non-critical air or
water service.

Jointing material, bolts, nuts and washers shall be provided where necessary for flanged pipes,
valves and fittings supplied under this Contract. Bolts, studs, nuts and washers are to be
galvanized in accordance with clause 2.2 unless otherwise approved by the Engineer.

Fiber glass pipes shall be used for both drinking and service water throughout the station, i.e.
underground, above ground.

Demineralized water piping shall be stainless steel 316L.

The minimum size of root valves (primary isolating valves) shall not be less than DN 25. For
gas services ball valve type shall be used.

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All steel underground pipe work shall be protected by cathodic protection and factory applied
wrapping.
In general, long radius(1.5D) elbows shall be used for all piping. If pipe bend is necessary for
high pressure or temperature service, it shall be made preferably to radius not less than five
times the nominal.

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4. Requirement for Valves

4.1. General

All valves shall be suitable for the service conditions under which they are required to operate.
The design, construction and choice of materials shall take into account all operational
deviations including pressure surge and thermal shock.

All valves shall have platform for operation and maintenance. Necessary handling facility shall
be available for each valve.

Valve trim materials for steam service generally should be 316 type stainless steel with stellite
sealing rings and seats; all other materials should be dimensionally stable over ther operating
temperature range. Where the valves include the use of stellite or other hardfacing material to
the valve seats, there shall be a differential hardness of not less than 50 and not more than 100
Brinell between fixed and moving seats, with the harder material on the fixed seats. Valves
having a back-seating facility are preferred, particularly in critical positions.

Unless otherwise specified, the bodies of valves shall be forged or cast steel. Gun metal or cast
iron valves shall not be used in any fuel or oil/gas system or any feedwater or similar system
where shock loads could result in sudden fracture.

Other than for main turbine stop valves, isolating valves for steam services should normally be
of the flexible or solid wedge gate type.

Gate valves should be such that the bore of the fully open valve is unobstructed by any part of
the gate. Where the blade of a butterfly valve requires significant thickening to provide adequate
stiffness a through- flow (low loss) design is preferred.

Valves operating under sub-atmospheric conditions shall be with glands and seating rings water
sealed. All neccesary sealing water header tanks and piping shall be provided under this
Contract.
Where temperatures permit, use may be made of diaphragm or 'pinch-type' valves which do not
close due to atmospheric pressure.

Diaphragm valves shall be used for services carrying chemicals or aggressive fluids, and also for
salt water services.

Valves for lubricating oil services shall be flanged, having steel bodies with stainless trim.

Any valve which is designed for uni-directional flow shall have an arrow embossed or cast on
the valve body clearly indicating the required flow direction.

All valves, unless otherwise approved or specified, shall be of the external rising spindle type.

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Where desirable to protect the spindle against ingress of dirt, or where the position of the valve
may create a hazard to operators when the spindle is extended, suitable spindle covers shall be
provided.
The spindles and operating gear of all valves for use outdoors shall have weather and dust proof
protection.

Any gear or bevel wheels used to transmit motion shall be of cast steel or approved quality cast
iron with machine cut teeth.
No thrust from the valve shall be transmitted to the extension spindles and valve pedestals shall
not be mounted directly on floor plating. Any floor steel work trimmers for supporting pedestals
shall be provided by the Contractor.

Special attention shall be given to the operating mechanism and correct lubrication of all valves
to ensure a minimum of maintenance and ease of operation.

All valves shall be positioned so as to be readily accessible for operation and maintenance from
permanent floors, galleries or access platforms.

As for as practicable any maintenance or replacement of wearing parts shall be possible with the
valves in situation, but for valves with connecting branches of less than 50 mm nominal bore
full access to moving components only will be accepted.
The seats of all steam valves shall be accessible for machining for purposes of reclamation or
repair.

Eyebolts or similar facilities shall be provided, where necessary, to facilitate the handling of
heavy valves or components.

No valve shall be installed with its operating spindle gland below the horizontal center line so as
to avoid dirt entering the gland and to ensure complete drainage.

When valves are required to be locked in position for operation they shall be provided with an
approved locking system on the spindle(no chain) and with a master key system.

The internal diameter of all valves at the ends adjacent to the pipes shall be the same as the
internal diameter of the pipe to which they are joined.

All valves shall be provided with labels or nameplates. These labels shall include in the
inscription a valve "name", or abbreviated description of the valve duty, and a unique plant
reference number for the valve.

Within 2 months of award of Contract, a valve numbering scheme to cover the complete
Contract Works shall be agreed. After approval of the numbering scheme, the Contractor shall
draw up a valve schedule to cover the Contract Works.

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The scheduled details of each valve shall include the valve number, its title as it appears on the
valve label, the nominal size of the valve, its design pressure and temperature, the
Manufacturer's name and model number and a brief description of the valve materials.
The valve schedule shall be subject to the Engineer's approval. The finalized valve schedule
shall be included in the operating and maintenance manuals, provided under this Contract.

Where a modulating valve in high-pressure service has a full-flow emergency bypass, the latter
shall also be capable of modulating duty.

All high pressure valves of 150 mm bore and above shall be provided with bypasses connected
to the valve body. All high pressure gate valves shall be provided with pressure sealed
bonnet(breechlock) shall be provided with pressure relief device(safety valve, rupture disc etc.)
Maintenance of rupture disc shall be possible during the valve in service.

All valve applications that will be used for isolating purposes at high pressure shall offer double
isolation by means of two valves in series.

Drainage and flushing of space between the gate valve wedge or between seat rings needed.

The valve bonnet size shall be such that all surfaces of the valve shall be accessible for repair,
lifting, weld surfacing and seat replacement.

All tools needed to lap and seat replacement and repair shall be provided. All high pressure
valves shall be of butt welded construction.

4.2. Hand operation requirements

Where required, valve spindles shall be lengthened so that the handwheel shall be at a height
approximately one meter above the level of the floor or platform from which the valve is to be
operated and where necessary they shall be provided with headstocks and pedestals of rigid
construction. All thrusts when opening or closing the valve shall be taken directly on the valve
body.
Pedestal handwheels or valve tables shall be provided at a convenient operating floor or
intermediate floor level. Such pedestals and valve tables shall be mounted direct on floors or
steel members and not on floor grills or plating.

All valve hand operating mechanisms shall be easily operable by one man. The mechanisms
shall be such that the total force at the rim of the handwheel or other point of application of
manual action shall not need to exceed 400N(normally 200N pull plus 200N push) to exercise

Special attention shall be given to the operating mechanism for large size valves with a view to
ensuring that a minimum of maintenance is required and to obtaining quick and easy operation.

All gate, globe and screwdown non-return valves shall be of the non-rising handwheel pattern
unless specifically approved by the Engineer.

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All valves shall be closed by rotating the handwheels in a clockwise direction when looking at
the face of the handwheel. In cases where the handwheel is not directly attached to the valve
spindle suitable gearing shall be introduced to ensure clockwise closing.
The face of each handwheel shall be clearly marked "open" and "shut" or "closed" with arrows
indicating the direction of rotation to which they refer.

On all hand-operated valves, where the handwheels are liable to be dangerously or

uncomfortably hot to operate with the naked hand, suitable heat insulation shall be provided on

Plastic valve handwheels will not be accepted. All valve spindles shall be fitted with indicators
so that the valve opening con be readily determined. In the case of valves fitted with extended
spindles, indicators shall be fitted both to the extended spindles and to the valve spindles.

4.3. Control valves

Control valve manifolds shall be accessible from either ground or permanent platforms.

Control valve manifolds shall be as per approved arrangement including clearance for removal
of actuator case, plug and stem.

Control valve manifolds shall be adequately supported to avoid pipe loads or moments being
transmitted to the control valve.

Control valve manifolds located in pipe lines on pipe ways and which cannot be brought down
to ground due to process reasons, may be located above and to the side of the pipe way and
provided with a walkway or platform.

Control valves manifolds are preferred at ground wherever possible and shall be located along
building walls, or adjacent to equipment. They shall be kept clear of operating aisles and
working spaces. Where practical, they shall be grouped along pipe way supports with sufficient
clearance for maintenance.

Control valve manifolds located in buildings shall be arranged along the walls or beside pumps
in a manner, which will not impede operation or maintenance of pumps or other equipment.

Control valves operated by liquid level controller shall be preferably located so that the gauge or
level indicator can be read from the control valve location. If this is impractical, a level indicator
shall be provided at the control valve.

Control valves shall be so arranged that the control valve can be removed without damaging the
flanges.

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Control valves installed on piping DN400 and below shall be provided with manual isolation
valves upstream and downstream and a bypass valve of the same characteristics to allow Control
valve maintenance with the system in operation. For piping above DN400, this provision shall
be as per particular requirement specified elsewherein the Tender Documents.
Control valves shall be designed of the same nominal diameter - or maximum one nominal
diameter less than - the associated pipe. Piping around control valves shall provide enough
clearance to permit removal of the control valve flange bolts.

When the pipeline fluid is viscous or contains sediment, slurry, fines, etc, the bypass valve shall
be installed in a horizontal position above the control valve, so that deposits cannot build up in
trapped lines.

4.4. Drain and vent valves and steam traps

All drains and vents shall be of approved design, size and type. All internal parts shall be
constructed from approved materials and shall be renewable. Valve and steam trap bodies and
covers shall be of cast or forged steel and shall be suitable for operation at the maximum
working pressure and temperature of the steam piping to which they are connected. Drain and
vent valves of high-pressure systems shall be of "heavy duty" design.

Drain traps shall be provided with inlet and discharge valves and hand-controlled bypasses and
when discharging into a closed header they shall also be provided with discharge non-return
valves. In general, traps shall be of the floating type, in case the Contractor wants to use other
types he shall obtain prior approval from the Employer/Engineer.

The Contractor shall provide all traps, drains and vents which are called for in this specification
or which are necessary for plant operation, line or plant filling or warming through.

Steam trap provision shall be limited to one trap supplier, if a single supplier is unable to
provide all the different types of traps necessary to match the various plant duties.

The application of steam drain and trap arrangement shall include appropriate provisions for any
necessary venting of gases, and to minimise the risk of corrosion in the drained pipes or vessels.

Each steam trap shall be fitted with a bypass and all necessary isolating valves so that the trap
may be taken out of service without blocking the drain point.

Drain valves operated by remote control shall be provided for all drains required to be operated
during normal start-up or shut-down operation of the pertaining plant equipment.

Drains shall be form condensate collection pockets attached to the steam lines, of adequate size
and form to intercept condensate in the main steam flow and to allow solids washed into the drip
leg to settle.

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The use of orifices in place of steam traps are permitted for special applications with prior
approval from the Engineer.

4.5. Pressure relief valves

Pressure relief valves shall be of the spring-loaded type unless otherwise specified, or unless the
Engineer has given written permission for the use of a different type of valve actuation.

Spring-loaded valves shall be fitted with easing gear which shall not be extended.

Where necessary relief valves shall be supplied with vent pipes, silencers and drains, and with
gagging equipment for hydraulic testing following erection and in the long-term maintenance of
the plant.

All major safety relief valve shall be designed to adjust lift and reseat pressure.

4.6. Pressure reducing valves

Reducing valves shall be of approved type and shall be perfectly stable, quiet and vibrationless
in operation when pressure reducing at any throughput up to the maximum flow and shall be
suitable for continuous use at the operating conditions.

Where electrical or hydraulic valve operation is included the operating mechanism shall be
remote controlled. On failure of the operating mechanism the valve shall neither close nor open
automatically but shall be readily adjustable by hand.

A pressure relief valve shall be provided on the outlet side of each reducing valve, capable of
exhausting to atmosphere the maximum discharge of the reducing valve without undue build-up
of pressure on the LP side. The discharge from the relief valve shall be led to safe approved
target. Pressure gauges and thermometers shall be provided upstream and downstream of the
reducing valves.

4.7. Butterfly valves

Butterfly valves shall have bodies of either the flanged or in case of nonstream service of lugged
wafer type with downstream dismantling. The actuator/manual gearbox shall be mounted direct
to the valve body, other than where both actuator and body are fitted with feet for pedestal
mounting; no actuator loads shall be transmitted via the pipework. The valve should be mounted
with spindle set horizontal. If the valve is designed for unidirectional flow, an arrow shall be
cast or embossed in a prominent position on the valve boty to indicate that direction.

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Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
The valve must be capable of positive shut-off in both directions against full system pressure.
Unless an alternative type is proposed by the Contractor and approved by the Engineer as being
fully suitable for the paricular duty, the seating of the disc shall be positive(that is, the disc must
not be capable of passing through the shut position); a stop fitted on the actuator/operating lever
is not adequate for shis purpose.

Unless the Contractor can demonstrate that some alternative design is capable of adequate long-
term sealing, the design shall be such that the shaft is offset from the seal ring(that is there shall
be an unbroken peripheral seal when the valve is shut.)

If the valve body is rubber(or elastomer) lined, the lining should be made by a self containing
and replaceable inlet, unless otherwise approved by the engineer.

Internal shaft bearings must be capable of operating dry, that is, not dependent on the presense
of the pumped fluid.

4.8. Non return valves

All non-return valves shall be provided with means of draining and depressuring the space
between the valve and its adjacent isolating valve. The design shall preclude the possibility of
the valve jamming in the open position; the effect of solid paricles settling-out in dead spaces
within the valve should be recognized in this respect.

Unless stated to the contrary, non-return valves should be rapid-closing. Power-assisted closing
is acceptable where necessary for rapid shut-off. For large non-return valves on air and water
servides, consideration shall be given to the consequences of valve slam and the possible
requirements for a hydraulic snubber to minimize slam effects.

4.9. Power operated valves (general requirements)

Valves, dampers and similar devices requiring abnormal physical effort to operate or hith speed
operation, shall be provided with powered acuation. Hand operating equipment shall also be
fitted for closing and opening, which is effectively decoupled during power operation.

The following criteria are preferred in the selection of the power source for the servo

(a) isolation and other duties not subject to operation more than once in 10 minutes - electrical,
compressed air.
(b) continuous or intermittent modulation - compressed air, or hydraulic fluid. Modulating
electrical actuators shall be to the Engineer's approval.
(c) continuous or intermittent modulation involving heavy control forces hydraulic fluid.
(d) emergency control or isolating duties - spring loaded backed up by compressed air or
hydraulic fluid.

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Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Electric actuators for on/off duties shall be fitted with travel limiting devices capable of accurate
and positive adjustment. Torque limiting or other devices shall be provided to prevent damage to
the mechanism in the event of jamming of the driven device.

All powered valve or damper mechanisms shall be provided with accurate indication of the
position of the driven device. External limit switches shall be proximity limit type.

Electrically operated devices may be provided with integral or separate switch/control

equipment in accordance with the requirements of the control and instrumentation specification.
Provision shall be made for the inclusion of interposing relays and volt free contacts to suit
modem control systems, including digital control systems.

Power supply shall be in conjunction to the particular requirements of the control and
instrumentation specification.

Direct solenoid operation of valves shall comply with the control and instrumentation section of
the specification.

Reversing contactors and limit switches, used to control electric power driven mechanisms, shall
be robust and of proven reliability by both type test and commercial operation. Solid state
switching may be accepted when temperature conditions permit.

4.10. Requirements for piping conponents and valves (pipe classes)

Annex C0-8 "Typical pipe and valve classes" shall be seen as a minimum requirement.

Pipe and valve class grouping, KKS code, design temperature, design pressure, rating and pipe
wall thickness shall be selected in accordance with the plant data of Station 'M'.

For each system under this Contract the Contractor shall submit detailed comprehensive pipe
and valve specifications for approval using the Annex C0-8 as a guideline with minimum
requirements to be read together with requirements described elsewhere in technical
specifications. In case of contradictions the stronger requirement will prevail.

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

5. Abbreviation

Abbreviation Description

# Pounds or Pounds per Square Inch (ASME Class)

AARH Average Arithmetical Roughness Height
AWT Actual Wall Thickness
BB/BC Bolted Bonnet/Bolted Cover
BE Bevel End
BW Butt Welding
CAFF Compressed Asbestos Fiber Free
CRT Condensate Receiver Tank
DN Nominal Diameter
ERW Electric Resistance Welding
F.V. Full Vacuum
FLGD Flanged
GAL Galvanized
Gr. Grade
HEX Hexagon
LIFT Lift Type
MWT Minimum Wall Thickness
NPT National Pipe Threads
OS & Y Outside Screw and Yoke Type
PE Plain End
PSB/PSC Pressure Seal Bonnet/Pressure Seal Cover
RF Raised Face
SCH Schedule
SCRD Screwed
SMLS Seamless
SO Slip On
SPCL Special Class
SS Stainless Steel
STD Standard
SW Socket Weld
SWING Swing Type
THRD Threaded
W Welded
WB/WC Welded Bonnet/Welded Cover
WN Welding Neck

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

6. Material Specification

Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Fuel Oil GT Forwarding Pump
EGD 14.3 60
Discharge/Return Line
Fuel Oil Tank Filling Line EGB, EGD 9.2 60
Carbon
CS1 150# 2.54 mm
Steel
Fuel Oil Tank Outlet Distribution EGC, EGD 5.1 60

Slop Oil Pump Suction/Discharge EGD 5.1/9.2 60

LP Turbine Exhaust 7 350

LP Steam Drain 8.1 213

NAA
LP Steam Desuperheating Station
5.6 190
Downstream line
HP/LP Pressure Reducing &
5.6 190
Desuperheating Downstream line
HRSG LP Steam Supply line 10.2 213
LBA
ST/Start-up Bypass DSH downstream
9.2 220
line
Condensate Flash Box Vent/Drain line MAG 4.2 380

Boiler Feedwater Pump Suction LAB 12.2 190

Carbon Clean Drain Flash Vessel anti-siphon
CS2 150# 1.5 mm LCM 4.2 100
Steel line
Condensate Pump Suction line LCA 4/F.V. 80

Condenser Air Extraction line MAJ 4/F.V. 80

Closed Cooling Water System PGB 10.2 60

N2 Gas from Pressure Reducing Valve
QJA 7.3 60
to HRSG & Fuel Gas System
LP Main Steam Line(HRSG) LBA 10.2 212

LP Drum Line(HRSG) LAA 10.2 185

LP Saturator Steam Line(HRSG) HAD 10.2 185

To Atmosphere Vent &
- 7.14 104
To Sump Drain(HRSG)
Condensate Pump Discharge
LCA 21.4 80
Carbon Distribution
CS3 300# 1.5 mm
Steel ST Gland Steam PRDS Downstream
LBG 22.4 360
line

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Project Name : Jebel Ali Power and Desalination Station 'M' 23 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
HP/IP PRDS Downstream line /
IP Steam common line to HRSG LBG 22.4 290
Deaerator
Clean Drain Pump Discharge LCM 22.4 152
Carbon
CS3 300# 1.5 mm
Steel LP Feedwater Line(HRSG) LCA 21.4 218

LP Preheater Line(HRSG) HAA 21.4 218

Blowdown System & S/V
LBH 7.14 400
DISCH.(HRSG)
Fuel Gas Tie-in to GPRS Inlet 50 50
ESD skid, Inlet Filter skid, Fiscal
50 50
Metering up to WBH inlet
Main GPRS downstream/GT Fuel
50 50
Changeover GPRS downstream
1.25 mm EK
Main Gas Compressor to GT GPRS
37.7 80
Carbon Outlet
CS4 300#
Steel Main GPRS to LP Buffer/
37.7 80
LP Buffer to GT Final Metering
Downstream of HRSG GPRS/
19.4 85
LP Fuel Gas to WBH burner
Aux. Boiler DFO Forwarding Pump
EGD 24.5 60
Discharge/Return line
2.54 mm
Fuel Oil Return Header EGA 24.5 60

HP Gas Booster to HP Buffer 75 100

Fuel Gas Heater Outlet to Aux. Boiler
50 80
1.25 mm GPRS EK
Carbon
CS6 600# Water Bath Heaters, Main GPRS inlet,
Steel
HRSG GPRS inlet, GT Fuel 50 100
Changeover GPRS inlet
1.5 mm HP CBD&IBD Drain Line(HRSG) LBH 63.27 280

HP Drum Line(HRSG) HAD 122.37 326

Carbon
HCS9 900# 1.5mm
Steel
HP SH #1 Drain Line(HRSG) HAH 122.37 326
HP Feedwater Outlet Line(HRSG)
HAC 138.18 326
Carbon (After Control Valve)
HCS9S 900#SPCL 1.5mm
Steel HP CBD&IBD Drain Line(HRSG)
HAD 138.18 326
(Before Motor Valve)
Feedwater Pump Discharge LAB 192.4 190
Carbon HP Feedwater line(HRSG)
CS15 1500# 1.5 mm LAB 189.67 185
Steel (Before Check Valve)
HP DESH Spray Water Line(HRSG) LAF 189.67 185

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
HP Feedwater line(HRSG)
LAB 189.67 361
Carbon (After Check Valve)
HCS15 1500# 1.5 mm
Steel HP Economizer Inlet&Outlet
HAC 189.67 361
Line(HRSG)
Carbon N2 Gas Bottle to 1st Pressure
CS25 2500# 1.5mm QJA 305 60
Steel Reducing Valve
CSG CS + GAL 150# 1.5 mm Instrument & Service Air QFB, SCB 13.5 80
HCl Dosing Line of Wastewater
GNN 3 60
Treatment System
Chemical Wastewater Transfer Pumps
Discharge Line of Wastewater GCR 4.5 60
Treatment System
Acid dilution water line of
GCP 4.5 60
Carbon Demineralized Water System
Steel + Waste water line of Demineralized
CSRL 150# 0 mm GCR 3.75 60
Rubber Water System
Lining Acid dosing line of Demineralized
GCN 7.5 60
Water System
Acid transfer pumps suc.& disch. Line
GCN 3.75 60
of Demineralized Water System

Mixed Bed Exchanger drain GCF ATM 60

Start-up Bypass downstream
9.2 567
line(straight)
LBA
ST Bypass downstream line(straight) 9.2 567
HP/LP Pressure Reducing &
PA3 Alloy Steel 300# 2.54 mm Desuperheating Station Downstream NAA 5.6 567
line(straight)
IP Turbine Exhaust PRDS upstream
29.6 410
line
LBG
IP Turbine Exhaust PRDS downstream
22.4 410
line(straight)
HP Start-up Vent Discharge
HPA3 Alloy Steel 300# 2.54mm LBA 7.14 539
Line(HRSG)
ST Gland Steam PRDS Downstream
22.4 567
line (straight)
PA6 Alloy Steel 600# 2.54 mm HP/IP Pressure Reducing & LBG
Desuperheating Downstream 22.4 567
line(straight)
HP Steam System Interconnection 118.3 567

HP Steam Drain 118.3 567

PA15 Alloy Steel 1500# 2.54 mm LBA
HP/LP & HP/IP PRDS Upstream line 118.3 567

ST/Start-up Bypass Upstream line 118.3 567

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
HP Main Steam Line(HRSG) 122.37 567

PA15 Alloy Steel 1500# 2.54 mm HP SH #1 Outlet Line(HRSG) HAH 122.37 492

HP DESH Outlet Line(HRSG) 122.37 528

HP DESH Spray Water Line(HRSG)

HPA25 Alloy Steel 2500# 1.50mm LAF 189.67 536
(After check valve)

Chemical Dosing to HRSG LP Drum 10.2 190

QCA
Chemical Dosing to CCW System 9.2 60
Stainless Clean & Dirty Oil System MAV,
316L1 150# 1.25 mm 14.47 85
Steel Pump Suction/Discharge MAX
Make-up Pump Discharge Distribution 14.8 60
GHC
From Make-up Water Storage Tank to
4.1 60
Pump Suction
Oily Water Transfer Line
GNB 4.5 60
of Wastewater Treatment System
Effluent Water Transfer Pumps
Discharge Line of Wastewater GND 4.5 60
Treatment System
Thickened Sludge Line
GNQ 4.5 60
of Wastewater Treatment System
NaOH/Alum/Polymer Dosing Line
GNN 3 60
of Wastewater Treatment System
Sewage/Irrigation Transfer Pumps
Discharge Line of Sewage Treatment GRK 4.5 60
System
Final Filter Service Inlet & Outlet Line
GRK 4.5 60
Stainless of Sewage Treatment System
316L2 150# 1.25 mm
Steel All Sludge Line of Sewage Treatment
GRQ 4.5 60
System
Air Diffusers Line of Sewage
LAB 12.2 60
Treatment System
Air Blower Discharge Line of
Wastewater & Sewage Treatment GNC 0.6 60
system
Service Air Line of Wastewater
GNU 7.5 60
Treatment System
Service Water Line & Instrument Line
GNP 7.5 60
of Wastewater Treatment System
Distillate pumps suc. & disch. Line of
GCD 6.0 60
Demineralized Water System

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Mixed Bed Exchangers discharge line
GCF 6.0 60
of Demineralized Water System
Mixed Bed Exchagers downstream
analyzer inlet line/air vent line of GCF ATM 60
Demineralized Water System
Regeneration pump suc. & disch.line
GCP 4.5 60
of Demineralized Water System
Circulation pumps suc. & disch.line of
GCP 3 60
Demineralized Water System
NaOH service & dilution line of
GCP 7.5 60
Demineralized Water System
Acid dilution line of Demineralized
GCP 4.5 60
Water System
Stainless
316L2 150# 1.25 mm Mixed Bed Exchanger drain line of
Steel GCR ATM 60
Demineralized Water System
Mixed Bed Exchanger downstream
drain line of Demineralized Water GCR ATM 60
System
NaOH transfer line of Demineralized
GCN 5.3 60
Water System
NaOH dosing line of Demineralized
GCN 7.5 60
Water System
Air blowers suc.& disch. Line of
GCB 0.6 60
Demineralized Water System
Instrument air line of Demineralized
GCB 6.8 60
Water System
Service water line of Demineralized
GKU 6.8 60
Water System
Chemical Dosing to HRSG & Aux.
Boiler FWP Suction / QCD 29.6 190
ST Condenser & COP Discharge
Stainless
316L3 300# 1.25 mm Chemical Dosing to Aux. Boile HP
Steel QCC 34 300
Drum
Fuel Gas Final Filter to GT inlet EKG 37 80
Stainless
316L15 1500# 1.25 mm Chemical Dosing to HRSG HP Drum QCC 124.4 350
Steel
Stainless Sampling (HRSG LP Drum
316SS1 150# 1.25 mm QUC 4.6 213
Steel Blowdown)
Sampling (Aux. Boiler Deaerator) 4.1 164
Stainless
316SS1 150# 1.25 mm QUC
Steel
Sampling (CCW System) 9.2 60

Sampling (ST COP Discharge) 34.7 80

Stainless
316SS3 300# 1.25 mm QUC
Steel Sampling (HRSG LP Superheater
4.6 567
outlet)

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Project Name : Jebel Ali Power and Desalination Station 'M' 27 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Stainless Sampling (Aux. Boiler FWP
316SS6 600# 1.25 mm QUA 70.4 150
Steel Discharge)
Sampling (Aux. Boiler Superheated
39.8 300
Stainless Steam)
316SS6 600# 1.25 mm QUC
Steel Sampling (Aux. Boiler Drum
39.8 270
Blowdown)
Sampling (HRSG FWP Discharge) QUA 189.7 190
Stainless
316SS15 1500# 1.25 mm Sampling (HRSG Superheated Steam) 112.2 567
Steel
QUC
Sampling (HRSG HP Drum
124.4 350
Blowdown)
Circulating Water System PCB 4.2/F.V. 55

Aux. Cooling Water System PAB 4.2/F.V. 55

Glass
GRP1 Reinforced 150# 1.25 mm Potable & Service Water System GKU,
4.6 52
Polyester GKV
Hypochlorite Solution Tank Overflow
Line of Sewage Water Treatment GRN 2 60
System
HCl Transfer Line of Wastewater
GNN 30 60
Treatment System
Chemical Wastewater Transfer Pumps
Discharge Line of Wastewater GND 4.5 60
Treatment System
Sludge Drain Line for Sedimentation
Basin of Wastewater Treatment GNQ ATM 60
System
Air Diffusers Line for Chemical
Wastewater Buffer Basin of GND 0.6 60
Wastewater Treatment System
Acid dilution line of Demineralized
GCP 4.5 60
Water System
High
Density Mixed Bed Exchanger middle
PEHD1 150# 0mm connection drain/Resin trap drain of GCR ATM 60
Poly-
ethylene Demineralized Water System
Acid transfer line/Acid fume vent line
GCN ATM 60
of Demi. Water System
Acid dosing line of Demineralized
GCN 7.5 60
Water System

Mixed Bed Exchanger drain header

GCR ATM 60
line of Demineralized Water System
Caustic transfer pumps suc. & disch.
GCN ATM 60
Line of Demineralized Water System
Caustic tank vent & drain GCN ATM 60

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Project Name : Jebel Ali Power and Desalination Station 'M' 28 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Acid tank vent & drain GCN ATM 60
Yard Hydrant System
SG01 GRE 150# 0 mm SGA 11.7 50
- U/G Fire Water Main
Indoor Hose Reel System
SG02 CS + GAL 150# 1.5 mm SGA 11.7 50
- A/G Fire Water Main
Deluge System SGA 11.7 50
Foam System SGA 11.7 50
SG03 CS + GAL 150# 1.5mm Cooling Spray system SGA 11.7 50
Foam Water Spray System SGA 11.7 50
A/G Fire Water Main SGA 11.7 50
Sprinkler System
SG04 CS + GAL 150# 1.5mm SGA 11.7 50
- A/G Wet Piping
SG05 CS + GAL 300# 1.5mm FM200 Gas Extinguishing System SGA 25.5 50
CO2 Gas Extinguishig System
SG06A CS + GAL 600# 1.5mm SGA 59.9 50
(Open Ended Pipe Work)
CO2 Gas Extinguishig System
SG06B CS + GAL 600# 1.5mm SGA 59.9 50
(Closed Section Of Pipe Work)
Stainless
SG07 150# 1.5mm Foam Concentrate SGA 12.7 50
Steel
Supply pipe line for HVAC System -
Black Start Diesel Generator &
SAD01 10 6.7
Emergency Diesel Generator for
Common
Return pipe line for HVAC System -
Black Start Diesel Generator &
SAD01 10 12.2
Emergency Diesel Generator for
Common
Supply pipe line for HVAC System -
SAC02 10 6.7
Central Control Building
Return pipe line for HVAC System -
SAC02 10 12.2
Central Control Building
Supply pipe line for HVAC System -
Central Mechanical & Electronic SAS01 10 6.7
Workshop / Outdoor Storage
Return pipe line for HVAC System -
Central Mechanical & Electronic SAS01 10 12.2
Workshop / Outdoor Storage
Supply pipe line for HVAC System -
SAU01 10 6.7
Mechanical & Electrical Storage
Return pipe line for HVAC System -
SAU01 10 12.2
Mechanical & Electrical Storage
Supply pipe line for HVAC System -
SAS02 10 6.7
Carpenter Workshop
Return pipe line for HVAC System -
SAS02 10 12.2
Carpenter Workshop
Supply pipe line for HVAC System -
SAC01 10 6.7
Common SWGR Building

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Project Name : Jebel Ali Power and Desalination Station 'M' 29 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Return pipe line for HVAC System -
SAC01 10 12.2
Common SWGR Building
Supply pipe line for HVAC System -
SAU02 10 6.7
Chemical Dosing House # 1
Return pipe line for HVAC System -
SAU02 10 12.2
Chemical Dosing House # 1
Supply pipe line for HVAC System -
SAU03 10 6.7
Chemical Dosing House # 2
Return pipe line for HVAC System -
SAU03 10 12.2
Chemical Dosing House # 2
Supply pipe line for HVAC System -
SAU04 10 6.7
Chemical Dosing House # 3
Return pipe line for HVAC System -
SAU04 10 12.2
Chemical Dosing House # 3
Supply pipe line for HVAC System -
Steam Turbine Building (Included GT SAE01 10 6.7
Workshop & LEB for STG) #1
Return pipe line for HVAC System -
Steam Turbine Building (Included GT SAE01 10 12.2
Workshop & LEB for STG) #1
Supply pipe line for HVAC System -
Steam Turbine Building (Included GT SAE02 10 6.7
Workshop & LEB for STG) #2
Return pipe line for HVAC System -
Steam Turbine Building (Included GT SAE02 10 12.2
Workshop & LEB for STG) #2
Supply pipe line for HVAC System -
Steam Turbine Building (Included GT SAE03 10 6.7
Workshop & LEB for STG) #3
Return pipe line for HVAC System -
Steam Turbine Building (Included GT SAE03 10 12.2
Workshop & LEB for STG) #3
Supply pipe line for HVAC System -
SAM01 10 6.7
Gas Turbine Building #1
Return pipe line for HVAC System -
SAM01 10 12.2
Gas Turbine Building #1
Supply pipe line for HVAC System -
SAM02 10 6.7
Gas Turbine Building #2
Return pipe line for HVAC System -
SAM02 10 12.2
Gas Turbine Building #2
Supply pipe line for HVAC System -
SAM03 10 6.7
Gas Turbine Building #3
Return pipe line for HVAC System -
SAM03 10 12.2
Gas Turbine Building #3
Supply pipe line for HVAC System -
Local Electrical Building for SAC17 10 6.7
Carpenter Workshop
Return pipe line for HVAC System -
Emergency Diesel Generator for SAD02 10 12.2
Block #1

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Project Name : Jebel Ali Power and Desalination Station 'M' 30 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Supply pipe line for HVAC System -
Emergency Diesel Generator for SAD02 10 6.7
Block #1
Return pipe line for HVAC System -
Emergency Diesel Generator for SAD03 10 12.2
Block #2
Supply pipe line for HVAC System -
Emergency Diesel Generator for SAD03 10 6.7
Block #2
Return pipe line for HVAC System -
Emergency Diesel Generator for SAD04 10 12.2
Block #3
Supply pipe line for HVAC System -
Emergency Diesel Generator for SAD04 10 6.7
Block #3
Return pipe line for HVAC System -
Local Electrical Building for HRSG SAC04 10 12.2
#1
Supply pipe line for HVAC System -
Local Electrical Building for HRSG SAC05 10 6.7
#2
Return pipe line for HVAC System -
Local Electrical Building for HRSG SAC05 10 12.2
#2
Supply pipe line for HVAC System -
Local Electrical Building for HRSG SAC06 10 6.7
Carbon #3
Return pipe line for HVAC System -
CH2 PN16 1.5 mm
Steel Local Electrical Building for HRSG SAC06 10 12.2
#3
Supply pipe line for HVAC System -
Local Electrical Building for HRSG SAC07 10 6.7
#4
Return pipe line for HVAC System -
Local Electrical Building for HRSG SAC07 10 12.2
#4
Supply pipe line for HVAC System -
Local Electrical Building for HRSG SAC08 10 6.7
#5
Return pipe line for HVAC System -
Local Electrical Building for HRSG SAC08 10 12.2
#5
Supply pipe line for HVAC System -
Local Electrical Building for HRSG SAC09 10 6.7
#6
Return pipe line for HVAC System -
Local Electrical Building for HRSG SAC09 10 12.2
#6
Supply pipe line for HVAC System -
SAC10 10 6.7
Local Electrical Building for GTG #1
Return pipe line for HVAC System -
SAC10 10 12.2
Local Electrical Building for GTG #1
Supply pipe line for HVAC System -
SAC11 10 6.7
Local Electrical Building for GTG #2
Return pipe line for HVAC System -
SAC11 10 12.2
Local Electrical Building for GTG #2
Supply pipe line for HVAC System -
SAC12 10 6.7
Local Electrical Building for GTG #3
Return pipe line for HVAC System -
SAC12 10 12.2
Local Electrical Building for GTG #3

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Project Name : Jebel Ali Power and Desalination Station 'M' 31 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Supply pipe line for HVAC System -
SAC13 10 6.7
Local Electrical Building for GTG #4
Return pipe line for HVAC System -
SAC13 10 12.2
Local Electrical Building for GTG #4
Supply pipe line for HVAC System -
SAC14 10 6.7
Local Electrical Building for GTG #5
Return pipe line for HVAC System -
SAC14 10 12.2
Local Electrical Building for GTG #5
Supply pipe line for HVAC System -
SAC15 10 6.7
Local Electrical Building for GTG #6
Return pipe line for HVAC System -
SAC15 10 12.2
Local Electrical Building for GTG #6
Supply pipe line for HVAC System -
SAS06 10 6.7
Fire Water Pump House
Return pipe line for HVAC System -
SAS06 10 12.2
Fire Water Pump House
Supply pipe line for HVAC System -
SAS07 10 6.7
Fire Fighting Station
Return pipe line for HVAC System -
SAS07 10 12.2
Fire Fighting Station
Supply pipe line for HVAC System -
SAP01 10 6.7
Central HVAC Building
Return pipe line for HVAC System -
SAP01 10 12.2
Central HVAC Building
Supply pipe line for HVAC System -
SAG01 10 6.7
Demineralised Water Plant
Return pipe line for HVAC System -
SAG01 10 12.2
Demineralised Water Plant
Supply pipe line for HVAC System -
SAU06 10 6.7
Compressed Air Station
Return pipe line for HVAC System -
SAU06 10 12.2
Compressed Air Station
Supply pipe line for HVAC System -
SAG02 10 6.7
Waste Water Treatment Plant
Return pipe line for HVAC System -
SAG02 10 12.2
Waste Water Treatment Plant
Supply pipe line for HVAC System -
Local Electrical Building for DFO SAF01 10 6.7
Forward Station
Return pipe line for HVAC System -
Local Electrical Building for DFO SAF01 10 12.2
Forward Station
Supply pipe line for HVAC System -
SAC16 10 6.7
Local Electrical Building for GPRS
Return pipe line for HVAC System -
SAC16 10 12.2
Local Electrical Building for GPRS
Supply pipe line for HVAC System -
Local Electrical Building for F.F.
SAC18 10 6.7
Water Pump House and Central M&E
Workshop

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Project Name : Jebel Ali Power and Desalination Station 'M' 32 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
Design Design
Class Corrosion
Class Material Service System Pressure Temp.
Rating Allowance
(kg/cm2, g) (°C)
Return pipe line for HVAC System -
Local Electrical Building for F.F.
SAC18 10 12.2
Water Pump House and Central M&E
Workshop
Supply pipe line for HVAC System -
Gas Compressor Station & Gas SAU05 10 6.7
Station Local Switchgear Building #1
Return pipe line for HVAC System -
Gas Compressor Station & Gas SAU05 10 12.2
Station Local Switchgear Building #1
Supply pipe line for HVAC System -
SAU06 10 6.7
Compressed Air Station
Return pipe line for HVAC System -
SAU06 10 12.2
Compressed Air Station
Supply pipe line for HVAC System -
Gas Compressor Station & Gas SAU07 10 6.7
Station Local Switchgear Building #2
Return pipe line for HVAC System -
Gas Compressor Station & Gas SAU07 10 12.2
Station Local Switchgear Building #2
Supply pipe line for HVAC System -
HVAC Chiller Plant MCC & TR SAP03 10 6.7
Building
Return pipe line for HVAC System -
HVAC Chiller Plant MCC & TR SAP03 10 12.2
Building

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Project Name : Jebel Ali Power and Desalination Station 'M' 33 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS1 Class Rating : 150 ALLOWANCE :
2.54mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.80 SMLS-PE A106-B
65 to 250 SCH.40 SMLS-BE A106-B
300 to 600 STD SMLS-BE A106-B
650 STD WELD-BE A134-A285C

FITTING 15 to 50 3000# SW A105

65 to 250 SCH.40 BW A234-WPB
300 to 600 STD BW A234-WPB
650 STD BW A234-WPBW

FLANGE 15 to 50 150# SW-RF A105

65 to 600 150# WN-RF A105
650 150# WN-RF A105 1) ASME B16.47
BLIND FLANGE 15 to 600 150# RF A105
650 150# RF A105 1) ASME B16.47
GASKET 25 to 600 4.5T Spiral Wound/RF CAFF/ 316SS
650 4.5T Spiral Wound/RF CAFF/ 316SS 1) ASME B16.47
BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE NONE

GLOBE NONE

CHECK 15 to 50 150# RF A105 BC, LIFT

65 to 600 150# RF A216-WCB BC,SWING
650 150# RF A216-WCB BC,SWING, 1)
BALL 15 to 50 150# RF A105 3 or 2 PIECE
65 to 600 150# RF A216-WCB 3 or 2 PIECE
650 150# RF A216-WCB 3 or 2 PIECE, 1)
REMARKS
1)As per ASME B16.47 A series large diameter steel flanges.
2)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 34 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Fuel Oil GT Forwarding Pump Discharge/Return Line

Design Pressure (kg/cm2,g) 14.3 Material A106-B

Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.74 3.13 Sch.80 4.55
40 48.26 2.83 3.23 Sch.80 5.08
50 60.33 2.90 3.31 Sch.80 5.54
65 73.03 2.97 3.40 Sch.40 5.16
80 88.90 3.07 3.50 Sch.40 5.49
100 114.30 3.22 3.68 Sch.40 6.02
150 168.30 3.54 4.04 Sch.40 7.11
200 219.10 3.84 4.38 Sch.40 8.18
250 273.05 4.16 4.75 Sch.40 9.27
300 323.85 4.46 5.09 STD 9.52
350 355.80 4.65 5.31 STD 9.52
400 406.40 4.95 5.65 STD 9.52
450 457.20 5.25 6.00 STD 9.52
500 508.00 5.55 6.34 STD 9.52
550 558.80 5.85 6.68 STD 9.52
600 609.60 6.15 7.03 STD 9.52
650 660.40 6.45 7.37 STD 9.53

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Project Name : Jebel Ali Power and Desalination Station 'M' 35 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Fuel Oil Tank Filling Line/Fill Header

Service -Clean & Dirty Oil System Pump Discharge
-Slop Oil Pump Discharge
Design Pressure (kg/cm2,g) 9.2 Material A106-B/A134-A285C
Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.67 3.05 Sch.80 4.55
40 48.26 2.72 3.11 Sch.80 5.08
50 60.33 2.77 3.17 Sch.80 5.54
65 73.03 2.82 3.22 Sch.40 5.16
80 88.90 2.88 3.29 Sch.40 5.49
100 114.30 2.98 3.40 Sch.40 6.02
150 168.30 3.18 3.64 Sch.40 7.11
200 219.10 3.38 3.86 Sch.40 8.18
250 273.05 3.58 4.09 Sch.40 9.27
300 323.85 3.78 4.31 STD 9.52
350 355.80 3.90 4.45 STD 9.52
400 406.40 4.09 4.67 STD 9.52
450 457.20 4.28 4.90 STD 9.52
500 508.00 4.48 5.12 STD 9.52
550 558.80 4.67 5.34 STD 9.52
600 609.60 4.87 5.56 STD 9.52
650 660.40 5.95 6.81 STD 9.53

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Project Name : Jebel Ali Power and Desalination Station 'M' 36 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Fuel Oil Tank Outlet Distribution

Service -Clean & Dirty Oil System Pump Suction
-Slop Oil Pump Suction
Design Pressure (kg/cm2,g) 5.1 Material A106-B
Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.61 2.98 Sch.80 4.55
40 48.26 2.64 3.02 Sch.80 5.08
50 60.33 2.67 3.05 Sch.80 5.54
65 73.03 2.69 3.08 Sch.40 5.16
80 88.90 2.73 3.12 Sch.40 5.49
100 114.30 2.78 3.18 Sch.40 6.02
150 168.30 2.90 3.31 Sch.40 7.11
200 219.10 3.00 3.43 Sch.40 8.18
250 273.05 3.12 3.56 Sch.40 9.27
300 323.85 3.23 3.69 STD 9.52
350 355.80 3.29 3.76 STD 9.52
400 406.40 3.40 3.89 STD 9.52
450 457.20 3.51 4.01 STD 9.52
500 508.00 3.62 4.13 STD 9.52
550 558.80 3.72 4.26 STD 9.52
600 609.60 3.83 4.38 STD 9.52
650 660.40 3.94 4.50 STD 9.53

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Project Name : Jebel Ali Power and Desalination Station 'M' 37 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS2 Class Rating : 150 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.80 SMLS-PE A106-B
65 to 250 SCH.40 SMLS-BE A106-B
300 to 600 STD SMLS-BE A106-B
650 to 1200 STD WELD-BE A672-C60-CL22 1)
1250 AWT 10 WELD-BE A672-C60-CL22
1300 to 1600 AWT 10 WELD-BE A134-A285C
1650 AWT 9 WELD-BE A134-A285C
2100 AWT 13 WELD-BE A134-A285C
FITTING 15 to 50 3000# SW A105
65 to 250 SCH.40 BW A234-WPB
300 to 600 STD BW A234-WPB
650 to 1200 STD BW A234-WPBW 1)
1250 to 1600 AWT 10 WELD-BE A234-WPBW
1650 AWT 9 WELD-BE A234-WPBW
2100 AWT 13 WELD-BE A234-WPBW

FLANGE 25 to 50 150# SW-RF A105

65 to 600 150# WN-RF A105
650 to 1500 150# WN-RF A105 2) ASME B16.47
(except 1400)
1550 to 2100 AWWA C207 SO-FF A105
(except 1600) Class D
1400 & 1600 BS4504 SO-FF A105
Code112 PN10
BLIND FLANGE 25 to 600 150# RF A105
650 to 1500 150# RF A105 2) ASME B16.47
(except 1400)
1550 to 2100 AWWA C207 FF A105
(except 1600) Class D
1400 & 1600 BS4504 SO-FF A105
Code112 PN10
GASKET 25 to 600 150# Spiral Wound 4.5T CAFF/ 316SS
650 to 1500 150# / RF CAFF/ 316SS 2) ASME B16.47
1550 to 2200 AWWA C207 Spiral Wound 4.5T CAFF/ 316SS
Class D / FF
BOLT & NUT All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
Heavy Hex Nut A194-2H (GAL) : Nut
GATE 25 to 50 600# SW A105 BB, OS&Y
65 to 600 150# BW A216-WCB BB, OS&Y
650 to 1550 150# BW A216-WCB BB, OS&Y, 2)
GLOBE 15 to 50 600# SW A105 BB, OS&Y
65 to 600 150# BW A216-WCB BB, OS&Y
650 to 1550 150# BW A216-WCB BB, OS&Y,2)

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Project Name : Jebel Ali Power and Desalination Station 'M' 38 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
BALL NONE

CHECK 15 to 50 600# SW A105 BC, LIFT

65 to 600 150# BW/RF A216-WCB BC, SWING
650 to 1550 150# BW/RF A216-WCB BC, SWING
BUTTERFLY 65 to 450 150# LUG A216-WCB
950 to 1650 150# RF A216-WCB
REMARKS
1) Exception for Steam Turbine LP Exhaust DN 900 line (A134-A285C).
2) As per ASME B16.47 A series large diameter steel flanges.
3)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 39 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Boiler Feedwater Pump Suction

Design Pressure (kg/cm2,g) 12.2 Material A106-B

Design Temperature (°C) 190 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.67 1.91 Sch.80 4.55
40 48.26 1.74 1.99 Sch.80 5.08
50 60.33 1.80 2.06 Sch.80 5.54
65 73.03 1.87 2.14 Sch.40 5.16
80 88.90 1.95 2.23 Sch.40 5.49
100 114.30 2.08 2.37 Sch.40 6.02
150 168.30 2.35 2.69 Sch.40 7.11
200 219.10 2.61 2.98 Sch.40 8.18
250 273.05 2.88 3.29 Sch.40 9.27
300 323.85 3.14 3.58 STD 9.52
350 355.80 3.30 3.77 STD 9.52
400 406.40 3.55 4.06 STD 9.52
450 457.20 3.81 4.35 STD 9.52
500 508.00 4.07 4.65 STD 9.52
550 558.80 4.32 4.94 STD 9.52
600 609.60 4.58 5.23 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 40 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Steam Turbine/Start-up Bypass DSH Downstream line

Design Pressure (kg/cm2,g) 9.2 Material A672-C60-22

Design Temperature (°C) 220 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
650 660.40 4.02 4.59 STD 9.53
1250 1270.00 6.34 7.25 AWT 10.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 41 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-LP Exhaust Desuperheater Downstream line

Service
-HP/LP Pressure Reducing & Desuperheating Station Downstream line

Design Pressure (kg/cm2,g) 5.6 Material A134-A285C

Design Temperature (°C) 190 Stress Value S (ksi) 12.6
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
1550 1574.80 6.46 7.39 AWT 10.00
1600 1625.60 6.63 7.57 AWT 10.00
1650 1676.40 6.79 7.75 AWT 10.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 42 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -LP Steam Turbine Exhaust line

Design Pressure (kg/cm2,g) 7.0 Material A134-A285C

Design Temperature (°C) 350 Stress Value S (ksi) 12.34
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
900 914.40 5.66 6.47 STD 9.53
1500 1524.00 8.43 9.64 AWT 10.00
2100 2133.60 11.21 12.81 AWT 13.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 43 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HRSG LP Steam Supply line

Service
-LP Steam Drain

Design Pressure (kg/cm2,g) 10.2 Material A106-B/A672-C60-22

Design Temperature (°C) 213 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.64 1.88 Sch.80 4.55
40 48.26 1.70 1.95 Sch.80 5.08
50 60.33 1.76 2.01 Sch.80 5.54
65 73.03 1.81 2.07 Sch.40 5.16
80 88.90 1.88 2.14 Sch.40 5.49
100 114.30 1.98 2.27 Sch.40 6.02
150 168.30 2.21 2.53 Sch.40 7.11
200 219.10 2.43 2.77 Sch.40 8.18
250 273.05 2.65 3.03 Sch.40 9.27
300 323.85 2.87 3.28 STD 9.52
350 355.80 3.00 3.43 STD 9.52
400 406.40 3.22 3.68 STD 9.52
450 457.20 3.43 3.92 STD 9.52
500 508.00 3.65 4.17 STD 9.52
550 558.80 3.86 4.41 STD 9.52
600 609.60 4.08 4.66 STD 9.52
650 660.40 4.29 4.91 STD 9.53
700 711.20 4.51 5.15 STD 9.53
900 914.40 5.37 6.13 STD 9.53
950 965.20 5.58 6.38 STD 9.53

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Project Name : Jebel Ali Power and Desalination Station 'M' 44 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Condensate Flash Box Drain/Vent line

Design Pressure (kg/cm2,g) 4.2 Material A106-B/A672-C60-22

Design Temperature (°C) 380 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.57 1.79 Sch.80 4.55
40 48.26 1.60 1.82 Sch.80 5.08
50 60.33 1.62 1.85 Sch.80 5.54
65 73.03 1.64 1.88 Sch.40 5.16
80 88.90 1.68 1.91 Sch.40 5.49
100 114.30 1.73 1.97 Sch.40 6.02
150 168.30 1.83 2.09 Sch.40 7.11
200 219.10 1.93 2.21 Sch.40 8.18
250 273.05 2.04 2.33 Sch.40 9.27
300 323.85 2.14 2.44 STD 9.52
350 355.80 2.20 2.52 STD 9.52
400 406.40 2.30 2.63 STD 9.52
450 457.20 2.40 2.74 STD 9.52
500 508.00 2.50 2.86 STD 9.52
550 558.80 2.60 2.97 STD 9.52
600 609.60 2.70 3.09 STD 9.52
1000 1016.00 3.53 4.04 STD 9.53

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Project Name : Jebel Ali Power and Desalination Station 'M' 45 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Clean Drain Flash Vessel Anti-Siphon Line

Design Pressure (kg/cm2,g) 4.2 Material A106-B

Design Temperature (°C) 100 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.56 1.78 Sch.80 4.55
40 48.26 1.58 1.81 Sch.80 5.08
50 60.33 1.61 1.83 Sch.80 5.54
65 73.03 1.63 1.86 Sch.40 5.16
80 88.90 1.66 1.89 Sch.40 5.49
100 114.30 1.70 1.94 Sch.40 6.02
150 168.30 1.79 2.05 Sch.40 7.11
200 219.10 1.88 2.15 Sch.40 8.18
250 273.05 1.98 2.26 Sch.40 9.27
300 323.85 2.06 2.36 STD 9.52
350 355.80 2.12 2.42 STD 9.52
400 406.40 2.21 2.52 STD 9.52
450 457.20 2.30 2.63 STD 9.52
500 508.00 2.39 2.73 STD 9.52
550 558.80 2.47 2.83 STD 9.52
600 609.60 2.56 2.93 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 46 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Condensate Pump Suction line

Service
-Condenser Air Extraction line

Design Pressure (kg/cm2,g) 4.0 Material A106-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.56 1.78 Sch.80 4.55
40 48.26 1.58 1.81 Sch.80 5.08
50 60.33 1.60 1.83 Sch.80 5.54
65 73.03 1.62 1.85 Sch.40 5.16
80 88.90 1.65 1.88 Sch.40 5.49
100 114.30 1.69 1.93 Sch.40 6.02
150 168.30 1.78 2.03 Sch.40 7.11
200 219.10 1.86 2.13 Sch.40 8.18
250 273.05 1.95 2.23 Sch.40 9.27
300 323.85 2.04 2.33 STD 9.52
350 355.80 2.09 2.39 STD 9.52
400 406.40 2.18 2.49 STD 9.52
450 457.20 2.26 2.58 STD 9.52
500 508.00 2.34 2.68 STD 9.52
550 558.80 2.43 2.78 STD 9.52
600 609.60 2.51 2.87 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 47 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Closed Cooling Water System

Design Pressure (kg/cm2,g) 10.2 Material A106-B

Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.64 1.88 Sch.80 4.55
40 48.26 1.70 1.95 Sch.80 5.08
50 60.33 1.76 2.01 Sch.80 5.54
65 73.03 1.81 2.07 Sch.40 5.16
80 88.90 1.88 2.14 Sch.40 5.49
100 114.30 1.98 2.27 Sch.40 6.02
150 168.30 2.21 2.53 Sch.40 7.11
200 219.10 2.43 2.77 Sch.40 8.18
250 273.05 2.65 3.03 Sch.40 9.27
300 323.85 2.87 3.28 STD 9.52
350 355.80 3.00 3.43 STD 9.52
400 406.40 3.22 3.68 STD 9.52
450 457.20 3.43 3.92 STD 9.52
500 508.00 3.65 4.17 STD 9.52
550 558.80 3.86 4.41 STD 9.52
600 609.60 4.08 4.66 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 48 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -N2 Gas line from Pressure Reducing Valve to HRSG & Fuel Gas System

Design Pressure (kg/cm2,g) 7.3 Material A106-B

Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.60 1.83 Sch.80 4.55
40 48.26 1.65 1.88 Sch.80 5.08
50 60.33 1.68 1.92 Sch.80 5.54
65 73.03 1.72 1.97 Sch.40 5.16
80 88.90 1.77 2.02 Sch.40 5.49
100 114.30 1.85 2.11 Sch.40 6.02
150 168.30 2.01 2.30 Sch.40 7.11
200 219.10 2.16 2.47 Sch.40 8.18
250 273.05 2.33 2.66 Sch.40 9.27
300 323.85 2.48 2.84 STD 9.52
350 355.80 2.58 2.95 STD 9.52
400 406.40 2.73 3.12 STD 9.52
450 457.20 2.88 3.30 STD 9.52
500 508.00 3.04 3.47 STD 9.52
550 558.80 3.19 3.65 STD 9.52
600 609.60 3.35 3.82 STD 9.52

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AS-BUILT REV.0

Project Name : Jebel Ali Power and Desalination Station 'M' 49 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS3 Class Rating : 300 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.80 SMLS-BE A106-B
65 to 250 SCH.40 SMLS-BE A106-B
300 to 450 STD SMLS-BE A106-B

FITTING 15 to 50 SCH.80 BW A105

65 to 250 SCH.40 BW A234-WPB
300 to 450 STD BW A234-WPB

FLANGE 25 to 450 300# WN-RF A105

BLIND FLANGE 25 to 450 300# RF A105

GASKET 25 to 450 4.5T Spiral Wound/RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE 25 to 50 600# BW A105 PSB, OS&Y

65 to 450 300# BW A216-WCB PSB, OS&Y

GLOBE 15 to 50 600# BW A105 BB, OS&Y

65 to 450 300# BW A216-WCB BB, OS&Y

CHECK 15 to 50 600# BW A105 BC, LIFT

65 to 450 300# BW A216-WCB BC,SWING

BUTTERFLY 65 to 450 300# RF A216-WCB FLGD

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 50 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Condensate Pump Discharge Distribution

Design Pressure (kg/cm2,g) 21.4 Material A106-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.80 2.05 Sch.80 4.55
40 48.26 1.93 2.20 Sch.80 5.08
50 60.33 2.03 2.32 Sch.80 5.54
65 73.03 2.15 2.45 Sch.40 5.16
80 88.90 2.29 2.61 Sch.40 5.49
100 114.30 2.51 2.87 Sch.40 6.02
150 168.30 2.99 3.41 Sch.40 7.11
200 219.10 3.44 3.93 Sch.40 8.18
250 273.05 3.91 4.47 Sch.40 9.27
300 323.85 4.36 4.98 STD 9.52
350 355.80 4.64 5.31 STD 9.52
400 406.40 5.09 5.82 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 51 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -ST Gland Steam PRDS Downstream line

Design Pressure (kg/cm2,g) 22.4 Material A106-B

Design Temperature (°C) 360 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.83 2.10 Sch.80 4.55
40 48.26 1.98 2.27 Sch.80 5.08
50 60.33 2.10 2.40 Sch.80 5.54
65 73.03 2.23 2.55 Sch.40 5.16
80 88.90 2.39 2.73 Sch.40 5.49
100 114.30 2.64 3.02 Sch.40 6.02
150 168.30 3.19 3.64 Sch.40 7.11
200 219.10 3.69 4.22 Sch.40 8.18
250 273.05 4.23 4.84 Sch.40 9.27
300 323.85 4.74 5.42 STD 9.52
350 355.80 5.06 5.79 STD 9.52
400 406.40 5.57 6.37 STD 9.52
450 457.20 5.54 6.33 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 52 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HP/IP PRDS Downstream line

Service
-IP Steam Common line to HRSG Deaerator

Design Pressure (kg/cm2,g) 22.4 Material A106-B

Design Temperature (°C) 290 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.81 2.07 Sch.80 4.55
40 48.26 1.95 2.22 Sch.80 5.08
50 60.33 2.06 2.35 Sch.80 5.54
65 73.03 2.18 2.49 Sch.40 5.16
80 88.90 2.32 2.65 Sch.40 5.49
100 114.30 2.56 2.92 Sch.40 6.02
150 168.30 3.06 3.49 Sch.40 7.11
200 219.10 3.53 4.03 Sch.40 8.18
250 273.05 4.02 4.60 Sch.40 9.27
300 323.85 4.49 5.14 STD 9.52
350 355.80 4.79 5.47 STD 9.52
400 406.40 5.26 6.01 STD 9.52
450 457.20 5.54 6.33 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 53 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Clean Drain Pump Discharge

Design Pressure (kg/cm2,g) 22.4 Material A106-B

Design Temperature (°C) 152 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.81 2.07 Sch.80 4.55
40 48.26 1.95 2.22 Sch.80 5.08
50 60.33 2.06 2.35 Sch.80 5.54
65 73.03 2.18 2.49 Sch.40 5.16
80 88.90 2.32 2.65 Sch.40 5.49
100 114.30 2.56 2.92 Sch.40 6.02
150 168.30 3.06 3.49 Sch.40 7.11
200 219.10 3.53 4.03 Sch.40 8.18
250 273.05 4.02 4.60 Sch.40 9.27
300 323.85 4.49 5.14 STD 9.52
350 355.80 4.79 5.47 STD 9.52
400 406.40 5.26 6.01 STD 9.52
450 457.20 5.73 6.55 STD 9.52

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
AS-BUILT REV.0

Project Name : Jebel Ali Power and Desalination Station 'M' 54 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS4 Class Rating : 300 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-BE A106-B
65 to 250 SCH.40 SMLS-BE A106-B
300 to 400 STD SMLS-BE A106-B
450 to 600 XS SMLS-BE A106-B

400 to 600 SCH.40 SMLS-BE A106-B 1)

650 AWT 17 WELD-BE A672-C60-CL22 1)
FITTING 25 to 50 SCH.80 BW A105
65 to 250 SCH.40 BW A234-WPB
300 to 400 STD BW A234-WPB
450 to 600 XS BW A234-WPB

400 to 600 SCH.40 BW A234-WPB 1)

650 AWT 17 BW A234-WPBW 1)
FLANGE 25 to 600 300# WN-RF A105
650 300# WN-RF A105 2) ASME B16.47

BLIND FLANGE 25 to 600 300# RF A105

650 300# WN-RF A105 2) ASME B16.47
GASKET 25 to 600 4.5T Spiral Wound/RF CAFF/ 316SS
650 4.5T Spiral Wound/RF CAFF/ 316SS 2) ASME B16.47
BOLT & NUT All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
Heavy Hex Nut A194-2H (GAL) : Nut

GATE NONE

GLOBE NONE

CHECK 25 to 50 300# RF A105 BC, LIFT

65 to 600 300# RF A216-WCB BC,SWING
650 300# RF A216-WCB BC,SWING 2)
BALL 25 to 50 300# RF A105 3-PIECE
65 to 600 300# RF A216-WCB 2-PIECE
650 300# RF A216-WCB 2-PIECE 2)
REMARKS
1) Fuel Gas Tie-in to GPRS Inlet.
2) As per ASME B16.47 A series large diameter steel flanges.
3)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 55 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS4

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Fuel Gas Tie-in to GPRS Inlet Skid

Design Pressure (kg/cm2,g) 50.0 Material A106-B/A672-C60-22

Design Temperature (°C) 50 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.93 2.21 Sch.80 4.55
40 48.26 2.24 2.56 Sch.80 5.08
50 60.33 2.48 2.84 Sch.80 5.54
65 73.03 2.74 3.14 Sch.40 5.16
80 88.90 3.07 3.51 Sch.40 5.49
100 114.30 3.59 4.10 Sch.40 6.02
150 168.30 4.69 5.36 Sch.40 7.11
200 219.10 5.73 6.55 Sch.40 8.18
250 273.05 6.83 7.81 Sch.40 9.27
300 323.85 7.87 9.00 STD 9.52
350 355.80 8.53 9.75 Sch.40 11.13
400 406.40 9.56 10.93 Sch.40 12.70
450 457.20 10.60 12.12 Sch.40 14.27
500 508.00 11.64 13.30 Sch.40 15.06
550 558.80 12.68 14.49 Sch.40 15.87
600 609.60 13.72 15.68 Sch.40 17.43
650 660.40 14.76 16.87 AWT 17.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 56 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS4

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Main Gas Compressor to GT GPRS Outlet

Design Pressure (kg/cm2,g) 37.7 Material A106-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.80 2.06 Sch.80 4.55
40 48.26 2.04 2.33 Sch.80 5.08
50 60.33 2.24 2.56 Sch.80 5.54
65 73.03 2.45 2.80 Sch.40 5.16
80 88.90 2.71 3.10 Sch.40 5.49
100 114.30 3.13 3.57 Sch.40 6.02
150 168.30 4.01 4.59 Sch.40 7.11
200 219.10 4.85 5.54 Sch.40 8.18
250 273.05 5.73 6.55 Sch.40 9.27

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Project Name : Jebel Ali Power and Desalination Station 'M' 57 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS4

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Main GPRS to LP Buffer

Service
-LP Buffer to GT Final Metering

Design Pressure (kg/cm2,g) 37.7 Material A106-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.77 2.02 Sch.80 4.55
40 48.26 2.00 2.28 Sch.80 5.08
50 60.33 2.18 2.50 Sch.80 5.54
65 73.03 2.38 2.72 Sch.40 5.16
80 88.90 2.63 3.00 Sch.40 5.49
100 114.30 3.02 3.45 Sch.40 6.02
150 168.30 3.86 4.41 Sch.40 7.11
200 219.10 4.64 5.31 Sch.40 8.18
250 273.05 5.48 6.26 Sch.40 9.27
300 323.85 6.26 7.16 STD 9.52
350 355.80 6.76 7.72 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 58 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS4

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Aux. Boiler DFO Forwarding Pump Outlet Distribution

Service
-Fuel Oil Return Header

Design Pressure (kg/cm2,g) 22.8 Material A106-B

Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.85 3.26 Sch.80 4.55
40 48.26 2.99 3.42 Sch.80 5.08
50 60.33 3.11 3.55 Sch.80 5.54
65 73.03 3.23 3.69 Sch.40 5.16
80 88.90 3.38 3.86 Sch.40 5.49
100 114.30 3.62 4.13 Sch.40 6.02
150 168.30 4.12 4.71 Sch.40 7.11
200 219.10 4.60 5.26 Sch.40 8.18
250 273.05 5.11 5.84 Sch.40 9.27
300 323.85 5.59 6.39 STD 9.52
350 355.80 5.89 6.73 STD 9.52
400 406.40 6.36 7.27 STD 9.52
450 457.20 6.84 7.82 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 59 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS6 Class Rating : 600 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-BE A106-B
65 to 250 SCH.40 SMLS-BE A106-B
300 STD SMLS-BE A106-B

FITTING 25 to 50 SCH.80 BW A105

65 to 250 SCH.40 BW A234-WPB
300 STD BW A234-WPB

FLANGE 25 to 300 600# WN-RF A105

BLIND FLANGE 25 to 300 600# RF A105

GASKET 25 to 300 4.5T Spiral Wound/RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE NONE

GLOBE NONE

CHECK 25 to 50 600# RF A105 BC, LIFT

65 to 300 600# RF A216-WCB BC,SWING

BALL 25 to 50 600# RF A105 3-PIECE

65 to 400 600# RF A216-WCB 2-PIECE

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 60 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Fuel Gas Heater Outlet to Aux. Boiler GPRS

Design Pressure (kg/cm2,g) 50.0 Material A106-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.93 2.21 Sch.80 4.55
40 48.26 2.24 2.56 Sch.80 5.08
50 60.33 2.48 2.84 Sch.80 5.54
65 73.03 2.74 3.14 Sch.40 5.16
80 88.90 3.07 3.51 Sch.40 5.49
100 114.30 3.59 4.10 Sch.40 6.02
150 168.30 4.69 5.36 Sch.40 7.11
200 219.10 5.73 6.55 Sch.40 8.18
250 273.05 6.83 7.81 Sch.40 9.27
300 323.85 7.87 9.00 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 61 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -HP Gas Booster to HP Buffer

Design Pressure (kg/cm2,g) 75.0 Material A106-B

Design Temperature (°C) 100 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.27 2.59 Sch.80 4.55
40 48.26 2.72 3.11 Sch.80 5.08
50 60.33 3.09 3.53 Sch.80 5.54
65 73.03 3.47 3.97 Sch.40 5.16
80 88.90 3.96 4.52 Sch.40 5.49
100 114.30 4.73 5.40 Sch.40 6.02

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Project Name : Jebel Ali Power and Desalination Station 'M' 62 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : HCS9 Class Rating : 900 ALLOWANCE :
1.50 mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 To 50 SCH.80 SMLS-BE A106-C
65 TO 350 SCH.80 SMLS-BE A106-C

FITTING 25To 50 SCH.80 BW A105

65 TO 350 SCH.80 BW A234-WPC

FLANGE 25 To 350 900# WN-RF A105

BLIND FLANGE 25 To 350 900# WN-RF A105

GASKET 25 To 350 4.5T CAFF/ 316SS

Spiral Wound/ RF

BOLT & ALL Sizes Stud Bolt with A193 Gr. B7

NUT A194 Gr. 2H
Heavy Hex Nut

GATE 25 To 50 1500# BW A105 PSB, OS&Y

65 TO 350 900# BW A216-WCC PSB, OS&Y

GLOBE 25 To 50 1500# BW A105 BB, OS&Y

65 TO 350 900# BW A216-WCC BB, OS&Y

CHECK 25 To 50 1500# BW A105 BC, LIFT

65 TO 350 900# BW A216-WCC BC, SWING

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 63 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
HCS9

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HP Drum Line (HRSG)

Service
-HP SH #1 Drain Line (HRSG)

Design Pressure (kg/cm2,g) 122.4 Material A106-C

Design Temperature (°C) 326 Stress Value S (ksi) 20
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.91 3.33 SCH.80 4.55
40 48.26 3.54 4.04 SCH.80 5.08
50 60.33 4.05 4.62 SCH.80 5.54
65 73.03 4.58 5.24 SCH.80 7.01
80 88.90 5.25 6.00 SCH.80 7.62
100 114.30 6.32 7.23 SCH.80 8.56
150 168.30 8.60 9.83 SCH.80 10.97
200 219.10 10.75 12.28 SCH.80 12.70
250 273.05 13.02 14.88 SCH.80 15.06

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Project Name : Jebel Ali Power and Desalination Station 'M' 64 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : HCS9S Class Rating : 900SPCL ALLOWANCE :
1.50 mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 20 To 50 SCH.80 SMLS-BE A106-C
65 TO 100 SCH.80 SMLS-BE A106-C
150 SCH.120 SMLS-BE A106-C
200 TO 600 SCH.100 SMLS-BE A106-C

FITTING 20 To 50 SCH.80 BW A105

65 TO 100 SCH.80 BW A234-WPC
150 SCH.120 BW A234-WPC
200 TO 600 SCH.100 BW A234-WPC

FLANGE 20 To 600 900SPCL# WN-RF A105

BLIND FLANGE 20 To 600 900SPCL# WN-RF A105

GASKET 20 To 600 4.5T Spiral Wound/ RF CAFF/ 316SS

BOLT & ALL Sizes Stud Bolt with A193 Gr. B7

NUT Heavy Hex Nut A194 Gr. 2H

GATE 20 To 50 1500# BW A105 PSB, OS&Y

65 TO 600 900SPCL# BW A216-WCC PSB, OS&Y

GLOBE 20 To 50 1500# BW A105 BB, OS&Y

65 TO 600 900SPCL# BW A216-WCC BB, OS&Y

CHECK 20 To 50 1500# BW A105 BC, LIFT

65 TO 600 900SPCL# BW A216-WCC BC, SWING

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 65 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
HCS9S

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HP Feedwater Outlet line (HRSG)

Service
-HP CBD & IBD Drain line (HRSG)

Design Pressure (kg/cm2,g) 138.2 Material A106-C

Design Temperature (°C) 361 Stress Value S (ksi) 20
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 3.17 3.62 SCH.80 4.55
40 48.26 3.92 4.47 SCH.80 5.08
50 60.33 4.52 5.17 SCH.80 5.54
65 73.03 5.16 5.89 SCH.80 7.01
80 88.90 5.95 6.80 SCH.80 7.62
100 114.30 7.22 8.25 SCH.80 8.56
150 168.30 9.92 11.34 SCH.120 14.27
200 219.10 12.47 14.25 SCH.100 15.06
250 273.05 15.17 17.33 SCH.100 18.24

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Project Name : Jebel Ali Power and Desalination Station 'M' 66 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS15 Class Rating : 1500 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 80 SCH.160 SMLS-BE A106-C
100 to 200 SCH.120 SMLS-BE A106-C
250 SCH.140 SMLS-BE A106-C

FITTING 15 to 80 SCH.160 SMLS-BE A105

100 to 200 SCH.120 SMLS-BE A234-WPC
250 SCH.140 SMLS-BE A234-WPC

FLANGE 25 to 250 1500# WN-RF A105

BLIND FLANGE 25 to 250 1500# WN-RF A105

GASKET 25 to 250 4.5T Spiral Wound/ RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE 25 to 50 1500# BW A105 PSB, OS&Y

65 to 250 1500# BW A216-WCC PSB, OS&Y

GLOBE 15 to 50 1500# BW A105 BB, OS&Y

65 to 250 1500# BW A216-WCC BB, OS&Y

CHECK 15 to 50 1500# BW A105 BC, LIFT

65 to 250 1500# BW A216-WCC BC, SWING

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 67 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Feedwater Pump Discharge

Design Pressure (kg/cm2,g) 192.4 Material A106-C

Design Temperature (°C) 190 Stress Value S (ksi) 20
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 3.67 4.19 Sch.160 6.35
40 48.26 4.63 5.29 Sch.160 7.14
50 60.33 5.41 6.19 Sch.160 8.71
65 73.03 6.24 7.13 Sch.160 9.52
80 88.90 7.27 8.30 Sch.160 11.13
100 114.30 8.91 10.19 Sch.120 11.13
150 168.30 12.42 14.19 Sch.120 14.27
200 219.10 15.71 17.96 Sch.120 18.24
250 273.05 19.21 21.96 Sch.140 25.40

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Project Name : Jebel Ali Power and Desalination Station 'M' 68 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : HCS15 Class Rating : 1500 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25to 50 SCH.160 SMLS-BE A106-C
65 to 150 SCH.160 SMLS-BE A106-C
200 to 400 SCH.140 SMLS-BE A106-C

FITTING 25 to 50 #6000 BW A105

65 to 150 SCH.160 BW A234-WPC
200 to 400 SCH.140 BW A234-WPC

FLANGE 25 to 400 1500# WN-RF A105

BLIND FLANGE 25 to 400 1500# WN-RF A105

GASKET 25 to 400 4.5T Spiral Wound/ RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE 25 to 50 1500# SW A105

65 to 250 1500# BW A216-WCC

GLOBE 25 to 50 1500# SW A105

65 to 250 1500# BW A216-WCC

CHECK 25 to 50 1500# SW A105

65 to 250 1500# BW A216-WCC

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 69 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
HCS15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HP Feedwater Line after Check Valve (HRSG)

Service
-HP Economizer Inlet & Outlet line (HRSG)

Design Pressure (kg/cm2,g) 189.7 Material A106-C

Design Temperature (°C) 361 Stress Value S (ksi) 18.84
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 3.76 4.30 SCH.160 6.35
40 48.26 4.77 5.45 SCH.160 7.14
50 60.33 5.58 6.38 SCH.160 8.71
65 73.03 6.44 7.36 SCH.160 9.52
80 88.90 7.52 8.59 SCH.160 11.13
100 114.30 9.24 10.56 SCH.160 13.49
150 168.30 12.89 14.74 SCH.160 18.24
200 219.10 16.33 18.67 SCH.140 20.62
250 273.05 19.98 22.84 SCH.140 25.40

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Project Name : Jebel Ali Power and Desalination Station 'M' 70 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CS25 Class Rating : 2500 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.160 SMLS-BE A106-B

FITTING 15 to 25 SCH.160 SMLS-BE A105

FLANGE 15 to 25 2500# WN-RF A105

BLIND FLANGE 15 to 25 2500# WN-RF A105

GASKET 15 to 25 4.5T Spiral Wound/ RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE NONE

GLOBE 15 to 25 2500# BW A105 BB, OS&Y

CHECK 15 to 25 2500# BW A105 BC, LIFT

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 71 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CS25

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -N2 Gas Bottle to 1st Pressure Reducing Valve

Design Pressure (kg/cm2,g) 305.0 Material A106-B

Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 3.96 4.52 Sch.160 4.75
20 26.67 4.57 5.22 Sch.160 5.54
25 33.40 5.35 6.11 Sch.160 6.35

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Project Name : Jebel Ali Power and Desalination Station 'M' 72 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CSG Class Rating : 150 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.80 THRD(NPT) A53 Gr. B (GAL)
65 to 100 SCH.40 SMLS-BE A53 Gr. B (GAL)

FITTING 15 to 50 3000# THRD-RF(NPT) A105 (GAL)

65 to 100 SCH.40 BW A234 Gr. WPB (GAL)

FLANGE 15 to 50 150# THRD-RF(NPT) A105 (GAL)

65 to 100 150# SO-FF/SO-RF A105 (GAL)

BLIND FLANGE 15 to 50 150# FF A105 (GAL)

GASKET 15 to 50 150# FLAT RING Natural Rubber

BOLT & All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
NUT Heavy Hex Nut A194-2H (GAL) : Nut

GATE NONE

GLOBE NONE

BALL 15 to 50 150# THRD A105 3 or 2 PIECE

65 to 100 150# RF A216-WCB 3 or 2 PIECE

CHECK 20 to 50 150# THRD A105 BC, LIFT

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 73 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CSG

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Instrument & Service Air System

Design Pressure (kg/cm2,g) 6.0 Material A53-B

Design Temperature (°C) 80 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.69 1.94 Sch.80 4.55
40 48.26 1.78 2.03 Sch.80 5.08
50 60.33 1.85 2.11 Sch.80 5.54
65 73.03 1.92 2.20 Sch.40 5.16
80 88.90 2.02 2.30 Sch.40 5.49
100 114.30 2.16 2.47 Sch.40 6.02
150 168.30 2.48 2.83 Sch.40 7.11
200 219.10 2.77 3.17 Sch.40 8.18

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Project Name : Jebel Ali Power and Desalination Station 'M' 74 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CSRL Class Rating : 150 ALLOWANCE :
0 mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-PE A106Gr.B + 3mm R/L
65 to 150 SCH.40 SMLS-BE A53Gr.B + 3mm R/L

FITTING 25 to 50 SCH.40 BW A105 + 3mm R/L

65 to 150 SCH.40 BW A234Gr.WPB+3mmR/

FLANGE 25 to 150 150# SO-FF A105 + 3mm R/L

BLIND FLANGE 25 to 150 150# FF A105 + 3mm R/L

GASKET 25 to 150 150# FULL FACE 3T Natural Rubber

or EPDM
STUD BOLT & All Sizes HEAVY HEX A193-B7 (Galv.) : Bolt
NUT NUT/2WASHE A194-2H (Galv.) : Nut
R

CHECK 25 to 250 150# FF A216Gr.WCB+Rubber SWING

Lining

STRAINER 25 to 100 150# FF Polypropylene+Rubber Y-STR

Lining T-STR
DIAPHRAGM 25 to 250 150# FF A216-WCB+RUBBER WEIR
LINING/EPDM
DIAPHRAGM 25 to 150 150# FF Polypropylene+PTFE WEIR
LINING/EPDM
REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 75 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
CSRL

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Acid dilution water line of Demineralized Water System

-Waste water line of Demineralized Water System
Service -Acid dosing & transfer line of Demineralized Water System
-Caustic transfer pump suction & discharge line
-Mixed Bed Exchanger drain line
Design Pressure (kg/cm2,g) 7.5 Material A106-B + Rubber lining
Design Temperature (°C) 60 Stress Value S (ksi) 17.1
Corrosion Allowance (mm) 0 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 33.40 1.54 1.76 Sch.80 3.7
20 33.40 1.56 1.78 Sch.80 3.9
25 33.40 1.57 1.79 Sch.80 4.55
40 48.26 1.60 1.83 Sch.80 5.08
50 60.33 1.63 1.86 Sch.80 5.54
65 73.03 1.65 1.89 Sch.40 5.16
80 88.90 1.68 1.93 Sch.40 5.49
100 114.30 1.74 1.99 Sch.40 6.02
150 168.30 1.85 2.11 Sch.40 7.11

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Project Name : Jebel Ali Power and Desalination Station 'M' 76 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : PA3 Class Rating : 300 ALLOWANCE :
2.54mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-BE A335-P11
65 to 350 STD SMLS-BE A335-P11
650 XS WELD-BE A691-2.25Cr-22 1)
1000 12 AWT WELD-BE A691-2.25Cr-22 2)
1250 20 AWT WELD-BE A691-2.25Cr-22 3)
FITTING 25 to 50 SCH.80 BW A182-F11
65 to 350 STD BW A234-WP11
650 XS BW A234-WP22W 1)
1000 12 AWT BW A234-WP22W 2)
1250 20 AWT BW A234-WP22W 3)
FLANGE 100 to 150 300# WN-RF A182-F11

BLIND FLANGE NONE

GASKET NONE

BOLT & All Sizes Stud Bolt with A193-16 : Bolt

NUT Heavy Hex Nut A194-3 : Nut

GATE 25 to 50 600# BW A182-F11 PSB, OS&Y

65 to 350 300# BW A217-WC6 PSB, OS&Y

GLOBE 25 to 50 600# BW A182-F11 BB, OS&Y

65 to 350 300# BW A217-WC6 BB, OS&Y

CHECK 25 to 50 600# BW A182-F11 BC, LIFT

65 to 350 300# BW A217-WC6 BC, SWING

REMARKS
1) Start-up Bypass Downstream line (straight pipe)
2) HP/LP Pressure Reducing & Desuperheating Station Downstream line (straight pipe)
3) Turbine Steam Seal Desuperheater downstream line (straight pipe)
1) Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 77 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Start-up Bypass Downstream line (straight)

Service
-ST Bypass Downstream line (straight)

Design Pressure (kg/cm2,g) 9.2 Material A691-2.25Cr-22

Design Temperature (°C) 567 Stress Value S (ksi) 5.6
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
650 660.40 10.13 11.58 XS 12.70
1250 1270.00 17.14 19.58 AWT 20.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 78 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -HP/LP PRDS Downstream line (straight)

Design Pressure (kg/cm2,g) 5.6 Material A691-2.25Cr-22

Design Temperature (°C) 567 Stress Value S (ksi) 5.6
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
1000 1016.00 9.72 11.11 AWT 12.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 79 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -IP Turbine Exhaust PRDS Upstream line

Design Pressure (kg/cm2,g) 29.6 Material A335-P11

Design Temperature (°C) 410 Stress Value S (ksi) 14.64
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 3.01 3.45 Sch.80 4.55
40 48.26 3.23 3.69 Sch.80 5.08
50 60.33 3.40 3.88 Sch.80 5.54
65 73.03 3.58 4.09 Sch.40 5.16
80 88.90 3.80 4.35 Sch.40 5.49
100 114.30 4.16 4.76 Sch.40 6.02
150 168.30 4.93 5.64 Sch.40 7.11
200 219.10 5.65 6.46 Sch.40 8.18
250 273.05 6.42 7.34 Sch.40 9.27
300 323.85 7.14 8.16 STD 9.52
350 355.80 7.60 8.68 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 80 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -IP Turbine Exhaust PRDS Downstream line (straight)

Design Pressure (kg/cm2,g) 22.4 Material A335-P11

Design Temperature (°C) 410 Stress Value S (ksi) 14.64
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 2.90 3.31 Sch.80 4.55
40 48.26 3.06 3.50 Sch.80 5.08
50 60.33 3.19 3.65 Sch.80 5.54
65 73.03 3.33 3.80 Sch.40 5.16
80 88.90 3.50 4.00 Sch.40 5.49
100 114.30 3.77 4.31 Sch.40 6.02
150 168.30 4.36 4.98 Sch.40 7.11
200 219.10 4.90 5.60 Sch.40 8.18
250 273.05 5.49 6.27 Sch.40 9.27
300 323.85 6.03 6.90 STD 9.52
350 355.80 6.38 7.29 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 81 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : HPA3 Class Rating : 300 ALLOWANCE :
1.50mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-BE A335-P22
65 to 400 STD SMLS-BE A335-P22

FITTING 25 to 50 SCH.80 BW A182-F22

65 to 400 STD BW A234-WP22

FLANGE 25 to 400 300# WN-RF A182-F22

BLIND FLANGE NONE

GASKET 20 to 400 4.5T Spiral Wound/RF CAFF/ 316SS

BOLT & All Sizes Stud Bolt with A193-16 : Bolt

NUT Heavy Hex Nut A194-3 : Nut

GATE 25 to 50 600# BW A182-F22

65 to 400 300# BW A217-WC9

GLOBE 25 to 50 600# BW A182-F22

65 to 400 300# BW A217-WC9

CHECK 25 to 50 600# BW A182-F22

65 to 400 300# BW A217-WC9

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 82 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
HPA3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -HP Start-up Vent Discharge line

Design Pressure (kg/cm2,g) 7.0 Material A335-P22

Design Temperature (°C) 539 Stress Value S (ksi) 5.6
Corrosion Allowance (mm) 1.50 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.81 2.07 SCH.80 4.55
400 406.40 4.14 4.73 STD 9.52

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Project Name : Jebel Ali Power and Desalination Station 'M' 83 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : PA6 Class Rating : 600 ALLOWANCE :
2.54mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.80 SMLS-BE A335-P22
65 to 150 SCH.80 SMLS-BE A335-P22

FITTING 25 to 50 SCH.80 BW A182-F22

65 to 150 SCH.80 BW A234-WP22

FLANGE NONE

BLIND FLANGE NONE

GASKET NONE

BOLT & NONE

NUT

GATE 25 to 50 600# BW A182-F22 PSB, OS&Y

65 to 150 600# BW A217-WC9 PSB, OS&Y

GLOBE 25 to 50 600# BW A182-F22 BB, OS&Y

65 to 150 600# BW A217-WC9 BB, OS&Y

CHECK 25 to 50 600# BW A182-F22 BC, LIFT

65 to 150 600# BW A217-WC9 BC, SWING

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 84 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-ST Gland Steam Downstream line (straight)

Service
-ST Bypass Downstream line (straight)

Design Pressure (kg/cm2,g) 22.4 Material A335-P22

Design Temperature (°C) 567 Stress Value S (ksi) 5.6
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 3.45 3.95 Sch.80 4.55
40 48.26 3.86 4.41 Sch.80 5.08
50 60.33 4.19 4.79 Sch.80 5.54
65 73.03 4.54 5.19 Sch.80 7.01
80 88.90 4.97 5.68 Sch.80 7.62
100 114.30 5.67 6.48 Sch.80 8.56
150 168.30 7.14 8.16 Sch.80 10.97

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Project Name : Jebel Ali Power and Desalination Station 'M' 85 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : PA15 Class Rating : 1500 ALLOWANCE :
2.54mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.160 SMLS-BE A335-P91
65 to 80 SCH.160 SMLS-BE A335-P91
100 to 600 SCH.120 SMLS-BE A335-P91
650 41 MWT SMLS-BE A335-P91

FITTING 25 to 50 SCH.160 BW A182-F91

65 to 80 SCH.160 BW A234-WP91
100 to 600 SCH.120 BW A234-WP91
650 41 MWT BW A234-WP91

FLANGE NONE

BLIND FLANGE NONE

GASKET NONE

BOLT & NONE

NUT

GATE 25 to 50 1500# BW A182-F91 PSB, OS&Y

65 to 650 1500# BW A217-C12A PSB, OS&Y

GLOBE 25 to 50 1500# BW A182-F91 BB, OS&Y

65 to 650 1500# BW A217-C12A BB, OS&Y

CHECK 25 to 50 1500# BW A182-F91 BC, LIFT

65 to 650 1500# BW A217-C12A BC, SWING

STOP&CHECK 65 to 650 1500# BW A217-C12A BC, SWING

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 86 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
PA15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -HP Steam System

Design Pressure (kg/cm2,g) 118.3 Material A335-P91

Design Temperature (°C) 567 Stress Value S (ksi) 13.8
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 4.42 5.05 Sch.160 6.35
40 48.26 5.25 6.00 Sch.160 7.14
50 60.33 5.93 6.77 Sch.160 8.71
65 73.03 6.64 7.59 Sch.160 9.52
80 88.90 7.53 8.61 Sch.160 11.13
100 114.30 8.96 10.24 Sch.120 11.13
150 168.30 11.99 13.70 Sch.120 14.27
200 219.10 14.84 16.96 Sch.120 18.24
250 273.05 17.87 20.42 Sch.120 21.41
300 323.85 20.72 23.68 Sch.120 25.40
350 355.80 22.51 25.73 Sch.120 27.76
400 406.40 25.36 28.98 Sch.120 30.94
450 457.20 28.21 32.24 Sch.120 34.92
500 508.00 31.06 35.50 Sch.120 38.10
550 558.80 33.91 38.76 Sch.120 41.27
600 609.60 36.76 42.02 Sch.120 46.02
650 660.40 39.62 MWT 41.00

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Project Name : Jebel Ali Power and Desalination Station 'M' 87 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : HPA25 Class Rating : 2500 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 SCH.160 SMLS-BE A335-P91
65 to 80 SCH.160 SMLS-BE A335-P91

FITTING 25 to 50 SCH.160 BW A182-F91

65 to 80 SCH.160 BW A234-WP91

FLANGE NONE

BLIND FLANGE NONE

GASKET NONE

BOLT & NONE

NUT

GATE NONE

GLOBE NONE

CHECK 25 to 50 2500# BW A182-F91

65 to 80 2500# BW A217-C12A

STOP&CHECK NONE

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 88 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
HPA25

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-HP DESH Spray Water Line(HRSG)

Service
(After check valve)

Design Pressure (kg/cm2,g) 189.7 Material A335-P91

Design Temperature (°C) 536 Stress Value S (ksi) 16.4
Corrosion Allowance (mm) 2.54 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 5.01 5.72 SCH.160 6.35
40 48.26 6.11 6.98 SCH.160 7.14
50 60.33 7.00 8.00 SCH.160 8.71
65 73.03 7.94 9.07 SCH.160 9.52
80 88.90 9.11 10.41 SCH.160 11.13

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Project Name : Jebel Ali Power and Desalination Station 'M' 89 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316L1 Class Rating : 150 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.40S SMLS-PE A312-TP316L
65 to 100 SCH.10S SMLS-BE A312-TP316L
150 to 550 SCH.10S WELD-BE A312-TP316L

FITTING 15 to 50 3000# SW A182-F316L

65 to 550 SCH.10S BW A403-WP316L

FLANGE 15 to 50 150# SW-RF A182-F316L

65 to 550 150# WN-RF/SO-RF A182-F316L

BLIND FLANGE 15 to 550 150# RF A182-F316L

GASKET 15 to 550 150# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

GATE 15 to 50 600# SW A182-F316L BB, OS&Y

65 to 550 150# BW A351-CF3M BB, OS&Y

GLOBE 15 to 50 600# SW A182-F316L BB, OS&Y

65 to 550 150# BW A351-CF3M BB, OS&Y

CHECK 15 to 50 600# SW A182-F316L BC, LIFT

65 to 550 150# BW A351-CF3M BC, SWING

BUTTERFLY 65 to 550 150# RF A351-CF3M FLGD

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 90 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Chemical Dosing to HRSG LP Drum

Design Pressure (kg/cm2,g) 10.2 Material A312-TP316L

Design Temperature (°C) 190 Stress Value S (ksi) 11.96
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.45 1.66 Sch.40S 3.38
20 33.40 1.45 1.66 Sch.40S 3.38
25 33.40 1.45 1.66 Sch.40S 3.38
40 48.26 1.54 1.76 Sch.40S 3.68
50 60.33 1.61 1.84 Sch.40S 3.91
65 73.03 1.69 1.93 Sch.10S 3.05
80 88.90 1.79 2.04 Sch.10S 3.05
100 114.30 1.94 2.22 Sch.10S 3.05
150 168.30 2.27 2.59 Sch.10S 3.40
200 219.10 2.57 2.94 Sch.10S 3.76
250 273.05 2.90 3.31 Sch.10S 4.19
300 323.85 3.20 3.66 Sch.10S 4.57
350 355.80 3.40 3.88 Sch.10S 4.78
400 406.40 3.70 4.23 Sch.10S 4.76
450 457.20 4.01 4.58 Sch.10S 4.78
500 508.00 4.32 4.93 Sch.10S 5.54
550 558.80 4.62 5.28 Sch.10S 5.54

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Project Name : Jebel Ali Power and Desalination Station 'M' 91 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Chemical Dosing to CCW System

Design Pressure (kg/cm2,g) 9.2 Material A312-TP316L

Design Temperature (°C) 60 Stress Value S (ksi) 15.7
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 33.40 1.45 1.66 Sch.40S 3.38
20 33.40 1.45 1.66 Sch.40S 3.38
25 33.40 1.45 1.66 Sch.40S 3.38
40 48.26 1.45 1.66 Sch.40S 3.68
50 60.33 1.50 1.71 Sch.40S 3.91
65 73.03 1.55 1.78 Sch.10S 3.05
80 88.90 1.62 1.85 Sch.10S 3.05
100 114.30 1.72 1.97 Sch.10S 3.05
150 168.30 1.95 2.23 Sch.10S 3.40
200 219.10 2.16 2.47 Sch.10S 3.76
250 273.05 2.38 2.72 Sch.10S 4.19
300 323.85 2.60 2.97 Sch.10S 4.57
350 355.80 2.73 3.12 Sch.10S 4.78
400 406.40 2.94 3.36 Sch.10S 4.76
450 457.20 3.15 3.60 Sch.10S 4.78
500 508.00 3.36 3.84 Sch.10S 5.54
550 558.80 3.57 4.08 Sch.10S 5.54

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Project Name : Jebel Ali Power and Desalination Station 'M' 92 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -From Make-up Water Storage Tank to Pump Suction

Design Pressure (kg/cm2,g) 4.1 Material A312-TP316L

Design Temperature (°C) 60 Stress Value S (ksi) 15.7
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.45 1.66 Sch.40S 3.38
40 48.26 1.34 1.53 Sch.40S 3.68
50 60.33 1.36 1.56 Sch.40S 3.91
65 73.03 1.39 1.58 Sch.10S 3.05
80 88.90 1.41 1.62 Sch.10S 3.05
100 114.30 1.46 1.67 Sch.10S 3.05
150 168.30 1.56 1.79 Sch.10S 3.40
200 219.10 1.66 1.89 Sch.10S 3.76
250 273.05 1.76 2.01 Sch.10S 4.19
300 323.85 1.85 2.11 Sch.10S 4.57
350 355.80 1.91 2.18 Sch.10S 4.78
400 406.40 2.00 2.29 Sch.10S 4.76
450 457.20 2.10 2.40 Sch.10S 4.78
500 508.00 2.19 2.51 Sch.10S 5.54
550 558.80 2.29 2.61 Sch.10S 5.54

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Project Name : Jebel Ali Power and Desalination Station 'M' 93 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service - Make-up Pump Discharge Distribution

Design Pressure (kg/cm2,g) 14.8 Material A312-TP316L

Design Temperature (°C) 60 Stress Value S (ksi) 13.36
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 33.40 1.42 1.62 Sch.40S 3.38
20 33.40 1.46 1.67 Sch.40S 3.38
25 33.40 1.51 1.73 Sch.40S 3.38
40 48.26 1.63 1.86 Sch.40S 3.68
50 60.33 1.72 1.97 Sch.40S 3.91
65 73.03 1.82 2.08 Sch.10S 3.05
80 88.90 1.95 2.22 Sch.10S 3.05
100 114.30 2.14 2.45 Sch.10S 3.05
150 168.30 2.57 2.93 Sch.10S 3.40
200 219.10 2.97 3.39 Sch.10S 3.76
250 273.05 3.39 3.87 Sch.10S 4.19

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 94 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316L2 Class Rating : 150 ALLOWANCE :
1.25 mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.40S SMLS-PE A312-TP316L
65 to 100 SCH.10S SMLS-BE A312-TP316L
150 to 500 SCH.10S WELD-BE A312-TP316L

FITTING 15 to 50 3000# SW A182-F316L

65 to 500 SCH.10S BW A403-WP316L

FLANGE 15 to 50 150# SW-RF A182-F316L

65 to 550 150# SO-RF A182-F316L

BLIND FLANGE 15 to 500 150# RF A182-F316L

GASKET 15 to 500 150# FLAT RING 3T NATURAL RUBBER

or EPDM
STUD BOLT & M12 To M30 HEAVY HEX A193-B8 : Bolt
NUT NUT/2WASHE A194-8 : Nut
R

GATE 15 to 50 600# RF/SW/NPT A182-F316L BB, OS&Y

GLOBE 15 to 50 600# RF/SW/NPT A182-F316L BB, OS&Y

65 to 100 150# RF A351-CF3M BB, OS&Y

CHECK 15 to 50 600# / 150# RF A182-F316L BC, LIFT

65 to 350 150# RF A351-CF3M BC, SWING
Note 2)
LUGGED
BUTTERFLY 50 to 350 150# - A351-CF8M
WAFER
BALL 15 to 25 600#, 150# RF/NPT A182-F316 REDUCING
50 to 150 150# RF A351-CF8M REDUCING

STRAINER 25 to 250 150# RF A351-CF3M Y-STR

DIAPHRAGM 25 to 250 150# FF A216-WCB+RUBBER WEIR

LINING/EPDM
PSV 15 to 150 150# RF A351CF8M/TEFLON BALANCED

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.
2)Check Valves at pump discharge shall be of the balanced disc type.(Pan Check)
Swing type check valves are installed for all other services.

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Project Name : Jebel Ali Power and Desalination Station 'M' 95 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L2

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Demineralize Plant Interconnecting Piping

Service
-Waste Water & Sewage Treatment System Interconnecting Piping

Design Pressure (kg/cm2,g) 7.5 Material A312-TP316L

Design Temperature (°C) 60 Stress Value S (ksi) 15.7
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 33.40 1.30 1.48 Sch.40S 3.38
20 33.40 1.31 1.50 Sch.40S 3.38
25 33.40 1.33 1.51 Sch.40S 3.38
40 48.26 1.36 1.55 Sch.40S 3.68
50 60.33 1.39 1.58 Sch.40S 3.91
65 73.03 1.42 1.62 Sch.10S 3.05
80 88.90 1.45 1.66 Sch.10S 3.05
100 114.30 1.51 1.72 Sch.10S 3.05
150 168.30 1.63 1.86 Sch.10S 3.40
200 219.10 1.75 1.99 Sch.10S 3.76
250 273.05 1.87 2.13 Sch.10S 4.19
300 323.85 1.98 2.27 Sch.10S 4.57
350 355.80 2.05 2.35 Sch.10S 4.78
400 406.40 2.17 2.48 Sch.10S 4.76
450 457.20 2.28 2.61 Sch.10S 4.78
500 508.00 2.40 2.74 Sch.10S 5.54

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 96 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316L3 Class Rating : 300 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 250 SCH.40S SMLS-BE A312-TP316L

FITTING 15 to 50 SCH.40S BW A182-F316L

or A403-WP316l
65 to 250 SCH.40S BW A403-WP316L

FLANGE 15 to 250 300# WN-RF A182-F316L

BLIND FLANGE 15 to 250 300# RF A182-F316L

GASKET 15 to 250 300# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

BALL VALVE 65 to 100 300# RF A351-CF3M

GLOBE 15 to 50 300# BW/RF A182-F316L BB, OS&Y
65 to 250 300# RF A351-CF3M BB, OS&Y

CHECK 15 to 50 300# BW/RF A182-F316L BC, LIFT

65 to 250 300# RF A351-CF3M BC, LIFT

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 97 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

-Chemical Dosing to HRSG & Aux. Boiler FWP Suction

Service
-Chemical Dosing to ST Condenser & COP Discharge

Design Pressure (kg/cm2,g) 29.6 Material A312-TP316L

Design Temperature (°C) 190 Stress Value S (ksi) 11.96
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.82 2.08 Sch.40S 3.38
20 26.67 2.07 2.37 Sch.40S 3.68
25 33.40 2.28 2.60 Sch.40S 3.91

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Project Name : Jebel Ali Power and Desalination Station 'M' 98 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service - Fuel Gas Final Filter Outlet to GT Gas Supply Skid Inlet

Design Pressure (kg/cm2,g) 37.0 Material A312-TP316L

Design Temperature (°C) 80 Stress Value S (ksi) 12.6
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.94 2.21 Sch.40S 3.38
40 48.26 2.24 2.56 Sch.40S 3.68
50 60.33 2.49 2.84 Sch.40S 3.91
65 73.03 2.75 3.14 Sch.40S 5.16
80 88.90 3.08 3.51 Sch.40S 5.49
100 114.30 3.60 4.11 Sch.40S 6.02
150 168.30 4.71 5.38 Sch.40S 7.11
200 219.10 5.75 6.57 Sch.40S 8.18
250 273.05 6.86 7.84 Sch.40S 9.27

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Project Name : Jebel Ali Power and Desalination Station 'M' 99 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service - Ignition Gas Tank to Ignition Gas Skid Inlet

Design Pressure (kg/cm2,g) 25.0 Material A312-TP316L

Design Temperature (°C) 80 Stress Value S (ksi) 14.8
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
25 33.40 1.65 1.88 Sch.40S 3.38
40 48.26 1.82 2.08 Sch.40S 3.68

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 100 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316L15 Class Rating : 1500 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.80S SMLS-BE A312-TP316L

FITTING 15 to 25 SCH.80S BW A182-F316L

or A403-WP316l

FLANGE 15 to 25 1500# WN-RF A182-F316L

BLIND FLANGE 15 to 25 1500# RF A182-F316L

GASKET 15 to 25 1500# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

GLOBE 15 to 25 1500# BW A182-F316L BB, OS&Y

CHECK 15 to 25 1500# BW A182-F316L BC, LIFT

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 101 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316L15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Chemical Dosing to HRSG & Aux. Boiler HP Drum

Design Pressure (kg/cm2,g) 122.0 Material A312-TP316L

Design Temperature (°C) 350 Stress Value S (ksi) 10.15
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 2.96 3.38 Sch.80S 3.73
20 26.67 3.38 3.87 Sch.80S 3.91
25 33.40 3.92 4.48 Sch.80S 4.55

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 102 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316SS1 Class Rating : 150 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.40S SMLS-PE A312-TP316

FITTING 15 to 25 3000# SW A182-F316

FLANGE 15 to 25 150# SW-RF A182-F316

BLIND FLANGE 15 to 25 150# RF A182-F316

GASKET 15 to 25 150# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

GLOBE NONE

CHECK NONE

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 103 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (HRSG LP Drum Blowdown)

Design Pressure (kg/cm2,g) 4.6 Material A312-TP316

Design Temperature (°C) 213 Stress Value S (ksi) 14.14
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.30 1.48 Sch.40S 3.38
20 26.67 1.31 1.50 Sch.40S 3.68
25 33.40 1.33 1.52 Sch.40S 3.91

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 104 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (Aux. Boiler Deaerator)

Design Pressure (kg/cm2,g) 4.1 Material A312-TP316

Design Temperature (°C) 164 Stress Value S (ksi) 15.24
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.29 1.48 Sch.40S 3.38
20 26.67 1.30 1.49 Sch.40S 3.68
25 33.40 1.31 1.50 Sch.40S 3.91

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 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 105 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS1

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (CCW System)

Design Pressure (kg/cm2,g) 9.2 Material A312-TP316

Design Temperature (°C) 60 Stress Value S (ksi) 18.92
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.32 1.51 Sch.40S 3.38
20 26.67 1.34 1.53 Sch.40S 3.68
25 33.40 1.37 1.56 Sch.40S 3.91

105/120
 DOC. NO. : CNE/001/2006-W-EQ-M-T-13001
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Project Name : Jebel Ali Power and Desalination Station 'M' 106 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316SS3 Class Rating : 300 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.40S SMLS-BE A312-TP316

FITTING 15 to 25 SCH.40S BW A182-F316

FLANGE 15 to 25 300# WN-RF A182-F316

BLIND FLANGE 15 to 25 300# RF A182-F316

GASKET 15 to 25 300# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

GLOBE NONE

CHECK NONE

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 107 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (ST COP Discharge)

Design Pressure (kg/cm2,g) 34.7 Material A312-TP316

Design Temperature (°C) 80 Stress Value S (ksi) 17.95
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.54 1.76 Sch.40S 3.38
20 26.67 1.61 1.84 Sch.40S 3.68
25 33.40 1.70 1.95 Sch.40S 3.91

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Project Name : Jebel Ali Power and Desalination Station 'M' 108 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS3

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (HRSG LP Superheater Outlet)

Design Pressure (kg/cm2,g) 4.6 Material A312-TP316

Design Temperature (°C) 567 Stress Value S (ksi) 11.19
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.31 1.50 Sch.40S 3.38
20 26.67 1.33 1.52 Sch.40S 3.68
25 33.40 1.35 1.54 Sch.40S 3.91

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316SS6 Class Rating : 600 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.40S SMLS-BE A312-TP316

FITTING 15 to 25 SCH.40S BW A182-F316

FLANGE 15 to 25 600# WN-RF A182-F316

BLIND FLANGE 15 to 25 600# RF A182-F316

GASKET 15 to 25 600# Spiral Wound/RF CAFF/316SS

BOLT & All Sizes Stud Bolt with A193-B8M : Bolt

NUT Heavy Hex Nut A194-8M : Nut

GLOBE NONE

CHECK NONE

REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 110 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (Aux. Boiler FWP Discharge)

Design Pressure (kg/cm2,g) 70.4 Material A312-TP316

Design Temperature (°C) 150 Stress Value S (ksi) 15.57
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.92 2.19 Sch.40S 3.38
20 26.67 2.09 2.38 Sch.40S 3.68
25 33.40 2.30 2.62 Sch.40S 3.91

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Project Name : Jebel Ali Power and Desalination Station 'M' 111 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (Aux. Boiler Superheated Steam)

Design Pressure (kg/cm2,g) 39.8 Material A312-TP316

Design Temperature (°C) 300 Stress Value S (ksi) 12.8
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.71 1.96 Sch.40S 3.38
20 26.67 1.83 2.09 Sch.40S 3.68
25 33.40 1.98 2.26 Sch.40S 3.91

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Project Name : Jebel Ali Power and Desalination Station 'M' 112 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS6

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (Aux. Boiler Drum Blowdown)

Design Pressure (kg/cm2,g) 39.8 Material A312-TP316

Design Temperature (°C) 270 Stress Value S (ksi) 13.17
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 1.70 1.94 Sch.40S 3.38
20 26.67 1.81 2.07 Sch.40S 3.68
25 33.40 1.96 2.23 Sch.40S 3.91

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Project Name : Jebel Ali Power and Desalination Station 'M' 113 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : 316SS15 Class Rating : 1500 ALLOWANCE :
1.25mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 25 SCH.80S SMLS-BE A312-TP316 3)

FITTING 15 to 25 SCH.80S BW A182-F316 3)

FLANGE 15 to 25 1500#/ WN-RF A182-F316 1)

1500# SPCL

BLIND FLANGE 15 to 25 1500#/ RF A182-F316 1)

1500# SPCL
GASKET 15 to 25 1500#/ Spiral Wound/RF CAFF/316SS 1)
1500# SPCL
BOLT & All Sizes Stud Bolt with A193-B8M : Bolt
NUT Heavy Hex Nut A194-8M : Nut

GLOBE NONE

CHECK NONE

REMARKS
1) 1500# SPCL class shall be applied to HRSG feedwater pump discharge line.
2)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 114 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (HRSG FWP Discharge)

Design Pressure (kg/cm2,g) 189.7 Material A312-TP316

Design Temperature (°C) 190 Stress Value S (ksi) 14.63
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 3.08 3.52 Sch.80S 3.73

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Project Name : Jebel Ali Power and Desalination Station 'M' 115 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (HRSG Superheated Steam)

Design Pressure (kg/cm2,g) 112.2 Material A312-TP316

Design Temperature (°C) 567 Stress Value S (ksi) 11.19
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 2.69 3.07 Sch.80S 3.73
20 26.67 3.05 3.48 Sch.80S 3.91
25 33.40 3.50 4.00 Sch.80S 4.55

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Project Name : Jebel Ali Power and Desalination Station 'M' 116 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

PIPING WALL THICKNESS CLASS NO.

CALCULATION SHEET
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
316SS15

EQUATION PⅹDo
(ASME B31.1)
t m= +A
2(SE+Py)

tm : Minimum Required Thickness E : Quality Factor

A : Corrosion Allowance S : Stress Value
P : Internal Design Pressure y : Coefficient
Do : Outside Diameter

Service -Sampling (HRSG HP Drum Blowdown)

Design Pressure (kg/cm2,g) 124.4 Material A312-TP316

Design Temperature (°C) 350 Stress Value S (ksi) 12.25
Corrosion Allowance (mm) 1.25 Quality Factor E 1
Coefficient y 0.4 Mill Allowance (%) 12.50
Calculated Required Nominal Thickness
DN Do (mm)
Thickness tm (mm) Thickness (mm) Schedule mm
15 21.34 2.71 3.09 Sch.80S 3.73
20 26.67 3.07 3.51 Sch.80S 3.91
25 33.40 3.53 4.03 Sch.80S 4.55

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Project Name : Jebel Ali Power and Desalination Station 'M' 117 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : GRP1 Class Rating : 150 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 2100 Manufacturer's Butt & Strap GRP
standards

FITTING 25 to 2100 Suit to pipe Butt & Strap GRP

FLANGE 25 to 600 150# Butt & Strap GRP

650 to 2100 AWWA C207 Butt & Strap GRP
(except 1400&2000) Class D
1400 & 2000 BS4504 Butt & Strap GRP
Code112 PN10
BLIND FLANGE 25 to 600 150# FF GRP
650 to 2100 AWWA C207 FF
(except 1400&2000) Class D
1400 & 2000 BS4504 Butt & Strap GRP
Code112 PN10
GASKET 25 to 600 150# Full Face (3.0T) NEOPRENE
650 to 2100 AWWA C207 Full Face (5.0T) NEOPRENE
(except 1400&2000) Class D
1400 & 2000 BS4504 Full Face (5.0T) NEOPRENE
Code112 PN10
BOLT & NUT All Sizes Stud Bolt with A193-B7 (GAL) : Bolt
Heavy Hex Nut A194-2H (GAL) : Nut
BALL 25 to 50 600# FF A182-F316L
GATE NONE

GLOBE 25 to 50 600# FF A182-F316L BB, OS&Y

65 to 600 150# FF A351-CF3M

CHECK 25 to 50 600# FF A182-F316 BC, LIFT

/SWING

BUTTERFLY 25 to 50 600# FF A182-F316L FLGD/WAFER

65 to 600 150# FF A351-CF3M FLGD
REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.
2)GRV(Glass Reinforced Vinylester) that has no reaction with Acid material is used for the acid dosing system.
And all fittings and extra materials like gasket, bolt/nut are same with GRP, unless otherwise noted.

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1

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Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : PEHD1 Class Rating : 150 ALLOWANCE :
0mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 25 to 50 STD PE PEHD Heat fusion
65 to 200 STD PE PEHD Jointing

FITTING 25 to 50 STD SW FUSION PEHD Heat Fusion

65 to 100 STD BW PEHD Jointing

FLANGE 25 to 50 150# LJ,FF PEHD + A105 Heat Fusion

65 to 200 150# LJ,FF PEHD + A105 Jointing

BLIND 25 to 50 150# FF A105

FLANGE 65 to 200 150# FF A105
GASKET 25 to 50 150# Flat Ring/3T NATURAL RUBBER
65 to 200 150# Flat Ring/3T or EPDM
STUD BOLT & All Sizes HEAVY HEX A193-B8 : Bolt
NUT NUT/2WASHE A194-8 : Nut
R

GLOBE 25 to 100 150# FF PVC/EPDM BB, OS&Y

Polypropylene/EPDM BALL
CHECK 15 to 200 150# FF
Polypropylene/PTFE SWING
A216 Gr. WCB LUGGED
GATE 40 to 100 150# -
Disc. A351-CF8M WAFER
A182-F316 REDUCING
BALL 15 to 50 600# NPT
or P.P BORE
Polypropylene/EPDM
DIAPHRAGM 15 to 250 150# FF WEIR
or Polypropylene/PTFE
PSV 15 to 150 150# FF P.P FLANGED
REMARKS
1)Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.

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Project Name : Jebel Ali Power and Desalination Station 'M' 120 of 120
Subject : Piping Material Specification 2014-02-19
Doc. No. : CNE/001/2006-W-31-M-T-13001 Rev. 1
CORROSION
CLASS NO. : CH2 Class Rating : PN16 ALLOWANCE :
1.5mm

SCHEDULE / TYPE /
ITEM SIZE (DN) MATERIAL REMARKS
RATING CONNECTION
PIPE 15 to 50 SCH.80 SMLS-PE A106-B

65 to 800 STD WELD-BE A53-Gr.B

FITTING 15 to 50 3000# SW A105

65 to 600 STD BW A234-WPB

650 to 800 STD BW A234-WPBW

FLANGE 15 to 50 PN16 SW-FF A105

65 to 800 PN16 WN-FF A105

BLIND FLANGE 15 to 600 PN16 FF A105

650 to 800 PN16 FF A105

GASKET
Spiral Wound 4.5T
15 to 800 PN16 CAFF/ 316SS
/ RF

BOLT & NUT

Stud Bolt with A193-B7 (GAL) : Bolt
All Sizes
Heavy Hex Nut A194-2H (GAL) : Nut

GATE SCREWED
15 to 50 PN16 NPT Bronze
BONNET
65 to 800 PN16 FF Cast iron BB, NRS
GLOBE 15 to 50 PN16 NPT Bronze
BALL 15 PN16 NPT Bronze
50 PN16 NPT Ductile Iron
CHECK SCREWED CAP,
15 to 50 PN16 NPT Bronze Disc
SWING
65 to 400 PN16 FF Cast Iron BC, SWING 2)
BUTTERFLY 65 to 400 PN16 LUG Ductile Iron
REMARKS
1) Long Radius(1.5D) Elbows shall be generally used for all piping, Unless otherwise noted.
2) The check valve (DN 400) installed in CHB Pump discharge line shall be of Triple duty valve type with moc
(material of construction) of A536 Gr.65-45-12.

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